Home

User Manuals Catalogue - Castell Safety International

1. ABC 1 isolation 20 amps UL 20A CSA 16A 32 amps UL amp CSA 30A 63 amps UL amp CSA 65A 2 Lock portion type FS Q 3 Material B Brass S Stainless steel 4 Mountin P Panel mount back of board g F Front of board mount with enclosure nen CO no nc arrangement contacts closed opened 5 Contacts arrangement in normal position CC nc arrangement all contacts closed 6 Number of contacts 4 standard contacts number 7 Contacts arrangement in normal position see item 5 8 Number of contacts 2 standard contacts number 9 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters Special construction available upon enquiry Accessories Product Part number e Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell co
2. Temperature rating Maximum 107 C 224 6 F for Q type 140 C 284 F for FS type or 288 C 550 F upon request f The MBV modular ball valve interlocks must be fitted to the valves by Castell engineering Type of mounting team Weight 4 0 kg Material Stainless steel body with stainless steel lock portions MTTF Certification Available on request Application The MBV is designed to operate as part of an integrated safety system controlling the operation of quarter turn ball valves in safety critical applications The typical application of the MBV modular ball valve interlock is preventing unauthorised closing of one of the lines ensuring that one line is always open Interlock valves in both open and closed positions have an inter changeable key between the valves ensuring that the first valve is open before the second is closed While the operational line is locked opened the service line is locked closed Prior to opening the service line it needs to be ensured the operational line is locked closed By inserting key A from control room in the MBV which controls the operational line you can unlock the valve and bring it from opened to closed By turning and releasing key B you can lock the valve in the closed condition Key B can be taken to the next valve which controls the service line This valve can now be unlocked by inserting and turning key B in the MBV The valve position can then be changed from
3. Key Exchange Box LIS User Manual Original Language Version Castell CO o Di mens ons Note For safe mounting use security screws in mm X horizontal mount While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 2 www castell com 4of5 Key Exchange Box User Manual Original Language Version Order Information Product Type Part Number ___ x example x J rs 5 Loi Ls 6 Free Key Symbol s keys in 7 Trapped Key Symbol s keys out 1 Lock portion type Fo 7 QO B Brass 2 materia S Stainless steel H Horizontal 7 mounting V Vertical Number of free keys keys in please specify 5 Number of trapped keys keys out please specify Lock portion symbol s free keys 1 1 all to be advised separately FS up to 3 characters Q up to 6 characters Lock portion symbol s trapped keys 1 1 all to be advised separately FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters T O Special construction available upon enquiry Accessories Product Part number E Flip Cap FLIP S Contact Informa
4. P Keys Keys User Manual Arei Language Version Castell Drawings Q Keys Dimensions in mm Qs s QS B QS NI Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Keys 001 E Issue 1 www castell com 6 of 6 AP P stell Bolt Interlock with Flange User Manual Original Language Version ca The KF Lock is a key operated mechanical bolt interlock for the control of electrical switchgear The standard unit comes with a 16 mm diameter bolt of variable length that is used to control the rotation or movement of operating handles or toggles of el
5. Special construction available upon enquiry Contact Information Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KC 001 E Issue 1 www castell com 6 of 6 Sliding Door Interlock lt 2 User Manual Original Language Version Cas tell The KLE double key sliding door interlock is a one piece access interlock comprising of a main body and sliding bolt The lock is designed to suit sliding doors of various sizes and thicknesses The interlock is manufactured in brass and comes with the brass F Figure or Q style lock portions and is ideal for use in dry non corrosive environment
6. TDI FSB F 1S N O6 110A Operation The Castell TDI electronic time delay isolator is typically used for machine isolation in applications in order to protect the hazardous area from access while power is on TDI electronic time delay isolator O Power is on keys are trapped 2 Turn the knob to OFF position 3 Keys are released power is off Red LED is illuminated switching the power off Once the timer is complete the green LED lt 4 _illuminates Release the keys by pushing the green button While the power is on all keys are trapped in the TDI unit The red LED is illuminated 2 Turn the switch to OFF position to switch the power off The TDI timer starts running Once complete the green LED illuminates All keys can now be released by pushing the green button The keys can be taken to unlock the access locks which protect the motor or machine area 3 The power is off until all keys are replaced in the TDI electronic timer and the power knob turned back to the ON position The TDI is available with different solenoid voltages as AC or DC 24 110 or 240 V See order information on page 6 for more details The TDI comes with 6 contacts as standard with contacts arrangements as 3NO 3NC but auxiliary set of contacts are available on request While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limi
7. The length of the bolt can be varied to suit the application but travel of the bolt is always 50 08 mm While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLE 001 E Issue 1 www castell com 1of5 p Sliding Door Interlock lt 2 User Manual Original Language Version Castell Usage o The KLE sliding door lock should be used to allow safe control of sliding doors IN The KLE lock is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the KLE sliding door lock should normally be mounted to a panel using suitable fasteners please refer to drawing on page 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KLE sliding door lock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 19KN Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel
8. 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U B 001 E Issue 1 www castell com 5of5 B D Multi Key Panel Door Interlock GP User Manual Original Language Version Castell The BD Lock is a two part access interlock comprising of a main body and catch complete with secondary lock portions The catch is available in two options one suited to well aligned doors the other suited to poor mis aligned doors The lock is ideally suited for use on light duty panel doors in dry non corrosive environments where the lock is subject to light to medium use Typical industries using the BD Lock are Control Panel Builders HV and LV Switchgear and the food industry The D lock is available as F figure or Q style of lock portions The lock is manufactured in brass or stainless steel making it ideal for use in BD FSB F 1S RE MS 4 harsh or corrosive environments Operation N The BD lock range is used for interlocking electrical control cubicles and distribution panels BD multi key panel door interlock exchange key condition Key A is free whil
9. 52 6 2 07 FSKLF 67 8 2 67 QKLF 15 88 625 9 52 375 Mounting Holes M8 Brass 8 35 Stainless steel 44 45 1 75 Note For safe mounting use security screws Panel Cut Out 2 Holes G10 5 45 CRS 25 4 1 63 5 2 5 45 1 772 10 3 US Brass Stainless Steel 10 32 406 pac cae cnet in mm Extended bolt length in mm 0 19 05 6 35 25 40 12 70 31 75 19 05 38 10 25 40 44 45 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLF 001 E Issue 1 4of5 www castell com KL Dual Key Bolt Interlock with Flange L User Manual Original Language Version Castell Order Information Information Product Type 1 2 3 4 5 6 Example KF rs 8 1s Ce E Isolation Key Symbol O Bt Personnel Key Symbol exchange Key Ponaiion 2 exchange BE 7 OR 8 OR Primary Key Symbol Secondary Key Symbol isd double key condition double key oration Lock portion type FSM Q 2 Material B Brass S Stainless steel 1S 1 secondary key 2 locks 3 Number of lock portions 2S 2 secondary keys 3 locks 3S 3 secondary keys 4 locks L Dimension bolt length when retracted in mm 0 6 4 12 7 19 1 2
10. AIE ne ee ee eee eee eee eee Page 7 AES caeciananiecun tes annsieuouaee cevarsonsstanaeaseananeseecasensteeswecnanents Page 13 PN marrani E E EAA I Page 20 e sees sae E E O A E E O Page 26 eas E E E E E A T Page 31 BI seriinin EE E E E Page 37 D a avaeededlaciacot ecseadennddzsudewewunc Page 44 DAE e Page 49 D E E EE Page 54 FCR GAR sorasa ern EE EE EEE EE Page 59 EA E E EO O E E A Page 61 a E E EEA EE E AAE E Page 66 KO a Page 71 p E E E E A A E EE ees Page 76 KET a E EAEE E Page 81 Bees ce ec ete spe ewe ee Page 87 PS E E A A E Page 92 KEC e E E Page 97 E E E arinucen din vcoumuninaye oanenssneassadeyeoonas Page 103 BLT ar E A EE SS Page 108 KOP a rear se temesies fv aetncevauscbaausavedectaves esestaueceusesiburenuees Page 113 BP gece cette cee wee vec ee essere eee cca ee eee ae Selec E dete Page 120 E E A AEA A E E E E E E Page 125 gCo E A A E E ET Page 131 A E A E A Page 137 aE eh E N E E E E A E Page 144 a e E A E EA Page 149 KOE aca canseeeanessaesetansuscasneguieduatsnnninakencaanciaenannannns Page 156 IPS se E E E Page 163 ALl A E E E E Page 169 E ET E E A E A Page 177 OLYMPUS nnssssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nennen Page 183 SUG arepan aa EEE Page 189 SS 2O ee E Page 194 MON ee EE E ee Page 200 TON E Page 206 MOM E E E E EESE A Page 213 gt EEE E E E Page 218 h T E E E A E E A S Page 223 V AN E E E S E E Page 228 While every effort has been made to ensure the accuracy of the information
11. USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KP 001 E Issue 2 www castell com 5of5 U KS 001 E Issue 2 Powersafe Electrical Switch SF gt User Manual Original Language Version Castell The KS is a key driven electrical switch designed for machine control circuits This type of isolator should be used for short term off load isolation The KS is manufactured from either brass or stainless steel making it ideal for use in normal and harsh corrosive environments where the lock is subject to heavy use The unit is able to be mounted into an existing panel or for surface mounting within its own polycarbonate IP65 rated enclosure KS20 FSS P C O04 Operation The Castell KS powersafe electrical key switch is used for machine isolation in order to protect the hazardous area from access while power is on KS20 powersafe electrical switch back on panel mount 1 Key is trapped while 2 Turn and remove key to sw
12. User Manual Original Language Version Castell Order Information Product aa L O Symbol 5 L C Symbol 1 Lock portion type FS0 Q0 2 Material S Stainless steel standard L O locked open 3 Valve locked state L C locked closed L O L C locked open and closed ae SWITCH complete with LIMIT SWITCH 4 Optional additional features available EEXDSW complete with ATEX LIMIT SWITCH L O Symbol locked open symbol please advise 5 Lock portion symbols L C Symbol locked closed symbol please advise FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters T amp Special construction available upon enquiry Accessories Product Part number E Flip Cap FLIP S Contact Information Castell Safety International Castell Safety International Castell Interlocks Castell Safety International Castell Safety International The Castell Building Oskar Jager StraBe 137 150 N Michigan Avenue Building 1 No 123 No 14 7th Street R E Nagar 217 Kingsbury Road 90825 Koln suite 800 Lane 1165 Jindu Rd Porur Chennai 600116 London NW9 9PQ Germany Chicago IL 60601 shanghai 201108 Tamil Nadu UK USA China India t 44 0 20 8200 1200 t 49 0 221 169 47 94 t 1 312 360 1516 t 86 0 21 6151 9028 t 91 0 98406 31258 f 44 0 20 8205 0055 f 49 0 221 169 47 95 f 1 312 268 5174 f 86 0 21 6151 9030 f 44 0 20
13. While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U D 001 E Issue 1 www castell com 2o0f5 lt I Panel Door Interlock SF User Manual Original Language Version C a st ell Technical Data Data Minimum 40 C 40 F ice free for Q amp F Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for F Type surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight 1 kg Material Brass Stainless steel MTTF Certification Available on request Application The power supply to the system is switched on and the access doors to the hazardous area are locked closed The removal of the isolation key in the KSS20 isolates the electrical supply to the LV Panel This key is then used to unlock the D panel door interlock interlock on the panel door The power cannot be switched on until the door is closed the catch is trapped in the D panel door interlock and the key returned to the KSS20 D Panel Door Interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements a
14. While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 1 www castell com 4of5 Key Selector Box User Manual Original Language Version Order Information Product Type 1 2 3 1 Lock portion type FS0 Q0 B Brass S Stainless steel 2 Material 3 Truth table please provide or contact our technical support see example on page 1 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters 5 Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While
15. safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U DAE 001 E Issue 2 www castell com 2of5 D AE Mechanical Time Delay Unit lt T gt User Manual Original Language Version Castell Technical Data Data Minimum 40 C 40 F ice free for Q amp FS Type Maximum 107 C 224 6 F Q Type 140 C 284 F FS Type Surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight 3 0 kg Material Mild steel MTTF Certification Available on request Application N In a typical application the DAE mechanical time delay unit is designed to operate as a part of an integrated safety system that controls access to hazardous areas The release of the isolation key key A from a key switch e g KS20 unterrupts the electrical supply to the machine Key A is then placed in the DAE time delay unit and turned initiating the timer After completion of
16. 18W Application The TDR is designed to operate as part of an integrated safety system controlling access to hazardous areas to motor driven high risk applications where a certain time rundown is required before access is granted While machine is running the keys are trapped in the TDR interlock preventing access to the machine area To gain access to the area the electrical supply must be switched off via the machine control panel When the machine stop sequence is initiated a signal from the machine control circuits starts the internal timer After a pre set time which must exceed the machine run down TDR Timer with time the timer energizes the solenoid illuminating the green LED Electrical ikolation By pushing the green button the keys can be released These keys are taken by the personnell to the AIE access interlocks on the doors Aa and all keys returned to the TDR electronic timer AIE Access Interlcok AIE Access Interlock The machine cannot be restarted until all doors are locked closed EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Dr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safet
17. Application Castell BD multi key panel door interlocks are used as a part of a safety system typically in machine guarding applications as in the below example The power supply to the system is switched on and the access door to the hazardous area is locked closed The removal of the isolation key in the KSS20 changes the switch contacts provided for electrical supply to the electrical supply to the LV panel from closed to opened This key is then used to unlock the door by inserting key in the BD panel door interlock and releasing the trapped personnel key and then the catch This will trap the isolation key in the BD interlock The release key is taken by the personnel to the machine area The power cannot be switched on until the personnel key is returned the door is closed the catch is trapped in the BD panel door interlock and the isolation key returned to the KSS20 KSS20 D Panel Door Interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BD 0
18. Are AIE access interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 24KN for both stainless steel and brass interlocks Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIE 001 E Issue 2 www castell com 3of6 Al Dual Key Access Interlock lt User Manual Original Language Version Castell Technical Data Data Minimum 40 C 40 F ice free for Q amp FS type Temperature rating Maximum 107 C 224 6 F for Q type 140 C 284 F for FS type or 288 C 550 F upon request Type of mounting re mount using suitable fasteners please refer to drawing on page 4 for more Brass 0 8 kg Weight l Stainless steel 1 0 kg Material Aluminium alloy brass or stainless steel MTTF Certification A
19. Original Language Version lt 27 gt Castell Order Information Information Product Type 1 2 3 4 5 6 7 8 9 10 Isolation Key Symbol Bo o Personnel Key Symbol exchange ae ce cil exchange odin 11 OR 12 OR Primary Key Symbol Secondary Key Symbol double kes conditor double ve CENON Isolation 20 amps standard 2 Lock portion type FS 0 OQ Material B Brass S Stainless steel 4 Secondary additional lock portion s 1 2 3 4 5 or 6 secondary lock portions E Exchange key condition 5 Key condition D Double key condition Simulataneous removal of all keys f P Panel mount back of board F Front of board 6 Mounting l mount with enclosure Coniac anancement in mermalaosiion CO NO NC arrangement contacts closed opened g p CC NC arrangement contacts closed Number of contacts 4 6 standard 9 Control voltage 110 24 240 standard 10 Current VAC VDC Lock portion symbol 11 Isolation key for exchange key condition FS up to 3 characters Q up to 6 characters Primary key for double key condition Lock portion symbol 12 Personnel key for exchange key condition FS up to 3 characters Q up to 6 characters Secondary key s for double key condition 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters E g Contact Information Special construction available upon enquiry Castell Safety International Ltd Oskar J ge
20. Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSE 001 E Issue 1 www castell com 2of7 KS Multi Key Powersafe Electrical Switch LIS User Manual Original Language Version Castell Technical Data Data Temperature rating 25 C ice free to 55 C Type of mounting 1 4 or M6 KS20 Front of board mount 0 8 kg back of board mount 0 6 kg Weight KS32 Front of board mount 0 8 kg back of board mount 1 kg KS63 1 5 kg Material Brass Stainless steel Enclosure Polycarbonate IP65 Power isolation 20A 32A and 63A options available KS20 AC 23A 7 5kW or AC 3 5 5kW Motor Isolation AC Values KS32 AC 23A 15kW or AC 3 11kW KS63 AC 23A 30kW or AC 3 18 5kW Switch approvals CE or CCC MTTF Certification Available on request Application N A typical application of KSE powersafe electrical switch is machine guarding It is usually used in combination with an access interlock such as the Salus for part body access or an access interlock with an exchange key for full body access control A typical system will isolate machinery and control access to hazardous areas Inserting the power isolation key in the KSE unit cha
21. While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U FS Q 001 E Issue 1 www castell com 1of5 f S FS Switchgear Interlock lt User Manual Original Language Version Ca t ell Usage o The FS Q switchgear interlocks should be used as part of an integrated safety system to control the operation of HV LV switch gears AN The FS Q switchgear interlocks are not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The FS Q switchgear interlocks should normally be mounted to a panel using suitable fasteners Please refer to drawing on page 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal Are FS Q switchgear interlocks must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defec
22. vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KC 001 E Issue 2 www castell com 5ot 5 Sliding Door Interlock GP User Manual Original Language Version C a st ell The KE lock is a one piece access interlock comprising of a main body and sliding bolt The lock is designed to suit sliding doors of various sizes and thicknesses The interlock is manufactured in brass and comes with the brass figure or Q type lock portions and is ideal for use in dry non corrosive environments where the lock is subject to medium to heavy use Typical industries using the KE lock are automotive and steel production KE FSB 6 4 4 Operation The Castell KE sliding door interlock range is used in switchgear control to inhibit movement of cams toggles or levers KE sliding door lock Form 4 C Key is free bolt is extended 2 Insert and turn key to drive bolt 3 Key is trapped bolt is retracted 1 While the side bolt is extended the key is free and usually held in the power isolation unit 2 Inserting and turning the key in the KE door interlock allows the bolt to retract unlocking the access door to the machine area This will trap the key
23. 1 or 2 secondary lock portions respectively keys primary lock posrtion for the isolation key 5 Number of poles 3 standard 6 Control voltage 110 24 240 standard 7 Current AC use for 110V and 240V DC use for 24V 8 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters Special construction available upon enquiry Accessories Product Part number S Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MSI 001 E Issue 2 www castel
24. 33A a a g Lj o F a 7 ama e E ia ig rq rq 1 While the isolation key is free the power is on The personnel keys are trapped 2 By inserting and turning the isolation key in the KSE unit the contact condition changes switching the power off The personnel keys can now be released and taken by the personnel to unlock the door in the machine area 3 The isolation key stays trapped ensuring power is off as long as the personnel keys are free KSE multi key powersafe electrical switch double key condition O Power is on all keys are trapped Turn and release all keys to switch 3 Power is off all keys are free power off p LDA if a 1 While the power is on all keys are trapped 2 By turning the keys the contact condition changes switching the power off The keys can now be released and taken by the personnel to unlock the doors in the machine area 3 The power is off until all keys are replaced in the powersafe electrical switch While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSE 001 E Issue 1 www castell com 1 of 7 Pm P KS Multi Key Powersafe Electrical Switch amp User Manual Original Language Version Cast ell C o The KSE powersafe elect
25. 4 for more details Weight 4 0 kg Material Zinc alloy stainless steel tongue Paint Finish Gloss polyester power coat on passivated base material Ingress Protection IP67 DIN 400050 MTTFd high gt 385 years 81 250 Source Fortress Interlocks data sheet document number A_DS_E_LOK_V1 1_DECO09 Application A typical application of OLYMPUS solenoid controleld access lock is machine guarding It is usually connected to power isolators via safety relays When the machine is in operation the access door is locked via the de energized solenoid in the OLYMPUS solenoid controlled access lock To open the guard the machine is instructed to stop via the control circuit Once the machine has completed the cycle an external signal is received by the solenoid Retracting the tongue actuator will breake the contacts ensuring the power is locked out The machine cannot be restarted until the door is closed and the tongue actuator is replaced in the OLYMPUS solenoid controlled access lock OLYMPUS EC Decl aration Solenoid Controleld Access Lock We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Ca
26. 8205 0055 uksales castell com vertrieb castell com ussales castell com chinasales castell com indiasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MBV 001 E Issue 2 www castell com 6 of 8 M BRV Modular Ball Valve Interlock ITS User Manual Original Language Version Castell Appendix Pricing Application Form Questionaire In order to ensure accurate and consistent pricing Castell prices all valves on a price on application basis Please complete the questions below and return via email to sales castell com If you require assistance please call our technical sales team at 44 0 20 8200 1200 Customer organisation name Delivery address Customer organisation contact person Customer organisation contact number and email address VNE aaa ee ea a ee ep eee ee a 1 Type of host valve s please circle one 9 Pressure handling capacity alternatively please provide a data sheet of valve in selection Ball Valve Butterfly 2 Valve model manufacturers and part number 10 Operating temperature 11 Weight of the valve So O 12 Is the interlocked valve a sequence or one off 2 way 3 way please circle one Sequence One off 13 Operating cycle of the valve please circl
27. England NW9 9PQ Castell Safety International Ltd Oskar J ger Strasse 137 50825 K ln Germany Suite 800 USA t 44 0 20 8200 1200 f 44 0 20 8905 9378 e uksales castell com t 49 0 221 1694 794 f 49 0 221 1694 795 e vertrieb castell com Castell Interlocks Inc 150 N Michigan Avenue Chicago Illinois 60601 t 1 312 360 1516 f 1 3812 268 5174 e ussales castell com Special construction available upon enquiry Castell Safety China Building 1 No 123 Lane 1165 Jindu Road Minhang District Shanghai 201108 China t 86 21 61519023 f 86 21 61519030 e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLE 001 E Issue 1 5 of 5 www castell com KL F Dual Key Bolt Interlock with Flange lt 2 User Manual Original Language Version Castell The KLF Lock is a multi key operated mechanical bolt interlock for the control of electrical switchgear The standard unit comes with a 16 mm diameter bolt of variable length that is used to control the rotation or movement of operating handles or toggles of electrical switchgear The KLF bolt interlock comes equipped with a flange to allow for different sorts of mounting This lock is manufac
28. International Limited reserves the right to alter specifications and introduce improvements without prior notice U KP 001 E Issue 2 www castell com 4of5 KP Bolt Interlock with Safety Switch User Manual Original Language Version Order Information Information Product Type Part Number Cer r N Exampe ke 2 J fs B 64 FR J 4 ABC 1 Switch specification number of switches J PEA f 2 Lock portion type Fo yO 3 Material B Brass S Stainless steel 4 L Dimension bolt length when retracted in mm 0 6 4 12 7 19 1 25 4 5 Switch entry FR Front entry switch RE Rear entry switch 6 Form 1 2 3 4 7 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type 2 Switch specification 3 Switch entry Up to 3 characters Up to 6 characters 1 2 FR RE T E Special construction available upon enquiry S Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District
29. J9NV714 JO HLGIM AGO YO AONV 14 JMVA AO YALAWNVIG 40V4 dOL AATVA NI SATOH GaddVL 44O t AO C D d AZIS SATOH GaddVL LAVHS AATVA SO LHSISH 3AT1EVSN AATWA AO ADV dOL NI d JTIOH GAddV1L AO Hida ANTVA AVM G3GIAOUd 34 AYN 4 S3S10H GaddVL SYSHM 490V4 dOL JAVA dOL OL ANITHALNAD NOUS NOISNAWIG LAWHS SATVA AO LANA907 AO dOL OL ANITHSALNAD WOYS NOISNAWIG LAVHS SATVA AO dOL OL ANITHSLNAD WOW NOISNANWIG MO14 OL 06 NMOHS LAVHS SA1VA NOILISOd N3dO NI NMOHS SATIVA AANTVA AVM Z LAVHS JATVA SO NOISNAWIGC LV 14d SHL SSOYUOV Y LAVHS JATVA SO 43LJNWYIQ NOISNAWIG ST YI ET cL TT jpuey oyua JA IVA AVM Pr As to be provided with the Pricing Application Form Top Work Drawing MBV www castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice 8of8 U MBV 001 E Issue 2 AP P stell Motion Sensing Interlock User Manual Original Language Version ca The MSI is designed to control access to rotating machinery that has a run down time The MSI relies on the detection of motion via two sensors Only when both sensors detect zero movement can the key be released The MSI has been designed to provid
30. Manual Original Language Version Ca stell Usage o The AIS access interlock with safety switch is designed to be part of a safety system and is used to isolate the power which is then allows to gain access to a hazardous area AN The AIS access interlock is not designed for security purposes Installation The housing of the AIS access interlock with safety switch should normally be mounted on the static frame of the guard and the bolt to the sliding or hinged door using suitable fasteners Fixed bolt bracket is highly tolerant to misaligned guards and should be fitted with suitable fasteners Please refer to the drawing on page 4 for hole and mounting details The AIS interlocks are avalable in Hand 1 and Hand 2 version suitable for left or right hinged doors respectively Anti vibration pads should be used on machines that generate a high level of vibration IMPORTANT The AIS access interlock should be mounted on the guard using anti tamper fasteners to prevent unauthorised removal A The AIS access interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file AN Force required to shear lock bolt is 24KN Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected
31. Manual Original Language Version ca C o The KF bolt interloks are used as a part of a safety system to allow safe control of valves or disconnect switches AN The KF bolt interlock is not designed for security purposes such as a safe or external access to a building The KF bolt interlock is not designed to interlock access gates or doors Pleaserefer to Al access interlocks No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the KF bolt interlock should normally be mounted to a panel using suitable fasteners Please refer to drawing on page 4 for more installation details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KF bolt interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 30KN for stainless steel and 19KN for brass interlocks Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure
32. N A typical application of the Al Single Key Access Interlock is machine guarding with part body access The Al is used as a part of a safety system which ensures a machine is shut down before access to the hazardous area is allowed The system involves a KS key switch that breaks the machine safety circuit when the key is removed The key can then be taken to the Al Access Interlock to enable access to the machine The machine cannot be restarted until the door is closed the bolt is replaced and the key is removed and taken to the KS key switch KS Key Switch Al Access Interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Al 001 E Issue 2 www castell com 3of5 single Key Access Interlock GFP User Manual Original Language Version C astell D mens ons Note For safe mounting use security screws in mm Al Hand 2 120 Bolt Engaged While every effort has been made to ensure the accuracy of the information provided no liability c
