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Enclosure Group 2 User Manual:

1. cccccceccecsssececeeeeeeeeeeesseeseseeeeeseneeeeseaeees 67 Relocating a Multiple Outlet SiD esrar e E a E E E NEA 67 Installing Drawers below an Enclosure WITHOUT a Work Surface cccccceeecceceeeeeeeeeeseeeeeeseeeeesaaeeeeas 68 Connecting Freestanding Enclosures together side by SId cccccseececeeeeeeseeeeeseeeeseeeeeeseeeeesaeeeesaaes 73 Connecting Freestanding Enclosures together back to Dack ccccccseceeceeeeeeeeeeeeseeeeseeeeeesaeeeesaeeeessaaees 73 PFOGUGCT SMO DCSE MOM S ea esct enters a grea acid aod en omar lal 75 Product SpeciticationS 45 Wx 669630 Dsiscecssescetbeciedcsceicedacuckceiceteonsise caciizciistecdaWadeaicesdeccecs NEER 79 Produckopecitications 72 WX G60 SO Dr ehh ten tehs ute dece a eaa ean chuntbncede cucee a 80 Document Number 10010102 UM Page 4 of 94 Product Specifications 457 VWV x 94 GO Dorea oa ate ee as eas an ac ead aca 81 Product Specifications 72 Wx 94 HX 30 D odrede scan tems a E utidebebaneeedsaclednede 82 Product Speciticatons 72 WX 6r HX 30 D uiii a Seka Beate ches ehsve anes dea eh weet cused ete oeucce dea ANG 83 Product Specifications 72 W Xx 95 H X 30 D rerent eaea Ea a E aaea 84 Product SpeciliCations 72 W x G67 X30 Detenu a Na 85 Product Specilications 45 Wx O2 TA 50 Dao Shr sra E een anon Gase ae nade 86 Engineering Drawing Reference Notes cccccscccseeecceeeeceeeeceuceceuceceueesnseeeceueessueessueessaeeessueeseesenseeessa
2. The process of assembling an Enclosure can be made simpler by supporting it with a forklift or powered equipment lift With this method you can assemble the product in its upright position and you will not have to lay the Enclosure on its back to attach bottom pieces To do this 1 Adjust the width of your forks to be as wide as possible without interfering with the mounting holes that are at each corner of the Enclosure 2 Align the forks with the Enclosure so that they are centered on it and so that the longer side of the bottom will soan the gap between the forks see pictures below Document Number 10010102 UM Page 10 of 94 3 Adjust the height of the forks so that they sit level with the pallet or skid 4 Make sure the Enclosure is not still fastened to the pallet or skid WARNING Have as many assistants as necessary help you to comfortably and safely slide the Enclosure off of the pallet or skid and onto the forks of your lift 5 Raise the forks so that the bottom of the Enclosure is suspended approximately 30 above the floor 6 Assemble the lower parts of the assembly onto the suspended Enclosure as per the instructions in the rest of the manual Make sure to leave enough room on either side of the forks so that the mounting holes near the corners are clear Document Number 10010102 UM Page 11 of 94 Installing a 14 Deep Lower Shelf between two Side Supports The
3. Enclosure and the open corners are towards the back of the Enclosure this shelf will act as the rear section of the full depth shelf 2 Loosely insert four 4 X 20 X 1 2 L screws from Hardware Kit 75704 through each of the right and left Side Supports and thread then into the four tapped holes on the ends of the shelf Document Number 10010102 UM Page 18 of 94 3 Orient the second half of the shelf so that the solid top section is facing up towards the bottom of the Enclosure or Work Table and the open corners are towards the front of the rear half of the shelf This shelf will act as the front section of the full depth shelf Loosely insert four X 20 X 1 2 L screws through each of the right and left Desk Sides and thread then into the four tapped holes on the ends of the shelf 4 After all 16 of the 4 X 20 X 1 2 L screws are inserted through each of the right and left Side Supports and are threaded into the ends of the shelf check that the front and rear sections of the shelf are aligned correctly and then tighten all of the screws securely vA Tip There are also 4 screws which attach the shelves to the back but you will install these a later when the assembly is upright S Attaching the Lower Cabinet bottom assembly 1 Lift the Lower Cabinet Bottom Assembly and align the mounting holes on it with the holes on the bottom of the Side Supports 2 Locate the 5 16 x 1 3 4 L bolts from your Lower Cabinet H
4. Installing flexible grommet material around cable path openings WARNING The edges of the cable path opening may be sharp Use caution when installing the flexible grommet material The flexible grommet material is included to protect against possible wear on wiring resulting from contact with the cable path openings It is necessary to install this edging on every sheet metal opening that wiring passes through to protect your equipment and to prevent wiring from becoming damaged Note This procedure assumes that you have already adjusted your cable path opening to the desired width If you have not done this please refer to the section entitled Installing low voltage cabling d 2 Find the flexible grommet edging material from your hardware kit 75702 Holding one edge of the flexible grommet edging start pressing it onto one of the four corners of the cable path opening Continue pressing the flexible grommet onto the edge of the cable path opening until it has completely covered all four sides Use shears to snip off any excess edging Document Number 10010102 UM Page 51 of 94 Operating the roll up door and lock The Roll Up Doors are made of flat sections of aluminum extrusion with inner and outer hinge features on each edge The hinge features are fitted over one another so that each door section is connected along its entire length to the next The ends of each door section include self lubricating plastic guides w
5. secure the Back Panel along the 3 Side Supports with the 10 screws from your hardware kit as shown 4 Next you will need the 10 16 screws from your hardware kit to secure the Back Panel along the top and bottom Document Number 10010102 UM Page 24 of 94 5 Install the self tapping screws through the Back Panel and into the back edge of the Desk Top Do the same along the back of the bottom Pan Install the Self Tapping screws along the top of the Back Panel and along the bottom of the Lower Cabinet as shown 6 m Complete the installation with 2 more 10 32 screws from the hardware kit These thread into the Lower Shelf 7 Make sure all of the fastening points are lined up correctly and tighten them down snugly Document Number 10010102 UM Page 25 of 94 Installing the 45 Wide Lower Cabinet Door Assemblies 1 Open the hinge and observe the screws that attach the hinge to the door You will be attaching the hinge to the Side Supports through the holes that are diagonal from these screws so that they do not interfere with one another 2 Hold one of the Lower Cabinet Door assemblies the so that the holes in the hinge aligns with threaded holes along the inside edges of either the right or left Side Supports 3 Attach the hinge to the Side Support through with the pattern shown below using the 10 32 x 3 8 L screws from your Lower Cabinet Hardware Kit until they are screwed down completely but not yet fully tigh
6. Number 10010102 UM Page 72 of 94 9 Attach the Rear Support Bracket to the back of the drawer frame using four 10 16 self tapping screws from Hardware Kit 75707 Attach the rear support bracket to the drawer frame with four 10 16 Screws 10 Attach the Rear Support Bracket to the bottom of the Lower Shelf using four 10 32 machine screws from the same Hardware Kit Attach the rear support bracket to the bottom of the Lower Shelf where the holes line up with four 10 32 machine screws 11 After all of the screws are installed verify that the Drawer Frame is correctly aligned with the bottom of the Work Surface Frame and the Side Support if it looks correct tighten all of the screws along the top and side of the Drawer Frame Document Number 10010102 UM Page 73 of 94 Connecting Freestanding Enclosures together side by side Va Tip If you are planning on connecting two Enclosures together in a side to side configuration be sure to verify that the ventilation systems are not installed on the sides o Enclosures that will face each other If any of your ventilation systems needs to be reconfigured refer to the section entitled Relocating a Modular Ventilation System from one side of an Enclosure to the other 1 Obtain eight 1 20 x 1 L bolts 16 1 2 fender washers and lock nuts to attach two Side supports together 2 Move the Enclosures or Work Tables to their final side by side positio
7. Rack Shelf a 34 H Side Shelf System with a 18 W Side Shelf a Modular Ventilation System with 2 Fans an outlet strip cable management rings a VESA monitor mount 4 Bin Boxes 5 3 8 Lx4 1 8 W x 3 H and a 19 W Mounting Bar and an All in One Drawer Kit with a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Also includes an Upper Shelving System and an Upper Cabinet with 2 doors POS Kiosk Enclosure Free Standing 45W X 36H PN 81090 Configured as a free standing Kiosk that includes 2 Side Support assemblies w 4 Leveling Legs one 44 75 W X 14 D shelf below the Enclosure Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf an interior 34 H Side Shelf System with a 18 W Side Shelf 1 Modular Ventilation System equipped with 2 Fans an outlet strip cable management rings 2 front mounted POS terminal mounts that swing out 4 Bin Boxes 5 3 8 Lx4 1 8 W x 3 H and a 19 W Mounting Bar POS Kiosk Enclosure Free Standing 72W X 36H PN 81091 Configured as a free standing Kiosk that includes 2 Side Support assemblies w 4 Leveling Legs one 71 75 W X 14 D shelf below the Enclosure Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf an interior 34 H Side Shelf System with a 18 W Side Shelf 1 Modular Ventilation System with 4 fans an outlet strip cable management rings 2 front mounted POS terminal mounts that swing out 4 Leveling Legs 4 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 4 Bin Boxes 7 3 8 Lx4 1 8
8. Surface cc cc cccccceeceeeeeeceeeeeaeeesseeeesees 34 Installing the Vertical Shelf Standards above an Enelosure cccccceececceeeeeceeeeeeeeeeeseeeeeseeeeeseaeeessaeeeeaes 37 lf your Enclosure has an Upper Cabinet Upper Cabinet OVErView cccccssesceeeeceeeseeeeeeeseeseeeeeseaaaeeeeees 38 Pre assembly for the Upper Cabinet cccceccccccsseccceceseeeeceeeeeeesseeeceesseeeeeesseeeeeesueaeeesseaeeesseaeeseeeesseeeees 38 INSTAITMG CA DING LOD va sticswint site a a scones 39 Installing the Upper Cabinet sides and back section cccccccsseececcseseececeeeeeeceaeeeeeseeeeeeesseeueeeesaaeeeeseaseeeees 41 Installing the bottom of the Upper Cabinet sxciccrs cesscccten veectoeecteeaaid a e aeaii 42 Installing the 45 W Upper Cabinet Doors Assemblies ccccccccccseecceseeeeeeseeeeeeeeaeesceesseeeeeeseeaeeeeseaaeeeees 44 Securing a Freestanding Enclosure to the Wall And FIOOS ccccccccseeeeeceeeeeeeeeeseeeeesaaeeeseeaeesseeeeessaeeees 45 Installing cabling through Cable path OPENINGS cccccccseecccseeeeeeeeeeeceeeeeceeeeessaeeeeseeeeseaeeeseaeeessaeeeeeaeeseeas 49 Installing flexible grommet material around cable path openings cccceeccceeeeeeeseeceeeeseeeesaeeeeseeeeseeeesees 50 Operating the rollup dOOr and lOC Kas cessadeetretcacenbactumeaguscaceiiahe teins canada a a a E 51 Connecting the Enclosure to 110VAC DOWG iranran AA a 51 Opona Slepp eee teen cee te ene cee r
9. System with 2 36 W X 18 D Wire Rack Shelves and 1 18 W Side Shelf a Modular Ventilation System with 4 fans an outlet strip cable management rings a VESA monitor mount 4 Bin Boxes 5 3 8 Lx4 1 8 x 3 H anda 19 W Mounting Bar a Lower Back Panel and an All in One Drawer Kit with a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Mini Office Enclosure Free Standing 72W X 64H w All in One Drawer Set PN 81033 Configured as a free standing desk Includes 2 Side Support assemblies w 4 Leveling Legs 1 71 75 W X 14 D shelf below the Enclosure a locking Roll Up Door a light an 18 W Wire Rack Shelf a 62 H interior Shelving System with 2 60 W X 18 D Wire Rack Shelves and 1 18 W Side Shelf a Modular Ventilation System with 8 Fans an outlet strip cable management rings a VESA monitor mount 9 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 9 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 2 38 W Mounting Bars a Lower Back Panel and an All in One Drawer Kit with a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Mini Office Enclosure Free Standing 72W X 36H w 45W Lower Cabinet PN 81034 Configured as a free standing desk Includes 3 Side Support assemblies with 6 Leveling Legs a locking Roll Up Door a light an 18 W Wire Rack Shelf a 34 H Side Shelf System with a 18 W Side Shelf a Modular Ventilation System with 4 fans an outlet strip cable management rings a VESA monitor mount 4 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 4
10. Tilt Head assembly Note that the large five point knob on the Stand off bracket assembly secures the side to side position of the Mount Arm at the mounting point Note that the two four point knobs on the sides of the Tilt Head assembly are used to adjust and secure the up and down position of the screen on the end of the Mount Arm Note that large five point knob below the Tilt Head assembly is used to adjust and secure the side to side position of the screen on the end of the Mount Arm Document Number 10010102 UM Page 61 of 94 3 You will need to remove the Tilt Head assembly from the end of the Mount Arm and attach it to the VESA mounting holes on the back of your monitor Hold the Tilt Head assembly to keep it from turning and unscrew and remove the large five point knob from below the Tilt Head assembly Note that there is a rubber washer installed between the Tilt Head assembly and the end of the mount arm Note the pattern of four threaded holes on the back of the monitor Place the flat section of the Tilt Head assembly on the back of the monitor and align one set of the eight holes on the Tilt Head assembly with the pattern of four threaded holes on the back of the monitor The smaller pattern of four threaded holes on the back of the monitor are spaced at 75mm and the larger pattern is soaced at 100mm 5 6 T Install the appropriate screws through the holes in the Tilt Head assembly and into the four threaded holes on
