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Manual Gas Analysers 3000-4000_ENG_MM850402-K12

1. will appear and the instrument still has about 20 minutes operation capability to end the running analysis The battery symbol indicates that a full charge is required Use only the dedicated battery charger supplied by Eurotron with the instrument CAUTION OLD BATTERIES CAN LEAK AND CAUSE CORROSION NEVER LEAVE RUN DOWN BATTERIES IN THE INSTRUMENT WARNING THE INSTRUMENT IS SHIPPED WITH AN AVERAGE LEVEL OF BATTERY CHARGE AFTER UNPACKING A FULL CHARGE OF THE BATTERY IS RECOMMENDED BY CONNECTING THE INSTRUMENT TO THE MAIN LINE THROUGH THE BATTERY CHARGER OFF CONDITION FOR 8 10 HOURS 18 i Instruction Manual MM850402 ed K12 6 CONNECTIONS 6 1 Electro Pneumatic Connections To prepare the instrument for operation connect the sampling probe to the instrument e Plug the pneumatic connector of the probe to the GAS INLET connector If you are using the gas sampling probe with Draft option connect also its connector to the instrument Pressure Draft inlet e Plug the probe temperature sensor plug to the pertinent connector e For more accurate readings and efficiency calculations plug the remote air temperature Pt100 sensor to the connector on the right side of the instrument Tgas input INLET gas input P1 Draft Pressure input P2 differential pressure input Battery charger External probes and Pt100 Tair input USB port Right side CAUTION WHEN YOU PERFORM THE COMBUSTION TEST BE SU
2. RS232 Display Keyboard Measurement Principle Battery charger input Power supply Ni MH battery Impact printer 4 1 The gas is sampled and aspirated through the probe with a primary pump powered at constant voltage To position the sampling probe in the exhaust gas pathway a hole of 11mm up to 16mm should be drilled and the retaining cone of the sampling probe firmly screwed in it The retaining screw in the cone enables the probe to be easily moved to locate the core flow normally correspondent to the center of the section of the smoke tube The flue gas and exhaust gas pathway should be checked for gas tightness before carrying out a measurement and if necessary non gas tight points should be sealed The O sensor is essentially an electrochemical cell with two electrodes and electrolyte solution The behavior is similar to a normal battery and therefore the sensitivity decreases with time The expected life does not relate to the operative time and is lost after approximately 24 months The toxic gas measurements CO SO NO and NO use electrochemical cells with an expected operative life of 3 years The electrochemical cell grants accurate results for time intervals of approximately 60 minutes The zero drift is automatically corrected by the instrument every time the instrument is switched on using fresh ambient air as reference This operation should be made with the sampli
3. eurotron Excellence in measurements UniGas 3000 GreenLine 4000 Handheld Flue Gas Analysers Boiler Tuning Units Instruction Manual MM850402 ed K12 Instruction Manual MM850402 ed K12 INTRODUCTORY NOTE NOTE THIS MANUAL IS VALID FOR INSTRUMENTS WITH SERIAL NUMBER 124012 AND FIRMWARE REV 1 XX2 OR HIGHER This manual includes all the information you need to install operate and maintain the flue gas analysers GreenLine 4000 UniGas 3000 space and theirs accessories Eurotron provides the best care and efforts in preparing this book and believes the information in this publication are accurate The Eurotron products are subjected to continuous improvement in order to pursue the technological leadership these improvements could require changes to the information of this book Eurotron reserves the right to change any information without notice The 3000 4000 series gas analyser uses sophisticated analogical and digital technologies Any maintenance operation must be carried out by qualified personne ONLY Eurotron supplies instructions and operative procedures for any operation on the instrument We recommend to contact our technicians for any necessary questions requirements The instrument is supplied by a Ni MH rechargeable battery pack or by 100 115 230V 10 50 60HZ line supply using the special power supply module provided with the 3000 4000 series The instruments are fully tested in conformity with the
4. A and Y keys The box below the characters table shows the currently inserted text The symbol 4 is the end of line symbol Press CONFIRM to write in the line box the selected char The reversed char 8 when selected delete the last inserted char Press ENTER to memory store the text and return to the previous page Press ESCAPE to return to the previous page without save the changes 7 1 6 Select from a list If you have to set a text parameter e g Tag name fuel type etc use the following procedure Select the parameter to be changed e g fuel type with the A and W key from the configuring menu Press ENTER to enter in modify page as follows a Fuel gt Natural Gas A LPG Gasoi Combustible oil y ESCAPE The P symbol on the left is the cursor You can move the cursor between the digit using the A and V keys Press ENTER to memory store the selection and return to the previous page Press ESCAPE F1 to return to the previous page without save the changes 25 i Instruction Manual MM850402 ed K12 7 2 Flue Gas Analysis Connect the gas probe to the analyzer as shown in chapter 7 If the optional Autozero valve is Not installed DO NOT INSERT THE PROBE IN THE CHIMNEY Switch the analyzer on pressing the ON key The display will show the following page GreenLine 4000 Serial no 91257 ersion 10 0 9 EcoLine 4000
5. MEASURE INT GAS LEAK ESCAPE Press the ENTER key to select the INT GAS LEAK option Press ESCAPE F2 to return to the previous menu NOTE A 60 SECOND HEATING TIME COUNTDOWN WILL START The monitoring page will appears after the countdown ends GAS LEAK TEST CH4 int 0 ppm ESCAPE Refer to paragraph 10 3 3 to change the 60 sec heating time Before running the measuring let the instrument run for a few seconds in fresh and uncontaminated air From this moment the unit will compare the correct CH reading with the maximum range of 500ppm The analyser will beep at the speed of one beep sec and the display will shows the read concentration Press ESCAPE F2 to return to the previous menu 7 13 Temperature amp Humidity Probe option To enable temperature and relative humidity monitoring press the MENU key from measuring page The following page will be displayed A MENU MEASURE LON CURR TEMPERATURE GAS VELOCI TY ESCAPE Use the A and V keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu 40 i Instruction Manual MM850402 ed K12 MEASURE TI GHTNESS_ TEST GAS LEAK PROBE AMBI ENT CO T RH PROBE NEXT ESCAPE Use the A and V keys to move the cursor symbol to T RH PROB
6. Serial no 91257 ersion 10 0 9 Uni Gas 3000 Serial no 91257 ersion 10 0 9 BTU 3000 Serial no 91257 ersion 10 0 9 If you press a key or after a few seconds this page changes automatically as follows if the optional Autozero valve option is NOT installed the display will show the page below Don t insert probe in chi mey Bat 5 2V 23 5 C utozero 60 sec MENU MEASURE if the optional Autozero valve option is installed the display will show the page below wait for autozero wait for autozero Bat 5 2V 23 5 C utozero 60 sec MENU MEASURE This page displays the following information operator name battery charge level instrument internal temperature and the seconds to end the autozero procedure NOTE THE ANALYZER MUST DRAW CLEAN AIR FROM THE AMBIENT DURING THE AUTOZERO PROCEDURE OTHERWISE THE MEASUREMENTS WILL NOT BE ACCURATE It is possible to enter in MENU page pressing F1 or in MEASURE page pressing F2 See the appropriate paragraphs for operations When the autozero procedure is finished a beeping sound advises the user Press the ENTER key to mute the unit The following page will be displayed Now insert probe in chi mey FUEL Natural Gas TAG SELECT ON ANALYSIS This page allows the o
7. Press ENTER to memory store the pressure and Draft values Press ESCAPE F1 to return to the previous page 28 i Instruction Manual MM850402 ed K12 Now you can proceed with the Smoke index measurement and or the gas analysis The memory stored value will be printed together with the analysis 7 3 1 Pressure Draft external probe option for UniGas3000 The pressure Draft external sensor BB830025 is a unique vacuum meter with higher both precision and resolution compared to the internal sensor This sensor allows you to make measurements in accordance with the UNI10845 For measuring follow these steps e Connect the sensor to the instrument with the supplied connection cable see the figure below and the plug on its right side Select the DRAFT option by pressing the DRAFT key on the keyboard and select the external sensor as shown on the paragraph 7 3 e Put the sensor on the boiler surface in a very stable position using its magnet e Put the probe connected to the sensor to a very similar height compared to the sensor height using the magnet on the probe cone as shown on the figure below e Make the Zero by pressing ZERO F1 ATTENTION BE SURE THAT THE TWO ELEMENTS SENSOR AND PROBE ARE FIXED AND IN VERTICAL POSITION e Put the probe into the chimney hole avoiding to move the Pa sensor module and fix it in the center of the chimney e Make the measurement see par 7 3 If you store the measured val
8. AR NUMBER FROM EUROTRON S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS Please include a copy of the original invoice or a small service charge may be applied The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit Eurotron s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of Eurotron s control 11 2 Letter of Conformity This is to certify that the instrument has been manufactured and inspected to document procedures and where applicable calibrated against standards which are traceable to National and International Standards The Instrument has been found to conform in all respects to specifications drawings workmanship standards and work order requirements 11 3 Disposal This symbol indicates that this product is to be collected separately The following apply only to users in European countries e This product is designated for separate collection at an appropriate collection point Do not dispose of as h
9. The NO concentration can be expressed in terms of NOx as required by ambient laws External sensors are available to measure CO ambient and to check and find the gas network leakages The 3000 4000 series can install a forth electrochemical sensor to monitor pollution In this way you can measure simultaneously and using a single unit NO NOx and SO gas concentration The instruments are completed with a pressure Draft sensor an internal printer internal memory for storing data and a USB serial interface for configuration and data transfer from and to a PC Draft measurement is possible using the internal pressure sensor and the special gas sample probe The optional internal printer is impact type and the generated document is very legible and has a long time duration NON thermal paper roll The internal standard memory may store up to 250 complete gas analysis tests The instruments have a standard USB serial interface and a configuration PC software to configure the analyser on your own Features Benefits New user friendly interface very intuitive and in English language to use the instrument without instruction manual Large dimensions and lighting LCD display very legible using the Zoom function and the automatic back light device Easy and quick upgrading hardware and software are made using modular design to upgrade the system yourself Differential pressure measurement gas velocity pre
10. maintenance but must be replaced after the expected lifetime However a full maintenance and certification of the instrument is recommended once a year The gas sensors are electrochemical cells composed by two electrodes anode and cathode and an electrolyte solution The sampled gas goes through a selective diffusion membrane The oxidation process produces an output electrical signal proportional to the gas concentration The signal is evaluated by the electronics converted to digital processed by the microprocessor displayed and printed with a 0 1 volume resolution The flue gas must not be at a pressure that could damage or destroy the sensor Measurements are always carried out under pressureless conditions The maximum permissible excess reduced pressure is 100 mbar Each sensor has a different response time O2 20s to 90 of reading CO H2 comp 50s to 90 of reading CO 50s to 90 of reading 15 i Instruction Manual MM850402 ed K12 NO 40s to 90 of reading NO2 50s to 90 of reading SO2 40s to 90 of reading NOTE TO OBTAIN AN ACCURATE MEASURE IT IS RECOMMENDED TO WAIT 3 5 MINUTES Toxic gas sensor can be present a 2 drift and a long resuming time it an excessive gt 150 of F S gas concentration is applied In that case it is recommended to wait for a measured value lower than 20ppm by sucking fresh air before turning off the analyzer An optional Electro valve can be installed inside the i
11. to see the next paragraph To set and run leak test press the MENU key from measuring page The following page will be displayed L MENU MEASURE LON CURR TEMPERATURE GAS VELOCI TY ESCAPE Use the A and V keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu MEASURE TI GHTNESS_ TEST GAS LEAK PROBE AMBI ENT CO T RH PROBE NEXT ESCAPE Use the A and V keys to move the cursor symbol to TIGHTNESS TEST option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu SELECT TEST 0 3 mmH20 Par amet ers Test Type A START TEST ZERO ESCAPE Select Test type and select test type B Select START TEST to begin the test 1 5 2 7 3 235 8 hPa 4 0 5 NEXT ESCAPE In this test there are four Pressures with times various This times can be set like described in the paragraph 10 3 4 in this manual Press the button Print for the test result 36 i Instruction Manual MM850402 ed K12 LEGEND Eurotron S p A P1 P2 P3 P4 mmH20 measures of pressure AP Difference of pressure Unigas 3000 AT Difference of Time Serial Number 000 Date 00 00 0000 Time 00 00 P DECAY LEAK TEST B P1 0 0 mmH O P2 0 0 mmH O0 P3 0 0 mmH 0
