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Product Manual - California Analytical Instruments, Inc.

1. ssssssss 80 12 4 16 AFDA Purge and Autocalibration times 0 0 0 cccceeeeeeeeeeeenaeeeeeeeaeeeeeeaaeeeeeeaeeeeeeaas 80 12 4 17 APAR Request Autocalibration tolerance values sss 80 12 4 18 AKAL Deviations from calibration sesseneeneneeene nnn 81 12 4 19 ASYZ Respond System Time 81 12 4 20 AT90 Respond Lowpass filter time sessssseeeeeeeneenn 81 12 4 21 ADAL Diagnostic alarm limits 81 12 4 22 ACXB Respond Display Factor eene 81 12 5 Control commarids Rice E EL ed este ae elu De id e Denier ire oe Dad 82 12 5 1 SRES ROSEA dd 82 12 5 2 SPAU Pause 2 2 ek eee h aiei E WO A ee uu 82 12 5 3 STBY Standby dire RC team e a Padi n es 82 12 5 4 SNGA Open valve for zero gas calibration ssseeeeeeee 82 12 5 5 SEGA Open valve for end gas calibration sse 82 12 5 6 SSPL Purge Analyzer with zero gas nennen 82 12 5 7 SEI MEIN tele Rule 82 12 5 8 SATK Start automatic calibration sess 82 12 5 9 SEMB Set measuring range cnn nnnn nn nn nana nn c cra ran nana nennen 82 12 5 10 SARE AULOTANGS Oia la 83 12 5 11 SARA Auto range oft 83 12 5 12 SREM Remote mode for AR Commande sse 83 12 5 13 SMAN Manual control to control device manually sese 83 12 5 14 SMGA Start measuring AANEREN 83 12 5 15 SNKA Saves measured value as new offset sss 83 12 5
2. Note These screens are used by the operator to define the maximum acceptable limits of the Zero and Span gas for both Manual and Automatic Calibrating 4 3 Flow Zero or Span Gas Some analyzers have the above and the ability to flow Zero and Span Gas Hanual calib 4 SHC6G Isl Manual calib 2 SEGR ll ES moe s 0 03 FS Toggle z 0 03 oggle zero o e zero F4 Toggle span ZERO EA oade span SPAN F5 Measurements FS Measurements F Range Up ss FY Range Down F Range Up xx FY Range Down THC 0 0 angel ER fanqel CAI Tel 800 959 0959 D CAI Tel The above is shown using Zero SPAN Gas From Cal Screen use F2 or Main or Back From Main Menu use F4 F2 California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 21 of 24 ADDENDUM 4 4 Reset Calibration Values When the re set calibrations value function is used all recorded deviations will be set to zero Def cal value THC 25 9 Range 4 calibration error Main F4 F5 Span gas devs Span gas devs Span gas devs verifying Span gas deviations Z1 Range measured rel valu t 2 1 THC 26 0 Check Air EPC Coil U Check Air Inject Pressure F Main F4 F3 F4 Main F4 F3 F2 Used to observe Auto Cal Results Used to observe Manual Cal results The above are the new deviations after the operator elects to re set the calibration values California Analytical Instruments Model 600 HFID Operators Manu
3. 12 5 9 SEMB Set measuring range Command Response SEMB_K0_Mn SEMB_s California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Description Open valve for zero gas and purge the analyzer Description Change status to SLIN only for compatibility Description Start automatic calibration of all ranges Start automatic calibration using range Mn Description Set measuring range Autorange is disabled Page 82 of 104 Section 12 12 5 10 Command SARE_KO 12 5 11 Command _SARA_KO 12 5 12 Command _SREM_KO 12 5 13 Command _SMAN_KO 12 5 14 Command _SMGA_KO 12 5 15 Command _SNKA_KO 12 5 16 Command _SEKA_KO 12 5 17 Command _SENO_KO 12 5 18 Command _SNOX_KO 12 5 19 Command _S KO SARE Auto range on Response SARE_s SARA Auto range off Response _SARA_s Model 600 HFID Analyzer Description Set auto range on Description Set auto range off SREM Remote mode for AK commands Response _SREM_s SMAN Response _SMAN_s SMGA Start measuring Response _SMGA_s Description Set device in remote mode Manual control to control device manually Description Set device in manual mode Description Start measuring Turn on pump for sample gas SNKA Saves measured value as new offset Response _SNKA_s Description Saves measured value of actual range as new offset if zero valve is opened SEKA Saves measured value a
4. cei ii d FILTER HOUSING MAINTENANDGE cios e RA a a annaa h IPM its Ge eir TT 1 1 1 or cC 1 1 2 Unpacking Instructions desore it RR ue 1 1 3 Reporting Damage RUE RERO ek 1 1 4 Contact Information o ERE de EUR RE DU ne 1 1 5 Warranty GertifiGate 22 0x A ee 2 1 6 Possible Explosion Hazard iii e Aere 3 1 7 Electrical Shock Hazard een ee 3 1 8 Fuel Requirements 1 2 AAA 3 1 9 Potential Sample Pump Damage A 3 1 10 Removing Protective Caps ederet cene te etta de cre lee Ico Ed linia sieeve 3 PERI UCM 4 2 1 Descrip Mistica c a d t lc deci tie ei dus 4 2 2 Peatures Genetall EE 4 2 3 Model 600 HEID Specifications 5 Austins tr t dc ets tg cele 5 3 TE EI E 6 3 1 EE EE 6 3 2 MENA AYO EPE 5d nto n n retta UR et mp 6 3 3 SN 55 iis reco E etr ROPA Re E 8 3 4 Required Gases and Gas Handling Equipment seen 8 3 5 CAS ele EE 8 3 6 Sampling REQUIFEMENIS E E E TET 9 3 6 1 Filtration ii Lm 9 3 6 2 EIN NEE 9 3 6 3 Presence of Corrosive Gases ccocccccocononoccnonoccnoncnnnnnnnnnnn cnn nc nn nn rana nn rra rra nnr rana cnn 9 3 6 4 EEN TEE 9 3 6 5 Pressure and Mee OCT 9 3 6 6 SUE ln EE 10 LOREM SAA A casedqndesseSendncensandateueenaedandusesterenccesds 11 4 1 Display Measurement Screen iii eer t ede Dc ee de eatin te anch 11 4 2 Keypad ROSE SN eie AES 12 4 2 1 Operation with the Selector Bar and the Arrow Keys ssssesneeeseesreesrresesn 12 4 2 2 Operation wit
5. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 5 of 104 Section 3 3 Installation 3 1 General Model 600 HFID Analyzer The instrument is designed for industrial applications These installation instructions are for a typical site Any questions regarding specific installation situations should be directed to Technical Service of California Analytical Instruments Inc 3 2 Site and Mounting NOTE The following precautions must be carefully observed 1 2 3 4 5 6 Select a site free from direct sunlight radiation from a high temperature surface or abrupt temperature variations This analyzer is not suitable for installation outdoors Select a site where the air is clean Avoid exposing the instrument to corrosive or combustible gases The instrument must not be subject to severe vibration If severe vibration is present use isolation mounts The instrument is designed for rack mounting Optional rack mount slides are available Do not install near equipment emitting electromagnetic interference EMI NOTE A rear supporting brace or equivalent is required if the optional rack mount slides were not purchased California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 6 of 104 Section 3 Model 600 HFID Analyzer Electrical All wiring is connected at the rear of the instrument The AC power is conn
6. Go to Section 7 3 3 for further detail California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 28 of 104 Section 6 Model 600 HFID Analyzer 6 4 Setup Menu Tree 2 STBY Span gas conc range limits Go to Section 7 6 1 for ao 93 further detail 1 SARE w Go to Section 7 6 2 thru 7 6 2 4 for further detail HIRAI ttacs o 6 0 Go to Section 7 6 3 thru 7 6 3 2 for further detail Thu Dec 30 61 20 32 2004 r A O EET Go to Section 7 6 4 thru PE Coil Ataras 7 6 4 3 for further detail Enter tenreratere THC 87 5 and conc alarms Thy Dec 30 01 20 32 2004 t See Password Menu Tree Pete Section 6 5 also ES EE ds Go to Section 5 1 thru 5 6 3 for further detail E Enter passuord THC 87 4 passuor Thy Dec 309 01 20 32 2004 i Thy Dec 30 01 20 32 2004 8 Figure 6 8 Setup Menu Page 1 California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 29 of 104 Section 6 Model 600 HFID Analyzer 6 4 Setup Menu Tree Continued 1 SARE See Section 7 6 6 thru 7 6 6 2 for further detail 87 System setup 218TBY See Section 7 6 7 thru 7 6 7 7 for further detail Hu 5185 edvter THC 88 Thy Dec 30 01 37 57 2004 r NER See Section 7 6 8 for Pe Te further detail ensation setup tines THC 21 5 for dual mode D Thu Dec 30 03127124 2004 FID FMAIN 1 422 00 x 001 FUSER 1 413 4 0 OSMSR 0 000 9 0 2 0 H Shou version THC 8
7. 3 6 5 Pressure and Flow Rates Combustion Air and Fuel used by the instrument are controlled by a Electronic Proportional Control EPC valve whose function is to maintain a constant pressure for combustion air at the inlet to a capillary The pressure is factory adjusted for optimum analyzer performance The supply pressures should be set at approximately 25 PSIG The sample entering the instrument is also controlled by a factory set precision EPC valve The EPC valve is factory set for optimum analyzer performance and is identified as the Sample Pressure on the analyzer s Diagnostic Screen If the analyzer does not contain the optional internal sample pump the sample gas entering the instrument should be between 8 and 25 PSIG with a flow capacity at a minimum of 3 liters min If the analyzer contains the optional sample pump DO NOT apply a pressurized sample The optional pump is capable of drawing a sample through a o inch heated sample line of approximately 85 feet A IMPORTANT If the analyzer contains an optional internal sample pump the introduction of a pressurized sample gas in excess of 2 0 PSIG will damage the pump If the analyzer contains optional zero and span solenoid valves their supply pressures should be set between 20 30 PSIG California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 9 of 104 Section 3 Model 600 HFID Analyzer N CAUTION Hot gases are exhausted from the rear panel of the an
8. 0 20 ma 0 000 0 927 4 20 ma This screen can be used to provide an additional means to display calibration deviations The OFFSET is the value stored during zero calibration The GAIN is the value stored during span gas calibration using the operator defined calibration gas Section 13 Model 600 HFID Analyzer 100 of 106 An increasing or decreasing change to the OFFSET or GAIN when used in conjunction with Deviations will provide insight to both short and long term changes to system performance 3 4 Calibrate The Digital Outputs F5 F7 F8 D A Calibration F5 F7 F3 Output Assignment Overview The 600 FID Series is designed to provide three analog outputs that can be configured as 0 10v 4 20 ma or 0 20 ma With this version the outputs can also be configured to include an additional 1 0 volt and 5 0 volt output and a calibration capability The outputs can be calibrated to exactly match the results obtained on a PLC Recorder Data Logger or other remote recording device that may be connected to the analyzer The operator will first select the OUTPUT ASSIGNMENT screen and choose the output that is to be calibrated All outputs of interest may be selected When calibration is competed the operator will return the outputs to their original assignment The D A CALIBRATION screen will be then be used to complete the calibration procedure This screen provides a section that is used to record the zero signal corrections ze
9. 11 2 Troubleshooting Guide A ias 74 11 9 Error Messages AA A aie enean 75 12 AK Protocol Tc 76 12 1 Serial Interface and AK COMMAnNds coonccnininnnnnnnnnnnnnnnccnccna ete trente is 76 12 2 Interface Parameters 6n op eee fcit ce DE EE a 76 12 8 General AK PHeouirements AAA 77 12 42 SCANS Susie tees Ee Bub regs ated Lb emm 77 12 4 1 AKON Measured concentration value sse 77 12 4 2 AEMB Set measuring range esee enne enne nennen 77 12 4 3 AMBE Measuring range MTI s eeta eseni ERARE e nennen 77 12 4 4 AKAK Calibration gas concentrations sssssssssssee eene 78 12 4 5 AMBU Upper and lower range switchover values for auto range 78 12 4 6 ASTZ Normal device status occccccccccnonoccnnncnnononanancnnno nono nonnnnnnancn nono nana cn ana nn nnnnnn 78 Model 600 HFID Analyzer E Bee 78 12 4 7 ASTE Error Status iia p ou rette e cedes 79 12 4 8 AKEN Device identification oooocnncinnnnnn nnccnicnnnnnnannccnnanccnnnrn nn nrrn nano cnn nennen 79 12 4 9 ARMU Raw value ciis need de deo ene ntis 79 12 4 10 ATEM Temperatures Saa E EAEE nn 79 12 4 11 ADRO Pres SUE 79 12 4 12 RUE Weg e 80 12 4 13 AGRD Polynom coefficients AAA 80 12 4 14 AANG Deviation from zero point after autocalibration ccccceeeeeeseeeeseeteeeees 80 12 4 15 AAEG Deviation from end point after autocalibration
10. 3 Via the Calibrations Menu and selecting the Range Select sub menu Fe this Section Range select 3 SMAN Range select 4 SHCG Selected range Rangel 30 0 ppm Actual range angel 30 0 ppm alibrations Thu Dec 30 01 33 30 2004 Thu Dec 30 01 43 30 2004 Figure 7 19 Range 1 selection from Calibrations Menu After selecting range one press to go to measurements or to go to calibrations Range select 2 STEY Range select 1 SARA F1 Rangel Selected range E EISES Range2 300 ppm Range4 uto Range Figure 7 20 Range 2 selection from Calibrations Menu After selecting range two press to go to measurements or to go to calibrations Range select 1 SARA Range select 3 SM N Fi Rangel Selected range F2 Ranae2 Range3 3000 ppm ange FS uto Range Actual range Rangel 30 0 Figure 7 21 Range 3 selection from Calibrations Menu California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 44 of 104 Section 7 Model 600 HFID Analyzer 1 SAR Range select 1 SARA Selected range Range4 30000 ppm Actual range Measurements Rangel 30 0 2 Calibrations Range select 4 SHCG Selected range Auto R2 300 ppm alibrations Figure 7 23 Auto Range selection from Calibrations Menu Press to return to the calibrations menu Pressing will return to the measurements screen California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 45 of 104 Section 7 Model 600
11. J 70702070 ty i i 3333 ooo DDD D PUNE ue ei us ed NNN si a aa Thu Dec 30 02 24 55 2004 Figure 7 41 Change Auto Range Limits California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 52 of 104 Section 7 Model 600 HFID Analyzer 7 6 4 Alarms The analyzer provides several alarm messages and outputs to alert the operator to parameters that may require attention The alarm set points are operator adjustable Setup larms 1 SARE Thu Dec 30 01 20 32 2004 Figure 7 42 Setup Alarms 7 6 4 1 F1 Temperatures and Concentration Alarms T C Alarms This screen is used to identify and set the minimum and maximum alarm set points for the filter burner and pump temperatures as well as for the measured concentrations Setup larms 1 SARE o OCH Thu Dec 30 01 20 32 2004 lali Thu Dec 30 01 20 32 2004 Figure 7 43 Set Temperature Alarms 7 6 4 2 F2 Pressure Alarms This screen is used to identify and set the minimum and maximum alarm set points for the sample air and fuel pressures Setup larms 1 SARE Thu Dec 30 01 20 32 2004 Figure 7 44 Select Set Pressure Alarms California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 53 of 104 Section 7 Model 600 HFID Analyzer 7 6 43 F3 EPC Coil Alarms This screen is used to identify and set the minimum and maximum alarm set points for the coil voltages used to drive the Electronic Proportional Co
12. Signal Cable Carries the output signal from the burner to the signal PCB 9 Burner Thermocouple Monitors the temperature of the Burner FID flame 10 Air Capillary Limits the flow of combustion air to the burner 11 Igniter Glow Plug Provides a source of ignition for the burner FID 12 High Voltage Cable Supplies 300VDC to the burner 13 Fuel Capillary Limits the flow of fuel to the burner 14 Sample Capillary In conjunction with the Sample Proportional Control Valve this capillary controls the flow of the sample gas to the burner 15 Air Preheat Tube Preheats the combustion air before its introduction into the burner California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 70 of 104 Section 10 Model 600 HFID Analyzer 10 Operation 10 1 Startup 1 Check that the external plumbing and wiring are connected correctly as described in Section III of this manual 2 Power On Turn ON the power switch on the rear panel The LCD should partially illuminate then go completely dark for a couple of seconds before fully illuminating During this time the microprocessor is booting up Note DO NOT attempt to ignite the burner or turn the optional sample pump on until the temperature of the oven reaches a minimum of 120 C 3 Introduce Fuel and Burner Air Adjust the cylinder output pressures to 20 PSIG Upon initial installation loosen the fuel inlet connection to allow the air to bleed from the f
13. a 1 1 1 d 1 1 Thu Dec 30 01 20 32 2004 Figure 7 36 Absolute versus relative deviations 7 6 2 4 Calibrations via Valves Probe Calibrations can be made by using the optional built in zero and span gas solenoids or via the sample inlet port also known as via probe See Section 7 3 2 IMPORTANT If the analyzer contains an optional internal sample pump the introduction of a pressurized sample gas in excess of 2 0 PSIG will damage the pump 2 STBY 4 SHCG Calibration via Solenoids Calib gases via solenoids Calibration via Pump Figure 7 38 Calibration via probe California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 51 of 104 Section 7 Model 600 HFID Analyzer 7 6 3 Fal Range Limits 7 6 3 1 Setting Full Scale Range Values To set the Analyzer s full scale range values from the Setup Menu press for Range Limits Press to select a setup sub menu Press again to select the Upper Range Limits Screen These ranges were factory set per the customer s specifications They can be re defined in the field if necessary Please contact the factory for further details 3 SM N 72707070 tv v v tv 3222 40 40 ou p m mm UNE anne ssas Thu Dec 30 01 20 32 2004 Figure 7 40 Change Upper Range Limits 7 6 3 2 Auto Range Switching Levels This function is used to define the concentration values used for automatic range changing 2 STBY up ppm ammm 2700 a o
14. ececceceeeseeeeeeeeeceeeeeeaeeeeeeeseeeesaeeeeaaeeeeeeeeas 55 7 6 6 2 Nels WE 56 7 6 7 System SCUINGS tiara niente 56 7 6 7 1 Real Time Clock ici A ea ae 57 7 6 7 2 System Setup Real Time elle e 57 7 6 7 3 TG PIP SINGS EE 58 7 6 7 4 Output ASS gNMeEnt eege eebe 58 Model 600 HFID Analyzer 7 6 7 5 OUT OLE FR din ge 59 7 6 7 6 Status Line ON ORF s 5 bs o e at a ter un deos 59 7 6 7 7 T YII C UMP UM PP 59 7 6 8 Measure Settings i te ettet A etta tenis 60 7 6 9 E10 KCL RTE 61 7 6 10 Remote Manual de 62 7 6 11 SE 62 7 6 12 al 63 EM T eI DEDI UITei Dr E 64 8 1 Operating Pr nclple 5o eoa tette E n sida 64 8 2 Burner Assembly eU RODA EGRE RN ERRARE HR C en REIR n RAE 64 8 3 Flow System nuno ei epp CR RR RUE RU EIER adum I ilum 64 8 4 DAMPIS SUPPLY zi eto aute cu etait alt nette um 65 9 Analyzer COM OHOH CREER T CL 66 9 1 Rear Panel i ien a d edu nete ap e eee 66 9 2 Internal Component Locations A 67 9 2 1 Model 600 HFID Interior Layout 67 9 2 2 Oven Compartment Layout 69 O ia 71 1071 ET Te EE 71 10 2 Shutdown Procedure voii DL deste HC icc en Ca ie debe dated E CORR 72 11 Troubleshooting 73 11 1 Troubleshooting Disassembly Procedures AAA 73 11 1 1 Oven Burner Assembly Filter Unit Filter Removal seseeeeeeeee 73 11 1 2 Flow System Fuel and Burner Air Supply ssseeeee 73
15. span will be repeated until a satisfactory calibration is achieved For 0 1V 0 5V 0 10V and a 0 20 ma outputs the Offset and Gain values are independent and do not interact With the 4 20 ma output the Offset zero and Gain span values interact and may require a few more trials The following is a table of typical values OUTPUT OFFSET GAIN 0 20 ma 0 000 0 927 4 20 ma 1 820 0 740 0 1 V 1 300 0 820 0 5 V 1 100 0 820 0 10 V 1 050 0 820 California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 10 of 24 ADDENDUM e Procedure 3 4 1 From the Main Menu press F5 F7 F3 to obtain following screen assignment Output Signal 1 2 3 CH4 4 SamplePres Mon May 07 09 41 59 2007 F5 F7 F3 3 4 2 Use the 1 to highlight the outputs that require calibration Note In the above example only Output 1 will be calibrated Record the name of these signals they will be restored 3 4 3 Press enter to provide access to all the menu of signals that are available Real Time THC CHA Calibration Sample Pressure etc 3 4 4 Select Calibration and press ENTER to complete the selection assignment Note Any or all of the four outputs can be selected for calibration This screen will not be used again until calibration has been completed California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 11 of 24 ADDENDUM 3 4 5 Press BACK to return
16. 1 Entering the Span Gas Concentration From the Main Menu press for the Setup Menu Press to view the screen that shows the span gas concentration for each range Use the Down Arrow as required selecting the range that is to be calibrated Press the key to activate the flashing cursor Use the Right Arrow key to position the flashing cursor under the digit that is to be changed Input the new value of that digit Repeat this process as required Note Entering more than one span gas concentration MANDATES a separate calibration for each range In the Automatic Calibration mode entering a span gas concentration for only a single range will result in the span calibration of all ranges as based upon the theoretical range ratio of all other ranges with respect to the range for which the span gas concentration was entered California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 36 of 104 Section 7 7 3 2 Model 600 HFID Analyzer Selecting the Path for Calibration Gas Introduction Introduction of the calibration gases can be by way of optional built in zero and span solenoid valves through the sample inlet port via the optional built in sample pump or external solenoid valves The analyzer provides output signals to control external calibration solenoid valves provided by the customer Note If the analyzer contains a built in sample pump it is imperative that a maximum inlet pressure of 2 PSI is NOT exceeded to pr
