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1. Note don t turn the wheels when you put the body down ensure that each wheel is at the position when the run out compensation is finished The purpose of run out compensation is to let the wheel aligner get the direction and magnitude of run out in order to perform the succeed calculation easily If you turned the wheel that means you changed the run out direction of the wheel in this case the run out direction gotten by the wheel aligner previously will be incorrect 5 2 2 3 Before adjust measurement The function of before adjust measurement is measuring the toe camber thrust angel wheelbase difference tread difference etc and display all the data together Operating steps Select before adjust measurement in procedure settings interface According to the screen hints to select the car model then release the turntable and slide pedal limitation adjust and lock the steering wheel then leveling the sensor heads Press OK after completed for confirmation the interface will display as shown in the fig Click Print out to print the screen Click Setting unit to change the display unit 20 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn A 860 User manual Operation 5 2 2 3 1 Kingpin measurement before adjustment Please measure the kingpin before adjustment For detailed operation steps please refer section 5 2 4 Kingpin measurement 5 2 2 4 Report before adjustment The2. For the vehicles which are not from china at BEATLES self added vehicle ye commonly used vehicle Quo Merete CMe Chee yeaa E nent ome ales ER MELD Dearie seas Pads sor TAPT ELI ale ee TR rece APOLLO ute arian as piaia mar iNET el APL 185 Er et EG Ta TN LG ses EN i slr pra Et APL Sve Ad bk eiet Vi 22 PDF SEH pdfFactory Pro AHIWAGPE www fineprint cn vehicle data Select the right vehicle according to the make pay attention to the vehicle type model and manufacture year i e the following interface 5 2 3 1 Set as commonly used vehicle The users can add commonly used vehicle to commonly used vehicle database for testing convenience Operating steps Select commonly used vehicle under selecting vehicle interface or vehicle data interface then click the button add to commonly used i e the left fig Press the OK button to confirm The vehicle will be added to the commonly used vehicle database The user can select the vehicle from commonly used vehicle database directly next time 5 2 3 2 Self added vehicle The users can add new vehicles to the database for testing convenience the screen will be displayed as shown in the left fig Click the button New in the vehicle selecting interface to enter new vehicle model data click OK to save the data to custom database the vehicle model will be added to the self added vehicle database The user can
3. Press this key to execute the kingpin measurement Cancel The same function with the cancel key on the computer keyboard Indicator light description Unit indicator light shown in left fig remote display the parameter on monitor E g the light of degree minute is on means the s unit of parameter on the monitor is e p PE degree minute Battery warning light The light is on means low battery Please charge it Charging light Red means in charging Green means full charged arr al ia Percentage Degrees Millimeter Inch Battery light Charging light 2 3 Precaution Please charging the lithium battery every three month when you are not use it with the indicated charger The housing of the remote controller is made up of plastic after a long period of use the dust and oil dirt will be accumulated on the surface please cleanout it with neutral detergent or dehydrated alcohol Avoid using oil or caustic product Keep it away from the brake oil Please take care while using it Tampering with it may cause damage of the plastic even the internal units and thus affect its normal operation Never disassemble the remote controller and move the inside cables and cards to avoid damage of the inside components AUTOBOSS warranty does not cover the problem arising from disassembling 34 PDF SER pdfFactory Pro AHKAU www fineprint cn AUTO3OSS A 860 User manual Appendix B A
4. code Setting the company zip 0006 here B60 heel aligner Blim ag jm F F af Lane art Tee 1008 07 03 120885 Tons min Tas on asia 0 Tr or bare Fag Eee XP run Fil ru se ange ee ee a en dr Odeon bn eo ye ee oe f 11 AFA RAGE www fineprint cn AUTOIOSS A 860 User manual Operation 5 1 3 Vehicle Data Select Vehicle data in system management interface the screen will Vehicle datz B60 whecl aligner 7 Hip a few ge Fabl ko l ii Le AT an pg E Perica ca E af L re i i i VM display as shown in the left fig UO Parameter Standard min Standard value Standard man 3 Total tnelFa 0 22 OI 307 38 Da i i 5 7 a Select the right vehicle according to the en aa 0 ae car logo pay attention to the vehicle LF camber 0 68 0 18 0 32 type model and manufacture yearas pend 0 OE ee E caster AE pe SN shown in the following fig Flyt Eier 173 23 8 73 Left SAI 1 57 12 07 12 57 ii 4 mm mo 4 a re Select the desired vehicle type model and 4 Lt 8 oar Fe st year click the button OK the s LA Tosin 0 10 0 15 0 20 corresponding wheel alignment data will p m Ton 0 10 015 0 20 di d th ji k P t LA camiar 1 42 i77 0 492 isplayed on the screen you can Clic I rint O 142 LIT 9a to print out the data i e the following fig Thes
5. len erin els I vanen hana meer Be LP parker fered beag EF rart cee set ri 7a a a bek or gene Pid eager angi TER Fa d v sann LH kidi fel lek RA idir ep ni Tv man ETT Mil M baran m 23 PDF SEH pdfFactory Pro AHIWAGPE www fineprint cn 5 2 3 3 Edit the data of self added vehicle Operating steps Users can edit the self added vehicle in vehicle selecting interface Select the desired vehicle model Press the button Modify to edit the information then click OK to save the changes After completion the screen will be displayed as shown in the left fig Also users can amend the original parameters then select Save as new car model enter the new manufacturer and vehicle model press OK to save the data 5 2 4 KingPin Measurement Press F4 under the testing screen to enter King Pin Measurement or by selecting King Pin Measurement The picture is displayed as following Turn the power steering wheel according to the arrow direction shown on the picture till the small ball goes into green area and turns to green The warning label ill be displayed on the screen Stop turning the power steering The system will display the King Pin Measurements automatically after all procedures are finished according to the prompts on the screen The picture is displayed as following Red arrow shown in the picture out of testing range G
6. manual Operation Procedures Chapter 4 Operation Procedures 4 1 Preparation Ask the owner for vehicle drivability problems symptoms and wheel alignment history and find out vehicle information such as make model and year etc Check each chassis part carefully include dust cover bearing rock arm tripod ball shock absorber tie rod ball and steering mechanism for any loose or wear Then check to see if the tire pressure tire treads of the left and right wheels are alike 4 2 Wheel aligner Checking Users can begin the measurement after the determination of principium situation 4 3 Adjustment Adjust the inaccurate specification after measuring 4 4 Test drive After finishing the wheel alignment test the vehicle to see if the abnormal conditions are eliminated Re adjust the wheel alignment if necessary PDF SCHEER pdfFactory Pro AKA www fineprint cn AUTO30SS A 860 User manual Operation Chapter5 Operation Preparation before measuring 1 2 3 4 WY 5 6 7 8 9 Drive the vehicle onto the lift or over the pit ensure that the front wheels are centered to the turntables Apply hand brake to ensure human safety To prevent the turntable from turning lock the turntables with the lock pins before driving the vehicle release the lock pins after the vehicle is placed well Ask the owner for vehicle drivability problems and symptoms wheel alignment history and find out vehicle information such
7. report before adjustment shows the alignment data measured before adjustment See the fig in left Click the button Print out to print the report Click Setting unit to change the display unit 5 2 2 5 Rear Axle Adjustment Operating steps Select Rear Axle Adjustment in Procedure Settings interface The screen will display as shown in the fig In this function user can use this step to check if the rear geometries are within the specification If any item is over the specification re adjust it Generally it is up to standard if the pointer becomes green and points to the green area and the parameters of the left are basically equal to the parameters of the right The symbol indicates that the parameters of the left basically equal to the parameters of the right and HGD shee aligner n nl Fehi mag m pe piy Yale ii Fre Tract Denna Tra mi ta bar a by STF Toi ante bet a 2 L k rue os orgler Pipir iuro angi CER EE PEER ER eee pen j 3 A 860 6 WHEEL ALIGWER Te 1 90 20 529 4 39 indicates that the parameters of the left don t equal to the parameters of the right However considering the run out caused by the other reasons such as the main beam is not straight the tyre is conical and the KPI or Caster parameters are not up to standard and hard to be adjusted etc it is permissible that the parameters of the left don t equal to t
