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20RS04-00 E2 User Manual
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1. 2 18 Service port LED u24 34 shin at ier 18 13 8ftem Overview 1 System Overview 1 1 Layout of the RS4 Figure 1 The RS4 front view Detachable Detachable bezel bezel LNK ACT LNK ACT LNK ACT PWR ETH 1 ETH2 ETH 3 POWER LNK ACT LNK ACT LNK ACT ETH 4 ETH5 ETH6 Noo oo o il eo LNK ACT LNK ACT RST T Pressure compensating ETH7 ETH8 SERVICE valve 1 2 Pressure Compensating Valve The sealed housing of the RS4 makes a pressure compensating valve necessary to prevent stress on the unit s housing seals Its hydrophobic and oleophobic ePTFE membrane protects from the unit s interior from water and common automotive fluids and resists blocking after contact with common automotive fluids It protects against contamination from dirt dust salt and road debris down to 0 07 um 1 3 Earth Connection An earth connection can be established via the respective screw hole on the right side of the unit below the pressure compensating valve Use an M4 screw Figure 2 Earth connection and pressure compensating valve Pressure compensating valve Screw hole for earth connection MEN Mikro Elektronik GmbH 14 20RS04 00 E2 2010 12 13 System Overview 1 4 Interfaces 1 4 1 Power Input The RS4 usually comes with an internal 24 VDC nom 9 to 36 V wide range power supply led to a 4 pin M12 connector RS4 models with other inpu
2. 2 4 00 E2 2010 12 1 _ RS4 Rugged MiPiOS Unmanaged Ethernet Switch Configuration example User Manual men mikro elektronik gmbh n rnberg RS4 Rugged MIPIOS Unmanaged Ethernet Switch RS4 Rugged MIPIOS Unmanaged Ethernet Switch The RS4 is a rugged IP67 stand alone unmanaged Fast Ethernet switch It provides eight Ethernet channels on M12 connectors The switch supports full duplex and half duplex operation with auto negotiation high speed non blocking store and forward switching Quality of Service QoS support with four traffic classes IEEE 802 1p and three level 802 1x security The switch is fault tolerant and restores itself on its own If a link is temporarily unavailable frames can be sent via backup redundant links link aggregation and no data loss occurs Its built in test mechanisms make the RS4 an even more reliable component in the communication system By using an application specific configuration EEPROM the RS4 can act similarly to a managed switch with fixed settings This enables features untypical for unmanaged models like 802 1p priority and port based priority port based VLAN or IEEE 802 1q VLAN IDs Additionally a service port is accessible at the front panel on an M12 connector enabling authorized personnel to configure the switch via an SPI interface The RS4 is a member of the MIPIOS family of extremely rugged IP67 compliant products designed for Ethernet co
3. 300 m to 3 000 m Climatic tests according to EN68068 Shock and vibration tested according to EN61373 IP67 compliant Conformal coating on request Safety e PCBs manufactured with a flammability rating of 94V 0 by UL recognized man ufacturers MEN Mikro Elektronik GmbH 4 20RS04 00 E2 2010 12 13 Technical Data EMC e Tested according to the following railway standards EN50121 radio disturbance EN61000 4 2 ESD EN61000 4 4 burst EN61000 4 5 surge e Conforming to el requirements of the German Federal Motor Transport Author ity e Tested according to the following automotive standards CISPR25 CISPR16 radiated emission SO7637 2 conducted emission power line SO7637 2 conductive immunity power line I SO7637 3 capacitive immunity signal line ISO11452 2 IS011452 5 radiation immunity EN50121 radio disturbance MEN Mikro Elektronik GmbH oJ 20RS04 00 E2 2010 12 13 Block Diagram Block Diagram gt Front t renee Sarees Power Supply Unit Local Supply Voltage Supervisor Switch Device 10 100Base T Configuration EEPROM Service Port MEN Mikro Elektronik GmbH 6 20RS04 00 E2 2010 12 13 Configuration Options Configuration Options Ethernet Switch Functions Mechanical Specifications e 4 Ethernet ports Electrical Specifications e Other nominal input voltages 36 48 72 96 or 110 VDC Wide input range according to EN50155 0 7 x nomin
