Operating Manual
Contents
1. forward backward sidewise and flipping is made possible It consists in A A 3D vibrating platform called plate B Electrical interfaces Communication power supply I Os For more information on electrical interfaces to the Asycube please refer to 2 4 Electrical Interfaces on page 16 C Anintegrated mechanism allowing to remove the platform easily without additional tooling D An integrated backlight D optional that allows an easy recognition of the parts from a camera placed above Figure 2 1 Asycube overview For more information on how to remove or change the platform please refer to 4 3 2 Remove the platform module on page 29 For more information on the procedure to control the platform vibrations please refer to the HMI manual For more information on the backlight color and the procedure to exchange the backlight please refer to 4 4 1 Exchanging installing the backlight on page 31 Operating Manual Asycube Largo Ad Asyril SA 9 45 f mipit ii Asycube Largo A5 Asyril SA asyril issn a Copyright Asyril S A 2 2 General Characteristics WARNING Do not use the product outside the specifications In cases of non respectation the product guarantee will expire 2 2 1 Technical features Asycube largo A5 Typical part size from 2 mm to 40 mm side length Integrated high power LED A backlight Optional green red blu2. Cd im Biciency in candela per lumen CALCULATION from information about the Source Calculation of Maximum Permitted Exposure EMP 19953 W m Lm m eee Norr Visible m o o e Non Visible Source Non Visible Caicuioiion of power densiy for BOT VS SOUPS 0 4376 m 6 227 W m CALCULATION for the a of persons Source Hazardous Power density for a non visible source NOMINAL DISTANCE TO AVOID OCULAR HAZARD DNRO FOR AN EXPOSURE TIME OF Seconde 10 Minimum safe distance in this case Consider as Hazard Zone Optics NRA or area within which the irradiance or radiant exposure exceeds the maximum permissible exposure MPE all positions within an envelope of the remote DNROQ informations Exposure time is fixed to 10s for this calculation fable which ts the max duration according to the standard compliance power gt the maximum output power for the type of LED used m the product is 450mW under 350mA Number of Led In the worst case we can imagine that the person can see entirely the light Operating Manual Asycube Largo A5 Asyril SA 42 45 T i asyril a dL ASUPRA cai Meee Copyright Asyril S A Operating Manual Annexes FO 32 03 118 5 2 CE Certificate Declaration of incorporation f according to the EU Machinery Directive 2006 42 EC Annex II 1 B aq syril Suen Feeding Systems for partly completed machinery Manufacturer Person established in the Community authorised to Asyril SA c
3. Consider as Hazard Zone Optics NRA or area within which the irradiance or radiant exposure exceeds the maximum permissible exposure MPE all positions within an envelope of the remote DNRO informations Exposure time is fixed to 0 25s for this calculation fable which ts the latency blink of the eye duration Output power the maximum output power for the type of LED used in the product is 80 lumens under 3350mA Number of Led In the worst case we can imagine that the person can see entirely the light Operating Manual Asycube Largo A5 Asyril SA 40 45 f experts in Asycube Largo A5 Asyril SA asyril mbchetronios y a a ar Copyright Asyril S A CONDITIONS OF USE OF PRODUCTS TPL VISION TABLE OF CALCULATION THE REQUIREMENTS BELOW ARE IN STRICT COMPLIANCE WITH THE STANDARD NF EN 62471 LAMPS PHOTOBIOLOGICAL SAFETY THS DOCUMENT GNT A CEATIFOCATE AMD CANT BE LEED AS WEL BUT OW AS PRE OOWiS4 TONS FOR LOSERS Sample subjected fo calculations 1 brick 8 leds 200x150 Bleu SPE1341 AF2 17 10 2014 Info Source to LEARN 0 25 econdes 470 nm K 150 Degr s or the visible Output Intensity candelas Output Power 37 lumens or the Non Visible Power densi 0 000 W m 6 LEDs 2 4 Cd im 25 456 Wim 1582 15708 Lm m 0 437547409 m aF Lumen 8912912424 miner 0 4376 m T000 Winn CALCULATION for the safe ETS ONS Power density for a visible source 713 0329939 Im nr Power density fo
4. See Cc inputs outputs r backlight X configuration input 1 input 2 N logic amp logic output 1 output 2 a logic amp logic Figure 4 3 change backlight color in HMI Ref Designation Description Asycube button Press this button to display the Asycube screen B Asycube Press this button to display the Asycube configuration tab configuration button Color select box This select box allows selecting the color of the backlight If None is chosen backlight tab and backlight switches disappear For more information about the HMI please refer to the user interface documentation e With dll To modify the parameter with dll use this function SetBacklightColor BacklightColor color string password The password is important because to write this parameter you need to be logged in the firmware as Integrator Password is 1234 For more information on the DLL please refer to the user guide documentation Operating Manual Asycube Largo A5 Asyril SA 34 45 f Draien Asycube Largo A5 Asyril SA l asyril mechetrenion y peering enue Copyright Asyril S A Maintenance and reparation FO 32 03 118 e Using tcp commands To modify the parameter with TCP commands use this sequence of commands Command Function More informations 1 wp 1234 Login in integrator mode pe 1 wp97 1 Write color of backlight 1 df Save configuration in flash memory pe tw n
