4-1/4" Patriot Powerhead Manual
Contents
1. 4 1 4 POWERHEAD MANUAL PAT PH 4250 E A MAN 20 2 M L re BE us AU 14 1 1 E 4 Lu 5 D MagnumVenusProducts Rev 09 2014 PAT PH 4250 Series Powerhead Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com D MagnumVenusProducts Rev 09 2014 Page 2 4250 Series Powerhead Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 VALVE BLOCK DISASSEMBLY 16 VALVE BLOCK ASSEMBLY 18 AIR CYLINDER DISASSEMBLY 20 PILOT VALVE REBUILD 21 AIR CYLINDER REASSEMBLY 23 BOLT TORQUE PROCEDURES 24 PARTS DRAWINGS 25 REVISION INFORMATION 41 Quy MagnumVenusProducts Rev 09 2014 3 lt PAT PH 4250 Series Powerhead Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 58828454 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Selle2. 7 0 116 2 8 3262 2 PISTON STOP 9 2521 2 VALVE END CAP 10 O B 019 2 O RING 11 PF AP 02 SS 2 PIPE PLUG 12 F SS 832 02 SS 4 SS SET SCREW 13 PF ST 02 BR 1 TEE FITTING 14 MPH 2545 1 SEAL 15 2546 01 1 RESET STEM ASSEMBLY 16 2529 2 DIAPHRAGM 17 MPH 2522 2 VALVE EXHAUST PORT 18 O B 020 3 O RING 19 5 1024 08 4 CAP SCREW 20 04 08 2 HEX BOLT x 21 012 2 O RING 22 O B 013 2 O RING x 23 O B 008 2 O RING 24 F CS 04C 32 SS 4 SOCKET HEAD CAP SCREW 25 PF HN 06 08S 1 HOSE ADAPTER 26 2539 1 MALE ELBOW 27 MPH 2538 1 MALE POLY TEE FITTING 28 5 2052 1 313 FT POLY TUBE OPTIONAL PARTS AND ASSEMBLIES ITEM PART No QTY DESCRIPTION 30 MPH 2542 1 RESET BUTTON ASSEMBLY REPAIR KIT PART No DESCRIPTION PAT PH SB SK SEAL KIT MAGNUM VENUS PLASTECH SHIFT BLOCK ASSEMBLY 3 25 POWER HEAD PAT PH SB REV B SHEET2 2 10 3 2012 MagnumVenusProducts Rev 09 2014 Page 31 lt PAT PH 4250 Series Powerhead Manual Revision Information Rev 10 2010 Updated document format and added the Revision Information chapter updated the parts drawings also added the Safety amp Warning Information Rev 07 2011 Included the note for the SUPERLUBE grease on the Upper and Lower Pilot Valves Updated the drawings in the manual Rev 05 2012 Updated the Logo MVP Address and the manual format added the Terms and Conditio
3. 10 MPH 2511 01 2 STEM SEAL ASSY PILOT VALVE 11 MPH 2541 2 SPRING HOUSING PILOT VALVE 12 3206 3 TIE ROD 2 STROKE P H 13 VPH 4254 2 BUSHING 7 8 DIA PISTON ROD 14 118 2 O RING 15 121 2 O RING 16 MPH 3261 2 SNAP RING EXTERNAL 17 F HN 05F 6 HEX NUT 18 PAT PH 5009 1 LOWER ROD 19 PAT PH 5008 1 UPPER ROD ASSY 20 5011 4 TIEROD 21 F HB 06C 24 GR8 BOLT 22 05 12 2 BOLT 23 3201 1 UPPER VALVE BLOCK 24 PAT PH 3202 1 LOWER VALVE BLOCK 25 PAT PH 3205 4 VALVE ROD 26 MPH 2517 2 VALVE PISTON 27 O U 204 90 O RING 28 116 2 O RING 29 0 0 010 90 2 O RING 30 MPH 3262 2 PISTON STOP 31 0 020 3 O RING 32 F HB 04C 08 2 HEX BOLT 33 013 2 O RING 35 F SS 832 02 SS E SET SCREW 36 F CS 04C 32 SS 4 SOCKET HEAD CAP SCREW 37 MPH 2529 2 DIAPHRAGM 38 MPH 2522 2 VALVE EXHAUST PORT 39 F CS 1024 06 SS 4 CAP SCREW 40 2521 2 VALVE END 41 019 2 O RING 42 PF AP 02 SS 2 PIPE PLUG 43 MPH 2539 1 MALE ELBOW 44 MPH 2538 1 MALE POLY TEE FITTING 45 5 2052 1 0f POLY TUBE 46 PAT PH 3210 01 1 MUFFLER ASSY 2 STROKE 47 VPH 4251 1 PISTON 48 0 344 1 O RING 49 PAT PH 4204 4 LOWER END 50 4212 1 UPPER END 51 PAT PH 4203 1 CYLINDER 52 O B 409 2 O RING 53 08156 2 O RING 55 06 085 1 HOSE ADAPTER 56 F HB 04C 56 SS 2 HEX BOLT 57 F SW 04 SS 2 1 471 WASHER 58 PF ST 02 BR 1 TEE FITTING 59 MPH 2546 0
4. MPH 2512 onto the spring MPH 2528 Set a new O ring O B 008 on top of the seal guide MPH 2512 Screw the stem seal MPH 2511 01 with valve stem MPH 2513 into the upper end cap VALVE STEM MPH 2513 1 4 STEM SEAL MPH 2511 01 f O RING 012 O RING 008 SEAL 2512 SPRING 2528 Fig 7 9 Repeatthe pilot valve rebuild on the lower end PAT PH 4204 lt A MagnumVenusProducts Rev 09 2014 Page 22 PAT PH 4250 Series Powerhead Manual Q Air Cylinder Disassembly Apply a light coat of brown grease on the inner bore of the end cap and Install bushing VPH 4254 into the end cap Install snap ring MPH 3261 onto the busing to hold it in place Repeat procedures 1 and 2 for both the upper and lower end caps Insert the lower piston rod PAT PH 5009 through the piston rod bushing VPH 4254 of the lower end cap Slide the cylinder PAT PH 4203 over the piston MPH 4251 down onto the lower end cap o ring O B 156 Set the upper end cap PAT PH 4212 onto the cylinder with the valve block flats facing the same direction Screw the hex nuts F HN 05F onto the tie rods and snug the hex nuts See bolt torque procedures section of this manual for details Install the valve block assembly onto the end caps using the four screws F CS 04C 32 Install the connectors APP 9096 sleeve APP 9109 and e ring APP 9102 onto
