Sensidyne GilAir-3 and GilAir-5 air sampling pump user manual
Contents
1. Nickel Cadmium and Nickel Metal Hydride batteries always have a small internal leakage current If the battery pack has been removed from the charger for more than two days without use it will require addi tional charging to restore it to full capacity This pro cess can be repeated two or three times without caus ing signs of memory effect in a Nickel Cadmium Bat tery e Chargers NOTE See Battery Charger compatibility matrix in Appendix A Parts List Single Station Charger A dual rate charger that can be switched from con stant rate charge to trickle charge Universal Multi Station Charger A dual rate charger offering five station timed con stant rate charging that automatically defaults to trickle charge BMS Multi Station Charger WARNING DO NOT use the BMS 200 charger to charge ATEX battery version pumps Use ONLY the BMS II 100CE model with ATEX battery models to pervent permanent damage to the batteries A five station charger offering timed charging that de faults to a trickle charge in either a constant rate charging mode or two diagnostic modes NOTE The BMS Multi Station Charger has a single and double discharge mode Single Evaluation and Double Evalua tion designed to enhance the performance of Nickel Cadmium batteries Excessive use of these discharge charge features will needlessly shorten battery life We recommend use of the Double Evaluation mode for maintenance only maxi2. 0001 01 and 783 0002 01 Use BMS 100 850089 1 26 REF 360 0040 01 F General Specifications e EE EEN ale e e EE Display Ranges onmincnnonnoniconcconncnananoncconccons Display Messages Dimensions GilAir 3 oo Dimensions GilAir 5 oo Weight GilAir 3 ooo ceeccceeeeeeeeetteeennees Weight GilAir 5 s e Power Supply Battery Paternina ic Battery RE Battery Charge Time s eanninemi mariar Expected Battery Life Too eee Estimated Battery Life Te APPENDIX B SPECIFICATIONS Power Switch Flow Control all models plus MODE HOLD button Clock Model MODE HOLD PROG A amp Y buttons Program Model Display LCD Battery Green LED Fault Red LED 0 9999 Timing 0 9 Error Percentage LAST CAL SHUT OFF Clock amp Program Models E PC P1 P6 OLD Program Model 3 6 H x 3 9 W x 2 0 D 90 mm H x 100 mm W x 51 mm D 4 1 H x 3 9 W x 2 0 D 103 mm H x 100 mm W x 51 mm D 21 oz 595 g 22 5 oz 638 g GilAir 3 4 8 volt 1 8 amp hour GilAir 5 6 volt 1 8 amp hour Rechargeable Nickel Cadmium or Nickel Metal Hydride 14 18 hours 300 500 charge discharge cycles 2 5 years lt 20 hours weekly use 1 5 2 5 years 20 39 hours weekly use 1 1 5 years 40 60 hours weekly use t Inactivity for extended periods may shorten nickel cadmium battery life Battery life estimates are based on proper battery maintenance Operating Specifications
3. 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS gt 125 R O P y Se Note The above sample delays the start by 18 GUVs minutes runs four hours shuts off one hour and runs four more hours Figure 3 1 Programming Flow Chart Program Model REF 360 0040 01 F 23 SECTION FOUR MAINTENANCE 4 1 Battery Maintenance The GilAir 3 and GilAir 5 air sampling pumps use re chargeable Nickel Cadmium or Nickel Metal Hydride batteries that must be fully charged and properly maintained to achieve maximum pump run time The battery pack may be charged separately or while in stalled on the pump WARNING Do not clean open case charge or replace battery while in an explosive atmosphere Battery packs are charged through a built in jack on the side of the battery pack Note The charging plug is polarized to prevent improper insertion CAUTION Do not short the battery terminals or the charging jack Shorting will result in irreversible damage to the battery pack e Memory Effect Nickel Cadmium batteries will develop reduced capac ity when they are not fully discharged and then fully recharged after sampling Memory effect takes time to develop and can usually be eliminated by performing two complete discharge recharge cycles on the pump e Leakage Current
