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2. pir es pepe pn Lo 3 ay mel 2 mri 5 are dl LET IE Er EE f ripa FT er inim ir irum sere bim imu m LSU eu ru AE EV d LL s FEM i Mame m aE ps s aa A xmi Ex AIT Wc JUS eae S Ra a e i r 7 m SETTE errian 5 ET ME I UUGTEU ERU ULTRAFLEX GUARANTEE CONDITIONS AND EXCLUSIONS Ultraflex products are guaranteed against defects in material or workmanship for a period of two years following the date of manufacture If the Ultraflex products are installed and used on commercial boats the guarantee is limited to one year following the date of manufacture Defective products should be returned freight prepaid to the Ultraflex facility and must be accompanied by an Ultraflex issued Return Goods Authorization number Upon receipt the product will be examined to determine the cause of defect If the product is determined to have a defect in workmanship or material it will be repaired or replaced at the Ultraflex discretion This guarantee does not cover labor This guarantee does not cover products that have been misinstalled or misapplied Furthermore it does not cover claims for direct or indirect damage We decline liability and exclude guarantee if products are imprope
3. Power supply cable optional for second battery Chart C 1 Mechanical throttle Dual control with trim or no trim 42012V 420117 1 Control Unit 42017F 1 Mechanical actuator 42027 4 CAN cable Chart C 5 Power supply cable general Chart C 1 Two Network terminators 42028L 1 Engines Power Unit 42026G 1 Power extension cable Chart C 4 X Power supply cable optional for second battery Chart C 1 x For each additional station add Single Engine Single lever control station with trim or no trim 42010R 42009G 1 69 CAN cable Chart C 1 Two Engines Dual lever control station with trim or no trim 42012V 42011T 1 CAN cable Chart C 1 Q EE 3 Power ELECTRONIC CONTROL SYSTEM Power C is a distributed intelligence system featuring 1 microprocessor in each control head for each lever and 2 micro processors in each actuator to operate the clutch and the throttle of the engine The digital data transmission between the control head and the actuator microprocessors utilizes a CAN Bus 4 conductor shielded cable that reduces any possible interference and guarantees the maximum reliability The system is designed for single or twin engine vessels up to 35 m 115 ft utilizing one actuator for each engine and one single lever control for each control station The pre assembled electric cables Plug n Play connectors guarantee fast and easy installation avoiding connection mis
4. RI ai 9 7 ____ CYLINDER DUAL STEERING STATION INSTALLATION DIAGRAM MAIN STEERING STATION COMPENSATION TUBE C ADDITIONAL ae STEERING STATION RES HELM WITH NON TX fe VENTED FILLER PLUG imer silver plug B F3 WARNING In order to avoid oil leakage the non vented filler plug silver plug must be correctly mounted BALLJOINT 39502 V 40802 R 70701 D 39471L A 3 8 T fitting B non vented filler plug C TU95 3 8 nylon tube 1m D SF38 3 8 straight fitting Wo ilem F VENTED FILLER PLUG black plug uu ss ire i T rie TT STRAIGHT FITTING FOR COMPENSATION LINE D HIGH RESISTENCE FLEXIBLE HOSES P et F WARNING With inboard cylinders and copper tube 9 5 mm 3 8 an additional flexible hose kit needs to be connected to the cylinder s T CONNECTION A d L al _ CYLINDER Kit 95 2S 39518 L includes 2xA B 2xD Kit OB 2S 39539 V includes 2xA B 8mxC 2xD am SUGGESTION AND WARNINGS WHEN SELECTING A HYDRAULIC STEERING SYSTEM OUTBOARD CYLINDERS Maximum power rating applicable Double engine single cylinder Double engine double cylinder Single engine Cylinder single cylinder NON counter counter NON coun
5. UFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards NISIDA B B Black grip Black spokes E Standard 3 4 350 mm 13 8 taper E Meet with the EN 28848 and ABYC P22 standards m X63 40119 D hub with button to be ordered separately POLYURETHANE GRIP NISIDA B B 61812M NISIDA B S 61813 P PALMARIA B B 63727H LAVEZZI B S 65295R PALMARIA B B Black grip Black spokes 0 350 mm 13 8 POLYURETHANE GRIP WITH INSERTS SANTORINI B S 65995 W SPARGI S S 61984 U SPARGI S S Silver inserts Silver spokes 0 350 mm 13 8 NISIDA B S Black grip Silver spokes Q 350 mm 13 8 SANTORINI B S Silver inserts Silver spokes 0 350 mm 13 8 LAVEZZI B S Black grip Silver spokes 0 360 mm 14 1 POLYURETHANE STEERING WHEELS UFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards E Standard 3 4 taper m Meet with the EN 28848 and ABYC P22 standards X63 40119 D hub with button to be ordered separately POLYURETHANE GRIP PONZA 5 5 61816 W TAVOLARA B S 65277 N TAVOLARA C S 65797 5 POLYURETHANE GRIP WITH INSERTS LINOSA 5 5 64295K LINOSA S P 65274
6. lin i Pur t ne A HYCO OBF 1 ila ETE LL NAUTECH 1 NAUTECH 3 HIGH PERFORMANCE STEERING SYSTEMS UP28 F SVS UP33 F SVS UP39 F SVS FRONT MOUNT HELM PUMPS SilverSteer SVS helms have been specifically designed for high torque applications such as bass boats flats boats and boats with shallow dead rise and high horsepower Featuring a 1500 psi pressure valve and a patented check valve that enhances responsiveness the SilverSteer helms will deliver very precise steering at all torque loads The SVS helms are always to be installed in conjunction with the UC128 SVS cylinders and the Kit OB SVS hoses which are also specifically designed for high torque applications The front mount version is a direct drop in replacement for competing helms Both the front mount and tilt helms feature stainless steel shafts and 90 adjustable nickel plated brass fittings FEATURES Available in three different E Easily accessible lock valve and shaft seal displacement sizes for replacement E Compact design E Cast iron rotor for greater durability and Ball bearing piston race longer life Built in lock valve for positive rudder lock Complete with 90 adjustable fittings for E Integral relief valve for over pressure 3 8 tube protection 105 bar 1500 psi 3 4 tapered stainless steel shaft UP28 F SVS 42476R Frontmount 28 1 7 cu in 5 105 bar 150
7. 1 No 1 double spiralled hose to connect to cylinder 15 m 49 extension KBD2 No 1 kit for double cylinder systems filling and purge E KH94 Connection kit for UC94 OBF cylinders with old bleeders not fast connect KH128 Connection kit for cylinders except UC94 with old bleeders not fast connect MODEL P No BB 41666 R KBE1 41682 N KBD2 41703 U KH94 41899 R KH128 41900 W BubbleBuster DESCRIPTION BubbleBuster complete set Extension kit Double cylinder purging kit Connection kit for UC94 OBF cylinder with old fittings Connection kit for cylinders with old fittings except UC94 un Lid lt gt O Lid un w STEERING WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards E Thermoplastic antishock material E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards HARD TOUCH GRIP V32 35458 X Black V32W 35509 R White V32G 39282 H Grey V33 358191 Black V33W 35817 H White V33G 37495 Grey V32 0 335 mm 13 8 V32G 0 335 mm 13 8 V33W 0 342 mm 13 8 V32W 0 335 mm 13 8 V33 0 342 mm 13 8 V33 STEERING WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about
8. V52G 0 320 mm 12 6 V57W Q 350 mm 13 8 V65 0 370 mm 14 5 V52W 0 320 mm 12 6 V57B 350 mm 13 8 V57G Q 350 mm 13 8 NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards EXCLUSIVE POLYURETHANE FIRM GRIP V7OB 39442 D black V70W 39929 white V70G 39441 B grey POLYURETHANE GRIP V58G 38650 F grey V53B 40634 W black V53G 40635 Y grey V70B 0 350 mm 13 8 V53B 0 450 mm 17 7 V70W 0 350 mm 13 8 V53G 0 450 mm 17 7 NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 ABYC P22 safety V84 0 500 mm standards E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards POLISHED TEAK GRIP V84 42415 U v85 42416 W V86 42417 Y MAHOGANY GRIP ls V30 42418 V86 0 700 V30 0 500 mm MOD _ V84 69 27 69 27 V86 69 2 7 V30 99 3 9 NON MAGNETIC STAINLESS STEEL WHEELS UL
9. In dual station applications the L23 31649 selector unit has to be used page 110 Exceeds EN ISO 11547 standards when X12 safety switch is installed Use with all Ultraflex control cables except C4 discontinued C14 and MACH 14 cables require no kit For C2 C8 and MACHZero cables the connection kit K67 40705 T is included C5 C16 and 5 cables require K63 kit 40757 C22 cable requires K64 kit 40758 R C36 MACH36 cables require m K65 kit 40759 T MODELS CHROME PLATED B322 40669 5 Throttle and shift fias B322T 40670 A Throttle only ED 3225 40673 G Shift only pum BLACK FINISH B324 40674 Throttle and shift B324T 40675 1 Throttle only 3245 40676 Shift only 193 7 6 EA _100 3 9 148 5 8 173 6 8 _ ____161 6 3 B322 B324 TWO LEVER TOP MOUNT CONTROLS Two lever single action control each lever operates separately either the throttle or the shift Suitable for use with outboard inboard or I O power plants FEATURES All the four versions are provided with the shift lever detents and with a brake tension release system adjustable from the outside of the throttle lever Neutral safety switch X12 34543 Q optional prevents in gear starting Exceeds EN ISO 11547 standard
10. T96 AND T98NR RACK AND PINION TILT STEERING SYSTEMS A COMPLETE STEERING SYSTEM CONSISTS OF Preassembled helm with steering cable TM86 Helm assembly G96 39650 L standard 98 39649 C non reversible Tilt mechanism X52 39250 0 NOTE X52 tilt mechanism fits Ultraflex tilt mount rotary and rack and pinion steering helms as well as Ultraflex tilt mount hydraulic pumps except SilverSteer and MasterDrive steering systems Optional steering wheel see index Engine connection kits see index FEATURES AND TECHNICAL SPECIFICATIONS E Easy and safe steering the patented non reverible G98NR helm eliminates the continuous load on the operator caused by the propeller torque Fast simple installation Tilt range of 48 and five locking positions Tilt device eliminates underdash movement Standard 3 4 tapered shaft stainless steel stainless steel cable output ends T96 and T98NRe Made exclusively in corrosion resistant materials Lock to lock steering wheel turns 3 5 Stroke 210 mm 8 2 Maximum allowable steering wheel diameter 420 mm 16 5 Minimum steering cable bend radius 200 mm 7 9 T96 and T98NRe steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat Exceeds EN 28848 safety standards Exceeds P17 safety standards I B T96 T98NR X52 pm 1 ACCESSORIES
11. When ordering specify the cable length in feet rounding the dimension off to the next whole value If any kit is required to complete the cable connection consult the appropriate section in this catalogue Page 128 SELECTION OF ENGINE CONTROL CABLES ENGINE Mercury and Gen II Controls Mercury Mariner over 50 hp 37kW Mariner up to 50 hp 37kW Force Selva Yamaha Suzuki Tohatsu Honda Nissan Johnson Evinrude BRP OUTBOARD JET Weber Mercruiser and Gen II Controls Mercruiser BRP STERNDRIVE Volvo Penta Yanmar Volkswagen INBOARD OUTBOARD 3 90 INBOARD STERNDRIVE 1 ULTRAFLEX ENGINE CONTROL CABLES C36 MACH36 C5 MACH5 C16 C2 C8 MACHZero after 1979 14 14 C40 C41 C36 MACH36 C5 MACH5 after 1979 14 14 C2 C8 MACHZero C22 C2 C8 MACHZero C22 MACH SERIES HIGH EFFICIENCY AND FLEXIBILTY ENGINE CONTROL CABLES For the ultimate in efficiency and response the Mach Series cables deliver unmatched results They have been specifically designed to make even the most complex of cable installations result in smooth easy and precise shift and throttle movement HIGH PERFOMANCE 0 The PATENTED high performance MACH Cables are the result of our decades of experience in producing high quality long lasting flexible cables The innov
12. mm m MAX DASH DEPTH 25 4 mm 1 T86 AND T88NR RACK AND PINION STEERING SYSTEMS A COMPLETE STEERING SYSTEM CONSISTS OF E Preassembled helm with steering cable TM86 Helm assembly G86 39418 G standard G88NR 39419 J non reversible Mounting bezel DW X34 36654 B black 90 mounting X34W 40654 white 90 mounting X35 36655 C black 20 mounting Optional steering wheel see index Engine connection kits see index C FEATURES AND TECHNICAL SPECIFICATIONS W Easy and safe steering patented non reversible G88NR helm eliminates the continuous load on the operator caused by the propeller torque stainless steel cable output ends Made exclusively in corrosion resistant materials Optional 90 or 20 installation Standard 3 4 tapered shaft Lock to lock steering wheel turns 3 5 Stroke 210 mm 8 2 Maximum allowable steering wheel diameter 420 mm 16 5 Minimum steering cable bend radius 200 mm 7 9 T86 and T88 NR steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat G86 and G88NR Exceeds EN 28848 safety standards Exceeds ABYC P17 safety standards TISI 2 5 5 0771 Un e LL Un E un 9 2 Tr Hc LLI un l lt lt ct zum U LL wi 5 1 7270 ASOREI LL WETA T86 and T88NR
13. 4 9 ft 41800 S KIT OB SVS 20 2 00 m 6 6 ft 41339 7 KIT OB SVS 25 2 50 m 8 2 ft 42106 E KIT OB SVS 30 3 00 m 9 8 ft 41286 E KIT OB SVS 35 3 50 m 11 5 ft 41287 G KIT OB SVS 40 4 00 m 13 1 ft 41288 J KIT OB SVS 45 4 50 m 14 8 ft 41289 L KIT OB SVS 50 5 00 m 16 4 ft 41290 V KIT OB SVS 55 5 50 m 18 0 ft 41291 X KIT OB SVS 60 6 00 m 19 7 ft 41292 Z KIT OBMD LENGTH PART No KIT OBMD 10 1 00 m 3 3 ft 42107 G KIT OBMD 15 1 50 m 4 9 ft 42108 J KIT OBMD 20 2 00 m 6 6 ft 42109 L KIT OBMD 25 2 50 m 8 2 ft 42110 V KIT OBMD 30 3 00 m 9 8 ft 42111 X KIT OBMD 35 3 50 m 11 5 ft 42112Z KIT OBMD 40 4 00 m 13 1 ft 42113 B KIT OBMD 45 4 50 m 14 8 ft 42114 D OBMD 50 5 00 16 4 ft 42115 N KIT OBMD 55 5 50 m 18 0 ft 42116 H NS KIT OBMD 60 6 00 m 19 7 ft 42117K KIT OB 2C SVS LENGTH PART No t KIT OB 2C SVS 07 0 7 m 2 30 ft 41705 Y M KIT OB 2C SVS 09 0 9 m 2 95 ft 41706 A i KIT OB 2C SVS 12 1 20 m 3 95 ft 41707 C MASIEHZEHAEE POWER ASSISTED OUTBOARD STEERING SYSTEM ORDER GUIDE APPLICATION Single engine single cylinder Attention MasterDrive system is intended Dual for use with pis SilverSteer 3119 UC128 SVS cylinder cylinders only Dual engine dual cylinder NOTE COMPONENTS KIT MD32 F packaged MasterDrive kit includes 32cc front mount helm UC128 1 SVS SilverSteer cylinder or UC128 2 SVS KIT OB SVS hydraulic hose kit KI
14. FRONT MOUNT HELM PUMPS FEATURES Available in five different 40 displacement sizes E UP25F and UP33 F models are also available without built in lock valve UP25NV F and UP33NV F models Compact design Ball bearing piston race Built in lock valve for positive rudder lock except UP25 NV F and UP33NV F Integral relief valve for over pressure protection 3 4 tapered stainless steel shaft Easily accessible lock valve and shaft seal for replacement E Cast iron rotor for greater durability and longer life Includes 90 adjustable fittings for 3 8 tube E UP45 F pump is ideal for double cylinder applications E X64 40198 C square flange or X57 39464 P round flange permit to install the pumps in an intermediate dashboard position UP25 F 28 F 33 F 39 F 45 F X64 UP25 F 28 F 33 F 39 F 45 F X57 DISPLACEMENT No OF RELIEF VALVE MAXIMUM REVOLUTION PISTONS SETTING WHEEL DIA WEIGHT UP25F 42462 0 Front mount 25 cc 1 5 cu in 5 70 Bar 1000 PSI 710 mm 28 5 11 165 UP25NVF 42473 Front mount 25 cc 1 5 cu in 5 70 Bar 1000 PSI 710 mm 28 5 11 165 28 42459 Front mount 28 cc 1 7 cu in 5 70 Bar 1000 PSI 710 mm 28 5kg 11 165 UP33F 42456 Front mount 33 cc 2 0 cu in 7 70 Bar 1000 PSI 710 mm 28 5 11 165 UP33NVF 42472 G Front mount 33 cc 2 0 cu in 7 70 Bar 1000 PSI 710mm 28 5kg 11165 UP39F 42453 Front mount 3
15. SYSTEM 5 Components Helm pump Cylinder Oil Steering wheel Turn lock to lock 4 6 UP25 or 4 1 UP28 Max rudder torque 58 kgm 5043 Ibs in Model Qty For additional station add 1 UP25 UP28 helm pump UC116 I 1 1 KIT OB 2S fitting kit 1 KIT OB hose Kit SUE extra OL 150 OL 150 3 1 steering wheel Wheel selection 1 Turn lock to lock 6 UP28 or 5 1 UP33 Max rudder torque 87 kgm 7565 Ibs in Model Qty For additional station add ou du 1 UP28 UP33 helm pump UC168 I 1 1 KIT OB 2S fitting kit 1 KIT OB hose Kit Ed extra OL 150 OL 150 3 1 steering wheel Wheel selection 1 Turn lock to lock 6 5 UP33 or 5 5 UP39 Max rudder torque 111 kgm 9652 Ibs in Model Qty For additional station add Mis Qu UIS 1 UP33 or UP39 helm pump UC215 l 1 1 KIT OB 2S fitting kit 1 KIT OB hose Kit SEIS extra OL 150 OL 150 3 1 steering wheel Wheel selection 1 Turn lock to lock 7 5 UP39 or 6 5 UP45 Max rudder torque 146 5 kgm 12816 Ibs Model Qty For additional station add Dues CI UAE 1 UP39 or UP45 helm pump 9 293 1 1 25 fitting kit 1 KIT OB hose Kit SE extra OL 150 OL 150 3 1 steering wheel Wheel selection 1 Turn lock to lock 8 4 Max rudder torque 187 6 kgm 16347 Ibs Model Qty For additional station add UP45 I R 1 1 UP45 I helm pump UC378 1 1 KIT 120U 2S fitting kit extra OL 150 OL 150 3 1 steering wheel
16. 0 26 gallons bottle Hydraulic oil ISO VG 15 Viscosity 15 cst a 40 Viscosity index gt 150 Solidification point 30 Contamination according to NAS1638 lt 8 KIT F 39664 Y Remote fill adapter for rear mount and tilt mount pumps FITTINGS 61BCA 71004 K 3 8 9 5 mm nut and sleeve assembly brass 61CA 71013 L 3 8 9 5 mm nut and sleeve assembly nickel plated AF45 41284 A 45 adjustable fitting helm and tube Suitable for SilverSteer system only AF90 74144 U 90 adjustable fitting nickel plated brass for standard and SilverSteer pumps SF38 39471L 3 8 9 5 mm connector fitting helm and tube SF12 41306 H straight fitting helm and tube 12 mm EF38 39472 N 3 8 9 5 mm 90 fitting for standard helms part number 37939 U UP20 F 40153 D UP20 T 39618 R UP25 F 41273 V UP25NV F 39443 F UP28 F 39422 X UP33 F 41275 Z UP33NV F 39415 A UP39 F 41276 B UP45 F 40803 T UP25 T 39445 K UP28 T 39446 M UP33 T 39447 P UP39 T 41227 D UPA5 T 39970 F UP28 R 39969 X UP33 R 39444 H UP39 R 41278 F UP45R TF38 39502 V 3 8 9 5 mm union T for tube VF38 39503 X 3 8 9 5 mm bleed T for cylinder brass QCFN94 VFN38 39925 A 3 8 9 5 mm bleed T for cylinder nickel plated VFNO38 40868 Y 3 8 9 5 mm adjustable bleed T for cylinder nickel plated for all cylinders except UC94 OBF with serial number
17. 15 mm 0 59 68147 R 20mm 0 78 68148 T 25 mm 0 98 68149 V 30 mm 1 18 68150 D SELECTOR UNIT FOR DUAL STATION APPLICATIONS PE rs an 2 p K56 BULK PART No ROLLS 68180 N 68181 R 68182 T 68183 V 68184 X Selector unit for use with single lever controls in dual station applications It enables indipendent control over throttle and shift from either the main station or the flying bridge station NOTE before changing station throttle must be on idling position and shift in neutral L23 31649 B ROLL LENGTH metres 100 m 50m 50m 50m 50m ROLL WEIGHT Kg 8 0 6 3 8 9 10 1 13 5 YAMAHA ENGINE KITS K7 30320 V for 15 hp engines K8 30321 A for 25 hp engines K9B 33205 A for 5 hp engines K14B 32584 E for 10 15 hp engines K14F 38098 C for 10 15 hp engines i K36 35034 B for 8 hp engines S 2674 32654 X Yamaha Throttle Connector S 2675 32655 Y Yamaha Shift Connector 2 6 Minimun order quantity 10 pieces for part number pa am 4 v T P Neg lt 2674 9 2675 K9B K14F K36 CONTROL CABLE APPLICATION MATRIX SINGLE 3 B66 LEVER MODEL eel AS B301 B103 B104 XE ESE WS DN E CONTROLS B310CH B310BR B310B B79 B665 B666 C2 X X K59 X X X X C8 X X K59 X X X X C14 K71 X X X X C5 K72 K35 K60 K35 K35 Supplied C36 K73 K62 with the C16 K72 K35 K60 E K35 K35 C22 Wi 2 X X K59
18. 24 6 ft KIT OB 80 8 00 m 26 3 ft 40855 N KIT OB R5 80 8 00 m 26 3 ft KIT OB 85 8 50 m 27 8 ft 40856 R KIT OB R5 85 8 50 m 27 8 ft KIT OB 90 9 00 m 29 5 ft 40857 T KIT OB R5 90 9 00 m 29 5 ft KIT OB M HOSE KIT WITH PREASSEMBLED FITTINGS AT ONE END SINGLE STATION APPLICATION It consist of a pair of ligh pressure flexible hose with fittings featuring turning nuts preassembled at one end only It is supplied with 2 non assembled fittings and 2 reinforcing sleeves Not recommended for use with SilverSteer and MasterDrive helms 1500 psi Available on 6 m 1 8 and 9 m 2 77 standard lenghts that can be cut fit the desired application KIT OB M LENGTH P No KIT OB M 60 6 00 m 19 7 ft 41708 E KIT OB M 90 9 00 m 29 5 ft 41709 G KIT OB 2C DUAL CYLINDER DUAL ENGINE CONNECTION KIT Two high pressure flexible hoses with pre crimped fittings and bend restrictors Not recommended for use with SilverSteer Series cylinders Three lengths available 70 cm 90 cm 120 cm KIT OB 2C LENGTH P No KIT OB 2C 07 0 7 m 2 30 ft 41149 U KIT OB 2C 09 0 9 m 2 95 ft 40680 D KIT OB 2C 12 1 20 m 3 95 ft 40686 S KIT OB M P No 40835 G 40836 J 40837 L 40838 N 40839 R 40840 Z 40841 B 40842 D 40843 F 40844 H 40845 K 40846 M 40847 P PACKAGED OUTBOARD HYDRAULIC STEERING SYSTEMS HYCO OBF TURNS 4 7 For outboard engines up to 150 hp HYCO OBF package kit contains UP20 F Front mount he