5. experts in mechatronics asyril Asycube Largo AS Operating Manual f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Introduction FO 32 03 118 Table of Contents 1 INTRODUCTION asro E A A 4 1 1 GENE ALTIERA E 4 1 2 SRT RE AUTON orrae E E E E E E E S 5 1 2 1 General safety precaution ccccccccccccccccccccsssseceecececeessseeeeceseeessssseeeeeeseeensssseeeeeeeeettaaeeeess 5 e2 DO a A O 6 1 3 WARRANTY INFORMATION c yshonscscsancbansdhecusercenaehoostaneonsdaasianet NENE ENESE AN EE ENN TESTENE SE EEEn 7 1 4 CE IN O MATON arna e E E E E E E E 7 1 5 R LAT DOMAN AL orr E N E E 8 2 DESCRIPTION roria NE EN T EENE E OENE AEA 9 2 1 FIRST GLIMPSE AT THE PRODUCT icsi iin aE E 9 2 2 GENERAL CHARACTERISTICS sisniaskirroiininne rinnaka E AEE EATE iE ESE E ETE 10 Dita Fecnniieal eal ES ea e EE teacuteonesannieneses 10 Pe es OVE OMERE ONS ar e E E E E E l1 PAE ME E EEE E A IAE E I NAE A nnn E A A A 13 2 3 PERFORMANCE rerea A E aaversutesentenuarne 14 PRS hs MD FICK SUICO en na EA AEE 14 2 3 2 Displacement of the palts sssrinin iee Ni ee ra eiae EEEE SAATTE 14 2 4 ELECTRICAL INTERFACE S isvraric oino nea a O R OE EE 16 PA OVE OW e E S E E E oa aon ese esedeo 16 LAT FOW CONECO aeir E AE E EO E EE S 17 PAS COMMONS a O eara E E E E ee sndag Rasen oa aeneaceewaedeaee 18 2 4 4 Backlight Synchronization eeeeeeeeeeeeeeerrrrrsssssssseeesrrrrrrrrrssssssssseerrrrrrrereeesssssss
6. f experts in Asycube Largo A5 Asyril SA l l asyril n r y Dea ar Copyright Asyril S A Maintenance and reparation FO 32 03 118 Unplug the backlight connector C Remove the old backlight D and insert the new backlight E Operating Manual Asycube Largo A5 Asyril SA 32 45 T a wineries inv Asycube Largo A5 Asyril SA l l asyril mechatronics Operating Manual Copyright Asyril S A Maintenance and reparation FO 32 03 118 Step 5 Align the backlight module flush with the mirror support F and tighten the four bolts G Use a flat wrench size 5 5 Step 6 Plug the backlight connector H Step 7 Remount the covers I and I on both sides Operating Manual Asycube Largo A5 Asyril SA 33 45 f experts in Asycube Largo A5 Asyril SA asyril mbchetronios y a a ar Copyright Asyril S A Maintenance and reparation FO 32 03 118 4 4 1 1 Configure the Asycube with a new backlight color You can set the color of the backlight in the Asycube It is useful for example to be able to adapt interfaces depending of the color or depending if there is no backlight e With HMI To modify the parameter use the following procedure home easy tune platform outputs m type lifetime communication default parameters switch ON A home AS product switched on T ip address 192 168 127 254 jisi jinji f 25 asycube c asycube V2 2 0 vibration duration vibration number suonet mak CORESRETIO
7. reparation of your system Information on the transport and safety precautions are also included in this manual Manual Title Manual reference Description of the content Asycube ACUBE LA5 01_Unpacking_lnstructions Describes how to unpack Unpacking your asycube Instructions Asycube Operating ACUBE LA5 01_Operating Manual THIS MANUAL manual Asycube HMI ACUBE MEZ FOR LA5_User_lInterface_Manual Describes how to use the manual HMI simply move the parts and configure the Asycube s vibrations Asycube ACUBE LA5 01_Programming_ Guide Describes the way of Programming guide programming and integrating your Asycube in the final machine Asycube DLL ACUBE DLL _Integration Guide Describes the Asycube dll s that are High level libraries which helps to integrate Asycubes using Net 3 5 environment Table 1 1 related manuals Operating Manual Asycube Largo Ad Asyril SA 8 45 T A Dipit i Asycube Largo A5 Asyril SA l l asyril mechetrenion y peering enue Copyright Asyril S A 2 Description 2 1 First glimpse at the product Asycube sets new standards in small part feeding Its 3D vibratory platform allows fast and flexible presentation of small parts 1 mm to 40 mm to a robot equipped with a vision system The core of Asycube is a platform that can vibrate in three orthogonal directions By selecting appropriate vibration signals a high flexibility in displacing parts on the platform is reached
8. 18 24 3 Digitalinp t T and 2 ssensissnssosnieninaannini ndena iiien i a e 19 2 4 6 Digital output for hoppers 1 and 2 sseeesesssssessssssesssrsssssssrrrrrssssrrrrrrssssserrrrrsssssen 19 2 5 MECHANICAL INTERFACES cciacestetcnntenas ance sine seuansnninscasiedeinatesacnoensthopotestueiemitenentnsnonnenepuoneeiens 20 2 5 1 Attachment of the ASYCUDG 00 0 0 ccccccceecsccccccceeeecccceccssessensnssseeeeeeeeececeecseseeeenetttsaaees 20 2 6 ACCESSORIES AND OPTIONAL MODULES ccccscccssssceessccesssecesseecesseecesssecesseecesseecesseeeesaees 21 20 1 Additonal plafo M erasnenunnna aE EEE 21 20 2 BCK areenaa eren o i e E E E E O E 22 2O e CONS ec E E E E EEEE 23 3 TRANSPORTATION HANDLING AND INSTALLATION 0 cssccssssccssscssssscssssesssseeeees 24 3 1 PACKAGING OF THE PRODUCT TRANSPORTATION AND HANDLING ccc cccessseeesseeeesseeeeees 24 3 2 BEFORE UNPACKING ircvosanaccosuonsisnsancvosnuanaiauicosaanseoinsuntemtaeas etiaueicedaceseoe asconetaeaneaneconigecaners 24 33 UNPACKING INSTRUCTIONS sc scssravensessaasasentcin naaancunnsearsncncasseutisenceancensoasitennecnsannatecanfeecnsannes 25 3 4 INSTALLATION AND STORAGE ENVIRONMENT c ccccsscccsssccesseccesssecesseecesseecesseecesseecesseeeesaees 26 34 1 INSTANATION CNVIFONMCNE seisean a EEE OET 26 3 4 2 Storage CNVITONINONE sess cseansseceursicroscinnssaveyeisaveuecsstabeied ctanlenas Sapenri econsmnnstetontiasavenmnsienevesanai 26 Operating Manual A
9. Ce Operating Manual Asycube Largo Ad Asyril SA 35 45 T A Dipit i Asycube Largo A5 Asyril SA l l asyril mechetrenion y peering enue Copyright Asyril S A Maintenance and reparation FO 32 03 118 4 4 2 Recover IP address using default IP address The following procedure explains how to reboot the Asycube on the default IP address subnet mask and tcp port number to be able to modify IP address subnet mask and tcp port number when they are unknown and cannot be founded Following this procedure you are able to connect on the Asycube with default parameters and then modify unknown parameters Unscrew the 3 screws on both sides A and remove the cover Use an torx key size 10 Place selector 1 in off position B Step 3 Disconnect and reconnect the power cable or switch off and switch on the power on the Asycube The AsyCube will take default parameters at startup IP 192 168 127 254 SubnetMask 255 255 255 0 TCP Port 4001 Operating Manual Asycube Largo Ad Asyril SA 36 45 T a s Asycube Largo A5 Asyril SA asyril mechatronics Operating Manual Copyright Asyril S A Maintenance and reparation FO 32 03 118 Step 4 Parameters in memory can now be modified by direct access with commands to the AsyCube by functions in dll or by Asycube configuration page in HMI see relative documentations for more details Step 5 When parameters are defined as desired replace selector 1 in
