USER S MANUAL - Products
Contents
1. Galvanic treatment rhodium gold palladium plating 10 Rinsing in running water 11 Rinsing in demineralised water 12 Drying 1 Initial preparation of objects to be galvanised The objects must be carefully washed using the ultrasonic washing machines and then rinsed operational steps 1 and 2 2 Degreasing electrolytic degreasing Figs 5 and 6 Open the cover of the machine turn on the power by moving the general switch a to the 1 position make sure the timer switch h is in the ON or OFF position according to whether it is desired to use the timer or not g Hang the object on the special negative electrode hook cathode immerge the object in the galvanic bath for degreasing of the tank 4 or 6 Fig 4 When the desired time has elapsed remove the object from degreasing and go on the phases of rinsing and neutralisation operational steps 3 4 5 6 7 and 8 Fig 5 LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup chd Your jewelry technology provider lt 7 LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION 3 GALVANISATION rhodium gold palladium plating Check to make sure the suction hood is operating Lift the cover and ensure the machine is on by checking the2. Your jewelry technology provider 2 LEGORGROLP e MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION USER S MANUAL Four amp Six one and two Litre Tank Galvanic Plants Article 3007051 3007068 3007075 LEGOR GROUP sm Via San Benedetto 14 34 Z I 36050 Bressanvido VI Italy ph 39 0444 467911 fax 39 0444 660677 Capitale Sociale 150 000 i v Reg Impr VI C F P IVA IT 00844230284 infoGlegor com www legorgroup com p paella jewelry technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION Table of Contents Chapter General Description of the Machine Operation amp Control Stations Protections and Safety Precautions Important Machine Technical Data Card Use of the Machine Movement and Transportation of the Machine Installation of the Machine po N Pe eS Di Assembly Disassembly of the Machine Set Up of the Machine Commissioning of the Machine mt O C Maintenance and Repair DD Attached Technical Documentation h d Information on machine noise pollution m gt Related articles LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup co Your jewelry technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING
3. The machine requires no particular maintenance except for cleaning of the tanks and the machine itself The machine functions well only if the tanks and various parts are clean Cleaning tanks Turn the machine off by turning the general switch to the OFF position cut the power off by unplugging the power cable Wear individual protective devices remove the tanks from the body of the machine empty and dispose of the galvanic solutions and rinse the tanks abundantly in running water use plastic tools that do not streak or scratch the tanks to remove the more difficult and persistent residue NOTE Residue must be eliminated according to the procedures shown on the technical cards relative to the mixture used Maintenance of electrical connections The electric power cable must be checked periodically and replaced if it is not in good repair Changing fuses The machine is protected with a 5A 220V ca fuse The fused is housed in a box in the mains socket placed on the rear of the machine body Follow these instructions to replace the fuse LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cbr Your jewelry technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION Turn the machine of with the general power sw
4. general ON OFF switch a Turn on the stirring device with the stirrer button c Set the desired temperature on the thermostat b and wait for the temperature to be reached Hang the object on the hook on the negative electrode cathode and immerge it in the galvanic bath adjust the tension with the potentiometer f verifying the value set on the digital voltage meter e on the panel If the timer has been activated with the h switch adjust it g to start the galvanic process Once the galvanic process has terminated go on to the successive phases of rinsing operational steps 9 10 11 and 12 Important note Remove the objects from the galvanic bath before cutting off the tension in the bath 4 Stop the processing cycle Turn the machine off with the general switch a Keep the suction hood running for at least ten minutes after interruption of the processing cycle 5 3 UNINTENDED USE OF THE MACHINE It is not reasonable to envision a different use of the machine than the one for which it was designed of galvanic treatment 5 4 INCORRECT USE OF THE MACHINE Operating the machine in a manner other than as specified in point 5 2 of Chapter 3 constitutes incorrect use LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup chk Your jewelry
