USER`S MANUAL
Contents
1. 0000 flash on voltmeter head after test on source overflow protection MATS 2010SA Dynamic Hysteresisgraph User Manual 21 2 Check source service voltage 3 Check short circuit on test interface 4 Check Bm setup at testing point 5 Remove the fault and disassembly test sample 6 Press Esc key on source panel to release protection press key to restore output2. 2 6 Major Technical Indices Adopt volammetry to measure loss Ps and amplitude permeability and loss angle 6 when test frequency is 50kHz conduct test on ferrite circular ring sample with standard size d1 40mm d2 32mm h 6 10mm technical indices as follows measured constant temperature 7 System Installation and Setup 7 1 Application Environment e Power Supply single phase 200V 240V 50Hz 10 maximal 10A e Environmental Temperature 23 5 C e Ambient Humidity 30 75 RH e External magnetic field disturbance absolutely avoided e Thermal balance time 10 minutes 7 2 Computer Configuration Minimal Configuration Pentium133 CPU 32M memory 4 3G HD 3 5 inch FD 16 speed CD ROM install Windows 95 operating system Recommended Configuration Pentium1 2 4G CPU 256M memory 40G HD 32M U disc 48 speed CD ROM install Windows XP operating system MATS 2010SA Dynamic Hysteresisgraph User Manual 7 7 3 Install Operating System Soft magnetic measurement software SMTest of MATS uses HD as identification mark of authorized users so operating system HD must be hanged on main disk at the first IDE port of motherboard Generally the HD shall be partitioned as per 25 for disk C 50 for disk D and 25 for disk E Disk C applies to install operating system it is recommended that any Windows version shall be installed into default path i e C Windows 7 4 Install Video Adapter Driver Soft mag
3. instrument to enable the connection among different functional modules free of manual connection by users which greatly improves the reliability of instrument High speed A D conversion is completed through one PCI card installed in the computer mainframe computer connected to instrument through three cables one RS232 interface line two high frequency signal connector RS232 U Sampling or PCI TPS 200SA treo Supply wires 586 PC Computer Fig 3 1 MATS 2010SA Block Diagram 4 MATS 2010SA Functions 4 1 Product Profile Automatic measurement on hysteresis loop of soft magnetic material under dynamic AC condition accurate measurement on dynamic magnetic characteristic parameters such as amplitude permeability ua looss angle iron loss Pc remanence Br and coercive force Hc Windows measurement software applied simply It conforms to China National Standards GB3658 83 GB5026 85 and GB9632 88 MATS 2010SA Dynamic Hysteresisgraph User Manual 3 industry standard SJ 110281 91 and international standard IEC60404 6 Analog source bridge frequency indicator ammeter voltmeter and wattmeter are replaced through computer control and high speed A D sampling entire testing process automatically completed 4 2 Main Features 1 Testing sample varieties soft magnetic ferrite permalloy amorphous amorphous and nm crystal 2 Test sample shapes annular E and U shapes 3 Test s
4. on original system instead of system disk formatted in order to reduce MATS 2010SA registration and parameter calibration If the system still fails it has to be reinstalled If it is connected to web anti virus program must be installed because that exposed to virus infection MATS 2010SA main program SMTest exe will fail and registration information and calibration parameters installed will loose In addition please do not install other application programs into the system especially resident program to guarantee sufficient system resources and system stability MATS 2010SA is a software and hardware system and occupies more system resources please close other windows applications as possible 12 8 MATS 2010SA Application Details 8 1 SMTest Software Main Interface Operate SMTest soft magnetic measurement software enter main interface as shown in Fig 8 1 MATS2010 SMTest File Edit View Measure Print Help Ring F Sample Wave 29 5 22 5 7 5 6 5 lt gt mf w DC Test ac Test Define t Fixed Freq Defix Fixed Bm F Em Hz Cluster Hun 12 RT 2 Es Testing amp Print Bf close in Se ke Ge T ee aie ee Se 1 0 001 0 002 0 006 Fr 1 HERE 17 28 07 SMTest ind i a20 dat Fig 8 1 Soft Magnetic Test main interface Title bar of main window display
5. MATS 2010SA Dynamic Hysteresisgraph USER S MANUAL AUTO TEST SYSTEM OF MAGNETIC MATERIALS Contents Te OW ONG i sr tater be E 1 2A MATS Protile ft ety sok a yaa E S 1 3 MATS 2010SA Composition 2 4 MATS 2010SA Functions 00 0 cece cece eee e eee eee eens eeeees 2 4 1 Prod ct Profile cerea a 2 4 2 Main FOAWICS 3 4 3 5086 6 4 5 Hardware Technology Parameter 5 5 1 MATS 2010SA Dynamic Hysteresisgraph 5 5 2 Al D Cand asin 6 6 Major Technical Indices 6 7 System Installation and Setup 6 7 1 Application Environment 6 7 2 Computer Configuration 6 7 3 Install Operating System cence eect ee eee este rne 7 7 4 Install Video Adapter Driver 7 7 5 Full Ins