10. SA 28 45 tf A Dipit i Asycube Largo A5 Asyril SA l l asyril se y peering enue Copyright Asyril S A Maintenance and reparation FO 32 03 118 4 3 2 Remove the platform module DANGER Be sure that the backlight is off before removing the platform module your finger between the platform A Risk of crushing Do not place and the locking mechanism C B Pull out the integrated tool A and Step 1 move it away for freeing the platform B Take the platform out C Step 2 Release the tool the mechanism as reverse operation from step 1 to let it goes to its initial position Figure 4 1 remove the platform 4 3 3 Control and Cleaning of the platform Material needed Lint free cloth isopropanol alcohol A Step 1 Control the surface state of the platform A and be particularly careful to the following points Big claws Dirt or spotted surface Oily or greasy surface Figure 4 2 Platform WARNING If the surface is damaged so as to PiN obstruct vision or the behavior of parts its replacement must be proceeded Step 2 Clean the surface of the platform Operating Manual Asycube Largo Ad Asyril SA 29 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Maintenance and reparation FO 32 03 118 4 4 Reparation This section gives a list of the replaceable parts in the system with their part numbers
11. The product must be returned to the manufacturer for any repair work In exceptional cases and after acceptation of Asyril S A this work can be performed on the costumers site by trained personnel as defined in section 4 2 WARNING For any kind of reparation always use Asyril products Two kind of parts are defined A Part way that might be changed after 1 year wear part B Part way that might be changed after 5 years Part name Part Number Backlight assembly Blue Y 900 006 107 Backlight assembly Green Y 900 006 106 Backlight assembly Infrared Y 900 006 109 Backlight assembly Red Y 900 006 105 Backlight assembly White Y 900 006 108 Asycube platform Y 660 005 776 Table 4 2 Replaceable parts Operating Manual Asycube Largo Ad Asyril SA 30 45 T A Dipit i Asycube Largo A5 Asyril SA l l asyril mechetrenion y peering enue Copyright Asyril S A Maintenance and reparation FO 32 03 118 4 4 1 Exchanging installing the backlight DANGER Be sure that all power sources and other cables to the unit are disconnected before changing the backlight Material needed New backlight assembly ordered from asyril Flat wrench size 5 5 Torx key size 10 Unscrew the 7 screws on both sides A and A and remove the two side covers Use an torx key size 10 On both sides unscrew the four bolts B Use a flat wrench size 5 5 Operating Manual Asycube Largo Ad Asyril SA 31 45
12. case we can imagine that the person can see entirely the light Operating Manual Asycube Largo A5 Asyril SA 39 45 f experts in Asycube Largo A5 Asyril SA asyril mbchetronios y a a ar Copyright Asyril S A CONDITIONS OF USE OF PRODUCTS TPL VISION TABLE OF CALCULATION A r3 EN THE REQUIREMENTS BELOW ARE IN STRICT COMPLIANCE WITH THE STANDARD NF EN 62471 LAMPS PHOTOBIOLOGICAL SAFETY THS DOCUMENT ISAT A CERTIFICATE AMO CAN T BE USED AS WELL BUT OW AS PRE COWTSATIONS FOR USERS Sample subjected to calculations 1 brick 8 leds 200x150 red SPE1341 AC2 17 10 2014 Info Source to LEARN Ea Exposure time to the direct source 0 25 Secondes ma Wavelength 430 nm Color temperature K 150 Degr s For the visible Output intensity candelas 3 Output Power 80 lumens For fhe Non Visible Power densih 0 000 W m 4l Number of LED 8 LEDs if you use a lense 2 4 Cd im Eficiency in condelo per lumen CALCULATION from information about the Source Calculation of Maximum Permitted Exposure EMP Power of one LED Power densit for one LED Calculahon of power densily for a non vewble source Surface illuminated by the source 0 43746 m 0 000 W m CALCULATION for the safety of persons 1462 431782 Im m Power density for a non visible source 0 000 Winn NOMINAL DISTANCE TO AVOID OCULAR HAZARD DNRO FOR AN EXPOSURE TIME OF Seconde 0 25 Minimum safe distance in this case
13. 3 4 2 Storage environment The storage environment should be similar to the operating environment In addition you should protect the Asycube against dust Operating Manual Asycube Largo Ad Asyril SA 26 45 f mipit ii Asycube Largo A5 Asyril SA asyril issn a Copyright Asyril S A Maintenance and reparation FO 32 03 118 4 Maintenance and reparation 4 1 Safety precautions 4 1 1 General safety precautions WARNING There are no user serviceable parts inside the product Contact Asyril or your local M supplier to effect maintenance In cases of non respectation the product guarantee will expire DANGER Do not operate the system when it is damaged Please ensure yourself before use that no visual defects are detected DANGER Power down the system and unplug it from the mains before any kind of maintenance DANGER Do not pour water onto the product Spraying water over the product washing it with water or using it in water may cause the product to malfunction resulting in injury electric shock fire etc Specific warnings WARNING Be sure that the platform is unloaded before any kind of maintenance 4 2 Personnel responsible for maintenance or reparation Maintenance operation must be done by personnel who has a working knowledge of the system nevertheless we can define three kind of staff A Maintenance technician without any specific formation from Asyril B Maintenance techn
