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1. TM04 TS04 port 1 port 1 O port 2 port 2 speed error speed error rt nee ports MC32 net port 3 port 3 O O port 4 port 4 __ mr TM04 TS04 TRIAC controller module NOTICE DO NOT USE SAME BUS WITH 1 0 DEVICES MC32 16Tl 1601 etc 2 3 Overview of the Devices BARTEC GmbH Max Eyth StraDe 16 97980 Bad Mergentheim Germany Phone 49 7931 597 0 Fax LEDs Port LEDs Flashes when port communicates with power unit MC32 net Flashes when it communicates with MC32 only TM04 Power units are connected with RJ 45 patch cables via RS HUB units to MC32 device Speed error Ports Error in communication with power unit MC32 Error in communication with MC32 only TM04 P1 P1 P2
2. Fi VII 1 jd i i i f i j i J j i i EF fn 1 eration instructions Digital multi channel temperature controller system Multi channel controller Type 17 8851 Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 BARTEC GmbH Max Eyth StraBe 16 Germany 97980 Bad Mergentheim Fax Phone 49 7931 597 0 info bartec de 49 7931 597 119 www bartec group com Multi Channel Controller Type 17 8851 1 Foreword 1 1 General This manual contains the information necessary for the controller series type 17 8851 to be installed correctly and also instructions for its maintenance and use we therefore recommend that the utmost attention be paid to the following instructions Though this manual has been issued with the great est care BARTEC will not take any responsibility deriving from its use The same applies to any person or company in volved in producing this manual This document is the exclusive property of BARTEC which forbids any reproduction and divulgation even in part of the document unless expressly authorized BARTEC reserves the right to make any formal or functional changes at any time and without any no tice 1 2 Use for the Intended Purpose The MPC controller series serves to regulate tem perature in explosion protected and media proof heating applicat
3. o o opm Bm E EN i S o eels L1 N1PE L2 N2 PE L3 N3 PE S ge mom Coke olo og rg ra Eel PE K2 K L3 e 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 BARTEC GmbH Max Eyth StraBe 16 Germany Phone 49 7931 597 0 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com When connecting multi wire or fine stranded conductors please prepare the conductor ends accordingly first See VDE 0100 for further information The cable cross sections must be selected within the limitations of section 4 2 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 12 24 arising from alterations errors or misprints shall be allowed Operating Instructions 5 2 Mounting the Modules Multi Channel Controller MPC Type 17 8851 BARTEC 1 Separate the bus connectors from the modules and 2 mount the connectors on the TH3
4. 11 The alarms for TCmin TLmax and current High Limit are set in the same way It is recommendable to set the communication alarm at activated in order to supervise the communication interruption The difference between 0 and 10096 is worth noting here For example if you heat the cable till 60 C and then block the heating the temperature will begin to drop to the ambient 25 C which falls below the TC min 30 C and so the TC min alarm is activated At this time if Alarm and 096 is set then the cable wont be heated up when the heating process is restarted The opposite applies if Alarm and 10096 are set the cable will be heated when a command is given to unblock the heating The following gives the options in the drop down list box for each alarm and their meanings Alarm and fault current Alarm appears and fault current goes off when limit value is reached Alarm and 096 power Alarm appears and heating goes off when limit value is reached Alarm and 25 power Alarm appears and heating power drops to 2596 of set power when limit value is reached SSR mode only Alarm and 5096 power Alarm appears and heating power drops to 5096 of set power when limit value is reached SSR mode only Alarm and 7596 power Alarm appears and heating power drops to 75 of set power when limit value is reached SSR mode only Alarm and 10096 power Alarm appears and heating power stays at 10096 of set power
5. a copper cable with 10 ohm m and 100 meter length has been used at 230 volt The calculated power range appears in the touch panel from 0 05 W m to 0 53 W m At this time the user can vary the Power W m e g go to 0 3 W m which corresponds to 56 of the 0 53 W m The LED twinkling speed on the front panel of the TR module provides a direct proportional indication of the control percentage If the LED glows constantly the device s power feed is 100 In Control Parameters the results based on the given data are shown Control 96 Resistance Phase ohm Power output percentage of the peak power Total resistance of each phase Peak power output which is equal to the multiplication of length and the right number Ppeak kW of power range Peak power A Current value at peak power output Prms kW Actual power output which is equal to the multiplication of length and power RMS current A Current value at actual power output 9 Servicing Maintenance and Repairs The device is maintenance free Don t open and repair devices yourself Only the manufacturer may repair the device 10 Applied standards Electric safety EN 60529 1991 EN 61010 1 2001 EMC EN 61000 6 2 2005 EN 61000 6 4 2007 11 Service Address BARTEC GmbH Max Eyth Strasse 16 97980 Bad Mergentheim Germany Phone 49 0 7931 597 0 Fax 449 0 7931 597 119 info bartec de Reservation T
6. 2013 BARTEC WerbeAgentur 353840 8 1601 digital input module Multi Channel Controller Type 17 8851 BARTEC 8 to 16 voltage inputs can be connected to 801 1601 input unit The input unit transmits the state of its inputs to MC32 Each of the channels in MC32 can be supplied with 10 different inputs MC32 can be used in monitoring the state of the inputs and if needed to receive alarms or functions from the inputs as described in section 4 2 8 1601 input unit is composed of blocks each with 8 measuring channels The channels of the device are marked block by block the first channel of the first block is A1 the fifth channel of the next block B5 etc 8 16DI LED s Net al Communication error Al 333 P Alarm comes if there is something wrong with the communication between the device and A EH IE the bus Alarm stops
