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Pinnacle™ 10x6 kW

1. PFP Display String Personality Card H 04 Host Protocol Translator Card H 05 Single User Card H 18 AE Bus Card H 22 Master Slave Card H 23 DeviceNet H 30 DeviceNet 4 12 I O Communication and Control 5702063 C Pinnacle 10x6 kW LEDs Table 4 8 Display Panel LEDs POWER ON Lights green when input power is on OUTPUT Lights green if output power is on SETPOINT Lights green if the Pinnacle supply is operating within setpoint accuracy is within 0 4 of full scale or 2 of setpoint whichever is greater INTERLOCK Lights green if all interlock conditions have been met BUS FAULT Lights green when a bus fault occurs OVERTEMP Lights green if the Pinnacle supply has exceeded the maximum operating temperature ARC After the output has been turned off this LED lights green for a predetermined time normally 100 ms if the hard arc count limit was reached or exceeded during the previous run If your unit has been configured for signaling on every hard arc this LED will blip for a predetermined time for every hard arc detected by the unit If another hard arc is detected before the last blip is complete the blip pulse width will be refreshed to the full width ACTIVE FRONT PANEL PINNACLE REMOTE PANEL The Pinnacle supply presents a broad array of features and settings that you can easily control through the Pinnacle Remote Active Panel If you are using the Pinnacle
2. Current Limit Impedance in Ohms Figure 3 4 Side B 6 kW Impedance range 3 8 Specifications 5702063 C Pinnacle 10x6 kW ENVIRONMENTAL SPECIFICATIONS The following table lists the environmental specifications Table 3 4 Climatic Specifications Temperature Relative Humidity Air Pressure Operating Class 3K3 Class 3K3 Class 3K3 5 C to 40 C 5 to 85 Note D 80 kPa to 106 kPa 41 F to 104 F 1 g m to 25 g m 800 mbar to 1060 mbar approximately 2000 m above sea level Storage Class 1K4 Class 3K3 Class 3K3 25 C to 55 C 5 to 85 80 kPa to 106 kPa 13 F to 131 F 1 g m to 25 g m 800 mbar to 1060 mbar approximately 2000 m above sea level Transportation Class 2K3 Class 2K3 Class 2K3 25 C to 70 C 95 Note 2 66 kPa to 106 kPa 13 F to 158 F 60 g m Note 3 660 mbar to 1060 mbar approximately 3265 m above sea level Note 1 Non condensing Note 2 Maximum relative humidity when the unit temperature slowly increases or when the unit temperature directly increases from 25 C to 30 C Note 3 Maximum absolute humidity when the unit temperature directly decreases from 70 C to 15 C 5702063 C Specifications 3 9 Advanced Energy COOLANT SPECIFICATIONS The following table lists the coolant specifications Table 3 5 Coolant Specifications Coolant Temperature Air gas minimum 0 C maximum 35 C Pollution Degree Ins
3. Help Code Problem Indicated Suggested Action Number and Message H002 The main contactor has not A fault may exist in your Contactor is Open closed system Power off the Pinnacle unit Ensure that the interlock pin on the User port connector has been properly connected see the I O Communication and Control chapter Ensure that all system interlocks have been satisfied Power the unit back on If the unit features Profibus clear the faults by sending Command 119 H003 You have attempted to set an Set a valid value for the Parameter Limit operating parameter to a value parameter See the I O Exceeded outside its allowable range Communication and Control chapter for more information H004 You have attempted to send a Use the proper interface to set Invalid Setpoint setpoint value from an interface the Pinnacle unit s setpoint Or Source that has not been identified as reset the unit s program source the program source for setpoint parameters For more information see the I O Communication and Control chapter H005 You have attempted to initiatea Delay initiating the desired Ramping is Active unit function that is not allowed during ramping function until ramping is complete Or turn off output and disable ramping before attempting to initiate the desired function again For more information see the I O Communication and Control chapter H006 AE Bus Data Byte
4. unit and send a master reset to clear the Pinnacle unit s display 7 14 Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW Table 7 4 Error Code Troubleshooting Table Continued Error Code Number and Message Problem Indicated Suggested Action Error Codes 70 through 79 are internal errors in the u nit s logic card microprocessor Side A Setpoint Exceeds User Limit E070 Internal software error Call AE Global Support Processor Divide by Zero E071 Internal software error Call AE Global Support Processor Single Step E072 Internal software error Call AE Global Support Processor Breakpoint E073 Internal software error Call AE Global Support Processor Overflow E074 Internal software error Call AE Global Support Processor Array Bound E075 Internal software error Call AE Global Support Processor Unknown op code E076 Internal software error Call AE Global Support Processor Escape op code E077 Internal software error Call AE Global Support Processor Co processor E078 Internal software error On Call AE Global Support Processor Pre defined older Pinnacle units this error Interrupt code displays instead of error codes E70 through E77 as described above E079 The Pinnacle unit s software has Call AE Global Support Processor Unassigned experienced an interruption and Interrupt vectored to an unknown inter
5. eens 4 23 Checking Your Hardware Configuration 04 4 23 vi Table of Contents 5702063 C Pinnacle 10x6 kW Checking Your Communications Card KK KK KK KK 4 24 Checking Your Software Logic 0 00 KK KK KK KK KK KK eee 4 24 Checking Yo t ROM serra die 2 y n dare dank G e A n i d r 4 24 Checking Your Software Versions 0 0 0 KK RR RR KK KK 4 24 Using the Supply Functions 0 0 0 0 cece KK KK KK KK KK KK KK K 4 25 Setting the AE Bus Timeout 0 0 0 0 KK KK KK KK KK KK KK KK 4 25 Setting the Supply Parameters 0 0 0 KK KK KK KK KK KK KK IK 4 25 Setting the Panel Mode 0 0 he n n v na a 2 eee 4 25 Selecting Remote or Local Mode WW KK KK KK KK KK KK KK KK RR 4 26 Selecting a Lock Code 4 26 Selecting the Number of Clicks leere 4 26 Setting the Program Source AWK KK KK KK KK KK KK KK KK KK KK KK 4 26 Selecting the Supply to Enable 4 27 Using Process Functions lt lt ka n We kel eee eee eens 4 27 Monitoring Your Process kk k k KK KK KK KK KK KK KK KK KK KK k 4 28 Establishing a Minimum Process Voltage 00000 4 28 Setting an Out of Setpoint Timer 2 0 0 0 00 00 00 0c ee ee eee 4 28 Changing the Target Functions 00 00 eee KK KK KK KK 4 29 Setting Process Limits 0 0 cece cece eee eee 4 30 setting a strike voltage limit 2 2 KK
6. 1 2 5 Press PROCESS gt CONTROL gt JOULES gt THRESHOLD Rotate the MODIFY knob to specify a watt level ranging between 10 W to 1 8 maximum output of supply at which to begin calculation for Side A When this level is exceeded the joule calculation will begin Press ENTER Rotate the MODIFY knob to specify a watt level ranging between 10 W to 1 8 maximum output of supply at which to begin calculation for Side B When this level is exceeded the joule calculation will begin Press ENTER to accept and exit To enable joule mode follow these steps Q A W N e Press PROCESS gt CONTROL JOULES ENABLE Rotate the MODIFY knob to select Yes or No to enable or disable joule mode for Side A Press ENTER Rotate the MODIFY knob to select Yes or No to enable or disable joule mode for Side B Press ENTER to accept and exit To program the number of joules you want to be delivered joule setpoint follow these steps Press PROCESS CONTROL JOULES gt SETPT Press the soft key for Side A Rotate the MODIFY knob select a value between 0 and 9 999 999 joules in 1 joule increments for side A If you are rotating the MODIFY knob slowly press the appropriate soft key to indicate how quickly you want the display to increment the value x1000 x100 x10 or x1 Note If you turn the MODIFY knob quickly the counts per click setting takes effect Press ENTER to accept the sett
7. 1 Turn off ac input power to the Pinnacle unit 2 Connect the cable between the REMOTE ACTIVE PANEL connector on the Pinnacle supply and the Pinnacle Remote Active Panel 3 Turn on ac input power to the Pinnacle unit Understanding the Panel CONTROL KEY To control your Pinnacle supply from the panel select local mode by pressing the CONTROL key on the panel until the LOCAL LED lights Placing the unit in local mode gives you full access to the front panel menu see Figure Note on page 4 11 To control the Pinnacle supply from the Serial interfaces or the DeviceNet port press the CONTROL key until the HOST LED lights To control the Pinnacle supply from the User port press the CONTROL key until the USER LED lights When the Pinnacle unit is in host or user control mode you can view all the menu items but you cannot modify parameters or lock the display OUTPUT DISPLAY SCREEN The first screen that appears on the panel s vacuum fluorescent display when you power up is the output display screen See Two Line Output Display Screen on page 4 18 for more information Viewing Output Information The output display screen shows the actual output level in volts amps and watts See the front panel drawings at the end of the Installation chapter It also displays the setpoint Selecting Setpoint To program the setpoint level from an active control panel use the panel s CONTROL key to select local control m
8. 7 6 Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW Passive Display Panel Codes When only a Passive Front Panel PFP is available the Pinnacle unit will display 4 character strings on start up to identify personality cards installed in the unit A code will flash once for each card installed The following table describes the strings Table 7 2 Passive Display Panel Codes PFP Display String Personality Card H No Cards H 01 Dual User Card H 03 Profibus Card H 04 Host Protocol Translator Card H 05 Single User Card H 18 AE Bus Card H 22 Master Slave Card H 23 DeviceNet H 30 DeviceNet LED Troubleshooting Table Refer to this table before you call AE Global Support Table 7 3 Troubleshooting LEDs LED On Off Status POWER X Normal POWER X The Pinnacle unit is not receiving ac input power Power the unit off Using all applicable safety precautions inspect your ac input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit See the Specifications chapter for ac input power specifications OUTPUT X Normal OUTPUT X The Pinnacle unit is not producing output See Checks if the Output Does Not Turn On on page 7 3 SETPOINT X Normal SETPOINT X The Pinnacle unit is not operating within setpoint Note the error code on the display and see Error Code
9. MANUAL Pinnacle 10x6 kW DeviceNet MDXL User 5 02063 C May 2000 Advanced Energy Industries Inc 1625 Sharp Point Drive Fort Collins CO 80525 USA 970 221 4670 yg technical support aei com Advanced Energy ii 5702063 C User Manual Pinnacle 10x6 kW 5702063 C au ADVANCED ENERGY Advanced Energy N WARNING Read this entire manual and all other publications pertaining to the work to be performed before you install operate or maintain this equipment Practice all plant and product safety instructions and precautions Failure to follow instructions can cause personal injury and or property damage All personnel who work with or who are exposed to this equipment must take precautions to protect themselves against serious or possibly fatal bodily injury Advanced Energy Industries Inc AE provides information on its products and associated hazards but it assumes no responsibility for the after sale operation of the equipment or the safety practices of the owner or user This equipment produces or uses potentially lethal high voltage high current radio frequency RF energy NEVER DEFEAT INTERLOCKS OR GROUNDS All information herein is subject to periodic updates Inquiries concerning this manual should be directed to AE Information provided by AE is believed to be correct and reliable However no responsibility is assumed by AE unless otherwise expressly taken Ac
10. Read back this value with Command 178 4 CSR only 10 voltage arc trip level Specifies the voltage level at which the unit indicates an arc is occurring Send 2 data bytes 16 bit value Read back this value with Command 171 CSR only 11 active target Specifies which target will be active Send 1 data byte 8 bit value the value must be at least 1 but no greater than 8 Read back this value with Command 156 Note The User port has priority for target selection Thus to select targets from the active front panel or from the Pinnacle Remote Panel that is when the Pinnacle unit is in local or host control mode you must set the target to 1 at the User port Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to default to 1 CSR only 4 52 l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 12 target life Sets the life in kilowatt hours of the target you specify Send 1 data byte 8 bit value plus 4 data bytes 32 bit value arranged as follows first byte the target number second third fourth fifth bytes target life in kilowatt hours Note Two decimal places are implied that is to get 1 kW send a value
11. 5702063 C l O Communication and Control 4 49 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 6 setpoint Specifies the output setpoint level for whichever method of regulation mode has been selected Send 2 data bytes 16 bit value an output power value should imply 3 decimal places an output current value should imply 2 decimal places and an output voltage value should imply 0 decimal places For example for a 6 kW standard Z supply send a value between O and 6000 6 000 kW decimal is implied or 0 and 1500 15 00 A decimal is implied or 0 and 800 maximum output voltage Please refer to the Specifications Chapter of this manual for your unit s capabilities Note If the ramp feature is enabled Commands 15 and 16 sending this command while the output is on will force the unit to ramp from the existing setpoint to the new requested setpoint over the time specified in Command 16 Thus by use of this command and Commands 15 and 16 one can generate an output waveform during a process Read back this value with Command 164 2 CSR only 4 50 I O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data R
12. Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 31 Enables or disables an out of setpoint 2 CSR only out of timer and specifies how long you want setpoint timer the power supply to tolerate an out of setpoint condition before shutting off output To enable the timer send a value 2 bytes between 1 and 600 0 s To disable the timer send a value of 0 Read back this value with Command 187 32 Sets the ramp start point as a percentage 1 CSR only ramp start of setpoint when output is turned on point Range is 0 to 95 Send 1 byte with a percentage value of 0 to 95 of setpoint Read back this value with Command 152 37 Enables or disables global on off If 1 CSR global on off global on off is enabled sending an on or off command to either side of the supply will turn both sides on or off Send 1 data byte 0 disable non zero enable Read back this value with Command 137 40 Specifies the amount of time the Pinnacle 2 CSR only serial Host supply waits between bytes from the port time out host Send 2 data bytes 16 bit value the value value represents increments of 10 ms it must be at least 2 but no greater than 500 20 ms to 5 s Two decimal places are implied enter 500 for 5 00 Read back this value with Command 140 44 Lets you write up to 40 characters of text 0 to 40 CSR only panel text to line one top line of an active contro
13. Total unit b inverter low events 13 Total user interlock open events 14 Total cable interlock open events 15 Total contactor interlock open events 18 Total Profibus fault events 19 Total pre defined interrupt events 20 Total unassigned interrupt events 22 Total dsp watchdog faults 230 request logic panel or dsp crc Requests the crc of the logic front panel or dsp To receive the logic crc first send Command 24 which calculates the value To receive the front panel crc first send Command 25 With Command 230 send one data byte 0 logic 1 front panel 2 dsp l O Communication and Control 5702063 C Pinnacle 10x6 kW UNIT ILLUSTRATIONS GLEL 4 71 l O Communication and Control a Suid O O RR RR O w O 8SIBBBB IZ ap yuuidi wO is uode aga CO Figure 4 14 Passive front panel front view 5702063 C Advanced Energy SPSL nuow 1x3 o usnd eBe on O uous asn O sod O iQ Ea MEN MEME uone nBey Joguo5 o EE ejrovuu d SRN Z V OSR 2 KOK eoe e HE Figure 4 15 Active front panel front view I O Communication and Control 5702063 C 4 72 Pinnacle 10x6 kW O O Modify Pus
14. analog interface 3 5 DeviceNet poll command 4 7 DeviceNet response message 4 8 SELV requirements 5 10 serial Host port connecting 5 7 service menu 4 19 checking software versions 4 24 checking your ROM 4 24 debugging your unit 4 23 functions 4 22 Statistics 4 22 setpoint overview 3 1 selecting with control panel 4 15 setting 4 40 6 1 setting the ramp 4 36 shipping damage 5 1 signals User port 4 2 size of Pinnacle supply 3 3 soft keys 4 15 4 18 software checking versions 4 24 host Pinnacle commands 4 48 spacing requirements 5 1 specifications coolant 3 10 electrical 3 4 environmental 3 9 functional 3 1 input current 3 4 input voltage 3 4 physical 3 3 standard serial flash port 4 41 connecting 5 7 description 4 42 pin descriptions 4 42 transmission parameters 4 43 standards safety and compliance 1 4 statistics service menu 4 22 storage environmental specification 3 9 strain relief with UHF connector 5 11 supply menu 4 19 4 25 5702063 C Index Advanced Energy setting AE Bus timeout 4 25 setting panel mode 4 25 setting supply parameters 4 25 setting the program source 4 26 turning on one inverter 4 27 supply parameters setting 4 25 switches rotary DeviceNet 4 5 symbols in user manual 1 1 on unit 1 2 T target conditioning cycle TCC 4 39 enable 6 3 targets arc handling for custom 6 4 arc handling for metal 6 4 arc handling for non metal 6 4 selection 4 2 supervision overvi
15. disable non zero enable Read back this value with Command 163 Note Cycling power to the unit resets arc handling mode to enabled See warning on page 25 77 Lets you set a code 5 ASCII digits for 5 CSR only lock unlock locking the front panel all zeros unlocks front panel the panel non zero values lock the panel and set the locking code Send 5 data bytes Note Cycling power to the unit sets the lock status to UNLOCKED Read back this value with Command 193 l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 79 TCC enable Enables or disables TCC Enabling the TCC places setpoint and arc handling under microprocessor control letting you achieve fast automated target conditioning Before enabling TCC ensure that you have first entered a setpoint and set a target type with Command 30 When TCC is enabled and the unit receives an on command the microprocessor sets the arc detect time to 20 ms and initiates a series of trials the TCC algorithm to reach your desired setpoint the final setpoint To begin the microprocessor sets an initial setpoint equal to 50 of the final setpoint After 100 ms the microprocessor checks the output level and sets a new interim setpoint equal to 125 of
16. revision 2 0 Note The AE Bus Commands are not available if your Pinnacle supply has a DeviceNet card Note The AE Bus Commands are not available if your Pinnacle supply has a DeviceNet card PASSIVE DISPLAY PANEL The passive front panel and remote passive panel let you monitor power current or voltage receive error codes and review several other conditions shown by the LEDs Note The master slave functions listed in this section apply only to Pinnacle supplies with a master slave Host card installed Display At any time while the Pinnacle supply is operating you can press the DISPLAY buttons to left of the four digit display to find the number of kilowatts volts or amps being delivered This display also shows error codes when a fault or software error has occurred For a detailed explanation of these codes and other troubleshooting materials see the Troubleshooting chapter When only a Passive Front Panel PFP is available the Pinnacle unit will display 4 character strings on start up to identify personality cards installed in the unit A code will flash once for each card installed The following table describes the strings Table 4 7 Passive Display Panel Codes PFP Display String Personality Card H No Cards H 01 Dual User Card H 03 Profibus Card 5702063 C l O Communication and Control 4 11 Advanced Energy Table 4 7 Passive Display Panel Codes Continued
17. 090 01q JSOH Y oyew uid snqyold Eus ejeue uid g sng av jeuondo 3 10g x opjeiuJ JOJOe UOD UIEN yog Jesf yog leuas piepuejs jog elas SOYOIIMS E H pneg pue sseJppy D U HOd Jeuegd eAnoy eyoules 0g PULJ eAisseg ejyoues HOd Jes puooeg J0J uonisog jeuondo 5 17 Installation 5702063 C Advanced Energy 5 18 Installation 5702063 C Pinnacle 10x6 kW Chapter 6 Operation OPERATING OVERVIEW The following list represents a general description of how to operate a Pinnacle unit You will want to adapt this list to your Pinnacle configuration and your application environment and requirements Note If an error code that is an E xx code appears on the front panel or on the Pinnacle Remote Active Panel refer to the Troubleshooting chapter for an explanation and troubleshooting suggestions Turn on the Pinnacle unit Verify your unit s LEDs If you are using a passive panel verify that the POWER ON and INTERLOCK LEDs light If the INTERLOCK LED does not light an error code should appear see the Troubleshooting chapter for more information If you are using an active front panel or a Pinnacle Remote Panel verify that the display screen displays two messages in sequence Advanced Energy Fort Collins Colorado and then Power Up Sequence Please Wait In addition verify that an LED lights to show the control setting and another lights to show the regulation setting Finally v
18. DeviceNet Control esee 5 8 Connecting Input Power lt k n l cece ka S an kn dia 5 8 Connecting Output Power AA kk kk kk kk KK KK KK KK KK KK KK KK KK KK 5 10 HF Connectorz oue erbe text oec oa t y aga 5 11 Negative Output with three terminal Multi contact Connector 5 13 Optimal Output Connection lese 5 13 Back Panel Illustration LA kK KK KK KK KK KK RII 5 17 Chapter 6 Operation e sk kk k e k ee ee e ee ele e le eee le 6 1 Operating Overview wi visas kunka a ein Q r D na wu ea bka eek oer 6 1 Understanding Pinnacle Arc Handling 0 00 000 KRA 6 2 Voltage Arc Trip Level e sede re Soy Sas eye etie 6 3 TCC Algorithm Enable 2 caused katie dius k ya REO 6 3 Target Type Metal iue tene EP RNC CUR 6 4 Target Type Non Metal WWW KK KK KK KK KK KK KK eh 6 4 Target Type Custom 3 40 54 b3 x ede ates EN e ae Gdn 6 4 Arc Detect Delay Time cece aden piede EP DEL 6 4 Arc Shutdown Time 0 0 k k KK cece ereer isee 6 5 Are Recovery Testo xak oo dib k el dee es 6 5 Arc Recovery Time iore RR eI RE ERA 6 5 Chapter 7 Troubleshooting and Customer Support eee 7 1 Before Calling AE Global Support KK KK KK KK KK KK KK KK KK 7 1 First Check io s eo eR DR Gael l d yan ird 7 1 Checks with the Power Off XAL kk KK KK KK KK KK KK ees 7 1 Checks with the Power On
19. Figure 4 2 DeviceNet port with pin designations 0 KK KK KK KK 4 5 Figure 4 3 DeviceNet rotary switches and LEDs kk KK KK KK KK KK KK KK KK KK IK 4 6 Figure 4 4 Remote active panel connector 0 0 0 KK KK KK KK KK KK KK KK KK KK nee 4 14 Figure 4 5 Control panel A A A kK KK KK KK KK KK KK KK KK KK KK KK KK KK KK KK KK KK k 4 17 Figure 4 6 Control panel main menu functions kk kK KK KK KK KK KK KK KK KK 4 19 Figure 4 7 Service menu map cs wa ra en ea Ea Zaray xu E kak e lek VR W Ke k 4 20 Figure 4 8 Supply menu map 0 cee cece e a AZ avek ran e Wla n l 4 21 Figure 4 9 Process menu map e kk kk kk KK KK KK KK KK KK KK KK KK KK KK KK KK KK k 4 21 Figure 4 10 Standard Serial port A K KK KK KK KK KK KK KK KK KK KK KK KK KK KK KK k 4 42 Figure 4 11 Graphic representation of a message packet RR RR KK KK KK 4 44 Figure 4 12 Communications transaction llle 4 46 Figure 4 13 Communications transaction example KK KK KK KK KK KK KK KK 4 48 Figure 4 14 Passive front panel front view kk KK KK KK KK cen eee 4 71 Figure 4 15 Active front panel front view 0 0 cece KK KK KK e 4 72 Figure 4 16 Remote panel front view 0 0 0 0 KK KK KK KK KK KK KK KK KK KK KK 4 73 Figure 4 17 Remote panel rear view 0 cee KK KK KK KK KK KK eh 4 74 Figure 4 18 Remote panel dimensions 0 0c KK
20. KK KK KK KK KK KK KK KK KK 4 75 Figure 5 1 Dimensional drawing 0 0c KK KK KK KK KK KK KK KK KK KK KK KK KK K 5 2 Figure 5 2 Top side and inter unit clearance for Pinnacle units stacked in a cabinet 5 5 Figure 5 3 Contactor interlock connector 0 KK KK KK KK KK KK KK KK KK KK KK eee 5 8 Figure 5 4 Rear view of UHF output connector 0 0 0 KK KK KK es 5 11 Figure 5 5 UHF connector and sleeve assembly kK KK KK KK KK KK KK KK KK 5 11 Figure 5 6 Rear view of UHF connector housing with interlock back plate removed 5 12 Figure 5 7 Recommended mating connector and cable for UHF output 5 12 Figure 5 8 Three terminal multi contact pluggable connector for 6 kW 5 13 Figure 5 9 Three terminal multi contact pluggable connector for 10 KW 5 14 Figure 5 10 Optimal output connection for 6 kW using triax cable 5 14 Figure 5 11 Optimal output connection for 10 kW using triax cable 5 15 Figure 5 12 Two styles of cables for optimal output connection 5 16 Figure 5 13 Passive and active front panel rear view KK RR KK KK KK 5 17 5702063 C List of Figures xi Advanced Energy xii List of Figures 5702063 C Pinnacle 10x6 kW List of Tables Table 1 1 Electromagnetic Compatibility EMC KK KK KK KK KK KK KK KK 1 4 Tabl 1 2 Safety Directives vepos sep tee Se
21. KK KK KK KK KK KK eee 4 15 Control Key spoon v deer wi ATT AEA E A 4 15 Output Display Screen a A ku dtir P seala kak al kar k eee 4 15 SOft Keys c4 eed eee Eee ecd dpi ge e de gei 4 15 Modify Knob 26 an x l Kuna a y Ee Spa RUD ev dud 4 16 Regulation Switch heee durna tage te ette evt e euenit d 4 16 On Off Buttons amp LEDs sss 4 16 Arc EBD e teer oe a Octo te 4 16 Control Panel Interface ois Tesien cho Re RED Oe eda 4 16 Output Power Switches WW kK KK KK KK KK KK KK KK KK KK KK eee 4 17 Control Switch y4 13 yunani y esta le ki d nla E S ee dD 4 17 Regulation Switches K k k kk kK kK KK KK KK KK KK KK KK KK KK KK KK k 4 18 Two Line Output Display Screen 0 KK KK KK KK KK KK KK KK 4 18 DOLMIKCYS ec Qa e UOTE l Key d AW y s Roca p e be EAT a 4 18 Modify Kobi 5r sprite pec oes pet Tne xu dr d 4 18 Control Panel Controls sisser lleida lebe ele awe ed EI 4 18 Understanding the Menu Options 0 0 0 eese 4 19 Using the Service Functions WW kK KK KK KK KK KK KK KK KK KK KK eee 4 22 Checking Service type Statistics 0 0 KK KK KK KK KK KK KK KK KK 4 22 Checking the Total Energy Output KK KK RR KK KK KK 4 22 Checking the Amount of Idle Time KK RR RR RR KS 4 22 Checking the Number of Faults 0 0 KK KK KK KK KK KI 4 22 Checking the Number of Cycles KK KK KK KK KK KK KK KK eee 4 23 Debugging Your Unit i i yn l
22. NUMBER OF FAULTS SERVICE STATS EVENTS To check the number of faults follow these steps 1 Press SERVICE STATS EVENTS FAULTS and CYCLES options appear 4 22 l O Communication and Control 5702063 C Pinnacle 10x6 kW 2 Press the FAULTS soft key 3 MORE INTRLOCK IRQS MONITOR and DSP options appear 4 If you press MORE you can check the following faults PROFI displays the number of Profibus faults POWER displays the number of line power faults OVRTMP displays the number of over temperature faults BUS displays the number of bus faults INVRTR displays the number of inverter faults for each side 5 If you press INTRLOCK the number of contactor user and cable faults appears 6 If you press IRQ the number of predefined and unassigned IRQs appears 7 If you press MONITOR you can check the number of setpoint timer faults and process voltage faults for each side 8 If you press DSP the number of DSP control and DSP watch dog faults appears CHECKING THE NUMBER OF CYCLES To check the cycles follow these steps 1 Press SERVICE STATS EVENTS FAULTS and CYCLES options appear 2 Press the CYCLES soft key OUTPUT and UNIT options appear 3 To get a report of the number of output on events press the OUTPUT soft key 4 To get a report of the number of power ups press UNIT Debugging Your Unit SERVICE gt DEBUG Use this option to check the hardware configuration
23. Ramping is not allowed when TCC mode is enabled and vice versa The out of setpoint timer is disabled while output is ramping 4 36 I O Communication and Control 5702063 C Pinnacle 10x6 kW The following equation is used to determine if the ramp is achievable by the processor setpoint start setpoint ramp steps in 10ms increments delta setpoint The start setpoint is equal to truncation setpoint ramp start setpoint percentage 100 Note Because this calculation does not allow a fractional portion the ramp will be more accurate with a greater separation between start and end setpoints In order to allow the ramp the following must be true delta setpoint 65535 gt 100 If the ramp is not achievable by the processor error messages will flash on the display However output will turn on and the output will step directly to the requested setpoint Note In current regulation there are two implied decimal places thus 1000 10 00 A To enable ramp mode follow these steps 1 Press PROCESS CONTROL RAMP ENABLE 2 Rotate the MODIFY knob to select Yes or No to enable or disable ramp mode for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select Yes or No to enable or disable ramp mode for Side B 5 Press ENTER to accept and exit To select the ramp starting point a percentage of the setpoint follow these steps Press PROCESS CONTROL RAMP START PT Rotate the MODIFY k