5. any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disp
6. maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods fo
7. or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information Quy MagnumVenusProducts Rev 09 2014 Page 12 4250 Series Powerhead Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear p
8. to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a
9. 1 1 RESET STEM ASSEMBLY 60 MPH 2545 1 SEAL 61 F FW 04 2 FLAT WASHER K ASTERISKS DENOTE PARTS INCLUDED IN PAT PH 4250 SK SEAL KIT MAGNUM VENUS PLASTECH 4 1 4 PATRIOT POWER HEAD PAT PH 4250 REV A 05 24 11 MagnumVenusProducts Rev 09 2014 Page 28 PAT PH 4250 Series Powerhead Manual 4250 5 SEAL 4 1 4 AIR MOTOR 2 PCS 0 0 006 O RING 4 PCS 0 008 O RING 6 PCS O B 012 O RING 2 PCS 0 013 O RING 2 PCS 0 409 O RING 2 PCS 0 019 O RING 2 PCS 0 156 O RING 2 PCS 2529 1 4 DIAPHRAGM 2 PCS 0 116 O RING 2 PCS 0 118 O RING 1 PC O B 344 O RING PCS 0 010 90 O RING 2 PCS 0 0 204 90 O RING 2 0 Qu MagnumVenusProducts Rev 09 2014 Page 29 PAT PH 4250 Series Powerhead Manual 1 ET A 00 50 gt USE REMOVABLE LOCTITE ON THREADS ITEM 3 MAGNUM VENUS PLASTECH SHIFT BLOCK ASSEMBLY 3 25 POWER HEAD PAT PH SB REV B SHEET 1 2 10 3 2012 D MagnumVenusProducts Rev 09 2014 Page 30 PAT PH 4250 Series Powerhead Manual Parts List PART NUMBER QTY DESCRIPTION 1 PAT PH 3201 1 UPPER VALVE BLOCK 2 3202 1 LOWER VALVE BLOCK 3 3205 1 VALVE ROD POPPET 4 2517 2 VALVE PISTON 5 0 204 90 2 O RING O D 010 90 2 O RING
10. 32 hex wrench through the side port and into the hole in the valve poppet 3205 to hold the valve poppet in place now use a 7 16 socket wrench to tighten the other valve piston MPH 2517 onto the valve poppet Do not over tighten 8 Using 7 16 wrench install the two hex bolts F HB 04C 08 to hold the lower valve block PAT PH 3202 to the upper valve block PAT PH 3201 9 Install the fitting 06 085 into the side port of the lower valve block PAT PH 3202 Use Teflon tape or pipe seal compound on the fitting threads to prevent an air leak Quy MagnumVenusProducts Rev 09 2014 Page 18 PAT PH 4250 Series Powerhead Manual 10 Insert the diaphragms MPH 2529 into the upper and lower valve blocks with the outside leading edge of the diaphragms facing out Push the diaphragms all the way down into the valve block bore 11 Install the valve exhausts MPH 2522 onto the upper and lower valve blocks using the two socket head cap screws F CS 1024 06 into each of the two valve exhausts and snug tight 12 Install valve end caps MPH 2521 into the upper and lower valve blocks and lightly snug tight 13 Connect the air line to the poly tee 2538 on the side of the valve block Set the Valve Block assembly aside for now I MagnumVenusProducts Rev 09 2014 Page 19 PAT PH 4250 Series Powerhead Manual Air Cylinder Disassembly 1 Remove the E ring APP 9102 from the lower piston
11. 4 Page 25 PAT PH 4250 Series Powerhead Manual Ley 11 NOTE A LIGHT COAT OF SUPER LUBE IS RECOMMENDED ON THE UPPER AND LOWER SIGNAL VALVES gt INSTALL ITEM 7 FLANGE DOWN gt INSTALL ITEM 7 FLANGE UP gt INSTALL ITEM 47 WITH COUNTERBORE DOWN gt gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 19 MAGNUM VENUS PLASTECH 4 1 4 PATRIOT POWER HEAD PAT PH 4250 REV A 05 24 11 D MagnumVenusProducts Rev 09 2014 Page 26 PAT PH 4250 Series Powerhead Manual O N Io m g NA AA 28 gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 25 m i ay t MAGNUM VENUS 4 1 4 PATRIOT POWER HEAD PAT PH 4250 REV A 05 24 11 D MagnumVenusProducts Rev 09 2014 Page 27 PAT PH 4250 Series Powerhead Manual 4 1 4 POWER HEAD PARTS LIST ITEM PART NUMBER QTY DESCRIPTION 1 MPH 2533 2 COMPRESSION SPRING OPTIONAL PARTS AND ASSEMBLIES 2 2 pu VALVE QTY DESCRIPTION 2 55 2 2542 1 RESET PUTTON ASSY PAT PH SB 1 SHIFT BLOCK ASSY 6 O U 006 2 O RING 7 2512 2 SEAL GUIDE PILOT VALVE 8 008 O RING 9 MPH 2513 2 VALVE STEM PILOT VALVE
