User Manual - Comkit Online
Contents
1. b 6 Wide Variation of results from bake to bake a Cause Too low a temperature Cause Too long a baking time Cause Fluctuating gas pressure 7 Pilot outage a b g Cause Fluctuating pressure Cause Contamination of pilot orifice Cause Extreme over gassing of main Burner Cause Defective thermocouple Cause Defective safety shut off valve Cause Poor connection between thermocouple lead and valve Cause Too high or too low input to pilot Remedy Using spirit from front to back level up appliance by means of adjustable feet Remedy Adjust thermostat accordingly Remedy Adjust cooking time and temperature to suit product Remedy Fit or adjust governor Remedy Fit or adjust governor Remedy Clean pilot orifice Remedy Check burner jet orifice size or Governor adjustment Remedy Replace Remedy Replace Remedy Adjust Remedy Adjust NOTE Milivoltage tests required on 7 d and 7 a 037 1 13 Goldstein 9 PROBLEM SOLVING Cont d 8 10 Burner goes out and flashes back a Cause Excessive aeration Yellow Flame a Cause Too much gas to burner D Cause Insufficient aeration Harsh noisy flame a Cause Excessive aeration 037 1 14 Remedy Adjust Remedy Check gas pressure and burner Jet orifice Remedy Adjust Remedy Adjust Goldstein 62 FAN SWITCH NEEDS TO B2. GTR00003 GBNSPOOO GBNBTLOO GBNBTS00 PF 00P33 GBNGRO00 GBNOV000 GCUPF006 GCKPF001 GIJBT235 GIJBT140 GCKGRO001 GIJPG130 GIJPG205 5 00003 0002 1500 GPIC0002 GPI00001 PF 48A13 PF 00M03 PF 00M09 PF 48M04 PF 48M08 MKNPLM21 GLA00137 5 00008 PF 00M07 PF 00M06 PF 00M05 PF 00M13 PF 48A02 GBNPFG12 ESPL1500 GIJOV290 GIJOV180 GIJCH170 GIJCH105 PF 24P24 PF 12P24 PF 36P24 PF 48P24 0450 GTCO00600 MLESSBFA DESCRIPTION TRIVET 12 PFRANGE THERMOCOUPLE L 320 GRIDDLE GREASE CAN ASSY TRIVET SOLID TOP FOR 12 x 12 RAW PFB SUPPORT BRACKET GBNBTLOO GBNBTS00 BURNER BOILING TOP REAR 26MJ LONG BURNER BOILING TOP FRONT 26MJ SHORT AIR INLET CONTROL BURNER GRIDDLE PLATE PFG GPGD EXT BUR BURNER PF OVEN 20 26 28 32MJ 40 236MJ GAS CONTROL EUROSIT 630 0 C 340 c GASCOCK BOILING TOP BURNER PFB INJECTOR BOILING TOP 2 35mm N G INJECTOR BOILING TOP 1 40mm L P GASCOCK RBA GPG PF WITH F F DEVICE INJECTOR GRIDDLE PLATE 1 3mm L P INJECTOR 2 05mm GRIDDLE N G CHDS L P SPARKER PIEZO C W SPRING WASHER UT GRIDDLE BODY PILOT POLIDO PF PFC OVEN PFG CHD THERMOCOUPLE L 1500 PF OVEN ELECTRODE CERAMIC 0002 509F PILOT PFB BURNER SINGLE FLAME SPREADER ASSY TRAY RUNNER LEFT HAND SIDE TRAY RUNNER RIGHT HAND SIDE SHELF 40 OVEN 505 x 975 HANDLE 40 OVEN KNOB GASCOCK GCKPF001 GCKGRO001 PF BOI
3. B MINISIT 100 340 x 52 GMA00001 MAGNETIC ARMATURE OVEN 245 93 GLA00138 EUROSIT LABEL TEMPERATURE READING 54 GMA00002 MAGNETIC ARMATURE OVEN BURNER 215 55 GTC01000 THERMOCOUPLE L 1000 56 0003 ELECTRODE CERAMIC GP100003 PILOT 37 ESPL0402 LEAD H T 402mm FOR GRIDDLE 58 EPL00016 10 AMP PLUG amp LEAD 3 MTR 59 ESW00007 RED MAIN SWITCH WITH BOOT 60 ECNP2S30 2 WAY PORCELAIN CONNECTION 61 ESP00002 BRAHMA SPARKER BOX 62 ESW00031 PUSH BUTTON SPARKER 63 EM000014 FAN MOTOR ASSY FAN FORCED OVEN 64 GCKPF000 GASCOCK KB134B OLD PF 65 MKNSSCKI CHROME KNOB 66 GPI00A11 PILOT ASSY OLD PF 67 GPI000A8 PILOT ASSY ELBOW 68 MKNPLCWO PILOT KNOB 69 GCKCWPOO PILOT ASSY PT40 70 GCUPF002 THERMOSTAT FOR OVEN N24ST 71 MKNPLPFO KNOB PF OVEN GAS CONTROL GCUPF002 72 GLA00031 OVEN THERMOSTAT LABEL 13 GCK00005 MILLENIUM RANGE GASCOCK PEL2ON 037 1 19 Goldstein 62 14 WARRANTY Installation must be carried out according to local regulations by qualified trade persons Isolating switch es shut off valves etc must be within easy reach of the machine for future service and maintenance requirements If in doubt call GOLDSTEIN ESWOOD or their representative for further information No responsibility will be accepted for defects or damages by improper installation for changes to the product not authorised by GOLDSTEIN ESWOOD or for operation outside the technical specificat