24. Serial Port Pin Descriptions KK KK KK KK KK KK KK KK KK KK KK KK KK KH 4 42 Table 4 13 Command Status Response CSR Codes WW KK KK KK KK KK KK KK KK 4 47 Table 4 14 Host Port Commands not available with DeviceNet 000 4 49 Table 5 1 Minimum CFM Required for a Pinnacle Supply RR KK 5 3 Table 5 2 Approximate Cooling Requirements for Three Supplies Mounted in a Cabinet 5 4 Table 7 1 Help Code Troubleshooting Table LA KK KK KK KK KK KK KK KK eee 7 3 Table 7 2 Passive Display Panel Codes W K KK KK KK KK KK KK KK KK KK KK KK KK KK 7 7 Table 7 3 Troubleshooting LEDs 0 KK KK KK KK KK KK III 7 7 Table 7 4 Error Code Troubleshooting Table 0 0 0 0 eee KK KK KK KK KK KK 7 9 Table 7 5 AE Global Support Locations 00 KK KK KK KK KK KK KK KK KK KK k 7 17 5702063 C List of Tables xiii Advanced Energy xiv 5702063 C Pinnacle 10x6 kW Chapter 1 Introduction READ THIS SECTION We know that some of you want to operate your Pinnacle supply now and that you don t feel you have time to read the entire manual Below is a list of manual subsections you must read before getting started Theory of Operation on page 2 2 Electrical Specifications on page 3 4 e Operating Overview on page 6 1 In addition we recommend that you scan Interpreting the Manual on page 1 1 This section explains the type conventions what it means when a word a
25. Structure of the poll command message Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Power Output AI LSB 1 0 0 0 0 Power Output AI MSB 2 Voltage Output AI LSB 3 0 0 0 0 Voltage Output AI MSB 4 Current Output AI LSB 5 0 0 0 0 Current Output AI MSB 6 Ramp Rate Setpoint AI LSB 7 0 0 0 0 Ramp Rate Setpoint AI MSB 8 INTS ARCD TS SPS POS Note The 16 bit Power Output value AT is shifted right four bits and the remaining four bits are filled with Os This changes the 16 bit AI to a 12 bit AI with a value of 10 V OFFFg Note For Byte 8 the abbreviations have the following meanings POS stands for Power On Status 1 output on 0 output off e SPS stands for Setpoint Status 1 setpoint reached 0 setpoint not reached TS stands for Temperature Status 1 good 0 over temperature condition e ARCD stands for Arc Detected 1 on 0 off e INTS stands for Interlock Status 1 satisfied 0 open Scaling Parts of the Message structure are based on binary representation of analog voltages Thus they have analog scaling associated with them The scaling for power output is 0 to 10 V where 10 V the full rated output power capability of the Pinnacle power system master and slave units The read back is limited to 10 V OFFFy ex even in those cases where output may temporarily exceed the maximum output capability o
26. Troubleshooting Table on page 7 9 5702063 C Troubleshooting and Customer Support 7 7 Advanced Energy Table 7 3 Troubleshooting LEDs Continued LED On Off Status INTERLOCK X Normal INTERLOCK X An interlock fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 7 9 BUS FAULT X A bus fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 7 9 BUS FAULT X Normal OVERTEMP X An over temperature fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 7 9 OVERTEMP X Normal ARC X After the output shuts off this LED lights momentarily to indicate that the hard arc count limit was reached during the previous run ARC X During an on cycle this LED normally remains unlit After the output shuts off if this LED remains unlit the hard arc limit was not reached during the previous run If you cannot identify the problem by following this checklist please call AE Global Support If the unit s front panel or Pinnacle Remote Active Panel displays an error code see Error Code Troubleshooting Table on page 7 9 To reset the unit s user selectable parameters to the factory defaults read about the default function in the I O Communication and Control chapter Clearing the Error Code E
27. V full scale for voltage 0 to 1000 V Current readback is 0 to 10 V full scale for 0 to 20 A Output Polarities Negative output only You must ground the positive output lead to the chamber ground 5702063 C Specifications 3 5 Advanced Energy Pinnacle 10 kW 325 650 V Output Power Range 1000 650 Voltage Limit Power Limit Voltage Vdc Operating Range Current Limit 70 18 24 30 8 0 1 82 6 12 Current Adc 1476 Figure 3 1 Side A 10 kW operating range 3 6 Specifications 5702063 C Pinnacle 10x6 kW Pinnacle 6 kW 400 1000 V Output Power Range 1600 1500 1400 Voltage Pulses 1200 1000 Voltage Limit 800 Power Limit 600 400 Operating Range Voltage Vdc Current Limit 200 0 3 6 9 12 15 3 69 Current Adc 1417 Figure 3 2 Side B 6 kW Operating range 5702063 C Specifications Advanced Energy Pinnacle 10 kW 325 650 V Standard Z 10 Power Limit Power in kW Voltage Limit Current Limit 0 10 6 20 30 42 25 50 60 70 80 Impedance in Ohms 1477 Figure 3 3 Side A 10 kW impedance range Pinnacle 6 kW 400 1000 V Power Limit Power in kW o a Voltage Limit
28. also display how much target life is left as the counter decreases When the end of target life is reached the output display screen flashes EOTL and the Pinnacle unit continues running until a normal off command is received Note The Pinnacle unit cannot turn back on until the target life is reset or until the target status is disabled or a new active target is selected Setting Process Limits PROCESS LIMITS This menu lets you control user selectable operating limits for the Pinnacle unit strike voltage and maximum output voltage current and or power Note Before entering a maximum output limit consider your system s output impedance and consider how your selected power limits will interact The unit will limit output when output reaches the first applicable limit Note You cannot set a setpoint greater than the corresponding limit in that regulation mode 4 30 l O Communication and Control 5702063 C Pinnacle 10x6 kW SETTING A STRIKE VOLTAGE LIMIT PROCESS LIMITS STRIKE This function lets you set the strike voltage limit to high medium or low Refer to Table 1 3 for more information To set the strike voltage limit follow these steps Press ENTER Q A LU N e Press PROCESS LIMITS STRIKE Rotate the MODIFY knob to select HIGH MEDUIM or LOW for Side A Press ENTER to accept and exit Table 4 10 Strike Voltage Limit Rotate the MODIFY knob to selec
29. an active remote panel which is connected to the DISPLAY port on the rear panel of the unit This manual uses the term control panel to refer to either of these panels since they function identically An active control panel has three main sections 4 16 l O Communication and Control 5702063 C Pinnacle 10x6 kW ON and OFF switches at the far left of the panel CONTROL and REGULATION switches at the far right of the panel e A two line display five soft keys and a MODIFY knob Two line Display INEGANCED o IZ ENERGY spinnAcle o Five Soft Keys 1595 Figure 4 5 Control panel Output Power Switches Use the following switches to turn output power on and off ON Turns on output power if the control panel has control of the on off function and all interlock conditions are satisfied OFF Turns off output power no matter which interface is currently controlling the unit Control Switch Use the following switches to select the controlling interface LOCAL Takes back control from the serial port or User port and gives it to the control panel HOST Gives control to the host computer through the serial port USER Gives control to the controller through the User port Note A User card must be installed for this switch to be active 5702063 C l O Communication and Control 4 17 Advanced Energy Regulation Switches Use these switches to select the method of output regulat
30. as an executable version of the AE Bus Host software please call AE Customer Support Note The flash port is not available for serial communications on Pinnacle supplies with AE Bus DeviceNet or master slave with AE Bus Host cards installed Note The AE Bus Commands are not available if your Pinnacle supply has a DeviceNet card Standard Serial Port Description The Standard Serial port or flash port lets AE personnel program the internal flash function of the Pinnacle unit If the unit does not have an AE Bus DeviceNet or master slave with AE Bus Host card it also lets you use a type of AE Bus protocol to communicate with the Pinnacle unit see the following section Transmission Parameters Located on the rear panel the Standard Serial port is a shielded modular jack as Figure 4 4 illustrates see also the rear panel illustration at the end of the Installation Chapter a LL Connector is 2X actual size 1355 Figure 4 10 Standard Serial port The pin descriptions for this port are as follows Table 4 12 Serial Port Pin Descriptions Pin Description 1 Do not connect 2 Power supply transmit 3 Power supply receive 4 Ground We recommend that for optimal performance you use only shielded modular cable between the Pinnacle unit s Standard Serial port and your host computer 4 42 I O Communication and Control 5702063 C Pinnacle 10x6 k
31. closed both at the Contactor Interlock and at the User port See the description of the Contactor Interlock in the Installation chapter for more information Checks with the Power On 1 Check the unit s input and remote power connections to ensure the proper power is being supplied to the unit Check the LEDs on all units to determine that the proper ones are lit Note any error code that is any Exxx number displayed on the front panel or Pinnacle Remote Active Panel See Error Code Troubleshooting Table on page 7 9 for additional information Working with the passive front panel ensure that the front panel LEDs POWER ON INTERLOCK OUTPUT and SETPOINT LEDs are lit see Troubleshooting LEDs on page 7 7 Note which if any of these are not lit If the INTERLOCK LED is not lit error code E020 E022 or E023 should be displayed on the front panel See Error Code Troubleshooting Table on page 7 9 for a suggested response to any of these errors If the INTERLOCK LED is not lit and no error code is displayed ensure that the LED is functioning Working with the Pinnacle Remote Active Panel verify that LEDs light to show the control and regulation settings Then verify that the OFF LED is lit If you suspect an LED is malfunctioning cycle the Pinnacle unit s power on and off If the problem re occurs call AE Global Support Working with the passive front panel note whether th
32. contactor is open you must clear all active faults 44 the Pinnacle unit has not received a request to turn output on 5702063 C l O Communication and Control 4 63 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 162 Requests a report on process status the 0 4 request returning packet contains 4 data bytes process status c status byte 0 unassigned 1 unassigned 2 unassigned 3 output power 0 off 1 on 4 illegal regulation mode 5 cable interlock 6 end of target life event 7 setpoint status 0 within tolerance 1 out of tolerance 2nd status byte 0 User port auxiliary interlock 1 User port vacuum interlock 2 user water interlock 3 control circuit fault 4 heat sink over temperature event 5 user interlock open 6 User port reset active 7 main contactor interlock open 3rd status byte 0 non maskable interrupt 1 unassigned 2 stuck push button 3 ft panel comm fault 4 unit A inverter low 5 unit B inverter low 6 unassigned interrupt event 7 Profibus error 4th status byte 0 bus fault 1 process voltage low 2 unassigned 3 unassigned 4 out of setpoint timer expired 5 ground fault detected 6 unassigned 7 unassigned 4 64 l O Communication and Control 5702063 C Pinnacle 10
33. counter follow these steps 1 Press PROCESS MONITOR gt TARGET SELECT 2 Rotate the MODIFY knob to select the active target number for side A 5702063 C l O Communication and Control 4 29 Advanced Energy 3 Press ENTER 4 Rotate the MODIFY knob to select the active target number for side B 5 Press ENTER to accept and exit Note The User port has priority in selecting targets Thus if your unit has a user card installed you must set the target to 1 at the User port if you want to select targets from the serial port active front panel or Pinnacle Remote Active Panel that is when the Pinnacle unit is in host or local control mode Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to default to 1 PROCESS MONITOR TARGET LIFE To set the target life in 01 kWh increments follow these steps 1 Press PROCESS MONITOR TARGET LIFE SIDE B and SIDE A options appear Press the soft key that corresponds to the desired side Rotate the MODIFY knob to select a target life between 0 and 15000 00 kWh The default is 0 If you are rotating the MODIFY knob slowly press the appropriate soft key to indicate how quickly you want the display to increment the value x1000 x100 x10 or x1 Note If you turn the MODIFY knob quickly the counts per click setting takes effect 4 Press ENTER to accept the setting and exit This function will
34. enabled e H Hard arc counting enabled e T TCC enabled or R Ramping enabled e Cz Custom arc handling or P Predefined arc handling enabled Warning Field flashes EOTL when end of target life or ARCLIM when the arc limit is reached Note ARCLIM is only active when the Hard Arc Counting feature is enabled Clock ID what the supply is doing e RMP output is on and ramping RUN output is on and the clock shows the elapsed time TCC output is off and the TCC mode timer is active OFF output is off and the clock shows the last run time 3 Turn the MODIFY knob to select the setpoint 4 Press the MODIFY knob to exit this menu or press any soft key to go to the other side s setpoint menu See Regulation Switch on page 4 16 and On Off Buttons amp LEDs on page 4 16 for more feature information STANDARD SERIAL FLASH PORT Your Pinnacle supply contains a modified AE Bus serial Host communications interface accessible through the Standard Serial port This allows the Pinnacle unit to interface with a host computer You can do everything from the host computer interfaced with the Pinnacle supply that you can do from the active front panel or the Pinnacle Remote Panel For a 5702063 C l O Communication and Control 4 41 Advanced Energy complete list of available functions see Host Pinnacle Software Commands on page 4 48 To obtain a diskette containing sample software as well
