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        Tristar - Optima CB SB
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1.             GG 565   352   565   2  Noise at 1m at nominal capacity 2    dB A       41 8     418     418   418    Appliance class II 2H 3P   Appliance type B23  C13  C33  C43 C53  C83    Appliance CE Certificate No     Key to boiler models    CB   Combi Boiler  SB   System Boiler    pag  6    3 1 OVERALL DIMENSIONS AND CONNECTIONS                                  Pr A  Heating delivery                                     3 4   b B  Heating Retum                                     3 4     C   Domestic hot water flow                            1 2     D   Domestic cold water inlet                          1 2   E  Precut for air intake pipe                          080 mm  F  Collar for concentric fume pipe                   060 100        G   ET 3 4     92167 97 99 E      Holes for mounting plate to wall                    8mm  i 465     185  175  gas   365      present           models only         position of connections  with hydraulic unit installed                                     fig  3 1 1          3 2 HYDRAULIC DIAGRAM    OPTIMA CB OPTIMA SB  KEY          Burner     Manual air valve    Boiler shell     Gas valve                           Boiler water pressure sensor F    Automatic air valve      Pump      Return temperature sensor F  9   Safety valve E   10   Pressure gauge  11   Expansion vessel  12   Drain tap  13   System Filling Valve gos       14   Domestic water pressure switch   7 LJ 6    15   Domestic water temperature sensor         NOORA WD               
2.     98   98   1151 155   Class of NOx emissions  EN 483  C  NEM   5   5 j      5 2  Combustion efficiency     s  gt      9   9   979   979     9 9    Flue Gas mass range at nominal capacity     kg h   435   435   435   435    Residual flue gas discharge head            o  Pa 173 1 173   73   B    Gas consumption  15  C  1013 mbar      5h    m h                 MEN 117  Max  production of condensation water   WD   24   24   24     24 __  Water content   bd ced   24   24     24 __  Available head  AT 20 C       aaa kPa   28   28   28   28  Max  operating pressure   bar   CN eee 3                  3 _  Expansion vessel volume     u        10     10   _ 10    Expansion vessel preload press bar   l      1    _ l   ll    Nominal G20 natural gas Press  1 mbar      20  20   S H  Nominal 631 LPG gas press    mbar   uo ren        3      3 _  Max  heating Temperature   C do 9   9     90   9  Min  heating temperature J Ua Li  20   20   2   20  Specific domestic water range  AT 30  C               13 4          J J94          Max  domestic circuit pressure IIJ L  u  bar     E        D ML  Min domestic water withdrawal             edes 29 doses  Max  domestic hot water temperature             60       l 60 esse  Min  domestic hot water temperature 5                Oo NE    30 domo       Power SUpply x L  LU aaa Viz 1 230 50   230 50   230 50   230 50    Max  power consumed nnn W    110   T0   110   110  Degree of electrical protection LL IPX4D   IPX4D   IPX4D   IPX4D    co                 
3.    Description          510024    45  concentric bend       510027      60     seal  Blue           510028          9 100mm seal                   Item   Part No  Description Qty  1   510026   500mm concentric flue pipe 1  2  510027   660mm seal  Blue  1  3  510028  e100mm seal 1                         By Appointment to H M  Queen Elizabeth  The Queen Mother  Manufacturers of Domestic Boilers    Guarantee    Our service division will repair or replace free of charge any defect or component that is due to faulty material or  workmanship  provided that such a defect occurs within the guarantee period     1 Our service division is notified promptly of any defects  Under the terms of guarantee the appliance must  be made available for service during normal working hours Monday to Friday  weekend work not accep   ted     2 The Flue Kit is installed in accordance with these instructions    3 The guarantee does not apply if the Flue Kit is repaired or modified by any person other than a member    of your service division  The guarantee does not cover misuse or improper installation     TRIANCO  Thorncliffe  Chapeltown  Sheffield S35 2PZ  Tel  Sheffield  0114  257 2300  Fax   0114  257 1419     www trianco co uk TRIANCO       Issue 1   Rev  0 October 2003 Item No  510005  LB1301   20 10 2003    
4.    close the escape cocks and  when the desired pres   sure has been reached  close the filling valve tap        fig  7 1 4    Control pressure gauge       7 2 STARTING THE CIRCULATING PUMP    On initial start up  the pump may be slightly noisy   This may be caused by a small amount of air still trap   ped in the pump  In order to let it out  proceed as fol   lows       Loosen cap A  adjacent fig   and  let out any air present     fasten cap A     If pump not turning     remove screw A       attempt to turn rotator knob using the  9  7 2 1  device on the shaft  taking care not to apply exces   sive force so as not to damage it   replace cap A checking that there are no water los   ses    Before proceeding  take suitable precau   A tions to avoid possible scalds from hot   water and risks of damage to compo   nents due to water losses from pump           7 3 CHECKING SYSTEM PRESSURE AND POSSI   BLE WATER RECOVERY    The water pressure is checked periodically on the  pressure gauge described in paragraph 7 1     In order to reset the pressure to within the preset  values  gradually open the filling valve  when the desi   red pressure has been reached  close the tap   If  during normal operation  the appliance  frequently looses pressure or the boiler  A safety valve comes into operation  con     sult your installer or service engineer        pag  16    8 CONTROL PANEL    8 1 STARTING THE APPLIANCE       Press switch A  the switch pilot light  and the display will go on  after a
5.   18   Three way valve  19     Condensation Trap       16   Bypass  17   Delivery temperature sensor 17 P         Heating Flow    Domestic hot water Flow    A   B Vtt t  C   Gas inlet 000 O  D     E         Domestic cold water inlet    Heating return    pag  7       3 3 FEATURES OF CIRCULATOR   GENERATOR  LOAD LOSS    p H   kPa   m c a    6  50 5  40 4  30 3  20 2  10 1  0 0       Q  m3 h     Head available to       System at maximum  circulator speed    Circulator working  area    TECHNICAL FEATURES OF STANDARD CIRCULATOR INSTALLED    Capacity absorbed    Maximum speed  Minimum speed       Note  Circulator speed is regulated automatically by boi   ler control board    4 UNIT ASSEMBLY    400    The boiler must be installed in  an accessible position that  complies with the dimensions  set out in the drawing below   so as to make any mainte   nance and cleaning opera   tions easier     fig  4 1       pag  8    Caution    Before mounting the boi   ler  remove rear cross  pieces shown in figure 4   2     For positioning use the tem   plate included in the pack  and  with a spirit level check  the boiler is horizontal  Then  mark and drill the holes for  mounting the wall plate and  the hydraulic connections   Then mark and drill the  holes for the boiler moun   ting plate  insert appropriate  rawlplugs in them  fix the  plate in position and attach  the boiler to it     4 1 HYDRAULIC CONNECTION    For optimum performance after installation this Boiler and its  associated central