17. 40 letters can be given NOTE The device name must not have any blanks between i e CAI CLD is not allowed You can use underlines i e CAI CLD 12 6 5 EGRD Set polynom coefficients Command Response Description EGRD KO Mn a0 a1 a2 a3 a4 EGRD s Set polynom coefficients of range Mn 12 6 6 EFDA Set autocalibration and purge times Command Response Description EFDA KO SATK z y x w _EFDA s Set autocalibration times z Purge time y Calibration time x Total calibration time w Verify time z y x w in seconds EFDA KO SSPL z EFDA s Set analyzer purge time to z seconds 12 6 7 EPAR Set autocalibration tolerance values Command Response Description EPAR KO SATK zz y y XX WA _EPAR_s Autocalibration Tolerance value z z Range 1 y y Range 2 California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 84 of 104 Section 12 12 6 8 ESYZ Set System Time Command Response _ESYZ_KO_yymmdd_hhmmss _ESYA s 12 6 9 ET90 Set Lowpass Filter Time Command Response _ET90_KO t _ET90_s 12 6 10 EDAL Diagnostic alarm limits Model 600 HFID Analyzer x x Range 3 w w Range 4 Description Respond system time yymmdd year month day each 2 characters wide no spaces hhmmss hour minutes seconds Description Set lowpass filter time t filter time in seconds Command Response Description EDAL KO a1t min_a1t mas_
18. 600 HFID Analyzer Figure 7 49 F7 System Setup Gcreen ANEREN 56 EE 2 30 Setup A ati ado dos 57 Figure 7 51 Set Autocalibration Cal Timing iiiter rte a 57 Figure 7 52 F4 Autocalibration status dani tanatorio 57 Figure 2 59 CRIP Addres S curo dd ass 58 Figure 7 54 Status Line On Off atacadas 59 Figure 55 Autostart EE 59 Figure 7 56 Menu Settings Screen ieeececi ten reete kn e re a Fun BEL eg bb codi E ERR FORE eR bb Gud 60 Figure 7 57 ann E EE I 60 Figure 7 58 Analyzer Intormato Version dia dn ated 61 Figure 7 59 Device Software Version ek 61 Figure 7 60 Remote manual Control secrete pe e twee i pb es 62 Figure 7 61 Srandby SelecllOft ooo oo a Ac 62 Figure 7 62 Standby screen c ado dence isa trance ite ende ie enn n dde dex redd 62 Figure 7 63 We Te EE 63 Figure 9 1 Rear Pamela 66 Figure 9 2 Model 600 HFID Interior Layout cceecccceeeeeeeeeeeeeceeeeeeeeeeeeneseeeeeeeeeeeseseseeeeeneeeeeeees 67 Figure 9 3 Model 600 HFID Oven Compartment Full View 69 Figure 9 4 Oven Compartment Close up 70 Figure 13 1 600 HFID Standard Analyzer Without PUMP sssssssssssnsnessnnensssrrnsserrnneernrnrssrnrrssrrrnnee 88 Figure 13 2 600 HFID Standard Analyzer with Pump uk 89 Figure 13 3 600M HFID with Non Methane Cutter Assembly without Pump 90 Figure 13 4 600M HFID with Non Methane Cutter Assembly with Bump 91 Figure 13 5 Electrical Block Diagram
19. 7 60 Remote manual control 7 6 11 Standby In the Standby mode the pump is turned off and the optional zero and span solenoids are closed however the burner remains lit The CAI logo is displayed Fri Jan 28 10 35 53 2005 Figure 7 61 Standby selection Figure 7 62 Standby screen California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 62 of 104 Section 7 Model 600 HFID Analyzer 7 6 12 Ignition Press to ignite the analyzer flame for operation 3 SM N Thu Dec 30 01 20 32 2004 Figure 7 63 Ignition California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 63 of 104 Section 8 Model 600 HFID Analyzer 8 Functional Description 8 1 8 2 8 3 Operating Principle The California Analytical Model 600 HFID Heated Total Hydrocarbon Analyzer uses the flame onization detection method of determination of total carbon C in a sample gas The detector is a burner that passed a regulated flow of sample gas through a flame sustained by a regulated flow of hydrocarbon free air and fuel gas 40 H2 60 He or 100 Hs as specified The flame ionizes the hydrocarbon components of the sample producing negatively charged electrons and positively charged ions A 300 volt 300 VDC polarized electrode collects these ions causing a very low current to flow A precision amplifier measures this low current This current flow is directly proportional to the carbon content of the sample
20. ATEM s zz Temperature of x in degrees Celsius is responsed Description of x Pump Temp 12 4 11 ADRU Pressures Command Response Description _ADRU_KO ADRU s zz yy All pressures are responsed ADRU KO x ADRU s zz Pressure of x is responsed Description of x Sample Pressure Air Pressure Fuel Pressure Sample EPC Coil Voltage Air EPC Coil Voltage Fuel EPC Voltage California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 79 of 104 Section 12 Model 600 HFID Analyzer 12 4 12 ADUF Flows Command Response Description _ADUF_KO ADRU s zz yy All flows are responsed ADUF KO x ADRU s zz Flow of x is responsed Description of x Sample Flow Fuel Flow 12 4 13 AGRD Polynom coefficients Command Response Description AGRD K0 Mn AGRD s Mn a0 ai a2 a3 a4 Polynom coefficients of range Mn are responsed 12 4 14 AANG Deviation from zero point after autocalibration Command Response Description _AANG_KO AANG_s M1 zz da dr Deviation from zero point after M2 z z da_dr_M3_z z da dr autocalibration M4 zz da dr 12 4 15 AAEG Deviation from end point after autocalibration Command Response Description _AAEG_KO AANG_s M1 zz da dr Deviation from end point after M2 z z da dr M3 zz da dr autocalibration M4 zz da dr 12 4 16 AFDA Purge and Autocalibration times Command Response Description AFDA KO SATK AFDAszyxwZZ Autocalibration times z Purge time y Calibration time x
21. Calibration error Indicating Device Burner RTD Air pressure transducer Fuel pressure transducer Air inject EPC transducer Fuel inject EPC transducer Filter RTD Burner RTD Oven RTD Fuel EPC coil voltage Air EPC coil voltage Sample EPC coil voltage Sample pressure transducer ADC input voltage lt 0 0 V ADC input voltage 2 10 0 V ADC input voltage lt 1 0 V ADC input voltage 2 9 0 V Operator defined value Operator defined value Calibration exceeded operator defined deviation California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 75 of 104 Section 12 12 AK Protocol Format Model 600 HFID Analyzer The master computer and the Model 600 HFID analyzer communicate via the RS232 serial link The Model 600 HFID analyzer acts as a slave and only responds to commands Serial Interface Parameters 1 Baud from 300 to 9600 bps can be selected via the display 2 7 or 8 data bits 1 or 2 stop bits and the parity yes no 3 The data transmission is full duplex no echo with XON XOFF protocol 4 The don t care byte byte 2 is adjustable factory setting 20H Command Format lt STX gt 02H Example ASTZ KO don t care any byte default 20H function code code 4 byte long e g ASTZ space 20H 20H channel N always KO for the analyzer space 20H only if followed by data otherwise lt ETX gt data data bytes
22. Company NOTE Be sure tubing and joints are clean Dust entering the instrument may cause it to malfunction Also be sure that all tubing fittings or other gas handling equipment is completely free of any type of hydrocarbon contamination California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 8 of 104 Section 3 Model 600 HFID Analyzer 3 6 Sampling Requirements 3 6 1 Filtration The analyzer contains an internal 0 1 micron filter in the sample input It also has 0 7 micron filters on each of the air fuel and optional zero span gas solenoids valves 3 6 2 Condensation The analyzer is designed to measure hot wet raw sample gases However un heated sample lines or cold spots in heated lines will cause the moisture contained in the sample gas to condense Any liquids entering the analyzer could damage the analyzer Therefore sufficient precautions should be taken to insure against the introduction of liquids into the analyzer 3 6 3 Presence of Corrosive Gases If the sample contains an acid mist use an acid mist filter cooler or similar device to remove all traces of the acidic mist Useful service life of the instrument will be shortened if high concentrations of corrosive gases such as Cl SO F2 HCI etc are present in the sampled gas 3 6 4 Gas Temperature When measuring high temperature gases take care that the maximum rating of the instrument 385 F 196 C is not exceeded
23. HFID Analyzer 7 5 F3 Display Deviations The Display Deviations screen is used to view the calibration results Figure 7 24 e Display deviations 7 5 1 Zero Gas Deviations From the Main Menu press to select the Calibration Menu Press to select Display deviations Press to select Zero gas deviations which will display the change in percent of range for the zero gas relative to an ideal calibration curve ABS and the last calibration curve REL Zero gas deve Mon Jan 31 15 30 28 2005 Figure 7 25 Zero gas deviations California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 46 of 104 Section 7 Model 600 HFID Analyzer 7 5 2 Span Gas Deviations From the Main Menu press to select the Calibration Menu Press to select Display deviations Press to select Span gas deviations which will display the change in percent of range for the span gas relative to an ideal calibration curve ABS and the last calibration curve REL Span gas deve 1 SARA 93 a Dec 30 01 20 32 2004 Figure 7 26 Span gas deviations 7 5 3 Verifying Deviations Zero From the Main Menu press to select the Calibration Menu Press to select Display deviations Press to select Verifying devs Zero which will display the value of the zero gas in PPM that will be reported by the analyzer when measured The difference in percent from an ideal curve ABS and the difference in percent from the last calibration REL will
24. TABLE ee eer 3 6 User Digital Outputs TABLE eege TABLE C 3 7 Cal Analog Output 3 8 Ignite On Power Up 4 0 Changes To Existing Functions 4 1 Saved or Outside Limits 4 2 Calibration DeviationS 4 3 Flow Zero or Span Qas 4 4 Reset Calibration Values TABLE Dcdo California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 1 of 24 ADDENDUM Starting With Serial Number U06081 1 0 INTRODUCTION The Model 600 HFID Series Instruments starting with Serial Number U06081 have several new Hardware and Software features The Hardware includes the use of a new memory system isolation of the analog output signals and 15 relays that are used to buffer the many new digital output signals that are now available SEE TABLE D The available digital signals consist of a SERVICE group to externally m
25. The instrument includes a temperature controlled sample oven The oven maintains the sample at an elevated temperature This temperature is factory set at 190 C Burner Assembly Unique regulated flow systems deliver the sample burner air and fuel to the burner via capillaries and EPC valves The sample and fuel are mixed together and then pass through the burner nozzle Added air maintains the proper air fuel mixture to sustain ignition Energizing a standard glow plug accomplishes Ignition The burner has two electrodes one is connected to the 300VDC power supply and the other is connected to a precision amplifier The small ionization current flowing between electrodes is directly proportional to the carbon atoms in the sample stream Flow System The basic function of the sample fuel and air flow control systems is to deliver highly regulated flows of sample fuel and air to the burner assembly The control of the fuel and air to the Burner Assembly is via precision electronically controlled proportional pressure valve through precision capillaries This control accurately pre determines the flame characteristics The supply cylinders should be set to 15 20 PSIG The sample flow to the burner is via another precision electronically controlled proportional pressure valve through a precision capillary This pressure is factory set at approximately 2 PSIG A close coupled by pass capillary minimizes dead volume and improves response t
26. Total Calibration time w Verify time z y x w in seconds JAFDAKO SSPL AFDA s zz Purge time will be responsed 12 4 17 APAR Request Autocalibration tolerance values Command Response Description _APAR_KO_SATK APAR s ZZ y y X X W W Autocalibration tolerance value 96 z z Range 1 y y Range 2 x x Range 3 w w Range 4 California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 80 of 104 Section 12 Model 600 HFID Analyzer 12 4 18 AKAL Deviations from calibration Command Response Description _AKAL_KO_ AKAL s M1 zz y y X X W W Deviation ppm AKAL s M2 zz vu X X WW z z Zero gas relative to last AKAL s M3 zz y y X X WW calibration AKAL s M4 zz y y X X W W y y Zero gas factory calibration x x Span gas relative to last calibration w w Span gas factory calibration 12 4 19 ASYZ Respond System Time Command Response Description _ASYZ_KO_ _ASYZ_s_yymmdd_hhmmss Respond system time yymmdd year month day each 2 characters wide no spaces hhmmss hour minutes seconds 12 4 20 AT90 Respond Lowpass filter time Command Response Description _AT9O KO_ _AT90 st Respond lowpass filter time t filter time in seconds 12 4 21 ADAL Diagnostic alarm limits Command Response Description _ADAL KO ADAL s a1t min_a1 max_ f12 max All alarms are responsed ADAL KO x ADAL_s_x min_x max Alarm limits of x Alarm Limits 1 Not used 7 Cutter Temperature 2 S
27. Use the Arrows numeric keypad and Enter key to input the desired allowable Measuring Deviation for each range expressed as a percent of full scale California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 40 of 104 Section 7 Model 600 HFID Analyzer 7 3 4 9 Deviations Deviations are defined as a quality check of the most recent zero and span calibration compared to previous calibration curves There are two types of curves 1 An Absolute Curve this is a perfect curve whose slope is 1 0 and its intercept is exactly zero 2 A Relative Curve this curve is generated using the customer supplied calibration gases and is re defined by each calibration Each time the analyzer is calibrated the NEW Relative Curve is compared with the OLD Relative Curve as well as against the permanently stored Absolute Curve If the user definable preset deviations limits expressed as a percent of full scale are exceeded the analyzer will 1 Notify the user with a CEUJEWMAR UNES message 2 Continue to report all measured data against the last successful calibration 7 4 Manual Calibration 7 4 1 7 4 2 7 4 3 Zero Calibration From the Main Menu press to select the Calibration Menu Press to select Calibration Press to flow the zero gas Verify the zero gas is flowing at this time After the analyzer s displayed concentration has stabilized press again to save the new span value Also see Calib
28. a 31 Figure 7 1 Main Menu Screen to Measurement Green 32 Figure 7 2 First Diagnostics Screen iii a oet ieu meld actinaniauesiahrkokatun erences ER Figure 7 3 Second Diagnostics Screen E ER Figure 7 4 A A E O 33 Figure 7 5 F5 Toggle Zero Selection oooonionianconnsa abans 33 Figure 7 6 Toggle Span Selection 9 0 5 2 025 teenies A A Eget idR Mess 33 Figure 7 7 JT ee RE 34 Figure 7 8 Analyzer ser todange daria 35 Figure 7 9 Analyzer set to Range 2 ai 35 Figure 7 10 Analyzer set to Range WEE 35 Figure 7 11 Analyzer set to Range Ari a ee ege 35 Figure 7 12 Set to Auto Range id 35 Figure 7 13 Diagnostic screens cadalso tr dert een dedu dano pera 36 Model 600 HFID Analyzer Figure 7 14 Auto Calibration Cy Clerc ia cso a aid 40 Figure 7 15 F4 Check Cal Oil 42 Figure 7 16 F5 Reset calibration values aiii 43 Figure 7 17 Reset calibration RT 43 Figure 7 18 Reset calibration values Confirmation ceeeceececceeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeneeeeeeenees 43 Figure 7 19 Range 1 selection from Calibrations Men 44 Figure 7 20 Range 2 selection from Calibrations Men 44 Figure 7 21 Range 3 selection from Calibrations Men 44 Figure 7 22 Range 4 selection from Calibrations Men 45 Figure 7 23 Auto Range selection from Calibrations Men 45 Figure 7 24 Display devido Saad de S tat obe ee da UR PU tU co IR aid 46 ele EE EE 46 Figure 7 26 Span gas deviations iere str ua Pare did 47 Figure 7 27 Verifying Zero Gas Deviaton
29. al2max _EDAL s Set all alarm limits EDAL KO x x min xmax _EDAL s Set alarm limits of x Alarm Limits 1 Not used 7 Cutter Temperature 2 Sample Pressure 8 Pump Temperature 3 Air Pressure 9 Sample EPC Coil Voltage 4 Fuel Pressure 10 Air EPC Coil Voltage 5 Burner Temperature 11 Fuel EPC Coil Voltage 6 Oven Temperature 12 Sample Content 12 6 11 ECXB Set Display Factor Command Response Description ECXB KO ECXB s Set to C1 methane ECXB K0 3 ECXB s Set to C3 propane 12 7 Abbreviations used Mn Measuring range number M1 M4 Measuring Range 1 4 W W Z Z Numerical value t Numeric integer value x Number yyymmdd Date of format year month and day with 2 characters each and no spaces hhmmss Time of format hour minute and second with 2 characters each and no spaces a0 a4 Polynom coefficients S Status California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 85 of 104 Section 13 Model 600 HFID Analyzer 86 of 106 13 Appendix 13 1 Connectors 13 1 1 Note Analog outputs equal 0 10VDC maximum and Digital outputs 0 5VDC TTL Levels Analog inputs 0 10VDC Maximum DO NOT EXCEED 10VDC on the Analog inputs or damage to the analyzer may occur Main Connector Standard 28 Pin Connector Pin Signal Function Pin Signal Function 1 Analog Output Ground Analog 15 Digital Input Co
30. depending on the command lt ETX gt 03H Answer Format lt STX gt 02H Example STZ 0 SREM STBY don t care adjustable factory setting 20H function code same code as command package e g ASTZ space 20H status O without error or 1 to 9 when error see also ASTF command space 20H only if followed by data otherwise lt ETX gt data parameter depending on the command lt ETX gt 03H 12 1 Serial Interface and AK Commands The serial interface enables remote control of the Model 600 HFID analyzer by a master computer It is implemented as an RS232 V24 interface and meets all requirements of the AK protocol A 9 pin male connector at the back of the unit is used to connect a master computer with the following pin assignment Pin 3 Txd transmit Pin 2 Rxd receive Pin 5 Gnd ground 12 2 Interface Parameters Baud rate 9600 4800 2400 1200 600 300 baud Data bits 70r8 Stop bit 1or2 Don t care 1 byte adjustable e g 32 Parity Even odd none XON XOFF Active or not active California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 76 of 104 Section 12 12 3 General AK Requirements Model 600 HFID Analyzer 1 If the command message contains no error the acknowledge message contains the echo of the function code and the error status number 1 to 9 2 If the transfer was faulty or the function code unknown the answer contains
31. live electrical circuits that can cause death or serious injury Refer servicing to qualified service personnel For safety and proper performance connect this instrument to a properly grounded three wire receptacle Fuel Requirements The CAI factory configures the Model 600 HFID for either 100 Hydrogen or 40 60 Hydrogen Helium Fuel Please make sure to use the CORRECT fuel as specified on the fuel label affixed on the back panel of the analyzer A Use of incorrect fuel WILL damage the instrument and COULD cause an explosion Potential Sample Pump Damage The analyzer can be calibrated using the optional zero and span gas ports located on the back panel It can also be calibrated using the internal sample pump HOWEVER care must be taken to assure that the sample pump is not exposed to excessive pressure using this calibration method Any pressure exceeding 2 0 psig can result ina NON WARRANTY failure Removing Protective Caps Do not apply AC power to this analyzer until removing the plastic 14 inch caps from the sample zero span fuel fittings on the rear panel Failure to remove these caps will result in analyzer contamination California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 3 of 104 Section 2 Model 600 HFID Analyzer 2 Features 2 1 2 2 Description The CAI Model 600 HFID Heated Total Hydrocarbon Analyzer utilizes a highly sensitive flame ionization detector FID for measuring gas Tota
32. measuring range with an air balance in a pressurized certified cylinder 4 Pressure regulators for the zero span combustion air and fuel gas cylinders 5 Corrosive resistant gas tubing 6 Heated pump if not supplied as an analyzer option 7 Heated sample line 3 5 Gas Connections The tubing from the sampling system to the gas analyzer should be corrosive resistant material such as Teflon or stainless steel Do not use rubber or soft vinyl tubing even when the gases sampled are non corrosive since readings may be inaccurate due to gas absorption into the piping material To obtain fast response the tube should be as short as possible Optimum tube internal diameter is 0 16 inch 4 mm Instrument couplings are 4 inch tube A sample gas bypass fitting is located on the rear panel 14 inch tube Keep pressure at this outlet at atmospheric level Vent this gas away from the analyzer to a safe atmospheric discharge In general use heated sample lines for measuring heavy hydrocarbons and for the transportation of hot wet gases This instrument does not control the temperature in the external heated lines There are provisions to terminate heated sample lines at the rear of the instrument However adequate precautions should be taken to eliminate the possibility of cold spots between the end of the heated sample line and the inlet of the analyzer NOTE Teflon is a registered trademark of E L du Pont de Nemours and