35. in writing The warranty period is 12 months after 5702063 C Troubleshooting and Customer Support 7 19 Advanced Energy the date the goods are shipped from AE In all cases the seller has sole responsibility for determining the cause and nature of the failure and the seller s determination with regard thereto shall be final 7 20 Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW A accuracy analog signals 3 4 output 3 4 readback 3 5 user defined limits 3 5 active front panel see control panel addressing DeviceNet 4 5 standard serial port 4 44 AE Bus Host setting timeout 4 25 air cooling requirements 5 3 flow required in a cabinet 5 3 analog accuracy of signals 3 4 interface scaling 3 5 arc control see arc handling arc density monitoring 3 2 arc detect delay time 6 4 arc handling arc detect delay time 6 4 arc recovery test 6 5 arc recovery time 6 5 arc shutdown time 6 5 custom target 6 4 defaults 6 3 enabling at power up 6 2 metal targets 6 4 non metal targets 6 4 overview 2 2 3 2 6 2 setting 4 32 TCC enable 6 3 using 6 2 ARC LED 4 16 arc recovery test 6 5 arc shutdown time 6 5 Index B back panel illustration 5 17 baud rate setting DeviceNet 4 5 before operation read this 1 1 C cabinet design 5 3 checksum 4 43 clearance for units in a cabinet 5 5 installation 5 1 command status response codes 4 47 commands host Pinnacle 4 48 communications addresses 4 44 De
36. installed cards and logic software options CHECKING YOUR HARDWARE CONFIGURATION SERVICE gt DEBUG HW CONFIG To find out whether or not a card is installed in slot 1 or 2 Press SERVICE DEBUG HW CONFIG A report of the personality cards installed in the supply in slot 1 and slot 2 appears 5702063 C l O Communication and Control 4 23 Advanced Energy CHECKING YOUR COMMUNICATIONS CARD SERVICE DEBUG CARD Use this option to find out specific communications debug information Press SERVICE DEBUG gt CARD Note Not all cards support this feature CHECKING YOUR SOFTWARE LOGIC SERVICE gt DEBUG LOGIC Use this option to find out what software logic options are installed Press SERVICE DEBUG LOGIC A two byte hex representation of the software options appears Checking Your ROM SERVICE MEMORY To perform ROM cyclic redundancy check CRC checking follow these steps Note There is a momentary delay before the CRC will display 1 Press SERVICE MEMORY gt ROM gt CARD Note Not all cards support this option 2 To calculate and display the active panel local or remote CRC press PANEL 3 To calculate and display the DSP CRC press DSP 4 To calculate and display the logic board CRC press LOGIC Checking Your Software Versions SERVICE SW REV To find out the software number and version of your system software components follow these steps To d
37. laws of the Member States relating to electromagnetic compatibility EMC Directive 47 CFR Part 18 Code of Federal Regulations Limits and Methods of Measurement of Radio Interference Characteristics of Industrial Scientific and Medical Equipment Table 1 2 Safety Directives Directive Description 73 23 EEC EC Council directive on the harmonization of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits LVD Low Voltage Directive SEMI 82 0200 Safety Guidelines for Semiconductor Manufacturing Equipment Standards This device has been tested for and complies with the following Safety and EMC standard s UL 1950 CSA C22 2 No 950 EN 50178 EN 50082 2 1 4 Introduction 5702063 C Pinnacle 10x6 kW EN 55011 Class A Group 2 CISPR 11 This device must be installed and used only in compliance with the standards listed in addition to VDE 0113 EN 60204 IEC 204 and applicable requirements For more information refer to the letter of conformance US or declaration of conformity EU accompanying the product Installation Requirements WARNING Operating and maintenance personnel must receive proper training before installing troubleshooting or maintaining high energy electrical equipment Potentially lethal voltages could cause death serious personal injury or damage to the equipment Ensure that all appropr
38. life for each applicable target available only through the serial port the active front panel or the Pinnacle Remote Panel If necessary enter appropriate arc handling parameters for your normal process cycle and if needed for your target conditioning cycle available only through the serial port active front panel or the Pinnacle Remote Panel Note If you enable the TCC algorithm you cannot use ramping recipes If necessary create a ramping recipe available only through the serial port active front panel or Pinnacle Remote Panel Note You cannot use ramping recipes if you have enabled the TCC algorithm If necessary set the out of setpoint timer to a value other than 0 available only through the serial port active front panel or Pinnacle Remote Panel If necessary set limits for output power output voltage output current strike voltage and or process voltage available only through the serial port active front panel or Pinnacle Remote Panel Verify all output power load conditions and connections and when the system is ready enable the output The output information on the output display screen should equal your requested setpoint Verify your unit s LEDs If you are using a passive front panel verify that the OUTPUT and SETPOINT LEDs light If these LEDs do not light see the Troubleshooting chapter for more information If you are using an active front panel or the Pinnacle Remote Panel
39. regulation by Command 3 the returning packet mode contains 3 data bytes first second byte 16 bit value setpoint level third data byte 8 bit value regulation mode 6 power 7 voltage 8 current Note Please refer to Command 3 for the format of the setpoint level value 165 Requests a snapshot of the output power 0 2 request level at that instant the returning packet actual power contains 2 data bytes 16 bit value indicating power level in kilowatts Three decimal places are implied For example a value of 6000 would indicate 6 000 kWkW Please refer to the Specifications Chapter of this manual for your unit s capabilities 166 Requests a snapshot of the output voltage 0 2 request level at that instant the returning packet actual voltage contains 2 data bytes 16 bit value indicating the voltage level For example a value of 800 would indicate 800 V no implied decimal 167 Requests a snapshot of the output current 0 2 request level at that instant the returning packet actual contains 2 data bytes 16 bit value Two current decimal places are implied For example a value of 1500 indicates 15 00 A 4 66 l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 168 Requests a snapshot of the output power
40. response to an arc Selecting a target type of metal or non metal will pre select arc shutdown times for you However if you want a custom arc shutdown time select one based on system conditions To extinguish an arc properly the power supply must interrupt power until the output arc current decays to a value near 0 The decay of output current largely depends on system cable inductance and the impedance of the arc If you select an arc shutdown time that is shorter than the actual decay time of the arc current then the Pinnacle automatically extends its arc control circuitry You can set a custom arc shutdown time through the ARC menu on the Pinnacle Active Remote Panel or through AE Bus Profibus Command 8 see Chapter 4 Arc Recovery Test After the arc shutdown time has expired the Pinnacle supply reapplies output power to the load and examines the output voltage level The output voltage must rise above your selected V arc trip level within an internally fixed time of 20 us If the output voltage rises above the V arc trip level before the 20 us period has ended the Pinnacle power supply will resume normal output If the output voltage does not rise above the V arc trip level by the end of the 20 us time limit then the Pinnacle unit initiates another arc shutdown Metal flakes and unusually dirty target conditions may be responsible for multiple arc shutdowns Connecting large capacitors gt 047uF on the Pinnacle output can h
41. value indicating the idle time in seconds 187 Requests the out of setpoint timer value 0 2 request out set with Command 31 the returning of setpoint packet contains 2 data bytes 16 bit timer value indicating the timer value in seconds One decimal place is implied For example a value of 999 would indicate a timer value of 99 9 s l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 188 Requests the arc density that occurred in 0 4 arc density the previous second returning packet per second contains 4 data bytes first second byte 16 bit value micro arcs third fourth bytes 16 bit value hard arcs 189 Requests how many micro arcs occurred 0 4 request micro in the previous run returning packet arc density contains 4 data bytes 32 bit value indicating the number of micro arcs 190 Requests how many hard arcs occurred in 0 4 request hard the previous run returning packet arc density contains 4 data bytes 32 bit value indicating the number of hard arcs 194 Requests the number of high speed clicks 0 1 request high per count of the MODIFY knob on an speed knob active control panel The returning packet click contains 1 data byte 8 bit value indicates a count between 1 and 40 195 Requests the identity of th
42. very little energy in the output filter Quickly extinguish and recover from arcs Deliver full power over a 4 1 impedance range with no taps Output Impedance Range No taps mechanical or electrical exist in the Pinnacle supply The unit delivers full power over a 4 1 impedance range without the need for tap changes You never need to open the unit or generate signals to control taps Output Regulation The Pinnacle supply can be used as a power current or voltage source depending on the method of output regulation selected Since setpoint levels are stored in nonvolatile memory you can use them to recover from input power interruptions and to ensure repeatability from run to run Interfaces Pinnacle power supplies can be configured with a variety of interfaces Your Pinnacle supply can be controlled from an active front panel a Pinnacle Remote Active Panel an analog digital connector User port or a serial communications Host port The serial communications port active front panel and Pinnacle Remote Panel provide access to all operating parameters and control functions The User port provides limited access to operating parameters and control functions 5702063 C Theory 2 1 Advanced Energy Microprocessor Advantages The internal microprocessor checks for proper circuit operation while supervising all operating parameters System diagnostics run when the unit is initially powered up The most recent powe
43. 0 6 request voltage and current at that instant the actual power returning packet contains 6 data bytes voltage first second byte power level current third fourth byte voltage level fifth sixth byte current level Refer to Commands 165 166 and 167 for the format of the reported output values 169 Requests the setpoint levels for power 0 6 request voltage and current the returning packet setpoints contains 6 data bytes three 16 bit power values Refer to Commands 165 166 voltage and and 167 for the format of the reported current setpoint values 170 Requests the arc delay and shutdown 0 2 request indices set by Command 8 returning custom arc packet contains 2 data bytes settings first byte 8 bit value arc detect time index second byte 8 bit value arc shutdown time index 171 Requests the voltage level at which the 0 2 request unit indicates an arc is occurring set with voltage arc Command 10 the returning packet trip level contains 2 data bytes 16 bit value indicating the trip level in voltage 172 Requests how many joules remain during 0 4 request joules a run the returning packet contains 4 remaining data bytes 32 bit value indicating the number of joules 173 Requests the joules setpoint set with 0 4 request joules Command 4 the returning packet setpoint contains 4 data bytes 32 bit value indicating the setpoint level in joules 5702063 C l O Communication and Control 4 67 Advanced Ener
44. 0 to 1000 Vdc range with a maximum current of 15 A 8 4 Specifications 5702063 C Pinnacle 10x6 kW Table 3 3 Electrical Specifications Continued Usable Output Range See Figure 3 1 on page 3 6 and Figure 3 2 on page 3 7 Impedance Range See Figure 3 3 on page 3 8 and Figure 3 4 on page 3 8 Accuracy of User Defined Limit S Current 0 to 5 over the limit from 10 to 100 of full rated output Voltage 0 to 5 over the limit from 10 to 100 of full rated output Power 0 to 5 over the limit from 10 to 100 of full rated output Readback Accuracy Power is displayed as a simple multiplication of PV I With supplies operated in low impedance loads high current a simple 1 V change could induce up to a 50 W change in power Therefore the readback accuracy may be greater than 146 in low impedance situations Ignition Capability Side A only Selectable from the active front panel Pinnacle Remote Active Panel and serial Host port Side A Voltage clamped to 1600 V at 60 mA maximum Side B Ignition disabled Analog Interface Scaling Side A Analog input and output signals are 0 to 10 V full scale for power 0 to 10 kW Voltage readback is 0 to 10 V full scale for voltage 0 to 1000 V Current readback is 0 to 10 V full scale for current 0 to 40 A Side B Analog input and output signals are 0 to 10 V full scale for power 0 to 6 kW Voltage readback is 0 to 10
45. 10 V zOFFE Scaling Parts of the message structure are based on binary representations of analog voltages Thus they have analog scaling associated with them The scaling for Power Output is 0 to 10 V where 10 V the full rated output power capability of the Pinnacle 300 power system master and slave units Do not reset a value higher than the power system s maximum output power capability Such requests are always limited to the maximum output power capability of the power system For information about determining your power system s maximum output capability see Explicit Messaging on page 4 9 The scaling for the Ramp Rate Setpoint ramping to setpoint rate is also 0 to 10 V as follows e 10 V 1 x power output setpoint per second e 8 V 0 8 x power output setpoint per second e 5 V 0 5 x power output setpoint per second e 2 5 V 0 25 x power output setpoint per second e 0 V No ramping rate specified the Pinnacle unit ramps as fast as it can If you request a ramping to setpoint value that exceeds 10 V the setpoint will be limited to the equivalent of 10 V Ramping The Pinnacle unit examines the ramping to setpoint rate only if the output power setpoint has been set to a new value Ramping will begin again at 0 after an off on sequence has occurred 5702063 C l O Communication and Control 4 7 Advanced Energy RESPONSE MESSAGE The following table represents the structure of the response message Table 4 4