19. 5 98 2 1110 mm 43 70 152mm 5 98 152 mm 5 98 For twin engine applications minimum engine center distance is 550 mm 21 6 LA1 LA2 LA3 link arm kits for UC128 OBF standard cylinder and LA1P LA2P link arm kits for UC128P OBF port cylinder can also be supplied separately for the first application only in case the UC128 OBF cylinder needs to be adapted to the already installed outboard engine see appli cation guide STANDARD LINK ARMS LA1 40045A 1 2 40046 C 40073 F for UC128 OBF 1 for UC128 OBF 2 for UC128 OBF 3 PORT LINK ARMS LA1P 40104P LA2P 40105 S for UC128P OBF 1 for UC128P OBF 2 WARNING LA1 LA2 and LA1P LA2P link arm kits are recommended for use on the first installation only and not as a retrofit Installation has to be made by qualified technicians only The tightening load to be applied to the screws of the link arm kit is recommended on the Installation Manual and the mounting instructions supplied with the products UC128 OBF CYLINDER APPLICATIONS WARNING These recommendations should be used as a general reference only Final selection should be made with the assis tance of a qualified in stallation technician For any further informa tion please contact our Technical Service ENGINE Mercury Mariner Evinrude Yamaha Honda Suzuki Tohatsu Selva Johnson NOTE Suzuki engines built from 1998 to 2008 installing UC
20. Dual engine Single cylinder tO nh max non counter rotating engine Up to 600 hp max counter rotating engine For a second station add WHEEL TURNS 4 3 UP28 3 6 UP33 4 3 UP28 3 6 UP33 COMPONENTS Cylinder Helm pump Hose Kit Oil Steering wheel Cylinder Helm pump Hose Kit Oil Tie bar Steering wheel UP28 or UP33 SVS MODEL QTY UC128 SVS UP28 or UP33 SVS OL 150 1 1 KIT OB SVS 1 2 Wheel selection 1 UC128 SVS KIT OB SVS OL 150 94 Wheel selection NO ME 1 UP28 SVS or UP33 SVS helm pump 1 KIT 25 fitting kit 1 KIT OB SVS 1 OL 150 1 steering wheel Up to 600 hp max non counter rotating engines Dual engine Dual cylinder Up to 700 hp max counter rotating engines For a second station add 6 1 UP39 Cylinder Cylinder Port Helm pump Hose Kit Oil Tie bar Steering wheel Connection Kit UC128 SVS UC128P SVS UP39 SVS KIT OB SVS OL 150 A90 Wheel selection KIT OB 2C SVS J ol 1 UP39 SVS helm pump 1 KIT 25 fitting kit 1 KIT OB SVS 2 T fittings 39502 V 1 OL 150 1 steering wheel L n mi i Ti manui m Dual engine dual cylinder application diagram ATTENTION The SilverSteer helm pumps are always to be installed in conjunction wit
21. M66 T7ANRFC TAHAT TTaHRPG T81FC T83NRFC TILT STEERING SYSTEMS Cu PI S 3 E i got FEATURING A 5 2 PLANETARY GEAR 15222 DESIGN A COMPLETE STEERING SYSTEM CONSISTS OF E Steering helm T81FC 38957 J single cable steering helm T83NRFC 38959 N non reversible single cable steering helm Tilt mechanism X52 39250 0 NOTE X52 tilt mechanism fits Ultraflex tilt mount rotary and rack and pinion steering helms as well as Ultraflex tilt mount hydraulic pumps except SilverSteer and MasterDrive steering systems Steering cable M66 Optional steering wheel see index Engine connection kits see index FEATURES AND TECHNICAL SPECIFICATIONS Tilt range of 48 and five locking positions Fast connect simple installation Tilt device eliminates underdash movement Standard 3 4 tapered shaft stainless steel stainless steel cable output ends Corrosion resistant materials Lock to lock steering wheel turns approx 3 8 Stroke 228 mm 9 Maximum allowable steering wheel diameter 406 mm 16 Minimum steering cable bend radius 200 mm 7 9 T81FC T83NRFC steering systems not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat For boats faster than 50 hydraulic steering systems are recommended Exceeds EN 28848 safety standards Exceeds ABYC P17 safety standards M66
22. Wheel selection 1 BULKHEAD HOSE KITS R5 R5SS BULKHEAD STRAIN RELIEF HOSE KIT R5 kit distributes strain from bends in hose It features a water tight gripper fitting and a bulkhead fitting flange for hose protection R5 39510 U R5SS 42419 C Bulkhead hose kit with stainless steel flange R5 DIMENSIONS 6 65 mm 2 6 D BO R7 3 4 BULKHEAD FITTING KIT 3 4 bulkhead fitting kit for single cylinder installation 2 assemblies as illustrated per kit R7 40819 J 21 mm 0 83 R7 KIT R7 DIMENSIONS AAAP P X SB H S X 94 R8 DUAL THRU HULL HOSE KIT Connection flange available in three different colours R8B Black 41299 P R8W White 41300 V R8CH Chrome 41301 X R8B TS R8W 89 R8CH R8 DIMENSIONS R9 BULKHEAD KIT FOR DUAL HOSE WITH PREASSEMBLED FITTINGS Connection flange available in three different colours R9B Black 41302 Z ROW White 41303 B R9CH Chrome 41304 D R9W A 106 R9CH R9 DIMENSIONS TUBING ACCESSORIES KIT OB 2S FITTINGS FOR A SECOND STEERING STATION OR AUTOPILOT INSTALLATION It includes all necessary fittings and 8 m 26 3 ft of 3 8 dia nylon tube for the compensating line KIT OB 2S 39539 V HOSES FITTINGS BEND RESTRICTORS FOR FLEXIBILITY OF THE INSTALLATIONS AND INTEGRATION WITH AUTOPILOT TU5 16 OB F5 16 40849 U KI
23. unless engine is idling Made of marine aluminum chrome plated or powder coat finish Push in button disengages shift for warm up Neutral safety switch X12 34543 Q optional prevents in gear starting Exceeds EN ISO 11547 standards when X12 safety switch is installed For use with all Ultraflex control cables except C4 discontinued C14 and 14 cables require no kit for C2 C8 and MACHZero cables the connection kit is K59 40144 C included C5 C16 and MACH5 cables require K60 Kit 40145 E C36 and MACH36 cables require K62 Kit 40157 J C22 cable requires K61 Kit 40146 G MODELS B301B 40142 Y Single lever control for one engine black dome chrome plated lever B302B 40143 A Twin lever control for two engines black dome chrome plated lever X75 40662 B Silver knob optional 2 X75 OPTIONAL B302B 2 X75 N OY x 1 e sr co co 00 00 LO LO 1 N o gt z u Ce 54 lt e e gt EJ LJ ml O 2 un SINGLE LEVER TOP MOUNT CONTROLS Single lever dual action control to operat
24. 39931 V V91 39932 X V92 39933 7 V93 40645 B KNOB93 40647 F V90 370 mm 14 5 V91 420 mm 16 5 V92 0 490 mm 19 3 KNOB93 Folding knob for V93 wheels ee V93 460 mm 18 1 SIESTA KEY 2 SPOKE NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 ABYC P22 safety standards m Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards STAINLESS STEEL GRIP SIESTAKEY B 68188 F SIESTAKEY W 68189 H SIESTAKEY BL 68190 5 SIESTAKEY G 68203 Y SIESTAKEY BL 0 368 mm 14 5 SIESTAKEY G 0 368 mm 14 5 VERO VOLANTE ITALIANO IS THE REGISTERED TRADEMARK WHICH DISTINGUISHES THE STEERING WHEELS FOR PLEASURE BOATS PRODUCED BY ULTRAFLEX VERO VOLANTE ITALIANO STEERING WHEELS BOCCANEGRA STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards LEATHER G
25. 71109 A Steering Wheels Stainless steel silver screws Stainless steel black screws Black cap for V32 White cap for V32 Grey cap for V32 Black cap for V33 White cap for V33 Grey cap for V33 Black cap for V45 White cap for V45 Grey cap for V45 Black cap for V38 White cap for V38 Black cap for Antigua White cap for Antigua Grey cap for Antigua Burl wood cap for Antigua Wood cap for V23 and V35 60697 Q 60698 T 58078 Y 58079 Z 70155 C 59763 59764 P 59765 Q 590610 59002 D 71108 Y 590610 59002 D 70161 X 70162 Z 70163 V 70164 D 56384 G B301CR B302CR B301B B302B B322 B324 Lever assembly with black knob Lever assembly with red knob B322 B324 Black knob Red knob Chrome rear cover B301CR Black painted rear cover B301B Gasket for B301CR B301B Gasket for B302CR B302B B322 B324 Installation kit B301CR Installation kit B301B Installation kit B302CR Installation kit B302B Installation kit B322 B324 40897 F 40898 H 72054 G 72020 N 71461 R 71501 A 71366 X 71516 P 40170 D 40744 D 40743 B 40192 P 40703 N B103 B104 Lever with handle 60909 N Black knob 34830001 X55 Silver knob B103 B104 39421 V Gasket for B103 61425 E Gasket for B104 61426 G Rear cover for B103 61738 C Installation kit B103 60979 B Installation kit B104 60804 D B65 B665 B66 B666 B73 B74 B76 B77 B78 B79 Lever assembly B66 B65 B73 B74 57076 R Lever assembly B665 40915
26. A90 tie bar re quired for use on dual engine dual cylinder applications Depending on the applications on the outboard engines the UC128P SVS port cylinder is avail able in 2 versions UC128P 1 SVS 41328U SPECIFICATIONS Volume Output force Inside diameter Stroke 544 mm 21 43 3 8 9 5mm Fittings UC128 SVS UC128P SVS DIMENSIONS Bleed fittings UC128P 2 SVS 41329W UC128 1 2 3 SVS 120 cc 7 3 cu in 450 kg 992 Ibs 35 mm 1 37 185 mm 7 28 For high pressure flex hose DN5 Quick connect EIGENEN 2 SPLASHWELL DIMENSION REQUIREMENTS S Engine No A B C 1 560 mm 22 05 152 mm 5 98 152 mm 5 98 2 1110 mm 43 70 152 mm 5 98 152 mm 5 98 5 6 UC128 SVS CYLINDER APPLICATIONS WARNING These recommendations should be used as a general reference only Final selection should be made with the assis tance of a qualified in stallation technician For any further informa tion please contact our Technical Service ENGINE Mercury Mariner Evinrude Yamaha Honda Suzuki Tohatsu Selva Johnson NOTE For twin engine applications minimum engine center distance is 550 mm 21 6 POWER 115 125 150 EFI 2 Stroke 225 250 EFI 2 Stroke 135 150 175 Optimax 200 225 250 Optimax RACING 300 Optimax 250 Saltwater EFI 4 Stroke 135 Verado 14 4 Stroke 150 175 200 Verado 14 4 Stroke E115 E130 E135 2 Stroke V4 E150
27. CONDITIONS page 6 Power Mark II Power G ELECTRONIC CONTROL SYSTEMS page 7 to 18 MECHANICAL STEERING SYSTEMS AND ACCESSORIES page 19 to 33 PACKAGED MECHANICAL STEERING SYSTEMS page 34 HYDRAULIC STEERING SYSTEMS CROSS REFERENCE page 35 to 38 HELM PUMPS page 39 to 42 STANDARD OUTBOARD STEERING SYSTEMS page 43 to 51 PACKAGED OUTBOARD STEERING SYSTEMS page 52 mom oe mcm mur Gm nmn Gm GELD GEL GB Gc HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS page 53 to 59 wr BEN GR POWER ASSISTED OUTBOARD STEERING SYSTEM page 60 to 65 The descriptions and guidelines shown in this catalogue should be used as general reference only For any further information please contact our Technical Service TIE BARS FOR OUTBOARD TWIN ENGINES page 66 to 68 STERNDRIVE AND INBOARD STEERING SYSTEMS page 69 to 74 ACCESSORIES AND FITTINGS FOR HYDRAULIC STEERING SYSTEMS page 5 to 77 BubbleBuster AUTOMATIC FILLING AND PURGING SYSTEM page 78 STEERING WHEELS page 79 to 108 SINGLE AND TWO LEVER ENGINE CONTROLS AND ACCESSORIES page 109 to 123 ENGINE CONTROL CABLES AND ACCESSORIES page 124 to 128 SPARE PARTS page 129 to 131 MARKETING ITEMS page 132 to 133 Tsai m a Ws CUS be sums
28. E Lever assembly B666 40916 G Lever assembly with trim B76 B77 B78 B79 57459 Chrome rear cover 55529 Z Black rear cover 55608 X Installation kit B65 B665 35147 Installation kit B66 B666 30078 K Installation kit B73 30049 F Installation kit B74 35366 S Installation kit B76 36134 F Installation kit B77 30016 Q Installation kit B78 36135 G Installation kit B79 30017 R B310CH B310BR B310B Lever assembly B310CH 73158 Lever assembly B310BR 72119 J Lever assembly B310B 73177 E Screw cover flange B310CH B310BR B310B 72110 P Chrome plated external flange B310CH B310BR B310B 72108 D Black internal flange B310CH B310BR B310B 72109 F Installation kit B310CH B310BR B310B 72222 B B183 B184 B85 Lever assembly B183 70013 F Lever assembly B184 70020 C Cover for B183 B184 B85 56012 A Flange for B183 B184 B85 56011 V Installation kit B103 38947 F Installation kit B184 38979 V Installation kit B85 36008 C B89 B90 Black lever with lock 58245 T White lever with lock 57899 L Installation kit B89 B90 36168 R 46 50 B58 B59 Cover 57960 T Black knob 32394 A Red knob 32472 0 Installation kit 35365 R B99 B101 B102 Red knob B99 B101 B102 58266 Y Black knob B99 B101 B102 53185 V Installation kit B99 B101 B102 35391 A B14 Engine Stop Cable B14 Kit 59976 G HYDRAULIC PRODUCTS AVAILABLE SPARE PARTS WARNING In order to mantain the correct functionality of
29. E175 E200 2 Stroke V6 E200 HO E225 E250 2 Stroke V6 E250HO E300 2 Stroke V6 115C 130B 2 Stroke 150F 200F 250G 2 Stroke 150 HPDI VMAX 2 Stroke 175 200 225 250 300 HPDI VMAX 2 Stroke F115 F150 EFI 4 Stroke F200 F225 F250 4 Stroke F115 F150 F200 F225 F250 F300 F350 4 Stroke BF115D BF115A BF130A BF135 150 4 Stroke BF150 V TEC 4 Stroke BF175 BF200 BF225 4 Stroke DF100 115 140 4 Stroke DF100 115 140 4 Stroke DF150 175 4 Stroke DF200 DF225 DF250 DF300 115 120 140 2 Stroke 70 90 115 TLDI 4 Stroke 80 Portofino Tigershark 2 Stroke 150 White Shark 2 Stroke 100EFI Marlin 115 EFI Narwhal 150EFI Killer Whale 4 Stroke BJ90 115 140 4 Stroke J90 115 V4 2 Stroke J150 175 V6 2 Stroke J200 225 V6 4 Stroke YEAR 1990 2007 2000 2007 1999 to date 1999 to date 1999 2011 2007 2011 2004 2006 2004 to date 1995 to date 1995 to date 1995 to date 1998 2008 1996 2007 2000 2008 2000 2008 1999 2007 2002 2007 2004 to date 2006 to date 1998 2009 2009 to date 1998 2005 2005 to date 2008 to date 2001 to date 1998 2008 2008 to date 2006 to date 2004 to date 2004 to date 1995 2008 2001 2007 2000 to date 2001 2007 1995 2007 1995 2007 2004 2007 CYLINDER UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 2 SVS UC128 2 SVS UC128 2 SVS UC128 2 SVS UC128 2 SVS UC128 2 SVS UC128 2 SVS UC128 2 SVS UC128 1 SVS UC128 2 SVS UC128 1 SVS U
30. FOR MECHANICAL STEERING SYSTEMS STEERING CABLE SUPPORTS S39 31916 Clamp block in marine aluminum and stainless steel S40 31917 G Splashwell mounting corrosion resistant S55 34744 A 90 rudder support corrosion resistant 561 36191 5 Clamp block corrosion resistant painted steel S62 38830 H Same design as S61 smaller dimensions S39T 53930 J Tube only for S39 540 53935 O Tube only for 540 Steering cable supports with stainless steel tube also available 53955 41551 X 56155 41554 D S39TSS 72971 W S40SS 41552 Z S62SS 41555 F S40TSS 72972 Y S55SS 41553 B ENGINE CONNECTION KITS 50 31473 Q Connection kit for Yamaha engines A73SS 41255 T Stainless steel tiller arm for some Mercury engines 7455 41256 V Stainless steel tiller arm for some Johnson Evinrude BRP engines A75 34459 X Clevis Y WARNING 7355 and 7455 tiller arms are recommended for mechanical steering systems only A75 STEERING CABLE ADAPTORS 46 35679 L Adaptor to connect M47 steering cables amm discontinued to Morse D290 and Ultraflex FC type steering helms K66 38432 Q mM e Adaptor to connect M66 steering cables to Ultraflex threaded steering helms discontinued K46 K66 MONOFILAMENT POLYESTER BRAIDED SLEEVINGS FOR CABLES TECHNICAL FEATURES Temperature class F Continuous working temperature rati
31. T Kit to connect C2 C8 and MACHZero cables to B322 and B324 controls supplied with the box 71 42082 T X12 Kit to connect C14 and MACH14 cables to B400 and B401 ETC controls K72 42083 V Kit to connect C5 C16 and MACHb5 cables to 400 and 401 controls X12 34543 Q Neutral safety switch to prevent in gear starting ES ene d e ee K59 ec K62 gt 27 K65 PARTS SHOWN X2 duo de E ts Ay K72 E de X41 X41 38130 F Neutral safety switch to prevent in gear starting suitable for 400 and 401 controls 2 _ BT K67 PARTS SHOWN X2 H B X43 38160L Neutral safety switch to prevent in gear starting suitable for B103 and B104 controls ENGINE CONTROL CABLES HOW TO MEASURE FOR CONTROL CABLE INSTALLATION FOR NEW INSTALLATION measure A B distance from the control along an unobstructed cable routing to clutch and or throttle connection Round this dimension off to the next whole foot you will have your cable length We recommend that the cable bends have a minimum radius of about 8 200 mm For outboard engine installations it is necessary to add three feet to the obtained length in order to allow the engine movement To determine the needed length of the REPLACEMENT CABLE measure it from tip to tip
32. V17 41700 M MOD 74 V10 67 2 6 V11 67 2 6 12 67 2 6 13 67 2 6 14 67 2 6 15 73 2 9 V16 67 2 6 V17 73 2 9 V11 350 mm 13 8 V16 350 mm 13 8 V17 400 mm 15 7 NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP V2AW 42347 D V24B 42345 7 V24G 42346 B V24C 42356 E V24COMANDO 42370 Y V24COMMANDO 350 mm 13 8 MOD mm VW 75 2 95 VMB 75 295 V24G 75 2 95 V24C 75 2 95 V24Com 75 2 95 NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 ABYC P22 safety standards E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards STAINLESS STEEL GRIP V23 32397 D V35 31602 H V65 39436 POLYURETHANE GRIP V52B 40631 P black V52W 40633 U white V52G 40632 S grey V57B 38155 O black V57W 38157 Q white V57G 38156 P grey V35 0 345 mm 13 6 V23 0 400 mm 15 7
33. and complex routings Blue color jacket Stroke 75 mm 3 For BRP Evinrude OMC engines manufactured from 1979 to date 14 Stroke 75 mm 3 C36 For BRP Evinrude OMC engines manufactured from 1979 to date Blue color jacket High performance applications Stroke 87 mm 3 4 For Mercury and Mercruiser engines and Mercury Generation II series controls MACH36 Stroke 87 mm 3 4 C5 For Mercury and Mercruiser engines and Mercury Generation II series controls Blue color jacket High performance applications Stroke 95 mm 3 75 For Mercury and Mercruiser engines MACH5 Stroke 95 mm 3 75 C16 C22 14 C40 C45 K68 For Mercury and Mercruiser engines Blue color jacket High performance applications Stroke 80 mm 3 1 For Mariner engines up to 40 hp Stroke 80 mm 3 1 Stainless steel clamp fittings Recommended for heavy duty applications Stroke 70 mm 2 8 Designed for throttle fuel shut off and other applications Supplied with L13 and L14 clamp and shim Stroke 86 mm 3 4 Throttle Cable for Weber jet engines Stroke 84 mm 3 3 Shift and throttle cable for jet boats 40 Class 40895 B Recessed bulkhead support for B14 cable C2 oso C8 zm 4 16 22 UNF 10 32 MACHZero 1i UNE ibad CAVI BRP EVINRUDE C14 MACH14 CAVI MERCURY MERCRUISE
34. page to choose the appropriate cylinder UC128 OBF 1 UC128 OBF 2 or UC128 OBF 3 for your application The UC128 cylinders are recommended for use with UP25 UP28 UP33 and UP39 series helms and preassembled hoses Kit OB and Kit OB R5 Depending on the applications on the outboard engines the UC128 OBF is available in 3 versions UC128 OBF 1 39423 Z UC128 OBF 2 39966 R 39967 T In the applications with dual UC128 OBF cylinder it is necessary to order a standard UC128 OBF cylinder link arm attached to the starboard side of the cylinder and a port UC128P OBF cylinder link arm attached to the port side of the cylinder See appropriate section for A90 tie bar required for dual engine dual cylinder applications Depending on the applications on the outboard engines the UC128P OBF port cylinder is available in 2 versions UC128P OBF UC128P OBF 2 40107 W d g H E M um o d p ES EL B _ 22 LESE HR EE eri UC128 OBF DIMENSIONS 544 mm 21 43 UC128 OBF FRONT MOUNT CYLINDER SPECIFICATIONS UC128 OBF 1 2 3 Volume 120 cc 7 3 cu in Output force 450 kg 992 Ibs Inside diameter 35 mm 1 37 Stroke 185 mm 7 28 3 8 9 5mm Fittings For high pressure flex hose Bleed fittings DN5 Quick connect 2 SPLASHWELL DIMENSION REQUIREMENTS Engine No 1 560 mm 22 05 152 mm 5 98 152 mm
35. prior to 30 1156 000001 QCFN 41307 K Quick connect bleed T for cylinder nickel plated for all cylinders except UC94 OBF with serial number prior to 30 1156 000001 QCFN94 41308 M Quick connect bleed T for cylinder nickel plated with DN5 quick connect for UC94 OBF cylinders with serial number prior to 30 1156 000001 VFNO38 BubbleBuster PORTABLE DEVICE FOR AUTOMATIC FILLING AND PURGING OF HYDRAULIC SYSTEMS Reduce time and simplify purging hydraulic steering systems with the self contained and portable BubbleBuster purging unit Attach the hoses using the quick connect fittings to the helm and cylinder and with the push of a button the BubbleBuster begins cycling oil throughout the entire systems free of air The system features a ZeroEmulsion pump a 4 quart capacity reservoir and is compatible with competing helms and cylinders COMPONENTS INCLUDED No 1 motor pump with safety valve switch and 5 litres 1 gal tank included it allows the purging of 2 hydraulic steering systems before refilling 12V electric motor with thermal protection current absorption 8A No 1 13 electric harness with alligator clips for fast connection with the battery No 1 double spiralled hose to connect to helm pump Extended length 19 67 No 1 double spiralled hose to connect to cylinder Extended length 6m 19 67 No 1 utility tray OPTIONAL COMPONENTS