33. ve ze E ENE Mi PE E OL D oz Ge S SVO JAWS z5 6 n e GC dWal zo zH09 lt 8 ao S EI A H mm EL a a BS T IOHINOS ANAL GEN Hu a SINCERE s OA 6 oL E Lett 18VHO AL r onsi 2 8 aes awar zo 13d di 130 di e o st s e 1no zo QNOY di NOY dL z O s E y B 1no zo M T3ONVU iq t OA pap z EW dWwai mgoa E3ONVY E Ww ino Ao 0 Z3ONVA di ovr SENOLLIONOO NES o 6 D n lm 9 E Ke s AION z 943 we e HRS y 130 d3 HS e Odl _ z 139MV dl H EECH WEN N39 Gare navy Zo mna Io A3W S es ES EL zH09 13W s ONS z E ON S e OS qvos HESS Em wo s SEN wos moros NE 8 Mi MOTOTS 2088 MOTOS 310W3H S E E 310W3M S SLOW3M S 3owvalo1nv s PE E soNvuloLnv s BONVYOLAY S SVO Nvds SVO NvdS Y3ONVM S svo signs BL ES E 3ONvM S Svo 0832 BS ig B svo osaz Ee e f L enegl s T3ONVH S PSONVM S 39NVM S doe DO NVHS EES BONVES Seng S ere NAVIY NIO WAVY Ivo NAVV Wuel ZO HEVIVZZO We WIND LO wav to e Nds ino zo N s onv SYS 31dWvs E Us SC uge sags ZE csoNvu Svo OY3Z 9 A viaas Dec E 4 cow a SS ONO ti7d8s elds E a x Biet 2 Ee tias EL ddS SAQVA H3INSANOO eee roy g ARENA el TS Nds o LL das Lage SATVA MOTHBSAO SED AGAS BAVA MECH AVISO E ONXZO 0L das OC ge 3ANA ANG LIM E X SAWA AYO L O32 Of cs 919 JW wooinv o 6 48S dae xd SATA ANO TM WoOLnv_o ze E awnd 2 8 das das sogas E dWndo Ex ER moto o Eades daS 005 I E EOE i 3 BM goNvuolnv o gaas gaas soas v sous BONVHOLAVO 2 T WO NES d s Szen Bos s oos Rus LI v3ONVHO v
34. zero b For a two range instruments set Range to the lowest value Range 2 to the highest value and the others to zero 2 6 Span Values F9 From the MEASUREMENT Screen Thu Jun 28 10 11 03 2007 Use to define the concentration of the span gas that will be used to calibrate each range Note The span gas value used for this range is highlighted and can be changed if necessary Use the Enter key and the numeric keys as required California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 5 of 24 ADDENDUM 2 7 Outputs F10 From the MEASUREMENT Screen assignment Output Use the f to select the desired Output Press Enter to select Use the f to select the desired Signal Press Enter to select Use this screen to define the signals and their location that will be monitored by a remote reordering device SEE TABLE D California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 6 of 24 ADDENDUM 3 0 NEW FUNCTIONS 3 1 Auto Start Up Main F5 F7 F7 Thu May 03 12 06 23 2007 All key analyzer parameters are stored in a secure memory location and retained when power is removed In the event of an unexpected power failure it may be desirable to change some parameters until an operator can resume control This screen may be used to establish several desirable special instrument start up parameters that define how the analyzer recovers from l
35. 1 SARE Shou hide status top Figure 7 54 Status Line On Off 7 6 7 7 Autostart This menu determines the operating parameters of the autostart sequence Auto Startup Enables or disables the Autostart sequence Wait for Min Sets the delay time before the start of the calibration sequence after power is re stored and the microprocessor re boots Calibrations The number of calibration cycles to be performed before the analyzer resumes measurement Start Range Determines the measuring range in which the analyzer will operate after the Calibrations complete Ch4 THC Mode These modes are not available on the 600HFID System setup 1 SARE Auto Startup Dec 30 03 19 43 2004 Figure 7 55 Autostart California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 59 of 104 Section 7 Model 600 HFID Analyzer 7 6 8 Measure Settings This menu permits several system settings to be displayed and modified Functions F1 F2 E EA and are not operational on the Model 600 HFID and are not discussed in this manual Figure 7 56 Menu Settings Screen Pressing will access the Lowpass Filter TC function This allows the operator to change the analyzer s speed of response aka time constant to minimize noise Entering a larger time constant will decrease the peak to peak noise while increasing the analyzers response time Measure setup Loupass filter constant of sample ter ant 0 60 H alculating g
36. 16 SEKA Saves measured value as new span value 83 12 5 17 SICHRAU o A T H 83 12 5 18 SGH4 Cutler On ao m id Ht eH et A 83 12 5 19 S Enable dual measure mode enne 83 12 67 Settings ss coni ibam eade amoena dits 84 12 6 1 EKAK The four span gas concentration values are set 84 Model 600 HFID Analyzer 12 6 2 EMBE The four measuring range end values are set 84 12 6 3 EMBU The upper and the lower range switchover for autorange are set 84 12 6 4 EKEN Set new device identification ec cceccceceeeeeeeeeceeeeeeeaeeeeeeeseeeesaeeseeeseeetes 84 12 6 5 EGRD Set polynom Coeittcerte tetr rettettnnttnttnntnnsrnnstnnsnnnsnnnnt 84 12 6 6 EFDA Set autocalibration and purge mes 84 12 6 7 EPAR Set autocalibration tolerance values ssssssessseeesresssrrssnrsrnnetnrssnnstnnssennes 84 12 6 8 ESYZ Set System T1me a u eet bite tee cat dnd 85 12 6 9 ET90 Set Lowpass Filter Time 85 12 6 10 EDAL Diagnostic alarm limits cnn nn nr nano enn 85 12 6 11 ECXB Set Display Factor sssssssssssssessseeeee eene nens 85 124 Abbreviations ME 85 IE 86 19 1 Connectors 255 eeu REDI IRI OE eue 86 13 1 1 86 Note Analog outputs equal 0 10VDC maximum and Digital outputs 0 5VDC TTL Levels Analog inputs 0 10VDC Maximum DO NOT EXCEED 10VDC on the Analog inputs or damage to the analyzer may occur 86 Main Connector Standard 28 Pin Connector 86 13 1 2 Auxilia
37. 4 range vp doun Measurenents THC THC 1 4 Rangel 30 0 ppm S Be Ranges 3000 ern eme Fri Jan 29 11 02 04 2005 t Fri Jan 28 11 03 24 2005 Measurements 21 SMGA w 0 39 range vp doun gt THC 0 4 Range2 300 ppm a ww Fri Jan 29 11 02 57 2005 F Measurenents 31 SMAN 0235 4 range up doun gt THC 0 2 Rangel 30 0 ppr Fri Jan 28 11 02 04 2005 F Figure 6 6 Changing the Ranges California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 27 of 104 Section 6 Model 600 HFID Analyzer 6 3 Calibration Menu Tree Calibrations 31 SMAN Automatic calibration Thy Dec 30 01 20 32 2004 Calibrations 3 SMAN Calibrations 31 SMAN ration ration Rangel 30 0 ppm gyterstis verify THC 1 8 ast calibration Thy Dec 30 01 20 32 2004 Rangel 30 0 ppm Sti Ml Thu Dec 30 81 20 52 2004 Setect range for calibration Calibration in progress 0 01 cL Zero rangel verifying Rangel 30 0 ppm THC 1 8 Thu Dec 30 01 20 32 2004 t Display devs 1 SARA iat Cal Check in progress Span Zero rangel purging Thu Dec 30 01 20 32 2004 Figure 6 7 Calibration Menu Go to Section 7 3 4 thru 7 3 4 9 for further detail Go to Section 7 3 thru 7 3 3 for further detail Also see Section 7 4 1 thru 742 Go to Section 7 5 thru 7 5 4 for further detail Go to Section 7 4 4 for further detail Go to Section 7 4 5 for further detail
38. 4 16 Press F8 to return to the D A calibration screen 3 4 17 Observe the results on the remote device and repeat steps change the GAIN value by repeating steps14 0 thru 16 0 as needed for each output 3 4 18 Return to the OUTPUT Assignment screen F5 F7 F3 from the main menu and change the output signals from CALIBRATE to their original values as defined in step 3 4 2 3 5 Cal Analog Output F5 F8 Section 13 Model 600 HFID Analyzer 103 of 106 Measure setup E filter Te UR c time cones Sarton et dua ode s a t aad THC 3371 A rins I Tel 800 959 0959 oF out Use F8 to toggle on off This will provide improved versatility and control of the THC and CH4 output signals When THC or CH4 are assigned to specific outputs The CAL ANALOG output can be enabled by the operator and the MODE selected at the Measuring screen will be impressed at the selected output 3 6 Ignite on Power up F5 F8 Measure setup CH e ER Te yi E ur 8 die EINE l Analo el 800 959 0959 Use F9 to toggle ON OFF 3 7 Save Data Archiving Time F5 F7 F1 F5 Thu Tv 28 07 10 16 2007 Section 13 Model 600 HFID Analyzer 104 of 106 Use ENTER to change recording time 3 8 User Digital Outputs Overview The 600 FID Series of instruments have 15 solid state optically coupled isolated relays that can be programmed by the operator to indicate the status of numerous digital conditions The
39. 8 6 information Softuare version Device info Thu Dec 30 G1 20 32 2004 y Fri Jan 28 10 28 35 2005 Figure 6 9 Setup Menu Tree Page 2 California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 30 of 104 Section 6 Model 600 HFID Analyzer 6 5 Password Menu Tree HAT ion D o e Q 00 Do not use this function at this time Reset passuord tal ange pastsuor Enter Master passuord Reset passuords Femme WRONG Passuords NOT reset o A Fri Jan 28 10 33 51 2005 E Passuvordi M Passuord2 4 Passwords 4 Passuord4 Jan 28 10 36 48 2005 r Fri Jan 28 10 35 53 2005 Access Levels Main Menu 2 F3 Diagnostics FS Setup ET tandby F8 1531 Y n Fri Jan 28 10 18 49 2005 Please enter passuordi extende Fri Jan 28 10 38 19 2005 Fri Jan 28 10 41 16 2005 Access Levels tal Ei tandar user Please enter passuord rsten operator service Eri Jan 28 10 39 00 2005 Fri Jan 28 10 41 16 2005 Access Levels tondar er xtended user Please enter passuordt functions Eri Jan 29 10 359 49 2005 F Eri Jan 28 10 41 16 2005 Figure 6 10 Password Menu Tree California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 31 of 104 Section 7 Model 600 HFID Analyzer 7 Menu Function Descriptions rear F1 Measurements Menu The measurements screen is activated by pressing on the Main Menu screen Once the Measurement mode is init
40. AGES SO THAT THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Representations and warranties made by any person including dealers and representatives of CAI which are inconsistent or in conflict with the terms of this warranty shall not be binding upon CAI unless reduced to writing and approved by an expressly authorized officer of CAI California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 2 of 104 Section 1 Model 600 HFID Analyzer 1 6 1 7 1 8 1 9 1 10 Possible Explosion Hazard A This analyzer uses a fuel that contains a FLAMMABLE LEVEL OF HYDROGEN Any leakage from this fuel can result in an explosion Carefully check the fuel supply system to the analyzer for leaks upon installation before initial start up during any maintenance or after the integrity of the system is broken Do not apply power to the analyzer or attempt to ignite the burner until performing ALL leak checks and until determining the analyzer environment to be non hazardous Use this analyzer in a NON HAZARDOUS environment only This analyzer has not been designed for use with a hazardous sample Tampering or use of substitute components may cause a safety hazard Use only factory authorized replacement parts Electrical Shock Hazard Do not operate without the cover secured Servicing requires access to
41. ATE to their original values as defined in step 3 4 2 California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 12 of 24 ADDENDUM 3 5 Save Data Archiving Time Main F5 F7 F1 F5 Archive Time is the Time in seconds between each set of data points If zero no data is stored in the SEC data files The SEC data files are in CSV format for direct import into Excel CAI can provide the tools necessary to download these files Use ENTER to change recording time SEE TABLE A California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 13 of 24 ADDENDUM TABLE A 600 SERIES HFID DATA ARCHIVE FILES Time Date Month Year Error Index TimeStamp CH4 Conc NMHC Conc THC Conc Concentration Detector Volts Range Auto Manual Span Gas Offset Gain Sample Pressure Sample Flow Sample EPC Volts Air Pressure Air Flow Air EPC Volts Fuel Pressure Fuel Flow Fuel EPC Volts Airlnj Pressure Airlnj Flow Airlnj EPC Volts Fuellnj Pressure Fuellnj Flow Fuellnj EPC Volts Filter Temp Burner Temp Oven Temp Pump Temp Cutter Temp Meas Mode Local Remote Cutter Cutter Efficiency CH4 Relative Response CH4 Zero Difference California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 14 of 24 ADDENDUM 3 6 User Digital Outputs e Overview The 600 FID Series of in
42. Cal Zero Span Sample InTHC InCH4 InOflow InPurge Digital Out These contacts 3 4 will drive continuously up to 500 MA using a customer voltage supply that does not to exceed 60 VDC California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 17 of 24 ADDENDUM e Operation Use Main F5 F9 to select the first eight outputs Use the 7 to select the desired output Press ENTER and use to select desired item Press ENTER to save selection NOTE The 600 FID has 15 user selectable isolated digital outputs from the list of 42 in TABLE B amp C User DO I z SMGA ll 5 p A irP X Xxkxxcxxdxaxxxxax 4 Ort xSet Unused E D off xChannels Off off ee EE T off Hol 1 to Ai BA Press F1 to observe the remaining seven outputs Program as desired per the above User DO 11 i SARA HP III pp ff tf ff ff ff ff to EA Bela 7 DO s MATH CE to SAVE California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 18 of 24 ADDENDUM 3 7 Cal Analog Output Main F5 F8 Measure setup sl Fi porog tin E AN Te E ti c pe e tines et inen dect 5 U T Jelent anite on power up set anale out HEUS during ca CAI Tel 800 959 0959 Use F8 to toggle on off This will provide improved versatility and control of the THC and CH4 output signals When THC or CH4 are assigned to specific outputs The CAL ANALOG output can be ena
43. Check c While the span gas is still flowing monitor the sample pressure on the Diagnostic Il screen and verify that it is correct as recorded on the analyzers QA checkout sheet 0 2 PSIG California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 71 of 104 Section 10 Model 600 HFID Analyzer Note If the sample pressure is NOT in agreement with the QA checkout sheet confirm that a minimum of 8 PSIG is being supplied to analyzer s that DO NOT contain the optional built in sample pump If your analyzer has a built in pump confirm that the pump is operating properly 10 2 Shutdown Procedure 1 Turn off all gas supply cylinders 2 Disconnect the sample line from the inlet port on the back of the analyzer Do NOT turn off the pump or analyzer at this time 3 Allow the analyzer to draw in room air for approximately 5 minutes This will flush out the analyzer of any remaining sample that may condense in the sample system 4 Turn off the pump switch and THEN the analyzer 5 Back flush the EXTERNAL heated sample line and filter of any sample before disconnecting power California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 72 of 104 Section 11 Model 600 HFID Analyzer 11 Troubleshooting 11 1 Troubleshooting Disassembly Procedures 11 1 1 Oven Burner Assembly Filter Unit Filter Removal 1 Shut off ALL gases CAUTION Burner may be hot if recently operational 2 Remove power from the
44. ON OFF The instrument has an extensive library of error messages that will aid in the identification of various anomalous events and are displayed at the bottom of the screen These messages will assist in Diagnostics and indicating the need for preventative maintenance This screen provides an option to disable these messages during initial start up or as may be desired for a particular application California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 8 of 24 ADDENDUM 3 3 Offset amp Gain Main F4 F3 F5 Offset and Gain ll Zero Span applied correction Offset Gain Rangel 0 00 1 00 Range2 0 03 1 00 Ranges 0 00 1 00 Range 0 00 1 00 THC 12 9 Thu May 03 11 58 44 2007 la This screen can be used to provide an additional means to display calibration deviations The OFFSET is the value stored during zero calibration The GAIN is the value stored during span gas calibration using the operator defined calibration gas An increasing or decreasing change to the OFFSET or GAIN when used in conjunction with Deviations will provide insight to both short and long term changes to system performance Note Reset calibration values will reset OFFSETS amp GAINS to zero and 1 respectively 3 4 Calibrate the Analog Outputs Main F5 F7 F8 D A Calibration Main F5 F7 F3 Output Assignment e Overview The 600 FID Series is designed to provide three analog outpu
45. Revision 7 0 Page 25 of 104 Section 6 Model 600 HFID Analyzer Diagnostics II 4 5CH4 D San rl i li 4 previous page Thu Dec 30 G1 20 32 2004 z F3 Diags THC 0 2 Rangel 30 0 ppn Fri Jan 29 10 59 41 2005 F On 1 i e D n Measurements 2 SMGA F4 C1 7C3 F4 C1 C3 Rangel 30 0 ppm Rangel 30 0 ppm eme ww Fri Jan 28 11 00 12 2005 Fri Jan 28 11 05 13 2005 Fri Jan 28 11 00 12 2005 Toggles Zero Gas Solenoid ON or Og OFF ON is pre set 1000 seconds d FS Toggle Zero b THC 9 2 Eri Jan 29 11 00 35 2005 i Measurements 3 SMAN w T Toggles Span Gas Solenoid on or 0 25 OFF ON is pre set 1000 seconds ad F6 Toggle Span gt THC 6 2 Rangel 30 0 ppn Fri Jan 29 11 01 04 2009 3 Measurenents 1 SARA lal 0 25 THC 0 2 Rangel 30 0 ern Fri Jan 29 11 01 31 2005 i Fri Jan 23 10 35 53 2005 r Figure 6 5 Measurement Menu Tree California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 26 of 104 Section 6 Model 600 HFID Analyzer 6 2 Measurement Menu Tree Continued Range Up Down Measurenents 21 SMGA tal Bda d range up doun b THC 9 2 fiuto R1 30 0 ppm Fr Jan 28 11 04 07 2005 Measurenents 3 SMAN 1 54 d range vp doun gt THC 1 2 Range4 30000 ppm Fri Jan 28 11 03 43 2005 3 SMAN Measurenents 4 SHCG 0 25 1 36 range vp doun b
46. SERIES Note For Serial Numbers After June 2007 Please See Addendum Starting After Page 128 of This Manual ERAN SS m y 1312 West OUS Avenue Orange CA 92865 4134 Phone 714 974 5560 Fax 714 921 2531 www gasanalyzers com California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Index Page a Model 600 HFID Analyzer The Model 600 FID Series Instruments starting with Serial Number U06081 have several new Hardware and Software features For a complete explanation see section 13 5 starting on page 93 Model 600 HFID Analyzer Safety Alert Temperature Hazard Electrical Shock Hazard Caution or Warning Caution or Warning Caution or Warning Safety Information in this Manual Note caution and warning symbols appear on the instrument and throughout this manual to draw your attention to important operational and safety information A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appears with information that is important for protecting your equipment and performance A WARNING safety alert appears with information that is important for protecting you others and equipment from damage Pay very close attention to all warnings that apply to your application The N symbol an exclamation point in a triangle precedes a general CAUTION or WARNING statement The N symbol wavy vertical lines with an under score in a triangle precedes an elevat
47. TATUS group is provided to define the operation of the instrument such as Spanning Zeroing Calibrating and the current Range 1 2 3 4 AUTO The Software includes modifications to existing functions changes to the Measurement screen additional Short Cut Keys and several New Functions that are listed as follows e MEASUREMENT Over Range 888888 C1 C3 Removed Zero F5 Span F6 Range Limits F8 Span Values F9 Outputs F10 Note The operator can use these Short Cut Keys or continue to use existing procedures e NEW FUNCTIONS Auto Startup ALARMS Offsets amp Gains D A Calibration Cal Analog Outputs Ignite ON Power Up Save Data Archiving Time User Digital Outputs e Modifications Saved Not good Re Set Calibration Values 2 0 OPERATION OF MEASUREMENT KEYS F5 F7 F7 F5 F7 Use F6 to toggle ON OFF FA F3 F5 F5 F7 F8 F5 F8 Use F8 to toggle ON OFF F5 F8 Use F9 to toggle ON OFF F5 F7 F1 F5 Use ENTER to change recording time F5 F9 F4 F2 F1 or F2 To flow Zero or Span Gas F4 F5 Section 13 Model 600 HFID Analyzer 95 of 106 Note The amp gt Keys continue to be used to view a complete list of menu items 2 1 Zero Select the required range then press F5 Note For instruments with an internal Zero Solenoid select Calibration By Valves F5 F2 F4 Manual calib Uu to T 1 Pa y tb Ula hod SIS c3 CH4 Rangei 30 00ppm SIE Thu Jun 28 10 10 03 2007 F Zero Gas wil
48. Via Probe Pump x X X0 Range Limits Range 1 4 Auto Range X000 Alarms T C Alarms Pressure Alarms EPC Coil Alarms X oc x Password Enter Password Standard User Extended User Maintenance System Operator X OO O Change Password Reset Password California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 21 of 104 Section 5 Model 600 HFID Analyzer 5 7 3 F5 Setup Menu Continued Level 4 3 2 1 X OO O Linearization Change Linear Coefficients Range 1 Range 2 Range 3 Range 4 Display Raw Valves x X 00 System Settings Real Time Clock X000 Set time XX 0 o Set auto calibration time X O0 O Select calibration range X X00 Auto calibration on off X X00 Show time X000 F2 TCP IP X OO O F3 Output Assignments X OO O F4 Output Range X000 F5 Status Line On Off XXO O F7 Autostart X X O O Fs Measure Settings Set dual mode times Cutter efficiency Low pass filter TC Purge Time T and P compensation X X X X F10 Version California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 22 of 104 Section 5 Model 600 HFID Analyzer California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 23 of 104 Section 6 Model 600 HFID Analyzer 6 Menus Upon power up the CAI logo is first displayed and then the main menu appears as below Note Access Level Indication for w Level 1 iagnostics Setup Standby Ignition Start measurement THC Fri Jan 28 10 18 49 2005 Fi