6. amples with closed magnetic circuit can be directly winded and measured on samples Sample magnetizing coil N1 and measuring coil N2 form a no load transformer 4 Non inductive resistance connected on magnetizing coil loop to determine magnetizing current and magnetic field intensity through the measurement of pressure drop on non inductive resistance 5 Magnetic induction obtained through digital integration of coil measuring voltage magnetic induction peak value locked through digital feedback magnetic induction lock precision 0 5 6 Power source and sampling amplifier integrated into a casing with simple interface one RS232 interface connected to the computer two way voltage alarm connected to high speed A D card 7 Different power sources can be selected according to different test requirements 1kHz 300kKHz or 500kHz 5kHz or 10kHz 100KHz or other frequency ranges customized 8 Measuring dynamic hysteresis loop through volammetry and digital integration can accurately measure dynamic magnetic characteristic parameters such as Pc Br and Hc and calculate p UR Q and AL etc 9 Automatic and continuous measurement up to 255 testing points the testing time of every testing point is about 12 seconds fixed frequency or fixed Bm optional in multipoint test 4 3 Software Functions Operate under Windows 95 98 Windows 2000 XP operating systems conform to Windows software specifica
7. contains raw data of sampling waveform sample parameters record parameters as well as test schemes Index file content shown in data table area as shown in Fig 8 5 Eies fore fao DAT13 dat 1228 1 1 0 1979 DATI1 dat 1228 1 1 1 44 22 0 3093 0 1987 43 87 DAT23 dat 1228 1 0 5128 2 033 1 t 1 1 _ DAT20 dat 1228 1 i i 1 0 2966 1 1 DATI7 dat 1228 1 0 5166 2 035 46 52 0 2961 0 1968 42 7 Fig 8 5 Data table area Data file must be called into memory before corresponding curve diagram generated multiple data files can be called into memory at one time through Cluster function When data file is called test scheme included into the data file also called Test scheme includes test modes and testing points setup ll User Information File SMTest ini The file locates under main file directory mainly used to set up title etc in test report and can be modified through Information submenu in Edit menu SMTest iniFile contents as follows PrintInfo UserName Xiamen Yuxiang Imp amp Exp Co Ltd UEngName Xiamen Yuxiang Imp amp Exp Co Ltd UserSign LZ ShowSign 1 FontName Boldface 1st line PrintInfo 2nd line Chinese format test report title bar MATS 2010SA Dynamic Hysteresisgraph User Manual 19 3rd line English format test report title bar 4th line work mark at top left corner of test report The fifth line control th
8. e display of title bar of test report 1 displayed 0 not displayed Sixth line when the 4th line is letters control fonts here follow with to indicate that the font is italic Only the parts following can be modified when the content of SMTest ini file modified If UserName Name1 bmp or UEngName Name2 bmp or UserSign Name3 bmp graphics file can be printed onto the title bar of test report User logo open user logo graphics file defined in user information the reference height of the file is 260 pixel length can be determined as required If it is unnamed graphics file must adopt user name appointed in message file and save it into the directory where main program SMTest exe locates in bmp format Name of user Name open Name graphics file defined in user information reference height of the file is 260 pixel its length can be determined as required If it is unnamed graphics file must adopt user name appointed in message file and save it into the directory where main program SMTest exe locates in bmp format Ill Output File Type O The content of index file can be transferred into Excel table or Word through Export submenu in File menu An image file in test report format extension jpg can be generated in the directory where the data file locates according to the curve of current data file through Send To submenu in File menu 9 MATS 2010SA Panel Operation 1 Start and sel