36. the product the replacement with spare parts has to be made by qualified technicians only HELM PUMPS Vented filler plug kit with valve 40801 N Non vented filler plug kit 40800 L Shaft seal kit 40875 V Installation kit for UP20 F 40248 R Installation kit for UP20 T 39501 T Installation kit for UP25 F 25NV F 28 F 33 F 33NV F 39 F 45 F and UP28 SVS 39476 X Installation kit for UP25 T 28 T 33 T 39 45 39501 T Installation kit for UP28 R 33 R 39 R 45 R 39500 R Nylon round flange for X57 70666 E Nylon square flange for X64 70670 V Chrome plated cover ring X68 40894 Z Pump filling kit 40876 X UC94 OBF OUTBOARD CYLINDER Black bull horn mounting bracket 40877 Z Through tube stainless steel rod 40174 M Spacer kit 40878 B Tiller arm connecting 42080 N UC128 OBF OUTBOARD CYLINDER Black bull horn mounting bracket 39490 R Through tube stainless steel rod 39491 T Spacer kit 418127 Plastic kit 41810 V UC128 Hardware kit 39979 A Tiller arm connecting kit ultrabolt 40822 X UC128 SVS OUTBOARD CYLINDER Tiller arm connecting kit ultrabolt 42081 R UC68 OBS OUTBOARD CYLINDER Stainless steel tilt tube extension 39495 B UC132 OBS OUTBOARD CYLINDER Stainless steel tilt tube extension 39495 B Extension rod connecting pin 40917 J INBOARD CYLINDERS Balljoint for UC69 I 40883 U Balljoint for UC116 I 39477 Z Balljoint for UC168 I and UC215 I 39478 B Balljoint for UC293 I 40178 W Balljoint for UC378 I 41310 Y Balljoint and shim for
37. 0 7 105 Bar 1500 PSI 406 16 5kg 11 lbs UP39 TSVS 42479 X With X70 SVS 39 cc 24 cu in 7 105 Bar 1500 PSI 406 mm 16 5kg 11 Ibs 115 mm 4 5 Los 397 158 oe 127 mm 5 196 7 7 ics UP28 T SVS UP33 T SVS UP39 T SVS DIMENSIONS p HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS UC128 SVS FRONT MOUNT CYLINDER Adjustable boss style fittings for easy installation High resistance stainless steel connection bolt ULTRABOLT Specially designed for high performance high torque applications the SilverSteer UC128 SVS cylinder is recommended for bass boats flat boats and tournament fishing boats The UC128 SVS is built to last with heavy duty stainless steel cylinder rod seals and link assemblies Constructed of top grade materials this cylinder is simple to install and fits almost every 2 and 4 stroke outboard engine in the market See the application guide next page to choose the appropriate cylinder UC128 SVS 1 UC128 SVS 2 or UC128 SVS 3 for your application Depending on the applications on the outboard engines the UC128 SVS is available in 3 versions UC128 1 SVS 41281U UC128 2 SVS 41282W 41283Y In the applications with dual UC128 SVS cylinder it is necessary to order a standard UC128 SVS cylinder link arm attached to the starboard side of the cylinder and a port UC128 SVS cylinder link arm attached to the port side of the cylinder See appropriate section for
38. 0 PSi 710 mm 28 5kg 11 165 UP33 F SVS 42475N Frontmount 33 cc 2 0 cu in 7 105 bar 1500 PSi 710 mm 28 5kg 11 165 UP39 F SVS 424741 JFrontmount 39 cc 2 4 cu in 7 105 bar 1500 PSi 710 mm 28 5kg 11 165 215 mm 8 4 Te amu m wm mms e am 115 mm 4 5 Q67 2 6 67 2 6 UP28 F SVS UP33 F SVS and UP39 F SVS DIMENSIONS HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS UP28 T SVS UP33 T SVS UP39 T SVS TILT MOUNT HELM PUMPS FEATURES Available in three different displacement sizes E Compact design Ball bearing piston race Built in lock valve for positive rudder lock patented E Integral relief valve for over pressure protection 105 bar 1500 psi E Stainless steel shaft Easily accessible lock valve and shaft seal for replacement E Cast iron rotor for greater durability and longer life Complete with 90 adjustable fittings for 3 8 tube Tilt mechanism for SilverSteer systems X70 SVS 41880 T Tilt range of 48 and five locking positions WARNING X52 standard tilt mechanism can not be used on SilverSteer high performance helm pumps KIT F optional 39664 Y Remote fill adapter DISPLACEMENT No OF RELIEF VALVE MAXIMUM MODEL P No MOUNTING REVOLUTION PISTONS SETTING WHEEL DIA WEIGHT UP28 TSVS 42477 T With X70 SVS 28 cc 1 7 5 105 1500 PSI 406 16 5kg 11 Ibs UP33 TSVS 42478 V With 70 5 6 33 cc 2
39. 116 8 2 7 0 6 0 5 2 168 8 6 7 4 UC215 9 5 UP20 F UP20T HELM PUMPS FEATURES Built in lock valve for positive rudder lock Integral relief valve for over pressure protection 3 A tapered anodized aluminun shaft Corrosion proof composite housing Easy accessible lock valve and shaft seal for replacement Includes 90 adjustable fittings for 3 8 tube For use with UC94 OBF UC68 OBS and UC69 I cylinders only Tilt mechanism X52 39250 U for UP20 T pump Tilt range of 48 and five locking positions NOTE X52 tilt mechanism fits standard Ultraflex tilt mount rotary and rack and pinion steering helms as well as standard Ultraflex tilt mount hydraulic pumps except SilverSteer and MasterDrive steering systems X64 40198 C square flange permits to install the UP20F pump in an intermediate dashboard position UP20 F UP20 T X52 132 mm 5 2 amp 4 bx LA 1 FN a i D dO N a Das 115 4 52 X64 DISPLACEMENT No OF RELIEF VALVE MAXIMUM MODEL PNo MOUNTING REVOLUTION PISTONS SETTING WHEEL DIA WEIGHT UP20F 424685 Frontmount 20cc 12cu in 5 70 Bar 1000 PSI 508 20 3 6kg 8 lbs UP20 T 424690 With X52 tilt 20cc 1 2 cu in 5 70 1000 PSI 406 16 3 9 kg 8 5 Ibs 228 mm 9 404 mm 15 9 203 mm 7 9 DIMENSIONS UP25 F UP25NV F UP28 UP33 F UP33NV F UP39 UP45 F
40. 128 OBF 1 cylinder require optional KIT SU 41954W For higher horsepower applications high performance SilverSteer cylinder is recommended MODEL 75 90 115 125 Optimax 2 Stroke 135 150 175 Optimax 2 Stroke 200 225 250 Optimax 2 Stroke RACING 300 Optimax 2 Stroke 100 115 EFI 4 Stroke 115 125 150 EFI 2 Stroke 225 250 EFI 2 Stroke 250 Saltwater EFI 4 Stroke 135 Verado L4 4 Stroke 150 175 200 Verado L4 4 Stroke E75 E90 2 Stroke E115 E130 E135 2 Stroke V4 E150 E175 E200 2 Stroke V6 E200 HO E225 E250 2 Stroke V6 E250 HO E300 2 Stroke V6 75 90 2 Stroke 115C 130B 2 Stroke 150F 200F 250G 2 Stroke 150 HPDI VMAX 2 Stroke 175 200 225 250 300 HPDI VMAX 2 Stroke F70 4 Stroke F90 F100 F115 F150 EFI 4 Stroke F200 F225 F250 4 Stroke F115 F150 F200 F225 F250 F300 4 Stroke F350 4 Stroke BF75 90 4 Stroke BF115D BF115A BF130A BF135 150 4 Stroke BF90 BF150 V TEC 4 Stroke BF175 200 225 4 Stroke DF70 80 90 4 Stroke DF100 115 140 4 Stroke DF100 115 140 4 Stroke new model DF150 175 4 Stroke DF200 DF225 DF250 DF300 115 120 140 2 Stroke 70 90 115 TLDI 4 Stroke 80 Portofino Tigershark 2 Stroke 150 White Shark 2 Stroke 100EFI Marlin 115 EFI Narwhal 150EFI Killer Whale 4 Stroke BJ90 115 140 4 Stroke J90 115 V4 2 Stroke J150 175 V6 2 Stroke J200 225 V6 4 Stroke YEAR 2004 to date 1999 to date 1999 to date 1999 2011 2007 to date 1990 2007 2000 2007 2007 2011 2004 2006 2004 to date 2004 to date 1995
41. 9 cc 2 4 cu in 7 70 Bar 1000 PSI 710 mm 28 5 11 165 UP45F 42465 Front mount 45 cc 2 7 cu in 7 70 Bar 1000 PSI 710 mm 28 5kg 11 165 Ize mm aa 215 mm 8 4 SF as 55 107 5 T ary aan LA i rd E em M 22 Q 115 mm 4 5 Er os D E E C AES N mt et o un 0 115 mm 4 5 I X64 gt i WO 154 mm 6 N D M bul fct gt Um DEL Sa a n 57 j Q 67 2 6 dA R ws gt X57 r UP25 F UP25NV F UP28 F UP33 F UP33NV F UP39 F UP45 F DIMENSIONS UP25 T UP28 T UP33T UP39 T UP45 T T ILT MOUNT HELM PUMPS FEATURES Available in five different displacement sizes Compact design Ball bearing piston race Built in lock valve for positive rudder lock Integral relief valve for over pressure protection Stainless steel shaft Easily accessible lock valve and shaft seal for replacement Cast iron rotor for greater durability and longer life Includes 90 adjustable fittings for 3 8 tube UP45 T pump is ideal for dual cylinder dual outboard engine applications Tilt mechanism X52 39250 U Tilt range of 48 and five locking positions NOTE X52 tilt mechanism fits standard Ultraflex tilt mount rotary and rack and pinion steering helms as well as standard Ultraflex tilt mount hydraulic pumps except SilverSteer and MasterDrive steering systems KIT F optional 39664 Y Remote fi
42. 9423 7 39423 7 39966 39966 39966 4 UC128 OBF CYLINDER SYSTEM APPLICATION IEEE COMPONENTS MODEL QTY e EO 48 Cylinder UC128 OBF 1 Mi d d UP25 Helm pump UP25 or UP28 1 D Hose Kit KIT OB 1 300 hp max iS 43 Oil OL 150 2 ORDER GUIDE UP28 Steering wheel Wheel selection 1 For a second station add 1 UP25 or UP28 helm pump 1 KIT OB 2S fitting kit 1 KIT OB 1 OL 150 1 steering wheel WARNING 48 UC128 OBF front dC Urs Up to 300 hp max 48 Cylinder UC128 OBF 1 mount cylinder is not ES rotating UP25 Helm pump UP25 or UP28 1 recommended for use in Hose Kit KIT OB 1 installations where the EE Oil OL 150 2 Up to 500 hp max boat speed exceeds 50 EU ee Tie bar A94R 1 mph 50 knots 60 engine Steering wheel Wheel selection 1 mph 60 knots in dual engine dual cylinder second station add and counter rotating 1 UP25 or UP28 helm pump 1 KIT OB 25 fitting kit 1 KIT OB 1 OL 150 1 steering wheel engines application Not intended for use in racing application Dual engine 1 STU GY tae 200 p ner Port wero non counter rotating 6 1 For engines UP39 Helm pump UP39 or UP45 1 Hose Kit KIT OB 1 eee ce nei enl OL 150 3 counter rotating i engines UP45 Tie bar A90 1 Steering wheel Wheel selection 1 Connection Kit KIT OB 2C 1 For a sec
43. BF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 3 UC94 OBF 1 UC94 OBF 3 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 P No 40154 F 40154 F 40161 C 40154 F 40154 F 40154 F 40154 F 40154F 40154 F 40154 F 40154 F 40154 F 40154 F 40154 F 40154 40154 F 40154 40154 F 40154 F 40154 F 40154 F 40154 F 40161C 40154 F 40161C 40154 F 40154 F 40154 40154 40154 F 40154 F 40154 F 40154 F 40154 F 40154 F 40154 F 40154 40154 F 40154 F 40154 F 40154 F 40154 F 40154 F Suzuki engines built from 1998 to 2008 installing UC94 OBF 1 cylinder require optional KIT SU 41954W UC94 OBF 1 on SUZUKI 150 HP EI UC128 OBF FRONT MOUNT CYLINDER UC128 OBF Balanced the number of turns lock to lock is equal port to starboard or vice versa Adjustable boss style fittings for easy installation High resistence stainless steel connection bolt ULTRABOLT The UC128 cylinder is built to last with heavy duty stainless steel cylinder rod seals and link assemblies Constructed of top grade materials this cylinder is simple to install and fits almost every 2 and 4 stroke outboard engine in the market See the application guide next
44. BYC P22 safety standards VERO VWOLAAITE ITALDAPILD MOROSINI STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards LEATHER GRIP PAINTED HUB MOROSINI W 67298 H MOROSINI C 67299 K CHIS 11 LE Morosini W 2 ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards VERO VWOLAAITE ITALDAPILD MOROSINI STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards MOHOGANY GRIP MOROSINI M 68054 H CHRIS ILA mi LE Morosini M 350mm 13 8 ULTRAFLEX steering wheels mee
45. C128 2 SVS UC128 3 SVS UC128 1 SVS UC128 3 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 1 SVS UC128 2 SVS UC128 2 SVS UC128 1 SVS UC128 2 SVS UC128 1 SVS UC128 2 SVS UC128 1 SVS UC128 2 SVS UC128 2 SVS UC128 2 SVS P No 41281 41281 41281 41281 41281 41281 41281 41281 Ce 41282 W 41282 W 41282 W 41282 W 41282 W 41282 W 41282 W 41282 W 41281 U 41282 W 41281 U 41282 W 41283 Y 41281 U 41283 Y 41281 U 41281 U 41281 U 41281 U 41281 U 41281 U 41282 W 41282 W 41281 U 41281 U 41282 W 41281 U 41281 U 41282 W 41282 W 41282 W Suzuki engines built from 1998 to 2008 installing UC128 1 SVS cylinder require the kit KIT SU 41954W ordered separately UC128 SVS CYLINDER ORDER GUIDE WARNING The UC128 SVS front mount cylinder is not recommended for use in installations where the boat speed exceeds 60 mph 60 knots 65 mph 60 knots in dual engine dual cylinder and counter rotating engines application Not intended for use in racing application NOTE Three outboard engine applications are available with UC128 SVS cylinder For any further and detailed information please contact our Technical Service SYSTEM APPLICATION Single Engine Single Cylinder Up to 350 hp max For a second station add 1 UP28 SVS or UP33 SVS helm pump 1 KIT 25 fitting kit 1 KIT OB SVS 1 OL 150 1 steering wheel
46. Custom cabling can be done upon request CHART D Troll cables DESCRIPTION APPLICATION Universal V Troll 0 5 V cable with no redundancy cable Universal I Troll 4 20 mA output cable no connectors included cable Spare parts MODEL DESCRIPTION Cable connection kit Conduit clamp kit x G cr S LENGTH m ft 2 6 6 4 13 1 Kit to connect the mechanical cable to the actuator Conduit clamp kit for mechanical cable P NO 420687 42069B 42070K 42071M CONNECTORS One each battery One each mechanical actuator or shift unit One each solenoid shift One each shift and trolling with solenoids One each 3 solenoid shift CAN cable CONNECTORS None None PART No Q ty 1 for 41898 N each actuator 41897 L 1 for each actuator CHART E Components for Trolling Valve Systems NO OF ENGINE ENGINES Single Engine Mechanical trolling valve Twin Engines COMPONENTS Mechanical actuator Troll CAN cable Power cable extension Mechanical actuator Power Unit CAN cable Power supply cable general Power cable extension P No 42027 Chart Chart C 42027 420266 Chart C Chart C Chart C Q TY 0 When there are no more free sockets in the existing power unit add one Power Unit with one or two power supply cables according to battery number Refer to the diagram on installation manual Single Engine Twin Electric tr
47. E135 2 Stroke V4 E150 2 Stroke V6 60 70 2 Stroke 75C 90 2 Stroke 115C 130B 2 Stroke 150F 150 HPDI VMAX 2 Stroke F60 F75 F80 EFI 4 Stroke F90 F100 F115 F150 EFI 4 Stroke F80 F100 4 Stroke F115 F150 BF75 BF90 4 Stroke BF115D BF115A BF130A BF135 BF150 4 Stroke BF90 BF150 V TEC 4 Stroke DF70 80 90 4 Stroke DF100 115 140 4 Stroke DF100 115 140 4 Stroke new model DF150 4 Stroke 50 60 70 90 2 Stroke 115 120 140 2 Stroke 40 50TLDI 4 Stroke 70 90 115 TLDI 4 Stroke 50 Madeira Bull shark 60 Grey Shark St tropez 70 Mako Shark 2 Stroke 80 Portofino Tigershark 2 Stroke 150 White Shark 2 Stroke 50 60 Dorado efi 4 Stroke 100 EFI Marlin 115 EFI Narwhal 150EFI Killer Whale 4 Stroke BJ60 70 4 Stroke BJ90 115 140 4 Stroke J90 115 VA 2 Stroke YEAR 1990 2008 1990 2007 2004 to date 1999 to date 2004 to date 2000 to date 2007 to date 2011 to date 2004 to date 2004 to date 1995 to date 1995 to date 1984 2008 1998 2008 1990 2008 1996 2007 2000 2008 1999 2007 1999 2007 2000 to date 2004 to date 1995 to date 1998 2009 2009 to date 1998 2005 2005 to date 2008 to date 1998 to date 1998 2008 2008 to date 2006 to date 2004 to date 2004 to date 2004 to date 2004 to date 1995 2008 2001 2007 2000 to date 2001 2007 2001 2007 1995 2007 CYLINDER UC94 OBF 1 UC94 OBF 1 UC94 OBF 3 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 OBF 1 UC94 O
48. ENGINE TWIN UC128 OBF or UC128 SVS CYLINDER TIE BAR A90 40138 H Suitable for applications with dual UC128 OBF or UC128 SVS front mount cylinder NOTE in applications with single cylinder use A94 tie bar All stainless steel Electropolished stainless steel ball joints Allows to tilt the engines independently Applicable to engine centers variable from 660 mm 26 to 950 mm 37 4 WARNING In the applications with dual UC128 OBF or UC128 SVS cylinder it is necessary to order a standard UC128 OBF or UC128 SVS cylinder link arm attached to the starboard side of the cylinder and a UC128P OBF or UC128P SVS port cylinder link arm attached to the port side of the cylinder UC128 starboard cylinders UC128 OBF 1 39423 7 UC128 OBF 2 39966 R UC128 OBF 3 39967 T UC128 1 SVS 41281 U UC128 2 SVS 41282 W UC128 3 SVS 41283 Y UC128P port cylinders UC128P OBF 1 40106 U UC128P OBF 2 40107 W UC128P 1 SVS 41328 U UC128P 2 SVS 41329 W A93 b e xl A90 C C UC128 OBF UC128P OBF STB PORT UC128 A90 TRIPLE OUTBOARD ENGINE TWIN UC128 OBF OR UC128 SVS CYLINDER TIE BAR A93 E Suitable for applications with triple outboard engines and dual cylinder UC128 OBF or UC128 SVS M A93 que b E ic Zpa 3 G T5 Dc a A93 XLL ATTENTION As the tiller arm position varies from engine to engine and the distance betwee
49. F 3 40161 C SPECIFICATIONS UC94 OBF 1 3 Volume 94 cc 5 7 cu in Output force 278 kg 613 Ibs Inside diameter 30 mm 1 18 Stroke 186 mm 7 3 3 8 9 5mm Fittings For high pressure flex hose Bleed fittings DN5 Quick connect Q 7 ct rw jr ct UC94 OBF 2 SPLASHWELL DIMENSION REQUIREMENTS Engine No A B C 1 540 mm 21 25 152 mm 5 98 152 mm 5 98 ed 2 1110 mm 43 70 152 mm 5 98 152 mm 5 98 For twin engine applications the minimum distance between the two engine centers is 21 6 550 mm 44 UC94 OBF CYLINDER APPLICATIONS WARNING The UC94 OBF front mount cylinder is re commended for use with outboard engi nes 150 hp total and less and where the boat speed does not exceed 40 mph 40 knots Not intended for use in racing application WARNING These recommendations should be used as a ge neral reference only For any further information please contact our Technical Service ENGINE Mercury Mariner Evinrude Yamaha Honda Suzuki Tohatsu Nissan Selva Johnson NOTE POWER 50 75 90 2 Stroke 115 125 150 EFI 2 Stroke 75 90 115 125 Optimax 2 Stroke 135 150 Optimax 2 Stroke 40 50 60 EFI 4 Stroke 75 80 90 EFI 4 Stroke 100 115 EFI 4 Stroke 150 Fourstroke 4 Stroke E40 E50 E55 E60 2 Stroke E75 E90 2 Stroke E115 E130
50. G PONZA S S Silver painted grip LINOSA S S Silver inserts Silver spokes 0 350 mm 13 8 Silver spokes 350 mm 13 8 LINOSA S P Silver inserts TAVOLARA B S Black grip Polished spokes 350 mm 13 8 Silver spokes 0 350 mm 13 8 ERN CS TAVOLARA C S Cream grip Silver spokes 0 350 mm 13 8 X63 POLYURETHANE STEERING WHEELS UFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards E Standard 3 4 taper E Meet with the EN 28848 and ABYC P22 standards m X63 40119 D hub with button to be ordered separately POLYURETHANE GRIP WITH INSERTS BUDELLI CH P 65294N BUDELLI CH S 652931 VIVARA 64643G VIVARA CH B 64644J BUDELLI CH P Chrome inserts Polished spokes 0 350 mm 13 8 VIVARA CH P Chrome inserts Polished spokes 0 350 mm 13 8 BUDELLI CH S Chrome inserts Silver spokes 0 350 mm 13 8 VIVARA CH B Chrome inserts Black spokes Chrome center ring 0 350 mm 13 8 WOOD WHEELS UFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 ABYC P22 safety standards E Standard 3 4 taper m Meet with the EN 28848 and ABYC P22 standards m X63 40119D hub with button to b
51. G OUTBOARD up to 40 kW 55cv T67 SYSTEM BOAT LENGTH AND CABLE T85 T71FC T81FC LENGTH T73NRFC T83NRFC T86 MEASUREMENT up to 30 2m Tata systems Twin cable rotary are recommended steering systems for boat that INBOARD T71FC T81FC exceed 50 mph 2 2 T73NRFC T83NRFC T86 Always follow up to 35 10 5m T88NR T96 T98NR engine manufacturer s Twin cable rotary instructions steering systems STERNDRIVE T85 POWER ASSISTED 2 s T71FC T81FC T86 T96 Twin cable rotary steering systems NOTE sterndrive engines not equipped with power steering can create very high steering loads Our hydraulic steering systems are recommended for these type of boats For any further information please contact our Technical Service Department E Speed hull horsepower engine type approximate lengths will vary Final selection displacement and size are major factors in should be made with the assistance of a boat performance and handling cha qualified technician racteristics The above selection guide m Ultraflex mechanical steering systems should be used as a general reference only should not be used on boats equipped with E One of the major factors in selecting a engines that exceed the maximum steering system is proper cable length horsepower rating of the boat Due to specific routing in each boat these HOW TO Add A B C and subtract 10 cm MEASURE 4 for each 90 bend in the cable For installation th
