Operators Handbook
Contents
1. TORQUE SCREWDRIVER TESTER TST SERIES 2 FOR USE WITH TST S FITTED WITH VERSION 37712 301 SOFTWARE Part Number 34294 Issue 6 Original Instructions English CONTENTS Introduction Part Numbers Covered by This Manual Parts Included Accessories Features and Functions Set Up Preparation Set Up for Use Flow Diagrams Measure User Units Using the Key Pad Screen Layout Modes of Measurement Power Saving amp Power Down Limits External Transducer Interface Transducer Leads Available Specifications PIN Connections Connector Type Ancillaries PIN Connections External Print Reset Limit Outputs Analogue Output Connector Type Serial Port Specifications Pulse Count Hyperterminal Limits PIN Connections Data Output Example Connector Type Connecting Lead Maintenance TST Calibration Transducer Calibration Battery Replacement Repair Cleaning Disposal Recycling Considerations Specifications Trouble Shooting Error Messages Problems Glossary of Terms INTRODUCTION Torque Screwdriver Tester TST is a bench top measuring instrument with both an internal transducer and an external transducer input It has 10 measurement modes 13 units of torque with additional USER units feature 12 pairs of limits and text displayed in 11 languages Part Numbers Covered By This Manual 43212 Torque Screwdriver Tester TST 2 43213 Torque Screwdriver Tester TST 10 432142. AYSHM 3AVS 8 SIA YIINASNVAL JAVS 4 1 1 Yl Syd3L3NVJVd YAIINASNVAL l aav MAINGSNVYUL GAAVS aasn XXXXX TVIYIS ASN 313 13Q L1NIHd LIQ3 d3o5nasNvalr AAV d3o9nasNval 9 Svecl IVIYAS ISN 1IX3 N33H2S STIVLAG YAINGSNVAL YAINASNVAL MOHS 9b YAINGASNVAL LOATAS Sb Asn YAINOASNVAL LOANNOD Settings Flow Diagram 29 SET PASSWORD LANGUAGE ee 31 ENTER 32 NEW PASSWORD NEW PASSWORD PASSWORD IS PASSWORD 33 SET 35 SET DATE TIME TIME amp DATE 87 SELECT 37 SET MODE dea MODE FREQUENCY FREQUENCY 26 SET UP SETTINGS LANGUAGE 39 SET 86 TEST PASSWORD SERIAL PORT OUTPUT PASSWORD DATE amp TIME MODE FREQUENCY SERIAL SERIAL PORT PORT THRESHOLDS UNITS MODE ENABLE DISABLE POWER DOWN TIME 41 SET THRESHOLDS PRINT SETTINGS FIRST PEAK SENSITIVITY THRESHOLDS PASSWORD AUTO RESET HOLD TRIGGER FROM EXIT PEAK MEMORY RESET UNITS 43 SET PASSWORD TORQUE UNITS MODE ENABLE PRINT DISABLED 46 SET UP PASSWORD DES POWER DOWN xeu 48 SET POWER DOWN TIME MEASURE Set up the TST as described in the previous section Turn TST on For SMART transducers the TST automatically shows the transducer input selected TD INT or TD EXT the transducers capacity and units The transducer s serial number and direction of linearization if enabled are also shown The instrument then disp
3. one direction only the opposite direction will be shown as LO The limit operation is dependent on the measurement mode Measurement mode Limit operation Track Limits follow the transducer input and are not held Dial amp Electronic For PEAK MEMORY RESET MANUAL Limits status is held until Impulse tool PRINT RESET is pressed Clutch tool For PEAK MEMORY RESET AUTO Limit status is held until after the Stall tool auto reset timer has operated Click amp Cam Limit status is held until after the auto reset timer has operated TIP When TST is switched on the target shown is the last one used TIP The TST will automatically change torque units to those set by the limits TIP Limits can be set up in USER units for operation with transducers programmed with the same USER units EXTERNAL TRANSDUCER INTERFACE The external transducer interface has been designed for use with most four wire bridge strain gauge type transducers When used with Norbar SMART transducers the calibration data will be automatically known For NON SMART transducers up to 20 sets of transducer parameters can be stored in the TST for ease of use These can be configured with USER units TIP Mark NON SMART transducers with their stored number for ease of identification For external transducers ensure the INT EXT button on the right hand side of the TST is in the EXT position button in TIP Press in track mode to sho
4. required by receiver Line delay 0 00 to 9999 SECONDS 0 50 Seconds Time delay in data output Continuous output YES or NO NO Dp ee pae ad SET FACTORY DEFAULTS Maximum number of characters per line 24 Maximum number of requests in track mode 4 per second line delay set to 0 Transmitted data voltage levels are between 5 to 9 volts and 5 to 9 volts Configured as DTE Data Terminal Equipment and conforms to RS 232 C specifications TIP If the serial port is not communicating with other equipment try a Check that all serial port parameters on the TST and the equipment receiving data match b Check that the baud rate is set to the same as the equipment receiving data c Check that the connecting lead is wired correctly at both ends d Check if equipment receiving data requires the units of measurement inhibited or a leading character Select CONFIRM at the end of the serial port settings the TST will keep sending a TEST OUTPUT message to help fault finding TIP If the serial output is being overwritten set Output Line Feed to YES TIP If the Serial data is being sent too quickly the printer may not keep up so data is lost To slow down the TST output change the Line delay function 21 Pulse Count When IMPULSE TOOL or CLUTCH TOOL modes the pulse count is output on the next line following the measured value The pulse count will be output as follows _ _ XXXX X
