Operator Manual
Contents
1. ah Clemas amp Co Ltd y Industrial Cleaning Equipment Sales Hire Service C110 55B SCRUBBER DRYER OPERATOR MANUAL Clemas amp Co Unit 5 Ashchurch Business Centre Alexandra Way Tewkesbury Gloucestershire GL20 8NB Tel 01684 850777 Fax 01684 850707 Email info clemas co uk Web www clemas co uk Congratulations for your choice FIORENTINI S p A thanking you for the preference to our product would like to remind you that FIORENTINI s S p A production covers manufacture and marketing of industrial cleaning machines and is currently a leading company in this sector Our tradition and competence guarantee technical quality of your choice actually all our products are being built first quality materials through criteria that can give reliability solidity and functionality satisfying every kind of customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us unhesitatingly for every kind of request as technical or commercial we ll be pleased to be at your disposal for any information you may need INDEX GENERAL INFORMATION A EEN pag Te EE 1 3 Manual consulting EE 1 4 Warranty 1 5 Conformity declaration MACHINE FEATURES AND TECHNICAL DATA 2 3 V nl ee eM M 1s dde le INE MacNN EE 2 2 Description and COMPONEN SS iii pd SAFETY dal Le ue Ne E ln E 3 2 MWro2. 12 38 Rev 000 05 ACCELERATOR PEDAL FAULT 06 START BLOCK 07 MAXIMUM TRACTION TEMP 08 MAXIMUM BRUSHES TEMP 09 MAXIMUM SUCTION TEMP 10 BATTER LEVEL LOW 11 BATTERY LEVEL VERY LOW 12 BATTERY FLAT 13 RECOVERY TANK FULL 14 BRUSHES JACK BLOCK 15 SQUEEGEE JACK BLOCK SAFETY Ecosmart The accelerator potentiometer is not working The machine is blocked Reset to re start After restarting until the pedal of the accelerator is pushed again and the fault condition persists the rest of the machine starts working again Intervenes when on start up the advancement pedal is pushed and the panel switches on It is signalled to prevent an uncontrolled start The error persists only if at least one of the three conditions occurs pedal pressed consent to move forward active consent to move back active When the error disappears with re start the machine returns to working normally In the error condition the rest of the machine works and only traction is blocked Traction thermal protection intervenes The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if traction is started and absorption is anomalous Therefore until the traction starts the rest of the machine functions norma
3. CONTROL DEVICE 4 6 1 DASHBOARD Ecosmart The dashboard is made of a series of switches that active or disactive all the machine functions The function of each switch is shown by a picture Descrizione BRUSH UP DOWN ACTIVATION VACUUM MOTOR POWER ADJUSTMENT SPEED ADJUSTMENT VACUUM MOTOR ON OFF DISPLAY 6 BATTERY CHARGER INDICATOR FORWARD 8 SCRUBBER ON OFF SM REVERSE Rev 000 29 11 2012 PICTURE N 4 6 21 38 Rev 000 STARTING AND USE INSTRUCTIONS Ecosmart Below are the symbols of the dashboard with a small description next to on the applicable function m SWITCH VACUUM ON OFF S P amm so a pa E NS amp 4 VACUUM ADJUSTMENT FORWARD SPEED ADJUSTMENT REVERSE BATTERY INDICATOR 29 11 2012 22 38 STARTING AND USE INSTRUCTIONS Ecosmart 4 7 FUNCTIONING The washing operation is very delicate as it is needed based on experience to judge correctly the type of brush to use good choice of detergent and whether or not a double cleaning action To perform the washing operation you must click on the symbol of the power machine see Fig 4 6 part 8 automatically light up the brushes the solenoid is activated and if any will subside brushes through the plate jack and will also turn on the vacuum This will allow the user to already be ready to use the washer dryer without calling any other function To
4. washing water The electric traction system is supplied by a series of batteries which supply energy to the brushes motors to the squeegee motor and to the suction motor The machine is equipped with two brushes or one brush which wash the surface by means of water and detergent Whilst the machine is running forward the back brush squeegee picks the water up that is directly sucked into the recovery tank By means of the ignition key see part 8 Fig 4 6 the machine is prepared for the washing and drying of the floor and with the forward preset if ripreme returns to the initial situation The control panel controls all functions of the machine and provides a means of indicating to the operator through the use of LEDs and a display provides a comprehensive overview of the activities functioning during washing Through the control panel you can implement all the main functions of the machine In particular you can start the washing machine in operation adjust the speed of advancement adjust the suction power determine the forward or backward display the battery charge lower the plate brushes and boot brushes start the vacuum turn on and off the machine VVVVVVV WM Rev 000 29 11 2012 7 38 MACHINE FEATURES AND TECHNICAL DATA Ecosmart The structure of the machine consists of an iron frame with cataphoresis treatment and painting so as to avoid oxidation which could compromise the reliability of the machine i