8. so TY 5 2 12 Toe Curve Change Measurement Toe Curve Change is special measurement method only for PASSAT AUDI etc If you have selected the standard data of PASSAT AUDI etc the icon of Toe curve change may become highlighted in the interface of Front axle parameter or Quick alignment as shown in the following interface Click the button Toe Curve Change re measurement lift up the vehicle as the tips ee mest ae on the screen the screen will be displayed Sm mi as shown in the left fig ie eeu Soe le a requires thea press OK ea Put the hoist under the front axle and lift up the car to the height which the screen requires Pay attention that the tyres cannot leave the turntables and the turntables do not displace form the hoist flat roof when lifting up Note Be sure te Ures re ahaaa on the deal and the dial es not moving from the hoist dures lifting 60 mm 2 36 Inch W 27 PDF SEH pdfFactory Pro AHIWAGPE www fineprint cn AULTO3055 A 860 User manual Operation Press OK after completed the measurement result is as shown in the left fig The red arrow indicates that the parameter exceeds the standard range LF Tos curve chang Bi Tae Cees Grane Green arrow indicates the parameter is AN qualified Adjust the parameters which are not qualified and then put down the vehicle and re measure the parameter 3 73 3 99 I Click Print out to print t
9. the inside components NOTE 1 The sensor heads will enter power saving mode after 20 minutes not communicate with the CPU At Power saving mode only the power light is on 2 The sensor heads use lithium battery inside please charge it every 3 month when you are not use it or it will affect the battery using life 2 3 Clamp AUTOBOSS wheel aligner has four clamps as shown in the following fig Before connecting with the rim please adjust the space between wheel claws by the adjusting button to ensuring the clamps contact with rims very well PDF cee ERI pdfFactory Pro AHKAUI www fineprint cn AUTO30S5 A 860 User manual Overall Structures Right installation of clamps is very important to the measurement Please don t clamp the clamps onto the position which has heavy lead also you should pay attention to the contact of each grabber tip and rim Last but not least please keep the device from collision to ensure the measuring accuracy 2 4 Turn Tables AUTOBOSS wheel aligner has 2 turntables standard configuration see the following fig They are in the front wheel of the hoist Before the car is driven in please lock the turntable with the locking pin after the car is driven in please release it Do make sure the front wheel is straight to the centre of the turntable Plug the optional electronic turntable to the center 3PIN socket on LF sensor head or RF sensor head 2 5 Steering Wheel Holder Please fix t
10. to connect the RF main emitter receiver box and computer Put the RF antenna on the operation desk and connect it to the relevant position of the RF main emitter receiver box by the hole on the desk Take out the printer and put it into the drawer then connect the cables to computer by the space behind the drawer Open the front door of the cabinet and take out the brackets and inner hexagon screw then fix the bracket with the inner hexagon screws the glazed face is upward Third take out the loud speakers and put them on the operation desk also connect the cables with computer by the top holes on the cabinet Fix the clamps onto the bracket then take out the sensor heads and hang them onto the clamps Third take out the power cable from the accessories package and connect it to the charging port for charging the sensor heads when necessary Move the cabinet to the actual working then depress the fix penal on the four wheels Third take out the power cable for cabinet from the drawer and connect it to the power port behind the cabinet At last connect the cable to 220V 110V AC power The installation is completed please keep the information for all the parts PDF FEH pdfFactory Pro iHAeA Gt www fineprint cn AUTO30SS A 860 User manual Installation and testing 3 2 Main Unit Testing Test the main unit before test the alignment Plug the power cable to a 3 PIN power socket Switch on the power button Open
11. use The exclusive remedy for any automotive meter found to be defective is repair or replacement and AUTOBOSS shall not be liable for any consequential or incidental damages Final determination of defects shall be made by AUTOBOSS in accordance with procedures established by AUTOBOSS No agent employee or representative of AUTOBOSS has any authority to bind AUTOBOSS to any affirmation representation or warranty concerning AUTOBOSS automotive meters except as stated herein Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Customer Service With any questions during operation do please contact us at 86 755 83285146 or fax to 86 755 82170248 or email to inquiry autoboss net If the device needs service please mail to AUTOBOSS Tech Inc office with the certificate and invoice AUTOBOSS will not charge any fees for repairing Mail address 5 F East Bldg 304 Shangbu Industrial Park Zhenxing Rd Futian Shenzhen China AUTOBOSS Tech Inc Zip code 518028 Website http www autoboss net 38 PDF SER pdfFactory Pro AHKAU www fineprint cn
12. 60 Wheel Aligner is as shown below The whole system is composed of data sampling system and data processing system 4 Computer RF sensorhead RR Sensor head RF Video main amitter ten er E ainbet EERSTE meme Hj LF sensor head LRsensor head The data sampling system consists 4 sensor heads There are two CCD sensors in each sensor head One is in the end the other is in the center Also there is a twin axle obliquity sensor to test the inclination angle of front rear left and right The CCD sensor transferred the captured images and measured data which were processed by PIC to computer system via RF emitter for advanced process The image in the sensor reflects the relationship between the sensor and the opposite infrared producing tube and the sensor heads are attached on the wheel rims via wheel clamps So the geometrical relationships among 4 wheel rims are calculated according to the images from the 8 sensors and the wheel alignment parameters are determined The 8 cameras form a closed right angle quadrilateral and realize the measurement of all wheel alignment parameters In the actual application the lenses on the 8 cameras are protected with light filters to avoid the visible light interfere the infrared tube Keyboard The data processing system is the main unit of A 860 It consists of an industrial computer power supply system and interfaces lts function is to execute the operation commands process
13. AUTO30S5S A 860 User manual Announcement Copyright 2005 by AUTOBOSS TECH ING short for AUTOBOSS All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of AUTOBOSS The information contained herein is designed only for the use of this unit AUTOBOSS is not responsible for any use of this information as applied to other units Neither AUTOBOSS nor its affiliates shall be liable to the purchaser of this unit or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this unit or unauthorized modifications repairs or alterations to this unit or failure to strictly comply with AUTOBOSS operating and maintenance instructions AUTOBOSS shall not be liable for any damages or problems arising from the use of any options or any consumable producis other than those designated as Original AUTOBOSS Products or AUTOBOSS Approved Products by AUTOBOSS General Notice Other product names used herein are for identification purposes only and may be trademarks of their respective owners AUTOBOSS disclaims any and all rights in those marks The Wheel Aligner can only operated by the qualified technician Trade mark AUTOBOSS is a registered trademark of AUTOBOSS TECH ING short for AUT