12. MOMO geine ata a E A eee eset 43 84 Recall MeMO y aa tl lane 43 8 5 DBG as 2004 2000 aa data 44 8 5 1 Installing DbGaSs 2004 07 ates eta o ites a nate eel ares 44 8 5 2 Registering the Sottwatests 22 c asssistet cassie se teas a a E E sue ageveehe ise Mirena thas EA T i 45 8 5 3 Compatibility vine tek inh dno el e Sen et eee a ieee ee een 45 8 6 Software configuration s ic rni si occ eee ls Meee i eee doe 46 8 6 1 How to operate USING GasConfig oooconncconnccconcnnnnccnnonnnnnnccono conc ncnn corn nn rn rca 46 8 6 2 GasGontigilnstall ations d 48 9 CONFIGURATION io A A A sete te A did 49 9 1 Engineering Units e dida 49 9 2 Alar terse ee abet ieee en eee eee end el eee aed 50 9 3 HELP Kei A E to ee liven never E ae 50 9 3 1 Header Settings na rta nara 50 9 3 2 SEnsorDIAgnOStC imita 51 9 3 3 A aicegeab alas ET TTE EET 51 9 3 4 Service DAA ete ae A A i A A ee IE at 51 10 MAINTENANCE is cae 52 10 1 Water WTAP iia a ae ee Se i ene AA rd 52 10 2 Error Messages mit aaa aaa bae 53 10 3 Set Up Menu kerer eee de heeds Ansett an eee ee nd rai oaa deus beet cated able at acts dette 53 TOS A AT 54 A Serial POV sc sscecastsessescesnevatcsatcnccdh cneatdeasedvatatnads desntstacd anensdefatsintahanen st E EE T ET 54 10 38 37 Analysis Pateics ait pai eee A ie ieee a eter a ity cin ee eet Ae ees eee es 55 10 34 Pidecay time tis winches ane ines 55 10 4 Firmware Upgrade a eases died cda atte 56 10 4 1 Firmware Upgrade PC Softwa
13. NOx 0 500 ppm 5 NO 0 1000 ppm 6 SO 0 4000 ppm Table D Gas sampling probe 0 none 1D Standard l 180 mm max 800 C Draft dual hose cat BB610051 3 Standard I 300 mm max 800 C Draft dual hose cat BB610046 5D Standard l 750 mm max 800 C Draft dual hose cat BB610080 Table E Options 1 Internal impact printer 3 Pressure decay program firmware Gas network leak test kit 6 Electrovalve for autozero quick start 8 Internal sensor for gas leak detector Table F Battery charger 1 115 Vac with USA plug 2 230 Vac with Schuko plug 3 230 Vac with UK plug 4 230 Vac with European plug 5 100 Vac with USA Japan plug Table G Accessories 0 None 1 Data Manager software Package DBGas 2004 standard cat EE260166 2 Magnetic support 3V Vinyl Carrying case with shoulder strap instrument gas probe accessories cat BB830043 3 ABS Carrying case instrument gas probe accessories cat BB830028 5 Remote air sensor with 2 meters cable length cat BB830018 7 Differential pressure connection kit 2 x EE300088 B External Manual pump for smoke measurement with filters and comparing table cat F7828000 Table H Calibration certificate 1 Eurotron report Instruction Manual MM850402 ed K12 1 1 3 Flue gas probes Probes Code Description BB610043 90 FIXED long L 180mm 180mm 8mm TcK BB610046 FIXED hose length 3mt L 300mm 8mm TcK BB610047 FIXED hose length 2 5mt L 180mm V
14. SB 15 02 2004 14 32 10 SS 11 03 2004 12 32 10 Boier ID Description Fuel Select for download Stack type Stack Lenght m Stack ea tol Stack diar P Boiler 11 Main boiler Gasolio ONo OYes Circular Starting date Operator Note 12 03 2004 11 42 10 Wesson Mark The main menu is made by 4 buttons Plants Clients Analysis Fuels and Exit from program Graph ioj xj 107 6 842 107 4 107 2 Cursor Snap cursor to f ite E ea oil MON Activate the cursor and snap cursor to the desired parameter Using the mouse you can move the cursor amongst the measurements 8 5 1 Installing DbGas 2004 Before starting installation close all the programs active on your PC To install the software O Insert the DBGas 2004 CD ROM in your drive O Follow the instructions on the screen to install the software If the DBGas 2004 setup program does not start automatically follow these steps O Click the Start button O Point to RUN 44 Instruction Manual MM850402 ed K12 O Write D SETUP EXE if D is the drive letter for your CD player O Click OK O Follow the instructions on the screen to install the software The software is installed You can run the DBGas 2004 from the program menu on your Windows screen and it will be possible to boot it by clicking on the icon as usual 8 5 2 Registering the Software When installed the DBGas 200
15. boiler and to verify the value in accordance with the boiler specifications 2 14 Internal Gas Sniffer Probe option for UniGas 3000 An optional feature monitors the CH4 and natural gas concentration and detects and locates the position of a gas leak in a domestic pipe network by using an internal gas sniffer sensor 2 15 Pitot tube The 3000 4000 series analyzer can be connected to a pitot tube for gas speed measurements 2 16 Calibration Certificate Each 3000 4000 series portable gas analyzer is factory calibrated and certified against Eurotron Standards that are periodically certified by an International recognized Laboratory and shipped with a Certificate of Calibration stating the nominal and actual values and the deviation errors 2 17 Electromagnetic Compatibility The instrument case made in shock resistant injection moulded ABS polycarbonate has been designed to fulfill the directive 89 336 CEE Electromagnetic Compatibility See Appendix A1 for EMC declaration of conformity 12 i Instruction Manual MM850402 ed K12 3 PHYSICAL DESCRIPTION The 3000 4000 series portable analyzer consists of a rugged and compact case a mother board with all base function circuits 2 3 or 4 electrochemical cells a gas pump a keyboard an LCD backlighted display a Li lon rechargeable battery pack and optionally an impact printer The 2 pieces of the case are jointed by 8 screws The batteries the pneumatic circuit and the
16. cells are positioned in the rear of the analyzer and 2 screws locked the lid A pressure lid allows the removal of the paper roll Positioning cone a o st Flue gas probe P1 Draft Pressure inpuf INLET Flue Gas inpu ater trap Line filter At the bottom of 3000 4000 series you can see all sampling probe connectors gas inlet pressure and Draft input thermocouple input for gas measurement and the am pressure inlet connector On the right side are the connectors for the USB serial port the line power charger and the auxiliary probes T RH leak checker etc The operator interface is on the front of the instrument and it consists of a high contrast LCD display and a 14 button keypad An automatic back light device and a zoom function make the data on the display much easier to read The most used operation analysis Draft printing and smoke index can be accessed by the operator pressing a single key 13 Instruction Manual MM850402 ed K12 4 PRINCIPLE OF OPERATION The 3000 4000 series analyzer is based on the following functional blocks 2 Sensor CO i 1 Sensoe 02 4 Sensor 3 Sensor Water trap Line filter Gas outlet Gas inpu INLET Differential pressure sensor P2 AP Pt100 Tair input External probe input eo EE RE EE EE EE EE E P1 Draft Pressurd TcK Tgas input MicroController
17. directive n 89 336 CEE Electromagnetic Compatibility Eurotron shall not be liable in any event technical and publishing error or omissions for any incidental and consequential damages in connection with or arising out of the use of this book The operator must not use this equipment for any other purpose than that stated This document is the property of Eurotron and may not be copied or otherwise reproduced communicated in anyway to third parties not stored in any Data Processing System without the express written consent of Eurotron All right reserved Copyright 2012 Eurotron Instruments S r l Via Grugnola 171 20099 Sesto S Giovanni MI Tel 39 02 24 88 201 FAX 39 02 24 40 286 Mail info eurotron com An a Daza On 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 17 Instruction Manual MM850402 ed K12 TABLE OF CONTENTS GENERAL DESCRIPTION occ a i 5 Ordering Code ici a AR a 6 A A PO 6 UnigaS SOOO Freien araeir e Ea a a Ea ea dA E a ae rE a e aaa a Ee 7 Fle gas PODES A neat ie eee 8 Specifications a a a a a aaa a tee etal raa aa a ete 8 GENERAL i 11 Keypad amp Displays sonata 11 BUIN prior A etic seee tees E d E eS a a iaaa 11 Gas Sampling Probe cc E ea E a a a EERE 11 Measuring Sensors A EE EEA AO dest diese E Leet iee aT eas 11 Temperature prO ES e e a ie Bae dee 11 Pressure SONSOl 2 cutee ites sete ae See i ti Ae Si ae ies ee haa ee ae ahs eerie 1
18. following pages will be displayed 31 i Instruction Manual MM850402 ed K12 K Vel Z Dens 1 000 1 000 ESCAPE ESCAPE or e To enter your value use the A and Y keys change the digit indicated by the arrow and use the gt and 4 keys to move the arrow symbol on another digit e Press ESCAPE to return to the previous GAS VELOCITY page e Press NEXT to display the following page GAS VELOCI TY Tf AP 4 Vel 0 0 C 0 0 mmH20 0 0 ms COPY ESCAPE e Insert the gas probe in the chimney Set the probe tip to the centre of the pathway The display will show the current gas temperature An error message Tc open will be displayed if the thermocouple is not connected or broken e Use the A and W keys to move the cursor symbol to Tg parameter Wait for a stable temperature reading e Press COPY to copy the current temperature as Tgas value e Press ENTER to manually change the gas temperature value Extract the gas probe from the chimney Insert the Pitot tube inside the chimney Be careful that the probe is parellel to chimney axis and facing the burner e Use the A and W keys to move the cursor symbol to AP parameter e Press COPY to copy the current AP value e Press ENTER to manually change the AP value The instrument will display the gas speed Press ESCAPE to the previous
19. lower Baud rate 7 Press the three dotted button in order to load the firmware file HFW extension normally located on a 3 1 2 diskette A version number of the firmware being discarded is shown in the dedicated field 8 With instrument OFF press and hold the F1 key while pressing the ON OFF key in order to set the instrument in firmware upgrade status 9 Click on the Program button to start the upgrading phase and wait until a termination message appears NOTE IF DATA TRANSFER FAILS PLEASE TURN OFF THE INSTRUMENT AND REPEAT THE PROCEDURE FROM STEP 8 10 4 2 Firmware Upgrade between two Unigas3000 units bootloader The firmware of the UniGas 3000 can be replaced by the higher version of another UniGas 3000 if needed Simply connect together the two instruments To launch the procedure switch on the two instruments after you have connected them together e Switch on the instrument and go to the analysis page e Press the HELP key on the keyboard of the instrument where you want load the new firmware the following page will appear HELP 15 44 20 06 06 HEADER PRI NTER SENSOR DI AGNOSI S Batt 100 Boot Loader SERVI CE ESCAPE e Use the A and V keys to select BootLoader and press ENTER e At the end of the firmware transferring press ESCAPE and switch off the instrument to exit the configuration mode 56 i Instruction Manual MM850402 ed K12 10 5 Smoke Pump Mainte
20. the ENTER key to select the option Press ESCAPE F2 to return to the previous menu Connect the probe to the unit and wait for the following page AMBI ENT CO Amb CO External Probe Autozero 40 sec ZERO ESCAPE NOTE WHEN PROBE IS CONNECTED TO THE INSTRUMENT BEGIN A 40 SECOND WAITING TIME IF PROBE IS CONNECTED IN AMBIENT CO MENU A WAITING MESSAGE WILL BE DISPLAYED Before inserting the probe in working area let it run for a few seconds in fresh and uncontaminated air From this moment the unit will compare the monitored value with the CO limit default OSHA limit 35ppm It is possible to change the CO limit using the GasConfig software for PC After the 40 seconds waiting time the CO ambient monitoring will start The procedure will measure the CO concentration for a 30 seconds period and the display will shows the CO measuring and the time remaining AMBI ENT CO Amb CO 5 ppm External Probe Measure 29 sec ZERO ESCAPE At the end of the 30 seconds of measuring time the CO concentration will be displayed e Press the PRINT key to print the CO monitoring values e Press the ZERO key to reset the measure and start a new CO monitoring e Press ESCAPE F2 to return to the previous menu NOTE IF THE PROCEDURE ABOVE IS EXECUTED AND THE CO PROBE REMAIN CONNECTED THE INSTRUMENT WILL MONITOR AMBIENT CO ALSO DURING OTHER OPERATIVE MODE If alarm level is reac
21. the report Press ESCAPE F2 to return to the main menu 41 i Instruction Manual MM850402 ed K12 8 MEMORY MANAGEMENT The standard configuration include an internal memory to store up to 250 complete gas analysis tests divided by Tags max 40 tags Each analysis includes 10 gas concentration values data and time Each Tag includes one or more analysis data and for them can store the Draft and smoke index values the name the address and the telephone of the customer a plant ID and the auxiliary measurements Normally you can select a Tag the plant under test make the auxiliary measurements then the combustion analysis end store all You can also store other analysis measurements if necessary When you want you can select a Tag display its measurements and print them If your instrument is connected to a PC you can transfer the stored data into the PC for example to create an historical situation of your plant You can perform this feature after installing and running the DBGas 2004 software only Press the STORE key to store delete and assign the Tag for a current analysis The following page will be displayed MEMORY STORE TAG_SELECTI ON DELETE MEMORY RECALL MEMORY ID TAG ESCAPE e Use the A and W keys to move the cursor symbol to the desired option e Press the ENTER key to select the option NoTE BEFORE STORING OR DELETING THE MEMORY YOU MUST SELECT THE TAG IF DIF
