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Roland MDX-500 Users Manual

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1. Revolution speed High torque spindle 3000 12000 rpm High speed spindle 5000 20000 rpm Variable manually or by the command set Tool chuck Collet or Cutter holder system Positioning accuracy 0 1 mm 0 00394 in 300 mm 11 13 16 in Under no load conditions Repeat accuracy 0 05 mm 0 00197 in Under no load conditions Origin point reproducibility when the power is switched on off 0 08 mm 0 00315 in Possible table load weight 0 3G 12 kg 26 5 lb or less 0 05G 15 kg 33 1 Ib or less Interface Parallel in compliance with the specification of Centronics Serial under RS 232C standard Buffer size 2 Mbyte Instruction system Replot buffer RML 1 2 Mbyte NC codes Max 2 Mbyte end user setting RML 1 model mode2 or NC codes supported by the MDX 500 Selectable through display operation Control keys COPY XY Z Z Tool up Z Tool down PAUSE SPINDLE A Y lt 4 FAST FEED JOG EXIT ENTER Dial EMERGENCY STOP switch Power consumption 6 5A 117V 3 5 A 220 230 V 3 5 A 240V Dimensions 740 mm W x 840 mm D x 670 mm H 29 1 8 W x 33 1 16 D x 26 3 8 H in Weight 92 kg 202 8 1b Operation temperature 5 40 C 41 104 F Operation humidity 35 80 no condensation Accessories T slot clamps 4 Spanner 1 10 mm 3 8 in ZOposition sensor 1 Power cord 1 Key connecto
2. When installing an end mill detach the blade holder If you try to perform machining with the blade holder installed the vibration may make it come loose and fall off Be sure to use the wrench included with the unit Using a wrench other than included one may result in overtightening making it impossible to remove the collet or damaging the spindle Use caution to prevent the cutting tool from falling out otherwise the cutting tool may be damaged Part 1 Setting Up Installing an End Mill Install a collet that matches the shank diameter of the end mill The combination of end mill and collet is correct if the diameter of the end mill just fits in the hole in the collet The collet included with the high torque spindle has a diameter of 6 mm When using an end mill having a diameter other than 6 mm i e a diameter of 10 8 6 35 5 4 3 2 or 3 mm the optionally available collet set ZC 500T is required 1 Insert the end mill into the collet Collet A End mill 2 Insert the assembly from step 1 into the lower part of the spindle and turn the collet to secure it in place and keep the end mill from falling out 3 Use the included wrenches to tighten the spindle pulley and collet Wrench 24 mm 15 16 in 13 mm 1 2 in 27 Part 1 Setting Up Installing an Engraving Tool Install a cutter holder and collet which are suitable for the cutter to be used The combination of end mill and c
3. gt T slot clamps 4 Wrench 10 mm 3 8 in ZO position sensor For installing the work attachment For securing the T slot clamps in place 5 M Key connector Power cord Roland Software Package The machine does not run unless CD ROM this is inserted USER S MANUAL NC Code 1 Setup 8 Maintenance PROGRAMMER S MANUAL 2 Cutting Using the Included Software 3 Cutting Using NC codes 14 Part 1 Setting Up 1 2 Names of Parts Front Fan motor cover Head Bellows cover Spindle cover D When the spindle cover if is open the MDX 500 does not run see 1 4 Description of the Arm Spindle Area Base cover Arm T slot table XY Table Operation Panel 15 Part 1 Setting Up Right Side Left Side Expansion connector EXT 1 a a AR a Serial connector Parallel connector Expansion connector EXT 2 Expansion connector EXT 3 ZO position sensor jack 16 Part 1 Setting Up Operation Panel COPY key Liquid crystal display TOOL DOWN key TOOL UP key JOG key ENTER key COPY PAUSE JE z ENTER E ORIGIN SET Z SPINDLE Dial JOG key ENTER key EXIT key Arrow keys TOOL UP key TOOL DOWN key FAST FEED key Z key XY key SPINDLE key PAUSE key COPY key EMERGENCY STOP s
4. 4 D2 21 3 D1 20 2 DO 19 1 STROBE 54 Part 3 Appendix About the Expansion connector EXT 2 24V T 100 3W 1 pin 7 0 Extension port Compatible plug If max 1A SPINDLE ON Ic max 150mA VTT This circuit is activated when the spindle motor is in operation NOTICE Do not use terminal 6 Use only terminals 1 and 2 Use only a triple contact plug of the size described above NOTICE Use within the rated range shown above Do not apply voltage greater than 25 V to the terminal Do not short the terminal to ground No responsible is assumed for effects to which any equipment connected to this external output connector is subjected EXT 1 and EXT 3 The EXT 1 and EXT 3 expansion connector is provided for expansion use by Roland DG Corp Its specifications are proprietary Roland DG Corp assumes no responsibility for any effect on equipment due to the use of this port by the user 55 Part 2 Appendix MDX 500 Dimensional Drawing Unit mm 180 180 TABLE SIZE 360 X STRUKE250 JA STROKE250 TABLE SIZE 550 OPTION SPINDLE UNIT ZS 500T S FT ON u eo 2 N w ol z Sia 3 el I 1 3 CDT Cy TT FE H FT EN z Y 795 4 2 842
5. 5 56 Part 3 Appendix DETAIL T SLOT TABLE i M6 HEXAGON SOCKET HEAD CAP SCREWS HOLE 5x7 550 44453180 90 4 45 180 50 DETAIL T SLOT E oj gt o o y t DETAIL HEAD UNIT CENTER OF OPTION SPINDLE UNIT IE W Mile m kt ELA 13 5 47 D M4 SCREW FOR 2795 5007 82 E M4 SCREW FOR ZS 500SH F HOLE 6 FOR ZS 5007 ZS 5005H G ELLIPSE HOLE 6 10 FOR ZS 500T 28 500SH 57 58 MEMO Please read this agreement carefully before opening the sealed package or the sealed disk package Opening the sealed package or sealed disk package implies your acceptance of the terms and conditions of this agreement If you do NOT accept this agreement retain the package UNOPENED This product is just one of included items Please be aware that any amount of the purchase price will not be refunded for return of this product as a single item regardless of whether the package is opened or unopened The enclosed Roland product is a single user version Roland License Agreement Roland DG Corporation Roland grants you a non assignable and non exclusive right to use the COMPUTER PROGRAMS in this package Software under this agreement with the following terms and conditions 1 Coming into Force This agreement comes into force when you p
6. Accessories 1 50 Installing on the MDX 500 50 Other Optional Items 52 Specifications a aoi O wiza 53 Windows and MS DOS are registered trademark or trademark of Microsoft Corporation in the United States and or other countries Macintosh is a registered trademarks or trademark of Apple Computer Inc in the USA and other countries IBM is a registered trademark of International Business Corporation Other company names and product names are trademarks or registered trademarks of their respective holders Copyright 1999 ROLAND DG CORPORATION To Ensure Safe Use About WARNING and A CAUTION Notices NWARNING Used for instructions intended to alert the user to the risk of death or severe injury should the unit be used improperly ZANCAUTION pets About the Symbols danger of electrocution Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings as well to domestic animals or The A symbol alerts the user to important instructions or warnings The specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means The O symbol alerts the user to items that must never be carried out a