4. al voltage lt nominal voltage lt 1 25 x nominal voltage Please note that some of these options may only be available for large volumes Please ask our sales staff for more information For available standard configurations see online data sheet MEN Mikro Elektronik GmbH 7 20RS04 00 E2 2010 12 13 Product Safety Product Safety A Electrostatic Discharge ESD Computer boards and components contain electrostatic sensitive devices Electrostatic discharge ESD can damage components To protect the board and other components against damage from static electricity you should follow some precautions whenever you work on your computer e Power down and unplug your computer system when working on the inside Hold components by the edges and try not to touch the IC chips leads or cir cuitry e Use a grounded wrist strap before handling computer components e Place components on a grounded antistatic pad or on the bag that came with the component whenever the components are separated from the system e Store the board only in its original ESD protected packaging Retain the orig inal packaging in case you need to return the board to MEN for repair MEN Mikro Elektronik GmbH 8 20RS04 00 E2 2010 12 13 About this Document About this Document A This user manual describes the hardware functions of the switch and connection of peripheral devices It also provides additional information for special applic
5. ations and configurations of the unit The manual does not include detailed information on individual components data sheets etc A list of literature is given in the appendix History Issue Comments Date E1 First issue 2010 11 26 E2 Removed mention of SIL4 from product description 2010 12 13 Conventions This sign marks important notes or warnings concerning proper functionality of the product described in this document You should read them in any case italics Folder file and function names are printed in italics bold Bold type is used for emphasis monospace A monospaced font type is used for hexadecimal numbers listings C function descriptions or wherever appropriate Hexadecimal numbers are preceded by Ox hyperlink Hyperlinks are printed in blue color The globe will show you where hyperlinks lead directly to the Internet so you can look for the latest information online IRQ Signal names followed by or preceded by a slash indicate that this signal is RQ_ either active low or that it becomes active at a falling edge in out Signal directions in signal mnemonics tables generally refer to the corresponding board or component in meaning to the board or component out meaning coming from it Vertical lines on the outer margin signal technical changes to the previous issue of the document MEN Mikro Elektronik GmbH 9 20RS04 00 E2 2010 12 13 About this Document Legal Info
6. e reserved for the necessary screws as pictured above and below Figure 3 Mounting the RS4 to the DIN rail mounting plate Detachable bezel MEN Mikro Elektronik GmbH 19 20RS804 00 E2 2010 12 13 Mounting Options Detachable bezel Make sure to use the following screw types in the process A To fix the RS4 to the mounting plate e 4 DIN 7985 M4 x 20mm A2 screws e 4 M4 washers To fix the wall mounting plate to the wall 4 DIN7985 M5 x min 12mm A2 screws e 4 M5 washers MEN Mikro Elektronik GmbH 20 20RS804 00 E2 2010 12 13 Appendix 3 Appendix 3 1 Literature and Web Resources e RS4 data sheet with up to date information and documentation www men de products O6RS04 html 3 2 Finding out the Board s Article Number Revision and Serial Number MEN user documentation may describe several different models and or hardware revisions of the RS4 You can find information on the article number the board revision and the serial number on two labels attached to the board e Article number Gives the board s family and model This is also MEN s order ing number To be complete it must have 9 characters Revision number Gives the hardware revision of the board e Serial number Unique identification assigned during production If you need support you should communicate these numbers to MEN Figure 5 Label giving the board s article number revision and serial number Complete article numb