46. 4 standard serial flash port 4 42 User port 4 2 Pinnacle Remote Panel see Remote Active Panel polarities output 3 5 poll command message 4 6 pollution compliance 1 5 3 10 power accuracy of user defined limit 3 5 connecting input 5 8 connecting output 5 10 output range 3 7 power factor 3 4 POWER switch 4 18 process limits setting 4 30 process menu 4 19 4 27 4 36 arc handling 4 32 monitoring your process 4 28 setting control parameters 4 36 Index 5702063 C Pinnacle 10x6 kW setting joule mode 4 38 setting limits 4 30 setting setpoint 4 40 target conditioning cycle 4 39 program source setting 4 26 protocol communications 4 43 R ramp setting 4 36 ramping DeviceNet 4 7 range impedance 3 8 operating 3 7 readback accuracy 3 5 rear panel making connections 5 6 regulation mode 6 1 definition of 3 1 regulation of output 3 1 REGULATION switch 4 16 4 18 Remote Active Panel connecting 4 14 5 6 installation warning 4 14 pin descriptions 4 14 see also control panel remote passive panel connecting 5 7 see also passive display panel repair returning units for 7 18 repeatability 3 4 returning units for repair 7 18 ripple output overview 3 4 ROM checking 4 24 S safety checks 7 1 directives 1 4 installing 1 5 precautions 1 3 safety warnings grounding 5 6 input connection 5 8 5 9 installation 1 4 5 6 output connection 5 10 output installation 5 11 safety compliance standards 1 4 scaling
47. 44 Command 512r wisn terna d E ETE Mage 4 44 Optional is ose deae eee Peor tere GAM n re ete 4 45 Data Data Bytes a merieco hee EE RE dal die kabe a ein te fees 4 45 Ch cksuti 2 3 er RR ER EI ee 4 45 Creating an Ideal Communications Transaction 4 46 Understanding Command Status Response CSR Codes 4 47 5702063 C Table of Contents vii Advanced Energy Host Pinnacle Software Commands 0 0 0 e KK KK KK eee 4 48 Unit Illustrations s ss nn kuy e Mna e aed deen aia eas 4 71 Chapter 5 Installation 0 ccc ccc cece ee cee cece cece hh 5 1 Unp cking uv e het etes ane eater dn 5 1 Meeting Spacing Requirements AA KK KK KK KK KK KK KK KK KK KK KK 5 1 Cooling Req ire m n S8 lt c si sa alt W cece eee eee eee nee 5 3 Cabinet Design seede S bedeutete ee day s r Pese ee 1k r 5 3 Making Rear Panel Connections 0 00 KK KK KK KK KK KK KK KK 5 6 Grounding n n XARE Ak Eb ee Ak c kn SOE Doe Pee sd pio 5 6 Connecting a Pinnacle Remote Active Panel LSS KK KS 5 6 Connecting a Remote Passive Panel AA KK KK KK KK KK KK KK KK 5 7 Connecting for User Port Control KK KK KK KK KK KK KK KK KK 5 7 Connecting to the Standard Serial Port KK RR RR KK KS 5 7 Connecting for Serial Host Port Control 0 00000 eee 5 7 Contactor Interlock sin i expl d 2 turi ate agentes Gus di9 2al ane 5 7 Connecting for
48. 51 Accuracy is 0 3 of current limit the full rated output current for the supply The returning packet contains 2 data bytes 16 bit value indicating the limit in amperes Assume 2 decimals 400 4 00 A 144 Requests the strike voltage limit as set by 0 1 request user Command 52 The returning packet strike voltage contains 1 data byte 8 bit value limit 0 low 1 medium 2 high 152 Requests the ramp start setpoint 0 1 request ramp percentage set with Command 32 start setpoint Returning packet contains 1 data byte 8 percentage bit between 0 and 95 153 Requests joule mode status set with 0 1 request joules Command 5 the returning packet status contains byte 0 inactive non zero value active 154 Requests the output regulation mode set 0 1 request by Command 3 the returning packet regulation contains data byte 8 bit value mode 6 power 7 voltage 8 current 155 Requests control mode set by Command 0 1 request 14 the returning packet contains data control mode byte 8 bit value 2 serial Host port 3 an active control panel 4 User port 156 Requests an indication of the active 0 1 request active target set by Command 11 the target returning packet contains 1 data byte number indicating target 1 2 3 4 5 6 7 or 8 4 62 l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Comman
49. 7 2 viii Table of Contents 5702063 C Pinnacle 10x6 kW Checks if the Output Does Not Turn On KK RR KS 7 3 Help Code Troubleshooting Table 0 0 0 e KK KK KK 7 3 Passive Display Panel Codes KK KK KK KK KK KK KK KK ee nee 7 7 LED Troubleshooting Table WA A kK KK KK KK KK KK KK KK KK KK KK 7 1 Clearing the Error Code 0 ua cere sera ccc Kula ban kula 7 8 Error Code Troubleshooting Table lees 7 9 AE Global Support entes ete se Wea ER PE ba IRAM ES 7 17 Returning Units for Repair W kk KK KK KK KK KK KK KK KK KK KK K 7 18 NNN DD i oie ve e v EDU Men t rds pede 7 18 Authorized Retums saxa oe eed s er eee ees 7 19 Warranty Statement 0 ee ene eee 7 19 5702063 C Table of Contents ix Advanced Energy x Table of Contents 5702063 C Pinnacle 10x6 kW List of Figures Figure 2 1 Pinnacle functional block diagram 0 0 KK KK KK KK KK KK KK eee ee 2 3 Figure 3 1 Side A 10 kW operating range 0 0 KK KK KK KK KK KK KK KK KK KK KK ee 3 6 Figure 3 2 Side B 6 kW Operating range 0 A KK KK KK KK KK KK KK KK K KK KK KK KK eee 3 7 Figure 3 3 Side A 10 kW impedance range 2 0 0 KK KK KK KK KK KK KK KK KK eee 3 8 Figure 3 4 Side B 6 kW Impedance range 0 0 0 KK KK KK KK KK KK KK KK KK KK KH 3 8 Eig r 4 1 15 pin User port 5 WAW wann xa e a Gra n wa Nee as 4 1
50. A WARNING Operating and maintenance personnel must have the correct training before setting up and maintaining high energy electrical equipment This equipment must be installed according to applicable requirements A CAUTION Do not apply RF power directly to the output of the Pinnacle unit Damage to the Pinnacle unit could result If you are using both an RF power supply and a Pinnacle supply in the same system include an RF filter in the system Grounding For your convenience the rear panel of the Pinnacle supply features three equi potential ground studs two M5 studs and a 10 32 stud These are indicated on the rear panel by a ground symbol Connect one of these studs to protective earth ground For more information about grounding refer to AE Application Note 5600031 Grounding available from Customer Support A WARNING Before making any other connection connect one of the equi potential ground studs to earth ground Note For optimal performance ground an equi potential ground stud to the system ground Connecting a Pinnacle Remote Active Panel Connections for an Advanced Energy Pinnacle Remote Active Panel are made through a 9 pin male subminiature D connector labeled REMOTE ACTIVE PANEL on the rear panel See the I O Communication and Control chapter Note To reduce EMI interference we recommend using shielded cable to connect to the Remote Active Panel port 5 6 Insta
51. ADVANCED _ is aregistered trademark of Advanced Energy Industries Inc E ENERGY Advanced Energy is a registered trademark of Advanced Energy Industries Inc AE is a registered trademark of Advanced Energy Industries Inc DeviceNet is a trademark of Open DeviceNet Vendor Association Inc Boca Raton FL Pinnacle is a trademark of Advanced Energy Industries Inc 5 2 00 Copyright by Advanced Energy Industries Inc All rights reserved Without written permission no part of this manual covered by copyright herein may be reproduced or copied in any form or by any means graphic electronic or mechanical including photocopying recording taping or information and retrieval systems Written permission must be granted by Advanced Energy Industries Inc 1625 Sharp Point Drive Fort Collins Colorado 80525 USA iv 5702063 C Pinnacle 10x6 kW Table of Contents Chapter 1 Introduction 0 cc cece cece cece eee cece eee e eee ele eee e 1 1 Read This Section 4 essc ele RR eX us Meee NN es 1 1 Interpreting the Manual 0 20 KK KK KK KK KK KK RII 1 1 Type Conventions iccdwrntiakvertsae ata yoda weal 1 1 Icons Symbols A lt a4 ue yaran e ea cese e rer bee e SR eya ay 1 1 Salety v iocur e e e HH HHHH e e HHHH HHHHHBI HHH EI 1 3 Product Safety Compliance 0 0 cece KK KK KK KK KK KK eee 1 4 Directives indus hber pter d ase eg e epa tel bb 1 4 Standards elus A Ee Kula PIRE RR ARP
52. ATA RATE NODE ADDRESS CUSTOM USER PORT 1170 Figure 4 3 DeviceNet rotary switches and LEDs Use the MSD and LSD switches to select the unit s address MAC ID MAC IDs 0 through 63 are valid Use the MSD switch to select the MAC ID s most significant digit use the LSD switch to select the MAC ID s least significant digit Switch settings greater than 63 or in the PGM region of the MSD switch let you configure the MAC ID via DeviceNet Operation You may operate your Pinnacle unit either solely through the 15 pin User port user control mode or through the DeviceNet port host control mode To operate your Pinnacle unit through the DeviceNet port you also must have a connection to the 15 pin User port DeviceNet operation entails the use of User port pins 11 and 12 For best results during DeviceNet operation do not create a connection between pins 4 and 9 on the 15 pin User port Closing and opening a connection between these two pins overrides output on and off signals from DeviceNet When the Pinnacle unit powers up it defaults to user control mode and power regulation mode Engaging DeviceNet places the unit in host control mode and power regulation mode Before operating your Pinnacle unit through the DeviceNet port ensure that your network connects with User port pins 11 and 2 as well as with the DeviceNet port But ensure that no connection exists between pins 4 and 9 on the User port Also ensure that you ha
53. Count Incorrect The number of data bytes sent does not match the number of data bytes required by the AE Bus command Check the command s requirements and resend the command See the For more information see the I O Communication and Control chapter for more information Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW Table 7 1 Help Code Troubleshooting Table Continued Help Code Problem Indicated Suggested Action Number and Message H007 After selecting a target other Use the User port to select the User Port has Priority than 1 from the User port you have attempted to select another target through another interface that is through either a serial port or a panel target Or to select the target through another interface select target 1 from the User port Note When you have selected a target greater than 1 through the User port the User port s target setting has priority H008 The Target Condition Cycle Disable the TCC mode before Target Conditioning TCC mode is active and the attempting to initiate this is Active requested command cannot function again For more execute during the TCC information see the I O Communication and Control chapter H009 The User port reset is asserted De assert the User port reset User Port Reset is function See the I O Active Communication and Control chapter for more in
54. E Aer Y eee SS 1 4 Installation Requirements lesse 1 5 Conditions of s oiii de RR LA eee ee E ER ERES 1 5 Chapter 2 Theory eeeeeeeeeeeee ehh 9 nn 2 1 General Description scssi 45 3 deir be eve edi eute sane d l y 2 1 Output Impedance Range 1 0 KK KK KK KK KK KK KK KK KK KK eens 2 1 Output R gulation aec eec e Siwan KE k ene tenes 2 1 Interfaces doooooe e eAeepAAp AA ebu 2 1 Microprocessor Advantages l l 2 2 DiS plays iret e bet t Oe PEREAT UE 2 2 Arc Suppression Feature llle 2 2 Theory of Operation 0 0 0 0 da yy cette eens 2 2 Inputz i e RUE RU ears ecg roS Be eM ND A ee gta 2 3 Housekeeping Supply 0 0 0 cece eee ee eens 2 3 Ihnyetter a DD mm 2 3 Outp t 4 cis HHR HHH HHHH HHHH e 2 3 Output Measurement llle 2 4 Logic Controls 2 22 noti rte decer bk tute dil p d 2 4 Remote Interfaces 2231 65 y n b exper vt va d ere iA piss 2 4 Chapter 3 Specifications 4 4o pened REI ERE Rar eke ERG y e S EE 3 1 Functional Specifications lees 3 1 Physical Specifications i ehe Dev ea ee en RE RE 3 3 Electrical Specifications o c lk khe KH eA 3 4 Environmental Specifications 0 0 cee KK KK KK KK KK KK KK K 3 9 Coolant Specification Sii cia sess lk dt a dR itin ea ee ad n eR 3 10 5702063 C Table of Contents V Advanced Energy Chapter 4 I O Com
55. G ARC HANDLING PROCESS ARC ENABLE 5702063 C l O Communication and Control 4 35 Advanced Energy This function enables or disables the arc handling functions of the Pinnacle unit WARNING In most configurations default at power up is arc handling enabled If you choose to disable arc handling your Pinnacle unit will not respond to arcs which could potentially damage your process tool To disable the arc handling follow these steps 1 Press PROCESS ARC ENABLE 2 Rotate the MODIFY knob to select Yes or No for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select Yes or No for Side B 5 Press ENTER to accept and exit Note If your unit is configured to default to arc handling enabled and you disable arc handing cycling power to the unit resets arc handling mode to enabled Setting Control Parameters PROCESS CONTROL Use this menu option to set up Pinnacle parameters that directly control the output of your process The menu options are RAMP JOULES e TCC SETPT Setting the Ramp PROCESS CONTROL RAMP Use this option to ramp the output to a process setpoint This option allows you to enable the feature set a ramp start setpoint percentage and set a ramp time The ramp time is set in 10 ms increments The minimum ramp time is 05 s The maximum ramp time is 600 00 s Note If your unit has 100 ms ramp feature enabled the range is 0 5 s to 6000 0 s
56. KK KK KK RR KK KK KK KK 4 31 Setting a Maximum Limit for Output Voltage 4 31 Setting the Maximum Limit for Output Current 4 31 Setting the Maximum Limit for Output Power 4 32 Setting Arc Handling so i x k ynni nak kann l eee R 0 K2 ee 4 32 Setting the Voltage Arc Trip Level RR RR RR KK KK gt 4 33 Setting the Arc Count Limit 0 0 2 KK KK KK KK KK KK KK ee 4 33 Viewing the Arc Density lees 4 33 Selecting the Arc Handling Times KK RR RR RR KK KK 4 34 Selecting Custom Arc Shutdown and Detect Times 4 35 Enabling Arc Handling 0 0 cc KK KK KK KK KK KK KK KK KK 4 35 Setting Control Parameters KK KK KK KK KK KK KK KK KK KK KK IK 4 36 Setting the Ramp bie 3544 20 dub duke leb del day a y dek b etus Poste 4 36 Setting Joule Mode ies sse ee WE h kn eae des 4 38 Using the Target Conditioning Cycle TCC k 4 39 Setting the Setpoint x lt eet ae A tee hee CAA YS 4 40 Standard Serial Flash Port 0 L s y sy Paya d ka Waw K n k 4 41 Standard Serial Port Description KK KK KK KK KK KK KK KK 4 42 Transmission Parameters 00 KK KK KK KK KK KK KK KK KK KK KK 4 43 Host Pinnacle Communications W K KK KK KK KK KK KK KK KK KK KK K 4 43 Communications Protocol XWA KK KK KK KK KK KK KK KK KK KK KK 4 43 H ad ets dedere ede eoed haie S oet bebe s indt 4