4. E ON ALL TIME WHEN OVEN IS USED SPARKER Fan Forced Ovens allow a more even cooking of the product due to the air circulating more freely in the oven and the air movement helps to strip away thin layers of moisture and cool air from around the product allowing the heat to penetrate and reduce cooking time The fan should always be running when the oven is in use if under unusual circumstances the fan can be switched off if the oven temperature is set less than 160 C The warranty on the fan is void if it is not used in temperature over 160 C IM037B1 p15 Goldstein 11 FAN FORCE WIRING DIAGRAM Lo anss 70300 avos Q393H9 aiva 2 N OFM 3 IDH INVHOVIO 131310395 3SIMSIHLO SSIMNN SNOISNIWIA dd 86 9 dd D S3ONVAN3 TILL L y Xx ON 3115 IN3INGN3IAV ON 440 AD TVISaLVN 3ZIS Lavd IZIS LNO HOLIMS N NIVN SDS V j N xog YOLIONI NOILV9O1 037 1 16 Goldstein MODEL PF 43 amp MILLENIUM RANGE 38 037 1 17 Goldstein 13 SPARE PARTS MODEL PF 48 RANGE amp MILLENIUM RANGE ITEM No 037 1 18 GTRO00002 GTC00320 PFG00A02
5. L EUROSIT LABEL ARROW FOR KNOB NEW OVEN SPARKER LARGE BOLT 4 EYE SPRING PF 20 28 OVEN DOOR ARM LEVER PF OVEN DOOR BOOMERANG HOOK LINKAGE HOOK PF amp PE OVEN DOOR BOTTOM TRAY SUB ASSY BURNER FOR 12 GRIDDLE PLATE LEAD H T 1500mm FOR SPARKER OVEN OLD STYLE ONLY INJECTOR PF 40 OVEN 2 90mm N G INJECTOR PF 40 OVEN 1 80mm L P INJECTOR PF 12 GRIDDLE 1 70mm N G INJECTOR SP1855 INNER RING 1 05mm L P DRIP TRAY 527mm x 622mm DRIP TRAY 241mm x 622mm DRIP TRAY 830mm x 622mm DRIP TRAY 1137mm x 622mm THERMOCOUPLE L2450 FRONT BURNER THERMOCOUPLE L 600 REAR BURNER STAINLESS STEEL LEG WITH ADJ PLASTIC INSERT Goldstein MODEL 48 amp MILLENIUM RANGE CONT ITEM CODE DESCRIPTION 40 MLEPLBF1 FEET PLASTIC BULLET 20 41 MB000029 BOLT 3 8 x 3 FOR ARM LEVER 42 001 ALUMINIUM FRONT PILOT TUBE 42 002 ALUMINIUM REAR TUBE 43 GPI00002 PILOT TPG ASSEMBLY OLD STYLE OVEN 44 5 BUSH amp CIRCLIP KIT 45 GIJ00022 PILOT SPUD FOR L P G FOR PILOT POLIDO 45 GIJ00032 PILOT SPUD FOR N G FOR PILOT POLIDO 46 GSC00002 SCREW N G 90 BY PASS PER 24ST 46 GSC00001 SCREW L P 50 BY PASS 245 47 GCUMIO03 MINISIT 100 340 48 ESPO0006 SPARKER C W COVER FOR GCUMIO001 3 MINISIT 49 0006 LEAD H T L 1000mm FOR SPARKER 5 00006 50 GCU00005 BULB amp CAPILLARY 100 340 51 MKNPLMS3 KNO
6. SE OF HOSES WILL VOID WARRANTY 037 1 5 Goldstein 62 4 MAINTENANCE MAINTENANCE PROCEDURE USE PROTECTIVE CLOTHING FOR CLEANING TO AVOID DANGEROUS CONTACT WITH HOT SURFACES 1 CAST IRON TRIVET Wash in WARM soapy water use Plastic Scourer if necessary Dry with soft cloth or paper towel STEEL GRIDDLE PLATES ALL RANGES amp GRIDDLE UNITS To clean steel griddle plates wash with cold water and cleanser while the plate is Hot Use wire brush to remove accumulations or hardened grease around splashand gutter Wipe clean of water and oil lightly over surface NB EMPTY THE WASTE GREASE CAN BEFORE WASHING DOWN RANGE OVENS The interior surfaces of the oven are porcelain enamel and can be cleaned with soap and hot water or any approved oven cleaner The base and two sides are removable TOP PLATES Target Top Burner under the hot top section should be turned on low for the initial breaking in Gradually increase the heat for approximately six hours until maximum temperature for heavy duty cooking has been reached B Care of top plate should be limited to periodic wiping off with rough cloth or burlap STAINLESS STEEL Using a liquid cleaner indicated especially for this type metal can clean the stainless steel finish NEVER attempt to clean stainless steel with steel wool abrasive cloth or powders PERIODIC CLEANING Keep grease spillovers and other accumulations out of both top and oven burner boxes or areas T