9. e turning point of curve Important testing point shall be arranged from lower magnetic induction to higher magnetic induction If changing measuring frequency or repeating measurement from lower magnetic induction to higher magnetic induction re conduct demagnetization treatment on the sample Demagnetization mode adopts 50Hz AC saturation demagnetization 4 Curve cluster When selecting Cluster call all similar data files in current index file into memory and combine a curve IlI Fill in sample record parameter Wun 2261 RT 6 Parameter recording area as shown in Fig 8 4 Sort LiTZO2 including serial no material temperature date Date Wednesday Jav and test man except that test date can be Tester Chen automatically input by system other parameters Ena can be typed according to actual situations Fig 8 4 Parameter recording IV Test coil winding Coil the sample according to the requirement of magnetic circuit and connect to instrument test interface The coil shall be made with multistrand insulated wire induction coil N2 circled on inner layer of magnetic circuit and excitation coil N1 circled outside N2 coil 8 3 SMTest Software File Operation Test File Type The software supports two types of files index file with ind extension and data file 18 with dat extension Index file records calculation result of related data files sample parameters and record parameters Data file
10. f checking Turn power on complete self checking frequency meter displays frequency four digits flash on voltmeter 20 2 Frequency setup Press Fun key on panel when digit on frequency meter flickers flashing digit indicates cursor position Use number keys on the panel to modify the digit at the cursor meanwhile move the cursor to the next digit When typing decimal point fix it before the cursor the cursor does not move Up and down key apply to modify frequency unit right and left key apply to move cursor the cursor can circulate in four digits 3 Voltage setup Press Fun key on panel when digit on voltmeter flickers flashing digit indicates cursor position Use number keys on the panel to modify the digit at the cursor meanwhile move the cursor to the next digit when typing decimal point fix it before the cursor the cursor does not move Up and down key apply to modify voltage unit right and left key apply to move cursor the cursor can circulate in four digits 4 Function key Fun Press Fun key to enter frequency or voltage press again to move the cursor between frequency meter and voltage meter 5 Esc key Cancel operation setup cancel power output cancel protection mode 6 Enter key Confirm setup operation restore power output 7 Reset Restore source start self check program 10 Troubleshooting test source overflow protection O Four digits
11. gs lamination factor or material density When typed digit less than 10 it indicates material density De unit g cm otherwise lamination factor Sx When typed digit equals to zero means both lamination factor and material density are not appointed in this case lamination factor taken as 100 for calculation W g column sample quality unit g when typed digit equals to zero means quality not appointed Explanations on calculation methods of effective length of magnetic path Le effective sectional area Ae and effective volume Ve of samples 14 It is known that different from general current and voltage measurement magnetic field intensity and magnetic induction measurements are indirect Magnetic field intensity is calculated through the measurement of exciting current magnetic induction calculated through the measurement of induction magnetic flux effective parameters Le and Ae of samples calculated will have direct relation with measurement result Computing formula of magnetic field intensity H N I Le In which H is magnetic field intensity unit is A m N is the number of turns of field coil is exciting current measured value unit A Le is effective length of magnetic path of tested sample unit m Magnetic induction calculation formula B Vrms 4 44 F N Ae In which B is magnetic induction unit is T Vrms is effective value of induced voltage unit V F is AC signal frequency unit Hz N
12. is the number of turns of induction coil Ae is the effective sectional area of sample unit The calculation methods for effective parameters Le and Ae according to sample size in different industries are quite different which may lead to test result lack of comparability The calculation of sample effective parameters in SMTest soft magnetic measurement software conforms to industry standard SJ T10281 91 The calculation methods on effective length of magnetic path Le and effective sectional area Ae of samples will be described as follows with annular sample as an example The first case appoint lamination factor Sx appoint sample inside outside diameter and height According to SJ T10281 91 standard firstly calculate magnetic core constant C1 and C2 then calculate Le and Ae according to magnetic core constant which is a calculation method strictly implementing the standard MATS 2010SA Dynamic Hysteresisgraph User Manual 15 Bante 2 2 mm EEE mm Le _ Ae El Sx Cln c C2 C2 100 B B The 2nd case appoint material density De and sample mass W appoint sample inside outside diameter and height According to SJ T10281 91 standard firstly calculate magnetic core constant C1 and C2 then calculate Le and Ae according to magnetic core constant and then calculate lamination factor Sx which is a calculation method slightly different from the standard however calculation resul