5. Torque Screwdriver Tester TST 25 Parts Included m Part TST 2 TST 10 TST 25 Description Number 2N m Capacity 10 N m Capacity 25 N m Capacity 43212 43213 43214 Joint simulator 90539 50540 50541 a c power adapter 38877 2 off M10 x 25mm long screw 25355 25 y v 8 mm hex key 24938 4 hex to a hex male adapter 28902 sq to a hex socket 29193 Je sq to 7a hex socket 29194 X X Operators Manual 34294 2 Calibration Certificates Quick reference card s 34292 cord Serial data lead 39264 carry 26717 The TST comes with joint simulator but additional simulators be ordered separately Accessories TST to 10 way lead for Norbar Rotary Transducers 60216 200 TST to 6 way lead for Norbar Static amp Annular Transducers 60217 200 TST to no connector for non Norbar transducers 60223 200 Serial Data Lead Kit 60248 Extensive range of torque transducers Contact Norbar FEATURES AND FUNCTIONS he pictorial panel allows easy mode selection for the 6 modes of operation Additionally the 4 Peak modes can be configured for automatic reset e Conveniently situated integral transducer e External transducer connector e Automatically recognises SMART Norbar transducer Can also work with most mV V transducers from Norbar or other manufacturers 1
6. 17 Specifications Parameter Minimum GNE Bridge Resistance Q 350 Q 1000 Q Millivolt volt value mV V 0 95 mV V 3 15 mV V Zero balance 3 of transducer capacity 9 of transducer capacity 3 mV V 1 mV V Display Resolution 4 5 Active digits 5 Active digits Transducer capacity ranges 0 010000 1 500 000 Torque units Dependent on transducer dN m CN m Ibf ft Ibf in ozf in ft lb capacity and mV V value in Ib in oz kgf m gf m gf cm User units None 6 Characters Displayable overrange 120 of transducer capacity Pin Connections transducer excitation ve transducer excitation transducer signal ve transducer signal Digital O volts Digital 5 volts for transducer selected digital 0 volts when not selected Rotary transducer angle input Channel A Rotary transducer angle input Channel B Serial clock SMART memory Serial data SMART memory ON O KB WN gt ZR O Connector Type Lemo 10 way panel socket size 2B The mating part to this connector is a Lemo 10 way size 2B free plug manufacturers part number FGG 2B 310 CLAD722 TIP If the display shows SMART TD NOT INITALISED it is likely that a Unmodified ETS transducer connected b The transducer lead may have a broken connection SMART transducer may have lost its stored data return to Norbar ANCILLARIES The ancillaries connector contains GO NO
7. Analogue Output The analogue output is designed for connection to a control system It is a true analogue value so has a very fast frequency response of above 10 kHz The calibration of the analogue output is factory set and not adjustable it is not affected by the instrument calibration 5V Analogue Output PEE Pin 1 1 2 5V Pin 12 Pin 13 The analogue output is PIN 11 If the output is measured against PIN 12 2 5V the signal will swing positive for clockwise torque and negative for anticlockwise torque If the output is measured against PIN 13 OV the signal will always be positive with zero torque around 2 5V TIP Some transducers Norbar Annular type will give a negative output change for a positive torque This is because they are designed to measure reaction torque The output voltage is a function of the mV V value The larger the mV V value the larger the analogue output voltage At transducer full scale the analogue output voltage in volts is numerically equal to the mV V value divided by 2 TIP 78 Find the mV V value by pressing in the track mode or refer to the transducer s calibration certificate Using 2 5V PIN12 as a reference Torque 1 0mV V 2 0 mV V 3 0 mV V full scale of transducer 0 5 V 1 0 V 1 5 V Zero 0 0V 0 0V 0 0V full scale of transducer 40 5 V 1 0 1 5 V Using PIN13 as Torque 1 0mV V 2 0 mV V 3