5. indicating the use of the tanks are purely indicative inasmuch as Legor galvanic plants have anode contacts in all of the tanks Therefore the sequence of use of the galvanic tanks can be modified by the user according to his specific needs The solutions used for the galvanic baths degreasing and neutralisation must be purchased ready made in order to ensure safe and valid processing Alternatively the solutions can be prepared by the operator in which case the instructions shown on the technical cards of the products used must be followed Before placing the solutions in the respective tanks they must be mixed Place enough solution in the tanks to cover the electrodes The solutions must be placed in the tanks when the machine is prepared and when they are exhausted they must be replaced LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup ch Your jewelry technology provider L A LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION OPERATIONAL STEPS TO OBTAIN PERFECT FINAL RESULTS Degreasing with ultrasounds Rinsing in running water Electrolytic degreasing Rinsing in running water Rinsing in demineralised water Neutralisation activation Rinsing in running water Rinsing in demineralised water Cp eS a eS A xm
6. it can be stopped at any time by turning the general green coloured power switch to the O position a Preparation of electrolytic solutions and filling machine tanks The machine has four or six Pyrex glass tanks Four tank models Fig 4a e The first tank 1 on the left is equipped with a heating thermostat and possibly with a stirring device This tank is indicated for galvanic baths rhodium gold silver nickel e he second tank 2 is indicated for activation with the use of a neutralising solution e The third tank 3 can be used for rinsing in water e The fourth tank 4 is for degreasing Six tank models Fig 4b e The first three tanks 1 2 and 3 from the left are equipped with a heating thermostat and possibly with a stirring device These tanks are indicated for galvanic baths rhodium gold silver nickel e The fourth tank 4 is indicated for activation with the use of a neutralising solution e The fifth tank 5 can be used for rinsing in water e The sixth tank 6 is for degreasing LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cbth Your jewelry technology provider L2 LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION Fig 4a Fig 4b NOTE The paragraphs
7. the risk of turnover On request a suitable metallic platform may be provided to support the machine The installation must be performed in a dry well aired and correctly illuminated environment Additionally there must be an appropriate water system near the place where the machine is installed to permit cleaning of the tanks NOTE The machine develops vapours during operation due to the electrolytic rhodium plating process therefore it must be placed in a working environment equipped with an adequate suction hood An appropriate disposal system MUST be provided for the drainage of the galvanic solutions utilised in harmony with the instructions supplied with the relative liquids CHAPTER 3 PROTECTIONS AND SAFETY PRECAUTIONS FOR OPERATORS AND MAINTENANCE PERSONNEL The machine must not produce an average weighted noise A above 80 dB The machine has NO rotating parts that could come into contact with the operator The liquids used in the galvanic baths for the preparatory operations degreasing and for rhodium plating are corrosive therefore the operator must wear appropriate Personal Protective Clothing apron gloves goggles The operator must read the instructions and prescriptions provided with the galvanic products utilised carefully The machine develops vapours during operation which may be toxic therefore the workplace must be equipped with an adequate suction hood It is a good practice for the operator to refrain f
8. therefore they must be placed in a working environment equipped with an adequate suction hood 1 2 MACHINE ARCHITECTURE 1 2 1 Introduction The machines are made up of e Amain body containing all of the machine parts The machine body is equipped with a top that covers all four or six of the Pyrex glass tanks where the various phases of galvanisation take place e Four or six Pyrex glass tanks having a capacity of 1 or 2 liters and a graduated scale from 500 to 1500 ml e Anodic electrodes a Fig 1 LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cod Your jewelry technology provider 2 LeGORGRFROLP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION e Cathodic cable black hook cord b Fig 1 e Power cable b Fig 1 1 2 2 Make up of the machine A1 Machine body The machine body is made from stainless steel and contains all of the machine parts The partitions are closed and tools are required to access the inside The access area for the four tanks is closed with a stainless steel cover The cover is fixed to the machine body with hinges and protects the operator from sprays of electrolytic solution There are aeration apertures on the side panels which do not permit the operator to access the inside of
9. DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION CHAPTER 1 GENERAL DESCRIPTION OF THE MACHINE 1 1 OPERATING PRINCIPLES AND MAIN TECHNICAL CHARACTERISTICS Legor galvanising machines are built for the galvanisation of goldsmith objects costume jewellery watch making pieces and precision mechanics The objects to be galvanised are treated in the machines before being degreased and performing other jobs such as rhodium gold platinum or palladium plating Degreasing is generally performed by placing the objects in the tank the furthest to the right on the machine where there is a degreasing pickling solution whose action is activated by the passage of electric current The other galvanic treatments on the other hand can be performed in the other tanks by placing the objects in the electrolytic solutions and running the appropriate working current through them The most important technical characteristics of our galvanising machines are Digital instrumentation Programmable work timer External probe digital temperature regulators 12V 10 A switching current rectifiers Possibility to perform processing in all tanks 110V available on request Modest weight and dimensions Totally made of stainless steel Magnetic agitation only for Articles 3007052 3007053 3007054 3007056 Anodes in platinum plated titanium instead of mixed oxides NOTE The machines develop vapours during operation due to the electrolytic galvanisation
10. LATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISI N Competent court of jurisdiction Any dispute arising from the supply of material will be referred solely to the Court of Vicenza Your jewelry technology provider LEGORGROLP Legor Group s p a Plating Division Via del Lavoro 1 Z l 36050 Bressanvido Vicenza Italy Tel 39 0444 467911 Fax 39 0444 660677 D www legorgroup com info legor com LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cofh
11. Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup caf Your jewelry technology provider L2 LOGGORCGEOUJIP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION ATTACHMENT 3 Irz timer Ink pex Scheda delttronica Schema elettrico rodiatrice 5 riscaldatore SCHEMA ELETTRICO A BLOCCHI GALVANO 4 v 1r LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cdrh Your jewelry technology provider L2 LeGORGROLP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION ATTACHMENT 4 L LeGORGRO P e MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION Dichiarazione CE di Conformit CE Conformity Declaration TIPO DELLA MACCHINA IMPIANTO GALVANICO PRODUCT TYPE GALVANIC PLANT Modello Model Matricola Anno di costruzione Serial Number Manufacture year Dichiarazione di conformita alla direttiva CEE 89 392 relativa alla sicurezza delle macchine il costruttore dichiara che questo apparecchio conforme alle prescrizioni delle direttive 93 68 73 23 Rohs 2002 95 EC della CEE relativa alla sicurezza delle macchine Declaration of conformity with 89 392 EEC directive regarding machinery safety the cost
12. TAL DIVISION CHAPTER 14 RELATED ARTICLES GALVANIC EQUIPMENT 4 TANKS 2L MOD LEGOR GROUP eon V 220 50 M 1HEAT GALVANIC EQUIPMENT 4 TANKS 2L MOD LEGOR GROUP V 110 60 M 1HEAT 2007058 GALVANIC EQUIPMENT 6 TANKS 2L MOD LEGOR GROUP V 220 50 M 2HEAT 2MOV F A GALVANIC EQUIPMENT 6 TANKS 2L MOD LEGOR GROUP V 220 50 M 3HEAT 3MOV GALVANIC EQUIPMENT 6 TANKS 2L MOD LEGOR GROUP V 110 60 M 3HEAT 3MOV RNA GALVANIC EQUIPMENT 4 TANKS 1L MOD LEGOR GROUP V 220 50 M 1HEAT ae GALVANIC EQUIPMENT 4 TANKS 1L MOD LEGOR GROUP V 110 60 M 1HEAT TITANIUM PLATINIZED ANODE FOR PLATING PLANTS LEGOR GROUP 3004012 4 6 TANKS 5 HOOKS RACK FOR PLATING PLANTS LEGOR GROUP 4 6 TANKS WITHOUT CABLE 007057 5 HOOKS RACK FOR PLATING PLANTS LEGOR GROUP 4 6 TANKS WITH CABLE RBCLIPS COUPLE OF BLACK AND RED CROCODILE CONNECTORS MAX 15 AMP BLACKCAVMP BLACK CABLE FOR PLATING SYSTEMS REDCAVMP RED CABLE FOR PLATING SYSTEMS LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup ch Your jewelry technology provider 2 LeGORGRFROLP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION ATTACHMENT 1 ATTACHMENT 2 LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale
13. itch on O Cut off the machine from the mains socket by disconnecting the power cable from the network socket and the socket on the rear of the machine Open the door remove the blown fuse insert a new fuse and close the door Connect the network cable to the machine and the network socket Turn the power switch on and check the to make sure the green indicator light comes on If the machine fails to function apply to the seller or to the manufacturer 11 2 Repairs The operator must not perform any repairs in the event of breakdown apply to the seller or manufacturer CHAPTER 12 ATTACHED TECHNICAL DOCUMENTATION 12 1 LIST OF ATTACHED DOCUMENTS The following documents are attached to this publication and are an integral part of it e Installation Plan of the Machine Attachment 1 e Drawing showing machine displacement Attachment 2 e Electric wiring plan of machine Attachment 3 e CE Certification Attachment 4 e Warranty Attachment 5 CHAPTER 13 INFORMATION ON MACHINE NOISE POLLUTION 13 1 IMPORTANT VALUES The average weighted A noise pollution is less than 70 dB LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cbih I ir jewelry technology provider amp LEGOR lt OUI MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DEN