5. E INSTRUCTIONS Ecosmart 4 7 6 BRUSHES REPLACEMENT To proceed with replacing the brushes you must do as follows gt Remove the key from the commands dashboard to avoid accidental switch on gt Replace the brush by rotating it detail 1 fig 4 15 and then removing it detail 2 fig 4 15 gt To insert a new brush position it under the flange and subsequently lift it until it is inserted in the aforementioned flange detail 3 fig 4 15 after which rotate it gt Using this adjustment detail 4 fig 4 15 you can determine the inclination of the brushes plate while the machine is stopped mn AM PICTURE N 4 16 O Rev 000 29 11 2012 27 38 4 7 7 Ecosmart STARTING AND USE INSTRUCTIONS SQUEEGEE BLADE REPLACEMENT The squeegee blades figure 4 18 must be replaced when the contact edge is abrasive in fact edge perfection is essential for perfect drying To replace the blades do as follows gt gt gt gt Remove the squeegee from the machine and position it on a bench fig 4 17 detail 1 Remove the knobs on both the front and back part of the squeegee unit fig 4 17 detail 2 remove the strips fig 4 17 detail 3 and remove the worn blades fig 4 17 detail 4 Insert the new blades and proceed with the inverse operations If worn change the bumper wheels by removing the plug fig 4 17 detail 5 and then unscrewing the hex head screw fig 4 17 detail 6 Lo
6. LARATION ERKLARUNG DECLARACION DICHIARAZIONE CE DI CONFORMITA DECLARATION OF CONFORMITE DECLARATION DE CONFORMITE BEREINSTIMMUNGSERKLARUNG DECLARACION DE CONFORMIDAD ING O FIORENTINI SpA Loc Rombola 50033 PIANCALDOLI FI ITALIA Dichiara sotto la propria esclusiva responsabilit che la macchina Declares under its own responsability that the machine Declares sous sa responsabilit exclusivement que la machine erkl rt unter ausschlie lich eigener Verantwortung da die Maschine declara bajo su propia y exclusiva responsabilidad que la maquina FIORENTINI Modello model modele modell modelo Matricola serial number numero matricule serienummer numero matricula Anno year annee jahr ano 2012 Fabbricata nel rispetto delle direttive e decreti and moreover is built according to the directives and decrees et est fabriqu es i en outr conform ment aux directives et ou d crets und da sie unter Einhaltung folgender Verordnungen und oder Dekrete hergestellt worden sind y que adem s ha sido fabricada en conformidadcon las directivas y o decretos 2006 42 CE EC EG Direttiva macchina Machines Directive Maschinen Richtlinie Directive machines Directiva m quina 2004 108 CE EC EG Compatibilit elettromagnetica Electro Magnetic Compatibility Elektromagnetische Vertr glichkeit Compatibilit lectromagn tique Compatibilidad electromagn tica 2002 95 CE EC EG Restrizione sostan
7. PECTION PES NE Safety devices Electric system ET MAINTENANCE Hev 000 29 11 2012 34 38
8. R INACTIVE BATTERIES Inactive batteries loses their automatically their charge If batteries do not continually work the operator has to gt Charge the batteries once a month with a final stream intensity until gas is spread and the batteries voltage and weight are constant for 3 4 hours This operation has to be done even if the absolute weight is high gt Keep the batteries in a dry room 5 2 5 BATTERY CHARGER TECHNICAL FEATURES The battery charger has to show the features listed in the scheme below OUT V48 15A Instruction Electromagnetic compatibility 2004 108 CEE Low voltage 2006 95 CEE ATTENTION the operator must consult the batteries and batteries charger user manual for each problem that occur during the normal maintenance y For the technical characteristics of the accumulators to use see paragraph 2 3 BOARD TECHNICAL DATA Rev 000 29 11 2012 31 38 den MAINTENANCE Ecosmart 5 2 6 BATTERIES DISPOSAL The batteries are hazardous waste toxic and hazardous For disposal must be assigned exclusively to collectors possess specific authorization whose existence must be verified by the bestower If unable to attend the temporary storage must comply with the laws mainly gt possession of temporary storage gt Store in sealed plastic containers of a capacity not lower than the volume of the electrolyte contained in the batteries or in any case in such a way that the container cannot ente