7. les instructions importantes ou les avertissements Le sens pr cis du symbole est d termin par le dessin l int rieur du triangle Le symbole gauche signifie danger d lectrocution Le symbole O avertit l utilisateur de ce qu il ne doit pas faire ce qui est interdit La chose sp cifique ne pas faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que l appareil ne doit jamais tre d mont A ATTENTION Le symbole pr vient l utilisateur sur ce qu il doit faire La chose sp cifique faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que le fil lectrique doit tre d branch de la prise Ne pas d monter r parer ou modifier Le non respect de cette consigne pourrait causer un incendie ou provoquer des op rations anormales entra nant des blessures S Utiliser seulement avec une alimentation de m mes caract ristiques lectriques que celles indiqu es sur l appareil Une n gligence ce niveau pourrait provoquer un incendie ou une lectrocution Mettre l appareil la masse avec une prise de terre Le non respect de cette consigne pourrait entra ner des d charges lectriques en cas de probl me m canique O Ne pas utiliser si l appareil est dans un tat anormal c est dire s il y a mission de fum e odeur de br l bruit inhabituel etc Le non respect de cette consi
8. rail bottom gt 52 surface E 0 a TOR LO S N lt RZ Tafa R A T slot table upper surface when using a spacer T slot table upper surface 42 Part 1 Setting Up 1 8 Loading a Workpiece for Cutting NCAUTION Fasten the spindle tool and Q material securely in place Otherwise they may come loose during cutting resulting in injury NOTICE When mounting a vise or loading a workpiece while a tool is installed take care to avoid being injured by the tool This section describes how to load a workpiece when using the T slot clamp included with the unit A spacer for the T slot table ZA 500 is optionally available and should be purchased if needed For more information on how to install it on the unit see Part 3 Appendix 1 Place the workpiece on the T slot table Y AN LEA EL Y E 43 Part 1 Setting Up 2 Pass the large bolts for the T slot clamp through the groove in the table as shown in the figure Large bolt 3 Turn the large bolts as shown in the figure to align the clamps with the height of the secured portion 4 Turn the small bolts for the T slot clamp until the angle of the clamp is parallel with the secured portion or slightly higher Small bolt 5 Use the wrench included with the unit to tighten 44 Part 2 Maintenance 2 1 Cleaning ZACAUTION When cleaning set the power switch
9. the MDX 500 differs according to the type of spindle installed High torque Spindle When a high torque spindle is installed the range that you can actually cut in the height direction is subject to the following restrictions and is smaller than the maximum cutting range described earlier Length of the installed tool Position of the XY table where the workpiece to cut is loaded If using a spacer for the T slot table ZA 500 the height of the spacer gt o se co g 28 EQ EE X rail bottom e surface 8 E Ny ES O 5 LO g mr T slot table upper ES surface when EG using a spacer N NZ T slot table upper surface 41 Part 1 Setting Up High speed Spindle When a high speed spindle is installed the range that you can actually cut in the height direction is subject to the following restrictions and is smaller than the maximum cutting range Length of the installed tool Position of the XY table where the workpiece to cut is loaded If using a spacer for the T slot table ZA 500 the height of the spacer If using a depth regulator nose the stroke of the spindle due to the nut approx 5 mm If using the depth regulator nose If not using the depth regulator nose nut loosened nut tightened Al _ IKE AORA Ez ESlEG gt S E kis Eglo Siar o gt N 2 YE sl Y 2 A o Es E e X
10. to clean away any adhering cutting waste near the X axis or Z axis Near the X axis When moving the head switch on the power and use the control keys to move After moving the head be sure to switch off the power and carry out cleaning Bellows cover Cleaning the Sponge in the Fan motor Area Remove the filter cover then clean away any built up grime on the sponge inside Install the filter cover with the convex surface facing upward If installed upside down it may become impossible to detach There are three maintenance tasks that the user can carry out cleaning the unit cleaning after has operation finished and cleaning the fan motor sponge Maintenance such as lubrication is not necessary 47 Part 2 Maintenance Checking the Spindle Motor Operate the spindle motor alone with no tool installed or material loaded If the rotation speed is uneven or marked noise is produced be sure to contact a service technician Display of Spindle Rotation Time 2 2 Checking the Spindle The MDX 500 has a function for the displaying the total rotation time of the spindle 48 Press the EXIT key several times to display the main menu Turn the dial to move the arrow to OTHERS then press the ENTER key Turn the dial to move the arrow to REVOLUTION TIME then press the ENTER key Check the total rotation time of the spindle 4 A N gt 10 OTHERS 11 To Coordinate PA AN 10 gt 6 REVOLU
11. Part 1 Setting Up This sets the type of the installed spindle to MDX 500 If a high torque spindle is installed choose HIGH TORQUE If a high speed spindle is installed choose HIGH SPEED An incorrect selection may result in insufficient power to the motor and make normal cutting impossible or conversely may apply power beyond the rated capacity to the motor and cause an error to be displayed during cutting 40 If the display shows coordinates press the ENTER key to display the main menu Turn the dial to move the arrow to OTHERS then press the ENTER key Turn the dial to move the arrow to SPINDLE UNIT then press the ENTER key Turn the dial to move the arrow to HIGH TORQUE or HIGH SPEED then press the ENTER key The selected mode is enclosed in angle brackets To go back to the main menu press the EXIT key several times 1 6 Choosing the Spindle Type X 0 Y 0 Z 1500 5000 RPM gt 1 SPEED SETTING 2 SPINDLE RPM aw gt 10 OTHERS 11 To Coordinate Z AN 1052 SPINDLE UNIT 3 BUZZER AN 10 2 SPINDLE UNIT lt HIGH TORQUE gt or HIGH SPEED Part 1 Setting Up 1 7 The Cutting Area The maximum cutting area of the MDX 500 is 500 mm x 330 mm x 105 mm 19 5 8 in x 12 15 16 in x 4 1 8 in If you selected RML 1 as the command set then when converted to coordinate values step size 1 100 mm x y z 50 000 33 000 10 500 The actual cutting area of
12. Roland MODELA Pro MDX 500 USER S MANUAL 1 Setup Maintenace Read First Thank you very much for purchasing the MDX 500 To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location Unauthorized copying or transferral in whole or in part of this manual is prohibited The contents of this operation manual and the specifications of this product are subject to change without notice The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us e Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regard less of any failure to perform on the part of this product Roland DG Corporation For the USA FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful
