Home

Manual

1. For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate ROGO 30 03 00 M3GB CD M TRANSPORT AND DISPLACEMENTS COVERED UNITS 4 1 REV 2 09 11 Transportation must always take place with the engine off electrical cables and starting battery disconnected and fuel tank empty Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instructions you could damage the structure of the machine Weight max per person 35 kg Total max weight 140 kg 15 01 01 M4GB M 6 6 REV 1 06 10 CD CTM 10 Gb ASSEMBLY Note Lift the machine and assemble the parts as shown in the drawing z O lt lt Be I O pum ucl O D 2 O D La D dI O C C DO O O O D O O D O C 899IN 00 90 01 AO ORI
2. M 46 REV 0 06 07 In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 6 9 O1 04 06 07 M45GB CD Legenda schema elettrico GB Electrical system legende CF Legende des schemas electriques A B C D G H M N O O D gt Alternatore Supporto connessione cavi Condensatore Interruttore differenziale Presa 400V trifase Presa 230V monofase Contaore Voltmetro Pressostato Spia carica batteria Spia pressostato Motorino avviamento Batteria Regolatore tensione batteria Elettrovalvola Interruttore magnetotermico Rel Protezione termica Generator Klemmleiste Kondensatorbox Fl Schalter GFI Steckdose 400V 3 phasig Steckdose 230V 1 phasig Stundenzahler Voltmeter Oldruckschalter Warnleuchte Batterieladung Warnleuchte Oldruck Anlasser Batterie Laderegler Batterie Magnetventil Thermomagnetschalter Si Automat Relais Thermosicherung CD Stromlaufplan Referenzliste CE Leyenda esquema el ctrico D lt G 9 O Z gt O O s gt Alternator Wire connection unit Capacitor G F 400V 3 phase socket 230V 1p
3. ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 596 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 MA3GB CD M MAINTENANCE 43 1 D REV 0 09 05 N ATTENTION e Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode e Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearrange
4. RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual 21 10 04 35640GB CD CONTROLS LEGENDE Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button Starting push button
5. kept closed locked up if possible as they must be considered in all respects as protection barriers The access to the internal parts shall occur for maintenance purposes only by qualified personnel and in any case when the engine is stopped The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the therm
6. ne check the battery charger and its connections the charge condition of the battery Once the cause of the problem has been removed stop the engine by turning the starter key to the OFF position and restart the engine In this way the protection will be assured The above mentioned devices function when the ignition is turned on 17 10 12 25636 GB CD MAINTENANCE M 43 REV 0 06 10 e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay at tention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete e Use suitable tools and clothes MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as main tenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of
7. Using the generator The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 static or droop while under static conditions precision is maintained within 1 Therefore for generators at 50Hz the no load frequency can be 02 52 5 Hz while for generators at 60Hz the no load frequency can be 62 5 63Hz In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS o The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power kW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power kVAR supplied by the alternator The nominal value for the power factor is cos 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power KW so as to not overload the electricity generating group motor the appar
8. 09 05 SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the R phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model r In models with adjustable ope rating current do not modify the settings since doing so can com promise the installation s protection or the electricity generating group s output characteristics For eventual vari
9. ES P 2 D E O D C dI O S gt D D Lk D Q D v O D 2 O D D c C O D or following vehicles for the transport of loads or anyway for used different from the machine mo vements CD Set up for operation Engine diesel BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY E LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to