9. acteristics are not binding for the manufacturer they can be changed without any notice ING O FIORENTINI Co is always at disposal for any 1 kW 1 36 CV 1 34 BHP Temperature T K 1 0 278 F 1 81 0 32 Pressure 1 bar 100 kPa 14 5 psi 9 38 1 SAFETY Ecosmart 3 SAFETY 3 1 RIGHT USE OF THE MACHINE 3 2 WRONG USE OF THE MACHINE A 3 3 SUGGESTED EQUIPMENT This machine is a scrubbing machine and it has been designed and built to clean in an industrial place It can work on flat surfaces or on sloping surfaces not higher than 10 and with a speed not higher than 3 km h while the machine is reversing It may not make a U on any slope gradient YV VW NON YV The machine cannot be driven by non authorized personnel The machine cannot wash sloping surfaces whose gradient is higher than 10 or surfaces with holes The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate The machine cannot clean surfaces with inflammable products The machine cannot be used as a means of transport for people or other means of transport The protection devices of the machine cannot be modified or tampered Batteries must be recharged in a fanned room The operator have always to respect safety rules The operator cannot use equipments or devices that can create problems to the machine working The machine components can
10. aving turned to position 0 the key switch the machine shuts down To turn it back up on the seat turn the key switch in the OFF position wait a few seconds then return the key switch in the ON position gt Float The recovery tank is equipped with a float which blocks the suction in the case of overfilling warning the operator through a sound effect in this case to restart the machine must first empty the tank gt Solenoid valve optional The machine is equipped with a solenoid valve which makes the water to pass only at power of the brushes so avoiding the accidental leakage gt Floating timer The machine is equipped with a timer on the float of dirty water that causes the oscillation of the water prevents the switching on and off of the engine intake 3 7 SAFETY DIAGNOSTIC SIGNALING The cleaning machine is equipped with a system for which all the errors detected by the electronic board that controls the functions of the machine appear on the display which is located on the dashboard of the machine For every comment associated with a description of the error received by the board intervenes to protect from short circuiting The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are 01 SUCTION BLOCK set to the value chosen by parameter the jacks are lifted no consent for operation The
11. batteries cables and remove brushes and squeegee for a longer transport please use the original package of the machine Rev 000 29 11 2012 19 38 ger STARTING AND USE INSTRUCTIONS Ecosmart 4 5 INSTALLATION Installation must be carried out by authorized personnel after reading this manual 4 5 1 BATTERIES INSTALLATION To install the batteries apply the following instructions Lift the recovery tank up in order to reach the batteries room see detail 1 in picture 4 4 Install the batteries in their room see detail 2 picture 4 4 and make sure that the cases of the batteries are not broken Never fill distilled water after having recharged the batteries Clean the surfaces for the connections The operator can easily lift the batteries up by means of handles YYY NN PICTURE N 4 4 45 2 BATTERY CHARGER INSTALLATION Batteries must be recharged in a place equipped with a proper suction system of gases spread during this operation Otherwise batteries must be charged in a ventilated and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the battery charger maximum input Connect the charger to the socket on the machine Observe the polarity of the battery socket PICTURE N 4 5 Rev 000 29 11 2012 STARTING AND USE INSTRUCTIONS 4 6
12. e A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage responsible for damages provoked by too aggressive detergents Make sure that the detergent is suitable for the dirty surface FIORENTINI S p A is not Rev 000 29 11 2012 23 38 STARTING AND USE INSTRUCTIONS Ecosmart 4 7 3 FUNCTIONS LEVER gt Advancement lever detail 1 fig 4 9 By pressing the pedal you obtain forward or back operation of the machine according to the setting chosen on the commands dashboard gt Stationary brake lever detail 2 fig 4 9 When the machine is stopped the brake must be activated to unblock it bring the lever forward gt Solution adjustment lever detail 3 fig 4 9 To adjust the water flow put the lever in the desired position the machine is equipped with three adjustment levels gt Lever to lift and lower the squeegee detail 4 fig 4 9 To lower the squeegee you have to move the lever forward vice versa to lift it pull it towards yourself returning to the start position PICTURE N 4 9 PICTURE N 4 9 Rev 000 29 11 2012 24 38 den STARTING AND USE INSTRUCTIONS Ecosmart 4 7 4 SQUEEGEE ADJUSTMENT To guarantee perfect drying it is essential for the squeegee to be perfectly adjusted This type of squeegee has the characteristics of gathering water well towards th