14. C Tao large E Too 5 3 Indicator light When in The up part displaying Display box for the value red means the value below is too large In yellow CI Tao large ra small C C Too large a Too small means the value below is K mm mn too small The indicator light is off means the value is qualified The red bubble means the value is too high ere rene when the light is in red the ru yellow bubble means the a value is too small when the light is in green The bottom part display Indicator light When one of the lights is on means the value displayed in up part is the relevant function e g when front wheel indicator light is on This means the four values in the up part display are front wheel parameter As per the indicator picture we know that the values are left camber right camber LF toe and RF toe 33 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn AUTO30SS A 860 User manual Appendix A 2 2 Operation Panel Key board description Display switch over Users can continuously presses this key to roll play the measured parameter Enter the same function with the enter key on the computer keyboard Back The same function with the backspace key on the computer keyboard Forward The same function with the Forward key on the computer keyboard Kingpin testing The same function with F4 on computer keyboard
15. GPE www fineprint cn AUTOIOSS A 860 User manual Operation 5 2 8 Adjust and Lock the Steering Wheel Straighten the steering wheel as the hints on the screen then fix it with the steering wheel holder as shown in the following fig Note Turn the steering wheel into right and left during straighten to make sure the steering angle of right and left are the same after straighten Put the steering wheel holder on the driver s seat press the handle to make sure it is fixing the steering wheel He ake the Ll hee 3 BGO wheel aligner 5 2 9 Block the Wheel EE Block the wheel and install the fixture to ensure the wheel not move See the picture below Fix the down end of brake holder depressor to the brake pedal and the up end to the seat brake pedal deoressot fo 5 2 10 Vehicle Level Measurement The three bubbles on the sensor head indicate the level of the sensor head The bubbled becomes green means the sensor head is in level i e the left fig Adiust the head leve Adjust the head level to burn all af ie indicate light as the figure shawn inte 26 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn AUTO30SS A 860 User manual Operation 5 2 11 Suspension Adjustment If the body is too heavy to perform the adjustment you can lift the body first then do the adjustment i e the left fig B60 heel aligner rp d ia i ai me me Lied elie ogy Proc sed f
16. OBOSS in China and other countries All other AUTOBOSS trademarks service marks domain names logos and company names referred to in this manual are either trademarks registered trademarks service marks domain names logos company names of or are otherwise the property of AUTOBOSS or its affiliates In countries where any of the AUTOBOSS trademarks service marks domain names logos and company names is not registered AUTOBOSS claims other rights associated with unregistered trademarks service marks domain names logos and company names Other products or company names referred to in this manual may be trademarks of their respective owners You may not use any trademark service mark domain name logo or company name of AUTOBOSS or any third party without permission from the owner of the applicable trademark service mark domain name logo or company name You may contact AUTOBOSS by visiting AUTOBOSS at www autoboss net writing to AUTOBOSS 5 F East Bldg 304 Shangbu Industrial Park Zhenxing Rd Futian Shenzhen China to request written permission to use Materials on this manual for purposes or for all other questions relating to this manual PDF SER pdfFactory Pro iMAC www fineprint cn AUTO3055 A 860 User manual Precautions Precautions Please read the User s Manual carefully before operating Only the qualified technician can operate the Wheel Aligner The operator must have knowledge of computer application a
17. ad is available from the vehicle specifications then the wheelbase difference can be also expressed by angle See Fig B 6 2 7 Track Difference Track difference is defined as the angle between the joint line of the ground contact point of left wheels and that of the right wheels It is positive when distance between the centre of the rear wheels is large than that of front wheels and negative otherwise If the wheelbases are available from the vehicle specifications then the Track difference can be also expressed by angle See Fig B 7 2 8 Set Back Angle The angle formed by a line perpendicular to the axle centerline with respect to the vehicle s centerline If the left wheel is further back than the right setback is negative If the right wheel is further back than the left setback is positive See Fig B 8 Fig B 8 37 PDF SCHEER pdfFactory Pro AKA www fineprint cn AUTO3OSS A 860 User manual Warranty Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO PERSONS WHO PURCHASE AUTOBOSS PRODUCTS FOR PURPOSES OF RESALE OR USE IN THE ORDINARY COURSE OF THE BUYER S BUSINESS AUTOBOSS electronic product is warranted against defects in materials and workmanship for one year 12 months from date of delivery to the user This warranty does not cover any part that has been abused altered used for a purpose other than for which it was intended or used in a manner inconsistent with instructions regarding
18. an and operation ta preven the rang from being disborted ard fre interna pata fort Dzing damaged SAL of amending for sence intormescn pr gt lunio and peomsanoe are Mpana bo Gobo bubobes all not ps ary Solfcstin when mentira j Lamar mio Tee data Sysia m pg tirg Sensor calibrating sensor calibration and backup the relating data for program testing 5 1 1 User Info Click the icon of User Info on system management interface the screen will display as shown in the figure below Click Modify button the user information can be edited or changed After edition click the Save button to save the new owner information 5 1 2 Customer info Click Customer Info in the system management interface the screen will display as shown in the figure below Click the button Save in Print out interface the customer information can be saved in the databank after finish each test This information can be searched and browsed in the Print out interface Type in the key words then click Search the system can list the data you needed Click Print out to print customer information Click OK to back to management interface out the system PDF SIEH pdfFactory Pro B60 wheel aligner Hd es nil Company Setting the company narne here Address Setting the company address here Telephone Setting the company telephone here Pax Setting the company fax here Postel
19. as make model and year etc Check each chassis part carefully include dust cover bearing rock arm tripod ball shock absorber tie rod ball and steering mechanism for any loose or wear Then check to see if the tire pressure and treads of the left and right wheels are alike Install the clamp on the wheel and turn the knob to lock the wheel clamp The claws of the wheel clamp should be fixed on the external or internal edge of the rim according to the practical condition Ensure equal depth for each claw and avoid attaching it on the distorted area Use the tie to bind the wheel clamp to the wheel rim to avoid falling accidentally Install the sensor heads on the corresponding wheel clamps according to the specified position through the slide bars of the wheel clamps i e The fig shows the install method for front right sensor head Level the sensor head until the green indicator light is on Plug the power cord of the Wheel Aligner into a standard 3PIN power socket Place the steering wheel holder on the driver seat and press the handle to lock the steering wheel Put the brake pedal depressor between the brake pedal and the driver seat to keep the brake applied 10 Turn on the power switch start the computer and press any key to enter into the measuring system main interface There are 6 functions on the main interface quick alignment system management language selection standard alignment help and exit 5 1 System Manageme
20. d the axle again ee after completed the sensor head installation then leveling the sensor heads i e the left Frey fig Sensor a rea F the par 2 Bo ple lockup tht petting ens ond calibrating bolder in curler Click Next the screen will display the calibration data as shown in the left fig indicates that the calibration is success Press OK to complete the calibration x indicates that the calibration is failed oo Press Back to redo the previous N operations Click Cancel to exit Click the Sensor calibration to re calibrate the sensors LR sensor 5 2 Alignment Checking 5 2 1 Quick Alignment Skilled users can select quick alignment to finish the wheel alignment much faster M note the main procedure can not omit der nd este Jan Operation Pi Click the icon Quick alignment in the main interface and select the car model as per the hints The system can list the measured data of axles very quickly as shown in the left fig B60 wheel aligner The red arrow in the fig Indicates the parameter is out of standard range The green arrow indicates the parameter is ok For convenience users can click o gt FOO Suspension adjusting and lift up the 2 76 0 1 8 2 58 vehicle to make the adjustment and finish the parameter adjusting for the axles Click Put down the vehicle release the turntable and slide pedal