57. Metal for Side A Press ENTER Use the MODIFY knob to select Metal or Non Metal for Side B Q A QU N Press ENTER to accept and exit SELECTING CUSTOM ARC SHUTDOWN AND DETECT TIMES PROCESS ARC TIMES CUSTOM Use this option to select a custom user defined arc shutdown time and an arc detect time Shutdown is the amount of time the Pinnacle supply s output shuts off after an arc is detected The voltage level for detection is determined by the trip level function Detect time is the amount of time that an arc must last to be considered a long arc A detect time of 0 us to 2 us is standard To select a custom arc shutdown time follow these steps 1 Press PROCESS ARC TIMES CUSTOM SHUTDOWN 2 Use the MODIFY knob to select a time in micro seconds 10 20 30 40 50 100 200 500 1 000 or 2 500 for Side A 3 Press ENTER 4 Use the MODIFY knob to select a time in micro seconds 10 20 30 40 50 100 200 500 1 000 or 2 500 for Side B 5 Press ENTER to accept and exit To select a custom arc detect delay time follow these steps 1 Press PROCESS ARC gt TIMES gt CUSTOM gt DETECT 2 Use the MODIFY knob to select a time in micro seconds 0 1 2 5 10 20 50 100 200 or 500 for Side A 3 Press ENTER 4 Use the MODIFY knob to select a time in micro seconds 0 1 2 5 10 20 50 100 200 or 500 for Side B 5 Press ENTER to accept and exit ENABLIN
58. RRENT 2 Rotate the MODIFY knob to select a value between 0 and the maximum rated output current for the supply for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select a value between 0 and the maximum rated output current for the supply for Side B 5 Press ENTER to accept and exit SETTING THE MAXIMUM LIMIT FOR OUTPUT POWER PROCESS LIMITS POWER This function lets you set a maximum limit for output power The default and maximum allowable value is the maximum rated output for the supply Accuracy is 0 3 of full rated output power for the supply To set the user power limit follow these steps 1 Press PROCESS LIMITS POWER 2 Rotate the MODIFY knob to select a value between 0 and the maximum rated output power for side A 3 Press ENTER 4 Rotate the Modify knob to select a value between 0 and the maximum rated output power for side B 5 Press ENTER to accept and exit Setting Arc Handling PROCESS ARC Use the ARC menu to implement arc handling during your normal process cycle or during both your process cycle and your target conditioning cycle TCC Selections in the ARC menu let you establish arc handling parameters for normal process runs target type hard arc count limit and voltage trip level The target type selection predefined metal non metal or custom determines arc shutdown time the length of time the supply s output is off after an arc has occurred If custom arc ha
59. Remote Active Panel first ensure that it has been properly connected to the Pinnacle supply installation information appears in the following section Note The master slave functions listed in this section apply only to Pinnacle supplies with a master slave Host card installed 5702063 C l O Communication and Control 4 13 Advanced Energy Connecting to the Remote Active Panel The 9 pin male subminiature D connector labeled REMOTE ACTIVE PANEL on the rear of the Pinnacle power supply lets you connect the supply to the Pinnacle Remote Active Panel Pin 1 Pin 5 Pin 6 Pin 9 1370 Figure 4 4 Remote active panel connector The pin descriptions for this connector appear in the following list Please see the next page for installation instructions Table 4 9 Remote Panel Pin Descriptions Pin Description Do not connect Do not connect Do not connect Do not connect Ground TR TR R R OO Q9 NIAJ tA BY WwW NI eR A CAUTION When installing the Pinnacle Remote Active Panel do not connect to or disconnect from a Pinnacle unit that is receiving ac input power Damage to equipment could result Before connecting or disconnecting the Pinnacle Remote Active Panel first turn off the ac input power 4 14 l O Communication and Control 5702063 C Pinnacle 10x6 kW To connect your Pinnacle power supply to the Pinnacle Remote Active Panel
60. T gt TARGET VOLTAGE SIDE B CURRENT POWER ARC m LEVEL COUNT DENSITY F SECOND RUN gt TIMES E CUSTOM S SHUTDOWN ENABLE PREDEFINED DETECT gt CONTROL gt RAMP c ENABLE START_PT TIME F gt JOULES A THRESHOLD ENABLE SETPT _ SIDE_A SIDE_B r gt TEG s ENABLE TIMER L SETPT I b SIDE A SIDE B 1397 Figure 4 9 Process menu map 5702063 C 1 0 Communication and Control 4 21 Advanced Energy USING THE SERVICE FUNCTIONS Use this option to view diagnostics and software versions of your supply The menu options are STATS supply statistics DEBUG debug screens MEMORY ROM CRC checksums SW REV software revision numbers Checking Service type Statistics SERVICE STATS Use this option to check the service type statistics CHECKING THE TOTAL ENERGY OUTPUT SERVICE STATS ENERGY To check the total energy output to source A or source B Press SERVICE STATS ENERGY The total energy output for source A and source B appears CHECKING THE AMOUNT OF IDLE TIME SERVICE STATS TIME To check the amount of time for side A and side B idle and the amount of time running follow these steps 1 Press SERVICE STATS TIME 2 To display the amount of time idle press the IDLE soft key The amount of time idle for source A and source B appears 3 To display the amount of time running press the RUN soft key The amount of time running for source A and source B appears CHECKING THE
61. W Transmission Parameters The communications capability of the Standard Serial port is limited to the following parameters Note These transmission parameters do not apply for units with AE Bus DeviceNet or master slave Host cards installed For more information see either the DeviceNet or AE Bus section in this chapter e RS 232 protocol e Baud rate of 19 2 kbps Pinnacle unit address of 1 Odd parity 1 start bit 8 data bits one stop bit Low order bytes are transmitted before high order bytes Please note that the time out period for the Pinnacle unit is factory set at 02 s that is no more than 20 ms can elapse between bytes or the unit will reset and begin looking for a new message packet This can be changed using Command 40 HOST PINNACLE COMMUNICATIONS The following sections describe host Pinnacle communications Communications Protocol The host Pinnacle communications protocol uses pure binary data nothing is coded into ASCII for example and is designed to facilitate direct communications between a host computer and the Pinnacle power supply The AE Bus message packet combines chunks of information in such a way that much information can be sent over communication lines at one time Five types of information fields make up communications message packets see Figure 4 5 header address and length of data field command see list later in this chapter optional supplements the header fi
62. WRON D digital When output power is output enabled a contact closure between pin 7 and pin amp occurs Use 0 5 A maximum for this readback 8 n a PWRON COM D n a This signal is the return for pin 7 5702063 C l O Communication and Control 4 3 Advanced Energy Table 4 1 User Port Pin Descriptions Continued Signal Return Pin Name Signal Description Pin Pin Type 9 n a QUT ENABLE COM D n a This signal is the return reference for SETPOINT D OUTPUT ENABLE D and OUTPUT D pins 1 4 and 13 10 n a MOD GREEN Output This pin is the emitter side of an opto coupler for MOD LED 11 12 INTERLOCK D Input This digital signal provides a safety interlock Closure between pins 11 and 12 enables the ac input power contactor 12 n a INTLK COM D n a This signal is the return reference for the interlock signal on pin 11 13 n a NET GREEN Output This pin is the emitter side of an opto coupler for NET LED 14 n a MOD AMBER Output This pin is the emitter side of an opto coupler for the MOD LED 15 n a NET AMBER Output This pin is the emitter side of an opto coupler for the NET LED DEVICENET PORT The rear panel of your Pinnacle unit features DeviceNet port for interfacing with a DeviceNet network The DeviceNet port is a round five pin male connector which is electrically isolated from the power supply see Figure 4 2 The f
63. a female UHF type connector or a three terminal multi contact pluggable connector The cables for the output connection are not included with the Pinnacle supply Use connecting wire consistent with your application and applicable requirements For connecting instructions read the following pages A WARNING Do not allow the outer conductor of the coax cable attached to the output connector to exceed the maximum electrical rating of the coax jacket 5 10 Installation 5702063 C Pinnacle 10x6 kW UHF CONNECTOR DANGER RISK OF DEATH OR BODILY INJURY All units with UHF connectors must be installed so that the output connections are inaccessible to the operator The output connector for your Pinnacle supply may be a female UHF connector A strain relief box is provided with the connector but the mating connector and the output cable are not provided With this connector we recommend using RG 393U silver plated double shielded cable with a Teflon center insulator We recommend an Amphenol 83 822 mating connector that accepts a 5 mm diameter wire 9 O O OROFO 1591 Figure 5 4 Rear view of UHF output connector Plastic Sleeve Amphenol 83 822 Sleeve Assembly not provided UHF Female provided 1421 Figure 5 5 UHF connector and sleeve assembly 5702063 C Installation 5 11 Advanced Energy Military Specification Number The milit
64. a shielded input cable on the input power connector 5702063 C Installation 5 9 Advanced Energy Connecting Output Power DANGER RISK OF DEATH OR BODILY INJURY Disconnect and Lockout Tagout all sources of input power before disconnecting output cables Disconnect all sources of input power before working on this unit or anything connected to it DANGER This unit must be installed so that the input and ouput connections are inaccessible to the user Lethal voltages are potentially present once the input connections are complete Be sure connectors are terminated and follow normal safety precautions when the system is operating WARNING To meet SELV Safe Extra Low Voltage requirements you must tie the shield of the UHF connector positive to the chamber ground or tie the positive terminal of the three terminal output connector to chassis ground at the output connector Do not allow either positive to exceed 40 V with respect to ground A CAUTION Improper connection to the output connector could hamper operation of the Pinnacle unit If you are unsure how to connect your output cable between the Pinnacle unit and your chamber please contact AE Customer Support A CAUTION To comply with EMI EMC standards you must use a shielded output cable and connect the shield to the ground terminal on the Pinnacle unit s output connector The standard output connector is either
65. am source if the serial Host port is active second byte program source if a control panel is the active interface third byte program source if the User port is active Read back these values with Command 163 For each mode send an 8 bit value as follows 0 program source is internal non zero value program source is external that is an analog value from the User port 3 CSR only 18 side enable Enables or disables one power supply in a two power supply unit If a supply is disabled it cannot be turned on Requires 1 byte 0 disable non zero value enable Read back this value with Command 163 CSR only 24 calculate logic cre Tells the Pinnacle supply to calculate its logic cre Note During the approximately 2 s it takes to calculate the crc the Pinnacle unit will not respond to any other commands Read this value back with Command 230 CSR only 25 calculate front panel crc Tells the Pinnacle supply to calculate the front panel software crc Note During the approximately 2 s it takes to calculate the crc the Pinnacle unit will not respond to any other commands Read this value back with Command 230 CSR only l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data By
66. and to clear the fault 0 0 master reset indication when the Pinnacle supply has experienced a non recoverable explicit clear fault This request is always honored regardless of which interface has control 126 Resets all user defined values to their 1 CSR only reset default defaults and stores them in non volatile settings memory With this command send one data byte 0 8 bit value of 0 127 Lets you write up to 40 ASCII characters 0 to 40 CSR only write to to a scratch pad memory non volatile scratch pad Retrieve this information with Command 131 Commands 128 through 255 request a value to be read from the Pinnacle unit 128 Requests the power supply type the 0 4 request returning packet contains 4 ASCII supply type characters PNCL 4 60 l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 129 Requests the output capacity of the 0 6 request power supply the returning packet supply size contains 6 characters indicating capacity in kilowatts The data string implies 3 decimal places 10000 10 000 kW For example the string 10000 in ASCII would indicate a dual 10 kW supply 131 Displays most recent entry 40 0 40 request characters to scratch pad memory scratch pad memory 136 Requests the outpu
67. any soft key will bring up the main menu tree When at the top level you have three menu options Service e Supply Process From the Service menu you can access diagnostic information From the Supply menu you can modify supply specific parameters and from the Process menu you can access options that affect your process or monitor your process To select a menu option press the soft key below the menu option See the menu maps for a graphical representation of the menu options 5702063 C l O Communication and Control 4 19 Advanced Energy SERVICE ENERGY TIME y IDLE RUN L EVENTS P FAULTS J woR PRoFi POWER OVRTMP BUS INVRTR L INTRLOCK IRQS MONITOR sETPT PROC_VOL Lp DSP cyces p __oUTPUT UNIT CARD p PCKTCNT au BUFFER SIDE B SIDE A H memory L9 RoM camp PANEL DSP LOGIC L swREV CONFIG CARD 1399 PANEL DSP LOGIC Figure 4 7 Service menu map 4 20 I O Communication and Control 5702063 C Pinnacle 10x6 kW SUPPLY L SELECT LOCK CLICKS gt SIBE_B SIDE A m Figure 4 8 Supply menu map alee e vowron __ gt Revo SETP