52. INDERS ULTRAFLEX TELEFLEX ULTRAFLEX TELEFLEX UP20 F BayStar HH4314 UC94 OBF Baystar HC4645 UP20 T BayStar HH4315 UC128 OBF Seastar HC5345 UP25 F Seastar 1 7 HH5269 UC128 SVS Seastar HC6345 UP25NV F UP25 T Seastar 1 7 HH6574 UC68 OBS UP28 Seastar 1 7 HH5271 UC132 OBS Seastar M HC5370 5328 UP28 T Seastar 1 7 HH6541 UP 28 Seastar 1 7 5261 UC69 I Baystar HC4461 3 UP33F Seastar M 2 0 HH5273 UC116 1 Seastar HC5312 UP33NV F Seastar 2 0 HH5760 UC168 I Seastar HC5314 UP33 T Seastar 2 0 HH6543 UC215 l Seastar HC5319 The above Cross UP33 R j UC2934 Reference chart has UP39 F Seastar 2 4 HH5272 UC378 I Hynautic K 3 HC5802 been drawn to facilitate UP39 T Seastar 2 4 HH6542 a functional UP39 R Seastar 2 4 HH5262 comparison among UP45 F Seastar 3 0 HH5285 brands and should be UP45 T used as general UP45 R Seastar 3 0 HH5265 reference only For any UP28 F SVS Seastar PRO HH5779 UP28 T SVS PRO HH6573 UP33 F SVS Seastar M PRO HH5770 UP33 T SVS Seastar PRO HH6574 UP39 F SVS Seastar PRO HH5772 UP39 T SVS Seastar PRO HH6188 please contact our Technical Service SINGLE STEERING STATION INSTALLATION DIAGRAM BALLJOINT HELM HIGH RESISTENCE FLEXIBLE HOSES FY WARNING With inboard cylinders and copper tube 9 5 mm 3 8 an additional flexible hose kit needs to be connected to the cylinder 3
53. IT 95 or KIT 100 is required STERNDRIVE CYLINDERS ENGINE YEAR MODEL non power see power see assist engine notes assisted engine notes To date ALPHA UC133 IOB 1 3 UC132 OBS 2 To date BRAVO ONE UC133 IOB T3 UC132 OBS 2 MERCRUISER To date BRAVO TWO UC133 IOB 1 3 UC132 OBS 2 To date BRAVO THREE UC133 IOB T3 UC132 OBS 2 To date 275 UC168 I N D To date 280 UC133 IOB 1 3 4 UC132 OBS 2 VOLVO To date 290 UC133 IOB 1 3 4 UC132 OBS 2 To date DP E UC133 IOB 1 3 5 UC133V IOB To date DP G N A UC133V IOB To date DP S N A UC132 OBS 2 1 Balanced cylinder the number of turns lock to lock is equal port to starboard or vice versa 2 Unbalanced cylinder the number of turns lock to lock is not equal port to starboard or vice versa 3 Clearance required at the engine tube side 21 2 540 mm 4 ULTRAFLEX hydraulic cylinder can be installed as an alternative to a mechanical steering system only 5 The Volvo P No 872388 adaptor fitting is required for the installation NOTE For applications with sterndrive engines not listed above please contact our Technical Service Turn lock to lock Balanced 4 7 Unbalanced 4 7 5 8 SYSTEM A Max rudder torque 66 kgm 5738 lbs in Components Model Q ty For additional station add Helm pump UP28 1 1 UP28 helm pump Cylinder see application 1 1 KIT OB 2S fitting kit 1 KIT OB hose Kit Hose Kit SEOB i extra OL 150 Oil OL 150 3 1 steering wheel Steering wheel Wheel selection 1 Turn lo
54. L STEERING SYSTEMS PACKAGED MECHANICAL STEERING SYSTEMS ROTECH ULTRAFLEX ROTARY STEERING SYSTEM PACKAGED IN A BOX ROTECH Ill A convenient kit form especially suitable as replacement steering that includes helm bezel and cable The cable is available in 1 ft increments from 8 to 20 feet specify cable length when ordering 1 4 wheel is not included ROTECH I T71FC helm X34 90 bezel M66 steering cable ROTECH Ill T73NRFC non reversible helm X34 90 bezel M66 steering cable ROTECH IV T67 helm and bezel M58 steering cable ROTECH V T85 helm and bezel M66 steering cable ROTECH V D as Co ete e 2 LO J EIEY VID T EETRSRS ANY JNNVYAQAH 56 ULTRAFLEX HYDRAULIC STEERING SYSTEMS the components of Ultraflex hydraulic steering systems are made specifically for the marine environment using materials and working process which offer long life and safety for the most extreme conditions HOW THE SYSTEM WORKS A hydraulic steering system consists of a steering pump a cylinder tied to the rudder or to the outboard or sterndrive engine and the connecting nylon or copper tubing Under normal operating conditions a turn of the steering wheel will send the oil from the helm unit into one of the two connecting hydraulic lines The oil will be pumped into one of the chambers of the cylinder and either extend
55. MARIDA P NNOW Power A Mark Il Black finish control stations 90 adjustable fittings supplied with all Ultraflex pumps page 8 HELM K81 Kit to permit the MasterDrive helm installa R5SS Bulkhead hose kit with stainless tion at an intermediate dashboard position 63 steel flange page 75 V24COMMANDO page 92 V85 page 95 SIESTAKEY BL page 98 Boccanegra B page 101 Manin B P page 107 C45 Control cable for Jet Engines page 125 ULTRAFLEX ULTRAFLEX GROUP 1935 2013 7 ULTRAFLEX Ultraflex Group has 78 years of experience in manufacturing Steering zd control systems and distributing the highest quality and most innovative products P eens for pleasure boats The Ultraflex Group affiliate Companies that design and produce widely known equipments in the marine industrial architectural Led technology and alternative energy fields 1 UFLEX Worldwide distribution of marine accessories UFLEK Renewable Energy Systems and accessories for alternative energy applications WUES ULTRAFLEX CONTROL SYSTEMS Window and skylight remote controls Innovative LED road signs e INDUSTRIA di LEIVI Mechanical remote controls in the industrial field EF EX USA Manufacturing the world s finest marine products ULTRAFLEX Factory in Casella Quality and enviromental Management System The Ultraflex Quality Management Systems is certified CISQ IONet by the Ita
56. NLESS STEEL GRIP V27 40643 mm 25 57 2 2 26 57 2 2 27 57 2 2 V25W 350 13 8 26 350 13 8 NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety V01 350 mm 13 8 V02 350 mm 13 8 standards E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP V01 41687 Z black V02 41688 B white V03 41689 D grey V04 41690 M blu navy NATURAL TEAK GRIP 05 42120 Y STAINLESS STEEL GRIP V06 416925 MOD mm 01 67 2 6 02 67 2 6 V03 67 2 6 V04 67 2 6 VO5TK 67 2 6 V06 67 2 6 NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 ABYC P22 safety standards E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP V10 41693 U black V11 41694 W white V12 41695 Y grey V13 41696 A ocra POLISHED TEAK GRIP V14 41697 V15 41698 E STAINLESS STEEL GRIP V16 41699 G
57. NRFC Ultraflex Ka6 35679L ULL Safe T Big T Teleflex none 86 G86 G88NR G96 G98NR none Ultraflex NOTE will NOT work with dual cable helms We inform you the ULTRAFLEX guarantee is null and void if some ULTRAFLEX components are installed on a steering system together with products of other brands with the exception of those brands clearly specified in the above chart HOW TO D Conduit length MEASURE REPLACEMENT mE STEERING E a e ani round up to the next whole foot CABLES Example D 305 cm 56 cm 361 30 5 11 8 Round up to 12 ft T67 STEERING SYSTEM A COMPLETE STEERING SYSTEM CONSISTS OF E Steering helm with friction T67 35809 J Black bezel T67W 37925 M White bezel Steering cable M58 available one foot increments Optional steering wheel see index Engine connection kits see index FEATURES AND TECHNICAL SPECIFICATIONS All stainless steel output end of cable as per ABYC P17 safety standards Corrosion resistant materials Standard friction externally adjustable 90 bezel Four optional helm positions to facilitate steering cable installation Lock to lock steering wheel turns approx 2 5 Stroke 230 mm 9 Maximum allowable steering wheel diameter 380 mm 15 Minimum steering cable bend radius 200 mm 7 9 Available in package with ROTECH IV Exceeds EN 29775 safety standards APPLICATIONS for use with outboard
58. ON Two high pressure flexible hoses with pre crimped brass fittings and bend restrictors on both ends Recommended for use with all Ultraflex standard helms with 70 Bar 1000 psi relief valves With SilverSteer and MasterDrive systems use KIT OB SVS Available lengths from 3 00 m 9 8 ft to 9 00 m 29 5 ft with 0 5 m 1 6 ft increments KIT OB R5 HOSE KIT FOR SINGLE STATION INSTALLATION Two high pressure flexible hoses with pre crimped brass fittings R5 bulkhead fittings and bend restrictors on both ends Recommended for use with all Ultraflex standard helms with 70 Bar 1000 psi relief valves With SilverSteer and MasterDrive systems use KIT OB SVS Available lengths from 3 00 m 9 8 ft to 9 00 m 29 5 ft with 0 5 m 1 6 ft increments KIT OB R5 KIT OB LENGTH P No KIT OB R5 LENGTH KIT OB 30 3 00 m 9 8 ft 40852 G KIT OB R5 30 3 00 m 9 8 ft KIT OB 35 3 50 m 11 5 ft 40853 J KIT OB R5 35 3 50 m 11 5 ft KIT OB 40 4 00 m 13 2 ft 40752 KIT OB R5 40 4 00 m 13 2 ft KIT OB 45 4 50 m 14 8 ft 40753 E KIT OB R5 45 4 50 m 14 8 ft KIT OB 50 5 00 m 16 4 ft 40754 G KIT OB R5 50 5 00 m 16 4 ft KIT OB 55 5 50 m 18 0 ft 40755 J KIT OB R5 55 5 50 m 18 0 ft KIT OB 60 6 00 m 19 7 ft 40749 P KIT OB R5 60 6 00 m 19 7 ft KIT OB 65 6 50 m 21 3 ft 40648 H KIT OB R5 65 6 50 m 21 3 ft KIT OB 70 7 00 m 22 9 ft 40796 Z KIT OB R5 70 7 00 m 22 9 ft KIT OB 75 7 50 m 24 6 ft 40854 L KIT OB R5 75 7 50 m
59. ONTROL BOXES 24 gt is K22 K22 34713 Q Kit to connect C22 cable to top mount two lever control boxes B46 B50 B58 B59 B203 hit B204 207 B208 B322 B324 an E K23 32773 D Kit to connect C14 and 14 cables to B47 and B49 control boxes K32 K25 32775 F Kit to connect C2 C8 and MACHZero cables to B47 and B49 control boxes K32 34662 Z Kit to connect C22 cable to top mount two lever control boxes B99 B100 B101 and B102 38378 D Kit to connect C22 cable to B103 control box K35 34730 U Kit to connect C5 C16 and 5 cables to single lever control boxes except B301 B302 B103 and B104 K51 32526 N Kit to connect C14 and MACH 14 cables to engine for use with B89 and B90 controls K59 40144 C Kit to connect C2 C8 and MACHZero cables to B301 and B302 controls supplied with the box K60 40145 E Kit to connect C5 C16 MACHb5 cables to B301 and B302 control boxes K61 40146 G Kit to connect C22 cable to B301 and B302 control boxes e K62 40147 J e PETES Kit to connect C36 and MACH36 cables to B301 B302 control boxes AX a K63 40757 N MER m Kit to connect C5 C16 MACHS5 cables to B322 Ga and B324 controls K71 K64 40758 R Kit to connect C22 cable to B322 and B324 controls K65 40759 T Kit to connect C36 and MACH36 cables to B322 and B324 controls K67 40705
60. R MARINER E C36 55 C 3 MACH36 en c cnt EE T 17 oe 5 ca nm r DG 3 7 C16 ru 210 22 4 2 tm 10 i 1 227 FALE CAO UNF 27 1 57 28 UNF 310 V4 x28 UNF C45 8 8 cm 3 5 e a 4 cm 1 6 7 cm 2 7 ACCESSORIES FOR ENGINE CONTROL CABLES L2 30324 D Cable clamp block L3 30325 E Shim and clamp block Fits C2 C8 and MACHCZero cables L7 38078 U Ball joint 10 32 UNF Stainless steel fits C2 C8 and MACHCZero cables L12 30334 F Cable end fitting Fits C2 C8 and MACHCZero cables L13 30335 G Stop collar Fits B14 cables L14 30336 H Cable clamp block Fits C2 C8 and MACHCZero cables L25 31906 D Clevis 10 32 UNF Fits C2 C8 and MACHCZero cables L26 33517 N Clevis 1 4 x 28 threaded Fits C22 cable K56 39237 C Adapts C2 C8 and MACHCZero cables for use with Mercury engines K57 39238 E Adapts C2 C8 and MACHCZero cables for use with BRP Evinrude engines MONOFILAMENT POLYESTER BRAIDED SLEEVINGS FOR CABLES Available in UFLEX STANDARDS Compliant with RoHS 2002 95 CE specifications NF EN 60684 1 10 2003 E NF EN 60684 2 01 1998 modified by NF EN 60684 2 A1 12 2003 NF EN 60684 2 A2 05 2006 NF EN 60684 3 sheets 340 to 342 4 2003 NOMINAL INTERNAL PART No DIAMETER 1 m legth 10 mm 0 39 68146 N
61. RIP AND HUB BOCCANEGRA W 67295 B white LEATHER GRIP PAINTED HUB BOCCANEGRA SB 67296 D sky blue Boccanegra CHIS LA a ee Es 13 87 kk Boccanegra SB 3 ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards VERO VWOLAAITE ITALDAPILD BOCCANEGRA STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards LEATHER GRIP AND HUB BOCCANEGRAB 67460 P black EE mi EL ILE Boccanegra 350 mm ER All ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards VERO WYOLANTE MOROSINI STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers
62. SI 316 stainless steel lever and bezel the 400 has a sleek and modern design which is ideal for sailboats The B400 has universal control mechanism that allows for both push or pull for throttle and shift push button warm up and will accept 33C style cables as well as BRP Mercury Gen and Gen Il cables with optional adapters Available in mechanical version or hybrid version patented to control the shift by a mechanical cable and the throttle via 0 5V electric signal FEATURES 316 stainless steel lever and flange for a better resistance in the marine environment Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling E be installed horizontally or vertically on the starboard or port side of the boat Provided with a brake tension release system easily adjustable Push in button for throttle operation in Neutral ENGINE WARM UP E Neutral safety switch X41 38130 F 401 optional prevents in gear starting Exceeds EN ISO 11547 standards when X41 safety switch is installed The B401 ETC hybrid version patented can control the shift with a mechanical cable MODELS and the throttle via 0 5 electric signal 400 42076 Y Fully mechanical version The output signal can be set by the installer the setting can be simply operated 401 42077 A Hybrid version through dip switches placed under the control box E For use with al
63. T 2M 5 16 41822 C TU95 KIT 95 39516 G KIT 100 39517 J KIT 95 25 39518 L KIT 100 2S 39519 N KIT 1200 25 41625 A BP 95 39520 X 5 16 nylon tubing recommended for outboard engines applications and fittings OB F5 16 Fitting featuring turning nut for use with 5 16 hydraulic hose and connection for 3 8 fitting Kit with 2 bend restrictors 5 16 3 8 nylon tubing It is not recommended in the applications where the total tubing run exceeds 50 ft 15 m Not recommended for use with UC128 OBF and UC128 SVS cylinders 3 8 copper tube fitting kit It includes two 1 6 ft 0 5 m nylon tubes and all necessary fittings for a single station application 10 mm copper tube fitting kit It includes 1 6 ft 0 5 m nylon tubes and all necessary fittings for a single station application Fitting kit for a second steering station or for an autopilot installation It includes all necessary fittings for 3 8 nylon or copper tube Fitting kit for a second steering station or for an autopilot installation It includes all necessary fittings for 10 mm nylon or copper tube Fitting kit for a second steering station or for an autopilot installation It includes all necessary fittings for 12 mm copper tube By pass for 3 8 nylon tube KIT OB 2S OB F5 16 KIT 2M 5 16 KIT 95 KIT 100 KIT 95 25 KIT 100 25 KIT 1200 25 ACCESSORIES OL 150 42398 X Hydraulic oil sold in 1 litre
64. T OBMD hydraulic hose kit Steering wheel KIT MD32 T packaged MasterDrive kit includes 32cc tilt mount helm UC128 1 SVS SilverSteer cylinder or UC128 2 SVS KIT OB SVS hydraulic hose kit KIT OBMD hydraulic hose kit X66 tilt mechanism Steering wheel KIT MD32 F packaged MasterDrive kit includes 32cc front mount helm UC128 1 SVS SilverSteer cylinder or UC128 2 SVS KIT OB SVS hydraulic hose kit KIT OBMD hydraulic hose kit Steering wheel A94R or A88 or A92 tie bar KIT MD32 T packaged MasterDrive kit includes 32cc tilt mount helm UC128 1 SVS SilverSteer cylinder or UC128 2 SVS KIT OB SVS hydraulic hose kit KIT OBMD hydraulic hose kit X66 tilt mechanism Steering wheel A94R or A88 or 92 tie bar KIT MD40 F packaged MasterDrive kit includes 40cc front mount helm UC128 1 SVS SilverSteer cylinder or UC128 2 SVS UC128P 1 SVS SilverSteer port cylinder or UC128P 2 SVS KIT OB SVS hydraulic hose kit KIT OBMD hydraulic hose kit KIT OB 2C SVS hydraulic hose cylinder connection kit Steering wheel A90 tie bar KIT MD40 T packaged MasterDrive kit includes 40cc tilt mount helm UC128 1 SVS SilverSteer cylinder or UC128 2 SVS UC128P 1 SVS SilverSteer port cylinder or UC128P 2 SVS KIT OB SVS hydraulic hose kit KIT OBMD hydraulic hose kit KIT OB 2C SVS hydraulic hose cylinder connection kit X66 tilt mechanism Steering wheel A90 tie bar On request Power Unit wiring harness c
65. TRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards m Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards MAHOGANY GRIP V62 39263 D V63 39264 F V66 39424 B V67 39425 D KNOB67 40677 R V80 41683 R NATURAL OAK GRIP V82 41685 V _ V62 104 V63 108 V66 80 3 V67 100 82 70 V80 70 2 62 0 350 13 8 V80 350 13 8 66 350 13 8 KNOB67 Speed knob for V63 and V67 wheels NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in f it ith the EN 222 22 V74 0 400 mm 15 7 V77 0 400 mm 15 7 ABYC P22 safety V75 0 450 mm 17 7 V76 0 500 mm 19 6 V78 0 450 mm 17 7 V79 500 mm 19 6 standards B Standard 3 4 MOD taper Hub included E Meet with the EN 28848 and ABYC P22 standards mm V 63 25 75 63 25 76 63 2 5 V7 63 2 5 MAHOGANY GRIP V78 63 2 9 V74 41115A Oe ey V75 4116 V79 63 2 5 76 41117 NATURAL TEAK GRIP V77 41152 G 78 41153J V79 41154 L CAPTAIN S WHEELS V89 40721 V90
66. UC69 I 40884 W Balljoint and shim for UC116 I 39479 D Balljoint and shim for UC168 I e UC215 I 39480 M Balljoint and shim for UC293 I 40180 G Balljoint and shim for UC378 I 41311 A STERNDRIVE CYLINDERS Extension rod connecting pin 40917 J NUT AND SLEEVE Brass nut and sleeve 71004 K Nickel plated brass nut and sleeve 710131 ULTRAFLEX AND UFLEX MARKETING ITEMS 4 3 2 ULTRAFLEX WHEEL DISPLAY 67436 T Fashionable dismountable display in light gray painted metal 1700 mm 500 mm 500 mm UFLEX and ULTRAFLEX ADHESIVE LABELS _ Printed on transparent vinyl EN UFLEX 65360 2 Dimensions 450 x 130 mm 17 71 x 5 12 www ultraflexgreup it Yo ULTRAFLEX www ultraflexgroup it ULTRAFLEX 65359 R Dimensions 300 x 130 11 81 x 5 12 ULTRAFLEX AND UFLEX MARKETING ITEMS FOREX 65369 U Dimensions cm 70 x 100 2 29 x 3 28 65370 C Dimensions cm 119 x 168 3 9 x 5 5 Please contact our Marketing Department to ask for the CD with all FOREX available FOREX WITH DIGITAL PHOTO AND VIDEO FRAME Display digital photos and videos without PC or laptop Insert memory card included into photo frame to view Ultraflex or Uflex products or videos Remote control USB connection cable and AC Adapter are included Power Supply 110 220V 50 60Hz CE and RoHS certified 68178 C ULTRAFLEX Forex with digital photo frame and memory card presenting U
67. V KIT OB R5 SVS 50 5 00 m 16 4 ft 41316 L KIT OB SVS 55 5 50 m 18 0 ft 41291 X KIT OB R5 SVS 55 5 50 m 18 0 ft 41317 N KIT OB SVS 60 6 00 m 19 7 ft 41292 Z KIT OB R5 SVS 60 6 00 m 19 7 ft 41318 R KIT OB SVS 65 6 50 m 21 3 ft 41293 B KIT OB R5 SVS 65 6 50 m 21 3 ft 41319 T KIT OB SVS 70 7 00 m 22 9 ft 41294 D KIT OB R5 SVS 70 7 00 m 22 9 ft 41320 B KIT OB SVS 75 7 50 m 24 6 ft 41295 F KIT OB R5 SVS 75 7 50 m 24 6 ft 41321 D KIT OB SVS 80 8 00 m 26 3 ft 41296 H KIT OB R5 SVS 80 8 00 m 26 3 ft 41322 F KIT OB SVS 85 8 50 m 27 8 ft 41297 KIT OB R5 SVS 85 8 50 m 27 8 ft 41323 H KIT OB SVS 90 9 00 m 29 5 ft 41298 M KIT OB R5 SVS 90 9 00 m 29 5 ft 41324 WARNING The SilverSteer helm pumps are always to be installed in conjunction with the UC128 SVS cylinder and the Kevlar reinforced hose kit KIT OB SVS KIT OB 2C SVS DUAL CYLINDER DUAL ENGINE CONNECTION KIT FOR SILVERSTEER SYSTEMS Two high pressure Kevlar stranded flexible hoses with pre crimped fittings and bend restrictors Recommended for use with all SilverSteer Series cylinders Three lengths available 70 cm 2 3 90 cm 2 95 120 cm 3 95 KIT OB 2C SVS LENGTH P No KIT OB 2C SVS 07 0 7 m 2 30 ft 41705 Y KIT OB 2C SVS 09 0 9 m 2 95 ft 41706 A KIT OB 2C SVS 12 1 20 m 3 95 ft 41707 HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS PACKAGED IN A BOX Specifically designed for high performance and high torque app
