INSTALLATION INSTRUCTIONS 1
Contents
1. 6 3 nponykiiuu MoMeHra ee npuo6pereHna Bnagenbuem 8 HOBOM M HEUCNONb3OBAHHOM COCTOSHMM y ABTOPU3OBAHHOFO AUCTpuGbioTOpa CAPITAL SAFETY MakcuManibHblii pa3Mep orBercrBeHHOCTM CAPITAL SAFETY nepeg Bnafenbuem n npaBoBble TpeboBaHus Bnagenbua no yCnoBuaM HacTon yei rapaHTUN OrpaHumunBatoTCA peMOHTOM M 3ameHo nioboro AedekTHOrO npoaykra Ha MPOTAKEHUN BCero cpoka akcnnyatauun Ha ycnoBuax onpeaenseMbix CAPITAL SAFETY Hnkakas ycTHaa nnn nucbMeHHaa uHoopMauus MONYUEHHAA OT CAPITAL SAFETY ee quctpu6btoTopos AMPEeKTOPOB pykoBoAMTenel areHTOB unu CNY KalllmXx He AomxHa BocnpuHuMaTbca kak MHble FapaHTum nnn AononHeHMue K Hacrosujel rapaHTuu CAPITAL SAFETY He HeceT orBercrBeHHoCTM 3a necbekTbl craBuuMe pesynbraroM HeHannexauiero o6paweHna HernpaBunbHoro UCNONB3OBAHHS U3MEHeHUA nnn MOnucpukauuu unu necpekTbi BbI3BAHHbIE HenpaBunbHo ycraHoBko o6cnyxuBaeM MNN NCNONb3OBAHNEM NPOAYKUNN BCNEACTBNE HecobnitoneHUs uncrpyxun n3rotoBuTena MAHHAS FAPAHTUA ABNAETCA EAUHCTBEHHON NPAMEHUMOU HALIEN TIPORYKLIAM N 3AMEHAET BCE lIPOUME MPAMbIE KOCBEHHbIE FAPAHTUM WM OBSISATEJIBCTBA ENUS LIMITED LIFETIME WARRANTY Warranty to End User D B Industries Inc dba CAPITAL SAFETY USA CAPITAL SAFETY warrants to the original end user End User that its products are free from defects in materials and workmanship under normal use and service This warranty extends for the lifetime of the product from the2. DBI The Ultimate in Fall Protection INSTALLATION INSTRUCTIONS 1 SE 1 feet gt e gt x x Ar 141kg e 310 Ibs T D BSI 0086 Kitemark Court CE TYPE TEST Davy Ave Knowlhill Milton Keynes MK5 8PP UK BSI 0086 CE Kitemark Court PRODUCTION Davy Ave Knowlhill QUALITY Milton Keynes CONTROL MKS 8PP UK 5 0 LAD SAF Flexible Cable Ladder Safety Systems 2 ANSI A14 3 6 2 CSA 259 2 5 FORM NO 5902228 REV Q Copyright 2009 DB Industries Inc WW FORWARD This instruction manual describes the installation of the Lad Saf Flexible Cable Ladder Safety Systems It should be used as part of an employee training program as required by OSHA ANSI CSA and CE and must be kept with the equipment e To avoid serious injury or death follow the safety information in these instructions A 9 Installers must read and follow the manufacturer s instructions for safety equipment used with this system e Proper fall protection must be used while installing this system A If you have questions on the installation or suitability of this equipment for your application contact DBI SALA GLOSSARY REFERENCES Numbered Glossary References on the front cover of this instruction reference the following items Installation Ins
3. de la un distribuitor autorizat CAPITAL SAFETY Intreaga r spundere a CAPITAL SAFETY fa de Utilizatorul final si singura cale de atac a Utilizatorului final disponibil n baza prezentei garan ii se limiteaz la repararea sau nlocuirea produsului defect aflat n perioada de utilizare decizia n acest sens va fi luat de CAPITAL SAFETY la discretia sa Nicio informatie si niciun sfat scris sau verbal oferit de CAPITAL SAFETY distribuitorii directorii func ionarii agen ii sau angaja ii s i nu va reprezenta acordarea unor garan ii diferite sau suplimentare si nu va m ri aria de aplicabilitate a prezentei garan ii CAPITAL SAFETY nu accept r spunderea pentru defectele rezultate din folosirea abuziv necorespunz toare transformarea sau modificarea produsului sau pentru orice defecte rezultate din nerespectarea instruc iunilor produc torului n ceea ce prive te instalarea ntre inerea sau utilizarea produsului PREZENTA GARANTIE ESTE SINGURA GARAN IE APLICABILA PRODUSELOR NOASTRE SI INLOCUIESTE ORICE ALTE GARAN II SI RASPUNDERI EXPRESE SAU IMPLICITE OTPAHNYEHHAA TAPAHTNA HA BECb CPOK 3KCNIIYATAUMNM FapaHtua npenocraBAsieMas Bnagenbuy Komnanna CAPITAL SAFETY rapaHTupyeT HenocpeacrBeHHoMy Bnanenbuy nanee Bnaneneu uro npn HOPManbHON 3KcnnyaTalnn BbINyckaeMas eio npogykuna He 6yMeT conepxarb AepekTOB MaTepuanos n 3 8 6 aHHas rapaHTua pacnpocrpaHsercs Ha Becb cpok
4. Some brackets utilize U bolts while others utilize bolts and clamp plates to attach to the ladder see Figure 3 The bottom bracket should be positioned to allow users safe access when connecting or disconnecting from the system The bottom bracket must be mounted in line vertically with the top bracket omitted or the bracket may slip under load fi One rung clamp is designed to bolt through the bracket and onto the rung This clamp must not be Install the rung clamps using hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft Ibs 27 1 33 9 N m Stand off Support Connection Figure 22 shows the installation of the bottom brackets using a horizontal stand off bracket Use U bolts to attach to support leg A Use hex bolts provided in place of U bolts to attach the bottom bracket to the horizontal stand off B Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Carrier Cable Tension Adjustment Figure 21 shows the assembly of the tension rod to the bottom bracket and carrier cable A Loosely clamp the saddle clips B around the carrier cable Slide the tension rod C down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow the installation of the tension indicator D washers E and nuts F and G Remove the slack in the carrier cable by the pulling cable though the saddle clips Tighten saddle clips to 35 ft Ibs 47 5 N m Tighten the ten
5. angle rung CG 8 6100455 6100455 Cable Guide Stainless Steel 1 1 4 x 1 1 4 angle 6100505 KC3PL190 Cable Guide Stainless Steel pus 6100506 6100506 Cable Guide Stainless Steel 1 1 4 x 1 1 4 x 3 16 angle 6100460 6100460 Cable Guide Stainless Steel w Twist 399 CG 10 6100461 6100461 Cable Guide Stainless Steel w Twist 279 6100462 6100462 Cable Guide Stainless Steel w Twist 459 CG 11 6100475 6100475 Cable Guide Stainless Steel 1 1 2 x 1 1 2 angle 30 CG 12 6100533 6100533 Cable Guide Stainless Steel w Latch and Clamp Plate CG 13 6100532 6100532 Cable Guide Galvanized w Latch 11 PARTS LIST ITEM ANSI CSA CE DESCRIPTION cel 6100530 KC36100530 Cable Guide 6100531 6100531 Cable Guide no U Bolt 6100515 KC3PL105 Cable Guide Galvanized CG 15 6100516 KC36100516 Cable Guide Galvanized w Caps 6100517 6100517 Cable Guide Stainless Steel CG 16 6100470 6100470 Cable Guide 6100520 6100520 Cable Guide Stainless Steel 4 313 long Ber 6100521 6100521 Cable Guide Galvanized w Caps 6100522 6100522 Cable Guide Galvanized 6100523 KC3PL310 Cable Guide Stainless Steel 4 125 long SO 1 6100700 6100720 Top Bottom Bracket Horizontal Stand Off SO 2 6100710 KC36100710 Top Bottom Bracket Weld On Stand Off SO 3 6100670 6100697 Cable Guide Round Leg Stand Off Support 6100600 6100600 Top Bottom Bracket Angle Stand Off
6. l utilisation du produit CETTE GARANTIE CAPITAL SAFETY S APPLIQUE UNIQUEMENT L UTILISATEUR FINAL ELLE EST LA SEULE GARANTIE APPLICABLE A NOS PRODUITS ELLE EXCLUT TOUTE AUTRE GARANTIE EXPRESSE OU IMPLICITE CAPITAL SAFETY EXCLUT EXPLICITEMENT ET DECLINE TOUTE GARANTIE IMPLICITE DE MISE EN MARCHE ET D ADAPTATION A DES FINS PARTICULIERES ET NE SERA RESPONSABLE POUR AUCUN DOMMAGE INTERET DIRECT OU INDIRECT CORRELATIF OU ACCESSOIRE DE TOUTE NATURE Y COMPRIS ET DE MANIERE NON LIMITATIVE LES PERTES DE PROFITS LES REVENUS OU LA PRODUCTIVIT LES BLESSURES CORPORELLES VOIRE LA MORT OU DOMMAGES LA PROPRI T DANS LE CADRE DE TOUTE TH ORIE DE RESPONSABILIT Y COMPRIS ET DE MANIERE NON LIMITATIVE UN CONTRAT UNE GARANTIE UNE RESPONSABILIT Y COMPRIS LA NEGLIGENCE OU TOUTE AUTRE THEORIE LEGALE OU EQUITABLE GARANTIA LIMITADA DE POR VIDA Garantia para el usuario final D B Industries Inc que opera bajo el nombre de CAPITAL SAFETY USA CAPITAL SAFETY garantiza al usuario final original Usuario final que sus productos estan libres de defectos de materiales y de mano de obra en condiciones normales de uso y mantenimiento Esta garantia se extiende durante la vida til del producto a partir de la fecha en que el Usuario final adquiere el producto nuevo y sin uso a un distribuidor autorizado de CAPITAL SAFETY La entera responsabilidad de CAPITAL SAFETY hacia el Usuario final y el remedio exclusivo para el Usuario fina
