VRX-13000-8137 User Manual
Contents
1. If the output voltage is outside of 233 247 vac window then VRx is not regulating correctly Contact factory immediately for technical support If the VRx is operating properly then turn off the unit by turning of the On Off switch 11 Then remove the 200 watt test light bulb wires from the terminal block 12 LO and NO pins Verify VRx operation with actual load equipment 10 11 12 Connect the wires from the actual equipment to Terminal Block 12 pins LO NO and G Because maximum output current could be 60A wires must be at least 25 square mm Warning In order to eliminate electric shock hazard when touching the metal cabinet good earth ground wire must be supplied to the VRx green yellow earth ground wire must be connected to input G ground pin Green yellow earth ground wire from the output G ground pin must also be connected to the metal cabinet of the load equipment to ensure that the load equipment cabinet is properly connected to earth ground You are now ready to test the performance of VRx with actual equipment load Perform steps 7 amp 8 with actual load equipment load If all green LED turns on and yellow LED remains off after 5 seconds output voltage from the VRx is within 223 237 vac measured with a Digital Multi Meter and load equipment is operating properly then VRx is operating properly Annual Preventive Maintenance Procedure 1 Visually inspect the cabinet and ensure that there is n2. e mail sales tsipower com Antigo WI 54409 USA VRx 13000 8137 Installation Operation amp User Manual September 28 2007 Installation amp Inspection 1 Perform a visual inspection of inside amp outside of cabinet No physical damage should be found on the metal cabinet or painted surfaces Inspect all the parts inside the cabinet under bright lights and verify that there is no broken parts or loose wire connectors which might have occurred during transportation 2 The cabinet can now be installed on a wall using the four mounting feet provided at the four corners Caution Since the cabinet is very heavy exercise extra caution when lifting up or carrying the cabinet 3 After the cabinet is firmly bolted on to a wall bring the wire conduits carrying AC input amp regulated AC output wires and attach them to the cable glands 5 4 Make sure that On Off switch and circuit breaker 11 is in OFF position Connect AC input wires Caution Make sure that the 230 input wires are de energized before stripping the end of wires amp connecting to the input terminals 5 Connect 230 vac 80A input wires to the INPUT TERMINAL 12 pins marked as LI NI and G Input Line 1 Input Neutral Line 2 and Input Ground Input wire sizes must be at least 30 square mm as maximum input current could be 80A Connect a 200 watt light bulb for testing 6 Connect a 200 watt incandescent light bulb to the OUTPUT TERMINAL 12 pins marke
3. VRx 13000 8137 Installation Operation amp User Manual September 28 2007 TSi Power Corporation VRx 13000 8137 VRx 13000 8137 is an AC power conditioner and precision PWM voltage regulator built in a weather tight wall mountable cabinet for protection of telecommunications security amp remote monitoring systems in outdoor environments Before installation identify the key parts of the system IP66 rated sealed compartment IP32 rated transformer compartment Hot air exhaust pipes Cold air entry pipes AC input amp Regulated AC output cable glands water tight construction Wall mounting feet at four corners 7A 7B and 7C are voltage regulating buck boost transformers Note three transformers are connected in parallel 8 Main VRp 13000 precision PWM voltage regulating board assembly Heatsink cooling fan Ris POL ach oo NS Fee Surge protection amp filter board On Off switch AC input Circuit Breakers 12 AC input amp VRx output wire connectors terminal blocks Green amp Yellow Status Indicator LED lamps N w 05 Sel ee fe eh cil TSi Power Corporation Tel 715 623 0636 Website www tsipower com 1103 West Pierce Avenue Fax 715 623 2426 e mail sales tsipower com Antigo WI 54409 USA VRx 13000 8137 Installation Operation amp User Manual September 28 2007 TSi Power Corporation Tel 715 623 0636 Website www tsipower com 1103 West Pierce Avenue Fax 715 623 2426
4. d as LO and NO Output Line 1 and Output Neutral Line 2 as a test load Energize input mains 230 VAC amp verify operation of VRx 7 Energize AC input circuit by turning on the 230 vac power source and by turning on the On Off switch 11 8 After about 5 seconds the green Regulation OK LED 13 on VRp 13000 board must turn on The 200 watt test light bulb must turn on as well Verify that the yellow Bypass LED is off after 5 seconds Measure AC input voltage using a DMM digital multi meter across the Terminal Block 12 pins marked as Ll and NI Verify that input voltage is 230 vac 25 within 160 300 vac Measure VRx output voltage using a DMM digital multi meter across the Terminal Block 12 pins marked as LO and NO Verify that the output voltage is 240 vac 3 233 247 vac TSi Power Corporation Tel 715 623 0636 Website www tsipower com 1103 West Pierce Avenue Fax 715 623 2426 e mail sales tsipower com Antigo WI 54409 USA VRx 13000 8137 Installation Operation amp User Manual September 28 2007 9 Notes If the green LED does not turn on it means output voltage is not being correctly regulated Contact factory immediately for technical support If the 200 watt lamp does not turn on VRx is not functioning correctly Contact factory immediately for technical support If the yellow LED remains ON it means system is in Bypass mode Contact factory immediately for technical support
5. o rust or corrosion inside or outside Touch up with paint if rust or damage to paint is detected Vacuum or blow away all dust dirt or dead insect build up inside the unit or inside the hot air vent pipes 3 cold air entry and cold air entry pipes 4 Verify that green LED is ON yellow LED is OFF and that output voltage measured across terminal block 12 pins LO and NO is within 233 247 vac TSi Power Corporation Tel 715 623 0636 Website www tsipower com 1103 West Pierce Avenue Fax 715 623 2426 e mail sales tsipower com Antigo WI 54409 USA VRx 13000 8137 Installation Operation amp User Manual September 28 2007 4 Inspect the surge protection amp filter board 10 for any damaged cracked or discolored components Some parts may crack or change color brown burn marks etc if this board is subjected to high energy surges amp spikes caused by lightning strikes etc Board with discolored cracked or damaged parts must be replaced immediately Every 4 years the heatsink cooling fan 9 should be replaced to prevent unexpected fan failure Recommended Spare Parts List VRp 13000 board assembly 8 Surge Protector amp Filter Board Assembly 10 Heatsink cooling fan 9 Note Keeping about 5 to 10 one board set for every 10 20 units in spare boards is highly recommended to minimize VRx repair time Also shipping costs per each repaired board can be reduced dramatically by always shipping a grou
6. p of 3 or more boards in one box as the cost of air shipment can be very high HOW TO RETURN DEFECTIVE BOARDS FOR REPAIR OR REPLACEMENT 1 Contact TSi via telephone fax or e mail to obtain a Return Material Authorization number RMA Phone fax e mail address information is provided below Make sure that returned boards are properly protected with anti static bubble packs and packed in sturdy shipping box which will not be crushed when another heavy box is placed on top of it Mark shipping box with RMA number using indelible marker pen We recommend that DHL is used for shipments originating outside the USA and FedEx for US domestic shipments Do not use United Parcel Service if possible Upon receiving the part TSi will determine if it is covered by warranty warranty repair or replacement is performed without charge TSi will quote repair costs for out of warranty parts prior to starting any repair work If repair is not cost effective TSi will quote the cost of a replacement part Shipping costs duty and brokerage costs are the responsibility of the customer TSi Power Corporation Tel 715 623 0636 Website www tsipower com 1103 West Pierce Avenue Fax 715 623 2426 e mail sales tsipower com Antigo WI 54409 USA
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