12. DS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts ar
13. NUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended Quy MagnumVenusProducts Rev 09 2014 Page 14 PAT PH 4250 Series Powerhead Manual Introduction This manual covers the repair and rebuilding of the 4 1 4 diameter by 2 stroke length Patriot Power Head The reassembly will require th
14. OR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOO
15. andling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions Quy MagnumVenusProducts Rev 09 2014 Page 9 4250 Series Powerhead Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to
16. catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fibergla
17. e not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defen
18. e use of removable thread locking compound Lithium grease 08465 and SUPERLUBE O ring lubricant NOTE Before starting any service work release fluid and air pressure from system Remove the two air lines from the air motor The air motor assembly does not have to be completely removed from the system for service work Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself During Disassembly As you disassemble the equipment layout the components in the correct order and direction This will help you to reassemble them Tools required Medium Removable Thread Locking Compound Brown Grease 08465 Super O ring Lube SUPERLUBE 7 16 inch Socket Head Wrench 08472 Hex Wrench Set 08469 9 16 inch Wrench 08476 12 inch Adjustable Wrench 08468 Flat Blade Screw Driver Snap Ring Pliers Quy MagnumVenusProducts Rev 09 2014 Page 15 PAT PH 4250 Series Powerhead Manual Valve Block Disassembly 1 6 Remove the two hex head screws F HB 04C 52 from the front of the muffler PAT PH 3210 01 and remove the muffler Remove the air line from the poly tee MPH 2538 on the side of the valve block Remove the valve block from the side of the power head by removing the four socket head cap screws F CS 04C 32 from the valve block Remove the two end caps MPH 2521 from the valve block Remove the fitting PF HN 06 08S from t
19. ered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray fin
20. he side of the lower valve block PH 3202 Rotate either of the two valve pistons MPH 2517 until the hole in the valve poppet PAT PH 3205 aligns with the port in the lower valve block Insert a 7 32 hex wrench through the pipe plug port and into the hole in the valve poppet 3205 NOTE The hole diameter in the valve poppet is 2685 6 81mm if a 7 32 hex wrench is not available 7 Unscrew either of the two valve pistons MPH 2517 and remove Repeat removal of the second valve piston Figure 2 Using a 7 16 open end wrench remove the two hex cap screws F HB 04C 08 from the front of the lower valve block PAT PH 3202 Pull the upper valve block PAT PH 3201 from the lower valve block PAT PH 3202 Remove the valve rod assembly from the valve block See fig 2 D MagnumVenusProducts Rev 09 2014 Page 16 PAT PH 4250 Series Powerhead Manual 9 Remove the two cap screws F CS 1024 06 from each of the two valve exhausts MPH 2522 Pull both of the valve exhausts from the valve blocks Remove the diaphram MPH 2529 from both valve blocks NOTE Avoid putting any scratches in the valve blocks To remove the diaphragm use a screwdriver and push the center riser on the diaphragm to one side and slide out 10 Remove each O ring and replace with new Coat every new O ring with brown grease 08465 Lightly coat the diaphragm bore and both valve piston bores with brown grease 08465 before as
21. hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly
22. instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames Quy MagnumVenusProducts Rev 09 2014 8 4250 Series Powerhead Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumu
23. ishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards Quy MagnumVenusProducts Rev 09 2014 Page 6 PAT PH 4250 Series Powerhead Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe ope