4. 2 Eiter Mantenida aan 25 SECTION FIVE APPENDICES e Appendix As Parts Liste EEN 26 Appendix Bs tee ee EES een DEET ER es Appendix C Troubleshooting Guide 28 es Appendix D Constant Low Flow Module 29 es Appendix E Multi Flow Module sarei a Ar E ENA E a 33 EE 37 LIST OF FIGURES 1 1 Air Sampling Pump Front View GilAir 3 SHOWN eeren 10 2 1 Field Calibration Flow Verification Equipment Set Up occ ee eeeneenee 11 2 2 Field Calibration Flow Verifications 200 ces irreales NEEN A Ee 13 EE EE 14 3 1 Programming Flow Chart Program Model ccceecceecceeceeeeeeeeteeenttesteeeneeeneees 23 D 1 Installing The Constant Low Flow Module oomonicnincniononocononiconccnonononononccon nono nonanoss 29 D 2 Constant Low Flow Module Calibration Set Up cece ener ene reentes 31 D 3 Constant Low Flow Module Bag Sampling Installation o 32 EI Installing The Multi Flow Module 33 E 2 Multi Flow Module Calibration Ser Up cnn ronca 35 E 3 Multi Flow Module Bag Sampling Installation onnnnnnnnnnnnnnnnnonncnncnncenarannn 36 REF 360 0040 01 F 5 Ax WARNINGS READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Failure to read understand and comply with ALL accompanying literature product labels and warnings could result in property damage severe personal injury or death Read and understand ALL applicable environmental health and safety laws and regulations Ensure complete compliance with ALL applicable laws an
5. 800885 Se 850086 298 0006 01 850069 Description Ais GilAir 3 GilAir 5 Low flow Module Constant Flow E GilAir 3 GilAir 5 Low flow Module Multi Flow DEE Tube Holder Kit Single Tube Holder Assembly No Manifold 6 x 70 mm Fass Tube Holder Kit Single Tube Holder Assembly No Manifold 7 10 x 110 mm aes Tube Holder Kit Dual Manifold Holders Ends Tubing 6 x 70 mm ene Tube Holder Kit Dual Manifold Holders Ends Tubing 10 x 110 mm ieee Tubing 36 1 4 ID Fe Tubing 36 1 8 ID with 1 4 ID adapter eee Tubing 36 1 8 ID Description EEN GilAir 3 GilAir 5 Airboss and Restrictor Kit ee GilAir 3 GilAir 5 Tool Kit ath GilAir 3 Battery Pack UL NiCd Standard eee GilAir 3 Battery Pack UL NiMH Optional Seer GilAir 5 Battery Pack UL NiCd Standard sees GilAir 5 Battery Pack UL NiMH Optional pastes GilAir 3 Battery Pack ATEX NiMH e GilAir 5 Battery Pack ATEX NiMH SESCH GilAir 3 amp GilAir 5 Single Unit 120 VAC Charger Seed GilAir 3 Single Unit 230 VAC Charger euro plug ahi GilAir 5 Single Unit 230 VAC Charger euro plug bs Filter package of 10 sah Gilair 3 GilAir 5 Operation Manual 120V Input Chargers 230V Input CE Chargers 120V Input 9 Input Chargers 230V Input CE Chargers 850086 1 401225 1 850070 850089 1 See section Four regarding use of BMS chargers with NiMH batteries Do Not use BMS 200 850086 1 chargers with ATEX NiCd Packs Ref No 783
6. Group 2 Equipment Category G Hazardous Gases Vapors or Mists EEx Explosion Protected equipment in compliance with CENELEC EN 50014 series Listed 17G9 GilAir 3 Sampler Intrinsically safe for use in hazardous locations Cl Grps A B C D Cl II Grps E F G 8 Cl Ill Temp Code T3C when used with battery pack 800464 NiCd or 783 0008 03 NiMH lan Manufactured by Sensidyne Clearwater FL USA ia Intrinsic safety protection method IC Gas group T4 135 C maximum external surface temperature UNITED STATES EC Type examination certification number Listed 17G9 GilAir 5 Sampler Intrinsically safe for use in hazardous locations Cl Grps A B C D Cl II Grps E F G amp Cl 111 Temp Code T3C when used with battery pack 800869 NiCd or 783 0009 02 NiMH ege 0 Gilian Manufactured by Sensidyne Clearwater FL USA Class Flammable Gases Vapors or Liquids Division 1 Ignitable concentrations can exist all of the time GroupA Acetelyene Group B Hydrogen GroupC Ethylene Group D Propane Class Il Combustible dusts Group E Metal Dust Group F Carbonaceous Dust Group bp Grain Dust Class Ill Ignitable fibers amp flyings Temp Code T3C lt 160 C REF 360 0040 01 F FRONT NAMEPLATES Battery Fault Y GilAir3 Personal Air Sampler A WARNING LA Possible static hazard Do not rub with dry cloth Substitut
7. IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED REF 360 0040 01 F 3 TABLE OF CONTENTS e PREFACE NOCES mannen eine ees a 3 WARNINGS EE 6 SEET DIE a ee Ee ege ee ee H SECTION ONE INTRODUCTION e COMPONEN eege Ee EEN deel E Ee 9 SECTION TWO PUMP OPERATION 2 1 Setting Verifying Flow Rates ugeet Ee sheng iets Ae 12 EQUIPMENES ECU vices nections A eat 12 e Field Calibration Flow Verification oocoonnnnnnonnnnnnonocinoninoncnnnro nono nn rc rn rra nn rca 13 22 Taking A Sample e cocaiies A tvskiccssuss espe sans a RRE tu chlteie A 15 SECTION THREE DISPLAY FEATURES 3 1 Stopping The Sampling Run Clock Model 16 3 24 Display Self lest Clock Model nadia dde 16 3 3 Retrieving LAST Run Data Clock Model 17 3 4 Pausing A Sampling Run Clock Model 18 2 5 Stopping The Sampling Run Program Model sissnecsirinenndennnaneninn 19 3 6 Display Self Test Program Model ccccccccccecsessesseseeeeseeseesenececececsecsessesseneeteeeeseens 19 3 7 Retrieving LAST Run Data Program Model ccceeceeceececceeeteeeeeeteenttesteesneenaees 20 3 8 Pausing A Sampling Run Program Model 21 3 9 Programming The Pump Program Model 22 4 REF 360 0040 01 F TABLE OF CONTENTS SECTION FOUR MAINTENANCE 4 1 gt Battery Maintenance amina dE aie aes 24 4