22. the technical data for 4 of the most common fuels Using the optional GasConfig software it is possible to modify or add data of up to 10 different fuels 11 Instruction Manual MM850402 ed K12 2 8 Smoke Measurement Smoke index measurement is done by using an external hand pump supplied as an accessory the results can be stored in memory and printed in the report 2 9 Remote Temperature Probe A remote Pt100 probe is available for combustion air temperature measurement from 10 C to 100 C This probe is strongly recommended mainly in forced air boiler to obtain an accurate calculation of the efficiency 2 10 Leak test procedure To check gas network tightness using a pressure decay method with programmable interval time It uses the internal pressure sensor and a Eurotron leakage procedure 2 11 External Low Pressure Sensor UniGas 3000 The UniGas 3000 only can use the external Pa sensor for pressure and Draft BB830025 The sensor is a unique vacuum meter with higher precision 0 5 Pa and resolution 0 1 Pa specification if compared to the internal sensor ones This sensor is useful to measurements that respond to the UNI10845 2 12 Burner Pressure Probe A 1 meter 8x4mm silicon hose cat EE300088 is used to check the pressure inside the burner when you are installing the heating system 2 13 lonization Current Probe option This special probe allows the operator to measure the ionization current of the
23. with a temperature compensated pressure sensor to measure the chimney Draft or pressure The pressure range is from 40 hPa to 200 0 hPa The sensor is factory calibrated and does not require manual adjustment The zero drift caused by ambient air temperature variation is automatically cancelled at each instrument start up In addition for more accurate readings the operator can reset using the pertinent key the zero if required The instrument sensor is differential type and if connected to a Pitot tube it can be used to measure gas speed NOTE FOR A MORE ACCURATE READINGS WE SUGGEST TO EXECUTE THE AUTOZERO PROCEDURE BEFORE PERFORMING THE MEASUREMENT CAUTION IF A SINGLE TUBE GAS SAMPLING PROBE IS USED FOR PRESSURE DRAFT MEASUREMENTS BE SURE THAT IT IS CLEAN AND DRY BEFORE CONNECTION TO THE PRESSURE INPUT CAUTION A 300HPA OR 300HPA OVER PRESSURE CAN PERMANENTLY DAMAGE THE PRESSURE SENSOR 16 Instruction Manual MM850402 ed K12 4 2 3 Smoke Index Measurement option This method consists of taking a gas sample from the center of the gas pipe behind the heat exchanger and crossing it through a special filter paper The color of the spot on the filter is compared with a graduated from 0 to 9 reference scale and it is called smoke index You can type in the instrument up to 3 smoke index values the analyzer calculates the average value and can print these values on the report Normative and laws abo
24. 1 Fuel echnical Datays csesc dat cscs Aedes a ai node ita tee 11 SMOKE Mesure MON crac incitar E a aaa a a a In taria cai 12 Remote Temperature Probe A Ad eed 12 Leak test procedures pida 12 External Low Pressure Sensor UniGas 3000 eeeeceeeeeeeeeeeeeeeeeeeeeeeeeseeeeeseeeseaeesaaeeseaeeseaeeseaeesneeeseaeeeeates 12 Burner Pressure ProD Aae a a e e T aa ar r aa Ea aa E a A E Ea aAA aeara a aA OETA E EnaA o iera 12 lonization Current Probe Option ooconcconnccninninnnccconononcncnonononnn ccoo conc crono rra 12 Internal Gas Sniffer Probe option for UniGas 300O oooconcccnncccinccnnoccnoncnnnncccnnccnancnrnncn conc c cnn rra ran ra nnncnnn 12 Pitot tubes o a 12 Calibration Certificate io ii A da Gee 12 El ctromagnetic Compatibility cios dond 12 PHYSICAL DESCRIPTION 00 a A A AAEE ean 13 PRINCIPLE OF OPERATION ici idas 14 Measurement Principle 5 hr Sea ae eae alive eon es eR a a ee ia 14 Gas SaMmpling Probe a t 14 Water Trap amp Eine Fleitas 15 Gas SONO Sica arado adan doeea son dereay lat ie oe dee dc E 15 Auxiliary Measurements naniii ta ti At tds 16 Temperature MeasuremenS pssi saia eaa a a aa ita 16 Pressure and Drafti cito O a Sh eee 16 Smoke Index Measurement Option eecceecceeeeeeeceeeeeeeeeceeeeeeeeecaeeeeeeseaeeseaeeseeeeseeescaeeseeeeseaeeseeeessaeeeeaeeeaas 17 A Measuring Instruments Option issena eener a ia 17 RECOMMENDATIONS iia llas 18 ONL ET 070 A EEE E A 22k atc A il 18 CONN
25. 4 will run in Light Mode You should insert the registration key code included in your DBGas 2004 package This code should be entered to activate the program and to run in the different edition To register the software O Run DBGas 2004 O Click Help O Click Info O Click the Enter Registration Code button and write the registration code About DBGas2004 DBGas2004 EE260219 Version 4 0 0 Built on 30 12 2004 11 15 Eurotron Instruments Copyright 2001 2004 Key 0 lt 00 0000 RQ00 Enter Registration Code Demo version Keycode 0 lt 00 0000 RQ00 g n Lite version Keycode 0M00 0000 TS00 Insert Registration Code This is a DEMO Version not valid for sales OK Copyright 2001 2004 Eurc me g Cancel Clear all data Demo Mode DBGas 2004 includes all options but the database is limited to max 5 Plants Lite edition DBGas 2004 do not allows the data download from the Flue gas analyser Standard edition DBGas 2004 includes all options without database limits 8 5 3 Compatibility DBGas 2004 can run with most of the Eurotron flue gas analysers The following list show the compatible instruments for this software revision Compatible Flue Gas Analysers UniGas 2000 GreenLine 2000 UniGas 3000 GreenLine 4000 GreenLine 6000 GreenLine 8000 45 i Instruction Manual MM850402 ed K12 8 6 Software configuration GasConfig software is a PC window
26. 50402 ed K12 The instrument will display the initial pressure to the P1 input and the final pressure P2 as third parameter There is the AP this is a result test that will come shows after the countdown 60 seconds will ends Press NEXT to display the following page Suitability Test Type A Disp Found 0 000 Disp Corr 0 000 Suitability Yes ESCAPE Press the PRINT button to print the report Eurotron S p A Unigas 3000 Serial Number 000 Date 00 00 0000 Time 00 00 P DECAY LEAK TEST TEST A Gas Type City Barom Press 1013 mbar P1 0 0 mmH O P2 0 0 mmH O System vol 0 0 dm Counter vol 0 0 dm Test Air 0 0 mmH O Diff of pr 0 0 mmH O0 Dispersion correct NaN dm h Suitability Yes PLANT TAG Plant 1 BOILER TAG Boiler 1 CUSTOMER Name Customer 1 Addr LEGEND Time of the test Gas Type City or Natural Barometric Pressure P1 The Pressure initial P2 The Pressure end System vol Total Plant Volume Counter vol Gas Meter Test Air Diff of pr AP difference of pressure between P1 and P2 Dispersion found Capacity of Gas Dispersed Dispersion correct Capacity of Gas correct Suitability Conformity of Plant 35 i Instruction Manual MM850402 ed K12 7 9 2 Test B programmable This optional operative mode allows operator to find pipe leakage The difference from Test A is the possibility for the use of programmable the time
27. 50402 ed K12 Declaration of Conformity We Eurotron Instruments S p A Supplier s name Viale F lli Casiraghi 409 423 20099 Sesto S Giovanni MI Italy Address declare under our sole responsibility that the product Palmtop flue gas analyser mod UniGas 3000 Name and type cat 7825 Model to which this declaration relates is in conformity with the following normative documents EN 50082 2 3 95 IEC 1000 4 2 IEC 1000 4 4 IEC 1000 4 11 ENV 50140 ENV 50141 ENV 50204 EN 55011 Title number and date of issue of normative documents following the prevision of directive 89 336 CEE Electromagnetic Compatibility EMC Sesto S Giovanni January 08th 2002 Place and date of issue Signature of authorised person z eurotron 62 i Instruction Manual MM850402 ed K12 A Accessories 61 Accuracies and ranges 13 Alarms 54 Ambient CO probe 11 15 Ambient CO Probe 41 Ambient T RH probe 12 Analysis parameters 59 APPENDIX 63 Autozero valve option 30 Auxiliary external probes 61 Auxiliary measurements 20 Bar Graph 31 Basic operation 27 Bootloader for UniGas3000 55 Built in printer 14 Burner pressure measurement 33 Burner pressure probe 15 C Calibration certificate 16 CERTIFICATES 62 change page 28 Changing paper and ribbon 37 Chargers 61 Clock 58 CO ambient external probe 41 CO Dilution 53 CO sensor Dilution 31 Combust
28. 6mm_TcK BB610048 FIXED hose length 2 5mt L 300mm V6mm_TcK BB610051 FIXED hose length 3mt L 180mm 8mm TcK BB610080 FIXED hose length 3mt L 750mm 8mm TcK BB610081 FIXED INCONEL hose length 3mt L 750mm 8mm TcK BB610112 FIXED 90 hose length 2 5mt L 300mm 450mm 8mm TcK BB610119 FIXED hose length 3mt L 500mm 8mm TcK BB610122 FIXED 90 hose length 2 5mt L 200mm 300mm 8mm TcK 1 2 Specifications Type 2 3 or 4 cells hand held flue gas analyser Boiler tuning unit Calibration automatic 60 secs calibration procedure at instrument switching on Optional autozero electrovalve for quick start up Self diagnosis Sensors efficiency test with anomalous status announcement Fuel types Up to 10 totally programmable Pump rate of flow 0 8 lit head 230mbar All data measured using 3 meters long probe and line filter connected Load loss 10 mbar using a 3 meters probe extension Power supply High capacity Li ion rechargeable battery pack external battery charger Charging time 3h at 90 with instrument off Battery life 10h continuous operation without printer and back light Printer Impact type 24 columns with 58 mm large and 18 meters long paper roll Printer power supply using the analyser battery pack Automatic CO ppm dilution Automatic sensor protection from high CO concentration Internal data memory up to 250 complete analysis data structured by Tags Service and user data 3 programmable lines for each programmed
29. A ESCAPE Press ESCAPE F2 to return to the previous page 9 3 3 Bootloader This unique feature allows you to upgrade the instrument Firmware directly copying it from another UniGas 3000 by simply connecting them together with the special cable see par 10 4 1 for the procedure 9 3 4 Service Data The SERVICE option allows you to read the information to contact us for service assistance and the information that we need to know for identify your instrument configurations instrument configuration code and serial number firmware version etc Press SERVICE F1 to display the following page Eurotron Srl Tel 022488201 Fax 022440286 Mod Uni Gas 3000 Cod F7823 1 x 0 SN 106029 V 10 108 ESCAPE Press ESCAPE F2 to return to the previous page 51 Instruction Manual MM850402 ed K12 10 MAINTENANCE The 3000 4000 series analyzer has been developed and manufactured using high quality components A correct systematic maintenance will prevent damage and will increase the life of the instrument giving excellent results Any conditions that require extraordinary maintenance interventions are promptly displayed either clearly or with an information code 10 1 Water trap Always keep in vertical position the water trap to avoid that the water condensation inside the trap could flow to the measuring sensors For the same reason remember to periodically empty the tr
30. C to 40 C ambient temperature The maximum response time shown is referred to 90 signal changes The pressure relative accuracy shown is valid only after the auto zero procedure N B Specifications may change without notice 10 i Instruction Manual MM850402 ed K12 2 GENERAL 2 1 Keypad amp Display The easy to use keyboard allows the operator to enter the main operative mode and all other complementary or auxiliary modes following the menu driven instructions The high contrast graphic LCD 40x56 mm equipped with an automatic back light device displays the measured and or calculated parameters in the preferred format Zoom function The above parameters can be also displayed in a graphic mode 2 2 Built In printer The 3000 4000 series can be equipped with a built in rugged impact type printer It uses a low cost common roll non thermal of paper 58 mm large 18 meters long more readable long life time and heat resistant better than the thermal printout on chemical paper One key instruction is enough to obtain one two or more copies of the analysis report with header and company reference data 2 3 Gas Sampling Probe Flue gas sampling probes with different lengths shapes and max operating are available to match the requirement of different applications The sampling probe is connected to the instrument with a rubber hose through a combined module of water trap and suspended particle filter 2 4 Meas
31. CKET WILL SHOW THE DATA RELATED TO THE THREE MEASUREMENTS AND THEIR AVERAGE VALUES BOTH CALCULATED AND MEASURED THE PARAMETER WILL BE PRINTED SEQUENTIALLY AS REQUESTED BY THE NEW PLANT LEAFLET 7 8 1 Changing paper and ribbon Open the cover pressing as photo below Remove the exhausted paper roll You can use standard paper roll but you have to check before for its dimensions max 57mm 1mm large and 48mm 1mm roll diameter If necessary substitute the ribbon cartridge cod EE490002 Approach the end of the new paper roll cod EE340005 to the slot under the printer Switch the analyzer on Keeping the HELP key down press the gt key to bypass the autozero procedure Press PRINT then press the FEED key for paper feed Press the ESCAPE key when the paper comes out freely Close the cover inserting the paper end in its slot 7 9 Pressure decay procedure option This is an additional feature that allows you to verify the condition of part or the entire plant The system works with the pressure decay principle Be sure to isolate and empty the plant section you want to verify at first 33 i Instruction Manual MM850402 ed K12 ATTENTION THE USAGE OF A PRESSURE HIGHER THEN 300 HPA WILL DAMAGE THE THE PRESSURE SENSOR OF THE INSTRUMENT IN IRREVERSIBLE WAY CAUSING A PERMANENT DEFORMATION OF THE MEMBRANE 7 9 1 Test A 1 minute This optional operative mode allows operator to find pipe leakage T