21. damages or problems ansing from the use of any options or any consumable products other than those designated as orginal autoboss products or autoboss approved products by autobass je 2 Sensor calibrating must be carried out by qualified personnel 3 Any wrong calibration procedure may lead the measurement not accurate HGD aheri aligner GB mme bAa ba calbralnan level by sinrdand keep gradienter hubbig m 1 Fix the ster moling to he position showed on the par 2 Bo pls hekup th ring mar ond calibrating bolder 3 Reep pradienter bobble ineen PDF SEH pdfFactory Pro AHWAGPE www fineprint cn GTO3OSS Click the button Next to fix the RF sensor as per the hints on the screen after completed every step i e the left fig Click the button Next to fix the LR sensor as per the hints on the screen after Sensor calibrati completed the RF sensor fixing i e the left fig Click the button Next to fix the RR sensor as per the hints on the screen after completed LR sensor fixing i e the left fig 14 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn A 860 User manual Operation B60 hecl aligner en LFA the uar semseding to ihe position showed on the por 2 Do pls lockup the retting ener ond calibrating bolder 3 Keep gradienter bubble in SEN B60 hecl aligner LFR the smear acconling the p 2 Bo pls lockup the rett
22. e the dust and oil dirt will be accumulated on the surface please cleanout it with neutral detergent or dehydrated alcohol Avoid using oil or caustic product Keep the sensor away from the brake oil The sensor head is a precision component please take care while using it Tampering with it may cause damage of the internal units and thus affect its normal operation Ensure that the clamp have been firmly secured before installing the sensor head and connecting the power connector Don t disassemble the sensor head to avoid damage of its elements AUTOBOSS will not guarantee for this kind of failure Charge the sensor head every three month to maintenance the lithium battery 6 3 Printer Read the operation instruction of the printer carefully Install suitable printer drive program and apply right printer setting If the printed words are not clear it may be that the ink is used out Please replace the printer ink cartridge in time to resume the printing quality 32 PDF EH pdfFactory Pro AHIWAGPE www fineprint cn AUTO3OSS A 860 User manual Appendix A Appendix A Wheel Aligner Remote Control 1 Layout of Remote Display Kit Screen 2 Operation Panel 3 Switch 4 Charger Port G Charger 2 Operation 2 1 Screen The screen has two parts the up part displays the value and 7 the down part displays the description The broken line divvied these two parts AD Too lange Tos hal
23. ent makes the wheel alignment much easier and time saving Sensor head self calibration to maintain accuracy Remote control unit for easy and convenient operation during the car testing Can test vehicle with extraordinary low chassis and large envelop sensor head is easily installed for convenience and changed individually without re calibration User can also add new data to the databank Unit settings Users can select different unit at any moment such as percentage degree degree minute mm inch etc Special alignment test available for Mercedes Benz BMW Audi With user friendly English interface reasonable procedures easy to operate Windows XP operating system with graphical user interface Self help menu for real time assistance Voice hints during testing 1 3 Specifications Total testing scope we see Wheelbase difference 4 0 06 Track width difference 4 0 06 Note The above accuracy can be confirmed only when the user follows the specified operation procedures Technical Parameter Measuring Accuracy Testing Scope PDF SER pdfFactory Pro AHKAUI www fineprint cn AUTO3055 A 860 User manual Introduction 1 4 Operation Requirement Ambient temperature 0 40 C Humidity lt 90 The level difference of measuring area Right and left level difference lt 0 5mm Front and rear level differences1 mm Diagonal line level differences1mm 1 5 Working Principle The working framework of A 8
24. he Steering Wheel Holder according to the hints on the screen to lock the steering wheel during the test so the tyres can stay at the required direction e yy ikm i fa a i p ey F an a ma tr Dj Se oe tl 2 6 Brake Pedal Depressor Brake Pedal Depressor is used for locking the brake pedal during test to ensure the vehicle stay in the same way The Brake Pedal Depressor is provided as shown in the following fig PDF SCPE HAY pdfFactory Pro AHMAG E www fineprint cn AUTO3055 A 860 User manual Installation and testing Chapter 3 Installation and testing 3 1 Main Unit Installation Open the package as per the Opening instructions on the package and take out all the parts Put the cabinet in the working place normally it should be put in front of hoist The dimension is as follow 600 0 Open the drawer of the cabinet and take out the keys Open the computer main unit package and monitor package First put the computer main unit and mouse into the upside layer of the cabinet then put the monitor on the cabinet operation desk Third put the keyboard on the operation desk s incline Forth Pull the monitor cable and the mouse cable into the cabinet through the holes in the back of cabinet and connect them to the socket of the computer the key cable is pulled into the cabinet through the hole on the operation desk Take out the USB cable cable from the drawer It is used
25. he parameters of the right but it should be ensured that the pointer is green and point to the green area e Do the rear axle adjustment for camber and toe in If the rear alignments need adjusted adjust the camber first and then adjust the toe in until all parameters are within the specifications Click Suspension adjust to adjust the vehicle in lift up position After the adjustment the button suspension adjust becomes gray then click the button Put down the vehicle and check if the suspension bracket and slide pedal are ok Click Print out to print the screen Click unit settings to change the display unit Click Adjust info to get the flash adjustment information Note The alignment data measured when the wheels hung in the air freely is only for reference Recheck the vehicle after it is put down to see if the alignment data has been up to standard 21 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn AUTOIOSS A 860 User manual Operation 5 2 2 6 Front Axle Adjustment Front wheel adjustment B60 herl aligner EEEE E vil ti il i Ci an Friman ner A mr Operating steps Select Front Axle Adjustment in Procedure Settings interface Release the turntable and slide pedal limitation as per the screen hints then apply the brakes adjust and lock the steering wheel Press OK for confirmation after completed The screen will display as shown in the fig Perform the fron
26. he screen Click setting unit to change the display unit B60 wheel aligner 7 won eva ae Orel ie nn z pr e fi io g i i ue E A Like 5 2 13 Suspension Bump Press down the vehicle body to check the suspension and slide plate according to the hint on the screen and press the button OK for confirmation See the picture below he pody pie OR Ma 5 2 14 Abnormal Report The following screen will popup if the abnormally occurs during the measuring This information will disappear as soon as the abnormal is removed rant 0 heci aligner Righi Front Left fear Rignt Rear Head communicabon abnormal 28 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn AUTO3055 A 860 User manual Operation Abnormal symbol description _ 8 The communication between the main unit breaks down Description The beam between the heads is blocked or out of measuring scope 5 2 15 Adjustment Information Users can click the buttons in the left bar in adjustment info interface for the adjusting information during testing The screen display as shown in the left fig de kle EE 5 2 16 Print Report Click Print report icon on the alignment checking interface finishing the steps the screen will display the test report as shown in left fig Click the button print out and the print interface will pop up users can print out the report in the print out i