8. last sampling run var ied more than 5 from set flow rate 5 To resume sampling again push the MODE HOLD button for at least 1 second 6 The flashing hand icon is removed pump resumes sampling and the run time clock begins again Battery Y Fault J Flow Adj Clock Timer Gilian GilAir C Clock Timer Gilian GilAir C MODE HOLD Clock Timer Gilian GilAir C MODE HOLD Clock Timer 3 ROO Gilian GilAir C MODE HOLD 6 Clock Timer 18 REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 5 Stopping The Sampling Run Program Model Move the On Off switch to Off to stop the sampling run Display shows the run time R and the percentage of time the sampling run varied more than 5 from set flow rate Record the run data at this time Display continues to show the run data for 5 minutes then shuts off To immediately clear the display per form a display self test see Section 3 6 3 6 Display Self Test Program Model Side Anti Tamper Plate should be open and rotated Pump should be off Using a pointed instrument push the MODE HOLD button continuously for at least three seconds Display self test begins where all elements of the five digit positions are individually displayed followed by all five digits simultaneously counting from 1 through 9 then back down to 1 Each display Icon is individually displayed from right
9. the calibration equipment as shown Make certain that the sampling media A B C or D is properly installed as shown 1 2 3 4 5 Use a flat screwdriver to move the notch in the module valve 1 to the Off position Turn on the pump 2 Adjust the flow to between 1 0 and 1 5 LPM 4 using the flow adjustment 3 Use a flat screwdriver to move the notch in the module valve 5 to the On position Using a fine screwdriver 6 adjust the flow rate on the variable manifold for each manifold used NOTE The built in rotameter does not indicate the flow rate through the sampliing media 34 REF 360 0040 01 F APPENDIX E MULTI FLOW MODULE e ST Figure E Multi Flow Module Calibration Set Up REF 360 0040 01 F 35 APPENDIX E MULTI FLOW MODULE E 4 Bag Sampling Installation The module is provided with an internal Luer taper for bag sampling e See Figure E 3 1 2 3 4 6 Si 8 Insert the Luer taper 1 Attach the tubing 2 to the taper Attach the adapter 3 to the variable manifold 4 Connect the tubing 2 to the adapter 3 Connect a short piece of tubing 5 to the variable manifold 4 Connect the tubing 5 to the sampling bag 6 Remove the variable manifold cap 7 Before sampling set the flow with a fine screwdriver 8 on the variable manifold 4 using a Gilibrator Figure E 3 Multi Flow Module Bag Sampling Installation 36 R
10. to left followed by all the icons flashing twice before the display goes blank terminating the test The self test clears the pump s last run data REF 360 0040 01 F 19 GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 7 Retrieving LAST Run Data Program Model Note Side Anti Tamper Plate should be open and rotated 1 Make certain pump is off 2 Using a pointed instrument push MODE HOLD Button one time 3 LAST is displayed NOTES If CAL is displayed instead of LAST press the MODE HOLD button twice more to display the LAST run data If you turn on the pump the LAST run data will be erased and replaced by new run data If the On Off switch is set to On at this point to begin a new sampling run the LAST run data will replace the Old run data which will be lost at that time as the lastrun data is cleared forthe new sampling run data However you may retrieve the Old run data later by pressing the MODE HOLD button with the On Off switch in the Off position until the Old data are displayed 4 Display then shows the program number as Px where x can be the letter C or 1 through 6 5 The run time is then displayed R and the percentage of time the last sampling run varied more than 5 from set flow rate Record the LAST run data at this time The display continues alternating among these three screens for 5 minutes then shuts off CLA Fault J A