24. lated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most h
25. le solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used Quy MagnumVenusProducts Rev 09 2014 Page 10 4250 Series Powerhead Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the
26. ng O U 006 on the inlet rod MPH 2540 Coat O rings and Springs with a light coat of SUPERLUBE grease SUPERLUBE Set spring MPH 2533 into the inlet spring housing MPH 2541 with inlet rod MPH 2540 facing up see below 4 Screw the inlet spring housing MPH 2541 into the upper end cap Do not install the spring 2526 at this time it will be installed from the bottom SPRING MPH 2526 O RING O U 006 INLET ROD MPH 2540 N p SPRING MPH 2533 O RING 012 INLET SPRING HOUSING 2541 5 Remove the stem seal MPH 2511 01 from the bottom of the upper end cap PH 4212 6 Remove the valve stem MPH 2513 and seal guide MPH 2512 with the spring 2528 7 Replace O ring O B 012 on stem seal 2511 01 and coat O ring and stem seal with SUPERLUBE grease SUPERLUBE Drop the small spring MPH 2526 into the stem seal bore the spring should center itself onto the end of the inlet rod MPH 2540 Quy MagnumVenusProducts Rev 09 2014 Page 21 PAT PH 4250 Series Powerhead Manual MPH 2541 O B 012 MPH 2533 Sw lt 2540 O U 006 NY lt MPH 2526 e NE d 2528 Y MPH 2512 O B 008 JA _ 0 012 2513 _ MPH 2511 01 Fig 6 8 Insert the spring MPH 2528 with the seal guide MPH 2512 into the end Set the small end of the seal guide
27. ns section Rev 09 2014 Updated the Address name and the Terms amp Conditions of Sale Removed references to Plastech Updated the Parts Drawings section Quy MagnumVenusProducts Rev 09 2014 Page 32 PAT PH 4250 Series Powerhead Manual D MagnumVenusProducts Rev 09 2014 Page 33 PAT PH 4250 Series Powerhead Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Assemblies Covered in this Manual PAT PH 4250 4 Patriot Powerhead Assembly MagnumVenusProducts Rev 09 2014 Page 34
28. ocated on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the or position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or position Place a container under the ball valve to catch any resin that is ejected out of the valve Quy MagnumVenusProducts Rev 09 2014 Page 13 PAT PH 4250 Series Powerhead Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Product
29. prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammab
30. promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES MagnumVenusProducts Rev 09 2014 5 PAT PH 4250 Series Powerhead Manual D SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends consid
31. r for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is
32. r any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided that such Goods must be unused and are subject to a 15 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 100 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel
33. rations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards Quy MagnumVenusProducts Rev 09 2014 Page 7 4250 Series Powerhead Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable
34. responsible for additional applicable shipping and handling charges taxes duties and charges for import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 month 18 per year or the
35. rod PAT PH 5009 Lift the sleeve 9109 up and remove the two connectors 9096 NOTE The air motor can be removed from the unit for repair or the following procedures can be performed while the motor is mounted in place 2 Remove the three upper hex nuts F HN 05F from the tie rods PAT PH 3206 Pull the upper end cap PAT PH 4212 off the cylinder PAT PH 4203 and upper piston rod 5008 3 Slide cylinder PAT PH 4203 off of piston VPH 4251 4 Slide the piston assembly up from the lower end cap 4204 5 Remove snap ring MPH 3261 holding the bushing VHP 4254 into the end cap 6 Push the bushing VPH 4254 out of the end cap 7T Repeat procedures 5 and 6 above for both the upper and lower end caps 8 Replace all O rings and coat with brown grease 08465 Coat the inside of the cylinder piston rods and piston rod bushing with brown grease 08465 Quy MagnumVenusProducts Rev 09 2014 Page 20 4250 Series Powerhead Manual Pilot Valve Rebuild NOTE The two pilot valves in the upper and lower end caps are the same Start with the pilot valve in the upper end cap 1 Remove the inlet spring housing MPH 2541 from the upper end cap PAT PH 4212 2 Remove spring MPH 2533 with inlet rod MPH 2540 Turn the end cap over and a small spring 2526 will fall out 3 Replace O ring O B 012 on the inlet spring housing MPH 2541 and the O ri