10. If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure P b P P P P P J SI ACCES FORBIDDEN to non authorizad peaple M 2 1 REV 2 06 10 PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal EE protection means given in equip ment Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections Itis a mustto use protection means suitable for the different welding works e with only safety material It is prohibited to use water to quench fires on the electric machines ch with non inserted voltage It is p
11. Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 I 1 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Frequency rpm regulator Voltmeter regulator Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump Engine control unit EP7 48V A C socket Welding scale switch Preheating indicator YIA switch Start Local Remote selector AUTOIDLE switch A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit EP5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Water in fuel Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EPA Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay A
12. een lt Ziel gt eil NJ m ET we Leem Hs Weoososo Jus screw OS 1 10 11 12 13 14 15 16 17 10 12 25636 MUSA GRUPPI ELETTROGENI MOTOSALDATRICI WWW MOSA IT MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466 CIM Ra ISO 9001 2008 Cert 0192
13. is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE N ATTENTION For a safer use from the operator DO NOT fit the machine in locations with high risk AS gt of flood POSITION A Please do not use the machine in weather Place the machine on a level surface at a distance of at sti 40 conditions which are beyond IP protection least 1 5 m from buildings or other plants shown both in the data plate and on page named technical data in this same manual Maximum leaning of the machine in case of dislevel m O rA000000 OC OG CL OL LL T Sas y W Aa mms 9 wa w S oa A SE US mo Lon sa JI II j 23 ANI x Da AI CH RI VUUR C QUU La M1 4 LU OD M UNPACKING 3 CE REV 1 02 04 t Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s pack aging and conforms to local rules and regulations When receiving the goods make sure that the product has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service i iE
14. servicing of engine dri venwelders and generating sets The certifying institute ICIM which is a member ofthe International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office andplant in Cusago MI Italy This certification is not a point of arrival but a pledgeon the part of the entire company to maintain a levelof quality of both its products and services whichwill continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Manual of Quality M 01 REV 4 03 12 ICIM www icim it CERTIFICATO n 0192 6 CERTIFICATE No SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 19 42045 Luzzara RE Viale Europa 59 20090 Cusago MI Italia E CONFORME ALLA NORMA IS IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2008 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES EA 18 Progettazione produzione ed assistenza di trattori macchine per agricoltura e manutenzione del verde motosaldatrici e gruppi elettrogeni Design production and servicing of tractors ag
15. the normal work cycle The repairs cannot be considered among the mainte nance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by manufacturer The replacement of tires for machines equipped with trolleys must be considered as repair since it is not de livered as standard equipment any lifting system The periodic maintenance should be performed accor ding to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED Every engine and alternator manufacturer has 000099 A A e Do not modify the components if not authorized HOT surface can hurt you maintenance intervals and specific checks for each model it is necessary to consult the specific engine or alternator USER AND MAINTENANCE manual VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor
16. times Rotate the crankshaft slowly until you feel a certain com pression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to re charge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place 45 REV 0 06 07 In case of necessity for first aid and of fire prevention see page M2 5 N IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place AO I 04 06 07 M45GB CD CUST OFF CED Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at u
17. 8528 1 ALTERNATOR Self excited self regulated brushless Self excited self regulated Type single phase synchronous three phase synchronous Insulating class H H ENGINE Mark Model YANMAR L 100 N Type Cooling system Diesel 4 stroke air Cylinders Displacement 1 435 cm Stand by net power 6 5 kW 8 8 HP PRP net power 5 7 kW T 7 HP Speed 3000 rpm Fuel consumption 1 2 l h Engine oil capacity 1 61 Starter electric Output powers according to ISO 3046 1 GENERAL SPECIFICATIONS Tank capacity 18 Running time 14h Protection IP 23 Dimensions max Lxwxh mm 910x530x620 Weight 120 Kg 126 Kg Acoustic power LwA pressure LpA 99 dB A 74 dB A 7 m 99 dB A 74 dB A 7 m Dimensions and weight without trolley trailer For indoor use OUTPUT Declared power according to ISO 8528 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a I P D Individual Protection Device Acoustic Noise Level Lwa Measure Unit dB A it stands for a
18. AL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group U During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information 12 06 03 M37GB 1500G GE CD M Engine protection GE 6000 6500 DES GS L 39 6 CF GE 6000 DES GS L AVR revo 10 12 The engine is equipped with system which shuts down the engine in the event the oil pressure is too ST low Low oil pressure is also indicated by the red warning lamp on the engine starter box There is also a red battery charger warning lamp on the engine starter box which lights up if the battery is not being charged There is a thermal protection device to protect the battery in case there is too much charging current The thermal protection is reset by pressing the button If the thermic protection should continue to interve
19. ECAUTIONS INSTALLATION AND ADVICE BEFORE USE INSTALLATION AND ADVICE INSTALLATION AND DIMENSIONS UNPACKING TRANSPORT AND DISPLACEMENTS ASSEMBLY CTM10 SET UP FOR OPERATION SIARTING AND STOPPING THE ENGINE LEGEND CONTROLS USE AS A GENERATOR ENGINE PROTECTION MAINTENANCE SIORAGE CUST OFF ELECTRICAL SYSTEM LEGEND ELECTRICAL SYSTEM SPARE PARTS TABLES SPARE PARTS ACCESSORIES GE 6000 6500 DES GS L GE 6000 DES GS L AVR M 1 REV 0 10 12 17 10 12 25636 GB CD M Copyright 1 01 REV 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 All rights are reserved to said Company Itis a property logo of MOSA division of B C S S p A All other possible logos contained in the documen tation are registered by the respective owners E t The reproduction and total or partial use in any form and or with any means of the documen tation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as pr
20. GE 6000 6500 DES GS L GE 6000 DES GS L AVR 256369003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG MOSA 17 10 12 25636M00 preparato da approvato da DITE M DESCRIPTION OF THE MACHINE GE 6000 6500 DES GS L 0 CF GE 6000 DES GS L AVR REV 0 10 12 The generating set is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise The unit has a protective closed frame which protects it against unintentional impacts during the handling and or transport the front panel is completely wrapped by the structure so that the components are pro tected The fuel tank and battery starter complete the main parts of the machine MUFFLER FUEL TANK FRAME AM k 1 Wu M VIBRATION DAMPER BATTERY FRONT PANEL ENGINE ALTERNATOR CD Quality system Net INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 59 1 20090 Cusago MI for the following field of activities Design production and servicing of tractors agricultural and green
21. IPON 3 a FAIR YD TN so0zorzo REV 0 10 12 o e ui 2 O 9 LLI a _ tO n FAST P i 4 e o i O I L X J Z bla MELLE y I Q HG A a ll O D o E D 5 o o LLI o o o O m o o D o D gt Stromlaufplan ooo 15 ere wo L 3 SIS He ll i N un 1N4007 1A palate N N ox o I s I 2 WW E O I I l I lt I 0 I I o I TE I LL o I I CD Schema elettrico Electric diagram I QE9GC CL OL LZL 0OZ0 S 9 9Sz 6006 v0 6Z N 99 lt nU Jeufiseq GUIDE abed OL eJojeufesiq eulooe A Bed DIN e Joro 6 pal 6 ue e suoizeuwouad feed ME JONVYO ANOIONVYY YO REV 0 10 12 ING xWoe2 NY x 3LIHAVOONVIS m A3H5 OIOIHO NMOSS 3JNOMHMNVMW UA meine ovaro s asuossou HO 109 IHO 109 VIN3931 GE 6000 DES GS L o VOL IAOES VCE AOt o Q o G Oo N LLI on A G E vs D Stromlaufplan 18 18 vs I d s 0008 39 0009 39 CD Schema elettrico Electric diagram I 9 9Sc CL OL ZI V 020 S SL9S