7. rv rende garanti til reparation eller erstatning af defekte produkter inden for deres levetid udelukkende efter CAPITAL SAFETYS skgn og vurdering Ingen mundtlige eller skriftlige oplysninger eller rad fra CAPITAL SAFETY virksomhedens distributorer direktorer funktionzerer repr sentanter eller medarbejdere kan udg re en anden eller yderligere garanti eller pa nogen made udvide naervaerende garanti CAPITAL SAFETY p tager sig intet ansvar for defekter der er for rsaget af misbrug forkert brug ndringer eller modifikationer af produktet eller for defekter der skyldes installation vedligeholdelse eller brug af produktet der er i modstrid med producentens anvisninger DENNE GARANTI ER DEN ENESTE GARANTI DER ER GALDENDE FOR VORES PRODUKTER OG DEN TR EDER I STEDET FOR ALLE ANDRE GARANTIER UDTRYKKELIGE ELLER UNDERFORSTAEDE BEPERKTE LEVENSLANGE GARANTIE Garantie voor eindgebruiker CAPITAL SAFETY garandeert de oorspronkelijke eindgebruiker eindgebruiker dat zijn producten bij normaal gebruik en service vrij zijn van defecten in materialen en vakmanschap Deze garantie strekt zich uit tot de levensduur van het product vanaf de datum waarop het product in nieuwstaat en in ongebruikte toestand door de eindgebruiker wordt aangeschaft bij een door CAPITAL SAFETY geautoriseerde distributeur De gehele aansprakelijkheid van CAPITAL SAFETY jegens de eindgebruiker en de enige remedie die de eindgebruiker ter beschikking staat onder d
8. Ibs 47 5 N m Tighten the tensioning nut E until the ring on the tension indicator is sheared off A small amount of grease on the tension rod threads will reduce the effort required to tension the carrier cable If there are insufficient threads exposed to fully tension the carrier cable pull more carrier cable through the saddle clips on the tension rod and repeat the procedure When the correct carrier cable tension is reached tighten the jam nut G against the tensioning nut Cut off excess cable just below the lower saddle clip INSTALLATION OF BB 8 WOOD POLE BOTTOM BRACKET Bottom Bracket Installation See Figure 27 for a typical installation of the BB 8 bottom bracket The bottom bracket should be positioned to allow users safe access when connecting or disconnecting from the system The bottom bracket must be mounted in line vertically with the top bracket Use 1 2 inch fasteners not provided to attach the bottom bracket to the pole DBI SALA recommends using lock washers double nuts or other methods to ensure fasteners will not loosen Carrier Cable Tension Adjustment Figure 27 shows the assembly of the tension rod to the bottom bracket and carrier cable Loosely clamp the saddle clips around the carrier cable Slide the tension rod down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow the installation of the tension indicator washers and nuts Remove slack in the carrier cable
9. and properly tightened Approved By Ol Ensure the Carrier Cable is properly tensioned Corrective Action Maintenance Ol Ensure the Carrier Cable does not abrade against the structure at any point L Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety com isafe to simplify inspection and inventory control and maintain electronic records for your fall protection equipment 13 14 15 SO 7 16 PEN 7 FF YV NN NON Y zt TB 2 TB 3 17 4 5 DAN ay 1 1 8 in 3 1 cm 7 AN KN A GD 92 0 5 LO a 8 8 TD 4 5 Qu 6 in 15 24 cm d 1 19 2 54 cm 5 08 cm lt 2 0 i
10. caustic chemicals that could damage the cable SPECIFICATIONS All top and bottom brackets cable guides carrier cable and fasteners are made of galvanized or stainless steel Contact DBI SALA for material specification details if required The LAD SAF system when installed according to the installation instructions meets OSHA ANSI ANSI A14 3 CSA Z259 2 5 and CE prEN353 1 2012 requirements LAD SAF SYSTEM LABELING Please reference the User Manual supplied with the Lad Saf X2 Detachable Sleeve for proper use and maintenance of this system Lad Saf System The Lad Saf Flexible Cable Ladder Safety System label must be securely attached and fully legible See Figure 28 Label Contents 1 WARNING Manufacturer s instructions supplied with this product at time of shipment must be followed for proper installation use inspection and maintenance Unauthorized alteration or substitution of system elements or components is prohibited Do not use system with incompatible safety sleeves Before each use inspect system visually for defects Formally inspect system in accordance with instructions at least annually Failure to heed warnings may result in serious injury or death System Capacity Inspections Date of Inspection Inspected By Date of Next Annual Inspection RFID Tag Serial Number A RIND PARTS LIST
11. date the product is purchased by the End User in new and unused condition from a CAPITAL SAFETY authorized distributor CAPITAL SAFETY S entire liability to End User and End User s exclusive remedy under this warranty is limited to the repair or replacement in kind of any defective product within its lifetime as CAPITAL SAFETY in its sole discretion determines and deems appropriate No oral or written information or advice given by CAPITAL SAFETY its distributors directors officers agents or employees shall create any different or additional warranties or in any way increase the scope of this warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse misuse alteration or modification or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions CAPITAL SAFETY S WARRANTY APPLIES ONLY TO THE END USER THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES EXPRESSED OR IMPLIED CAPITAL SAFETY EXPRESSLY EXCLUDES AND DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND SHALL NOT BE LIABLE FOR INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT LIMITATION LOST PROFITS REVENUES OR PRODUCTIVITY OR FOR BODILY INJURY OR DEATH OR LOSS OR DAMAGE TO PROPERTY UNDER ANY THEORY OF LIABILITY INCLUDING WITHOUT LIM
12. with the top bracket The 6100035 and 6100040 bottom brackets are designed to be connected to the structure using a DBI SALA or customer supplied stand off support Customer supplied stand off supports must be capable of withstanding the loads specified in section 2 2 and must be compatible with the LAD SAF system Weld on Stand off Installation Install the SO 2 stand off support as shown in Figure 25 See section 3 3 for welding recommendations The stand off must be perpendicular to the pole surface and in line with the carrier cable Angle Leg and Round Leg Stand off Installation See Figure 26 for the installation of angle A and round B leg stand off supports Install stand off supports using the hardware provided Do not substitute other fasteners Torque 3 8 inch fasteners to 20 25 ft lbs 27 1 33 9 N m Install bottom bracket to stand off support using 1 2 inch fasteners provided Torque 1 2 inch fasteners to 40 45 ft lbs 54 61 N m Carrier Cable Tension Adjustment Figure 25 shows the assembly of the tension rod to the bottom bracket and carrier cable A Loosely clamp the saddle clips B around the carrier cable Slide the tension rod C down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow the installation of the tension indicator D washers E and nuts F and G Remove slack in the carrier cable by pulling the cable though the saddle clips Tighten saddle clips to 35 ft
13. 60 angle 2 2 1 2 angle size Stainless Steel 6100601 6100601 Top Bottom Bracket Angle Stand Off 60 angle 3 3 1 2 angle size Galvanized 6100602 6100602 Top Bottom Bracket Angle Stand Off 60 angle 3 3 1 2 angle size Stainless Steel 6100603 6100603 Top Bottom Bracket Angle Stand Off 60 angle 4 4 1 2 angle size Galvanized Top Bottom Bracket Angle Stand Off 60 angle 4 4 1 2 angle 6100604 6100604 size Stainless Steel Top Bottom Bracket Angle Stand Off 60 angle 6 6 1 2 angle 6100606 C1006506 size Stainless Steel 6100607 6100607 Top Bottom Bracket Angle Stand Off 60 angle 5 5 1 2 angle size Galvanized Top Bottom Bracket Angle Stand Off 90 angle 2 2 1 2 angle 6100635 6100635 size Stainless Steel SO 4 6100636 6100636 Top Bottom Bracket Angle Stand Off 90 angle 3 3 1 2 angle size Galvanized Top Bottom Bracket Angle Stand Off 90 angle 3 3 1 2 angle 6100637 6100637 size Stainless Steel Top Bottom Bracket Angle Stand Off 90 angle 4 4 1 2 angle 6100638 size Stainless Steel 6100639 6100639 Top Bottom Bracket Angle Stand Off 90 angle 4 4 1 2 angle size Galvanized Top Bottom Bracket Angle Stand Off 90 angle 5 5 1 2 angle 6100640 6100640 size Stainless Steel 6100641 6100641 Top Bottom Bracket Angle Stand Off 90 angle 6 6 1 2 angle size Stainless Steel 6100642 6100642 Top Bottom Bracket An