33. No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KF 001 E Issue 1 www castell com 5of5 Dual Key Bolt Interlock lt 2 User Manual Original Language Version Castell The KL dual key bolt interlock is a key operated mechanical bolt interlock suitable for the control of electrical switchgear The standard unit comes with a 15 88 mm diameter bolt of variable length that is used to control the rotation or movement of operating handles or toggles of electrical switchgear Many suppliers of switchgear equipment have mounting kits available for Castell s interlocks The lock is manufactured in brass or stainless steel making it ideal for use in harsh or corrosive environments The KL bolt interlock is available in a double key or KL FSB 6 4 4 D exchange key condition
34. Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS 001 E Issue 2 www castell com 5ot 5 S al u S i 0 Key isolator Switch wv S User Manual Original Language Version astell The Salus20 is a trapped key isolation switch capable of switching up to 20 amps It combines an integrated flush mounted lock with sliding lock cover in a stainless steel sealed enclosure rated to IP65 The stainless steel housing has an ergonomic design that means the Salus20 has no potential areas for dirt to collect and trap The Salus20 is also fitted with stainless steel glands further enhancing its suitability for harsh or corrosive environments and heavy use Typical industries using the Salus20 are food chemical mining steel and pharmaceutical SALUS20 Oper
35. T trapped key key not returned between two neighbouring selections While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 1 www castell com 1of5 AP P stell Key Selector Box User Manual Original Language Version Ca C o W key selector boxes should be used in switchgear applications to allow a safe access to potential hazardous and dangerous areas with one or more access points AN The W key selector box is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The W key selector box should normally be mounted on the static frame using suitable fasteners please refer to drawing on page 4 for more details The W key selector boxes are avalable in horizontal and vertical mounting versions Anti vibration pads should be used on machines that generate a high level of vibration AN IMPORTANT The W key selector box should be mounted using anti tamper fasteners to prevent unauthorised removal Are W key selector box must be installed by a competent and qualified person who has read and understood these instructions Please retain
36. The housing of the Salus20 should normally be mounted to a surface using suitable fasteners to fix the mounting bracket see drawing on page 4 for more installation details The Salus20 key isolator switch must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS20 001 E Issue 3 www castell com 2of6 Salus20 Kculsolater Switch Rida ser Manual Original Language Version astell Technical Data Data Minimum 5 C 23 F ice free Maximum 55 C 131 F Surface mount using suitable fasteners please refer to drawing on page 4 for more details Fixings provided with the unit Temperature rating Type of mounting Weight 1 4 kg Material Stainless steel MTTF Certification Availa
37. UP TO 4 LOCKS BACK OF BOARD B 0 B While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDI 001 E Issue 1 www castell com 4of6 T 1 l Electronic Time Delay Isolator GP User Manual Original Language Version Castell Wiring Diagram 1 MACHINE CYCLE RUNNING PRIMARY KEY TRAPPED 12 SWITCH OFF ISOLATING SWITCH MACHINE RUNDOWN SOLENOID DE ENERGISED STARTED TIMER ENERGISED TERMINAL TERMINAL BLOCK z So stock gy 3d l _ we Pamarren SAFETY we switcnes RELAY E i i 6 60 49 OFF A m B a swirenon I Sener Ba pes ems nee teens Stem seeks sl See ewes cae ame sear re EE ee ee 3 TIME DELAY IS FINISHED PRESS PUSH BUTTON TO 4 KEY IS RELEASED MACHINE IS ISOLATED ENERGISE SOLENOID TURN KEY ACW TO RELEASE _ SOLENOID DE ENERGISED RELAY j O SAFETY ISOLATING SWITCH OFF While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDI 001 E Issue 1 www cas
38. a gt SUPPLY Q VOLTAGE gt RELAY 10 AMP SAFETY CUSTOMER MAX CIRCUIT WIRING N C RELAY 10 AMP SAFETY MAX CIRCUIT While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 6 of 7 KS S Solenoid Controlled Switch lt 2 User Manual Original Language Version Cas tell Order Information Product Type 1 ABC 1 Isolation 20 amps standard 2 Lock portion type FSs Q 3 Material B Brass S Stainless steel 4 Mountin P Panel mount back of board g F Front of board mount with enclosure EP CO no nc arrangement contacts closed opened 5 Contacts arrangement in normal position CC nc arrangement all contacts closed 6 Number of contacts 4 6 standard T7 Control voltage 110 24 240 standard 8 Current VAC VDC 9 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters E e 5 Special construction available upon enquiry Accessories Product Part number E Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castel
39. access control The KSS breaks the machine safety circuit ensuring a machine is shut down Once the machine has completed the cycle an external signal is received by the solenoid which is indicated by an illuminated LED Activating the green button on the KSS will enable the key to be turned and removed ensuring the power is locked out The key can then be taken to the AIE access interlock to enable access to the machine The machine cannot be restarted until the door is closed the bolt is trapped in the AIE access interlock and the i F key is removed and taken to the KSS solenoid controlled S C switch Solenoid Controleld Switch AIE Access Interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 3of7 KS S Solenoid Controlled Switch ITS User Manual Original Language Version Castell OOO o D i mens i ons Note For safe mounting use security screws in mm KSS panel mount BOB back of board See S
40. access to a hazardous area via an access interlock such as the Al or Salus AN The BEMF motor sensing unit is not designed for security purposes Installation The BEMF motor sensing unit should be mounted to a surface using suitable fasteners please refer to drawing on page 4 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity please refer to drawing on page 4 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal Are BEMF range of motor sensing units must be installed by a competent and qualified person who has read and under stood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce i
41. alter specifications and introduce improvements without prior notice U KC 001 E Issue 1 www castell com 2of6 KLC Dual Key Claw Interlock SF User Manual Original Language Version Cas tell Usage o The KLC dual key claw interlock is designed to be part of a safety system and is used to lock off switches which then allows to gain access to a hazardous area AN The KLC claw interlock is not designed for security purposes such as external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the KLC dual key claw interlock should normally be mounted to a panel using suitable fasteners please refer to drawing on page 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KLC claw interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensur
42. been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 1 of 7 KS S Solenoid Controlled Switch lt 2 User Manual Original Language Version Castell Usage o The KSS solenoid controlled switch is designed to be part of a safety system and is used to isolate the power releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Al AIE or Salus AN The KSS solenoid controlled switch is not designed for security purposes No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation Back of panel units should be mounted to a flat surface using suitable fasteners please refer to drawing on page 4 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity see drawing on page 6 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal N T KSS range of solenoid controlled switches must be installed by a competent and qualified person who has read a
43. com 3of5 Spring Bolt Interlock GP User Manual Original Language Version Castell D j mens ons Note For safe mounting use security screws in mm KSP form 4 67 15 28 6 44 45 MB 2 Pos While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSP 001 E Issue 1 www castell com 4of5 KSP Spring Bolt Interlock User Manual Original Language Version SPa Castell Order Information Product ABC 1 Lock portion type TQ 2 Material B Brass S Stainless steel 3 L Dimension bolt length when retracted in mm 0 6 35 12 7 19 25 4 4 Form 12 3 74 5 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type 2 Form 1 Up to 3 characters Up to 6 characters T ej EEA eag 5 Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Interlocks Inc Suite 800 Castell Safety International Ltd Oskar Jager Strasse 137 50825 K ln Germany Castell Safety International Ltd The Castell Building 217 Kingsbury Road London England NW9 9PQ Chicago Illinois 60601 USA t 1 312 360 1516
44. condition double key fa Anta 1 Lock portion type FSM Q 2 Material B Brass standard 3 Mountin P Panel mount back of board g F Front of board mount 4 1 28 38 48 5S or 6S 1 2 3 4 5 or 6 secondary Secondary lock portion s lock portions respectively E Exchange key condition 5 Key condition D Double key condition Ssimulataneous removal of all keys 6 Catch entry RE Rear entry FR Front entry STD standard catch use for well aligned dors f Gatch type MS catch with spring use for misaligned doors 8 Form 1 2 3 4 Lock portion symbol 9 Isolation key for exchange key condition FS up to 3 characters Q up to 6 characters Primary key for double key condition lock next to the catch Lock portion symbol 10 Personnel key for exchange key condition FS up to 3 characters Q up to 6 characters Secondary key for double key condition 1 F Lock style Q Lock style 2 Form 1 2 3 4 Up to 3 characters Up to 6 characters FF Special construction available upon enquiry Contact Information Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Min
45. condition of contacts are reversed the switch 1 While the side bolt is retracted key B is trapped and key A is free 2 Inserting and turning key A in the KLP bolt interlock drives the bolt to extended position and allows to turn and release key B This changes the contacts condition in the KLP switch The extended bolt locks the power disconnector in the OFF position Key B can now be taken by personnel into machine area 3 With key B released and key A trapped in the KLP the bolt stays extended ensuring the disconnector is in the safe condition While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 1 of 7 Pm P KL Multi Key Bolt Interlock with Safety Switch amp User Manual Original Language Version Cast ell Operation KLP multi key bolt interlock with safety switch rear entry double key condition Key A and B are trapped while Turn and release both keys to Both keys are free and bolt is the bolt is retracted drive the bolt and change switch extended Switch contacts are condition reversed 1 While the side bolt is retracted and key B is trapped key A is free 2 Turning and releasing key A in the KLP bolt interlock changes the contacts condition
46. construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U K 001 E Issue 2 www castell com 5of5 A ge stell Claw Interlock User Manual Original Language Version Ca The KC Lock is a key operated mechanical bolt interlock suitable for the control of electrical switchgear The standard unit comes with a 16 mm diameter bolt fitted with a claw that is used to control the rotation or movement of the operating handles or toggles of electrical switchgear The bolt len
47. dOL NO MJA l MOIL 9 2 5 MO14d OL St LAVHS 3MVA 9 WALI 34S dINVXA4 L AIdINVXS c T G3SOT9 SI SATWA NAHM MOT SO NOILOAYIC JDIAGV SATVA AVM er NAdO SI SATIVA NAHM MOT dO NOILOAYIC ADIAGV SATVA AVM ZL CALWLS 3S IMYSH LO SSTINNZOvsuNs zzo Frvuana9 440d 1 HO LHOd L HLIM GALLI AATWA AVM SO LHOd SO AdAL ASIOAdS 1 dd OL SONVYFIOL ONIMVYC 4s TWIdaLvW pads AS IMYAHLO SSTINN aaS019 NMOHS ANIWA AATVA AO dOL NO MGIA D oO8t LI SI HO W O 06 LI SI SATIVA 3S079 OL NOILVLOY JANVH ASIOAdS OL AATVA AVM JANVH dO HLONAT 1 WIA 6 om 8 LMHS WIC IWNOILIGGV 3dlAO Hd AATVA AVM 40V4A dOL AATVWA NO id SATOH GaddV1 ON 4YV AYSHL dl SHd NO XO4 NI iA R X RARE a AR a RFO AR FR SNOISNAWIGC SNIMOT104 3dlAO Hd Z 2 jdwex wesbeip SHY MOjaq 90S MO 0 GY S 40 MOJ 0 06 SI UONL USIIO WEYS AJLA SI EUM YAINOLSND Ad GASIAGV 3g OL SNOILVINOANI N3dO NMOHS SATIVA HAIWA AO dOL NO MIIA AATVA AVM AATWA dO dOL NO MJA id JTOH GAddVL c AANTVA AVM Z AATVWA AVM HYO AVM 2 Y O4 GaYyINOAY NOILVINYOSNI SHH NO JONV 14d OL ANITSYLNAOD WOds NOISNAWIG M0139 AldNVX4 AAS MO14 OL 06 LV SI LAVHS SATVA YO MO14 OL St LV SI LAVHS SATVA Al AclIDAdS ASVA Td SH1 NO JONV14 OL ANITSYLNAD WOH NOISNAWIG
48. defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MSI 001 E Issue 2 www castell com 2of6 Motion Sensing Interlock User Manual Original Language Version Technical Data Temperature Minimum 5 C 23 F Maximum 55 C 131 F Type of mounting Surface mount using suitable fasteners please refer to drawing on page 4 for more details Atac Millimeters 240mm H x 140mm W Inches 9 45 H x 5 51 W Weight 5 0 kg Material Brass or Stainless steel lock portions powder coated mild steel enclosure Standards EN60439 1 Cable Size M20 Gland x 2 IP Rating IP65 NEMA 4 enclosure Standards Standstill detection components to UL Contact Rating Continuous unattended remote Use Engine switch circuit breaker or control switch Voltage 24 VDC and 240 VAC 120 VAC Max Motor Voltage 600V Max Power Consumption 20VA 18W Application The MSI is designed to operate as part of an integrated safety system controlling access to hazardous areas to motor driven high risk applications where complete isolation of the
49. doors Please refer to Al access interlocks No hazardous substances are used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the KSP bolt interlock should normally be mounted to a panel using suitable fasteners Please refer to drawing on page 4 for more installation details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KSP bolt interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 30KN for stainless steel and 19KN for brass interlocks Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSP 001 E Issue 1 www castell com 2of5 Spring Bolt Interlock S gt User Manual Original Language Version
50. environments S20 FSB F CC4 110A Operation The Castell KSS Solenoid Controlled Switch is typically used for machine isolation in applications where a machine has to fin ish a cycle prior to isolation KSS Solenoid Controlled Switch Key is trapped while power is on 2 An external signal is received 3 Solenoid is energised switch is solenoid is de energised and LED is illuminated Push the locked out and key is free button to energise the solenoid and remove the key 1 While the power is on and a machine is running the key is trapped in the Solenoid Controlled Switch 2 To release the key an external signal must be received to energise the solenoid With the solenoid energised the LED will illuminate to confirm that the key can be removed ensuring the power is off 3 The key can now be removed and taken to open the door lock and gain access to the machine area The KSS is available for different switching loads as KSS20 and KSS32 20 amps power isolation respectively See order infor mation on page 7 for more details The KSS is available with different solenoid voltages as AC 24 110 or 240 V or DC 12 24 110 240 V See order information on page 7 for more details The KSS comes with 4 or 6 contacts as standard with contacts arrangements as 2NO 2NC 4NC or 3NO 3NC or 6NC The KSS is available as a back of panel mount BOB and as a surface mount version with an enclosure FOB While every effort has
51. errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Y 001 E Issue 1 www castell com 5of5 AP P stell Key Exchange Box kea User Manual Original Language Version Ca The Z key exchange box is designed to enable the release of keys by insertion of an initial key The Z box is suitable for releasing up to five keys in any order once the isolation end key has been inserted The requirement for this type of product usually arises due to there being more keys required than the initial isolation system supplies The unit will generally be the link between the isolation locks and the access products The Z box is supplied in an enclosure suitable for surface mounting Z FSB H 1 4 Operation Castell Key Exchange Boxes are used in various applications to control multi door accesses to hazardous areas Z key exchange box horizontal mount 1 key free 3 keys trapped End key is free 4 front keys 2 Insert and turn end key then End key is trapped 4 front keys trapped turn and release front keys in are free any order 1 While the isolation key is free this is usually trapped in the power isolator the access keys positioned on the front are trapped 2 By inserting the isolation key the access keys are released in any order Once the first access key has been removed the isolation key will be trapped The access k
52. interlock cannot a be removed preventing access to the hazardous area To gain access to the machine area the electrical supply must be switched off by turning the switch to OFF position When the machine stop sequence is initiated a signal from the machine control circuits starts the internal timer After a pre set time which must exceed the machine run down time the timer energizes the solenoid illuminating the green LED By pushing the green button the key can be released from the TDI unit This key is taken by the personnell to the AIE access interlock The machine cannot be restarted until the door is locked closed and the key is returned to the TDI electronic timer EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDI 001 E Issue 1 www castell com 3of6 Electronic Time Delay Isolator IS User Manual Original Language Version Castell D j mens ons Note For safe mounting use security screws in mm TDI p m UP TO 2 LOCKS
53. key automatic access interlock for use on hinged or sliding doors The interlock is available in both left and right hinged and sliding door configurations The unit is manufactured in stainless steel making it ideal for use in harsh and corrosive environments and for heavy use Typical industries using the Salus are food chemical mining steel and pharmaceutical SALUS S 1 Operation N The Castell single key access interlocks are used in various applications to control part body access to hazardous areas SALUS access interlock hand 1 hinged door operation Key is free bolt is trapped 2 Insert and turn key 3 Key is trapped bolt is released in the lock to release bolt 1 While the key is free the bolt of the Salus access interlock is trapped in the mechanism The hinged door is locked 2 By inserting and turning the key in the access interlock you can release the bolt This will trap the key in the lock 3 The key stays trapped while the bolt is released SALUS access interlock hand 1 sliding door operation 1 Key is free bolt is trapped Insert and turn key 3 Key is trapped bolt is released in the lock to release bolt 1 While the key is free the bolt of the Salus access interlcock is trapped in the mechanism The sliding door is locked 2 By inserting and turning the key in the access interlock you can release the bolt This will trap the key in the lock 3 The key stays trapped while
54. of solenoid position and timer failure with up to four lock centers for multiple access applications TDR FSB F 3D N O6 110A Operation The Castell TDR time delay remote unit with electrical isolation is typically used for machine isolation in applications in order to protect the hazardous area from access while power is on TDR electronic time delay remote unit with electrical isolation All keys are trapped Continuous voltage signal initiates 3 All keys are free No signal to the TDR unit timer After time delay release the keys by pushing the green button 1 The keys are trapped in the TDR Switch contacts arrangement 3 normally open and 3 normally closed 2 When the machine stop sequence is initiated a signal from the machine control circuits starts the timer in the TDR unit Once completed the timer energizes the solenoid illuminating the green LED By pushing the green button the keys can be released These keys are taken by the personnell to the machine area 3 The machine cannot be restarted until all keys are replaced and trapped in the TDR time delay remote unit The TDR is available with different solenoid voltages as AC or DC 24 110 or 240 V see order information on page 7 for more details The TDR comes with 6 contacts as standard with contacts arrangements as 3NO 3NC but auxiliary set of contacts are available on request While every effort has been made to ensure the accuracy of the inf
55. of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSUPS 001 E Issue 1 www castell com 4of6 KS g Solenoid Controlled Switch GP User Manual Original Language Version Castell Wiring Diagram D mens ons Note For safe mounting use security screws in mm SOLENOI D WIRING DI AGRAM 110 240V AC OR DC O T1 L a a Power PY 110 240V BOL Rectifier Supply AC or DC a OT2 4 Ch A h aaa Solenoid Gy E SOLENOI D WIRING DI AGRAM 24V AC OR DC 110 240V Input or m 24v AC DC Input 110 240v jo 9 N Oo i CY Mee O w 0 3 GT fa LAA T3 C CASE Q 2 BCL Rectifier 24V AC or DC T5 p a B T4 WV 1 Xle O T4 Volt Free N C Contact Oe Max 0 5A 30V DC i f oia T6 J TERMI NAL FOR SOLENOI D POSI TI ON MONI TORI NG l T T J J _ OTS Normally Closed Co
56. off the movement of a disconnector Turning the key also changes the contacts in the KP switch which is connected to a traffic light or other display The display then indicates that the acces can be gained in the machine area The released key can now be taken to open the door lock to the machine area 3 The power disconnector cannot be unlocked until the key is replaced and turned in the KP bolt interlock The KP bolt interlock is available as a KP1 or KP2 version with either one or two safety switches respectively The KP bolt interlock is available with as rear or front entry mounted switch panel or surface mount respectively The length of the bolt is available in various lengths to suit the application but the travel of the bolt is always 19 05 mm The key is trapped when the bolt is extended Rotation of the key anti clockwise will retract the bolt and chnge contacts in the switch While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KP 001 E Issue 2 www castell com 1of5 KP Bolt Interlock with Safety Switch 11 User Manual Original Language Version Castell C o The KP bolt interlock with safety switch should be used to allow safe control of valves or disconnect switches AN The KP bolt interlock is not des
57. or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLF 001 E Issue 1 www castell com 5ot 5 Pm P KL Multi Key Bolt Interlock with Safety Switch amp User Manual Original Language Version Castell The KLP bolt interlock is a key operated mechanical bolt interlock complete with position monitoring electrical contacts for the control of electrical switchgear or valves The KLP lock comes with a 16 mm diameter bolt of variable length that is used to control the rotation or movement of operating handles or toggles The KLP1 comes with 2N C 1N O 10 amp contacts and the KLP2 has 4N C 2N O 10 amp contacts these are used to provide remote indication of the bolt position or to switch the control circuitry on the machine The locks are manufactured in brass KLP2 FSB 1S 0 FR 4 D or stainless steel making them ideally suited to use in harsh or corrosive environments Operation The Castell KLP bolt interlocks with safety switches are used in switchgear control to break circuitry and inhibit movement of cams toggles or levers simulateously KLP multi key bolt interlock with safety switch rear entry exchange key condition Key A is free while key B is 2 Insert and turn key A to extend the 3 Key B is free key A is trapped trapped and bolt is retracted bolt Release key B to trap key and and bolt is extended Switch change the contacts
58. page 4 for more Temperature rating Type of mounting details Weight 1 4kg Material Stainless steel MTTF Certification Available on request Application N A typical application of the Salus single key automatic access interlock is machine guarding with part body access The Salus is used as a part of a safety system which ensures a machine is shut down before access to the hazardous area is allowed The system involves the Salus20 key switch that breaks the machine safety circuit when the key is removed The key can then be taken to the Salus automatic access interlock to enable access to the machine The machine cannot be restarted until the door is closed the bolt is trapped in the Salus lock and the key is removed and taken to the Salus20 key switch Salus20 Key Switch Salus Access Interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS 001 E Issue 2 www castell com 3of5 S al U S Automatic Access Interlock id
59. please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIS 001 E Issue 1 www castell com 2of6 Al S Access Interlock with Safety Switch 2 gt User Manual Original Language Version Ca stell Technical Data Data Ambient temperature of stages open at 100 lu Ith 55 C during 24 hours with peaks up to 60 C Temperature rating enclosed at 100 Ithe 35 C during 24 hours with peaks up to 40 C Storage temperature 40 C to 85 C in case temperature below 5 C no shock load permissible Type of mounting Surface mount using suitable fasteners see drawing on page 4 for mounting details Weight 2 5 kg Material Stainless steel Power isolation 10A Motor Isolation AC Values 400V AC Switch approvals CE UL CSA IP65 MTTF Certification Available on request Application The Castell Hercules AIS access interlock with safety switch is used as apart of a safety system typically in machine guarding applications The removal of the key from the AIS isolates the electrical supply to the machine and allows the removal of the sidebolt Therefore the gua
60. should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity see drawing on page 4 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal Are OLYMPUS range of solenoid controlled access lockes must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 2of6 Heavy Duty Solenoid I O lym O U S Controlled Access Lock Cas User Manual Original Language Version tell Technical Data Data Temperature rating Minimum 5 C 23 F Maximum 40 C 104 F Type of mounting Panel mount using suitable fasteners please refer to drawing on page
61. the KS20 isolates the electrical supply to the LV Panel This key is then used to unlock the KE sliding door interlock interlock on the sliding door The power cannot be switched on until the door is closed the bolt is trapped in the KE sliding door interlock and the key returned to the KS20 KS20 key switch KE door interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KE 001 E Issue 1 www castell com 3of5 Sliding Door Interlock ITS User Manual Original Language Version Castell OOO o o D i mens j ons Note For safe mounting use security screws in mm 55 2 2 173 2 Mounting Hokes emm 275 44 45 1 75 T Doar Thickness 50 8 7 Bolt Trawel Bolt Retracts Alush i i oF k k Ge p ae oe m ej m Pma wi Wo PA T dF While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limi
62. the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KF 001 E Issue 1 www castell com 2of5 Bolt Interlock with Flange lt f User Manual Original Language Version Castell Technical Data Minimum 40 C 40 F ice free for Q amp FS Type Temperature rating Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type Type of mounting seer mount using suitable fasteners please refer to drawing on page 4 for more i Brass 0 7 kg Weight i Stainless steel 0 7 kg Material Brass Stainless steel MTTF Certification Available on request Application The KF bolt interlocks are used as a part of a safety system to allow safe control of valves or disconnect switches While power supply to the system is switched on the access doors to the hazardous area are locked closed Key A is trapped in the disconnector KF bolt intertlock 1 while the process is on Disconnector ON To enter the hazardous area the disconnector is turned to the off position and key A is released locking the disconnector in the disengaged position Key A is then taken to the grounding switch Key A Disconnector OFF enters the second KF lock 2 which retracts the bolt enabling the cammed switch lever to be rotated to engage the ground On
63. the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Y 001 E Issue 1 www castell com 2of5 Key Exchange Box Pde User Manual Original Language Version astell Technical Data Minimum 40 C 40 F ice free for Q amp FS type Temperature rating Maximum 107 C 224 6 F for Q type 140 C 284 F for FS type or 288 C 550 F upon request Type of mounting surface mount using suitable fasteners Weight Brass 1 kg for 2 lock portions add 0 5 kg per additional portion Stainless steel 1 kg for 2 lock portions add 0 5 kg per additional portion Material Brass or stainless steel MTTF Certification Available on request Application A typical application of the Y key exchange box is machine guarding with more than one access points to the hazardous area The key exchange box is used as a part of a safety system which ensures a machine is shut down before access to the hazardous area is allowed The system involves a KS key switch for the electrical supply and typically more than one Al access interlock for part body access The removal of the isolation key from the key switch isolates the electrical supply to the machine This key is taken to the Y key exchange box to release the trapped keys The released keys