68. VM Motori FNM Yanmar CMD Volkswagen Hyundai ecc The Power A Mark II electronic system actuators cannot be installed in those rooms where ignition proof devices are required The Power A Mark 117 Installation and User Manual describes activities operations technical specifications which must be followed during the installation and or usage of the product in order to keep a valid warranty and obtain the better performance Description and drawings in that manual are suitable to allow an easy installation and safe use of the product by skilled personnel In case of doubt and or for any information please contact our Technical Service PLEASE REFER TO LIMITED WARRANTY CONDITIONS REPORTED IN THIS CATALOGUE x G N cr 5 Power A Mark I SYSTEM CONTROL UNITS Control Unit PA2 CU 42017 F Control Unit user interface for the configuration settings and diagnostic of all the modules in a system IP protection IP65 Dim 215 x 120 mm 8 5 x 4 7 V Throttle I Throttle PA2 VT 42018 H for 0 5V interfaces voltage PA2 IT 42019 K for 4 20 mA interfaces current They supply the throttle electronic signal Required for use with direct connection to electronic throttle on the engine IP protection IP65 Dim 205 x 110 mm 8 x 4 3 SAEJ Throttle PA2 SAEJT Customized It supplies the digital signals to CAN SAEJ 1939 or NMEA 2000 interfaces IP
69. X Control with trim Single engine 42427 B Twin engines 42428 D IP protection IP66 Power A Mark TECHNICAL FEATURES Single Lever Dual Function and Dual Lever Dual Function for shift throttle and trolling Up to 4 control stations Control boxes IP Protection IP66 Power supply min 9 max 32V Working temperature 25 C to 75 Control station functions Station Select Engines Warm up High idle Docking Engine synchronization Trolling valve Electronic throttle outputs Voltage double output 0 5V and 0 2 5V PWM 0 100955 frequency from 200Hz to 1kHz Current 4 10mA Digital Throttle Output SAE J 1939 NMEA 2000 Trolling valve output Voltage 0 5V PWM 0 100955 frequency from 100Hz to 1 kHz Current 4 20mA Electric shift control 2 or 3 ON OFF or proportional solenoids Shift delays fully settable SAFETY DEVICES m Start PROTECTION start inhibition with shifted gear Audible and visual diagnostic failure alarm READABLE MESSAGES ON THE CONTROL UNIT DISPLAY Proportional shift delays Programmable working parameters Meets EN 60945 standards EMC CERTIFICATION AND CE MARK Conforms with CEI EN60945 UNI EN ISO 11547 COMPATIBILITY WITH ALL MECHANICAL THROTTLE ENGINES COMPATIBILITY WITH ALL ELECTRONIC THROTTLE ENGINES m Cummins Detroit Diesel Scania Iveco Lombardini
70. X X X X No MACH5 K72 K35 K60 5 K35 K35 connection MACH36 K73 62 2 14 K71 X X X X 322 46 50 B99 B47 EST MN 324 58 59 B101 B102 B49 C2 K67 X X K25 X C8 K67 X x K25 X C14 X 5 K23 C5 K63 X 3 C36 K65 E C16 K63 2 X Supplied with the C22 K64 K22 K32 E contro MACHZero K67 X X K25 X X No kit required No connection 5 K63 _ _ X MACH36 K65 14 X K23 un j un MECHANICAL PRODUCTS AVAILABLE SPARE PARTS WARNING In order to mantain the correct functionality of the product the replacement with spare parts has to be made by qualified technicians only 67 Black bezel White bezel Zinc chrome steel bushing Installation kit Shaft kit M58 Lock nut engine side T85 Black bezel White bezel Shaft kit Spent travel nylon tube Plastic ferrule for nylon tube Cable lock in screw Installation kit T71FC T72FC T73NRFC T74NRFC 90 Black bezel 90 White Shaft kit Cable lock in screw Spent travel nylon tube Plastic ferrule for nylon tube X52 Tilt Mechanism Upper cover Lower cover Gasket T86 T88 2 Shaft kits 59336 W 59601 U 56402 K 38070 K 70550 J 55170 M 59336 W 59601 U 70550 J 59869 F 59857 Z 59926 R 41165 5 580511 71942 H 70549 70022 G 59869 F 59857 Z 70123 N 70140 N 70138 C
71. able in kit HYCO OBS whHEEL TURNS 3 4 5 For outboard engines up to 150 hp HYCO OBS package kit contains UP20 F Front mount helm pump UC68 OBS Side mount outboard cylinder OL 150 Hydraulic oil 2 litres KIT OB Hose kit with preassembled fittings Specify length required when ordering HYCO OBF not including flexible hoses KIT OB with KIT is available on request The wheel is not included HYCO OBS 50 UC132 OBS SIDE MOUNT CYLINDER WARNING UC132 OBS cylinder is not intended for use with 105 Bar 1500 psi SilverSteer Series Helms UC132 OBS Unbalanced the number of turns lock to lock is not equal port to starboard and vice versa SPECIFICATIONS Volume Output force Inside diameter Stroke 3 8 9 5 mm fittings UC132 OBS DIMENSIONS ORDER GUIDE WARNING The UC132 OBS is not recommended for use in installations where the boat speed exceeds 45 mph 45 knots and the power exceeds max Coast Guard recommendation for the boat Not intended for use in racing application SYSTEM APPLICATION Single engine Single cylinder s qu Up to 2 300 id For a second station add WHEEL TURNS 5 3 6 5 UP25 4 7 5 8 UP28 UC132 OBS 39430 W 132 163 cc 8 9 95 cu in 464 574 kg 1023 1265 Ibs 32 mm 1 25 203 mm 8 For high pressure flex hose UC132 OBS side mount cylinder features a Clearence required at the engine tub
72. an be cut to length required PART NUMBER 42098 J 41281 U 41282 W specify length specify length wheel selection 42100 S 41281 U 41282 W specify length specify length 40613M wheel selection 42098 J 41281 U 41282 W specify length specify length wheel selection tie bar selection 42100 S 41281 U 41282 W specify length specify length 40613M wheel selection tie bar selection 42102 W 41281 U 41282 W 41328 U 41329 W specify length specify length specify length wheel selection 40138 H 42104 A 41281 U 41282 W 41328 U 41329 W specify length specify length specify length 40613 M wheel selection 40138 H Q TY 1 1 1 1 1 ji es gt 2 2 2 22 sei 2 2 L l 05 E audi IA AE ee C O A88 A92 UNIVERSAL TIE BARS FOR TWIN OUTBOARD ENGINES Universal tie bars suitable for all outboard applications racing application excepted with single or dual cylinder Electropolished stainless steel ball joint 66 A88 40128 E stainless steel components Applicable to twin outboard engines using mechanical steering also Adjustable from 650 mm 25 6 to 950 mm 37 4 engine centers WARNING On those applications where the clearance between engine tiller arms and cowling is not su
73. ar Allows to tilt the engines independently Stainless steel components Electropolished stainless steel ball joints Not recommended for applications exceeding 500 HP 5 different lengths available A94R 26 42448 K 26 660 4 mm twin engine centers A94R 28 42449 M 28 711 2 mm twin engine centers A94R 30 42450 W 30 762 0 mm twin engine centers A94R 32 42451 Y 32 812 8 mm twin engine centers A94R 34 42452 A 34 863 6 mm twin engine centers ATTENTION As the tiller arm position varies from engine to engine and the distance between two engines is not predictable unexpected interferences may occur while tilting A duly check of the tie bar installation is then strongly recommended Should you need additional information please do not hesitate to refer to our Technical Service A94R TIE BAR APPLICATIONS WARNING These recommendations should be used as a general reference only For any further information please contact our Technical Service new ENGINE Mercury Honda Yamaha Evinrude Suzuki POWER 135 150 175 Optimax 2 Stroke 200 225 Optimax 2 Stroke 250 PRO XS 135 150 175 Verado 4 Stroke 200 Verado 4 Stroke 115 135 150 OHC BF 200 SOHC BF 225 A6 F115 150 200 225 250 4 Stroke E115 130 150 175 200 V6 E200 225 250 300 DF70 80 90 4 Stroke DF100 115 140 150 175 4 Stroke DF200 250 300 DOHC 4 Stroke UC128 A94R A90 TWIN OUTBOARD
74. ation page 19 2 Twin Power In Cable Chart C1 2 Engine Engine Signal Cable Optional Chart C1 2 Neutral Safety Oil Input Cable Chart C1 2 Twin Alarm Out On Off Cable Chart C1 2 Station CAN Bus Cable Chart C1 4 Installation Kit 41888K 1 WARNING For the applications with engines featuring TROLLING VALVE use the Actuator P No 41009 B instead of the standard actuator P No 39602 Z and add 1 troll Actuator P No 40663 D for both single engine and dual engine systems Order troll type controls CHART C1 Available electric cables NEUTRAL LENGTH POWER IN ENGINE SIGNAL SAFETY OIL INPUT ALARM OUT ON OFF CAN 6 m 20 ft 71016 71019 Z 71017 V 71018 X 710301 10 m 33 ft 71026 W 71029 71027 Y 71028 A 71021 K 15 m 50 ft 71033 71036 2 71034 V 71035 X 71031 N 20 m 66 ft 71032 R 25 m 82 ft 71094 P NOTE For applications with cables whose length in not listed above please contact our Technical Service The Power C User and Installation Manual describes activities operations technical specifications which must be followed during the installation and or usage of the product in order to keep a valid warranty Descriptions and drawings in that manual are suitable to allow installation and use of the product to skilled persons In case of doubt and or for any information please contact our Technical Service PLEASE REFER TO LIMITED WARRANTY CONDITIONS REPORTED IN THIS CATALOGUE Power du ASH
75. ative core design maximizes efficiency and minimizes lost motion while the exclusive design of the conduit provides extremely high level of flexibility MACHZero MACH36 MACH a cm 5 14 FEATURES AND PERFORMANCE Available in the following configurations MACHZero Universal style like C2 C8 MACH5 Mercury style like C5 MACH14 Current OMC BRP style like C14 MACH36 Gen Mercury style like C36 Suitable for outboard inboard and sterndrive engines High efficiency for smooth operation High flexibility for reduced bend radius Ideal for long complex cable routings Maintenance free Stainless steel cables end fittings High resistance blue outer jacket against abrasion UV and chemicals CONTROL CABLES FOR JET ENGINES C40 Stroke 86 mm 3 4 Throttle Cable for Weber jet engines C45 Stroke 84 mm 3 3 H Mato Shift and throttle cable for jet boats 40 Class C40 C45 cao ot 07 1 8 28 UNF 1 4 x28 UNF C45 ENGINE CONTROL CABLES C2 C8 Stroke 87 mm 3 4 For use with inboard sterndrive and outboard engines with appropriate accessories Stroke 87 mm 3 4 For use with inboard sterndrive and outboard engines with appropriate accessories MACHZero 87 mm 3 4 C14 For use with inboard sterndrive and outboard engines Ideal for high performance applications long cable runs
76. cable with no connector 4 42046N None NMEA2000 Throttle RE DeviceNet cable Drop type for NMEA2000 cable 3 42048T i ba cable NMEA2000 connection 7 42049V A Hyundai V Throttle 2 42288P apie Hyundai engines 0 5 V cable 4 422895 Hyundai engines VM engines 0 5 V cable INA engines cable 4 42315P 63 2 42374 PWM Throttle Perkins engine PWM Throttle cable Perkins engines Q mM 4 42373 E CHART C Main system cables DESCRIPTION APPLICATION Main power supply cable Main power supply of the system Power cable Power extension cable for modules connection extension Shift cable Solenoid connection cable Shift cable with Shift and trolling solenoid connection cable electric Troll 3 solenoid Shift cable neutral solenoid 3 solenoid connection cable CAN cable Network connection cable Note LENGTH m ft 155373 3 9 8 7 229 10 32 8 T33 3 9 8 Z229 10 32 8 3 9 8 1229 10 32 8 1373 3 9 8 1229 10 32 8 383 3 9 8 7 22 9 10 32 8 12373 3 9 8 7220 10 32 8 15 49 2 20 65 6 42052 42053K 42054M 42055P 420565 42057U 42058W 42059Y 42060G 42061 420621 42063N 42064R 42065T 42066V 42067X 42072P 420735 420740 42075W 73639 73680P 736815 71021 71031 71032 Should the engine inverter need the neutral solenoid the proper shift cable must be used
77. chts and commercial applications Available with and without trim the control has audible and visual interfaces which alert the operator to the current status of the control system With the ability to control up to 2 engines from up to 4 different stations the PowerA Mark II is a modular and flexible system with sim ple to install components The unique Control Unit Display of the PowerA Mark II provides simple touch pad programming with descriptive information regarding the set up tuning and diagnostics of the system The Power A Mark Il is a system that can replace mechanical controls either on fully mechanical engines or on fully electronical engins or on engines with the combination of both characteristics PRIVATE PROTOCOL CAN BUS FOR DATA TRANSMISSION SUITABLE FOR MECHANICAL SHIFT AND THROTTLE AS WELL AS ELECTRONIC THROTTLE AND SHIFT CONNECTION OF MULTIPLE STATIONS UP TO 4 CONTROLS MODULAR SYSTEM DIRECT COMUNICATION WITH ELECTRONIC ENGINES SAE J 1939 or NMEA 2000 PLUG N PLAY CONNECTIVITY AUTOMATIC ENGINES SYNCHRONIZATION DOCK ASSIST FULLY PROGRAMMABLE SHIFT DELAYS PERSONALIZED LABEL UPON REQUEST CHROME FINISH CONTROL STATIONS Control without trim Single engine 42009 G Twin engines 42011T Control with trim Single engine 42010 R Twin engines 42012 V IP protection IP66 BLACK FINISH CONTROL STATIONS Control without trim Single engine 42426 Z Twin engines 42425
78. ck to lock Balanced 4 Unbalanced 4 5 SYSTEM B Max rudder torque 66 kgm 5738 Ibs in Components Model Q ty For additional station add Lupo o UP33 _ 1 UP33 helm pump Cylinder see application 1 1 KIT OB 25 fitting kit 1 KIT OB hose Kit Hose Kit extra OL 150 Oil OL 150 3 1 steering wheel Steering wheel Wheel selection 1 UC69 I INBOARD CYLINDER UC69 I Balanced the number of turns lock to lock is equal port to starboard or vice versa SPECIFICATIONS Volume Torque Output force Inside diameter Stroke 3 8 9 5mm Fittings UC69 39782 E 69 cc 4 2 in 32 kgm 2783 lbs in 168 kg 371 Ibs 25 mm 0 98 150 mm 5 9 For high pressure flex hose INBOARD HYDRAULIC STEERING SYSTEM PACKAGED IN A BOX HYCO l WHEEL TURNS 3 5 package kit contains UP20 F Front mount helm pump UC69 I Inboard cylinder OL 150 Hydraulic oil 2 litres KIT OB Hose kit with preassembled fittings Specify length required when ordering not including flexible hoses KIT OB or with KIT OB M is available on request The wheel is not included HYCO I WARNING steering system is suitable for inboard boats up to approx 24 26 ft 7 5 8 m length and 25 mph max speed A 150 mm 5 9 B 129 mm 5 11 C 105 mm 4 13 D 417 mm 16 42 E 31 3 mm 1 23 U F 40 mm 1 57 G 73 mm 2 87 Rod 0 14 mm 0 6 MT bib faa
79. d or floor mount Black galvanized motor case salt water resistant 4 5 m 157 Wiring Harness included 67 waterproof Ignition protected SAE J 1171 and UNI 28846 203 mm 8 01 in 198 mm 7 78 in was ii gt DIMENSIONI UPMD UPMD C TILT MECHANISM X66 40613 M Tilt mechanism for MasterDrive tilt mount helms Tilt range of 48 and five locking positions TM INTERMEDIATE HELM POSITION INSTALLATION KIT OPTIONAL m K81 42435 A Kit to permit the MasterDrive helm installation at an intermediate dashboard position CENE SH eee mm 2 ell mm PACKAGED KIT MD MasterDrive packaged kit contains UH 1 Helm Pump UPMD 1 Power Unit 15 4 5 m wiring harness included UCMD 1 User Interface OL 150 4 liters hydraulic oil Installation Manual Depending on the helm type 4 versions are available MD32 F 42098 J 32 cc Front Mount Helm included MD32 T 42100 S 32 cc Tilt Mount Helm included MDAO F 42102 W 40 cc Front Mount Helm included MD40 T 42104 A 40 cc Tilt Mount Helm included The SilverSteer UC128 SVS cylinder the hydraulic hose kits the X66 40613 M tilt mechanism the tie bar and the wheel are to be ordered separately HOSE KITS KIT OB SVS LENGTH PART No KIT OB SVS 10 1 00 m 3 3 ft 41334 N KIT OB SVS 15 1 50 m
80. der 2 406 mm 16 UH40 T 42095 C with X66 tilt 40cc 2 44 cu in dual cylinder 1 406 mm 16 UH32 wheel turns lock to lock in single cylinder applications 3 75 UH40 wheel turns lock to lock in dual cylinder applications 6 2 175 mm 6 9 42 7010 v 980 UH32 F UH32 T UH40 F UHDAO F and UH40T DIMENSIONS USER INTERFACE FEATURES UCMD 42097 G Safety switch ON OFF SMART BUTTON Three different power levels with light indicator PATENTED Ny m Motor temperature visual indicator N E Twin engine key selection included N m Lighted panel for stand by position m Plug in wiring harness Suitable for second station installation Y N i POWER UNIT FEATURES UPMD 42096 E m 12VDC Motor W 45 swiveling fittings for easy installation Semitransparent 0 5 litre 0 11gal tank gives immediate oil level vision Vented filler plug Suitable for applications with autopilot Bulkhea
81. ding to Ultraflex quality management system E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP STAINLESS STEEL SPOKES MANIN B P 68204 A POLYURETHANE GRIP ALUMINUM SPOKES MANIN B S 68205 C MANIN B B 68206 E ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards VERO VWOLAAITE ITALDAPILD DORIA STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP WITH INSERTS DORIA B R 67309 K DORIA B B 67465 DORIA W W 67728 G Doria 350 All ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards Doria W W VERO VWOLAAITE ITALDAPILD SINSLSAS TOULNOD SINGLE LEVER SIDE MOUNT CONTROLS Featuring AI
82. e both throttle and shift Suitable for any type of boats with outboard inboard or I O power plants FEATURES Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling Made of chrome plated marine aluminum Pull out handle disengages shift for warm up Neutral safety switch X43 381601 optional prevents in gear starting Exceeds EN ISO 11547 standards when X43 safety switch is installed For use with C2 C8 and MACHZero Ultraflex engine control cables To connect C22 cable to B103 control only use K33 38378 D connection kit MODELS B103 37923 K Single lever control for one engine B104 379241 Twin lever control for two engines X55 39421 V Silver knob optional 2 X55 OPTIONAL B104 2 X55 CE SINGLE LEVER TOP MOUNT CONTROLS Single lever dual action control to operate both throttle and shift Suitable for any type of boats with outboard inboard or I O power plants FEATURES Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling Made of marine aluminum chrome plated or powder coat finish Pull out handle disengages shift for warm up Neutral safety switch X12 34543 Q optional prevents in gear starting Exceeds EN ISO 11547 standards when X12 safety switch is installed Power trim switch conveniently located in the handle grip enables for easy ti
83. e side 375 mm 14 76 COMPONENTS MODEL Cylinder UC132 OBS Helm pump UP25 or UP28 Hose Kit KIT OB Oil OL 150 Steering wheel Wheel selection 1 UP25 or UP28 helm pump 1 KIT OB 2S fitting kit 1 KIT OB 1 OL 150 1 steering wheel Dual engine Single cylinder non counter rotating engine 5 Up to 450 hp max counter rotating engine For a second station add 5 3 6 5 UP25 4 7 5 8 UP28 Cylinder UC132 OBS Helm pump UP25 or UP28 Hose Kit KIT OB Oil OL 150 Tie bar A88 or A92 Steering wheel Wheel selection 1 UP25 or UP28 helm pump 1 KIT OB 2S fitting kit 1 KIT OB 1 OL 150 1 steering wheel Dual engine Dual cylinder Up to 500 hp max non counter rotating engines Up to 600 hp max counter rotating 8022 engines For a second station add 1 UP39 or UP45 helm pump 1 KIT OB 25 fitting kit 1 OB 2 T fittings 39502 V 1 OL 150 1 steering wheel 6 7 8 3 UP39 5 8 7 3 UP45 Cylinder UC132 OBS Helm pump UP39 or UP45 Hose Kit KIT OB Oil OL 150 Tie bar A88 or A92 Steering wheel Wheel selection Connection Kit KIT OB 2C WARNING THIS APPLICATION REQUIRES THAT THE THREADS ON THE TILT TUBE EXTEND AT LEAST 15 mm 0 6 FROM BOTH SIDES turning nut for a fast and easy installation to the engine tube PATENTED QTY N IL N HIGH PRESSURE FLEXIBLE HOSES KIT OB HOSE KIT FOR SINGLE STATION INSTALLATI
84. e ordered separately MAHOGANY GRIP SALINA 62799 E LAMPEDUSA 62684L ALICUDI 62682 G WOOD GRIP REDUCED DIMENSION CAPRI 62465 Y ALICUDI 0 350 mm 13 8 NON MAGNETIC STAINLESS STEEL WHEELS UFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards E Standard 3 4 taper E Meet with the EN 28848 and ABYC P22 standards X63 40119 D hub with button to be ordered separately STAINLESS STEEL GRIP V21 42121 POLYURETHANE FIRM GRIP V21B 42328 Z V21W 42324R NATURAL TEAK GRIP V21TK 42325 T STAINLESS STEEL GRIP POLYURETHANE INSERTS V22 42122 C KNOB21 42371A V21 0 350 mm 13 8 V22 0 350 mm 13 8 V21B 0 350 mm 13 8 KNOB21 Speed knob for V21 and V22 wheels B MOD mm V21 64 2 5 V22 91 3 6 NON MAGNETIC STAINLESS STEEL WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 ABYC P22 safety standards E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP V25B 40640 R black V25W 40642 V white V25G 40641 T grey MAHOGANY GRIP V26 40644 7 STAI