27. i e the left fig BGO wheel aligner Quick alignment mar ket da Language 5 5 Exit Click the icon Exit the system will give a hint to reset the computer or shut down the computer 30 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn A 860 User manual Maintenance Chapter 6 Maintenance 6 1 Computer User should have a basic knowledge about computer software and hardware to insure the normal operation of the computer The main unit and the monitor should be firmly secured on the desk Do not put them in a freezing wet extremely hot or direct sunlight place or near the source of radiation and heat Don t foist anything into the main unit and the monitor through the gap Don t move the computer during operation Do not switch on off the computer too frequently Don t change the BIOS setting at will Don t delete the unknown files in the hard disc at will to avoid abnormal computer operation or dead The computer virus in PC or in the other files can copy and diffuse by itself which will destroy and disturb the system run The computer is checked to ensure it is free of virus before leaving factory The computer is wholly used for the Wheel Aligner don t install other software to the Wheel Aligner computer to avoid computer virus AUTOBOSS warranty does not cover the system problem arising from the virus After a long period of use the dust and oil dirt will be accu
28. ing ener ond calibrating bolder 3 Keep pradienter babble ineen ein te Folk pute ED pls lockup the relating A 860 User manual Operation Click the button Next to fix the LF sensor Sensor calibrati B60 wheel aligner and LR sensor as per the hints on the GN 2 HE cae u mer l 3 iv screen after completed all sensor fixing i e ee the left fig 4 Fix the useat emning to ihe position showed on LF sensor EE PEPS l 2 Do pls hieckup that retting n r and calibrating Golder in EMs Refer the fothowangy picture Click the button Next to turn the LF sensor Sa TET heat B60 hecl aligner and LR sensor to another side of the GS 2 TY cme calibrating bracket as per the hints on the SS Se screen after completed the sensor head fixing i e the left fig Fix the setae acuoeling to ihe position showed on ihe per 2 Bo pls lockup the ing i r ond calibrating Golder 3 Keep gradienter bobble in Sene Retis the flhowangy picture After completed the sensor heads he HEj til AGO uheri aligner installation Click the button Next and TE EE install the RF sensor heads and RR sensor heads as the screen shown The leveling the sensor heads i e the left fig 4 Fix the samene emmling to he position showed on ihe pa 2 Bo pls lockup the reining s r and calibrating bolder 2 Keep pradienter babble in Sene Relier the Folkens picture 15 PDF SEH pdfFactor
29. lbase difiere 0 00 rack difference 017 i Thru t n le a Click the button add to often used to Emery set the selected vehicle as often used vehicle After the setting user can select the vehicle in often used databank It is very convenient Click the button adjust info to get the flash hint information for adjusting Click the button print out to print out the data 5 1 4 System Settings The user can select different run mode in system settings interface Also the user can change the background music hint voice 860 hecl aligner T a Feed e es iy L ke as well as the system run mode at any time 0 VEE during testing en prose ine cesar hey 29 14 KE Bane Tees ig med nd ee G email key board in mera he maasi angie Tai oh the data on ihe simulate nietas and aroetead ead eee a kje UES br AES Pa mill bee hearted s Ga ange changed 5 1 4 1 Demo mode Test mode test mode extraordinary low chassis setting Click the button system management in the main interface or click the button system settings in system management interface to enter the run mode selection i e the fig Demo mode Users can enter testing without sensor heads Press the arrow key 2 4 6 8 on number keyboard when NUM lock in on to control the measuring angles The direction arrow will be changed as the changing of data on demo interface Test mode AUTOBOSS recomme
30. manual Operation Click the button Next to turn the LF sensor Sensor calibration B60 wheel aligner head and RF sensor head by 180 as per 7 ua a PO 200 3 ee the hints on the screen after finished the ee sensor heads installation i e the left fig 1 Fin the ecmaraceonding to ihe position showed on ihe pe 2 Bo pls lockup the retting n r ond calibrating bolder 3 Keep pradienter babble in SEN After the installation of the sensor heads click the button Next to fix the LR sensor head and RR sensor head to the calibrating bracket according to the hints on the screen then leveling the sensor heads i e the left a A i 1 Fis the sete scooting fig to ihe position showed on the p 2 Bo pls lockup the pening snr and calibrating bolder Click the button Next to turn fix the LR ppm AEG ikea E sensor heads and RR sensor head by T men turning them 180 around the axle after completed the sensor head installation i e the left fig 1 Fix the ster kuamling to ihe position showed om ihe pac 2 Bo pls lockup the relating mer and calibrating bolder 2 Keep pradienter babble in sener Refier the folkavmg picture 17 PDF SEH pdfFactory Pro AHIWAGPE www fineprint cn AUTO30SS A 860 User manual Operation Click the button Next to turn fix the LR ESTE B60 wheel aligner sensor heads and RR sensor head by EP up ED Pan GP cms rmana a Jif mn turning them 180 aroun
31. mulated on the main unit and the monitor Please cleanout it with neutral detergent or dehydrated alcohol Avoid using oil or caustic product Never disassemble the computer and move the inside cables and cards to avoid damage of the inside components Note The PC was set well before leaving factory 6 1 1 Monitor settings The monitor display should be set as 2 x 1024x768 pixels The color should be set as 32 bits or 24 bits of true color i e the following fig Background Screen Saver Appearance Web Effects Settings Display Plug and Play Monitor on Intel Corporation 810 Graphics Controller Hub Colors True Color 24 bit 1024 by 768 pixels Troubleshoot Advanced 31 PDF EH pdfFactory Pro HMAGIE www fineprint cn AUTO3055 A 860 User manual Maintenance 6 1 2 Font settings Click My Computer Control Panel Display select Setting Advanced Set the font size as small See the following fig General Advanced 2 a Ft Sound Re Wordparc M Always on top f Auto hide Show small icons in Start menu l Show clack I Use Personalized Menus 6 2 Wheel Clamp and Sensor Heads The wheel clamp should be cleaned and oiled timely to insure that the span of claws can be easily adjusted and the sensor head can be attached easily The housing of the sensor head is made up of iron and plastic after a long period of us
32. nd basic theory of alignment The power voltage is AC220V 110V 10 50 60 Hz 1Hz The power outlet must be a 3pin socket and its earth pin must be well grounded Otherwise the equipment will be damaged If the power voltage is not stable please purchase and use AC voltage stabilizer The Wheel Aligner is operated with image sensing Do not stop the light beam between sensors Avoid reflection light of the ground and direct light to the sensor head while testing Turn off the power after use AUTOBOSS aligner will turn off the power automatically if the sensor head has not communicated with the main body for 20 minutes The sensor heads are precision parts of the wheel aligner Do not plug or unplug the connecting cable when the power is turned on Otherwise the built in sensor may be broken Special care should be taken during installation and operation to prevent the casing from being distorted and the internal parts from being damaged Install the lift according to specifications before installing wheel aligner for it is necessary to lift the vehicle when adjusting vehicle wheels The vehicle may need lift for twice for compensation of rim run out Check the lift regularly for fixedness and levelness to ensure personal safety and correct measurement Remove the obstacles around the lift for convenient operation Don t place wheel aligner on a vibrated object or an oblique surface Avoid direct sunlight and moisture Avoid splashing water on the
33. nd to use the test mode when test the common chassis and common envelop vehicle Test mode extraordinary chassis or large envelop vehicle When testing the vehicle with extraordinary chassis or large envelop please use this mode 12 PDF SEH pdfFactory Pro AHIWAGPE www fineprint cn A 860 User manual Operation 5 1 4 2 Setting the background music and hint voice Click the button system management in the main interface or click the button system settings in system management interface to enter the music voice setting interface as shown in the above fig The user can select mute or music press ok for confirmation 5 1 5 Sensor Calibration A 860 has been calibrated in the factory AUTOBOSS does not commend the users use this function because sensor calibration must be carried out with strictly procedure or the measured data will be inaccurate NOTE Do not execute sensor calibration in normal using Click the icon sensor calibration in the system management interface the screen will display the following interface Click the button next then input the calibrating password which was provided by AUTOBOSS Then press ok the screen will display the calibration procedures as shown in the left fig Click the button Next to fix the LF sensor as per the hints on the screen after completed every step i e the left fig HGD hecl aligner EERE A aarm k Autoboss shall not be liable for any