14. 5 Asyril SA asyril Ech y peering enue Copyright Asyril S A Introduction FO 32 03 118 1 3 1 4 Temperature The active elements into the asycube make the surfaces shown on the picture heating up to 45 C in nominal use This temperature can nevertheless increase to 55 C in extreme use It is the responsibility of customers to document their own application and instruct employees on procedures to avoid contact with these surfaces Warranty information Figure 1 2 Specific warnings You will find all the Asyril warranty information duration scope of warranty on the general conditions of sale CE information The declaration of incorporation as a partly completed machinery can be found here below NOTE The partly completed machinery Asycube must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with provisions of this directive where appropriate Refer to 5 2 CE Certificate on page 43 for the complete CE Certificate of the asycube Largo Operating Manual Asycube Largo Ad Asyril SA 7 45 f Draien Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Introduction FO 32 03 118 1 5 Related manuals As described in the Table 1 1 this manual is an integral part of the Asycube documentation set This manual covers the installation a technical description the maintenance and the
15. OR USERS Sample subjected to calculations 1 brick 8 leds 200x150 green SPE1341 AB2 17 10 2014 info Source to LEARN 4 Exposure time to the direct source 0 25 Secondes eae Wavelength 525 nm Colo temperature K or fhe viswble Output intensity candelas Output Power 150 lumens or the Non Visible ower densih 0 000 W m Number of LED 6 LEDs if you use a lense 2 5 Cd im Eiciency in condelo per lumen CALCULATION from information about the Source Calculation of Maximum Permitted Exposure EMP Calculation of power density for visible source Surface illuminated by the source Calculaton of power density for a non viible source Surface illuminated by the source 0 4376 m 0 000 W m CALCULATION for the safety of persons Source Hozordous 9742 434592 Im m Power density for a non visible source 0 000 Wm NOMINAL DISTANCE TO AVOID OCULAR HAZARD DNRO FOR AN EXPOSURE TIME OF Seconde 0 25 Minimum safe distance in this case Consider as Hazard Zone Optics NRA or area within which the radiance or radiant exposure exceeds the maximum penmssible exposure MPE all positions within an envelope of the remote DNRO informations Exposure tme is fixed to 0 255 for this calculation fable which is the latency blink of the eye duration Output power the maximum output power for the type of LED used in the product is 150 lumens under 350mA Number of Led In the worst
16. afety requirements ISO 11553 1 2005 EN 60204 1 2006 AC 2010 Safety of machinery Electrical equipment of machines Part 1 General requirements EN ISO 12100 2010 11 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 EN ISO 13732 1 2008 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1 Hot surfaces ISO 13732 1 2006 EN 349 1993 A1 2008 Safety of machinery Minimum gaps to avoid crushing of parts of the human body The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery This transmission takes place in electronic format This does not affect the intellectual property rights important note The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive where appropriate fi asyril SA ie asyri Z du Vivie Villaz St Pierre 2014 11 10 CH 1690 PAER EN E EEEE EA E E i atu E N E E S TE o h o E l i ys E y BE a lt n re Place Date Signature A Codourey Director Page 1 1 Operating Manual Asycube Largo A5 Asyril SA 43 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Review history Rov ome w
17. e white Infrared please refer to Interchangeable backlight color l l l 2 6 2 Backlight on page 22 for more information Independent vibrations in three orthogonal directions Interchangeable vibration please refer to section 2 6 1 Additional platform on surface page 21 for more information Vibration frequency up to 100 Hz configurable Operating Manual Asycube Largo A5 Asyril SA 10 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A 2 2 2 Overall dimensions E C f Figure 2 2 overall dimensions largo A5 Characteristic Asycube Largo A5 o em Size of vibration Operating Manual Asycube Largo A5 Asyril SA 11 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Additional space is needed around the Asycube to be able to remove the platform module with the integrated tool Figure 2 3 overall dimensions with lever Refer to 4 3 2 Remove the platform module on page 29 for more information on how to remove the platform Operating Manual Asycube Largo Ad Asyril SA 12 45 T A Dipit i Asycube Largo A5 Asyril SA l l asyril mechetrenion y peering enue Copyright Asyril S A 2 2 3 Visual signals The led give important information on the state of the Asycube Meaning Blinking System in ton standby Uns 1 2 3 4 Blinking iaai System
18. er omnes oo o faem ey omen 1 21 16 06 2015 HsJ Remove 5V TTL synchro backlight because it s not guaranteed Operating Manual Asycube Largo Ad Asyril SA 44 45 This document is the property of Asyril S A and may not be copied or circulated without permission The information contained in this document is subject to change without notice for the purpose of product improvement asyril experts in mechatronics asyril sa Z i le vivier ch 1690 villaz st pierre switzerland tel 41 26 653 71 90 fax 41 26 653 71 91 info asyril ch www asyril ch
