METAL SHEET BENDING MACHINE W 2.0 × 1 000
Contents
1. the manufacturer reserves the right to change technical parameters of the product without prior customer notification COMPENSATING WEIGHT mal HOLDING LEDGE BODY OF HOLDING GE BENDING LEDGE PRESS CONTROL TURN HANDLE H BASE BODY OF BENDING LEDGE BEND HANDLE BENDING LEDGE ADJUSTMENT SCREWS STAND REPAIR AND MAINTENANCE REPORT Report and maintenance report DATE REPAIR AND MAINTENANCE REPORT SERVICE SHOP SAFETY PRECAUTIONS e This device may be used by a qualified person 18 years or older who has been trained in work and environmental safety procedures We recommend placing work safety regulations notices at your workshop Self adhesive safety symbols labels used with your machine Read manual before use QO Ska Use protective gloves Caution Danger of being caught by machine moving parts Use protective clothing Danger of bodily injuries Place the self adhesive safety labels on conspicuous place on your machine Symbols used in this manual AN Warning This symbol informs you about the risk of personal injury or damage to the machine or materials te Warning Risk of damage i Note Additional information A General instructions e Plastic packaging materials pose danger to children and animals e Make sure you know how to control your tool or machine and that you are familiar with its operating procedure Know the hazards that may occur2. Do not use the machine unless completely assembled 42 Screw with hexagonal head 43 Hexagonal nut 44 Screw with hexagonal head 45 Hexagonal nut o ASSEMBLY DRAWING 030 ASSEMBLY First make sure that the machine is properly packed and that the packaging material is in good conditions If no defect is found open the box and inspect its contents for completeness Use the enclosed part listing If you discover any part missing or damaged contact our office immediately and let us know what is missing or what the problem is That way you cover yourself against possible damages or losses Specify the machine type technical parameters and serial model number Read the user s manual carefully Remove all protective coatings and dirt and clean the working surfaces with suitable rust preventive solution Install the machine according to the enclosed instructions Based on your installation requirements mount the machine to the floor or to a special stand Make sure to comply with all safety rules and regulations Special stand is not supplied with your machine To ensure comfortable material handling make sure to keep a space around the machine at least 1 5 m wide Make sure the surrounding area is well lit to prevent improper operation and injuries of the operation personnel Clean and lubricate the pressure lubricating caps with suitable grease Clean any spilled grease Lubricate the trapezoidal screws and sliding surfaces wit
3. in the threading to match the nut holes Setting the thickness stoppers If you are working with many pieces with the same width you may set the thickness stop screws M16x100 that are located behind the holding ledge to prevent damages to the piece and to the guiding bolt Leave between the base and the bending ledge room that is equal to the thickness of the material to fasten the piece securely but without damaging it Setting the position of the bending ledge During the bending process the bending ledge must be lower than the ledge of the base Otherwise the material or the ledges may be damaged and the quality of the bend will be poor Release the locking nuts 038 and slightly release screws 039 M12x40 on both sides of the bending ledge Adjust both screws 037 on both sides of the connecting rod 05 F so the bending ledge is set lower than the base ledge at least by the value equal to the material thickness Tighten both screws 039 M12x40 on both sides of the bending ledge and secure them in place by tightening locking nuts 038 Slowly turn the bending ledge to make sure that the base ledge and the bending ledge are not touching each other and that the gap between them is the same along the entire length Place and fasten a test piece in the machine and perform a bending test If the result is not satisfactory repeat the adjustment steps as described above Setting the rear ledge You may set the rear stopper ledge in the rag
4. spilled grease with cloth DISPOSAL When the operational life of your device is over dispose off it in accordance with valid rules and regulations Your product is made of metal and plastic parts that may be recycled when separated 1 Disassemble all parts 2 Separate all parts according to the material they are made of e g metals rubber plastics etc Take the separated parts to the recycling facility near you for further processing Information about the locations of recycling centres may be found at your local City office or throughout an Internet search If the machine breaks down send it back to the vendor for repair for quick repair Please enclose brief description of the defect That makes repair easier If the machine is still covered by warranty enclose the warranty card and proof of purchase receipt To prevent possible damages during shipping packed the machine carefully or use the original packaging material After the warranty period expires we repair your machine for a special price Note Pictures and contents in this manual may slightly differ from the actual product or accessories It is due to continuous improvement of our products Such small differences have no effect on the product functionality