13. n related product information from our website 2 MATS Profile MATS is an English abbreviation for AUTO TEST SYSTEM OF MAGNETIC MATERIALS MATS is an automatic measurement equipment composition under computer control and applied for accurate measurement on magnetic characteristic parameters of various magnetic materials MATS 2010 is a series of MATS Due to different categories of materials measured MATS 2010 series can be divided into four parts MATS 2010H Static Hysteresisgraph MATS 2010SD Static Hysteresisgraph MATS 2010SA Dynamic Hysteresisgraph and MATS 2010M Dynamic Hysteresisgraph Every part can independently complete respective functions and can also be freely combined together to satisfy test requirements of different users MATS contain two separate software packages permanent magnetic measurement software HMTest and soft magnetic measurement software SMTest Permanent magnetic measurement software HMTest shall work with MATS 2010H soft magnetic measurement software SMTest can separately work with MATS 2010SD MATS 2010SA and MATS 2010M The user manual only applies to MATS 2010SA Dynamic Hysteresisgraph for the functions of other equipment related materials or user manuals please visit our website 3 MATS 2010SA Composition MATS 2010SA Dynamic Hysteresisgraph block diagram see Fig 3 1 program control source power amplifier current voltage sampling and range control integrated into one
14. nd determine through the color of data table Support various models of printers test report accurately match printer sheet Print preview function can conveniently regulate the size and edge distance of test report Test report can be directly printed or generate JPG image file JPG image file can be sent directly through E mail or saved into disk Test reports contain complete curve diagrams test results test conditions and sample parameters To facilitate adding user mark and enterprise name Multiple unit systems optional to satisfy the application habits of different users 5 Hardware Technology Parameter 5 1 MATS 2010SA Dynamic Hysteresisgraph e Output Power 100VA sine wave Frequency Range 1Hz 1000Hz Frequency Fineness lt 0 1 Current Value Frequency Error lt 0 05 Output Voltage 0 1V 10V 50V 300V Virtual Value Voltage Fineness Program Control 1mV panel lt 10mV Voltage Distortion Factor Superior to 1 Voltage Stability Superior to 0 1 Sampling Current 2mA 5mA 10mA 20mA 40mA 80mA 200mA 400mA 1 6A 4A 8A Peak Value e Sample Voltage 20mV 40mV 100mV 200mV 400mV 800 2V 4V 8V 16V 40V 80V 160V 320V 800V 1600V Peak Value 5 2 PC5012 A D Card e Sampling Rate 50MHz 2 Channels e Resolution and Linearity 12 Bit 1 2 LSB e Voltage Range 0 1V 20V e Sampling Clock 25ns 5ms Hardware Clock e Internal Storage Capacity 4M Byte
15. netic measurement software SMTest has no special requirement for Video adapter but may lead to deadlock when working less than 256 colors This requires correct installation of Video adapter driver display mode setup above 800 600 resolution above 256 colors 7 5 Full Installation of Microsoft Office Soft magnetic measurement software SMTest can output database to Word and Excel the function will fail if Microsoft Word and Microsoft Excel not installed We suggest full installation of Microsoft Office version compatible to operating system version Some conversion tools required for database output to Word full installation of Office can avoid the prompt to install conversion tool during output to Word 7 6 Install Printed Driver The printout of soft magnetic measurement software SMTest supports automatic zoom all printers supported by Windows can be used Install printed driver print a testing page to determine whether the printer works well then set up printer paper as lateral to guarantee optimal print effect of test report 7 7 Installation and Registration of SMTest Soft magnetic measurement software SMTest is a green software can be used when not installed The software includes 5 files can be simply copied into same directory It is recommended that a TEST directory is created on disk D and these files copied into the directory SMTest exe Soft magnetic measurement main program SMTest ini Soft magnetic measurement user info