32. E option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu Connect the probe to the unit and wait for the following page T RH PROBE Amb T 25 7 C Rel Hum 50 2 ESCAPE NOTE WHEN PROBE IS CONNECTED TO THE INSTRUMENT WILL BEGIN A 40 SECOND WAITING TIME IF PROBE IS CONNECTED IN T RH PROBE PAGE A WAITING MESSAGE WILL BE DISPLAYED Press ESCAPE F2 to return to the previous menu 7 14 lonization current external probe option This feature let the operator to simply measures the ionization current of the boiler WARNING TURN OFF THE BOILER FIRST Carefully use the following procedure e Connect the ionization current probe to the Mini Din connector on the right side of the analyser e Press the MENU key from measuring page The following page will be displayed MENU MEASURE ON CURR TEMPERATURE GAS VELOCI TY ESCAPE e Use the A and V keys to move the cursor symbol to the ION CURR option e Press the ENTER key to select the option The following page will be displayed LON CURR 0 0 uA ESCAPE The display will display no current Put the two crocodile clips in series to the ionization current sensor of the boiler with the boiler turned OFF Turn ON the boiler The display will now show the ionization current value Press the PRINT button to print
33. ECTIONS 00 a 19 Electro Pneumatic CONNectionNS sismis nna n e a n aa a aa aerer ieaS 19 Gas Probe POSITIONING 0d dt a a iaa ets dee hi aah inert ite teeta 19 Connecting to a PE acta alada 20 USB installation A A A da ete en oct 20 1 installing the USB driver occ Mt r ated hives Meet ies de beet thie ee eee ee ed 20 OPERATIONS isscctscisceccacietectaestod ieee ea eee ieee oa 23 Basic Operation rado an ts de 23 KOVDO O O 23 O O TEE T ETTE TEETE 24 Display adjustment i arar a a aaa aa a aaa aa a aea E sand eanaviacenetsancaseedsdedasccedebaneng Aa OE EAA rE aein gani 24 Numerical Input iaa an NA A ad ene ee ee aaa 24 Text iNPpUt e acia ida ate ae ia ds 25 Selection AES A EAEE ii ed 25 EA A o TET TEATE 26 Pressure Draft measurement incita A td AA aii 28 Pressure Draft external probe option for UniGASSO00 eeeeeceeeeeeeeneeeeeeeeeeeeseeeeeeeeeseaeeseaeeseaeeseaeeseaeeenaees 29 Bumer Pressure Measurement sees warner a dit 29 Instruction Manual MM850402 ed K12 TA Smoke Measurement t sissies A AA A Ae 29 7 4 1 Smoke Index data inputs str 30 7 5 Combustion Air Temperature Option cceceeecesseeceseeesseeeeseeseseeeeaeeseaeeseaeeceaeeseaeeseaeeseaeeseseeseaeeesaaeseeeseeeeeeeen 30 7 6 Flow Return Temperature measurement cc cee eeseeeeeeneeeeeeeeeeeeeaeeeeeeaeeeeseneeeeeeaaeeeeseaeeeessaeeeeeeaeeeeeeeeeesenaeeeseaags 30 DI G s Velocity MEU Mi ase i 31 7 8 Printing the analysis data ist
34. FERENT FROM THE CURRENT 8 1 Store Data Analysis If you had pressed the ENTER key with the cursor on the STORE option the analyzer will display the following message WAIT storing in process The analysis data will be memory stored in the current Tag and you can display or print all data when you need it 8 2 Tag selection If you had pressed the ENTER key with the cursor on the Tag selection option the analyzer will display the following page O TAG SELECTION PLANT 1 N BOI LER 1 01 CUSTOMER 1 ESCAPE e Use the A and V keys to select the Tag number desired e Press ENTER to select it The displayed page will return to the following MEMORY STORE TAG SELECTI ON DELETE MEMORY RECALL MEMORY ID TAG ESCAPE 42 i Instruction Manual MM850402 ed K12 e You can set 3 rows of personal data of the selected tag by pressing ID TAG F1 In this case the following page will be displayed LD TAG R1 Plant 1 R2 Boil er 1 R3 Cust omer 1 ESCAPE e Select the row you wan to modify and press ENTER e Type in your text or edit the current one e At the end press ESCAPE to return 8 3 Delete Memory If you had pressed the ENTER key with the cursor on the DELETE MEMORY option the analyser will display the following message ATTENTION The memory will be deleted when you pr
35. Internal impact printer 2H Draft and differential pressure measurements capability dual hoses with connector 4 Graphic display capability Table F Battery charger 1 115 Vac with USA plug 2 230 Vac with Schuko plug 3 230 Vac with UK plug 4 230 Vac with European plug 5 100 Vac with USA Japan plug Table G Accessories 0 None 1 Data Manager software Package DBGas 2004 standard cat EE260166 3V Vinyl Carrying case with shoulder strap instrument gas probe accessories cat BB830043 3 ABS Carrying case instrument gas probe accessories cat BB830028 5 Remote air sensor with 2 meters cable length cat BB830018 B External Manual pump for smoke measurement with filters and comparing table E Pitot tube BB610032 only with option E 2H Table H Calibration certificate 1 Eurotron report i Instruction Manual MM850402 ed K12 1 1 2 Unigas 3000 7825 A B CC D EEE F GGG H Each UniGas 3000 is equipped with a Oz amp CO sensors differential pressure and Draft internal sensor tightness test procedures internal 250 memory realtime clock capabilities USB serial cable Gas configuration software magnetic rubber holster rechargeable battery pack battery charger and supplied with a Report of Calibration and an instruction manual Table A Sensor n 1 1 O 0 25 Table B Sensor n 2 2H CO 0 8000 ppm H2 compensated CO dilution 2X CO 0 20000 ppm CO dilution Table C Sensor n 3 n 4 0 none 4 NO NOx 0 4000 ppm 4LO NO
36. N 17 Pitot tube 15 Power supply 22 Pressure and Draught 20 Pressure decay procedure 37 Pressure sensor 14 Pressure Draft external probe 33 Pressure Draught measurement 32 PRINCIPLE OF OPERATION 18 Printing the analysis data 36 R Recall memory 47 RECOMMENDATIONS 22 Ref 02 31 Registering the software 49 Remote temperature probe 15 RS232 USB installation 24 Instruction Manual MM850402 ed K12 64 Select by a list 29 Sensor Diagnostic 55 Serial port 58 Service Data 55 Set up menu 57 Smoke index measurement 21 Smoke measurement 15 33 Smoke pump maintenance 61 Software configuration 50 Specifications 11 status bar 28 Store data analysis 46 T Tag selection 46 Temperature amp Humidity probe 44 Temperature measurements 20 Temperature probes 14 Test A 1 minute 38 Test B programmable 40 Text input 29 W Warranty terms 62 Water trap 56 Water trap 19 Z ZOOM function 28
37. P4 0 0 mmH O AP 0 0 mmH O At 310 s PLANT TAG Plant 1 BOILER TAG Boiler 1 CUSTOMER Name Customer 1 Addr City 7 10 Ambient CO probe option This optional external probe allows ambient CO monitoring for personal safety When connected to the analyzer it monitor continuously monitors CO concentration and it signal when the Long term Exposure TWA limits are reached An acoustic and visible signals are emitted by the unit The following page show the current exposure limits for CO gas This table is a guidance only and figures must be checked before being used Sensors used in safety applications should be fully calibrated at least every six months U K GERMANY USA HSE DFG OSHA TWA 8h 50 30 35 STEL 10 300 60 30 200 7 10 1 CO ambient external probe option To enable CO monitoring press the MENU key from measuring page The following page will be displayed MENU MEASURE ON CURR TEMPERATURE GAS VELOCI TY ESCAPE Use the A and V keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu 37 i Instruction Manual MM850402 ed K12 MEASURE TI GHTNESS_ TEST GAS LEAK PROBE AMBI ENT CO T RH PROBE NEXT ESCAPE Use the A and V keys to move the cursor symbol to AMBIENT CO option Press
38. PHI C When measurement procedure is completed press the PRINT key to print one or more reports a PRI NT MEASURE HOLD PRESS PRI NT NO COPY 1 MODEL St andar d FEED ESCAPE Dismount the instrument system and switch it off Place instruments and all accessories back in the rugged and practical case 59 Instruction Manual MM850402 ed K12 A2 EMC Comformity The instrument case made in shock resistant injection moulded ABS polycarbonate fulfil the prevision of the directive 89 336 CEE Electromagnetic Compatibility 60 Instruction Manual MM850402 ed K12 Declaration of Conformity We Eurotron Instruments S p A Supplier s name Viale F lli Casiraghi 409 423 20099 Sesto S Giovanni MI Italy Address declare under our sole responsibility that the product Palmtop flue gas analyser mod GreenLine 4000 Name and type cat 7826 Model to which this declaration relates is in conformity with the following normative documents EN 50082 2 3 95 IEC 1000 4 2 IEC 1000 4 4 IEC 1000 4 11 ENV 50140 ENV 50141 ENV 50204 EN 55011 Title number and date of issue of normative documents following the prevision of directive 89 336 CEE Electromagnetic Compatibility EMC Sesto S Giovanni January 08th 2002 Place and date of issue Signature of authorised person z eurotron 61 Instruction Manual MM8
39. RE THAT BOTH THE DRAFT PRESSURE INPUT P1 AND THE Gas INPUT INLET ARE CONNECTED TO THE INSTRUMENT THE CAP OF CONDENSATION DRAINAGE MUST BE FIRMLY ON SEAT THE AIR FILTER MUST BE CLEAR 6 2 Gas Probe Positioning The measurement site should be arranged at a distance of 2xD behind the exhaust gas connection pipe where D diameter of the exhaust gas connection pipe To position the sampling probe in the exhaust gas pathway a hole of 11 16mm should be drilled and the retaining cone of the sampling probe firmly screwed in it The retaining screw in the cone enables the probe to be easily moved in order to locate the core flow normally correspondent to the centre of the section of the stack The flue gas and exhaust gas pathways must be checked for gas tightness before carrying out a measurement and if necessary non gas tight points should be sealed To locate the gas core flow insert progressively the sampling probe and read the maximum value of temperature 19 i Instruction Manual MM850402 ed K12 Tair probe CAUTION FOR A CORRECT GAS ANALYSIS NO AIR MUST REACH THE FLUE GAS AS A RESULT OF NON GAS TIGHT CONNECTION POINTS BETWEEN THE HEAT PRODUCER AND THE MEASUREMENT SITE PROBE THE FLUE GAS AND EXHAUST GAS PATHWAYS MUST BE CHECKED FOR GAS TIGHTNESS BEFORE CARRYING OUT A MEASUREMENT AND IF NECESSARY NON GAS TIGHT POINTS SHOULD BE SEALED 6 3 Connecting to a PC The instrument can operate with a person
40. Service Pages Printer Alarms Aux inputs Analog outputs Timers Max fuels number 4 Fuel name Gras Nawas SS K1 K A C 0ss500 Knett K2 B D ooo H KL 089 ma CO2MAX o Bgross FGJ I Qnett Kgross Hl Hg j Formula type Gerta Laid You can set up to 6 different bargraphs parameter and range 3 service information lines can be programmed for factory co ordinates We suggest to keep Eurotron telephone and fax numbers for your reference 47 i Instruction Manual MM850402 ed K12 8 6 2 GasConfig Installation Software runs on IBM PC under WINDOWS 95 98 NT operative systems Minimum requirements are a Pentium CPU with 16Mbyte Ram and 8 Mbyte on hard disk a color monitor and a Microsoft mouse or a compatible one In order to install the Software for Windows follow the below procedure e Place the Software disk in a CD ROM drive e From the Windows Start Menu select lt RUN gt e Enter the filename D SETUP EXE substitute the letter D for the disk drive that contains Software disk e Follow the on screen instructions making sure to provide the correct path to your Software directory when prompted Once installed the 3000 4000 series Configuration Software icon will appear on your Windows screen and it will be possible to boot it up by clicking on the icon as usual 48 i Instruction Manual MM850402 ed K12 9 CONFIGURATION Many parameters can be modified usi
41. UT TO BE INSTALLED YOUR COMPUTER WILL BE DISPLAY THE HARDWARE INSTALLATION WARNING PAGE CLICK ON CONTINUE ANYWAY TO CONTINUE WITH THE INSTALLATION IF WINDOWS XP IS CONFIGURED TO IGNORE FILE SIGNATURE WARNINGS NO MESSAGE WILL APPEAR At the end Windows will show a message indicating that the installation was successful Click Finish to complete the installation WARNING THE INSTRUMENT WILL BE CONFIGURED ON YOUR SYSTEM AS A COMMUNICATION COM USB SERIAL PORT NOT AS A CLASSIC USB PORT INTO THE DEVICE MANAGER OF YOUR PC THE PORT WILL APPEAR IN THE COM AND LPT PORT CATEGORY REMEMBER TO SET BOTH THE CORRECT COM PORT NUMBER AND THE PORT SPEED IN BAUD ON THE SOFTWARE SETTINGS THAT YOU ARE RUNNING OTHERWISE YOU WILL HAVE NO ONE COMMUNICATION BETWEEN THE INSTRUMENT AND THE COMPUTER 22 i Instruction Manual MM850402 ed K12 7 OPERATIONS 7 1 Basic Operation All the procedures and programming operations on the 3000 4000 series can be made using the keyboard and the display NOTE ALL NUMERIC VALUES SHOWN IN THE FIGURES OF THIS MANUAL ARE INDICATIVE AND LISTED AS AN EXAMPLE The analyzer should be used in environments where the temperature does not exceed the specified limits from 5 C to 45 C and where the relative humidity is lower than 95 non condensing 7 1 1 Keyboard The front panel keys functions are the following F1 and F2 These keys are multifunctional The instrument chan
42. When operator select this mode the symbol O2 will be displayed on the status bar 20 9 CO2 Using GasConfig Software you can program the graph page Assign up to 6 different parameter range and increment direction See chapter 9 for software instructions Press the NUMERIC F2 key to return to the normal display mode The integrated CO sensor dilution system is an automatic device to protect the CO sensor from high concentration of CO The device automatically switch to dilution when Automatic dilution procedure is activated see ch 9 and the high range 8000 ppm value is exceeded When dilution is active the CO value is displayed in reverse and the measuring unit change from ppm to v v 27 Instruction Manual MM850402 ed K12 02 10 9 CO2 8 1 CO 5 3 Tg 123 0 C EffN EfG rin REF 02 GRAPHIC Dilution system can be used to extend the sensor measuring range up to 10 7 3 Pressure Draft measurement If the internal pressure sensor is installed Table E 2 on ordering code you can execute the pressure Draft measurements using the standard probe or the special probe Standard Probe TG models The standard probe has a single gas collector for gas sampling Usually you have the hose terminal connected to the instrument gas inlet when you have to do the Draft measurements you have to move the connector to pressure inlet P IN connecto