7. TY MAGNETIC UNIT TEST POINT 12 GAS INLET TO MAIN BURNERS 037 1 11 Goldstein 62 9 PROBLEM SOLVING CAUSE AND REMEDY FOR DEFECTIVE OVEN COOKING 1 Too much bottom heat which results in burning on the bottom of baked products also scorching on the sides Products will be too light on top uneven in colour on the top and probably raw in the centre a Cause Insufficient BTU MJ input Remedy Check for line blockage and clear c Cause Remedy Thermostat calibration set too low Re calibrate 2 Too much top heat which results in Dark top of baked products and light bottom possibly not baked in centre a Cause Remedy Excessive BTU MJ input 0 Cause Under active flue or flue restriction Check burner injector orifice for correct size also check governor pressure Remedy Check for obstruction in flue way c Cause Remedy Thermostat calibration too high Re calibrate 3 Uneven baking characteristics from side to side b Cause Remedy Oven burner out of alignment c Cause Appliance not level side to side d Cause Burner baffle if fitted tilted causing Products of combustion to be directed to one side 037 1 12 Level burner Remedy Level appliance with spirit level Remedy Replace baffle Goldstein 62 9 PROBLEM SOLVING Cont d 4 Baking characteristics from front to back b Cause Unit not level front to back 5 Dried out Product c
8. The Heavyweight 800 Series Performance Plus And Fan Forced Units PROUDLY AUSTRALIAN MADE INSTALLATION PROCEDURE USER MANUAL SERVICE INSTRUCTION MODELS PF 8 40 PF 6 12G 40 PF 2 36G 40 PF 4 24G 40 PF 48G 40 FAN FORCED STATIC OVEN GAS PF 8 40 FAN FORCED GAS APPROVAL NO 2597 3 ol dste n 1911 The Cooking Equipment Professionals www goldsteineswood com au TABLE OF CONTENTS Goldstein 1 10 11 12 13 14 15 INTRODUCTION INSTALLATION COMMISSIONING MAINTENANCE TRIVETS PILOT amp BURNER OPERATION CONTROL THERMOSTAT SETTING PROBLEM SOLVING FAN FORCE CONTROL FAN FORCE WIRING DIAGRAM DRAWING SPARE PARTS WARRANTY BRANCHES 037 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Goldstein Congratulations for purchasing your Goldstein commercial cooking appliance J Goldstein amp Co is a wholly owned Australian company and has been operating since 1911 building high quality products The information in this manual will assist your installer and ensure correct location and connection Thoroughly read the user instructions and the user maintenance sections as understanding your products its operation and its cleaning and service requirements will provide you with long and satisfac
9. arest state branch Head Office 211 213 Woodpark Road New South Wales 2564 Phone 02 9604 7333 Fax 02 9604 5420 Victoria Queensland Unit 13 Unit 3 260 264 Wickham Road 49 Logan Road Moorabbin Woolloongabba Victoria 3189 Queensland 4102 Phone 03 9553 1488 Phone 07 3891 1466 Fax 03 9553 0785 Fax 07 3393 1333 South Australia Suite 26 283 287 Sir Donald Bradman Drive Brooklyn Park South Australia 5032 Phone 08 8238 3423 Fax 08 8238 3400 037 1 21 Western Australia 10 Wittenberg Drive Canning Vale Western Australia 6155 Phone 08 9456 0559 Fax 08 9456 0554