19. ician with a specific formation from Asyril C Technician from Asyril s customer service Make sure that the person who will be working on the maintenance has received and read this manual and will be able to work in the manner specified in the following sections All personnel must observe the safety precautions listed in this manual Operating Manual Asycube Largo A5 Asyril SA 27 145 f mipit ii Asycube Largo A5 Asyril SA l asyril wx a Copyright Asyril S A Maintenance and reparation FO 32 03 118 4 3 Maintenance WARNING For any kind of maintenance always use Asyril products 4 3 1 Periodic maintenance schedule Our Asycube are largely maintenance free however simple inspections should be done at regular intervals to ensure optimum performances and safety operating of your product Item Period Reference General kain of the machine Week Visual check of electrical harness Year Visual check and cleaning of the plate Section 4 3 3 specific It is the customer s responsibility to schedule l l process the maintenance of his specific process Table 4 1 periodic maintenance schedule NOTE i The information given in the Table 4 1 periodic maintenance schedule is only informative maintenance and times must be modified by the operator in accordance with your particular system its operating environment and the amount of usage Operating Manual Asycube Largo A5 Asyril
20. in service ton 900ms 24V on S Power input 24V on Power input Communication Blinking Send Receive TCP packet 24V on backlight synchronization input On On 24V on input 1 24V on input 2 Figure 2 4 Asycube Operating Indicator LED s Platform vibrating On 24V on output 1 On 24V on output 2 Operating Manual Asycube Largo Ad Asyril SA 13 45 T A Dipit i Asycube Largo A5 Asyril SA l l asyril mechetrenion y ar vane Copyright Asyril S A 2 3 Performance 2 3 1 Picking surface The maximum picking surface dimensions corresponds to the Asycube platform size Figure 2 5 Picking surface 2 3 2 Displacement of the parts 2 3 2 1 Standard movement To define a specific movement with the Asycube several parameters need to be configured For each movement on the cube twelve parameters must be set Calling these twelve parameters will generate specific vibrations corresponding to the sum of the movements of the four actuators in each corner of the platform Figure 2 6 predefined displacement of the parts The figure on the right shows the predefined standard movements Operating Manual Asycube Largo Ad Asyril SA 14 45 Description 2 3222 Advanced movement On the Asycube Largo A5 advanced movements can be achieved Indeed it is possible to center the components along the long side or the short side of the plate as represented on the figure on the righ
21. l SA l l asyril mechetnonios y peering enue Copyright Asyril S A 2 5 Mechanical Interfaces 2 5 1 Attachment of the Asycube To guarantee a proper behavior of the Asycube a tight fastening to a solid underground is necessary The holes in the base plate of the Asycube can be used to attach it with four M6 screws Repeatable positioning of the Asycube can be done by using positioning pins possible on both sides Figure 2 14 attachment of the Asycube Operating Manual Asycube Largo A5 Asyril SA 20 45 T A apii ii Asycube Largo A5 Asyril SA l asyril Erario y Dea ar Copyright Asyril S A 2 6 Accessories and Optional modules 2 6 1 Additional platform In order to improve the availability of certain components on the surface of the feeder it is possible to structure the plate surface Asyril can provide various types of plates on request Frequently used structures on Asycube Largo A5 are as follows Example picture Example drawing Advantage This type of plate can be used for a large variety of components mainly components with a flat surface allowing a stable resting position Ex Bolts Grooves deep Screw type components can be fed in vertical position when the plate is structured with deep grooves Grooves wide Wide grooves are useful when cylindrical components are fed They reduce the stabilising time significantly after component displacements on the plate su
22. ompile the relevant technical documentation Jean Baptiste Berset ZI Le Vivier 22 Asyril SA CH 1690 Villaz St Pierre rN ZI Le Vivier 22 CH 1690 Villaz St Pierre Description and identification of the partly completed machinery Product Article ACUBE LA5 Type Asycube Largo A5 Serial number 14380000 50000000 Function Smooth vibration feeder for ultra efficient component distribution it is declared that the following essential requirements of the Machinery Directive 2006 42 EC have been fulfilled Lawley Veatch y Telly 1 5 10 1 5 11 16 1 It is also declared that the relevant technical documentation has been compiled in accordance with part B of Annex VII It is expressly declared that the partly completed machinery fulfils all relevant provisions of the following EU Directives 2004 108 EC Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC 2006 42 EC Directive 2006 42 EC of the European Parliament and of the Council of 17 May 2006 on machinery and amending Directive 95 16 EC recast 1 Reference to the harmonised standards used as referred to in Article 7 2 EN 1S014121 2 2008 Safety of machinery Risk assessment Part 2 Practical guidance and examples of methods EN ISO 11553 1 2008 Safety of machinery Laser processing machines Part 1 General s
23. position C Disconnect and reconnect the power cable or switch off and switch on the power on the Asycube The Asycube will take parameters defined at startup Replace the cover and screw the 3 screws on both sides A Use an torx key size 10 GQ Operating Manual Asycube Largo A5 Asyril SA 37 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Maintenance and reparation FO 32 03 118 4 5 Technical support 4 5 1 For better service You have read the related manuals without finding answers to your questions Before calling the support service note the following information for your system serial number and product key of your material software version alarm or error message displayed on the screen 4 5 2 Contact You can find lot of information on our website www asyril ch You can also contact us by mail or through our web site contact form support asyril ch 41 26 653 7190 Operating Manual Asycube Largo Ad Asyril SA 38 45 f experts in Asycube Largo A5 Asyril SA l asyril mbchetronios y a a ar Copyright Asyril S A 5 Annexes 5 1 Condition of use of backlight CONDITIONS OF USE OF PRODUCTS TPL VISION TABLE OF CALCULATION FN A THE REQUIREMENTS BELOW ARE IN STRICT COMPLIANCE WITH THE STANDARD EA NF EN 62471 LAMPS PHOTOBIOLOGICAL SAFETY THS DOCUMENT ISAT A CERTIACATE AMO CAN T BE USED AS WELL BUT OWLF AS PRECOMSATIONS F