7. er Article No O Z 06RS04 00 m Serial No f 000000 7 Serial number men Rev 00 00 00 Revision number MEN Mikro Elektronik GmbH 21 20RS04 00 E2 2010 12 13
8. f QoS Quality of Service Off Port mirroring and port monitoring Off Port trunking Off By using a customer specific configuration EEPROM the RS4 can act similarly to a managed switch with fixed settings Please contact MEN if you need a switch with a non standard configuration MEN Mikro Elektronik GmbH 17 20RS04 00 E2 2010 12 13 System Overview 1 6 Front Panel Status LEDs The standard RS4 features a total of 18 status LEDs at its front panel Sixteen for the Ethernet port status two for each port one for the power supply status and one for the reset status The LEDs act as described in the following tables Table 5 Ethernet port status LEDs LED Description LNK Ethernet link status ON link established ACT Ethernet traffic activity status ON Ethernet traffic running Table 6 Power supply status LED LED Description PWR Input power status ON valid range Table 7 Service port LED LED Description RST Reset LED ON reset active MEN Mikro Elektronik GmbH 18 20RS04 00 E2 2010 12 13 Mounting Options 2 Mounting Options 2 1 Mounting the RS4 The RS4 is designed for mounting using one of two mounting plates a DIN rail mounting plate or a wall mounting plate available separately from MEN To attach the unit to the mounting plate remove the detachable bezel at the sides of the front panel to access the four holes two on each sid
9. nnectivity and highly demanding applications e g for redundancy systems The industrial grade unit is fully compliant with EN 50155 railway standard All components inside the enclosure are specified for 40 85 C operation thus enabling the device for EN 50155 class Tx operation Additionally the device is e1 certified by the German Federal Motor Transport Authority Convection cooling is sufficient There are no socketed components hardening the box against shock and vibration The internal electronics are prepared for conformal coating The Ethernet switch is prepared for wall or DIN rail mounting MEN Mikro Elektronik GmbH 2 20RS04 00 E2 2010 12 13 Technical Data Technical Data Switch Fabric Key Features Eight 10 100Base T ports at front panel Electrical isolation 1500 Vrms Auto negotiation High speed non blocking store and forward switching 8K MAC address lookup table with automatic learning and aging QoS Quality of Service support with 4 traffic classes IEEE 802 1p tagged frames Layer 2 switching Back pressure or IEEE802 3x flow control Automatic MDI MDI X crossover all ports Layer 2 Features e TCP IP IPv4 IPv6 e Transparent bridging e QoS DiffServ and 802 1p traffic prioritization queuing polishing shaping e VLAN aware bridging Security Features e MAC based access list ACL for traffic filtering e Rate limiting and storm control to prevent packet flooding from malicious peers Supp
10. no responsibility is assumed for inaccuracies MEN Mikro Elektronik accepts no liability for consequential or incidental damages arising from the use of its products and reserves the right to make changes on the products herein without notice to improve reliability function or design MEN Mikro Elektronik does not assume any liability arising out of the application or use of the products described in this document Copyright 2010 MEN Mikro Elektronik GmbH All rights reserved a Please recycle Germany France USA MEN Mikro Elektronik GmbH MEN Mikro Elektronik SA MEN Micro Inc Neuwieder StraBe 5 7 18 rue Ren Cassin 24 North Main Street 90411 Nuremberg ZA de la Chatelaine Ambler PA 19002 Phone 49 911 99 33 5 0 74240 Gaillard Phone 215 542 9575 Fax 49 911 99 33 5 901 E mail info men de www men de MEN Mikro Elektronik GmbH 20RS04 00 E2 2010 12 13 Phone 33 0 450 955 312 Fax 33 0 450 955 211 E mail info men france fr www men france fr Fax 215 542 9577 E mail sales menmicro com www menmicro com Contents Contents 1 System Overviewsic sss ssa0 begs san deesee bie shaa eee ee eee eee 14 LI Layoutorl taut anemia pated 14 1 2 Pressure Compensating Valve 0 0 cece ee eee 14 L3 Batth Comn cuon sas sca acta 14 1 4 Anntertacesi 2 edee cae teen isa d dey cade Rae Cha EE E ERE Lede Oe 15 LAD Power Inputs ise 6 15 L42 Ethernet erfteeee aw gee 15 1 4 3 Service Interlace SPI iach 16 LS Ethene S