49. Zero Selection 7 1 4 Measurement Toggle Span Press to toggle span gas on Pressing again will toggle the span gas off Span gas is automatically toggled off after 1000 seconds 0 25 Toggle Span bk Measurements Rangel 30 0 ppm Fri Jan 28 11 01 04 2005 Figure 7 6 Toggle Span Selection California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 33 of 104 Section 7 Model 600 HFID Analyzer 7 1 5 Measurement Standby Pressing puts the analyzer in Standby Measurements 1 SARA I 0 25 Standby Rangel 30 0 ppm Fri Jan 28 11 01 31 2005 Fri Jan 28 10 35 53 2005 Figure 7 7 go to Standby 7 1 6 Measurement Select Range There are three methods to select the analyzers operating range 1 Via the measurements screen using the Arrow key See this Section 2 Via the Calibrations menu and selecting the Manual Calibrations sub menu F2 See Section 7 3 3 3 Via the Calibrations Menu and selecting the Range Select sub menu See Section 7 4 6 With the up or down arrow keys ranges 1 to 4 can be selected Selecting any specific range will disable the auto range capability Continuing to press the arrow keys will recycle the analyzer back to auto range The selected range and or auto range is displayed on the measurement screen If the full scale range limit is exceeded while not in the auto range mode a warning message Over Range will appear on the screen California Analytical Mode
50. air capillaries Noisy Signal Sample pressure under regulator control limit of 6 PSIG Water or contamination in burner Check and adjust as required Change fuel and or air supply Replace external tubing Check burner voltage Loss of Sensitivity Not enough gain Contamination in fuel air or sample flow system Verify air and fuel pressures to be set per calibration sheet IF OK Verify sample pressure to be set per calibration sheet IF OK Verify by pass flow to be at 3 Liters Min 1 5 IF OK Verify 200 volt DC collector voltage 15 Volts IF OK Carefully remove burner signal co ax cable Touch center conductor and watch for up scale reading IF OK Remove and clean sample critical orifice IF OK Check Co Ax cable for continuity California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 74 of 104 Section 11 Model 600 HFID Analyzer 11 3 Error Messages Message No 1 2 10 11 12 13 14 15 16 17 18 19 Error Message No flame Air pressure failure Fuel pressure failure Air inject pressure failure Fuel inject pressure failure Filter temp failure Burner temp failure Oven temp failure EPC coil fuel failure EPC coil air failure EPC coil sample failure Sample pressure failure ADC range under flow ADC range overflow Range under flow Range over flow Low concentration warning High concentration warning
51. al January 10 2011 Page 22 of 24 Section 13 ADDENDUM TABLE D 600 SERIES FID HFID lO CHART 28 PIN MAIN CONNECTOR ASSIGNMENTS AO Analog Output OC Open Collector SV Solenoid Valve TTL Transistor Logic Signal 600 FID HFID Type Analog Levels pin A Output 1 GND Isolated analog Isolated Al A Output 2 User Defined AO 1 1v 5v 10v mA A Output 3 User Defined AO 2 1v 5v 10v mA A Output 4 User Defined AO 3 1v 5v 10v mA A Output 5 User Defined AO 4 1v 5v 10v mA Digital D Output 6 GND Digital D Output 7 Sense Auto Range TTL low true D Output 8 Sense Range 1 TTL low true D Output 9 Sense Range 2 TTL low true D Output 10 Sense Range 3 TTL low true D Output 11 Sense Range 4 TTL low true D Input 12 Set Auto Range D Input 13 Control Range 1 D Input 14 Control Range 2 D Input 15 Control Range 3 D Input 16 Control Range 4 D Input 17 Auto Cal D Input 18 Calibrate D Input 19 Zero D Input 20 Span D Input 21 Sample SPARE D Output 22 Zero Gas Flow OC 24vdc if internal SV D Output 23 Span Gas Flow OC 24vdc if internal SV D Output 24 Sample Gas Flow OC 24vdc if internal SV D Output 25 Local Remote TTL low true D Output 26 Read Cal Mode TTL low true D Output 27 Reserved D Output 28 Reserved California Analytical Instruments Model 600 HFID Operators Manual November 2007 Page 23 of 24 S
52. al Port To Serial Connector 12 Rear Panel Power ON OFF Switch Turns ON OFF line power to instrument 13 Label For identifying the proper fuel to be used with each analyzer Note Using a fuel type that is different from that which is specified by the label will result in a problem with operation of the analyzer and could cause severe damage to the analyzer or surrounding equipment California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 66 of 104 Section 9 Model 600 HFID Analyzer 9 2 Internal Component Locations 9 2 1 Model 600 HFID Interior Layout Figure 9 2 Model 600 HFID Interior Layout 1 Electronics Includes signal processing PCB Microprocessor PCB and LCD 2 Relay Control Board Provides AC voltage to heating elements and to optional pump 3 Zero Solenoid Valve Allows Zero Calibration Gas To Flow to Burner Optional Fuel Solenoid Valve Automatic Fuel Shut Off 5 Air Solenoid Valve Automatic Air Shut Off 6 Span Solenoid Valve Allows Span Calibration Gas To Flow to Burner Optional 7 DC Power Supplies California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 67 of 104 Section 9 10 11 12 Model 600 HFID Analyzer Heated Oven Maintains all sample handling components at a factory pre set temperature of 190 C See also Figure 9 3 for more detail Heated Pump Assembly Draws in the sample gas for delivery to the burner Optional Instrumen
53. al signal calibration 3 Calibration time the time required to permit the analyzer to realize a true value on which to calibrate 4 Verification time the time required for the microprocessor to verify the calibration as described in Section 7 5 3 and 7 5 4 5 Final purge aka purge after a final purge of the analyzer before resuming normal measure zero Calibration 3 span Calibration s After ot Calibration Figure 7 14 Auto Calibration Cycle From the Main Menu press to access the setup menu Press for Calibration settings Press F1 for times Use the Arrows numeric keypad and key to input the appropriate times for each cycle This information will be used in both zero and span phases of the Automatic Calibration Cycle 7 3 4 8 Measuring Deviations Measuring Deviations are a quality check of the zero and span gas calibration performed during the Automatic Calibration Sequence It is executed during the verifying phase of the automatic calibration cycle Note They are not applicable to manual calibrations A single Measuring Deviation for comparison of the analyzers measured response to the resultant zero and span calibration is user definable and is expressed as a percentage of full scale From the Main Menu press for the Setup Menu Press for Calibration Settings Press again for Measuring Deviation Press the to obtain a flashing cursor
54. als mei elite 41 7 4 3 Calibration Verification Manual Mode 41 7 4 4 Calibrations F4 Check Calibration re tretit rs arserrot rarse ersee 42 7 4 5 Calibrations Reset Calibration Values cnn noo 43 7 4 6 Calibrations Calibration Range Gelechon esenee erenneren 44 7 5 Display Deviations iniit en E eet eee Pe ripe rn t pr e ta eere Ted eds 46 7 5 1 Zero Gas Deviations sssssssssssssssssssss entere ener enne nnn snnt nnn 46 7 5 2 Span Gas Deviations sesssssssssssssseseeeeee nennen entree nnns sinistre en 47 7 5 3 Verifying Deviations Zero miccional edenda 47 7 5 4 Verifying Deviations Span ssssssssssssseseeee eene 48 7 6 D M Bate gs 49 7 6 1 Entering the Span Gas Concentration sse 49 7 6 2 7 6 2 1 7 6 2 2 7 6 2 3 7 6 2 4 7 6 3 a e e e I CE 52 7 6 3 1 Setting Full Scale Range Values sse eene 52 7 6 3 2 Auto Range Switching Levels ssssssssseeeeeeeenen nennen 52 7 6 4 AlartTis s eoi pte tme o tex reer rerercect rere reer a Fete E Ela eue ee LB SAONE ERA CURE eR LEX tre 53 7 6 4 1 Temperatures and Concentration Alarms T C Alarms sssss 53 7 6 4 2 Pressure NIBH Lois edited nio ats Pelrus une Na acd indt ber 53 7 6 4 3 ee EE 54 7 6 5 A tans tesi mus tate 54 7 6 6 Linean ce Nga i E NN 55 7 6 6 1 Change Linearization Coefficients 2 0 2
55. also be displayed on the screen Zero gas deve Zero gas devs verifying measured Figure 7 27 Verifying Zero Gas Deviations California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 47 of 104 Section 7 Model 600 HFID Analyzer 7 5 4 Verifying Deviations Span From the Main Menu press to select the Calibration Menu Press to select Display deviations Press to select Verifying devs span which will display the value of the span gas in PPM that will be reported by the analyzer when measured The difference in percent from an ideal curve ABS and the difference in percent from the last calibration REL will also be displayed Span gas deve 3 SMAN Span gas devs verifying measured Figure 7 28 Verifying Span Gas Deviations California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 48 of 104 Section 7 Model 600 HFID Analyzer 7 6 Fs Setup From the Main Menu brings up the setup menu The Setup Menu used by operator to Input fixed information that will be stored for measuring calibrating and data transmission 7 6 1 Entering the Span Gas Concentration From the Main Menu press for Setup Press for Span Gas Concentration See Section 7 3 1 Figure 7 31 Span gas concentrations Figure 7 32 Change span gas settings Note Entering more than one span gas concentration MANDATES a separate calibration for each range In the Automatic Calibration mode entering a s
56. alyzer 1 5 Warranty Certificate Subject to the exceptions and upon the conditions stated below California Analytical Instruments CAI warrants that the products sold under this sales order shall be free from defects in workmanship and materials for one year after delivery of the product to the original Buyer by CAI and if any such product should prove to be defective within such one year period CAI agrees at its option either i to correct by repair or at CAIs election by replacement with equivalent product any such defective product provided that investigation and factory inspection discloses that such defect developed under normal and proper uses or ii to refund the purchase price The exceptions and conditions mentioned above are as follows components or accessories manufactured by CAI which by their nature are not intended to and will not function for one year are warranted only to give reasonable service for a reasonable time which constitutes reasonable time and reasonable services shall be determined solely by CAL A complete list of such components and accessories is maintained at the factory CAI makes no warranty with respect to components or accessories not manufactured by it in the event of defect in any such component or accessory CAI will give reasonable assistance to Buyer in obtaining from the respective manufacturer whatever adjustment is authorized by the manufacturer s warranty any product claimed to be defect
57. alyzer Sample Gas Bypass Outlet 1 is located on the rear panel via a 1 4 Inch compression fitting Figure 3 2 Sample Gas Bypass Outlet Vent 3 6 6 Exhaust Port LLL LL LN 1 The Exhaust port 2 is also located on the rear panel 7 16 inch O D Teflon sleeve 2 Pressure at this outlet should be kept at atmospheric level 3 ANY BACKPRESSURE ON THE EXHAUST PORT will cause an error in reading 4 The gas exiting the exhaust port will contain moisture that will condense when it leaves the heated oven compartment 5 Any tubing connected to the Exhaust port must be on a continuous downhill run with a minimum slope of Y inch per foot and sized to prevent any backpressure California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 10 of 104 Section 4 Model 600 HFID Analyzer 4 Basic Operation The operation of the digital microprocessor conforms to the guidelines of the AK committee originally developed in the German automotive industry Via the serial port of the MSR Card the analyzer can be remote controlled by a master computer The serial communication fully corresponds to the specifications of the AK protocol TCP IP communication is also available 4 1 Display Measurement Screen The analyzer s LCD display includes 16 lines with 30 characters each The display also has background lighting that can be switched on and off via the Display key on the keypad The following example shows the measur
58. ample Pressure 8 Pump Temperature 3 Air Pressure 9 Sample EPC Coil Voltage 4 Fuel Pressure 10 Air EPC Coil Voltage 5 Burner Temperature 11 Fuel EPC Coil Voltage 6 Oven Temperature 12 Sample Content 12 4 22 ACXB Respond Display Factor Command Response Description _ACXB_KO _ACXB_s 1 C1 Display ACXB s 3 C3 Display California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 81 of 104 Section 12 12 5 Control commands 12 5 1 SRES Reset Model 600 HFID Analyzer Description Reset Description Pause mode Description Standby mode Description Command Response _SRES_KO _SRES_s 12 5 2 SPAU Pause Command Response _SPAU_KO _SPAU_s 12 5 3 STBY Standby Command Response _STBY_KO _STBY_s 12 5 4 SNGA Open valve for zero gas calibration Command Response _SNGA_KO _SNGA_s SNGA_KO_Mn SNGA s Open valve for zero gas calibration of actual measuring range Open valve for zero gas calibration of range Mn 12 5 5 SEGA Open valve for end gas calibration Command Response SEGA KO SEGA s SEGA kO Mn SEGA s Description Open valve for end gas calibration of actual measuring range Open valve for end gas calibration of range Mn 12 5 6 SSPL Purge Analyzer with zero gas Command Response _SSPL_KO _SSPL_s 12 5 7 SLIN Linearization mode Command Response _SLIN_KO _SLIN_s 12 5 8 SATK Start automatic calibration Command Response _SATK_KO _SATK_ SATK_KO_Mn SATK_s
59. ated Range 2 is not calibrated Range 3 is not calibrated Range 4 is not calibrated MIN MAX 2 9 10 10 10 10 200 400 200 350 200 o o OO 105 of 106 Definition Sample pressure Air pressure Fuel Pressure Air Inject Pressure Fuel Inject Pressure Filter Temp Burner Temp Oven temp Cutter temp Pump temp Sample EPC Coil Air EPC Coil Fuel EPC Coil Air Inject EPC Coil Fuel Inject EPC Coil NOTE The MIN and MAX shown are typical factory values and are operator adjustable The appropriate CHECK message is displayed if the signal is not within the MIN MAX window STATUS Section 13 General Alarm In Remote Cal Alarm AutoRange Range 1 Range 2 Range 3 Range 4 In Calibrate In Zero In Span In Sample In THC Mode In Overflow 600 SERIES 2 Model 600 HFID Analyzer GenAlarm InRem CalAlarm AutoR R1 R2 R3 R4 InCal Zero Span Sample InTHC InOflow TYPICAL RELAY 1 Digital Out 106 of 106 These contacts 3 4 will drive continuously up to 500 MA using a customer voltage supply that does not to exceed 60 VDC e Operation Use F5 F9 to select the first eight outputs Section 13 Model 600 HFID Analyzer 107 of 106 Use the f to select the desired output Press ENTER and use f to select desired item NOTE the 600 FID can provide 35 digital output signals s hsnnelis Beet o 15 DO s amp THCa 26 Od IN BACK to SAVE Check Fuel Pressure Press F1
60. available digital signals consist of a SERVICE group that can be used to externally monitor a number of conditions to aid in preventative maintenance and diagnostics A second STATUS group is provided and is used to define the operation of the instrument such as Spanning Zeroing Calibrating and the current Range 1 2 3 4 AUTO etc The individual output signals can be operator selected and set to a HOLD or CLEAR mode In the HOLD mode an activated signal is retained until the operator returns to the Digital Output Screen and selects the appropriate output signal and performs a manual CLEAR In the CLEAR mode the signal will automatically change state when the microprocessor detects that the noted condition no longer exists The operator can select from the following the desired SERVICE or STATUS items that are to be digitally monitored SERVICE Section 13 SIGNAL Flame SampleP AirP FuelP AirlnjP FuellnjP FilterT BurnerT OvenT CuttT PumpT SEV AEV Model 600 HFID Analyzer Displayed Message No Flame Sample Pressure Check Air Pressure Check Fuel Pressure Check Air Inject Pressure Check Fuel Inject Pressure Check Filter Temp Check Burner Temp Check Oven Temp Check Cutter Temp Check Pump Temp Check EPC Coil Sample Check EPC Coil Air Check EPC Coil Fuel Check EPC Coil Air Inject Check EPC Coil Fuel Inject Check Range overflow ADC Range Overflow ADC Range Underflow Range 1 is not calibr
61. average Thu Dec 30 03 27 24 2004 Figure 7 57 Set Time Constant California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 60 of 104 Section 7 Model 600 HFID Analyzer 7 6 9 Version From the Setup screen press eg to display the version of the software that is programmed in the microprocessor 4 SHCG mmm v C0 JO CIS CAIN er Or 02230 b X e t i t MENTES M crm v m e DEET E 335300 3 eS my Show version information F e i de FID FMAIN 1 422 DO x 001 FUSER 1 413 n a OSMSR 0 000 n a n a Software version Thu Dec 30 01 20 32 2004 Fri Jan 28 10 28 35 2005 Figure 7 59 Device Software Version California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 61 of 104 Section 7 Model 600 HFID Analyzer 7 6 10 Remote Manual Control Control of the analyzer can be accomplished by means of any of the following methods 1 Manually using the analyzers built in keypad 2 Remotely via a computer through either the TCP IP or RS232 interface 3 Remotely via discrete logic or dry relay contact closure from a PLC or other logic control device The analyzer defaults to the Manual Mode of operation whenever AC power is restored to the analyzer To select either the Manual Mode or the Remote Mode go to the Main Menu From the main Menu press F6 Each time F6 is pressed the analyzer will toggle between the Manual and Remote Mode of operation Figure
62. bled by the operator and the MODE selected at the Measuring screen will be impressed at the selected output 3 8 Ignite on Power Up Main F5 F8 Measure ltd Fi E2 Fa ES 3 F Ignite on power up CAI Tel 800 959 0959 F Use F9 to toggle ON OFF California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 19 of 24 ADDENDUM 4 0 CHANGES TO EXISTING FUNCTIONS 4 1 Saved or Outside Limits During Manual Calibration the following screens will be displayed to indicate the instruments response to the value of the zero or span gas using the amount that the operator defined in the deviation table Manual Zero i SARA l Zero gas Use F3 To Toggle Diagnostics Cal Mia Using Current Temp amp Fress xxxx5aued Currentxxx T U 0 Rangel 100 Oppm THE g 0 an al enu CAI Tel 800 959 0959 i eoi Span das Use F3 ostics Cal a Current T side Deviat Cone 1 100 0ppnm ve Value THE 0 n Cal Menu ar 15 06 06 48 2008 The above is shown using Zero Gas From Measurement use From Main Menu use F5 zero or F6 span F4 F2 F1 zero or F2 span California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 20 of 24 ADDENDUM 4 2 Calibration Deviations MAIN F5 F2 F2 Deviations F3 Measuring Deviations 4 SHCG Measuring deviationlal absolut Rangel MARI E anges 1 00 18 Ranged 1 00
63. d FUEL REQUIREMENTS 40 H 60 He 120cc min or 100 H 60cc min specify at time of order FUEL INLET PRESSURE 25 psig AIR REQUIREMENTS Less than 1 ppm Carbon purified or synthetic air 220 to 300 cc min AIR INLET PRESSURE 25 PSIG FUEL AIR CONTROL Electronic Proportional Pressure Controller READOUT As ppm CH or CsHa Model 600 HFID Analyzer ANALOG OUTPUT Voltage or Current COMMUNICATIONS RS232 or TCP IP Discrete Alarms General Fault TTL Logic Ground True Calibration Failure TTL Logic Ground True HIGH CONCENTRATIONS 2 each TTL Logic Ground True DIAGNOSTICS Oven Temperature Burner Temperature Cutter Temperature Sample Fuel Air Pressure Flow Rates and EPC Control Voltages KEYPAD DISPLAYS Factory Settings TCP IP address Passwords 4 Scalable Analog Output Voltages Full Scale Range Select and Auto Cal Times SPECIAL FEATURES Calculated NMHC Auto Ranging Auto Calibration Adjustable through internal clock IGNITION Local Remote or Automatic DISPLAY 3 x 5 Back Lit LCD SAMPLE TEMPERATURE Up to 191 C Non Condensing HFID 85 C Non Condensing FID OVEN TEMPERATURE 200 C HFID 85 C FID AMBIENT TEMPERATURE 5 to 40 C AMBIENT HUMIDITY Less than 90 RH Non condensing WARM UP TIME 1 Hour FITTINGS 1 4 Inch Tube POWER REQUIREMENTS 115V 60 Hz Option 230V 50 Hz 10 500 Watts DIMENSIONS 5 4 H x 19W x 23D Inches WEIGHT 50 Pounds 22 7 Kg
64. das Waas voas IE toas vIONVATO gt 12 8 Eeer gaas aas oas E oas 39NvH 2 E SEI Zags das zoas 008 zoas ae 2 em Ke Vass Fes roas XU 17005 i39NvH O OL BNVeIOVa ES OINOSS330Nd Figure 13 5 Electrical Block Diagram Section 13 Model 600 HFID Analyzer 93 of 106 13 4 AC Power 600 HCLD HFID HOT NEUTRAL HOT NEUTRAL BLK WHT BLK WHT LU 110V k i 220 V N 4A 4A 4A 4A 1 CIN GR GER SPARE SEE EF GER GRND OO GRN CH ous 1 SWITCHER J2 3 J3 3 J4 3 SSR1 55 EA Sy ia 127 N27 XA GE e PUMP SSR AN TN 1 2 NSZ 02 M27 SSR3 n OZONE IN 12 MJ POWER yu SSR4 MA HA 12 Ww NH3 GER SE ITN 12 Kc CELL GER SSR6 TD some BD NOTES SE ATN IN 2 WX OVEN GER MA SWITCHING POWER SUPPLY SSR8 HE see ES SSRI ATN TN vr KaJ PUMP GR SSR AN ax JS X27 convi cutter N17 Figure 13 6 AC Power Section 13 Model 600 HFID Analyzer 94 of 106 13 5 Starting With Serial Number U06081 1 0 INTRODUCTION The Model 600 HFID Series Instruments starting with Serial Number U06081 have several new Hardware and Software features The Hardware includes the use of a new memory system isolation of the analog output signals and 15 relays that are used to buffer the many new digital output signals that are now available The available digital signals consist of a SERVICE group to externally monitor a number of parameters that provide insight for preventative maintenance and diagnostics decisions A second S
65. der as shown Example a For a single range instrument set Range to the desired value and all others to zero b For a two range instruments set Range to the lowest value Range 2 to the highest value and the others to zero 2 4 Span Values F9 Section 13 Model 600 HFID Analyzer 97 of 106 Span gas conc range limits SEM d A Thu Jun 28 10 11 03 2007 El Use to define the concentration of the span gas that will be used to calibrate each range Note that the span gas value used for this range is highlighted and can be changed if necessary Use the Enter key and the numeric keys as required 2 5 Outputs F10 assignment Output Signal 1 2 3 3 E 4 amplePres CH4 26 1 Mon Ma 07 09 41 59 2007 Use the 1 to select the desired Output Use this screen to define the signals and their location that will be monitored by a remote reordering device 3 0 NEW FUNCTIONS Section 13 Model 600 HFID Analyzer 98 of 106 3 1 Auto Start Up F5 F7 F7 Thu May 03 12 06 23 2007 All key analyzer parameters are stored in a secure memory location and retained when power is removed In the event of an unexpected power failure it may be desirable to change some parameters until an operator can resume control This screen may be used to establish several desirable special instrument start up parameters that define how the analyzer recovers from loss of AC power When enabled this screen will define the followi