11. Wx3 H and 2 19 W Mounting Bars POS Kiosk Enclosure Free Standing 72W X 64H PN 81093 Configured as a free standing Kiosk that includes 2 Side Support assemblies w 4 Leveling Legs one 71 75 X 14 D shelf below the Enclosure Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf a 62 H interior Shelving System with 2 60 W X 18 D Wire Rack Shelves one 18 W X 19 D Gal shelf 1 Modular Ventilation System equipped with 8 Fans an outlet strip cable management rings 2 front mounted POS terminal mounts that swing out 9 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 9 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 2 38 W Mounting Bars Document Number 10010102 UM Page 77 of 94 For complete descriptions of all items included in your assembly please refer to the sections entitled Standard Features and Included Options on the individual product information sheets All product information sheets are available in PDF format on our website from the tool bar on the individual product pages or from our Product Resources page POS Kiosk Enclosure Free Standing 45W X 36H w 45W Upper Cabinet PN 81094 Configured as a free standing Kiosk that includes 2 Side Support assemblies w 4 Leveling Legs one 44 75 W X14 D shelf below the Enclosure Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf an interior 34 H Side Shelf System with a 18 W Side Shelf 1 Modular Ventilation System equipped with 2 Fans an outlet strip cable management r
12. activated close the doors and check the internal temperature every 2 hours over a 24 hour period If the operating temperature exceeds the optimum operating temperature recommended by your electronic equipment s manufacturer stop the test You have three options that will potentially lower the internal temperature of your Enclosure or Cabinet You can expand your modular ventilation system PQS ventilation systems can be expanded up to 8 fans per vent box reference the section Adding fans to a modular ventilation system you can relocate the Enclosure or Cabinet to a cooler area or you can lower the ambient temperature in which the Enclosure or Cabinet is installed with air conditioning Be sure to test the temperature again once you have made the necessary changes to verify that your electronics are running at the optimum temperature recommended by the manufacturer Relocating a Modular Ventilation System from one side of an Enclosure to the other As shipped from the factory all Enclosures that are equipped with ventilation systems have them installed on the right side WARNING To relocate a ventilation system first unplug the power cord verify that the fans are off and remove the power cord from the cable clamps which attach the power cord to the inside of the enclosure WARNING Be advised that the sheet metal edges of the ventilation systems may be sharp Please handle them carefully Page 56 of 94 SOM A i MAY MN
13. dasnassoonnmoanntaey Document Number 10010102 UM Remove the screws that attach the fan cover to the ventilation system and remove the fan cover with the cord 1 2 Remove the screws from inside the ventilation system that attach it to the top of the enclosure Document Number 10010102 UM Page 57 of 94 3 Remove the screws and nuts which attach the Ventilation System Blank Covers from the new ventilation system location side of the enclosure and remove the covers from the sections of lower inlet and upper exhaust slots on the side of the enclosure 4 Reinstall the Ventilation System Blank Covers over the sections of inlet and exhaust slots on the old ventilation system location side of the enclosure 5 Align the mounting holes in the top of the ventilation system with the pilot holes in the middle C Beam in the top of the enclosure on the new ventilation system location side and install the screws to secure tt 6 Reinstall the fan cover in the ventilation system Install the power cord with the cord grommet in the slot of the fan cover and reinstall the fan panel cover in the ventilation system Document Number 10010102 UM Page 58 of 94 7 Install the fan power cord in the cable clamps and plug the power cord back into an outlet Verify that the fans are working and that air is flowing into the inlet slots and out of the exhaust slots Connecting the ventilation system to the power strip EE ee T
14. drilling holes when mounting accessories Screwdriver Bit 2 Phillips Head Flat File For taking down any sharp edges on sheet metal Blue Painters Tape For marking mounting positions on shelving standards Scissors For cutting flexible grommet stripping to length Marker For marking any holes to be drilled when mounting accessories Measuring Tape For verifying shelf heights Round File For deburring any holes you ve drilled Level For help adjusting leveling legs and shelves Document Number 10010102 UM Page 8 of 94 How to use Self Tapping Screws Many of the parts of the product assemblies are attached with Self Tapping Screws that must be installed into predrilled pilot holes You ll need an electric screw gun or drill and a 2 Phillips Screw Driver to install these screws 1 Observe the construction of the screws Note that the point of the screw is shaped and operates like its own drill bit Also note the length of the threaded shaft portion of the screw and that the head of the screw is a Type 2 Phillips 2 Install the correctly sized Phillips screw driver bit into the chuck of the electric screw gun or drill These screw driver bits are often magnetized to hold the head of the metal screw in place while driving it into the metal Set the clutch of the drill to about half of its total range If the clutch begins to slip before the screw is fully installed increase the clutch setting slightly and try it again 3 Start by placing a screw
15. help you to comfortably and safely lift the Enclosure with the Side Supports and Lower Shelf to the upright position 6 At this time you can complete the installation of the shelves by installing the final 4 10 32 x screws from Hardware Kit 75704 through the back of the side supports and into the shelves Two into the left and two into the right Once the assembly is again in its upright position install final the back two screws to complete the lower shelf installation Installing the Lower Cabinet Back Panel WARNING You will now need access to the back of the Enclosure and Cabinet If the assembly is not already upright have as many assistants as necessary help you to comfortably and safely lift the Enclosure with the Side Supports and Lower Shelf to the upright position Document Number 10010102 UM Page 21 of 94 The process of installing a Lower Cabinet Back Panel is similar for 45 or 72 wide Enclosures or Work Tables There will be more Self Tapping screws to install along the top and bottom of 72 Wide Back Panels The pictures in this section show 45 wide configurations 1 Align the Back Panel with the holes along the back of the Side Supports the back of the bottom of the Enclosure or Work table and the back of the Lower Shelf 2 Loosely install the eight 10 32 x 3 8 L screws through each side of the back of the Lower Cabinet Back Panel and into the threaded holes on the Side Supports Use 10 32 M
16. in One Drawer Set Work Bench Enclosure Free Standing 72 W X 36 H 45 W Lower Cabinet Work Bench Enclosure Free Standing 72 W X 64 H 45 W Lower Cabinet Work Bench Enclosure Free Standing 45 W X 367H All in One Drawer Set 45 W Upper Cabinet Document Number 10010102 UM Page 2 of 94 PN 81033 PN 81090 PN 81091 PN 81093 PN 81120 PN 81123 PN 81124 PN 81125 PN 81126 Document Number 10010102 UM Page 3 of 94 Prclosure Group 2 User Manuali srein sii int aeateen E ae chanaearaleenantt a E a 1 Wahi goto 8 64 io g asee A E E et ee er en nae een a 5 Salem INTOMMON OM ensein a ram eateain eck steds nl aden aad A A oie dlc nebaeelsleadacedadchat dn 6 TOOS NCCO CG rea ctn ae elas sis Ad cela natn estes hang ns causes xa saeecidatintos sa cents NO ees aeons 7 FHOwto use Sel Tapping SCrEWS rsyaisiienini n a a a E a E aS 8 BASIC SIC S uranian ea a aa aa Sachse eiaieahabiitemessenaniel us 9 JAPANO TMS ENCO SUE amram nets reese te rsmee een eri E RE eee 9 Inspecting the Enclosure Accessories and Hardware Kits cccccccssceceeeceececeeeceueeeeeseueeseeeseeeeseeseeeeaes 9 If you have access to a forklift or equipment lift for building Freestanding Enclosures csccceeseeeeeeees 9 Installing a 14 Deep Lower Shelf between two Side Supports cccccceeececeeeeeeseeeeeceeeeeseeeeeeseeeeeseeeeeeas 11 Installing the Side Supports ON A ENClOSUIE ccccceeccccaseeeee
17. is facing up you are installing another shelf upside down to be the bottom of the cabinet 2 Insert two more 3 8 bolts with washers from your Hardware Kit and looselt thread Channel strut nuts onto the end 3 Make sure to turn rear edge with the cut out corners toward the back of the cabinet assembly and carefully slide the shelf between the two side sections and up against the inside of the back section 4 Turn the channel strut nuts horizontal in the same manner when the upper section was installed Tip The process of lifting aligning and attaching the pieces onto the vertical shelf Standards will be made much easier by having one or more people assist you S x 5 Align the holes along the bottoms of the side sections with the threaded holes in the ends of the shelf and loosely thread 4 1 4 20 SS screws through the holes in each of the side sections and into the threaded holes on the ends of the shelf Document Number 10010102 UM Page 43 of 94 x 7 Tip Do not tighten the screws until all of them are started in the threaded holes vi 6 Now attach the Upper Cabinet Back Section with 10 16 self tapping screws to the back of the bottom Shelf 1 4 20 SS Screws 1 4 20 SS Screws Oe e eM p a n er a T ae a s T aw 10 16 Self Tapping Screws ML ew asi laa PT a a t i i i i D i u Masa a a a we pa ae g ae gg n e a a Simple Shelf Assembly with b
18. on the bottom of the side supports upper flange Re insert the inner two bolts to secure the work surface Leave out the outer two bolts Right side installation shown Mirror bolt placement for left side installation 7 Retrieve the 10 16 x L self tapping screws from Hardware Kit 75705 Document Number 10010102 UM Page 31 of 94 8 Using a driver drill with a 2 Phillips bit install two self tapping screws through two of the small holes in the first row or small hole on the front of the top of the Work Surface Frame and drive them into the pilot holes in the front C Beam Then install two more self tapping screws through the last row of small holes in the back of the top of the Work Surface Frame and drive them into the pilot holes in the middle front C Beam With the work surface frame held in place with the two bolts use 4 screws to fasten the work surface frame to the front and middle C beams Then attach the frame through the plastic channel on the side into the side support You will have to use the access holes to be able to angle a screwdriver and turn the screws Even though there is a four hole attachment pattern on the front and back of the work surface frame you can only screw into the two inside holes on each pattern 9 Verify that the Work Surface Frame is correctly aligned with the front of the bottom of the Enclosure and finish evenly tightening the two 5 16 bolts Document Number 1001010
19. options or accessories Each Enclosure will probably contain at least 50 lbs of accessories Dimension Notes Refer to engineering drawings for exact dimensions Please be advised some external assemblies may not be shown in all images Engineering Drawing Reference Notes To view and manipulate 3D models of any assembly visit www edrawingsviewer com and download the free eDrawings viewer software then open the eDrawings format files EASM found in our Engineering Drawings folders Document Number 10010102 UM Page 87 of 94 For more product dimensional specifications download the Engineering Drawings folder for files in DWG PDF and EASM formats from on our website from the tool bar on the individual product pages or from our Product Resources page Identifying External Components All in One Drawer Set PADON PART DESCRIPTION aw CG sozss worksunrace r Ga soz forawer ALF SIZE WITH FACE 1 Ge 60029 DRAWER FULLSIZE WITH FACE 2 Ga soos wonk SURFACE ASSEMBLY 1 O soz comso orawen Frame 1 Document Number 10010102 UM 45 Lower Cabinet for 72 Wide Enclosures Page 88 of 94 45 LOWER CABINET FOR 72 WIDE ENCLOSURES AUIONT PART DESCRIION aw G1 60026 side support w case covers s O sossa secuninc sma J a G soos fr wveume roor 2 G oon howe casmerooor assematy 2 G sooo jower casmersonom assematy 1 G soos fsimpue Sueur sus assemeuy 2 G somo jower casinerne
20. process of installing a Lower Shelf is the same whether you have a 45 or 72 wide Enclosure or Work Table The pictures in this section show 45 wide configurations The 14 deep shelf is installed across the rear section below an Enclosure or Work Table The shelf has three adjustable positions Examine the three sets of shelf mounting holes along the sides and backs of the Side Supports The upper shelf position creates an 18 tall space below the shelf the middle shelf position creates two 14 tall soaces one above and one below the shelf and the lower shelf position creates an 18 tall space above the shelf 1 Determine which shelf position best suits your application There are 3 heights at which to mount the lower shelf Document Number 10010102 UM Page 12 of 94 2 Orient the shelf so that the solid top section is facing up towards the bottom of the Enclosure or Work Table and the open corners are towards the back of the Enclosure 3 Retrieve the 1X 20 X 1 screws from Hardware Kit 75704 Loosely insert four X 20 X 1 L screws through each of the right and left Side Supports and thread them into the four tapped holes on each end of the shelf Verify that the shelf is aligned correctly and then tighten all of the screws on both of the Side Supports Tip If you will be assembling a lower cabinet refer to the section entitled Lower Cabinet Overview before returning the Enclosure to its upright positi