14. AL SAFETY wobec U ytkownika Ko cowego i wy czny rodek prawny przys uguj cy U ytkownikowi Ko cowemu w ramach niniejszej gwarancji ogranicza si do naprawy lub wymiany na nowy ka dego wadliwego produktu w ca ym okresie jego u ytkowania jak CAPITAL SAFETY uzna za stosowne wed ug w asnego uznania adne ustne i pisemne informacje czy rady udzielane przez CAPITAL SAFETY lub jej dystrybutor w dyrektor w urz dnik w agent w lub pracownik w nie stanowi adnych innych lub dodatkowych gwarancji ani w aden spos b nie zwi kszaj zakresu niniejszej gwarancji CAPITAL SAFETY nie ponosi odpowiedzialno ci za wady kt re s wynikiem nadu ywania niew a ciwego u ytkowania zmiany lub modyfikacji produktu lub za wady spowodowane instalacj utrzymaniem lub u ytkowaniem produktu w spos b niezgodny z instrukcj producenta NINIEJSZA GWARANCJA JEST JEDYN GWARANCJ MAJ C ZASTOSOWANIE DO NASZYCH PRODUKTOW I WYKLUCZA WSZELKIE INNE GWARANCJE I ZOBOWI ZANIA WYRAZNE LUB DOMNIEMANE GARANTIE LIMITAT PE VIA Garantie acordat Utilizatorului final CAPITAL SAFETY garanteaz Utilizatorului final initial Utilizator final c n condi ii normale de utilizare si ntre inere produsele sale nu vor prezenta defecte de materiale sau de execu ie Aceast garan ie este valabil pe toat durata de via a produsului ncep nd cu data achizi ion rii produsului nou nefolosit de c tre Utilizatorul final
15. BILIDAD ESTRICTA AGRAVIO INCLUIDA NEGLIGENCIA O CUALQUIER OTRA TEOR A LEGAL O EQUITATIVA CSG USA amp Latin America 3833 SALA Way Red Wing MN 55066 5005 Toll Free 800 328 6146 Phone 651 388 8282 Fax 651 388 5065 solutions capitalsafety com CSG EMEA Europe Middle East Africa Le Broc Center 2 1 1ere Avenue 5600 M B P 15 06511 Carros Le Broc Cedex France Phone 33 497 10 00 10 Fax 33 4 93 08 79 70 information capitalsafety com The Ultimate in Fall Protection CSG Canada 260 Export Boulevard Mississauga ON L5S 1Y9 Phone 905 795 9333 Toll Free 800 387 7484 Fax 888 387 7484 info ca capitalsafety com CSG Australia amp New Zealand 95 Derby Street Silverwater Sydney NSW 2128 AUSTRALIA Phone 61 2 8753 7600 Toll Free 1 800 245 002 AUS Toll Free 0800 212 505 NZ Fax 61 2 87853 7603 sales capitalsafety com au www capitalsafety com ESEO 90 0 1 DA ANSI RAB 031103833 CSG Northern Europe 5a Merse Road North Moons Moat Reditch Worcestershire UK B98 9HL Phone 44 0 1527 548 000 Fax 44 0 1527 591 000 csgne capitalsafety com CSG Asia Singapore 16S Enterprise Road Singapore 627666 Phone 65 65587758 Fax 65 65587058 inquiry capitalsafety com Shanghai Rm 1406 China Venturetech Plaza 819 Nan Jing Xi Rd Shanghai 200041 P R China Phone 86 21 62539050 Fax 86 21 62539060
16. ITATION CONTRACT WARRANTY STRICT LIABILITY TORT INCLUDING NEGLIGENCE OR OTHER LEGAL OR EQUITABLE THEORY FR CN GARANTIE LIMIT E SUR LA DUR E DE VIE Garantie offerte l utilisateur final D B Industries Inc dba CAPITAL SAFETY USA CAPITAL SAFETY garantit l utilisateur final d origine Utilisateur final que les produits sont libres de tout d faut mat riel et de fabrication dans des conditions normales d utilisation et de service Cette garantie couvre toute la dur e de vie du produit de sa date d achat l tat neuf et inutilis par l utilisateur aupr s d un distributeur agr CAPITAL SAFETY La responsabilit int grale de Capital Safety et le seul recours du Client dans le cadre de cette garantie se limitent la r paration ou le remplacement en nature des produits d fectueux pendant leur dur e de vie la seule discr tion de Capital Safety et selon ce qu elle juge appropri Aucun renseignement ou avis oral ou crit fourni par CAPITAL SAFETY ses d taillants administrateurs cadres distributeurs mandataires ou employ s ne repr sentera une garantie ou n augmentera de quelque mani re la port e de la pr sente garantie limit e CAPITAL SAFETY n accepte aucune responsabilit pour les d fauts caus s par un abus une utilisation abusive une alt ration ou une modification ou pour les d fauts caus s par le non respect des instructions du fabricant relatives l installation l entretien ou
17. ITEM ANSI CSA CE DESCRIPTION TB 1 6116054 6116054 Top bracket galvanized TB 2 6116056 KC36116056 Top bracket galvanized 33 6116280 KC3PL280 Top bracket galvanized 6116278 6116278 Top bracket galvanized 8 mm TB 4 6116210 KC3PL210 Top bracket stainless steel TB 5 6116224 6116224 Top bracket galvanized TB 6 6116250 KC36116250 Top bracket galvanized TB 7 6116261 KC36116261 Top bracket galvanized TB 8 6116120 6116120 Top bracket galvanized telescoping 6116005 KC36110020 Top bracket stainless steel for 1 3 4 rung 2 clamps 6116050 6116050 Top bracket galvanized for 2 x 1 1 2 rung TBS 6116052 6116052 Top bracket galvanized for 1 1 2 rung 6116074 6116074 Top bracket stainless steel for 1 1 8 rung 6116325 6116325 Top bracket stainless steel for 1 1 8 rung 6116328 6116328 Top bracket stainless steel for 1 1 8 x 2 rung TB 10 6116410 6116410 Top bracket galvanized 6116048 6116048 Top bracket galvanized for 1 1 2 x 1 1 2 angle x 30 6116051 6116051 Top bracket galvanized for 1 1 4 angle 813 6116055 6116055 Top bracket galvanized for 1 x 3 4 angle 6116057 6116057 Top bracket galvanized for 1 1 2 x 1 1 2 angle 6116059 6116059 Top bracket galvanized for 1 angle 6116282 KC36116282 Top bracket galvanized for 1 1 2 x 1 1 2 angle square spacer 6116286 6116286 Top bracket galvanized for 1 1 2 x 1 1 2 rung 6116290 6116290 Top bracket galvanized for 1 3 4 round rung 6116291 6116291 To
18. able A feed the free end of the cable down through the washer D urethane shock absorber C and top bracket pipe B until the swage fitting E is firmly seated into the shock absorber Install the cap F by seating it firmly onto the pipe INSTALLATION OF CABLE GUIDES ALL MODELS Cable guides protect the carrier cable from chafing against the ladder or structure and to prevent the climber from excessively deflecting the cable from side to side Cable guides should be positioned at approximately 25 ft 7 62 m intervals along the carrier cable between the top and bottom brackets and at any point along the system where the cable may abrade against the structure Cable guides should be staggered along the system to reduce harmonic effects of the wind such as at 23 7 01 25 7 61 and 27 8 23 feet m intervals For high wind areas L shaped cable guides may be used The L shaped cable guides should be alternated with opening on the left then right etc up the ladder Latching cable guides are also available Direct Connection to Ladder See Figure 18 for typical installations of cable guides onto a ladder A CG 15 B CG 3 C CG 5 Some cable guides utilize rung spacers and clamp plates while others do not see Figure 4 Install the cable guide using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m SO 7 Weld on Stand off Support Installation Install the SO 7 stand
19. autorisert leverandgr av CAPITAL SAFETY CAPITAL SAFETYs fulle og hele ansvar overfor Sluttbrukeren og Sluttbrukerens eneste rettighet under denne garantien er begrenset til reparasjon og erstatning in natura for alle defekte produkter innen sin livstid som CAPITAL SAFETY anslar og anser som passende etter sitt eget forgodtbefinnende Verken muntlig eller skriftlig radgivning fra CAPITAL SAFETY eller dets leverandgrer styremedlemmer ledere agenter eller ansatte skal opprette ulike eller ytterligere garantier eller p noen m te utvide omfanget til denne garantien CAPITAL SAFETY tar ikke ansvar for defekter som er resultatet av produktmisbruk misbruk endring eller modifikasjon eller defekter som skyldes montering vedlikehold eller bruk som ikke samsvarer med produsentens anvisninger DENNE GARANTIEN ER DEN ENESTE GARANTIEN SOM GJELDER FOR VARE PRODUKTER DEN GJELDER I STEDET FOR ALLE ANDRE GARANTIER OG ALT ANNET ANSVAR BADE UTTRYKT OG UNDERFORSTATT Begreenset levetidsgaranti Slutbrugergaranti CAPITAL SAFETY garanterer over for slutbrugeren Slutbruger at virksomhedens produkter er fri for defekter i materialer og udforelse nar de anvendes under normale forhold Denne garanti g lder i produktets levetid fra den dato Slutbruger k ber produktet i ny og ubrugt stand fra en af CAPITAL SAFETY autoriseret distributor CAPITAL SAFETYS fulde ansvar over for Slutbruger samt Slutbrugers eksklusive retsmiddel begraenser sig i henhold til n
20. by pulling the cable though the saddle clips Tighten saddle clips to 35 ft Ibs 47 5 N m Tighten the tensioning nut until the ring on the tension indicator is sheared off A small amount of grease on the tension rod threads will reduce the effort required to tension the carrier cable If there are insufficient threads exposed to fully tension the carrier cable pull more carrier cable through the saddle clips on the tension rod and repeat the procedure When the correct carrier cable tension is reached tighten the jam nut against the tensioning nut Cut off excess cable just below the lower saddle clip 4 0 5 0 5 1 6 0 6 1 7 0 2 1 8 0 E 5900172 COUNTERWEIGHT To install the 5900172 counterweight onto the carrier cable loosen the saddle clips and pass the carrier cable through the counterweight Position the counterweight to allow users safe access when connecting or disconnecting from the system Tighten the saddle clips against the carrier cable IDENTIFICATION AND INSPECTION AFTER SYSTEM INSTALLATION A Install the installation and service label onto the ladder or structure in a prominent location Use the steel wire provided with the label to attach it to the ladder or structure Before installing the label mark the installation date and number of users allowed in the appropriate locations on the label Use a metal letter stamp to mark the label Record the system identification information in the Installation Checklist at t