64. the hazardous area ensuring the power cannot be turned on as long as the door is opened 3 The switch condition cannot be reversed until the personnel key is returned the side bolt is trapped nd the isolation key is released While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIES 001 E Issue 1 www castell com 1 of 7 Dual Key Access Interlock with Pr Al S Safety Switch rad User Manual Original Language Version Castell Operation N AIES dual key access interlock with safety switch double key condition bolt trapped keys free Power is on bolt is trapped 2 Insert and turn both keys to 3 Power is off both keys are trapped Both keys are free change the switch contacts and bolt is free condition and release the bolt 1 While the power in the hazardous area is on the sidebolt of the AIES is trapped in the mechanism The door is locked Both keys are free 2 By inserting and turning both keys the contact condition changes switching the power off The bolt can now be released This trapps the keys 3 The switch condition cannot be reversed until the sidebolt is trapped in the locking mechanism and the keys are turned and released AIES dual key access interlock with safety switch do
65. the pneumatic supply must be turned off Turning the keys in the KL bolt interlock will extend its bolt The released keys ensure the bolt remains in extended position locking off the disconnector The released keys can now be taken to the machine area to gain acces via the Al acces interlocks Disconnector ON The disconenctor cannot be switched on until both access doors are locked closed and both keys replaced in the KL bolt interlock Disconnector OFF EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KL 001 E Issue 2 www castell com 3of5 P Dual Key Bolt Interlock GP User Manual Original Language Version Castell C oo D j mens ons Note For safe mounting use security screws in mm KL form 4 52 6 2 07 FSKL 67 8 2 67 QKL U KL 001 E Issue 2 15 88 625 57 15 2 25 an 115 5 4 55 15 88 625 57 15 2 25 28 6 1 125 44 45 1 75 Mounting Holes M8 Brass 8 35 Stainle
66. the time out period key B can be released the time delay must be longer than the machine run down time Key B can then be taken to the AIE acess interlock and the door to the machine room can be opened KS20 Key Switch DAE AIE Access Interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U DAE 001 E Issue 2 www castell com 3of5 D AE Mechanical Time Delay Unit lt T gt User Manual Original Language Version Castell ETEA D i mens i ons Note For safe mounting use security screws in mm DAE 203 2 127 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U DAE 001 E Issue 2 www castell com 4of5 D AE Mechanical Time Delay Unit lt T gt gt User Manual Original Language Version Castell Order Information Produ
67. this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 1 www castell com 2of5 Key Selector Box 44 User Manual Original Language Version Castell Technical Data Minimum 40 C 40 F ice free for Q amp FS type Temperature rating Maximum 107 C 224 6 F for Q type 140 C 284 F for FS type or 288 C 550 F upon request Surface mount using suitable fasteners please refer to drawing on page 4 for more Type of mounting details Brass 1 kg for 2 lock oprtions add 0 5 kg per additional portion Weight l Stainless steel 1 kg for 2 lock oprtions add 0 5 kg per additional portion Material Brass or stainless steel MTTF Certification Available on request Application A typical application of the W key selector box is switchgear to ensure that multiple supplies are
68. up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type 2 Handing 1 2 Up to 3 characters Up to 6 characters Ha 5 Special construction available upon enquiry Accessories Product Part number O Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIS 001 E Issue 1 www castell com 6 of 6 AP P stell Key Exchange Box kea User Manual Original Language Version Ca The B key exchange b
69. who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 30KN for stainless steel and 19KN for brass interlocks Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of detected defects please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLF 001 E Issue 1 www castell com 2of5 KL Dual Key Bolt Interlock with Flange L User Manual Original Language Version Castell Technical Data Minimum 40 C 40 F ice free for Q amp FS Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type Surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight 1 4 kg Material Brass Stainless steel MTTF Certification Available on request Application KLF dual key bolt interlocks are used as a part of a safety system A typical application is where the electrica
70. 01 E Issue 1 www castell com 4of6 BD Multi Key Panel Door Interlock User Manual Original Language Version lt A gt Castell Drawing o Note For safe mounting use security screws Dimensions inmm BD front of board mount exchange key condition form 1 63 5 MS Catch 2 5 26 97 1 06 25 4 1 oa oO 9 Q U m ip O v o D v Iy w o ta Nu o e N o o rmm s 9 6 5 256 BD back of board mount exchange key condition form 1 19 05 75 U BD 001 E Issue 1 63 5 MS Catch 2 5 28 58 1 125 2 Holes for M6 Screws 2 Holes 26 76 2667 61 27 2 41 FSBD 72 77 2 865 QBD 156 36 131 78 5 187 8 N Y 76 31 3 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice 5of6 3 Fixing Holes for M6 Screw www castell com i Multi Key Panel Door Interlock aP User Manual Original Language Version Castell Order Information Information Product 1 2 Type 3 4 5 6 7 8 PartNumber B0 __ LEC ILEO LEL ILC IL ILE Example BD rs s _F 1s e re sm 4 E a p fs 9 OR 10 OR Primary Key Symbol e Secondary Key Symbol double key
71. 01 E Issue 2 3 of 6 www castell com p Motion Sensing Interlock LIS User Manual Original Language Version Castell ETEA o D i mens i ons Note For safe mounting use security screws in mm MSI 240 9 45 155 6 1 Holes 13 51 49 5 1 95 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MSI 001 E Issue 2 www castell com 4of6 Motion Sensing Interlock User Manual Original Language Version Wiring Diagram ITS Castell MSI KEY POSH 4 KEY POSH 2 KEY POSH 3 4 4 2 CEA Sry i 3 lows E 24 DC KEY FREE KEY TRAPPED KEY TRAPPED L 240 AC KEY SWITCH KEY SWITCH KEY SWITCH L 110 AC WHITE LEAD N WHITE LEAD HT USEC l i SENSOR OPTIONS TURCK BR 648 ANEX OR 3 ee PEPPER amp FUCHS NBES 4S6M60 AC EARTH amp m NOTES 4 ALL CONTACTS SHOWN DE ENERGISED 4 INTHE EVENT OF ROTATION SENSOR FAILURE MSI UNIT FAILS SAFE BUT INPUT SUPPLY 2 UNT OPERATING VOLTAGE OPTIONS ce eee GN LHC Ge ea ice 110v AC 240 AC amp zA OC CHECK MSI UNIT VOLTAGE BEFORE CONNECTING INPUT SUPPLY VOLTAGE 3 MSR CONTACTS ENERGISE ONLY WHEN BOTH CHANNELS DETECT STAND STILL While every effort has been made to ensur
72. 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSE 001 E Issue 1 www castell com 7 of 7 A Spring Bolt Interlock GP User Manual Original Language Version Cas tell The KSP is a spring loaded version of the Castell K Lock using an internal spring to automatically extend the bolt to the full extend position when permitted to do so The KSP lock is a key operated mechanical bolt interlock that is suitable for the control and locking of mechanisms The standard unit comes with a 15 88 mm diameter bolt that is used to lock movement The bolt is retracted against the spring by turning the key This process enables automatic release of the key under certain permitted conditions KSP FSS 0 4 Operation N The Castell KSP spring bolt interlock is used to inhibit moveme
73. 2 By inserting and turning the isolation key in the interlock you can release the personnel key and then release the catch by operating the handle This will trap the isolation key in the lock The released key should be taken by the personnel to the hazardous area 3 The isolation key stays trapped until the personnel key is returned to the EDIX unit and the catch is trapped in the mechanism While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U EDIX 001 E Issue 2 www castell com 1of5 Dual Key Access Interlock SF S User Manual Original Language Version C a st ell EDIX Usage o The EDIX dual key access interlock should be used to allow safe access to potential hazardous and dangerous areas The EDIX dual key access interlock should be used on full body access doors where the use of personal safety keys is essential to prevent accidental lock in IN The EDIX dual key access interlock is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the EDIX dual key access interlock should normally be mounted on the static frame of the gu
74. 3 The inserted key stays trapped until all released keys are returned to their original position The X key exchange box is available in different combinations of free and trapped keys and also in a vertical mounting version While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 2 www castell com 1of5 Key Exchange Box lt 2 User Manual Original Language Version Cas tell Usage o X key exchange boxes should be used to allow a safe access to potential hazardous and dangerous areas with one or more access points IN The X key exchange box is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The X key exchange box should normally be mounted on the static frame using suitable fasteners Please refer to the drawing on page 4 for maximum and minimum mounting distance and hole details The X key exchange boxes are avalable in horizontal and vertical mounting versions Anti vibration pads should be used on machines that generate a high level of vibration AN IMPORTANT The X key exchange box should be mounted using anti tamper fasteners
75. 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The D Panel Door Interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BD 001 E Issue 1 www castell com 3 of 6 B D Multi Key Panel Door Interlock GP User Manual Original Language Version C ast ell Technical Data Data Minimum 40 C 40 F ice free for Q amp F Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for F Type Surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight 1 2 kg Material Brass Stainless steel MTTF Certification Available on request
76. 5 4 Form 1727 3 4 D double key condition E exchange key condition see operation details page 1 6 Key Condition Lock portion symbol 7 Isolation key for exchange key condition or FS up to 3 characters Q up to 6 characters Primary key for double key condition Lock portion symbol 8 Personnel key s for exchange key condition or FS up to 3 characters Q up to 6 characters Secondary key s for double key condition 1 FS Lock type Q Lock type 2 Form 1 2 3 4 Up to 3 symbols Up to 6 symbols o f j 1 G r r Car wel y mare amp i i a th A i j i Wy iF f s a Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors
77. 6mm diameter bolt fitted with a claw that is used to control the rotation or movement of operating handles or toggles of electrical switchgear The lock is manufactured in brass or stainless steel which is ideally suited to use in harsh or corrosive environments KLC FSB Form 4 Operation The Castell claw interlocks range is used in switchgear control to lock off power supply and control accesses to hazardous areas KLC dual key claw interlock exchange key condition O Key A is free key B is trapped 2 Insert and turn key A and drive Key B is free key A is trapped and claw is retracted the bolt manually to extend the and the claw is locked in claw Turn and release key B extended position While key A is free the claw is locked in retracted position allowing the switch to turn or move 2 By inserting and turning key A in the KLC claw interlock you can unlock the claw and manually extend the bolt The claw now constrains the switch in the off position Releasing key B will lock the claw in the extended position and trap key A The released key B can be used as personnel key to gain access to the hazardous area via an access interlock 3 The switch cannot be switched on until key B is replaced in the KLC claw interlock the bolt is retracted and key A released locking the claw in the retracted position The length of the bolt can be varied to suit the application but travel of the bolt is always 50 08 mm While every ef
78. Castell Technical Data Minimum 40 C 40 F ice free for Q amp FS Type Temperature rating Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type Type of mounting seer mount using suitable fasteners please refer to drawing on page 4 for more i Brass 0 7 kg Weight i Stainless steel 0 7 kg Material Brass Stainless steel MTTF Certification Available on request Application KSP bolt interlocks are used to allow safe locking of simple actuating mechanisms The bolt is held in the retract position by the mechanism trapping the key Whenever the aperture in the lever or mechanism is aligned the bolt is permitted to extend using its internal spring action and will be locked in the extended position The key can then be removed The key must be inserted and turned retracting the bolt to allow the actuating lever to be moved again EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSP 001 E Issue 1 www castell
79. D315 A 200mm 200mm 300mm 300mm 380mm 380mm B 300mm 300mm 400mm 400mm 600mm 600mm 155mm 155mm 210mm 210mm 210mm 210mm While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSD 001 E Issue 1 www castell com 4of6 KS Switch Disconnector Pride User Manual Original Language Version astell Wiring Diagram Diagram Note For safe mounting use security screws r or 2 2 20 S i a DFP 2L 8 8 3n 8 EE 1 EL 20 24 20 z 3 Pole 2N O AUX 3 Pole 1N O 1N C AUX L1 T1 L1 v L2 T2 L2 oe eo L3 e 6 L3 oe nO nO N 3 14 30 14 20 2z 4 Pole 1N O AUX 4 Pole 1N O 1N C AUX 1e 6 1L2 72 Er 173 180 92 2L2 oe x 230 273 B 120 22 6 Pole 1N O 1N C AUX While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSD 001 E Issue 1 www castell com 5 of 6 K S Switch Disconnector lt T gt gt User Manual Original Language Version Castell Order Information Product SS
80. Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U B 001 E Issue 1 www castell com 2of5 I P stell Key Exchange Box ka User Manual Original Language Version Ca Technical Data Minimum 40 C 40 F ice free for Q amp FS type Temperature rating Maximum 107 C 224 6 F for Q type 140 C 284 F for FS type or 288 C 550 F upon request Type of mounting Panel mount using suitable fasteners please refer to drawing on page 4 for more details Weight Brass 1 kg for 2 lock oprtions add 0 5 kg per additional portion Stainless steel 1 kg for 2 lock oprtions add 0 5 kg per additional portion Material Brass or stainless steel MTTF Certification Available on request Application A typical application of the B key exchange box is machine guarding with one or more access points to the hazardous area The B key exchange box is used as a part of a safety system which ensures a machine is shut down before access to the hazardous area is allowed The system involves a KS key switch for th
81. I Multi Key Bolt Interlock with Safety Switch LIS User Manual Original Language Version Castell Note For safe mounting use security screws Dimensions in mm KLP2 REAR MOUNTED SWITCH 57 15 2 25 n34 9 1 374 52 56 2 07 FSKLP 67 8 2 67 QKLP 4 Mounting Holes 27 n 15 88 625 57 15 2 25 O7nm 275 66 4 2 61 44 45 1 75 245 05 9 65 Approx 28 6 1 125 n15 88 0 625 KLP1 FRONT MOUNTED SWITCH 57 15 2 25 12 7 5 52 6 2 07 FSKLP 67 8 2 67 QKLP 4 Mounting Holes 15 88 625 57 15 2 25 7mm 275 AY vee o a Zs Pay a Jd 1 219 04 8 62 Approx oj Al 4 c eraen ae in mm Extended bolt length in mm 9 19 05 6 35 25 40 12 70 31 75 19 05 38 10 25 40 44 45 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 5 of 7 KI Multi Key Bolt Interlock with Safety Switch LIS User Manual Original Language Version Castell Wiring Diagram Diagram Bolt retracted switch on 2 N C 1 N O 11 12 21 22 33 34 While every effort has been made to ensure the accuracy of the information pro
82. Mounting position 1 45 clockwise 2 45 anti clockwise 3 Material B Brass S Stainless steel PL Nickel plated 4 Rotational movement CW clock wise ACW anti clockwise 5 Key Rotation degree movement 45 65 90 6 Spigot square profile 9 5 9 5 x 9 5 mm standard T Spigot length 22 22 mm standard 8 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 F Lock style Q Lock style 2 Mounting position Up to 3 characters Up to 6 characters 1 2 So z 6 Gos a i I Ji m I I F i f kea sf Fa R A a ot k ry Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety China Building 1 No 123 150 N Michigan Avenue Lane 1165 Jindu Road Chicago Illinois 60601 Minhang District USA Shanghai 201108 China Castell Interlocks Inc Suite 800 Castell Safety International Ltd Oskar Jager Strasse 137 50825 K ln Germany Castell Safety International Ltd The Castell Building 217 Kingsbury Road London England NW9 9PQ t 86 21 61519023 f 86 21 61519030 e chinasales castell com t 1 312 360 1516 f 1 3812 268 5174 e ussales castell com t 44 0 20 8200 1200 f 44 0 20 8905 9378 e uksales castell com t 49 0 221 1694 794 f 49 0 221 1694 795 e vertrieb castell com While every effort has been made to ensure th
83. N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Z 001 E Issue 1 www castell com 5of5
84. Operation The Castell KL bolt interlock range is used on control of switchgear to inhibit movement of cams toggles or levers KL dual key bolt interlock exchange key condition Key A is free while key B is 2 Insert and turn key A then turn 3 Key B is free key A is trapped trapped and bolt is extended key B to drive bolt releasing and bolt is retracted key B B A 1 While the side bolt is extended and key B is trapped key A is free The disconnector is locked by the extended bolt of the KL 2 Inserting and turning key A in the bolt interlock enables rotation of key B releasing the mechanism This will trap key A into the lock 3 Key A stays trapped while the bolt is retracted and key B is released KL dual key bolt interlock double key condition Key A and key B are free 2 Insert and turn both keys Keys are trapped bolt is extended to drive bolt bolt is retracted While the side bolt is extended key A and key B are free The disconnector is locked 2 By inserting and turning key A and key B in the bolt interlock you can retract the bolt releasing the disconnector This will trap both keys into the lock 3 Both keys stay trapped while the bolt is retracted The length of the bolt can be varied to suit the application but travel of the bolt is always 19 05 mm The key is free when the bolt is extended Insertion and rotation clockwise of the key will retract the bolt The key will be trapped in bolt retr
85. SUPS comes with a multi voltage range of input volatges KSUPSP FESB P CO4 24 110 and 240 VAC or VDC Operation The Castell KSUPS solenoid controlled switch is typically used in uninterruptable power supply control systems KSUPS Solenoid Controlled Switch Key is trapped while power is on Solenoid is energised by external 3 Solenoid is energised switch solenoid is de energised signal As the LED illuminates key is locked out and key Is free can be turned and released While the power is on and a machine is running the key is trapped in the KSUPS unit 2 To release the key an external signal must be received to energise the solenoid With the solenoid energised the LED will illuminate to confirm that the key can be removed ensuring the power is off 3 The key can now be removed and taken to open the door lock and gain acces to the machine area The KSUPS can operate with a range of input voltages 24 110 or 240 VAC or VDC The KSUPS comes with 4 switch contacts as standard with contacts arrangements as 2NO 2NC or 4 Pole ON OFF Auxiliary sets of contacts are available on request While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSUPS 001 E Issue 1 www castell com 1 of 6 KS g
86. Solenoid Controlled Switch Pde User Manual Original Language Version astell Usage o The KSUPS solenoid controlled switch is designed to be part of a safety system and is used to isolate the power releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Al AIE or Salus AN The KSUPS solenoid controlled switch is not designed for security purposes Installation Installation should be carried out by a qualified electrical engineer The front of panel units should be mounted to a flat surface using 2 suitable M6 fixing screws Holes should be drilled in the panel to accept the lock mounting please refer to drawing on page 4 for more details The lock face should be sealed to the panel for ingress protection The faceplate is pushed on and clips on to the lock portion Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity see drawing on page 4 for more installation details IMPORTANT Ae interlock should be mounted using anti tamper fasteners to prevent unauthorised removal The KSUPS range of solenoid controlled switches must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file KSUPS connections should be suitably terminated with bootlace ferrules or similar Installation not in accordanc
87. WV do not use lower case e over 3 6 billion code options available e Recorded in internal data base to avoid duplications The disclaimer on page 2 applies when ordering master submaster and spare keys While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Keys 001 E Issue 1 www castell com 1 of 6 P Keys Keys User Manual Arei Language Version Castell IMPORTANT We must draw your attention to the potential danger of issuing spare master or submaster keys Trapped key interlocks control procedural events in a strict sequence If this sequence is altered through the use of spare or master keys the integrity of your safety system may be compromised possibly resulting in serious or even fatal injury to persons or damage to processes and plant In the wrong hands spare or master keys could expose person s to the very hazard from which the interlocking system is intended to protect them Technical Data Minimum 40 C 40 F ice free for Q amp F Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for F Type Temperature rating Type of mounting M6 Weight 0 1 kg Material Stainless steel brass nickel plated chome plated nylon coated EC Declaration W
88. abinet While the access doors are opened the keys remain trapped in the Al locks The bolt of the KLC claw interlock cannot be retracted to unlock the power supply until both doors to the HV cabinet are locked keys removed from Al access interlocks and the replaced into the KLC claw interlock KLC claw interlock Switch locked OFF key released EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KC 001 E Issue 1 www castell com 4of6 KLC Dual Key Claw Interlock lt T gt User Manual Original Language Version Castell Note For safe mounting use security screws Dimensions in mm 57 15 2 25 ooo 52 6 2 07 FSKLC 67 8 2 67 QKLC A 57mm to 127mm B Specify 114 3 4 5 D Specify 57 15 2 25 15 88 625 28 6 1 125 44 45 1 75 4 Mounting Holes 7mm 275 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omiss
89. acted position While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KL 001 E Issue 2 www castell com 1of5 Dual Key Bolt Interlock SF User Manual Original Language Version Cas tell Usage o The KL dual key bolt interlock should be used as a part of a safety system to allow safe control of disconnect switches The KL bolt interlock is not designed for security purposes such as safe or external access to a building The KL bolt interlock is not designed to interlock gates or doors Please refer to the AIE access interlock No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the KL bolt interlock should normally be mounted to a panel using suitable fasteners Please refer to drawing on page 4 for more installation details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KL bolt interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 30KN for stainless steel and 19KN for brass interlocks Maintenance P
90. an be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Al 001 E Issue 2 www castell com 4of5 Order Information Information Single Key Access Interlock IS User Manual Original Language Version C astell Product ABC 1 Lock portion type Po 7 2 Material AL Aluminium alloy brass S Stainless steel 1 left hinged door bolt enters left i penang 2 right hinged door bolt enters right 4 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type 2 Handing 1 2 Up to 3 characters Up to 6 characters 5 Special construction available upon enquiry Accessories uel Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 51 74 f 86 21 61519030 e
91. ard and the catch mechanism to the sliding or hinged door using suitable fasteners Fixed bolt bracket is highly tolerant to misaligned guards and should be fitted with suitable fasteners Please refer to the drawing on page 4 for maximum and minimum mounting distance for the housing catch mechanism and mounting holes details The EDIX interlocks are avalable in Hand 1 and Hand 2 version suitable for left or right hinged doors respectively Anti vibration pads should be used on machines that generate a high level of vibration IMPORTANT Ar EDIX dual key access interlock should be mounted on the guard using anti tamper fasteners to prevent unauthorised removal The EDIX dual key access interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior
92. are used to gain access through the Al door interlocks The machine cannot be restarted until all keys are returned to the Y key exchange box and the end key power isolation key is removed and taken to the KS key switch EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Y 001 E Issue 1 www castell com 3of5 Y Key Exchange Box Pid User Manual Original Language Version astell Drawing oo D j mens j ons Note For safe mounting use security screws in mm Y key exchange box horizontal mount While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Y 001 E Issue 1 www castell com 4of5 Key Exchange Box GP gt User Manual Original Language Version Castell Order Information Information Product Example m N E le End Lo
93. astell Wiring Diagram Diagram TDR 1 MACHINE CYCLE RUNNING 2 MACHINE RUNDOWN PRESS PUSH BUTTON P BUTTON P BUTTON S 28 SAFETY RELAY 29 a 297 31 1 2 LI C3 3 4 D e ROTARY SWITCH ROTARY SWITCH 3 SOLENOID ENERGISED TURN KEY 4 SOLENOID DE ENERGISED MACHINE ISOLATED P BUTTON 28 28 30 o 29 291 31 1 2 3 4 amp A ROTARY SWITCH ROTARY SWITCH While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDR 001 E Issue 2 www castell com 6 of 7 Time Delay Remote Unit with Electrical Isolation User Manual Original Language Version STS Castell Order Information Information Product Type 1 2 3 4 5 6 7 8 Isolation Key Symbol Personnel Key Symbol exchange key condition exchange key condition 9 OR 10 OR Primary Key Symbol Secondary Key Symbol double key condition double key conection 1 Lock portion type Fo 700 2 Material B Brass S Stainless steel 3 Mounting F Front of board mount with enclosure standard 4 Secondary additional lock portion s 1 1 secondary lock portion available as standard version 5 Key condition D Double key version S secodary keys as for excha
94. ation N The Castell Salus range is used in various applications to control access to hazardous areas especially in harsh or corrosive environments Salus20 1 Key is trapped power is on 2 Turn and remove key to change 3 Key is removed power is off the switch condition and switch the power off 1 While the power is on and machine is running the key is trapped in the Salus key switch 2 By turning and removing the key the power will be shut off by changing the switch contacts in the Salus20 3 The key can be taken to gain acces to machine area via a door interlock While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS20 001 E Issue 3 www castell com 1 of 6 Sal U s20 Key Isolator Switch GP User Manual Original Language Version Castell C o The Salus20 is designed to be part of a safety system and is used to isolate the power releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Salus AN The Salus20 isolator key switch is not designed for security purposes or for switching loads greater than 20 amps No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation
95. bility can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U D 001 E Issue 1 www castell com 1of5 Panel Door Interlock SF gt User Manual Original Language Version C 3 S tell CO o The D Panel Door Interlock should be used for interlocking electrical control cubicles and distribution panels AN The D Lock is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the D Panel Door Interlock should normally be mounted to a panel using suitable fasteners please refer to drawing on page 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The D Panel Door Interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details
96. ble on request Ingress Protection IP65 Application N A typical application of Salus20 isolator key switch is machine guarding It is usually used in combination with an access interlock such as the Salus for part body access or an acces interlock with an exchange key for full body access control The Salus20 breaks the machine safety circuit ensuring a machine is shut down when the key is turned and removed The key can then be taken to the Salus automatic access interlock to enable access to the machine The machine cannot be restarted until the door is closed the bolt is trapped in the access interlock and the key is removed and taken to the Salus20 key isolator switch Salus20 Key Switch Salus Access Interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS20 001 E Issue 3 www castell com 3 of 6 S ql u S PA 0 Key Isolator Switch lt 25 User Manual Original Language Version Castell i Note For safe mounting use security screws Dimensio
97. ce rotated the recess in the cam aligns with the next KF lock 3 with key B trapped in its lock Key B can now be removed from KF lock 3 which now locks the lever in place ensuring that the ground connection cannot be broken 3 8 Ground ON The system is now disconnected and grounded key B can be taken to operate the access interlock on the door of the hazardous area to gain access into it EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KF 001 E Issue 1 www castell com 3of5 P Bolt Interlock with Flange IP User Manual Original Language Version Castell Dimensions in mm KF form 4 52 6 2 07 FSKF 67 8 2 67 OKF B15 98 625 U KF 001 E Issue 1 Note For safe mounting use security screws Panel Cut Out 2 Holes 10 5 G18 45 CRS 25 4 1 14 3 563 33 33 1 312 19 05 75 10 32 406 44 45 1 75 63 5 2 5 9 52 375 Full Rad Mounting Hol
98. cifications and introduce improvements without prior notice U KC 001 E Issue 2 www castell com 1of5 Claw Interlock lt 2 User Manual Original Language Version Cas tell Usage o The KC claw interlock is designed to be part of a safety system and is used to lock off switches which then allows to gain access to a hazardous area AN The KC claw interlock is not designed for security purposes such as external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the KC claw interlock should normally be mounted to a panel using suitable fasteners please refer to drawing on page 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KC claw interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provid