16. on turns determined according to voltage sampling range Voltage sampling range of MATS 2010SA 500k is 0 1V Vmin 10V Vmax test condition frequency F and magnetic induction B According to calculation formula of magnetic induction the number of turns of induction coil N2 Vmin 1 5 4 44 F Ae B Vmax 3 4 44 F Ae B Important Through sample test users can regulate the number of turns of N1 and N2 in next test according to the prompt of status bar in testing process Il MATS 2010SA related test function area see Fig 8 3 1 Select test mode DC Test AC Test If testing AC magnetization curve H Fixed Freq permeability curve or Ps B power consumption C Fixed Bm curve select Fixed Freq mode ok ee 1 100 If testing Ua F permeability curve or Ps F power consumption curve select Fixed Bm mode Fig 8 3 AC test function 2 Setup test condition frequency F and magnetic induction Bm 3 Testing point setup Test one data point every time in single point test MATS 2010SA Dynamic Hysteresisgraph User Manual 17 Different testing point conditions can be set up according to test modes in multipoint test to satisfy different test requirements To measure AC magnetization curve the number of testing points and position have great influence on the curve shape combined to completely combine entire curve test more points in initial magnetization area and at th
17. rmation Printer Ink Printer installation shortcut DateTime Ink Date time modification shortcut LZ LOGO bmp Test report icon sample MATS2010 Fig 7 1 User Registration Registration window as shown in Fig 7 1 prompts for the 1st SMTest exe operation There is a Register ID 86992929 84102148926 in registration window please supply ID to the company ask for 16 bit registration code type it Registration success prompts and then can enter testing main interface If Registration code error prompts please carefully check registration code the letters in registration code are not case sensitive but letters with similar fonts and digits shall be distinguished 7 8 Install PC5012 Card Driver Take Windows XP as an example driver installation procedures as follows 1 Turn off computer source open mainframe computer casing insert PC5012 card into any idle PCI slot 2 Turn on computer source enter operating system desktop finding new hardware prompts select Install from list or specific location and click Next as shown in Fig 7 2 MATS 2010SA Dynamic Hysteresisgraph User Manual 9 Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for PCI Data Acquisition and Signal Processing Controller If your hardware came with an installation CD S96 or floppy disk insert it now What do you want the wizard to do In
18. s MATS2010 SMTest the purpose of the software Main menu contains Eile Edit View Measure Print and Help menus Toolbar contains Testing Print and Close buttons Status bar is divided into five cases displaying the company s icon current time current index file current data file and the path of current file in turns MATS 2010SA Dynamic Hysteresisgraph User Manual 13 SMTest adopts window combination technology entire window functionally divided into sample parameter area test function area record parameter area graphic display area and data table area In which graphic display area and data table area can be dragged and dropped so as to regulate the size distribution of these two areas SMTest mainly has three functions Test function document function and printout 8 2 AC test functions l Select testing sample type in sample EI Ring RID Other 4 gt parameter area type sample parameter as shown in Fig 8 2 1 Sample type Optional EE El Ring RID and Other 2 Sample size previous four types have w 3 9 100 their diagrams corresponding dimensional gt data can be typed into the table according to wi 100 r w 8 the sign marked in the diagrams for the fifth type effective length of magnetic path and Fig 8 2 Sample parameter area effective sectional area can be directly appointed Sx De column with dual meanin
19. se for directory copying is that the files in System32 directory are system files may be hidden files If installed under Windows 95 98 the directory shall be copied into System directory 7 9 Set up the compatibility of Application Program Under Windows XP operating system Windows 2000 driver of PC5012 A D card installed to enable normal working of main program SMTest exe compatibility setup for file shortcut or the file must be conducted as shown in Fig 7 5 in Compatibility mode box select Run this program in compatibility mode for select Windows 2000 in drop down box MATS 2010SA Dynamic Hysteresisgraph User Manual 11 SMTest Properties General Shortcut Compatibility If you have problems with this program and it worked correctly on an earlier version of Windows select the compatibility mode that matches that earlier version Compatibility mode Run this program in compatibility mode for Windows 2000 Display settings C Run in 256 colors C Run in 640 x 480 screen resolution C Disable visual themes Leam more about program compatibility Fig 7 6 Compatibility setup 7 10 System Installation Precautions Soft and hardware above mentioned shall be installed by computer technician MATS 2010SA has been completed by manufacturer System reinstallation by users not recommended in general except operating system fails due to major failure If system fails operating system can be installed