34. nenvnvnensnnnnnnnnnnenenenenennnnnnnnenenenenennnnnnnnnnenenenenenennnnnnnnenenenenenennnee 3 DA SPN SOR DDR EEE EEE EE 4 PN 5 TNT ENN 6 2 5 STEERING WHEEL HOLDER eerenenennnenennenvnnnnnenennnnenenensnnnnnnnennnnenenenensnnnunennnnenenenennnnnenennnnenenensnunnnenennnnenenenenununer 6 20 BRAKE PD LER Rv Ne 6 CHAPTER 3 INSTALLATION AND TESTING w ccccccccscccscccscccsccccccccccccccccccscccscccscccccccsccscoecces 7 NNN ENN 7 PAMA TET 8 NETT NN 8 CHAPTER 4 OPERATION PROCEDURES eeeesseesseesseensrenerenerrnersnnrennrenerrnerrnerrneenseensnenerenerenerssernseenseeneeenee 9 ALPE INN 9 A WAERFRLALICGNER OE 9 ATTE T AA AEA EEA 9 AAE T NT 9 CHAPTER 5 OPERATION GN 10 sI SYSTEM MANAGEMENT airs ose bs ding totes AAEREN AEEA E EET TEA TT 10 METERNE 18 SEP 30 SEN 30 SET 30 CHAPTER 6 MAINTENANCE sececesaceccvacewecceuseteccsdwcetesevase E A 31 TVR A EEE 31 6 2 WHEEL CLAMP AND SENSOR HEADS sasccviscccsecnssbacaiananesqaswe keds tan tetastandaancbantecenaunladastiakedareantadantiatadastertarasanas 32 Gg RTI WR ERR EEE a 32 APPENDIX A WHEEL ALIGNER REMOTE CONTROL 2 0 0 20 ccccsscssccccsccccccscccscccecccscccccccsccecces 33 L LAYOUT OF REMOTE DISPLAY KIT vvs vedesceduncied deian CONIARE TEENS ENSVS E AKENTA SENA NEN SA EENS ENS aus 33 PN 33 APPENDIX B KNOWLEDGE OF WHEEL ALIGNER eceeoseeosevvneevnernnernsvrrnernneenneennvensveneerneenneenneenneeneeenee 35 I WHEN IS THE WHEEL ALIGNMENT REQUIRED cccec
35. nt To enter the main interface and display the ok gt right screen by clicking any button under i AD Start Bees BGO wheel aligner Geien maneter Language Quick Calibration Standard Calibration System Management Help Language Exit 10 PDF SEH pdfFactory Pro AHIWAGPE www fineprint cn Click the icon of System Management in main interface i e A 860 User manual Operation the following fig The system management provides five programs for the users User Info Click edit button the user can enter the info and print it out customer information To file and review the customer info conveniently Vehicle Data Click the button Set as the Common Vehicle Model to consult data for Wheel Aligner according to different vehicle model System Settings The user can choose to enter Demo Mode Real Test Mode or Low Build Chassis Mode The background music and prompt sound can be changed too Sensor Calibration The Sensor Calibration must be done before the first use or after changing any sensor Calibrating the sensor parameters with cement 860 heel aligner fr Ha d Peet sang F Ja a Cuil SYVSLEM MaANF g Any opaan meet be comed put beg guakied ipcha 2 hrar neal dhe rem 6 ster aigar CT 2 Keep ta wheel aligne rom draci snighi malene her perle Sarre ot dus d Ahead sligner is precision regsutereni Davie special cone should be boken dureg mebalet
36. nterface Click the button setting unit to change the display unit Click the button Save to save the report The information can be searched in the customer information interface 29 PDF SER pdfFactory Pro iMAC www fineprint cn AUTO30SS A 860 User manual Operation 5 3 Help Press the button F1 or Help to enter the y help system The help information is as per 2 7 z the windows content so different window will have different help information You can of course enter the help topic which you Fur pukkenken ay ba apade sd siradis retinal sta Or Tanara rara En Y like by selecting the Content or Index as AE MM ME TSN the left fig Shown vane ID GR we Tee on The help system is composed of two pet Mt ke ie gt ey parts the operation instruction for TEN Al GA wheel alig nm ent software and wheel AMES aat on ALTO en ares Ged el right io thes ue ker alignment knowledge Bede in antente AUTOS TEH HS abit tor AEC hoes ard ib spent Al cfr ATOR S por kle Mus Snus eee bee eed ca Usk Hele foie fr crud are eater bere regien boda mrd 23 ie oe ee ge ey TUE D ore there ihe propery D BUTS rib ee bn eee ae oy OG ae ALTO ince Gene oer dongs eee loge ed Srey Te EF KG nr aol om pe m GU P 2 2 f ee ee i mu e METES 5 4 Language Select different language in Language selection interface by click the icon Language selection
37. position Put down the vehicle and press the body to check if the suspension bracket and slide pedal is ok 18 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn AUTO30SS A 860 User manual Operation Click adjusting info to get the flash information for adjustment The measuring procedure does not include the run out compensation For vehicles whose rims are distorted quick alignment may cause some errors Press F4 to measuring the camber 5 2 2 Standard Alignment Standard alignment checking is the main procedure of the software of Wheel Aligner User can perform the wheel alignment step by step according to actual requiremenis Operation a Select Standard alignment in main menu J interface the screen will display as shown in the following fig B60 heel aligner ue Ki Muck alignment SATT manageren Language 5 2 2 1 Setting procedures The operating procedures for wheel alignment test can be set by wheel alignment setting function bb 99 indicates that the item has been selected O indicates that the item has not been selected 5 2 2 2 Run out Compensation This function is to reduce the error caused by the distortion of the wheel rim and tire AUTOBOSS suggests selecting this function before each adjustment to ensure the accuracy B60 whecl aligner Hen SST CT Ej fata eee ae ee ME ree KOP OE AE Sund el EFE na M
38. ppendix B Knowledge of Wheel Aligner 1 When is the Wheel Alignment Required The driver has to firmly hold the steering wheel to maintain a straight ahead driving Abnormal wear of tires occurred such as single side wear concave convexity wear and featheriness wear Too heavy or too light steering or shaking at high speed driving When the tire s steering joint or shock absorber are replaced When the vehicle is impacted When the vehicle has driven for the first 3000km or 10000km 2 Main Vehicle Alignment Parameter The wheel alignment is mainly consisting of camber caster toe in kingpin inclination toe out on turns wheelbase difference tread difference etc They are designed mainly to improve the steering performance and driving stability of the vehicle and reduce tire wear 2 1 Camber Camber is the leaning of the wheel inwards or outwards from the vertical If the road wheel leans outwards from the vertical it is said to have positive camber and when leaning inwards from the vertical negative camber looking from the front or rear of the vehicle Camber is measured in degrees See Fig B 1 Cambe Fig B 1 2 2 Toe in and Toe out The toe setting is the amount by which the front or rear wheels point inwards or outwards at the front of the wheel in relation to each other see Fig B 2 When the wheels point inwards they are said to toe in Toe in figures are given a positive value Conversely when the
39. r Poe Cone A Ana 0 00 Operating steps 000 000 Enter Run out Compensation under Setting procedures Finishing the following steps one by one according to the tips on the screen Select the car model Loose the steering wheel and slide pedal position Center the steering wheel in the straight ahead position then lock the steering wheel with the steering wheel holder Lift the vehicle body make sure the vehicle body is PDF SEH pdfFactory Pro AHWAGPE www fineprint cn AUTOIOSS A 860 User manual Operation level and the wheels are hanged in the air PENNEN 260 wheel aligner Press Next after finished to perform run out j compensation the screen will display the following interface Turning the wheel by 90 degree to clockwise direction as per the screen tips Locking the sensor head after leveled then presses the button OK at sensor head Perform the 180 degree operation 270 degree operation and 360 degree operation in the same method The run out compensation of this tire is finished and parameters will display alongside Perform the same steps on the other three tires anne Press the button retry to re do the SEE EEEE E an ht TI a run out compensation After completed the four wheel run out compensation press the button OK put down the body and check if the suspension and slide pedal all right click the button OK to enter the print out interface Tot Sosa