10. for proper operation and combustion where plinth type installation is made plinth height and front overhang must be 50 mm minimum Levelling can be made by the use of metal shims For performer series where adjustable legs are provided levelling can be made easily due to the threaded construction of the legs Connection to main gas line should be made by licensed Gasfitter Install a hand shut off valve in gas line to the appliance manifold and also on Natural Gas only Ventilation Adequate ventilation must be provided preferably by a hood with vent and exhaust fan Never make a direct connection between the flue of the appliance and the vent flue Refer AS 5601 AG601 Gas Installation Code INSTALLATION NOTE The appliance must be installed by an authorised person and in accordance with the regulations of the local Gas Authority AS5601 AG601 and any other authority having jurisdiction The appliance has been tested and preset before leaving our factory but small adjustments may be necessary to suit local conditions Correct operation of the appliance must be tested as part of the installation procedure NOTE Models operating on LP Gas will be supplied with a regulator as from 15 January 2005 as new standard AS4563 AG300 LIGHTING INSTRUCTIONS 1 All range and roast ovens are complete with instructions on a Decal Front Control Panel attached to the appliance on the front stainless fascia 2 Range top arrangement A All ope
11. he exterior painted surface of all appliances can be cleaned with warm water and soap or a mild detergent Removable drip or grease pans are easily cleaned with warm water and soap or a mild detergent OPERATIONAL PROBLEMS AND SERVICE No service is anticipated However should the occasion arise that service is required call a qualified gas service organisation or your local gas utility service department DO NOT USE STEEL WOOL ABRASIVE CLOTHS CLEANSERS OR POWDERS If it is necessary to scrape stainless steel to remove encrusted materials soak the area with hot cloths to loosen the material and then use a wood or nylon scraper DO NOT USE a metal knife spatula or any other metal tool to scrape stainless Steel Scratches are almost impossible to remove 037 1 6 Goldstein 62 ENSURE ALL TRIVETS ARE PUT ON AS PER DIAGRAM ABOVE SO THAT THE PILOTS ARE UNDER THE CANOPIES FAILURE TO PLACE TRIVETS CORRECTLY MAY CAUSE A FIRE HAZARD IMO37B1 p7 Goldstein 6 PILOT amp BURNER OPERATION OFF IGNITION POSITION LIGHT PILOT If flame failure hold in for 10 seconds to establish pilot flame C TURN TO FULL ON MAX GAS FLOW FURTHER ADJUSTMENT BETWEEN POSITIONS C amp D D TURN TO MINIMUM FLOW MIN GAS FLOW TO MAINTAIN FLAME Adjustable to suit type of ga
12. ints 6 and 7 provided After testing carefully seal test points with the provided screws Recommended Torque 2 5Nm Adjustment of maximum and minimum outlet flows These adjustments must be carried out with the thermostat bulb cold Maximum flow Turn the knob to position 7 Turn the setting screw 2 fully in Turn the setting screw anticlockwise to increase gas flow CAUTION The setting screw should not be unscrewed more than 2 turns from the fully in position Minimum flow Starting from position 7 turn the knob slowly clockwise to the minimum flow position just before the cut off click Turn the screw 3 clockwise to reduce flow It is possible to use screws with calibrated bores available on request to replace the Maximum by pass flow setting screw In this case it is necessary to screw the calibrated screw fully in with 7 Nm torque Adjustment of gas flow to the pilot burner Turn the screw 5 clockwise to reduce flow IMPORTANT At the end of all setting and adjustment operations check gas seals and the efficiency of the appliance After carrying out all adjustments fit the provided seals and or block the setting screws with paint 4 CONTROL KNOB 11 GAS OUTLET 3 MAXIMUM FLOW SETTING SCREW 10 GAS INLET TO MAIN BURNER 5 PILOT GAS FLOW SETTING SCREW 1 HEAT SENSITIVE BULB 6 INLET PRESSURE 8 GAS OUTLET 2 MAXIMUM FLOW TEST POINT 13 GAS OUTLET O PILOT SETTING SCREW 7 OUTLET PRESSURE 9 SAFE