11. 30 seconds of continuous operation under fault conditions the pump will stop For Clock and Program models shutdown under fault conditions preserves the run time in the display SECTION ONE INTRODUCTION e Clock and Program Models Only 7 Liquid Crystal display LCD Note All times are displayed in minutes 7 1 Battery icon A flashing icon indicates battery voltage is below its nominal value 7 2 Hold icon Appears on Clock and Program models when the MODE HOLD is pushed while the pump is running 7 3 Dand R D Delay interval prior to starting first sampling interval Program model only R Run time interval Clock amp Program models D R Pause interval between Run Time Intervals Program model only 7 4 Clock icon Non flashing pump is executing a sampling run Flashing pump is in programming mode Program model only REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 7 5 7 6 0 Indicates percent of time pump runs outside of 5 fault tolerance envelope during sampling run Maximum indication is 9 regardless of actual performance 4 Character Display Display letters and messages listed below Program model only unless otherwise noted C Cycles The number of times the Run Time interval is performed PC Basic program which does the simple clock mode P1 User defined program P2 User defined program P3 User defined program P4 User defined progr
12. Constant High Flow Range cee EloW e Constant Flow Low FOW Multi Flow Low low Operating Temperature Range mmm GilAir 3 850 3000 cc min GilAir 5 850 5000 cc min External Flow Adjust 5 of set point 5 500 cc min to 25 H 0 640 mm Hg 1 750 cc min to 18 3 H 0 460 80 mm Hg 32 to 104 F 0 to 40 C PRESSURE RANGE Pump Flow 8 Hr Run H 0 Min H20 before fault LPM GilAir 3 GilAir 5 GilAir 3 GilAir 5 0 85 20 20 25 35 1 25 25 30 35 2 26 35 2 5 15 20 3 8 23 10 30 A 15 15 5 5 5 REF 360 0040 01 F 27 APPENDIX C TROUBLESHOOTING GUIDE Cause Remedy e When On Off switch is moved to On position display shows hand icon and E Software problem Move On Off switch to Off position and then back to On position e Unusual Display when battery pack is installed Battery pack not properly installed Disconnect battery pack and re install it properly 28 REF 360 0040 01 F APPENDIX D CONSTANT LOW FLOW MODULE D 1 Overview The Constant Low Flow Module is suitable for sampling between 5 and 500 cc min and maintains a constant sampling flow despite load changes up to 25 H O D 2 Installing The Constant Low Flow Module NOTE Install the Low Flow Module in a clean environment with the pump turned off e See Figure D 1 1 Remove the airboss cover on top of the pump 1 Make sure the o ring seals 5 are properly
13. EF 360 0040 01 F Domestic Service Sensidyne LP 16333 Bay Vista Drive Clearwater Florida 33760 USA 800 451 9444 727 530 3602 727 539 0550 Main fax 727 538 0671 Service fax e mail info sensidyne com web www sensidyne com APPENDIX F SERVICE European Service Goffin Meyvis Analytical and Medical Systems B V Deliveries Ecustraat II 4879 NP Etten Leur the Netherlands Mail P O Box 251 4870 AG Letten Leur the Netherlands 31 0 76 5086000 31 0 76 5086086 fax e mail info goffinmeyvis com web www goffinmeyvis com REF 360 0040 01 F 37 Notes 38 REF 360 0040 01 F Manufactured by Authorized EU Representative Sensidyne LP de 16333 Bay Vista Drive Schauenburg Electronic Technologies GmbH Clearwater Florida 33760 s Weseler Str 35 e 45478 USA ISO 9001 2000 Registered Mulheim Ruhr Germany 800 451 9444 e 727 530 3602 e 727 539 0550 fax Tel 49 0 208 9 99 10 e Fax 49 0 208 5 41 10 www sensidyne com e info sensidyne com www schauenburg com e international schauenburg com
14. GILAIR 3 amp GILAIR 5 AIR SAMPLING SYSTEMS OPERATION MANUAL Battery Gi L i r3 Flow Faun Y Personal Air Sampler A WARNING Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals SEMI Y TUE Battery Y Gi L i r5 Flow rout Y Personal Air Sampler A WARNING Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 5 battery packs See Labeling for intrinsic safety approvals a a SEMI Y TUE SEIU DIL FIVE 16333 Bay Vista Dr Clearwater Florida 33760 USA 800 451 9444 727 530 3602 727 539 0550 FAX www sensidyne com REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS PROPRIETARY NOTICE This manual was prepared exclusively for the owner of the Sensidyne GilAir Air Sampling System The material within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part thereof shall be reproduced or transferred physically electronically or in any other form or used or disclosed to others for manu facturing or for any other purpose except as specif
15. O iO O Gilian GilAir P MODE HOLDG Program Timer A eo n 0O Pee Gilian GilAir P MODE HOLD GilAir P MODE HOLD GilAir P let Jiz e Hex ci Program Timer Program Timer Program Timer 20 REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 8 Pausing A Sampling Run Program Model Note Side Anti Tamper Plate should be open and rotated 1 Make certain pump is running 2 Display shows that pump is taking a sample 3 Using a pointed instrument push MODE HOLD button for at least 1 second 4 The flashing hand icon is displayed along with the run time R and the percentage of time the last sam pling run varied more than 5 from set flow rate 5 To resume sampling again push the MODE HOLD button for at least 1 second 6 The display shows that the pump has resumed sampling Battery Fault 7 MO cy pa ROOD PROG Gilian GilAir P MODE HOLD A Program Timer A MO PROG Gilian GilAir P MODE HOLD Program Timer A cy pa ROOD PROG Giliane GilAir P MODE HOLD Program Timer PROG Gilian GilAir P MODE HOLD e Program Timer 55 ROO PROG Gilian GilAir P MODE HOLD e Program Timer REF 360 0040 01 F 21 GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 9 Programming The Pump Side Anti Tamper Plate should be open and rotated Pump should be off