14. ith digital thermostat and magnetic solution agitation for use in galvanisation In article 3007054 the 4 tank also has the same characteristics e All of the plants are equipped with a variable current and tension rectifier from 0 to 12 volts 0 10 Amperes The control and adjustment elements are identical to those described in Point A2 relative to the standard heating unit On the rear of the machine body there is a connection socket for the machine power cable with an incorporated fuse holder for a 5A 220 Vac fuse NOTE The machine develops vapours during operation due to the electrolytic rhodium plating process therefore it must be placed in a working environment equipped with an adequate suction hood The control and adjustment section is located on the front of the machine body A2 Control and Adjustment Section The Control and Adjustment Section is inserted on the front part of the machine body The following controls and connections are located on the front panel Fig 2 and 3 e General on off luminous red switch a e Programmable Temperature C Digital Thermostat b e Stirrer switch for agitation of the solution c e Amperometer d and voltage meter e e Current regulator 0 12 V f e Timer for programmable and digital timer treatment g e On off timer switch h e Positive RED anode contacts i e Negative BLACK cathode contacts l LEGOR GROUP spa Via del Lavoro 1 36050 Bressan
15. mmissioning adjustment and maintenance of the machine All of the operations described in this manual are correct the manufacturer does not accept any responsibility for operations performed in a manner that is not in conformity with the instructions or operations not envisioned in this manual In the event of breakdown or malfunction of the machine apply to an authorised technical centre or to the manufacturer The manufacturer declines any responsibility for damages to persons or property or accidents due to failure to observe the prescriptions relative to safety due to improper use or tampering with the machine The safety norms described in this manual integrate and do not supersede or replace the norms in force locally which must be observed by users in any case LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup co eR eur jewelry technology provider amp LEGOR lt OUI MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION CHAPTER 2 OPERATION amp CONTROL STATIONS 2 1 GENERAL The machine is used as a workstation All controls to start and adjust the machine are located on the front panel in a convenient position for the operator 2 2 SETTING UP THE WORK AND CONTROL STATION The machine must be placed on a flat surface to prevent
16. o the indications on the machine identification plaque and the electric panel as well as with the data shown in Chapter IV of this manual Before performing the connection make sure the electrical components to be worked on are not powered Plug the power cable into the socket on the rear of the machine and in the socket provided in the working area LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cbfa Your jewelry technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION 9 6 ADJUSTMENT OF THE MACHINE The machine requires no preliminary adjustment in order to start operation CHAPTER 10 COMMISSIONING OF THE MACHINE 10 1 COMMISSIONING OF THE MACHINE Adhere to the following instructions in order to commission the correctly installed machine e Position the differential switch located up line from the machine in the closed position e The operator must wear the individual protective devices foreseen for the work performed He must then position himself in a manner to ensure perfect visibility and within easy reach of all signals and controls 10 2 USE OF THE MACHINE Refer to paragraph 5 2 for instructions on the correct use of the machine CHAPTER 11 MAINTENANCE AND REPAIR 11 1 MAINTENANCE GENERAL
17. rom smoking and eating or drinking near the machine LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup co i eur jewelry technology provider amp LEGOR lt OUI MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION CHAPTER 4 IMPORTANT MACHINE TECHNICAL DATA CARD External dimensions 4 tank 1 mod mm 540x270x300 width depth height External dimensions 4 tank 2 mod mm 625x290x350 width depth height External dimensions 6 tank mod mm 935x290x350 width depth height Weight kg 15 Kg 4 tanks 20 Kg 6 tanks Power tension V 220 Vac single phase 50 60 HZ Also available with 115 V Absorbed voltage phase A 5 Adjustment of galvanic tension and V 0 12V 10A distributable current Timer h m s Maximum 9 hrs Power of heating elements KW 0 5 Maximum Pyrex tank capacity ml 1000 2000 per tank CHAPTER 5 USE OF THE MACHINE 5 1 INTENDED USE OF THE MACHINE This machine was built for the galvanisation of goldsmith objects costume jewellery watch making pieces and precision mechanics PRECAUTIONS When the machine is operating the smoke suction and disposal system must be on suction hood which must be installed at the worksite The operator must wear protective clothing goggles and gloves and any other p
18. rotective clothing envisioned on the technical cards of the components used for the galvanic baths the machine must not be tampered with Use only galvanic solutions supplied by the manufacturer Do not place objects and or excess liquid in the tanks inasmuch as this could cause dispersion of the corrosive toxic liquid If this occurs carefully follow the instructions shown on the technical cards accompanying the products used and in any case thoroughly clean the areas involved immediately To clean surface areas where galvanic liquids have been spilled the operator must wear appropriate individual protective clothing gloves apron goggles protective mask for the respiratory system LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cbfd Your jewelry technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION Before turning the machine power on lower the cover to seal off the Pyrex glass tanks Connect the machine to an electrical system in conformity with legal norms Dispose of used galvanic liquids in accordance with the indications shown on the relative technical cards for the solutions used 5 2 CORRECT USE OF THE MACHINE The machine is used by operating the controls and in situations of emergency