66. duled autocalibration time by pressing F10 7 6 7 2 System Setup F1 Real Time Clock This function sets the analyzers internal clock See Sections 7 5 1 1 through 7 5 1 4 Setup RTC E schedule 2 STBY Starttime 0 O on Thu Date Dec 2004 Figure 7 52 F4 Autocalibration status California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 57 of 104 Section 7 7 6 7 3 Model 600 HFID Analyzer F2 TCP IP Settings TCP Transmission Control Protocol is a standard protocol for sending information between devices connected to a computer network and includes a format of packets also called datagrams IP Internet Protocol specifies the addressing scheme Most networks combine IP with a higher level protocol called Transmission Control Protocol TCP which establishes a virtual connection between a destination and a source Networks using the TCP IP protocol route messages based on the IP address of the destination The format of an IP address is a 32 bit numeric address written as four numbers separated by periods Each number can be zero to 255 For example 192 000 000 227 could be an IP address The IP address Netmask and Gateway when used are defined by the user The Port and Winifport are assigned 7700 and 2000 by CAI and should not be changed unless required for a given location The HWaddress is assigned by CAI and cannot be changed To implement a change to this screen the appropriate fields mu
67. ected to the power fuse switch as shown below The power on off switch is accessible from the rear of the instrument only DO NOT mount instrument such that the power on off switch is inaccessible Figure 3 1 AC Power Switch Connector and Fuse NOTE A defective ground may affect the operation of the instrument Input and output signals are connected as indicated on page 86 Shielded wiring is recommended for output signals Replace fuses with recommended fuse size indicated on rear panel of instrument Replacement with any other size fuse may cause damage to the instrument and possible injury to operating personnel California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 7 of 104 Section 3 Model 600 HFID Analyzer 3 3 Sampling System The analyzer s sampling system consists of 1 An internally mounted in line particulate filter 2 Asample pump optional 3 A Sample Capillary that determines the sample flow rate to the FID burner assembly 4 An Electronic Proportional Control EPC valve to regulate the inlet pressure to the sample capillary to maintain a constant flow rate to the FID burner assembly 3 4 Required Gases and Gas Handling Equipment 1 Air zero calibration gas and burner air lt 1 ppm Carbon in pressurized cylinder 2 Fuel 40 H2 60 He or 100 H in pressurized cylinder As Specified 3 Standard span gas es near full scale concentration typically 80 95 of the analyzers
68. ection 13 ADDENDUM TABLE D CONT 600 SERIES FID HFID lO CHART 28 PIN AUXILLARY CONNECTOR ASSIGNMENTS 2 3 A Output 4 5 GND Isolated analog Signal FID HFID Type Analog LEVELS Spare pin A Input 1 GND analog A Input External Analog 1 0 10V A Input External Analog 2 0 10V D Output 9 D Output 10 D Output 11 D Output 12 D Output 13 D Output 14 User Defined NO Relay 1 User Defined NO Relay 2 User Defined NO Relay 3 User Defined NO Relay 4 User Defined NO Relay 5 User Defined NO Relay 6 D Output Relay RTN 1 9 10 11 12 use RTN 1 Alarms go OPEN when present Alarms Digital Status go CLOSED when active D Output 6 Relay RTN 2 13 14 15 16 use RTN 2 D Output 7 Relay RTN 3 17 17 19 20 use RTN 3 D Output 8 Relay RTN 4 21 2728 use RTN 4 D Output 15 D Output 16 D Output 17 D Output 18 D Output 19 User Defined NO Relay 7 User Defined NO Relay 8 User Defined NO Relay 9 User Defined NO Relay 10 User Defined NO Relay 11 User Defined NO Relay 12 User Defined NO Relay 13 Reserved Do Not Connect D Output 20 D Output 21 D Output 22 D Input 23 St D Input 24 D Input 25 art Ignition Set Overflow Set THC Mode D Input 26 D Output 27 D Output 28 Set Remote User Defined NO Relay 14 User Defined NO Relay 15 California Analytical Instruments Model 600 HFID Operators Manual November 2007 Page 24 of 24
69. ection 7 Model 600 HFID Analyzer 7 6 6 2 Display Raw Value The operator can use this function to view three parameters Lin Input This is the ppm value of the measured sample using a perfect curve as defined in Section 7 5 1 9 where O ppm is a raw voltage of exactly 1 00VDC and 9 00VDC is precisely the full scale PPM value of the selected range Measured Value This is the ppm value of the measured sample using the most recent curve derived from the last zero and span calibration Raw Value This is a 1 9 VDC that will be digitized by the microprocessor to generate the calibration curve from which the Lin Input and Measured value derived 4 SHCG Measurements 1 SARE 12 33 Measured value od oe 12 33 Rau Ualue Lin Input Fi CHA THC F3 Diag FT Stb gt Figure 7 48 F2 Display Raw 7 6 7 System Settings This screen allows various system settings to be displayed and modified System setup 2 STBY setu clock and calib scheduler Figure 7 49 F7 System Setup Screen California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 56 of 104 Section 7 Model 600 HFID Analyzer 7 6 7 1 Real Time Clock Setup RTC Thu Dec 30 01 20 32 2004 Figure 7 50 Setup RTC Other Sections of this manual have described the F1 Fal and functions as well as how to enable or disable the Automatic calibration sequence See Sections 7 5 1 1 though 7 5 1 4 From this sub menu you may also view the next sche
70. ed temperature hazard CAUTION or WARNING statement The symbol a lightning bolt in a triangle precedes an electric shock hazard CAUTION or WARNING statement Some or all of the above symbols may appear in this manual or on the equipment This manual should be consulted whenever one of these symbols is encountered on the equipment ALWAYS REMOVE POWER BEFORE CONNECTING OR DISCONNECTING SIGNAL CABLES OR WHEN SERVICING THE EQUIPMENT Model 600 HFID Analyzer The 600 series MHFID instruments meet or exceed the following directives and standards Application of Council Directive s Electrical Safety Low Voltage Directive 73 23 EEC Electromagnetic Compatibility EMC Directive 89 336 EEC Standard s to which Conformity is Declared Electrical Safety Standard for Electrical Equipment for Measurement Control and Laboratory Use EN 61010 1 2001 2nd Edition Electromagnetic Compatibility EN 61326 1997 Electrical equipment for measurement control and laboratory use EMC requirements Amendment A1 1998 to EN 61326 1997 Amendment A2 2001 to EN 61326 1997 This analyzer was tested by ETL to confirm that it is in complete compliance to CE CSA and the equivalent UL specifications in accordance with the above directives and standards Model 600 HFID Analyzer 600 HFID Quick Start Guide Note DO NOT turn on the sample pump nor introduce any type of sample gas or moisture until the oven has reached an operating temperatu
71. el 600 HFID Analyzer 89 of 106 AIR Q FUEL ZERO Q SPAN Q svi EPCV3 R1 Q EXHAUST lt van B l err ul R F2 T N i SV2 EPCV2 R2 E Il is gt Se T ME a XI f d x sva F4 gs Cu t lt A d SE MF1 P1 d EPCV1 R4 lt BYPASS E Drawing 210099 Figure 13 2 600 HFID Standard Analyzer with Pump Section 13 Model 600 HFID Analyzer 90 of 106 EXHAUST Drawing 210103 Figure 13 3 600M HFID with Non Methane Cutter Assembly without Pump Section 13 Model 600 HFID Analyzer 91 of 106 HEATED OVEN 190 C R1 A EXHAUST AIR B U R N E R FUEL x ZERO x SPAN SAMPLE Drawing 210104 Figure 13 4 600M HFID with Non Methane Cutter Assembly with Pump 92 of 106 Model 600 HFID Analyzer Section 13 13 3 Electrical Block Diagram 3 7 I TO 1 pug AE ON sen bLeZzobb 8 sequinN weunoog eg NIV E 110A Z 043 Ota HEI 110A L Od3 L3S 31dAVS dl 77 5 13S31dWVS dl g uivoda iae dl LSV dl OH 009 WNvSOd3 338 AOL SLNIWNYLSNI IVOLLATVNV VINHOdITVO Cam 38M A0 Moda t ve dil dWnd n ze dis LAO 6c 0 Wal 139 EI z ANALNZAO 3 S E E Bd i Je be E z awa zo am gt gt ao
72. ement screen that is formatted into four information areas O gt 9 9 o 1 Fri Jan 28 11 00 12 2005 Figure 4 1 Measurement Screen This field contains the AK protocol information i e 2 SMGA This information is the AK Protocol Command Status and may be toggled on and off from one of the Setup Sub menus This status field is also displayed on all other screens The level of Password Entry is shown on the right with 1 to 4 horizontal lines i e Ll indicates an access capability for Level 1 Standard User and Isl indicates an access capability for Level 4 System User This field displays the concentration of the measured gas as indicated in ppm It also tells the user whether the THC value is expressed as C1 or C3 This field is a Help field On the Measurements screen this field shows the analyzer s selected operating range along with its full scale concentration On other screens this field provides additional information for the highlighted function shown in field 2 This field is a secondary display of the measured concentration Regardless of the selected mode or menu this field is ALWAYS indicated This field shows the time and date any error condition and Function or Numeric Control Indication The symbol in the bottom right corner indicates the operating mode of the keypad In the example shown the keypad is in the Function mode as indicated by DI When a numeric input is required the g will change to a
73. erent 32 7 1 2 Measurement EA C4 68 amp 2 ta aa el the 33 7 1 3 Measurement TOMAMOS LO EE 33 7 1 4 Measurement Toggle Spa irra 33 7 1 5 Measurement iclgoloy em EL ERE 34 7 1 6 Measurement Select Range esee nennen nnns 34 7 2 Neil jio aan 36 7 3 Calibrations e EE 36 7 3 1 Entering the Span Gas Concentration ooooccccnniconnnccnncccnnonnnononnnannccnnnna nan rana cnn 36 7 3 2 Selecting the Path for Calibration Gas Introduction ssssnsssssnnnsennnesenn nenene nenene 37 7 3 3 Selecting the Range to be Calibrated ssssssseeeeeens 37 7 3 4 Automatic Callos ll hace rretra rsat 37 7 3 4 1 Setting the Analyzer s Internal Clock and Calendar 37 7 3 4 2 Defining the Calibration Gchedule nono conca nana cnn 38 Model 600 HFID Analyzer 7 3 4 3 Defining the Ranges to be Calibrated ooooccccinicinnccnnncccnncccnnccnncancccnnnnnnnrrnnnnn cnn 38 7 3 4 4 Enabling the Autocalibration Sequence sssssssssseeeee 38 7 3 4 5 Entering the Automatic Calibration Span Gas Concentration 39 7 3 4 6 Calibration Gas Introduction Automatic Calibration Sequence 39 7 3 4 7 Setting of Automatic Calibration Times 40 7 3 4 8 Measuring Deviations nennen nnne nnne nnne nnne 40 7 3 4 9 pr ura X 41 7 4 Manual ele E TEE 41 7 4 1 e Ree e 41 7 4 2 Span CalibratlOn s octies tee
74. ess F3 to toggle to the Diagnostic screen for additional information Press F1 to save the new value and complete the SPAN calibration for this Range Note The span gas value used for this range is highlighted and can be changed if necessary Use the Enter key and the numeric keys as required Press MAIN F1 to return to the MEASUREMENT screen to select other ranges and repeat the process or press F2 to return to the Manual Calibration screen California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 4 of 24 ADDENDUM 2 5 Range Limits From the MEASUREMENT Screen select the required range then F8 Setup i SARA ll Lu er range limits E ml DEIER be ASCENDING EH Rangel Op D Ranges 1000 00 Range S000 00 Maximum Range Limit 3000 000 Fi Save with neu THC 0 0 autorange Up Down Thu May 15 06 11 07 2008 lal 2 Versions The analyzer is factory configured with 4 Physical Ranges of 30 300 3 000 30 000 PPM The operator can change the number of ranges and depending on which range you choose your selection will change to that range number ex if you change your range to 300 in above your range number will change to Range 3 and select a more convenient full scale concentration if required Note Do not exceed the maximum range set by the factory and always use ascending order as shown Example a For a single range instrument set Range to the desired value and all others to
75. evel screen Select the desired access level and press the corresponding Function Key Press F1 E2 F3 or to select the desired access level All ossible functions Fri Jan 28 10 39 45 2005 Figure 5 2 Access Level Screens Next you must enter the correct password for the chosen access level The passwords for the various operation levels consist of three numbers that must be entered on the numeric keypad If the password is incorrect you will be asked to re enter the password IMPORTANT TIP When a new analyzer is powered up it defaults to access level 1 User To operate ALL parameters and gain complete access select F4 Press the key to cause the far left displayed asterisk to flash Then enter 444 or other chosen password see below Access levels Fri Jan 28 10 41 16 2005 Figure 5 3 Enter password Note for lower access level press F1 or and enter 111 For Standard User 222 For Extended User 333 For Maintenance California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 16 of 104 Section 5 Model 600 HFID Analyzer 5 6 2 F2 Change Password Do not attempt to use this function at this time The Factory default passwords are 111 222 333 and 444 You may elect to change the passwords to any other three digit number However to do this the analyzer MUST BE set to access level 4 Instead of pressing F1 Enter Password press EZ Change Password Press the arrow key to select the pass
76. event damage to the pump 7 3 3 7 3 4 7 3 4 1 When introduction of the zero and span calibration gases will be by way of the analyzer s optional built in zero and span solenoid valves select Calibration via valves Calibration via valves is selected by pressing on the Main Menu From the Setup Menu press EZ Next press on the Calibrations Menu to select Calibration via Valves or for Calibration via Probe Whenever it is necessary or desirable to introduce the zero and span calibration gases through the analyzers sample inlet port you must select Calibration via Probe In this mode the analyzer will provide ground true output signals to control the customer supplied external zero and span solenoid valves Selecting the Range to be Calibrated There are three methods to select the analyzers operating range 1 Via the measurements screen using the Arrow key See Section 7 1 6 2 Via the Calibrations menu and selecting the Manual Calibrations sub menu Fal See this Section 3 Via the Calibrations Menu and selecting the Range Select sub menu See Section 7 4 6 From the Main Menu press to select the Calibration Menu Press to select the Manual Calibration Menu Press for range select Press F1 EZE or to select the range that is to be calibrated After selecting the range that is to be calibrated press again to return to the Calibration Menu F2 Automatic Calibration Before any attemp
77. four question marks example 0 3 If the displayed value is not valid a is placed in front of the measured value example AIKG 0 9999 4 Ifa control or adjusting command is sent via the serial interface while the measuring device is in Manual mode it sends an answer like SLIN O KO OF 5 If achannel does not exist the answer for control and adjusting commands is e g ATEM 0 3 NA in which 3 is the number of the sub channel 6 If the device is busy with a running function SLIN for example every arriving control command is ignored except SRES and STBY and the response message is e g SMAN 0 BS If In the mode SINT an additional SINT KO command is received the integrator is reset to 0 and the integration is restarted 7 If the command message contains data that the measuring device cannot process ESYZ KO ABC for example the response message is ESYZ 0 SE A syntax error is recognized if the data does not match the expected format or if the parameters do not fit the expected size 8 Numbers are in floating point format with decimal point The decimal point can be dropped for integers 9 If you switch from Manual to Remote at the device it remains in Manual mode until a SREM KO is received by the control computer On the display this mode is indicated by REME Remote enable on the status line In manual mode query commands via the serial interface are possible Description Mea
78. ge for which the span gas concentration was entered 7 3 4 6 Calibration Gas Introduction Automatic Calibration Sequence Selecting the Path for Calibration Gas Introduction during the Automatic Calibration Sequence Introduction of the calibration gases can be way of optional built in zero and span solenoid valves through the sample inlet port via the optional built in sample pump or external solenoid valves provided by the customer The analyzer provides output signals to control external calibration solenoid valves Note If the analyzer contains a built in sample pump it is imperative that a maximum inlet pressure of 2 PSIG is NOT exceeded to prevent damage to the pump From the Main Menu press for the setup menu then press for the Calibration settings Now press for Calibration via valves or for Calibration via probe If probe calibration is selected the pump will be used to introduce calibration gases California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 39 of 104 Section 7 Model 600 HFID Analyzer 7 3 4 7 Setting of Automatic Calibration Times The setting of the Automatic Calibration Times is also known as setting the zero and span gas flow duration 1 Automatic calibration requires the operator to define several segments of the calibration sequence including 2 Purge time the length of time required to flow the zero and span gases in order to achieve a stabile analyzer response before actu
79. gnition 10 Digital Output Reserved 24 Digital Input Set Overflow Mode 11 Digital Output Reserved 25 Digital Input Set the Mode 12 Digital Input Reserved 26 DI DO spare 13 Digital Input Reserved 27 DI DO Spare 14 Digital Input Reserved 28 DI DO Spare Section 13 Model 600 HFID Analyzer 87 of 106 13 1 3 Digital Outputs RS 232 Standard 9 Pin DIN Connector Function DCD Carrier Detect RxD Receive Data TxD Transmit Data DTR Data Terminal Ready Ground DSR Data Set Ready RTS Ready to Send CTS Clear to Send RI Ring Indicator 13 1 4 Digital Outputs TCP IP 8 Pin RJ 47 Connector Pin Function TDX TDX RXD Open Open RXD LNLED LNLED 5 o ojo 25 o m g CO J O OT A j N IMPORTANT TIP For direct connect to a PC a crossover cable is required Connection to a hub requires a straight cable Section 13 Model 600 HFID Analyzer 88 of 106 13 2 Model 600 HFID Flow Diagrams AA II A a eet ere 1 a Fi poys 1 FATED BYEN ise 4 O EXHAUST AIR gt lt P gt lt m I l NI INI e err NI U INI R l d Nos F2 T SV2 EPCV2 R2 E FUEL o ip d F3 l Ga R8 sva ZERO gt lt ek i i SVA FA R5 11 CV1 u SPAN e ECH z 6 MEE e Oe IN F1 IN i CV2 EPCV1 R4 SAMPLE EKG lt BYPASS Figure 13 1 600 HFID Standard Analyzer Without Pump Drawing 210098 Section 13 Mod
80. gs and then ree for the Real Time Clock Press for Select Calibration Range Press the Enter key to obtain a flashing cursor Use the numeric keypad to select range 1 2 3 or 4 Press the key to store the selected range 7 3 4 4 Enabling the Autocalibration Sequence From the Main Menu press for the Setup Menu Press for System settings Press F1 to select the Real Time Clock Press F4 for Autocalibration ON OFF Note Each time the key is pressed the Automatic Calibration schedule will be enabled or disabled California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 38 of 104 Section 7 Model 600 HFID Analyzer 7 3 4 5 Entering the Automatic Calibration Span Gas Concentration From the Main Menu press for the Setup Menu Press to view the screen that shows the span gas concentration for each range Use the Down Arrow as required selecting the range that is to be calibrated Press the key to activate the flashing cursor Use the Right Arrow key to position the flashing cursor under the digit that is to be changed Input the new value of that digit Repeat this process as required Note Entering more than one span gas concentration MANDATES a separate calibration for each range In the Automatic Calibration mode entering a span gas concentration for only a single range will result in the span calibration of all ranges as based upon the theoretical range ratio of all other ranges with respect to the ran
81. gure 6 1 Figure 6 2 Main Menu on Power Up Screen All functions can be selected with the up or down arrow keys and activated by pressing the key or directly with the function keys through EA A gt gt to the right of a function means that one or more sub menus are available If this sign is missing the function starts immediately after the activation Note Access Level Indication for Main Menu 3 SMAN Figure 6 3 Main User Menu Level 4 California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 24 of 104 Section 6 Model 600 HFID Analyzer 6 1 Main Menu Tree Go to Measurement Menu tree Section 6 2 See Section 7 1 thru 7 1 6 for more details F3 Rangers 30 0 ppn T 2 Fri Jan 29 10 59 41 2005 Purging 4 SHCG Please be pa Analrz Time left 1 page 2 2 4 previous page Thu Dec 30 Gi 20 32 2004 Go to Calibration Menu Tree Section 6 3 SIE See Section 7 3 thru 7 5 4 for GH more details gni on Calibrate FID CH4 1 5 Go to Setup Menu tree Section 6 4 Go to Section 7 6 for more details System settings m m D o o Ihv Dec 30 01 20 32 2004 BR Thy Dec 3O 01 50 56 2004 Selects the Remote or Manual Note You MUST be on the Main Mode of Operation Menu screen to switch from Manual Control to Remote Control of analyzer or visa versa Thy P 30 01 20 32 2004 r Figure 6 4 Main Menu California Analytical Model 600 HFID C ETL US CE Draft
