Flange to QU X-Over User Manual
Contents
1. NZ a sya x a Pe Un kK J ae S my E J A R 2A NANS ATTACH ID BAND HERE SSN 8 75 4 ACME lt D3 00 D5 00 a O ca o 3 S S a NOTES WEIGHT 234lbs 106Kg 15 000PSI WORKING PRESSURE 22 500PSI TEST PRESSURE FIT PROTECTORS NOT SHOWN Yi CRITICAL COMPONENT VJ RI My MINIMUM YIELD STRENGTH SD NA Y SMITH 1206 2013 Phuel Oil Tools Phuel YY MATERIAL CERT WHIMPAGTS Nf S A GREEN onsets Tel 0785 992 0170 ae NDTPERAPIeA eso TN pp TA NTs TLE SURFACE COATING AAA ATEOS ES i l SELECT TO SUIT MATERIALTYPE _ __ oso a O TSM FLG X 8 3 4 P amp C SARBON STEEL Na AT ese x20 0090 x200x 0 0 MI IESO IESO IE PRODUCTNO DOC NO MATERIAL REV STAINLESS STEEL NA CE NIS o 125 5536 seepo A DIMENSIONS IN INCHES STATUS Released IsHEETri o1 CONTROLLED DOCUMENT CHECK THAT YOU ARE USING THE CORRECT REVISION OPS 5536 REV A User Manual Phuel Bill of Material and Spares OIL TOOLS Bill of Material 125 5536 HVO Mem Part Number Description A 6 WNL 0580 218 WASHER NORDLOCK MA A 08 910 4561 N68 PROTECTOR 8 3 4 4 ACME MALE Spares Use only spares supplied or approved by Phuel Oil Tools Ltd O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user Individual items may be ordered as required using the part number specified2. Elastomeric spares are supplied in Viton and HNBR material as standard Many other materials are available please specify when ordering It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Item Part Number Qty 4 803 4530 H90 EXTERNAL SPRING SEAL 350 OPS 5536 REV A
3. A A Sy Phuel Unit 12 Barratt Trading Estate Denmore Road Bridge of Don Aberdeen AB23 8JW Flange to QU X Over User Manual This Manual Covers the Following Part Numbers 125 5536 HVO This is a certified safety critical product and modifications or changes not authorised by Phuel Oil Tools may compromise the safety Functionality and Certification of the assembly Safety Considerations All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded This equipment is heavy and should not be lifted without lifting aids OPS 5536 REV A oa User Manual Phuel General Flange to Quick Union Pin X Overs OIL TOOLS Recommended Operation and Maintenance for a Typical Flange to Quick Union Pin X Over For operation of the Safe lok if fitted See over Grease seal ring groove y before fitting protector J Grease seal and Oil threads I before fitting thread protector Phuel Oil Tools Ltd Description amp Size Customer ID No Phuel ID No MWP amp Service Typical Identification Tag Pre Job e Check that the certification and scheduled maintenance is up to date e Examine the assembly to make sure that it is good operating order and seal areas and threads are not damaged Post Job e After each job the X Over should be thoroughly cleaned e The X Over should be protected agai
4. nst the effects of corrosion and damage Annually e Inspect the condition of sealing surfaces and surface coatings and threads repair replace as necessary e Re coat threads and sealing surfaces if necessary Contact Phuel if in doubt e Pressure Test to 300 to 500 psi and to maximum working pressure e Inspect paintwork and repair where necessary Five Yearly e Recertification by Phuel Oil Tools in accordance with DNV RP E101 Pressure Test e Fit the appropriate test caps and fill with test fluid bleeding off any air in the system e Apply pressure between 300 to 500 psi and hold for a minimum of 10 minutes e Increase pressure to Maximum Working Pressure allow to stabilise and hold for 15 minutes with no visible leaks e Bleed off pressure drain test fluid and remove test caps and dry e Apply coating of de watering solution to protect the bore and threads and fit thread protectors OPS 5536 REV A User Manual Phuel Safe Lok Safe Lok Operation Where fitted this is identified by an upset shoulder above the collar with slots and recesses z z ALLL LNY a N Lift collar passing the stop pins Turn 45 and drop the pins into through the slots the recesses Lift stop pins out of the recess Make up the collar fully and Stab in the pin connection turn 45 2 and pass through the back off 1 2 a turn slots OPS 5536 REV A 16 88 MAKE UP LENGTH 13 80 0 35 m 2 SSS Pr a ISS
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