User Manual for Models: |Air Operated Doorway Foam Unit|
Contents
1. USER MANUAL MODEL DSS Page 4 of 6 01082014 USER MANUAL AIR OPERATED DOORWAY FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Parts List ITEM NUMBER DESCRIPTION 20756103B Polypro G57 Air Port x HB Straight w Viton o ring ABR25 METAL AIR BOWL for R25 ABTN12 ADJUSTABLE BALL TYPE NOZZLE 1 2in NPT ABTNTB12 1 2in THREADED BALL FOR ABTN12 ACV1 MAC VALVE 1 4in 110VAC AFR25 AIR FILTER for R25 AG100 1 5in DRY MODEL 20 DUAL SCALE GAUGE B10321 25 10 32 X 1 1 4 PHIL TRUSS MACH 18 8 B103225 10 32 X 1 4in PHIL MACH SCREW 18 8 BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL CC3224 LTC BLACK 1 2 NPT CC8463 1 2in NPT BLACK LOCKNUT CV12F7 AP 1 2 CHECK VALVE 7 POUND SPRING ACID PROOF BLK WHT CHK 685 8F8F E 7 H O RNG CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING EC14 2 OETIKER CLAMP 13 8 FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 H12CP 1 2IN OD POLYETHYLENE TUBING NATURAL HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB HBF3812 HOSE BARB 3 8 X FEMALE PIPE THREAD 1 2 IN HHSB11412 HEX HEAD STAINLESS BUSHING 1 1 4IN BY 12IN NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB P56 5700 SANTO PUMP P52. 138 LATCH LATCH FOR PB16138 PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 1 8 x 4 3 4 x 1 2inches PBFI PP MOUNTING FEET FOR POLYBOX PB16138 POLYPROPYLENE PHC14 BLACK POLY HOSE CLAMP USER MANUAL MODEL DS5 Page 5 of 6 01082014 USER MANUAL AIR OPERATED DOORWAY FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions 1 Read all instructions before installing the foam unit 2 Remove all parts from the shipping box 3 Select the desired area to mount the control box The control box should be mounted on a vertical wall 4 Mount the control box using four of the screws and anchors provided Note When drilling holes for the plastic anchors provided with the screws use a 5 16 inch drill bit 5 Mount the spray tip assembly GK7T in the desired location using the two S S brackets 6 After the control box and nozzle assembly are mounted run inch tubing from the solution discharge to the elbow fitting of the nozzle assembly GK7T It is important the solution line is plugged into the elbow fitting of the nozzle assembly GK7T or the foam quality will be reduced Run the inch tubing from the air output of the control box to the nozzle assembly GK7T 7 Attach a compressed air line from your air compressor to the air inlet valve Note The air compressor needs to be able to maintain at least 4 cfm 60 psi 8 Set the timer See tim
3. 6 BRKT PUMP BRACKET STAINLESS STEEL P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 HINGED LOCKABLE LID QF1212 MALE CON 1 2in TUBE X 1 2in MPT POLYPROPYLENE QFT12 UNION TEE 1 2in TUBE POLYPROPYLENE R25 AIR REGULATOR INCLUDES AIR FILTER AND BOWL 1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 SHW3 3in LONG COATED WEIGHT SN1212 1 2in HEX STAINLESS STEEL NIPPLE SN1414 STAINLESS 1 4 MPT X 1 4 MPT NIPPLE SSC38 WORM GEAR CLAMP S S 25 63 SSE12 STREET ELBOW 1 2in 316 S S SSE34 S S STREET ELBOW 3 4in SSFT Stainless Steel Foam Tube 1 1 2in SSFTB STAINLESS STEEL FOAM TUBE BRACKET SSFT THREAD THREADS BEING MACHINED ONTO SSFT SS MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 SERIES S S SST12 1 2in FPT 304 S S TEE ST80200 VEEJET NOZZLE BRASS 80200 STR14 40 MESH SUCTION LINE STRAINER 1 4 MNPT TR120DS A REPEAT CYCLE TIMER ADJUSTABLE DIGI SET 120 VAC TS2 TOGGLE SWITCH SPST TS2PLATE ON OFF SWITCH PLATE TSBT12 TOGGLE SWITCH BOOT WCB14F 14 16 1 4 FEM INSULATED CONNECTOR WMS14 14 X 11 4 HEX W H SMS SLOTT S S WMS14A 5 16 X 11 2 STRAIGHT PLASTIC ANCHOR WRIA 18 3 SJOOW 90 BLACK N A W 5 15P amp 7in ROJ PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK 61 125 INCHES PB16
4. READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT User Manual for Models DS5 Air Operated Doorway Foam Unit READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT USER MANUAL AIR OPERATED DOORWAY FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Specifications TuDIn8 ua a 50 feet polyethylene 1 2 inch O D Foam output 25 gallons minute 94 liters minute Foam Pattern 5 foot wide X 12 foot in length one nozzle assembly Requirements Compressed air 40 to 80 PSI 3 to 5 bar with 3 5 to 8 CFM 99 15 to 226 62 l min Chemical requirements follow all instructions from chemical manufacturer Electrical requirement 115VAC 60HZ GFI Protected Circuit WARNING Avoid Personal Injury 1 Always wear protective clothing gloves and eye wear while servicing the foam unit Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for further first aid measures 3 Follow safety instructions of chemical manufacturer MSDS USER MANUAL MODEL DSS Page 2 of 6 Air Operated Double Diaphragm Pump Options P56 Flojet polypropylene body with Santoprene diaphragm P56V 2 Flojet polypropylene body with Viton diaphragm P56K Flojet polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene and peracetic acid may only be used wit
5. er adjustment instructions 9 Make sure the toggle switch is in the off position and plug the unit into a GFCI protected 110 VAC outlet Operation Instructions 1 To activate the unit turn the toggle switch to the on position 2 If necessary adjust the wet foam dry foam valve to desired wetness or dryness of foam following the steps below a Close valve completely in clockwise direction b Open valve in clockwise direction 2 3 turns c With the unit running continue to open the valve in turn increments allowing 10 seconds between adjustments until desired foam consistency is achieved Note If the valve is opened too far it can cause the pump to stall If this occurs repeat steps a b and c 3 When running multiple tip assemblies off one control box it is recommended to change spray nozzle based on chart specification below Number of Tip Recommended Spray Nozzle Assembly Air operation range 40 to 80 PSI 3 to 5 bar with 3 5 to 8 CFM 99 15 to 226 62 l min USER MANUAL MODEL DSS Page 6 of 6 Troubleshooting Instructions This unit has electronic devises disconnect power before servicing 1 Check for proper air pressure 60 psi or more into unit 60 psi on AG100 2 Check ABR25 for debris such as water oil or rust particles clean by unthreading the ABR25 from the R25 3 If NV14Y valve is open too far the pump will cycle improperly due to lack of air pressure if this occu
6. h Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons CAUTION Avoid Equipment Damage 1 Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install air dryer before unit 2 Do not use air lubricator before the unit 3 Do not exceed a fluid temperature of 110 F 43 C 01082014 USER MANUAL AIR OPERATED DOORWAY FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Inside View Control Box PBFT PP P56 BRKT TR120DS A HBSSEL1438 P56 P56K P56V R25 NV14Y SN1414 TS2 TSPLATE TSBT12 AG100 SN1414 ACV1 SN1414 BVB14 20756103B HB14P HB5638 CV38 AFR25 ABR25 HBSSEL1814 HBF3812 SHW3 F1212 Q HB1438 STR14 USER MANUAL MODEL DSS Page 3 of 6 01082014 USER MANUAL AIR OPERATED DOORWAY FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT NOZZLE ASSEMBLY QF1212 CV12F7 AP SN1212 SSE12 QF1212 SST12 SN1212 HHSB11412 SSFT HHSB11412 SSE12 ST80200 ST80100 or ST8060 1 2 Spray tip size varies based on number of nozzle assemblies used see specifcations chart for more information NOZZLE ASSEMBLY DETAIL This unit includes an adjustable ball type nozzle that may be installed to hold the spray tip as shown ABTN12 ABTNTB12
7. rs reset valve as described in operation instruction 4 Make sure proper foaming chemical and concentration is being used 5 If air passes through the P56 without cycling replace pump 6 If foam solution backs up into ABR25 the CV38 needs to be replaced 7 f foam comes out wet no matter where the NV14Y valve is positioned the CV38 may need to be replaced TIMER ADJUSTMENT INSTRUCTIONS 1 The TR120DS A is an adjustable repeat cycle timer with the ON time operating first ON and OFF times can range from 1 second to 511 minutes 2 Starting with the ON time move the top dip switch to the left for SEC seconds or to the right for MIN minutes to set the desired time interval 3 The next 9 dip switches will be used to control the total active time To the left is inactive and to the right is active Combine the numbers next to the active dip switches to achive the desired time 4 Repeat the above steps for the OFF time setting NJJH9 V SG0 L 31 Nd LI NWVOA O gt O O U c m SINIL 440 AWIL WLOL YOS SAHOLIMS 3NISINOO JO LNdLNO OUT TO 120 VAC SOLENOIDS INPUT 01082014
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