82. h the Function Keys 12 4 2 3 c 12 California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Index Page i Model 600 HFID Analyzer 5 Password and Operating Level Menu Structure c ooomnoncccnnccnnnnnennerccnnecnn cnn 13 5 1 Operating levels E EA eu HE E Ae 13 5 1 1 Password Level Men 13 5 2 User F nctloris Level 1 Eed EES REESEN AER EE 14 5 3 Advanced User Functions Level 2 teet egt Renner dianas 14 5 4 Maintenance Furictions Eevel 3 TEE 14 5 5 System User Functions Level A 14 5 6 Selection of an Operation Level and Entering a Password 15 5 6 1 Enter Password tu eis Eh Her ER tas 16 5 6 2 Change PassWord 17 5 6 3 Reset Passwords oooococccccccoconononcccnnnncnnnnononnnnnnnnnnnnnnn nn ncnn aa i aaa aa a a entes neni sternere 17 5 7 Available Menus with Access level 18 5 7 1 Main MA cta eet et ner decir tT dee ee 18 5 7 2 Sher tro aa O na 19 5 7 3 SOU Me ee 21 6 E TTT 24 6 1 Main Menu Tree 0 e eu 25 6 2 Measurement Menu Tree ici lr RI a Ue e d cu eere aa atd 26 6 3 Galibration Menu Tree a MUNIRI b 28 6 4 Setup Men Tree i ii e ERR Ee RE E o ee ei e t De Se RI EE le 29 6 5 Password Men Kreeser ere RUE uc Eege 31 7T Men Function Descriptions esses anainn anaana rr 32 13 4 Measurements Men civic Idi cati ee eee Doc de case ede UL a e e cea ia 32 7 1 1 Measurement Diagnostics iere dI eite o D de e c
83. he name of these signals they will be restored 3 4 3 Press enter to provide access to all the menu of signals that are available Real Time THC CHA Calibration Sample pressure etc 3 4 4 Select Calibration and press ENTER to complete the selection Note Any or all of the four outputs can be selected for calibration This screen will not be used again until calibration has been completed 3 4 5 Press BACK to return to the SYSTEM SETUP screen F5 F7 from the main menu 3 4 6 Press F8 to obtain the following screen Section 13 Model 600 HFID Analyzer 102 of 106 output scaling fz Getput Offset Bain ap CAI Tel 800 959 0959 F5 F7 F8 3 4 7 Use the to select the desired output press ENTER 3 4 8 Press F1 to select a ZERO signal and observe the results on the remote device 3 4 9 Change the offset value press BACK to save the new value 3 4 10 n F8 to return to the D A Calibration screen and note the results on the remote evice 3 4 11 Repeat steps 8 0 thru 10 0 until a satisfactory ZERO calibration is achieved 3 4 12 Complete steps 8 0 thru 10 0 for each of the remaining outputs that require calibration 3 4 13 Press F5 to produce a full scale 100 signal 3 4 14 Use the arrow keys to position the curser at the require GAIN value 3 4 15 Observe the results on the remote device and make a correction to the GAIN value for the output of interest Press BACK to save this new value 3
84. iated the LCD displays pertinent gas information and additional sub menus that are available from the measurement screen These submenus can be accessed by using the left and right Arrow key The desired function may then be selected by pressing the appropriate key Once a sub menu has been accessed pressing the key labeled will return you to the measurement screen Figures 7 1 thru 7 13 Main Menu 3 SMAN Fri Jan 28 10 59 41 2005 Figure 7 1 Main Menu Screen to Measurement Screen 7 1 1 Measurement Fs Diagnostics activates the diagnostic screen where temperatures pressures flow rates and EPC control voltages are displayed in real time The units are degrees C psig ml min and volts Use the arrow key to switch between diagnostic screens Diagnostics I 2 STBY Tgapereturess 9C Figure 7 2 First Diagnostics Screen Figure 7 3 Second Diagnostics Screen California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 32 of 104 Section 7 Model 600 HFID Analyzer 7 1 2 Measurement EA C1 C3 Press to toggle between reading Hydrocarbon as C1 or C3 Fri Jan 28 11 00 12 2005 Fri Jan 28 11 05 13 2005 Figure 7 4 F4 C1 C3 Selection 7 1 3 Measurement Fs Toggle Zero Press to toggle zero gas on Pressing again will toggle the zero gas off Zero gas is automatically toggled off after 1000 seconds Measurements 1 SARA 0 25 Toggle Zero Pb Fri Jan 28 11 00 35 2005 Figure 7 5 F5 Toggle
85. ime This by pass flow is factory set by the capillary and flows approximately 3 liters Min Internal transducers monitor the sample fuel and air capillary pressures The transducers in conjunction with EPC valves and temperature control result in precise flows of sample fuel and air California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 64 of 104 Section 8 Model 600 HFID Analyzer 8 4 Sample Supply A small inline 0 1 micron cartridge type filter is contained in the heated oven at the sample inlet however an external heated sample filter is highly recommended for trouble free operation Note It is mandatory that this External Filter Housing be heated to 190 C to prevent any moisture or Hydrocarbons from condensing All necessary precautions should be taken to prevent any Cold Spots in the incoming sample line that would cause such condensation An optional Heated Remote In line Filter Assembly is available from CAI If difficulty occurs with erratic sample flow TEMPORARILY remove this filter when proceeding with diagnostic activity It is necessary to replace contaminated filters The sample flow through the analyzer is controlled by a built in adjustable electronic proportional pressure control valve This pressure is factory set per the QA Check Sheet and may be monitored on the Diagnostics Screen at any time The instrument has an optional internal sample pump that is capable of drawing a sample gas from a
86. instrument 3 Remove the sample line 4 When the filter has cooled use one wrench to hold the filter body and a second wrench to remove the filter holder assembly 5 Remove and replace the filter Re install 11 1 2 Flow System Fuel and Burner Air Supply Capillary protection micro screen metal filters are contained in the respective solenoid output fittings If difficulty occurs during the lighting sequence TEMPORARILY remove these filters when proceeding with diagnostic activity It is necessary to replace contaminated filters Fuel and Air flow rates are controlled by adjustable forward pressure devices that require 15 20 PSIG cylinder supply pressure and are factory set at the pressures indicated on the QA Check Sheet 1 0 PSIG These pressures may be monitored on the Diagnostics Display Screen during the ignite sequence or after the flame is ignited The burner flow rate from the flow limiting capillaries is very low and will require a bubble flow meter to determine proper flow rates If the pressures are properly set whenever clogged lines are suspected replace the delivery lines containing the orifices NOTE Depending upon the amount of moisture contained in the sample gas problems may develop in re igniting the burner If this should occur perform the following procedure 1 Remove the Teflon sleeve from the burner exhaust on the rear panel 2 Through a Teflon line direct a flow of clean DRY gas into the burner exhau
87. ioi sa 92 Figure 13 6 AC POWeT PEE 93 Section 1 Model 600 HFID Analyzer 1 Introduction 1 1 1 2 1 3 1 4 Overview Congratulations and thank you You have just purchased one of the most reliable gas analyzers in the world Before using the analyzer please familiarize yourself with its operation by reading this manual If you have any questions please do not hesitate to call California Analytical Instruments for assistance We want you to be a member of our thousands of satisfied customers Unpacking Instructions Open the shipping container and carefully remove the analyzer from the packing materials Inspect the instrument for any sign of damage Remove the Top Cover retaining screws Visually check for loose parts or connectors that are not properly seated Verify all circuit boards and circuit board connections are secure If all internal components look normal re install the cover Reporting Damage Should there be any apparent damage either to the inside or outside of the instrument due to shipping or handling immediately notify the shipper The shipping container or packing materials should be retained for inspection by the shipper Contact Information California Analytical Instruments Inc 1312 West Grove Avenue Orange CA 92865 714 974 5560 Fax 714 921 2531 Website www gasanalyzers com California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 1 of 104 Section 1 Model 600 HFID An
88. ive must be returned to the factory transportation charges prepaid and CAI will return the repaired or replaced product freight collect if the product claimed to be defective requires on site repair such warranty labor will be provided at no charge however transportation and living expenses will be charged to Buyer if the product is a consumable or the like it is warranted only to conform to the quantity and content and for the period but not in excess of one year stated on the label at the time of delivery or 90 days CAI may from time to time provide a special printed warranty with respect to a certain product and where applicable such warranty shall be deemed incorporated herein by reference CAI shall be released from all obligations under all warranties either expressed or implied if any product covered hereby is repaired or modified by persons other than its own authorized service personnel unless such repair by others is made with the written consent of CAI IT IS EXPRESSLY AGREED THAT THE ABOVE WARRANTY SHALL BE IN LIEU OF ALL WARRANTIES OF FITNESS AND OF THE WARRANTY OF MERCHANTABILITY AND THAT CAI SHALL HAVE NO LIABILITY FOR SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR FROM ANY CAUSE WHATSOEVER ARISING OUT OF THE MANUFACTURE USE SALE HANDLING REPAIR MAINTENANCE OR REPLACEMENT OF ANY OF THE PRODUCTS SOLD UNDER THIS SALES ORDER SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAM
89. l 600 HFID C_ETL_US CE Draft Revision 7 0 Page 34 of 104 Section 7 Measurements 3 SMAN 0 23 range up down hk Fri Jan 28 11 02 04 2005 Measurements 4 SHCG 1 367 range up down bk Fri Jan 28 11 03 24 2005 Measurements 2 SMGA 0 257 ad range up down bk uto Ri 30 0 ppm Fri Jan 28 11 04 07 2005 Figure 7 12 Set to Auto Range California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Model 600 HFID Analyzer Measurements 2 SMGA 0 397 ad range up down b Fri Jan 28 11 02 57 2005 Measurements 3 SMAN 1 54 range up down bk Fri Jan 28 11 03 43 2005 Figure 7 11 Analyzer set to Range 4 Page 35 of 104 Section 7 Model 600 HFID Analyzer 7 2 F3 Diagnostics Pressing from the Main Menu activates the Diagnostics function The Diagnostics screens may be accessed from EITHER the Main Menu or the Measurements screen The Diagnostic screen indicates the operating temperature for the inlet filter assembly Burner s flame Oven compartment and the optional Heated Sample Pump Diagnostic screen Il provides pressures flows and EPC voltages for Sample Air and Fuel Diagnostics I 2 STBY TeBpereturees 9C Figure 7 13 Diagnostic screens 7 3 Calibrations Set Up BEFORE any attempt is made to calibrate zero and or span the analyzer you MUST first enter the concentration of the span gas that is to be used to span and calibrate each range 7 3
90. l Hydrocarbon THC concentrations in industrial or vehicle emission applications The heated sample gas is maintained above its dew point by a self contained internally adjustable temperature oven The oven temperature is adjusted at the factory to be controlled at 190 C The sample gas is maintained at this elevated temperature until it exits the FID s bypass outlet thus preventing any loss of hydrocarbon concentration in the sample due to condensation Features General The Model 600 HFID analyzer has a backlit 3 by 5 inch liquid crystal display and a 20 key data operation input keypad The microprocessor controlled system has 16 digital inputs 16 digital outputs 16 analog inputs and 4 analog outputs The analyzer has four basic ranges of 30 300 3000 30 000 ppm or 3 30 300 300 ppm that are scaled at the factory per the customer s order These ranges can be re scaled in the field at anytime by the user through the analyzer s keypad The analyzer s analog output signal 0 10VDC 4 20mA or 0 20mA is scaled according to the selected range The operating range of the analyzer can be selected through the keypad by a contact closure via the RS232 or TCP IP interface or automatically when the analyzer is placed into the auto range mode of operation The analyzer can be manually operated from the keypad or remotely via discrete logic RS 232C or TCP IP communications After turning on the analyzer it needs at least 30 seconds fo
91. l analyzers were set at the factory as follows User 111 Extended user 222 Maintenance user 333 System 444 The factory set default setting can be changed by the customer but ONLY by a System user This manual is written to include the information required by a System User Depending upon the Operating Level that is currently set on your analyzer some of the parameters shown in this manual may not appear on your analyzers LCD display Check the Operating Level at which your analyzer is currently set The following is a partial listing of some of the analyzer s available menus Please notice that all of the menu items for a level 1 Operator are available to a level 4 Operator however a level 4 Operator has access to many additional functions California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 13 of 104 Section 5 5 2 User Functions Level 1 Main Menu F5 Setup Menu Fi Measurements F5 Password F3 Diagnostics F10 Version F5 Setup F7 Standby F8 Ignition 5 3 Advanced User Functions Level 2 Main Menu F5 Setup Menu F1 Measurements F3 RangeLimits F2 Purge Analyzer F5 Password F3 Diagnostics F10 Version F4 Calibrations F5 Setup F7 Standby F8 Ignition 5 4 Maintenance Functions Level 3 Main Menu F5 Setup Menu F1 Measurements F1 Span Gas Concentration F2 Purge Analyzer F3 Range limits F3 Diagnostics F5 Password F4 Calibrations F7 System Settings F5 Setup F8 Measureme
92. l be enabled and the observed results can be use to evaluate instrument performance Press F3 to toggle to the Diagnostic screen for additional information Press F1 to save the value and complete a ZERO calibration for this channel and range Press MAIN F1 to return to the MEASUREMENT screen to select other channels and ranges and repeat the process 2 2 Span Select the required range then press F6 Note For instruments with an internal Span Solenoid select Calibration By Valves F5 F2 F4 Manual calib gean gas Use chi ke Toggle iagnostics 33 73 CH4 Conc MENA Rangel 30 00ppnm E gave za AN CH4 33 7 Man Thu Jun 28 10 10 21 2007 Span Gas will be enabled and the observed results can be use to evaluate instrument performance Press F3 to toggle to the Diagnostic screen for additional information Section 13 Model 600 HFID Analyzer 96 of 106 Press F1 to save the new value and complete the SPAN calibration for this Range Note The span gas value used for this range is highlighted and can be changed if necessary Use the Enter key and the numeric keys as required 2 3 Range Limits F8 CH4 Thu Jun 28 10 10 39 2007 The analyzer is factory configured with 4 Physical Ranges of 30 300 3 000 30 000 PPM The operator can change the number of ranges and select a more convenient full scale concentration if required Note Do not exceed the maximum range of 30 000 PPM and always use ascending or
93. menus No Sub menu No Sub menu See Section 5 7 2 for additional sub menus See Section 5 7 3 for additional sub menus No Sub menu No Sub menu No Sub menu Page 18 of 104 Section 5 Model 600 HFID Analyzer 5 7 2 Calibrations Level 3 2 1 X O Automatic Calibrations X O Manual Calibrations Flow Zero Gas Save value Close valve Flow Span Gas Save value Close valve Range Select Range 1 Measurements Calibrations Range 2 Measurements Calibrations Range 3 Measurements Calibrations Range 4 Measurements Calibrations Auto Range Measurements Calibrations 4 X X X X California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 19 of 104 Section 5 5 7 2 Calibrations Continued Level X X X O Model 600 HFID Analyzer Display Deviations Zero Gas Deviations Span Gs Deviations Verifying Deviations zero Verifying Deviations span Check Calibrations Values Reset Calibrations Values Range Select Range 1 Measurements Calibrations Range 2 Measurements Calibrations Range 3 Measurements Calibrations Range 4 Measurements Calibrations Auto Range Measurements Calibrations California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 20 of 104 Section 5 Model 600 HFID Analyzer 5 7 3 Fs Setup Menu Level 4 3 2 1 XXOO Span Gas Concentrations X000 Calibrations Settings Times Measuring Deviations Deviations Calibrate Via Valves Calibrate
94. n to indicate the keypad is in the numeric mode and indicates that numeric data is required At that time the operating mode of the keypad is automatically switched to input numbers When completed the keypad is automatically switched back to function mode California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 11 of 104 Section 4 Model 600 HFID Analyzer 4 2 Keypad Combined control numeral keys To the main menu F3 3 8 _ Cancel back to Main Back the last menu Ent End input gt open selected field for input Arrow keys for selecting the functions and Display lighting 6 7 Delete key 3 e Switch over of the keyboard numeral control keys editing fields and for scrolling possible input values Figure 4 2 Keypad Note You may select the various functions on any menu or sub menu by either of two methods Method 1 Operation using the selector Bar and the arrow keys Method 2 Operation using the function Keys 4 2 1 Operation with the Selector Bar and the Arrow Keys On any menu screen the actual cursor position is shown as a black horizontal bar When operating the unit press the arrow keys to move the Selector Bar up or down left or right The Selector Bar highlights the function that will be selected when the key is pressed 4 2 2 Operation with the Function Keys When using the function keys Fi through F10 functions may be directly accessed by pressing their corre
95. n atmospheric sampling point a maximum distance of 85 feet through a 4 inch O D heated sample line Note DO NOT apply an inlet pressure greater than 2 psig to Analyzers that have the Built in Heated Sample Pump option Pressuring the inlet to the sample pump WILL DAMAGE THE PUMP Analyzers that do not have the Built in Heated Sample Pump option require a nominal sample inlet pressure of 8 10 PSIG 3 LPM California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 65 of 104 Section 9 Model 600 HFID Analyzer 9 Analyzer Components 9 1 Rear Panel The following details the rear panel connections Id kd dd dd dd dd i i Lk C i V A A iN Lk A Figure 9 1 Rear Panel 1 Sample Gas Bypass Outlet Exit for analyzer s bypass gas 1 4 Inch Tube 2 Zero Gas Inlet For feeding zero calibration gas to the analyzer Optional 3 Fuel Gas Inlet For feeding 40 6096 Hz He or 10096H fuel to the burner for combustion Output Connectors For analog outputs and discrete logic 5 Power Entry Module Power connection power switch fuse compartment 2 Amp 6 Sample Gas Inlet Feeds sample gas to the analyzer 4 Inch Tube 7 Went Exhaust from FID Burner 7 16 inch O D Teflon sleeve 8 Span Gas Inlet For feeding span calibration gas to the analyzer Optional 9 Air Inlet For feeding hydrocarbon free air to the analyzer for burner combustion 10 TCP IP Port To Network Connector 11 Seri
96. ng Wait The time delay in minuts before any of these special changes will be finalized Calibrations The number of attempts to complete a successful calibration as required in the operator defined Deviation Tables If calibration is not successful the instrument will continue reporting results using the last completed calibration The analyzer can be configured use the previous calibration by selecting zero Calibrations Starting Range When all defined actions are completed the analyzer will return to the Measurement Screen and at the range specified Access Level The final access level Remote Manual The final operating MODE THC CH MODE The final measurement MODE 3 2 Alarms On Off F5 F7 Section 13 Model 600 HFID Analyzer 99 of 106 CAI Tel 800 959 0959 Use F6 to toggle ON OFF The instrument has an extensive library of error messages that will aid in the identification of various anomalous events and are displayed at the bottom of the screen These messages will assist in Diagnostics and indicating the need for preventative maintenance This screen provides an option to disable these messages during initial start up or as may be desired for a particular application 3 3 Offset amp Gain F4 F3 F5 Offset and Gain Isl Zero Span applied correction Offset Gain Rangel 00 1 00 Range2 6 03 1 00 Ranges 0 00 1 00 Range4 0 00 1 00 THC 12 9 Thu May 03 11 58 44 2007 OUTPUT OFFSET GAIN