8. BATTERY FLAT SWITCH OFF AND RECHARGE BATTERY NOTE From a very flat battery it may take 1 minute of mains power before the display will turn on 15 Limits Limits can be selected In Measure by pressing d Or The target is shown at the top of the screen and if limits have been set the TIME amp DATE will be shown If limits are available but not selected LIMITS OFF will be shown The limit status is shown in 4 ways 1 On the display showing LO OK HI next to the torque value updated at 3 Hz 2 On AMBER GREEN RED LED s on front panel updated at 208 Hz 3 the Serial Port LO is sent before torque value updated with serial port 4 On the Ancillaries LO HI logic outputs updated at 208 Hz TIP The Ancillaries are updated quickly to give a fast response to an external control system NOTE This difference in update rate may lead to very small differences between the changeover points The LED s amp logic outputs change precisely with increasing torque and at 0 5 of transducer capacity below the limit with decreasing torque This eliminates the logic lines oscillating The status of the limits changes as follows Zero band lt 0 5 of transducer capacity OFF OFF No output No output Under lower limit LO AMBER LO LO output Within limits OK GREEN OK OK output Above upper limit RED output For operation of limits
9. full scale 0 05 of reading 0 06 Using a coverage factor of k 2 to give a confidence level of approximately 95 Resolution Display Torque Unit Conversions Zero Suppression Password Time Date Time Date Compliance Units of Measurement First Peak Sensitivity Auto Reset Hold Time Frequency Response Trigger from Setting Operating Temperature Range Storage Temperature Range Maximum Operating Humidity a c Power Adapter Power Down Time Power Consumption Power Cable Power Plug Fuse if fitted Battery Pack Coin Cell Weight Dimensions Case Materials Finish Environment Electromagnetic Compatibility EMC Directive Low Voltage Directive NOTE 5 digits for all Norbar transducers 240 x 64 pixel dot matrix display With update rate of twice per second 2Hz To BS 350 2004 Conversion factors for units TRACK None ALL OTHER MODES Suppressed from 0 to approximately 0 5 of transducer calibration range 000000 default must be 6 characters HH MM SS 24 Hour clock DD MM YY or MM DD YY date format To year 2062 See EXTERNAL TRANSDUCER INTERFACE section 2 5 High 5 Medium or 10 Low of reading 1 2 or 4 seconds 8 Order Butterworth low pass filter with a 3dB point settable from 100 to 2500 Hz 0 to 99 of transducer capacity 5 C to 40 C 20 C to 70 C 85 Relative Humidity 30 C 90 to 264 Volts a c at 5
10. 0 60 Hz input 9V 300 mA d c output centre positive 1 to 99 minutes enter to disable 2 4 W maximum 2 metres 6 ft 6 ins long minimum 1 Amp 1600 mAh 6 0 volt 5 cell NiMH Recharge time 200 minutes Renata 190 mAh CR2032FH 2 2 kg 4 8 160 mm deep x 288 mm wide x 72 mm high Rigid polyurethane with fine texture acrylic paint finish Stainless steel transducer shaft and Aluminium base plate Indoor use within a light industrial environment In conformance with EN 61326 1997 In conformance with EN 61010 1 2001 To environmental conditions Pollution Degree 2 amp Installation Category Over voltage Category Due to continuous improvement all specifications are subject to change without prior notice 25 TROUBLE SHOOTING Tips are located within the manual to help with troubleshooting Error Messages Error messages are displayed to help the user with audible warnings given when necessary Common error messages are LADO Comment 0 312 TRANSDUCER CAPACITY gt 1 500 000 Wrong value entered 313 TRANSDUCER CAPACITY lt 0 01 Wrong value entered 314 CALIBRATION FIGURE NOT 0 95 TO 3 15 MVV Wrong value entered 316 NO TRANSDUCER TO EDIT PRINT No stored transducers 317 DELETE A SAVED TRANSDUCER FIRST All 20 locations full 318 SET LIMIT TOO HIGH Wrong value entered 319 SET LIMIT TOO HIGH Wrong value entered 320 INCORRECT TARGET VALUE Wrong value entered 321 FREQUENCY NOT 100 H
11. 0 mV V Full scale of transducer 2 0 V 1 5 V 1 0V Zero 2 5V 2 5 V 295V Full scale of transducer 3 0 V 3 5 V 40V TIP The analogue output will not operate in power down mode If using the analogue output continuously then disable the power down feature by setting to 0 zero The accuracy of the analogue output is 2 of voltage reading For a more accurate output value the voltage can be externally scaled against the displayed torque 20 Connector Type 15 way female D type connector SERIAL PORT The serial port is for sending data to a PC or serial printer When the TST is measuring data can be output on the serial interface automatically when the AUTO RESET timer operates or when the PRINT RESET key is pressed The data can include the measured value units of measurement and time date Output can also be requested externally via pin 2 ancillaries connector see ancillaries section Specifications Parameter Factory Comments Parity ODD EVEN or OFF Baud rate 1200 2400 4800 9600 or 19200 9600 The data rate Data Stop bits 8 2 8 1 7 2 7 1 8 2 First character or or NONE required by receiver Output Limits YES or NO YES Limit status sent before data Output units YES or NO YES Measurement units sent after data Output date amp time YES or NO NO Date amp Time sent after data Output line feed YES or NO NO Line feed sent after data Handshake NONE CTS or X ON OFF NONE