43. al computer through the USB serial port USB Cable EE700476 6 3 1 USB installation The instrument can be used to directly connect the instrument to a USB computer port using the Windows XP and Windows 95 98 operative system Depending on the configuration of the computer the adaptor could be automatically identified or not If the adaptor isn t properly identified you ll need to manually install its driver that you can find on the instrument s software CD You need to follow the driver installation below only at first connection of the instrument Then every time you connect the adaptor to your USB port it will be automatically identified and it will be ready to operate e f you have previously installed a similar driver on your pc and the drivers that are about to install are different from those already installed please uninstall the already installed drivers FIRST Please refer to the Driver s Uninstall procedure of your Operating System 6 3 1 1 Installing the USB driver e Close all the active windows and or applications e If you computer runs in Windows XP or Windows XP SP1 temporally disconnect the PC from the web To do this temporally remove the network cable from your pc if connected or by disabling your network card going to the 20 Instruction Manual MM850402 ed K12 Control Panel Network and Dial Up Connections right clicking on the appropriate connection and selecting Disable f
44. ap and always at the end of the measurement To empty the expansion vase remove the cap code EE650081 and gently shake it Please be sure to reinsert the cap before the measurements Just after the trap you can find a replaceable low porosity line filter code EE650074 It hold le solid particles of the gas We recommend you to replace this filter is it s dirty To replace the paper filter open the trap gently rotating the two trap parts NS Y gt Filter cat E650074 Cap cat EE650081 ATTENTION DON T MAKE MEASUREMENTS WITHOUT THE TRAP CAP IF THE CAP IS NOT MOUNTED ON THE TRAP YOU WILL HAVE AN AMBIENT AIR INPUT INTO THE PNEUMATIC CIRCUIT THAT WILL GIVE YOU WRONG MEASUREMENT VALUES CONTROL AND EMPTY AT EACH MEASUREMENT THE WATER IN THE TRAP IF PRESENT PUT THE TRAP IN HIS CASE AFTER EMPTYING THE CONDENSATION FROM BOTH THE TUBE AND THE EXPANSION VASE ONLY TO OPEN THE TRAP GENTLY ROTATE THE TWO PARTS DON T PULL DON T TWIST REPLACE THE FILTER IF IT S DIRTY OR HUMID DON T MAKE MEASUREMENTS WITHOUT THE FILTER OR WITH A DIRTY FILTER THIS WILL DAMAGE THE SENSORS IN A IRREVERSIBLE WAY CLOSE WITH CAUTION THE WATER TRAP TO AVOID THE FILTER DAMAGING 52 i 10 2 The instrument performs an autodiagnostic procedure when switched on When measuring it checks also for anomalous conditions If analyzer and any errors or trouble it displays a message on the LCD screen Sometimes also these messages corresp
45. arameter will be displayed in the measuring page in reverse mode You can acknowledge the alarms by pressing the ENTER key In this case the beeping will stop but the reverse mode remains the same 9 3 HELP Key The Help menu informs the operator on the instrument status electrochemical cells status and battery level Service information and allows you to change the header printer text When you press the HELP button on the keyboard the following page will be displayed HELP 15 44 20 06 06 HEADER PRINTER SENSOR DI AGNOSI S Batt 100 er Boot Loader SERVI CE ESCAPE Press ESCAPE F2 to return to the previous page 9 3 1 Header Setting The HEADER PRINTER option allows you to set 4 rows of 16 characters for report header printing Press the ENTER key when the cursor symbol is positioned near the menu option The following page will be displayed L HEADER PRI NTER ESCAPE Select the R1 R2 R3 and R4 rows and press ENTER to insert or change the text Press ESCAPE F2 to return to the previous page 50 i Instruction Manual MM850402 ed K12 9 3 2 Sensor Diagnostic The SENSOR DIAGNOSIS option allows you to read the actual status for the inserted cells Press the ENTER key when the cursor symbol is positioned near the menu option The following page will be displayed SENSOR DI AGNOSI S 02 428 46 uA co 0 34 uA NO 1 09 u
46. ctrochemical from 0 to 20 000 ppm 1 ppm 40 sec 4 rdg up to 2000 ppm 10 rdg elsewere cCOo Electrochemical from 0 to 10 00 0 01 50 sec 0 01 up to 0 2 4 rdg elsewere NO Electrochemical from 0 to 4000 ppm 1 ppm 40 sec 5 ppm lt 125 ppm 4 rdg elsewere NO LOW Electrochemical from 0 to 500 ppm 0 1 ppm 40 sec 2 ppm lt 40 ppm 5 rdg elsewere NO Electrochemical from 0 to 1000 ppm 1 ppm 50 sec 5 ppm lt 125 ppm 4 rdg elsewere NO Calculated from 0 to 5000 ppm 1 ppm SO Electrochemical from 0 to 4000 ppm 1 ppm 40 sec 5 ppm lt 125 ppm 4 rdg elsewere CO Calculated from 0 to 99 9 0 1 Tair Pt100 from 10 to 100 C 0 1 C 0 2 rdg 0 15 C Tgas Tc K from 0 to 1000 C 0 1 C 0 3 rdg 0 3 C AT Calculated from 0 to 1000 C 0 1 C Tflow Tc K from 10 to 100 C 0 1 C 0 3 rdg 0 3 C Treturn Tc K from 10 to 100 C 0 1 C 0 3 rdg 0 3 C Pressure Piezo 0 200 hPa 0 1 hPa 0 5 hPa up to 50 hPa AP 1 rdg elsewere Draft Piezo 40 hPa 0 01 hPa 0 03 hPa up to 3hPa 1 rdg elsewere Excess air Calculated from 1 00 to infinity 0 01 Efficiency Calculated from 0 to 99 9 0 1 also for condensing boilers with automatic detection Gas speed Pitot tube From 0 to 100 0 m s 0 1 m s Smoke index External pump from 0 to 9 Technical units and ranges can be converted directly from ppm to mg Nm mg kwh and from hPa to mmH 2O mbar or inH2O The relative accuracy shown are expressed as absolute or of rdg errors at 5
47. customer using a PC and DBGas Software Report Header 4 rows x 16 characters programmable from keyboard Display Large 40x56 mm graphic LCD display with automatic back light device Bargraph and trend capability as option Serial interface USB standard interface Smoke measurement Using the optional external manual pump Bacharach index memory store and printout capability as standard Optional probes ambient CO explosive gas leakage sniffer Working temperature from 5 C to 45 C up to 50 C for short time Storage temperature from 20 to 50 C 3 months maximum at temperatures exceeding the operational limits Dimensions 115x90x330 mm Weight Nett 1 1 kg battery and printer included i Instruction Manual MM850402 ed K12 External Probes Low Draft Probe Range 200Pa Resolution 0 1Pa Operative temperature range from 5 to 45 C Accuracy From 10 Pato 10 Pa 0 5 Pa Elsewere 3 Pa i Instruction Manual MM850402 ed K12 Accuracies and ranges Parameter Sensor type Range Resol Max Accuracy responce O Electrochemical from 0 to 25 0 0 1 20 sec 0 2 vol co 10 ppm lt 300 ppm H2 compensated Electrochemical from 0 to 8000 ppm 1 ppm 50 sec 4 rdg up to 2000 ppm 10 rdg elsewere CO diluted Electrochemical from 0 8 to 10 0 05 10 ppm lt 300 ppm co Ele
48. d it will cool the humidity will condense and the solid particles fall down The section of the water trap must be periodically drained off to avoid water from entering the analysis section Pull the rubber plug cat EE650081 and shake slowly the trap to drain any condensation Push the rubber plug to close the trap hole The line filter is positioned after the water trap and before the electrochemical cell Its function is to stop the smallest solid particles before the analysis Remember to change the filter cat EE650074 every time it is dirty Line filter cat EE650074 Rubber plug cat EE650081 WARNING THE WATER TRAP MUST BE KEPT IN A VERTICAL POSITION DURING GAS SAMPLING AN INCORRECT POSITIONING OF THE TRAP CAN ALLOW THE WATER TO ENTER INSIDE THE ANALYZER AND DAMAGE THE ELECTROCHEMICAL SENSORS NEVER MAKE ANY ANALYSIS WITHOUT THE DRAINING RUBBER PLUG THE MEASUREMENTS WILL BE INCORRECT WHEN YOU FINISH THE ANALYSIS REMEMBER TO DRAIN THE WATER TRAP BEFORE PUTING THE GAS PROBE IN THE CARRYING CASE REMOVE THE CONDENSATION WATER FROM THE PROBE HOSE TO OPEN THE WATER TRAP GENTLY ROTATE THE TWO PARTS DON T FORCE THEM THE LINE FILTER SHOULD BE REPLACED WHEN DIRTY NEVER MAKE ANY ANALYSIS WITHOUT LINE FILTER AND OR WATER TRAP AS IT CAUSES AN IRREVERSIBLE DAMAGE TO THE ELECTROCHEMICAL SENSOR 4 1 3 Gas Sensors The analyzer uses long life sensors for O2 CO H2 compensated NO NOz and SO The sensor do not need special
49. e wizard to do O Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue e Select the second option Install from a list or a specific location Advanced then click Next e Select the option referring to the following page flagging Search for the best driver in these locations Press Browse to select the file path 21 Instruction Manual MM850402 ed K12 Found New Hardware Wizard Please choose your search and installation options SN Y Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search CAFTC Drivers v Dor t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware lt Back I Next gt L Cancel j e Select the folder where the driver is present on the CD e D EE26032 SW DRIVER USB Serial FTDI then select the folder referred to your operative system and click OK The driver will be automatically installed on your system NOTE IF WinDows XP IS CONFIGURED TO WARN WHEN UNSIGNED NON WHQL CERTIFIED DRIVERS ARE ABO
50. easurements The instrument will show the temperature on the display and the efficiency will be calculated using this value If no external Rtd is connected the analyzer will measure the instrument temperature ambient using the internal sensor 7 6 Flow Return Temperature measurement Connect the thermocouple type K on the bottom of the instrument the same connector used for gas temperature If the temperature measurement is made using the contact method on the external side of the flow and return water pipe In this case we suggest to use an arch type thermocouple Press MENU to display the following page MENU MEASURE 1 ON CORR FLOW RETURN TENP GAS VELOCI TY NEXT ESCAPE 30 i Instruction Manual MM850402 ed K12 Use A and F to move the cursor symbol to FLOW RETURN TEMP option Press the ENTER key to display the following page FLOW RETURN TEMP Temper 40 0 C Flow 40 0 C Return seus C Di ffer C COPY ESCAPE On the Measure field the instrument will display the current temperature value measured using the connected thermocouple The error message Tc open will be displayed if the thermocouple is not connected or broken Positioning the thermocouple on the flow pipe Use the A and V to move the cursor symbol to T Flow field Press COPY to copy the current temperature as T Flow value Pre
51. eri oraa e e aa aAa er a a A e E akanipa nat 32 7 8 1 Changing paperand DDN ie rrin soaa bl a AAE deed a EENEN ETR 33 7 9 Pressure decay procedure Option cessecceceseeeeeeeeeeeneseeneeeeseeeeseseeeesesaneeeeeseesesesuenenseseneeseseeeseseeneseeseeeenenaees 33 7 9 1 Fest A T Minute A A ie ee 34 7 9 2 Test B programmable lt 1 s ecite nelle bien iii ie ine Se aad ei eel eee 36 7 10 Ambient GO probe Option usos omnia net el eit eae on atin lia it ae ee 37 7 10 1 CO ambient external probe Option 2 0 0 cceecceseceeeseeeeseeeeseeseseeeeaeeceaeeeeaeeseaeeseaeeeesaeseaeeseaeeseaeeseaaeseeeseaeeeeeee 37 7 11 Natural gas leak external probe Option coonoocccnnonccccononcncnnnoncnononcconnnor cnn nano cnn nano nn naar rre naar nrr rra n cnn nan nnennnes 38 7 12 Internal gas sniffer sensor option for UniGas 3000 ceceeeeeeeeeeeeeeeeeeeseeeeeeeeeeaeesaeeseaeesaeeseaeessaeeseeeenates 39 7 13 Temperature amp Humidity Probe Option eeeeeeseeeeeeneeeeeeeneeeeesaeeeeseeeeeeeeaeeeseaeeeeeenaeeeeesaeeeesnaeeeetenaeeeeeaaes 40 7 14 lonization current external probe OptiOM oococonoocccononcccnnoncncnnnoncnnnonononnnon ono nnnn cnn rnnrnnn naar ocn r nn Ennen Enn cn nara nennnns 41 8 MEMORY MANAGEMENT cccceesseceeenseeceenseeeeenseaeeeenseaeeeenseaeeeensaeeeenseaeeeeensseeaeseseseeesseeeenes 42 Bl Store DataxAnaly sisi cir tiro io a o dt tas 42 A A a EEES EE AEAT ETT AEEA T adpassces ET 42 8 3 Delete
52. ess DELETE If you press the DELETE key F1 The analysis data will be deleted 8 4 Recall Memory If you had pressed the ENTER key with the cursor on the RECALL MEMORY option the analyser will display the following page RECALL MEMORY TAG SELECTION SELECT MEMORY MODE VI EW MEM ESCAPE Note BEFORE RECALLING THE MEMORY YOU MUST SELECT THE TAG IF IT IS DIFFERENT FROM THE CURRENT ONE DIPLAYED SELECT THE READING MODE SINGLE OR AVERAGE AND SELECT THE STORED DATA Press VIS MEM F1 to visualize the analysis data the selected memory data or the average values of the selected Tag Press PRINT F2 to print the report for the displayed data To change the recalling mode follow the procedure below Use the A and V keys to move the cursor symbol to MODE option Press the ENTER key to select the option Use the A and W keys to move the cursor symbol to Single or Average mode Press the ENTER key to select the option Press ESCAPE F1 to return to the previous menu without save the selection To change the memory date follow the procedure below Use the A and V keys to move the cursor symbol to MEMORY DATE option Press the ENTER key to select the option Use the and gt keys to display the date time for all current Tag memory Press the ENTER key to select the option Press ESCAPE F1 to return to the previous menu without save the se
53. et the measure and start CH4 monitoring From this moment the unit will compare the correct CH reading Pressing the gt key you can change the probe range to 500ppm box Pressing the 4 key you can return to 100ppm box range Eurotron suggest to use 100ppm box for ambient gas checking and 500ppm box for pipe gas leak testing After zeroing the boxes will fill proportionally with the reading and an beeping sound will advise the operator for gas concentration as shown in the following table 1 box 1 beep sec 2 box 2 beeps sec 3 box 3 beeps sec 4 box 5 beeps sec 5 box continuous beep Press ESCAPE F2 to return to the previous menu 7 12 Internal gas sniffer sensor option for UniGas 3000 This feature let the operator to monitor the gas leaks by using the internal sniffer sensor Press the MENU key from measuring page The following page will be displayed MENU MEASURE ON CURR TEMPERATURE GAS VELOCI TY ESCAPE 39 i Instruction Manual MM850402 ed K12 Use the A and V keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu MEASURE TI GHTNESS_ TEST GAS LEAK PROBE AMBI ENT CO NEXT ESCAPE Use the A and V keys to move the cursor symbol to GAS LEAK PROBE option Press NEXT F1 to enter the following page