85. eering helm T72FC 38868 K dual cable steering helm Mounting bezel X34 36654 B black 90 mounting X3AW 40654 C white 90 mounting X35 36655 C black 20 mounting Steering cable M66 NOTE two M66 are needed with the T72FC system Optional steering wheel see index Engine connection kits see index FEATURES AND TECHNICAL SPECIFICATIONS Fast connect simple installation stainless steel cable output ends Corrosion resistant materials Particulary suitable where clearance is limited Optional 90 or 20 installation Standard 3 4 tapered shaft Lock to lock steering wheel turns approx 3 8 Stroke 228 mm 9 Maximum allowable steering wheel diameter 406 mm 16 Minimum steering cable bend radius 200 mm 7 9 Minimal feedback Compact for mounting T71FC and T72FC steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat For boats faster than 50 mph the twin cable steering system T72FC is recommended T71FC steering system is also available package with ROTECH I Exceeds 28848 safety standards Exceeds ABYC P17 safety standards M66 T71FC e ME Stee mag T72FC TG TAG T73NRFC AND T7 ANRFC NON REVERSIBLE STEERING SYSTEMS d sg n t FEATURING 3 31 PLANETARY GEAR pue DESIGN A COMPLETE STEERING SYSTEM CONSISTS OF E Steering helm T73NRFC 38869 M
86. em ERI i hn MECHANICAL STEERING SYSTEMS SUGGESTIONS AND WARNINGS WHEN SELECTING A MECHANICAL STEERING SYSTEM ADVANTAGES OFA PLANETARY GEAR DESIGN EFFICIENCY COMPARISON TESTS Test configuration 3 bends at 90 1000N load NOTE indicated figures have been obtained after 500 cycles of running from samples bought from after market sources Selection of the appropriate mechanical steering system is an important factor for the safety and functionality of your boat The combination of engine power hull type and boat speed influence the correct selection of the steering system The load on the steering system increases with the boat speed and engine power the torque generated by the propeller rotation in high power outboard applications can make it hard to steer Big boats with displacement hulls and inboard or non power assisted stern drive engines can generate high rudder loads in these cases a mechanical steering system will be inadequate and we suggest the use of an Ultraflex hydraulic steering system We always recommend consulting qualified personnel when selecting installing and maintaining a steering system for your boat Ultraflex mechanical steering helms T71FC T73NRFC as well as dual cable versions and tilt wheel versions use a Planetary Gear Design A Planetary Gear Design has three satellite gears that rotate on their axis and at the same time rotate around the central helm ax
87. engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system E Standard 3 4 taper Hub included Meet with the EN 28848 and ABYC P22 standards LEATHER GRIP AND HUB MOROSINI SEA 67301 CHIS D L5 740 m A Morosini Sea All ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards Im 13 8 WERD VWOLAANTE ITALLAMO MOROSINI STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards LEATHER GRIP CHROME HUB MOROSINI B CH 67297 F MOROSINI G CH 67300 R POLYURETHANE GRIP CHROME HUB MOROSINI PU B CH 67461 S CHRIS ee WLI Morosini B CH 350 mm 13 8 All ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats All steering wheels are CE marked in conformity with the EN 28848 EN 29775 and A
88. engines up to 40 kW 55 hp with the exception of EVINRUDE E TEC 50 for which the use of T85 or T71FC is recommended T67 M58 T67W T85 ROTARY STEERING SYSTEM A COMPLETE STEERING SYSTEM CONSISTS OF E Steering helm T85 38439 Z Black bezel T85W 39213 M White bezel E Steering cable M66 Optional steering wheel see index Engine connection kits see index FEATURES AND TECHNICAL SPECIFICATIONS All stainless steel cable output ends Corrosion resistant materials E Particularly suitable where clearance is limited Lock to lock steering wheel turns approx 3 Stroke 228 mm 9 E Maximum allowable steering wheel diameter 406 mm 16 Minimum steering cable bend radius 200 mm 7 9 Minimal feedback E Compact for mounting T85 steering system is not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat Available in package with ROTECH V E Exceeds EN 28848 safety standards Exceeds ABYC P17 safety standards T85 M66 176 6 9 max 53 3 6 uan s OL 99 5 7 855 MECHANICAL STEERING SYSTEMS 26 MECHANICAL STEERING SYSTEMS T71FC AND T72FC ROTARY STEERING SYSTEMS j E MD E i E A ond FEATURING H H Hi PLANETARY GEAR gee DESIGN 5 sT _ A COMPLETE STEERING SYSTEM CONSISTS OF E Steering helm T71FC 38867 H single cable st
89. fficient fot the use of the A88 the A92 tie bar is recommended A92 700 40892 V A92 950 40893 X Easily adjustable before or after installation stainless steel components Applicable to twin outboard engines using mechanical steering also A92 700 Adjustable from 550 mm 21 6 to 700 mm 27 5 engine centers A92 950 Adjustable from 700 mm 27 5 to 950 mm 37 4 engine centers ATTENTION As the tiller arm position varies from engine to engine and the distance between two engines is not predictable unexpected interferences may occur while tilting A duly check of the tie bar installation is then strongly recommended Should you need additional information please do not hesitate to refer to our Technical Service A92 application example HYDRAULIC TIE BAR LTB1 42085 Z Hydraulic Tie Bar for twin engine twin sin MAU Connection Cylinder cylinder applications where a mechanical tie Out bar is not feasible Engine centers must be at least 38 wide as engine can periodically misalign Port Cylinder Starboard It connects using standard KIT OB or In Out Cylinder KIT OB R5 hoses In Out LTB1 LTB1 application example A94R TWIN OUTBOARD ENGINE SINGLE UC128 OBF or UC128 SVS CYLINDER TIE BAR Suitable for applications with single UC128 OBF or UC128 SVS front mount cylinder NOTE In the applications with dual cylinder use A90 tie b
90. ges shift for warm up Neutral safety switch X12 34543 Q optional prevents in gear starting Exceeds EN ISO 11547 standards when X12 safety switch is installed Provided with a positive lock in neutral to prevent accidental gear engagement E For use with all Ultraflex engine control cables except C22 C4 discontinued C36 and MACH36 Ultraflex C5 C16 and MACH5 cables require K35 kit 34730 U MODELS J B665 40656 Single lever control for one engine Chrome plated B666 40657 J Lock in Twin lever control for two engines Chrome neutral plated E 160 6 29 129 5 07 160 6 29 185 7 28 LO R N e 2 a n 5 N i i LO eo LO uf 2 B665 B666 TWO LEVER TOP MOUNT CONTROLS Two lever single action control each lever operates separately either the throttle or the shift Suitable for use with outboard inboard or I O B58 with interlock power plants FEATURES Flush mount suitable for exposed positions such as flying bridge Made of marine aluminum with chrome plated lever Throttle lever is provided with adjustable brake tension release system and shift lever with forward reverse and neutral detents B50 TE Both the brake tension release and detents B59 with interlock can be installed and adjusted from the outs
91. h the UC128 SVS cylinder and the Kevlar reinforced hose kit KIT OB SVS For triple outboard engine dual cylinder applications please refer to tie bar section 2 HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS KIT OB SVS HOSE KIT FOR SINGLE STATION INSTALLATION FOR SILVERSTEER SYSTEMS Two high pressure Kevlar stranded flexible hoses with pre crimped fittings and bend restrictors on both ends Recommended for use with all Ultraflex SilverSteer and MasterDrive helms with 1500 psi relief valves 58 Lenghts available from 3m 9 8 to 9m 29 5 with 0 5m 1 67 increments KIT OB R5 SVS HOSE KIT FOR SINGLE STATION INSTALLATION FOR SILVERSTEER SYSTEMS Two high pressure Kevlar stranded flexible hoses with pre crimped fittings R5 bulkhead fittings and bend restrictors on both ends Recommended for use with all Ultraflex SilverSteer and MasterDrive helms with 1500 psi relief valves Available lengths from 3 00 m 9 8 ft to 9 00 m 29 5 ft with 0 5 m 1 6 ft increments KIT OB R5 SVS KIT OB SVS LENGTH P No KIT OB R5 SVS LENGTH P No KIT OB SVS 30 3 00 m 9 8 ft 41286 E KIT OB R5 SVS 30 3 00 m 9 8 ft 41312 KIT OB SVS 35 3 50 m 11 5 ft 41287 G KIT OB R5 SVS 35 3 50 m 11 5 ft 41313 E KIT OB SVS 40 4 00 m 13 2 ft 41288 J KIT OB R5 SVS 40 4 00 m 13 2 ft 41314 G KIT OB SVS 45 4 50 m 14 8 ft 412891 KIT OB R5 SVS 45 4 50 m 14 8 ft 41315 J KIT OB SVS 50 5 00 m 16 4 ft 41290
92. ide Neutral safety switch X12 34543 optional prevents in gear starting Exceeds EN ISO 11547 standards when X12 safety switch is installed Available with straight or bent levers B58 B59 models are provided with an interlock kit to prevent accidental gear engagement E For use with Ultraflex C2 C8 and MACHZero engine control cables Ultraflex C22 cable requires K22 34713 Q connection kit MODELS BENT LEVERS B46 34461 Throttle and shift B46T 34462 Q Throttle only B46S 34463 Shift only B58R 34570 W Throttle and shift With interlock Right hand installation B58L 34716T Throttle and shift With interlock Left hand installation STRAIGHT LEVERS B50 344645 Throttle and shift B50T 34465 Throttle only B50S 34466 U Shift only B59R 34571 Throttle and shift With interlock Right hand installation B59L 34717 U Throttle and shift With interlock Left hand installation 150 5 9 TWO LEVER TOP MOUNT CONTROLS Two lever single action control each lever operates separately either the throttle or the shift Suitable for use with outboard inboard or I O power plants FEATURES Made of aluminium chrome plated or black powder coat finish Throttle lever is provided with adjustable brake tension release system and shift lever with forward reverse and neutral detents Neutral safety switch X12 34543 Q optional prevents in gear starting
93. is This allows for equal distribution of engine torque over three points of the central gear dividing and balancing the system loads The benefits of this special design are increased system longevity increased efficiency and less engine feedback compared to single pinion gear helms Efficiency Tension Compression Average 71 Planetary gear design steering with M66 Ultraflex Direct transmission steering of well known competitor brand T 185 Direct transmission steering with M66 Ultraflex Direct transmission steering of well known competitor brand THE IMPORTANCE OF A NON REVERSIBLE STEERING SYSTEM FOR INCREASED SAFETY USE AND MAINTENANCE The steering system of a boat is the mechanism that determines the boat direction when the steering wheel is turned If for any circumstance the driver does not hold the steering wheel a dangerous situation may occur caused by a sudden change of direction of the boat due to external forces waves currents etc or internal forces such as rudder torque originated by the way of rotation of the propeller Engine torque usually generates a load on the steering system that must be continually compensated for by the driver even when the boat is going straight The additional effort by the driver to maintain a true course can often cause fatigue With Ultraflex Non Reversible steering helms T73NRFC T74NRFC T83NRFC the loads applied to the steering system a
94. kes Q 350 mm 13 8 Q 350 mm 13 8 BURL WOOD GRIP V61BR 39191 E Oo 13 9 S r7 a rt 5 d gt V60 and V61 Antigua steering wheels are provided with an exclusive hub that easily allows the steering wheel to always be aligned properly CORSICA STEERING WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 ABYC P22 safety standards CORSICA B S Black grip Silver spokes Q 350 mm 13 8 CORSICA B B Black grip Black spokes E Standard 3 4 Q 350 mm 13 8 taper m Meet with the EN 28848 and ABYC 22 standards mM X63 40119 D hub with button to be ordered separately SOFT TOUCH GRIP CORSICA 5 383330 CORSICA B B 38332 CORSICA W S 38334 P CORSICA G S 38393 H CORSICA W S White grip Silver spokes Q 350 mm 13 8 CORSICA G S Grey grip Silver spokes Q 350 mm 13 8 BURL WOOD GRIP CORSICA BR B 38647 T CORSICA BR S 38684 7 CORSICA BR B Burl wood grip Black spokes 0 350 mm 13 8 350 13 8 88 3 5 r E i E 4 S i f 5 m x Pat 8 L 81 F wc CORSICA X63 POLYURETHANE STEERING WHEELS
95. l Ultraflex engine control cables except C22 Ultraflex C2 C8 MACHZero cables require no kit Ultraflex C14 MACH 14 cables require K71 42082 T connection kit Ultraflex C5 C16 5 cables require K72 42083 V connection kit Ultraflex C36 MACH36 cables require K73 42084 X connection kit 77 3 020 in 127 4 5 015 in 31 2 1 227 in 46 1 797 in lt S 185 7 275 in 161 6 334 in 268 10 555 in z 99 400 401 un mal c UJ i lt un gt EJ L zs O B un SINGLE LEVER SIDE MOUNT CONTROLS Single lever dual action control to operate both throttle and shift Suitable for any type of boats with outboard inboard or I O power plants FEATURES Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling i Can be installed horizontally or vertically la ee on the starboard or port side of the boat gt Provided with a brake tension release system adjustable from outside B310CH B310B Pull out handle disengages shift for warm up Neutral safety switch X12 34543 Q optional prevents in gear starting Exceeds EN ISO 11547 standards when X12 safety switch is installed All models are provided with positi
96. led horizontally or vertically on the starboard or port side of the boat Made of painted marine aluminum Pull out handle disengages shift for warm up Neutral safety switch X12 34543 Q optional prevents in gear starting Exceeds EN ISO 11547 standards when X12 safety switch is installed Provided with a positive lock in neutral to prevent accidental gear engagement For use with all Ultraflex engine control cables except C4 discontinued C22 C36 and MACH36 Ultraflex C5 C16 and 5 cables require K35 34730 U connection kit To connect C14 and MACH 14 cables to engine use K51 32526 N connection kit MODELS B89 36151 Ivory finish with positive lock in neutral B90 36152 H Black finish with positive lock in neutral B90 Lock in neutral lt LOW PROFILE SINGLE LEVER TOP MOUNT CONTROLS Single lever dual action control to operate both with throttle and shift Suitable for any type of boats with outboard inboard or I O power plants FEATURES B301CR Compact single lever controls offering a unique low profile style compared to other controls available on the market Enables easy and safe shifting by preventing accidental gear engagement ES unless engine is idling Made of marine aluminum chrome plated or powder coat finish Push in button disengages shift for warm up Neutral safety switch X12 34543 Q optional prevents in gear
97. lian Shipping Registry RINA in conformity with the UNI EN ISO 9001 2000 rule Ultraflex certification n 6669 02 S former 420 96 The quality management system involves all the company resources and processes starting from the design in order to Assure product quality to the customer e Set up the actions to maintain and improve the quality standards constantly Pursue a continuous process improvement to meet the market needs The Ultraflex Environmental Management System is certified CISO IONet by the Italian Shipping Registry RINA in conformity with the UNI EN ISO 14001 Ultraflex certification n EMS 1282 S Constantly test the products to verify their conformity with the EEC 94 25 and ABYC American Boat and Yacht Council requirements ma Naha RINA ue Seng mier Prou beri FU Pct ee Eire EIE i ru TE je Tig ETE ICH WEE PI 74427 UCINA Fa PG ares UFLEX USA Factory in Sarasota m Ultraflex S p A declines any liability for possible mistakes in this catalogue due to printing errors Ultraflex S p A reserves the right to make those modifications that are considered to be suitable for its products Publishing rights trade marks part numbers and photographs of the Ultraflex products present on this catalogue are Ultraflex property and all rights are reserved GUARANTEE
98. lications the SilverSteer features a 1500 psi helm and keyed bullhorns on the cylinder for maximum durability and minimal lost motion Whether a bass boat flat boat or tournament style offshore fishing boat the SilverSteer will deliver smooth responsive and precise steering Adjustable boss style fittings allow precise hose routing without the risk of breaking the fittings by overtightening or leaking fittings from loosening during installation a common problem on competing cylinders DO SVS 28 WHEEL TURNS 4 3 SilverSteer SVS 28 package kit contains UP28 F SVS UC128 SVS OL 150 KIT OB SVS Front mount helm pump Front mount outboard cylinder Specify engine type when ordering Hydraulic oil 2 litres 0 5 gallons Hose kit with preassembled fittings Specify length required when ordering The wheel is not included SVS 33 WHEEL TURNS 3 6 SilverSteer SVS 33 package kit contains UP33 F SVS UC128 SVS OL 150 KIT OB SVS Front mount helm pump Front mount outboard cylinder Specify engine type when ordering Hydraulic oil 2 litres 0 5 gallons Hose kit with preassembled fittings Specify length required when ordering The wheel is not included 00 SEMEN N as a ij mmm SV Effortless steering for the most demanding a
99. ll adapter MODEL MOUNTING PREVOLUTION SETTING UP25T 42464H With X52 tilt 25 cc 1 5 cu in 5 70 Bar 1000 PSI UP28T 42461T With X52 tilt 28 cc 1 7 cu in 5 70 Bar 1000 PSI UP33T 42458 With X52 tilt 33 cc 2 0 cu in 7 70 Bar 1000 PSI UP39T 42455 With X52 tilt 39 cc 2 4 cu in 7 70 Bar 1000 PSI UPAST 42467 P With X52 tilt 45 cc 27 cu in 7 70 Bar 1000 PSI 2397 mm 15 6 127 mm 5 174 68 196 7 7 ELI T 6 UP25 T UP28 T UP33 T UP39 T UP45 T DIMENSIONS 9 MAXIMUM WHEEL DIA 406 mm 16 406 mm 16 406 mm 16 406 mm 16 406 mm 16 115 mm 4 5 pv HH WEIGHT 5 kg 11 Ibs 5 kg 11 165 5 kg 11 Ibs 5 kg 11 165 5 kg 11 Ibs UP28 R UP33 R UP39 R UP45 UP45 I R REAR MOUNT HELM PUMPS FEATURES Available in four different displacement sizes Compact design Ball bearing piston race Built in lock valve for positive rudder lock Integral relief valve for over pressure protection 3 A tapered stainless steel shaft Easily accessible lock valve and shaft seal for replacement E Cast iron cylinder rotor for greater durability and longer life White bezel included Complete with 90 adjustable fittings for 3 8 tube except UP45 I R pump 1 4 straight fitting for 12 mm hose E UP45 R pump is ideal for double cylinder outboard applications UP45 I R pump is suitable for i
100. lm pump UC94 OBF Front mount outboard cylinder Specify engine type when ordering OL 150 Hydraulic oil 2 litres KIT OB Hose kit with preassembled fittings Specify length required when ordering HYCO OBF not including flexible hoses KIT OB or with KIT OB M is available on request The wheel is not included WARNING Depending on the applications the UC94 OBF is available in 2 versions UC94 OBF 1 and UC94 OBF 3 UC94 OBF 1 cylinder is not suitable for HONDA BF115 and BF130 engines and Mercury Optimax 75 90 115 For these engines UC94 OBF 3 is available NAUTECH 1 WHEEL turns 4 3 NAUTECH 1 package kit contains UP28 F Front mount helm pump UC128 OBF Front mount outboard cylinder Specify engine type when ordering OL 150 Hydraulic oil 2 litres 0 5 gallons KIT OB Hose kit with preassembled fittings Specify length required when ordering NAUTECH 1 not including flexible hoses KIT OB or with KIT OB M is available on request The wheel is not included NAUTECH 3 WHEEL TURNS 4 8 NAUTECH 3 package kit contains UP25 F Front mount helm pump UC128 OBF Front mount outboard cylinder Specify engine type when ordering OL 150 Hydraulic oil 2 litres 0 5 gallons KIT OB Hose kit with preassembled fittings Specify length required when ordering NAUTECH 3 not including flexible hoses KIT OB or with KIT OB M is available on request The wheel is not included X m
101. lting of the engine For use with all Ultraflex engine control cables except C22 C4 discontinued C36 and MACH36 m Ultraflex C5 C16 and 5 cables require K35 kit 34730 U MODELS B65 34731 V Single lever control for one engine chrome plated B76 35312 Single lever control for one engine chrome plated with trim B66 34732W Twin lever control for two engines chrome plated B78 35314 G Twin lever control for two engines chrome plated with trim B73 35007 U Single lever control for one engine black dome chrome plated lever B77 35313F Single lever control for one engine black dome chrome plated lever with trim B74 35008 B Twin lever control for two engines black dome chrome plated lever B79 35315 H Twin lever control for two engines black dome chrome plated lever with trim 108 ed DE TM ith trim Lw os 1 we 1 gE d z E 7 urs x B66 B78 with trim ma 74 B79 with trim Handle with trim 11 SINGLE LEVER TOP MOUNT CONTROLS Single lever dual action control to operate both throttle and shift Suitable for any type of boats with outboard inboard or I O power plants FEATURES Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling Made of marine aluminum chrome plated or powder coat finish Pull out handle disenga