13. TION TIME 7 To Main MENU 10 6 REVOLUTION TIME 125 Hour Part 2 Maintenance 2 3 Recommended Service Checking The MDX 500 is a precision machine In order to maintain it safely for operation over the long term we recommend that it should be checked by a qualified serviceman There is a charge for this service Please take note of this in advance Maintenance to Be Performed by a Service Technician Checking cleaning and lubricating the drive area ball screw and linear guide Checking consumable parts spindle belt spindle motor spindle unit and filter for the spindle motor cooling fan Verifying operation and functioning 49 Part 3 Appendix 3 1 The ZA 500 Spacer for the T slot Table Optional Checking the Accessories e ES Hexagonal wrench Screws 6 Spacers 2 Installing on the MDX 500 1 Switch on the power then press the key to move the table as far as it will go to the front 2 Turn the power OFF O HaMOd D Part 3 Appendix 3 Use the hexagonal wrench included with the ZA 500 to remove the screws at the six places shown in the figure then detach the T slot table Do not throw away the screws Screws are required when T slot table is used without spacers 4 Align the pins on the spacers with the pin holes on the slider then place the spacers on the left and right 5 Align the T slot table removed in step 3 with the pin holes on the spacers an
14. User s Manual 2_Cutting Using the Included Software If You re Using Macintosh First set up MODELA Player for Mac OS from the included CD ROM The selection made on the MDX 500 depends on what model is set for MODELA Player for Mac OS When the model setting is for the MDX 500 RML 1 select RML 1 When the model setting is for the MDX 500 G select NC code For more information take a look at User s Manual 2_Cutting Using the Included Software or the help files for the MODELA Player for Mac OS Selecting the Command Set on the MDX 500 Immediately after switching on the power use the display to choose either RML 1 or NC code Follow the steps below to choose the command set Once the command set has been selected it can only be changed by switching the power off and on again When you turn on the power the display shows the command last selected in blinking text If you don t want to change this command press the ENTER key 1 2 Turn the dial to move the arrow to the command set to use then press the ENTER key a Hit ENTER gt RML 1 PA AN Select MODE NC CODE RML 1 or NC CODE Display screen ENER O MDX 500 Roland DG Corp O H3MOd The method of operation during cutting differs according to the selected command set If you selected RML 1 see User s Manual 2 Cutting Using the Included Software If you selected NC code see User s Manual 3 Cutting Using NC Codes 39
15. ancher d autres appareils sur la m me prise Cela pourrait engendrer une surchauffe et provoguer un incendie Installer Pappareil sur une surface stable Une n gligence ce niveau pourrait provoquer la chute ieee 7 de l appareil et F entra ner des blessures Le d ballage l installation et le d placement doivent tre effectu s par 4 personnes ou plus Sinon l appareil pourrait tomber et entra ner des blessures l appareil p se 92 kg 202 8 livres Lorsque vous d placez l appareil le saisir par sa base en aluminium et le transporter 4 personnes ou plus Si l appareil est saisi par la plaque du dessus il peut tomber et entra ner des blessures Ne pas toucher l extr mit de la lame avec vos doigts Vous risqueriez de vous blesser en y touchant PRUDENCE Fixer fermement le mandrin l outil et le mat riel a leur place Sinon ces l ments risquent d avoir du jeu lors des coupes ce qui entrainerait des blessures O Ne pas ins rer vos doigts entre la table XY et la base ou entre la t te et la plaque Z Ne pas ins rer vos doigts entre la table fente en T et les bras ou entre la t te et la plaque Z Vous pourriez vous pincer les doigts et vous blesser Le KU T te Plaque Z Table fente en T Bras 9 Ne rien placer dans l espace mobile de la table fente en T L objet p
16. aux N utiliser aucun appareil soufflant de l air comme un s che cheveux La poussi re r pandue dans l air pourrait nuire votre sant propos des tiquettes coll es sur l appareil Ces tiquettes sont coll es l ext rieur de l appareil Les dessins suivants indiquent l endroit et le contenu des messages 10 gt D Nom du mod le Etiquette des caract ristiques lectriques Utiliser l alimentation appropri e gt 14 NLC e E Manipuler l outil avec pr caution Ne pas ins rer vos doigts entre la t te et la plaque Z quand l appareil est en marche Ne pas ins rer vos doigts entre la table fente en T et les bras quand l appareil est en marche CAUTION Please use a vacuum cleaner to remove cutting dust Do not use any blower like airbrush Otherwise dust spread in the air may harm your health or damage this machine PRECAUCION Por favor utilice un aspirador para limpiar la viruta y el polvo No utilice aire a presion para la limpieza podria averiar la maquina y no seria conveniente para su salud respirar el polvo PRUDENCE Veuillez utiliser un aspirateur pour enlever la poussi re Ne jamais utiliser de projecteurs d air La poussi re souffl e dans l air peut causer des probl mes de respiration et endommager votre machine VORSICHT Bitte
17. ce Otherwise they may come loose during cutting resulting in injury 1 Align the pin on the back of the spindle unit with the pin hole on the slider and support it with your hand 30 Ji Wrenches 24 mm 15 16 in 10 mm 3 8 in Cutter holder 4 36 mm 3 16 in Part 1 Setting Up 2 Insert the screw at the location shown in the figure then tighten using the included hexagonal screwdriver 3 Engage the belt in the groove on the motor pulley then pull by hand to hand it on the spindle pulley 31 Part 1 Setting Up Installing the Tool 32 NOTICE ZNCAUTION Do not touch the tip of the blade with your fingers Doing so may result in injury Do not touch the tool immediately after cutting operating stops The tool may have become hot due to friction heat and may cause burns if touched Fasten the spindle tool and material securely in place Otherwise they may come loose during cutting resulting in injury Use the correct tool for the material to be cut and the cutting method When installing an end mill attach only the collet without the tool and do not tighten using the wrench Doing so may make it impossible to install a tool the next time used When installing an end mill detach the blade holder If you try to perform machining with the blade holder installed the vibration may make it come loose and fall off Be sure to use the wrench in
18. cluded with the unit Using a wrench other than included one may result in overtightening making it impossible to remove the collet or damaging the spindle Use caution to prevent the cutting tool from falling out otherwise the cutting tool may be damaged Part 1 Setting Up Installing an Engraving Tool Install a cutter holder and collet which are suitable for the Install the blade holder and the collet cutter to be used The combination of end mill and collet is correct if the diameter of the end mill just fits in the hole in the Blade holder Wrench collet 24 mm 15 16 in The collet and blade holder included with the high speed spindle has a diameter of 4 36 mm Collet f Y 4 Wrench 10 mm 3 8 in When Using the Depth Regulator Nose Using the depth regulator nose makes it possible to engrave workpiece of nonuniform thickness at same depth 1 Rotate the depth regulator nose in the direction of arrow 2 Bottom of the head in the figure to tighten it completely Lotion AMON GAR gt 2 This determines the engraving depth cutting in amount The scale on the micrometer dial assembly has 25 Bottom of the head grooves with one groove corresponding to an engraving depth of 0 0254 mm 0 001 in One full turn of the scale corresponds to an engraving depth of 0 635 mm 0 025 in Rotate the scale in the direction of the arrow shown in the figure by an amount equal to or greater than the engraving d