40. r is positive When the king pin is tilted forwards caster is negative Caster angle influences the directional Stability of the steering To increase the tendency of the steering to self centre the steering will normally be designed with positive caster 2 5 Thrust Angle The trust angle is defined according to the driven mode of vehicle Rear wheel drive the thrust angle equals half of the toe in difference between the two rear wheels As shown in Fig 1 6 Front wheel drive the thrust angle equals half of the toe in difference between the two front wheels Four wheel drive the thrust angle equals half of the toe in difference between the two front wheels plus half of the toe in difference between the two rear wheels The trust angle is defined as positive when the trust line is towards left and negative when the line is towards right If the thrust angle is not zero the vehicle will have the side moving trend In this case adjust the front toe in of the drive wheels first and then adjust the toe in of driven wheels HH Fig B 5 36 PDF SER pdfFactory Pro AHKACI www fineprint cn AUTO30SS A 860 User manual Appendix B 2 6 Wheelbase Difference Wheelbase difference is defined as the angle between the joint line of the centre of two rear wheels and that of the front wheels It is positive when distance between the centre of the right wheels is large than that of left wheels and negative otherwise If the tre
41. reen arrow shown in the picture pass the testing To print out the table by clicking the button Print Refer to adjustment flash to get adjustment help by clicking the button Adjustment Info A 860 User manual Operation _ i 3 N 4 al Sek r 1 FE Be B60 wheel aligner i am r Ea oat l tal Gar e mare E cones GP NT Pants of co TY coca 3 res pl LE z Far b pme ear a igang meig I mmi LAL EG g aoa LF semb pai dees PF raske pi ip Pep BA sr IT Figh none gren depi hull bg forl ni Fpi lenger dass LF cde fil eek ae Jih et pin Ua Delil iyi Ug oy la Eti kikpa Pi ee pe re fia s ea Sl and Caster 60 heel aligner Se ea ie id 19 wheel to the arrcawneed reckon until the s steenng ange 10 0 PDF SEH pdfFactory Pro AHIWAGPE www fineprint cn AUTO30SS A 860 User manual Operation 5 2 5 Preparation before Measuring Select Preparation before measurement in Procedure settings interface After click the icon OK the screen will display as shown in the fig The function of preparation before measurement is to tell the user to make the preparation before alignment It is contain the following sections asking and trail run the car check the suspension check the tyres check the hoist Click the button in the left and the operating method will display in the right Use
42. rs just finish every step according to the hints on the screen the preparation will be completed 5 2 6 Unit Settings Select percentage degree e g 1 259 or degree minute e g 2 06 according to the operation requirement Please see the following interface If the toe in is measured in length e g 1 25 mm or 1 25 in select Unit of length toe in first then entry the size of tyre or the tyre diameter in mm of the testing vehicle Please see the following interface nit sett ings Mit settings Tine diameter 0 uten Ge The diameter of tyre can be measured or calculated according to the tyre designation Now we take 165 70 R14 83 as an example to calibrate the tyre diameter 165 is the tyre width in mm 70 height width ratio means that the tyre height is 70 of the tire width this means that when the tyre width is 165 mm the tyre height is 165x70 115 5mm R is the first letter of Radial 14 is the rim diameter in inch 83 is the load index of tyre Tire diameter Tyre width x Height width ratio x 2 Rim diameter 165x70 2 14x25 4 586 6mm 5 2 7 Release the Lockup Device on the Steering Wheel and Slide Plate Release the lockup device on the power THEE BGO wheel aligner steering wheel and slide plate according to a col the hint on the screen to move freely See the picture below 25 PDF SEH pdfFactory Pro AHWA
43. select the vehicle from the self added vehicle database directly next time A 860 User manual Operation B60 wheel aligner ger ER ve k ll AE sarc we Grade Eben OG Cui ee SER EE rn Parameter Standard min Standard value Standard max Total tom FA 0 22 1 307 0 38 F LF Tae in 0 11 0 15 0 19 i FP Tin 0 11 0 15 0 19 LF ember 0 68 i 187 0 42 EP cele 0 68 18 0 32 a Left caster 7 72 gt g 237 B 73 kl kt emtter 7 72 a 23 9 73 Left Skr 11 57 12 07 13 57 pa Fight Sar THT 12 07 12 57 Total tow EA 0 20 ch 30 40 a LA Tein 0 10 O 15 20 Mm Tosin 0 10 O16 o 20 7 LA nr 1 42 1 17 0 92 FR oraber 1 42 L IT 0 92 T Wheelie difiere 0 00 F Track al Ef th 17 E at male a 3 Hki To L p H ke pee PE BED AAL Diah Bl Peake sei VEST TR APOLLO pes sed Fina av VEPS TLL ist Fil shoe pee PESTEN eee EE flak sma VM AF mille MLE e id der gear FVN la SAL seres EN Piller para MST lp APL Sera Pd indere sind PT il ALL es A kisia pres Sa la are Bisi rer 19901990 lp oat ee eb VE el Det Baie gre 15 EY a fie reer 19817198 lp Epstein fella sri Vi 158 elg OES 19 ede bate po VER HE et 19 ekrri Piir syrer 199171 290 lp Disie 16 tab Pelle sei Vi 199 B60 wheel aligner F age aa gnr rial
44. sscscscccecscccscccecscceecscseecscceeeeceseececeseecscesescecsescecesees 35 2 MAIN VEHICLE ALIGNMENT PARAMETER eererenenvnvnnnnnnvnvnenenennnnnnnneneneneeeeveneneneneneneneennneneneneneneneneeneneneneneneneneneeee 35 WARRANT Y NN 38 DISCLAIMER ee 38 CUSTOMER SERVICE oenenenvnenenevnvnenenennnnnenennenvnnnnnenennnnenenenvnnnunenennenenenensnunenennenenenenenenunenennenenenenensnununeneenenenenenenenee 38 ill PDF SER pdfFactory Pro AHKAU www fineprint cn AUTO30SS A 860 User manual Introduction Chapter I Introduction Welcome to use AUTOBOSS Wheel aligner A 860 1 1 Definition Wheel aligner A 860 consists of adjusting the angles of the wheels so that they are perpendicular to the ground and parallel to each other The purpose of these adjustments is maximum tire life and a vehicle that tracks straight and true when driving along a straight and level road 1 2 Functions and Features Can measure the toe camber caster SAI setback thrust angle wheelbase difference tread difference etc Complete vehicle specifications including alignment data and procedures for over 20 000 models State of the art CCD technology Eight IR enclosed measurement Cordless data communication with interference proof data transfer Electronic leveling which can test the sensor head level automatically Adjusting of parameter with the cars in lifted up position Really wheel alignment testing with thrust line as the measuring benchmark Quick alignm
45. surface of wheel aligner for it may cause permanent damage when entering the system The wires inside the cabinet and the sensor head sensors are connected compactly Any disconnected may cause damage to the sensor Damage due to ungratified disconnection is not covered by warranty Do maintenance periodically to the Wheel Aligner for ensuring accuracy of measurement After repairing check bolts for loose Tighten to specifications to ensure the safety of the vehicle Check the packing list before installing Do not hesitate to contact AUTOBOSS or AUTOBOSS distributor for any questions PDF sce EAI pdfFactory Pro AKA www fineprint cn AUTO30SS A 860 User manual Content Content CHAPTER 1 INTRODUCTION eeseesesessssescssssessssesesossesesossesesossesesossssesossesesossesessssesesossesesossesesossssessssesesssseso 1 LT IN 1 1 2 FUNCTIONS AND FEATURES ccceccececccecececcccececccececucncuccecececececscncucaccececececececucucescecececececscucesaccecesececsencuseees 1 LS SPECIFICATIONS soosoo eE EEEE EEFE EEEE EEEIEE EEEE EEE EEEE EEE EEEE EE EEEE 1 1 4 OPERATION REQUIREMENT ccccccsccecscsccecscsccecscsccececsccesscsccesecscesecscesecsccesecsscesecsecesecsseesecsceesecescesecesesecesens 2 1 5 WORKING PRINCIPLE iccacacactnactaatrcveseteiwiwcedourvavssnbccesebecstncedebuiuietbedcvstveatasnbbexdecsletatedeboediaueledecesetisdthestetetuteteee 2 CHAPTER 2 OVERALL STRUCTURES 3 2 1 LAYOUT OF WHEEL ALIGNER A 860 eeenenenvnnnnnnv
46. t axle adjustment for 012 camber and toe in If the front axle needs adjustment adjust the camber me el first and then adjust the toe in until all 1 95 521 3 26 parameters are within the i specifications The symbol indicates that the parameters of the left basically equal to the parameters of the right and indicates that the parameters of the left don t equal to the parameters of the right Click Suspension adjust to adjust the vehicle in lift up position After the adjustment the button Suspension adjust becomes gray then click the button Put down the vehicle and check if the suspension bracket and slide pedal are ok Click unit settings to change the display unit Click Adjust info to get the flash adjustment information Click Print out to print the screen 5 2 2 7 Measurement after adjustment The operating steps for measurement after adjustment are the same as the operating steps for measurement before adjustment Please refer the operating steps of measurement before adjustment for operation details 5 2 2 1 Kingpin measurements after measurement Please measure the kingpin after adjustment For detailed operation steps please refer section 5 2 4 Kingpin measurement 5 2 3 Select Vehicle The system will hint to select vehicle model before alignment A 860 divides the vehicle models as three parts in order to management BGO wheel aligner For Chinese vehicle