6.  COn ballel         a   a                               17  Starting the appliance              17  DEED  Aaen pag  17  Reading and setting boiler parameters                  pag  19  Operation with external probe                            pag  20  Installing and connecting external probe                 pag  20  Setting heating curve                                      pag  20  Adjusting heating curve                                    pag  20  Combustion analysis                                       pag  21  Conversion from natural gas to propane   or viceversa  with KITGPLO2                               pag  22  Adjusting maximum working capacity   of boiler in heating function                              pag  23  Checking boiler safety equipment                        pag  23  USC PUI UD tee pag  23  Temporary failure and blockage of appliance           pag  24  Identification codes of irregularities causing a   temporary failure or fault                                 pag  24  List of fault codes                                          pag  25  Examples of installation                                    pag  26  ACCESSOS  gege pag  27  Periodic appliance maintenance and cleaning           pag  28  Short paris list  Ge pag  31  Balanced flue       au                 E    pag  33    This booklet  together with the user and service  manual should be kept by the user and must always  accompany the boiler even when passed on to ano   ther owner or user and or when tran
7.  ME  2 m    wes bad            O    DHW tank  z M   Q R  1   A   NTC temperature  Sr  E E   sensor        Suu ge     E  X50 x30 x40 Re e     thermostat  5 71177711 Ce e   I  TI      x            27525 75  x i h  na z Programmer  USER    o     st    QAA73  tee     INTERFACE NZ      Q   Accessories available on request        To be fitted by the installer                      AGU 2 303A153          Avaiable only for SB models  Warning  they cannot be used  at the same time             fig  6 1    pag  15    7 PRELIMINARY CHECKS TO BE CARRIED    OUT BEFORE APPLIANCE START UP       Before starting the boiler  check that      the gas line is not closed upstream of the appliance      the gas and water stopcocks are open      the appliance has been correctly connected to the  mains electricity and in such a way that the phase   neutral polarity is observed      the system has been correctly filled with water  see  point 7 1      7 1 LOADING THE SYSTEM    In order to fill the system  gain access to the inside of  the sealed chamber  loosen the automatic escape  valve cap on the automatic air vent  fig  7 1 1  and  screw V of the manual escape cock on the top of the  exchanger  fig 7 1 2  and gradually open the filling  valve tap        manual air vent    automatic air vent    The boiler operates correctly at a water pressure bet   ween 1 and 1 5 bar this should be checked on the  pressure gauge located on the lower side of the boiler   Once all the air has been vented from the system
8.  climb on to the unit     INSTALLATION AND INITIAL START UP OF THE BOILER MUST  BE CARRIED OUT BY QUALIFIED PERSONNEL  IN ACCOR   DANCE WITH CURRENT NATIONAL REGULATIONS ON  INSTALLATION AND ANY DIRECTIONS FROM LOCAL AUTHO   RITIES AND PUBLIC HEALTH BODIES     When turning the boiler on or off  the fan may make a slightly lou   der noise because of the rapid increase or reduction in the number  of rotations     The expansions of the materials that make up the unit  due to rises  or falls in temperature  may cause slight tapping noises  This may  normally occur after the boiler is turned off or on     An excessively high flow rate of domestic hot water may cause a  slight noise in the circuit and a drop in temperature at the domestic  water outlet        1 1 USE OF ANTIFREEZE LIQUID       If antifreeze substances are used in the  A system  check carefully that they are compati   ble with the aluminium that forms the body of  the boiler   In particular  DO NOT USE ordinary ETHYLENE  GLYCOL  since it is corrosive in relation to aluminium  and its alloys  as well being toxic   Trianco suggests the use of suitable antifreeze products  and in the correct dose  which will prevent rust and  incrustation taking place     Periodically check the pH of the water antifreeze mixtu   re of the boiler circuit and replace it when the amount  measured is lower than the limit stipulated by the manu   facturer     DO NOT MIX DIFFERENT TYPES OF ANTIFREEZE  TRIANCO is not liable for damage caused 
9.  engineer     FAULT TEMPORARY FAILURE CODE DISPLAY    A fault or temporary failure is indicated by a three figure  code appearing on the display  Two of them can be presen   ted on the display and then the code is indicated  showing  alternatively the first figure and then the other two  eg  for the  code 154  the display will be shown indicating first 1 and  then 54     The display is also accompanied by the alternate flashing of  the LEDS   C and bar    This display is repeated twice followed by an interval of  around 7 seconds in which the delivery temperature is indi   cated    The code and delivery temperature are displayed in turn  continuously     14 1 IDENTIFICATION CODES OF THE IRREGULARITIES CAUSING A TEMPORARY FAILURE OR FAULT       They indicate the type of irregularity by means of a three figure number    Delivery T  C  gt  Max T  C permitted    CAUSE EFFECT   REMEDY  burner turned off  circulator in post circulation       Boiler water pressure too low   in SB models only     Restore pressure by following directions in para  7 3       does not light or show flame    attempt to restart boiler  after three attempts goes to    fault          Return T  C  gt  delivery T  C or  difference in temperature  between delivery and return too  high or boiler temperature  increase too rapid    boiler turned off  circulator in post circulation       No water circulation in boiler           Air in system  blow it out  para  7 1    Circulator blocked  follow directions in para  
10.  few  seconds the boiler is ready for ope     ration  C     The boiler temperature appears on    the display  A  fig  8 1 1    8 2 USE OF THE CONTROLS    HEATING TEMPERATURE REGULATION KNOB  B                 When the heating is activated  with  this knob the heating circuit water  temperature is set     The figure set is displayed for a few  seconds directly on the display   after which the boiler temperature B    reappears  fig  8 2 1             If the external probe is fitted  by operating knob B the  calculated ambient temperature is displayed for a few  seconds  after which the boiler temperature reap   pears          On off switch      Heating temperature setting control knob    O      Domestic hot water temperature setting  control knob      MODE button     Boiler automatic operation indicator LED    Heating operation indicator LED     RESET button     Burner operation indicator LED     Fault alarm LED     SELECT button     Boiler temperature reading indicator LED    D  E  F  G  H      L  M  N      Boiler operating diagnostic phase readin  lr LED    B         MAINTENANCE button    Display    DOMESTIC HOT WATER TEMPERATURE REGULATION KNOB  C        For models CB and for the SB ones  with a boiler unit with NTC sensor  connected  domestic hot production  is always activated     The figure set is displayed for a few             seconds directly on the display  after C  which the boiler temperature reap  fig  8 2 2  pears     In model SB used for heating only  regulation 
11.  heating system must be flushed in accor   dance with the guidelines given in BS7593    Treatment of  water in domestic hot water central heating systems  It is  also advisable to install suitable stop gate valves on the  systems delivery and return piping        AN  e     fig  4 3    Caution  the pressure relief valve is set at 3 bar therefore all  pipework  fittings  etc  should be suitable for pressures in  excess of 3 bar    The pressure relief discharge pipe should be not less than  15mm dia  run continuously downward and preferably over a  drain  It should be routed in such a manner that no hazard  occurs to occupants or causes damage to wiring or electrical  components  The end of the pipe should terminate facing  down and towards the wall    The discharge must not be above a window  entrance or other  public access  Consideration must be given to the possibility  that boiling water   steam could discharge from the pipe     For hydraulic connection of the boiler  use the equipment kit  and follow the directions given on the attached instruction  sheet     The 10 Ltr expansion vessel supplied with the boiler is sui   table for a system volume of approx  140 Ltr    An additional vessel will be required for system volumes  above this  following this formula     V 0 07xC    V   Expansion vessel volume  Ltr   C   Water system volume  Ltr     4 2 FLUE SYSTEM    Important  since the TRISTAR OPTIMA is a conden   sing boiler  exhaust temperature is very low  therefore  itis nor