21. 2 UM Page 32 of 94 Now the work surface frame is installed Reinsert the work surface into the frame and reinsert the stop screws to lock it in 10 Reinsert the Work Surface Stop Screws through the bottom of the Work Surface Frame and then slowly pull the Work Surface out to verify that it stops correctly Installing Drawers below a Work Surface Tip If you are installing a Work surface and any drawer frame the Work Surface Frame must be installed first and be completely attached to the bottom of the Enclosure before any Drawer Frame can be attached to the bottom of the Work Surface Frame a Removing the Drawers from the Drawer Frames As shipped from the factory the drawers will be installed the closed position inside of the drawer frame You ll need to remove the drawers before you can mount the drawer frame Remove each of the drawers one at a time by first pulling them fully out and then carefully releasing the catches on the drawer slides on both sides of the drawer and then pulling straight out and withdrawing the drawer Carefully push the middle rails of the drawer slides back in after removing each drawer Document Number 10010102 UM With the black tabs depressed the drawer will slide out straight Page 33 of 94 Pushing in on the black tabs in the front most drawer channel will allow the drawer to slide out Document Number 10010102 UM Page 34 of 94 Installing a Drawer Frame onto the bottom of a Pull Ou
22. Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 2 19 W Mounting Bars a Lower Back Panel a Lower Cabinet assembly with 2 doors and a 44 75 W X 28 D interior shelf Document Number 10010102 UM Page 76 of 94 For complete descriptions of all items included in your assembly please refer to the sections entitled Standard Features and Included Options on the individual product information sheets All product information sheets are available in PDF format on our website from the tool bar on the individual product pages or from our Product Resources page Mini Office Enclosure Free Standing 72W X 64H w 45W Lower Cabinet PN 81035 Configured as a free standing desk Includes 3 Side Support assemblies with 6 Leveling Legs a locking Roll Up Door a light an 18 W Wire Rack Shelf a 62 H interior Shelving System with 2 60 W X 18 D Wire Rack Shelves and 1 18 W Side Shelf a Modular Ventilation System with 8 Fans an outlet strip cable management rings a VESA monitor mount 9 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 9 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 2 38 W Mounting Bars a Lower Back Panel and a Lower Cabinet assembly with 2 doors and a 44 75 W X 28 D interior shelf Mini Office Enclosure Free Standing 45W X 36H w All in One Drawer Set and a 45W Upper Cabinet PN 81036 Configured as a free standing desk Includes 2 Side Support assemblies w 4 Leveling Legs 1 44 75 W X 14 D shelf below the Enclosure a locking Roll Up Door a light an 18 W Wire
23. Document Number 10010102 UM PQS Page 1 of 94 PRACTICAL QUALITY SYSTEMS Fast Custom Manufacturing Nationwide Installation Services Enclosure Group 2 User Manual This manual is for the following product assemblies 81030 81031 81032 81033 81034 81035 81036 81090 81091 81092 81093 81094 81120 81121 81122 81123 81124 81125 81126 Mini Office Enclosure Free Standing 45 W X 30 H All in One Drawer Set Mini Office Enclosure Free Standing 72 W X 36H All in One Drawer Set Mini Office Enclosure Free Standing 45 W X 64 H All in One Drawer Set Mini Office Enclosure Free Standing 72 W X 64 H All in One Drawer Set Mini Office Enclosure Free Standing 72 W X 36 H 45 W Lower Cabinet Mini Office Enclosure Free Standing 72 W X 64 H 45 W Lower Cabinet Mini Office Enclosure Free Standing 45 W X 36H All in One Drawer Set 45 W Upper Cabinet POS Kiosk Enclosure Free Standing 45 W X 36 H POS Kiosk Enclosure Free Standing 72 W X 36 H POS Kiosk Enclosure Free Standing 45 W X 64 H POS Kiosk Enclosure Free Standing 72 W X 64 H POS Kiosk Enclosure Free Standing 45 W X 36 H Upper Cabinet Work Bench Enclosure Free Standing 45 W X 36 H All in One Drawer Set Work Bench Enclosure Free Standing 72 W X 36 H All in One Drawer Set Work Bench Enclosure Free Standing 45 W X 64 H All in One Drawer Set Work Bench Enclosure Free Standing 72 W X 64 H All
24. Document Number 10010102 UM Page 52 of 94 Optional Steps Changing the orientation of a Side Support 1 Remove the four 5 16 bolts and washers that secure each of the Insert Plates 2 If your Enclosure has Caster Wheels attached to the Insert Plates remove the four 5 16 bolts and washers that secure each of the Caster Wheels and then remove the wheels Note that the Side Supports are engineered to be universal and can be configured to be installed either on the right or left side simply by changing where the Side Support Front Brace is attached See drawings below for visual reference To relocate the Side Support Front Brace remove the three screws that attach it to the Side Support then turn the Side Support upside down and reinstall the Front Brace Document Number 10010102 UM Page 53 of 94 5 Reinstall the Insert Plates with the 5 16 bolts on the side that will now be the bottom 6 Reinstall the Leveling Legs Modular Ventilation Systems for Enclosures overview Modular Ventilation Systems can be installed on the right or left sides inside of any Enclosure This allows Enclosures that use only one modular ventilation system to have one side placed against a wall or in a corner Each system can support up to eight fans 72 wide Enclosures can be equipped with two separate ventilation systems with one system installed on each side There are sections of slots at the middle of the top and bottom of each side o
25. ace below an Enclosure N 4 Tip The work surface can be installed under either side of an enclosure The pictures in this section illustrate the installation of a work surface under the right side of an enclosure If you wish to install it on the left side the processes in the diagrams should be mirrored If you are installing a Work Surface and any Drawer Frame below it the Work Surface Frame must be installed first and be completely attached to the bottom of the Enclosure before any Drawer Frame can be attached to the bottom of the Work Surface Frame 1 The Pull Out Work Surface as shipped from the factory has the Work Surface Top installed in the closed position inside the Work Surface Frame Remove the work surface by holding the frame securely and withdrawing the Work Surface completely out of the front of the frame Remove the stop screws in the work surface frame so that the work surface can be removed 2 Examine the top of the Work Surface Frame and note the rows of different sized punched holes Document Number 10010102 UM Page 29 of 94 3 Determine which side of the Enclosure you want the Work Surface to be located under Once you have decided which side the Work Surface will be mounted on look under the front of the Enclosure and examine the four bolts which are threaded through the front of the Side Support and into the bottom of the Enclosure There will be two pairs of bolts one pair is closest to the
26. achine Screws from your Hardware Kit along the Left and Right of the Lower Cabinet Back Panel Document Number 10010102 UM Page 22 of 94 3 Loosely install the 10 16 x self tapping screws into the top and bottom rows of the Lower Cabinet Back Panel Use 10 16 Self Tapping Screws from your Hardware Kit along the top and bottom of the Lower Cabinet Back Panel 4 Insert two 10 32 x 3 8 L through the Back Panel and into the rear of the Lower Shelf To complete the Back Panel installation install the last two 10 32 machine screws into the Lower Shelf Document Number 10010102 UM Page 23 of 94 5 After all of the screws have been loosely installed into their correct locations tighten each screw down completely Installing a Back Panel Behind a 72 W Enclosure with a 45 W Lower Cabinet WARNING You will now need access to the back of the Enclosure and Cabinet If the assembly is not already upright have as many assistants as necessary help you to comfortably and safely lift the Enclosure with the Side Supports and Lower Shelf to the upright position 1 Locate the 10 32 screws from your hardware kit These will be used to secure the Back Panel to the Side Supports 2 Have an assistant help you line up the Back Panel with the threaded holes that run vertically along the outer edges of the side supports 3 Starting with the top most holes install the screw as shown below but do not fully tighten them yet
27. ae ete a ete Reto een E T erie Pare ene etter Renna ner eee ere 52 Changing the orientation Of A SIDE SUDDO m estr rai E e a a E aN 52 Modular Ventilation Systems for Enclosures Overview cccccseececseseecceeeeeeaeeeeesueeesseueeessaesessaeeeesaeeeeseaaes 53 Testing and Regulating the Internal Temperature of Enclosures or Lower Cabinet cccccsseeeeeeeeees 55 Relocating a Modular Ventilation System from one side of an Enclosure to the other c cccceseeeeeees 55 Installing wheels on the Side Supports Of AN Enclosure ccccccccseeeeeceeeeeeeeeeeeeeeesaeeeeeeseaeeeessaneeeessaneeeees 59 Adjusting the height of a full length interior Wire Rack Shelf cccccceccecsseeesceeeeeeeeeeeeseeeesseaeeesaeeeessaeeees 60 Installing a VESA Monitor on a mount which is attached to an Enclosure interior pillar cccceeeeees 60 Relocating a VESA Monitor mount which is attached to an Enclosure interior pillar c ccseseeeeseeeeees 62 Relocating Low Voltage Cable Management RingS ccccseecccccseeeeeeceeeeeeeeaeeeceeeaeescessseeeeessageeeessageeeees 65 Relocating a bin box mounting bar inside Of AN ENCIOSULE ccccccceeeeceeeeeeeseeceeseeeeeeaeeeeesaeeeseeeesseeeeeaes 66 Relocating an 18 W interior Wire Rack Shelif ccccccccsseecccececcesececeeesceseeeecseusesseeeeseueeessaueessaueeeessaeeeeas 66 Adjusting the height of a full length interior Wire Rack Shelf
28. age to equipment and loss of data Tip Instructions that appear next to a light bulb icon are designed to make the assembly of your unit go more easily and to help you avoid losing time due to mistakes Document Number 10010102 UM Page 6 of 94 Safety Information This part of the manual provides an overview of safety guidelines to be observed when assembling installing and using your PQS equipment Keep a printed copy of this User s Manual especially the following safety information in or near the Enclosure Work Table or Shelving System WARNINGS e Improper use of this product may lead to serious injury or death Read and understand all instructions prior to the assembly or use of this product e Be advised that some parts of the product components may have sharp edges please handle all pieces carefully eHire a professional electrician to connect permanent power circuits to equipment assemblies It is advised against to route electricity to or within the unit without expert knowledge e Have each unit individually grounded to the Telecommunication Ground Circuit TGC or signal reference grid to protect equipment and personnel from dangerous electrical charges If you do not know how to do this hire a professional electrician e If you will be housing electronics in a PQS Enclosure or Cabinet make sure that there is adequate ventilation to keep your electronics at a safe operating temperature Refer to the section t
29. al Measurements 72 W x 94 H x 30 D 94 1 30 Interior Space 70 39 L x 26 87 D x 55 06 H to bottom of door housing amp 56 87 H to bottom of vent box or about 60 26 cubic feet Weight 72 x 64 Freestanding Bare approx 585 lbs Note This weight does not include any options or accessories Each Enclosure will probably contain at least 50 lbs of accessories Dimension Notes Refer to engineering drawings for exact dimensions Please be advised some external assemblies may not be shown in all images Document Number 10010102 UM Page 83 of 94 Product Specifications 72 W x 67 H x 30 D General Measurements 72 W x 67 H x 30 D 66 2 Interior Space 70 39 L x 26 87 D x 28 06 H to bottom of door housing amp 28 87 H to bottom of vent box or about 30 71 cubic feet Weight 72 x 36 Freestanding With 45 Lower Cabinet Bare approx 600 Ibs Note This weight does not include any options or accessories Each Enclosure will probably contain at least 50 lbs of accessories Dimension Notes Refer to engineering drawings for exact dimensions Please be advised some external assemblies may not be shown in all images Document Number 10010102 UM Page 84 of 94 Product Specifications 72 W x 95 H x 30 D General Measurements 72 W x 95 H x 30 D il 95 4 29 7 30 7 Interior Space 70 39 L x 26 87 D x 55 06 H to bottom of door housing a
30. alled ensure that the Drawer Frame is aligned with the Side Supports and securely tighten all of the screws Document Number 10010102 UM Page 36 of 94 Examine the back side of the drawer frame and note the series of pilot holes along either side These holes are for the mounting of the Rear Support Bracket that will further stabilize the drawer assembly 4 Attach the Rear Support Bracket to the back of the drawer frame using four 10 16 self tapping screws from Hardware Kit 75707 Attach the rear support bracket to the drawer frame with four 10 16 Screws 5 Attach the Rear Support Bracket to the bottom of the Lower Shelf using four 10 32 machine screws from the same Hardware Kit Attach the rear support bracket to the bottom of the Lower Shelf where the holes line up with four 10 32 machine screws Document Number 10010102 UM Page 37 of 94 6 After all of the screws are installed verify that the Drawer Frame is correctly aligned with the bottom of the Work Surface Frame and the Side Support if it looks correct tighten all of the screws along the top and side of the Drawer Frame Installing the Vertical Shelf Standards above an Enclosure 1 Examine the two Vertical Shelf Standards and note that there is one left and one right standard and each has a base plate attached to one end that has three mounting holes These mounting holes will align with the three threaded holes in the Insert Plates that are installed in lef
31. ar pane 1 O soso pstevewnsroor a Document Number 10010102 UM Page 89 of 94 45 Upper Cabinet with Vertical Shelf Standards s0289 upper Casimer sios 2 s0235 simPuE sueur BRACKET RIG 2 C sozaa simpue sHeLF BRACKET vem 2 60078 SHELF sTANDARD assematy EF 1 a eee ee S a C sooa2 simpue Sueur sus assemeuy 2 ee a te a om 60078 SHELF STANDARD ASSEMBLY RIGHT Document Number 10010102 UM Page 90 of 94 Side Supports with Lower 45 Shelf SIDE SUPPORTS W LOWER SHELF 45 PPAR _pescriion a s002 sipe suPPORTW caaue coves 2 s0032 secure seas a a004 hr uveunc roor a 5 Document Number 10010102 UM Page 91 of 94 Side Supports with Lower 72 Shelf PART escrieion Jam s0026 SDE SUPPORT WITH CABLE covers 2 rsosse secuninc sear Ja L ooo hr eveus roor a s0057 SIMPLE SHELF 71 1G SU ASSEMALY 1 Document Number 10010102 UM Page 92 of 94 45 Upper Cabinet with Vertical Shelf Standards s0289 upper Casimer sios 2 s0235 simPuE sueur BRACKET RIG 2 C sozaa simpue sHeLF BRACKET vem 2 60078 SHELF sTANDARD assematy EF 1 a eee ee S a C sooa2 simpue Sueur sus assemeuy 2 ee a te a om 60078 SHELF STANDARD ASSEMBLY RIGHT Document Number 10010102 UM Page 93 of 94 Warranty Information LIMITED WARRANTY WHAT IS COVERED Practical Quality Systems Inc PQS guarantees manufactured products and each part or component thereof aga