47. terface circuit and power supply See the picture shown below The computer group consists of the industrial computer monitor keyboard mouse and printer The monitor and the mouse are on the upper table of the cabinet the printer is located in the upper drawer of the cabinet and the computer is put in the compartment of the cabinet The interface circuit includes RF receiver which is put in the compartment of the cabinet The power supply assembly includes the power lead receptacle and switch The power switch is on the right side of the cabinet the receptacle is located on the back of the cabinet the power is in the compartment of the cabinet and the charging cables socket are connected on both sides of the cabinet 2 2 Sensor Head Wheel aligner is equipped with four sensor heads They are LF LR RF and RR sensor as shown in the following fig The sensor heads cannot be interchanged each other If one of the sensor heads is changed all of the four sensor heads should be re calibrated Each sensor head is equipped with CCD sensor at the end and the middle position There is a twin axle obliquity sensor to test the inclination angle of front rear left and right The CCD sensor transferred the captured images and measured data which were processed by SCM Single Chip Micyoco to computer system via video emitter for advanced process PDF SCHEER pdfFactory Pro AKA www fineprint cn AUTO3Z0SS A 860 User manual Overall S
48. the computer with key in the CPU box Power on the computer Switch on the power button of the printer to check if the printer is ok The testing is completed if all of the above steps are ok 3 3 Connect with PC Drive the vehicle onto the lift or over the pit ensure that the front wheels are centered to the turntables Apply hand brake to ensure human safety To prevent the turntable from turning lock the turntables with the lock pins before driving the vehicle release the lock pins after the vehicle is placed well Install the wheel clamp on the wheel and turn the knob to lock the wheel clamp The claws of the wheel clamp should be fixed on the external or internal edge of the rim according to the practical condition Ensure equal depth for each claw and avoid attaching it on the distorted area Install the sensor heads on the corresponding wheel clamps according to the specified position as shown in the following fig Connecting method for LF wheel Level the sensor heads until the green light on the sensor board in on green light indicates the sensor head is in level Place the steering wheel holder on the driver seat and press the handle to lock the steering wheel Put the brake pedal depressor between the brake pedal and the driver seat to keep the brake applied Reset the computer to enter into the testing interface and execute the wheel alignment PDF SCPE ERY pdfFactory Pro WAHREN www fineprint cn AUTO30SS A 860 User
49. the data and display the information together with the original data of vehicle manufacturer It also gives instruction for making adjustment to the vehicle and print out corresponding report The data sampling system is connected to the data processing system without any cable The wheel aligner compares the measured results with the original data of vehicle manufacturer and gives instruction to the user for adjustment so its databank should contain enough information A 860 Wheel Aligner contains wheel alignment databank of over 20 000 vehicle models all over the world User can also add new vehicle wheel alignment data in the databank when necessary PDF SCHEER pdfFactory Pro AKA www fineprint cn AUTO30SS A 860 User manual Overall Structures Chapter 2 Overall Structures 2 1 Layout of Wheel Aligner A 860 A 860 Wheel Aligner is mainly consisting of the wheel aligner main unit sensor heads clamps turntables steering wheel holder brake pedal depressor etc See the picture below 1 Cabinet 2 Computer 3 Clamp Holder 4 LF sensor head 5 RR sensor head 6 RF sensor head 7 LR sensor head 8 Clamp 9 Brake Pedal Depressor 10 Steering Wheel Holder 11 Turn table je arging Cable 13 Charging Cable long PDF SEH pdfFactory Pro AHIWAGPE www fineprint cn AUTO3055 A 860 User manual Overall Structures 2 1 1 Main unit of Wheel aligner A 860 A 860 Wheel Aligner is an operating platform consisting of cabinet computer in
50. tructures amp D Leveling mu Q POWER Power Indicator Charge Indicator C Battery Alarm There is a POWER button in the left of the button panel Press this button to start the power supply to the sensor head The lighted power light indicates that the sensor head is in working There is an OK button in the right position which is used for the run out compensation It is the same function with enter during the interface operation Red light means the sensor head is in charging Green light means the battery is full charged Flashing light means low battery please connect the power cable for charging When the light is flashing the sensor can work for 20 minutes more Three sensor head indicator light When left red light is on indicates left level is too high when right red light is on indicates right level is too high the green light in center indicates the sensor head is in level Each probe of the sensor head has a label as shown in the following figure This is the sign of the sensor head position i e if front right label indicates the sensor head is used on the front right wheel Gate fn DD RF Hel There are three connecting socket in the bottom of sensor heads The center one is used for charging the side ones are for spare using The Wheel Aligner is precision equipment please take care not to shatter the internal unit while operating or moving it or it will distort the outside shell and
51. wheels point outwards they are said to be toe out and the figures are shown as a negative value The purpose of correct toe is to ensure that the wheels run parallel when the vehicle is driving An incorrect toe setting may affect the stability and controllability of the vehicle 2 3 Kingpin Inclination Kingpin Inclination KPI SAI is the angle of inclination of the king pin towards the centre line of the vehicle from the vertical see Fig B 3 Correct Kingpin Inclination can equalize the loads applied on bearings so that the life of bearings can be prolonged and the controllability of steering is improved Without the inclination the controllability of the steering may be affected further more the vehicle weight and the ground counterforce may cause significant stress in the axle and finally damage the axle 35 PDF SER pdfFactory Pro AHKAU www fineprint cn AUTO3055 A 860 User manual Appendix B Correct inclination of king pin is also helpful for the vehicle to restore its straight ahead position after steering Kingpin Inclination is determined when the vehicle suspension is designed It is not service adjustable King pin Fa Pa of a F ra ao af a o rae sr j Pa Caster Fig B 4 kingpin inclination 2 4 Castor Caster is the tilting of the kingpin either forwards or backwards from vertical as viewed from side of the vehicle See Fig B 4 When the king pin is tilted backwards from the vertical caste
52. y Pro AHWAGPE www fineprint cn GTO3OSS Click the button Next to turn the RF sensor and RR sensor to another side of the calibrating bracket as per the hints on the screen after completed the sensor head fixing then leveling the sensor heads i e the left fig Completing the sensor heads fixing as per the requirement Click the button Next to fix the LF and RF sensor head as per the hints on the screen then leveling the sensor heads i e the left fig Click the button Next to turn the LF sensor head and RF sensor head by 180 as per the hints on the screen after finished the sensor heads installation i e the left fig A 860 User manual Operation I i n30r calibration vi g h B60 whecl aligner way Para St har menn rn T j af Like bd l RF sensor n Fix the ar emning to ihe position showed on the pic 2 Bo pls lockup tu retting mer and calibrating bolder in gemie Reier the filha picture SUT calibrati ti B60 hecl aligner UT Fix the ster kuamling to ihe position showed on the pac 2 Bo pls lockup the retting mer and calibrating bolder 2 Keep pradienter bobble in gemie B60 whecl aligner Tr af te Ld LFA the seer coming to ihe position showed on ihe pir 2 Do pls lockup the reining mer and calibrating bolder in sener Reier the folheweng picture 16 PDF SEH pdfFactory Pro AHWAGPE www fineprint cn AGTO3055 A 860 User
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