16. am P5 User defined program P6 User defined program E Programming error LAST Flashes alternately with the run time R 7 3 and 0 7 5 icons displayed Clock amp Program models Old Flashes alternately with the run time R 7 3 and 0 7 5 icons displayed Re fers to run data prior to the LAST sam pling run Program model only SHUT OFF alternately Reminder message to turn the pump off It indicates that 5 minutes have elapsed since 1 a fault condition has terminated the sampling run or 2 a programmed sampling run has reached completion CAL Flashing prepared to run the pump without gathering sampling data Non flashing pump is running enables calibration of pump s air flow rate Clock amp Program models 8 MODE HOLD button Mode Change Hold Operation 9 PROG button Program Select Accept Variable or Value shown on display 10 amp and Y buttons Increase or decrease a value or scroll through a menu list 11 Rotameter Use as reference only Actual flow should be set using a Gilibrator or another flow calibration device 10 REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS GilAir P Program Timer Gilian GilAir C Clock Timer Gilian GilAir Basic MODE HOLD 3 MODE HOLD 9 GilAir3 Personal Air Sampler A WARNING Possible static hazard Do not rub with dry cloth Substitution of
17. components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals DEDI Y IVE Flow Adj Figure 1 1 Air Sampling Pump Front View GilAir 3 shown REF 360 0040 01 F 11 SECTION TWO PUMP OPERATION 2 1 Setting Verifying Flow Rate e Equipment Set Up 1 2 3 4 5 Use a GilAir 3 or GilAir 5 pump with a fully charged battery pack Attach tubing to the pump Connect the collection device to the tubing Connect the tubing from the collection media to a Gilibrator 2 Setup and turn on the Gilibrator 2 Figure 2 1 Field Calibration Flow Verification Equipment Set Up 12 REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS e Field Calibration Flow Verification Field calibration flow rate verification must be per formed before sampling and when setting the flow rate e See Figure 2 2 For Basic models skip to Step 4 Pump should be off 1 2 3 4 Use a small Phillips screwdriver to loosen the side anti tamper plate screw Rotate the side cover plate 180 Use a pointed instrument such as a ball point pen or paper clip bent 90 to press the MODE HOLD button twice CAL should appear on the display CAL allows you to run the pump without actually collecting run data 3A Clock model 3B Pro gram model Use a small Phillips screwdriver t
18. d regulations before and during use of this product DO NOT remove cover or alter any label or tag on this product its accessories or related products UNDER NO CIRCUMSTANCES should this product be used except by qualified trained technically competent personnel DO NOT operate this product should it malfunction require repair or have a cracked or broken case DO NOT repair or modify except as specified in Operation Manual Service to be performed by Sensidyne Authorized Service Departments only Use ONLY specified Sensidyne parts when performing maintenance procedures described in this manual Intrinsic safety certifications become void by substitution of components unauthorized repair or alteration This product is intended for both indoor and outdoor use when protected from splashed or wind blown liquids The unit is not waterproof so NEVER submerge the unit in water Pump failure or faulting may result Possible static hazard Do not rub with dry cloth DO NOT clean open case charge or replace batteries in an explosive atmosphere This product uses rechargeable Nickel Cadmium or Nickel Metal Hydride batteries ALWAYS fully charge before use Use only battery pack and chargers specified in Operation Manual DO NOT insert any foreign objects into contact slot Shorting contacts will blow protective fuse DO NOT use BMS 200 charger to charge ATEX battery version pumps Some models of this product use Nickel Cadmium batteries which ma