21. ccess when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required TB 3 TB 10 e For systems limited to one user the top bracket may be installed with up to four feet extending above the top rung connection This will allow the use of only two ladder rung clamps Ensure the ladder will withstand the required loads between the two rungs e For systems allowing up to two users simultaneously the top bracket may be installed with up to three feet extending above the top rung connection For systems allowing up to four users simultaneously the top bracket may be installed with up to two feet extending above the top rung connection TB 2 For systems allowing up to four users simultaneously the top bracket may be installed with up to five feet extending above the top bracasket connection One rung clamp two for the TB 10 bracket is designed to bolt through the bracket and onto the rung This clamp must not be omitted or the bracket may slip under load Install rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m 4 Stand off Support Connection Figure 7 shows the installation of the TB 3 top bracket using a horizontal stand off bracket These installations are limited to one user on the system at a tim
22. data di acquisto del prodotto da parte dell Utente finale come prodotto nuovo e mai usato da un distributore autorizzato CAPITAL SAFETY La responsabilit complessiva di CAPITAL SAFETY nei confronti dell Utente finale e il ricorso esclusivo dell Utente finale ai sensi della presente garanzia sono limitati alla riparazione o alla sostituzione in natura dei prodotti difettati entro la durata cosi come stabilita a propria esclusiva discrezione da CAPITAL SAFETY Eventuali informazioni orali o scritte o consigli forniti da CAPITAL SAFETY dai suoi distributori direttori funzionari agenti o dipendenti non potranno in alcun modo dare origine a garanzie diverse o aggiuntive n potranno ampliare l ambito della presente garanzia CAPITAL SAFETY non potr essere ritenuta responsabile dei difetti derivati da un cattivo o errato utilizzo del prodotto da alterazioni o modifiche o da difetti dovuti ai mancati installazione manutenzione o uso del prodotto in conformit alle istruzioni del produttore LA PRESENTE GARANZIA E L UNICA GARANZIA APPLICABILE AI NOSTRI PRODOTTI E SOSTITUISCE QUALSIASI ALTRA GARANZIA E RESPONSABILITA ESPRESSE O IMPLICITE Lebenslange Garantie mit Einschrankung Endbenutzer Garantie CAPITAL SAFETY garantiert dem urspr nglichen Endbenutzer Endbenutzer dass seine Produkte unter normalem Gebrauch und Betrieb frei von Material und Herstellungsfehlern sind Diese Garantie erstreckt sich auf die Lebensdauer des Produkts ab dem Da
23. dukten k ps av slutanv ndaren i nytt och oanv nt skick fran en auktoriserad terf rs ljare for CAPITAL SAFETY CAPITAL SAFETYS hela ansvarsskyldighet gentemot slutanv ndaren och slutanv ndarens enda gottg relse inom ramen f r denna garanti begr nsas till reparation eller byte av trasiga produkter under deras livslangd enligt vad CAPITAL SAFETY best mmer och bed mer som l mpligt efter eget gottfinnande Inga muntliga eller skriftliga uppgifter eller rad fran CAPITAL SAFETY dess terf rs ljare chefer tj nstem n f retr dare eller anst llda far uppr tta n gra andra eller ytterligare garantier eller p n got s tt ndra garantins omfattning CAPITAL SAFETY tar inget ansvar f r fel som uppst r p grund av felaktig anv ndning missbruk ndring eller modifiering av produkten eller fel som uppst r p grund av att produkten inte har monterats underh llits eller anv nts i enlighet med tillverkarens anvisningar DENNA GARANTI R DEN ENDA GARANTI SOM G LLER F R V RA PRODUKTER OCH DEN ERS TTER ALLA ANDRA GARANTIER OCH ANSVAR B DE UTTRYCKLIGA OCH UNDERFORSTADDA Begrenset livstidsgaranti Garanti for sluttbruker CAPITAL SAFETY garanterer den opprinnelige sluttbrukeren Sluttbrukeren at materialene og h ndverket som gikk med i tilvirkingen av produktene er uten defekter i sammenheng med vanlig bruk Garantien gjelder for produktets livstid fra datoen Sluttbrukeren kjoper produktet i ny og ubrukt stand fra en
24. e Stainless Steel 45 bend CG 2 6100140 6100140 Cable Guide 6100400 KC3PL330 Cable Guide Galvanized CG 3 6100401 6100401 Cable Guide Stainless Steel 6100428 6100402 Cable Guide Stainless Steel 1 1 2 center 6100430 KCPL379 Cable Guide Galvanized 6100431 6100431 Cable Guide Galvanized SES 6100432 6100432 Cable Guide Stainless Steel 6100435 6100435 Cable Guide Stainless Steel 4 extra length 6100420 6100420 Cable Guide Galvanized Stainless Steel hardware 1 1 4 x 2 rung 6100421 6100421 Cable Guide Stainless Steel 1 1 4 x 2 rung 6100422 6100422 Cable Guide Stainless Steel 1 3 4 x 1 3 4 rung 6100423 6100423 Cable Guide Stainless Steel 1 3 4 x 2 1 4 rung 6100424 6100424 Cable Guide Stainless Steel 1 3 8 x 1 3 4 rung ce 6100425 6100425 Cable Guide Stainless Steel 2 x 1 rung 6100426 6100426 Cable Guide Stainless Steel 2 x 2 rung 6100427 6100427 Cable Guide Stainless Steel 1 5 8 x 1 rung 6100428 KC36100428 Cable Guide Galvanized 1 1 2 rung 6100429 6100429 Cable Guide Stainless Steel 2 1 4 x 2 1 2 rung 6100457 KC3PL333 Cable Guide Stainless Steel 6100448 KC36100448 Cable Guide Stainless Steel 1 1 15 angle rung 6 9 6100449 Cable Guide Stainless Steel 2 3 8 x 7 8 rung 6100453 6100453 Cable Guide Stainless Steel 1 1 4 angle rung 6100454 6100454 Cable Guide Stainless Steel 1 x 3 4 angle CG 7 6100525 6100525 Cable Guide Stainless Steel 1 1 2
25. e Use hex bolts in place of U bolts to attach the TB 3 top bracket to the horizontal stand off Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Ladder Rung Support Ladder rung supports can be used to reinforce hollow ladder rungs to reduce crushing or collapsing of the rung due to tightening of the Ladder Safety System Clamps and to generally strengthen the rung The Rung Support must have sufficient length extending on either side of the Ladder Side Rails to install Rung Support fasteners Install ladder rung support at each LAD SAF component connection point The ladder and its connection to the structure must be evaluated by a qualified person to determine if the load requirements for the system are met Ladder Rung Supports are available in various shapes and lengths For best results select a Ladder Rung Support size that will fit closely with the inside dimensions of the rung See Figure 8 for examples of ladder rung supports Model R Install at each point indicated below ps 6100187 1 in 2 5 cm 22 in 56 cm 1 Slide the Rung Support through the open rung S 3 2 Slide Washers over each end of the Rung Support and secure with Nuts Tighten Nuts until Washer s are flush against the Ladder Rail ge 6100189 1 in 2 5 cm 30 in 76 cm 3 Insert Cotter Pins through the holes in each end of the Rung Support Cotter e Pins should inserted from th
26. e system at one time Item Numbers TB 2 TB 3 TB 4 TB 6 TB 7 TB 10 and Part Numbers 6116048 6116050 6116051 6116052 TB 1 6116055 6116057 6116059 TB 5 6116282 6116286 6116290 6116291 6116292 6116293 6116294 6116295 6116296 Note Other installation requirements may limit the number of users allowed on a system See section 3 0 Top Bracket Connection Loads e One user on the system 3 375 lbs 15 0 kN e Two users on the system 4 350 Ibs 19 3 kN e Three users on the system 5 325 155 23 7 kN e Four users on the system 6 300 Ibs 28 0 kN Exception TB 1 top bracket is designed for use with 6116336 or 6116337 grab bar extension When the grab bar is used as a connection for a personal fall arrest system the bracket connection must support a minimum of 5 000 Ibs 22 2 kN or 3 600 Ibs 16 0 kN for a certified anchorage See ANSI Z359 1 and OSHA regulations 2 These top brackets allow one user only Item Numbers TB 8 TB 9 TB 11 and Part Numbers 6116074 6116325 6116324 and 6116328 Exception TB 9 6116074 allows two users Top Bracket Connection Loads e One user on the system 3 375 lbs 15 0 kN e Two users on the system 4 350 Ibs 19 3 kN B BOTTOM BRACKET The bottom bracket connection must be capable of supporting a system pretension load of 750 Ibs 3 3 kN in the direction of loading 3 0 SYSTEM INSTALLATION 3 1 3 2 3 3 3 4 Improper installation procedures could result in serious in