19. ructor declares that the machine suits the EEC directives 93 68 73 23 Rohs 2002 95 EC regarding machinery safety Bressanvido Vicenza ORG molino LEGOR GROUP sa Via San Benedetto 14 34 Z I 36050 Bressanvido VI Italy ph 39 0444 467911 fax 39 0444 660677 Capitale Sociale 150 000 i v Reg Impr VI C F P IVA IT 00844230284 info legor com www legorgroup com LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cdd Your jewelry technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION ATTACHMENT 5 Warranty The instruments equipment and plants supplied by Legor Group Srl are guaranteed for 12 months from the date of sale specified in the Legor invoice During this period the instruments will be repaired or replaced by Legor Group Srl excluding all transport costs which will be sustained entirely by the customer This warranty does not cover the parts of the machinery subject to wear and listed below in point 1 2 The warranty lapses in the event of inappropriate use of the instruments negligence on the part of the operators or accidental damage of any type In order to take advantage of the warranty the customer within 8 days from the discovery date of manufacturing defects must wri
20. te Legor Group Srl a letter indicating the problems and requesting authorisation for return under warranty The products in question shall be returned to Legor Group Srl appropriately packed and within 15 days from the date of the written complaint No type of return is accepted unless explicitly authorised by Legor Group Srl The Warranty lapses whether the material supplied returns to Legor Group Srl inappropriately packed In no event Legor Group Srl assumes any liability for damages to people or things caused by bad functioning of the instruments equipment and plants supplied 1 1 Parts covered by warranty All machine parts not subject to mechanical wear are covered by warranty current rectifiers control instruments instrument displays temperature probe conductivity probe 1 2 Parts not covered by warranty Parts subject to normal wear are not covered by warranty Level controls Electric motors fumes extractor filter pumps agitators Valves and hydraulic pipes Filter cartridges and filter holder Heating elements Anodes ltem holder frames Tanks Push button panel bulbs Glasses Electric cables and contacts Machine frames LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cdd Your jewelry technology provider L2 LOGGORGECOU JP MASTER ALLOY DIVISION P
21. te current independently of the timer setting when the switch is placed in the off position Distribution of tension stops when the time set on the timer expires when the switch is placed in the on position Terminals for the connection of anodes On off timer switch h Enables or disables timer function The Terminal for the connection of objects to be treated LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup com Your jewelry technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION b Tanks in Pyrex glass The machine has lodgings for 4 Pyrex glass tanks in the machine body having a diameter of 135 mm a capacity of 2000 ml and a graduated scale from 500 to 1500 ml The tanks are normally used for e Rinsing and activation e Rinsing c Anodic Electrodes The machine is equipped with a set of anodic electrodes in platinum plated titanium d Power cable The machine is equipped with a power cable with plugs for connection to the socket on the rear of the machine body and for connection to the mains which must be present in the place where the machine is installed 1 3 Warnings It is necessary to read this manual carefully before proceeding with installation co
22. technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION CHAPTER 6 MOVEMENT AND TRANSPORTATION OF THE MACHINE The machine has dimensions and a weight that permits simple movement using mechanical lifts To transport the machine place it in the original packaging or in other suitable packaging with the parts in polystyrene foam make sure the upper part of the machine is oriented towards the top when performing the transportation Move the machine with a suitable lift for transportation Load only the packed machine on the lift and do not place other objects on top of it inasmuch as they could damage the machine or fall do not load the machine on top of other objects because there could be a situation of precarious balance during transportation Check to make sure that all machine parts are properly fixed and cannot move during transportation prior to starting transportation CHAPTER 7 INSTALLATION OF THE MACHINE 7 1 GENERAL The machine may operate in conditions of safety and with the best results if it is correctly installed in the working environment 7 2 MECHANICAL INSTALLATION The machine must rest on a perfectly flat surface on a dry and clean surface The machine may have the rear side against a wall even if it is advisable to leave enough room around the machine at least 1 m in order to facilitate performance of all of the cleaning operations without having to mo