19. e See Figure 3 1 1 Using a pointed instrument press MODE HOLD button Display shows LAST 1A followed by screen showing current program number 1B fol lowed by screen showing the run time R and the percentage of time the last sampling run var ied more than 5 from set flow rate The three screens repeat NOTES If CAL is displayed instead of LAST press the MODE HOLD button twice more to display the LAST run data 2 Press the A or Y buttons while LAST is dis played 2A to change the program number up ward or downward see 2B Continue to press the A or V buttons to further increase or decrease the program number Px where x can be C or a number from 1 to 6 3 Press the PROG button to view the current Delay Time represented by D icon in the display win dow 3A The clock icon is flashing Press the A or Y buttons 3B to either increase or decrease the Delay Time 3C The Delay Time is the number of minutes after the pump is turned on before it actually starts sampling 4 Press the PROG button again to view the current Run Time represented by R icon in the display window 4A The clock icon is flashing Press the A or Y buttons 4B to either increase or de crease the Run Time 4C The Run Time is the number of minutes the pump will sample before stopping and going into Run Delay mode 5 Press the PROG button again to view the current Run Delay Time rep
20. g with R and the percentage of time the last sampling run varied more than 5 from the set flow rate If you wish to return to a blank display immediately perform a Display Self Test Clock Model Section 3 2 Program Model Section 3 6 Note Total Air Volume Liters Air Flow Rate cc min x Sample Time minutes 1000 cc Liter Battery 7 Fault Battery Y Fault Flow Adj Flow Adj Ki On On Off Figure 2 3 Sampling REF 360 0040 01 F 1 5 SECTION THREE DISPLAY FEATURES 3 1 Stopping The Sampling Run Clock Model Move the On Off switch to Off to stop the sampling run The run time is displayed R and the percentage of time the sampling run varied more than 5 from set flow rate Record the run data at this time The run data is displayed for 5 minutes then shuts off To immediately clear the display perform a dis play self test see Section 3 2 3 2 Display Self Test Clock Model Side Anti Tamper Plate should be open and rotated Pump should be off Using a pointed instrument push the MODE HOLD button continuously for at least three seconds Display self test begins where all elements of the five digit positions are individually displayed followed by all five digits simultaneously counting from 1 through 9 then back down to 1 Each icon is individually displayed from right to left followed by all the icons flashing twice before the dis play goes blank ter
21. ically authorized in writing by Sensidyne LP COPYRIGHT NOTICE 2005 2008 Sensidyne LP All Rights Reserved No part of this document may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the prior written permission of Sensidyne LP TRADEMARK NOTICE Sensidyne the Sensidyne logo Gilian and the Gilian logo are registered trademarks These trademarks are protected through use and registration in the United States The trademarks and servicemarks used in this document are the property of their respective companies and are used only for informational and explanatory purposes DISCLAIMER THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IMPROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT AD HERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABILITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE THIS WARRANTY IS
22. ion of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals DETUDIAS Y PWI Flow Battery Fault Ki GilAir5 Personal Air Sampler A WARNING Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 5 battery packs See Labeling for intrinsic safety approvals SEIDEL Y FW REF 360 0040 01 F e COMPONENTS e See Figures 1 1 GilAir 3 and 1 2 GilAir 5 e All Models D On Off switch 2 Flow Adjustment requires slotted screwdriver 3 Rechargeable Battery Pack 4 WH Internal External Vent Control Use a flat head screwdriver to adjust the internal external vent The open circle position will vent the pump discharge external to the sampler case recommended for moist or corrosive sampling environments The closed circle will vent internally recommended for dust laden environments 6 WH Battery Charge Indicator Lights up when the pump is turned on and the battery pack is fully charged The indicator will normally turn off after the pump runs for a short period of time 6 Flow Fault Indicator Lights up if pump is unable to maintain flow rate within 5 of the set point Occurs if pump is operated outside its specified performance ranges or if battery pack has insufficient charge After about