12.  in rotation     1   reading of domestic hot water temperature  flas   hing LED   C     m    3   boiler operating phase reading  LEDS   C and bar  off   at that moment the active phase is shown by  codes that have the following meanings     0   pause  no heat request  10   system heating mode  11   domestic hot water production mode    4   Fault code or information on boiler operating sta   tus  alternating flashing between LEDS  C and  bar      By pressing the SELECT button once again  the dis     play returns to reading 1  in all cases  after some  minutes the boiler temperature display is reset     RESET Button  RESETTING THE APPLIANCE        After an operating irregularity   the boiler stops for safety rea   sons  fault  the red LED   goes  on   To reset the operation     5     4             Reset    fig  8 2 5             action must be taken by hol   ding down the fault RESET button for around 2  seconds    If the fault has to be checked again  check that the gas  stopcock and those possibly fitted on the heating deli   very and return pipes and domestic water inlet and  outlet pipes are open and that the boiler water pressu   re is correct  if the fault persists  call your installer or  service engineer     If it is accidentally pressed  do not press any other but   ton and switch off and relight the boiler using button A   Further uses of the maintenance button are described  in paragraphs 10 and 12     pag  18       8 3 READING AND SETTING BOILER  PARAMETERS    In or
13.  system booklet prepared  as  stipulated by law     It is forbidden to touch the boiler either with bare feet  and or with wet parts of the body     In order to clean the outside parts  turn off the boiler turn  off the power at the isolating switch  Clean with a damp  cloth  Do not use detergents and or harsh liquids  or toxic  products     In order to carry out any work on the boiler  do not mount  it on chairs  stools  ladders or unstable stands     Before carrying out any work on the boiler always turn  the power off at the isolating switch    The user is forbidden to carry out any maintenance work  on the boiler that must be carried out by a specialised  engineer     In the case of structural work or maintenance near the  pipes  flue systems or any accessories  switch off the  appliance and  when the work is completed  have the  system checked by a qualified engineer to ensure the  system is in good working order     2 GENERAL FEATURES    The TriStar OPTIMA boiler is a sealed type electronic  condensing gas wall mounted boiler with high seasonal  efficiency     The burner  of premix type  guarantees high efficiencies  and safe combustion at all power ratings  with minimal  pollutant emissions     The electronic board provides for a periodic selfdiagno   stic of the functions  with indications of any irregularities  or failures by means of a code that appears on the con   trol panel display     It is simple to use and has fully automatic operation  and  thus user operatio
14.  wires must pass under panel P and retained using  cable clips F        fig  5 1    fig  5 4 fig  5 5     remove screws V1 and V2 that secure control To wire in any external valves it is necessary to gain  panel  fig 5 2  access to the inside of the control panel  To do this      Lower the control panel until it stops approxima  remove rear screws C and take off protection panel P   tely 45        To unlock it and bring it down completely  lift up For electrical assembly and connection  follow the  front control panel cover until it is supported on directions given on the instruction sheets attached  control panel and lower them both together  fig    5 3           6 ELECTRICAL CONNECTIONS    After having fixed the boiler to the wall and connected all the  hydraulic connections from the system  make the electrical  connections     To gain access to the board  follow the directions in paragraph  5   Access to boiler   pass all electrical cables through one of  the cable ducts     For related connections to the board  consult the wiring dia   gram below                                                             IMPORTANT    In connecting the appliance to the mains  strictly obser   ve the phase neutral polarity stated in the diagram   Electrical wiring to the boiler must be in accordance with  current   E E wiring regulations    NOTE The method of connection to the electricity supply  must facilitate complete electrical isolation of the  appliance    Connection may be via a fus
15. 7 2       pag  24    14 2 LIST OF FAILURE OR FAULT CODES    Code  10  20    28  40    50    61  62  78  81  82  91  92  100  110  111  119  133  134  135  140  148  151  152  153  154  160  161  164    Description   Short circuit of external probe   Delivery probe    Display 20 alternating to oo   probe short circuit   Display 20 alternating to       probe disconnected   Incorrect setting made by means of remote control QAA73  fume probe  not used   Return probe    If display in b1   oo   probe short circuit   If display      b1         probe disconnected   DHW probe  boiler does not produce domestic hot water  CB mod  and SB mod  with boiler unit with NTC sensor   Display domestic hot water temperature  see use of SELECT button in para 8 2     If display 2 oo   probe short circuit   If display         probe disconnected   Disturbances in remote control   Line or remote control breakdown   Incorrect configuration of pressure sensor   Bus line short circuit or disconnected  not used    Incompatible LPB address  not used    Fault inside board   Fault inside board   Incorrect configuration of clocks in connection with RVA  not used    Fault due to overtemperature   Temporary failure due to overtemperature   Boiler water pressure too low  for SB models only    No flame after end of safety time  repeats attempt to light three times then goes to fault   Flame disappears during operation   Fan malfunction   Incorrect setting of segment in connection with RVA  not used    Incompatibi
16. BS 7593 Treatment of water in domestic hot water    centrai heating systems     WARNING   The addition of anything that may interfere with  the normal operation of the appliance without the express  written permission of Trianco Ltd could invalidate the  appliance warranty and infringe the Gas Safety   Installation and Use  Regulations     Incorrect installation may cause harm to people  animals and pro   perty  The manufacturer is not liable for damage caused by  incorrect installation and by non observance of the instructions  accompanying the boiler   Installation  maintenance and any other operation must be carried    pag  3    out in compliance of current regulations and instructions supplied  by the manufacturer     Installation is the purchaser s responsibility     The boiler is supplied in a carton pack  when it is removed  ensure  that the appliance is complete and that all the parts are supplied     The packing components  clips  plastic bags  polystyrene foam   etc  must be kept out of reach of children  since they are a hazard  for them     The technical notes and instructions contained in this document  are to help fitters install the system correctly     Any repair should be carried out using solely original spares and  operations involving the removal of the appliance must only be car   ried out by qualified engineers  Failure to abide by the above  exempts the manufacturer from any liability and may jeopardise the  the safety of the unit     It is forbidden to