12. 0Hz to 2500Hz defaults see MODES OF MEASUREMENT section See SERIAL PORT section FIRST PEAK SENSITIVITY LOW MEDIUM HIGH default HIGH AUTO RESET HOLD TIME 1 default 2 3 4 seconds TRIGGER FROM 0 596 to 9996 of transducer capacity default 1 8 Yo PEAK MEMORY RESET AUTO MANUAL default All units default all enabled All modes default all enabled 0 to 99 minutes default 10 PRINT SETTINGS None Set language of operation Set Password 24 hour clock with date Select mode then select frequency from list OTHER FREQUENCY allows a custom value Select required options This is the amount by which the torque must drop to register a first peak LOW must drop 1096 of reading MEDIUM must drop 5 of reading HIGH must drop 2 5 of reading The time allowed for automatic reset in Click amp Cam mode This is the point at which any memory mode starts to work all memory modes will TRACK below this setting This can help overcome false results Values entered below 0 5 will act as 0 596 All Peak modes will reset the highest reading automatically or manually Turn off unwanted torque units Turn off unwanted modes The time before power down starts Set to 0 to disable All settings and limit settings can be printed No password is needed TIP When or is shown on screen this means more menu items are available For more inform
13. 3 Torque units plus the ability to specify USER measurement units up to a maximum of 6 characters e 5digit resolution for all Norbar transducers e Operational from internal rechargeable battery or a c supply e Fast battery charge in hours 20 minutes e There are 12 pairs of limits available Each limit has a target value and upper lower tolerances The display shows LO OK with bright LED s to signal AMBER GREEN RED for easy confirmation The limit status is also output on the ancillaries connector and serial port e joint simulator for clockwise testing of power tools e Pulse count feature in Impulse Tool mode amp Clutch Tool mode e User selectable frequency response for each mode of operation e Password protection of all selectable features The instrument can be issued to an operator with only the required modes of operation and units of measurement enabled This feature can virtually eliminate operator induced errors e connector with analogue output 4 GO NO GO control for external equipment e Serial Port for data output to a PC or printer Serial Port set up options include sending time amp date limit status and continuous output SET UP Preparation NOTE If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired 1 Secure TST to a flat surface with the 2 bolts and hex key provided 9 V d c Transducer Ancill
14. GO control limits for external equipment an analogue signal output and a PRINT RESET signal input Pin Connections Digital 5 volts maximum current 5 mA External PRINT RESET input Active High Low limit output LO Pass limit output High limit output Not Used Not Used Auto reset display hold input Active high 9 Digital O volts 10 First Peak Detect output High when first peak active 11 Analogue Output 12 Analogue Output 2 5V O N 13 Analogue Output reference Do not connect to noisy electrical ground 14 Rotary transducer angle output Channel A 15 Rotary transducer angle output Channel B TIP The angle output is available for a Norbar Rotary Transducer For use see Rotary Transducer manual External Print Reset Pins 1 amp 2 are intended for use as an EXTERNAL PRINT RESET 1 Momentary Switch PIN 2 lt The switch must remain active for at least 200 mS Screened cable is recommended Limit Outputs Pins 3 4 amp 5 are buffered logic outputs intended for Go No Go control of external equipment All limit outputs are referenced to Pin 9 Digital OV All limit outputs are active HIGH amp change at 208 times per second For more information on limits see LIMITS menu which can be accessed via the SET UP menu Limit output current High 0 8 mA Low 16 mA not for direct control of relays 19