36. rotection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line l
37. s recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VE
38. se or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing
39. sembling Use a wire brush to clean the valve rod threads of any dry thread locking compound c lt A MagnumVenusProducts Rev 09 2014 Page 17 PAT PH 4250 Series Powerhead Manual Valve Block Assembly NOTE Removable thread locking compound will be required for reassembly During assembly put one or two drops of removable thread locking compound on threads of the valve poppet PAT PH 3205 and assemble 1 Using your thumb push the valve piston MPH 2517 all the way into the lower valve block PAT PH 3202 2 Apply a small amount of removable thread locking compound to the threads on one end of the valve poppet PAT PH 3205 and thread it into the valve piston MPH 2517 in the lower valve block while holding the valve piston with your thumb 3 Turn the valve poppet in the lower valve block PAT PH 3202 so that the hole in the poppet body is aligned with the side port 4 Insert a 7 32 hex wrench through the side port and into the hole the valve poppet to hold the valve poppet in place now use a 7 16 socket wrench to tighten the valve poppet into the valve piston Do not over tighten 5 Apply a small amount of removable thread locking compound to the threads on the other end of the valve poppet PAT PH 3205 6 Apply some brown grease 08465 to o ring O B 020 on the upper valve block PAT PH 3201 and push it into the lower valve block PAT PH 3202 over the valve poppet 7 Insert the 7
40. ss roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area Quy MagnumVenusProducts Rev 09 2014 Page 11 lt 4250 Series Powerhead Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes
41. the piston rod Connect the pilot air hose and regulated air hose to air motor Install the muffler using the two hex head cap screws F HB 04C 52 Quy MagnumVenusProducts Rev 09 2014 Page 23 PAT PH 4250 Series Powerhead Manual Bolt Torque Procedures Bolt amp Nut Torque Procedure for Patriot Power Head amp Fluid Section Tightening sequence should always be the across method Tighten first nut or bolt to a little more than hand tight then jump to the nut or bolt directly across or opposite side and tighten Repeat this procedure thru a 3 step torque sequence minimum Power Head Tie Rod Nuts 3 8 24 UNF 1 Torque to 5 to 7 ft lbs 2 Torque to 15 ft lbs 3 Torque to 23 ft lbs Power Head to Fluid Section Tie Rods 3 8 16 UNC Apply removable thread locking compound to male thread Screw into Power Head and torque to approximately 20 ft lbs Use Grade 5 bolts amp lock washers to connect power head to fluid section Tighten to a final torque of 30 to 32 ft lbs using a step procedure Fluid Section Socket Head Cap Screws 3 8 16 UNC Tighten to a final torque of 32 ft lbs using 3 step procedure Removable thread locking compound is optional Quy MagnumVenusProducts Rev 09 2014 Page 24 PAT PH 4250 Series Powerhead Manual Parts Drawings PAT PH 4250 4 1 4 PATRIOT POWERHEAD ASSEMBLY PAT PH 4250 SK 4 1 4 POWERHEAD SEAL KIT PAT PH SB SHIFT BLOCK MagnumVenusProducts Rev 09 201
42. utes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other commercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods MagnumVenusProducts Rev 09 2014 4 lt PAT PH 4250 Series Powerhead Manual 15 WARRANTIES SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of an
43. y security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replacement costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VEND
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