102. ltraflex products and videos Dimensions cm 32 x 49 1 04 x 1 60 68177 A UFLEX Forex with digital photo frame and memory card presenting Ulex products and videos Dimensions cm 32 x 49 1 04 x 1 60 25 ULTRAFLEX S p a Via Milite Ignoto 8A 16012 Busalla GE Italy T 39 010 9620310 F 39 010 9620333 utQultraflexgroup it www ultraflexgroup it ULTRAFLEX Li ULTRAFLEX GROUP Cover picture with the kind cooperation of Intrepid Powerboats Inc
103. n two engines is not predictable unexpected interferences may occur while tilting A duly check of the tie bar installation is then strongly recommended Should you need additional information please do not hesitate to refer to our Technical Service d E i ENGINE CEMTER CIETANCE FI Il di op m ee Photo courtesy of Donzi Marine STERNDRIVE CYLINDERS WARNING Not intended for use with SilverSteer SVS Series helms UC133 IOB gg E Balanced cylinder the number of turns lock to T lock is equal port to starboard or vice versa UC132 OBS Unbalanced cylinder the number of turns lock to lock is not equal port to starboard or vice versa weoncmows 028408 3949M 39450 W Volume 132 cc 8 cu in d poo een Output force 464 kg 1023 Ibs _ Inside diameter 32 mm 1 25 32 mm 1 25 Stroke 203 mm 8 203 mm 8 3 8 9 5 mm For high pressure For high pressure Fittings flex hose flex hose UC133 IOB UC132 OBS STERNDRIVE STEERING 0 STERNDRIVE CYLINDERS APPLICATIONS WARNING These recommendations should be used as general reference only and they apply to factory stock sterndrives only In doubt contact a qualified installation technician ORDER GUIDE NOTE 3 8 or 10 mm diameter copper tubing can be used as an alternative tubing for plumbing the systems For these applications a fitting kit K
104. nboard applications with 12 mm 0 47 hydraulic hose E X68 optional 40894 Z Chrome bezel KIT F optional 39664 Y Remote fill adapter new DISPLACEMENT No OF RELIEF VALVE MAXIMUM MODEL MOUNTING REVOLUTION PISTONS SETTING WHEEL DIA UP28R 424607 Rear mount 28 cc 1 7 cu in 70 Bar 1000 PSI 710 28 5kg 11 165 UP33R 424571 Rear mount 33 cc 2 0 cu in 70 Bar 1000 PSI 710 mm 28 5kg 11 165 UP39 R 42454E Rear mount 39 cc 2 4 cu in 70 Bar 1000 PSI 710 mm 28 5kg 11 165 UP45R 42466 Rear mount 45 cc 2 7 cu in 70 Bar 1000 PSI 710 mm 28 5kg 11 165 45 41279 Rear mount 45 cc 2 7 cu in 70 Bar 1000 PSI 710 mm 28 5kg 11 165 WEIGHT N c c c FILLER PORT 90 E eu 97 BTR UP28 R UP33 UP39 UP45 R UP45 I R DIMENSIONS UC94 OBF FRONT MOUNT CYLINDER FOR OUTBOARD ENGINES UP TO 150 HP TOTAL UC94 OBF Balanced the number of turns lock to lock is equal port to starboard or vice versa Adjustable boss style fittings for easy installation High resistance stainless steel connection bolt ULTRABOLT INNOVATIVE DESIGN PATENTED Split and pinned cylinder mounting rod for easy installation and bushings to prevent friction with engine tilt tube Depending on the applications on the outboard engines the UC94 OBF cylinder is available in 2 versions UC94 OBF 1 40154 F UC94 OB
105. ng 50 C 155 C with peaks at 180 C Halogen free E Flammability self extinguishing Good mechanical resistance Excellent resistance to abrasion Good resistance to solvent E Non watertight Very flexible E Expansion ratio from 1 to 2 E Use hot cutting to avoid fraying Colour black APPLICATIONS STANDARDS R s Compliant with RoHS 2002 95 CE specifications o E NF EN 60684 1 10 2003 259 E 60684 2 01 1998 modified by j p NF EN 60684 2 A1 12 2003 NF EN 60684 2 2 05 2006 E NF EN 60684 3 sheets 340 to 342 4 2003 NOMINAL INTERNAL PART No BULK PART No ROLL LENGTH ROLL WEIGHT DIAMETER 1 m legth ROLLS metres Kg 10 mm 0 39 68146 N 68180 N 100 m 8 0 15 mm 0 59 68147 R 68181 R 50m 6 3 20 mm 0 78 68148 T 68182 T 50m 8 9 25 mm 0 98 68149 V 68183 V 50m 10 1 30 mm 1 18 68150 D 68184 X 50m 13 5 Available in UFLEX ACCESSORIES INSTALLATION CABLE SUPPORT INSTALLATION CABLE SUPPORT SELECTION ENGINE CONNECTION KIT ENGINE CONNECTION KIT GUIDE A 39 or S61 or 562 A75 C A73SS or A74SS B S40 A75 D 555 A75 wes Pl st z i E m EJ 08 ri PE oni zu 1 E TA i 1 53 i q Tm S I E With splashwell D With 90 rudder support A88 A92 TIE BARS FOR TWIN OUTBOARD ENGINES Universal tie bars applicable to twin outboard engines using mechanical steering For applications wi
106. nism X66 40613 M suitable for Tilt Mount Helm Tilt range of 48 and five locking positions 1 Dual cylinder application Tie Bar see selection 1 Steeing Wheel see selection SINGLE CYLINDER APPLICATION Helm User 32cc Interface UC128 SVS Cylinder Key Battery wiring harness DUAL CYLINDER APPLICATION Helm User 40cc Interface KIT OBMD p EL KIT OB SVS KIT OB 2C SVS 4 Power Unit UC128P SVS UC128 SVS Cylinder Cylinder Key Battery high pressure hoses TM CNNN SHG NEALESENEPENNE ome ee es mm HELM FEATURES UH Available in two different displacement sizes 32 cc 1 95 cu in and 40 cc 2 44 cu in Front Mount and Tilt Mount versions Dual station installation version front mount 40cc displacement only 40 Built in relief valve 3 4 tapered shaft Corrosion resistant painted body Waterproof Tilt Mount version is suitable for use with X66 40613 M tilt mechanism 02 Pies REVOLUTION APPLICATION STATIONS WHEEL DIA UH32 F 42091 U front mount 32cc 1 95 cu in single cylinder 1 406 mm 16 UH32 T 42092 W with X66 tilt 32cc 1 95 cu in single cylinder 1 406 mm 16 UH40 F 42093 Y front mount 40cc 2 44 cu in dual cylinder 1 406 mm 16 UHD40 F 42094 A front mount 40cc 2 44 cu in dual cylin
107. oll Engines proportional solenoid Shift Unit CAN cable Power cable extension Cavo Shift con Troll Shift Unit CAN cable Power cable extension Power Unit Power supply cable general Shift cable with Troll 42023A Chart C Chart C Chart C 42023A Chart C Chart C 42026G Chart C Chart C S Ms 0 0 When there more free sockets the existing power unit add one Power Unit with two power supply cables according to battery number Refer to the diagram on installation manual When a shift unit is already present in the system it can control the electric troll by using the proper cable When a shift box is not present add one to the system with the shift and CAN cables Single Engine Electronic Troll 0 5V 4 20mA Twin Engines E Troll Unit CAN cable Troll cable E Troll Unit CAN cable Troll cable 42024 Chart Chart D 42024 Chart Chart D 2 x G cr 5 Power A Mark II ORDER GUIDE NO OF ENGINE ENGINES COMPONENTS P No Q TY Single control with trim or no trim 42010R 42009G 1 Control Unit 42017F 1 E Throttle unit Chart A 1 E Shift unit 42023A 1 Throttle cable Chart B 1 Shift cable Chart C 1 Single Power supply cable general Chart C 1 4 Engine CAN cable Chart C 3 Network terminators 42028L 1 Power Unit optional for second battery 42026G 1 PwA II EE Powe
108. onal station add Single Engine Single lever control station with trim or no trim 1 CAN cable Chart C 1 Two Engines Dual lever control station with trim or no trim 42012V 42011T 1 CAN cable Chart C 1 42010R 42009G Power A Mark 1 Power A Mark II ORDER GUIDE NO OF ENGINE ENGINES COMPONENTS P No Q TY Single control with trim or no trim 42010R 42009G 1 Control Unit 42017F 1 E Throttle unit 42023A 1 Mechanical actuator 42027 1 Throttle cable Chart C 1 CAN cable Chart C 3 Single Power supply cable general Chart C 1 Engine Network 420281 1 D Power Unit optional for second battery 42026G 1 Power cable extension optional for second battery Chart C 2 PwA Power supply cable optional for second battery Chart C 1 Mechanical throttle Dual control with trim or no trim 42012V 42011 1 Electronic Control Unit 42017F 1 shift E Throttle unit 42023A 1 Mechanical actuator 42027J 2 Throttle cable Chart C 2 CAN cable Chart C 4 Two Power supply cable general Chart C 1 Engines Network terminators 42028L 1 Power Unit 42026G 1 Power extension cable Chart C 3 Power supply cable optional for second battery Chart C 1 Single control with trim or no trim 42010R 42009G 1 Control Unit 42017F 1 Mechanical actuator 42027 2 CAN cable Chart C 3 Power supply cable general Chart C 1 f Network terminators 42028L 1 Single Engine Power Unit 42026G 1 Power extension cable Chart C 2
109. ond station add 1 UP39 or UP45 helm pump 1 KIT OB 25 fitting kit 1 KIT OB 2 T fittings 39502 V 1 OL 150 1 steering wheel 53 For high performance applications Et SilverSteer systems recommended Dual engine dual cylinder application diagram For triple outboard engine dual cylinder applications please refer to tie bar section NOTE Three outboard engine applications are available with UC128 OBF cylinder For any further and detailed information please contact our Technical Service UC68 OBS SIDE MOUNT CYLINDER FOR OUTBOARD ENGINES UP TO 150 HP TOTAL UC68 OBS Unbalanced the number of turns lock to lock is not equal port to starboard and vice versa eon SPECIFICATIONS UC68 OBS 39784 J Recommended for use where max boat speed Volume 68 100 cc 4 1 6 1 cu in do not exceed 40 mph 40 knots Output force 185 270 kg 408 595 Ibs Inside diameter 25 mm 0 98 Stroke 203 mm 8 3 8 9 5mm Fittings For high pressure flex hose UC68 OBS side mount cylinder features a turning nut for a fast and easy installation to the engine tube PATENTED 329 3 mm 12 96 Clearance required at the engine tube side 13 3 340 mm ORDER GUIDE SYSTEM APPLICATION URS COMPONENTS MODEL QTY Single engine Cylinder UC68 OBS 1 Single cylinder Helm pump UP20 1 fo p max 34 5 Kit KIT OB 1 ME Oil OL 150 2 Po m Steering wheel Wheel selection 1 UC68 OBS cylinder is also avail
110. ontrol boxes SAFETY Start in gear protection Low clutch oil pressure alarm Audible and visual diagnostic failure alarm Safety manual maneuvering device on the actuator Proportional shift delays E E BH E Meets CEI EN 60945 standards Single 39974 P Twin 393082 Single troll 41160 F Twin trol 41010K lt Single 39973 Twin 39607 K Single troll 41161 H Twin trol 41163 M lt Single 39972 K Twin 39608 Single troll 41162 Twin troll 41164P HEITU Power ORDER GUIDE DIAGRAM SYSTEM COMPONENTS PART No Qty PwC11 Actuator 39602 Z 1 Single Control Head page 19 1 EDS Power In Cable Chart C1 1 Neutral Safety Oil Input Cable Chart C1 1 Single Alarm Out On Off CableCAN Bus Chart C1 1 Station CAN Bus Cable Chart C1 1 Installation Kit 41889M 1 Pw C12 Actuator 39602 Z 1 Single Control Head page 19 2 Power In Cable Chart C1 1 Neutral Safety Oil Input Cable Chart C1 1 Twin Alarm Out On Off Cable Chart C1 1 Station CAN Bus Cable Chart C1 2 Installation Kit 41889M 1 PwC21 Actuator 39602 Z 2 _ Twin Control Head page 19 1 Twin Power In Cable Chart C1 2 Engine Engine Signal Cable Optional Chart C1 2 Neutral Safety Oil Input Cable Chart C1 2 Single Alarm Out On Off Cable Chart C1 2 Station CAN Bus Cable Chart C1 2 Installation Kit 41888K 1 PwC22 Actuator 39602 Z 2 Twin Control St
111. or retract the cylinder rod depending on the steering wheel rotation The fluid going out from the other chamber of the cylinder is returned to the helm via the other hydraulic line There are two basic components in all the hydraulic steering systems the helm unit and the cylinder connected by nylon or copper tubing The helm unit consists of both a hydraulic pump and a valve assembly The valve assembly prevents outgoing fluid from returning along the same line isolates each steering station locks the rudder and eliminates rudder feedback to the helm The cylinders are double acting and may be balanced or unbalanced in which case the rod extends through only one end of the cylinder SUGGESTIONS AND WARNINGS WHEN SELECTING A HYDRAULIC STEERING SYSTEM The strength required to drive a boat equipped with a hydraulic steering system is inversely proportional to the number of turns of the wheel lock to lock The wheel turns are determinated by the ratio between the cylinder volume pump displacement With the same type of cylinder installed on the engine the less are the turns the faster is the response but higher is the effort more wheel turns slower is the response and lower is the effort Other factors that can influence steering effort are Vessel speed Rudder dimension or engine power Propeller selection E Hull type displacement planing etc E Sea conditions E Oil viscosity CROSS REFERENCE HELM PUMPS CYL
112. pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 ABYC P22 safety standards E Thermoplastic antishock material E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards SOFT TOUCH GRIP REDUCED DIMENSION V45 37920 H Black V45W 38049 P White V45G 39291 J Grey SOFT TOUCH GRIP V38 36517 Q V38W 37373 V38G W 37387G V45 0 280 mm 13 2 V45W 280 mm 13 2 X V38 Black grip Black spokes V45G 280 mm 13 2 Q 350 mm 13 8 V38W White grip White spokes V38G W Grey grip White spokes Q 350 mm 13 8 Q 350 mm 13 8 Lun i x y A d 280 ER 1 350 13 8 i 85 S3 V45 V38 ANTIGUA STEERING WHEELS ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards V60B Black grip Black spokes V60W White grip White spokes Thermoplastic 350 mm 13 8 350 mm 13 8 antishock material Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards HE m 7 SOFT TOUCH GRIP V60B 39189 U veow 39190 C p V60G 39274 J di V60G Grey grip Grey spokes V61BR Burl wood grip Black spo
113. pplications The MasterDrive power assisted outboard steering system de livers fingertip control regardless of speed or torque conditions MD MasterDrive SYSTEM FEATURES Eliminates torque at the steering wheel Three different selectable levels of power give the boater the desired feeling on the wheel PATENTED Automatically reverts to manual mode in case of power loss High efficiency low Amp draw The system always running permits immediate control in any sea conditions Equipped with safety switch ON OFF SMART BUTTON Can be used on dual station installations Suitable for use with autopilot Low noise Voltage 12VDC CE marked in conformity with ABYC P21 ISO 10592 safety standards Ignition protected SAE J 1171 and UNI EN 28846 umi SYSTEM COMPONENTS Ei 1 single packaged KIT MD containing 1 UH front or tilt mount Helm 1 UPMD Power Unit 15 4 5 m wiring harness included 1 UCMD User Interface 4 OL 150 bottles of hydraulic oil 1 UC128 SVS Silversteer Steering Cylinder 1 UC128 SVS starboard 1 UC128 P SVS port on dual cylinder applications 1 KIT OBMD high pressure hose kit complete with preassembled fittings 1 KIT OB SVS SilverSteer high pressure hose kit complete with preassembled fittings 1 KIT OB 2C SVS SilverSteer high pressure hose kit complete with preassembled fittings for cylinder connection dual cylinder applications only 1 Tilt mecha
114. protection IP65 Dim 205 x 110 mm 8 x 4 7 PWM Throttle PA2 PWMIT 42020 U It supplies the electrical signals to PWM interfaces IP protection IP65 Dim 205 x 110 mm 8 x 4 3 Power Unit PA2 PU 42026 G Grants the power supply up to 4 modules with the input combination of up to 2 batteries 12 and 24V Required for all PowerA Mark Il installations IP protection IP65 Dim 205 x 110 mm 8 x 4 3 Shift Unit PA2 SU 42023 A It controls up to 2 shifts with solenoids Required for use with direct connection to the electrical shift unit on the transmission IP protection IP65 Dim 210 x 120 mm 8 3 x 4 7 E Troll PA2 ETR 42024 C It controls up to 2 electronic Trolling Valves The Shif Unit 420234 controls up to 2 PWM Trolling Valves They control up to 2 Trolling Valves with solenoids IP protection IP65 Dim E Troll 205 x 110 mm 8 x 4 3 Shift Unit 210 x 120 mm 8 3 x 4 7 M Actuator PA2 MA 42027 J The electromechanical actuators can control any mechanical interface throttle shift or trolling through MACHZero and C8 mechanical cables IP protection IP66 Length 320 mm 12 6 CHART A E Throttle Unit MODEL P No DESCRIPTION FEATURES No OF ENGINE TYPE ENGINES V Throttle 42018H Throttle with analog Redundant voltage input 1 2 VolksWagen Yanmar voltage interface IVS Mercruiser Lombardini I Throttle 42019K Tyres Current outop
115. r Selector optional 65198 T The Power electronic system actuators cannot be installed in those rooms where ignition proof devices are required On request a POWER C system version with RINA Type Approval Certificate No ELE247004CS is available RINA capproved actuator Part No 40802 R For any further information please contact our Techical Service Power CAN BUS DIGITAL DATA TRANSMISSION CAN BUS DIGITAL DATA TRANSMISSION PLUG N PLAY CONNECTIONS AUTOMATIC SYNCHRONIZATION FUNCTION RPM REDUCTION FOR DOCKING MANEUVERS UP TO 7 CONTROL STATIONS SAFETY MANUAL MANEUVERING DEVICE PROPORTIONAL SHIFT DELAYS ACTUATORS SUITABLE TO CONTROL TROLLING VALVE ARE AVAILABLE ON REQUEST MEETS CEI EN 60945 STANDARDS CE MARKED TECHNICAL FEATURES Single lever to control both shift and throttle Distributed intelligence system Up to 7 control stations 12 24 Volts DC power supply Fast and easy installation Plug n Play Station select and station transfer function STATION SELECT Neutral throttle warm up WARM UP High Low idle engine RPM selection HIGH IDLE Automatic twin engine RPM synchronization SYNC Docking function DOCK Control panel light calibration Audible and visual indicators for neutral position Mechanical interface to most engine transmission combinations Initial system function settings Engine trolling valve control when using the specific actuators page 20 and the troll c
116. r cable extension optional for second battery Chart C 1 Power supply cable optional for second battery Chart C 1 Electronic throttle Dual control with trim or no trim 42012V 420117 1 _ _ Control Unit 42017F 1 Electric shift E Throttle unit Chart A 1 E Shift unit 42023A 1 Throttle cable Chart B 2 Shift cable Chart C 2 Two Power supply cable general Chart C 1 Engines CAN cable Chart C 3 Network terminators 42028L 1 Power Unit optional for second battery 42026G 1 Power cable extension optional for second battery Chart C 1 Power supply cable optional for second battery Chart C 1 Single control with trim or no trim 42010R 42009G 1 Control Unit 42017F 1 E Throttle unit Chart A 1 Mechanical actuator 42027 1 Throttle cable Chart B 1 CAN cable Chart C 3 Single Power supply cable general Chart C 1 Engine Network terminators 42028L 1 PwA II EM Power Unit optional for second battery 42026G 1 Power cable extension optional for second battery Chart C 1 Power supply cable optional for second battery Chart C 1 Electronic Dual control with trim or no trim 42012V 420117 1 Mechanical Control Unit 42017F 1 shift E Throttle unit Chart A 1 Mechanical actuator 42027 2 Throttle cable Chart B 2 CAN cable Chart C 4 Two Power supply cable general Chart C 1 Engines Network terminators 42028L 1 Power Unit 42026G 1 Power extension cable Chart C 2 Power supply cable optional for second battery Chart C 1 For each additi
117. r vertically on the starboard or port side of the boat E Provided with a brake tension release system adjustable from outside Pull out handle disengages shift for warm up Neutral safety switch X12 34543 Q optional prevents in gear starting Exceeds EN ISO 11547 standards when X12 safety switch is installed All models are provided with positive lock in neutral to prevent accidental gear engagement B184 model is provided with a power trim switch conveniently located in the handle grip that enables an easy tilting of the engine E For use with all Ultraflex engine control cables except C4 discontinued C22 C36 and MACH36 Ultraflex C5 C16 and 5 cables require K35 34730 U connection kit 86 50 85 183 184 ie CE B183 B85 Cea me n B183 B184 CE B184 MODELS B183 38945 B Provided with a positive lock in neutral B184 38946 D Provided with a positive lock in neutral and trim switch B85 35682 Standard model smooth design for use on sailboats Provided with a positive lock in neutral SINGLE LEVER SIDE MOUNT CONTROLS Single lever dual action control to operate both throttle and shift Suitable for any type of boats with outboard inboard or I O power plants FEATURES Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling Can be instal