32. ardware Kit The kit number will be different depending on which Lower Cabinet you ordered It will be labeled either 75707 75708 or 75709 Document Number 10010102 UM Page 19 of 94 N Pd A Tip If you are installing Caster Wheels on your Enclosure align the mounting plates of the Caster Wheels with the holes in the bottom of the Lower Cabinet Bottom assembly and install the long bolts with washers through the mounting plate of each Caster Wheel Assembly and into the bottom assembly 3 Loosely install all four bolts into each plate before tightening them After all of the bolts are installed carefully tighten each bolt until it is snug and the end of each bolt goes completely through the Insert plate and can be seen extending approximately 1 2 above the bottom of the Side Supports 4 lf you are using Leveling legs on your Enclosure install them into the Insert Plates at this time Side Support Bottom Assembly Long 5 16 bolts Document Number 10010102 UM Page 20 of 94 5 Now install and tighten a 5 16 nut and a washer onto each of the threaded ends of the 16 bolts that are extending approximately 1 2 above the bottom of the Side Supports WARNING If you have Caster Wheels installed on your Enclosure actuate the brake mechanisms to keep the wheels from turning If you have Leveling legs installed on your Enclosure adjust each of the legs to the same height Have as many assistants as necessary
33. ation Examine the top of the Drawer Frame and note the rows of different sized punched holes 1 Prepare the Drawer Frame by attaching three Spacer Washers with the double sided adhesive rings to the top of the frame Remove the paper backing from the adhesive rings and place one spacer washer over the hole in the top of the Drawer Frame that will align with the back bolts that you just removed from the bottom of the Enclosure Place two more spacer washers over each of the smaller holes that are at the ends of the last row of holes along the back of the top of the Drawer Frame Place spacer washers over the innermost two of the back 4 hole pattern and also over the rear inner hole of the 4 bolt pattern as pictured here Top of the drawer frame Right side installation shown Mirror spacer washer placement for left side installation 2 Look under the front of the Enclosure and examine the four bolts which are threaded through the front of the Side Support and into the bottom of the Enclosure There will be two pairs of bolts one pair is Document Number 10010102 UM Page 69 of 94 closest to the side of the Enclosure and the other pair is closest to the middle of the Enclosure Remove all 4 of the 5 16 bolts in this pattern 3 Hold the drawer frame up to the bottom of the Enclosure so that two of the larger holes in the drawer frame line up with two of the holes in the bolt pattern that was just removed 4 Re insert the inner
34. ave an assistant help you hold the Back Panel up to the back of the Side Supports 2 Line up the holes along the outer edge of the back of the Side Supports and the sides of the Back Panel 3 Starting with the top most of these side holes fasten the back panel to the Side Supports Do not tighten them fully yet Secure the back panel along the Side Supports with the 10 screws from your hardware kit as shown Document Number 10010102 UM Page 16 of 94 4 Now locate the 10 16 Self Tapping Screws from your hardware kit These will be used along the top of the Back Panel and will secure it to the bottom of your Desk Top of your Enclosure or Work Table 5 Drive the Self Tapping screws into the pilot holes on the back of the Desk Top Do not fully tighten these screws yet 6 Locate two more 10 32 screws form your hardware kit These will be used to fasten the Back Panel to the Lower Shelf 7 Install these two screws through the back panel and into the middle of the Lower Shelf Secure the top of the Back Panel with 10 16 self tapping screws Two 10 32 screws secure it to the middle of the Lower Shelf 8 Ensure that all the holes are registering correctly and securely fasten all of the screws on the Back Panel Document Number 10010102 UM Page 17 of 94 If your Enclosure has a Lower Cabinet Lower Cabinet Overview There are three basic types of Lower Cabinets that are available in Standard and Rack Mount configuratio
35. can be moved slightly and raise or lower the door while supporting the free edge and then retighten all of the screws along the hinge and recheck the alignment of the door i e E Nylon Lock Nuts secure the screws on the inside 10 32 screws of the upper cabinet side assembly Document Number 10010102 UM Page 45 of 94 Securing a Freestanding Enclosure to the Wall and Floor WARNING This is a critical safety step Enclosures should always be fastened to a secure structure to prevent tipping 1 Remove the screws that attach the inner rear panel and remove the inner rear panel 4 o n Remove the self tapping screws that secure the rear inner panel Side omitted for clarity Document Number 10010102 UM Page 46 of 94 Note that there are columns of predrilled pilot holes in the outer back panel that are located to align with wall studs which are spaced at 16 intervals Drill out the pilot holes to accommodate the fasteners that you are using to attach the Enclosure to the wall These fasteners are not included in your Hardware Kit because different materials require different types of fasteners Determine the appropriate fastener for the surface into which you will be securing the Enclosure There are holes 16 on center on the outer rear panel for securing the Enclosure to a wall Side omitted for clarity Note that if your Enclosure is a 64 high model you will need to remove two rear inner panels instea
36. ciated with your desired setup If you are viewing this manual in electronic format Using the bookmarks tool in Adobe Acrobat is an efficient way to navigate this PDF document Click the bookmarks tab to the left of the screen to view thumbnails of each page The table of contents items are linked to their respective sections Clicking on a TOC item will bring you to the appropriate section You can also use ctrl f to bring up a search dialogue so you can search for key words or part numbers The information in this manual is subject to change without notice PQS is not liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Because PQS products are always being improved the illustrations and descriptions in this manual may differ from the products you receive This document contains proprietary information that is protected by copyright No part of this document may be photocopied reproduced or translated into another language without the prior written consent of PQS 2009 Practical Quality Systems All rights reserved PQS is a registered trademark All other trademarks belong to their respective companies Common notifications in this manual Messages like those below indicate special information WARNING Failure to follow instructions that appear in these cautionary boxes could result in the injury or death of personnel and or dam
37. cure the outermost coincident holes with the same self tapping screws were previously removed Secure the remaining coincident holes To move the Bin Box Bars that are mounted to the internal shelf standards 1 2 Mark the new desired location of Bin Box Bar with a piece of tape Use a 7 16 socket wrench to loosen the two 1 bolts that secure the Bin Box Bar to the internal shelf standards It is easier if you do not completely remove the bolts from the channel strut nuts Slide the whole assembly to your new desired height Retighten the bolts with the socket wrench Relocating an 18 W interior Wire Rack Shelf The 18 wide Wire Rack Shelf is preinstalled at the factory but can be removed and relocated as needed 1 Note the two aluminum mounting clips that are secure with Self tapping screws that attach the 18 Wire rack shelf to the Inner Rear Panel of the Enclosure Using a drill with a 2 phillips head bit remove the two 10 16 self tapping screws that pass through the mounting clips from the back panel Hold the Wire Rack shelf up to its new desired location and find the pilot holes in the Back Panel that best coincide with the new mounting location lf none of the existing pilot holes are suitable you can drill new pilot holes in the Back Panel Reinstall the two 10 16 self tapping screws through the clips and into the new pilot holes Document Number 10010102 UM Page 67 of 94 Adjusting the height
38. d of one in order to access all of the wall attachment holes on the outer rear panel 2 Other holes can be drilled through the outer back panel as needed 3 Once the Enclosure is secured to wall structure reinstall the rear inner panel Document Number 10010102 UM Page 47 of 94 Note that there are also two vertical columns of mounting holes provided along the back sections of the side supports where they meet the wall These holes are located so that they will align with wall studs which are spaced at 16 intervals The row of holes closest to the outside of the side support is spaced to align with studs when side supports are used with 72 wide enclosures The columns of holes on the inside are used with 45 wide enclosures 4 Fasten the Side Supports to a secure structure using the same type of fastener that were used on the back panel Use these wall attachment Stud Holes for the 72 w configuration Use these wall attachment Stud Holes for the 45 w configuration Document Number 10010102 UM Page 48 of 94 5 The securing straps should be fastened to the floor with a diameter fastener appropriate for the surface you will be securing it to Use appropriate fasteners to secure the straps into the floor Place the securing straps over the leveling leg s shaft before threading it on Document Number 10010102 UM Page 49 of 94 Installing cabling through cable path openings There are six Cable Path Op
39. eceeeeeeeceeeeeeseeeeeeeseeeseeesseeeeesseaeeeessaeeeeessaeees 13 Installing a Back Panel Below a Freestanding Enclosure cccccsecccsseecseseeseeeeseeeeeeeeeeeeeeeseeeeseeeesseeetaaes 15 lf your Enclosure has a Lower Cabinet Lower Cabinet OVerVieW c ccccccseeeceseeeeeceeeeesaeeeeeseeeeesaaeeeeas 17 Attaching the Lower Gabinel SHEIVES aiid ieee centers E ee ae a ee ected 17 Attaching the Lower Cabinet bottom ASSEMDIY cccccccecccceeseececeeeeeceeeeeeeceeseeeceeseeeeeeeeseaeeesseaeeeeseaaaeeees 18 Installing the Lower Cabinet Back Panel cccccccccccceseeeeeceeeeeeeceeeeceeseeeseeeseeeeeeseaeeeesseaaeeeeseeeeeseeseageeees 20 Installing a Back Panel Behind a 72 W Enclosure with a 45 W Lower Cabinet c cccccssecesseeeeeeeeeaes 23 Installing the 45 Wide Lower Cabinet Door Assemblies cccccceeecccecaeeeeeeeeeeeeeseaeeceeeseeeeeeesaaeeeeseaeeeees 25 AdiuStng TIS NSW CUI SC S esa aeictot ot oe eieretea eit heal ae ead alien tte ie a ele Je ieee nad tan ahr 27 lf your Enclosure has an All in One Drawer Set Installing a Pull Out Work Surface below an Enclosure 28 Installing Drawers below a Work Surface ccccccsssececcsseeeeceeeeeeeseeeeeeeeaeeeeesaeeeeeeseeeeeeeseeeeeseaaeeeeeessaeeees 32 Removing the Drawers from the Drawer Frames cccccccceececeeeceseeeeceeecaeeeeseueeseueesseeeeseeeseueesseeesseeeessaes 32 Installing a Drawer Frame onto the bottom of a Pull Out Work
40. ecure the Mounting Plate to the Pillar Verify that the four threaded holes in the Mounting Plate are correctly aligned with the four holes in the Pillar adjust as needed and then gently tighten the two small 6 32 screws Attach the backing plate behind the beam through the top and bottom holes Document Number 10010102 UM Page 64 of 94 6 Support the Mount Arm align the four holes in the Stand Off Bracket assembly the four threaded holes in the Mounting Plate and then reinstall the four 1 20 screws to secure the Stand Off Bracket assembly to the Pillar Attach the mount through the inner beam and into the backing plate with four 1 4 20 screws Monitor not shown 7 Verify that the rubber washer is correctly installed and is aligned over the hole on top of the end of the Mount Arm Carefully lift the monitor with the Tilt Head assembly installed and align the threaded in the bottom of the Tilt Head assembly with the hole on the end of the Mount Arm Install the threaded shaft of the large five point knob up through the hole in the bottom of the end of the Mount Arm through the rubber washer and screw it into the threaded in the bottom of the Tilt Head 8 Turn the monitor and attach the video and power connectors adjust the screen to the desired position and then tighten all of the securing knobs Document Number 10010102 UM Page 65 of 94 Relocating Low Voltage Cable Management Rings There are locations around the peri
41. enings on the 45 wide Enclosures with one on each of the right and left sides of the top near the rear one on the right and left sides of the bottom panel near the rear and one on each side of the Enclosure near the back The 72 wide Enclosures have an additional cable path opening in the center of the bottom panel 1 To open any of the cable passage slots remove the single screw at the end of the cover 2 Slightly loosen the two screws on the sides of the cover so that the cover can be slid open as needed Tip After installing the associated cabling slide the cable path cover down to reduce the open size of the cable passage slot to a minimum area Be sure to leave enough room so that the flexible grommet stripping can be installed on the edges around the cables See the next section for detailed instructions on flexible grommet stripping 3 Once the opening is the desired size retighten the two screws on the sides of the cover lf you have Side Supports on your Enclosure note that there are also two Cable Path Openings on each of the side supports one at the top and one at the bottom There are additional cable passage slots through the rear corners of the rear Half Depth Lower Shelf If your Enclosure has a Full Depth Lower Shelf there are also additional cable passage slots through sides of the middle of the Shelf as well The cable passage slots in the shelves do not have covers Document Number 10010102 UM Page 50 of 94