97. nt Settings F7 Standby F10 Version F8 Ignition 5 5 System User Functions Level 4 Main Menu F5 Setup Menu F1 Measurements F1 Span Gas Concentration F2 Purge Analyzer F2 Calibration Settings F3 Diagnostics F3 Range limits F4 Calibrations F4 Alarms F5 Setup F5 Password F6 Remote manual F6 Linearization F7 Standby F7 System Settings F8 Ignition F8 Measurement Settings F10 Version California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Model 600 HFID Analyzer F5 F1 F3 F5 F1 F3 F5 F1 F3 F5 F1 F2 F3 Password Menu Enter password Reset passwords Password Menu Enter password Reset passwords Password Menu Enter password Reset passwords Password Menu Enter password Change password Reset passwords Page 14 of 104 Section 5 Model 600 HFID Analyzer 5 6 Selection of an Operation Level and Entering a Password After turning on the analyzer you are in access level 1 To change the access level or to change the passwords from the main menu press the key to select the Setup menu Then press again to select the Password menu m yo iy 2 iv S C R A un m XITULXI FS Reset passuords Fri Jan 28 10 35 53 2005 Figure 5 1 Enter Change Password California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 15 of 104 Section 5 Model 600 HFID Analyzer 5 6 1 F1 Enter Password When you press millia you get the Access L
98. ntrol EPC valves for the sample air and fuel Setup Alarms 2 STBY Enter limits for EPC Coil a s Thu Dec 30 01 20 32 2004 Figure 7 45 Select Set EPC Coil Alarms 7 6 5 F5 Password Pressing will access another Menu referred to as the Password Setup Menu See Section 5 for complete details California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 54 of 104 Section 7 Model 600 HFID Analyzer 7 6 6 Linearization This mode will allow the operator to change the Linear Coefficients or view the Display Raw Value diagnostic screen 7 6 6 1 Change Linearization Coefficients The operator can use this function to optimize linearity by inputting up to five coefficients for each range to generate up to a fourth order curve From the main Menu press for Setup Press for Linearization Press to select Change Lin Coeffs This will display a screen for selecting ranges Press F1 F2 F3 or to select the desired range Next enter the desired coefficients Be certain to press again to save the newly inputted data before exiting the screen 1 SARE Change linear coefficients Linear coefficients Linear coefficients F1 Ran 1 20 acte F2 Ranas al e CU E a 331 e1 68 ange a3 e 00 a4 e 00 Thu Dec 30 01 20 32 2004 BL Thu Dec 30 01 20 32 2004 Figure 7 47 Select Range Linear Coefficients California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 55 of 104 S
99. ntrol Range 3 2 Analog Output Real Time 0 10VDC Max 16 Digital Input Control Range 4 3 Analog Output Real Time 0 10VDC Max 17 Digital Input Auto Cal 4 Analog Output Real Time 0 10VDC Max 18 Digital Input Calibrate 5 Analog Output Real Time 0 10VDC Max 19 Digital Input Zero 6 Digital Output Ground Digital 20 Digital Input Span 7 Digital Output Sense Auto Range 21 Digital Input Pump 8 Digital Output Sense Range 1 22 Digital Output Zero Gas Flow 9 Digital Output Sense Range 2 23 Digital Output Span Gas Flow 10 Digital Output Sense Range 3 24 Digital Output Sample Gas Flow 11 Digital Output Sense Range 4 25 Digital Output Local Remote 12 Digital Input Set Auto Range 26 Digital Output Read Cal Mode 13 Digital Input Control Range 1 27 Digital Output Reserved 14 Digital Input Control Range 2 28 Digital Output Reserved 13 1 2 Auxiliary Connector Standard 28 Pin Connector Pin Signal Function Pin Signal Function 1 Analog Input Ground 15 Digital Output Ground Alarm 2 Analog Input External Analog 1 16 Digital Output Calibrate Alarm 1 3 Analog Input External Analog 2 17 Digital Output Reserved 4 Analog Input Spare Analog 18 Digital Output Reserved 5 Analog Input Spare Analog 19 Digital Output Reserved 6 Digital Output Ground Alarm 20 Digital Output Read Flame On 7 Digital Output General Alarm 21 Digital Output Read Overflow 8 Digital Output Ch 1 Conc Alarm 22 Digital Output Read the Mode 9 Digital Output Ch 2 Conc Alarm 23 Digital Input Start I
100. onitor a number of parameters that provide insight for preventative maintenance and diagnostics decisions A second STATUS group is provided to define the operation of the instrument such as Spanning Zeroing Calibrating and the current Range 1 2 3 4 AUTO The Software includes modifications to existing functions changes to the Measurement screen additional Short Cut Keys and several New Functions that are listed as follows e MEASUREMENT Over Range 888888 C1 C3 Removed Zero F5 Span F6 Range Limits F8 Span Values F9 Outputs F10 Note The operator can use these Short Cut Keys or continue to use existing procedures e NEW FUNCTIONS Auto Startup F5 F7 F7 ALARMS F5 F7 Use F6 to toggle ON OFF Offsets amp Gains F4 F3 F5 D A Calibration F5 F7 F8 Cal Analog Outputs F5 F8 Use F8 to toggle ON OFF Ignite ON Power Up F5 F8 Use F9 to toggle ON OFF Save Data Archiving Time F5 F7 F1 F5 Use ENTER to change record time User Digital Outputs F5 F9 e MODIFICATIONS Saved Not good F4 F2 F1 or F2 To flow Zero or Span Gas Re Set Calibration Values F4 F5 California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 2 of 24 ADDENDUM 2 0 OPERATION OF MEASUREMENT KEYS Note The amp Keys continue to be used to view a complete list of menu items 2 1 Over Range 888888 In the MEASUREMENT mode only any value that exceeds the range by more than10 will be dis
101. oss of AC power When enabled this screen will define the following Wait The time delay in minutes before any of these special changes will be finalized Calibrations The number of attempts to complete a successful calibration as required in the operator defined Deviation Tables If calibration is not successful the instrument will continue reporting results using the last completed calibration The analyzer can be configured to use the previous calibration by selecting zero Calibrations Starting Range When all defined actions are completed the analyzer will return to the Measurement Screen and at the range specified Access Level The user level at Start Up Remote Manual Put the analyzer in either Remote or Manual at Start Up THC CH MODE Put the analyzer in THC or CH or NMHC mode at Start Up California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 7 of 24 ADDENDUM 3 2 Alarms On Off Main F5 F7 All key analyzer parameters are stored in a secure memory location and retained when power is removed In the event of an unexpected power failure it may be desirable to change some parameters until an operator can resume control This screen may be used to establish several desirable special instrument start up parameters that define how the analyzer recovers from loss of AC power When enabled this screen will define the following 800 959 0959 Use F6 to toggle
102. pan gas concentration for only a single range will result in the span calibration of all ranges as based upon the theoretical range ratio of all other ranges with respect to the range for which the span gas concentration was entered California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 49 of 104 Section 7 Model 600 HFID Analyzer 7 6 2 F2 Calibration Settings From the Setup Menu press for Calibration setting 76 21 F1 Times There are four times expressed in seconds for auto calibration that can be changed They are the Purge Calibration and Verifying times See Section 7 5 1 7 1 SARE Change automatic calibration times Change automatic calibration times Thu Dec 30 01 20 32 2004 lad Thu Dec 30 01 20 32 2004 Figure 7 34 Setup times 7 6 2 2 F2 Measuring Deviations Measuring Deviations are only used in the Automatic Calibration sequence to define acceptance limits during the verifying period 1 SARE ty Di tv 23222 40 40 ouo ID m mm UNE Figure 7 35 Measuring deviations California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 50 of 104 Section 7 Model 600 HFID Analyzer 7 6 2 3 F3 Deviations Deviations are used to define acceptable limits that must be met in order to generate and accept a new calibration curve If any limit is exceeded the previous calibration will prevail See Section 7 5 1 9 3 SMAN Deviationstz1l absolute rel i
103. played as 888888 2 2 Diagnostics Use F3 to toggle between MEASUREMENT and DIAGNOSTIC 2 3 Zero From the MEASUREMENT Screen select the required range then press F5 Note For instruments with an internal Zero Solenoid select Calibration by Valves Main F5 F2 F4 Manual calib Manual Zero 3 SMAH ll Zero gas Use F3 to Toggle Zero gas Use F3 To Toggle Diagnostics Cal Uia Diagnostics Cal Uia Using Current Temp amp Pressx 33 73 CH4 Rangel 30 00ppm 01 Thu Jun 28 10 10 03 2007 CAI Tel 2 Versions Zero Gas will be enabled and the observed results can be use to evaluate instrument performance 800 959 0959 Press F3 to toggle to the Diagnostic screen for additional information Press F1 to save the value and complete a ZERO calibration for this channel and range Press MAIN F1 to return to the MEASUREMENT screen to select other channels and ranges and repeat the process California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 3 of 24 ADDENDUM 2 4 Span From the MEASUREMENT Screen select the required range then press F6 Rangel 30 00ppm Fi Save value F2 Man Cal Menu Thu Jun 28 10 10 21 2007 Note For instruments with an internal Span Solenoid select Calibration by Valves Main F5 F2 F4 8001 959 0959 lal 2 Versions Span Gas will be enabled and the observed results can be used to evaluate instrument performance Pr
104. r initialization During this time the screen is illuminated The analyzer is available with an optional internal heated sample pump and optional internal zero and span solenoids IMPORTANT TIP When the analyzer is powered up it defaults to access level 1 User To operate ALL parameters check the access level See Section 5 1 The contents of this operator s manual include Specifications Installation Requirements Mechanical and Electrical Operation and Calibration Instructions Functional Explanation of the Electronic Circuitry Electrical Block Diagram A UI E California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 4 of 104 Section 2 2 3 Model 600 HFID Specifications DETECTOR Flame lonization Detector FID CH4 THC RANGES 0 3 PPMC to 3 C Four user definable ranges Alternate ranges available on request RESPONSE TIME T90 lt 1 0 Seconds to 60 Seconds Adjustable RESOLUTION DETECTION LIMIT 10 ppb Carbon lowest range Displays 5 Significant Digits REPEATABILITY Better than 0 5 of Full Scale LINEARITY Better than 0 5 of Full Scale ZERO and SPAN DRIFT Less than 1 of Full Scale per 24 hours ZERO and SPAN ADJUSTMENT Via front panel TCP IP or RS232 O2 EFFECT Less than 2 with H2 He Fuel CH4 EFFECT Less than 1 15 Propane SAMPLE FLOW RATE 1 5 to 3 0 LPM Consult factory for other flow rates INTERNAL SAMPLE FILTER 0 1 micron replaceable filter provide
105. ration Verification Section 7 4 3 Note Exiting the Zero Gas Screen by pressing the Back Key will also turn OFF the Zero Gas Solenoid Span Calibration From the Main Menu press to select the Calibration Menu Press to select Manual Calibration Press to flow the span gas Verify the appropriate span gas is flowing at this time After the analyzer s displayed concentration has stabilized press to save the new span value Also see Calibration Verification Section 7 4 3 Calibration Verification Manual Mode The concentration for the zero and span gas that was indicated on the screen during the recent zero and span calibration was predicated upon the analyzer s PREVIOUS zero and span calibration When you pressed to save the new value the microprocessor s memory for the zero and span gas actual measured concentration was updated California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 41 of 104 Section 7 7 4 4 Model 600 HFID Analyzer To verify that the NEW zero and span gas values have been properly saved you must perform a Calibration Verification From the Main Menu press F4 for the Calibration Menu Press for Manual Calibration Press to flow zero gas Confirm the indicated zero gas concentration is acceptable If it is NOT repeat the zero and span calibrations as required Press the key to return to the Manual Calibration screen Press to flow span gas Confirm the indicated span concen
106. re of at least 150 C 1 2 Connect analyzer to AC power 230 10 VAC 50 60 Hz and turn on main power switch located on the back panel Connect combustion air combustion fuel zero gas and span gas through the back panel Set supply pressures to 20 25 psig A Note This analyzer uses a fuel that contains a FLAMMABLE LEVEL OF HYDROGEN Any leakage from this fuel can result in an explosion Carefully check the fuel supply system to the analyzer for leaks upon installation before initial start up The operating technician should be properly trained for work with hazardous materials Note Purge fuel line to remove residual air 3 Press and release Ignite on the main menu to ignite the burner AFTER the oven reaches a minimum temperature of 180 C Note Ia message will be displayed at the bottom of the screen if the Burner fails to ignite 4 5 6 7 From Main Menu press to choose Calibrations From the Calibrations menu press to choose Manual Calibration From the Manual Calibration menu press to choose Range 3 Select From the Range Select menu choose an appropriate range for the span gas that is connected to the analyzer Note The four ranges are scaled per the customers order The factory default values are 30 300 3 000 and 30 000 ppm 8 Select at least level 2 passwords to flow zero and span gas See Section 5 From the main menu select Calibrations and then select Manual Calibra
107. ro offset and a second area to record the 100 signal corrections Gain for each of the four output signals that may be defined to develop a voltage or current signal Since this is a Digital to Analog conversion the calibration will require the completion of a simple trial and error procedure The operator will observe the results of a zero or full scale Gain signal generated by the analyzer to the remote recording device and select a correction factor The operator will save this value and then observe the results on attached the remote recording device The process of selection and saving for zero and span will be repeated until a satisfactory calibration is achieved For 0 1V 0 5V 0 10V and a 0 20 ma outputs the Offset and Gain values are independent and do nat interact With the 4 20 ma output the Offset zero and Gain span values interact and may require a few more trials The following is a table of typical values Section 13 Model 600 HFID Analyzer 101 of 106 OUTPUT OFFSET GAIN 0 20 ma 0 000 0 927 4 20 ma 1 820 0 740 0 1 V 1 300 0 820 0 5 V 1 100 0 820 0 10 V 1 050 0 820 e Procedure 3 4 1 From the Main Menu press F5 F7 F3 to obtain following screen assignment Dutput Signal CHA SamplePres CH4 26 1 Mon Ma 07 09 41 59 2007 F5 F7 F3 3 4 2 Use the to highlight the outputs that require calibration Note In the above example only Output 1 will be calibrated Record t
108. ry Connector Standard 28 Pin Connechor sss 86 13 1 3 Digital Outputs RS 232 Standard 9 Pin DIN Connector eceeceeeeeeteeteereees 87 13 1 4 Digital Outputs TCP IP 8 Pin RJ 47 Connector 87 19 2 Model 600 HFD Flow Diagrams itte trm tpe eder ne eee Reads 88 19 3 Electrical Block Diagrami e neoaeae ae ee a aaa AA a aaia aa aaaea a EARE aa 92 134 CAC Power 600 Te Be e e IR EE 93 13 5 Starting With Serial Number LOGO 94 Model 600 HFID Analyzer Table of Figures Figure 3 1 AC Power Switch Connector and Fuse cccccccononoooonccncnnnnncnnnnnnonnnnnnnccnonnnnnnnnnnnnnccnnnnnns 7 Figure 3 2 Ee Figure 3 3 Sample Gas Bypass Outlet ent 10 Figure 4 1 Measurement Screen Ak 11 iUis d KOVAC TP E 12 Figure 5 1 Enter Change PassSword noe ette dai 15 Figure 5 2 Access Ke 16 Figure 5 3 Enlar pasSWOFG RE 16 Fig re 5 4 PaSSWOrdS RE 17 Figure 5 5 Reset Passwords to Factory Defaults oococcnononicinnccccnncononnnnnnanecnnnnnnnnnnnnnnnnnnrnrnnnnnnn 17 IU Di 24 Figure 6 2 Main Menu on Power Up Gcreen ENEE 24 Figure 6 3 Main User Menu Level Alucinante di 24 Figure 6 4 Main Menu tee Oe mra iii 25 Figure 6 5 Measurement Menu TTOG secc pte iore ten Po Ro potro ae sicui c peu cid tud 26 Figure 6 6 Changing the EE 27 Figure ele ele En TEE 28 Figure 6 8 Setup Menu Page 1 E 29 Figure 6 9 Setup Menu Tree Page 2 iii ica 30 Figure 6 10 Password Menu Tree A
109. s cnn nnnnnn cnn nnnnnnncncnnns 47 Figure 7 28 Verifying Span Gas DeviatiONS ooococcnnnnnccccnnnncccccnnnnoncccnnnnnannccnnnanennnnnnnen nn nn nnnncnnnnnnns 48 Figure 7 29 Main menu User level 4 voice dai 49 Figure 7330 Setup MOLL espana 49 Figure 7 31 Span gas concentrations nata aa 49 Figure 7 32 Change span gas settinge ENNEN 49 Figure 7 33 Change Auto Calibration Settings kuk 50 Figure le ln 50 Figure 7 35 Measuring deviaiofris E 50 Figure 7 36 Absolute versus relative deviations ccccceeeeeeseeeeceeeeeeeeeeeeeeeeeeeneeeeeeeseeeeeeeeaeeeteees 51 Figure 7 37 Calibrations via internal solenoid valves oooocccnocccccnoconcccnonanccnnnnannncnnnnnnnnncncnnanancnncnnns 51 Figure 7 38 Calibration via probe dad geseet de Credere gebe etg cepisset entes dee 51 Figure 7 39 Change Range Limits aca edem oet Ne Rte as 52 Figure 7 40 Change Upper Range Limits coooooccnnniccccnnnonoccccnnnonnccnonanonnncnnnnnnnnnnnnnne cnn nennen nnn 52 Figure 7 41 Change Auto Range LimitS cooconccccnnnnoccccnnnnonccccnnnnonncncnnnnnnncnnnnnnn cnn nnnnn nnnnnnr nnn 52 Figure 7 42 Setup Alarms ii UP ue Fouad 53 Figure 7 43 Set Temperature Alarms ENEE 53 Figure 7 44 Select Set Pressure AIartits ui ee lada 53 Figure 7 45 Select Set EPC Coil Alarms kk 54 Figure 7 46 Change Linearization Coefficients Green 55 Figure 7 47 Select Range Linear Coefficients AAA 55 Figure 7 48 F2 Display Fawn ue qu oe mai Ra p dE aAA NERES 56 Model
110. s new span value Response _SEKA_s SHCG Cutter off Response _SENO s SCH4 Cutter on Response _SNOX_s S Enable dual measure mode Response _S _s California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Description Saves measured value of actual range as new span value if span valve is opened Description Set cutter off THC is measured Description Set cutter on Crack HC s to C1 methane Description Activates dual measure mode Analyzer switches periodically between CH4 and THC mode and displays CH4 NMHC THC Page 83 of 104 Section 12 Model 600 HFID Analyzer 12 6 Settings 12 6 14 EKAK The four span gas concentration values are set Command Response Description EKAK KO M1 w w M2 xx M3 y y Md zz EKAK s Set end gas values 12 6 2 EMBE The four measuring range end values are set Command Response Description EMBE ku EMBE s Set range limits M1 ww M2 x x M y y M4 zz 12 6 3 EMBU The upper and the lower range switchover for autorange are set Command Response Description EMBU KO M1 w w W W M2 x x XX M EMBU s Set lower and upper range y y Y Y M4 zz ZZ switchover limits 12 6 4 EKEN Set new device identification Command Response Description EKEN KO new device name EKEN S Set new device identification Maximum length of device name are 40 characters NOTE To change device identification you must first rename the device to RESET Now a name up to
111. sponding function keys as indicated at the left edge of the screen The use of the arrow keys is not always required unless specifically indicated 4 2 3 Key The key is used to change the numeric value of a screen Whenever a numeric input is required the Selector Bar will highlight a numeric field Press to activate a flashing cursor Press the right or left Arrow key to position the cursor under the digit to be changed The keypad will now be in the desired numerical mode Input the desired numeric value and press to index to the next location When the last number has been entered pressing the key for the last time will automatically return the keypad to the function mode California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 12 of 104 Section 5 Model 600 HFID Analyzer 5 Password and Operating Level Menu Structure 5 1 Operating levels The analyzer s operation can be divided into four operating levels The current level is always displayed as a stack of 1 to 4 horizontal bars in the top right corner of the normal measuring screen 5 1 1 Password Level Menu In the Password Level menu you can choose between the following Operating Levels User operating level 1 Extended user operating level 2 Maintenance user operating level 3 System user operating level 4 Next enter the correct password for the chosen operating level Use the keypad for entering this number The default passwords for the CA
112. st be changed then exit to the main menu Turn off the power for two to three seconds and turn the power back on The TCP IP settings are saved and remain during subsequent power cycles Note This screen must be closed to retain changes before cycling power System setup 7 6 7 4 Dec 30 03 27 24 2004 Figure 7 53 TCP IP Address e Output Assignment This function permits the operator to re assign the output signals from those assigned at the factory to any signal from a pre defined menu From the main Menu press for setup Press for System settings Press for Output Assignment Press the Down yor Up jt Arrrow as required to select the existing output signal that is to be reassigned Press the key to access the alternate list of output signals Press the Down yor Up f Arrrow as required until the desired signal is indicated Consult the factor if required for more details California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 58 of 104 Section 7 Model 600 HFID Analyzer 7 6 7 5 Output Range This screen determines the type of output signal It is preset at the factory to be a voltage or current output and is scaled per the customer s order 7 6 7 6 El Status Line ON OFF The status line is the AK Protocol information See Section 4 1 that is displayed in the upper right hand corner of the measurement screen Pressing will toggle the status line AK Protocol Action Status Line System setup