19. ctor D sub 25 pin male connector Apple crossover cable JCRC01 compliant Mini Din D sub25P 8P 25P Secure the GND GND cable in place 4 do with the screw 3 3 4 I 5 ONDARON Crossover serial cable RS 232C sold separately e TEA AAA AAA A N 21 Part 1 Setting Up 1 4 Description of the Spindle Area About the Spindle Cover NOTICE When a cutting operation is in progress do not open the spindle cover Opening the spindle cover during operation causes an emergency stop Data during operation becomes invalid and cutting cannot be continued The MDX 500 has a cover on the spindle area Open the spindle cover to perform such tasks as installing or changing tools Because of the danger posed by accidental operation while the hands are in contact with the rotating portion the unit does not operate while the spindle cover is open Not only does the spindle motor not rotate but the head and the T slot table also cannot be moved Spindle cover 22 Part 1 Setting Up High torque Spindle and High speed Spindle The MDX 500 can use either of two types of spindle heads a high torque spindle or a high speed spindle spindle heads are sold separately The setting for the type of spindle installed high torque or high speed must be made on the MDX 500 Refer to 1 6 Choosing the Spindle Type High torque Spin
20. d material securely in place Otherwise they may come loose during cutting resulting in injury Slider 1 Align the pin on the back of the spindle unit with the pin hole on the slider and support it with your hand 24 Part 1 Setting Up 2 Insert the screw at the location shown in the figure then tighten using the included hexagonal screwdriver 3 Pass the belt through under the motor pulley and engage on the spindle pulley Motor pulley 4 While pressing down on the belt engaged on the spindle pulley turn the motor pulley in the direction of the arrow to attach the belt 5 Turn the motor pulley several times so as to position the belt on the motor pulley and spindle pulley as shown in the figure 25 Part 1 Setting Up Installing the Tool 26 NOTICE ZNCAUTION Do not touch the tip of the blade with your fingers Doing so may result in injury Do not touch the tool immediately after cutting operating stops The tool may have become hot due to friction heat and may cause burns if touched Fasten the spindle tool and material securely in place Otherwise they may come loose during cutting resulting in injury Use the correct tool for the material to be cut and the cutting method When installing an end mill attach only the collet without the tool and do not tighten using the wrench Doing so may make it impossible to install a tool the next time used
21. d set into place 6 Secure in place at six locations with the screws included with the ZA 500 51 Part 2 Appendix 52 3 2 Other Optional Items Collet Cutting Tool Vacuum adapter High torque Spindle 6 mm 56 mm ZAD 500T ZS 500T Standardly included with the spindle End mill 610 98 96 35 65 64 63 2 43 mm 10 98 96 35 65 4 93 2 43 mm ZC 500T Collet set End mill 06 35 64 36 mm 06 35 64 36 mm ZC 500TE Collet and holder set Engraving cutter 04 36 mm 54 36 mm ZAD 500S High speed Spindle ZS 500SH Standardly included with the spindle Engraving cutter 96 95 64 93 mm 96 95 84 93 mm ZC 23 Collet set End mill 96 35 mm 96 35 mm ZC 23 6 35 End mill Indicates option part number For tool part numbers see the supply part catalog Part 3 Appendix 3 3 Specifications T slot XY table size MDX 500 550 mm x 360 mm 21 5 8 x 14 1 8 in Max cuttng area 550 mm X x 330 mm Y x 105 mm Z 21 5 8 X x 12 15 16 Y x 4 1 8 X in XYZ motor AC servo motor Feed rate X Y Z axis Max 85 mm sec 3 3 8 in sec Acceleration 0 3G 0 2G 0 1G 0 05G Software resolution When RML 1 has been selected 0 01 mm step 0 00039 in When NC codes has been selected 0 001 mm step 0 000039 in Mechanical resolution 0 001 mm step Spindle motor DC brushless motor Max 400W when with high torque spindle
22. dle High speed Spindle This spindle head is designed for torque This spindle head is designed for speeds from 5 000 to 20 000 Speed is from 3 000 to 12 000 rpm rpm It is mainly suited to cutting using an end mill modeling Torque is not as high as the high torque spindle It is mainly suited to cutting using an engraving tool je High torque spindle unit Installable Optional Items for Different Spindles Collet Cutting Tool Vacuum adapter High torque Spindle 6 mm 6 mm ZAD 500T ZS 500T Standardly included with the spindle End mill 610 98 66 35 95 54 93 2 93 mm 10 68 66 35 05 64 63 2 43 mm ZC 500T Collet set End mill 06 35 64 36 mm 96 35 54 36 mm ZC 500TE Collet and holder set Engraving cutter A 94 36 mm 4 High speed Spindle ou i ZAD 500S Standardly included with the spindle Engraving cutter ZS 500SH 96 65 64 93 mm 06 95 94 93 mm ZC 23 Collet set End mill 96 35 mm 96 35 mm ZC 23 6 35 End mill Indicates option part number For tool part numbers see the supply part catalog 23 Part 1 Setting Up High torque Spindle Optional Set Make sure the following items are included with the high torque spindle ZS 500T Collet Wrenches 24 mm 15 16 in 13 mm 1 2 in O a Spindle unit Spindle belt Hexagonal screw driver CZ Screws 4 Installing the High torque Spindle ZS 500T Fasten the spindle tool an
23. entfemen Sie Staub mit einem Staubsauger Niemals ein Gebl se verwenden Der dadurch freigesetzte Staub ist gesundheitssch dlich und kann die Funktion Ihers Ger ts beeintrachtigen A CAUTELA Usare un aspiratore per rimuovere polvere o trucioli da lavorazione Non usare compressori altrimenti la polvere diffusa nell aria potrebbere essere nociva alla salute o danneggiare la macchina AE BUHL GARBO D Y H RLTR LTT EL RRT LT H AEB LIIWCFEN PAZUR VERO BE KOZY BECRAL BRORACRVET 11 MEMO How The Manuals Are Organized The manuals for the MDX 500 are organized as follows Refer to the appropriate one according to the purpose at hand USER S MANUAL 1 Setup amp Maintenance This describes installation connection preparations for starting cutting and the care and maintenance of the machine When cutting using RML 1 USER S MANUAL 2 Cutting Using the Included Software This describes operation methods when using the included software to perform cutting When cutting using NC codes USER S MANUAL 3 Cutting Using NC Codes This describes operation methods when using NC codes to perform cutting NC code PROGRAMMER S MANUAL This describes the NC codes supported by the MDX 500 It explains the basics of programming as well as each code 13 C Part 1 Setting Up 1 1 Checking the Accessories The following items are packed together with the unit
24. epth For example when engraving to a depth of 0 5 mm 0 0197 in the scale should be rotated by 20 grooves approximately one full turn For engraving at a depth of 1 5 mm 0 0591 in rotate the scale by 59 grooves approximately three turns IN ES gt 7 3d IA AU NN O PJ CY lt gt gt 3 Turn the nut in the direction of the arrow to loosen completely 33 Part 1 Setting Up 4 Use the arrow keys to position the head over the workpiece When attempting to move the head first close the spindle cover 5 Press the TOOL DOWN key to bring the depth regulator nose in contact with the surface of the workpiece When attempting to move the head first close the spindle cover If the depth regulator nose does not reach the surface of the workpiece even when the tool down Z key is held down rotate the micrometer dial in the direction shown by the arrow in the figure to extent the tip of the depth regulator nose to the workpiece surface gan madha Tf the tip of the depth regulator nose doesn t reach the surface of the workpiece because CET the workpiece is too thin place a board between the workpiece and the table FAN Alternatively use the optionally available spacer for the T slot table ZA 500 to raise D the height of the table Set the Z axis origin point at the location you set in step 6 5 The Z axis origin is the reference point for raising and lo