42. et forth in this section are given or implied with respect to the products furnished PQS shall in no event be liable for consequential damages for loss damage or expense directly or indirectly arising from the use of the products for any inability to use materials or from any other cause YOUR RIGHTS UNDER STATE LAW This warranty gives you specific legal rights you may have other rights which vary state to state DAMAGE OR LOSS IN TRANSIT Title to goods sold passes upon delivery to the carrier Practical Quality Systems accepts no responsibility for damage or loss in transit Practical Quality Systems will use commercially reasonable efforts to assist the Buyer in initiating action against the carrier for such losses The Buyer must notify Practical Quality Systems in writing and the carrier as soon as the loss or damage is known and in any event no later than 4 days after delivery Practical Quality Systems shall not be responsible or liable for any delays losses or damages caused by strikes lockouts labor trouble acts of war acts of God public calamity or other causes beyond its control or acts not directly caused by Practical Quality Systems Document Number 10010102 UM Page 94 of 94 Service and Support For answers to your questions please email our technicians at info practicalqualitysystems com or call our office at 818 993 1022 Monday to Friday 9 a m to 5 p m Pacific Standard Daylight Savings Time Mailing Addres
43. etens 86 Identifying External COMPONE MS siateho aei e a e a a aaa a a a E a 87 Alli OMe Drawer 90l irren E EA 87 45 Lower Cabinet for 2 Wide EnCIOSUrE Sasseiss ennen E bens doubapracbareuriaswedeeansuneuensnesVesepnaientenouuay 88 45 Upper Cabinet with Vertical Shelf Standards ccccccccccccssecceceeseeeeeaeeeceeeaeeeeeeeseeeeeesseeesesseaaeeeeessaees 89 Side SuppOnsS WIth LOW6r 45 SNE incertae det eee eddie aieetaeace neice tied caenaliendtiad Sededcces 90 Side SuDpOMS WIN LOWER 72 OMEN xcs decsssieecetsceets a E 91 45 Upper Cabinet with Vertical Shelf Standards cccccccccceccssecceceeeeeeeaeeceeeseeeeeesaeeeeesseaesessseaeeeeessenes 92 Waranty NOMAN trict ings sesuinctatieotntctvatauuii esas le ET E E 93 SENICE ANG SUPPO ea weeeetesstiaucecuatsitesi tasted usadenweatewcseeset E ohn tead weeeies ties 94 Document Number 10010102 UM Page 5 of 94 Introduction This manual is designed to assist you in unpacking assembling installing and using your PQS equipment safely and efficiently Please refer to the cover of this manual for the applicable configurations PQS products are modular and can be configured in numerous ways for a variety of applications This manual contains information about the general setup of your PQS product but cannot cover the multitude of configurations possible with this modular system Please refer to the table of contents to reference the part or procedure that is most closely asso
44. f the Enclosures The ventilation systems are designed to pull cooler air in from the lower slotted inlet sections then the air flows across the warm equipment and is drawn into the ventilation system near the top rear center of the Enclosure by the fans which then exhaust the warmer air out through the upper outlet sections WARNING If you will be housing electronics in a PQS Enclosure or Cabinet make sure that there is adequate ventilation to keep your electronics at a safe operating temperature Document Number 10010102 UM Page 54 of 94 Enclosure Ventilation System Diagram Blank Panel covers exhaust vent that is not in use Two Modular Ventilation Systems can be added to 72 Wide Enclosures for a total of up to 16 fans Document Number 10010102 UM Page 55 of 94 Testing and Regulating the Internal Temperature of Enclosures or Lower Cabinet Maintain at least 12 of clear space along the entire sides of Enclosures with active intake and exhaust sections and at least 12 of clear space in front of the intake and exhaust sections of cabinet doors Factors such as the ambient temperature in which the Enclosure is installed and the amount of electronic equipment installed inside it will affect the internal temperature To test whether you have adequate ventilation install the electronics you wish the Enclosure or Cabinet to house along with an attached thermometer bring them up to operating temperature make sure the fans are
45. he power cord from the fans should be routed through the clips that screw to the interior pillar Keep it separate from any low voltage data lines Document Number 10010102 UM Page 59 of 94 Installing wheels on the Side Supports of an Enclosure Note If you have a Lower Cabinet this process is similar but the longer 5 16 bolts that secure the Lower Cabinet Bottom Assembly will be used to pass through the mounting plate of the caster wheel the bottom of the Lower Cabinet and the bottom of the Side Support Secure the long 5 16 bolts with same locking nuts that are use in the lower cabinet bottom assembly 1 Align the mounting plates of the Caster Wheels with the holes in the bottom of the Side Supports and then loosely reinstall the four 5 16 bolts with washer washers through the mounting plates of each of the Caster Wheel Assemblies and into each of the four Insert plates 2 After all of the bolts with washers are installed check that the Caster Mounting plates are properly aligned with the Insert Plates and then carefully tighten all of the bolts Document Number 10010102 UM Page 60 of 94 Adjusting the height of a full length interior Wire Rack Shelf The full length Wire rack shelves have support brackets at either end which are secure to channels by means of bolts and Channel Strut nuts WARNING Remove any equipment and items from the shelves Mark the new desired shelf height on the channels with a piece of tape P
46. hich travel in the tracks along each side of the door openings A balancer mechanism is installed behind the header of the enclosure which offsets the weight of the door to greatly reduce the amount of force needed to raise and lower it Raise and lower the door slowly using only your finger tips on the finger bar Use extra care particularly when raising the door even a properly adjusted door balancer might have a slight upward or downward pull to it at some positions Before lowering the door check that both tracks and the area where the door will rest against the bottom of the enclosure are free from obstructions The locking mechanism features two flat latching bars with ends that travel into slots in each of the tracks to secure the door Insert the key and turn it clock wise to the right to lock the door to unlock the door turn the key counter clockwise to the left Note that when the door is new it may be necessary to apply a slight downward pressure or slight shaking motion on the finger bar to ease the engagement and disengagement of the lock bars Always remove the key from the lock after unlocking the door and before raising the door Connecting the Enclosure to 110VAC power If your enclosure has a multiple outlet strip you can route the cord from it out through one of the Cable Path Openings and plug it into a power receptacle For permanent installations an electrician can install a power receptacle inside of the enclosure
47. hreaded holes of the Insert Plates on both sides of the bottom of the Enclosure Verify that the right and left Side Supports are installed correctly and then tighten all 24 of the bolts Tip It is usually easier to first install the lower shelf onto the Side Supports and then install the Side Supports onto the bottom of an Enclosure or Work Table Please refer to the section titled Installing a 14 Deep Lower Shelf between two Side Supports for further reference Tip If you will be assembling a lower cabinet refer to the section entitled Installing the Lower Cabinet below a Free Standing Enclosure before returning the Enclosure to its upright position A Document Number 10010102 UM Page 15 of 94 Installing a Back Panel Below a Freestanding Enclosure WARNING Remove any equipment or other loose items from within or on top of the Enclosure Disconnect any low voltage wiring or power cables that are connected to the Enclosure Close and lock the roll up door of the Enclosure You will need access to the back of your Enclosure or Work Table Have as many people as necessary assist you to safely and comfortably move the assembly into its standing position if it is not already standing Note The Back Panel installation is similar on 45 and 72 Wide Enclosures and Work Tables There will be more screws to install along the top of the 72 W Back Panel The 45 W installation is shown here 1 H
48. in the bit and then carefully align the point of the screw directly against one of the pre drilled pilot holes Be sure to hold the drill straight and apply only enough pressure to guide the screw and keep it centered in the pilot hole 4 Press the trigger of the drill to slowly begin the rotation of the screw As the tip of the screw begins to drill into the surface of the metal you may slightly increase the pressure against the screw Keep even pressure on the screw as the screw point penetrates the surface of the metal and the threaded shaft of the screw is drawn into the newly made hole Stop the drill when the head of the screw contacts the surface of the metal Document Number 10010102 UM Page 9 of 94 Basic Steps Unpacking the Enclosure The Enclosure will arrive on a pallet or skid It is recommended that the unpacking of the pallet or skid be done in close proximity to where the final installation will be The Enclosure itself will be bolted to the pallet or skid through the bottom near the four corners As shipped from the factory the door will be closed and locked with any accessories and hardware that were small enough to be fit inside the Enclosure attached to the interior surfaces Around the outside of the Enclosure there may be additional pieces that were too big to fit inside the Enclosure This instruction manual should be attached to the top of the shipment 1 Read this manual in its entirety paying particular attention to safe
49. ing drawings for exact dimensions Please be advised some external assemblies may not be shown in all images Document Number 10010102 UM Page 80 of 94 Product Specifications 72 W x 66 H x 30 D General Measurements 72 W x 66 H x 30 D Interior Space 70 39 L x 26 87 D x 28 06 H to bottom of door housing amp 28 87 H to bottom of vent box or about 30 71 cubic feet Weight 72 x 36 Freestanding Bare approx 500 lbs Note This weight does not include any options or accessories Each Enclosure will probably contain at least 50 lbs of accessories Dimension Notes Refer to engineering drawings for exact dimensions Please be advised some external assemblies may not be shown in all images Document Number 10010102 UM Page 81 of 94 Product Specifications 45 W x 94 H x 30 D General Measurements 45 W x 94 H x 30 D Interior Space 43 42 L x 26 87 D x 55 06 H to bottom of door housing amp 56 87 H to bottom of vent box or about 37 17 cubic feet Weight 45 x 64 Freestanding Bare approx 440 lbs Note This weight does not include any options or accessories Each Enclosure will probably contain at least 50 lbs of accessories Dimension Notes Refer to engineering drawings for exact dimensions Please be advised some external assemblies may not be shown in all images Document Number 10010102 UM Page 82 of 94 Product Specifications 72 W x 94 H x 30 D Gener
50. ings 2 front mounted POS terminal mounts that swing out 4 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 4 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 2 19 W Mounting Bars Also includes an Upper Shelving System and an Upper Cabinet with 2 doors Work Bench Enclosure Free Standing 45W X 36H w All in One Drawer Set PN 81120 Configured as a free standing enclosed bench that includes 2 Side Support assemblies w 4 Leveling Legs one 44 75 W X 14 D shelf below the Enclosure Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf 1 Modular Ventilation System equipped with 2 Fans an outlet strip cable management rings a VESA monitor mounting kit 4 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 8 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 9 Bin Boxes 10 7 8 LxX5 Wx5 H 2 19 W 2 19 Mounting Bars and 2 38 Mounting Bars Also includes an All in One Drawer Kit that can be installed on either the right or left side below the Enclosure and includes a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Work Bench Enclosure Free Standing 72W X 36H w All in One Drawer Set PN 81121 Configured as a free standing enclosed bench that includes 2 Side Support assemblies w 4 Leveling Legs 1 71 75 W X 14 D shelf below the Enclosure Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf an interior 34 H Side Shelf System with a 18 W Side Shelf 1 Modular Ventilation System equipped with 2 Fans an outlet strip cable management rings a VESA monitor moun
51. inst all defects in material and or workmanship HOW LONG COVERAGE LASTS The warranty extends for a period of one year from the date of installation or initial use provided that this period shall not exceed 18 months from the original date of shipment from PQS WHAT IS NOT COVERED This warranty does not extend to products that have been subjected to neglect accident or improper use nor to units that have been altered by non PQS technicians WHAT PQS WILL DO PQS agrees to remedy any manufacturing defect either through replacement or repair at no charge provided that the defective unit is returned transportation prepaid to PQS HOW TO GET SERVICE In order to be eligible for service under this warranty you must return the warranty registration card within 30 days of purchase Authorization to return any product purchased from PQS for inspection must be obtained from an authorized Practical Quality Systems representative All returns must be accompanied by a completed PQS return material authorization RMA An RMA will be generated by customer service department and must be pre approved We will inspect your product and contact you within 72 hours with the results Any product that has been repaired or replaced shall be similarly warranted on its repair or replacement for the remaining product warranty period or 90 days from the date of repair or replacement whichever expires last WARRANTY SCOPE No warranties other than those s