13. ions GOLDSTEIN ESWOOD warrants their products to be free from defects in material and workmanship under normal use and service This does not include normal wear and tear of parts GOLDSTEIN ESWOOD will repair or replace any parts which in GOLDSTEIN ESWOOD s sole judgement are defective in material or workmanship in accordance with the warranty offered This undertaking covers the provision of labour and parts for 12 months from the date of delivery to the purchaser This undertaking applies only to state capitals Remote areas are not covered by this commitment and special enquiries should be made Note Travel time not covered by warranty the maximum extent permitted by law any liability on Goldstein Eswood s part or on the part of its servants or agents for loss or damage of any kind whatsoever in connection with the products including liability for or in respect of any claim arising out of contract negligence or statute shall not in any event exceed 100 Labour under warranty is supplied free of charge during normal working hours Monday to Friday Should warranty work be requested outside of our normal working hours a labour charge will be applied equivalent to a normal hour rate without out of hours penalty rates Refer to last page of this manual for your closest branch for warranty repair services IM037B1 p20 15 J GOLDSTEIN amp CO PTY LTD BRANCHES Goldstein For inquiries please call your ne
14. led parts Do not slacken assembly screws Do not remove labels Avoid blows knocks falls etc Only remove dust caps when installing Do not exceed recommended torques Ensure that the gas flows in the direction shown by the arrow on the valve body Prevent foreign matter from getting into the valve during installation In particular check the cleanliness of the inlet and outlet pipes Do not subject the valve to bending in excess of 35 Nm and to torque in excess of 25 Nm Use only the specified spanner grips when making the connections The valve has three pairs of retaining holes Main gas connection The connection must be made using gas pipes with Rp 3 8 ISO 7 thread Torque 25Nm Alternatively it is possible to use nut and olive connections for 2 12mm pipe code nos 0 958 025 and 0 957 007 torque 15 Nm The valve has two main gas inlets 10 and 12 and two outlets 11 and 13 The outlets which are not used must be sealed by screwing the special plug code 0 972 061 in flush Torque 7 Nm Connection to pilot burner 4mm 6mm and pipes can be used Use appropriately sized nut and olive Tighten to 7Nm torque After making the gas connections check seals and ensure appliance works properly 037 1 10 Goldstein 8 THERMOSTAT SETTING Cont d SETTINGS AND ADJUSTMENTS All adjustments must be made on the basis of the specific characteristics of the appliance Check inlet and outlet pressure using the pressure test po
15. n burners may be ignited by the constant pilots Manually Griddle top and hot top sections are provided with flame failure device gas cocks Model 215 and is ignited by Piezo ignition ADJUSTMENT Adjustments to burners and burner pilots can be made when necessary by qualified service organisation or your local gas utility service department 037 1 4 Goldstein 3 COMMISSIONING COMMISSIONING APPLIANCE DETAILS TESTING CHECKING PRESSURE ETC 10 COMMISSIONING CHECK LIST CHECK FOR DAMAGE AND MISSING PORTS REMOVE ALL PLASTIC COATING FROM S STEEL