54. from the AUTO ON and OFF dilution status pressing the ENTER key 9 1 Engineering Units When you select the Engineering units option the following page will be displayed ENGI NEER UNI TS gt CO ppm Ot her ppm Tenp 3 Pr ess hPa ESCAPE Use the A and F keys to move the cursor symbol to the desired option Press the ENTER key to change the value Press ESCAPE F1 to return to the previous menu The measuring units selectable for gas are ppm mg m3 mg kWh g GJ The measuring units selectable for temperature are C F The measuring units selectable for pressure are hPa mbar mmH20 inH20 49 Instruction Manual MM850402 ed K12 9 2 Alarms When you select the Alarms option the following page will be displayed a ALARMS Alarm 1 02 Enabl ed E Yes Thresh 5 00 Type A Mn NEXT ESCAPE Use the A and W keys to move the cursor symbol to the desired option Press the ENTER key to change the value Press ESCAPE F1 to return to the previous menu Press NEXT F1 to display the next alarm page Up to 4 alarms can be set for different gas types and levels NOTE THE REFERENCE GAS FOR ALARMS ARE PROGRAMMED IN THE FACTORY THE GAS TYPE CAN BE CHANGED ONLY USING THE OPTIONAL PC CONFIGURATION SOFTWARE When the measured value becomes an in alarm band a continuous sound beep informs you of the condition Simultaneously the p
55. ge the assigned function during the operations All displayed pages have in the bottom 2 boxes each containing the assigned function e g ANALYSIS If no word is displayed inside the box no function is assigned to that function key A V d and gt They move the cursor symbol or to increase or decrease numerical values ENTER Accept and memory store the modified PRINT ENTER ON parameter or variable PRINT Print the report of the analysis ON OFF Switch the analyzer on or off CUE A STORE Read or store the analysis data to or in the memory SETUP Go to the configuring page of the instrument MENU Go to the auxiliary function Ambient DRAFT SMOKE measurements Flow and return Temperature etc menu amp DRAFT Go to the Pressure Draft measurement SMOKE Allows the data input for smoke index measurements You need an external pump for the gas sampling Addional option accessory HELP Display the most important information for the service the battery charging level the status of the gas sensors the free memory etc 23 i Instruction Manual MM850402 ed K12 7 1 2 Display The 3000 4000 series is designed with a large 40x56 mm graphical display using an automatic back light system for the best reading poorly lit locations conditions also The instrument is able to visualize simultaneously on the display 3 6 or 12 parameters Three different areas can be identified on t
56. have to execute the smoke index measurements You can input up to 3 values the analyser will do the average calculations The smoke measurement requires the instrument in normal operating conditions indicating one of the measured or calculated parameters Press SMOKE on the keyboard The following page will be shown SMOKE Meas 1 Meas 2 AVG Meas 3 O I Der NO L ESCAPE Press A and or V to move the cursor symbol to the Measure 1 input field Press ENTER to input the value See instruction on paragraph 8 1 4 If necessary input the Measure 2 and Measure 3 smoke index The instrument will compute the average Press A and or V to move the cursor symbol to the Oil derivative Press ENTER to change the value for the correct fuel type Press ESCAPE F1 to return to the previous page without save the changes Press ENTER to memory store the selection and return to the previous page 7 5 Combustion Air Temperature option lt is important to measure the true combustion air temperature to have a correct boiler efficiency calculations The 3000 4000 series have an auxiliary Rtd input to measure simultaneously the air temperature A Pt100 with a 6 meters long cable can be connected on the right side of the analyzer Insert the Rtd inside the air combustion aspiration tube near the boiler Follow the standard procedure to make m
57. he display Menu and Measure area Status bar and Function boxes Menu amp Measure area Status bar GRAPHI C Function box The Menu and Measure area displays the analysis data the menu and all messages for the operator The measured and calculated parameters are displayed in different pages of 6 parameters each Using the A and W keys you can change pages changing the displayed parameters Pressing the 4 and gt keys it is possible to increase or decrease the number of the displayed parameters ZOOM function 02 20 9 02 20 9 Ta 28 1C 02 20 9 CO2 0 1 co 0 1 A Calc E CO 0 1 NO oi ppm ee Cae CO 37ppm E te reer weet Be pp EffN 9 REF_02 GRAPHIC REF_02 GRAPHIC REF_02 GRAPHIC Two boxes are positioned on the bottom of the display They contains the name of the function assigned to the F1 and F2 function keys The status bar uses graphical symbols to describe the actual operation mode of the instrument I Battery status 4 charged discharged Max Min The Max Med Min Actual values are displayed in memory recalling mode Med Mem 02 The displayed measure are referred to oxygen z Line operations 7 1 3 Display adjustment In the autozero procedure you can press the d and gt keys to adjust the LCD contrast When the instrument is in the measuring mode you can pres
58. hed and unit begins beeping press the ENTER key to silence it 7 11 Natural gas leak external probe option To enable natural gas monitoring press the MENU key from measuring page The following page will be displayed MENU MEASURE ON CURR TEMPERATURE GAS VELOCI TY ESCAPE 38 i Instruction Manual MM850402 ed K12 Use the A and V keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu MEASURE TIGHTNESS TEST GAS LEAK PROBE AMBI ENT CO T RH PROBE NEXT ESCAPE Use the A and V keys to move the cursor symbol to GAS LEAK PROBE option WARNING CONNECT THE PROBE TO THE INSTRUMENT FIRST Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu Connect the probe to the unit and wait for the following page L GAS LEAK TEST CH4 M 1 box 100ppn Agitate the probe in Fresh air and press I ZERA ZERO ESCAPE NOTE A 60 SECOND HEATING TIME COUNTDOWN WILL START IF THE PROBE IS CONNECTED IN GAS LEAK TEST PAGE A WAITING MESSAGE WILL BE DISPLAYED Refer to paragraph 10 3 3 to change the 60 sec heating time Before inserting the probe in working area lei it run for a few seconds in fresh and uncontaminated air Press the ZERO key to res
59. in Zero Err The autozero procedure is failing fresh air If the problem remain Return the instrument to Eurotron for maintenance Sens Er Broken cell Return the instrument to Eurotron for maintenance No meas Empty Memory No sens The cell is non installed No probe No external probe connected on Connect or replace the temperature probe mini din connector 10 3 Set Up Menu Configuration menu is protected by a password This procedure menu allows the operator to change some internal parameter values Date and time internal clock communication baud rate autozero time and leak test timing Follow the procedure below to activate the procedure Switch the instrument off Press and keep the SETUP key down press the ON OFF key The analyzer will switch on A password input page will be displayed Insert the password code 0011 and press the ENTER key The following page will displayed 53 Instruction Manual MM850402 ed K12 SET UP Pag 1 Cl ock Serial Port Anal ysis par P decay Ti me NEXT Press the NEXT F1 key to change menu page SET UP Pag 2 PRI NTER_TEST TEST KEYBOARD NEXT Use the A and V keys to move the cursor symbol to the desired option Press the ENTER key to enter in the option set up page Switch the instrument off to exit from the configuration procedure 10 3 1 Clock Select this option for da
60. ion air temperature 34 Compatibility 49 CONFIGURATION 53 Connecting to a PC 24 CONNECTIONS 23 Consumable parts 61 Contrast 28 D DBGas 2004 47 Delete memory 47 Dilution CO sensor 31 Display 14 28 Display regulation 28 E Electromagnetic compatibility 16 Electro pneumatic connections 23 EMC Comformity 65 Engineering Units 53 Error messages 57 63 INDEX Features and Benefits 5 Firmware Upgrade 60 Flow Return temperature 34 Flue gas analysis 30 Fuel technical data 14 G Gas probe positioning 23 24 Gas sampling probe 14 18 61 Gas sensors 19 Gas velocity measurement 35 GasConfig Installation 52 GENERAL 14 GENERAL DESCRIPTION 5 H Header setting 54 HELP key 54 How operate using GasConfig 50 Input of the smoke index 34 Installing driver RS232 USB 24 Installing the Software 48 Internal Gas Sniffer Probe 15 Internal gas sniffer sensor 43 lonization current external probe 45 lonization Current Probe 15 K Keyboard 27 Keypad 14 L Leak test time 40 Leakage checking mode 15 Letter of conformity 62 line filter 19 Low draft probe 12 MAINTENANCE 56 Measurement principle 18 Measurements example 64 Measuring cells 14 Measuring instruments 21 MEMORY MANAGEMENT 46 i N Natural gas leak detector 42 Natural gas probe 15 Numerical input 28 O OPERATIONS 27 Ordering code 6 8 10 P P decay time 59 PHYSICAL DESCRIPTIO
61. lection 43 Instruction Manual MM850402 ed K12 8 5 DBGas 2004 DBGas 2004 is a PC Windows compatible software to manage all checks and measures activities on boilers and to transfer data from and to Eurotron Gas analyzers The software is designed for a complete and efficient managing and recording of the boilers analysis data of your clients DBGas 2004 allows you to have a no limits database on your PC with all customer and boiler s information to select up to 40 boilers each one is associated to a Tag to be checked to assign an operator name and transfer the data to the analyzer The operator can store the analysis data and print the report after the analysis he can transfer the data to the PC The software will assign the analysis to the correct boiler in the database Operator can view and print the data Therefore it is possible to maintain an historical archive for several years DBGas2004 Analysis e i P Mu Show selected Select todo Download viewAnalysis New Plant Newboler Settings Logman JEE Client 1 John Brown Plants Boiler 11 Main boiler lt A 12 03 2004 11 42 10 Plant 1D Name Address T iF Short Name Short Address Short City Note ae Client 1 John Brown Park Avenue 14 ren York E 3652 787 John Brown Park Avenue 14 New York L RE Client 2 Frank Smith Client 2 Frank Smith Abbey Roade London a 1557434 Frank Smith Abbey Road67 London Boiler 1 Auxiliary boiler
62. nance Gas Tight Checking To have a correct measurement the pump should be gas tight Turn the screw and close the probe with your finger Pull the plunger for 3 cm and verify that the gasket does not leak the vacuum If a leak is found the gasket needs to be lubricated When you push the plunger the valve must close immediately to have a 1 9 2 0 litres of air with 10 shoots The correct smoke index can be obtained only if the pump works correctly Service Clean and lubricate the cylinder the stem and the gasket around every 30 measurements Wash using alcohol if the valve is not gas tight Clean the probe and the paper support Check the pump for gas tight Use only clean paper filters and a readable scale index table OV Gon Nem 57 Instruction Manual MM850402 ed K12 11 CERTIFICATES 11 1 Warranty Terms Eurotron Instruments warrants its products against defects in materials and workmanship for the period declared from the date of the original retail purchase This warranty applies to the original purchaser only If the unit should malfunction it must be returned during the warranty period transportation prepaid to Eurotron for evaluation Upon examination if the unit is found to be defective it will be repaired or replaced at no charge Direct all warranty and repair requests inquiries to the Eurotron Customer Service Department BEFORE RETURNING ANY PRODUCT S TO EUROTRON PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
63. ng probe not inserted in the chimney or with the sampling probe pneumatic connector disconnected from the analyser gas inlet When a long analysis has to be made a new autozero procedure should be performed The pressure Draft sensor is based on the principle of the extension metric measuring bridge When the instrument is switched on a zero calibration of the Draft pressure circuit is also executed Leave open the AP connector during this phase Measured and calculated parameters are indicated on a LCD alphanumeric display 40x56 mm equipped with a automatic back light device for easy readings mainly in poorly lit conditions 4 1 1 Gas Sampling Probe The sampling probe consists of a steel tube and a handle of thermo insulated material A positioning cone allows user to place the probe in holes with a diameter from 11 to 16 mm The gas temperature is acquired using a thermocouple type K with the junction placed in the tip of the probe 14 i Instruction Manual MM850402 ed K12 4 1 2 Water Trap amp Line Filter The gas flows through an external combined water trap and line filter to avoid the presence of condensation and suspended solid particles in the analysis section of the instrument A cylinder is positioned at 15 cm from the instrument gas inlet it is divided into two parts the water trap and the line filter The water trap works using the expansion principle the gas flow decreases its speed inside the cylinder an