20. stall the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Fig 7 2 Found New Hardware Wizard 3 Select Include this location in the search directly type or click Browse in drop down box to appoint driver based directory click the next as shown in Fig 7 3 Found New Hardware Wizard Please choose your search and installation options 5 Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM Include this location in the search E PCS501 2 Driver Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Fig 7 3 Appoint driver based directory 4 Driver installation completed as shown in 7 4 10 Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for vg Linkjoin PC5012 A D Board a Click Finish to close the wizard Fig 7 4 Driver installation completed 5 After installation copy System32 directory in PC5012 card directory to system directory of current operating system for example C Windows The cau
21. t is quite similar with standard AEE W 1000 Le Ae 1 Sx Ae X100 x e C9 The 3rd case appoint material density De and sample mass W appoint sample inside outside diameter not appoint sample height Calculate Le and Ae as per common mathematic formula instead of calculating magnetic core constant as per SJ T10281 91 standard The calculation method is quite different from the standard only applicable to annular samples Le y x At5 a gg E008 2 De Le Effective volume the sign is Ve computing formula is Ve Le Ae Additional functions after typing sample parameters for EE El Ring and RID samples click Other to obtain effective length of magnetic path effective sectional area and effective volume ot the sample from table The function can be used as magnetic parts effective size parameter calculation tool O Set up turns 16 N1 primary excitation turns determined according to power output and N1 match MATS 2010SA 500k output voltage 0 50V Considering source SNR voltage drop of sampling resistance and voltage drop on N1 coil internal resistance the field voltage range on N1 coil is 1V Vmin 40V Vmax test conditions frequency F and magnetic induction B and the number of turns of excitation coil N1 obtained through calculation formula of magnetic induction Vmin 1 5 4 44 F Ae B Vmax 1 5 4 44 F Ae B N2 secondary inducti
22. tallation of Microsoft 196 7 7 6 Install Printed 7 7 7 Install and Registration of 7 7 8 Install PC5012 Card 8 7 9 Set up the compatibility of Application Program 10 7 10 System Installation Precautions 11 8 MATS 2010SA Application Details eee 12 8 1 SMTest Software Main Interface 12 8 2 AC 5 19 8 3 SMTest Software File Operation 17 9 MATS 2010SA Panel Operation 19 MATS 2010SA Dynamic Hysteresisgraph User Manual 10 Troubleshooting a A 20 MATS 2010SA Dynamic Hysteresisgraph User Manual 1 1 Foreword Thank you for purchasing MATS 2010SA Dynamic Hysteresisgraph Please carefully read user manual before equipment put into operation Partial contents in the user manual version 1 0 1 and actual situations of the product subject to change without notice please obtai
23. tion visual and simple operation Full automatic control intelligent identification user intervention unnecessary in entire testing process Sampling waveform and instrument status under real time monitoring and can be stopped at any time The effective sectional area and length of magnetic path of samples can be calculated according to the overall dimension of samples File system adopts database format can directly print or output test result to Excel form Powerful file management functions data saving deletionb and removal Data files contain complete sampled data sample parameters instrument parameters and testing schemes adopt text format can be conveniently typed into other software Display t U t and B t sampling waveform and B H hysteresis loop and coordinate message at every data point on the curve Multipoint cluster can display B H magnetic hysteresis cycle cluster B H magnetization curve H permeability curve ua F permeability curve Ps B damage curve and Ps F damage curve and can display coordinate message at every data point on the curve B H magnetization curve Ua F permeability curve Ps B damage curve and MATS 2010SA Dynamic Hysteresisgraph User Manual 5 Ps F damage curve measured under different conditions can be combined on one drawing for comparative analysis Set up upper and lower limits according to Ua Ps Bm Br Hc and Hm etc qualify test result a
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