23. ll automatically shut the flow off when the bag has been filled The maximum pressure within the bag is ap proximately 8 of water e See Figure D 3 1 Insert the Luer taper 1 2 Attach the tubing 2 to the taper 3 Connect the tubing to the sampling bag 3 4 Before sampling set the flow with a fine screwdriver 4 using a Gilibrator Figure D 3 Constant Low Flow Module Bag Sampling Installation 3 2 REF 360 0040 01 F APPENDIX E MULTI FLOW MODULE E 1 Overview The Multi Flow Module is suitable for multiple tube sampling between 1 and 750 cc min and can be used in conjunction with the Gilian Universal Tube Holder System to perform multiple tube sampling E 2 Installing The Multi Flow Module NOTE Install the Multi Flow Module in a clean environment with the pump turned off e See Figure E 1 1 Remove the airboss cover on top of the pump 1 Make sure the o ring seals 5 are properly seated 2 Place the Multi Flow Module 2 onto the airboss opening Make certain the mating boss clears the case opening prior to securing 3 Secure the Multi Flow Module with the mounting screws 3 Do not overtighten Figure E 1 Installing The Multi Flow Module REF 360 0040 01 F 3 3 APPENDIX E MULTI FLOW MODULE E 3 Multi Flow Calibration Set Up e See Figure E 2 The front anti tamper cover plate should be open and rotated The pump should be off Set up
24. minating the test The self test clears the pump s last run data 16 REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 3 Retrieving LAST Run Data Clock Model Note Side Anti Tamper Plate should be open and rotated 1 Make certain pump is off 2 Using a pointed instrument push MODE HOLD Button one time 3 LAST is displayed NOTES If CAL is displayed instead of LAST press the MODE HOLD button twice more to display the LAST run data If you turn on the pump the LAST run data will be erased and replaced by new run data 4 The run time is displayed R and the percentage of time the last sampling run varied more than 5 from set flow rate Record the LAST run data at this time The display continues alternating between these two screens for 5 minutes then shuts off Battery Fault 7 Flow Adj GilAir C MODE HOLD E Clock Timer L LAST 2U8 A D Gilian Gilian GilAir C MODE HOLD A GilAir C MODE HOLD Clock Timer Clock Timer REF 360 0040 01 F 1 7 GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 4 Pausing A Sampling Run Clock Model Note Side Anti Tamper Plate should be open and rotated 1 Make certain pump is running 2 The clock icon indicates the pump is taking a sample 3 Using a pointed instrument push MODE HOLD button for at least 1 second 4 The flashing hand icon along with the run time R and the percentage of time the
25. mum once monthly for use with Nickel Cadmium batteries These modes offer no advan tage with Nickel Metal Hydride batteries 24 REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 4 2 Filter Maintenance The inlet filter should be changed after six months of regular use or whenever the outer portion of the filter be comes discolored The filter center retains its original color as a reference 1 2 3 4 5 6 Unscrew and remove the four filter housing screws 1 Remove the filter housing 2 Remove the large filter o ring 4 Remove the filter 3 Make certain the small center o ring 5 is properly seated inside the pump Place the new filter inside the filter housing 2 followed by the filter o ring 4 Install the filter housing 2 in the pump and secure with the four housing screws 1 REF 360 0040 01 F 25 APPENDIX A PARTS LIST Accessories Part Number Spare Parts Part Number GilAir 3 Sampling Pump 610 0201 01 al fed Pump Basic 610 0101 01 0101 01 783 0009 01 610 0102 01 610 0103 01 Single Universal BMS Single Universal BMS Part no Batey Pack Battery Battery Pack 5 Station 5 Station 5 Station 5 Station 850086 850086 1 298 0006 01 850069 401097 1 850070 789 0008 01 610 0202 01 i 850089 1 610 0203 01 Single Universal BMS Single Universal BMS Patno Banery PER 5 Station 5 Station 5 Station 5 Station