7. BARTEC BARTEC Use switches x100 x10 and x1 to select the position number for the device ub ene pei ho Bea ooo E Net al z 2 2 F 2 E 3 3 1 1 1 D1 BARTEC SE A2 B2 C2 D2 ne 3P 3S 3P 3P 3S 3P N 45 apf 4P 4S 4P 16T A B C D A3 CY H_H H H A4 r H B4 A3 B3 C3 D3 X1 A4 B4 C4 D4 1 supply 1 supply A1 15 signal C1 15 signal 1P supply 1P supply 2P supply 2P supply A2 25 signal C2 25 signal 2P supply 2P supply 3P supply 3P supply A3 3S signal C3 35 signal 3P supply 3P supply 4P supply 4P supply A4 4S signal C4 45 signal 4P supply 4P supply 1 supply 1 supply B1 1S signal D1 1S signal 1P supply 1P supply 2P supply 2PH supply B2 28 signal D2 25 signal 2P supply 2P supply 3P supply 3P supply B3 35 signal D3 3S signal 3P supply 3P supply 4P supply 4P supply B4 4S signal D4 4S signal 4P supply 4P supply X1 Rj8 PC connection E DC 24 V eo buttom X2 a Net B 5 Net A E c E S 3 BARTEC GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 4 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07
8. Channel Alarm blocking Blocking all alarms when an input is energized Regt A toma re cp Alarm blocked TCmi Blocking TC min o alarm when an input is supplied with voltage To o0 m Power reduction Heating power of power unit sets 50 lower level when an input is energized power units only Heating blocked Heating off when an input is energized C2 set point selected Set value B into operation when an input is energized opening Alarm when an input becomes de energized closing Alarm when an input becomes energized ground fault current ground fault current alarm 600 Voltage disappears from the input while alarm presents in the TL Ex device Conflicting control Conflict alarm is given if the command of the controlling device and the function of the heating device contactor do not match Alarms delay is about 1 minute Inputs lemperature inputs TC easuring control temperature lemperature inputs TL measuring limit temperature lemperature inputs TA measuring channel of temperature no controls Current from phase 1 to phase 3 Heating heating output functions according to set control values m exceeded set 1 limit and function from alarm menu alarm the relay releases when TL alarm is active i Alarm the relay releases when alarm is active m Ground Fault Current launch fault current 11 8851 7D0002 07 2013
9. P2 zc TM 04 TS 04 X2 3 P3 P4 P4 P1 port 1 connection P2 port 2 connection TM TS 04 P3 port 3 connection P4 port 4 connection 0V TM TS 04 DC 24V buttom X1 Net C Net B Net A TM 04 only X2 Rj 8 connection to MC 32 Dimensiones in mm An Al AN ZN BARTEC SSE Exi Bex GERMANY KAKAK 6 6 6 um 17 8851 0011 n0 EVE WAR 3 Cu gt Al P 8Tl 540 100 1145 1671 880 100 1145 W width see section 4 1 for details Reservation Technical data subject to change without notice No claims for damages EN 9 24 arising from alterations errors or misprints shall be allowed info bartec de 49 7931 597 119 www bartec group com Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 GmbH Max Eyth StraBe 16 Germany 97980 Bad Mergentheim Fax Phone 49 7931 597 0 info bartec de 49 7931 597 119 www bartec group com Multi Channel Controller Type 17 8851 3 Marking and Safety Instructions Marking Particularly important points in these instructions are marked with a symbol DANGER draws attention to a danger which will lead to death or serious injury if not avoided WARNING draws attention to a danger which can lead to a death or serious injury if it is not avoided CAUTION draws attention to a danger which can lead t
10. X If the LED is glowing steadily the devices power feed is 10096 mpc R16 oa XX Use switches x1 and x10 to select the device s position number is m M B1 2 B2 ec Alarm S 13 14 15 ower L1 OUT A B TR 16 oS A3 B3 A4 B4 L1 2 3 IN supply L A1 C1 D1 L1 2 3 IN supply L TR36 L1 2 3 IN supply L 10 N A2 11 supply 12 not assigned 13 14 limiter 15 monitoring L1 2 3 OUT heating cabel L A4 C4 D4 L1 2 3 OUT heating cabel L TR36 L1 2 3 OUT heating cabel L 1 TC supply B1 2 TC signal PT100 3 TC supply 4 TL supply B2 5 TL signal PT100 6 TL supply B3 RJ45 connection of TM04 7 connection FI B4 8 connection FI 9 not assigned Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages arising from alterations errors or misprints shall be allowed EN 8 24 Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 04 7504 TRIAC controller module BARTEC Multi Channel Controller Type 17 8851 MC32 uses hubs to control power units TMO4 MASTER device with a connection to MC32 4 power units can be connected to a TM04 1504 The SLAVE device is connected to the MASTER device via bus connection at the bottom of device 4 power units can be connected to one TS04 device Up to 32 power modules can be connected to a system of 1 TM04 and 7 TS04 modules
11. as that of the supply cable Run the earthing conductors in a radial pat tern to a common earthing point which is connected to the protective earth conductor of the power sup ply The earthling conductors must not be looped through i e do not run them from one device to another info bartec de Details on how to wire the modules can be found in the device specific block diagrams in sec tion 2 2 The maximum cross section for the power supply is 1 5 mm When designing the individual rails it must be ensured that the total current does not exceed the maximum current of the bus connector If the total current exceeds the maximum allowable limit the power supply must be split among several DC 24 V transformers Reservation Technical data subject to change without notice No claims for damages EN 13 24 arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 6 2 Structure of Electromechanical Relay Control Mode EMR Mode Multi Channel Controller Type 17 8851 BARTEC Diagramm L ps N IN co 1 Fo 1 power 2 net voltage T Te 3 relay voltage d 4 RS 485 bus on a rail connection As the pictures shows MC32 GW32 and TI unit share the same 24V DC voltage supply the DI and DO unit share another 24V DC voltage supply but with a third positive contac