13. e side brushes regulation e during the batteries recharge because of the fall of the recovery tank Whilst regulating the side brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Whilst the batteries recharge the operator must pay attention that any parts of his her body enter the batteries room Special labels sticked on the carters of the brushes or on the recovery tank prevent dangers to the operator SQUASHING AND SHEARING This kind of danger can occur e while the operator is regulating the steering wheel by means of the pedal The operator must only use his her legs during the regulation of the steering column Squashing and shearing danger is highlighted by special labels sticked on the case of the steering column URNOVER This kind of ranger can occur e during the normal operating of the machine when you exceed sloping limits as specified in the manual and you use the machine to clean disconnected surfaces or with holes and high depressions e Do not use the machine to wash surfaces with a slope greater than 10 at rate exceeding 3 km h or surfaces with holes bumps and bumps in general likely to jeopardize the stability of the machine Fiorentini disclaims any liability for accidents to persons or property resulting from the machine on surfaces that can affect the stability of the machine The buyer must arrange for Suitable signage to inform the us
14. e suction tube but is very sensitive to parallelism with the ground To adjust the squeegee you have to gt Remove the commands dashboard key to avoid accidental switch on gt To adjust inclination of the squeegee turn the adjustment knob detail 1 figure 4 13 The right pressure is achieved when the edge of the blade touches the floor with an inclination of 45 60 to the ground loren ni ze MESNI eal A 3 5 e PICTURE N 4 13 gt adjust the height of the blades turn the knobs the two guide wheels by screwing or unscrewing them It is very important that the two wheels are adjusted to ensure the blades on the squeegee are parallel and well positioned on the ground Rev 000 29 11 2012 25 38 ger d STARTING AND USE INSTRUCTIONS Ecosmart 4 7 5 WATER DRAINAGE The floor washer is equipped with a water drainage tube and a squeegee tube figure 4 14 gt Recovery tank drainage tube detail 1 figure 4 14 gt Plug for inspection porthole and recovery tank cleaning detail 2 figure 4 14 gt Squeegee tube detail 3 figure 4 15 To drain the water from the tanks position the machine on a drainage well release the tube of the tank to empty and open the rubber plug at the end of the tube To clean the recovery tank unscrew the plug and clean inside fig 4 16 PICTURE N 4 14 PICTURE N 4 15 PICTURE N 4 16 Rev 000 29 11 2012 26 38 ger del STARTING AND US
15. eat SINE NEUE erit eno It avoids that the machine starts when the operator is not on board The machine is equipped with a timer for the float that avoids the switching Floating timer on and off of the vacuum motor Filter The machine is equipped with a foam filter Solenoid valve The machine is equipped with a solenoid valve which prevents the escape of the water does not take place until the ignition of the brushes Optional Ecosmart is equipped with several warning devices gt One acoustic warning device like a claxon It has to warn people who are near the machine while its operating gt One intermittent bleeper to warn people while the machine is reversing gt A signal light with a yellow flashing light to signal the machine in operation Optional Warning devices Rev 000 29 11 2012 11 38 den SAFETY Ecosmart 3 6 SAFETY SYSTEMS The machine is equipped with the following safety systems gt Socket picture 4 5 the same socket used for the battery charger In case of emergency this socket must be taken away from the plug by means of its handle The operator must be trained about safety rules Do never restore this safety system before the problem has been sorted out If it is necessary ask for the technician help gt Emergency seat switch The machine is equipped with presence sensor inserted in the seat No operator on board the car will not start also if the operator falls from the cleaning machine without h