15. K amp CAM mode the serial port will only output for a genuine first peak Pressing enter or ZERO will not send an output TIP If torque wrench readings are inconsistent in CLICK amp mode change FIRST PEAK SENSITIVITY in the SETTINGS THRESHOLDS menu to be less sensitive i e MEDIUM or LOW This will compensate for torque wrench sensitivity Power Saving amp Power Down Battery life can be greatly increased from a minimum of 14 hours by making use of power down If no key is pressed or measurement reading taken in the specified time the TST will enter power down The following will be displayed SAVING POWER PRESS ANY KEY TO CONTINUE The following features should be noted e The POWER DOWN TIME is set in the SETTINGS POWER DOWN TIME For maximum battery life set POWER DOWN TIME to 1 minute disable the power down feature set POWER DOWN TIME to 0 zero e The TST also enters power down when in a set up menu e The analogue output will NOT work during power down TIP Check the zero setting of the transducer on return from power down When the battery is low there is approximately 20 minutes of use left In the measure screen a flashing battery symbol will be seen in the top right hand corner of the display In a SET UP menu the following is displayed WARNING 202 BATTERY LOW PRESS X When battery is flat the TST must be turned off or recharged The following is displayed WARNING 201
16. ORBAR TORQUE TOOLS NZ LTD B3 269A Mt Smart Road Onehunga Auckland 1061 NEW ZEALAND Tel 64 9579 8653 Email nz norbar com au Torque Tools 2013 NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841 1371 Email singapore norbar com au NORBAR TORQUE TOOLS SHANGHAI LTD E Building 5F no 1618 Yishan Road Minhang District Shanghai CHINA 201103 Tel 86 21 6145 0368 Email sales norbar com cn T NORBAR TORQUE TOOLS INDIA PVT LTD Plot No A 168 Khairne Industrial Area Thane Belapur Road Mahape Navi Mumbai 400 709 INDIA Tel 91 22 2778 8480 Email enquiry norbar in www norbar com
17. XXX represents the number of pulses Hyperterminal The standard HyperTerminal program found in Microsoft Windows allows the user to view and store serial output data For more information see our web site www norbar com and select FAQ TIP Downloading of data can be speeded up by changing the LINE DELAY to 0 SECONDS TIP To regulate the CONTINUOUS OUTPUT set LINE DELAY to required time period Limits The serial port will output LO OK HI when the limits are being used Some software including the Norbar Torque Wrench Calibration Software Part 37705 will not accept LO OK HI characters To remove LO set OUTPUT LIMITS to The following table gives all options for the FIRST CHARACTER amp OUTPUT LIMITS settings First Example with No Limits or Example with Character OUTPUT LIMITS NO OUTPUT LIMITS YES Clockwise 1 0335 N m LO 1 0335 N m Anti Clockwise 1 0335 N m LO 1 0335 E Clockwise 1 0335 N m LO 1 0335 N m Anti Clockwise 1 0335 N m LO 1 0335 N m NONE Clockwise 1 0335 N m LO 1 0335 N m Anti Clockwise 1 0335 N m LO 1 0335 N m Pin Connections Not Connected Received data to TST Transmitted data from TST Not Connected Signal ground OV Not Connected Not Connected CTS clear to send Not Connected ON Oa gt Data Output Code DP Decimal Point Carriage Return SP Space TST with the se
18. aries Serial Port INT EXT input Connector Connector Connector Transducer Selection Button ON y OFF O switch NOTE The transducer selection button is labeled INT for INTERNAL or EXT for EXTERNAL 2 If using an external transducer plug cable into transducer connector Select EXT with Transducer Selection Button 3 To output data to an external device PC or printer connect to the SERIAL PORT 4 If using with a control or shut off system plug into ANCILLARIES connector WARNING ALLOW THE TST TO EQUALISE TO THE AMBIENT TEMPERATURE HUMIDITY BEFORE SWITCHING ON WIPE OFF ANY MOISTURE BEFORE USE 5 The TST can be powered from mains or battery It is essential to charge the internal battery for 200 minutes 3 hours amp 20 minutes before battery use To charge the internal battery connect the a c power adapter between the TST 9 V d c input and a live a c supply TIP Insert 9 V d c connector into TST before applying a c mains to ensure correct charging TIP Ifthe power cord has no plug fitted wire as follows BROWN LIVE BLUE NEUTRAL GREEN YELLOW EARTH If in doubt consult a qualified electrician TIP The display backlight is ON when connected to a c power The TST can be used whilst the battery is charging Recharging is independent of the on off switch The battery can be charged continuously Set Up For Use Turn TST on and wait for LOGO The TST will either enter the measure screen or di