99. ck Symbol Front Lock Symbol s gt oO 1 Lock portion type FSM Q B Brass S Stainless steel H Horizontal 2 Material peunting V Vertical 4 Number of Free Keys 1 standard 5 Number of Trapped Keys please specify 6 Lock portion symbol End Key FS up to 3 characters Q up to 6 characters Lock portion symbol s Front Key s all to be 1 1 advised separately FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters i Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any
100. ck style Q Lock style 2 Fom 1 2 3 4 Up to 3 characters Up to 6 characters T amp 5 Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U D 001 E Issue 1 www castell com 5of5 DAE Mechanical Time Delay Unit lt T gt User Manual Original Language Version Castell The DAE is a dual key controlled mechanical time delay unit designed to control access to dangerous machines which have a run down time or where machiner
101. closed to open and locked in the opened position by releasing key C This key can then be taken to the control room Service line Operational line normally open normally closed Locked closed symbol B Locked closed symbol B Locked open symbol A Locked open symbol C MBV KIT MBV KIT EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MBV 001 E Issue 2 www castell com 4of8 M BRV Modular Ball Valve Interlock ITS User Manual Original Language Version Castell D i mens i ons Note For safe mounting use security screws in mm MBV opened position 143 1 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MBV 001 E Issue 2 www castell com 5 of 8 M BRV Modular Ball Valve Interlock GP gt
102. ct 4 5 Lock portion type FS0 Q0 Material B Brass Time delay 30 60 or 90 sec as standard or as required max 30min Lock portion symbol 1 igi 1 igi Top lock symbol Free key symbol Por up tos digits C up rene Cig its Lock portion symbol 1 PA 1 i Bottom lock symbol Trapped key symbol FS up to 3 digits Q up to 6 digits 1 FS Lock type Q Lock type Up to 3 symbols Up to 6 symbols The time delay of the DAE unit must be longer than the machine run down time R Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Cas
103. d introduce improvements without prior notice U BEMF 001 E Issue 2 www castell com 4of7 i W Motion Sensing Interlock LIS User Manual Original Language Version Castell Wiring Diagram 3 Phase Motor With Star Delta Starting RYB MC1 High Speed Rotation Motors With Switched Winding MC2 Low Speed Rotation MC3 Star Motors with star delta starting or motors with switched windings must be t 4 4MC1 AMC2 Mc3 connected the same as a single phase motor as shown opposite in order to Fi avoid interruption in the input circuit Otherwise the unit will see this as a broken wire For motors with reversing circuit and multi soeed motors please follow the same procedure Whenever 3 phase connections are switched over if interruption is greater then 2 sec the BEMF unit will detect broken wire condition In order not to store this failure the unit should be set as auto reset i e link terminal X2 amp X3 of BEMF relay PANEL i RELAY TYPE DOLD LHS946 ee el 3 Phase Motor With Variable Speed Drive RYB Operation With Electronic Motor Controller MC1 When there are inverters in the installation it is recommended to use screened cables to the motors The screen can be connected to the motor housing VARIABLE SPEED DRE S a ee i a While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any er
104. d to stop via control circuit On stopping a signal is sent to the solenoid in the OLYMPUS unit With the solenoid energised the tongue actuator can be retracted to break the contacts ensuring the machine cannot restart 3 With the tongue released the machine area can be accessed The machine cannot restart until the tongue actuator is re inserted and the contacts closed The OLYMPUS heavy duty solenoid controlled lock is available either with a stainless steel tongue actuator or heavy duty handle The OLYMPUS is available with different control and solenoid voltages see order information on page 6 for more details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 1 of 6 Usage o The OLYMPUS solenoid controlled access lock is designed to be part of a safety system and is typically used as an access lock combined with machine isolation function in applications where a machine has to finish a cycle prior to isolation through the tongue actuator AN The OLYMPUS solenoid controlled access lock is not designed for security purposes Installation OLYMPUS units should be mounted to a flat surface using suitable fasteners please refer to drawing on page 4 for more details The lock face
105. e the highest level of safety when installed as part of an access control system for dangerous machinery MSI FSB F 3 110A Operation N The Castell MSI motion sensing interlocks are typically used for machine isolation in applications in order to protect the hazardous area from access while power is on MSI movement sensing interlock O Power is on key is trapped 2 Turn the key to OFF position Once Key is released power is off and Red LED is illuminated zero movement of a motor has been the motor stands still detected a signal is sent to the the unit energising the solenoid The green LED illuminates Release the key by pushing the green button 1 While the power is on and a motor is running the key is trapped in the MSI motor sensing interlock A red LED is illuminated 2 Turn the key to OFF position to switch the power off A movement sensor in the MSI unit gives a signal to the solenoid once zero movement has been detected This will illuminate a green LED The key can now be released by pushing the green button This key can be taken to unlock the access lock on the motor unit 3 The motor stands still and power is off until the key is replaced in the MSI motor sensing unit While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements
106. e the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Keys 001 E Issue 1 www castell com 2 of 6 a Keys Keys User Manual fonts Language Version Castell A F Keys Ta oe i7 p aA ry FK4 NI FKWE S FKW3 RED FK4 MASTER FKW6 S MASTER A AHL i KSD R CL1062 006512 SHORT KEY SHORT KEY ENG BOTHSIDE Order Information Part Number Description FK4 NI FK4 NICKEL PLATED KEY FK4 MASTER FK4 MASTER KEY FKW6 S FKW6 STAINLESS STEEL SEALING KEY FKW6 S MASTER FKW6 STAINLESS STEEL MASTER KEY FKW6E NI FKW6 NICKEL PLATED SEALING KEY FKW3 RED FKW3 T HANDLE SEALING KEY RED NYLON COATED KSD R SWITCH DISCONNECTOR KEY 006512 SALVO KEY FKW6 S KEY COMLETE WITH ID TAG CL1062 MERLIN GERIN KEY SK20165 MASTER PACT RANGE SHORT KEY SCHNEIDER AND ABB SWITCHGEAR APPLICATIONS KEY NICKEL PLATED Special keys available upon enquiry The disclaimer on page 2 applies when ordering master submaster and spare keys While every effort has been made to ensure the accuracy of the
107. e A ser Manual Original Language Version aste COA D j men sion a Note For safe mounting use security screws in mm SALUS Hand 1 hinged door operation SALUS Hand 1 sliding door operation While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS 001 E Issue 2 www castell com 4of5 Sal U S Automatic Access Interlock ide gt ser Manual Original Language Version astell Order Information Information Product Type 1 Part Number satus ____ Example saus s 1 ABC l H Hinged Door Operation 1 PENALI S Sliding Door Operation 1 left hinged door bolt enters left PANGING 2 right hinged door bolt enters right 3 Lock portion symbol up to 3 characters 1 Hinged Door Operation Sliding Door Operation 2 Hand 1 Hand 2 a mA a oH Le 49 He o e l Individual construction upon enquiry Contact Information Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137
108. e accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U FS Q 001 E Issue 1 www castell com 5 of 5 Bolt Interlock S25 User Manual Original Language Version C astell P The K Lock is a key operated mechanical bolt interlock that is suitable for the control of electrical switchgear The standard unit comes with a 15 88 mm diameter bolt available in various lengths that is used to control the rotation or movement of operating handles or toggles of electrical switchgear Many suppliers of switchgear equipment have mounting kits available for Castell interlocks The lock is manufactured in brass or stainless steel making it ideal for use in harsh or corrosive environments K FSS 6 4 4 Operation N The Castell K bolt interlock range is used in switchgear control to inhibit movement of cams toggles or levers K bolt interlock Form 4 C1 Key is free bolt is extended 2 Insert and turn key to drive bolt 3 Key is trapped bolt is retracted While the side bolt is extended the key is free The mechanism is locked 2 By inserting and turning the key in the bolt interlock you can retract the bolt e g releasing the disconnector This will trap the key into the lock 3 The key stays trapped while the bolt is retracted The length of the bol
109. e bolt of the AIE is trapped in the mechanism The door is closed 2 By inserting and turning the isolation key in the access interlock you can release the personnel key This traps the isolation key which enables the release of the side bolt The personnel key should be taken by the Personnel to the hazardous area 3 The isolation key stays trapped while the bolt is released and the door is open While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIE 001 E Issue 2 www castell com 1 of 6 Dual Key Access Interlock User Manual Original Language Version Operation AIE dual key access interlock double key conditiion bolt trapped both keys are free Bolt is trapped 2 Insert and turn the keys keys are trapped while both keys are free then turn and release bolt bolt is unlocked 1 While both keys are free the bolt of the AIE is trapped in the mechanism The door is locked 2 By inserting and turning the keys in the access interlock you can release the bolt and open the door 3 Both keys stay trapped while the bolt is released and the door is opened While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Caste
110. e bolt of the KC claw interlock cannot be retracted to unlock the power supply until the door to the HV cabinet is locked the key removed from Al access lock and the replaced into the KL claw interlock KC claw interlock Switch locked OFF bolt extended key released EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KC 001 E Issue 2 www castell com 3of5 IPA Claw Interlock aQ P User Manual Original Language Version Castell Note For safe mounting use security screws Dimensions in mm 12 7 5 52 6 2 07 FSKC 67 8 2 67 QKC A 57mm to 127mm B Specify D Specify Ec 57 15 2 25 15 88 625 28 6 1 125 44 45 1 75 2 Mounting Holes M8 Tap Thru While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvemen
111. e electrical supply and typically more than one AIE access interlocks for full body access The removal of the isolation key from the key switch isolates the electrical supply to the machine This key is taken to the B key exchange box to release the trapped keys The released keys are used to gain access through the AIE door interlocks The machine cannot be restarted until all keys are returned to the key exchange box and the power isolation key is removed and replaced in the KS key switch EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U B 001 E Issue 1 www castell com 3of5 P Key Exchange Box IPA User Manual Original Language Version Castell D i mens j ons Note For safe mounting use security screws in mm B key exchange box horizontal mount 6 6 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the righ
112. e key B is Insert and turn key A then turn Key B is free key A is trapped trapped and the catch is trapped key B to release catch and then while catch is released release key B 1 While the catch is trapped in the mechanism key B is trapped and key A is free The door is locked closed through the trapped catch 2 Inserting and turning key A in the bolt interlock enables the release of key B and the release of the catch This will trap key A into the lock 3 Key B is used as the personnel key and taken to the machine area Key A stays trapped as long the catch is released and key B is free The BD panel door interlock is available with as rear or front entry mounted catch The catch is available as standard catch for well aligned doors or as MS catch for misaligned doors While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BD 001 E Issue 1 www castell com 1 of 6 BR D Multi Key Panel Door Interlock lt 2 User Manual Original Language Version Castell Operation The BD lock range is used for interlocking electrical control cubicles and distribution panels BD multi key panel door interlock double key condition Both keys A and B are free Insert and turn both keys 3 Keys are trapped catch is trap
113. e key condition 1 FS Lock type Q Lock type 2 Form 1 2 3 4 Up to 3 symbols Up to 6 symbols o f j 1 G r r Car wel y mare amp i i a th A i j i Wy iF f s a Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KL 001 E Issue 2 www castell com 5ot 5 KLC Dual Key Claw Interlock SF User Manual Original Language Version Cas tell The KLC dual key claw interlock is a multi key operated mechanical bolt interlock suitable for the control of electrical switchgear The standard unit comes with a 1
114. e one 3 Is it 2 or 3 way valve please circle one 4 Degree of rotation please circle one 90 Degrees 180 Degrees Monthly 5 Size of valve in DN or inches Other 14 Does the valve handle gases or fluids 6 Operating torque 15 Is the valve exposed to hazardous operating environment If so please specify 7 Class of valve Note All completed pricing application forms must be accompanied by a top work drawing of the entity in question An example of the type of top work drawing required is included on page 8 of this document 8 Gland size While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MBV 001 E Issue 2 www castell com 70f8 gt 5 aste ms C v 2 User Manual Original Language Version Modular Ball Valve Interlock tion Form Quest Example ica Appl icing ST vI ET ZT II CSEE TS AEN zooz ss88 sa se E S660SCd famti yos Inanwaainogy PAMGNWAS Hawjanow gt I PUMeIC iNSV LENOG NI 41 J1IV S LON Od SS00 S0Z8 0ZO XV4 OOZT 00Z8 0Z0 TAL joo prse mane BAAN UOPUCT IERSE peoy Aungqs6up LIZ Ka ONIMVYG das HSINIS py JEUONeUIS U PJS le3seD UOISUBUIG Je2HD LS S5970U A ye JAVA dOL NO MJA AATWA dO
115. e the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MSI 001 E Issue 2 5 of 6 Su 7 8 SW d1 2 OFF SWWd 1 SW d 2 OFF Suid 4 8 SW 2 ON MACHINE MACHINE 11 iz 13 aaa Sww4 3 ON SwW43 ON SWi1 3 OFF START CCT2 START CCT2 40 z T H D a Do D 25 PE1 Ip PRESSTO oa 5 RELEASE KEY om z WHEN GREEN F log LAMP 15 ON Cd Ee or z MSR OOLD BHSS32 100 C1 0 1 hid CAPACITOR onl EZ INTEGRAL UNIT LED S D4 1000 DIODE rs e e ol lis CONTACTS Go SUFPLY ON ne na aS g o ENERGISE 4 wu o cr ONLY WHEN ROTATION SENSOR E oe O65 2t ne GA 1 STOPPED C 1 AC o BOTH SENSORS sni OR m ED DETECT Aa roe Sul lgs ROTATION SENSOR DC z liza STANDSTILL 2 STOPPED B _ T T E AE V7 LED L h Lg as MACHINE a ea STOPPED RED KEY CAN BE SA m RELEASED GREEN FREE fe MKS INTERNAL TERMINALS MOUTGONG KLIPFON TERMINALS www castell com Motion Sensing Interlock User Manual Original Language Version Pave st ell Order Information Information Product Type 1 ABC 1 Lock portion type FSM Q 2 Material B Brass standard 3 Mounting F Front of board mount with enclosure standard Secondary lock portion s 4 Secondary lock portions are provided for personnel 1S 2S
116. e the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KC 001 E Issue 1 www castell com 3of6 KLC Dual Key Claw Interlock lt 2 User Manual Original Language Version Castell Technical Data Minimum 40 C 40 F ice free for Q amp FS Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight N A Material Brass Stainless steel MTTF Certification Available on request Application The Castell KLC claw interlock is used as apart of a safety system typically in machine guarding applications It is usually used in combination with an Access Interlock such as the Salus for part body access or an Access Interlock with an exchange key for full body access control While the power supply is switched on both keys are trapped in the KLC claw interlock To lock off the power supply switch drive the bolt to extended position The design has to be such that the bolt cannot be extended when the system is turned on This will release the keys keeping the bolt extended and the switch locked off The released keys are taken by the personnel to unlock the Al access interlocks on the HV c
117. e with these instructions may result in incorrect or unsafe operation Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSUPS 001 E Issue 1 www castell com 2of6 KS g Solenoid Controlled Switch Pid User Manual Original Language Version astell Technical Data Data Temperature Rating 25 C ice free to 55 C Type of Mounting Panel mount using suitable fasteners please refer to drawing on page 4 for more details Weight 0 6 kg Material Brass Stainless steel Power Isolation 20A Voltage 24V AC DC 110 230V AC DC 5 Nominal Power Consumption 24V AC DC 9 5VA 5 5W 110 230V AV DC 17VA 5 5W Switch Approvals BS UL CSA amp VDE or CCC MTTF Certification Available on request Application A typical application of KSUPS solenoid controlled switch is the control of access to uninterruptable power supply UPS sy
118. ectrical switchgear The KF interlock comes equipped with a flange to allow for different sorts of mounting This lock is manufactured in brass or stainless steel making it ideal for use in harsh or corrosive environments KF FSB 6 4 4 Operation The Castell KF bolt interlock range is used in switchgear control to inhibit movement of cams toggles or levers KF bolt interlock Form 4 C1 Key is free bolt is extended 2 Insert and turn key to drive bolt 3 Key is trapped bolt is retracted 1 While the side bolt is extended the key is free The mechanism is locked 2 By inserting and turning the key in the bolt interlock you can retract the bolt e g releasing the disconnector This will trap the key into the lock 3 The key stays trapped while the bolt is retracted The length of the bolt is available in various lengths to suit the application but the travel of the bolt is always 19 05 mm The key is free when the bolt is extended Insertion and rotation clockwise of the key will retract the bolt The key will be trapped in the bolt retracted position While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KF 001 E Issue 1 www castell com 1of5 AP P stell Bolt Interlock with Flange User
119. ed no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KC 001 E Issue 2 www castell com 2of5 AP P stell Claw Interlock User Manual Original Language Version ca Technical Data Minimum 40 C 40 F ice free for Q amp FS Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight N A Material Brass Stainless steel MTTF Certification Available on request Application The Castell KC claw interlock is used as apart of a safety system typically in machine guarding applications It is usually used in combination with an Access Interlock such as the Salus for part body access or an Access Interlock with an exchange key for full body access control While the power supply is switched on the key is trapped in the KC claw interlock To lock off the power supply switch manually edrive the bolt to extended position This will release the key keeping the bolt extended and the switch locked off The key is released and taken by the personnell to unlock the Al access interlock on the HV cabinet While the access door is opened the key remains trapped in the Al lock The system has to be designed so that th
120. ed while bolt is trapped 3 Key Condition 1 for double key condition only see item 3 KF keys are free while bolt is trapped 1 left hinged door 3 nanding 2 right hinged door Lock portion symbol 6 Isolation key symbol for exchange key condition FS up to 3 characters Q up to 6 characters Primary key symbol for double key condition lock next to the bolt Lock portion symbol 7 Personnel key symbol for exchange key condition FS up to 3 characters Q up to 6 characters Secondary key symbol for double key condition 1 FS Locktype Q Lock type 2 Handing Up to 3 characters Up to 6 characters T l S Cmi Special construction available upon enquiry Contact Information Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1649 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1649 795 f 1 312 268 5174 f 86 21 61519030 e uksales castell com vertrieb castell com e ussales castell com e chinasales castell com While ever
121. en for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIES 001 E Issue 1 www castell com 3 of 7 Dual Key Access Interlock with Pr Al S Safety Switch rad User Manual Original Language Version Castell Drawing Note For safe mounting use security screws Dimensions inmm AIES Hand 1 double key condition AIES Hand 2 exchange key condition 53 5 FS Lock 120 Bolt Engaged 268 1 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIES 001 E Issue 1 www castell com 4of 7 Dual Key Access Interlock with Pr Al KE S Safety Switch mad User Manual Original Language Version Castell Wiring Diagram Diagram Note For safe mounting use security screws 2NC 1NO 1e 2 21 22 33 34 Contacts as shown in the following positions Isolation Key Personnel Key Bolt Version 1 Exchange Key FREE TRAPPED TRAPPED iran era FREE FREE TRAPPED a a d TRAPPED TRAPPED TRAPPED While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safe
122. ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 1of7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell Operation N KSSE multi key solenoid controlled switch double key condition All keys are trapped while power is Wait for an external signal sent to the 3 While all keys are free the power on solenoid is de energised unit upon machine cycle is completed supply is interrupted Once signal is received an LED illuminates Push the button to energize the solenoid and release the keys This changes the switch contacts condition While all keys are trapped the switch for the main power supply is closed enabling the power supply 2 Once the machine has finished the cycle a signal is sent to the KSSE to energise the solenoid This illuminates the LED The keys can now be released by pushing the button This changes the switch contacts condition interrupting the power supply The released keys should be taken by the personnel to unlock the doors in the machine area 3 The power is off until all keys are replaced in the KSSE unit and turned switching the contact condition to open While every effort has been made to ensure the accuracy of the information prov
123. ent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 30KN for stainless steel and 19KN for brass interlocks Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U K 001 E Issue 2 www castell com 2of5 Bolt Interlock GP User Manual Original Language Version C 2 S tell Technical Data Minimum 40 C 40 F ice free for Q amp FS Type Temperature rating Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type Type of mounting seer mount using suitable fasteners please refer to drawing on page 4 for more i Brass 0 7 kg Weight i Stainless steel 0 7 kg Material Brass Stainless steel MTTF Certification Available on request Application The K bolt interloks are used as a part of a safety system to allow safe contr
124. ents detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KP 001 E Issue 2 www castell com 3of5 KP Bolt Interlock with Safety Switch GP User Manual Original Language Version Castell Drawing o o Note For safe mounting use security screws Dimensions in mm KP1 FRONT MOUNTED SWITCH D in D N qi 52 6 2 07 FSKP 67 8 2 67 QKP 2 Mounting Holes 7mm 275 in in NS N aj 9 rc Ww T t 00 t IL 15 88 625 174 89 6 88 Approx 15 88 625 KP2 REAR MOUNTED SWITCH n34 9 1 374 a 12 7 5 52 6 2 07 FSKP 67 8 2 67 QKP 2 Mounting Holes 7mm 275 44 45 1 75 66 4 2 6 15 88 625 in N ioe N lt Q 187 9 7 39 Approx EPEN cn length in mm Extended bolt length in mm 0 19 05 6 35 25 40 12 70 31 75 19 05 38 10 25 40 44 45 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety
125. erally be the link between the isolation locks and the access products The Y box is supplied in V FSB H 1 8 an enclosure suitable for surface mounting Operation ss Castell Key Exchange Boxes are used in various applications to control multi door accesses to hazardous areas Y key exchange box horizontal mount 1 key free 8 keys trapped End key is free front keys are Insert and turn end key then End key is trapped front keys trapped turn and release front keys in are free any order 1 While the end key is free which is usually used in a power isolation all 8 front keys are trapped 2 By inserting and turning the free end key in the Y key exchange box you can release the trapped front keys in any order Once the first key has been removed the end key stays trapped The released keys can be used in the access door locks to gain access to the hazardous area 3 The end key stays trapped until all released keys are replaced and turned to their original position The Y key exchange box is available with different numbers of front keys and also in a vertical mounting version While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Y 001 E Issue 1 www castell com 1of5 Key Exchange Box lt T gt User Ma
126. erial Brass or stainless steel MTTF Certification Available on request Application N A typical application of the X key exchange box is machine guarding with one or more access points to the hazardous area The key exchange box is used as a part of a safety system which ensures a machine is shut down before access to the hazardous area is allowed The system involves a KS key switch for the electrical supply and typically more than one AIE access interlocks for full body access The removal of the isolation key from the key switch isolates the electrical supply to the machine This key is taken to the X key exchange box to release the trapped keys The released keys are used to gain access through the AIE door interlocks The machine cannot be restarted until all keys are returned to the key exchange box and the power isolation key is removed and taken to the KS key switch EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 2 www castell com 3of5
127. eriodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of detected defects please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KL 001 E Issue 2 www castell com 2of5 Dual Key Bolt Interlock CF User Manual Original Language Version a Castell Technical Data Minimum 40 C 40 F ice free for Q amp FS Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type Surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight 1 4 kg Material Brass Stainless steel MTTF Certification Available on request Application KL dual key bolt interlocks are used as a part of a safety system A typical application is where the electrical and pneumatic supplies to the machine are switched on and the access doors to the hazardous area are locked closed Key A and B are trapped in the KL bolt interlock preventing acces to the machine area To enter the area
128. erlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 24KN for both stainless steel and brass interlocks Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Al 001 E Issue 2 www castell com 2of5 Single Key Access Interlock Pde User Manual Original Language Version astell Technical Data Data Minimum 40 C 40 F ice free for Q amp FS Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type Surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Brass 0 8 kg Weight Stainless steel 1 0 kg Material Aluminium alloy brass or stainless steel MTTF Certification Available on request Application
129. errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDR 001 E Issue 2 7 of 7 www castell com I P P stell Key Selector Box User Manual Original Language Version ca The W key selector box is designed to enable the controlled release of keys by the positioning of a selector knob It is typically used in switchgear applications ensuring multiple supplies are not applied to common bus bars The W box is suitable for releasing any number of keys in a pre determined sequence in differing combinations A maximum of six selector knob positions is available The requirement for this type of product usually arises due to various system setups i e in the control of switchgear The W box is supplied in an enclosure suitable for surface mounting X FSB Operation Castell W key selector boxes are used in switch gear applications to ensure multiple supplies are not applied to common bus bars W key selector box horizontal mount 5 keys O Determine the required Find the corresponding selector 3 Select the position of the selector combination of trapped released knob position in the truth knob 1 4 and release the keys to operate the incomers table containing all possible required set of keys and bus bars combinations pre determined as per individual requirements W box front Selector Switch F free key
130. es M8 Brass 8 35 Stainless steel 10 3 US Brass Stainless Steel Dea rill length in mm Extended bolt length in mm 0 19 05 6 35 25 40 12 70 31 75 19 05 38 10 25 40 44 45 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice www castell com 4of5 KE Bolt Interlock with Flange User Manual Original Language Version Order Information Information Product Type Part Number __ KF Example ke rs 8 64 l 1 ABC 1 Lock portion type Fo 7 QO 2 Material B Brass S Stainless steel 3 L Dimension bolt length when retracted in mm 0 6 4 12 7 19 1 25 4 4 Form 1 2 3744 5 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type 2 Form 1 2 3 4 Up to 3 characters Up to 6 characters i j l a ST a 7 Z Fy i Nl 7 LSI f f 5 fs ai 5 Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1
131. ess interlock such as the Al AIE or Salus AN The KS key switch is not designed for security purposes No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation Front of panel units should be mounted to a flat surface using 4 off suitable fixing screws Offer up back box of enclosure in desired position and use mounting holes as a drilling template Back of panel units should be mounted to a flat surface using suitable fasteners please refer to drawing on page 4 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch via the cable gland for front of panel in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity see drawing on page 4 for more installation details IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal The KS range of switches must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Plea