27. e top of the Rung Support to prevent them from Materials Bar Stainless Steel dropping out of the holes 4 Separate and bend the Cotter Pin Legs to ensure Cotter Pins stay in the holes and the Rung Supports can not slide out of the Ladder Rung pa Model R Install at each point indicated below 6100151 1in 2 5cm 17 in 43 cm 1 Slide the Rung Support through the open rung 3 o A 2 Insert Cotter Pins through the holes in each end of the Rung Support Cotter ir Materials Aluminum Bar Stalnless Steel Pins should inserted from the top of the Rung Support to prevent them from B Fasteners d F ropping out of the holes 3 Separate and bend the Cotter Pin Legs to ensure Cotter Pins stay in the holes and the Rung Supports can not slide out of the Ladder Rung amp Model H Ww R Install at each point indicated below 6100186 59 in 1in 19 in 1 Slide the Rung Support through the open rung 2 5 cm 2 5 cm 48 cm 2 Insert Cotter Pins through the holes in each end of the Rung Support Cotter ir Materials Aluminum Bar Stainless Steel Pins should inserted from the top of the Rung Support to prevent them from G Fasteners dropping out of the holes 3 Separate and bend the Cotter Pin Legs to ensure Cotter Pins stay in the holes and the Rung Supports can not slide out of the Ladder Rung INSTALLATION OF TB 1 TOP BRACKET AND 6116336 GRAB BAR See Figure 9 for a typical installation of t
28. eze garantie is beperkt tot het repareren of vervangen van het defecte product binnen zijn levensduur uitsluitend zoals CAPITAL SAFETY naar eigen goeddunken bepaalt en van toepassing acht Geen enkele informatie of geen enkel advies mondeling of schriftelijk verstrekt door CAPITAL SAFETY diens distributeurs directeuren functionarissen agenten of medewerkers cre ert andere of aanvullende garanties en vergroot in geen enkel geval de reikwijdte van deze garantie CAPITAL SAFETY neemt geen aansprakelijkheid voor defecten die het gevolg zijn van misbruik verkeerd gebruik verandering of aanpassing van het product of voor defecten die het gevolg zijn van het niet opvolgen van de instructies van de fabrikant bij het installeren onderhouden of gebruiken van het product DEZE GARANTIE IS DE ENIGE GARANTIE DIE VAN TOEPASSING IS OP ONZE PRODUCTEN EN TREEDT NIET IN DE PLAATS VAN ANDERE UITDRUKKELIJKE OF STILZWIJGENDE GARANTIES EN AANSPRAKELIJKHEDEN OGRANICZONA GWARANCJA BEZTERMINOWA Gwarancja dla U ytkownika Ko cowego CAPITAL SAFETY gwarantuje pierwotnemu u ytkownikowi koncowemu U ytkownik Ko cowy Ze jego produkty s wolne od wad materia owych i produkcyjnych w warunkach normalnego u ytkowania i funkcjonowania Niniejsza gwarancja obejmuje ca y okres u ytkowania produktu od dnia jego zakupu przez U ytkownika Ko cowego w stanie nowym i nieu ywanym od autoryzowanego dystrybutora CAPITAL SAFETY Ca kowita odpowiedzialno CAPIT
29. g Stand Off Support 90 angle 4 4 1 2 60 6 See 6100524 angle size Stainless Steel Cable Guide Angle Leg Stand Off Support 90 angle 5 5 1 2 6100625 6100625 angle size Stainless Steel Cable Guide Angle Leg Stand Off Support 90 angle 5 5 1 2 6100626 6100526 angle size Galvanized Cable Guide Angle Leg Stand Off Support 90 angle 6 6 1 2 SERGE 6100627 angle size Galvanized Cable Guide Angle Leg Stand Off Support 90 angle 6 6 1 2 STEE 6100628 angle size Stainless Steel Cable Guide Angle Leg Stand Off Support 90 angle 8 8 1 2 6100629 5200523 angle size Galvanized Cable Guide Angle Leg Stand Off Support 90 angle 8 8 1 2 6109630 9109530 angle size Stainless Steel Cable Guide Angle Leg Stand Off Support 90 angle 3 1 2 4 6109631 SE angle size Stainless Steel 5 6100135 6100135 Cable Guide Stand Off Support Galvanized 6100136 KC36100136 Cable Guide Stand Off Support Stainless Steel 9500098 9500098 Cable 3 8 7 x 19 Galvanized 9500099 9500099 Cable 3 8 7 x 19 304 Stainless Steel Cab 9500396 9500396 Cable 3 8 1x 7 Galvanized able 9500397 9500397 Cable 3 8 1x 7 304 Stainless Steel 9501591 9501591 Cable 5 16 7 x 19 Galvanized 7240212 Cable 8mm 1 x 19 316 Stainless Steel INSTALLATION CHECKLIST Serial Number s Date Purchased Date Of First Use Install Date Ensure all fasteners are in place
30. gle Stand Off 90 angle 8 8 1 2 angle size Galvanized 6100643 6100643 Top Bottom Bracket Angle Stand Off 90 angle 9 9 1 2 angle size Stainless Steel 6100644 6100644 Top Bottom Bracket Angle Stand Off 90 angle 3 1 2 4 angle size Stainless Steel SO 5 6100645 6100669 Top Bottom Bracket Round Leg Stand Off 1 m 0 Nn 6 6100610 6100610 Cable Guide Angle Leg Stand Off Support 60 angle 2 2 1 2 angle size Galvanized SO 6 6100611 6100611 Cable Guide Angle Leg Stand Off Support 60 angle 3 3 1 2 angle size Galvanized 6100612 6100612 Cable Guide Angle Leg Stand Off Support 60 angle 3 3 1 2 angle size Stainless Steel 12 PARTS LIST ITEM ANSI CSA CE DESCRIPTION Cable Guide Angle Leg Stand Off Support 60 angle 4 4 1 2 6100613 as angle size Galvanized Cable Guide Angle Leg Stand Off Support 60 angle 4 4 1 2 0100619 angle size Stainless Steel Cable Guide Angle Leg Stand Off Support 90 angle 2 2 1 2 9100520 0 109920 angle size Stainless Steel Cable Guide Angle Leg Stand Off Support 90 angle 3 3 1 2 G 100621 6100641 angle size Galvanized Cable Guide Angle Leg Stand Off Support 90 angle 3 3 1 2 6100022 Gate angle size Stainless Steel 6100623 6100623 Cable Guide Angle Leg Stand Off Support 90 angle 4 4 1 2 angle size Galvanized Cable Guide Angle Le
31. he TB 1 top bracket onto a round rung ladder The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required The top rung clamp bolts through a plate that is welded onto the bracket This rung clamp must not be omitted or the bracket may slip under load Install rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft Ibs 27 1 33 9 N m The 6116336 grab bar A is installed by sliding the grab bar into the square tube of the TB 1 top bracket and installing the detent pin C into the grab bar INSTALLATION OF TB 4 TB 6 AND TB 7 BOLT ON TOP BRACKETS See Figure 10 for a typical installation of the TB 4 TB 6 and TB 7 top brackets The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface directly above the ladder for ease of climbing but may be located towards the side of the ladder 12 inches 30 5 cm maximum from center if required The top brackets are to be connected to the structure with a DBI SALA model SO 2 stand off in Figure 10 or customer supplied stand off support Stand off supports must support the loads specified in section 2 2 and mus
32. he end of this manual B After installation conduct a final inspection of the system as follows Ensure all fasteners are in place and properly tightened 9 Ensure the carrier cable is properly tensioned Do not use the Lad Saf system if the bottom of the cable is not secured tensioned with the bottom bracket assembly e For cables terminated with a carrier clamp the cable should extend above the carrier clamp 1 0 in 2 0 in 2 5 cm 5 0 cm Ensure the carrier cable does not abrade against the structure at any point e Ensure the system information is recorded on the label INSPECTION I SAFE RFID TAG The Lad Saf system includes an i Safe Radio Frequency Identification RFID tag Figure 28 The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal to simplify inspection and inventory control and provide records for your fall protection equipment If you are a first time user contact a Capital Safety Customer Service representative see back cover If you have already registered go to www capitalsafety com isafe html Follow the instructions provided with your i Safe handheld reader or on the web portal to transfer your data to your web log MAINTENANCE SERVICING STORAGE If the carrier cable becomes heavily soiled with oil grease paint or other substances clean it with warm soapy water Wipe off the cable with a clean dry cloth Do not force dry with heat Do not use acid or
33. jury or death Read and follow all instructions A LAD SAF systems are designed for easy installation onto a variety of fixed ladder structures To begin the installation you need to know the model numbers of the top and bottom brackets cable guides and type of cable galvanized or stainless steel Figures 2 3 4 and 5 identify most models Some brackets are designed to be installed using stand off supports which go between the bracket and structure You need to know model numbers of stand off supports if included with your system See Figure 5 for model numbers of most stand off supports Follow the instructions for the models included in your system Generally the LAD SAF system is installed from the top of the ladder down The basic procedure is Step 1 Install the top bracket Step 2 Connect the cable to the top bracket Step 3 Install the cable guides Step 4 Install the bottom bracket Step 5 Tension the cable Step 6 Inspect the installation Planning the installation can minimize the amount of time on the ladder and improve safety A Use proper safety procedures when installing LAD SAF systems Wear personal protective equipment including safety glasses and steel toed shoes Use personal fall arrest or restraint systems when exposed to a fall hazard while installing LAD SAF systems e Do not connect to the LAD SAF system being installed e Do not connect to a partially installed LAD SAF system Use cauti