64. ng the instrument keyboard Pressing the SETUP key you can change the current fuel include or exclude the CO cell change the technical unit set the alarms etc The CONFI GURATI ON P1 FUEL PG gt L CO SENS I nclud FUEL PARAMETERS NEXT ESCAPE press NEXT to change menu page CONFI GURATI ON PAG2 ENGENEER UNI TS ALARMS Qe REFERENCES Di uti on AUTO NEXT ESCAPE Use the A and V keys to move the cursor symbol to the desired option Press the ENTER key to select the option Press ESCAPE F1 to return to the previous menu Fuel CO Cell Fuel Parameters Engineering Unit Alarms 02 References CO Dilution You can select between the pre set fuel table LPG Diesel oil Oil Natural gas or if programmed using the configuration PC software If the CO electro valve option is installed you can Include exclude or automatically select using the PC configuration software you can program the CO level for automatic exclusion the CO cell You can display only the constant table for the selected fuel To change the values you should use the configuration PC software You can change the technical units for gas temperature and pressure measurements You can set the alarms levels Min Max operation and enable disable all the 4 possible acoustic and visible alarms You can set the 02 for CO measurements and O2 for other gas Toggle
65. ng time Analysis par AutoZ Time 180 CH4 Heat T 60 ESCAPE Use the A and V keys to move the cursor symbol to the desired option Press the ENTER key to set a new Auto zero time Press ESCAPE F2 to return to the previous menu 10 3 4 P decay time By Selecting this option you can change the timing for leak test when using the decay method The test has a total period of 310 seconds and the programmable time represent the interval between the measurements P decay Time P1 Time 10 P2 Time 60 P3 Time 120 P4 Time 120 ESCAPE Use the A and F keys to move the cursor symbol to the desired interval Press the ENTER key to set new acquisition intervals Press ESCAPE F2 to return to the previous menu 55 i Instruction Manual MM850402 ed K12 10 4 Firmware Upgrade 10 4 1 Firmware Upgrade PC software In order to upgrade the firmware of the instrument proceed as follows 1 Install the ST167Flash program from the CD 2 Connect the infrared interface adapter to the serial port of the PC with the supplied cable note back the serial port used COM1 COM2 or other 3 Position the interface near the right side of the instrument 4 Run the ST167Flash program you have installed 5 Select the same serial port that you noted back 6 Select the Baud rate to 115200 Baud if the PC owns an UART 16550 type otherwise select a
66. nstrument to exclude include manually or automatically the CO cell when the CO concentration is too high e g when the burner is starting Four acoustic and visual alarm levels can be set on four programmable parameters 4 2 Auxiliary Measurements 4 2 1 Temperature Measurements The instrument is equipped with two temperature inputs to measure exhaust gas and the burner air input temperatures combustion gas A thermocouple type K nickel nickel chromium is included in the tip of the gas sampling probe to measure the flue gas exhaust gas temperature This thermocouple is suitable for permanent measurements at temperatures up to 800 C and for short term measurements up to 1000 C Temperature measurement and gas sampling from the flue gas pathway are thus always performed at the same site The probe is connected to the apparatus with compensated cable and connector An internal Pt100 resistance thermometer is used for cold junction compensation The same Tc K input can be used to measure the flow and return temperature in water circuit If you have to measure the water temperature measuring the pipe temperature use an arch model thermocouple with an appropriate diameter A remote Pt100 sensor can be supplied on request with a 2 or 5 meter cable to measure the air inlet temperature in forced air boiler This option is very important for an accurate efficiency calculation 4 2 2 Pressure and Draft The analyzer can be equipped
67. o set and run leak test press the MENU key from measuring page The following page will be displayed MENU MEASURE LON CURR TEMPERATURE GAS VELOCI TY ESCAPE e Use the A and V keys to move the cursor symbol to MEASURE option e Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu MEASURE TI GHTNESS TEST GAS LEAK PROBE AMBI ENT CO T RH PROBE NEXT ESCAPE e Use the A and Y keys to move the cursor symbol to TIGHTNESS TEST option e Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu SELECT TEST 0 3 hPa Parameters Test Type A START TEST ZERO ESCAPE e Select Parameters option PREFERENCES Gas types City a Net Vol 0 0 Tot Vol 0 0 Test Gas Air NEXT ESCAPE e Set the follow parameters Gas type City or Natural Net Vol Total volume for Gas Network Tot Vol Internal volume for Gas Flow Totalizer Test Gas Air or Gas Press Next to set Bar Press Barometric Pressure Press ESCAPE to return to the SELECT TEST page Use the A and W keys to move symbol on the Test Types A Select START TEST to start the procedure 34 i Pts 228 6 hPa R22 228 7 hPa AP 0 1 hPa Test A 40s NEXT ESCAPE Instruction Manual MM8
68. onds to a unrecoverable problem and it is necessary to return the instrument to Eurotron for maintenance Frequently these message are referred to a recoverable trouble and can be solved by yourself Instruction Manual MM850402 ed K12 Error Messages The following table show the possible instrument error messages Error message Problem Solutions Calc Err Parameter calculation error The instrument cannot perform the calculations correctly Check and solve the other error conditions Probe Er The external Rtd probe s Connect or replace the external disconnected or damaged temperature probe RJ Err Internal temperature reference Return the instrument to Eurotron for damaged maintenance Over Overrange condition The problem is solved automatically when measure return inside the range Under Underrange condition The problem is solved automatically when measure return inside the range No calculation available The instrument cannot perform the calculations Check and solve the other error conditions e g O2 gt 18 CO sensor excluded by electro valve Automatic CO sensor protection is active Excluded Perform one or more autozero cycles in fresh air Tc Error The thermocouple is disconnected or Connect or replace the temperature probe damaged Tsens Er Cell compensation error Return the instrument to Eurotron for maintenance Perform one or more autozero cycles
69. ousehold waste Mmm For more information contact the retailer or the local authorities in charge of waste management 58 i Instruction Manual MM850402 ed K12 APPENDIX A1 Example The following steps show how you can make a quick measurement using the GreenLine 4000 portable analyzer 1 Turn the GreenLine 4000 on It will begin the autozero and the autodiagnostic procedure System error and trouble will be displayed if encountered GreenLi ne 4000 1257 1 001 Don t insert probe in chi mey Serial Num Version Antonio Bat 5 2V 74 3 C utozero 180 sec MENU MEASURE Select the combustible Fuel or oil used by burner It is possible choosing between 4 preset and 6 other available custom types Now insert probe in chi mey FUEL Natural Gas TAG SELECTI ON Connect the sampling probe electrical and pneumatic terminals to the GreenLine 4000 Insert the sampling probe in chimney or stack Be sure for mechanical positioning and flue gas intercepting Press ANALYSIS F1 key to start the measurements Select the desired data page using A and W keys Zoom in or out to enlarge or reduce the visualized characters using the gt and lt q keys 02 20 9 Ta 28 10 02 20 9 ean o 1 at Sree p OSes CO2 0 1 Ty otee En CO 37ppm Eos REF 02 GRAPHIC REF GRA
70. page menu NOTE FOR THE BEST SPEED CALCULATION DO NOT CHANGE THE BURNER RATE BETWEEN THE TWO MEASUREMENTS THE OPTIMUM CONDITIONS WILL BE ACHIEVED USING 2 HOTELS IN CHIMNEY AND THE SIMULTANEOUS MEASUREMENTS 7 8 Printing the analysis data An internal impact printer can be installed as an option in the instrument Read paragraph 8 10 for header report changing To print the report ticket of the analysis use the following procedure e Make all measurements you need Smoke index pressure and Draft T flow etc After making the gas analysis measurements and wait a few seconds for the measurement to stabilize Press the PRINT key The following page will be displayed PRI NT ANALYSI S SAVED PRESS PRI NT NUM COPY 1 MODEL St andard FEED ESCAPE e Use the A and V keys to move the cursor symbol to NO copy or Model field e Press the ENTER key to change the number of the reports you have to print and or the print model for the report e Press the PRINT key again to print the report You can abort the printing in progress by pressing the ESCAPE key 32 Instruction Manual MM850402 ed K12 e Press ESCAPE F1 to abort the printing e Press FEED for paper advance You can stop the paper advance by pressing the ESCAPE F2 key NOTE IF YOU RECALL THE LAST MEMORY USING THE AVERAGES FEATURE UNIGAS 3000 ONLY OR YOU PERFORM AN AUTO STORE WITH AUTOMATIC PRINTING THE TI
71. perator to change the fuel used and to select the Tag between the available 26 i Instruction Manual MM850402 ed K12 e Fuel selection Move the cursor symbol gt on the desired row using the A and V keys Press ENTER to change the value See instruction on paragraph 8 1 6 e Tag selection Move the cursor symbol on the desired row using the A and V keys Press ENTER to change the value A new page will be shown The Tag name the description and the progressive number will be displayed See instruction on paragraph 8 1 6 When in measuring mode you can select another Tag pressing the MEMORY key e Insert the probe in chimney Stop it using the retaining cone and adjust the immersion depth for a gas sampling in the middle of the exhaust gas connection pipe e Press the ANALYSIS F1 key to start the measurements The following page will appear Q2 20 9 co2 0 1 CO 1 ppm Tg Tc Error EffN EPG _ 3 Sesoerees REF 2 GRAPHIC Pressing the 4 and gt keys it is possible to zoom in and zoom out increasing or decreasing the number of displayed parameters C2 20 9 ae ae CO2 0 1 p ee CO 37ppm q E REF 2 GRAPHI C REF 02 GRAPHI C Pressing the A and W you can change page for others parameters Pressing the REF O2 key the measured parameters will be referred to the user defined programmed oxygen value
72. r CAUTION IF A SINGLE TUBE GAS SAMPLING PROBE TG MODEL IS USED FOR PRESSURE DRAFT MEASUREMENTS BE SURE THAT THE PROBE AND HOSE ARE CLEAN AND DRY BEFORE CONNECTION TO THE PRESSURE INPUT Special Draft Probe TGD models This special probe model has a double gas collector one for the flue gas analysis and one for the Draft measurement When you connect the probe to the analyzer you have to insert both gas inlet and pressure inlet connectors Connect the hose with line filter to gas inlet connector The pressure measurement requires the instrument in normal operating conditions indicating one of the measured or calculated parameters Press DRAFT on the keyboard DO NOT INSERT THE PROBE IN THE CHIMNEY The internal pump will stop and the following page will be shown F1 nternal sensor F2 External sensor TaE 23 00 NT EXT The pressure measurement depend on the external temperature You can manually set this temperature on this page To measure the right external temperature use a thermometer or the analyzer temperature probe Press INT F1 to show the following page DRAUGHT Measure 1 0 mbar Press ENTER To save measure ZERO ESCAPE Press the ZERO key before insert the probe in the chimney to zero out the measured value Insert the probe in the chimney Check for mechanical positioning and flue gas intercepting Wait for measurement stabilization
73. re sosise eiet ana aa a aeaa a a A Eao e aa E aea iR 56 10 42 Firmware Upgrade between two Unigas3000 units bootl0ader ooooooocccocncinicococcccnocononanonnconnncnannannnccnnncn ns 56 10 5 smoke Pump Maintenance asi asiron moin oaa a A E aA E A dal oli 57 11 CERTIFICATES ui da 58 11 1 Warranty Tem aria nds 58 112 Letter of Conformidad a ala ete eh ora data 58 11 3 DISPO la e o e o ld ee e e de e Ge A ee da e E e Cae 58 APPENDIX uti a asada 59 A1 EXAMPLE td 59 A2 EMC COMtO Mic A di 60 i Instruction Manual MM850402 ed K12 1 GENERAL DESCRIPTION The 3000 4000 series is designed to satisfy the market needs they are the direct result of the advanced research and experience of Eurotron Eurotron has been developing and manufacturing portable flue gas analysers since 1986 GreenLine 4000 and UniGas 3000 are multigas compact hand held multifunctional instruments The micro processor based instrument includes a flue gas analyser an emissions monitor and an ambient parameters indicator Two standard internal electrochemical sensors read the Oxygen O2 and carbon monoxide CO gas concentration The gas temperature and air temperature are used in connection with the gas analysis to calculate the efficiency excess air and CO concentration A 10 gas parameter programmable table is used for calculations approved in accordance with DIN33962 More optional sensors NO and or SOz can be installed to enables the pollution measurement
74. rom the menu The connection can be re enabled after the correct driver installation This it s not necessary if your computer runs Window XP SP2 if configured to ask before connecting to Windows Update Windows XP SP2 can have this parameter already set and to verify this open the Control Panel select System select the Hardware tab and click Windows Update Please verify that this option is DISABLED e Connect the instrument to a USB port of your computer This will automatically run the Windows Found New Hardware Wizard if the adaptor is not automatically identified and installed on your system e The following page will be displayed Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with pour permission Read our privacy policy Can Windows connect to Windows Update to search for software O Yes this time only O Yes now and every time connect a device No not this time Click Next to continue e Select No not this time to avoid the driver search in internet then click Next to proceed with the installation Found New Hardware Wizard This wizard helps you install software for USB lt gt Dual Serial k If your hardware came with an installation CD 42 or floppy disk insert it now What do you want th