PANELS MAKE SURE ALL PARTS ARE IN THEIR CORRECT POSITION E G TRAYS BURNERS KNOBS MAKE SURE ALL ELECTRIC AND GAS CONNECTIONS ARE CORRECT AND TIGHT LEVEL OFF UNIT LEFT TO RIGHT AND ALSO MAKE SURE THAT FRONT IS JUST 3 4 MM LOWER TO ALLOW FOR FLUING TURN ON GAS OR ELECTRICITY ADJUST GAS PRESSURE WITH THREE QUARTERS OF THE UNIT RUNNING ADJUST GAS PRESSURE NATURAL GAS 1 00 KPA LPG 2 75 KPA TURN ON ONE AT A TIME TO MAKE SURE ALL IS WORKING E G BURNER RADIANT GRIDDLE AND OVEN SHOW CUSTOMER A HOW TO WORK EQUIPMENT B HOW TO CLEAN C HOW TO PULL IT APART E G TRAYS TRIVETS D ALSO WHAT NOT TO DO E G WATER WITH ELECTRICAL GREASE AND OIL IN CONTROLS CHECK TO MAKE SURE MANUALS AND WARRANTY CARDS ARE THERE ALSO GO THROUGH MANUAL WITH CUSTOMER E G LIGHTING CLEANING NOTE WASH HOSES SHOULD NEVER BE USED ON THE APPLIANCE U
16. s used as precise and accurate TO OPERATE Push and turn knob to position light pilot burner if Flame Failure hold in for 10 seconds to establish Pilot flame release pilot burner should remain alight and turn to position C for full flow of gas for minimum gas flow turn to position D Adjustable to suit type of gas used Further adjustment of gas flow between position C amp D IM037B1 p8 Goldstein 7 CONTROL MODEL EUROSIT 630 OVEN CONTROL 2707 7 x RE 300 OFF PILOT GLA 00 136 037 1 9 1 Press knob in 3mm amp turn anticlockwise to 2 Press knob in fully for 10 seconds Then while held in ignite pilot by depressing sparker 3 Once pilot is lit hold in fully for additional 30 seconds then release 4 Press knob in 3mm amp turn to set desired temp Goldstein INSTALLATION 630 EUROSIT complies with current safety standards Nevertheless its installation on appliances must be verified in accordance with specific standards for each installation In particular it is necessary to ensure that requirements relating to the class of flame failure device are met Allthe installation setting and adjustment operations must be carried out exclusively by qualified personnel on the basis of the specific characteristics ofthe appliance The valve is not for outdoor use MECHANICAL CONNECTIONS General recommendations Do not tamper with sea
17. tory service Failure to do so could shorten the life of the product and decrease its efficiency Please ensure only authorised service technicians are called to any difficulties that may arise INTRODUCTION GOLDSTEIN HEAVYWEIGHT 800 SERIES PERFORMANCE PLUS amp FAN FORCED UNITS CONVECTION OVEN MODELS PF 8 40 PF 6 12G 40 PF 2 36G 40 PF 4 24G 40 PF 48G 40 GOLDSTEIN RANGES designed to give long and satisfactory service and incorporate the best possible materials and workmanship Proper installation adjustment and preventative maintenance are vitally important if efficiency and appearance are to be maintained Read these instructions carefully as they contain important safety information regarding the installation use and maintenance of the appliance RECEIVING INSPECTION e Check crates for handling damage After carefully uncrating check for concealed damage Report any damage immediately to carrier and to dealer e Remove check all loose items from unit and check contents as found on back of warranty cards e Check type and capacity of gas supply e The type of gas for which this 800 Series is factory adjusted be seen on the rating plate located on the bottom front panel of the Range NOTICE PLEASE RETURN YOUR WARRANTY CARD FAILURE TO DO SO WILL VOID WARRANTY ON THE EQUIPMENT IM037B1 p3 Goldstein 62 INSTALLATION Please follow these instructions carefully All equipment must be sitting level
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