34. l bajo esta garant a est n limitados a la reparaci n o el reemplazo por materiales de todo producto defectuoso dentro de su vida til seg n CAPITAL SAFETY lo determine y considere apropiado a su solo criterio Ninguna informaci n o asesoramiento oral o escrito proporcionado por CAPITAL SAFETY sus distribuidores directores funcionarios agentes o empleados crear una garant a diferente o adicional ni aumentar de ninguna manera el alcance de esta garant a CAPITAL SAFETY no aceptar responsabilidad por defectos resultantes del abuso el uso incorrecto la alteraci n o la modificaci n del producto ni por defectos resultantes de no respetar las instrucciones del fabricante durante la instalaci n el mantenimiento o el uso del producto LA GARANT A DE CAPITAL SAFETY SE APLICA NICAMENTE AL USUARIO FINAL ESTA GARANT A ES LA NICA GARANT A QUE SE APLICA A NUESTROS PRODUCTOS Y REEMPLAZA A TODAS LAS OTRAS GARANT AS Y RESPONSABILIDADES EXPRESAS O IMPL CITAS CAPITAL SAFETY EXPRESAMENTE EXCLUYE Y RENUNCIA A TODAS LAS GARANT AS IMPL CITAS DE COMERCIABILIDAD O APTITUD PARA UN PROP SITO PARTICULAR Y NO SER RESPONSABLE POR DA OS INCIDENTALES PUNITIVOS O EMERGENTES DE NINGUNA NATURALEZA INCLUYENDO SIN LIMITACI N P RDIDAS DE INGRESOS GANANCIAS O PRODUCTIVIDAD NI POR LESIONES CORPORALES O MUERTE O P RDIDA DEO DA O A LA PROPIEDAD BAJO CUALQUIER TEOR A DE RESPONSABILIDAD INCLUYENDO SIN LIMITACI N CONTRATO GARANT A RESPONSA
35. n gt 14 0 20 LL lt x KA 1 1 8 in 2 86 cm BB 5 SO 2 1 4 in 0 635 cm 1 4 in 0 635 cm 21 BB 7 1 4 in 0 635 cm 1 4 in 0 635 cm o 2 O O O O p O O CE0086 Ta www capitalsafety com 800 328 6146 pelt 2 SL rosa cerco A WARNING _ O y 5 16 3 8 X MAXI A 8mm 9 5mm O O O io gt INSPECTIONS AWARNING BY in e i pou O at time of shipment must be followed for proper installation use inspection and maintanence 3 4 5 O Unauthorized alteration or C 6 substitution of system elements or components is prohibited Do not use system with incompatible O saftey sleeves Before O each use inspect system viually for defects Formally inspect system in accordance with instructions O at least annually Failure O to heed warnings may result in serious injury or death NO 9504671 Rev D o 22 LIMITED LIFETIME WARRANTY Warranty to End User CAPITAL SAFETY warrants to the original end user End User that its products are free from defects in materials and workmanship under normal use and service This warra
36. na structures and towers LIMITATIONS LAD SAF systems are not intended to be installed on portable ladders These systems are designed for use on ladders that are generally vertical The ladder safety system must not exceed a maximum angle of 15 from vertical The following application limitations must be considered before installing the LAD SAF system A LADDER STRUCTURE The ladder structure to which the system is installed must be capable of withstanding the loads applied by the system in the event of a fall see Section 2 2 B SYSTEM CAPACITY The number of users allowed on the system at one time varies depending on the type of system and installation Generally system capacities range from one to four users See sections 2 0 and 3 0 for more information on capacity limitations System capacities are based on a maximum user weight including tools and clothing of 310 Ibs 140 6 kg C ENVIRONMENTAL HAZARDS Use of this equipment in areas with environmental hazards may require that additional precautions be taken to reduce the possibility of injury to the user or damage to the equipment e g high heat caused by welding or metal cutting caustic chemicals seawater high voltage power lines explosive or toxic gases moving machinery sharp edges D TRAINING This equipment is intended to be installed by persons who have been trained in its correct application Refer to applicable local and national requirements governing this eq
37. nal comme produit neuf et inutilis aupr s d un distributeur agr L enti re responsabilit de CAPITAL SAFETY envers l Utilisateur final et le recours exclusif de l Utilisateur final dans le cadre de cette garantie se limite la r paration ou au remplacement en nature de tout produit d fectueux pendant sa dur e de vie si CAPITAL SAFETY sa seule discr tion le juge n cessaire Aucune information ni aucun conseil qu ils soient oraux ou crits donn s par CAPITAL SAFETY ses distributeurs directeurs responsables agents ou employ s ne cr era de garanties diff rentes ou suppl mentaires ni n augmentera l tendue de cette garantie CAPITAL SAFETY n assumera en aucun cas la responsabilit de d fauts r sultant d une utilisation abusive du produit de sa mauvaise utilisation de son alt ration ou de sa modification ou de d fauts d coulant du non respect des instructions du fabricant en mati re d installation d entretien ou de conditions d utilisation CETTE GARANTIE EST LA SEULE GARANTIE APPLICABLE A NOS PRODUITS ET ELLE REMPLACE TOUTES LES AUTRES GARANTIES ET RESPONSABILITES EXPRIMEES OU IMPLICITES Garanzia di durata limitata Garanzia dell utente finale CAPITAL SAFETY garantisce all utente finale originale di seguito Utente finale che i suoi prodotti sono privi di difetti dei materiali e di fabbricazione se utilizzati nelle normali condizioni d uso e di servizio La garanzia copre l intera durata del prodotto dalla
38. not provided to attach the top bracket to the pole Fasteners should extend through the pole when possible DBI SALA recommends using lock washers double nuts or other methods to ensure fasteners will not loosen INSTALLATION OF TB 9 TB 13 AND TB 14 TOP BRACKETS See figure 13 for a typical installation of TB 9 TB 13 and TB 14 top brackets onto a ladder Some brackets utilize rung spacers while others do not see Figure 2 The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required e For systems limited to one user the top bracket may be installed with up to 4 ft 1 2 m extending above the top rung connection This will allow the use of only two ladder rung clamps Ensure the ladder will withstand the required loads between the two rungs e For systems allowing up to two users simultaneously the top bracket may be installed with up to 3 ft 0 9 m extending above the top rung connection For systems allowing up to four users simultaneously the top bracket may be installed with up to 2 ft 0 6 m extending above the top rung connection One rung clamp lower connection is designed to bolt through the bracket and onto the rung This clamp must not be omitted or the bracket may slip under load Install r
39. nty extends for the lifetime of the product from the date the product is purchased by the End User in new and unused condition from a CAPITAL SAFETY authorised distributor CAPITAL SAFETY S entire liability to End User and End User s exclusive remedy under this warranty is limited to the repair or replacement in kind of any defective product within its lifetime as CAPITAL SAFETY in its sole discretion determines and deems appropriate No oral or written information or advice given by CAPITAL SAFETY its distributors directors officers agents or employees shall create any different or additional warranties or in any way increase the scope of this warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse misuse alteration or modification or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES EXPRESSED OR IMPLIED Garantie limit e a vie Garantie de l utilisateur final CAPITAL SAFETY garantit l utilisateur final d origine Utilisateur final que ses produits sont exempts de d fauts de mat riaux et de fabrication dans des conditions d utilisation et d entretien normales Cette garantie s tend pendant toute la dur e de vie du produit compter de la date d achat du produit par l Utilisateur fi