24. r a non visible source 0 000 Wm NOMINAL DISTANCE TO AVOID OCULAR HAZARD DNRO FOR AN EXPOSURE TIME OF Seconde 0 25 Minimum safe distance in this case Consider as Hazard Zone Optics NRA or area within which the irradiance or radiant exposure exceeds the maximum permissible exposure MPE all positions within an envelope of the remote DNRO informations Exposure time is fixed to 0 25s for this calculation table which ts the latency blink of the eye duration Output power the maximum output power for the type of LED used in the product is 39 lumens under 350mA Number of Led In the worst case we can imagine that the person can see entirely the light Operating Manual Asycube Largo A5 Asyril SA 41 45 f experts in Asycube Largo A5 Asyril SA asyril mbchetronios y a a ar Copyright Asyril S A CONDITIONS OF USE OF PRODUCTS TPL VISION TABLE OF CALCULATION THE REQUIREMENTS BELOW ARE IN STRICT COMPLIANCE WITH THE STANDARD NF EN 62471 LAMPS PHOTOBIOLOGICAL SAFETY THE GOCLUMEAT NT 4A CERTIFACATE AND CANT BE USED AS WELL BUT ORLY AS PREC ORGA TAOWS FOR LOS subject Date 1 Teei 8 led 200x150 infrared SPE1341 AD2 17 10 2014 info Source to LEARN i Exposure time to the direct source 10 Secondes 850 nm K Em O 150 ears Por tne viie Output Intensity candelas 3 Output Power pe For the Non Visible Power densi 1 028 W m B LEDs if oO lense you use a 2
25. r connection WARNING Before supplying power to the Asycube check that your distribution voltage is the same as the nominal voltage Never disconnect the power cables Always turn the machine off and then cut the power Use PELV protected extra low voltage nominal voltage Pin Signal description 1 24VDC PELV S Power 3 24VDC PELV Power o Connector type on asycube side M16 5 Poles male Figure 2 9 power connection In case of all functions working simultaneously vibration backlight outputs the current increases to 8A Characteristic Value Voltage 24V DC 5 Current Power 5A Current S Power 3A WARNING S Power is the safety power This 24V is the power supply of backlight and digital outputs Cutting this 24V permits to be sure that the backlight and the outputs stay OFF e g to secure IR backlight danger As a consequence you must get a 24V signal on the S Power to be able to use the backlight Operating Manual Asycube Largo Ad Asyril SA 17 45 T A apita i Asycube Largo A5 Asyril SA l l asyril mechetnonios y peering enue Copyright Asyril S A 2 4 3 Communication The communication with the asycube is established by a standard Ethernet communication via RJ45 port A Characteristic Value Default IP address Default subnet 255 255 255 0 mask Port 4001 Can be read by MAC address ARP request 192 168 127 254 For more informa
26. r of the Backlight LED s illumination can create discomfort cornea retinal and lens damage Figure 1 1 Specific warnings The used LED are class 0 according to the norm EN 624771 It is the responsibility of customers to document their own application and instruct employees on procedures to limit exposure to LED radiation Following prevention agent can be suggested A Interpose insofar as the job allows a high pass filter at x nm depending on the color see table below under a fixed or adjustable connection between the source and the employee B When the implementation of the foregoing is not possible provide workers with goggles or face shield suitable for blocking radiation beyond 700nm C Prohibit or limit as possible direct access to the source exposure in the axis of radiation see Conditions of use of products TPL VISION below D Establish a security perimeter to prevent operators from approaching the source at distances beyond the nominal ocular hazard recommended by the manufacturer E In all cases ensure that the means used properly mitigate exposure variables characteristics of screens or goggles to choose based on wavelength which operators are exposed Refer to 5 1 Condition of use of backlight on page 39 for the complete calculation sheet on minimal distance to respect for each kind of backlight Operating Manual Asycube Largo Ad Asyril SA 6 45 mechatronics f i Dipit i Asycube Largo A
27. rface stop the components from rolling on the surface Ex Cylinders Needles Grooves marrow Narrow grooves are necessary to reduce surface contact especially for flat and light components This reduces adhesion forces and improves the component displacements on the AAAAAAAA Ex Thin washers feeder surface It also improves the pick performance of the robot Operating Manual Asycube Largo A5 Asyril SA 21 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Holes are useful when cylindrical t EEEE cat eae components are to be fed and presented upright NOTE i For more information on these bespoke platforms contact Asyril customer s service The table below indicates the article number of a standard not structured platform Product Part number Asycube standard platform Y 660 005 776 not structured 2 6 2 Backlight Following backlight are available Product Part Number Backlight Blue wavelength 465 nm Backlight White 6500 K If this option is ordered at the same time with the asycube it is delivered mounted in the feeder For more information on the backlight color and the procedure to exchange the backlight please refer to 4 4 1 Exchanging installing the backlight on page 31 NOTE i For more information on these bespoke backlights contact Asyril customer s service Operating Manual Asycube Largo A5 As