19. ation see flow diagram on page 9 3 Return to Measure This option allows the user to view the measurement screen For SMART transducers the measure screen is automatically entered For NON SMART transducers the option to store transducer details is available For more information see flow diagram on pages 7 amp 8 Flow Diagrams All set up menus are numbered on the TST for ease of identification Menu Structure Limits Flow Diagram SWITCH ON DISPLAY LOGO DISPLAY TRANSDUCER DETAILS TRANSDUCER DETAILS YES SCREEN SMART TRANSDUCER RETURN TO MEASURE EXIT NO 17 SET UP SOFTWARE XXXXX XXX 1 LIMITS SETTINGS 2 SETTINGS 3 RETURN TO MEASURE 22 CONFIRM LIMITS 20 SET 91 SELECT 19 SELECT PASSWORD TARGET UNITS cioe ma 46 EXIT Password Flow Diagram 27 ENTER CORRECT PASSWORD PASSWORD PROCEED INCORRECT PASSWORD 8 RE ENTER CORRECT PASSWORD PASSWORD PROCEED INCORRECT PASSWORD ACCESS DENIED Measure Flow Diagram SIA YIINGSNVAL 3131410 SIA ON SYIINGASNVAL TIV 313140 124145 0 SYIINOASNVYL ONILNIdd TIV 31131140 313130 Lids TIV 313130 41471450 INIdd Lids SYZIOINGOSNVAL 313 13Q LNIed LIO3 9 NOILVJSIIVD YAINASNVAL vl SYILINWVAVd YAINASNVAL l YAINASNVAL LOATAS 6 ILITAC LNIYd 1103 1IX3
20. b Left arrow becomes delete when entering data c Right arrow becomes space when entering data d Down arrow moves on to next option in a set up menu Use left and right arrows for quick selection of torque units in measurement screen Confirm change caeD NOTE If the change is not confirmed it will not be made 11 Screen Layout IMPULSE TOOL 500 Hz Press select target value and associated limits to be used Time Date shown if no targets set Measurement reading Press to exit GEL LB Indicates when to stop loading in CLICK amp CAM measurement mode 3 Pulse count when Or ay measurement modes 5 In IMPULSE TOOL amp CLUTCH TOOL modes a count is added every time the torque passes above amp below the trigger from setting Units of measurement Current mode of measurement in use along with frequency response set for that mode Limit indication if enabled Direction of measurement to toggle between PRINT and X PRINT on the display v PRINT enables serial port X PRINT disables serial port Selection of enabled torque units PRINT reading and RESET To view transducer details in track mode Shows Serial Part Number Units amp Rated Capacity H Clockwise amp anticlockwise mV V Calibration figures Angle option programmed for use with Pro Log instrument Clockwise amp anti
21. clockwise linearised values where T a bR cR T is torque 8 R is Ratio in mV V TRACK mode Zero transducer It is recommended to check the zero when returning from power down All other modes PRINT reading and RESET For selection of torque units PRINT reading and RESET TIP To simplify operation disable all units of measurement not required See SETTINGS UNITS ENABLE DISABLE menu 13 Modes of Measurement EN uM a Howit Works Visual Representation aaa Follows signal Paa dii 1 500 Hz gnal C_p Dial amp Electronic is 500 Hz Holds the highest reading until RESET by the user Impulse Tool The highest reading can 500 Hz be automatically reset if AUTO is selected for PEAK MEMORY RESET P E 2 After the value returns to ea Clutch Tool zero the memorised 5 500 Hz reading is held for the AUTO RESET HOLD TIME then resets Stall Tool 500 Hz Hold 1 peak for the Click amp Cam 500 Hz AUTO RESET HOLD TIME then resets AUTO RESET HOLD TIME TIP To simplify operation DISABLE all modes of measurement that are not required See SETTINGS MODES ENABLE DISABLE menu TIP The peak reading can be set up to automatically reset by changing PEAK MEMORY RESET from MANUAL to AUTO See SETTINGS THRESHOLDS TIP For slower operation of any AUTO RESET mode change AUTO RESET HOLD TIME to 4 SECOND See SETTINGS THRESHOLDS menu TIP In CLIC
22. lays the measurement screen TD XXX CAPACITY XXXXX Nm TRANSDUCER SERIAL LINEARISED X NOTE If the word LINEARISED and direction arrows appear on this screen then the TST is using TIP TIP TIP 10 a second order polynomial to linearise the transducer If Menu 2 is shown then either a A SMART transducer is not connected b The transducer is NON SMART For NON SMART transducers the transducer details can be saved in the TST for future use Transducer details can be edited deleted or printed The last transducer used will always be retained for quick selection Follow measure flow diagram in SET UP section amp refer to TRANSDUCER INTERFACE section For entry of transducer data see the USER UNITS and USING THE KEY PAD sections on page 11 c The Transducer Selection switch is in the wrong position The TRACK screen is now displayed Exercise the transducer in required direction of use Press ZERO to zero displayed reading The measurement display may not zero if outside 3 of transducer capacity This may be due to transducer overstrain Return defective transducer to Norbar Select measurement mode required If any measurement mode does not memorise the measurement value ensure that the TRIGGER FROM setting is correct See SETTING SETUP THESHOLDS menu TRIGGER FROM can be used to overcome erratic results being obtained Press to exit any measurement