26. o loosen the front anti tamper plate screw 5 6 7 8 9 Rotate the front cover plate 180 Move On Off switch to the On position Make sure the Gilibrator 2 is on and working Set the pump flow rate by turning the flow adjust screw Clockwise for increased flow and coun terclockwise for decreased flow Use built in rota meter only as a flow indicator Use the Gilibrator 2 for actual calibration measurements When desired flow rate has been reached turn off pump and Gilibrator 2 The pump is now ready for sampling REF 360 0040 01 F 13 GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS Ai y Clock Timer MODE HOLD Ez MO js PROG Gilian Ze GilAir P MODE HOLD Program Timer s 20457 So Figure 2 2 Field Calibration Flow Verification Battery Fault Y Battery mn Flow Adj D 14 REF 360 0040 01 F GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 2 2 Taking A Sample Note for Basic Models Start and stop times must be recorded to determine sample time 1 Move the On Off switch to the On position 2 Place the pump tubing and cassette on your person as shown in Figure 2 3 3 When sampling is completed move the On Off switch to the Off position Record sample data Note for Clock and Program Models When the pump is shut off after a sample run the accumulated run time minutes are displayed for 5 more minutes alon
27. resented by D amp R icons in the display window 5A The clock icon is flashing Press the A or Y buttons 5B to either increase or decrease the Run Delay Time 5C The Delayed Run Time is the number of minutes between successive Run Time intervals 6 Press the PROG button again to view the current Cycle Count represented by C icon in the dis play window 6A The clock icon is flashing Press the A or Y buttons 6B to either increase or decrease the Cycle Count 6C The Cycle Count variable defines the number of times that the Run Time intervals are executed 7 Press the PROG button again to accept the pro gram changes and return to the flashing Px dis play 7A This completes the programming phase for this selected program number NOTE If the Run Time and Cycle Count variables are large enough to result in a total run time of more than 9 999 minutes the unit will remain in the Cycle Count pro gramming mode with a flashing E in the small digit area until a value for Cycle Count is acceptable when the PROG button is pressed Once the pump is programmed it will default to the program number used for the last sampling run when the display is turned on 1 To switch to another program number without making any changes follow Steps 2A and 2B Continue press ing the PROG button only in Steps 3 through 6 until the display shows the flashing program number 7A 22 REF 360
28. seated 2 Place the Low Flow Module 2 onto the airboss opening Make certain the mating boss clears the case opening prior to securing 3 Secure the Low Flow Module with the mounting screws 3 Do not overtighten Figure D 1 Installing The Constant Low Flow Module REF 360 0040 01 F 29 APPENDIX D CONSTANT LOW FLOW MODULE D 3 Constant Low Flow Calibration Set Up e See Figure D 2 The front anti tamper cover plate should be open and rotated The pump should be off Set up the calibration equipment as shown Make certain that the sampling media A is properly installed as shown 1 2 3 4 5 Use a flat screwdriver to move the notch in the module valve 1 to the Off position Turn on the pump 2 Adjust the flow to between 1 0 and 1 5 LPM 4 using the flow adjustment 3 Use a flat screwdriver to move the notch in the module valve 5 to the On position Using a fine screwdriver 6 adjust the flow rate at the module NOTE The built in rotameter does not indicate the flow rate through the sampling media 30 REF 360 0040 01 F APPENDIX D CONSTANT LOW FLOW MODULE Figure D 2 Constant Low Flow Module Calibration Set Up 31 REF 360 0040 01 F APPENDIX D CONSTANT LOW FLOW MODULE D 4 Bag Sampling Installation The module is provided with an internal Luer taper for bag sampling The unique feature of this system is that it wi
29. y not be disposed to normal landfill due to the Cadmium content Dispose of Nickel Cadmium batteries only according to local and federal regulations Maximum Allowable Charging Voltages Um GilAir 3 6 Vims gt 250 mA 21 Vims lt 250 mA GilAir 5 7 Vrms gt 250 mA 21 Vims lt 250 mA If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised Examples of aggressive substances are acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Examples of suitable precautions are regular checks as part of routine inspections or establishing from material data sheets that it is resistant to specific chemicals DO NOT operate with a dirty or blocked inlet filter or kinked tubing Pump failure or faulting may result Caution Both charger and battery become warm during charging Iffurther translation is required please contact Schauenburg Electronic Technologies GmbH the Sensidyne EU Authorized Representative 6 REF 360 0040 01 F number of notified body responsible CERTIFICATIONS EUROPEAN ECONOMIC COMMUNITY GilAir intrinsically safe air sampling pump CE marking amp for production CE EEx ia IIC T4 Ex 126 SIRA 03ATEX2136 Explosion protection Il Equipment
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