23. the machine The machine is installed on a flat surface and is made stable with four 2 cm feet The body of the machine is made of stainless steel and has no cutting parts or sharp corners that are dangerous for the operator The machine body provides from four to six lodgings containing four or six Pyrex glass tanks Fig 1 LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cofh Your jewelry technology provider LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION The lodgings for the Pyrex glass tanks are divided as follows Fig 1 e 1 tank from right generally used for degreasing it has no thermostat and is complete with an anode socket e 2 and 3 tanks These tanks can be used for rinsing or for treatment tanks for solutions that do not require temperature control both tanks have anode sockets e 4th tank for articles 3007051 007052 3007068 3007075 tank complete with digital thermostat and magnetic solution agitation for use in galvanisation only article 3007052 e 4th tank for article 3007053 can be used as a rinsing tank or for treatment with solutions that do not require temperature control This tank also has an anode socket e 5th and 6th tanks for plants 3007053 3007054 3007056 tank complete w
24. ve the machine Additionally it is advisable to have a larger free area on the front side of the machine to facilitate the operator s work The installation plan of the machine is shown in attachment 1 7 3 ELECTRICAL CONNECTION The machine must be connected to the mains for electrical power The electrical system must be in compliance with safety norms in force and satisfy the requirements of non inflammability Before electrical connection it is necessary e Ensure that the information relative to the power line corresponds to the indications on the machine identification plaque and the electric panel as well as with the data shown in Chapter IV of this manual e Ensure that the power cables have a diameter of at least 2 5 mm LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup chd eR eur jewelry technology provider amp LEGOR lt OUI MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION Ensure that an automatic magneto thermal switch is place up line from the electrical circuit socket and that the circuit has the ground connection correctly connected to the power socket which must be of a suitable type for connection with the plug on the machine cable Make sure the machine power is not on To turn on the power plug the po
25. vido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cod Your jewelry technology provider L2 LEGOR GROUP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION Fig 2 LEGOR GROUP spa Via del Lavoro 1 36050 Bressanvido VI Italy tel 39 0444 467911 fax 39 0444 660677 Capitale Sociale iv 3 000 000 Reg Impr VI C F P IVA IT 00844230284 into legor com www legorgroup cof Your jewelry technology provider DO LeGORGROLP MASTER ALLOY DIVISION PLATING DIVISION MACHINERY AND TOOLS DIVISION DENTAL DIVISION Description of control and adjustment functions Control adjustment display General on off luminous red switch a Figs 2 and 3 Powers stops all machine functions Thermostat b max 70 C Programmable Temperature C Digital Powers stops heating of corresponding tank Amperometer d and voltage meter e corresponding tank Respectively display absorbed current and distributed voltage Stirrer switch for agitation of the solution Powers stops magnetic agitator in deposit The timer activates and deactivates distribution of current in all treatment tanks Timer for programmable and digital timer Used to set treatment time for galvanic treatment g Positive RED anode contacts i machine continues to distribu
26. wer cable into the plant socket In the event of breakdown or malfunction apply to qualified personnel CHAPTER 8 ASSEMBLY DISASSEMBLY OF THE MACHINE 8 1 INITIAL ASSEMBLY OF THE MACHINE The machine is supplied ready for operation The only task to perform is to prepare the machine and fill the tanks with the electrolytic liquids as shown in point 5 2a CHAPTER 9 PREPARATION OF THE MACHINE FOR COMMISSIONING 9 1 GENERAL The machine is supplied ready for operation 9 2 CHECK FOR ANY DAMAGE THAT MAY HAVE BEEN SUSTAINED BY THE MACHINE When the packaging is removed from the machine carefully inspect every part to ensure that it has not been damaged during transportation If damages are discovered contact the carrier first then the seller or the manufacturer Also ensure that the machine has been received complete with all of its parts 9 3 REMOVAL OF BLOCKS The machine is delivered without blocked parts therefore no removal of blocks is required 9 4 CLEANING THE MACHINE Before commissioning the machine clean it carefully removing dust and any foreign substances It is advisable for the operator to use gloves goggles and to wear an apron when cleaning the machine Use a soft cloth to clean the machine and possibly with plastic spatulas and tools in order to avoid streaking the tanks or other parts 9 5 CONNECTION OF THE MACHINE TO THE ELECTRICITY NETWORK Ensure that the information relative to the power line corresponds t
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