22. Z POOS LO L N e2e1ode c u Dug og Jeufiseq euiuoe y abed o A SIG Sie oiopufead euo Sed e IN Bid s19sz a ZxN0 z L007 omg C gt A jo u 9064 3oefoJd uoneuiuoueq std wol4 Ip ubed onebod euoizeuluoue bed eq Idd IS3 aye UONEOILIpo dx s i 28 e E ES WY TN 900Z0L Z0 eoueo OIEUIUID v REV 0 10 12 GE 6500 DES GS L 0 V9L AO0T VOL AOEC VOL AOET o oO Son mn o Ki G Oo LLI Oo A o G E vs o D Stromlaufplan CD Schema elettrico Electric diagram I 9 9S8c CL OL LL 3 fponpieg C J01PUDSSIQ sue bedeni 31IHAWOONVI8 M LW xnv gt A3H5 OISIMO 9 ponid uoneuuuoueq abeg wor NMOSMS 3NOSWHWVIN ES o amama 3n 1g n 18 78 See 53 XOVIB ON3N 8 E Q3M OSSOM M HO 1OO A3 IHO 109 VIN3931 REV 0 10 12 t N 5 LL ea co LLI eo ONISNIS V aall ONG V9L AOE C V9L AO C x x e CE Esquema el ctrico D gt Stromlaufplan CF Schemas electriques CD Schema elettrico Electric diagram D R SPARE PARTS LIST 1 CE REV 0 03 00 The manufacturer guarantees that any request for spare parts will be satisfied To keep the machine in full working order when
23. al magnetic switch Z2 is in the OFF position input lever in downward position M 37 REV 3 11 11 are the same t In the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS POWER The electrical power expressed in kVA on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos ol There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page x During the use of the electricity generating group NE VER EXCEED the power indications paying careful at tention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING THREEPHASE GENERATORS WITH CONDENSER SETTING SINGLEPHASE In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 496 Particularly with resistive loads cos o 1 a voltage over elevation oc
24. ase Il 6 M356453100 ALTERNATORE ALTERNATOR GE 6500 DESIGS L EM EN EM 9 17 10 12 25636 CD Ricambi gt Ersatzteile HL Spare parts CE Tabla de recambios GE 6500 DES GS L 31 CF Pi ces de rechange D REV 1 10 12 9 28 12 8 25 Po wens cowmonEzxvsuweies HouRMETER 230V sonz 1 seeparnoziesmos vamer J Jena LI apen SEGNALATORE RETT 12VDCROSSO_ WARNINGLIGHTREDI wexwms Jeu meoo 2320270 carpuccio PROTEZIONE To Je LI 256158009 HANCATACARENAL CONFRONTAE cOVERFRONTPANELSGE 1 256567225 NTERRUTMAGNETOTERM 3P 108 CIRCUIT BREAKER POLES GAP PRESASCHUKO 16A 200V 2P T sOCKETSCHUKO 16A 230v 2r were PRESACEE 16A400v sPeN T__ EECSOCKETIGAZOOv PNT weens m EAwEETRCO REmEEGIRESAR wa Jee LI wee we Jee LI wee wre see LI weree enzo mess Jee IL wem po Ian TI wee moo Iw LI wax o0 Iw LI wawu Joe Iw LI eps om0 wr ween moo wr mous use LI eme use LI 734507225 INTER MAGNETOTERMICO 16A IPIN CIRCUIT BREAKER 16a tPeNEUTRAL NUT NUT NUT NUT NUT NUT S 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 17 10 12 25636 1 CD Ricambi 9 Ersatzteile HL Spare parts CE Tabla de recambios GE 6000 6500 DES GS L 32 CF Pi ces de rechange QD GE 6000 DES GS L AVR REV 1 10 12 16 6 ON CH j
25. ations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 C so that each variation of 10 C roughly corresponds to a variation of 596 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current ACOSO 12 06 03 M37GB_1500G_G CD Using the generator DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it intervenes r RESET Afan MJ Dr it by cutting off power to the nn circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected rs Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential swit
26. bios ND 19 3 Descr VOLTMETRO FONDO SCALA 300V PRESA CEE 220V MONOF 2POL CONTAORE 230V 50Hz IP65 STARTERA CHIAVE SEGNALATORE RETT 12V DC ROSSO DISGIUNTORE TERMICO 15A 250V Vedi Cod 256007105 GUIDA CAPPUCCIO PROTEZIONE 1 D INTERRUTTORE MAGNETOTERMICO PRESA SCHUKO 16A 230V 2P T FIANCATA CARENAT CON FRONTALE RELE AVV ELETTRICO PRESA 220V 16A VITE VITE VITE VITE TCC M4x20 UNI7687 5 8 ZN DADO DADO DADO DADO DADO ROSETTA RONDELLA GE 6000 DES GS L GE 6000 DES GS L AVR 261828 2527 Descr VOLTMETER 300V EEC SOCKET SINGLE PH 220V 2P HOURMETER 230V 50Hz IP65 STARTER KEY WARNING LIGHT RED 12V THERMAL SWITCH 15A 250V See Part n 256007105 FIXING GUIDE I T gt D Zum m Z Z O c 17 10 12 25636 CIRCUIT BREAKER SOCKET SCHUKO 16A 230V 2P T COVER FRONT PANEL SIDE RELAY ELECTRIC START EEC SOCKET 16A 220V 2P T SCREW SCREW SCREW SCREW C lt rc SEA WASHER WASHER 26 HL 29 REV 1 10 12 CDD Ricambi Ersatzteile HL Spare parts CE Tabla de recambios GE 6000 DES GS L 30 CF Pi ces de rechange QD GE 6000 DES GS L AVR rEv 1 10112 M222401035 ANTIVISRANTE VERATONDAMPER wosconoss NTIMBRANTE vieRamoNDAMPER M256162200 woTOREYANMAR vanwarenene 250129007 CUFFIA SUPERIORE ALTERN LAV ALTERNATOR UPPER COVER GE 6600 DESIGSI weomm Im Jam wem rona wastegk Il ween Ropa w