75. s compatible program for configuring the 3000 4000 series flue gas analyzers You can change all memory settings displayed measurements pages printed measurements layout Alarms Fuels coefficients measuring technical units etc 8 6 1 How to operate using GasConfig When you run GasConfig a 2 independent windows systems will be displayed on the PC monitor gt GasConfig UniGas 3000 Bik Profile Data Settings Instrument General Bar graphs Service Pages Printer Alarms Aux inputs Analog outputs Timers Fuels The window on the left is a parameter icon list This list show all possible parameters for measured O2 CO Tgas Draft etc and calculated measurements COs Efficiency etc Some of these may not be available in your instrument it depends by instrument model installed cells and options The window on the right is the program user interface It is organized in function pages you can select the page for interesting parameters using the mouse A main menu bar allows you to load and save the configuration data to the change the communication settings for data transfer to and from the analyzer WARNING BEFORE CONFIGURATION DATA TRANSFER TO AND FROM YOUR PC BE SURE TO HAVE SELECTED THE 3000 4000 SERIES UNIT USING THE INSTRUMENT OPTION ON MAIN MENU BAR The available function pages are General This page allows you to set the general parameters as engineering uni
76. s the HELP key and press the and gt keys to adjust the LCD contrast 7 1 4 Numerical Input If you have to set a numerical parameter e g O2 reference etc use the following procedure Select the parameter to be changed e g O2 reference with the A and V key from the configuring menu Press ENTER to enter in modify page as follows 24 i Instruction Manual MM850402 ed K12 ea CO Reference ESCAPE The A symbol below the first digit is the cursor You can move the cursor between the digit using the and P keys You can change the selected digit using A and V If 9 or 0 values are exceeded the left digit is increased or decrease Press ENTER to memory store the value and return to the previous page Press ESCAPE F1 to return to the previous page without saving the changes 7 1 5 Text input If you have to set a text parameter e g customer name etc use the following procedure Select the parameter to be changed e g customer name with the A and W key from the configuring menu Press ENTER to enter in modify page as follows A 88 10123 56789 lt gt GABCDEFG JKLMNOPORSTUVVKYZ 8 4 conel AM ESCAPE A A symbol below the blank character in figure represent the cursor It is used to identify the selected character you can move it using the 4 gt
77. ss ENTER to manually change the temperature value Positioning the thermocouple on the return pipe Use the A and F to move the cursor symbol to T Return field Press COPY to copy the current temperature as T Return value Press ENTER to manually change the temperature value The instrument will show the difference between the two values Press ESCAPE F1 to return to the previous page The temperature values will be printed pressing the PRINT key 7 7 Gas velocity measurement The 3000 4000 series is arranged for chimney speed measuring For this measurement you need a Pitot tube to be connected to the differential pressure inputs Connect the terminal of the tube to P1 connector and the terminal the P2 the instrument connector e Press MENU to display the following page MENU MEASURE ON CURR TEMPERATURE GAS VELOCI TY ESCAPE e Use the A and V keys to move the curser symbol to GAS VELOCITY Option and press ENTER GAS VELOCI TY GK Vel 1 000 Dens 1 000 Kg mB NEXT ESCAPE e In this page you can manually enter if known two settings the constant K of the used tube type as indicated on its user s manual and the gas density after its analysis These two settings are set on 1 by default Use the A and W keys to move the cursor symbol to the setting you want to modify and press ENTER One of the
78. ssure Draft AP etc Averaging between three gas analysis internal impact type printer more legible and long shelf life Single battery pack rechargeable to power for both the instrument and the printer internal memory up to 250 complete data analysis and USB port THE INSTRUMENT IS FULLY EN 50379 PART 2 AND PART 3 COMPLIANT i Instruction Manual MM850402 ed K12 1 1 Ordering Code 1 1 1 GreenLine 4000 7826 A B CC D EEE F GGG H Each GreenLine 4000 is equipped with a Oz sensor internal 250 memory real time clock capabilities USB serial cable Gas configuration software magnetic rubber holster electrovalve for autozero quick start up rechargeable battery pack battery charger and supplied with a Report of Calibration and an instruction manual Table A Sensor n 1 1 O 0 25 Table B Sensor n 2 2LO CO 0 500 ppm CO sensor dilution 2H CO 0 8000 ppm H2 compensated CO sensor dilution 2X CO 0 20000 ppm CO sensor dilution 2Y CO 0 10 00 Table C Sensor n 3 amp 4 0 none 4 NO NOx 0 4000 ppm 4LO NO NOx 0 500 ppm 5 NO 0 1000 ppm 5LO NO 0 100 ppm 6 SO 0 4000 ppm 8 CxHy 0 5 00 Table D Gas sampling probe air filter and water trap included 0 none 2 Standard L 300 mm max 800 C Draft dual hose cat BB610046 max 500 C 5D Standard L 750 mm max 800 C Draft dual hose cat BB610080 max 500 C F Sinterized filter max 800 C Table E Options 1
79. te and time set up Verify that the current values are correct because the analyzer use this data for analysis storing oock Hour 5 10 M nutes o 22 DATE ESCAPE Use the A and W keys to move the cursor symbol to the desired option Press the ENTER key to enter in the option set up page Press ESCAPE F2 to return to the previous menu Press DATE F1 to change date DATE Day 10 Month y 22 Year gt 1999 Type EURO HOUR ESCAPE Use the A and W keys to move the cursor symbol to the desired option Press the ENTER key to set a new date or date format European or USA Press ESCAPE F2 to return to the previous menu Press TIME F1 to change time 10 3 2 Serial Port Selecting this option you can set the baud rate and the ID number for the instrument using an infrared serial communication 54 Instruction Manual MM850402 ed K12 Serial Port Address 0 Baud rate 9600 ESCAPE Use the A and V keys to move the cursor symbol to the desired option Press the ENTER key to set a new ID number or baud rate Press ESCAPE F2 to return to the previous menu 10 3 3 Analysis par By Selecting this option you can change the analyzer auto zeroing time and CH amp Natural gas heating probe time we suggest to use the pre set values of 180 seconds for autozero time and 60 seconds for CH heati
80. ts O2 reference values etc Pages You can set up to 6 different pages in your instrument to display up to 36 different measured and calculated values Printer You can program the complete layout for report printing header measured parameters etc 46 Alarms Aux Inputs Analog Output Timer Fuels Bar graphs Service Instruction Manual MM850402 ed K12 GasConfig UniGas 3000 ie Es Profile Data Settings Instrument General Bar graphs Service Pages Alarms Aux inputs Analog outputs Timers il Copies number 2 Enable Ref 02 for CO Enable Ref 02 for others Printing model User defined Enable smoke Enable oil derivative Enable plant ID Enable boiler ID Enable customer name Enable customer address Enable customer city Enable customer telephone Enable notes Reverse printing direction Enable sign Enable model Enable serial number Enable next calibration date Enable date time Enable fuel e a a Ha a a 14404 AAAI 7 Settings You can enable disable and program up to 4 different acoustic and visible alarms for critical measurements Not available for software version 1 001 Not available for software version 1 001 You can change the autozero time and the leak decay time Up to 10 different fuels coefficient tables can be programmed GasConfig UniGas 3000 cx Profile Data Settings Instrument 2 General Bar graphs
81. ty the water trap from the condensation water remove the draining plug DO NOT OPEN the water trap DO NOT leave the water trap without the draining rubber plug cat EE650081 For the best efficiency and accuracy we suggest to calibrate the instrument every year WARNING IF THE 3000 4000 SERIES IS STORED A TEMPERATURE EXCEEDING THE OPERATIVE LIMITS THE ANALYZER WILL NEED SOME TIME TO WARN UP TO THE ACTUAL AMBIENT TEMPERATURE BEFORE STARTING THE OPERATION 5 1 Power Supply The instrument can be powered from Internal rechargeable Li lon battery pack External battery charger supplied as a standard accessory the batteries must be installed Optional external DC auto battery charger the batteries must be installed The Li lon rechargeable batteries allows a long time operation and do not need maintenance The same battery powers both the instrument and the internal printer The internal battery will grant 10 hours of continuous operation without printing and the display back light off NOTE 90 BATTERY CHARGING CAN BE OBTEINED IN 3 HOURS WITH THE INSTRUMENT SWITCHED OFF A red led on the top of the keybord label will lited to confirm the connection with the external charger a green led will lited when the full charge is completed During operation a fully battery symbol will be displayed on the display This symbol means that the batteries are completely full When the batteries will be discharged the symbol
82. ue by pressing the ENTER key it will be printed on the test report XA L probe gt Y Zero positioning Boiler E A Comnession A i cable Pa Sensor agnels y e Press ESCAPE F2 to exit and to return to the analysis page 7 3 2 Burner Pressure Measurement Using the burner pressure probe cat EE300088 it is possible to measure the pressure on the burner Connect the probe to the instrument pressure input and connect to the burner plug Follow the procedure described in paragraph 8 4 to read the pressure 7 4 Smoke Measurement To avoid condensation inside the smoke pump it should aspirate ambient air before the gas sample This can be obtained aspirating the air by the fireside not in the exhaust gas connection pipe without using the paper filter Introduce now the filter in the pump The gas sample should be drawn to the center of the combustion gas flux The correct gas volume is sampled with 10 uniform shoots by the pump 29 i Instruction Manual MM850402 ed K12 Compare the darkening of the filter with the smoke index table The smoke index found does not exceed the ones defined by the current normative We suggested to use a retaining cone during gas sampling NOTE IF YOU WANT TO PRINT THE SMOKE INDEX WITH THE ANALYSIS DATA YOU SHOULD DO THE MEASUREMENT BEFORE THE FLUE GAS ANALYSIS 7 4 1 Smoke Index data input Before inputting the data you
83. uring Sensors The 3000 4000 series use long life sensors for O2 CO H2 compensated NO NO and SO An automatic internal device diluted the CO concentration when a high level of CO is identified by the instrument Dilution system allows to extend the measuring range of the CO sensor up to 10 The optional Autozero valve for quick start up allows the operator to switch the instrument with the gas probe in the stack Four acoustic and visual alarms can be set on four programmable parameters 2 5 Temperature probes A thermocouple type K is incorporated in the tip of the gas sampling probe to measure the flue gas temperature This thermocouple is suitable for measurements up to 800 C max 1000 C for few seconds Temperature measurement and gas sampling from the flue gas pipe are thus always performed in the same site The probe is connected to the instrument with the appropriate compensated cable and connector A Pt100 resistance thermometer local jig or remote sensor is used for the air temperature measurement and best efficiency calculation 2 6 Pressure sensor The instrument is equipped with an internal sensor for pressure and stack Draft Easy to change to and from pressure analysis and stack Draft Easy to change to and from pressure analysis with a single key operation As an additional standard feature the instrument is equipped with a differential pressure sensor 2 7 Fuel Technical Data The instrument includes as standard
84. ut the air pollution describe the procedure DIN51402 2116 2117 and 2297 VDI directives ASTM D 2156 63 T etc 4 2 3 1 Measuring Instruments option 1 Smoke pump it should suck 5 75 litres 0 25 normalized to 0 C 760mmHg through a 1 cm filter 2 Smoke index reference table it is a grey scale sheet with 10 different areas numbered from 0 to 9 The number 0 corresponds to a 85 2 5 reflection Every area reflects 10 less than the previous one The scale is used to compare the scale with the paper filter and to calculate the smoke index 3 Paper filter When it is clean it has a reflection corresponding to the 0 scale index It also has 3 litres per cm a minute normalized to 0 C 760mmHg with a 200 800 mmwc resistance to the air flux 17 i Instruction Manual MM850402 ed K12 5 RECOMMENDATIONS The analyzer should be used in environments where the temperature is between 5 C and 45 C When the analysis are completed before switch the instrument off remove the probe from the gas pathway and wait about 30 seconds cleaning the pneumatic circuit from gas Do not use the analyzer with clogged filters or filled with humidity Before placing the probe in the case be sure that the probe the water trap and the hose are clean and cold If you have ordered a double hose sampling probe insert both connectors to the instrument during the gas analysis pay attention to colour correspondences To emp

Manual Gas Analysers 3000-4000_ENG_MM850402-K12

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