132. ety system typically in switchgear applications The electrical supply of the machine is on and the protective doors to the hazardous area are locked Both keys are trapped in the KLP unit Before entering the machine area the disconnector lever needs to be rotated to isolate the power to the machine To lock the disconnector lever in the safe position both keys in the KLP bolt interlock need to be released This extends the bolt of the KLP locks it in the extended position and changes the contacts in the KLP switch This is connected to a traffic light or another display indicating the access to machnine area can be gained Machine power ON fa Display Machine power OFF 00 open the doors The power supply cannot be switched back The removed keys are taken to the Al access interlocks to on while the keys are trapped in the access interlocks EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 4of 7 K
133. every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 1 www castell com 5ot 5 I a stell Key Exchange Box User Manual Original Language Version Ca The X key exchange box is designed to enable the release of keys by the insertion of one or more primary key s The need for this type of product usually arises when there are multiple points of entry The unit will generally be the link between the isolation locks and the access products The product is supplied in an enclosure suitable for surface mounting and is available ina number of configurations and number of locks X FSB H 1 3 Operation ss Castell Key Exchange Boxes are used in various applications to control multi door access es to hazardous areas X key exchange box horizontal mount O 1 key is free 3 keys are trapped Insert and turn the free key then 1 key is trapped 3 keys are turn and release the trapped keys released in a sequence 1 While 1 key is free which is usually used in a power isolation 3 keys are trapped 2 By inserting and turning the free key in the X key exchange box trapped keys can be sequentially released The released keys can be used in the access door locks to gain access to the hazardous area
134. eys can then be used to access the protected area via access locks 3 The isolation key remains trapped until all the access keys have been returned The Z key exchange box is available with up to five front keys and also in a vertical mounting version While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Z 001 E Issue 1 www castell com 1of5 AP P stell Key Exchange Box kea User Manual Original Language Version Ca C o Z key exchange boxes should be used to allow a safe access to potential hazardous and dangerous areas with one or more access points AN The Z key exchange box is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The Z key exchange box should normally be mounted on the static frame using suitable fasteners Please refer to the drawing on page 4 for maximum and minimum mounting distance The Z key exchange boxes are avalable in horizontal and vertical moun ting versions Anti vibration pads should be used on machines that generate a high level of vibration AN IMPORTANT The Z key exchange box should be mounted using anti ta
135. f 1 3812 268 5174 e ussales castell com t 44 0 20 8200 1200 f 44 0 20 8905 9378 e uksales castell com t 49 0 221 1694 794 f 49 0 221 1694 795 e vertrieb castell com 150 N Michigan Avenue Castell Safety China Building 1 No 123 Lane 1165 Jindu Road Minhang District Shanghai 201108 China t 86 21 61519023 f 86 21 61519030 e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSP 001 E Issue 1 5of5 www castell com KSS Solenoid Controlled Switch L pee MANUEL E Orna An age AS Castell The KSS is a heavy duty solenoid controlled key driven electrical switch interlock ideal for the controlled isolation or switching of low current This product is used where a process can send a signal to release a key e g a robot has to finish a cycle prior to isolation Upon removal of the key the KSS switch contacts change to isolate the process This type of isolator should be used for short term off load isolation The unit is ready for mounting into an existing panel or for surface mounting within its own IP65 rated lockable steel enclosure The KSS is manufactured from either brass or stainless steel making it suitable for use in standard or harsh corrosive
136. f5 Dual Key Access Interlock SF gt User Manual Original Language Version C a st ell Order Information Information Product Type 1 2 3 4 5 6 Partnumber EDX LIL TLAC Example EDIX FS T g UJ 3 Lock portion type FS 7 Q 2 Material S Stainless steel standard 3 eee barniee SUR SURELOCK McGill crash bar yP BRI BRITON crashbar 1 Left hinged door 4 pene 2 Right hinged door N LC Less crash bar op ogaI MS M S crash bar Lock portion symbol 6 Please advise for each lock portion separately as FS up to 3 characters Q up to 6 characters isolation key lock symbol and personnel key lock symbol N 1 FS Locktype Q Lock type 2 Handing 1 Up to 3 characters Up to 6 characters Special constructions available upon enquiry Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales ca
137. fort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KC 001 E Issue 1 www castell com 1 of 6 KLC Dual Key Claw Interlock User Manual Original Language Version Operation N KLC dual key claw interlock double key condition Both keys are released and the claw is locked in extended 1 Keys A and B are trapped the Drive the bolt to extend the claw claw is retracted Turn and release key A and B to lock the claw in extended position position While both keys are trapped the claw is locked in retracted position unconstraining the switch 2 Driving the bolt the claw is extended Turning and releasing both keys will lock the claw in extended position constraining the switch in the off position The released keys can be used as personnel keys to gain access to the hazardous area via an access interlock 3 The switch cannot be switched on until key A and B are replaced in the KLC claw interlock and the claw is retracted The length of the bolt can be varied to suit the application but travel of the bolt is always 50 08 mm While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to
138. gth and claw dimensions are variable to suit the particular requirement The lock is manufactured in brass or stainless steel making it ideal for use in harsh or corrosive environments K FSS Form 4 Operation The Castell claw interlocks range is used in switchgear control to lock off power supply and control accesses to hazardous areas KC Claw Interlock Form 4 Key is trapped claw bolt is Extend the claw bolt Then turn Key is free claw bolt is extended retracted Switch is unlocked or in and release key to lock the claw and switch is locked OFF ON position in extended position and lock the switch OFF 1 While the claw bolt is retracted the switch is in ON position The mechanism is unlocked while the key is trapped 2 Extend the claw bolt manually and lock the claw in extended position by turning and releasing the key This locks the switch in OFF position 3 The released key can be used to access a hazardous area via an access interlock The switch cannot be unlocked and switched on until the key is repalced and turned in the KC claw interlock The standard KC claw interlock comes with a 16mm diameter bolt fitted with a claw The bolt length and claw dimensions are variable and need to eb advised when ordering While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter spe
139. hang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1649 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1649 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BD 001 E Issue 1 www castell com 6 of 6 AP P stell Motion Sensing Interlock User Manual Original Language Version ca The BEMF Motor sensing Interlock is designed to control access to rotating machinery The BEMF unit relies on the measurement of the electromotive force generated by the windings of an electric motor Only when the motor has stopped will the BEMF drop to zero and allow the release of a Castell key The unit is used for connection to AC and DC motors including DC braking systems The BEMF has been designed to provide the highest level of safety when installed as part of an access control system for dangerous machinery BEMF FSB F 3 110A Operation The Castell BEMF switch disconnector is typically used for machine isolation in applications in order to protect the hazardous area from access while power is on BEMF Switch Disc
140. he information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Keys 001 E Issue 1 www castell com 1of2 FLIP CAP Rrotestive Cap a FLIP S Order Information Part Number FLIP _ s Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Keys 001 E Issue 1 www castell com 2 of 2 f S FS Switchgear Interlock lt User Manual Original Language Version Ca tell The FS and Q Interlocks are designed for
141. he right to alter specifications and introduce improvements without prior notice U KLE 001 E Issue 1 www castell com 4of5 KLE Sliding Door Interlock User Manual Original Language Version lt 2 a Castell Order Information Information Product Type 1 2 Part Number T Exampe ke rs 8 J _ 1 e J 508 4 7 9mm Isolation Key Symbol exchange key condition 8 OR OR Primary Key Symbol double key condition Personnel Key Symbol exchange key condition Secondary Key Symbol double key be ee Lock portion type Fo W O 2 Material B Brass standard Number of secondary lock portions 1 standard E Exchange key condition 4 Key condition D Double key condition simulataneous removal of all keys Bolt length 50 8 mm standard Form 1 27374 Door thinckness please advise Lock portion symbol 8 OAO Rey OAE nairon FS up to 3 characters Q up to 6 characters Primary key for double key condition located next to p j the bolt Lock portion symbol 9 Personnel key for exchange key condition FS up to 3 characters Q up to 6 characters Secondary key for double key condition 1 FS lock type Q lock type 2 Form 1 Up to 3 symbols Up to 6 symbols p OP 7 OF D _ O O O Contact Information Castell Safety International Ltd The Castell Building 217 Kingsbury Road London
142. icate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSD 001 E Issue 1 www castell com 2of6 KS Switch Disconnector Pid User Manual Original Language Version astell Technical Data Data Minimum 5 C 23 F Maximum 55 C 131 F Temperature Rating Type of mounting 3 8 or M10 Weight KS32 4 5kg KS63 4 5kg KS125 TBA KS160 TBA KS250 TBA KS315 TBA Material Brass or Stainless steel IP65 steel enclosure Power isolation 32A 63A 125A 160A 250A and 315A options available 32A AC 23 at 400V 15kW available in 3P 4P or 6P 63A AC 23 at 400V 30kW available in 3P 4P or 6P 125A AC 23 at 400V 55kW available in 3P or 4P Motor Isolation AC Values Switch polarity 160A AC 23 at 400V 75kW available in 3P or 4P MTTF Certification Available on request Application s The KSD is designed to operate as part of an integrated safety system controlling access to hazardous areas Typical machinery using
143. ided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 2of7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell C o The KSSE multi key solenoid controlled switch is designed to be part of a safety system and is used to isolate the power releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Al AIE or Salus AN The KSSE multi key solenoid controlled switch is not designed for security purposes No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation Back of panel units should be mounted to a flat surface using suitable fasteners Please refer to drawing on page 5 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity see drawing on page 5 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal Are KSSE range of multi key solenoid controlled switches must be installed by a competent and qualified person who has read and understood these i
144. igned for security purposes such as a safe or external access to a building Installation The housing of the KP Bolt Interlock can be mounted either to a panel or on a surface using suitable fasteners Please refer to drawing on page 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KP bolt interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shear lock bolt is 30KN for stainless steel and 19KN for brass interlocks Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KP 001 E Issue 2 www castell com 2of5 KP Bolt Interlock with Safety Switch 44 User Manual Original Language Version Cas tell Technical Data Data Temperature rati
145. ile every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KS 001 E Issue 2 www castell com 4of6 Powersafe Electrical Switch GP User Manual Original Language Version Castell Wiring Diagram Diagram Key Free Switch off i g a a rn ie 7 a a 2 KEY FR ATOA beer Key Free 2 NO 2NC i 5 e 2 a o KEY FREE 2 N Q amp 2 N C While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KS 001 E Issue 2 www castell com 5 of 6 o gt Powersafe Electrical Switch se User Manual Original Language Version Cast ell Order Information Information Product Type 1 ABC 20 amps 1 Isolation 32 amps 63 amps 2 Lock portion type FS 1 Q 0 3 Material B Brass S Stainless steel 4 Mountin P Panel mount back of board g F Front of board mount with enclosure 5 Gantacis suamaement inoue costion C O NO NC arrangement contacts closed opened g
146. in the KLP switch and enables the rotation of key B to drive the bolt The extended bolt locks the power disconnector in the OFF position Both keys can now be taken by the personnel to the machine area 3 With both keys released the bolt stays extended ensuring the disconnector is in the safe condition until both keys are inserted and turned KLP bolt interlock While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 2of7 KI Multi Key Bolt Interlock with Safety Switch LIS User Manual Original Language Version Castell CO The KLP multi key bolt interlock with safety switch should be used to allow safe control of valves or disconnect switches AN The KLP multi key bolt interlock is not designed for security purposes such as a safe or external access to a building Installation The housing of the KLP bolt interlock can be mounted either to a panel or on a surface using suitable fasteners Please refer to drawing on page 4 for more details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KLP bolt interlock must be installed by a competent and qualified person who has read and understood these instructions Please reta
147. in the lock 3 The key stays trapped while the bolt is retracted The length of the bolt is 50 8mm The key is free when the bolt is extended Insertion and rotation clockwise of the key will retract the bolt The key will be trapped in the bolt retracted position While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KE 001 E Issue 1 www castell com 1of5 Sliding Door Interlock lt fS User Manual Original Language Version C 2 S tell CO o The KE sliding door lock should be used to allow safe control of sliding doors IN The KE lock is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the KE sliding door lock should normally be mounted to a panel using suitable fasteners See drawing on page 4 for more installation details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KE sliding door lock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Force required to shea
148. in this document in your technical file Force required to shear lock bolt is 30KN for stainless steel and 19KN for brass interlocks Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 3of7 K Multi Key Bolt Interlock with Safety Switch L gt User Manual Original Language Version Castell Technical Data Data Temperature rating 25 C ice free to 55 C Type of mounting panel or surface mount using suitable fasteners please refer to drawing on page 4 for more details Weight KP1 Front of board mount 0 8 kg back on board mount 0 6 kg KP2 Front of board mount 0 8 kg back of board mount 1 kg Material Brass Stainless steel Switch approvals CE CCC cCSAus IP65 MTTF Certification Available on request Application X Castell KLP bolt interlocks with safety switches are used as a part of a saf
149. information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Keys 001 E Issue 1 www castell com 3 of 6 a Keys Keys User Manual sont Language Version Castell Q Keys a QS S QS B QS NI P Order Information Part Number Description QS S QS KEY STAINLESS STEEL QS B QS PLAIN BRASS Q KEY QS NI QS KEY NICKEL PLATED Special keys available upon enquiry The disclaimer on page 2 applies when ordering spare keys While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Keys 001 E Issue 1 www castell com 4of6 a Keys Keys User Manual fonts Language Version Castell Drawings F Keys Dimensions in mm A Castell N pas FK4 NI FK4 MASTER FKW6 S FKW6 S MASTER FKW6 NI E FKW3 RED KSD R CL1062 006512 SHORT KEY While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Keys 001 E Issue 1 www castell com 5of6
150. ion Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KC 001 E Issue 1 www castell com 5 of 6 K LC Dual Key Claw Interlock lt 2 User Manual Original Language Version Castell Order Information Information Product Type 1 2 3 Part Number A a Example 4 5 6 Isolation Key Symbol Personnel Key Symbol exchange key condition exchange key condition 7 OR 8 OR acute key conditor L leeke codio 1 Lock portion type FS Q Y 2 Material B Brass S Stainless steel 3 Form 1 2 3 4 4 A dimension bolt travel please specify from 57mm to 127mm 5 B dimension see page 4 for claw details please specify 6 D dimension see page 4 for claw details please specify Lock portion symbol 7 Isolation key for exchange key condition FS up to 3 characters Q up to 6 characters Primary key for double key condition located next to the bolt Lock portion symbol Personnel key for exchange key condition 8 a l l FS up to 3 characters Q up to 6 characters Secondary key for double key condition this key drives the p ae UP bolt 1 FS Locktype Q Lock type 2 Form Up to 3 characters Up to 6 characters l 1 2 3 4 T O DAN
151. isolation of currents The standard KSD comes with 6 poles plus 2 auxiliary early break contacts The KSD is manufactured from either brass or stainless steel making it suitable for use in standard or harsh corrosive environments The unit is supplied suitable for mounting into an existing panel or for surface mounting within its own IP65 rated lockable mild steel enclosure KSD32 FSS F CC4 C O2 Operation The Castell KSD Switch Disconenctor is typically used for machine isolation applications in order to protect the hazardous area from access while power is on KSD Switch Disconnesctor O Key is trapped power is on To switch power off turn 3 Key is released power is off and release the key 1 While the power is on and a machine is running the key is trapped in the KSD Switch Disconnector 2 To switch the power off turn and release the key from the KSD unit This will alter the condition of the contacts within the switch from closed to open 3 The power is off until the is replaced in the KSD Switch Disconnector The KSD is available for different switching loads as KSD32 KSD63 KSD125 KSD160 KSD250 or KSD315 32 63 125 160 250 or 315 amps power isolation respectivly Please refer to page 6 for more ordering details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right
152. it ensuring a machine is shut down when the key is turned and removed The key can then be taken to the Salus automativ access interlock to enable access to the machine The machine cannot be restarted until the door is closed the bolt is trapped in the access interlock and the key is removed and taken to the KS key switch EC Decl aration KS20 Key Switch Salus Access Interlock We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KS 001 E Issue 2 www castell com 3 of 6 KS Powersafe Electrical Switch GP User Manual Original Language Version Castell D i mens i ons Note For safe mounting use security screws in mm KS20 FOB Front of board enclosure 4 OFF 5 BLIND MOUNTING HOLES 79 CTRS ONINYVAA W w m S ia TRLO LOJINNONSH T Q LOCK 105 FS LOCK 92 p 13mm KS20 BOB Back of board SWITCH 43 MAX Q LOCK 26 2 MOUNTING FS LOCK 13 HOLES 67 DIMENSION REFERENCE X No OF POLES LENGTH 4 POLES 10POLES 951mm Wh
153. it once a zero movement of the motor has been stated A green LED illuminates By pushing the green button the key can now be removed and taken by the personnell to the Al access interlock The guard can only be opened when the electrical supply has been switched into a safe condition The machine cannot be restarted until the door is closed and the key is removed and taken to the BEMF motor sensing unit EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BEMF 001 E Issue 2 www castell com 3of7 Pm R W Motion Sensing Interlock ae User Manual Original Language Version Castell COO o o Note For safe mounting use security screws Dimensions in mm BEMF 240 9 45 4 Holes 13 51 a amp 49 5 1 95 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications an
154. itch 3 Key is free power is off power is on the power off by changing the contacts arrangement While the power is on and a machine is running the key is trapped in the KS key switch 2 By turning and removing the key out of the switch the contacts condition in the KS changes switching the power off 3 The key now can be taken to open the door lock and gain acces to the machine area The KS is available for different switching loads as KS20 KS32 or KS63 20 32 or 63 amps power isolation respectivly Please refer to drawing on page 6 for more details The KS comes with 4 contacts as standard with contacts arrangements as 2NO 2NC 4NC but auxiliary set of contacts are available on request The KS is available as a back of panel mount version or as a front of panel mount with an enclosure Please refer to drawing on page 6 for more details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice www castell com 1 of 6 Powersafe Electrical Switch lt fS User Manual Original Language Version C astell Usage o The KS powersafe electrical key switch is designed to be part of a safety system and is used to isolate the power releasing a key which is then used to gain access to a hazardous area via an acc
155. itching the machine into a teach mode The machine cannot be restarted until the door is closed the bolt is trapped and the personnel key replaced in the AIES dual key access interlock AIES Access interlock with safety switch EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIES 001 E Issue 1 www castell com 6 of 7 N z S Dual Key Access Interlock with lt LISS User Manual Original Language Version Order Information Information Product Type Part Number _AIES__ Example aes _Fs s J L e JLC 1 Isolation Key Symbol Personnel Key Symbol exchange key condition exchange key condition 6 OR 7 OR Primary Key Symbol Secondary Key Symbol double key condition double key condition 1 Lock portion type FS 1 Q 0 2 Material S Stainless steel Standard E exchange key Condition D double key Condition Key condition 2 in bolt trapped condition applies KT keys are trapp
156. ject to heavy use MBV FSS L O L C Operation The Castell MBV modular ball valve interlocks are used to prevent unauthorised opening or closing of a line ensuring that the valve is always locked in the crucial position MBV modular ball valve interlock locked closed only condition Valve is normally locked closed 2 Insert and turn key to unlock 3 Valve is unlocked and opened key is free the valve key is trapped aT 1 The service line is normally closed and the MBV modular ball valve interlock locks the valve in the closed condition The key is free 2 By inserting and turning the key in the MBV you can release the valve from being locked closed to open the line 3 The key stays trapped while the valve can be opened While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MBV 001 E Issue 2 www castell com 1 of 8 M BRV Modular Ball Valve Interlock GFP User Manual Original Language Version Castell Operation The Castell MBV modular ball valve interlocks with locked opened and locked closed condition are used to prevent unautho rised closing of one of lines e g operational line ensuring that one line is always open e g service line MBV modular ball valve interlock loc
157. ked opened and locked closed condition Valve is locked open Insert and turn key A to unlock Valve is closed key A is trapped key B is trapped key A is free the valve Turn the valve to closed key B is free position Turn and release key B to lock the valve in the new position e 1 The service line is normally open and the MBV modular ball valve interlock locks the valve in the open position Key A is free while key B is trapped 2 By inserting and turning key A in the MBV the valve can be released from locked open condition and changed to closed By turning and releasing the key B the valve is locked in the closed condition 3 Key A stays trapped and key B is released while the valve locked closed While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MBV 001 E Issue 2 www castell com 2of8 M BRV Modular Ball Valve Interlock GFP User Manual Original Language Version Castell C o The MBV Modular ball valve interlock should be used to prevent unauthorised closing or opening of of lines The MBV modular ball valve Interlock is not designed for large bore valves above 2 1 2 inches AN No hazardous substances were used in the manufacture of this product The product can be disposed of in standard was
158. key key B which can be taken by personnel into the machine area The power cannot be switched on until key B is returned to the access interlock the door is closed the bolt and key B are trapped in the KLE unit and key A returned to the KS20 KS20 key switch KLE door interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLE 001 E Issue 1 www castell com 3of5 P Sliding Door Interlock STS User Manual Original Language Version Castell ETEA D i mens i ons Note For safe mounting use security screws in mm 4 Mounting Holes Ermm 275 57 15 2 25 55 2 2 173 44 45 1 759 254 1 154 8 6 097 T Boor Thickness 55 8 2 Bolt Travel Bolt Retracts Flush i 52 6 2 07 FSKLE 67 8 2 67 OKLE 100 3 937 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves t
159. key condition FS up to 3 characters Q up to 6 characters 1 FS Locktype Q Lock type 2 Handing 1 Up to 3 characters Up to 6 characters N vil Special construction available upon enquiry Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIE 001 E Issue 2 www castell com 6 of 6 Dual Key Access Interlock with Al S Safety Switch mad User Manual Original Language Version Castell The AIES is a dual key access interlock complete with e
160. l Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 7 of 7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell The KSSE is a solenoid controlled multi key electrical switch for the controlled isolation of low current This product is used where the controlled isolation of a machine needs to take place i e where a robot has to finish a cycle prior to isolation and where multiple entry points to the protected area are required The solenoid is continuously rated and its position is electrically monitored This type of isolator should be used for short term off load isolation The unit is supplied capable of being moun
161. l and pneumatic supplies to the machine are switched on and the access doors to the hazardous area are locked closed Key A and B are trapped in the KLF bolt interlock preventing acces to the machine area To enter the area the pneumatic supply must be turned off Turning the keys in the KLF bolt interlock will extend its bolt The released keys ensure the bolt remains in extended position locking off the disconnector The released keys can now be taken to the machine area to gain acces via the Al acces interlocks Al Access Interlock Disconnector ON The disconenctor cannot be switched on until both access doors are locked closed and both keys replaced in the KLF bolt interlock Disconnector OFF EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLF 001 E Issue 1 www castell com 3of5 KIF Dual Key Bolt Interlock with Flange User Manual Original Language Version lt 2 S Castell Dimensions in mm KLF form 4 57 15 2 25 o
162. l com 6 of 6 Heavy Duty Solenoid I O lym O US Controlled Access Lock Cast al User Manual Original Language Version The Olympus 4HD is a heavy duty solenoid controlled access lock available with either a stainless steel tongue actuator or a heavy duty handle The Olympus 4HD is capable of supporting Category 4 safety systems through its 2n c 1n o contacts and is ideal for all types of hinging or sliding access points with a good tolerance for misaligned guarding The unit is locked by the solenoid when it is de energized and opened when energized A mechanical key override facility for the solenoid comes standard The Olympus 4HD is ideal for use on production cells and automated production and assembly lines where fast access is required OLYM S24D C24D Operation The Castell Olympus Solenoid controlled access lock is typically used for machine isolation in applications where a machine has to finish a cycle prior to isolation OLYMPUS Heavy Duty Solenoid Controlled Access Lock Tongue actuator is trapped 2 An external signal energises Solenoid is energised and No LEDs are lit the solenoid The yellow LED tongue actuator is released Red illuminates Retract the tongue and yellow LEDs are lit actuator 1 While the power is on and the machine is running the solenoid which controls the tongue is de energised This traps the tongue in the OLYMPUS unit 2 To open the guard the machine is instructe
163. lectrical contacts for use on hinged or sliding doors The AIES contacts can be used to switch off the machine via its control circuitry or to initialise a signal to visual beacons sounders The switch is sealed to IP65 with 1N O 2N C contacts it is rated to 6 amps making it ideal for use in cross monitored safety systems The interlock is manufactured in a durable stainless steel making it ideal for use in harsh or corrosive environments and where the lock is subject to heavy use AIES FSS E 2 Operation The AIES access interlock with safety switch is used for machine isolation in order to protect the hazardous area from full body access while power is on AIES dual key access interlock with safety switch exchange key condition bolt trapped personnel key trapped isolation key free Power is on bolt is trapped 2 Insert and turn isolation key Power is off isolation key is Isolation key is free to change the switch contacts trapped Bolt is free and personnel key is trapped condition and release the bolt personnel key is free Then release the personnel key 1 While the power in the hazardous area is on the sidebolt of the AIES is trapped in the mechanism The door is locked 2 By inserting and turning the isoltion key the contact condition is changed switching the power off The bolt can now be released This enables the release of the personnel key The released personnel key should be taken by the personnel to