27. ch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole T3 OFF s Do not keep the central pole on the thermic protection forcefully pressed to prevent its intervention M 37 2 REV 1 09 05 USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panels specific manual for details on installation command control and signalling operations L Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generator s LOC
28. coustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level Lwa of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 17 10 12 25636 GB CD SYMBOLS AND SAFETY PRECAUTIONS SYMBOLS IN THIS MANUAL The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety i N B The information contained in the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must b
29. cribed by the ruling norms or local ones EXTINCTION MEANS Appropriated Carbonate anhydride or carbon dioxyde powder foam nebulized water Not to be used Avoid the use of water jets Other indications Cover eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire Particular protection Wear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric contacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low A CAUTION DANGEROUS J y THE MACHINE MUST NOT BE USED IN AREAS WITH EX PLOSIVE ATMOSPHERE x 10 06 00 M2 5l D M INSTALLATION AND ADVICE 2 6 REV 1 06 07 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature GASOLINE ENGINES t Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES t Use in open space air swept or vent exhaust gases far from the work area t Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE t At any move check that the engine
30. curs which with the machine cold and at full load can even attain 10 9o a value which in any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 1096 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 1596 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependento on the motor s rotation speed Depending on the type ofS alternator 2 or 4 pole we will have a frequency of 50 602 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute AOO Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages 12 06 03 M37GB_ CD
31. d for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY EVERY MONTH AND OR AFTER EVERY YEAR WEEK INTERVENTION ON LOAD TEST orAUTOMATIC TEST cycle to NO LOAD WITH LOAD keep the generating set constantly operative 2 Checkalllevels engine oil fuel level battery electrolyte if necessary top X X it up 3 Control of electrical connections and cleaning of control panel X X Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 MA3GB In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine r gt Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several
32. e respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine M 2 REV 0 11 99 SAFETY PRECAUTIONS N DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things N CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing material damage to things N IMPORTANT A N ATTENTION NOTE These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB CD SYMBOLS AND SAFETY PRECAUTIONS SYMBOLS STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE lf the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire
33. ent power kVA will diminish proportionally to the increase of cos o For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures inthe case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc M 37 1 REV 1