25. g ZAD 500S to the high speed spindle ZS 500SH makes it possible to take up cutting dust with your vacuum cleaner as you perform cutting This is mainly of use when performing cutting using an engraving tool Items Included with the ZAD 500S Vacuum hose 1 Take off the cap and insert 2 Secure the vacuum hose the hook in place 3 1 Take off the cap and insert the hook Tighten da My Vacuum duct Vacuum adapter Y 2 Secure the vacuum hose in place gt 38 Part 1 Setting Up 1 5 Selection of the Command Set On the MDX 500 the first thing to do is to select the command set to use The choice of whether to use RML 1 or NC codes depends on environmental factors such as the computer operating system and program that you re using If You re Using MS DOS Tf the command set of the program you re using is RML 1 choose RML 1 on the MDX 500 as well If the command set of the program is NC code then choose NC code on the MDX 500 as well If You re Using Windows First set up the Windows program and install the Windows driver from the included CD ROM The included 2 5D Driver is used for output from the Windows program The selection made on the MDX 500 depends on what model is set for the 2 5D Driver When the model setting is for the MDX 500 RML 1 select RML 1 When the model setting is for the MDX 500 G select NC code For more information take a look at
26. ge of 5 to 40 C 41 to 104 F and within a humidity range of 35 to 80 Do not place any objects on the main unit s head When the unit is mounted on a table with casters be sure to lock the caster stoppers securely To prevent accidents do not install in any of the following types of areas Avoid use in areas subject to strong electric noise Avoid use in areas subject to high humidity or dust The MDX 500 generates heat when used and should not be installed in an area with poor heat radiation characteristics Do not install in an area subject to strong vibration 18 Part 1 Setting Up The required dimensions for installation space for the MDX 500 are shown Maintenance space is the space needed by a service technician when performing maintenance Maintenance space 900 mm 35 7 16 in Installation space Rear 2300 mm 4 90 9 16 in 00 mm MDX 500 7 16 in 1100 mm 43 5 16 in _ Y 2000 mm 78 1 8 in 19 Part 1 Setting Up Connection Do not use with any electrical power Ground the unit with the ground supply that does not meet the wire ratings displayed on the unit Failure to do so may result in risk of electrical shock in the even of a mechanical Use with any other power supply may lead to fire or electrocution problem ZNCAUTION Do not connect the power cord with SO other electrical loads on a single electrical outlet Doing so may generate hea
27. gne pourrait provoquer un incendie ou des d charges lectriques Couper imm diatement l alimentation secondaire et ensuite l alimentation principale D branchez le fil lectrique et contacter votre revendeur ou votre centre de service de la soci t Roland DG autoris ZNPRUDENCE S Ne pas utiliser avec une fiche ou un fil lectrique endommag ou avec une prise mal fix e Une n gligence ce niveau pourrait provoquer un incendie ou une lectrocution D brancher le fil lorsque l appareil reste inutilis pendant une longue p riode Une n gligence ce niveau pourrait provoquer des d charges lectriques une lectrocution ou un incendie d une d t rioration de l isolation lectrique S Ne pas endommager ou modifier le fil lectrique Ne pas le plier le tordre l tirer l attacher ou le serrer de fa on excessive Ne pas mettre d objet ou de poids dessus Une n gligence ce niveau pourrait endommager le fil lectrique ce qui risquerait de Sq provoquer une lectrocution ou un incendie Saisir la fiche et non le fil lectrique lorsque vous d branchez D brancher en tirant sur le fil pourrait l endommager et risquer de provoquer un incendie ou une lectrocution Ne pas essayer de d brancher le fil avec des mains mouill es Une n gligence a S ce niveau pourrait provoguer des lt Q 2 d charges lectrigues Ne pas br
28. his set the X and Y axis origin point for workpiece coordinates This starts and stops rotation of the spindle To start rotation hold down the key for one second or longer When the spindle cover is open the spindle does not rotate When pressed during cutting operation is paused This performs cutting again with the data in the data buffer This switch cuts the power supply and forces the machine to stop regardless of whether operation is in progress Press the EMERGENCY STOP switch immediately if dangerous or abnormal operation occurs 17 Part 1 Setting Up 1 3 Setting Up and Connection Setting Setting Up ZNCAUTION Install on a stable surface Failure to do so may result in falling of the unit Z 2 leading to injury J Do not place anything within the S moving area of the T slot table The object may bump into the T slot table and fall resulting in injury idas T s Moving area of the T slot table NOTICE When moving grasp the aluminum base portion at the bottom portion of the unit and carry out the operation with four or more persons If grasped by the rear cover the unit may fall resulting in injury Unpacking installation and moving must be carried out by four or more persons Failure to do so may result in falling of the unit leading to injury The machine weighs 92 kg 202 8 Ib Use within a temperature ran
29. ighted DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Table of Contents To Ensure Safe Use 2 About the Labels Affixed to the Unit 5 Pour utiliser en toute s curit 7 A propos des tiguettes coll es sur l appareil Sse erne redni 10 How The Manuals Are Organized 11 111 13 Part 1 Setting Up 1 1 Checking the Accessories 1211 11 14 1 2 Names of Parts reier iniaeeai 15 Front afin dt A NENG 15 Right Side ze owa A wo 16 ASA A a 16 Operation Panel ooonccnnnccnnccconcconancnnncnnnacinos 17 1 3 Setting Up and Connection Setting 18 Settings Update unten 18 Connector siennes chassis 20 1 4 Description of the Spindle Area 22 About the Spindle Cover 22 High torque Spindle and High speed Spindle 23 Installable Optional Items for Different Spindles 23 High torque Spindle Optional Set 24 Instal
30. interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Unauthorized changes or modification to this system can void the users authority to operate this equipment The I O cables between this equipment and the computing device must be shielded For Canada CLASS A NOTICE This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations CLASSE A AVIS Cet appareil num rique de la classe A respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada NOTICE Grounding Instructions Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Check with qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn out cord immediately Operating Instructions KEEP WORK AREA CLEAN Cluttered areas and benches invites accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well l