28. se EE acsea meses 38 RO AON AC sats ce cesses reattach adc See cece De det E ct etnies ae dusts deans Seong E 38 5 ANNEXES AE E E EE EE 39 5 1 CONDITION OF USE OF BACKLIGHT 0c c ccaccsssscssecsaecoensiancnsecaasipavesasancetenavecwestnsatecsaevaeonsancnseceds 39 5 2 CE CERIFICATE pereen ar E A E S E 43 Operating Manual Asycube Largo A5 Asyril SA 3 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Introduction FO 32 03 118 1 Introduction 1 1 Generalities The following document is the property of Asyril S A and may not be copied or circulated without permission The information contained in this document is subject to change without notice for the purpose of product improvement Before operating your product please read this document in order to ensure a correct use of the product Nevertheless if you meet difficulties during the operation or the maintenance please feel free to contact Asyril customer service In this manual the safety precautions that you must respect are classified as Danger Warning and Note the following symbols are used DANGER Failure to observe the instruction may result in serious injury DANGER Failure to observe the instruction may result in electrocution or serious injury due to electric shock WARNING Failure to observe the instruction may result in injury or property damage NOTE The user should read carefully
29. spondence with Asyril Figure 3 2 Product sticker The product key gives the product designation as follows ACUBE LAS xx yy 01 03 02 Version 01 Version number Backlight 00 no backlight 01 green 02 red 04 blue 05 white 06 infrared Figure 3 3 product key Operating Manual Asycube Largo A5 Asyril SA 25 45 f mipit ii Asycube Largo A5 Asyril SA asyril issn a Copyright Asyril S A Transportation handling and installation FO 32 03 118 3 4 Installation and storage environment WARNING The Asycube must be mounted on a smooth flat and strong surface Ensure yourself that the Asycube is not submitted to mounting flexure Failure to do so would degrade feeder performance 3 4 1 Installation environment The Asycube can be used under following conditions The asycube is IP20 Working temperature 5 C to 40 C Humidity 30 to 80 max non condensing WARNING In the case humidity or temperature variation note that it might affect the global performances of the Asycube Avoid extreme electromagnetic waves ultraviolet rays and radiation Avoid using the product in a place where the main unit or controller may be exposed to water or oil droplets Clean room application cleanliness class ISO7 WARNING Do not use the product in an atmosphere of corrosive gases Rust may form and reduce the structural strength of the product
30. sycube Largo Ad Asyril SA 2 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A Introduction FO 32 03 118 4 MAINTENANCE AND REPARATION eseeseescesscescescesccsscescescesoesocescescesocsocescescesocsscescescssoceseeo 21 4 1 SAFETY PR CAUTIONS ereis ee a she calssaue nade asdecusueath oedansaee 27 4 1 1 General safety precautions 0 ccccccccc cece ccccceesesenscsseceeeeeeccececcessesesesessscseeeeeseeeeeeeeeeeeens 27 4 1 2 Specie Waning S oieri eerie E SEn E E a E ES 27 4 2 PERSONNEL RESPONSIBLE FOR MAINTENANCE OR REPARATION cccsccessscessecessecesseeesseees 27 4 3 POPPI SST II Ce accesses secte R inet en eeate nee eteanen cede acini S 28 4 3 1 Periodic maintenance schedule ccccccccceccccesscsccesescesseetsessssesessusasensseaseusssensenenesenens 28 4 3 2 Remove the platform MOdule cccccc cc ccccccccceeescscccccceeeeececececssseesessssssseeeeeeeeeeeeeeeeseeees 29 4 3 3 Control and Cleaning of the platform ccccccccccccccccccccccceeeeseeeeeesssssssseeeeeeeeeceeeeeeeeens 29 4 4 REPARAT ON eane E eae cadet oaiete on easea dee eteaen cede eine S 30 4 4 1 Exchanging installing the D CkliQht ccccccccccccecscscccceseeesssseeeceeseessssseeeeeseseestssaeeess 3 4 4 2 Recover IP address using default IP address 36 4 5 iE PAIN LS UPPROR Tas esae anne acess wee sd soe reaped sas E 38 Oe Fs FOP CUOR SOVICO srir sate ac EE EE E nt a
31. t With a sequence of three movements you can spread easily the parts on the surface 1 Center long side 2 Center short side 3 Flip T A Dipit i Asycube Largo A5 Asyril SA l l asyril mechetrenion y peering enue Copyright Asyril S A FO 32 03 118 Figure 2 7 predefined displacement of the parts For more information on these parameters and to learn how to configure them in order to control the cube vibrations please refer to the User manual Operating Manual Asycube Largo A5 Asyril SA 15 45 f apii ii Asycube Largo A5 Asyril SA l asyril mechetrenion y opening vane Copyright Asyril S A Description FO 32 03 118 2 4 Electrical Interfaces 2 4 1 Overview Asycube is a standalone module with its own controler The electrical B C D E interfaces to the Asycube are situated at the back of the product A Power connection B Ethernet connection RJ45 C Backlight synchronization D Digital Input 1 E Digital Input 2 F Digital and analog Output 1 for hopper G Digital and analog Output 2 for hopper F G Figure 2 8 Electrical interfaces to the Asycube NOTE The cables are not part of the feeder but can be ordered separately Please refer to chapter 2 6 3 Cables Operating Manual Asycube Largo A5 Asyril SA 16 45 tf A Dipit i Asycube Largo A5 Asyril SA l l asyril mechetrenion y ar vane Copyright Asyril S A 2 4 2 Powe
32. t of the system for maintenance or for repair DANGER Do not plug or unplug cables of the system unless it is switched off DANGER Never modify the product Unauthorized modification may cause the product to malfunction resulting in injury electric shock fire etc DANGER Turn off the power to the product in the event of power failure Failure to do so may cause the product to suddenly start moving when the power is restored DANGER Do not use the product in a place where it may come in contact with water or oil droplets gt P PPP PR PP PE 1 2 1 3 Disposal When the product becomes no longer usable or necessary dispose of it properly as an industrial waste WARNING Observe the valid legal regulation for appropriate disposal protecting environment Operating Manual Asycube Largo Ad Asyril SA 5 45 f mipit ii Asycube Largo A5 Asyril SA asyril issn a Copyright Asyril S A Introduction FO 32 03 118 1 2 2 Danger 1 2 2 1 Safety Equipment for Operators For safety reasons operators must wear protective eyewear when using the backlight NOTE It is the customer responsibility to install warning signs informing that anyone working around the Asycube must wear safety equipment 1 2 2 2 Specific danger Backlight The Asycube has an integrated Backlight that persists of LED s Light Emitting Diodes These LED s emit visible or non visible radiation depending on the colo