23. or One thousandth of an amp Rate of charge discharge of a battery One thousandth of a second 0 001 second One thousandth of a volt 0 001 volt Ratio of millivolt output to voltage input Nickel metal Hydride Standard mV V transducer NON INTELLIGENT Personal Computer Printed Circuit Board The length of time that the TST has not been used before the instrument goes into power down mode Print can be switched off to stop all serial port output The number of torque pulses that have been applied to the TST in IMPULSE TOOL or CLUTCH TOOL mode Serial Memory Automatic Recognition Transducer INTELLIGENT A transducer that holds its own calibration data INTELLIGENT Square Value at which the memory modes operate Used to overcome erratic applications of torque causing false results Torque Screwdriver Tester Measurement units that can be specified by the user Voltage direct current Value of torque that has to be achieved for the TST not to display zero 27 NOTES 28 PAA NORBAR TORQUE TOOLS LTD Beaumont Road Banbury Oxfordshire OX16 1XJ UNITED KINGDOM Tel 44 0 1295 270333 Email enquiry norbar com 2 NORBAR TORQUE TOOLS PTY LTD 45 47 Raglan Avenue Edwardstown SA 5039 AUSTRALIA Tel 61 0 8 8292 9777 Email enquiry norbar com au NORBAR TORQUE TOOLS INC 36400 Biltmore Place Willoughby Ohio 44094 USA Tel 1 866 667 2279 Email inquiry norbar us N
24. ot incinerate mutilate or short circuit 23 To replace battery s 1 Turn TST off Remove 4 front screws with 2 5mm HEX key Lift the top of the panel to show PCB Replace coin cell marked BATT1 PCB and or replace battery pack marked on Fit panel without trapping any internal wires and refit 4 front screws Oe O I CONNA connection for battery pack the red wire should be closest to the edge of the PCB BATT1 FIGURE 2 TST PCB inside TST Repair Repair should be carried out at Norbar or by a Norbar approved agent where all the facilities to ensure the instrument is functioning at maximum accuracy are available NOTE Only remove front panel for battery replacement there are no other parts for user repair inside Cleaning Do not use abrasives or solvent based cleaners Disposal Recycling Considerations Component Material TST case Polyurethane TST instrument base Aluminium Transducer Shaft Aluminium TST2 Stainless steel TST 10 4 TST 25 TST transducer base plate Aluminium Dispose of used battery in a safe way PACK Do not incinerate mutilate or short circuit For up to date disposal information see our web site www norbar com 24 SPECIFICATIONS Input voltage Equivalent torque Calibration uncertainty 0 5 mV 5 of full scale 0 1 of reading 0 13 1 0 mV 10 of full scale 0 05 of reading 0 08 2 0 to 18 9 mV 20 to 120
25. rial port set to the factory defaults Reading 1068 4 Ibf ft clockwise 1101618 DP 4 JSP I b f DPj f t CR 22 Connector Type 9 way male D type connector Connecting Lead A 9 way female to 9 way female null modem connecting lead is included with the TST for connection to a PC with a 9 way male connector TIP If PC to be used has a 25 way D connector use the Serial Data Lead Kit part no 60248 MAINTENANCE TST Calibration Your TST has been supplied with a certificate of calibration To maintain the specified accuracy it is recommended that the TST is recalibrated at least once per year Re calibration should be carried out at Norbar or by a Norbar approved agent to ensure the instrument is functioning at maximum accuracy IMPORTANT DO NOT REMOVE FRONT PANEL OR CASE THERE ARE NO CALIBRATION SETTINGS INSIDE Transducer Calibration To maintain the specified accuracy it is recommended that transducers are recalibrated at least once per year Re calibration should be carried out at Norbar or by a Norbar approved agent Battery Replacement There are 2 batteries in the TST Description Battery Markings Part Number Replacement Coin cell 3V Time amp Date Time amp Date fail CR2032 39202 Battery pack 6V NiMH Univercell NiMH VotagetVCapsdy 18A Powers TST TST has short battery life 38876 38876 N AB2539ES 13 32 Aug 13 Charge at 160mA T6Hrs WARNING Do n
26. screen and go to SET UP User Units This feature allows the USER to specify custom measurement units that are displayed after the measurement value and printed on the serial port Any mV V transducer conforming to the specifications in the TRANSDUCER INTERFACE section can be used Typical examples could be load or pressure transducers 1 When 2 MEASURE is displayed press TO CONFIRM 2 Select 13 ADD TRANSDUCER and press TO CONFIRM 3 Enter SERIAL and press l Enter PART NUMBER if required and press 4 The user can choose the UNITS OF CALIBRATION Press e whilst the display is showing N m 6 underscores will be displayed Now input the required UNITS OF CALIBRATION for example KN Press when input has finished 5 Enter RATED CAPACITY press TO CONFIRM button will have no effect when in measure TIP Only limits set up in the same USER units are available for selection when in measure Using the Key Pad Press and hold the required key until the desired character is displayed then release 2 i 4 5 6 Character LA d D g G j J mM p P S S v V X X b B E h n q CT w W y Y is l L O r R u U 2 2 The keys 0 9 are shortcuts for menu selection Entry of i _ Entry of full stop or decimal point a Navigate menu options and choices