12. automatically when communication is restored to normal Pow Operating voltage mc cue The LED flashes when the device sends data to MC32 x10 m TY nw mang Inputs Input indicators x10 Tx wc un wc un The input indicator LEDs glow steadily when an input is supplied with voltage is num Use switches x100 x10 and x1 to select the position number for the device doz 3 doa 3 51160 ES ES 28 c9 8 v3 mos 006 006 5a Net al 22 71 E L 1 E OO 8 58 OO 8 O Pow 88 88 A1 A2 B1 B2 52 2 A3 A4 B3 B4 Agere tor of x 160 A R A5 B5 A6 SF 6 Ala a m A5 A6 B5 B6 A7 A8 B7 B8 A1 L signal 1 N signal A2 2 L signal 2 N signal A3 3 L signal 3 N signal M 4 L signal 4 N signal A5 5 N signal 5 L signal A6 6 N signal 6 L signal A7 fs N signal 7 L signal A8 8 N signal 8 L signal B1 1 L signal 1 N signal B2 2 L signal 2 N signal B3 3 L signal 3 N signal B4 4 L signal 4 N signal B5 9 N signal ot L signal B6 6 N signal 6 L signal B7 7 N signal L signal B8 8 N signal 8 L signal X1 Rj8 PC connection 0V DC 24V buttom X2 Net B Net A BARTEC GmbH Max Eyth Stra e 16 Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 5 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119
13. heating menu 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 22 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 GmbH Max Eyth StraBe 16 Germany 97980 Bad Mergentheim Multi Channel Controller Type 17 8851 BARTEC Resistance ohm Heating power KW Resistivity ohm m Length m Power w m Other resistor Required Required Copper Required Required Required Cooper and plastic Required Required Required Cooper and nickel Required Required Required AISI Required Required Required Inconel Required Required Required Teflon Required Required Required Self regulating Required Self limiting Required Required Required Other cable Required Required Required Phone 49 7931 597 0 49 7931 597 119 www bartec group com Fax Actual power Power range is the calculated power output range from 10 to 95 according to the given data The user can set the Power in the power range If the user drops below or exceeds this range it will change the value to 10 or 95 automatically For example
14. limiter can also be reproduced for the TL channel The device s heat protection shuts down the heating when the heat sinks temperature exceeds 85 C Normal functioning is restored when the temperature drops to below a permitted value TR16 TR36 TR38 power module BARTEC GmbH Max Eyth StraBe 16 97980 Bad Mergentheim Fax Germany 49 7931 597 119 www bartec group com LEDs Alarm LED The alarm LED flashes to indicate that there are unacknowledged alarms in the device PEL It glows steadily to indicate that all alarms have been acknowledged but not all alarm H H n H KEIER triggering faults have been eliminated The LED turns off when all acknowledged alarm triggering faults have been eliminated If the LED is flashing fast there is a fault in the bus If the LED is flashing slowly there is some other fault L1 IN y i Power feed The LED flashing speed is directly proportional to the power feed mue f
15. when limit value is reached Alarm and 12596 power Alarm appears and heating power rises to 12596 of set power when limit value is reached SSR mode only Step 4 Settings U input Alarm blocking active Heating blocked active C2 set point selection active Here in IU input required functions of control inputs and alarms Inputs can be activated by setting the Planet ID and Channel for DI modules Step 5 Settings Input TC control active TL Limit active Set device s DI DO TI position numbers and channels to enable the inputs and outputs With these you can get different functions for the MC32 channels Temperature inputs Tc Measuring control temperature I Measuring limit temperature Ja Measuring channel of temperature no controls Step 6 Settings Output Heating active TLalarm active Heating active enables the DO module to control the heating circuit relay For other functions see chapter 7 3 From here the heating circuit relay should start heating In Menu 1 0 status under OU output the indi cating lamp for heating turns from dark green to bright green till the heating circuit relay reaches the set control temperature 50 C in this case for example From here the heating process can be infl
16. www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 8 16 DO digital relay output module Multi Channel Controller Type 17 8851 BARTEC 8D0 16D0 relay unit features 8 16 relay outputs that are used to control the external circuit 8DO 16DOrelay unit is composed of blocks with 8 measuring channels in each The channels of the device are marked block by block the first channel of the first block is 1 the fifth channel of the next block B5 etc In addition to heating the relays can also function as temperature limiting and alarm repeating relays 8 16D0 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed LED s Net al
17. 5 rail 3 Ensure that the connection between the bus connectors is established properly Insert the bottom of the module onto the TH35 rail and 4 push inwards to engage the clip Each end of the bus requires either a termina tion block or a bus interconnection module Install one of these modules on both sides of the rail to ensure that the system will function properly E la is A IT 3 EE AS UUOD Ooo mah z 4m 8 EY UE rd rj i rd En a aq coo dH B 6 Installation 6 1 General installation instructions The relevant regulations must be observed when making electrical connections Only a qualified electrician may perform the elec trical connection When selecting the conductor material installing and electrically connecting the device the regulations in VDE 0100 for the erec tion of power installations with rated voltages up to 1000 V and the respective national regulations must be observed 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 GmbH Max Eyth StraBe 16 Germany 97980 Bad Mergentheim Fax Phone 49 7931 597 0 49 7931 597 119 www bartec group com Disconnect the device from the mains completely if there is a risk of live parts being touched during work on the device he PE terminal on the device must be connected to the PE conductor This lead should have a cross section that is at least as large