17. LL THICKNESS IS WITH KIT SUPPLIED  EXTRA PIPES CAN BE PURCHASED TO EXTEND TO 4 MTRS    175 MIN       HIGH LEVEL HORIZONTAL BALANCED FLUE  437mm 17  MAX    175 MIN    T      Note   500mm Extension  pipe must be  used for left hand  side    MAX MIN WALL THICKNESS IS WITH KIT SUPPLIED  EXTRA PIPES CAN BE PURCHASED TO EXTEND TO 4 MTRS    pag  11    VERTICAL BALANCED FLUE KIT  SEE PAGE 32     Installing the Balanced Flue Kit    1    10    11    Having decided the position of the boiler  accurately mark  out the position of the boiler fixing holes using the template  provided  Drill 2   8mm holes to accept rawlplugs and  mounting bolts     Cut a   150mm hole in the ceiling and roof     Determine the flue length required  ensuring the maximum  permissible flue length is not exceeded  If it is necessary to  cut one of the pipes to achieve the required ensure the inner  is cut 20mm longer than the outer  and both inner and outer  are de burred     Fit 060mm  black  seal to the inner spigot on the boiler flue  off take  Fig  1      Fit the 2100     and 60mm  blue  seal into the concentric  flue pipes     If possible  pre assemble the entire flue on a flat surface   ensuring all sections are pushed firmly home  Secure bot   tom section to boiler with clamp     Fit a roof flashing sleeve to the roof  not supplied   and  insert Vertical Flue Terminal through flashing from the outsi   de     Starting at the appliance end assemble the extension pipes   ensuring each joint is pushed firmly h
18. RTS LIST                                                 POS  DESCRIPTION CODE  10 BOILER BOARD A160 1  12 USER BOARD A161  16 TRANSFORMER       01001  19 IGNITION ELECTRODE BFEO01019  20 ELECTRODE GASKET CFG01009  21 DETECTION ELECTRODE BFEO1064  23 CENTRIFUGE FAN W150 4  32 SENSOR 9300 1  35 CIRCULATOR P158   35 1 AUTOMATIC ESCAPE VALVE G207 1  36 MINIMUM PRESSURE GAUGE Q122  38 WATER GAUGE G603 3  39 GAS VALVE UNIT GRVALOO1  56 IGNITION TRANSFORMER T134  00 EXTERNAL PROBE S736 1       pag  32    19 BALANCED FLUE KITS       5010   HORIZONTAL BALANCED FLUE KIT    5011   1000mm CONCENTRIC FLUE PIPE    5012   VERTICAL BALANCED FLUE KIT       5013   90   CONCENTRIC BEND    5014   45   CONCENTRIC BEND    N    5015   500mm CONCENTRIC FLUE PIPE    pag  33    Part No     Description       510021    terminal       510023    90   concentric bend       510031    Clamp with seal       510029     60mm seal  Black        510027     60mm seal  Blue        510028     100mm seal       510033    Wall seal          510026    Part No           500mm concentric flue pipe    Description           N IN INO  e                     510025    1000mm concentric flue pipe       510027    260mm seal  Blue           510028       9 100mm seal                            Part No  Description Qty  1   510022   terminal with cap 1  2   510032 wall clamp 1                Part No     Description       510023    90  concentric bend       510027    260mm seal  Blue           510028    Part No        9 100mm seal 
19. TRIANCO         RISTAR      OPTIMA 28 CB AND 28 SB    WALL MOUNTED GAS BOILERS          TRIANCO    INSTALLATION  INSTRUCTIONS    2 1    2 2    2 3    3 1    3 2    3 3    4      4 2    5    7 1    7 2    7 3                                     pag  3  Use of anti freeze liquid                                   pag  4  Features under floor heating system                     pag  4  Safety advice      pag  4  General features      pag  5  Winter operation                                            pag  5  Summer operation  CB models                          pag  5  Hard water areas                                           pag  5  Technical features of the appliance                     pag  6  Overall dimension and connections                       pag  7  Hydraulic diagram      pag  7  Features of circulator generator load loss                pag  8  Unit assembly scs the       pag  8  Hydraulic connection                                       pag  8  FIRE Cru Me pag  9  Access to boiler Ls tet ette sues pag  14  Electrical connections                                       pag  15  Preliminary checks to be carried out before appliance   SIOFUUD  EE r bag  l6  Loading the system                                          pag  l6  Starting the circulating pump                              pag  16  Checking system pressure and possible   water                  _                                            pag  16    8 1    8 2    8 3    9 1    9 2    9 3     4 1    14 2    pag  2   
20. der to read and set the values of some boiler  parameters the SELECT button is used  By keepingit  pressed  a series of letters  A  b  C  d and P  appear  in rotation on the display    By releasing the button when the letter appears and  pressing it again briefly the desired parameter is acti   vated  a number appears to the right of the letter     In order to return the display to standard parameter  1    boiler delivery temperature   enable parameter 1   After approximately 8 minutes from the last operation  performed  The display will return to parameter 1     The series of parameters which can be accessed are  as follows     One letter only     A1   letter of boiler delivery temperature    C    A2   letter of domestic hot water temperature    C    A3   not used     4  letter of boiler operating phase   AO   Technical value according to programming of the  board    b1  letter of boiler return temperature    C   b2  not used    b3  not used  b4  letter of outside temperature    C   b5  not used  b6  not used    b7  second zone circuit temperature    C     C1  letter of ionisation current value  uA    C2  letter of number of fan revolutions  thousands  and hundreds          fan PWM  96    C4  letter of boiler relative heat output value       C5  not used   C6  not used    d1  Setpoint calculated on basis of operation in  domestic hot water or heating   d2  value of calculated temperature of boiler  delivery    C    d3   Display of value of ambient temperature set    C    If 
21. eating    fig  15 2    pag  26    16 ACCESSORIES       QAA73 PROGRAMMER  cod  E1226 92    Modern remote control   according to weekly and  hourly setting  with yearly  date setting   which has  functions of monitoring boi   ler and programming  zone  sensor  alarm indicators and  advanced diagnostics           NATURAL GAS TO PROPANE CONVERSION KIT  cod  KITGPLO2    fig  16 2    pag  27    17 SERVICING THE BOILER    Annual Servicing    For reasons of safety and economy  it is recommen   ded that the boiler is serviced annually    Servicing must be performed by a competent person   Ensure that the boiler is cool   Ensure that both the gas and electrical supplies to the  boiler are isolated    Caution    All gaskets removed must be checked and possibly  replaced if they are damaged or worn     ACCESS      BOILER    To access internal parts of the boiler  proceed as fol   lows     isolate electrical supply to boiler     open boiler front control box cover     remove upper screws A from front cover    gently lift up cover and pull towards you        A  1       fig  17 1         access inside of sealed chamber  remove screws D  and take off front panel D1        fig  17 2    i   When replacing front panel D1  first attach the top side  of panel on to sealed chamber and then move panel  into position and replace screws       remove screws V1 and V2 that hold control panel  in position  fig  17 3       tolower control panel completely lift up front con   trol box cover until it is su