16. er about the status and condition of surfaces on which it must operate Rev 000 29 11 2012 15 38 Ecosmart 3 9 SAFETY SIGNALS The safety signs including signs of Dangers signals are triangular with black DANGERS pictures on a yellow background Prohibitions signals are round with black pictures and a red stripe During the installation or the maintenance make sure that the ignition What to do key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Squashing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections Rev 000 29 11 2012 16 38 Ecosmart What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread During the batteries recharge please place the machine under a What to do suction chemney or in a ventilated area and keep it away from heat and corrosive substances What is it Squashing danger it can be provoked by the recovery tank overturn During charging of the battery or during the filling of the reservoir What to charging take care that can not be accidental impacts In case of deterioration the buyer has the obligati
17. error is re proposed only if suction is started and absorption is anomalous Therefore until suction starts the rest of the machine functions normally intervenes to protect from short circuiting The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are 02 BRUSHES BLOCK set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if the brushes are started and absorption is anomalous Therefore until the brushes start the rest of the machine functions normally Intervenes to protect from short circuiting The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are 03 TRACTION BLOCK set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if traction is started and absorption is anomalous Therefore until the traction starts the rest of the machine functions normally The temp of the card reaches the max value set by parameter The entire machine does not work 04 MAX ELECTRONIC TEMP If the temp goes below a certain value set by the parameter hysteresis the error disappears and the machine starts working normally again Rev 000 29 11 2012
18. in position of equilibrium PACKAGE HANDLING EQUIPMENT S U Paperboard or plywood box on Nr 4 2 a pallet Fork elevator or crane truck with a two band sling and equalizer Rev 000 29 11 2012 18 38 STARTING AND USE INSTRUCTIONS Ecosmart The bands used for lifting the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can do in danger FIORENTINI suggest to use authorized personnel see 2 3 to handle the machine LOADING SYSTEM 5 y mm i __ E Cp Ven E PICTURE N 4 2 PICTURE N A 42 STORAGE The machine must be stored in a closed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and the storage temperature must be between 3C lt t lt 45 C 4 3 HOW TO UNPACK THE MACHINE Cut the straps paying attention to the back spring Remove the staples that join the paperboard and the pallet If the package is mad of plywood please remove the staples from each side Cut the straps that fix the machine Lay the machine on the floor VVVVV 4 4 HOW TO HANDLE THE UNPACKED MACHINE gt Check the machine and install the batteries if not already installed gt Fora brief transport of the machine please disconnect the
19. lly Thermal protection intervenes on the brush motors The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if the brushes are started and absorption is anomalous Therefore until the brushes start the rest of the machine functions normally Thermal protection intervenes on the suction The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if suction is started and absorption is anomalous Therefore until suction starts the rest of the machine functions normally The charging level is critical Use of the brushes is prohibited Plate up The rest of the machine is working The message stays on Buzzer cycle a beep for 5 seconds followed by a two minute break Reset on start up if the voltage returns to being superior the error disappears The charging level is very critical Use of the brushes is forbidden as well as use of the suction device Squeegee and brushes plate up Only traction works The message stays on Bu