52. itled Modular Ventilation Systems Overview for further reference e Be sure to use sufficient personnel to move the products safely Most assembly and installation steps will require more than one person to comfortably and safely complete the task Do not attempt to move large parts by yourself Obtain adequate assistance to prior to moving heavy parts or hire professional equipment riggers if necessary e Make sure loose items are removed from within the unit prior to moving it Items shifting within assemblies can cause instability e Move equipment on installed casters with extreme care Sudden changes in direction forces or the surface over which the product is being moved can cause the unit to fall over Never push on the sides Casters are only for moving your unit to the desired location Once in place attach the leveling feet and secure the unit in place e A standalone unit should be level stable and anchored to the floor e Two or more units can be coupled together to enhance their stability Even when coupled anchor each individual unit to the floor and wall e Consult you local building codes for seismic regulations regarding securing heavy equipment and ensure that your enclosure is secured according to your local laws e Before loading equipment into or onto an Enclosure or Worktable be sure that it is stable and level Always anchor the leveling feet or the frame to the floor e When servicing equipment in rack mou
53. lace a level on top of the shelf lengthwise Have someone assist you by holding the shelf up as you loosen the bolts with a socket wrench on the inside of the brackets Do not loosen the bolts all the way The Channel Strut nuts can slide inside the channels without removing the bolts completely Once the bolts are loose enough the shelf should be able to slide up and down with the nuts still inside the channels Lift the shelf to its new desired location Begin to tighten down the bolts once again making sure that channel strut nuts are still soanning the opening of the channel Verify that the shelf is level Tighten all of the bolts until the shelf is once again secure Installing a VESA Monitor on a mount which is attached to an Enclosure interior pillar The VESA monitor mount will Support monitors up to 24 in size that are either 75mm or 100mm VESA compatible If the monitor has a desk top mount attached to it you will need to remove it before proceeding 1 Find a smooth clean surface which will not scratch the monitors screen and carefully set the monitor down with the screen side facing down Examine the monitor mount inside of the enclosure and become familiar with the basic components The Stand Off Bracket assembly with a large five point knob attaches the Mount Arm to the pillar The Mount Arm connects between the Stand Off Bracket assembly and the Tilt Head assembly and the monitor attaches to the flat section of the
54. lf Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf an interior 34 H Side Shelf System with a 18 W Side Shelf 1 Modular Ventilation System with 4 fans an outlet strip cable management rings a VESA monitor mounting kit 8 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 15 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 11 Bin Boxes 10 7 8 Lx5A 2 Wx5 H 2 19 W 2 19 Bin Box Mounting Bars and 2 38 Bin Box Mounting Bars When the 45 wide Lower Cabinet is installed below one side of a 72 wide Enclosure it creates a 26 W open space for a chair on the opposite side Work Bench Enclosure Free Standing 72W X 64H w 45W Lower Cabinet PN 81125 Configured as a free standing Desk that includes 2 Side Support assemblies w 4 Leveling Legs a Lower Cabinet assembly with 2 doors that have stainless steel fronts one Lower Cabinet bottom assembly one Lower Cabinet Back Panel and 2 44 75 W X14 D shelves that creates 1 44 75 W X 28 D shelf Includes a locking Roll Up Door light an 18 W Wire Rack Shelf a Shelving System with 2 36 W X18 D Wire Rack Shelves 1 18 W X19 D Gal shelf 1 Modular Ventilation System with 8 Fans an outlet strip cable management rings a VESA monitor mounting kit 8 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 15 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 11 Bin Boxes 10 7 8 Lx5 Wx5 H 2 19 W 2 19 Tep Bars and 2 38 Mounting Bars When the 45 wide Lower Cabinet is installed below one side of a 72 W Enclosure it creates a 26 W open space for a chair on the o
55. llow enough room below your mark to allow the rest of the cabinet to fit This step will be easier with an assistant to hold the shelf up while it is being fastened to the shelf standards 2 Insert the 3 8 bolts with washers from Hardware Kit 75710 through the holes on the shelf brackets 3 Loosely thread channel strut nuts See pictures below for visual reference from the same kit onto each bolt 4 Have an assistant help you lift the shelf to the desired location on the vertical shelf standards 5 With the channel strut nuts turned vertically insert them into the vertical shelf standards You can insert the channel strut nuts in anywhere along the vertical shelf standards Having already turned the nuts partially onto the threads of the bolts turn them vertical so that they can pass into the channel s opening Shelf omitted for clarity 6 With the nuts inside the channel use a screwdriver or other rigid probe to turn them horizontal Page 40 of 94 a LEE S E E Turn the channel strut nuts hori zontal onve they have entered the channel opening so that they bridge across the edges of the strut Shelf omitted for clarity 7 Tighten the bolts down until they hold up the shelf on their own 8 Use a level to make sure the shelf is horizontal 9 Tighten the bolts down fully Document Number 10010102 UM Page 41 of 94 Installing the Upper Cabinet sides and back section 1 Lift one
56. lock nuts and two 6 32 x 3 8 L from your Lower Cabinet Hardware Kit 75707 or 75708 Document Number 10010102 UM Page 27 of 94 J Install the magnetic door catch in the middle of the lower shelf by attaching the mounting plate with two 6 32 x 3 8 L machine screws into the tapped holes on the bottom middle of the shelf Two machine screws and nuts attach the catch to the mounting plate When installed properly the faces of the magnets should make contact with the closed lower cabinet doors In the middle of the lower shelf there are two tapped holes to receive the 6 32 ma chine screws that hold on the magnetic door catch mounting p plate Install the lower cabinet mag netic door catch as shown Adjusting the leveling legs With the Enclosure or Work Table in its upright position place a level lengthwise on the desktop If the desktop is not level use a crescent wrench to turn the leveling feet on the side that is lower Assuming that you are looking down at the Leveling Foot you will be turning the wrench clockwise in order to raise that side Turn each of the leveling feet on that side an equal amount of times until the desk top is level in that direction Rotate the level 90 degrees If the desktop is not level in this direction repeat the leveling procedure with side that is lower Document Number 10010102 UM Page 28 of 94 If your Enclosure has an All in One Drawer Set Installing a Pull Out Work Surf
57. ly thread a nut with a washer onto the end of each bolt Do not tighten the nuts until all of the bolts have been installed Note If both of your Enclosures have Shelving Systems installed above the Enclosures install one additional bolt through the top most slot in of each of the Vertical Shelving Standards Document Number 10010102 UM Page 74 of 94 Remove the rear inner panel Use these 1 4 holes to attach Enclosures back to back oF rhea l 7 k nin mui at sae est tro ere ee My Ae reds ee ella he ee F be bey Beh oie hy Sin bill i Sele I PE ra ead ah aba ta w EELEE TES ELE aEA aE Hernan T r T Lm i f Side of Enclosure omitted for clarity 5 After all of the bolts are installed tighten them securely to connect the Enclosures together verify that they are both level and adjust as needed 6 Reinstall the Inner Rear Panels of both Enclosures Document Number 10010102 UM Page 75 of 94 Product Short Descriptions For complete descriptions of all items included in your assembly please refer to the sections entitled Standard Features and Included Options on the individual product information sheets All product information sheets are available in PDF format on our website from the tool bar on the individual product pages or from our Product Resources page Mini Office Enclosure Free Standing 45W X 36H w All in One Drawer Set PN 81030 Configured as a free s
58. mately 18 H X 44 W X 14 D 45 wide cabinets and 18 H X 71 W X 14 D for 72 wide cabinets Note that the top and bottom sections of the Upper Cabinet assembly are made of standard Half Depth Shelves with Stainless Steel tops In the standard configuration the bottom Shelf is turned upside down in order to place the Stainless Steel side on the outside of the bottom of the cabinet and place the lower Shelf brackets on the inside of the cabinet Pre assembly for the Upper Cabinet Assemble two shelves 1 Lay the shelf assemblies solid side down 2 Place the shelf brackets on the shelf so that the four slots line up with the four threaded holes on the bottom of the shelf 3 Align the four slots in the tops of the shelf brackets with the four threaded holes in the bottom of the shelf Document Number 10010102 UM Page 39 of 94 4 Insert four 4 20 screws with washer through the slots in the shelf brackets and loosely thread them into the threaded holes on the bottom of the shelf Verify that the front edge of the bracket is flush with the shelf before tightening the eight screws to secure the shelf to the shelf brackets Install the cabinet top 1 Determine where you want your cabinet to sit on the vertical shelf standards Tip Use a small piece of paper tape to mark the desired position for the cabinet s top on the sides of the Vertical Shelf Standard Make note that the cabinets are 18 high so be sure to a
59. meter of every Enclosure s inner panel and along the entire length of every C beam on the top of all Lower Cabinets Locate the patterns of pilot holes that are located diagonally from each other Low Voltage Cable Management Hooks can be installed around the perimeter of the inner panel of an Enclosure or along the top rear of a lower cabinet 1 Decide the orientation in which you wish to mount your cable management ring Remember to use an orientation in respect to the opening on the cable ring that will allow you to easily add or remove cabling in your desired equipment configuration 2 Remove the two self tapping screws which secure the cable management ring to the rear panel 3 Reorient the ring in its new desired configuration 4 Use two self tapping screws to secure two of the four slots on the cable management ring into the inner rear panel Document Number 10010102 UM Page 66 of 94 Relocating a bin box mounting bar inside of an Enclosure There are Bin Box Bars that mount to the back panel and there are bin box bars that mount to the internal shelf standards on the sides of Enclosures To move the Bin Box Bars that are mounted to the back panel k 3 4 Use a drill with a 2 phillips head bit to remove the self tapping screws that secure the bar to the back panel Hold the bar up to its new desired position to determine which of the pilot holes in the back panel line up with the holes in the bar Se
60. mp 56 87 H to bottom of vent box or about 60 26 cubic feet Weight 72 x 64 Freestanding With 45 Lower Cabinet Bare approx 700 Ibs Note This weight does not include any options or accessories Each Enclosure will probably contain at least 50 lbs of accessories Dimension Notes Refer to engineering drawings for exact dimensions Please be advised some external assemblies may not be shown in all images Document Number 10010102 UM Page 85 of 94 Product Specifications 72 W x 66 H x 30 D General Measurements 72 W x 66 H x 30 D 66 3 Interior Space 70 39 L x 26 87 D x 28 06 H to bottom of door housing amp 28 87 H to bottom of vent box or about 30 71 cubic feet Weight 72 x 36 Freestanding Bare approx 500 lbs Note This weight does not include any options or accessories Each Enclosure will probably contain at least 50 lbs of accessories Dimension Notes Refer to engineering drawings for exact dimensions Please be advised some external assemblies may not be shown in all images Document Number 10010102 UM Page 86 of 94 Product Specifications 45 W x 92 H x 30 D General Measurements 45 W x 92 H x 30 D Interior Space 43 42 L x 26 87 D x 28 06 H to bottom of door housing amp 28 87 H to bottom of vent box or about 18 95 cubic feet Weight 45 x 36 Freestanding With 45 Upper Cabinet Bare approx 425 lbs Note This weight does not include any
61. ns A two door 45 wide Lower Cabinet assembly installed below a 45 Wide Enclosure or Work Table A three door 72 wide Lower Cabinet assembly installed below a 72 Wide Enclosure or Work Table A two door 45 wide Lower Cabinet assembly installed below a 72 Wide Enclosure or Work Table The two door 45 wide Lower Cabinet assemblies installed below a 72 Wide Enclosure or Work Table can be ordered with the option to install the cabinet below the right or left sides of the 72 Wide Enclosure or Work Table Note that the Side Supports are engineered to be universal and can be configured to be installed either on the right or left side simply by changing where the Side Support Front Brace is attached To relocate the Side Support Front Brace remove the three screws that attach it to the Side Support flip the Side Support upside down and reinstall the Front Brace If you plan on having the chair on the right side and the 45 Wide Lower Cabinet on the left side configure two Side Supports to be rights and configure one to be a left Alternately if you plan on having the chair on the left side and the 45 Wide Lower Cabinet on the right side configure two Side Supports to be lefts and configure one to be a right Rack Mount Lower Cabinets are be equipped with Vented Doors Modular Ventilation Systems and Rack Mount Drawers If you are installing rack mount drawers inside of your lower cabinet refer to the section I