11. orted Ethernet Standards e Transparent bridging IEEE 802 1d 2004 e VLAN IEEE 802 1q Rev D5 0 2005 e Port based VLANs IEEE 802 1q Rev D5 0 2005 e Link aggregation IEEE 802 3ad 2005 e Priority based switching IEEE 802 1p Service Interface e M12 connector at front e SPI interface for external SPI programmer Front I O e 8 Ethernet ports via M12 connectors e service interface via M12 connector e power input via M12 connector e Link and activity Ethernet status LEDs 2 per channel e Status LEDs for power and reset MEN Mikro Elektronik GmbH 3 20RS04 00 E2 2010 12 13 Technical Data Electrical Specifications e Power input Nominal input voltage 24 VDC 9 to 36 V according to EN50155 e EN50155 power interruption class S2 e Isolation according to EN50155 1500 Vrms e Power consumption 5 W e MTBF Approx 200 000 h tbc 40 C according to IEC TR 62380 RDF 2000 Mechanical Specifications e Dimensions 220 mm x 130 mm x 70 mm without connectors e Prepared for wall or DIN rail mounting with special mounting plates available separately e Weight 1 9 kg Environmental Specifications e Temperature range operation 40 70 C 85 C with up to 85xC for 10 minutes according to class Tx EN50155 Airflow natural convection Temperature range storage 40 85 C Relative humidity operation max 95 non condensing Relative humidity storage max 95 non condensing Altitude
12. rmation MEN Mikro Elektronik reserves the right to make changes without further notice to any products herein MEN makes no warranty representation or guarantee regarding the suitability of its products for any particular purpose nor does MEN assume any liability arising out of the application or use of any product or circuit and specifically disclaims any and all liability including without limitation consequential or incidental damages Typical parameters can and do vary in different applications All operating parameters including Typicals must be validated for each customer application by customer s technical experts MEN does not convey any license under its patent rights nor the rights of others Unless agreed otherwise MEN products are not designed intended or authorized for use as components in systems intended for surgical implant into the body or other applications intended to support or sustain life or for any other application in which the failure of the MEN product could create a situation where personal injury or death may occur Should Buyer purchase or use MEN products for any such unintended or unauthorized application Buyer shall indemnify and hold MEN and its officers employees subsidiaries affiliates and distributors harmless against all claims costs damages and expenses and reasonable attorney fees arising out of directly or indirectly any claim of personal injury or death associated with such unintended or unau
13. t voltage ranges are also available from MEN to suit individual projects needs The internal power supply is EN50155 compliant which implies that it has a built in power on threshold of 0 7xUn 16 8 V Once the unit is turned on the input voltage may drop as low as 9 V Connector types e 4 pin M12 connector male A coded CONEC SAL 12 FSH4 P12 9 43 01066 e Mating connector e g CONEC SAL 12 RK4 2 A1 43 10020 Table 1 Pin assignment of the power supply 4 pin M12 connector Pin Name Description 7 1 VBAT Positive input 2 VBAT Positive input i 3 VBAT Negative input 4 VBAT Negative input 1 4 2 Ethernet Interface Eight Fast Ethernet ports are available on 4 pin female M12 connectors Connector types e 4 pin M12 connector female D coded CONEC SAL 12D FKH4 2 P12 9 43 01248 e Mating connector e g Harting 21032811405 R410925 Table 2 Pin assignment of the Ethernet 4 pin M12 connectors Pin Name Description 1 TX Transmitter positive output 5 2 RX Receiver positive input EU J 3 TX Transmitter negative output 3 4 RX Receiver negative input MEN Mikro Elektronik GmbH 15 20RS04 00 E2 2010 12 13 System Overview 1 4 3 Service Interface SPI The service connector features an interface for an external SPI programmer for maintenance purposes It is to be used by authorized personnel only Please contact MEN if you need a switch with a non s