31. ling the High torque Spindle ZS 500T 24 Installing the Tool 26 Attaching the Brush Adapter for Chip Cleaning for the High torque Spindle ZAD 500T 29 High speed Spindle Optional Set 30 Installing the High speed Spindle ZS 500SH 30 Installing the Tool 32 Attaching the Brush Adapter for Chip Cleaning for the High speed Spindle ZAD 5005 38 1 6 1 7 1 8 Selection of the Command Set 39 Selecting the Command Set on the MDX 500 39 Choosing the Spindle Type 1 40 The Cutting Area e0ee0eseeoenneenennenaneenenen 41 High torque Spindle 2 211211 41 High speed Spindle 2 1 2111111 42 Loading a Workpiece for Cutting 43 Part 2 Maintenance 2 1 2 2 2 3 Clear 45 Cleaning the Main Unit oo eee 45 Cleaning After Operation 1 1 45 Cleaning the Sponge in the Fan motor Area 47 Checking the Spindle 48 Checking the Spindle Motor 48 Display of Spindle Rotation Time 48 Recommended Service Checking 49 Part 3 Appendix 3 1 3 2 3 3 The ZA 500 Spacer for the T slot Table Optional 50 Checking the
32. mbination of end mill and collet is correct if the diameter of the end mill just fits in the hole in the collet Using an end mill with the high speed spindle requires the optionally available collet set ZC 23 or collet ZC 23 6 35 1 Insert the end mill into the collet 2 Insert the assembly from step 1 into the lower part of the spindle and turn the collet to secure it in place and keep the end mill from falling out 3 Use the included wrenches to tighten the spindle pulley and collet Al sia pindle pulley LE ig p Wrench o 5 l 24 mm 15 16 in o me 4 LI Wrench TY 10 mm 3 8 in Y 37 Part 1 Setting Up Attaching the Brush Adapter for Chip Cleaning for the High speed Spindle ZAD 500S NOTICE Use a vacuum cleaner that lets you adjust the amount of suction and is equipped with an overload protector Always allow a minimum gap of 30 cm 11 13 16 in on the side where the vacuum hose exits The vacuum hose must have sufficient space in which to move When the vacuum hose cannot move smoothly it can cause malfunctions or errors in operation When the fitting diameters do not match or when the vacuum duct cannot be inserted into the suction opening of the vacuum cleaner use strong commercial tape cloth or electrical to join the fittings The duct diameter of the ZAD 500T is 32 mm 1 5 16 in Attaching the optionally available brush adapter for chip cleanin
33. n height greater than 5 mm 3 16 in Bottom of the head Y HE GMA Hg V Engraving depth Y_ Difference in height between the highest Workpiece A and lowest locations 35 Part 1 Setting Up When Not Using the Depth Regulator Nose If you do not use the depth regulator nose take a table workpiece made of ABS plastic about 10 mm 3 8 in thick secure it in place on the included table and perform surface leveling By using this as the table surface you can carry out engraving at a uniform depth 1 Turn the nut in the direction of the arrow to tighten it securely 2 Press the arrow keys and the tool down Z key to move the tip of the head to a position close to the surface of the workpiece When attempting to move the head first close the spindle cover Insert the cutter into the hole in the cutter holder and 3 position the tip so that it gently touches the surface of the workpiece Use the hexagonal screw driver included with the ZC 500TE to tighten the screw CL NNONB LL Use the operation panel to set the Z axis origin point The 4 Z axis origin is the reference point for raising and lowering the spindle For information on how to make the setting refer to User s Manual 2 or User s Manual 3 depending on the command set you re using 36 Part 1 Setting Up Installing an End Mill Install a collet that matches the shank diameter of the end mill The co
34. n the spindle tool and material securely in place Otherwise they may come loose during cutting resulting in injury NCAUTION 9 Do not insert the fingers between the XY table and base or between the head and Z cover Doing so may result in injury Do not insert the fingers between the T slot table and arms or between the head and Z cover The fingers may be pinched resulting in i fh Z cover Head T slot table e Arm Do not place anything within the moving area of the T slot table The object may bump into the T slot table and fall resulting in injury idas ah di Moving area of the T slot table Wear dust goggles and mask during use Cutting dust may scatter causing bodily Sa Do not wear gloves a necktie or wide sleeved clothing They may become caught in the tool ll resulting in injury _ Do not operate beyond capacity or subject the tool to undue force The tool may break or fly off in a random direction If cutting beyond capacity is mistakenly started immediately turn off the EMERGENCY STOP switch Do not allow liquids metal objects or flammables inside the machine Such materials ZI can cause fire Z CAUTION Do not touch the tool immediately O after cutting operating stops The tool may have become hot due to friction hea
35. ollet is correct if the diameter of the end mill just fits in the hole in the collet Using an engraving tool with the high torque spindle requires the optionally available collet and blade holder set ZC 500TE 1 Install the blade holder and the collet 2 Press the arrow keys and the tool down Z key to move the tip of the head to a position close to the surface of the workpiece When attempting to move the head first close the spindle cover Insert the cutter into the hole in the cutter holder and 3 position the tip so that it gently touches the surface of the workpiece Use the hexagonal screwdriver included with the ZC SOOTE to tighten the tool retaining screw Use the operation panel to set the Z axis origin point The 4 Z axis origin is the reference point for raising and lowering the spindle For information on how to make the setting refer to User s Manual 2 or User s Manual 3 depending on the command set you re using 28 Part 1 Setting Up Attaching the Brush Adapter for Chip Cleaning for the High torque Spindle ZAD 500T NOTICE Use a vacuum cleaner that lets you adjust the amount of suction and is equipped with an overload protector Always allow a minimum gap of 30 cm 11 13 16 in on the side where the vacuum hose exits The vacuum hose must have sufficient space in which to move When the vacuum hose cannot move smoothly it can cause malfunctions or errors in operation When the fit
36. on the unit to OFF Failure to do so may result in injury or electrical shock When you re finished wash your hands to rinse away all cuttings Cleaning the Main Unit When the main unit becomes dirty use a dry cloth to wipe it Cleaning After Operation After cutting work is completed use a vacuum cleaner to clean the MDX 500 main unit and the surrounding area of cutting dust Be especially careful to remove the cutting waste from around the pleated part of the bellows cover If necessary move the T slot table to the front and rear and clean the entire cover In this case switch on the power only when moving the T slot table then switch it off and continue cleaning Please use a vacuum cleaner to remove cutting dust Do not use any blower like airbrush Otherwise dust spread in the air may harm your health or damage this machine 45 Part 2 Maintenance Cleaning with the Base Cover Open 1 Switch on the power move the table as far as it will go to the rear then switch off the power 2 Remove the screws at the four places at the front and rear of the base cover While lifting up the front part of the base cover pull it back toward you to remove it 4 Use a vacuum cleaner to clean away any adhering cutting waste near the Y axis 46 Front Part 2 Maintenance Cleaning Inside the Bellows Cover As shown in the figure pull out the bellows cover and use a vacuum cleaner