18. BARTEC WerbeAgentur 353840 BARTEC GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims fordamages EN 18 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions Multi Channel Controller Type 17 8851 BARTEC 7 4 Alarm menu By clicking the button Alarm the new and all the former alarms can be seen All alarms on the channel ote eeu m Acknowledging active alarms on the channel 19 10 20 1 1 338 i 18 10 2012 13 45 Traffico CH NAME Renter ia Canker Output 634 1 RVE 1277 125 K1250 02 0201 20 1 a Y Per Once the power button has been clicked on the shut down menu opens p 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 BARTEC GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 19 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 Traffic 10 1 634 2 635 shut down BAHTEC mpc CH Y NAME RVE 1277 125 VTE 2201 50 VTE 1310 250 VTI 1401 125 BARTEC GmbH Max Eyth StraBe 16 Germ
19. Communication error HH Bt Alarm comes if there is something wrong with the communication between the device and A3 ER 1 i the bus Alarm stops automatically when communication is restored to normal Pow Operating voltage Ru Eu ee The LED flashes when the device sends data to MC32 0 om sm TA ell ae Outputs Output indicators sto o Veo veto The relay indicator LEDs glow steadily when relays are pulled in ae outputs outputs Use switches x100 x10 and x1 to select the position number for the device E So So 8 8 2 5 2 5 c 2 00 8 2 loo 3 O Pow 38 3f A1 A2 B1 B2 8x 8c A3 A4 B3 B4 Le EI eer erat x 1600 A A5 O 5 a B6 Phe A5 A6 B5 B6 A7 A8 B7 B8 M 1 load relay 1 load relay A2 2t load relay 2 load relay A3 3 load relay 3 load relay M 4 load relay 4 load relay A5 9 load relay 5 load relay A6 6 load relay 6 load relay A7 1 load relay fv load relay A8 8 load relay 8 load relay B1 1 load relay 1 load relay B2 2 load relay 2 load relay B3 3 load relay 3 load relay B4 4 load relay 4 load relay B5 5 load relay 5 load relay B6 6 load relay 6 load relay B7 7 load relay load relay B8 8 load relay 8 load relay X1 Rj8 PC connection 0V DC 24 VC buttom X2 DC 24 VC Net B Net A BARTEC GmbH Max Eyth
20. SSR TRIAC Unit Channel TA channel only monitors temperature Channel TC channel measures temperature and controls heating The control temperature is the desired temperature of the heated object Channel Type TC TL channel measures temperature and controls heating Control temperature is the desired temperature of the heated object The channel also measures the limit temperature and it limits the temperature if required Channel Type TW channel measures temperature and controls heating with set points in a selected temperature window Heating lwo different set temperatures selection via digital input Depending on the selected Control Mode different settings can be applied Relay Unit gt on off only SSR gt proportional Alarm upper limit alarm is activated when the control temperature exceeds the set limit value Cmin lower limit alarm is activated when the temperature drops below the set limit value Lmax the upper limit of the limit temperature alarm is activated when the temperature exceeds the set limit value Reservation Technical data subject to change without notice No claims for damages EN 17 24 arising from alterations errors or misprints shall be allowed Operating Instructions Multi Channel Controller Type 17 8951 BARTEC iU inputs Digital inputs for additional functions 1
21. StraBe 16 Phone 449 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 6 24 Operating Instructions 8 1601 current measurement module 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 2 HE HH ur A3 O un H H 0 H B3 B4 EL 1x100 ME 1 2 2 1 1 2 2 D 3 3 4 4 3 3 444 BARTEC BARTEC 97980 Bad Mergentheim 97980 Bad Mergentheim x10 A 0 7 GERMANY GERMANY 2 16 5 46CI 5 g BlockA BlckB 2 o o o o x1 907 w ggr O SE o ES 2 5 Net al 2 o og s zs Stc o o O Pow 3 235 Cc oO C ES EP BARTEC o3 85 GERMANY 5 5 6 6 5 5 6 6 N VN Tt 7 8 8 7 7 8 af A5 YN ONON B5 II Hn H I H H AT B7 UH HU UH UH HU U BARTEC GmbH Max Eyth StraDe 16 97980 Bad Mergentheim Germany Phone 49 7931 597 0 49 7931 597 119 www bartec group com Fax BARTEC The 8CI 16Cl device measures the fault current a
22. any 97980 Bad Mergentheim K1250 02 0201 02 0501 K1250 K1250 02 0302 5 K1250 02 0602 5 Multi Channel Controller Type 17 8851 BARTEC min the shut down menu the system can be Switched off or restarted Incorrect installation and also incorrectly set levels on the controller can adversely affect the correct functioning of the process or cause other damage Only qualified personnel should enter the setting Please observe the relevant safety regulations Amer Fat f n 9 N ka ES 8 Programming 8 1 Relay control mode oet the position numbers of the devices so that each device connected to bus has its own unique position number Set the position numbers by rotating the switches on the front panel of the devices with a small screwdriver Position numbers must be chosen between 1 249 For example if the required position number is 125 rotate x100 to one x10 to two and x1 to five Avoid using excessive power when rotating the code switch Once all devices have been connected correctly based on the principles in chapter 6 2 and each device has an individual position number by switching the knobs on the top they are available for programming via the touch panel It should be noted here that each device must have an individual ID number even if some of the channels are disabled Since the MC32 controller collects all the ID addresses both those ac
23. artec de Reservation Technical data subject to change without notice No claims for damages EN 15 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions Multi Channel Controller Type 17 8851 BARTEC Main Display Passwords Network Settings Dat Network Settings Obtain address automatically The Settings field allows a choice to be made between whether the IP address should be cre ated automatically or entered manually eway All changes must be confirmed by clicking the Apply button tain Display Network Settings Date and Time Date and Time elect Time 15 2 he time can be changed by selecting a time zone or by entering the time m he date can be changed by selecting the right date from the calendar All changes must be confirmed by clicking the Apply button 7 3 Configuration of a Heating Circuit m By clicking on a heating circuit the circuit MPC settings can be changed or configured Taffieib CHY _ NAME Centerib Center Output 1 634 1 RVE 1277 125 K1250 02 0201 m By clicking the on the Settings button the B configuration of the selected heating circuit can be changed a 5 5 S m ep BARTEC GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 info bartec de Reservatio