164. ll Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIE 001 E Issue 2 www castell com 2of6 I P stell Dual Key Access Interlock User Manual Original Language Version Ca Usage o The AIE access interlock should be used to allow safe access to potential hazardous and dangerous areas The AIE access interlock should be used on full body access doors where the use of personal safety keys is essential to prevent accidental lock in IN The AIE access interlock is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the AIE access interlock should normally be mounted on the static frame of the guard and the bolt to the sliding or hinged door using suitable fasteners Fixed bolt bracket is highly tolerant to misaligned guards and should be fitted with suitable fasteners Please refer to the drawing on page 4 for mounting details for the housing and bolt The AIE interlocks are avalable in Hand 1 and Hand 2 version suitable for left or right hinged doors respectively Anti vibration pads should be used on machines that generate a high level of vibration IMPORTANT The AIE access interlock should be mounted on the guard using anti tamper fasteners to prevent unauthorised removal
165. m e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSD 001 E Issue 1 www castell com 6 of 6 KS Multi Key Powersafe Electrical Switch LIS User Manual Original Language Version Castell The KSE is a multi key controlled electrical switch suitable for the isolation or switching of 20 32 63 or 150 amp maximum current This type of isolator should be used for short term off load isolation and operated by suitably qualified personnel The unit is Supplied for mounting into an existing panel or for surface mounting within its own IP65 rated lockable steel enclosure It is available in FS or Q type lock portions The KSE is manufactured from either brass or stainless steel making it ideal for use in standard or harsh corrosive environments KSE20 FSS 2S F E C 04 Operation N Castell dual key access interlocks are used in various applications to control full body access to hazardous areas KSE multi key powersafe electrical switch exchange key condition Power is on isolation key is free 2 Insert and turn isolation key to 3 Power is off isolation key is and personnel keys are trapped switch power off and release trapped and personnel keys personnel keys are free a u Sos
166. minutes is available on request The time delay must be longer than the machine run down time While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U DAE 001 E Issue 2 www castell com 1of5 D AE Mechanical Time Delay Unit lt T gt User Manual Original Language Version Castell C o The DAE is designed to operate as part of an integrated safety system controlling access to hazardous areas A typical example of machine isolation time delay and access control IN The DAE mechanical time delay unit is not designed for security purposes No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the DAE mechnaical time delay unit should normally be mounted to a panel using suitable fasteners Please refer to drawing on page 4 for more installation details A IMPORTANT The unit should be mounted using anti tamper fasteners to prevent unauthorised removal AN The DAE mechanical time delay unit must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager
167. mper fasteners to prevent unauthorised removal Are Z key exchange box must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Z 001 E Issue 1 www castell com 2of5 I P stell Key Exchange Box ka User Manual Original Language Version Ca Technical Data Minimum 40 C 40 F ice free for Q amp FS type Temperature rating Maximum 107 C 224 6 F for Q type 140 C 284 F for FS type or 288 C 550 F upon request Type of mounting surface mount using suitable fasteners Weight Brass 1 kg for 2 lock oprtions add 0 5 kg per additional portion Material Brass MTTF Certification Available on request Application A typical application of the Z Key Exchange Box is machine guarding wi
168. mprovements without prior notice U BEMF 001 E Issue 2 www castell com 2 of 7 W Motion Sensing Interlock User Manual Original Language Version Technical Data Data Temperature Minimum 5 C 23 F Maximum 55 C 131 F Type of mounting Surface mount using suitable fasteners please refer to drawing on page 4 for more details Millimeters 240mm H x 140mm W Attachment Inches 9 45 H x 5 51 W Weight 5 0 kg Material Brass or Stainless steel lock portions powder coated mild steel enclosure Standards EN60439 1 EN954 Cable Size M20 Gland x 2 IP Rating IP65 NEMA 4 enclosure Standards standstill detection components to UL US Canada Contact Rating Continuous unattended remote Use Motor switch circuit breaker or control switch Voltage 24 VDC and 240 VAC 120 VAC Max Motor Voltage 600V Max Power Consumption 20VA 18W Application The BEMEF is designed to operate as part of an integrated safety system The BEMF controls access to hazardous areas with rotary machinery When the electric motor is running the key of the BEMF interlock cannot be removed hence preventing access to the hazardous area To gain access to the area the electrical motor must be switched off by turning the key to OFF position This changes the switches of the electrical supply to the machine to a safe condition A movement sensing detector sends a signal to the BEMF un
169. national Limited reserves the right to alter specifications and introduce improvements without prior notice U Al 001 E Issue 2 www castell com 1of5 Single Key Access Interlock Pde User Manual Original Language Version astell Usage o The Al Access Interlock should be used to allow safe access to potential hazardous and dangerous areas The Al Access Interlock should be used on part body access doors where the use of personal safety keys is not essential to prevent accidental lock in IN The Al Access Interlock is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the Al access interlock should normally be mounted on the static frame of the guard and the bolt to the sliding or hinged door using suitable fasteners Fixed bolt bracket is highly tolerant to misaligned guards and should be fitted with suitable fasteners Please refer to the drawing on page 4 for mounting details for the housing and bolt The Al interlocks are avalable in Hand 1 and Hand 2 version suitable for left or right hinged doors respectively Anti vibration pads should be used on machines that generate a high level of vibration IMPORTANT The Al Access Interlock should be mounted on the guard using anti tamper fasteners to prevent unauthorised removal Are Al Access Int
170. nd understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 2of7 KS S Solenoid Controlled Switch lt f User Manual Original Language Version Castell Technical Data Data Temperature rating 25 C to 55 C Type of mounting Surface mount using suitable fasteners see drawing on page 4 5 for hole details Weight 2kg Material Brass locks with powder coated mild stell enclosure Power isolation 20A Switch approvals BS UL CSA amp VDE or CCC MTTF Certification Available on request Application A typical application of KSS solenoid controleld switch is machine guarding It is usually used in combination with an access interlock such as the Salus for part body access or an access interlock with an exchange key for full body
171. ndition 9 OR 10 OR Primary Key Symbol e Secondary Key Symbol deuhe key condition double ke Cendan 1 Isolation 20 amps standard Lock portion type Foy QO Material B Brass S Stainless steel Secondary ce portons 1S 28 3S 4S 5S0r6S 1 2 3 4 50r6 4 Secondary lock portions are provided for personnel keys primary lock portion for the isolation key secondary 100K portions Tespecively P Panel mount back of board i mounting F Front of board mount with enclosure E Exchange key condition 5 Key condition D Double key condition simulataneous removal of all keys C O no nc arrangement contacts closed opened 7 Contacts arrangement in normal position CC nc arrangement all contacts closed 8 Number of contacts 4 6 standard Lock portion symbol 11 Isolation key for exchange key condition FS up to 3 characters Q up to 6 characters Primary key for double key condition Lock portion symbol 12 Personnel key for exchange key condition FS up to 3 characters Q up to 6 characters Secondary key for double key condition 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters f Special construction available upon enquiry Contact Information Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building
172. ng 25 C ice free to 55 C Type of mounting panel or surface mount using suitable fasteners please refer to drawing on page 4 for more details Weight KP1 Front of board mount 0 8 kg back on board mount 0 6 kg KP2 Front of board mount 0 8 kg back of board mount 1 kg Material Brass Stainless steel Power isolation 10 amp Switch approvals CE CCC cCSAus IP65 MTTF Certification Available on request Application Castell KP bolt interlocks with safety switches are used as a part of a safety system typically in switchgear applications The electrical supply of the machine is on and the protective door to the hazardous area is locked The key is trapped in the KP bolt interlock Before entering the machine area the disconnector lever needs to be rotated to isolate the machine To lock the disconnector lever in the safe position the key in the KP bolt interlock needs to be turned extending the bolt of the KP Removing the key traps the bolt in the extended position The operation of the KP also changes the contacts in the KP switch This is connected to a traffic light or another display indicating the access to machnine area can be gained The removed key is taken to the Al access interlock to open the door The power supply cannot be switched back on ia ON Machine power OFF ha while the key is trapped in the access interlock EC Declaration We the manufacturers declare that the compon
173. nge key version 6 Contacts arrangement in normal position standard N O6 6 contacts 3NO 3NC arrangement standard 7 Control voltage 110 24 240 standard 8 Current VAC VDC Lock portion symbol 9 Isolation key for exchange key condition or FS up to 3 characters Q up to 6 characters Primary key for double key condition Lock portion symbol 10 Personnel key s for exchange key condition or FS up to 3 characters Q up to 6 characters Secondary key s for double key condition 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters z Special construction available upon enquiry Contact Information Information Castell Safety International Ltd The Castell Building 217 Kingsbury Road London England NW9 9PQ Castell Safety International Ltd Oskar J ger Strasse 137 50825 K ln Germany t 44 0 20 8200 1200 f 44 0 20 8905 9378 e uksales castell com t 49 0 221 1694 794 f 49 0 221 1694 795 e vertrieb castell com Castell Interlocks Inc Suite 800 150 N Michigan Avenue Chicago Illinois 60601 USA t 1 312 360 1516 f 1 312 268 5174 e ussales castell com Castell Safety China Building 1 No 123 Lane 1165 Jindu Road Minhang District Shanghai 201108 China t 86 21 61519023 f 86 21 61519030 e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any
174. nges the condition of the electrical supply to the machine to a safe condition and enables the release of the personnel keys These keys are then used to unlock the AIE double key access interlocks The guards can only be opened when the electrical supply has been switched into a safe condition and only once all the keys have been returned to the KSE interlock can the machine be restarted EC a D e cl arati on Solenoid Controleld Switch AIE Access Interlocks We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSE 001 E Issue 1 www castell com 3of7 KS Multi Key Powersafe Electrical Switch LIS User Manual Original Language Version Castell COO o D i mens i ons Note For safe mounting use security screws in mm KSE panel mount 3 lock portions 2 See Switch Table 08 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter s
175. not applied to common bus bars In the application illustrated key 11 will operate incomer 1 key I2 will operate incomer 2 and key I3 will operate incomer 3 Key B1 operates bus coupler 1 while key B2 operates bus coupler 2 When the key is inserted the corresponding switch is closed The system shown is in condition 1 See table and has the three incomer switches closed and the busbar switches open To change the system to condition 2 the I1 key is returned to the selector box and the selector knob moved to condition 2 In this position the B1 key can be removed and the B1 Busbar switch closed f ree key trapped key key not returned between two neighbouring selections EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 1 www castell com 3of5 P Key Selector Box IPA User Manual Original Language Version Castell D i mens j ons Note For safe mounting use security screws in mm W key selector box horizontal mount
176. notice U EDIX 001 E Issue 2 www castell com 2of5 Dual Key Access Interlock SF gt User Manual Original Language Version C a st ell EDIX Technical Data Data Minimum 40 C 40 F ice free for Q amp FS type Temperature rating Maximum 107 C 224 6 F for Q type 140 C 284 F for FS type or 288 C 550 F upon request Type of mounting Surface mount using suitable fasteners see drawing on page 4 for mounting details Weight Stainless steel 14 0 kg Material Stainless steel MTTF Certification Available on request Application The EDIX is used as a part of a safety system to guard personnel when working within an area protected by a CO2 extinguishing system The safety system involves a KS key switch for the electrical supply to the extinguishing system controlling its operation mode The removal of the key from the key switch changes the mode of the extinguishing system from automatic to manual This key is then inserted in the MBV modular ball valve interlock fitted to the CO2 valve With the key inserted the valve is turned to the closed position preventing the extinguishing system from being activated and allowing the removal of the secondary key from the MBV This key is then inserted into the isolation lock on the EDIX and the personnel key removed The door can now be opened by operating the handle The personnel key is taken into the area by the operative This pre
177. ns in mm j E amp O 2 Ww i uy N O i 9 TOT While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS20 001 E Issue 3 www castell com 4of6 S al u S i Key Isolator Switch BA gt User Manual Original Language Version astell Wiring Diagram Diagram Note For safe mounting use security screws Key Free Switch off Key Free 2 NO 2NC While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS20 001 E Issue 3 www castell com 5 of 6 o gt Salus20 wsssecsu A ser Manual Original Language Version astell Order Information Information Product Type Part Number SALUS20 a Example SALUS20 C O04 ABC 1 Contacts arrangement eee CC4 4NC 2 Lock portion symbol Please advise up to 3 characters Special construction available upon enquiry Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell B
178. nstructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 3of7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell Technical Data Data Temperature rating 25 C ice free to 55 C Surface with enclosure or panel mount using suitable fasteners please refer to drawing on page 4 Type of mounting for more details Weight 4 kg 2 lock portions unit Material Brass Stainless steel Power isolation 20A Switch approvals BS UL CSA amp VDE MTTF Certification Available on request Application A typical application of KSSE multi key solenoid controleld switch is machine guarding It is usually used in combination with an access interlock such as the Salus for part body access or an AIE access interlock
179. nt of mechanical systems KSP bolt interlock Form 4 C1 Key is free bolt is extended 2 Insert and turn key to drive bolt 3 Key is trapped bolt is retracted 1 While the side bolt is extended the key is free The mechanism is locked 2 Inserting and turning the key retracts the bolt against the spring load This will trap the key into the lock The key must be held in this position until bolt movement is inhibited by the mechanism 3 The key stays trapped while the bolt is retracted The bolt extends only when permitted to do so by the mechanism The travel of the bolt is always 19 05 mm The key is free when the bolt is extended Insertion and rotation clockwise of the key will retract the bolt The key will be trapped in the bolt retracted position While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSP 001 E Issue 1 www castell com 1of5 Spring Bolt Interlock GP User Manual Original Language Version Castell C o A The KSP spring bolt interlocks are used as a part of a safety system to allow safe control of mechanisms The KSP bolt interlock is not designed for security purposes such as a safe or external access to a building The KSP bolt interlock is not designed to interlock access gates or
180. ntact Volt Free Max 0 5A 30V Contact Open when Solenoid is energised O T6 Contacts Wiring Diagram gt p e i _ e _ gt pan aoe a gt G e O7 e e8 _ e e Key Free Switch off 4NC Key Free 2 NO 2NC While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSUPS 001 E Issue 1 www castell com 5 of 6 KS g Solenoid Controlled Switch Pde ser Manual Original Language Version astell Order Information Information Product Type 1 2 4 5 3 ill 1 Lock portion type FS M7 Q 2 Lock portion material B Brass S Stainless steel 3 Mounting P Panel mount back of board standard E C O NO NC arrangement contacts closed open 4 Contacts arrangement in normal position key in CC NC arrangement all contacts closed 5 Number of contacts 4 standard 6 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Special construction available upon enquiry Up to 3 characters Up to 6 characters E 9 Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger S
181. nternational Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1649 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1649 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDI 001 E Issue 1 www castell com 6 of 6 Time Delay Remote Unit IPX with Electrical Isolation Ar P User Manual Original Language Version Castell The TDR time delay remote unit is a heavy duty trapped key interlock switch controlled by a fail safe timer and solenoid The unit is designed to control access to hazardous machines with run down times and can be used in high risk applications The unit incorporates a dual channel fail safe timer heavy duty continuously rated solenoid solenoid position monitoring 20A electrical switch front panel lamp indication
182. nting use security screws in mm KSSE 6 5 4 Pos 8 for 24VAC DC amp 110 240VAC Supply 13 for 110 240VDC Supply Panel Cut Out Details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 5 of 7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell Wiring Diagram Diagram KSSE Wiring Diagram DC PUSH BUTTON GREEN TERMINAL BLOCK a O O CONTROL m O INPUT Z gt SUPPLY Q c VOLTAGE NIC RELAY 10 AMP SAFETY CUSTOMER MAX CIRCUIT NIC RELAY 10 AMP SAFETY MAX CIRCUIT KSSE Wiring Diagram AC PUSH BUTTON GREEN TERMINAL BLOCK SOLENOID 0 1 fD CAPACITOR MAX N C 10 AMP MAX L CONTROL INPUT SUPPLY N VOLTAGE i See CUSTOMER CIRCUIT WIRING RELAY SAFETY CIRCUIT While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 6 of 7 KSS Multi Key Solenoid Controlled Switch User Manual
183. nual Original Language Version Castell C o Y key exchange boxes should be used to allow a safe access to potential hazardous and dangerous areas with one or more access points AN The Y key exchange box is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The Y key exchange box should normally be mounted on the static frame using suitable fasteners Please refer to the drawing on page 4 for maximum and minimum mounting distance Y key exchange boxes are avalable in horizontal and vertical moun ting versions Anti vibration pads should be used on machines that generate a high level of vibration AN IMPORTANT The Y key exchange box should be mounted using anti tamper fasteners to prevent unauthorised removal Are Y key exchange box must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure
184. ol of valves or disconnect switches While power supply to the system is switched on the access doors to the hazardous area are locked closed Key A is trapped in the disconnector K bolt intertlock 1 while the process is on Disconnector ON To enter the hazardous area the disconnector is turned to the off position and key A is released locking the disconnector in the disengaged position Key A is then taken to the grounding switch Key A enters the second K lock 2 which retracts the bolt Disconnector OFF enabling the cammed switch lever to be rotated to engage the ground Once rotated the recess in the cam aligns with the next K lock 3 with key B trapped in its 2 iA lock Key B can now be removed from K lock 3 which now locks the lever in place ensuring that the ground connection cannot be broken 3 Wii y Ground ON The system is now disconnected and grounded key B can be taken to operate the access interlock on the door of the hazardous area to gain access into it EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserve
185. om 5 of 6 Heavy Duty Solenoid O lym O U S Controlled Access Lock User Manual Original Language Version Order Information Information Product a 1 Solenoid Voltage 24 48 110 240 V 2 Solenoid Current D DC A AC 3 Conrol Voltage 24 48 110 240 V 5 Control Current D DC A AC Special construction available upon enquiry Contact Information Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 6 of 6 S al us Automatic Access Interlock Pde User Manual Original Language Version astell The Salus is a single
186. on located next to the bolt FS up to 3 characters Q up to 6 characters Lock portion symbol 8 Personnel key for exchange key condition Secondary key for double key condition this key drives the bolt FS up to 3 characters Q up to 6 characters 1 FS Locktype Q Lock type Up to 3 characters Up to 6 characters 2 Switch specification 1 2 a M O O Wh HIEI C m 3 Switch entry RE FR l Special construction available upon enquiry Contact Information Information Castell Safety International Ltd The Castell Building 217 Kingsbury Road London England NW9 9PQ Castell Safety International Ltd Oskar J ger Strasse 137 50825 K ln Germany Suite 800 USA t 44 0 20 8200 1200 f 44 0 20 8905 9378 e uksales castell com t 49 0 221 1694 794 f 49 0 221 1694 795 e vertrieb castell com Castell Interlocks Inc 150 N Michigan Avenue Chicago Illinois 60601 t 1 312 360 1516 f 1 3812 268 5174 e ussales castell com Castell Safety China Building 1 No 123 Lane 1165 Jindu Road Minhang District Shanghai 201108 China t 86 21 61519023 f 86 21 61519030 e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and in
187. onnesctor O Power is on key is trapped Red 2 Turn the key to OFF position At zero 3 Key is released power is off and LED is illuminated movement detection a signal is sent the motor stands still to the BEMF to energise the solenoid A green LED is illuminated Release the key by pushing the green button 1 While the power is on and a motor is running the key is trapped in the BEMF motor sensing interlock A red LED is illuminated 2 Turn the key to OFF position to switch the power off A movement detector gives a signal to the BEMF unit once zero movement has been detected This will illuminate a green LED The key can now be released by pushing the green button This key can be taken to unlock the access lock on the motor unit 3 The motor stands still and power is off until the key is replaced in the BEMF motor sensing unit While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BEMF 001 E Issue 2 www castell com 1 of 7 R W Motion Sensing Interlock lt 2 User Manual Original Language Version Castell Usage o The BEMF motor sensing unit is designed to be part of a safety system and is used to switch off the power and detect zero motor movements before releasing a key which is then used to gain
188. ormation provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDR 001 E Issue 2 www castell com 1 of 7 Time Delay Remote Unit IPN with Electrical Isolation gt P User Manual Original Language Version Castell Usage o The TDR time delay remote unit with electrical isolation is designed to be part of a safety system and is used to switch off the power The TDR waits for a signal from the machine which starts the time delay countdown before releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Al AIE or Salus AN The TDR time delay remote unit with electrical isolation is not designed for security purposes No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The TDR time delay remote unit with electrical isolation should be mounted to a surface using suitable fasteners please refer to drawing on page 4 5 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity please refer to drawing on page 6 for more details AN IMPORTANT The interlock should be mounted using anti tamper fastene
189. ox is designed to enable the sequential release of keys maximum 5 by the insertion of one or more initial key s The need for this type of product usually arises when there are multiple access points to the hazardous area The unit will generally be the link between the isolation locks and the access products The product is supplied in an enclosure suitable for surface or panel mounting and is available in different configurations of locks B FSB H 1 3 Operation Castell Key Exchange Boxes are used in various applications to control multi door access to hazardous areas B key exchange box horizontal mount 1 key free 2 keys trapped C1 1 key free 3 keys trapped 2 Insert and turn free key then turn 3 1 key is trapped 3 keys released and release trapped keys in a sequence 1 While 1 key is free which is usually used in power isolation 2 keys are trapped 2 By inserting and turning the free key in the B key exchange box you can sequentially release trapped keys The released keys can be used in the access door locks to gain access to the hazardous area 3 The inserted key stays trapped until all released keys are returned to their original position The B key exchange box is available in different combinations of free and trapped keys and also in a vertical mounting version While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omis
190. p CC NC arrangement all contacts closed 6 Contacts number 4 standard T7 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters F 5 Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KS 001 E Issue 2 www castell com 6 of 6 KS Switch Disconnector Pride User Manual Original Language Version astell The KSD is a key driven switch disconnector for the
191. pecifications and introduce improvements without prior notice U KSE 001 E Issue 1 www castell com 4of 7 KS Multi Key Powersafe Electrical Switch LIS User Manual Original Language Version Castell D j mens i ons Note For safe mounting use security screws in mm KSE 2 lock portions 4 Mounting Holes 6 5 KSE 3 lock portions 186 4 Mounting Holes 6 5 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSE 001 E Issue 1 www castell com 5 of 7 KS Multi Key Powersafe Electrical Switch 2S User Manual Original Language Version Castell Wiring Diagram Diagram Key Free Switch off Key Free 2 NO 2NC While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSE 001 E Issue 1 www castell com 6 of 7 KS Multi Key Powersafe Electrical Switch LIS User Manual Original Language Version Castell Order Information Information Product Type 1 2 3 4 5 6 7 8 Isolation Key Symbol O B Personnel Key Symbol exchange vet COMON 2 exchange ke co
192. ped to release catch catch is released 1 While the catch is trapped both keys A and B are free The door is locked closed through the trapped catch 2 Inserting and turning both keys in the BD bolt interlock enables you to release the catch unlocking the door This will trap both keys into the lock 3 The keys stay trapped as long as the catch is released The BD panel door interlock is available with as rear or front entry mounted catch The catch is available as standard catch for well aligned doors or as MS catch for misaligned doors While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BD 001 E Issue 1 www castell com 2of6 BR D Multi Key Panel Door Interlock lt 2 User Manual Original Language Version Castell Usage o The BD panel door interlock should be used for interlocking electrical control cubicles and distribution panels IN The BD lock is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the BD panel door interlock should normally be mounted to a panel using suitable fasteners please refer to drawing on page
193. plied trapping the mounting plate and securing the unit for use The bolt should then be aligned and mounted using suitable fasteners The design of the bolt allows for some misalignment to the housing Please refer to drawing on page 4 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal Are Salus access interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of detected defects please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS 001 E Issue 2 www castell com 2of5 S al u S Automatic Access Interlock lt S User Manual Original Language Version astell Technical Data Data Minimum 40 C 40 F ice free Maximum 75 C 167 F Surface mount using suitable fasteners please refer to drawing on
194. power supply is required before access is granted Two sensors are positioned on the rotating shaft these are wired into the MSI unit When the electric motor is running the key of the MSI interlock cannot be removed hence preventing access to the hazardous area To gain access to the area the electrical motor must be switched off by turning the key to OFF position This changes the switches of the electrical supply to the machine to a safe condition A movement sensing detector sends a signal to the MSI unit once a zero movement of the motor has been stated A green LED illuminates By pushing the green button the key can now be removed and taken by the personnell to the Al access interlock The guard can only be opened when the electrical supply has been switched into a safe condition The machine cannot be restarted until the door is closed and the key is removed and taken to the MSI movement sensing interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MSI 0