5. WARRANTY CARD 1 KH Trading machines and tools are covered by 6 24 months warranty starting on the date of purchase as described in the Civil Code proof of purchase or invoice receipt must be enclosed with the warranty card when making a claim 2 This warranty does not cover defects caused by unprofessional handling machine overloads not complying with instructions contained in this manual using accessories that are not approved unauthorized repair regular wear and tear and damages occurred during transport Further this warranty does not cover parts and accessories such as the motor carbon brushes seals and hot air operated parts and parts that need to be changed regularly 3 Ifthe repair is to be found as not covered by the warranty policy all costs including the repair and ship RA E T A L S i E E T B E R D AN G ping to and from the repair centre will be paid by the customer according to valid price list See www 4 When making a claim you must present the warranty card showing the date of the purchase the x MACHINE W 2 0 1 000 serial number of the machine vendor stamp and signature of sales clerk as well as the proof of purchase receipt 5 Warranty claim shall be made at the vendor shop where you bought your machine or you may mail it to a service centre The vendor is obligated to fill out the warranty card date of sale serial number vendor stamp and signature All these information must be filled in at the tim
6. at least one piece is securely fastened Determine which one of the pieces is not held down The side with the loose piece must be adjusted On the side where you will perform the adjustment remove the nut 14 safety studs that fit inside the nut grooves located on the upper desk Release the lower nut Tighten the upper nut until the loose piece is held down Secure the position of the upper nut with the safety stud Tighten the lower nut Turn the turn handle to lower the holding ledge down and inspect if both pieces are securely held down If they are not repeat the above described steps until the ledge securely holds down both pieces If the setting is correct place between the base and the holding ledge test piece whose length is as long as the maximum allowed material width an ideal scenario and fasten it down by turning the turn handle Perform bending test If the material is not fastened in the middle of the holding ledge it will get worn out over time and the material will slip out of grip on one side eventually If that happens you must set the grip again Follow the steps described earlier The adjustment must be repeated until the material is held down securely along its entire length Finally tighten the nuts and secure in place with the safety pins When putting the safety pins inside turn the nut so the holes in the nut and the threading are aligned If you cannot align both holes as needed you may drill another hole
7. e between 200 mm 400 mm If you are working with many pieces of the same length release the fixing heads on the rear ledge Place the piece in the machine in the required position and secure it in place Tighten the fixing heads on the rear ledge and start working Setting the angle stopper e lf you want to bend piece under 45 angle you must loosen the screw M10x40 on the angle setting stopper and set it to 135 angle which is the additional angle needed to come up with the final angle 45 This value may be set on the rear ledge When finished tighten the screws M10x50 and you may begin your work Keep your tools clean Dirt from tools may enter the inner machine mechanism and cause damages to the tools or machine When cleaning pay special attention to the trapezoidal screws and bending ledges Do not use aggressive cleaning solution or paint thinners to clean the machine We recommend clean and coat working surfaces with paraffin oil Lubrication e Before lubricating any surface not equipped with lubrication caps or nipples clean it first e Lubricate your machine regularly every day to ensure continuous and flawless operation e Use your hands to lubricate trapezoidal screws toothed gears and all sliding surfaces that are not equipped with lubrication caps e Refill all lubrication caps and nipples with suitable grease everyday e Before refilling grease clean the lubrication caps thoroughly e Clean the overflowed or
8. e of sale 6 The warranty period will be extended for the period of time for which the machine has been in the service centre possession If the repair or defect is not covered by the warranty policy all costs including the repair and shipping will be paid by the owner of the machine tool We recommend sending the machine in its original packaging Please also enclose brief description of the defect with the packaging 7 Before sending the machine for repair clean it thoroughly If the received machine is dirty it may be rejected by the service shop or you may be charged a cleaning fee SERVICE Logistic centre Klecany Topolova 483 250 67 Klecany Czech Republic Claim department phone number 266 190 156 T mobile 603 414 975 266 190 111 O2 601 218 255 Fax 260 190 100 Vodafone 608 227 255 http www KHnet cz Email servis KHnet cz Product METAL SHEET BENDING MACHINE W 2 0 x 1 000 Type 3 3004 Serial number product series Date of manufacture Repair centre notes Date of sale stamp signature _ 373004 Without the correctly filled warranty card or without proof of purchase receipt including the product type invoice purchase receipt no warranty claim will be processed Dear customer Thank you for purchasing metal sheet bending machine from KH Trading s r o Our company is ready to offer you our services before during and after you buy our product If you have any question comment or idea pl
9. ease contact our business centre We will do our best to address your comment or question in timely matter Before first use please read this manual carefully It is your responsibility to study all instructions necessary for safe use and operation and to understand all risks that may be involved during the use of power machines WARNING Do not try to use this machine before reading this entire manual and before you know how to handle it Keep this manual for future reference Pay special attention to safety instructions Not complying with safety rules may cause injury to the operating person or to people standing by or it may cause damage to the machine or to the work piece Pay special attention to safety notes and safety labels on the machine Never remove or damage them Please write information such as the invoice number Po and the number of the sale receipt here in this box DESCRIPTION This type of machine is used for sheet bending made of carbon steel metal or similar materials that have comparable material density and physical properties The maximum allowed width is 1 000 mm and maximum thickness up to 2 mm TECHNICAL SPECIFICATION Maximum sheet width Maximum thickness Bending angle range Side adjustment Longitudinal tilt Range of rear stopper Dimensions LxWxH Gross weight The accuracy of instructions graphs and information contained herein depends on the printing date Due to continuous product improvement