68. ary specification number for the Pinnacle unit s female UHF output connector is SO 239 When working with this connector use tools appropriate for military specification SO 239 and assemble connecting materials according to specifications UHF Connection With Interlock The UHF connector provides interlock The interlock is closed when the housing s back plate with its three interlock pins is properly attached When you remove the back plate the interlock is open and output from your Pinnacle supply is turned off 1420 Figure 5 6 Rear view of UHF connector housing with interlock back plate removed Grounding the UHF Output The strain relief provides 14 mm to 16 5 mm grounding When connecting the Pinnacle unit s output to the system ensure that the cable shield also the positive connects with the chamber ground and that the negative wire cable core connects to the target 25 Negative conductor to target Amphenol 83 822 Not provided J Ze 393U Silver plated t 3 Pinnacle double shielded cable with a Teflon center insulator Positive shield to chamber ground Not provided i Figure 5 7 Recommended mating connector and cable for UHF output 5 12 Installation 5702063 C Pinnacle 10x6 kW NEGATIVE OUTPUT WITH THREE TERMINAL MULTI CONTACT CONNECTOR The most common output configuration for sputtering applications is negative output negative voltage with
69. atement 7 19 weight of Pinnacle supply 3 3 vi Index 5702063 C
70. ble the Pinnacle supply s main contactor short together pins 3 and 4 on the CONTACTOR INTERLOCK port through a cheater plug external switch or relay Pin 4 supplies the interlock system string with 18 V It can source 60 mA 5702063 C Installation 5 7 Advanced Energy Pin 3 can sink 60 mA and the voltage on pin 4 should not exceed 20 V On the 400 V Pinnacle supply pins and 2 on this port are feedback connections from a set of normally open auxiliary connectors on the main contactor Pin 1 Pin 5 n Pin 6 Pin 9 1370 Figure 5 3 Contactor interlock connector Note The mating connector connector shell and post screws are included in the hardware kit that accompanied your Pinnacle unit Connecting for DeviceNet Control If you have a DeviceNet interface please reference the DeviceNet section in chapter 4 of this manual for instructions on connecting it Note To reduce EMI interference we recommend using shielded cable to connect to the serial port Connecting Input Power Your Pinnacle supply s input voltage is 208 Vac 400 Vac or 480 Vac three phase 50 60 Hz All power supplies leave the factory with their input voltages identified on the rear panel and on an enclosed test checklist The ac line input connection is provided by means of a five terminal DIN terminal block on the rear panel Labels on the input terminal shield and below each terminal position on the rear panel show line L3 L2 L1 neu
71. bodily injury Disconnect all sources of input power before working on this 1332 Short circuit protected High voltage Protective earth ground 5 i r 3 S e S 62 E S Y R 1 2 Introduction 5702063 C Pinnacle 10x6 kW Earth ground 1069 Warning refer to manual CE label Non ionizing radiation Hot surface 2 LAN 8 3 3 NRTL C label amp P NRTL C LR 106911 xx 1154 SAFETY Do not attempt to install or operate this equipment if you have not first acquired proper training Ensure that this unit is properly grounded Ensure that all cables are properly connected 5702063 C Introduction 1 3 Advanced Energy Verify that input line voltage and current capacity are within specifications before turning on the power supply Use proper ESD precautions BECAREFUL AROUND THIS EQUIPMENT DANGER RISK OF DEATH OR BODILY INJURY Disconnect all sources of input power before working on this unit or anything connected to it PRODUCT SAFETY COMPLIANCE This product is designed to meet and is tested for compliance to the following standards and directives Directives The following tables list the Electromagnetic Compatibility EMC and Safety directives Table 1 1 Electromagnetic Compatibility EMC Directive Description 89 336 EEC EC Council directive on the approximation of the
72. ctor OUTPUT MEASUREMENT The output measurement section measures current voltage and power These signals are typically scaled 0 to 10 Vdc and sent to logic control and interfaces LOGIC CONTROL The microprocessor in the logic control section uses operator supplied parameters and setpoints to control the output This section is also responsible for controlling the input section and providing status information to the operator through all interfaces REMOTE INTERFACES The Pinnacle supply supports four types of interfaces a User port analog digital a serial Host port RS 232 422 485 an active front panel and a Pinnacle Remote Panel All four interfaces communicate operator supplied inputs to the logic control section and provide the operator with status information 2 4 Theory 5702063 C Pinnacle 10x6 kW Chapter 3 Specifications FUNCTIONAL SPECIFICATIONS The following table lists the functional specifications Table 3 1 Functional Specifications Modes of Control Serial communications Host port User port analog digital interface active front panel and or Pinnacle Remote Active Panel Passive Panel Options Your unit also may feature either a passive front panel or a remote passive panel Method of Output Regulation The regulation mode is the parameter that remains constant when the Pinnacle is producing output it can be power current or voltage Select one of these regulation mod
73. curacy is 0 3 of the full rated output power for the supply Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output power for the supply Assume 3 decimals 10000 10 000 kW Read back this value with Command 141 2 CSR only 50 user voltage limit Sets a maximum limit for output voltage Accuracy is 0 3 of the full rated output voltage for the supply Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output voltage for the supply Read back this value with Command 142 CSR only 5702063 C l O Communication and Control 4 57 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 51 Sets a maximum limit for output current 2 CSR only user current Accuracy is 0 3 of the full rated limit output current for the supply Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output current for the supply Assume 2 decimals 500 5 00 A Read back this value with Command 143 52 Sets a maximum strike voltage Send 2 2 CSR only user strike data bytes 16 bit value 0 low 1 voltage limit medium 2 high Read back this value with Command 144 61 Enables or disables arc handling features 1 CSR only arc handling Send 1 data byte 8 bit value enable 0 disable
74. d Description Number of Host Data Bytes Number of Response Data Bytes 157 request target life Requests the amount of target life time set by Command 12 remaining for the target you specify Send 1 data byte indicating which target the returning packet contains 4 data bytes 32 bit value indicating the time remaining in kilowatt hours Two decimal places are implied For example a value of 100 indicates 1 KWh 1 4 158 request ramp time Requests ramp time set with Command 16 Returns a 2 byte value 16 bits indicating a ramp time of 5 50ms to 60 000 600 00 s 159 request ramp time remaining Requests how much ramp time is remaining Returns a 2 byte value 16 bits indicating how many 10ms intervals remain 160 request status Requests the status of the logic board The information in the returning packet is used by AE Customer Service 161 request output on status Requests the status of most recent output on sequence the returning packet contains 1 data byte 8 bit value 0 output on sequence OK 1 control mode invalid 2 unit is already on 7 an active fault exists 11 the bus is not ready 16 end of target life reached 20 unit not enabled dual output units only 27 on off race condition 28 setpoint is greater than the user limit 31 the User port reset is active you must de assert the reset line on the User port 32 the
75. dule Status LED indications during power up refer to Section 8 2 4 of the DeviceNet Specification revision 2 0 NETWORK STATUS LED The NET bi color amber green LED indicates the status of the communication link The following table shows the LED s various states and their meanings Table 4 6 Network Status LED If the LED is the state indicated is which means that Off No power the unit is not on line because 1 it has not completed the Dup MAC ID test yet or 2 it is not receiving power check the MOD LED Green steady Link Okay the unit is on line and allocated to the master Flashing Green On line Not Connected the unit is on line but has no connections in its existing state because 1 the unit has no established connections to other nodes or 2 the unit is not allocated to the master 4 10 l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 6 Network Status LED Continued If the LED is the state indicated is which means that Flashing Amber Connection Time out one or more I O connections Critical Link Failure are in the timed out state Amber Critical Link Failure communication has failed that is the unit has detected an error that has made it incapable of communicating on the network For information about Module Status LED indications during power up refer to Section 8 2 4 of the DeviceNet Specification
76. e interlock at the user card pin Vac is satisfied Power the unit back on E320 Single user card on Side A has Power off the Pinnacle unit User Interlock Open an open interlock on the Water Ensure that the User interlock is Water pin properly connected Ensure the interlock at the user card pin Water is satisfied Power the unit back on E 420 Single user card on Side B has Power off the Pinnacle unit User Interlock Open an open interlock on the Aux Ensure that the User interlock is Aux properly connected Ensure the interlock at the user card pin Aux is satisfied Power the unit back on 7 16 Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW Table 7 4 Error Code Troubleshooting Table Continued Error Code Number and Message Problem Indicated Suggested Action E520 Single user card on Side B has Power off the Pinnacle unit User Interlock Open an open interlock on the Vac Ensure that the User interlock is Vac pin properly connected Ensure the interlock at the user card pin Vac is satisfied Power the unit back on E620 Single user card on Side B has Power off the Pinnacle unit User Interlock Open an open interlock on the Water Ensure that the User interlock is Water pin properly connected Ensure the unit back on interlock at the user card pin Water is satisfied Power the AE GLOBAL SUPPORT Please contact one of the f
77. e BUS FAULT or OVERTEMP LEDs on the front panel are lit If the BUS FAULT LED is lit error code E002 or E003 should be displayed on the panel If the OVERTEMP LED is displayed error code E004 should be displayed For more information on error codes and suggested responses see Error Code Troubleshooting Table on page 7 9 If no error code is displayed cycle the Pinnacle unit s power on and off to determine whether the LED is functioning properly Working with the Pinnacle Remote Active Panel verify that the output display screen information is displayed see the Output Display Screen section of the I O Communications and Control chapter for details If the display screen shows an error message see Error Code Troubleshooting Table on page 7 9 If the display remains blank cycle the Pinnacle unit s power on and off If the problem re occurs call AE Global Support 7 2 Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW 9 Determine whether the cooling fans are functioning and ensure your cabinet allows for adequate ventilation for all the units in the cabinet To determine the correct volumes see the Installation chapter If the fans are not functioning properly call AE Global Support Checks if the Output Does Not Turn On 1 Verify that the joules mode is disabled or has a valid setpoint value For more information read about the Energy function in the I O Commun
78. e parts of the cable connected to the positive and negative terminals on the Pinnacle output connector Magnetic noise fields occur in a size proportional to the loop area between the conducting elements If you minimize the loop area you can minimize the magnetic noise 5702063 C Installation 5 15 Advanced Energy Triax Cable Twinax Cable 1348 Figure 5 12 Two styles of cables for optimal output connection Two styles of output cabling satisfy both of the described conditions triax cabling and twinax cabling see Figure 5 12 on page 5 16 Triax cable is much like coax cable except that triax contains an additional shield that surrounds an inner shield and center conductor Twinax cable consists of a twisted pair of wires that are surrounded by an outer shield Regardless of which style output cable you use do not allow the outer shield to carry load current 5 16 Installation 5702063 C Pinnacle 10x6 kW BACK PANEL ILLUSTRATION gt 2 gt MM 928k tj o ius syun yndjno ejBuis sun yndjno ejBuis JO uonisod jeuondo 10 uonisod jeuondo vun indino pnis puno o p100 eur yndu pnis puno o g xun indino c id Q S f A CO C o S o it o cS it jo gt o d O MEEN ng dE C 2 Qa Joje sueJ JL lS jew y uid G
79. e unit s 0 2 request personality cards The returning packet personality contains 2 data bytes card first byte identity of card in slot 1 0 card not present 01 or 17 dual User port 03 or 25 Profibus 05 or 21 single User port second byte identity of card in slot 2 0 card not present 03 or 25 Profibus 04 Host Protocol Translator 05 or 21 single User port 18 or 28 AE Bus 197 Requests the version level of the unit s 0 32 request flash flash memory returning packet contains configuration 32 data bytes 5702063 C l O Communication and Control 4 69 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 198 request s w rev level mainframe Requests the revision level of the mainframe software the returning packet contains 12 ASCII characters 0 12 220 request customer service statistics Allows AE Customer Service to access unit statistics Send 1 data byte 8 bit value 0 Total output in kilowatt hours 1 Total idle time 2 Total run time 3 Total unit on events 4 Total output on events 5 Total over temperature events 6 Total control circuit faults 7 Total out of setpoint events 8 Total bus fault events 9 Total power fluctuation events 10 Total process voltage low events 11 Total unit a inverter low events 12