33. this information to ensure the correct use of the product although failure to do so would not result in injury REFER TO For more information on a specific subject the reader should read other manual or refer to other paragraph WARNING Asyril shall not be liable whatsoever for any loss or damage arising from a failure to observe the items specified in Safety Precautions The customer is responsible to provide the necessary instruction to the persons concerned NOTE All dimensions in this document are expressed in millimeters Operating Manual Asycube Largo Ad Asyril SA 4 45 f mipit ii Asycube Largo A5 Asyril SA asyril wx a Copyright Asyril S A Introduction FO 32 03 118 1 2 Safety precautions 1 2 1 General safety precaution 1 2 1 1 Transport DANGER Be aware of the weight and take care when transporting the system For more information please refer to chapter 3 Transportation handling and installation A 1 2 1 2 General DANGER Be sure that all power sources and other cables to the unit are disconnected before working on the product DANGER Only qualified personnel trained by Asyril and with professional experience are authorized to work on this device DANGER Do not unscrew the housing of the system controls Serious injury or death could result from electric shock Only authorized personnel from Asyril SA are allowed to access this par
34. tion on the procedure to restore the default IP address please see chapter 4 4 2 Figure 2 10 Ethernet connection RJ45 2 4 4 Backlight Synchronization A standard M8 three pins female cable enables to synchronize camera acquisition and Asycube backlight illumination it must be connected as follows Pin Signal 3 OVGND 24 V pulse illumination synch Connector type on asycube side M8 3P male Figure 2 11 Backlight synchronization NOTE The Asycube Backlight illumination time corresponds to the length of the pulse signal Operating Manual Asycube Largo Ad Asyril SA 18 45 T A Dipit i Asycube Largo A5 Asyril SA l l asyril a y ar vane Copyright Asyril S A 2 4 5 Digital input 1 and 2 A standard M8 three pins male cable enables to read two different signal it must be connected as follows Pin 1 24VDC OUT sensor power supply Connector type on asycube side M8 3P female Figure 2 12 Digital input 2 4 6 Digital output for hoppers 1 and 2 A standard M8 four pins male cable enables to transmit digital output signal and analog output signal to hopper It must be connected as follows Pin Signal Hopper mire Analog Output 1 Digital Output 1 Connector type on asycube side M8 4P female Figure 2 13 Digital output for hoppers Operating Manual Asycube Largo A5 Asyril SA 19 45 T A apita i Asycube Largo A5 Asyri
35. to promote zero defect shipping all Asyril products are shipped with a ShockWatch Label If this is red or if any evidence of damage during transit was to be indicated please A request that the carrier s agent be present at the time of unpacking B pay special attention to any damage on the exteriors of the product C If any damage has occurred do not sign the delivery recipit and contact Asyril D In every cases make a notation on the delivery recipit Figure 3 1 ShockWatch NOTE i If the items received do not match to your order or are damaged do not sign the receipt and contact Asyril as soon as possible Operating Manual Asycube Largo A5 Asyril SA 24 45 f mipit ii Asycube Largo A5 Asyril SA asyril issn a Copyright Asyril S A Transportation handling and installation FO 32 03 118 3 3 Unpacking instructions NOTE Do not remove the Asycube from its packaging until you are ready to install it WARNING Keep the packaging material and the shipment box in case of return Locate the identification sticker at Asyril SA Switzerland www asyril ch the back of the product and ensure that the product you have received is Adrticle NO xxx XXX XXX Type ACUBE LAS5 Input voltage 24VDC Serial NO xxxxxx the appropriate one Important information is on this sticker such as the power consumption or the serial number that you will need for any kind of corre
36. yril SA 22 45 f mipit ii Asycube Largo A5 Asyril SA l asyril issn a Copyright Asyril S A 2 6 3 Cables Following cables are available Product Part Number NOTE i For more information on these bespoke cables contact Asyril customer s service Operating Manual Asycube Largo Ad Asyril SA 23 45 f mipit ii Asycube Largo A5 Asyril SA asyril issn a Copyright Asyril S A Transportation handling and installation FO 32 03 118 3 Transportation handling and installation 3 1 Packaging of the product transportation and handling The transportation of the product must be made in accordance with the specific terms indicated on the package top bottom and fragile In addition pay particular attention to the following points WARNING Be aware of the weight and take care when transporting the system Always hold the system firmly with two hands on the side bars yun The operator should not carry heavy shipping boxes by himself Ifthe shipping box is to be left standing it should be in a horizontal position Do not climb on the shipping box Do not place heavy objects on top of the shipping box The Asycube is shipped in a cardboard of the following dimensions Largo A5 Dimensions 550x400x300 mm Gross weight 12 kg Table 3 1 gross weight and dimensions of the product when packaged 3 2 Before unpacking Before unpacking look at the ShockWatch Label As
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