34. hase socket Hour counter Voltmeter Oil pressure switch Battery charge warning light Oil pressure warning light Starter motor Battery Battery charge voltage regulator Solenoid valve Thermal magnetic circuit breaker Relay Circuit breaker Alternador Soporte conexi n cables Condensador Interruptor diferencial Toma 400V trif sica Toma 230V monof sica Cuentahoras Voltimetro Presostato Piloto carga bater a Piloto presostato Motor arranque Bater a Regulador tensi n bater a Electrov lvula Interruptor magnetot rmico Rel Protecci n t rmica GE 6000 6500 DES GS L GE 6000 DES GS L AVR A Alternateur B Connexion cables C Condensateurs D Interrupteur diff rentiel G Prise 400V triphas H Prise 230V monophas M Compte heures N Voltm tre L1 Pressostat huile N1 Voyant charge batterie O1 Voyant pressostat R1 Moteur de d marrage 91 Batterie U1 R gulateur tension batterie Z1 Electrosoupape Z2 Interrupteur magn tothermique N3 Relais P4 Protection thermique M 60 REV 0 10 12 17 10 12 25636 I 9 9S8c CL OL LL V 0L0 S 409SZ2 000220 vL N 99 4 JoubTseq 03eAo1ddy e103eubes tq EUTYIDEN Z Bud s osa A3 3V0017 4ewueA euibu3 gt FRE 399 014 uoraeuruoueq 9654 oU Tp ou bea 103395014 euorzeuruoueq beg eq addv 1590 3720 UOTIBOTZ
35. icola Serial number conforme con qua est en conformit a conforms with the C mit den Vorschriften dk meins in overeenkomst is M t d fnhoud van gemeenschapsrichtlijnemen A modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 2006 42 CE 2006 95 CE 2004 108 CE Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico Nom et adresse de la personne autoris e composer le Dossier Technique Person authorized to compile the technical file and address Name und Adresse der zur Ausf llung der technischen Akten ermachtigten Person Persoon bevoegd om het technische document en bedrijf gegevens in te vullen Nombre y direcci n de la persona autorizada a componer el expediente t cnico ing Benso Marelli Consigliere Delegato COO V le Europa 59 20090 Cusago MI Italy Cusago Ing Benso Marelli Consigliere Delegato COO MM 083 0 04 06 10 M1 4 1 CD M GB Technical data GE 6000 6500 DES GS L 1 5 CF GE 6000 DES GS L AVR REV 0 10 12 Technical data GE 6000 DES GS L GE 6500 DES GS L GE 6000 DES GS L AVR A C GENERATOR Stand by three phase power 6 5 kVA 5 2 kW 400 V 9 4 A PRP three phase power 5 7 KVA 4 6 kW 400 V 8 2A Stand by single phase power 5 7 KVA 5 1 kW 230 V 24 8 A PRP single phase power 5 KVA 4 5 kW 230 V 21 7 A 4 kVA 230V 17 4A Frequency 90 Hz 50 Hz Power factor cos 0 9 0 8 Output powers according to ISO
36. infiltrations of non filtered air to the inside of the motor DRY AIR FILTER M Air cooled systems 20 REV 1 09 05 2 OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter i FUEL Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin e GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a diffe rential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installation
37. maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2008 Issued on 2012 03 06 Validity date 2015 03 05 Registration Number T 3722 KNet Zankl Michael Drechsel President of IONET President of CISO IQNet Partners AENOR Spain AFNOR Certification France AIB Vingotte International Belgium ANCE Mexico APCER Portugal CCC Cyprus CISQ Italy CQC China CQM China CQS Czech Republic Cro Cert Croatia DOS Holding GmbH Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Venezuela ICONTEC Colombia IMNC Mexico INNORPI Tunisia Inspecta Certification Finland IRAM Argentina JQA Japan KFQ Korea MSZT Hungary Nemko AS Norway NSAI Ireland PCBC Poland Quality Austria Austria RR Russia SII Israel SIQ Slovenia SIRIM QAS International Malaysia SOS Switzerland SRAC Romania TEST St Petersburg Russia TSE Turkey YUQS Serbia IQNet is represented in the USA by AFNOR Certification CISQ DOS Holding GmbH and NSAI Inc The list of IQNet partners is valid at the time of issue of this certificate Updated information is available under www iqnet certification com Gianrenzo Prati ici SEE ISO 9001 2008 Cert 0192 UNI EN ISO 9001 2008 MOSA has certified its quality system according to UNI EN ISO 9001 2008 to ensure a constant highquality of its products This certification covers thedesign production and
38. nalogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 PTO HI M 30 REV 2 07 08 Battery voltmeter Remote control socket Button indicating light 20 I 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 PTO HI Water temperature indicator 10 05 01 M30 GB CD Comandi D gt Bedienelemente M Controls CE Mandos GE 6000 6500 DES GS L 31 CF Commandes WD GE 6000 DES GS L AVR revo 10 12 GE 6000 DES GS L GE 6500 DES GS L GE 6000 DES GS L AVR TG N E s V GC CH R 2770 Th pa J E III i c UU q ES h p S Ys P9 E i Li i Y CS E 7 Z m wy INA J CS IA C A 25 S1 17 10 12 25636 CD Using the generator It is absolutely forbidden to connect the unit to the public mains and or another electrical power source US Access forbidden to area adjacent to electricity generating group for all non authorized personnel For the canopy generator sets provided with doors the following instruction shall be observed During the normal operation the doors of the engine compartment and or the electrical box shall be
39. ovided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal 10 10 02 M1 01 GB INFORMATION Dear Customer We wish to thank you for having bought a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and over haul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention t In case you do not profit on these Services and some arts are replaced please ask and be sure that are used exclusively original parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established t The use of non original spare parts will cancel immediately any guarantee and Technical Service obligation NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified pe
40. replacement spare parts is required always ask for genuine parts only 55 The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recom mended to indicate 1 serial number 2 model of welder and or generating set 4 n position im 3 n table quantity 5 TAVOLA RICAMBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE mol 13 18 17 16 20 21 22 o 2 O 21 22 23 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 14 12 986Q16M31 22 03 00 R1GB CD Ricambi Spare parts CF Pi ces de rechange 17 19 24 28 23 21 14 Pos Cod M103011310 M105111520 M105511810 M107302460 M1302500 M155307107 M220237105 M232027036 M232027130 M256707325 M259107241 M259268003 M306479199 M307017240 M6001060 M6005020 M6008260 M6018060 M6022010 M6022040 M6025120 M6028010 M6028020 M6035020 M6035060 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Pos EN WE o EN EEN 2 9 Ersatzteile CE Tabla de recam
41. rew the cooling liquid tap if the liquid must be topped up faces during work operations BOARD The vapor and the heated cooling liquid under pressure can burn face eyes skin O Static electricity can demage Do not fill tank completely the parts on the circuit Wipe up spilled fuel before starting engine EE gens An electric shock can kill CHECKIN Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours or whatever event which may cause serious injuries or death predispose the first aid in accordance Gi GG FIRST AID In case the operator shold be sprayed by accident from corrosive liquids a o hot toxic gas with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the lungs hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved r gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as des
42. ricultural and green maintenance machines engine driven welders and generating sets Riferirsi al Manu applicabilit dei requisiti della norma di riferimento Refer to Quality Manual for of application to reference MARE Il presente certificato soggetto al rispetto EECH sistemi di gestione per la qualit delle aziende The use and the validity of this certificate shall sa Po aramaico epe e Data emissione Emissione corrente First issue Current issue 30 05 1994 06 03 2012 Data di scadenza Expiring date 05 03 2015 D ICIM S p A Piazza Don Enrico Mapelli 75 20099 Sesto San Giov ACCREDIA The advantages for MOSA clients are Constant quality of products and services at thehigh level which the client expects Continuous efforts to improve the products andtheir performance at competitive conditions Competent support in the solution of problems Information and training in the correct applicatio nand use of the products to assure the security ofthe operator and protect the environment Regular inspections by ICIM to confirm that the requirements of the company s quality systemand ISO 9001 are being respected All these advantages are guaranteed by the CER TIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB QUALITY SYSTEM COPYRIGHT NOTES CE MARK DECLARATION OF CONFORMITY TECHNICAL DATA SYMBOLS AND SAFETY PR
43. rohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding M It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable P Itis advisable to use protections suitable for the different welding works Use only with safety protections ws Itis advisable to use protections suitable for the different daily checking works Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for La the different daily checking works and or of maintenance 26 11 99 M2 1GB D M INSTALLATION AND ADVICE BEFORE USE 2 5 O REV 0 06 00 A The installation and the general advice concerning the operations are finalized to the correct use of the ma chine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you are barefoot or with wet Do not smoke avoid flames sparks or electric tools when fueling cloffies Unscrew the cap slowly to let out the fuel vapours Always keep off leaning sur Slowly unsc
44. rsonnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession M 1 1 REV 0 10 02 INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of gene ration for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves the manufacturer from the risks which could happen or anyway from that which was agreed when selling the machine The manufacturer excludes an
45. s re quiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 1009 16 07 03 M20 R A GB p GE 6000 6500 SX GS M GB ENGINE STARTING STOPPING THE ENGINE GE 6000 6500 DES GS L GE 6000 DES GS L AVR 21 CF GE 7000 SX GA REV 1 09 06 STOPPING THE ENGINE Check daily t Before stopping the engine it is compulsory to effect the following operations stop to draw three single phase current from the DI auxiliary sockets Do not alter the primary conditions of regulation and do not touch the sealed parts STARTING THE ENGINE Insert the electric protection device D lever towards above see page M3 Make sure that the unit is not supplying any power E Disconnect the electrical protection device D lever sar Introduce the key Q1 turn it clock downward wise completely leaving it as soon as the engine starts OFF otop the engine turning the key Q1 it dp counter clockwise OFF position then take it out SS Let the engine run for some minutes before drawing the load i NB for safety reason the key must be kept by qualified personel If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes
46. ta plate Uo dU V sd Hz jJ kVA JE PF IL V v ll SS ALTIT 1OO m TEMP 25 TC Furthermore on each model it is shown the noise level value the symbol used is the following we MMAB The indication is shown in a clear readable and indeleble way on a sticker 10 10 02 M1 4 GB Dichiarazione conformit Konformitatserklarung M GB Declaration of conformity Declaraci n de conformidad 1 4 1 CF D claration de conformit Ed Declara o de conformidade REV 1 01 13 V le Europa 59 Sede legale Via ad Tel 39 02 903521 ICIM 20123 Milano Italia Fax 39 02 90390466 ISO 9001 2008 Cert 0192 BCS S p A Stabilimento di Cusago 20090 Mi Italia c cio m DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad BCS S p A dichiara sotto la propria responsabilit che la macchina BCS S p A d clare sous sa propre responsabilit que la machine BCS S p A declares under its own responsibility that the machine BCS S p A erkl rt da die Aggregate BCS S p A verklaard onder haar eigen verantwoordelijkheid dat de machine BCS S p A declara bajo su responsabilidad que la m quina GRUPPO ELETTROGENO DI SALDATURA WELDING GENERATOR GRUPPO ELETTROGENO POWER GENERATOR Marchio Brand MOSA Modello Model Matr
47. tilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off invol ve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and infla mable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE BCS is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization
48. y responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working itis advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine faste nings holes electric or mechanical devices others if not duly authorized in writing the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine r gt Notice this manual does not engage the manufacturer who keeps the faculty apart the essential characte ristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB NEUTRO D M CE MARK 14 REV 5 03 11 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the da

Manual

Contents

Download Pdf Manuals

Related Search

Related Contents