22. ed double pole isolator with  a contact separation of at least 3mm in all poles and ser   vicing the boiler and system controls only    In the event of replacement  use a cable with the same  features as that fitted  section 3 x 0 75   maximum exter                                            nal o8mm   To be fitted only with  floor heatin ing  in   Ing Warning  respect the in 230V 24V   dicated polarity pha    se neutral when connec  AC 24V   ting the mains Transformer   high temp  safety  therostat  for floor heating     ZI  electrical supply    o  25 P     5 San an motor    230V 50 Hz z 2       py  8   ene SUB      C   x    S 5 PWM  1H  Boiler pump p  pu      DHW pressure  230 VAC         lt    lt  switch  CB model                                                                                                                                                            T eds  Configurable connection  230 VAC  1  lt  17   ww  Diverting valve    7 XG heating        thermostat  SB model             S VAR AC Domestic Hot water            e    IEEE tr      H     E BOILER BOARD   s H H Ge boiler    lonisation SN  rh     a De Gi  EE    uen DHW tank thermostat      5 LMU 54 030A153 wh   probe  CB model    Q    SB model   Gas valve mains          qs 124   24  Return flow temp  probe   Meme    gas 230 VAC Er  D         24 4 Boiler temp  probe          N          8 fog  ce r Men  EE Ee d  e    ul External probe  V       e  i Q QAC34 101  Ignition Ignition        o  gt   gt   electrode E
23. ets for analysis  analysis and connect the fume analyser probe therein   fig  10 1           Exhaust Air  Gases    Combustion analysis is carried out in heating mode  if however  there is a situation in which it is difficult to use the heating system   eg  in summer or with a floor radiant panel system   it is possible  to use the domestic hot water circuit by proceeding as follows       rotate the control panel forward   para  5   access to boiler          with a screwdriver  release the  three way valve motor M faste   ning spring  taking care to hold  the motor in one hand  fig  10 2       remove the motor  open one or    more hot water taps in order           discharge the heat produced        ik  the boiler in calibration and per  1    form analysis  following the direc  fig  10 2  tions below     On completion of the analysis  close the taps  replace the motor   push it downwards and insert the fastening spring back in its hou   sing     T a   e T   Capacity regulator clo     sure          1   Pressure regulator   2   Capacity regulator    fig  10 3       Analysis of maximum heat capacity     Run the boiler in maximum operation capacity by holding  down MAINTENANCE button for slightly over 7 seconds  the  display changes the presentation flashing alternately the boi   ler delivery temperature and the number 1 00 while the fault  red LED   flashes   from this moment the boiler will operate at  maximum in heating mode     pag  21    Wait for the boiler to stabilise and pe
24. external probe is not present  value is fixed at    20  C    d4   setting of value of domestic hot water temperatu   re    C    d5  not used    d6  maximum fan speed in heating function    Parameters that can be set     In order to alter the value of the parameter  use at the  buttons SELECT  to increase it  and MAINTENANCE   to decrease it   In order to store the new value in the  memory  hold down the SELECT button until the dis   play value flashes twice  and then release the button     P3  not used   P4  not used   P5  Value of slope of heating curve   P6  Value of parallel shift of heating curve    pag  19    9 EXTERNAL PROBE    THIS MUST BE FITTED OTHERWISE BOILER WILL NOT PERFORM  AT THE MAXIMUM EFFICENCY     9 1 INSTALLING AND CONNECTING    EXTERNAL PROBE       DO NOT INSTALL EXTER  CORRECT INSTALLATION POSITION   NAL PROBE IN POSI    TIONS INDICATED PROBE SHOULD BE INSTALLED ON  BELOW  A NORTH ORNORTH EAST FACING  WALL AND SHELTERED FROM THE  EFFECT OF THE SUN   S RAYS AND    FROM OTHER HEAT SOURCES             fig  9 1 2       To mount the external probe       remove protective cover as  shown here      insert probe cable through  hole intended to be used  We  recommend mounting a rubber  cable duct if the rear route is   R used  see ref  1   a suitable  2 cable holder if the lower        is   used  see ref  2   cable duct   and cable holder are not sup   plied           eg      If solution 2 is used  remove   the lower section the protecti   ve cover       connect 
25. has no  effect     Note  The settings made with knobs B and C   Heating and domestic hot water temperatures   remain unchanged even after power supply fai   lure     MODE BUTTON       The MODE button makes it possi   ble to switch from summer to winter  operation  and viceversa    Pressing the button activates or  deactivates the heating indicated by  the LED F going on     On     o O ode    77 fig  8 2 3             If the external temperature probe is connected to the  boiler  switching from winter operation  heating   dome   stic hot water  to summer operation  domestic hot  water  is made automatically when the outside tempe   rature is higher than 20 C     pag  17    In this case the LED AUTO lights up  while the LED F  if  lit  indicates winter operation  if not lit  it indicates sum   mer operation  In the case where you wish to deactiva   te automatic switching  press the MODE button  the  LED AUTO goes out      SELECT BUTTON       When in operating phase  the    MAINTENANCE BUTTON    The maintenance button is  used by the maintenance  engineer to perform the cali   bration and required for cor                   fig  8 2 6             rect operation of the appliance        UNDER NO CIR     CUMSTANCES MUST IT BE  USER     OPERATED BY THE    digital display indicates the  boiler delivery temperature   LED   C lit and continuous       CC  bert  Q Select    fig  8 2 4             As well as this  by repeatedly  pressing the SELECT button  the following can be dis   played
26. ial attention to inserting the  choke correctly in the mixer  the side recess of the  choke should match the mixer guide  see fig 17 10             Ss    D  It      Gas mixer un    Location  fig  17 10 rail Location  slot    MAINTENANCE OF CONDENSATION DRAIN  SIPHON      remove connection of condensation drain from sea   led chamber             fig  17 12    pag  30      unscrew fixing screw S from siphon support clamp    fig  17 13    fig  17 14      When siphon has been    removed  undo parts 1  2  and 3  fig  17 15   check  that in cap 2 there are no  deposits  and if necessary  remove them   With a brush clean siphon  channels           r  r  r                   2 9  O  fig  17 15 2    18 SHORT PARTS LIST       OPTIMA CB       SHORT PARTS LIST                                                          45 POS  DESCRIPTION CODE  10 BOILER BOARD A160 1  12 USER BOARD A161  Xk S lt  N     16 TRANSFORMER         1001  Q 19 _ IGNITION ELECTRODE BFEO1019  21 19 32 21 DETECTION ELECTRODE       01064  23 CENTRIFUGE FAN W150 4  32 IMMERSION SENSOR S300 1  36 CIRCULATOR P158  37   AUTOMATIC ESCAPE VALVE G207 1  39 WATER GAUGE G603 3  40 GAS VALVE UNIT GRVALOO 1  41 CIRCULATOR CONSENSUS  DIFFERENTIAL PRESSURE GAUGE 1998099  45 ACTUATOR M227  46 HEAT EXCHANGER G1325 4  49 DOMESTIC WATER DIFFERENTIAL  PRESSURE GAUGE       01043  61 IGNITION TRANSFORMER T134  00 EXTERNAL PROBE S736 1          pag  31    OPTIMA SB                   39  R  lt   21 19 32  36  35 35 1 38  12 00       SHORT PA