62. ns and align the front and rear top most vertical slots that are near the tops of the Side Supports 3 Put a washer onto each bolt and insert them through the slots in the Side Supports install a washer and a nut onto the end of the bolts and then tighten the bolts just enough so as to draw the Side Supports snuggly together Connecting Freestanding Enclosures together back to back 1 Obtain eight 1 20X 1 L bolts with two washers and one nut for each bolt 2 Remove the Inner Rear Panel from both Enclosures and note the vertical rows of 1 4 holes in the Back Panel bolts are inserted through these holes to hold the Enclosures together Note the two vertical rows of 1 holes on the back of each Side Support Assembly bolts are inserted through these holes to hold the Side Supports together 3 Move both Enclosures to their final positions and then adjust the leveling legs on both Enclosures to bring them to the same height so that the holes in the Back Panel and Side Supports are closely aligned Tip A large Philips Screw driver can be used to make fine adjustments to the alignment of the holes by inserting it through the holes in both Enclosures to make carefully levering adjustments to align the holes rg 4 Insert the bolts with washers through the four holes nearest the outside corners at the top and bottom on both the Side Supports and the back of one Enclosure and through the holes in the other Enclosure Loose
63. nstalling Rack Mount Drawers in an Enclosure or Lower Cabinet and install the rack mount drawer slides onto the bottom panel before you assemble your lower cabinet Standard two Lower Cabinet Kit Includes two Lower Cabinet two door assemblies with stainless steel fronts one galvanized Lower Cabinet bottom assembly one galvanized Lower Cabinet back panel two galvanized half shelves to create one full depth shelf and a hardware kit The Shelf has three adjustable positions to create an 18 tall soace above or below the shelf The cabinet Doors feature heavy duty magnetic catches and door handles that can be secured with any standard padlock either keyed or combination type not included Cabinet interior dimensions measure approximately 30 H X 44 W X 30 D Attaching the Lower Cabinet Shelves Two of the 14 Half Depth Shelves are used together as rear and front sections to create one 28 Full Depth Shelf The shelf has three adjustable positions Examine the three sets of shelf mounting holes along the sides and backs of the Side Supports The upper shelf position creates an 18 tall space below the shelf the middle shelf position creates two 14 tall spaces one above and one below the shelf and the lower shelf position creates an 18 tall soace above the shelf Determine which shelf position best suits your application 1 Orient the first half of the shelf so that the solid top section is facing up towards the bottom of the
64. nt drawers Document Number 10010102 UM Page 7 of 94 e If you have multiple rack mount drawers only unlock and extend the drawer you are servicing e Extending multiple racks at once may cause the entire unit to fall over Extend only one rack mount drawer at a time e Extend rack mount drawers slowly Sudden deployment of the rack could cause tipping e Always load heavy items at the bottom of the rack mount drawer first and add lighter equipment on higher levels Putting heavy items high up is dangerous e There is a safety risk when equipment is mounted on a shelf installed more than 30 inches above the floor Unsecured equipment may slide off of shelves and injure personnel Be sure equipment on shelves over 30 inches from the ground is secured to the frame of your Enclosure Work Table or Shelving System PQS products can be configured in many ways The amount of force required to make the units unstable is different in each configuration Read and fully understand all safety considerations in this entire manual before you assemble your configuration e There are task specific safety notes throughout this manual Please read the entire manual and observe the warnings for each specific step Tools Needed You may need some or all of these tools and possibly others depending on your particular assembly Socket Wrench 7 16 9 16 2 Heads Power Drill For fastening self tapping screws and drilling holes Standard Drill Bits For
65. of a full length interior Wire Rack Shelf The full length Wire rack shelves have support brackets at either end which are secure to channels by means of bolts and Channel Strut nuts 10 11 12 13 14 15 16 WARNING Remove any equipment and items from the shelves Mark the new desired shelf height on the channels with a piece of tape Place a level on top of the shelf lengthwise Have someone assist you by holding the shelf up as you loosen the bolts with a socket wrench on the inside of the brackets Do not loosen the bolts all the way The Channel Strut nuts can slide inside the channels without removing the bolts completely Once the bolts are loose enough the shelf should be able to slide up and down with the nuts still inside the channels Lift the shelf to its new desired location Begin to tighten down the bolts once again making sure that channel strut nuts are still soanning the opening of the channel Verify that the shelf is level Tighten all of the bolts until the shelf is once again secure Relocating a Multiple Outlet Strip 1 2 Consider the best orientation of the corded end of the strip in respect to where you will be plugging the cord into a power outlet Use a drill with a 2 phillips head bit to remove the self tapping screws that secure the strip to the back panel Hold the outlet strip across the back of the enclosure where it will work best in your application It is rec
66. of the Upper Cabinet Side sections and align the bent edge towards the front edge of the shelf 2 Align the four 1 4 holes along the lower edges of the side section with the four threaded holes in one of the shelf 3 Insert 4 1 4 20 SS screws from Hardware Kit 75710 through the four holes in the side section and thread them loosely the four threaded holes in the ends of the shelf 4 Now install another side section on the other end of the top shelf in the same way Do not tighten the screws until all of them started in the threaded holes Simple Shelf Assembly with brackets attached Side section of upper cabinet Side section of upper cabinet f m p m b aE z ate _ a ms eos gm r bmm 10 16 Self Tapping Screws Back section of upper cabinet The 45 W configuration is shown The shelves which compose the top and bottom of the 72 cabinets are proportionally longer than pictured 5 Have an assistant help you lift the Upper Cabinet back section up so that the four holes in the lip of it line up with the pilot holes in the very back of the upper shelf Document Number 10010102 UM Page 42 of 94 6 Attach the Upper Cabinet Back Section with 10 16 self tapping screws from the same Hardware Kit to the back of the top shelf Installing the bottom of the Upper Cabinet 1 Lift the other shelf and turn it so that the Stainless Steel top is facing down and the split galvanized side
67. ommended that if you are installing the strip near the bottom that you provide at least three inches below the bottom of the strip to provide space for larger power transformers Use a level to confirm that the strip is level and mark the centers of the mounting holes on the back panel of the enclosure Use a self tapping screw alone to first pre drill each hole then align the mounting holes in the strip with the new holes and install the self tapping screws with the washers to secure the strip Document Number 10010102 UM Page 68 of 94 Installing Drawers below an Enclosure WITHOUT a Work Surface As shipped from the factory the drawers will be installed in the closed position inside of the drawer frame 1 Remove each of the drawers one at a time by first pulling them fully out and then carefully releasing the catches on the drawer slides on both sides of the drawer and then lifting up and withdrawing the drawer Carefully push the middle rails of the drawer slides back in after removing each drawer See section titled Removing the Drawers from the Drawer Frames if you need a visual reference 2 Determine which side of the Enclosure you want the drawer to be located under N A Tip This section shows the drawer frame being mounted on the right side of an Enclosure A drawer frame can be mounted on either side of an Enclosure or Work Table Simply mirror the fastener placement shown in the drawings below for a left side install
68. on S If you have Leveling legs installed on your Enclosure or Work Table adjust each of the legs to the same height before returning the assembly to its upright position Document Number 10010102 UM Page 13 of 94 Once the assembly is again in its upright position install final the back two screws to complete the lower shelf installation Installing the Side Supports on a Enclosure The process of installing Side Supports is the same whether you have a 45 or 72 wide Enclosure or Work Table The pictures in this section show 45 wide configurations WARNING Remove any equipment or other loose items from within or on top of the Enclosure Disconnect any low voltage wiring or power cables that are connected to the Enclosure Close and lock the roll up door of the Enclosure You will need access to the bottom of your Enclosure or Work Table Have as many people as necessary assist you to safely and comfortably lay the Enclosure on its back 1 Place the right and left Side Supports so that the flat sides of each are facing outward and align the tops of each of the Side Supports with the twelve threaded holes on the left and right sides of the bottom of the Enclosure Document Number 10010102 UM Page 14 of 94 2 Locate the 5 16 x 1 2 L hex head bolts from Hardware Kit There will be 24 or 36 of them depending on what assembly was ordered Loosely thread all twelve of the 5 16 bolts with washers into the twelve t
69. pposite side Work Bench Enclosure Free Standing 45W X 36H w All in One Drawer Set and a 45W Upper Cabinet PN 81126 Configured as a free standing enclosed bench that includes a Shelving System with 2 30 H Vertical Shelf Standards a Stainless steel Upper Cabinet assembly 18 H X 45 W X 14 D with 2 doors 2 Side Support assemblies w 4 Leveling Legs one 44 75 W X14 D shelf below the Enclosure Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf 1 Modular Ventilation System equipped with 2 Fans an outlet strip cable management rings a VESA monitor mounting kit 4 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 8 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 9 Bin Boxes 10 7 8 Lx5 Wx5 H 2 19 W 2 19 Mounting Bars and 2 38 Mounting Bars Also includes an All in One Drawer Kit that can be installed on either the right or left side below the Enclosure and includes a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Document Number 10010102 UM Page 79 of 94 Product Specifications 45 W x 66 H x 30 D General Measurements 45 W x 66 H x 30 D Interior Space 43 42 L x 26 87 D x 28 06 H to bottom of door housing amp 28 87 H to bottom of vent box or about 18 95 cubic feet Weight 45 x 36 Freestanding Bare approx 335 lbs Note This weight does not include any options or accessories Each Enclosure will probably contain at least 50 lbs of accessories Dimension Notes Refer to engineer
70. rackets attached F Install the last four 1 4 x 20 screws in the front corners of the sides These should thread into the front of the brackets 8 Verify that the shelf is aligned correctly and then tighten all of the screws and bolts Document Number 10010102 UM Page 44 of 94 Installing the 45 W Upper Cabinet Doors Assemblies iF For the 45 W configuration Install the magnetic catches below the middle of the front of the top shelf with the two 6 32 x 1 L screws from Hardware Kit 75710 See below for visual reference Hold one of the Upper Cabinet Door assemblies the so that the holes in the hinge align with the holes along the inside edges of either the right or left Upper Cabinet side sections Secure the top most fastening point with a 10 32 machine screw that passes through the hinge the cabinet side and loosely thread a lock nut from the same Hardware Kit onto the end so that it is held in place Repeat this process with the remaining holes Carefully close the door assembly and verify that it aligns correctly with the front edges of the of the top and bottom shelves Carefully open the door and while supporting the free edge of the door tighten each screw along the hinge to secure the door to the Cabinet side sections or the door divider Repeat the above process with the remaining doors If there is a slight misalignment of either of the doors carefully loosen all of the screws holding the door until the door
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72. side of the Enclosure and the other pair is closest to the middle of the Enclosure Remove all 4 of the 5 16 bolts 4 Prepare the Work Surface Frame by attaching three Spacer Washers with the double sided adhesive rings to the top of the frame Remove the paper backing from the adhesive rings and place one Spacer Washer over the hole in the top of the Work Surface Frame that will align with the back bolts that you just removed from the bottom of the of the Enclosure Place two more Spacer Washers over each of the smaller holes that are at the ends of the last row of holes along the back of the top of the Work Surface Frame Use the spacer washers provided on the top Perspective View of the work surface frame to fill the gap that occurs between the work surface frame and the c beams on the bottom of the desktop ih Front Detail View ot e Right side installation shown Mirror spacer washer placement for left side installation 5 Lift the Work Surface Frame and align the rows of holes on the top of the Work Surface Frame with those on the C beams under the front of the Enclosure 6 Use a socket wrench to reinsert the two inner 5 16 bolts with washers through the two larger holes in the top of the Work Surface Frame and thread the bolts into the threaded holes in the bottom of the Enclosure Do not fully tighten these bolts yet Document Number 10010102 UM Page 30 of 94 Remove all 4 bolts from the 4 bolt pattern