27. splay CONNECT TRANSDUCER Press P to obtain SET UP menu 17 SET UP SOFTWARE 37712 XXX 1 LIMITS 2 SETTINGS 3 RETURN TO MEASURE TO CONFIRM NOTE The set up is password protected the default password is 000000 TIP If password is lost contact Norbar quoting the coded number in brackets on the password menu TIP Whenin a set up screen after entering one option press the down arrow to enter the next When all entry s have been made press 1 Limits The user can set up to 12 target values that each have two settable LIMITS To set the limits the following are needed Parameter Comment Target Number oelect 1 to 12 Units for limits Select torque units or specify USER units Target value Torque value required Upper limit The allowed above target Lower limit The 96 allowed below target Operate OFF or Clockwise or Anticlockwise or Both directions Confirm limits Limit values shown in of the target value Select next target to set up Press Bi when finished For more information see flow diagram on page 7 2 Settings LANGUAGE PASSWORD DATE amp TIME MODE FREQUENCY SERIAL PORT THRESHOLDS THRESHOLDS THRESHOLDS THRESHOLDS UNITS MODES POWER DOWN TIME ENGLISH default FRANCAIS DEUTSCH ITALIANO ESPANOL DANSK NEDERLANDS SUOMI NORSK SVENSKA PORTUGUES Any 6 numeric characters default 000000 set date DD MM YY or MM DD YY 10
28. w details of transducer in use TIP If any of the transducer s parameters are changed i e re calibration of mV V value the transducer s stored parameters must be edited prior to use NON SMART only Norbar transducers with the following suffix are all suitable for use with the TST Sufi Description Oe XXXXX IND SMART transducer calibrated in mV V XXXXX INDA SMART transducer with integral angle encoder calibrated in mV V XXXXX LOG SMART transducer calibrated with a TST in units of calibration mVN figure is also supplied SMART transducer with integral angle encoder calibrated with a TST in units of XXXXX LOGA calibration mV V figure is also supplied NOTE Transducers supplied for use with the Pro Log are compatible with the TST The TST will not display angle when interfaced to a INDA or LOGA transducer ETS Transducers supplied with an amplifier module will need to be modified for use with the TST Transducer Leads Available Part Number 60216 200 TST to 10 way lead for Norbar Rotary Transducers 60217 200 TST to 6 way lead for Norbar Static amp Annular Transducers 60223 200 TST to no connector for non Norbar transducers NOTE The suffix after the part number indicates the length of the lead in cm thus 200 2 metres If Transducer leads are required of a non standard length the new suffix must be added to the part number when ordering to the nearest metre
29. z 2500 Hz Wrong value entered 322 POWER DOWN TIME 0 99 MINUTES Wrong value entered Transducer s stored data is 324 SMART TRANSDUCER NOT INITIALISED plank Problems Likely Solutions Check ON OFF switch is ON Charge battery for at least 1 minute Check display backlight is ON when charging Battery will not charge Check a c power adaptor is ON green LED on power adaptor will glow Check electrical power supply and fuse in plug if fitted The coin cell battery has failed See MAINTENANCE section or return to Norbar No TST display Displays Menu 82 CLOCK NOT INITALISED For more complex faults please contact Norbar distributor manufacturer 26 GLOSSARY OF TERMS Word or Term meaning a c Auto Reset Hold Time d c ETS First Peak Sensitivity Frequency Response Hz LED Lemo mA milli amp mAh milli ampere hour mS Millisecond mV Millivolt mVA Millivolt per volt NiMH NON SMART PC PCB Power Down Time N Print X Print Pulse Count SMART SMART Transducer Sq Trigger From TST USER V d c Zero Suppression Alternating current The length of time a reading is displayed until automatically reset Direct current Electronic Transducer System The amount by which the reading must fall from a peak for the display to be held Frequency value below which signals are passed Hertz unit of frequency Light Emitting Diode Reference for manufacturers of connect
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