27. lity of parts in connection via LPB  not used    Fault inside board   Incompatible setting of parameter values  not used    Manually activated safety fault  reset boiler by holding down RESET button for two seconds   Return temperature higher than delivery temperature or boiler temperature increase too rapid  Fan does not reach required speed   Fan exceeds maximum speed set    No water circulation in boiler  for CB models only     pag  25    15 EXAMPLES OF INSTALLATION    OPTIMA CB AND SB mob     SINGLE HEATING CIRCUIT CONNECTION WITH AMBIENT THERMOSTAT OR QAA73 PROGRAMMER    WITH ROOM THERMOSTAT WITH QAA73 PROGRAMMER       75 75                           F  2 A                Remove        link  F F           F  e       A  Q Q  Q Q  CR     terminal board terminal board   see para  5   see para  5        SE   external probe  CR          QAA73 programmer   room thermostat  Sl   high temp  safety therostat for floor heating    fig  15 1    OPTIMA SB            SINGLE HEATING CIRCUIT CONNECTION WITH ROOM THERMOSTAT OR QAA73 PROGRAMMER AND AN  EXTERNAL TANK FOR DOMESTIC HOT WATER PRODUCTION    WITH ROOM THERMOSTAT WITH QAA73 PROGRAMMER             fN  S S     S            e S        F  2 2     0         O 2     Q Q  O O  terminal board terminal board   see para  5   see para  5   SE   External probe             QAA73 programmer   room thermostat  YD   3 way valve for hot water production  TB   Domestic hot water tank temperature probe  Sl   high temp  safety therostat for floor h
28. mal for part of the residual water vapour in the  exhaust fumes to be capable of condensing in the flue    pipe   You are advised to pay attention to the following    a   to the positioning of the exhaust terminals  they  may drip and also produce a ploom of condensa     tion     b   to the incline of the flue pipe so as to avoid con   densation becoming stagnant     C   to the correct positioning of the condensation col   lection parts     d   to connecting the condensation drain correctly     The TRISTAR OPTIMA boiler is a type C certified  Appliance  sealed boiler      Connection of the flue exhaust pipes is made accor   ding to the diagrams attached     For the parts to use  please refer to the TRIANCO  catalogue of boiler installation accessories     IMPORTANT  As with all flues the kit must be installed  taking due account of the current issue of BS5440  parts 1  amp  2 and timber frame housing REF  IGE UP 7 1998    Also note that the requirements will vary depending  upon the kit being installed  Guidance is provided but  unless otherwise stated  always comply with recom   mendations of the relevant codes of practice     The following guidelines indicate the general require   ments for siting balanced flue terminals   Hecommendations for flues are given in BS 5440  Pt 1     If the terminal discharges onto a pathway or passage   way  check that combustion products will not cause  a nuisance and that the terminal will not obstruct  the passageway     If a terminal is les
29. mmendations of the relevant  codes of practice     EXPOSED PIPE  any pipe exposed to the elements should be  protected with a suitable material  and maintained regularly     Installing the Balanced Flue Kit    1 Having decided the position of the boiler  accurately mark  out the position of the terminal and boiler fixing holes using  the template provided  Cut a   120mm hole through the wall  to accept the terminal  and drill 2   8mm holes to accept  rawlplugs and mounting bolts    Fix the boiler to the wall using the wall mounting bracket   Pass the terminal through the wall  and fit the internal wall  seal to the terminal    4 Fit the  60mm  black  seal to the inner spigot on the boiler  flue off take  Fig  1     5 Fu the   100mm and 60mm  blue  seal into the 90   con   centric bend    6 Fit the 90   concentric bend into the boiler flue off take  and  secure in position with clamp    7 Slide the terminal into the 90  bend ensuring it is pushed  home firmly  and ensure wall seal is fitted against wall    Fit the external wall seal to the terminal     To extend the terminal length  use the 500mm concentric  pipe and cut to length  ensuring the inner is cut 20mm lon   ger than the outer     NOTE  For High Level Balanced flue Kit    1 Measure vertically 950mm  max  from position of the cut   out on the template to give position of terminal required     2 Cut the 1000mm concentric pipe to required length  Fit the  0100     and  60mm  blue  seal into the pipe     3 Fit the concen
30. ns are reduced to the basic simple  operations     The production of domestic hot water is always activa   ted and has priority over the heating function     The external temperature probe  OPTIMAZER  must be  fitted to ensure maximum running efficency     2 1 WINTER OPERATION    The boiler is started and regulated automatically so as  to meet the requirement of the heating system     With the outside temperature probe  the system   s water  temperature is regulated automatically according to the  heating curve set  guaranteeing maximum comfort in all  conditions     DOMESTIC HOT WATER DRAW OFF  CB MOD      When calling for domestic hot water  the boiler  by  means of an appropriate sensor  automatically switches  over in order to guarantee supply of the correct amount  of water at the desired temperature     Regulation of the domestic water temperature is also  carried out precisely and automatically by the boiler   s  electronics     The domestic hot water comfort function is activated  automatically at the end of every withdrawal and gua   rantees a quick response for subsequent withdrawals  for the programmed time     pag  5    2 2 SUMMER OPERATION  CB MODELS     The boiler is started and regulated automatically so as  to meet the domestic water requirement     Switching from summer to winter operation and vicever   sa may be carried out by hand or automatically  if exter   nal probe present  depending on the outside temperatu   re set     2 3 HARD WATER AREAS    If the b
31. oiler is to be installed in a area recognised for  having hard water  it is recommended that a suitable  water treatment device is installed in the mains supply  to the boiler    The water hardness can be determined by using the  standard test paper or by contacting your local water  authority     3 TECHNICAL FEATURES OF THE APPLIANCE       Operating gas                           GAS  G20  1    LPG  G31      OPTIMA model     B   SB     cB     SB      Maximum heat output Qmax  80 60 C    s KW   280   280   280 1 280 _  Minimum heat output           80   60  C                      KW   56   56   739      3  Maximum heat output  0720  KW   297   297   29 7   297 _  Minimum heat output  50   30  C  kW 8 8  Maximum heat Ange   KW   287   287   287   287    Minimum heat range kW 7 5  Working efficiency at max output  80   60  C  vv  SL 9   6   976   976     97 6    Working efficiency at max output  50   30  C        BL  1035   1035   103 5     103 5 d  Working efficiency at 30  max output  Average T 50  C      107 0   1070   1070     1070    Working efficiency at min output  80   60  C                 982   982   973     97 3     Working efficiency at min output  50   30  C    106 7  Flue losses with burner in operation                    SL 21   21   21     21    Flue losses with burner extinguished              SL SOT     0 1  lt 0 1     0    Shell losses    SL D     039 D     0 3    Flue Gas temperature             22 C   73 0   730   730      90       2 in dry fumes nnn      0 
32. ome  Ensure none of  the flue joints are situated within the joist space     Fit ceiling plate centrally around pipe  ensuring that the  outer flue pipe has a minimum clearance of 25mm from any  combustible material  Pack space with glass fibre insulation     Fit wall clamp around terminal and secure to roof member   ensure weight of terminal is carried by the wall clamp and  not the roof flashing sleeve     Ensure flue is adequately supported     IMPORTANT  FLUE SEALING    TO FIT FLUE PIPES TOGETHER  IT IS ESSENTIAL TO  APPLY A THIN BEAD OF LUBRICANT  E G  WASHING UP  LIQUID  VASELINE  AROUND ALL RUBBER SEALING  RINGS     AS THE FLUE SYSTEM OPERATES UNDER POSITIVE  PRESSURE  IT IS ESSENTIAL TO ACHIEVE A TOTAL SEAL  ON ALL FLUE JOINTS     VERTICAL BALANCED FLUE    pag  12    6000mm MAX    90   BEND   1000mm  45   BEND   750mm       C D   4000mm           NOTE   For each additional elbow reduce straight lengths by  the relevant elbow dimension 90   1500mm and 45    750mm    pag  13       5 ACCESS TO ELECTRICAL PANEL FOR CON  CONTROL  NECTING ADDITIONAL UNITS PANEL    BOILER        In order to access the electrical panel  proceed as  follows     CONTROL  disconnect voltage to appliance PANEL COVER    open boiler front control panel cover     remove upper screws A from front cover  gently lift cover and pull towards you        fig  5 3    In order to connect any external controls and wire the  controls into the specific terminals on terminal board M    A A  fig  5 5        1 The