24. current transformer 6 current transformer A7 T current transformer 7 current transformer A8 8 current transformer 8 current transformer B1 1 current transformer 1 current transformer B2 2 current transformer 2 current transformer B3 3 current transformer 3 current transformer B4 4 current transformer 4 current transformer B5 9 current transformer 5t current transformer B6 6 current transformer 6 current transformer B7 T current transformer 7 current transformer B8 8 current transformer 8 current transformer X1 Rj8 PC connection 0V DC 24 VC buttom X2 Net B NetA info bartec de Reservation Technical data subject to change without notice No claims for damages EN 7 24 arising from alterations errors or misprints shall be allowed Operating Instructions TR16 TR36 TR38 power module 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 Multi Channel Controller Type 17 8851 BARTEC The power unit controls the temperature according to set values The device can change the heating cable power from 10 to 95 The power unit features two temperature measuring channels limiting and control he Pt100 sensor depending on which heating is controlled is connected to TC i e control channel A Pt100 sensor depending on which heating is limited can be connected to TL i e limiting channel The tem perature measured by the TL EX ATEX device temperature
25. e 2 wire isolated RS485 based network Connection 5 pin TH35 DIN rail insert Pin Function 1 V 2 V 3 4 RS485 B 5 RS485 A Topology Daisy chain Length 10 m maximum Quantit Up to 8 modules per bus 4 5 Networking Ports for TM04 TS04 and TR16 TR36 Modules with RJ45 Connectors Communication between 4 TS04 and TR16 TR36 modules Type 2 wire isolated RS485 based network Connection 0 pin RJ45 connector Topology Star network Length 10 m maximum Quantity Up to 32 modules per bus Reservation Technical data subject to change without notice No claims for damages EN 11 24 arising from alterations errors or misprints shall be allowed Operating Instructions Multi Channel Controller Type 17 8851 5 Mounting 5 1 General Mounting Instructions MPC must be mounted in an enclosure to protect the electronic components and ensure electrical Safety For indoor applications the use of at least P54 rated steel enclosures is recommendable As a basic rule it must be ensured that the devices are adequately ventilated so that the specified ambient temperature limit will be adhered to In case the maximum permissible ambient temperature for the modules is exceeded it is necessary to install space heaters or cooling fans Each module mounts on TH35 rails It is mandatory to group the modules based on their connection technology See chapter sections 4 3 to 4 5 for further informatio
26. e 17 8851 Type of protection IP 20 EN 60529 Contamination grade 2 Max utilisation altitude 2000 m above sea level Installation Mounting rail TH 35 15 DIN EN 60715 metal 4 2 General Electrical Data Supply voltage AC 24 V 10 Internal power consumption MC32 GW32 TM04 TS04 max 1 5 W per module 8 8Cl 801 max 1 0 W per module 16 1661 1601 max 1 6 W per module 800 16D0 max 2 7 W per module TR16 TR36 max 2 2 W per module Wiring terminals Plug connectors 2 5 mm with screw terminals 0 2 to 2 5 mm 24 to 18 AWG Electromagnetic compatibility Emissions EN 61000 6 4 Emission standard for residential commercial and light industrial environments Immunity EN 61000 6 2 Immunity standard for industrial environments 4 3 Networking Ports for MC32 and the Subsequent 1 0 Modules with TH35 Rail Inserts Communication between MC32 GW32 8DO 16DO 8DI 16Dl 8CI 16Cl 2 wire isolated ARCNET based token bus network Connection 5 pin TH35 DIN rail insert Pin Function V V Arcnet B on By ow py Arcnet A BARTEC Topology Daisy chain Length 1000 m maximum Quantity Up to 250 modules per bus repeater required every 28 modules 4 4 Networking Ports for TM04 and 7504 Modules with TH35 rail inserts Communication between 4 and TS04 Typ
27. echnical data subject to change without notice No claims for damages EN 23 24 arising from alterations errors or misprints shall be allowed BARTEC Declaration of EC Conformity 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 BARTEC GmbH Max Eyth StraBe 16 Phone 449 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 24 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed BARTEC protects people and the environment by the safety of components systems and plants Germany GmbH Max Eyth StraDe 16 97980 Bad Mergentheim Phone 49 7931 597 0 Fax 149 7931 597 119 BARTEC info bartec de www bartec group com E D BEH 11 8851 7D0002 Revision 1 05 2013 353840
28. gised when removed from or connected to the bus Dont cover device ventilation ducts Using the devices in any way other than that shown in the manual can damage the devices protection 4 Technical Data 4 1 General Technical Data Enclosure version Polyamide PA grey Enclosure dimensions W x H x D MC32 GW32 TM04 and TS04 17 5 mm x 100 mm x 114 5 mm 54 mm x 100 mm x 114 5 mm 1611 88 mm x 100 mm x 114 5 mm 801 8Cl 8DO 41 mm x 100 mm x 114 5 mm 1601 16Cl 1600 63 5 mm x 100 mm x 114 5 mm TR16 62 5 mm x 100 mm x 114 5 mm TR36 126 mm x 100 mm x 114 5 mm Ambient storage temperature 30 C up to 70 C Ambient operation temperature MC32 GW32 8TI 861 16Cl 0 C up to 60 C 800 1600 40 C up to 46 C 801 1601 TM04 TS04 40 C up to 60 C TR16 TR36 0 C up to 45 C Humidity 90 96 r h non condensing Weight MC32 GW32 108g 800 259 16D0 368 g 801 220 g 16DI 304 g 8 801 2140 1611 166 3980 TR16 410 g TR36 775g TM04 1S04 1480 Reservation Technical data subject to change without notice No claims for damages 10 24 arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 GmbH Max Eyth StraBe 16 Germany 97980 Bad Mergentheim Fax Phone 49 7931 597 0 info bartec de 49 7931 597 119 www bartec group com Multi Channel Controller Typ