20. ng use or e ER 92 9 udgesied equipe utro a 3 4 Operator qualify 3 5 Safety and warning devices 3 6 Safety systems Safety diagnostic signaling EE re Eeer 9 9 EIERE eege Dee STARTING AND USE INSTRUCTIONS 4 1 Trasport and handling 4 2 Storage 4 3 How to unpack the machine 4 4 How to handle the unpacked machine Ee 45 E E de EE 4o Wen Te Werer E e EE E ee ge ele Ab RE e EE Ae Ei et e Un Le DEE 4 7 1 Preparing and starting the mache 4 7 2 Choosing the right detergent E ls EE 4 7 4 Squeegee adjustment eege eebe eege 2 09 NV Ale Ol o A 4 1 6 Brushes replacement aio diia rra ld ida 4 7 7 Squeegee blades repnlacement or ARS Y Y MAINTENANCE S ds ele Te Hale E Le eii caida 5 2 Batteries maintenance 5 2 1 Hydrometrics 5 2 2 Water filling up 5 2 3 Charge limits 5 2 4 Off duty or inactive batteries 5 2 5 Battery charger technical features 5 2 6 Batteries disposal 5 3 Suction motor maintenance 5 4 Electric equipment control 5 5 Tests to be carried out 5 6 Maintenance register SERVICE ACI 2 6 2 Claim report GENERAL INFORMATION Ecosmart DICHIARAZIONE DECLARATION DEC
21. not be modified without FIORENTINI s authorization The operator cannot use acids that can damage the machine The operator has always to respect the rules written in the user manual Please read carefully and do not cover the labels sticked on the machine FIORENTINI S p A is not responsible for a wrong use of the machine In order to use the machine in a proper way we suggest to use the FIORENTINI s equipment and original spare parts FIORENTINI S p A Technical Dept is always at your disposal to design components or parts for a particular use of machine as requested by the customer Rev 000 29 11 2012 10 38 SAFETY Ecosmart 3 4 OPERATOR S QUALIFICATIONS The scheme below sumarizes the operator s qualifications requested for each kind of operation OPERATION OPERATOR S QUALIFICATIONS _ FIORENTINI S p A suggests to train the operator before using the machine The operator also must be trained about safety rules and carefully read this manual L FIORENTINI S p A is not responsible for any possible damage to people and or things caused by the non observance of the instructions dealt within this manual 3 5 SAFETY AND WARNING DEVICES the machine is working e t is absolutely forbidden to tamper or disconnect safety and warning devices while e t is important to check periodically safety and warning devices see 5 1 2 This machine is equipped with an emergency switch under the driving s
22. on to restore the signs with signs identical It 5 absolutely forbidden to remove or tamper with these signs Hev 000 29 11 2012 17 38 Gm STARTING AND USE INSTRUCTIONS Ecosmart 4 STARTING AND USE INSTRUCTIONS 4 1 TRANSPORT AND HANDLING The machine 15 delivered to the purchaser in a proper package see picture 4 1 below A black arrow on the package indicates the barycentre This arrow must be in the middle of the elevator or transpallet forks The package must be carefully handled Do not place one package on another one If agreed with the purchaser the machine can be delivered without package placed on a pallet and fixed by means of straps The purchaser must make sure that the machine has not been damaged during the D transport and that all papers are on the machine Otherwise the purchaser must L immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI FBOU PICTURE 4 1 The handling and must be carried out with apparatus and means of lifting gear as reported in the following table Always ensure that the forks of the elevator or bands of the harness are always positioned so that the black arrow drawn on the packaging is always placed in the center of the lifting system prepared The anchorage points and or harness are arranged in such a way that during lifting the machine remains stably
23. po e B 4 2 PICTURE N 4 17 Rev 000 29 11 2012 28 38 ger NN STARTING AND USE INSTRUCTIONS Ecosmart PICTURE N 4 17 Rev 000 29 11 2012 29 38 Mones kini MAINTENANCE Ecosmart 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE A periodical maintenance is very important Please write down in the format you find below all the interventions done on the machine electromechanical parts by means of suitable tools and equipments e Make reference to FIORENTINI S r l only for service and spare parts 7 1 and 7 2 e Trained personnel only can service the machine and especially electric and O TIO 00 HOW OFTEN lt the recovery tank and the oil filter of the lt motor Every day Cleaning e Do not use corrosive substances e Do not use bolts of water gt Check the suction pipes and the squeegee Check the rubber suction blades of seim squeegee ei 15 days gt Check the water battery level Check the filter of the clean water tank Check up Check and regulate the breaking system Check the connection of the battery cables Check the brushes of each motor gt Check the safety devices gt Check the electric system 5 2 BATTERIES MAINTENANCE The operator has to check the batteries charge when the machine is on duty by means of the indicator on the dashboard which shows gt Green light charged battery gt Yellow light slightly charged bat