37. ourrait se heurter contre la table fente en T et tomber ce qui pourrait entra ner des blessures al r ji L espace mobile de la table fente enT Porter des lunettes de travail et un masque durant l utilisation Des copeaux pourraient tre projet s et vous blesser lol Zy 9 Ne pas porter de gants de cravate ou de v tement manches amples lis pourraient se prendre dans l appareil et entra ner des blessures Ne pas introduire de liquide d objet m tallique ou inflammable dans l appareil Ce genre de mat riel peut provoquer un incendie 9 Ne pas utiliser l appareil au dessus de ses capacit s ou le soumettre une force excessive L outil pourrait se briser ou tre projet dans une direction ind termin e Si vous commencez par inadvertance une coupe au dessus de la capacit de l appareil l teindre imm diatement l aide du bouton d urgence PRUDENCE Ne pas toucher l outil O imm diatement apr s une coupe L outil pourrait avoir chauff avec la friction et vous causer des br lures Lors du nettoyage teindre l appareil Une n gligence ce niveau pourrait provoquer des blessures ou une lectrocution Quand vous avez termin d utiliser l appareil laver vos mains pour bien enlever tous les gt copeaux Utiliser un aspirateur pour nettoyer les cope
38. peut causer des probl mes de respiration et endommager votre machine VORSICHT Bitte entfemen Sie Staub mit einem Staubsauger Niemals ein Gebl se verwenden Der dadurch freigesetzte Staub ist gesundheitssch dlich und kann die Funktion Ihers Ger ts beeintrachtigen ACAUTELA Usare un aspiratore per rimuovere polvere o trucioli da lavorazione Non usare compressori altrimenti la polvere diffusa nell aria potrebbere essere nociva alla salute o danneggiare la macchina ASE YUBJBIERUWAZEDZ U F EERLTRMELTFEW KERTI TT A AEB LINO FAM TAMARURU ROME C U KEBAL KREDA CAVES In addition to the A WARNING and ZACAUTION symbols the symbols shown below are also used NOTICE Indicates information to prevent machine breakdown or malfunction and ensure correct use Indicates a handy tip or advice regarding use Pour utiliser en toute s curit Avis sur les avertissements ZNATTENTION Utilis pour avertir l utilisateur d un risque de d c s ou de blessure grave en cas de mauvaise utilisation de l appareil ZAPRUDENCE domestiques Utilis pour avertir l utilisateur d un risque de blessure ou de dommage mat riel en cas de mauvaise utilisation de I appareil Par dommage mat riel il est entendu dommage ou tout autre effet ind sirable sur la maison tous les meubles et m me les animaux propos des symboles Le symbole AN attire l attention de l utilisateur sur
39. r 1 USER S MANUAL 3 1 Setup amp Maintenance 2 Cutting Using the Included Software 3 Cutting Using NC codes NC code PROGRAMMER S MANUAL 1 Roland Software Package CD ROM 1 53 Part 2 Appendix Interface specifications Parallel Standard In compliance with the specification of Centronics Input signal STROBE 1 BIT DATE 8 BITE Output signal BUSY 1 BITE ACK 1 BIT Level of input output signals TTL level Transmission method Asynchronous Serial Standard RS 232C specification Transmission method Asynchronous duplex data transmission Transmission speed 4800 9600 19200 38400 Selected using panel keys Parity check Odd Even None Selected using panel keys Data bits 7 or 8 bits Selected using panel keys Stop bits 1 or 2 bits Selected using panel keys Parallel connector in compliance with Serial connector RS 232C specifications of Centronics Signal Terminal Signal Pin Connection Signal Terminal Signal Pin Connection number number number number number number NC 36 18 HIGH 25 13 NC HIGH 35 17 GND 24 12 NC NC 34 16 GND NC 23 11 NC GND 33 15 NC 22 10 NC HIGH 32 14 NC 21 9 NC NC 31 13 HIGH DTR 20 8 NC PO0000000000Q 30 12 GND 19 7 SG 29 11 BUSY 18 6 DSR 29 14 28 10 ACK NC 17 5 CTS 27 9 D7 16 4 RTS 26 8 D6 5 V 15 3 RXD Eyal GND 25 7 D5 14 2 TXD 24 6 D4 5 V 1 23 5 D3 kk wg 22
40. re forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means the unit must never be disassembled A WARNING The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet Do not disassemble repair or modify Doing so may lead to fire or abnormal operation resulting in injury 9 Do not use with any electrical power supply that does not meet the ratings displayed on the unit Use with any other power supply may lead to fire or electrocution Ground the unit with the ground wire Failure to do so may result in risk of electrical shock in the even of a mechanical problem 9 Do not use while in an abnormal state i e emitting smoke burning odor unusual noise or the like Doing so may result in fire or electrical shock Immediately switch off the power unplug the power cord from the electrical outlet and contact your authorized Roland DG Corp dealer or service center ZNCAUTION Do not use with a damaged power O cord or plug or with a loose electrical outlet Use with any other power supply may lead to fire or electrocution When not in use for extended periods unplug the power cord from the electrical outlet Failure
41. t and cause fire Be sure that the power to both the computer and the main unit is switched off when connecting the cable NOTICE Securely connect the power cord computer I O cable and so on so that they will not be unplugged and cause failure during operation Doing so may lead to faulty operation or breakdown Right side 7 D nm H Iil I i i Power connector Power outlet UI Y AWAY Power cord 20 Part 1 Setting Up Left side Insert the included key connector here When the key connector is not inserted the MDX 500 does not accept sent data and its spindle does not turn Parallel connector Serial connector For IBM PC or PC compatibles Serial connector Parallel connector Serial connector AT t Parallel connector Secure the cable in place with the clips Secure the t cable in place Af with the screw ar E RE a E Parallel interface cable Printer cable i 7 aio io a ae alli gt a i Crossover serial cable RS 232C r Cables are available separately One which you are sure matches the model of computer being used should be selected For Macintosh Serial connector Printer port o o c A EAT She NENS Modem port Use a cable with the following specifica tions t Connect to either port Mini Din 8 pin male conne
42. t and may cause burns if on the unit to OFF Failure to do so may result in injury or electrical shock When cleaning set the power switch touched When you re finished Please use a vacuum cleaner to wash your hands to remove cutting dust rinse away all pe Do not use any blower like airbrush cuttings Otherwise dust spread in the air may harm your health About the Labels Affixed to the Unit These labels are affixed to the body of this product The following figure describes the location and content of these messages 22 b Model name Rating label Use a rated power supply R CCOO a LS Handle tool with care Do not insert fingers between the head and Z cover during operation Do not insert fingers between the T slot table and arms during opera tion CAUTION Please use a vacuum cleaner to remove cutting dust Do not use any blower like airbrush Otherwise dust spread in the air may harm your health or damage this machine PRECAUCION Por favor utilice un aspirador para limpiar la viruta y el polvo No utilice aire a presion para la limpieza podria averiar la maquina y no seria conveniente para su salud respirar el polvo PRUDENCE Veuillez utiliser un aspirateur pour enlever la poussi re Ne jamais utiliser de projecteurs d air La poussi re souffl e dans l air