29. ia the internal bus connection 8 16 TI temperature transmitter is composed of blocks with 4 measuring channels in each The channels in the device are marked block by block The first channel of the first block is A1 the third channel of the next block is B3 etc Operating Instructions 8 16 TI temperature transmitter module Multi Channel Controller Type 17 8851 8 16 TI LED s Net al Communication error Alarm comes if there is something wrong with the communication between the device and Hi HH Io EE the bus Alarm stops automatically when communication is restored to normal Pow Operating voltage cw gay fee iste P 18 1P The LED flashes when the device sends data to MC32 gt Y 2P 25 2P 2P 28 2P i
30. ions or heating circuits The con trollers must always be set up outside the hazard OUS area When using it a distinction must be made between a monitoring explosion proof heating circuits MPC is used in combination with the BARTEC Pt100 Ex Type 27 71 3 resistance ther mometer Depending on the installed heating cable type a separate ATEX certified limiting device e g DTL Ill Ex 17 8865 4 22 22003000 may be required for each heating circuit b monitoring non explosion proof heating circuits is used in combination with a media proof Pt100 resistance thermometer e g BARTEC Pt100 M resistance thermometer Type 03 9040 00 The resistance thermometer must be affixed to the point to be measured with mechanical and tempera ture stability to assure a reliable thermal coupling This should be done with the aid of suitable tem perature resistant aluminium self adhesive tape or similar materials BARTEC 2 Product Description 2 1 General Points The temperature control system is designed primarily to control industrial electric heating using heating cables This user manual applies to the following units of the system MC32 control module m GW32 Gateway module PA00 touch panel temperature transmitter module 8TI 16Tl relay module 8DO 16D0 input module 801 1601 current measurement module 8CI 16CI il communication module master TMO4 and slave TS04 i po
31. ly referred to as Temperature Window It allows the user to control the object in atemperature range with variable power This window mode is only beneficial if the user uses the SSR control mode TRIAC The following picture shows the basic principle of the TW mode triac control heating power P 100 P low limit high limit T high low limit 20 15 10 5 0 5 10 15 20 25 30 35 temperature T C At a high temperature the device delivers correspondingly low power and vice versa The T high limit is temperature set point 1 and T low limit is temperature set point 2 in the heating menu The user can also set the initial power namely the power low limit here 10 The high limit for the power is the one the user has programmed in the heating menu Step 2 Settings Heating Temperature set point 1 e g 50 C Temperatureset point 2 5 C Type copper connection 1 phase There is one drop down list box for cable type It enables the user to select from the available cables or choose another resistor If other resistor is chosen only the Resistance and Heating power must be given For Self Regulating only length needs to be entered For this type of cable the power always stays at 10096 By comparison all other cables can change power from 1096 to 9596 by setting Power in the menu The following table shows the requirement in the
32. n BARTEC TMO04 and TS04 share the connection technology with MC32 and the I O modules However the com munication protocols differ from each other Never combine modules with different physical bus layers as this influences the function and might cause se vere damage to the system We recommend installing the AC 24 V power sup ply MC32 and the 1 0 modules in the upper part of the enclosure as they are connected by the same bus technology TM04 504 and the power mod ules should be installed on a different rail Mounting Diagramm
33. n Technical data subject to change without notice No claims for damages 16 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 Basic Heating Alarm l imputs Inputs Outputs VTE 2201 50 K1250 pem t Relay Unit Te unit Tc 02 0501 hk P VTE 2 201 50 Gas field 02 E125 1 D Close Apply Cancel Em c SSR Trac Unit 55 TC 2n Other cable 10 2 50 21 10 um JH NE A m 212 9 20 1 EE J kw Basic Heating Alarm Juinputs Inputs Outputs and 0 power EMEN Alarm disabled 2 Alarm 100 power Alarm disabled d disabled TC moc Alarm disabled ng 10 diabed BARTEC GmbH Max Eyth StraDe 16 Phone 49 7931 597 0 info bartec de Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com Multi Channel Controller Type 17 8851 BARTEC Basic m here are two ways of selecting the control mode The first one is by means of the Relay Unit and the second with the
34. nd load current The device be connected to 8 16 fault current transformers LeaC or load current transformers LoaC depending on which current you want to measure in the channel The 8C1 16Cl current measurement unit is comprised of blocks which have 8 relay outputs each The relays of the device are numbered according to blocks and so that the first relay of the first block is A1 the fifth relay of the second block is B5 etc Multi Channel Controller Type 17 8851 LEDs Net al Data transmission fault There is a fault in the bus transmissions The alarm will disappear when transmission returns to normal Pow Operating voltage The light is on when there operating voltage is applied to the device The Pow LED light flashes when the device transmits data to MC32 Choose the position number for the device with switches x100 x10 and x1 A1 A2 B1 B2 A3 A4 B3 B4 16Cl A B A5 A6 B5 B6 X1 AT A8 B7 B8 A1 pr current transformer 1 current transformer A2 2 current transformer 2 current transformer A3 3 current transformer 3 current transformer A4 4 current transformer 4 current transformer A5 5 current transformer 5 current transformer A6 6