24. r a short time The error communicates the event and blocks the machine Reset on start up Only on the retracting squeegee version Intervenes if the squeegee stays closed No machine function is blocked The message disappears as soon as the squeegee is unblocked If the machine is stopped and consent is given for reverse the machine will not start but if you press the advancement pedal a belly cycle starts Only on ECOSMART Prevents reverse if the squeegee is lowered The rest of the machine is working If the squeegee is raised or moved forward the message disappears Communication error between activation and the dashboard The machine is blocked The error persists until correct communication is re established The battery charging level is too high Use of the machine is forbidden Reset on start up if the voltage returns as inferior to the maximum value the machine starts working again normally ONLY FOR PRODUCTION The firmware versions between the board and activation are not compatible The machine will not work 29 11 2012 14 38 ones SAFETY Ecosmart 3 8 OTHER DANGERS FIORENTINI S p A analyzes starting from the design of the machine all the dangers that can occur while the machine is operating in order to prevent or at least lower the operator s accidents Thanks to a series of signals on the machine the operator can avoid many risks that can occur CRUSHING This kind of danger can occur e During th
25. r the rainwater 5 3 MAINTENANCE OF THE SUCTION MOTOR The suction motor must be checked and cleaned Every six months the charcoal must be checked and if necessary replaced For maintenance of the suction motor do as follows Remove the commands dashboard key to avoid accidental switch on Lift the recovery tank detail 1 figure 5 11 Unscrew the four Allen screws supporting the lid detail 2 figure 5 11 Remove the lid detail 3 figure 5 11 Remove the motor connection cable plug detail 4 fig 5 11 Unscrew the three knobs fastening the suction motor detail 5 fig 511 To check the charcoal detail 6 figure 5 11 firstly remove the plastic sleeve then unscrew the screws and remove the two charcoal plastic supports To re assemble everything do the operations in an inverse manner a Y VVVVVV WV PICTURE N 5 11 Rev 000 29 11 2012 32 38 MAINTENANCE Ecosmart PICTURE N 5 11 Rev 000 29 11 2012 33 38 MAINTENANCE Ecosmart 5 4 ELECTRIC EQUIPMENT CONTROL lt is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced If any intervention is necessary on the electrical system it must be conducted by a professional technician L Any maintenance or repair operations not described in ordinary maintenance must be conducted by specialist staff authorised by FIORENTINI 5 5 MATRIX SUMMARY OF CHECKS TO BE CARRIED INS
26. return to the home position you simply press the switch Completed the washing operation before finishing drying you should close the tap water because it is independent of the start button If the floor is very dirty it is advisable to a double action for cleaning it will have to perform a first phase with the squeegee in the raised position and the brushes in the working position initiated the brushes and the lever open water will carry out a first passed on a surface of some tens of square meters The cleaning solution must be left on the floor to loosen the dirt with completion of its function as a solvent until it will be collected with the second pass Of course the second cleaning action to be carried out with the brushes lowered the lever open water and the squeegee in contact with the floor switch suction activated 4 7 1 PREPARING AND STARTING THE MACHINE If the cleaning machine is connected to the charger you must unplug the charger from the plug coming from the car battery and connect the plug of the battery with the power plug from the machine see picture 4 5 to load water by unscrewing the filler cap part 1 picture 4 7 The machine can now be activated by turning the main switch key with operator sitting at the edge At this point it can be flushed PICTURE N 4 7 4 72 CHOOSING THE RIGHT DETERGENT Choosing the right detergent is very important for a perfect cleaning A too strong detergent could damage the surfac