195. pplication but travel of the bolt is always 19 05 mm The key is free when the bolt is extended Insertion and rotation clockwise of the key will retract the bolt The key will be trapped in bolt retracted position While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLF 001 E Issue 1 www castell com 1of5 KL Dual Key Bolt Interlock with Flange L User Manual Original Language Version Castell CO o The KLF dual key bolt interlock should be used as a part of a safety system to allow safe control of disconnect switches The KLF bolt interlock is not designed for security purposes such as a safe or external access to a building The KLF bolt interlock is not designed to interlock gates or doors Please refer to the AIE access interlock No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the KLF bolt interlock should normally be mounted to a panel using suitable fasteners Please refer to drawing on page 4 for more installation details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The KLF bolt interlock must be installed by a competent and qualified person
196. pplying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U D 001 E Issue 1 www castell com 3of5 Panel Door Interlock GP User Manual Original Language Version Castell D j mens j ons Note For safe mounting use security screws in mm While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U D 001 E Issue 1 www castell com 4of5 Panel Door Interlock lt 2 gt User Manual Original Language Version C astell Order Information Information Product Type Part Number __D_ Exampe o rs 8 re Lsm J 1 ABC 1 Lock portion type FS 7 QM Material B Brass S Stainless steel Catch entry RE Rear entry FR Front entry 4 Catch tvpe STD standard catch use for well aligned dors yp MS catch with spring use for misaligned doors Form 1727374 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 F Lo
197. provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice USER_MANUALS_CATALOGUE www castell com Single Key Access Interlock Pride User Manual Original Language Version astell The Al is a single key access interlock ideal for use on hinged doors The interlock has an open cavity design manufactured in either aluminium alloy brass or stainless steel making it ideal for use in harsh or corrosive environments and heavy use Typical industries using the Al are food chemical pharmaceutical mining steel and power generation Al FSS 2 Operation N The Castell single key access interlocks are used in various applications to control part body access to hazardous areas Al single key access interlock bolt trapped key free O Key is free bolt is trapped Insert and turn key then turn and 3 Key is trapped bolt is unlocked release bolt 1 While the key is free the bolt of the Al is trapped in the mechanism The door is locked 2 By inserting and turning the key in the Access Interlock you can release the bolt This will trap the key in the lock 3 The key stays trapped while the bolt is released and the door is open While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety Inter
198. r Strasse 137 50825 K ln Germany Castell Safety International Ltd The Castell Building 217 Kingsbury Road London England NW9 9PQ t 44 0 20 8200 1200 f 44 0 20 8905 9378 e uksales castell com t 49 0 221 1694 794 f 49 0 221 1694 795 e vertrieb castell com Castell Safety China Building 1 No 123 Lane 1165 Jindu Road Minhang District Shanghai 201108 China Castell Interlocks Inc Suite 800 150 N Michigan Avenue Chicago Illinois 60601 USA t 86 21 61519023 f 86 21 61519030 e chinasales castell com t 1 312 360 1516 f 1 312 268 5174 e ussales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 7 of 7 KS J Solenoid Controlled Switch lt T gt User Manual Original Language Version Castell The KSUPS is a solenoid controlled trapped key interlock It is primarily used in uninterruptable power supply UPS systems The KSUPS ensures that access can only be gained once the UPS is a safe condition The KSUPS is manufactured from either brass or stainless steel making it ideal for use in standard or harsh corrosive environments The unit is Supplied ready for mounting into an existing panel The K
199. r lock bolt is 19KN Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CKE Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KE 001 E Issue 1 www castell com 2of5 A Sliding Door Interlock GP User Manual Original Language Version C a st ell Technical Data Data Minimum 40 C 40 F ice free for Q amp FS Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type Surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight Brass 0 7 kg Material Brass Stainless steel MTTF Certification Available on request Application The KE bolt interlocks are used as a apart of a safety system typically in machine guarding applications Sliding Door The power supply to the system is switched on and the access door to the hazardous area is locked closed The removal of the isolation key in
200. racy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIS 001 E Issue 1 www castell com 4of6 Pm oer Al S Access Interlock with Safety Switch lt User Manual Original Language Version Castell Wiring Diagram Diagram 2 NC 1NO 11 12 21 22 33 34 Contacts as shown in the following positions Key Bolt Version 1 KF FREE TRAPPED Version 2 KT TRAPPED TRAPPED While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIS 001 E Issue 1 www castell com 5 of 6 Al S Access Interlock with Safety Switch amp User Manual Original Language Version Ca Stall Order Information Information Product Type 1 Part Number _AiS__ Example as rs s l J L ABC 1 Lock portion type FS 0 Q0 2 Material S Stainless steel standard aa KT key trapped while bolt trapped a Goncmon Py DOE trappen KF key free while bolt trapped 1 left hinged door bolt enters left 3 nanding 2 right hinged door bolt enters right 5 Lock portion symbol FS
201. rd can only be opened when the electrical supply has been switched into a safe condition This key is then taken into the area by the operative to safeguard against accidental lock in or start up or to initialize another part of the process i e switching the machine into a teach mode The machine cannot be restarted until the door is closed the bolt is trapped in the AIS access interlock and the key is replaced Hercules AIS access interlock with safety switch EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIS 001 E Issue 1 www castell com 3 of 6 Al S Access Interlock with Safety Switch lt S gt gt User Manual Original Language Version Castell COO o D i mens i ons Note For safe mounting use security screws in mm AIS Hand 1 key free bolt trapped 80 120 Bolt Engaged AIS Hand 2 key free bolt trapped 120 Bolt Engaged 213 i STETERIT 30 Min 70 Max While every effort has been made to ensure the accu
202. rical switchis designed to be part of a safety system and is used to isolate the power releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Al AIE or Salus AN The KSE powersafe electrical switch is not designed for security purposes No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation Back of panel units should be mounted to a flat surface Panel and surface mount using suitable fasteners please refer to drawing on page 4 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity please refer to drawing on page 4 for installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal Are KSE range of solenoid controlled switches must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions
203. riginal Language Version C astell A The D type lock is a two part interlock comprising of a lock body and rear or front entry mounted catch Typically the D lock is used for interlocking electrical control cubicles and distribution panels It is also suitable for use on light access doors or hatches The catch is available in two options one suited to well aligned doors the other suited to poor misaligned doors The D lock is available as F style figure style or Q style of lock portions The lock is manufactured in brass or stainless steel making it ideal for D FSS RE STD 2 Form 2 use in harsh or corrosive environments Operation N The D lock range is used for interlocking electrical control cubicles and distribution panels D Panel Door Interlock Form 2 C1 Key is free catch is trapped 2 Insert and turn key to release 3 Key is trapped catch is free catch 1 While the catch is trapped the key is free The mechanism is locked keeping the door locked closed 2 By inserting and turning the key in the D lock you can release the catch This will trap the key into the lock The key stays trapped while the catch is released and door opened The D panel door interlock is available with as rear or front entry mounted catch The catch is available as standard catch for well aligned doors or as MS catch for misaligned doors While every effort has been made to ensure the accuracy of the information provided no lia
204. rors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BEMF 001 E Issue 2 www castell com 5 of 7 i W Motion Sensing Interlock L gt User Manual Original Language Version Castell Wiring Diagram Diagram 3 Phase Motor Direct on Line DOL RYB CONT ROL PANEL BEME RELAY TYPE GOLD LHASA ee ee ee ee AC Single Phase or DC Motor Operation With DC Motors phase motor DC motor generate a remanence voltage during run down and unit will detect this as broken wire In order not to store this failure the unit should be set as auto reset i e link terminal X2 amp X3 of BEMF relay N The connection is made similar to single RELAY TYPE GOLD LHES While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BEMF 001 E Issue 2 www castell com 6 of 7 B Mi Motion Sensing Interlock User Manual Original Language Version Ca stell Order Information Product Type 1 Part Number _BEMF_ r r Example Bem rs 8 J F s3 L 10 A ABC 1 Lock portion type FS Q 2 Material B Brass standard 3 Moun
205. rs to prevent unauthorised removal Are TDR range of electronic timer with electrical isolations must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDR 001 E Issue 2 www castell com 2 of 7 Time Delay Remote Unit GF with Electrical Isolation Castell User Manual Original Language Version Technical Data X Data T rnperaiure Minimum 5 C 23 F Maximum 55 C 131 F Type of mounting Surface mount using suitable fasteners please refer to drawing on page 4 5 for more details Weight 5 kg Material Brass or Stainless steel lock portions powder coated mild steel enclosure Cable Size M20 Gland x 2 Voltage 24 VAC VDC and 110 VAC 240 VAC Max Motor Voltage 600V Max Power Consumption 20VA
206. s the right to alter specifications and introduce improvements without prior notice U K 001 E Issue 2 www castell com 3of5 Bolt Interlock lt e User Manual Original Language Version Castell D oo D j mens ons Note For safe mounting use security screws in mm K form 4 52 56 FS 15 88 28 6 Mounting Holes 15 M8 Brass 8 35 Stainless steel 10 3 US Brass Stainless Steel Ma t length in mm Extended bolt length in mm 0 19 05 6 35 25 40 12 70 31 75 19 05 38 10 25 40 44 45 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U K 001 E Issue 2 www castell com 4of5 Bolt Interlock GFP User Manual Original Language Version C astell Order Information Information Product Type 1 Part Number ___K__ Example k f _Fs 8 J 64 l 1 ABC 1 Lock portion type FSM 7 Qo 2 Material B Brass S Stainless steel 3 L Dimension bolt length when retracted in mm 0 6 4 12 7 19 1 25 4 4 Form 172 374 5 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type 2 Form 1 2 3 4 Up to 3 characters Up to 6 characters f 8 5 Special
207. s where the lock is subject to medium to heavy use Typical industries using the KLE lock are automotive and steel production The KLE door interlock is available in a KLE QB 6 4 4 double key or exchange key condition Operation The Castell KLE sliding door interlock range is used in machine guarding applications control accesss to hazardous areas KLE bolt interlock exchange key condition Key A is free while key B is Insert and turn key A and then Key B is free key A is trapped trapped and bolt is extended retract the bolt Turn and release and bolt is retracted key B ad 1 While the side bolt is extended and key B is trapped key A is free The door is locked closed 2 Inserting and turning key A in the bolt interlock enables you to rotate key B releasing the mechanism This will trap key A into the lock Key be can now be B is taken by the personnel to the machnine area 3 Key A stays trapped until the door is open and key B returned to the KLE sliding door interlock KLE bolt interlock double key condition Key A and key B are free bolt is 2 Insert and turn both keys 3 Both keys are trapped extended and then retract the bolt bolt is retracted Cie 1 While the side bolt is extended key A and B are free The door is locked closed 2 Inserting and turning the keys will allow the bolt to retract The door can now be unlocked 3 The keys stay trapped as long the door is opened and bolt is retracted
208. se see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KS 001 E Issue 2 www castell com 2of6 Powersafe Electrical Switch SF gt User Manual Original Language Version C a st ell Technical Data Data Temperature rating 25 C ice free to 55 C Type of mounting Surface or panel mount using suitable fasteners please refer to drawing on page 4 for more details KS20 Front of board mount 0 8 kg back on board mount 0 6 kg Weight KS32 Front of board mount 0 8 kg back of board mount 1 kg KS63 1 5 kg Material Brass Stainless steel Enclosure Polycarbonate IP65 Power isolation 20A 32A and 63A options available KS20 AC 23A 7 5kW or AC 3 5 5kW Motor Isolation AC Values KS32 AC 23A 15kW or AC 3 11kW KS63 AC 23A 30kW or AC 3 18 5kW Switch approvals CE CCC MTTF Certification Available on request Application N A typical application of KS powersafe electrical switch is machine guarding It is usually used in combination with an access interlock such as the Salus for part body access or an access interlock with an exchange key for full body access control such as AIE The KS breaks the machine safety circu
209. sion Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U B 001 E Issue 1 www castell com 1of5 AP P stell Key Exchange Box kea User Manual Original Language Version Ca C o B key exchange boxes should be used to allow a safe access to potential hazardous and dangerous areas with one or more access points AN The B key exchange box is not designed for security purposes such as a safe or external access to a building No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The B key exchange box should normally be mounted on the static frame using suitable fasteners Please refer to the drawing on page 4 for maximum and minimum mounting distance The B key exchange boxes are avalable in horizontal and vertical mounting versions Anti vibration pads should be used on machines that generate a high level of vibration AN IMPORTANT The B key exchange box should be mounted using anti tamper fasteners to prevent unauthorised removal Are B key exchange box must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder
210. ss steel 10 3 US Brass Stainless Steel cach LCi agi in mm Extended bolt length in mm 0 19 05 6 35 25 40 12 70 31 75 19 05 38 10 25 40 44 45 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice www castell com 4of5 K Dual Key Bolt Interlock lt 2 User Manual Original Language Version Castell Order Information Information Product Type 1 2 3 4 5 6 eae on a 7 OR 8 OR Primary Key Symbol Secondary Key Symbol isd double key condition double key oration Lock portion type FSM Q 2 Material B Brass S Stainless steel 1S 1 secondary key 2 locks 3 Number of lock portions 2S 2 secondary keys 3 locks 3S 3 secondary keys 4 locks L Dimension bolt length when retracted in mm 0 6 4 12 7 19 1 25 4 Form 1727 3 4 D double key condition E exchange key condition see operation details page 1 6 Key Condition Lock portion symbol 7 Isolation key for exchange key condition or FS up to 3 characters Q up to 6 characters Primary key for double key condition Lock portion symbol 8 Personnel key s for exchange key condition or FS up to 3 characters Q up to 6 characters Secondary key s for doubl
211. stallation The housing of the AIES access interlock with safety switch should normally be mounted on the static frame of the guard and the bolt to the sliding or hinged door using suitable fasteners Fixed bolt bracket is highly tolerant to misaligned guards and should be fitted with suitable fasteners Please refer to the drawing on page 4 for hole details and maximum and minimum mounting distance for the housing and bolt The AIES interlocks are avalable in Hand 1 and Hand 2 version suitable for left or right hinged doors respectively Anti vibration pads should be used on machines that generate a high level of vibration IMPORTANT The AIES access interlock with safety switch should be mounted on the guard using anti tamper fasteners to prevent unauthorised removal AN The AIES access interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file AN Force required to shear lock bolt is 24KN Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be tak
212. stell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 3 of 6 Heavy Duty Solenoid D O lym O US Controlled Access Lock Castell User Manual Original Language Version Pm D mens on on Note For safe mounting use security screws in mm OLYMPUS 4 off M8 x 12 holes Access from the rear 4 off 5 5 holes Access from the front Source Fortress Interlocks Data Sheet Document Number A_DS_E_LOK_V1 1_DEC09 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 4of6 Heavy Duty Solenoid p O lym D US Controlled Access Lock Castell User Manual Original Language Version Pm Wiring Diagram Note For safe mounting use security screws OLYMPUS Source Fortress Interlocks Data Sheet Document Number A_DS_E_LOK_V1 1_DEC09 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell c
213. stell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U EDIX 001 E Issue 2 www castell com 5 of 5 FLIP CAP _ 2tsstvecap SEF The Castell protective cap is used to prevent dust ingress into the Castell F Figure style lock portion In addition the cap can be fitted with a padlock to prevent lock operation during maintenance FLIP S The Castell FLIP S is padlockable protective cap is used to prevent dust ingress getting into the Castell F Figure style lock portion Technical Data Minimum 40 C 40 F ice free for Q amp F Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for F Type Weight 0 1 kg Material Stainless steel brass nickel plated chome plated nylon coated Temperature rating No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of t
214. stems The key is released when the UPS system gives a signal to the KSUPS to energise the solenoid when it is in a safe state to allow access The key can then be taken to gain access to the protected area The UPS cannot commence until the key is removed and taken to the KSUPS KSUPS Solenoid AIE Access Controlled Switch Interlock EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Dr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSUPS 001 E Issue 1 www castell com 3 of 6 KS J l ee Controlled Switch GP User Manual Original Language Version Castell OOO o o Note For safe mounting use security screws A Dimensions in mm KSUPS 77 y 35 Max FS 14 37 Q 2 Mounting Holes M6 Mistura Maximum thread depth 6mm Panel Mounting Details Dimension Reference X No of Poles Length 4 Poles 42 0 mm 6 Poles 51 5 mm 8 Poles 61 0 mm 10 Poles 70 5 mm 12 Poles 80 0 mm While every effort has been made to ensure the accuracy
215. switch _B BLANK B EC Declaration KSS20 _EC Deciaration Caa D Panel Door Interlock We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U FS Q 001 E Issue 1 www castell com 3of5 FS Q Switchgear Interlock LIS User Manual Original Language Version Castell D o D j mens ons Note For safe mounting use security screws in mm FS1 lock 45 clockwise mount Q1 lock 45 clock wise mount 61 2 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U FS Q 001 E Issue 1 www castell com 4of5 I Switchgear Interlock User Manual Original Language Version FS Q Order Information a Castell 1 2 3 4 5 6 T Partnumber rsa IL IL IL TL 8 ABC 1 Lock portion type FSs Q 2
216. t is available in various lengths to suit the application but the travel of the bolt is always 19 05 mm The key is free when the bolt is extended Insertion and rotation clockwise of the key will retract the bolt The key will be trapped in the bolt retracted position While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U K 001 E Issue 2 www castell com 1of5 Bolt Interlock lt fS User Manual Original Language Version C 2 S tell C o The K bolt interloks are used as a part of a safety system to allow safe control of valves or disconnect switches AN The K bolt interlock is not designed for security purposes such as a safe or external access to a building The K bolt interlock is not designed to interlock access gates or doors Pleaserefer to Al access interlocks No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The housing of the K bolt interlock should normally be mounted to a panel using suitable fasteners Please refer to drawing on page 4 for more installation details A IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal AN The K bolt interlock must be installed by a compet
217. t to alter specifications and introduce improvements without prior notice U B 001 E Issue 1 www castell com 4of5 Key Exchange Box lt User Manual Original Language Version Ca stell Order Information Information Product Exampe Be jJ es 8 J E H L 3 Free Key Symbol s End Key Symbol s gt oO 1 Lock portion type FSQ 2 Material B Brass H Horizontal 7 mounting V Vertical 4 Number of Free Keys please specify 5 Number of Trapepd Keys please specify 6 LOCK pornon Symbols Free Keyta allto be FS up to 3 characters Q up to 6 characters advised separately 7 oe pornon symbole Trapped Ney s au toiBe FS up to 3 characters Q up to 6 characters advised separately 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters 9 Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f
218. te Installation Fitting the MBV enforces a logical predetermined and safe sequence of operation where the control of flow paths is critical The MBV interlocks are available in either the locked open locked closed or both locked opened and locked closed conditions IMPORTANT The MBV interlock should only be fitted by the Castell Engineering Team Please supply the valves to Castell to enable the MBV to be fitted Are MBV Modular Ball Valve Interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U MBV 001 E Issue 2 www castell com 3of8 MBV Modular Ball Valve Interlock GP User Manual Original Language Version C a st ell Technical Data Data Minimum 40 C 40 F ice free for Q amp FS type
219. ted into an existing panel or for surface mounting within its own IP65 rated lockable steel enclosure The KSSE is manufactured from E20 FSS 3D F C 0O4 110A either brass or stainless steel making it ideal for use in standard or harsh corrosive environments Operation N Castell multi key solenoid controlled switches are typically used for machine isolation in applications where a machine has to finish a cycle prior to isolation KSSE multi key solenoid controlled switch exchange key condition Isolation Key is free while power 2 Insert and turn isolation key to switch 3 Power is off isolation key is is on solenoid is de energised power off Once external signal is trapped and personnel keys are Personnel keys are trapped received LED illuminates push the free button to energize the solenoid and release personnel keys While the isolation key is free the power is on Personnel keys are trapped 2 By inserting and turning the isolation key in the KSSE the contact condition changes switching the power off Once the machine has finished the cycle a signal is sent to the KSSE illuminating an LED Pushing the button energises the solenoid The personnel keys can now be released by pushing the button These keys can be taken by personnel to unlock the doors in the machine area 3 The Isolation Keys stay trapped ensuring power is off until all personnel keys are replaced in the KSSE unit While every effort has been made to
220. ted reserves the right to alter specifications and introduce improvements without prior notice U TDI 001 E Issue 1 www castell com 1 of 6 Electronic Time Delay Isolator lt fS User Manual Original Language Version C 3 S tell CO o The TDI electronic time delay isolator is designed to be part of a safety system and is used to switch off the power and a pre set time set to be longer than the run down time of the machine has elapsed before releasing a key or a set of keys which is then used to gain access to a hazardous area via an access interlock such as the Al or Salus AN The TDI electronic time delay isolator is not designed for security purposes Installation The TDI electronic time delay isolator should be mounted to a surface using suitable fasteners please refer to drawing on page 4 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity please refer to drawing on page 4 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal PAi TDI range of electronic timer with power isolations must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic vis
221. ted reserves the right to alter specifications and introduce improvements without prior notice U KE 001 E Issue 1 www castell com 4of5 KE Sliding Door Interlock lt s gt User Manual Original Language Version Cas tell Order Information Information Product Type 1 9mm 5 ABC 1 Lock portion type FS Q 2 Material B Brass standard 4 Form lg oe oy Ae 5 Door thinckness please advise 6 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS lock type Q lock type 2 Form 1 2 3 4 Up to 3 characters Up to 6 characters T amp 5 Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ens
222. tell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U DAE 001 E Issue 2 www castell com 5 of 5 A Dual Key Access Interlock GP User Manual Original Language Version Castell EDIX The EDIX is a dual key access interlock complete with emergency exit system for use on hinged doors The interlock is manufactured in durable stainless steel and comes with the stainless steel FS or Q style lock portions Two internal crashbar options are available a light duty two point aluminum and a heavy duty three point stainless steel The EDIX interlock is ideal for use in harsh or corrosive environments where it is subject to heavy use Typical industries using the EDIX are fire protection turbine EDIX FSS BRI 1 and offshore industry Operation ss Castell dual key access interlocks are used in various applications to control full body access to hazardous areas EDIX dual key access interlock Hand 1 Door is locked closed while 2 Insert and turn isolation key then Door is unlocked isolation key isolation key is free and release personnel key and release is trapped and personnel key is personnel key is trapped catch from locking mechanism by free operating the handle 1 While the isolation key is free the catch of the EDIX is trapped in the locking mechanism of the dual key access interlock The door is locked and the personnel key is trapped
223. tell com 5 of 6 Electronic Time Delay Isolator lt fS User Manual Original Language Version Castell Order Information Information Product Type 1 2 3 4 5 6 7 8 Isolation Key Symbol Personnel Key Symbol exchange key condition exchange key condition 9 OR 10 OR Primary Key Symbol Secondary Key Symbol sd double key condition double key doce fir ite 1 Lock portion type FS S Q 2 Material B Brass S Stainless steel F Front of board mount with enclosure standard 3 Mounting P Panel mount 4 Secondary additional lock portion s 1 2 3 etc secondary lock portions available S for secodary lock portions if simultaneous removal of all 3 Koy condition en lock portions if exchange key version required 6 Contacts arrangement in normal position standard N O6 6 contacts 3no 3nc arrangement standard 7 Control voltage 110 24 240 standard 8 Current VAC VDC Lock portion symbol 9 Isolation key for exchange key condition or FS up to 3 characters Q up to 6 characters Primary key for double key condition Lock portion symbol 10 Personnel key for exchange key condition or FS up to 3 characters Q up to 6 characters Secondary key for double key condition 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters G Special construction available upon enquiry Contact Information Information Castell Safety I
224. th one or more access points to the hazardous area The key exchange box is used as a part of a safety system which ensures a machine is shut down before access to the hazardous area is allowed The system involves a KS key switch for the electrical supply and typically more than one AIE access interlocks for full body access The removal of the isolation key from the key switch isolates the electrical supply to the machine This key is taken to the Z key exchange box to release the trapped keys The released keys are used to gain access through the AIE access interlocks The machine cannot be restarted until all keys are returned to the Z key exchange box and the power isolation key is released and replaced in the KS key switch EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Z 001 E Issue 1 www castell com 3of5 I P stell Key Exchange Box kea User Manual Original Language Version Ca COA o D mens ons Note For safe mounting use securi
225. the KSD range are motor driven high risk applications where complete isolation of the power supply is required before access is granted The removal of the key in the KSD changes the condition of the electrical supply to the machine to a safe condition This key can be removed and used to unlock the door via AIE Access Interlock The guard can only be opened when the electrical supply has been switched into a safe condition The machine cannot be restarted until the door is closed and the key is removed and taken to the KSD Switch Disconnector EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSD 001 E Issue 1 www castell com 3 of 6 Switch Disconnector lt 2 User Manual Original Language Version Castell KSD Drawing o o Note For safe mounting use security screws Dimensions in mm KSD surface mount DETI 1 th tii kihiti aes KSD Enclosure Dimensions Dim KSD32 KSD63 KSD125 KSD160 KSD250 KS
226. the bolt is released While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS 001 E Issue 2 www castell com 1of5 S al U S Automatic Access Interlock Pde User Manual Original Language Version astell Usage o The Salus automatic access interlock should be used as a part of a safety system to allow safe access to potentially hazardous and dangerous areas AN The Salus interlock is not designed for security purposes such as a safe or external access to buildings The Salus interlock has been tested to vibration in accordance with BS EN 50155 2001 amp IEC 61373 1999 01 up to a maximum of 150HZz If the unit is to be subjected to vibration levels higher than this then anti vibration pads should be used No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The mounting bracket should be mounted on the static frame or the door The mounting should be positioned so that bolt engagement is made before the door touches the frame The Salus unit is then presented to the mounting plate at an angle and clipped on by engagement with the internal tangs Once the unit is clipped on the two dog screws are tightened using the security bit sup