113. st port A good source to use would be the instrument burner air supply Reduce the pressure on this air supply and direct the clean air into the rear of the burner from a distance of approximately 2 4 inches Let this air flow for approximately 1 minute DO NOT insert this line directly into the burner 3 With the Teflon sleeve still removed from the Burner s exhaust restore all gas lines and attempt to light the burner 4 If the burner will still not light contact the factory California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 Page 73 of 104 Section 11 11 2 Troubleshooting Guide Model 600 HFID Analyzer SYMPTOM CAUSE REMEDY Downscale Electrical leakage in burner Check Burner voltage indication with flame out Burner will not ignite Air and or Fuel Pressures improperly adjusted Improper operation of glow plug Depress Ignite button and verify all pressures per manual and QA Data Sheet as viewed on the Diagnostic s Screen IF OK CAUTION Turn OFF and bleed any pressure from the Combustion Air and fuel lines that are connected to the back of the analyzer BEFORE performing the following From the main Menu press and check for red glow from plug at burner vent IF OK If plug glows bleed off fuel line to instrument for 5 seconds IF OK Check glow plug connections IF OK Check for 1 1 VDC at plug connections If OK replace plug IF OK Replace fuel and or
114. states SREM STBY SHCG SARE SDRY remote standby Cutter off Autorange on Chiller on SMAN SPAU SMAN SARA SWET manual pause Cutter active Autorange off Chiller off SMGA measuring gas SNGA zero gas SEGA end gas SATK SNGA zero gas during autocal SATK SEGA end gas during autocal SLIN For compatibility only SSPL purging SKOP measure California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 78 of 104 Section 12 Model 600 HFID Analyzer 12 4 7 ASTF Error status Command Response Description _ASTF_KO ASTF s f1 f2 f3 f15 Current error number is responsed Errors 1 No Flame 9 EPC Coil Sample Failure 2 Sample Pressure Failure 10 EPC Coil Air Failure 3 Air Pressure Failure 11 EPC Coil Fuel Failure 4 Fuel Pressure 12 Range Overflow 5 Burner Temp Failure 13 ADC Range Overflow 6 Oven Temp Failure 14 ADC Range Underflow 7 Cutter Temp Failure 15 Analyzer is not calibrated 8 Pump Temp Failure 12 4 8 AKEN Device identification Command Response Description _AKEN_ KO _AKEN s devicename Device identification is responsed 12 4 9 ARMU Raw value Command Response Description _ARMU_KO _ARMU s zz Raw value before linearization and offset span correction is responsed 12 4 10 ATEM Temperatures Command Response Description ATEM KO ATEM s zz yy All Temperatures in degrees Celsius are responsed ATEM KO x
115. struments have 15 solid state optically coupled isolated relays that can be programmed by the operator to indicate the status of numerous digital conditions The available digital signals consist of a SERVICE group that can be used to externally monitor a number of conditions to aid in preventative maintenance and diagnostics SEE TABLE B amp D A second STATUS group is provided and is used to define the operation of the instrument such as Spanning Zeroing Calibrating and the current Range 1 2 3 4 AUTO etc SEE TABLE C 8 D The individual output signals can be operator selected and set to a HOLD or CLEAR mode In the HOLD mode an activated signal is retained until the operator returns to the Digital Output Screen and selects the appropriate output signal and performs a manual CLEAR User DO I 2 SMGA ll i r 3 irP X ckkXxxxcxk cxx x XX Xx A off Set Unused D off Channels Of f 6 off BREESE S ESS S EEE T off F2 Hold Clear EL S t Ea TOSS THC B 6 MAIH BACK to SANE In the CLEAR mode the signal will automatically change state when the microprocessor detects that the noted condition no longer exists User DO II i SARA IS 3 el a 10 Off li off EE E EE EE E E E EE EE dq UFA xSet Unused 13 Ort xChannels Of f 14 off ELLE 15 Off Fi i to T DO s THC g a MAIH BACK to SANE California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 15 of 24 ADDENDUM The opera
116. sured concentration value is re at any time 12 4 Scans 12 4 1 AKON Measured concentration value Command Response _AKON_KO AKON_s_Z Z_y Y_X X_W w 12 4 2 AEMB Set measuring range Command Response _AEMB_KO _AEMB_s Mn 12 4 3 AMBE Measuring range limit Command Response California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 sponsed z z current measured value y y NO x x NO2 w w NOX y y X X w w are only used in Dual measure mode Otherwise 0 0 will be returned Description Current measuring range is responsed Description Page 77 of 104 Section 12 Model 600 HFID Analyzer _AMBE_KO AMBE_s_M1_w w_M2_x x_M3_y y All existing measuring range limits are M4 z z responded AMBE kO Mn _AMBE_s Mn zz Range limit of Range Mn is responded 12 4 4 AKAK Calibration gas concentrations Command Response Description AKAK KO AKAK s M1 w w M2 x x M vu All existing calibration gas values are M4 z z responsed AKAK_K0_Mn AKAK s Mn zz Calibration gas value of Range Mn is responsed 12 4 5 AMBU Upper and lower range switchover values for auto range Command Response Description _AMBU_KO AMBU s M1 w w W W M2 x x X Lower and upper range switchover X MG y y Y Y MA zz ZZ value of auto range are responsed 12 4 6 A ASTZ Normal device status Command Response Description _ASTZ KO ASTZ s SREM STBY SENO SARE Device status is responsed _SDRY 12 4 6 1 Possible
117. t Circulation Fan Provides internal air circulation Fuel EPC Control Board Controls the fuel Proportional Control Valve Fuel Proportional Control Valve Regulates the pressure of the fuel to a capillary Air Proportional Control Valve Regulates the pressure of the combustion air Signal PCB Amplifies the signal from the burner Assembly provides the high voltage to the burner s collector and igniter power supply Input Power Module Contains the 8 amp fuse and ON OFF switch California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 68 of 104 Section 9 Model 600 HFID Analyzer 9 2 2 Oven Compartment Layout Figure 9 3 Model 600 HFID Oven Compartment Full View 1 Sample Proportional Control Valve Regulates the pressure of the sample gas to a capillary Pump Head of Optional Sample Pump EPC Manifold Distributes sample gas to a sample capillary bypass capillary and sample pressure transducer 4 Oven Temperature Control RTD The sensing element used to control Oven temperatures Heater Blanket Provides heat to the oven compartment Check Valve Permits the flow of zero and span gases Oven Temperature Monitor RTD Monitors the temperature of the oven at the sample gas inlet for display on the Diagnostic Screen California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 69 of 104 Section 9 Model 600 HFID Analyzer Figure 9 4 Oven Compartment Close up 8
118. t Time F5 F7 F1 F1 Date Hour Frequency CALIBRATION 1 0 Single range 1 1Select range MEASRMENT screen 1 2 AUTOMATIC CALIBRATION v F4 F1 Instrument flows zero amp span gas amp saves value if operator defined deviation requirements are realized 2 0 All ranges 2 1 AUTO CAL ENABLED F5 F7 F1 F4 Calibration per real time clock F5 F7 F1 F3 1 Model 600 HFID Analyzer FILTER HOUSING MAINTENANCE Whenever the Filter Element is replace ALWAYS apply a fairly liberal coating of silicone lubricant to the threads of the Filter Housing before re assembly to prevent galling and seizing of the threads NOTE Use a silicone lubricant that is free of Hydrocarbons to eliminate measurement errors and contaminate the analyzer ALWAYS use a second wrench on the body of the Filter Housing when attempting to Inspect or replace the filter NEVER attempt to disassemble the Filter Housing while it is hot Always allow it to cool to room temperature before attempting any maintenance NEVER attempt to re assemble the Filter housing when it is hot Re assembly must ONLY be performed when the analyzer is at room temperature DO NOT over tighten The sealing of the Filter Housing is accomplished by the o ring Re assembly should be made just past finger tight and only when the Filter Housing is at room temperature Model 600 HFID Analyzer TABLE OF CONTENTS Low Voltage Directive 73 23 EE Cuit ai ae d EMG Directive 89 336 EEG
119. t is made to setup or use the Automatic Calibration feature of the analyzer perform the sections for manual Calibrations as outlined in Section 7 4 1 through 7 4 4 Setting the Analyzer s Internal Clock and Calendar From the Main Menu press for Setup and then for System Settings Press for Real Time Clock Press for Set Time Use the Arrows numeric keypad and Key to input the time of day based on a 24 hour clock Be sure to enter all numbers in the indicated format PRESS el TO SAVE ALL ENTRIES Press the Back key to exit this screen Press to re access the set time screen and verify all entries are correct California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 37 of 104 Section 7 Model 600 HFID Analyzer 7 3 4 2 Defining the Calibration Schedule From the Main Menu press for the Setup Menu Press for System settings Press F1 to select the Real Time Clock Press to select Set Autocalibration time Input the desired Automatic Calibration schedule using the Arrow numeric keypad and enter keys Note The Start Time format is hours minutes seconds of a 24 hour clock For example 18 15 00 would be 15 minutes after 6PM Press E1 F2 or to complete and save the schedule Press the key to exit the screen After exiting press to reenter the screen and verify all entries 7 3 4 3 Defining the Ranges to be Calibrated From the Main Menu press for the Setup Menu Press for System Settin
120. tions F2 Select Flow Zero or Flow Span Gas from Manual Calibration menu and observe the displayed concentration Recalibrate the analyzer if required See Section 7 3 Model 600 HFID Analyzer QUICK MANUAL CALIBRATION SETUP 1 0 Define span gas concentration for each range F5 F1 1 2 Define Calibration path SOLENOIDS F5 F2 F4 PROBE pump FS F2 F5 CALIBRATION 1 1 Select range MEASRMENT screen 1 2 Select ZERO GAS F4 F1 F1 1 2 1 Save Value F1 1 3 Select SPAN GAS F4 F2 F2 1 3 1 Save Value F1 Model 600 HFID Analyzer QUICK AUTO CALIBRATION SETUP 1 0 Single range 1 1 Define span gas concentration for each range F5 F1 1 2 Define Calibration path 1 2 1 SOLENOIDS F5 F2 F4 1 2 2 PROBE pump F5 F2 F5 1 3 Define Gas flow windows TIMES F5 F2 F2 Purge Calibrating Verifying Purge After 1 4 Define Measuring Deviation F5 F2 F2 1 5 Define Deviations F5 F2 F3 96 Absolute CAI Ideal CAL Curve m 1 b 0 Relative Last amp New ABS Curve 2 0 All Ranges All Channels 2 1 Define span gas concentration for each range F5 F1 2 2 Define Calibration path 2 2 1 SOLENOIDS F5 F2 F4 2 2 2 PROBE pump F5 F2 F5 2 3 Define Gas flow windows TIMES F5 F2 F2 Purge Calibrating Verifying Purge After 2 4 Define Measuring Deviation F5 F2 F2 2 5 Define Deviations F5 F2 F3 96 Absolute CAI Ideal CAL Curve m 1 b 0 Relative Last Cal Curve 2 6 Define Auto Cal Star
121. to observe the remaining seven outputs Program as desired per the above User DO II Check fiir EPC Coil U i 4 0 CHANGES TO EXISTING FUNCTIONS Section 13 Model 600 HFID Analyzer 108 of 106 4 1 Saved or NOT GOOD During Manual Calibration the following screens will be displayed to indicate the instruments response to the value of the zero or span gas using the amount that the operator defined in the deviation table Manval calib Manual calib izl ro gas Use F Zero gas Use F3 to ELE Di nostics Cal Uia Valves Bisenszticeiocs 29 N T 600Dx 0 00 83 00 THC THC Range2 300 0ppm Range2 300 0ppm THC 83 0 an al enu Check Sample Pressure la The above is shown using Zero Gas From Measurement use F5 or F6 From Main Menu use F4 F2 F1 or F2 THC 14 8 Range 4 calibration error a F5 F2 F3 Note This screen is used by the operator to define the maximum acceptable limits of the Zero and Span gas for both Manual and Automatic Calibrating 4 2 Reset Calibration Values Section 13 Model 600 HFID Analyzer 109 of 106 When the re set calibrations value function is used all recorded deviations will be set to zero Def cal value Isl Span gas devs ll Span gas deviations Z Span gas devs Span gas devs verifying Range measured eviations abs rel values ar SES 0 7 E n Check Air EPC Coil U THC 26 Check fiir Inject Pressure F F4 F3 F4 F4 F3 F2 Used to obser
122. to the SYSTEM SETUP screen Main F5 F7 3 4 6 Press F8 to obtain the following screen output scaling lEl lib D A Output GE EES 1 0 7000 2 a 8 1888 3 1 8860 __0 000 xSet Output F3 Calibratex MAIN SAVE 1 THCZ 9 BACK SAVE 51 1862 ds CAI Tel 800 959 0959 EI Main F5 F7 F8 3 4 7 Use the f to select the desired output and press ENTER 3 4 8 Press F1 to select a ZERO signal and observe the results on the remote device 3 4 9 Change the offset value press BACK to save the new value 3 4 10 3 4 11 3 4 12 3 4 13 3 4 14 3 4 15 3 4 16 3 4 17 3 4 18 Press F8 to return to the D A Calibration screen and note the results on the remote device Repeat steps 3 4 8 thru 3 4 10 until a satisfactory ZERO calibration is achieved Complete steps 3 4 8 thru 3 4 10 for each of the remaining outputs that require calibration Press F5 to produce a full scale 10096 signal Use the arrow keys to position the curser at the require GAIN value Observe the results on the remote device and make a correction to the GAIN value for the output of interest Press BACK to save this new value Press F8 to return to the D A calibration screen Observe the results on the remote device and repeat steps change the GAIN value by repeating steps 3 4 14 thru 3 4 16 as needed for each output Return to the OUTPUT Assignment screen F5 F7 F3 from the main menu and change the output signals from CALIBR
123. tor can select from the following the desired SERVICE or STATUS items that are to be digitally monitored TABLE B User DO Screen Index Service Group Di isplay 0 1 No Flame Flame 2 Sample Pressure Failure SampleP 3 Air Pressure Failure AirP 4 Fuel Pressure Failure FuelP 5 Air Inject Pressure Failure AirlnjP 6 Fuel Inject Pressure Failure FuellnjP 7 Filter Temp Failure FilterT 8 Burner Temp Failure BurnerT 9 Oven Temp Failure OvenT 10 Cutter Temp Failure CuttT 11 Pump Temp Failure PumpT 12 EPC Coil Sample Failure SEV 13 EPC Coil Air Failure AEV 14 EPC Coil Fuel Failure FEV 15 EPC Coil Air Inject Failure AIEV 16 EPC Coil Fuel Inject Failure FIEV 17 Range overflow OR 18 ADC Range Overflow AO 19 ADC Range Underflow AU 20 Range 1 is not calibrated R1NC 21 Range 2 is not calibrated R2NC 22 Range 3 is not calibrated R3NC 23 Range 4 is not calibrated R4NC 24 Low concentration Warning LoC 25 High concentration Warning HiC 26 dummy text for RTC Off 27 General Alarm GenAlarm 29 Cal Alarm CalAlarm California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 16 of 24 Index 28 30 31 32 33 34 35 36 37 38 39 40 41 42 Status Group In Remote AutoRange Range 1 Range 2 Range 3 Range 4 In Calibrate In Zero In Span In Sample In THC Mode In CH4 Mode In Overflow In Purge TYPICAL RELAY 600 SERIES ADDENDUM User DO Screen Display InRem AutoR R1 R2 R3 R4 In
124. tration is acceptable If it is NOT repeat zero and span calibrations as required Calibrations Check Calibration This is a default calibration Pressing activates an automatic zero and span check for verification uto calib Cal Check in Progress 92 54 Mode THC Span Zero rangei purging Figure 7 15 F4 Check calibration California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 42 of 104 Section 7 Model 600 HFID Analyzer 7 4 5 Calibrations Fs Reset Calibration Values There is a default calibration Press to reset calibration values to the default calibration values confirms and the calibration values are reset to default calibration values leaves this menu without resetting to default values This function will overwrite all calibrations with factory values In addition the linearization polynom will be overwritten with the factory values Def cal value Reset calib to default settings Def cal value 2 STEY Figure 7 18 Reset calibration values confirmation California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 43 of 104 Section 7 Model 600 HFID Analyzer 7 4 6 Calibrations Calibration Range Selection There are three methods to select the analyzers operating range 1 Via the measurements screen using the Arrow key See Section 7 1 6 2 Via the Calibrations menu and selecting the Manual Calibrations sub menu Fal See Section 7 3 3
125. ts that can be configured as 0 1 VDC 0 5 VDC 0 10 VDC 4 20 mA or 0 20 mA This screen Main F5 F7 F8 is used to select the scaling of the current mA or voltage 1 5 10 range that is required by a remote recording device The outputs can be calibrated to exactly match the results obtained on a PLC Recorder Data Logger or other remote recording device that may be connected to the analyzer The operator will first select the OUTPUT ASSIGNMENT screen and choose the output that is to be calibrated All outputs of interest may be selected When calibration is competed the operator will return the outputs to their original assignment California Analytical Instruments Model 600 HFID Operators Manual January 10 2011 Page 9 of 24 ADDENDUM The D A CALIBRATION screen will then be used to complete the calibration procedure This screen provides a section that is used to record the zero signal corrections zero offset and a second area to record the 100 signal corrections Gain for each of the four output signals that may be defined to develop a voltage or current signal Since this is a Digital to Analog conversion the calibration will require the completion of a simple trial and error procedure The operator will observe the results of a zero or full scale Gain signal generated by the analyzer to the remote recording device and select a correction factor The process of selection and saving for zero and
126. uel line This should only take 5 to 10 seconds Firmly re connect the fuel line and test for leaks 4 After the oven reaches a minimum of 180 C go to the Main Menu press the key to initiate the automatic ignite sequence The burner fuel and air pressures are controlled by Electronic Proportional Control Valves When the ignition sequence is started an electronic igniter is attempts to light the burner The igniter cycles on and off until a factory set MINIMUM burner temperature of 220 C is reached 5 Fuel and Air Pressure Settings a Fuel and Air pressure pressures and other operating parameters can be monitored on the Diagnostics II screen b Should agree with the factory set pressure settings indicated on the QA Checkout Sheet 1 0 PSIG Contact the factory immediately for assistance if these setting are not met 6 Flame Optimization The fuel and air flow rates are controlled using state of the art pressure control and internal critical flow capillaries This maintains flame optimization if the fuel and air pressures are within 1 0 PSIG of the respective settings indicated above 7 Zero Adjustment a After the one hour warm up period flow zero gas through the instrument sample or Zero inlet port b Perform a zero calibration as outlined in Section 7 4 1 8 Span Adjustment a Flow span gas through the instrument sample or span inlet b Perform a span calibration as outlined in Section 7 4 2 Sample Pressure
127. ve Auto Cal Results Used to observe Manual Cal results The above are the new deviations after the operator elects to re set the calibration values Section 13 Model 600 HFID Analyzer ADDENDUM TABLE OF CONTENTS ADDENDUM STARTING WITH SERIAL U06081 Section Title Page 1 0 UO Eeer 2 0 Operation of Measurement Keys 2 1 a aue md ae 2 2 DiagNnOSt CS 2 3 Eeer 2 4 Span 2 5 Range LimitS 2 6 Span Values 2 7 8 190 3 0 New Functions 3 1 AUTO Slant UA ea ea eet rea eee iaae 3 2 Alarms On Off 3 3 Offset amp Gain 3 4 Calibrate The Analog Outputs 3 5 Save Data Archiving Time
128. word to be changed Press the key to activate the flashing cursor Use the numeric keypad to enter the new password Press the key again to save the new password Repeat this procedure as desired for all other passwords 1 Passuordi 4 a2 Passuord2 4 Passuord3 4 Passuord4 Jan 28 10 35 53 2005 Figure 5 4 Passwords IMPORTANT TIP You MUST remember and record ALL new passwords If these are lost you will need to consult the factory for the required password to reset all passwords 5 6 3 Fa Reset Passwords The passwords can only be reset if you are in access level 4 If you have forgotten or lost your customized password please contact the factory to re gain access to reset the passwords to the factory default settings r password ge passuord Figure 5 5 Reset Passwords to Factory Defaults California Analytical Model 600 HFID C_ETL_US CE Draft Revision 7 0 Page 17 of 104 Section 5 5 7 Available Menus with Access levels 5 7 1 Main Menu Model 600 HFID Analyzer The following is a complete listing of the various Main Menu sub screens and their assigned access levels A Wi X X X X X X X X x X O XxX XxX gt lt XxX X Level 2 x X O XxX XxX gt lt XxX X X x O KX O KX O x Measurements Purge Analyzer Diagnostics Calibration Setup Remote Manual Standby Ignition California Analytical Model 600 HFID C ETL US CE Draft Revision 7 0 See Section 6 2 for additional sub

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