33. pported on the control  panel and then lower both panels together  fig   17 4        CONTROL  PANEL         BOILER    CONTROL  PANEL COVER       fig  17 4    pag  28      Gently push the left hand side of the sealed  chamber until it detaches                                                       fig  17 6      Distributor D is fixed to conveyor B  if necessary   distributor can be removed and cleaned  fig  17 7        Remove screws F1  remove mixer G from fan and  clean it inside  using a brush or compressed air   fig  17 8         fig  17 5    BOILER SHELL MAINTENANCE      Remove pneumatic and electrical fan connections  and disconnect gas pipe          lf itis deemed necessary  clean fan F with    brush    To prevent dust possibly infiltrating the fan  motor bearing  it is advisable NOT TO USE      Remove nuts E1  unthread MIXER  E    FAN  F   compressed air     unit  fig  17 6        Extract internal choke G and inspect O ring  with    the aid of a brush or compressed air  clean the SCH  choke  fig  17 6       N      Remove nuts A1  loosen nuts A2  remove conve   yor B and extract burner C  fig  17 6   fig  17 8         With the aid of a brush  clean burner as shown in  fig  17 7  take care not to damage outside of bur   ner     pag  29      Remove flue H from boiler  shell  fig  17 6  and with  the aid of a brush and  vacuum cleaner  clean  between the exchange  rungs  fig  17 9        When the parts are replaced  take care to reinsert them  in the correct order  pay spec
34. remain off for long periods at tem   peratures below zero  it is advisable to drain off the  water  This operation is essential if there are no anti   freeze additives in the system     pag  23       14 TEMPORARY FAILURE AND FAULT WITH  APPLIANCE    TEMPORARY FAILURE    Temporary failures are due to some operating parameters  being momentarily exceeded and are different from those of  faults in that manual reset by means of the RESET button is  not necessary    Temporary failure is indicated by the alternating flashing of  the LEDS   C and bar    If the operating conditions return to normal figures  the  appliance is reset and resumes normal operation  otherwise  the status of the fault is checked  LED   on     The resetting of the functions may be automatic or may  require the operator to do it  depending on the case  For  example  if the system pressure falls below the minimum  figure  see para  7 3   once restored  the boiler resumes its  functions     FAULT WITH THE APPLIANCE    When an operating irregularity occurs  the boiler stops and  goes into    fault     displaying this condition by the red LED    going on and the LED   C and bar alternately flashing   Numbers appear on the diplay representing the fault code   see below     An attempt may be made to reset the operation by holding    down the RESET button for around 2 seconds  after which  the boiler performs    self diagnostic cycle and possible  restart  if the fault persists  call your local installer or service 
35. rform combustion  analysis by checking what is described below     Nominal heat capacity 28 7  Check calibrations values natural gas G20 9 3 9 7  LPG G31 10 8 11 3    CO  at MAXIMUM OUTPUT       If the values found are different  proceed as follows     Turn gas valve capacity regulator 2  figure 10 3   clockwise to  increase  anticlockwise to decrease value of CO2 reading  iven the sensitivity of the screw  minimal adjustments will  be sufficient      wait several seconds until the CO2 is stabilised  then check its  value and if necessary repeat theoperations        Analysis at minimum heat capacity   From the above situation  to run boiler      operation to minimum capacity  rotate   domestic hot water temperature regula        tion knob    anticlockwise up to end of x  stroke  the display changes the presen   tation flashing alternately boiler delivery NE   temperature and the number 0   from fig  10 4  this moment the boiler will operate at minimum     yw     Wait for the boiler to stabilise  perform combustion analysis  by checking to the settings shown below   Minimum heat capacity 5 7  Check calibrations values natural gas G20 8 8 9 2  LPG G31     vol   10 4 10 8    CO  at MINIMUM OUTPUT       If the values found are different  proceed as follows       Turn gas valve pressure regulator 1  figure 10 3   clockwi   se to increase  anticlockwise to decrease value of CO2    read  given the sensitivity of the screw  minimal adjustments  will be sufficient        Wait several 
36. s than 2 metres above a balcony   above ground or above a flat roof to which people  have access  then a suitable terminal guard must  be provided           Terminal position with minimum distance mm    A Directly below an openable window  air vent    or any other ventilation opening  300  B Below gutter  drain soil pipe  150  C Below eaves  200  D Below a balcony car port roof  200  E From vertical drain pipes and soil pipes  75  F From internal or external corners  300  G Above adjacent ground or balcony level  300  H From a surface facing a terminal  600    Facing a terminal  1200  J From opening  door window  in carport   into dwelling  1200  K Vertically from a terminal on the same wall  1500    L Horizontally from a terminal on the same wall  300    M Above an opening  air brick  opening  window etc  300    N Horizontally to an opening  air brick   opening window etc  300    Vertical Flues   minimum distance to edge    of terminal mm  P Above the roof level  to base of terminal   300  Q From adjacent wall to flue  300  R From adjacent opening window  1000    S From another terminal  600          HORIZONTAL BALANCED FLUE KIT  SEE PAGE 32     IMPORTANT  As with all flues the kit must be installed taking  due account of the current issue of BS 5440 parts 1  amp  2 and tim   ber frame housing REF IGE UP 7 1998    Also note that the requirements will vary depending upon the kit  being installed  Guidance is provided but unless otherwise sta   ted  always comply with the reco
37. seconds until the CO2 is stabilised  then check its  value and if necessary repeat theoperations     On completion of calibration  recheck CO2 values at  maximum output     If the values found remain between the limits shown in the  table  no further calibration must be made     After these operations  it is advisable to check the gas capa   city at the meter  following the directions stated in the table  of technical details    N B   After completing the checks  the boiler must be retur   ned manually to normal operation by holding down MAIN   TENANCE button for approximately 2 seconds     10 1 CONVERSION FROM NATURAL GAS TO  PROPANE OR VICE VERSA  WITH    KITGPLO2        To convert boiler FROM NATURAL GAS TO PROPANE GAS   proceed as follows       disconnect voltage to appliance     close gas tap     access internal parts in sealed chamber  see para  5    access  to boiler        fig  10 1 1         unscrew ring nut A shown in figure and loosen threaded con   nection    insert capacity reducer B as shown in figure below    fig  10 1 2         check condition of gasket and  if necessary replace it      reconnect gas pipe and open gas tap     reconnect voltage to appliance     start boiler  check tightness of gas pipe and make gas valve  calibration  observing the figures given in the tables shown in  the paragraph above      refit the cover of the sealed chamber and the other parts of  the boiler covering     replace the gas identification plate showing new settings    To con