43. th regarding this agreement 6 Limitations on Liability Roland may change the specifications of this Software or its material without notice Roland shall not be liable for any damage that may caused by the use of the Software or by exercise of the right licensed by this agreement 7 Governing Law This agreement is governed by the laws of Japan and the parties shall submit to the exclusive jurisdiction of the Japanese Court R1 991117
44. ting diameters do not match or when the vacuum duct cannot be inserted into the suction opening of the vacuum cleaner use strong commercial tape cloth or electrical to join the fittings The duct diameter of the ZAD 500T is 32 mm 1 5 16 in Attaching the optionally available brush adapter for chip cleaning ZAD 500T to the high torque spindle ZS 500T makes it possible to take up cutting dust with your vacuum cleaner as you perform cutting This is mainly of use when performing cutting using an end mill modeling ltems Included with the ZAD 500T PP Screws 2 Chip cleaning brush Vacuum adapter 1 Fasten the touch fastener to attach the chip 2 Install the brush adapter for chip cleaning on the machine s cleaning brush to the brush adapter for chip spindle portion cleaning High torque spindle 5 B passe pe o O BSS EC o ao fe Q EP pa Even when the brush adapter for chip cleaning is installed on the machine you can change the tool by unfastening the touch fastener Sare pma 29 Part 1 Setting Up High speed Spindle Optional Set Make sure the following items are included with the high speed spindle ZS 500SH Collet 4 36 mm 3 16 in Spindle belt Spindle unit Hexagonal screw drivers Installing the High speed Spindle ZS 500SH ACAUTION Fasten the spindle tool and material securely in pla
45. to do so may result in danger of shock electrocution or fire due to deterioration of the electrical insulation power cord nor subject it to excessive bends twists pulls binding or pinching nor place any object of weight on it Doing so may damage the electrical power SN cord leading to electrocution or fire O Do not injure or modify the electrical When unplugging the electrical power cord from the power outlet grasp the plug not the cord Unplugging by pulling the cord may damage it leading to fire or electrocution cord with wet hands Doing so may result in electrical O Do not attempt to unplug the power Do not connect the power cord with other electrical loads on a single electrical outlet Doing so may generate heat and cause fire shock Install on a stable surface When moving grasp the aluminum Failure to do so base portion at the bottom portion of may result in the unit and carry out the operation falling of the unit AR with four or more persons leading to injury J If grasped by the must be carried out by four or more persons Failure to do so may result in falling of the unit leading to injury The machine weighs 92 kg 202 8 Ib Unpacking installation and moving rear cover the unit may fall resulting in injury Do not touch the tip of the blade with your fingers Doing so may result in injury Faste
46. urchase and open the sealed package or sealed disk package The effective date of this agreement is the date when you open the sealed package or sealed disk package 2 Property Copyright and property of this Software logo name manual and all literature for this Software belong to Roland and its licenser The followings are prohibited 1 Unauthorized copying the Software or any of its support file program module or literature 2 Reverse engineering disassembling decompiling or any other attempt to discover the source code of the Software 3 Bounds of License Roland does not grant you to sub license rent assign or transfer the right granted under this agreement nor the Software itself including the accompanying items to any third party You may not provide use of the Software through time sharing service and or network system to any third party who is not individually licensed to use this Software You may use the Software by one person with using a single computer in which the Software is installed 4 Reproduction You may make one copy of the Software only for back up purpose The property of the copied Software belongs to Roland You may install the Software into the hard disk of a single computer 5 Cancellation Roland retains the right to terminate this agreement without notice immediately when any of followings occurs 1 When you violate any article of this agreement 2 When you make any serious breach of fai
47. wering the spindle For information on how to make the setting refer to User s Manual 2 or User s Manual 3 depending on the command set you re using 7 Insert the cutter into the hole in the cutter holder and use the hexagonal screwdriver small that comes with the machine to tighten the cutter mounting screw 34 Part 1 Setting Up 8 10 Raise the spindle with the tool up Z key When attempting to move the head first close the spindle cover Rotate the dial in the direction of the arrow shown in the figure to extend the cutter to the engraving depth cutting in amount Move the cutter out just enough for the necessary engraving depth The lines printed on the dial indicate 0 0254 mm 0 001 in for each mark For instance to set a cutting depth of 0 5 mm 0 0197 in rotate an 20 mark portion Use a program or the operation panel on the MDX 500 to set the tool down position Set this at a cutting in amount about 2 to 3 mm deeper than the cutting in amount set using the micrometer dial the actual cutting in amount Setting a cutting in amount that corresponds to the difference in height between the highest and lowest locations on the workpiece allows the tip of the depth regulator nose to be constantly pressed against the surface of the workpiece and enables engraving at a uniform depth The spindle stroke due to the nut is approximately 5 mm 3 16 in It is not possible to absorb differences i
48. witch PAUSE key XY key Z key FAST FEED key p EXIT key Dial EMERGENCY STOP switch SPINDLE key Arrow keys TATTY lt a This is used to change the selection on the display menu or during coordinate view to perform jogging of the XY table or tool Z axis or to change the speed of the spindle motor When the display is at coordinate view this changes selects the item you want to set jogging of the XY table or tool Z axis or spindle motor speed This is pressed to confirm a selection on the display menu a value that has been set or other selections Use the dial to choose a menu item then press ENTER to go down to the next level When you want to change a present setting value or selection make the selection with the dial then press ENTER The confirmed setting value or selection is shown between angle brackets Press this to return to the main menu or to switch between coordinate view and menu view The 10 Y keys move the XY table forward and backward and the l P gt keys move the head to the left and right This key makes the cutting tool blade move in a positive direction on the Z axis i e upward This key makes the cutting tool move in a negative direction on the Z axis i e downward When pressed at the same time as an arrow key the TOOL UP key or the TOOL DOWN key this makes the movement faster This sets the Z axis origin point for workpiece coordinates T

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