35. nication data or turn off the GW32 for a while GW32 LEDS Rx Device receives data glows steadily when communication is in progress LED glows steadily when the connection to the PC is working normally ibe Device sends data twinkles when communication is in progress pcre Gw32 Rx Pow Operating voltage Error Check sum error Power Netal Communication error Alarm comes if there is something wrong with the communication between the devices and the bus Alarm stops when communication is restored to normal Alarm Net error HD00 Connection for a separate user interface 97980 Bad Mergentheim 1 Rj8 connector to PC 2 Rj6 connector to HD00 0 2 DC 24 V button X1 GW 32 Net B Net A 1 CO a 5 ES eo amp c CN S m Lo ep BARTEC GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 3 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed BARTEC 0 to 16 PT100 sensors can be connected to the 8 16 TI temperature transmitter with 3 wire connection The temperature transmitter sends the temperature values to the MC32 s control limiter and measuring chan nels v
36. o an injury if it is not avoided 1 NOTICE ATTENTION draws attention to measures to prevent damage to property 0 Note Important instructions and information on effec tive economical amp environmentally compatible handling Safety Instructions he multipoint control system MPCnet may be used only in conformance with the specified technical data see type label operating instructions Utilisation in areas other than those specified or the modification of the product by anyone other than the manufacturer is not permitted and will exempt BARTEC from liability for defects or any further liability hegenerally applicable statutory rules and other binding directives relating to workplace safety accident prevention and environmental protection must be adhered to m For electrical systems the relevant installation and operating conditions e g Directive 1999 92 EC Directive 94 9 EC EN 60079 0 EN 60079 14 EN 60079 17 and the VDE 0100 series or other relevant national regulations and the details on the type label must be observed he safety instructions for all parts of the MPCnet multipoint control system must be observed always Certain devices bearing an external marking must not be opened while they are connected to voltage BARTEC WARNING Dangerous line voltage may be present at the some devices relay unit DO and input unit DI Devices must always be de ener
37. oltage Alarm Alarm at the device Flashing alarm LEDs indicate that there are unacknowledged alarms for the device LEDS m with a steady glow indicate that all alarms have been acknowledged but not all alarm end triggering faults have been eliminated The LEDS turn off when all acknowledged alarm zam triggering faults have been eliminated ae Net al Communication error Alarm comes when there is something wrong with the bus Alarm stops when communication is restored to normal 1 HD00 Connection for a separate user interface 1 Rj8 connector to TM04 2 Rj6 connector to HD00 NO Normal open 2 X1 C Middel NC Normal closed MC 32 OV gt lt DC 24 V buttom X2 Net B 1 Net A X1 BARTEC GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions Multi Channel Controller Type 17 8851 BARTEC GW32 data transmission unit GW32 transmits data between MC32 and PC A separate user interface can also be connected to GW32 The devices that are connected to the bus as well as their position and serial numbers and communication data are shown on the display To reset the communication data press the menu button If you add or remove devices or change position numbers you must reset commu
38. on is needed The system pre sented in the following diagram also requires a separate 24 V DC voltage source As seen one master controller and several slave controllers can be bonded together on a rail bus Each of them has 4 ports which means that they can control 1 to 4 TRIAC modules Via cable connecting RJ 8 the hubs supply operating voltage to TRIAC modules 6 4 Electrical Connection of the Modules m he connection of the devices is shown in device specific block diagrams and in system connection diagrams The devices feature both SELV voltage and mains connections m he connection cables must be conducted to the terminals intended for that purpose All output circuits connected to the device must be protected by means of power circuit breakers which are suitable for the existing current levels f the R36 power unit s ambient temperature is higher than 34 degrees you must do double wiring to connectors L1 IN L1 OUT L2 IN L2 OUT L3 IN and L3 OUT info bartec de 49 7931 597 119 www bartec group com BARTEC GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 Germany 97980 Bad Mergentheim Fax Reservation Technical data subject to change without notice No claims for damages 14 24 arising from alterations errors or misprints shall be allowed Operating Instructions Multi Channel Controller Type 17 8851 BARTEC 7 Commissioning Settings 1 1 Main Display Once the sy
39. ons in one module With the inte grated TRIAC the TR16 and TR36 control the power output in a range between 10 96 and 9596 The GW32 gateway is used to connect and control the system with either a PC or the BARTEC 00 touch panel 17 8851 0003 0000 Reservation Technical data subject to change without notice No claims fordamages EN 1 24 arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 2 2 Description of the Modules Multi Channel Controller Type 17 8851 BARTEC This control unit is used to control and monitor hardware The control unit has 32 channels Each can receive 3 temperature values 10 data inputs and 4 relay outputs To read and program the MC32 a separate user EN 2 24 MC32 controller unit interface connected to the front panel or a PC using PMan Line program is used The MC32 has an alarm output relay MC32 uses a battery type of battery CR2032 for memory backup MC32 Default passwords Low 0000 Middle 1000 High 2000 ll 2 No LED s Net Communication of whole network LED twinkles when communication is in progress o tr Net Communication to power units LED twinkles when communication is in progress eta Pow Operating v