227. the hazardous area is on the sidebolt of the AIS is trapped in the mechanism The door is locked and the key is trapped 2 By turning and releasing the key the contact condition changes switching the power off The bolt can now be released The key should be kept by the personnel as long as the door is opened ensuring the power cannot be turned on 3 With the sidebolt and key released the switch condition cannot be reversed AIS Hercules access interlock with safety switch bolt trapped key free condition C Power is on sidebolt is trapped 2 Insert and turn the key to change Power is off bolt is free and key is free the switch contact condition and and key is trapped release the bolt 1 While the power in the hazardous area is on the sidebolt of the AIS is trapped in the mechanism The door is locked and the key is free 2 By inserting and turning the key the contact condition changes switching the power off The bolt can now be released This will trap the key 3 With the sidebolt released and key trapped the switch condition cannot be reversed While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIS 001 E Issue 1 www castell com 1 of 6 P Al S Access Interlock with Safety Switch Ze User
228. ting F Front of board mount with enclosure standard 4 Number of poles 3 standard 5 Voltage 24 110 240 standard 6 Current AC use for 110V and 240V DC use for 24V 7 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters f Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U BEMF 001 E Issue 2 www castell com 7 of 7 Panel Door Interlock GP User Manual O
229. tion Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 2 www castell com 5ot 5 Key Exchange Box S25 User Manual Original Language Version C astell A The Y key exchange box is a product designed to enable the release of keys by insertion of an initial key The Y box is designed for the release of six or more keys with no upper limit with the keys being released in any order once the isolation end key has been inserted The need for this type of product usually arises due to there being more keys required than the initial isolation system supplies The unit will gen
230. to alter specifications and introduce improvements without prior notice U KSD 001 E Issue 1 www castell com 1 of 6 KS Switch Disconnector Pid User Manual Original Language Version astell Usage o The KSD Switch Disconnector is designed to be part of a safety system and is used to isolate the power releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Al AIE or Salus AN The KSD Switch Disconnector is not designed for security purposes No hazardous substances were used in the manufacture of this product The product can be disposed of in standard waste Installation The KSD unit should be mounted to a surface using suitable fasteners please refer to drawing on page 4 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity please refer to drawing on page 4 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal Ar KSD range of Switch Disconnectores must be installed by a competent and qualified person who has read and un derstood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubr
231. to prevent unauthorised removal Are X key exchange box must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U X 001 E Issue 2 www castell com 2o0f5 I P stell Key Exchange Box ka User Manual Original Language Version Ca Technical Data Data Minimum 40 C 40 F ice free for Q amp FS type Temperature rating Maximum 107 C 224 6 F for Q type 140 C 284 F for FS type or 288 C 550 F upon request Surface mount using suitable fasteners please refer to drawing on page 4 for more details Brass 1 kg for 2 lock oprtions add 0 5 kg per additional portion Type of mounting Weight l 7 Stainless steel 1 kg for 2 lock oprtions add 0 5 kg per additional portion Mat
232. trasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSUPS 001 E Issue 1 www castell com 6 of 6 M BRV Modular Ball Valve Interlock ITS User Manual Original Language Version Castell The Castell MBV modular ball valve interlock is an integral valve interlock designed to enable locking off in either the open closed or both open and closed conditions The MBV is suitable for any quarter turn valves including Ball Plug and Butterfly Valves up to 2 1 2 bore size Fitting the MBV enforces a logical predetermined and safe sequence of operation where the control of flow paths is critical The MBV is manufactured in stainless steel with stainless steel lock portions which makes it ideal for use in harsh or corrosive environments where it is sub
233. troduce improvements without prior notice U KLP 001 E Issue 2 7of7 www castell com KP Bolt Interlock with Safety Switch lt 2 User Manual Original Language Version Ca S t ell The KP bolt interlock is a key operated mechanical bolt interlock complete with position monitoring electrical contacts for the control of electrical switchgear or valves The KP lock comes with a 16 mm diameter bolt of variable length that is used to control the rotation or movement of operating handles or toggles The KP1 comes with 2N C 1N O 10 amp contacts and the KP2 has 4N C 2N O 10 amp contacts these are used to provide remote indication of the bolt position or to switch the control circuitry on the machine The locks are manufactured in brass or stainless KP2 FSB 6 4 FR 4 steel making them ideally suited to use in harsh or corrosive environments Operation The Castell KP bolt interlocks with safety switches are used in switchgear control to break circuitry and inhibit movement of cams toggles or levers simulateously KP bolt interlock with safety switch rear entry form 4 O Key is trapped bolt is retracted 2 Turn and release key to drive Key is free bolt is extended the bolt and change the switch switch contacts are reversed contacts condition 1 While the power is on the key is trapped the side bolt is retracted The KP switch contacts are opened 2 Turning the key drives the bolt to extended position e g locking
234. ts beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U FS Q 001 E Issue 1 www castell com 2of5 FS Q Switchgear Interlock ta User Manual Original Language Version Castell lt 2 Technical Data Data Minimum 40 C 40 F ice free for Q amp F Type Temperature rating Maximum 107 C 224 6 F for Q Type 140 C 284 F for F Type Type of mounting panel mount using suitable fasteners please refer to drawing on page 4 for more details Weight 0 2 kg Material Brass Stainless steel Nickel Plated MTTF Certification Available on request Application N The FS Q locks are used to ensure that multiple supplies are not applied to common bus bars When all incomers are closed the bus bars are open To close a bus bar first the incomers must be switched to open In the shown is application to close Bus 1 either incomer AA or AB must be opened The key is removed from either AA or AB connection and is then inserted into the bus switch A_ A BLANK To close Bus 2 either incomer AB or BB must be opened and the key AB or BB transfered to the
235. ts without prior notice U KC 001 E Issue 2 www castell com 4of5 p Claw Interlock ITS User Manual Original Language Version Castell Order Information Information Product Type 1 2 3 4 19 1mm A Dimension 60mm B Dimension 28 9mm D Dimension ABC Lock Portion Symbol 1 Lock portion type FS 7 OQ 2 Material B Brass S Stainless steel 3 Form 1 2 3 4 4 A dimension bolt travel please specify from 57mm to 127mm 5 B dimension see page 4 for claw details please specify 6 D dimension see page 4 for claw details please specify 7 Lock portion symbol FS up to 3 characters Q up to 6 characters 1 FS Locktype Q Locktype 2 Form Up to 3 characters Up to 6 characters Special construction available upon enquiry Contact Information Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e
236. tured in brass or stainless steel making it ideal for use in harsh or corrosive environments The KLF bolt interlock is available in a double key or exchange key condition KLF FSB 0 4 D Operation The Castell KLF bolt interlock range is used on control of switchgear to inhibit movement of cams toggles or levers KLF dual key bolt interlock exchange key condition Key A is free while key B is 2 Insert and turn key A then turn 3 Key B is free key A is trapped trapped and bolt is extended key B to drive bolt releasing and bolt is retracted key B 1 While the side bolt is extended and key B is trapped key A is free The disconnector is locked by the extended bolt of the KLF 2 Inserting and turning key A in the bolt interlock enables rotation of key B releasing the mechanism This will trap key A into the lock 3 Key A stays trapped while the bolt is retracted and key B is released KLF dual key bolt interlock double key condition Key A and key B are free 2 Insert and turn both keys Keys are trapped bolt is extended to drive bolt bolt is retracted While the side bolt is extended key A and key B are free The disconnector is locked 2 By inserting and turning key A and key B in the bolt interlock the bolt can be retracted releasing the disconnector This will trap both keys into the lock 3 Both keys stay trapped while the bolt is retracted The length of the bolt can be varied to suit the a
237. ty International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIES 001 E Issue 1 www castell com 5 of 7 Dual Key Access Interlock with Al S Safety Switch mad User Manual Original Language Version Castell Technical Data X Data Ambient temperature of stages open at 100 lu Ith 55 C during 24 hours with peaks up to 60 C Temperature rating enclosed at 100 Ithe 35 C during 24 hours with peaks up to 40 C Storage temperature 40 C to 85 C in case temperature below 5 C no shock load permissible Type of mounting Surface mount using suitable fasteners see drawing on page 4 for mounting details Weight 2 0 kg Material Stainless steel Power isolation 10A Motor isolation AC Values 400V AC Switch approvals CE UL CSA IP65 MTTF Certification Available on request Application A typical application of the AIES Access interlock with Safety switch is machine guarding The removal of the key from the AIES isolates the electrical supply to the machine and allows the removal of the sidebolt and the personnell key This will trap the isolation key Therefore the guard can only be opened when the electrical supply has been switched into a safe condition The personnel key is then taken into the area by the operative to safeguard against accidental lock in or start up or to initialize another part of the process i e sw
238. ty screws in mm Z key exchange box horizontal mount While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U Z 001 E Issue 1 www castell com 4of5 Key Exchange Box lt User Manual Original Language Version Ca stell Order Information Product Type Part Number ___ z Exampe z J rs 5 Li Ls 6 End Lock Symbol 7 Front Lock Symbol s 1 Lock portion type FS 0 Q0 2 Material B Brass standard H Horizontal 7 mounting V Vertical 4 Number of End Keys 1 standard 5 Number of Front Keys please specify 6 Lock portion symbol End Key FS up to 3 characters Q up to 6 characters 7 coe pornon Sy mools Erant KEYS Alta pE FS up to 3 characters Q up to 6 characters advised separately 1 FS Lock type Q Lock type Up to 3 characters Up to 6 characters F T Special construction available upon enquiry Accessories Product Part number Flip Cap FLIP S Contact Information Castell Safety International Ltd Castell Safety International Ltd Castell Interlocks Inc Castell Safety China The Castell Building Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150
239. ual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDI 001 E Issue 1 www castell com 2of6 lt i Electronic Time Delay Isolator lt fS User Manual Original Language Version C 2 st ell Technical Data Data Minimum 5 C 23 F Temperature Maximum 55 C 131 F Type of mounting Surface mount using suitable fasteners please refer to drawing on page 4 for more details Weight 5 kg Material Brass or Stainless steel lock portions powder coated mild steel enclosure Cable Size M20 Gland x 2 IP Rating IP65 NEMA 4 enclosure Standards UL508 Voltage 24 VDC and 240 VAC 110 VAC Application The TDI is designed to operate as part of an integrated safety system controlling access to hazardous areas to motor driven high risk applications where a certain rundown time is required before access is granted When the machine is running the key of the TDI
240. uble key condition bolt trapped keys trapped Power is on bolt is trapped Turn and release both keys to 3 Power is off bolt is free Both keys are trapped change the switch contact Both keys are free condition and release the bolt 1 While the power in the hazardous area is on the sidebolt of the AIES is trapped in the mechanism The door is locked Both keys are trapped 2 By turning and releasing both keys the contact condition changes switching the power off The bolt can now be released Both keys can be released and should be taken by the personnel to the hazardous area 3 The switch condition cannot be reversed until both keys are returned the side bolt is trapped and both keys are trapped in the AIES access interlock locking the door While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIES 001 E Issue 1 www castell com 2 of 7 Dual Key Access Interlock with Pr Al S Safety Switch rad User Manual Original Language Version Castell Usage o The AIES access interlock with safety switch is designed to be part of a safety system and is used to isolate the power which then allows to gain access to a hazardous area AN The AIES access interlock is not designed for security purposes In
241. uilding Oskar J ger Strasse 137 Suite 800 Building 1 No 123 217 Kingsbury Road 50825 K ln 150 N Michigan Avenue Lane 1165 Jindu Road London England NW9 9PQ Germany Chicago Illinois 60601 Minhang District USA Shanghai 201108 China t 44 0 20 8200 1200 t 49 0 221 1694 794 t 1 312 360 1516 t 86 21 61519023 f 44 0 20 8905 9378 f 49 0 221 1694 795 f 1 3812 268 5174 f 86 21 61519030 e uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U SALUS20 001 E Issue 3 www castell com 6 of 6 lt I Electronic Time Delay Isolator lt fS User Manual Original Language Version Castell The TDI electronic time delay isolator is a heavy duty trapped key interlock switch controlled by a fail safe timer and solenoid The TDI unit is designed to control access to hazardous machines with run down times and can be used in high risk applications It incorporates a dual channel fail safe timer a heavy duty continuously rated solenoid solenoid position monitoring a 20A isolation switch a front panel lamp indication of solenoid position and a timer failure with one or more lock portions for multiple access applications
242. uksales castell com e vertrieb castell com e ussales castell com e chinasales castell com U AI 001 E Issue 2 While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice www castell com 5 of 5 IP po stell Dual Key Access Interlock User Manual Original Language Version Ca The AIE dual key access interlock is suitable for use on hinged and sliding doors The interlock has an open cavity design and is manufactured in an aluminum alloy or durable stainless steel making it ideal for harsh or corrosive environments where the lock is subject to heavy use The AIE is available in two options exchange key and double key AlE FSS E 2 Operation N Castell dual key access interlocks are used in various applications to control full body access to hazardous areas AIE dual key access interlock exchange key condition bolt trapped personnel key trapped isolation key free Side bolt is trapped and the 2 Insert and turn isolation key 3 isolation key is trapped the side personnel key is trapped then turn and release the bolt and personnel key are free isolation key is free personnel key The side bolt can now be released 1 While the isolation key is free and the personnel key trapped in the AIE th
243. ure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KE 001 E Issue 1 www castell com 5of5 Keys User Manual KEYS ac Version S A selection of keys is available to suit a range of applications from the basic nickel plated key to the stainless steel sealing key The F range of keys fit the figure style lock portion whilst the Q range fits the Q style lock portion FKW6 S Operation Two different types of keys are available F range for figure style and Q range for Q style lock portions F keys Figure style e Stainless steel brass and plated range of keys e Customised coding e SYMBOL CODE TO BE ADVISED WHEN ORDERING select up to 3 characters any alpha A Z and numeric 0 9 configurations do not use letter O use Zero instead do not use lower case VV VV WV for spacing as a character advise TABLET Ssubmaster key e 47 988 code options available e Master and submaster keys available Q keys Q style e Stainless steel brass and plated range of keys e Customised coding e SYMBOL CODE TO BE ADVISED WHEN ORDERING select up to 6 characters any alpha A Z and numeric 0 9 configurations additional non alphanumeric characters available and _ do not use letter O use Zero instead Y Y VV
244. use as a mechanical interlock for electrical switchgear This is done through a mechanical connection to the isolation equipment The standard unit is fitted with a 9 5mm square x 22mm spigot that can be used to operate an isolator Inserting and turning the key moves the spigot through a predetermined angular position 45 65 90 clock or anti clock wise moving the isolator to closed Rotating the key in the opposite direction will open the isolator and will release the key The free key can then be transferred to operate a parallel supply stream or an access interlock The FS and Q locks are manufactured in brass or stainless steel making it ideal for harsh or corrosive environments F1S ACW 65 9 5 22 Operation The FS Q switchgear interlocks are designed to control the operation of HV LV switchgear FS Q switchgear interlock Key is trapped 2 Turn and release key to open 3 Key is free and the HV LV circuit is closed the HV LV circuit HV LV circuit is open 1 While the key is trapped the isolator is closed providing the power supply 2 Turning the key opens the isolator The key can then be released 3 The free key can be used to operate either a parallel supply stream or an access interlock The FS Q switchgear interlocks are available in a 45 clockwise or in a 45 anti clockwise mounting position A set range of rotational movement and spigot lengths are available See page 5 for ordering details
245. vailable on request Application N A typical application of the AIE dual key Access Interlock is machine guarding with full body access The AIE is used as part of a safety system which ensures a machine is shut down before access to the hazardous area is allowed The system involves a KS key switch for the electrical supply The removal of the isolation key from the key switch isolates the electrical supply to the machine This key is taken to the AIE and inserted into the lock This allows the release of the personnel key and then the sidebolt which traps the isolation key The personnel key is then taken into the area by the operative to safeguard themselves against accidental lock in and start up The machine cannot be restarted until the personnel key is returned the bolt is replaced in the AIE and the isolation key is removed and taken to the KS key switch RS Key Swiigh AE aCe ort Oss EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIE 001 E Issue 2
246. vents the ability of others to re energise the extinguishing system while maintenance is being performed KS Key MBV EDIX Access Panic Bar Personnel Switch Key Interlock In case of an emergency the EDIX door lock can be overridden from the inside using the emergency exit crash bar EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U EDIX 001 E Issue 2 www castell com 3of5 Dual Key Access Interlock GP User Manual Original Language Version C astell EDIX Drawing oo D j mens j ons Note For safe mounting use security screws in mm EDIX Hand 1 EDIX for use with Surelock McGill Crash Bar EDIX Hand 2 EDIX for use with BRITON Crash Bar While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U EDIX 001 E Issue 2 www castell com 4o
247. vided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLP 001 E Issue 2 www castell com 6 of 7 KL Multi Key Bolt Interlock with Safety Switch User Manual Original Language Version E gt Ze Castell Order Information Information Product Type par Number C KP Example Ke 2 rs 8 1s L o Le L4 J Lo Isolation Key Symbol Personnel Key Symbol exchange key condition exchange key condition 7 OR 8 OR Primary Key Symbol Secondary Key Symbol sd double key condition double key a aN PAE 1 2NC 1NO 1 switch 1 Switch specification 2 ANC 2NO 2 switches 2 Lock portion type MY7QM 3 Material B Brass S Stainless steel Secondary lock portion s 4 Secondary lock portions are provided for personnel keys primary lock posrtion for the isolation key 1S 2S 3S 4S 5So0or6S 1 2 3 4 50r6 secondary lock portions respectively 6 L Dimension bolt length when retracted in mm 0 6 4 12 7 19 1 25 4 6 Switch entry FR Front entry switch RE Rear entry switch 7 Form TL23 74n 8 Key condition E Exchange key condition D Double key condition removal of all keys Lock portion symbol 7 Isolation key for exchange key condition Primary key for double key conditi
248. witch Table While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 4of 7 KS S Solenoid Controlled Switch 11 User Manual Original Language Version Castell D j mens ons Note For safe mounting use security screws in mm KSS 106 44 101 is QJ en B29 Ss ol l D8 for 24VAC DC amp 1110 240VAC Supply I l 13 for 110 240VDC Supply I ral I par l l K 6 5 4 Pos While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSS 001 E Issue 1 www castell com 5 of 7 KS S Solenoid Controlled Switch 41 User Manual Original Language Version Castell Wiring Diagram Diagram KSS AC PUSH BUTTON GREEN Red TERMINAL x BLOCK aJ D O eh 3 z L CONTROL m S 9 oe Woe 3 SUPPLY 2 Ze oS Ov N VOLTAGE O Red a 1 ace mack RELAY CUSTOMER 10 AMP T SAFETY MAX CIRCUIT WIRING N C Black RELAY MAX CIRCUIT KSS DC PUSH BUTTON GREEN TERMINAL BLOCK Q ra O Z CONTROL O INPUT
249. with an exchange key for full body access control The KSS breaks the machine safety circuit ensuring a machine is shut down once the isolation key is inserted and turned into the unit Once the machine has completed the cycle an external signal is received by the solenoid which is indicated by an illuminated LED Activating the green button on the KSSE will enable the personnel keys to be turned and removed ensuring the power is locked out The keys can then be taken to the AIE double key access interlocks to enable access to the machine The machine cannot be restarted until all doors are closed and all personnel keys returned to the KSSE multi key solenoid controlled switch EC a D e cl arati on Solenoid Controleld Switch AIE Access Interlocks We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KSSE 001 E Issue 1 www castell com 4of 7 KS S Multi Key Solenoid Controlled Switch ITS User Manual Original Language Version Castell D j mens j ons Note For safe mou
250. with oil or grease use CKLE Dry Powder Graphite if necessary AN In case of defects beeing detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U KLE 001 E Issue 1 www castell com 2of5 K Sliding Door Interlock lt 1 User Manual Original Language Version Castell Technical Data Minimum 40 C 40 F ice free for Q amp FS Type Maximum 107 C 224 6 F for Q Type 140 C 284 F for FS Type Surface mount using suitable fasteners please refer to drawing on page 4 for more Temperature rating Type of mounting details Weight Brass 0 7 kg Material Brass MTTF Certification Available on request Application The KLE bolt interlocks are used as apart of a safety system typically in machine guarding applications Sliding Door The power supply to the system is switched on and the access door to the hazardous area is locked closed The removal of the isolation key in the KS20 unit isolates the electrical suppliy to the LV Panel The key is then used to unlock the KLE sliding door interlock on the sliding door This will release the second
251. without prior notice U MSI 001 E Issue 2 www castell com 1of6 Motion Sensing Interlock lt 2 User Manual Original Language Version Castell Usage o The MSI movement sensing interlock is designed to be part of a safety system and is used to switch off the power and detect zero motor movements before releasing a key which is then used to gain access to a hazardous area via an access interlock such as the Al or Salus AN The MSI movement sensing interlock is not designed for security purposes Installation The MSI movement sensing interlock should be mounted to a surface using suitable fasteners please refer to drawing on page 4 for more details The lock face should be sealed to the panel for ingress protection Cables should be connected to the switch in accordance with the applicable wiring diagrams Ensure that the unit is bonded for earth continuity please refer to drawing on page 5 for more installation details AN IMPORTANT The interlock should be mounted using anti tamper fasteners to prevent unauthorised removal N T MSI range of movement sensing interlocks must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of
252. www castell com 4of6 P Dual Key Access Interlock LIS User Manual Original Language Version Castell D i mens i ons Note For safe mounting use security screws in mm AIE Hand 1 AIE Hand 2 i I While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIE 001 E Issue 2 www castell com 5 of 6 Al Dual Key Access Interlock lt 2 User Manual Original Language Version Castell Order Information Information Product Type 1 2 3 4 Isolation Key Symbol O B Personnel Key Symbol exchange key condition l exchange key condition 5 OR 6 OR Primary Key Symbol DO f Secondary Key Symbol double key condition double key oon 1 Lock portion type FSM Q AL Aluminium alloy brass 2 Material S Stainless steel E Exchange key Condition D Double key Condition 1 left hinged door 2 right hinged door 3 Key Condition 4 Handing Lock portion symbol Isolation key symbol for exchange key condition Primary key symbol for double key condition lock next to the bolt Lock portion symbol 6 Personnel key symbol for exchange key condition FS up to 3 characters Q up to 6 characters Secondary key symbol for double
253. y International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDR 001 E Issue 2 www castell com 3 of 7 Time Delay Remote Unit IPN T m with Electrical Isolation Castell User Manual Original Language Version Drawing oo Di mens j ons Note For safe mounting use security screws in mm TDR surface mount enclosure version FOB front on board 21 7 Q LOCK 10 3 FS LOCK While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDR 001 E Issue 2 www castell com 4 of 7 Time Delay Remote Unit lt 2 with Electrical Isolation Castell User Manual Original Language Version Drawing oo Di mens j ons Note For safe mounting use security screws in mm TDR surface mount enclosure version FOB front on board While every effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U TDR 001 E Issue 2 www castell com 5 of 7 Time Delay Remote Unit gf D with Electrical Isolation i User Manual Original Language Version C
254. y effort has been made to ensure the accuracy of the information provided no liability can be taken for any errors or omission Castell Safety International Limited reserves the right to alter specifications and introduce improvements without prior notice U AIES 001 E Issue 1 www castell com 7 of 7 Al S Access Interlock with Safety Switch 2 User Manual Original Language Version Ca stell The AIS or HERCULES is a single key access interlock complete with electrical contacts for use on hinged and sliding doors The Hercules contacts can be used to switch off the machine via its control circuitry or to initialize a signal to visual beacons sounders The switch is sealed to IP65 with 1N O 2N C contacts rated to 6 amps making it ideal for use in cross monitored safety systems The interlock is manufactured in a durable stainless steel making it ideal for use in harsh or corrosive environments and where the lock is subject to heavy use AIS FSS KF 2 Operation The Hercules Access Interlock with Safety Switch is used for machine isolation in order to protect the hazardous area from access while power is on AIS Hercules access interlock with safety switch bolt trapped key trapped condition Power is on sidebolt is trapped 2 Turn and release key to change 3 Power is off bolt is free and key is trapped the switch contact condition and and key is free turn and release the bolt 1 While the power in
255. y must complete an operating cycle before access is permitted The DAE is made for applications where the availability of the main power is limited or where the timer needs to be located in a potentially explosive atmosphere DAE FSB 30 Operation The Castell Mechanical Time Delay Units are used in various applications to control access to hazardous areas where a run down time of a machinery is required DAE Mechanical Time Delay 30 sec Key B is trapped in the DAE key 2 Insert and turn key A to 3 While key B is released A is held in a key switch while initiate time run down Once key A is trapped power is on completed release key B 1 When the machine is running key A is trapped in the key switch controlling the power Key B is trapped in the mechanical time delay unit This key is used to access the machine area once machine has stopped running 2 Key Ais released from the key switch and the power supply is switched off Key A is then inserted and turned in the DAE unit Once turned the time delay begins Key B is held in the DAE until time elapses Once the time delay has elapsed the indicator bar on the DAE rotates from red to white Key B can now be turned and removed 3 This traps key A in the DAE key A cannot be released until key B is returned The DAE mechanical time delay unit is available with 30 60 or 90 seconds time delay as standard versions Any time delay within a range betweeen 30 seconds and 55

User Manuals Catalogue - Castell Safety International

Contents

Download Pdf Manuals

Related Search

Related Contents