40. off as shown in Figure 19 See section 3 3 for welding recommendations The stand off A model SO 7 is shown must be perpendicular to the pole surface and in line with the carrier cable B cable guide Angle Leg and Round Leg Stand off Support Installation See Figure 20 for typical installations of angle leg A and round leg B stand off supports Install the stand off support using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft Ibs 27 1 33 9 N m Install the cable guide to the stand off support using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m INSTALLATION OF BOTTOM BRACKET AND CARRIER CABLE TENSION ADJUSTMENT Before installing the bottom bracket it is recommended that the ladder and or climbing structure be evaluated by a qualified engineer to determine if the load requirements for the system specified in section 2 2 are met Depending on the length of the system and the environment in which the system is installed it may be necessary to periodically re tension the system Extreme temperature ranges and very long systems will likely require periodic re tensioning The tension indicator can be purchased separately 9504239 Contact DBI SALA for details A INSTALLATION OF BB 1 BB 2 BB 3 AND BB 9 BOTTOM BRACKETS Direct Connection to Ladder See Figure 21 for a typical installation of the bottom bracket onto a ladder
41. on when installing LAD SAF systems near electrical power lines LAD SAF cables are conductive SYSTEM COMPONENT COMPATIBILITY Bracket Type Cable and Fitting Type Stainless Cable with Stainless Swage Fitting Stainless Cable with Carrier Clamp Galvanized Cable with Stainless Swage Fitting Galvanized Cable with Carrier Clamp Stainless Y N N N Galvanized O N Y Y Y recommended component combination O optional N not recommended Do not use carrier clamps with stainless steel cables WELDING RECOMMENDATIONS Some installations require welding brackets to the structure DBI SALA recommends that welding be completed by a certified professional welder in accordance with applicable national welding codes or standards Base and filler materials must be compatible with galvanized or stainless steel depending on the materials of your system Protect finished welds from corrosion with coating or paint TOP BRACKET INSTALLATION Before installing the top bracket it is recommended that the ladder or climbing structure be evaluated by a qualified person to determine if the load requirements for the system are satisfied A INSTALLATION OF TB 2 TB 3 TB 10 TOP BRACKETS Direct Connection to Ladder See Figure 6 for typical installations of the TB 2 TB 3 and TB 10 top brackets onto a round rung ladder The top bracket should be positioned to allow users safe a
42. or rescue systems INSTALLATION See Figure 15 Install the D ring anchorage assembly B no more than 6 in 15 2 cm above the ladder rung C where the top clamp plate D of the Lad Saf top bracket is attached The D ring must be on the climbing cable side of the top bracket Clamp the D ring anchorage assembly to the top bracket with the fasteners provided with the assembly Torque fasteners to 20 25 ft Ibs 27 1 33 9 N m INSTALLATION OF CARRIER CABLE TO TOP BRACKET Keep the carrier cable and carrier clamp clean during installation Contamination of the carrier clamp or cable could cause the clamp to malfunction A INSTALLATION OF GALVANIZED CARRIER CABLE Lay the carrier cable out on the ground in a clean area by rolling the coil Do not pull cable from center of coil For some installations it may be easier to lower the carrier cable from the top connection level down to the bottom bracket If so carefully lower the cable by unspooling without twisting the cable at the top connection Do not drop the cable to the lower level Carrier cable is very stiff and may spring out of coil unexpectedly Use proper safety procedures when unrolling cable Use appropriate safety gear including gloves and safety glasses when unrolling cable Inspect the cable for shipping damage before proceeding Do not install damaged cable See Figure 16 for installation of the galvanized carrier cable into the top bracke
43. p bracket galvanized for 1 3 4 x 2 1 4 rung 6116292 6116292 Top bracket galvanized for 2 1 2 x 3 8 rung TB14 6116293 6116293 Top bracket galvanized for 2 x 1 rung 6116294 6116294 Top bracket galvanized for 2 x 2 rung 6116295 6116295 Top bracket galvanized for 4 x 2 rung 6116296 6116296 Top bracket galvanized for 2 x 4 rung 6116324 6116324 Top bracket stainless steel for 2 round rung 10 PARTS LIST ITEM ANSI CSA CE DESCRIPTION BB 4 6100095 KC3PL95 Bottom Bracket Stainless Steel BB 5 6100224 6100224 Bottom Bracket Stainless Steel BB 6 6100015 KC3PL822 Bottom Bracket Galvanized 6100035 KC36100035 Bottom Bracket Galvanized ES 6100038 KC36100038 Bottom Bracket Stainless Steel BB 8 6100045 6100045 Bottom Bracket Galvanized 6100050 6100050 Bottom Bracket Galvanized for 1 5 8 x 1 3 8 rung 6100055 6100055 Bottom Bracket Galvanized for 1 1 2 x 1 1 2 angle 30 6100065 KC36100065 Bottom Bracket Galvanized for 1 1 2 x 1 1 2 x 3 16 angle square spacer SE 6100131 6100131 Bottom Bracket Galvanized for 1 1 4 angle 6100132 6100132 Bottom Bracket Galvanized for 1 3 4 angle 6100133 6100133 Bottom Bracket Galvanized for 1 1 2 x 1 1 4 rung 6100134 6100134 Bottom Bracket Galvanized for 1 rung CG 1 6100249 6100249 Cable Guid
44. sioning nut F until the ring on the tension indicator is sheared off A small amount of grease on the tension rod threads will reduce the effort required to tension the carrier cable If there are insufficient threads exposed to fully tension the carrier cable pull more carrier cable through the saddle clips on the tension rod and repeat the procedure When correct carrier cable tension is reached tighten the jam nut G against the tensioning nut Cut off excess cable just below the lower saddle clip INSTALLATION OF BB 4 BB 5 AND BB 6 BOTTOM BRACKETS Bottom Bracket Installation See Figure 23 for typical installations of the BB 4 and BB 6 bottom brackets onto a round rung ladder See Figure 24 for a typical installation of the BB 5 bottom bracket with a weld on stand off support The bottom bracket should be positioned to allow users safe access when connecting or disconnecting from the system The bottom bracket must be mounted in line vertically with the top bracket One rung clamp is designed to bolt through the bracket and onto the rung This clamp must not be omitted or the bracket may slip under load Install the rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft Ibs 27 1 33 9 N m Weld on Stand off Installation Install the SO 2 stand off support as shown in Figure 24 See section 3 3 for welding recommendations The stand off must be perpendicular to the pole
45. surface and in line with the carrier cable Carrier Cable Tension Adjustment Figures 23 and 24 show the assembly of the tension rod to the bottom bracket and carrier cable Loosely clamp the saddle clips around the carrier cable A Slide the tension rod C down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow the installation of the washers E and nuts F and G Remove slack in the carrier cable by pulling the cable through the saddle clips Tighten the saddle clips to 35 ft Ibs 47 5 N m Tighten the tensioning nut E until the carrier cable is taut A small amount of grease on the tension rod threads will reduce the effort required to tension the carrier cable Compress the spring to approximately 5 1 2 in 14 cm H Do not completely compress the spring If there are insufficient threads exposed to fully tension the carrier cable pull more carrier cable through the saddle clips on the tension rod and repeat the procedure When the correct carrier cable tension is reached tighten the jam nut against the tensioning nut G Cut off excess cable just below the lower saddle clip INSTALLATION OF BB 7 BOLT ON BOTTOM BRACKETS Bottom Bracket Installation See Figure 25 for a typical installation of the BB 7 bottom brackets The bottom bracket should be positioned to allow users safe access when connecting or disconnecting from the system The bottom bracket must be mounted in line vertically
46. t Ensure the end of cable A is free of kinks and unraveled strands Pass the cable up through the top bracket pipe B and the urethane shock absorber C Install the carrier clamp D and washer E onto cable with the cone of carrier clamp pointing down At least 1 0 in 2 5 cm but no more than 2 in 5 1 cm of cable must protrude through the carrier clamp occurs cut off extra cable Do not remove carrier clamp from cable to avoid damage to the Excess cable protruding through the carrier clamp may prevent installation of the cap If this carrier clamp Seat the carrier clamp into shock absorber by pulling firmly on carrier clamp below the top bracket pipe Install cap F by seating it firmly onto the pipe 3 6 3 7 B INSTALLATION OF STAINLESS STEEL CARRIER CABLE 1 Lay the carrier cable out on the ground in a clean area by rolling the coil Do not pull the cable from the center of the coil unrolling cable Use appropriate safety gear including gloves and safety glasses when unrolling Carrier cable is very stiff and may spring out of the coil unexpectedly Use caution when cable Inspect the cable for shipping damage before proceeding Do not install damaged cable 2 See Figure 17 for installation of a stainless steel carrier cable into the top bracket All stainless steel carrier cables are supplied with a swagged end fitting for connection to the top bracket To install the carrier c