118. re no longer a problem A special patented device allows the helm shaft to lock until turned by the driver 2 maintaining the boat direction and neutralizing the feedback loads on the steering cable This mechanism is engaged when the driver is not turning the wheel and is automatically disengaged as soon as the driver applies pressure on the wheel to change direction of the boat The Ultraflex Non Reversible mechanism makes driving a boat safer and easier The steering cable must be installed avoiding excessive and or tight bends This will provide the driver with easy handling at all speed helping to reduce inefficiency and excess play in the system Marine corrosion may cause the materials to deteriorate affecting maneuvering efficiency and in the worst case system failure By following the engine manufacturer specifications the steering cable end fittings and the engine cable support must be cleaned and greased periodically these simple operations minimize wear and corrosion in the system The steering cable must be regularly inspected If steering becomes hard inconsistent cuts on the conduit surface are noticed or any other component found damaged the cable must be replaced immediately When storing your boat for an extended period of time we recommend removing the steering cable end fitting from its engine side support and cleaning it adequately SELECTION OF APPLICATION ENGINE POWER STEERING SYSTEM STEERIN
119. rly installed misapplied or misused Our products are not intended to be used in racing applications therefore this guarantee does not cover our products if they are used for racing purposes Power A Mark II and Power The Power A Mark II and Power C User and Installation Manual describes activities operations technical specifications which must be followed during the installation and or usage of the product in order to keep a valid warranty Descriptions and drawings in that manual are suitable to allow installation and use of the product to skilled persons In case of doubt and or for any information please contact our Technical Service ULTRAFLEX mechanical steering systems components as steering helms steering cables and steering wheels are all marked CE in compliance with the EEC Directive 94 25 and the rules EN29775 EN28848 Ultraflex hydraulic steering system components are all marked CE in compliance with the EEC Directive 94 25 and the rule ISO 10592 The CE Examination on the ULTRAFLEX steering systems has been carried out by an Institute certified by the European Commission Ultraflex electronic control components are certificated and CE marked in conformity with EN60945 and UNI EN ISO 11547 standards We kindly remind you that on the boats marked CE it is compulsory to install steering systems with components marked CE see art 4 and 5 of Directive 94 25 CE We inform you the ULTRAFLEX guarantee i
120. rough the engine FOR NEW tilt tube add 30 5 cm 1 ft to the STEERING measure calculated above To order in foot length divide by CABLE 30 5 and round off to next whole INSTALLATION foot Fig 1 Fig 2 TILT TUBE MOUNTING Fig 1 TRANSOM SUPPORT OR SPLASHWELL MOUNTING Fig 2 3 Example dimensions in cm Example dimensions in cm 50 250 C 80 380 A 50 B 250 C 80 380 20 for two 90 bends 360 20 for two 90 bends 360 30 5 30 5 11 8 ft round off to 12 ft For a thru tube installation 390 5 cm 30 5 12 8 ft round off to 13 ft REPLACEMENT ADAPTOR LTRAFLEX REPLACEMENT CABLE TEERING HELM STEERING STEERING REQUIRED CABLES M58 ay T67 Ultraflex a C230 C231 Morse none dd Compac T Teleflex 7 805 TX M66 T85 T71FC T72FC C230 C231 Morse and T73NRFC T7ANREC Compac T Teleflex steering helms K55 T81FC T83NRFC 37816 adaptor is Ultratlex none required if using M58 Safe TQC mu Safe 2 3 Ultraflex steering cable TII NFB 4 2 manufactured prior to x c c eel Teleflex 0290 Morse January 1995 71 72 73 74 T81 T83NR Ultraflex K66 38432Q M47 DISCONTINUED USE M66 K66 discontinued T71 T72 T73NR 74 81 T83NR Ultraflex none discontinued T85 T71FC T72FC p f T T73NRFC T74NRFC T81FC T83
121. s in 1155 kg 2545 Ibs 50 mm 1 97 178 mm 7 3 8 9 5 mm for high pressure flex hose UC378 I 40810 P Brass 376 cc 22 94 cu in 187 6 kgm 16347 lbs in 1155 kg 2545 Ibs 50 mm 1 97 228 mm 9 for 0 5 12 mm copper tube flexible connection hoses included m UO n o D mri Rod 0 UC293 I 178 mm 7 163 mm 6 4 134 mm 5 2 506 mm 19 9 107 mm 4 2 40 mm 1 6 125 mm 4 9 20 mm 0 8 UC378 l 228 mm 9 199 mm 7 8 163 mm 6 4 592 mm 23 3 132 5 mm 5 2 40 mm 1 6 125 mm 4 9 20 mm 0 8 4 INBOARD CYLINDERS ORDER GUIDE NOTE With systems 1 and 2 a 3 8 nylon tubing TU95 can be used as an alternative to the standard KIT OB hose kit for plumbing the system For these applications the fitting kit for the additional station is KIT95 2S NOTE With systems 1 2 3 4and5a copper tubing 3 8 dia or 10 mm can be used as an alternative tubing for plumbing the system For these applications a fitting kit KIT 95 or KIT 100 Is required For applications on commercial boats the use of copper tubing is recommended SYSTEM 1 Components Helm pump Cylinder Hose Kit Oil Steering wheel SYSTEM 2 Components Helm pump Cylinder Hose Kit Oil Steering wheel SYSTEM 3 Components Helm pump Cylinder Hose Kit Oil Steering wheel SYSTEM 4 Components Helm pump Cylinder Hose Kit Oil Steering wheel
122. s null and void if some ULTRAFLEX components are installed on a steering system together with products of other brands with the exception of those brands clearly specified in our catalogue on page 23 The descriptions and guidelines shown in this catalogue should be used as general reference only For any further information please contact our Technical Service SINSLSAS 1TOULNOD 0 TIERE cum cr S EN Power A Mark ELECTRONIC CONTROL SYSTEM The easy to install PowerA Mark II control system provides fingertip operation of throttle and shift levers Using reliable and precise digital data transmission this single or dual function control system is specifically designed to work on mechanically controlled as well as electronic and electro hydraulic gas and diesel inboards sterndrives and outboards The PowerA Mark II comes with many features including Dock Assist which offers the operator the opportunity to reduce the sensitivity of the throttle function for easier dockside handling Other standard features include RPM Synchronization which reduces engine vibration and improves fuel economy a High Idle feature to increase RPM where higher idle is necessary for cold engine operations a programmable Trolling Valve Control and neutral Warm Up The stylish and ergonmically designed control makes the PowerA Mark II suitable for many types of applications ranging from sport boats ya
123. s when X12 safety switch is installed E Suitable for exposed positions such as flying bridge E For use with Ultraflex C2 C8 MACHZero engine control cables Ultraflex C22 cable requires K32 34662 Z connection kit MODELS B99 36854 Throttle and shift Black painted with chrome levers B101 36856 P Throttle and shift White painted B102 36899 G Throttle and shift Black painted B101 B99 B102 a 1648 5 03 lt un l _ lt lt Un gt TWO LEVER SIDE MOUNT CONTROLS Suitable for all outboard engines FEATURES Made of nylon fiberglass with anodized aluminum levers Left or right side mount installation For use with Ultraflex engine control cables C14 and MACH14 with K23 32773 D connection kit C2 C8 and MACHZero with K25 32775 F connection kit C5 and MACH5 without connection kit MODELS B47 32770 A Light grey finish B49 33283 S Black finish B35 CONTROL BOX FEATURES E Lever and flange all stainless steel Flush side mount installation Particulary suitable for throttle control and hydraulic shift operation Provided with adjustable brake tension release and detents For use with Ultraflex C2 C8 and MACHZero engine control cables B35 32386 A 47 47 49 B35 49 ACCESSORIES FOR C
124. single cable steering helm T7ANRFC 38870 W dual cable steering helm Mounting bezel X34 36654 B black 90 mounting X34W 40654 C white 90 mounting X35 36655 C black 20 mounting Steering cable M66 NOTE two M66 are needed with the T7ANRFC system Optional steering wheel see index Engine connection kits see index FEATURES AND TECHNICAL SPECIFICATIONS E Easy and safe steering a patented non reversible mechanism eliminates the continuous load on the operator caused by the propeller torque Fast connect simple installation Compact rotary helm unit the central location of the steering shaft makes these systems the most compact in their class Most suitable where clearance is limited Ideal for outboards and surfacing propellers Optional 90 or 20 installation Standard 3 4 tapered shaft stainless steel cable output ends Made exclusively in corrosion resistant materials Lock to lock steering wheel turns approx 3 8 Stroke 228 mm 9 Maximum allowable steering wheel diameter 406 mm 16 Minimum steering cable bend radius 200 mm 7 9 T73NRFC T74NRFC steering systems not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat For boats faster than 50 mph the twin cable steering system T74NRFC is recommended Available in package with ROTECH III Exceeds EN 28848 safety standards Exceeds ABYC P17 safety standards
125. starting Exceeds EN ISO 11547 standards when X12 safety switch is installed 2 X75 OPTIONAL For use with all Ultraflex control cables except C4 discontinued C14 and 14 cables require no kit for C2 C8 and MACHZero cables the E connection kit K59 40144 C is included C5 C16 and 5 cables require K60 Kit 40145 E C36 and MACH36 cables require ines K62 Kit 40157 J C22 cable requires K61 Kit 40146 G oo MODELS r B301CR 40140 U p Single lever control for one engine chrome e plated _ B302CR 40141 W pem Twin lever control for two engines chrome iim plated X75 40662 B m Silver knob optional 84 3 3 zu Y 1 192 7 5 y Ec N a Ae 1 wee m Y N p Y P BA n LOW PROFILE SINGLE LEVER TOP MOUNT CONTROLS Single lever dual action control to operate both with throttle and shift Suitable for any type of boats with outboard inboard or I O power plants FEATURES Compact single lever controls offering a unique low profile style compared to other controls available on the market Enables easy and safe shifting by preventing accidental gear engagement
126. t the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards VERO VWOLAAITE ITALDAPILD FOSCARI STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system E Standard 3 4 taper Hub included E Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP FOSCARI B 67303 X FOSCARI W 67302 V FOSCARI C 67304 Z SKY GRIP FOSCARI L 67305 B HEIS TiS Mi E Foscari W ULTRAFLEX steering wheels meet the EEC directive 94 25 requirements about pleasure boats steering wheels are CE marked in conformity with the EN 28848 EN 29775 and ABYC P22 safety standards Foscari L 350 mm 13 8 Foscari B 350 mm 13 8 VERO VWOLAAITE ITALDAPILD MANIN STEERING WHEELS VERO VOLANTE ITALIANO is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex They are conceived by Italian designers engineered and manufactured in Italy by employing genuine Italian components and technologies accor
127. takes In the event of system failure the audible and visual diagnostic alarms advise the cause of the problem in a very easy and quick way The actuators can then be converted to manual operation thanks to a built in mechanical device The standard twin engine synchronization system reduces the vibrations and the noise of the engines for high comfort and higher engine efficiency The docking function which comes standard with the system permits to reduce the maximum RPM of the engine and allows the operator to use the complete movement of the lever during the docking maneuver SINGLE ENGINE TWIN ENGINE SINGLE CONTROL STATION APPLICATION SINGLE CONTROL STATION APPLICATION COMPONENTS COMPONENTS W 1 Power C actuator complete with 2 push pull cable 2 Power C actuators complete with 2 push pull cable connector kits and 1 kit with 2 termination resistors connector kits 2 installation kits and 2 pre assembled 1 single lever control jumpers Pre assembled electric cables length required 2 dual lever controls according to system configuration Pre assembled electric cables length required 2 Ultraflex C2 or C8 or MACHZero mechanical push according to system configuration pull cables length required according to system 4 Ultraflex C2 or C8 or MACHZero mechanical push configuration pull cables length required according to system 1 Automatic Power Selector optional 65198 T configuration 1 Automatic Powe
128. ter counter model rotating propellers rotating propellers rotating propellers rotating propellers Max hp power Max hp power Max hp power Max hp power Max hp power 38 UC94 OBF 150 not applicable not applicable not applicable not applicable UC68 OBS 150 not applicable not applicable not applicable not applicable UC128 OBF 300 300 500 500 600 UC128 SVS 350 350 600 600 700 UC132 OBS 300 300 450 500 600 WARNING These recommendations should be used as a general reference only Final selection should be made with the assistance of a qualified installation technician For any further information please contact our Technical Service STEERING WHEEL TURNS single cylinder UP20 UP25 UP28 UP33 UP 39 UP45 UP28 SVS UP33 SVS UP39 SVS 20cc 25cc 28cc 33cc 39cc 45 cc 28cc 33cc 39cc UC94 OBF 4 7 5 d p UC128 OBF 4 8 4 3 3 6 3 1 UC128 SVS 4 3 3 6 3 1 UC68 OBS 3 4 5 0 UC132 OBS 5 3 6 5 4 7 58 4 0 4 9 3 4 4 2 2 9 3 6 UC133 IOB 5 6 4 7 4 0 3 4 2 9 69 3 5 3 UC116 I 4 6 4 1 3 5 3 0 168 6 7 6 0 5 1 4 3 3 7 UC215 I 8 6 7 6 5 5 5 UC293 8 9 75 6 5 2 UC378 9 7 8 4 Suggested STEERING WHEEL TURNS double cylinder Suggested UP28 UP33 UP39 UP45 UP33 SVS UP39 SVS 28cc 33cc 39cc 45cc 33cc 39cc UC128 OBF 7 9 6 2 5 3 UC128 SVS 7 3 6 2 UC132 OBS 8 0 9 8 6 8 8 4 5 8 7 2 UC133 IOB 8 0 6 8 5 8
129. th hydraulic steering systems please refer to the hydraulic steering system section A88 40128 E Adjustable from 650 mm 25 6 to 950 mm 37 4 engine centers All stainless steel components Kit includes all mounting hardware WARNING On those applications where the clearance between engine tiller arm and cowling is not sufficient fot the use of the A88 the A92 tie bar is recommended A92 700 40892 V A92 950 40893 X Easily adjustable before or after installation All stainless steel components A92 700 Adjustable from 550 mm 21 6 to 700 mm 27 5 engine centers A92 950 Adjustable from 700 mm 27 5 to 950 mm 37 4 engine centers WIRE TYPE STEERING GROMMETS AND RINGS BLACK GROMMETS R1B 380601 0152 mm 6 h 110 mm 4 3 R2 B 38061 J 105 mm 4 1 h 65 mm 2 5 B 38062 K 2 holes 105 mm 4 1 h 52 mm 2 R4 B 38827 V Adjustable 105 mm 4 1 h 68 mm 2 6 WHITE GROMMETS R1 W 38953 A 0152 mm 6 h 110 mm 4 3 R2 W 38954 C 105 mm 4 1 h 65 mm 2 5 W 38955 E 2 holes 105 mm 4 1 h 52 mm 2 R4 W 38956 G Adjustable 105 mm 4 1 h 68 mm 2 6 GREY GROMMETS R1 G 39279 V 152 mm 6 h 110 mm 4 3 R2 G 39280 D 0 105 mm 4 1 h 65 mm 2 5 G 39281 F 2 holes 105 mm 4 17 h 52 mm 2 A 88 R1B R2 B R3 B RA B RA W j UJ ACCESSORIES FOR MECHANICA
130. to date 1995 to date 1995 to date 1998 2008 1990 2008 1996 2007 2000 2008 2000 2008 2010 to date 1999 2007 2002 2007 2004 to date 2006 to date 2008 to date 1995 to date 1998 2009 2009 to date 1998 2005 2005 to date 2008 to date 2001 to date 1998 to date 1998 2008 2008 to date 2006 to date 2004 to date 2004 to date 1995 to date 2001 2007 2000 to date 2001 2007 1995 2007 1995 2007 2004 2007 CILINDER UC128 OBF 3 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 UC128P OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 1 UC128 OBF 2 see UC128 SVS UC128 OBF 1 UC128 OBF 3 UC128 OBF 1 UC128 OBF 3 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 1 UC128 OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 2 UC128 OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 1 UC128 OBF 1 UC128 OBF 2 UC128 OBF 2 UC128 OBF 2 P NO 39967 T 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z 39966 R 39966 R 39966 R 39966 R 39966 R 39966 R 39966 R 39966 R 39966 R 39966 R 40106U 39423 Z 39966 R 39423 Z 39966 R SilverSteer 39423 Z 39967 T 39423 Z 39967 T 39423 7 39423 7 39423 7 39966 39423 7 39423 7 39423 7 39966 39966 39423 7 39423 7 39966 3
131. um TT tose Te 0 116 SPECIFICATIONS Volume Torque Output force Inside diameter Stroke 3 8 9 5 mm Fittings UC168 I balanced cylinders the number of turns lock to lock is equal port to starboard and vice versa 0 215 UC116 I 39431 Y Alluminum 116 cc 7 cu in 58 kgm 5043 Ibs in 464 kg 1023 Ibs 32 mm 1 25 178 mm 7 For high pressure flex hose UC168 I 39432 Alluminum 168 cc 10 25 cu in 87 kgm 7565 lbs in 673 kg 1483 165 40 mm 1 57 178 mm 7 For high pressure flex hose UC215 I 39433 Alluminum 215 cc 13 12 cu in 111 kgm 9652 Ibs 673 kg 1483 Ibs 40 mm 1 57 228 mm 9 For high pressure flex hose m A wow gt TI Rod 0 9 116 178 mm 7 155 mm 6 1 127 mm 5 466 mm 18 3 102 mm 4 40 mm 1 6 73 mm 2 9 14 mm 0 6 UC168 I 178 mm 7 155 mm 6 1 127 mm 5 512 mm 20 1 107 5 mm 4 2 40 mm 1 6 105 mm 4 1 20 mm 0 8 UC215 I 228 mm 9 199 mm 7 8 163 mm 6 4 58 mm 23 1 132 5 mm 5 2 40 mm 1 6 105 mm 4 1 20 mm 0 8 INBOARD CYLINDERS UC293 I 0 378 Balanced the number of turns lock to lock is equal port to starboard or vice versa SPECIFICATIONS Volume Torque Output force Inside diameter Stroke Fittings UC293 I 40246 L Brass 293 cc 17 8 cu in 146 5 kgm 12816 Ib
132. uts 1 2 4 20 mA throttle engines interface PWM 42020U Throttle with PWM interface PWM outputs 1 2 Perkins Caterpillar Throttle SAEJ Throttle with SAEJ 1939 CAN DeviceNet SAEJ 1939 ed eo S POE 1 2 SAE 1939 engines Throttle with NMEA 2000 CAN DeviceNet NMEA 2000 Throttle Custom MON outputs 1 2 NMEA 2000 engines CHART B Throttle cables MODEL APPLICATION mor RN CONNETTORS Universal V Throttle 2 42029N COPIE Not redundant 5V cable 1 engine 4 42030X None 2 42350S FPT all engines with J INV V Throttle cable FPT engines 0 5 V cable J INV connector 4 24338 V Throttle 2 42348 all engines with J D Hic engines 0 5 V cable J D connector 4 VW V Throttle cable 2 42033D 4 5 6 cylinder VW engines 0 5 V cable 4 42034F VW 4 5 and 6 cylinder Mercruiser 4 2 Black 2 42035H V Throttle cable Mercruiser engines 0 5 V cable 4 42036K Mercruiser 4 2 black engines Mercruiser QSD 2 42037M V Throttle cable Mercruiser engines 0 5 V cable 4 42038 Mercruiser QSD engines Lombardini lor ere 12356 2 420395 180 240 HP Lombardini V Throttle cable 9 4 42040A engines Yanmar V Throttle 2 42041C ane Yanmar engines 0 5 V cable 4 42042E Yanmar BY engines Universal I PWM 2 42043G Compatible with CAT Throttle cable ERMA taro mi Eea o Ei ine Se ICT 4 42044 electronic engines C30 C32 Universal SAEJ1939 2 42045L Throttle cable SAEJ1939
133. ve lock in neutral to prevent accidental gear engagement All models are provided with a power trim switch conveniently located in the handle grip that enables an easy tilting of the engine E For use with all Ultraflex engine control cables except C22 C36 and MACH36 m Ultraflex C5 C16 and MACH5 cables require K35 34730 U connection kit MODELS B310CH 41789 H Provided with a positive lock in neutral and trim switch B310BR 41788 F Provided with a positive lock in neutral and trim switch B310B 41790 5 Provided with a positive lock in neutral and trim switch ae 140 5 51 E 114 32 6 1 28 q x 5 1 y re li E Sedem A o m LL EN CN EEE 136 6 5 38 og __ pet 1071421 4 49 511 95 ug B310CH B310BR B310B B310CH B310BR B310B Un SINGLE LEVER SIDE MOUNT CONTROLS Single lever dual action control to operate both throttle and shift Suitable for any type of boats with outboard inboard or I O power plants FEATURES Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling be installed horizontally o

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