27. tery gt Red light uncharged battery The operator must keep the battery room open during the batteries recharge Moreover It is forbidden to use flames and or to smoke near the batteries Pay attention to the battery acid Do not develop sparks near the batteries Pay attention to the batteries gazes which can burst Do not invert battery polarities VVVVV Rev 000 29 11 2012 30 38 Mones MAINTENANCE Ecosmart 5 2 1 HYDROMETRY In order to check the batteries hydrometry the operator has to follow the instructions below gt By means of a hydrometre draw a small quantity of electrolyte so that the floater reaches the surface gt sure that the floater inside the hydrometre is not blocked gt For anew measurement after having filled the batteries with distilled water the operator has to wait until the liquid inside each battery becomes homogeneous 5 2 2 WATER FILLING UP gt Fill distilled water up in each battery cell before the recharge The liquid inside the batteries has to be of 6 mm over the plates gt The operator has to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometry after a work day is not under 1 24 28 Be The highest suggested temperature is Abt If the elect rolyte temperature increases more than 10 12 com pared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY O
28. tself The main components of the machine are VV ON ON ON VV VV VV WV lron frame with cataphoresis and painting charging tank washing liquid plastic PPL recovery tank effluent washing plastic PPL with flexible suction piping system and drainage series of batteries placed in the solution tank room right rotating brush left rotating brush monobrush squeegee suction system a motorized front wheel traction two idle wheels steering wheel driving seat FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out Hev 000 29 11 2012 8 38 Aon Hin dent MACHINE FEATURES AND TECHNICAL DATA 2 3 TECHNICAL DATA SPECIFICATIONS 9 BR Doemer SSS CARATTERISTICHE TECNICHE Brush motor N 1 400 W 8 3A 48 V N2 400 W 8 3 48V 130 130 rpm rpm DIMENSIONI mn mmm Corridor minimum U turn 1520 mm Noise level 58 dB A information Lenght Rev 000 MEASUREMENT UNITS CONVERSION 1 inch 1 25 4 mm 29 11 2012 Ecosmart The above mentioned char
29. ze pericolose Restrictions of Dangerous Substances Beschr nkung der gef hrlichen Mitteln Restriction des substances dangereuses Restriccion sustancias peligrosas 2003 10 CE EC EG Protezione da rumore Exposure of Workers to Noise Gef hrdung der Arbeitnehmer durch Ger usch Exposition des travailleurs aux Bruits Proteccion de ruidos E conforme alle seguenti norme conform to the following laws est conforme aux norms mit den folgenden Normen bereinstimmen esta conforme a lassiguientes normas EN 12100 1 EN 12100 2 Norme applicate Harmonized Standard Applied Angewandte harmonisierte Normen Normes Harmonis es Appliqu es Normas aplicadas Ing Fiorentini 5 Il titolare chairmen g rant Piancaldoli Ing O Fiorentini Luogo e data Firma DA ero od Hev 000 29 11 2012 6 38 den MACHINE FEATURES AND TECHNICAL DATA Ecosmart 2 MACHINE FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE A silver label is sticked on the protection case of the steering column and clearly shows the data referring to the CE marking PICTURE N 2 1 The label has never to be removed and should always be kept readable In case of damage it is necessary to ask for a duplicate The autoscrubber machine cannot be sold without the label 2 2 DESCRIPTION AND COMPONENTS The scrubber machine Ecosmart has been designed for the cleaning of all flat surfaces by means of washing and suction of the
30. zzer cycle a beep for 5 seconds followed by a one minute break Reset on start up if the voltage returns to being superior the error disappears Blocks the machine The charging level is such that further operation of the machine would prejudice the integrity of the batteries The error persists until the charging level returns to normal Tank is full Suction is forbidden and squeegee up The rest of the machine works Reset on start up Once emptied the error disappears The short circuit protection intervenes on the brush actuator The value of absorbed current is too high It is only forbidden to activate the jack and the brushes motor The rest of the machine is working Reset on start up The short circuit protection intervenes on the squeegee actuator The value of absorbed current is too high It is only forbidden to activate the jack and the suction motor The rest of the machine is working Reset on start up 29 11 2012 13 38 16 BRAKE INSERTED 17 REVERSE CRASH 18 SQUEEGEE STUCK 19 SQUEEGEE LOWERED 20 COMMUNICATION ERROR 21 EXCESS BATT LEVEL ALIGNMENT ERROR Rev 000 SAFETY Ecosmart The stationary brake or emergency brake is inserted Traction is forbidden The rest of the machine is working When the brake is released the message disappears Only on the retracting squeegee version If the squeegee crashes the belly button function activates The machine stops and traction activates fo
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