14. tandard configuration Connector types e 8 pin M12 connector female A coded CONEC SAL 12 FKH8 P12 9 43 01064 e Mating connector e g CONEC SAL 12S RS8 2 G3 43 10980 Table 3 Pin assignment of the service interface 8 pin M12 connector Pin Name Description SPI_MOSI SPI data in SPI_MISO SPI data out GND Ground SPI_CLK SPI clock Os AON OAR WD SPI_CS ISPI chip select MEN Mikro Elektronik GmbH 16 20RS04 00 E2 2010 12 13 System Overview A 1 5 Ethernet Switch The RS4 uses a manageable 8 port 10 100Base T switch component the Marvell 88E6095 The switch provides 10 100 Mbits s configuration possibility on each of the eight Ethernet ports It is also possible to configure each port in half duplex or full duplex The device characteristics are e 8 external ports configurable as 10 100 Mbits s MII interface Each external port is configurable in half duplex or full duplex mode Non blocking wire speed switching Store and forward mode Auto negotiation Port mirroring Port monitoring Flow control VLAN support Automatic MDI MDI X crossover all ports Port based frame priorization 1 5 1 Configuration of the Switch The RS4 loads the following standard configuration for all ports at startup Table 4 Default switch configuration at startup Setting Default Duplex mode Full Duplex Port speed Auto Negotiate VLAN port based Of
15. thorized use even if such claim alleges that MEN was negligent regarding the design or manufacture of the part Unless agreed otherwise the products of MEN Mikro Elektronik are not suited for use in nuclear reactors or for application in medical appliances used for therapeutical purposes Application of MEN products in such plants is only possible after the user has precisely specified the operation environment and after MEN Mikro Elektronik has consequently adapted and released the product ESM ESMini MDIS MDIS4 MDISS5S MENMON M Module M Modules SA Adapter SA Adapters UBox USM and the MBIOS logo are trademarks of MEN Mikro Elektronik GmbH PC MIP is a registered trademark of MEN Micro Inc and SBS Technologies Inc MEN Mikro Elektronik ESMexpress MIPIOS and the MEN logo are registered trademarks of MEN Mikro Elektronik GmbH All other products or services mentioned in this publication are identified by the trademarks service marks or product names as designated by the companies who market those products The trademarks and registered trademarks are held by the companies producing them Inquiries concerning such trademarks should be made directly to those companies All other brand or product names are trademarks or registered trademarks of their respective holders Information in this document has been carefully checked and is believed to be accurate as of the date of publication however
16. witch gag poea 17 1 5 1 Configuration of the Swteeeeee 17 1 6 Front Panel Status LEDS 18 2 Mounting Options oc cis cies cee ees ce cd eoe sees eee ease enone eis 19 21 Mountine the RS4 0 522020 8 anecdetdaddnagee ete devas RE 19 S ppen ew ween Oe deste 21 3 1 Literature and Web Resources 1 0 0 0 000 cee eee eee 21 3 2 Finding out the Board s Article Number Revision and Serial Number21 MEN Mikro Elektronik GmbH Il 20RS04 00 E2 2010 12 13 Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 MEN Mikro Elektronik GmbH 20RS04 00 E2 2010 12 13 THE RSA IOD VIEW 66 14 Earth connection and pressure compensating valve 14 Mounting the RS4 to the DIN rail mounting plate 19 Mounting the RS4 to the wall mounting plate 20 Label giving the board s article number revision and serial number 21 Tables Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 MEN Mikro Elektronik GmbH 20RS04 00 E2 2010 12 13 Pin assignment of the power supply 4 pin M12 connector 15 Pin assignment of the Ethernet 4 pin M12 connectors 15 Pin assignment of the service interface 8 pin M12 connector 16 Default switch configuration at startup 17 Ethernet port status LEDS 42 isdscouiiashauiiersdedierstsane 18 Power supply status LED ie sa 3 ca3 c00s 008 c a a0 amp bGn 000 dba0ne
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