47. t be compatible with the LAD SAF system Angle Leg and Round Leg Stand off Installation See Figure 11 for the installation of the angle example SO 4 and round leg example SO 5 stand off supports Install stand off supports using the hardware provided Do not substitute other fasteners Torque 3 8 inch fasteners to 20 25 ft lbs 27 1 33 9 N m Install the top bracket to the stand off support using the 1 2 inch fasteners provided Torque 1 2 inch fasteners to 40 45 ft lbs 54 61 N m Note For the TB 6 stand off fasteners are not supplied DBI SALA recommends using lock washers double nuts or other methods to ensure fasteners will not loosen SO 2 Weld on Stand off Installation Install the SO 2 stand off support as shown in Figure 10 See section 3 3 for welding recommendations The stand off must be perpendicular to the pole surface and in line with the carrier cable Installations that use the angle leg or round leg stand off support brackets are limited to one user on the system at a time 3 5 INSTALLATION OF TB 5 WOOD POLE TOP BRACKET See Figure 12 for a typical installation of the TB 5 top bracket onto a wooden pole The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required Use 1 2 inch fasteners
48. tia abarca toda la vida til del producto desde la fecha de compra del producto por parte del Usuario final en estado nuevo y sin uso a un distribuidor autorizado de CAPITAL SAFETY Toda la responsabilidad de CAPITAL SAFETY para con el Usuario final y el recurso exclusivo del Usuario final en virtud de esta garantia se limita a la reparaci n o sustituci n en especie de cualquier producto defectuoso dentro de su vida til como CAPITAL SAFETY lo determine y estime conveniente a su sola discreci n Ninguna informaci n oral o escrita o informaci n dada por CAPITAL SAFETY sus distribuidores directores t cnicos agentes o empleados crear ninguna garant a distinta O adicional ni de alguna manera ampliar el alcance de esta garant a CAPITAL SAFETY no acepta responsabilidad por defectos que sean resultado del abuso mal uso alteraci n o modificaci n del producto ni por los defectos que se deban a una instalaci n mantenimiento o utilizaci n que no est de acuerdo con las instrucciones del fabricante ESTA GARANTIA ES LA UNICA GARANT A APLICABLE A NUESTROS PRODUCTOS Y SUSTITUYE A CUALQUIER OTRA GARANTIA O RESPONSABILIDAD EXPRESA O IMPLICITA Begr nsad livstidsgaranti Garanti f r slutanv ndare CAPITAL SAFETY garanterar den ursprungliga slutanv ndaren slutanv ndaren att produkterna inte har n gra material eller produktionsfel vid normal anv ndning och service Garantin omfattar produktens livsl ngd fr n det datum d pro
49. tructions Lad Saf Flexible Cable Ladder Safety Systems Standards Number of notified body that performed CE Test Number of notified body checking the manufacture of this PPE Maximum number of users Maximum user weight is 141 kg 310 Ibs including tools other equipment and clothing OSO Lad Saf Flexible Cable Ladder Safety System Components Figure 1 A Top Bracket Cable Cable Guide i Safe RFID Tag Bottom Bracket moo Part Lists And Part References The parts that can comprise a typical Lad Saf Ladder Safety System are listed in the Parts List Table in this manual Some items may have multiple part options and part numbers The Item column on the left side of each part list is associated with one or more part numbers found in the columns to right for example TB 1 BB 5 etc that can be used for installation The installation situation will determine which parts must be used 1 0 APPLICATIONS 1 1 1 2 1 3 2 0 2 1 2 2 PURPOSE When used in combination with the Lad Saf Detachable Cable Sleeve sold separately the Lad Saf Flexible Cable Ladder Safety System Figure 1 is designed to protect a worker in the event of a fall while climbing fixed ladders or similar climbing structures LAD SAF systems are intended to be installed on fixed ladders or ladder like climbing surfaces that are part of a structure e g water tank ladders mono poles wood steel or concrete buildings manways anten
50. tum an dem der Endbenutzer das Produkt neu und ungebraucht von einem durch CAPITAL SAFETY autorisierten Handler gekauft hat Die gesamte Haftung von CAPITAL SAFETY dem Endbenutzer gegen ber und der einzige Anspruch des Endbenutzers ist gem f dieser Garantie beschr nkt auf die Reparatur oder den Ersatz von defekten Produkten innerhalb ihrer Lebensdauer eine Einsch tzung diesbez glich wird von CAPITAL SAFETY nach eigenem Ermessen durchgef hrt Keine von CAPITAL SAFETY schriftlich oder m ndlich an H ndler Vorstandsmitglieder F hrungskr fte Agenten oder Angestellte bergegebenen Informationen oder Hinweise ergeben jegliche andere oder zus tzliche Gew hrleistungen noch erh hen sie den Umfang dieser Garantie CAPITAL SAFETY schlie t eine Haftung f r Defekte aufgrund von unsachgem em Gebrauch nderungen oder Modifikationen am Produkt sowie f r Defekte die darauf zur ckzuf hren sind dass das Produkt nicht gem der Anweisungen des Herstellers montiert gewartet und verwendet wurde aus DIESE GARANTIE IST DIE EINZIG G LTIGE GARANTIE F R UNSERE PRODUKTE UND GILT ANSTELLE VON ALLEN ANDEREN GARANTIEN UND HAFTUNGSBEDINGUNGEN SEI ES AUSDR CKLICH ODER STILLSCHWEIGEND Garantia limitada de por vida Garantia para el Usuario final CAPITAL SAFETY garantiza al usuario final original Usuario final que sus productos est n libres de defectos en materiales y mano de obra bajo condiciones normales de uso y servicio Esta garan
51. uipment for more information on ladder safety systems and associated components including OSHA 1910 27 SYSTEM REQUIREMENTS COMPATIBILITY OF COMPONENTS AND SUBSYSTEMS This equipment is designed for use with DBI SALA approved components and subsystems The use of non approved components and subsystems e g harnesses lanyards sleeves etc may jeopardize compatibility of equipment and could affect the safety and reliability of the complete system If you have questions on the installation or suitability of this equipment for your application contact DBI SALA LOAD REQUIREMENTS FOR STRUCTURE AND BRACKET CONNECTIONS The climbing structure to which the LAD SAF system is installed must be capable of supporting the loads imposed by the system For calculation purposes the required bracket load may be assumed to be distributed evenly between the number of rung attachments For example the TB 3 top bracket Figure 2 is supplied with three rung connections The load required for each rung for a single user system is 1 125 lbs 5 0 kN per rung 3 375 Ibs 15 0 kN 3 A TOP BRACKET See Figure 2 and TB Items Part List The top bracket connection loads include system pretension and forces associated with arresting a fall Load requirements for the top bracket vary depending on the number of users allowed on the system at one time top bracket model and type of connection to the structure 1 The following top brackets allow up to four users on th
52. ung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 5 27 1 33 9 N m INSTALLATION OF TB 8 TELESCOPING TOP BRACKET See Figure 14 for a typical installation of the TB 8 top bracket onto a round rung ladder The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required The TB 8 top bracket is designed to mount at or near the top of the ladder and telescope up when in use Typical installations include access ladders into manholes and under trap doors A When using TB 8 telescoping top bracket use only the swaged end fitting in the top bracket Installations that use the TB 8 top bracket are limited to one user on the system at a time Install rung clamps using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 5 27 1 33 9 N m INSTALLATION OF D RING ANCHORAGE See Figure 15 The D ring Anchorage 6100219 is designed for used with the DBI SALA Force2 energy absorbing lanyard and full body harness The D ring Anchorage must be attached to a Lad Saf top bracket A that is attached to a structure that meets the top bracket load requirements APPLICATION The D ring anchorage must be used in accordance with local requirements for fall arrest
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