10. h suitable dust deterrent solution Try if the handle turns easily all around If not so do not use excessive force Find what the reason is and fix it Turn the bending ledge and make sure that it is not touching the fixed ledge If the ledge is touching the fixed ledge do not move it any further and follow the instructions further below OPERATION Fastening the metal sheet Turn the handle counter clockwise The conical gears on both sides will move the guiding screws The holding ledge will move upwards opening a space between the base and the holding ledge Place the sheet in the machine so the part that will be bent is facing the bending ledge Turn the handle clockwise until the holding ledge holds the sheet down securely Perform the bending operation Setting an equal pressing holding force along the entire length of the holding ledge WARNING IF THE SHEET IS NOT HELD DOWN PROPERLY ALONG ITS ENTIRE LENGTH DO NOT USE EXCESSIVE FORCE ON THE TURN HANDLE If the sheet is not held properly along its entire length you will see it in the fold line The part that is not held properly will slide slightly If that is the case you must set the pressing holding force along the entire length of the ledge Turn the turn handle counter clockwise to lift the ledge up Place pieces of material with the same thickness between the base and the holding ledge at both ends of the ledge Turn the handle clockwise to lower the ledge until
11. if not used correctly e f other person is using this machine make sure that he Knows how to safely operate this equipment and that he is familiar with hazards and risk that may occur if not used correctly e Pay special attention to safety notes and safety labels on the machine Never remove or damage them If the warning label becomes unreadable please contact your vendor e Keep your working place clean Dirty and disorganized workplace may cause accidents e Never work in tight spaces or in purely lit rooms Make sure the floor is solid and stable and that you can move around easily Always keep stable posture e Keep focusing and use common sense Do not continue working if you cannot pay attention e Maintain your tools clean and in safe working conditions MATERIAL AND PART CHART e Handles must be kept free of grease and dirt e Make sure no children unauthorized persons or animals have access to your workshop Position Name e Never put your hands or legs inside the working area 01 Body of the holding ledge e Never leave your machine unattended during operation 02 Base e Use only for purposes for which it has been designed a the bending ledge e Use personal protective gear such as safety goggles ear protection respirator safe working shoes etc an 05 Connecting rod left and right e Do not overreach use both hands O06 Angle measuring gauge e Never work under the influence of alcohol or other drugs O7 Balancing weigh
12. is not designed for use in humid environments or under water 24 vonnecnng shaft e fyou are not using your equipment store it in a dry and locked place out of reach of children 25 Conical alee oak 26 Connecting shaft e Before use inspect all safety elements and make sure they work as designed Make sure all moving parts p7 Banding lad l m ending ledge are in good working conditions Da eng 28 Handle extension e Inspect all parts for cracks and damages Make sure movable parts are not stuck and set properly Di i 29 Connecting rod Also take into consideration other conditions that may have a negative effect on the proper function of 30 Pole your machine 31 Handle e lf not stated otherwise in this manual all damaged parts and safety elements must be repaired or changed 39 Distance ring ae 33 Handle connecting shaft Bending and cutting operations 34 Hexagonal nut e Do not use your machine for metal sheet cutting with thickness width and strength higher than the 35 Safety pin maximum allowed values as described in the technical parameters 26 Safety pin e Do not use for thermally processed or hardened materials 37 Screw with hexagonal head e Do not touch the conical toothed gears and the bending ledge during work Severe injuries may occur 38 Seal e Always have the work piece securely fastened and use extreme caution when releasing or handling 39 Screw with hexagonal head 40 Safety pin AN Assembly 41 Screw with hexagonal head e
13. t e Do not use the machine tool if you feel dizzy or week 08 Nut e Any modifications or improvements to the machine are strictly prohibited If you discover any cracks or 09 Stopper shifting pole damages to the machine do not use 10 Fixing head e Never perform any maintenance during operation 11 Rest piece e f you see any unusual sign or hear any strange sound switch of the machine immediately 42 Screw with hexagonal head e Do not forget to remove all wrenches and or screwdrivers from the machine 13 Hexagonal nut e Before use make sure all screws are tightened securely 14 Enclosed nut e Perform maintenance regularly Before use make sure the machine is in good working conditions 15 Holding ledge and without any damage 16 Upper ledge e Use only original spare parts during repairs 17 Screw with hexagonal head e Using accessories or extension pieces not approved by the manufacturer may cause injuries 18 Hexagonal nut e Use this machine only for work that could be handled by it Do not overload tools accessories or the 19 Stopper shifting pole machine For large work volume use more powerful machine 20 Guiding screw left right e Do not overload the machine Measure the work load in such way so it could be done with comfortable 21 Connecting ring speed Damages due to machine overload are not covered by the warranty policy 22 Connicenud shaft e Do not expose to extremely high temperature or direct sunlight 23 Conical TOONE gear e This machine
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