40. stem has started all device settings CH v NAME Center iD Center Output Set c 5 ON OFF are downloaded from the MC32 units on the bus 1 635 3 1055 125 K1250 02 0601 S 130 OFF and can be seen on the Main Display 2 635 4 VWTi 1401 125 K1250 02 0602 5 95 OFF 5 m By clicking on the time or the actual date you can 3 635 5 RGE 1510 125 K1250 02 0701 5 130 OFF open the main menu 7 2 Main menu options Pr mm Traffic iD CH NAME 1 634 1 RVE 1277 125 K1250 2 635 1 2201 K1250 Clicking on the options button allows the basic configurations to be changed Main Display Passwords NetworkSettings Dateand Time Main Display m he selection of the optional columns allows the information for each controller shown on the Main Display to be changed he system language can be changed in the Language field W t is possible to change the font size of the system i Main Display Passwords Network Settings Passwords m Administrator Settings and Alarm acknowledge ment password can be defined by entering a combination m he lowest guarantees access to acknowledging alarms the middle to change settings and the highest to reset all previous settings and to replace them with default settings m All changes must be confirmed by clicking the Apply button 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 BARTEC GmbH Max Eyth StraBe 16 Phone 49 7931 597 0 info b
41. t at the bottom connec tion see data sheet because those modules need more current during operation All modules connected to the internal bus are connected to each other via the connector in the bottom connection To ensure flawless operation the twin conductor must have a characteris tic impedance of 60 between net A and B This is achieved either with separate end resistors at tached to the DIN rail or with an OR 485 optical isolator repeater Cables which wire to the temperature transmitter have to be protected We recommend using 0 24 0 5mm 6 3 Structure of Power Module Control Mode SSR Mode _ NOTICE Due to the heat emission during normal operation the TR16 and TR36 units must be installed separately from the 1 0 units They therefore cannot be installed on the same bus system and the SSR control mode differs from EMR mode in so far as the modules are not directly installed on the rail inserts The power modules are directly connected to the TM04 or TS04 communication hub which are directly connected to the MC32 controller for MC32 Hubs and Triac TRIAC 1 RJ cabling 2 RS 485 bus ona rail connection TRIAC Connection Diagramm The TM04 or 504 hubs must not be installed on the same bus as 1 0 modules such as the MC32 TI unit because they are different bus systems Arcnet bus and data bus To connect 32 power units the following hard ware configurati
42. tivated and inactivated communication between the MC32 controller and other devices will be interrupted if two of the devices possess the same ID Then the following settings can be made Step 1 settings Basic Name Heating circuit relay Control Mode Relay Unit Temperature measurement Te Unit Channel Type TC Here one of the channels type TW stands for temperature window It allows the user to heat the object in a temperature range with constant power Beyond this range the heating will be off This process is shown in the following diagram relay control heating power P 100 T high limit 20 15 10 5 0 5 10 15 20 25 30 35 temperature T C Step 2 Settings Heating Temperature set point 1 e g 50 C Temperature set point 2 50 Phone 49 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 20 24 Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions 11 8851 7D0002 07 2013 BARTEC WerbeAgentur 353840 Multi Channel Controller Type 17 8851 BARTEC Step 3 Settings Basic TCmax 15 30 C TLmax 70 C Alarm Alarm and 100 power
43. uenced via the DI module input signals such as blocking the heating setting the temperature at set point 2 and so on And the corresponding indicating lamps under control input should turn to bright green The following diagram shows the temperature curve to make this process easier to understand BARTEC GmbH Max Eyth StraBe 16 Phone 449 7931 597 0 info bartec de Reservation Technical data subject to change without notice No claims for damages EN 21 24 Germany 97980 Bad Mergentheim Fax 49 7931 597 119 www bartec group com arising from alterations errors or misprints shall be allowed Operating Instructions BARTEC Multi Channel Controller Type 17 8851 8 2 SSR Control Mode TRIAC The SSR TRIAC Unit control unit can control the cable and change its power from 10 to 95 Connect the device in accordance with the structure in chapter 6 3 and the following settings can be made then otep 1 Settings Basic Name Heating circuit SSR Control Mode SSR TRIAC unit Temperature measurement SSR TRIAC unit Channel type TU ID e g 10 Integration time 0 min Initial power 10 As mentioned the ID must be set individually among both disabled and activated TRIAC devices Set Channel Type the same way as Relay mode as required The explanation of the channel type is to be found in chapter 7 3 TW is special
44. wer modules TR16 and TR36 The separate modules in the heating control system are mounted on a S35 rail and connected by an internal system bus Depending on the mod ule type the units are either interconnected by 7535 rail inserts or by factory preassembled RS485 con nection cables Both data and operating voltage are conveyed via the internal bus In order to establish communication between the modules on the bus each device must be assigned a unique device ID This ID must be set by switches on the front panels of the modules The control module MC32 serves as a main con troller and is capable of controlling up to 32 heat ing circuits The number of heating circuits can be increased by connecting further MC32 modules to the system bus MC32 either receives its temperature values from the temperature transmitter modules 811 16TI If the temperature falls below the preset holding tem perature level the MC32 switches each heating circuit individually via the digital output modules 800 1600 in connection with electromechanical relays EMR The load and ground fault current can optionally be measured by the current measurement modules 8 1 16Cl Furthermore external informa tion from ground fault interrupters GFI auxiliary contacts of the relays alarm contacts of limiters etc can be transmitted to MC32 by digital input mod ules 8DI 16 DI he TR16 TR36 power modules integrate all the above stated functi

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