73. t Arm to the pillar The Mount Arm connects between the Stand Off Bracket assembly and the Tilt Head assembly and the monitor attaches to the flat section of the Tilt Head assembly If you are just moving the mount you can skip steps 1 and 2 below 1 If the monitor is already attached to Tilt Head on the Mount Arm you will need to remove it before relocating the Mount Arm Turn the monitor and disconnect the video and power cables Support the full weight of the monitor and unscrew and remove the large five point knob from below the Tilt Head assembly Note that there is a rubber washer installed between the Tilt Head assembly and the end of the mount arm Find a smooth clean surface which will not scratch the monitor s screen and carefully set the monitor down with the screen side facing down Remove the rubber washer from the end of the Mount Arm and set it aside Support the Mount Arm and use a Phillips screw driver to remove the four 1 20 screws which attach the Stand Off Bracket assembly to the pillar Carefully reach into the slot adjacent to where the Stand Off Bracket assembly was attached to the pillar and support the Mounting Plate remove the two small 6 32 screws which secure the Mounting Plate to the pillar and carefully remove the Mounting Plate from the slot in the Pillar Slide the Mounting Plate into the slot on the Pillar that will be the new mounting location and loosely reinstall the two small 6 32 screws which s
74. t Work Surface 1 Examine the Drawer Frame assembly and note the rows of holes along the top of the drawer frame These holes will align with threaded holes and pilot holes under the front of the Enclosure or Work Surface 2 Lift the Drawer Frame and align the rows of holes in the top of the Drawer Frame with the rows of Holes in the bottom of the Work Surface Frame Loosely install 8 each 10 32 screws from Hardware Kit 75705 to attach the two frames together by inserting the screws up through the top of the Drawer Frame and thread them into the threaded holes on the bottom of the Work Surface Frame Use 8 10 32 screws from your hardware kit and install them through the 4 hole patterns located on the front and rear of the drawer frames These holes line up with the threaded holes in the bottom of the work surface frame rr en ee m Firemen ae faananea All In One drawer frame shown Document Number 10010102 UM Page 35 of 94 3 There are slots and holes on the front edge of the side of the drawer frame that will line up with threaded holes on the Side Supports Use 10 32 screws from Hardware Kit 75707 to loosely attach the sides of the drawer frame through these slots to the Side Supports Secure the Drawer Frame along the front edge with 5 evenly spaced 10 screws where the drawer frame holes line up with the threaded holes on the Side Supports SSS ST Once all of the screws have been inst
75. t and right rear ends of C beam inside the rear of the Enclosure top panel 2 Locate the 6 5 16 bolts and washers included in the Hardware Kit 75712 3 Align the three holes in the base plates of the left and right Vertical Shelf Standards with the three threaded holes in left and right rear corners of the Enclosure top panel 4 Using the ratchet and a 1 2 socket wrench loosely install the 5 16 bolts with washers through the base plates of the shelf standards and into each of the 6 threaded holes Check that the base plates are correctly aligned with the corners of the Enclosure top panel and then tighten the bolts securely Document Number 10010102 UM Page 38 of 94 If your Enclosure has an Upper Cabinet Upper Cabinet Overview The Upper Cabinet Kits 45 wide cabinets include two Upper Cabinet two door assemblies and 72 wide cabinets include three door assemblies and two door dividers All cabinets include two stainless steel sides one galvanized Upper Cabinet back panel two 14 shelves with stainless steel tops that will create the top and bottom of the cabinet four galvanized shelf brackets and a hardware kit The cabinet doors feature heavy duty magnetic catches with have integral door handles that can be secured with a padlock either keyed or combination type not included On 72 wide assemblies a padlock with a 3 5 Long shackle is needed to reach between doors Interior dimensions for cabinets are approxi
76. tanding desk Includes 2 Side Support assemblies w 4 Leveling Legs 1 44 75 W X 14 D shelf below the Enclosure a locking Roll Up Door a light an 18 W Wire Rack Shelf a 34 H Side Shelf System with a 18 W Side Shelf a Modular Ventilation System with 2 Fans an outlet strip cable management rings a VESA monitor mount 4 Bin Boxes 5 3 8 Lx4 1 8 W x 3 H and a 19 W Bin Box Mounting Bar a Lower Back Panel and an All in One Drawer Kit with a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Mini Office Enclosure Free Standing 72W X 36H w All in One Drawer Set PN 81031 Configured as a free standing desk Includes 2 Side Support assemblies w 4 Leveling Legs 1 71 75 W X 14 D shelf below the Enclosure a locking Roll Up Door a light an 18 W Wire Rack Shelf a 34 H Side Shelf System with a 18 W Side Shelf a Modular Ventilation System with 4 fans an outlet strip cable management rings a VESA monitor mount 4 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 4 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 2 19 W Mounting Bars a Lower Back Panel and an All in One Drawer Kit with a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Mini Office Enclosure Free Standing 45W X 64H w All in One Drawer Set PN 81032 Configured as a free standing desk Includes 2 Side Support assemblies w 4 Leveling Legs 1 44 75 W X 14 D shelf below the Enclosure a locking Roll Up Door a light an 18 W Wire Rack Shelf a 62 H interior Shelving
77. tened down Open the hinge to gain access to the holes which line up with the threaded receiving holes on the side support Left Door attachment shown Side Support omitted for clarity Tip When attaching doors on lower cabinet the hinge is fastened to the Side Support or door spacer through the holes in the hinge that aren t lined up with the screws which attach it to the door The hinge will not be able to close all of the way if the screws do not alternate Document Number 10010102 UM Page 26 of 94 Note the different alternat ing screw locations for mounting the left and right door of the lower cabinet Left Door Right Door 4 Carefully close the door assembly and verify that it aligns correctly with the front of the bottom edge of the Enclosure and the front edge of the Lower Cabinet Bottom Assembly 5 Carefully open the door and while supporting the free edge of the door tighten each screw along the hinge to secure the door to the Side Support 6 Repeat the above process with the remaining door 7 f there is a slight misalignment of either of the doors carefully loosen the screws holding the door just until the door can be moved slightly and raise or lower the door while supporting the free edge and then retighten all of the screws along the hinge and recheck the alignment of the doors 8 Locate the magnetic door catch the magnetic door catch mounting plate two 6 32 x 1 L machine screws two 6 32
78. the back of the monitor M4 X 8MM screws are supplied with you hardware kit 75701 WARNING If the screws are too long they may damage the monitor Make sure that the screws do not penetrate deep enough into the monitor to damage it Verify that the rubber washer is correctly installed and is aligned over the hole on top of the end of the Mount Arm Carefully lift the monitor with the Tilt Head assembly installed and align the threaded in the bottom of the Tilt Head assembly with the hole on the end of the Mount Arm Install the threaded shaft of the large five point knob up through the hole in the bottom of the end of the Mount Arm through the rubber washer and screw it into the threaded in the bottom of the Tilt Head Turn the monitor and attach the video and power connectors adjust the screen to the desired position and then tighten all of the securing knobs Document Number 10010102 UM Page 62 of 94 Relocating a VESA Monitor mount which is attached to an Enclosure interior pillar There are 2 locations on each side of the interior of an Enclosure for the attach ment of a VESA monitor mount The monitor arm attaches to the six hole pattern on the inner beams ANY A UA ANY Ni Qi ANY ALAA ALAA ALAA Document Number 10010102 UM Page 63 of 94 Examine the monitor mount inside of the enclosure and become familiar with the basic components The Stand Off Bracket assembly with a large five point knob attaches the Moun
79. ting kit 4 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 13 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 7 Bin Boxes 10 7 8 Lx5 Wx5 H 2 19 W 2 19 Mounting Bars and 2 38 Mounting Bars Also includes an All in One Drawer Kit that can be installed on either the right or left side below the Enclosure and includes a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Work Bench Enclosure Free Standing 45W X 64H w All in One Drawer Set PN 81122 Configured as a free standing Desk that includes 2 Side Support assemblies w 4 Leveling Legs one 44 75 W X14 D shelf below the Enclosure Includes a locking Roll Up Door a light an 18 W Wire Rack Shelf a 62 H interior Shelving System with 2 36 W X 18 D Wire Rack Shelves 1 Modular Ventilation System equipped with 6 Fans an outlet strip cable management rings a VESA monitor mounting kit 4 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 19 Bin Boxes 7 3 8 Lx4 1 8 Wx38 H and 11 Bin Boxes 10 7 8 Lx5 Wx5 H 2 19 W 2 19 Mounting Bars and 2 38 Mounting Bars Also includes an All in One Drawer Kit that can be installed on either the right or left side below the Enclosure and includes a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers Document Number 10010102 UM Page 78 of 94 For complete descriptions of all items included in your assembly please refer to the sections entitled Standard Features and Included Options on the individual product information sheets All product informa
80. tion sheets are available in PDF format on our website from the tool bar on the individual product pages or from our Product Resources page Work Bench Enclosure Free Standing 72W X 64H w All in One Drawer Set PN 81123 Configured as a free standing Desk that includes 2 Side Support assemblies w 4 Leveling Legs one 71 75 W X14 D shelf below the Enclosure Includes a locking Roll Up on Door a light an 18 W Wire Rack Shelf a 62 H interior Shelving System with 2 60 W X18 D Wire Rack Shelves one 18 W X19 D Gal shelf 1 Modular Ventilation System equipped with 8 Fans an outlet strip cable management rings a VESA monitor mounting kit 8 Bin Boxes 5 3 8 Lx4 1 8 Wx3 H 15 Bin Boxes 7 3 8 Lx4 1 8 Wx3 H and 11 Bin Boxes 10 7 8 Lx5 Wx5 H 2 19 W 2 19 Mounting Bars and 2 38 Mounting Bars Also includes an All in One Drawer Kit that includes a Pull Out Work Surface 1 half sized drawer and 2 full sized file drawers The All in One Drawer Kit can be installed below the Enclosure on either the right or left sides or in the middle to create a separation between 2 chairs Work Bench Enclosure Free Standing 72W X 36H w 45W Lower Cabinet PN 81124 Configured as a free standing enclosed bench that includes 2 Side Support assemblies w 4 Leveling Legs a Lower Cabinet assembly with 2 doors that have stainless steel fronts one Lower Cabinet bottom assembly one Lower Cabinet Back Panel and 2 Gal 44 75 W X 14 D shelves that create 1 44 75 W X 28 D she
81. two bolts through the drawer frame to secure it to the bottom of the desktop t Right side installation shown Mirror bolt placement for left side installation Page 70 of 94 Document Number 10010102 UM 5 Use 4 self tapping 10 16 screws from Hardware Kit 75707 to fasten the bottom drawer frame to the c beams on the underside of the enclosure Since the drawer frame is being installed without a Pull Out Work Surface above it you must use the 4 inner most holes from the front and rear 4 hole patterns There will be no pilot holes to receive the screws on the outer most 4 of these patterns Use 4 self tapping screws to fasten the innermost holes on the front and back 4 hole patterns Right side installation shown Mirror screw placement for left side installation 6 Retrieve the 10 32 screws from the same Hardware Kit Document Number 10010102 UM Page 71 of 94 7 Now loosely install 10 32 screws through the side of the Drawer Frame and into the threaded holes in the inner side of the Side Support wherever they line up Side Support Support Attach the drawer frame through these oblong holes wherever they line up with the holes on the side support using 10 32 screws Side of Drawer Frame 8 Examine the back side of the drawer frame and note the series of pilot holes along either side These holes are for the mounting of the Rear Support Bracket that will further stabilize the drawer assembly Document
82. ty warnings throughout 2 Remove the components from around the outside of the shipment and lay them aside 3 The keys that are packaged with these instructions are for unlocking the Enclosure Insert the keys into the lock in the lower portion of the door and use the finger bar to slide the door open 4 Remove any accessories and hardware that are packaged inside the Enclosure and put them aside 5 Using a socket wrench unbolt the Enclosure from the pallet or skid Inspecting the Enclosure Accessories and Hardware Kits With all of the components laid out take some time to identify all of the pieces you ordered It is recommended that you become familiar with all of the parts before you begin the installation 1 Refer to the product descriptions near the end of this manual for a basic list of components that are included in your assembly Verify that all the components are present 2 Inspect all of the pieces to ensure there arent any defects or damage that occurred during shipping 3 Identify the hardware kits These bags contain the fasteners that you will need for the final assembly of your product They will be marked with their hardware kit number and contents If you have access to a forklift or equipment lift for building Freestanding Enclosures WARNING Enclosures are heavy If you are not experienced in setting up or handling heavy equipment it is strongly recommended that you hire professional equipment riggers

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