38. sferred to ano   ther system  Read the instructions and warnings in  this booklet and in the user manual carefully  as they  provide important directions for safe installation   usage and maintenance       This boiler is used to heat water at a temperature lower  than boiling point at atmospheric pressure  It must be  connected to a heating system and or a domestic hot  water system at the limits of its performance and its  power  Any other use of this boiler must be considered  incorrect and therefore hazardous       Installation  maintenance and repair must be carried out  by a CORGI Registered Installer and be in accordance  with the relevant requirements of the current Gas Safety     Installation and Use  Regulations  the Building  Regulations  Scotland  Consolidation   the Local  Building Regulations  the current 1 E E Wiring    Regulations and the bye laws of the Local Water  Undertaking  Where no specific instruction is given refe   rence should be made to the relevant BRISITH STAN   DARDS CODES OF PRACTICE  For Ireland install in  accordance with IS 813    Installation of Gas Appliance       B S  Codes of Practice    Standard Scope  BS 6891 Gas Installation  BS 5546 Installation of hot water supplies for    domestic purposes   Forced circulation hot water systems   Installation of gas fired hot water boilers     BS 5449 Part 1  BS 6798    BS 5440 Part1 Flues    BS 5440 Part2 Ventilation    BS 7074 Expansion vessels and ancillary  equipment for sealed water systems    
39. the wires to the probe  and the boiler following the  3 wiring diagram on page 14     fig  9 1 3    9 2 SETTING HEATING CURVE    When the external probe is used  the electronic board  calculates the boiler delivery temperature according to  the outside temperature    The ratio of these temperatures is summarised in the  diagram in figure 9 2 1     Calculated flow temperature    C        Mean outside temperature    C     fig  9 2 1       value of slope of heating curve      heating curve    Factory set value of slope of heating curve   15    The most suitable curve should be chosen according  to the design temperature and the type of building    To set a new curve  see    parameters that can be set     in paragraph above        access parameter P5    set the preselected value    store to set value in memory    9 3 ADJUSTING HEATING CURVE SET    In order to adjust the heating curve  parameter P6 is  used  In this mode  the heating curve is shifted in  parallel so as to change the delivery temperature cal   culated  see example in fig  9 2 2      To set the shift  proceed as follows  see    parameters  that can be set    in paragraph above        access parameter P6    set preselected value    store set value in memory    pag  20       Se          a       a  Lan    EE EE Ta     EE  D EE EE  GE                      Calculated flow temperature    C          L     naa e e  eler ar e s       20  15  10  5 0 5 10 15 20  Mean outside temperature    C       KS fig  9 2 2    To make a f
40. to the boiler    or system as a result of the use of incorrect antifreeze or  additive substances     1 2 FEATURES OF UNDER FLOOR  HEATING SYSTEMS    A    To prevent this problem  it is necessary to use pipes with an   oxygen proof barrier   in accordance with standards DIN  4726 4729     In floor systems  the use of plastic pipes without  protection against penetration of oxygen through  the walls can cause corrosion of the system s  metal parts  metal piping  boiler  etc   the forma   tion of oxides and bacterial agents     If pipes of this kind are not used  keep the system separa   te by installing heat exchangers or those with a specific  system water treatment   In floor systems  a system safety thermostat must  A be installed to protect against overtemperature  calibrated at around 45  C  see wiring diagram on  page 14      TRIANCO is not liable for damage caused to the unit or the  system due to failure to comply with the above        pag  4    1 3 SAFETY ADVICE    If you smell gas       do not operate electrical appliances     extinguish any fires     close the stopcock upstream of the meter    open the windows and ventilate the room    call your local authorised engineer    Do not store or use flammable materials near the boiler   Do not obstruct intake exhaust terminals     To guarantee boiler efficiency and correct operation  it is  imperative to have yearly maintenance  and combustion  analysis every two years  carried out by qualified  engineers  and to have the
41. tric pipe into the boiler flue off take  and secu   re in position with clamp     4 Fit 90  concentric bend into pipe  and fit remaining compo   nents as above     BOILER OFF TAKE INNER SPIGOT        960mm SEAL  BLACK     Fig  1    IMPORTANT   When installing the flue system  it is important that the flue  assembly inclines slightly up from the boiler  This will allow  any condensation formed to run back to the condense drain    REAR OUTLET    HORIZONTAL BALANCED FLUE    4000mm  SEE NOTE         765mm 30          315mm 12 5  MIN    175 MIN    MAX MIN WALL THICKNESS IS WITH KIT SUPPLIED  EXTRA PIPES CAN BE PURCHASED TO EXTEND TO 4 MTRS    HIGH LEVEL HORIZONTAL BALANCED FLUE    765mm 30  MAX  315mm 12 5  MIN    175 MIN          4000 mm    m   NN    MAX MIN WALL THICKNESS AND HEIGHT IS WITH KIT SUPPLIED  EXTRA PIPES CAN BE PURCHASED TO EXTEND TO 4 MTRS    pag  10    R H SIDE OUTLET    HORIZONTAL BALANCED FLUE    4000mm  SEE NOTE             687mm 34  MAX  417mm 16 5  MIN  175 MIN    MAX MIN WALL THICKNESS IS WITH KIT SUPPLIED  EXTRA PIPES CAN BE PURCHASED TO EXTEND TO 4 MTRS    HIGH LEVEL HORIZONTAL BALANCED FLUE    765mm 30  MAX  315mm 12 5  MIN          175 MIN    1095 MAX       4000 mm       MAX MIN WALL THICKNESS AND HEIGHT IS WITH KIT SUPPLIED  EXTRA PIPES CAN BE PURCHASED TO EXTEND TO 4 MTRS    L H SIDE OUTLET    HORIZONTAL BALANCED FLUE    4000mm  SEE NOTE     650mm 25 5  MAX  437mm 17  MIN       Note   500mm Extension  pipe must be  used for left hand  side    MAX MIN WA
42. urther adjustment of the heating curve  use heating  knob B   With the knob in intermediate position  the calculated  ambient temperature is 20  C   In relation to this position  by rotating the knob a variation of   10  C in the calculated ambient temperature is produced   see example in fig  9 2 3     eam              e                           I     I         I        I              I              p       s        Stee    Calculated flow temperature    C     20   20  15  10  5 0 5 10 15 20    Mean outside temperature    C  fig 9 2 3    10 COMBUSTION ANALYSIS    THE BOILER IS ALREADY PRESET  THIS INFOR   MATION IS ONLY FOR CHECK ONLY    In order to perform combustion analy   sis  a particular function must be activa  Q E  ted by means of the MAINTENANCE   button  When this is activated  the   three way valve switches towards the system  CB  models   the boiler temperature limits are inhibited and  the single maximum safety temperature  85  C   remains activated  if a second mixed zone is present the  set value is 55  C     In cases of floor radiant panel systems  for CB  models  in order to feed the circuit with high   temperature water  it is necessary to discharge  the heat in the domestic hot water circuit  see  below   In the SP models  heating only   stop  boiler operation when temperature exceeds  45  C and resume when system has cooled        Preparations for performing analysis    Remove screw V in figure  plate and corresponding  gasket in order to access the sock