80. eld data optional field checksum error checking 5702063 C l O Communication and Control 4 43 Advanced Energy Command Data 0 255 bytes 0 FFh Header Optional Checksum 5 bit address 3 bit length 1138 Figure 4 11 Graphic representation of a message packet HEADER This field contains two pieces of information the first five bits contain the address and the last three bits contain the length of the Data field If the message packet originates with the host computer master the address specifies the packet s destination to a Pinnacle unit for example If the packet is going to the host the address specifies the packet s origin from the Pinnacle unit The address section of the Header field is five bits long which allows a total of 32 distinct addresses Address 0 zero is reserved for the network broadcast address when this address is used in a host originated packet all units receive the packet but will not respond The remaining three bits tell the receiving unit how long the Data field is so that the unit can determine when the entire message has been received Note The value in these bits should refer only to the number of actual data bytes Do not include the checksum byte when calculating the value for these bits The Header
81. en Wee Wek Pea VE 1 4 Table 3 1 Functional Specifications 0 0 KK KK KK KK KK KK KK KK KK KK KK KK KK KK KK K 3 1 Table 3 2 Physical Specifications 0 0 kk kk KK KK KK KK KK KK KK KK KK KK KK KK KK kK kk 3 3 Table 3 3 Electrical Specifications 0 0 KK KK KK KK KK KK KK KK KK KK KK KK KK KK KK K 3 4 Table 3 4 Climatic Specifications 0 0 kk KK KK KK KK KK KK KK KK KK KK KK KK KK KK KK kk 3 9 Table 3 5 Coolant Specifications 0 0c KK KK KK KK KK KK KK KK KK KK KK KK KK 3 10 Table 4 1 User Port Pin Descriptions 0 0 KK KK KK KK KK KK KK KK KK KK KK KK KK KH 4 2 Table 4 2 DeviceNet Pin Descriptions osa eser crates E KK KK KK KK KK d 4 5 Table 4 3 Structure of the poll command message KK RR KK KK KK KK KK 4 6 Table 4 4 Structure of the poll command message KK RR RR KK KK KK KK KK 4 8 Table 4 5 MOD Status LED or cs oe eee xu E kak Re E Ke W ees 4 9 Table 4 6 Network Status LED gt a 3 si sra Ga Ken a ia eee nes 4 10 Table 4 7 Passive Display Panel Codes 0 KK KK KK KK KK KK KK KK KK KK KK K 4 11 Table 4 8 Display Panel LEDs kK kk kK KK KK KK KK IRI 4 13 Table 4 9 Remote Panel Pin Descriptions 0 0 cece eect KK KK KK KK 4 14 Table 4 10 Strike Voltage Limit 2 0 kk KK KK KK KK KK KK KK KK KK KK KK KK KK KK KK K 4 31 Table 4 11 Target Type over tudo R E lanya dea ee dkan ad 4 34 Table 4 12
82. eory 5702063 C Pinnacle 10x6 kW Inverter AC In Input DC Sesion Output Output DC Out Section Unit A Section Measurement Unit vi Housekeeping Control Panel Logic Remote Section Display Control Interfaces Invert nis d Output Output DC Out Section Secti Measurement Unit B pU Unit B Figure 2 1 Pinnacle functional block diagram INPUT In the input section ac line voltage is applied through the circuit breaker to a three phase contactor The contactor when closed delivers the line voltage to a rectifier bridge where it is converted to dc The dc voltage is applied to bus capacitors through soft start circuitry This bus provides dc voltage to the inverter section The input section also provides power to the housekeeping section HOUSEKEEPING SUPPLY The housekeeping supply section provides low voltage to power the electronic circuits within the Pinnacle unit INVERTER The inverter section converts dc to high frequency voltage by alternating the current through switching transistors OUTPUT In the output section an isolation transformer steps up the high frequency voltage from the inverter section and sends it to a full wave rectifier bridge 5702063 C Theory 2 3 Advanced Energy The rectified dc power is then passed through a measurement section to the output conne
83. erify that the OFF LED lights Note The unit defaults to the previously selected control and regulation settings If the display screen shows no message and or if no control or regulation LEDs light ensure that the unit is properly installed and is receiving ac input power 2 Check non lighted LEDs and the display panel If you are using the passive panel verify that the BUS FAULT and OVERTEMP LEDs are not lit If either or both is lit power down the Pinnacle unit clear the fault and return to Step 1 Refer to the Troubleshooting chapter for error code explanations and troubleshooting suggestions If you are using an active front panel or the Pinnacle Remote Panel verify that the output display screen information shows on the display screen see the Active Front Panel Pinnacle Remote Panel section of Chapter 4 for details If the display screen shows an error code and message note the error code number and refer to the Troubleshooting chapter Select a method of control Host serial port User port or local panel control Select a regulation mode power current or voltage Enter a setpoint value Nn A Q If necessary enable joule mode and select a setpoint in joules available only through the serial port the active front panel or the Pinnacle Remote Panel 5702063 C Operation 6 1 Advanced Energy 10 11 12 If necessary enable target life counters and select a target
84. es from the optional Pinnacle Remote Active Panel the active front panel the User port or the serial Host port Programmable Setpoints You can program an output level from low values up to the unit s maximum rates of output for power current or voltage Select this value from the optional Pinnacle Remote Active Panel the active front panel the User port or the serial Host port Output Limits You may set maximum output limits for power voltage and current You also may select a maximum strike voltage range Select these values from the optional Pinnacle Remote Active Panel the active front panel the User port or the serial Host port Target Supervision You can select one of eight target life counters from the active front panel Pinnacle Remote Active Panel User port or serial Host port Target life can be monitored from the Pinnacle Remote Active Panel the active front panel and the serial port Note The User port has priority when selecting targets 5702063 C Specifications 3 1 Advanced Energy Table 3 1 Functional Specifications Continued Arc Control Using an active front panel Pinnacle Remote Active Panel or a serial Host port you can enable arc handling functions Select a voltage arc trip level Then choose between preprogrammed arc controls or custom arc controls By selecting a target type metal or nonmetal you preprogram your Pinnacle unit to use target s
85. esponse Bytes Data Bytes 8 Specifies the amount of time that 2 CSR only arc shutdown constitutes an arc and the amount of time detect times the power supply shuts down after an arc requires 2 data bytes arranged as follows first byte arc delay time index accepts a value of 0 to 9 0 0 ys L l jis 2 2 us 3 5 us 4 10 us 5 20 us 6 50 us 7 100 us 8 200 us 9 500 us e second byte arc shutdown time index accepts a value of 0 to 9 0 10 us 1 20 us 2 30 us 3 40 us 4 50 us 5 100 us 6 200 us 7 500 us 8 1 000 us 9 2 500 us Read back these values with Command 170 5702063 C l O Communication and Control 4 51 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 9 hard arc count limit Sets the number of hard arcs required for the power supply to provide an arc indication If the limit is reached during a process cycle then after output shuts off the ARC LED lights and if applicable a pulse is sent to the User port ARC D output signal Send 4 data bytes a 32 bit value indicating the number of arcs the value must be at least 0 but no greater than the maximum for your unit Note A 0 value disables the hard arc count limit feature so that the ARC LED does not light and no signal is sent to the User port
86. ew 3 1 TCC see target conditioning cycle temperature coefficient 3 4 theory of operation 2 2 functional diagram 2 3 housekeeping supply 2 3 input 2 3 inverter 2 3 logic control 2 4 output 2 3 output measurement 2 4 remote interfaces 2 4 three terminal output connector cable recommendations 5 16 optimal connection 5 13 timeout setting for AE Bus 4 25 transmission parameters standard serial flash port 4 43 transportation environmental specifications 3 9 triax cable 5 16 troubleshooting checks if the output does not turn on 7 3 checks with the power off 7 1 checks with the power on 7 2 clearing error codes 7 8 debugging your unit 4 23 error messages 7 9 first check 7 1 help codes 7 3 LEDs 7 2 7 7 passive display panel codes 7 7 twinax cable 5 16 two line display 4 18 type conventions in user manual 1 1 U UHF output connector 5 11 cable recommendations 5 11 drawing of 5 11 grounding 5 12 interlock 5 12 military spec number 5 12 strain relief 5 11 unpacking 5 1 user manual icons used 1 1 symbols used 1 2 type conventions 1 1 user mode 4 15 4 17 User port 4 1 analog interface scaling 3 5 connecting 5 7 EMI 4 1 installation 4 1 pin descriptions 4 2 signals 4 2 target selection 4 2 see also DeviceNet V voltage accuracy of user defined limit 3 5 specifications of input 3 4 voltage arc trip level 6 3 VOLTAGE switch 4 18 W warranty authorized returns 7 19 filing a claim 7 18 returning units 7 19 st
87. f the power system The scaling for voltage output is 0 to 10 V with 10 V 1 000 V The read back is limited to 10 V OFFFhex even in those cases where output may temporarily exceed 1 000 V The scaling for current output is 0 to 10 V with 10 V the maximum output current capability of the unit The read back is limited to 10 V OFFFhex even in those cases where output may temporarily exceed the maximum output current capability 4 8 l O Communication and Control 5702063 C Pinnacle 10x6 kW EXPLICIT MESSAGING The Pinnacle DeviceNet interface supports explicit messaging so that you can receive information about two power system parameters maximum power and maximum current Use the following Class Code 64 40 Instance 1 attributes to retrieve this information Attribute Access Name Type Value 6 Get Max Power UINT 1 7 Get Max Current UINT 2 Note The Max Power attribute returns a value in Watts if the unit is operating stand alone For example a value of 20 000 equates to 20 000 W The Max Power attribute scaling is Watts x 10 if the unit is operating as a master slave set In this case a value of 2 000 equates to 20 000 W Note The Max Current attribute returns a value in Amperes with 2 decimal places implied For example a value of 8 000 equates to 80 A For more information about this type of messaging refer to section 4 2 of the DeviceNet Specification version 2 0 or la
88. field address and length must be at the beginning of the message packet so that the receiving unit can compute the length of the packet after receiving the first byte COMMAND This field contains a one byte value 00h to FFh 0 to 255 If the message packet originates with the host computer this value specifies the purpose of the message packet If the message originates with the Pinnacle unit the value specifies the command to which it is responding See Table 4 14 on page 4 49 for a complete list of host commands 4 44 l O Communication and Control 5702063 C Pinnacle 10x6 kW OPTIONAL This field exists to supplement the Header field The Optional field contains a value only when the length bits in the Header field contain a value of 7 A value of 7 indicates that the Data field contains more than 6 bytes of data Under those circumstances the Optional field contains a one byte value between 7 and 255 indicating the actual length of the Data field DATA DATA BYTES The Data field can contain from 0 to 255 bytes of binary data which are interpreted in various ways depending on the value that appears in the Command field The Data field typically contains data or a CSR see Host Pinnacle Communications on page 4 43 depending on what was requested Since some commands do not require data sometimes the Data field contains no value If the value specified in the length bits of the Header field is 0 to 6 the Pinnac
89. formation H010 Host port command Reset This is not a fault only an Host Port Request asserted indication Asserted H011 You attempted to change arc Enable arc handling in Side A A Arc Handling handling parameters when the Disabled arc handling feature was disabled on Side A H012 You attempted to change arc Enable arc handling in Side B B Arc Handling handling parameters when the Disabled arc handling feature was disabled on Side B H013 The requested action could not Enable the ramp feature on Side A Ramp Feature be performed because the ramp A Disabled feature is disabled on Side A H014 The requested action could not Enable the ramp feature on Side B Ramp Feature be performed because the ramp B Disabled feature is disabled on Side B H015 The requested action could not TCC Ramp and Recipe A TCC Mode be performed because the TCC features are mutually exclusive Enabled feature is enabled on Side A Disable the TCC feature on Side A and repeat the action 5702063 C Troubleshooting and Customer Support 7 5 Advanced Energy Table 7 1 Help Code Troubleshooting Table Continued Help Code Problem Indicated Suggested Action Number and Message H016 The requested action could not TCC Ramp and Recipe B TCC Mode be performed because the TCC features are mutually exclusive Enabled feature is enabled on Side B Disable the TCC feature on Side B and repeat
90. from one method to another while output is on the setpoint in the new regulation method will correspond in value to the output level selected at the time you switched For example if the Pinnacle supply is regulating power and the setpoint level is 5 000 W voltage level is 500 V and current level is 10 A and you select voltage regulation the new setpoint will be 500 V Note At the top level menu the regulation LEDs are not lit because this is a dual supply ON OFF BUTTONS amp LEDS The ON and OFF switches on the remote panel turn on and off the output power The relevant LED lights to indicate output is on or off Note At the SETPT menu only a single side turns on At all other menu levels both sides turn on Pressing the OFF switch turns off both sides regardless of the menu level ARC LED After the output has been turned off this LED lights green for a predetermined time normally 100 ms if the hard arc count limit was reached during the previous run You define this limit through a control panel or with Command 9 If your unit has been configured for signaling on every hard arc this LED will blip for a predetermined time normally 100 ms for every hard arc detected by the unit If another hard arc is detected before the last blip is complete the blip pulse width will be refreshed to the full width CONTROL PANEL INTERFACE Your Pinnacle unit may have either an active front panel which is an integrated part of the unit or
91. g the voltage arc V arc trip level you are indicating the voltage threshold at which the Pinnacle recognizes an arc The best value for a voltage arc trip level is somewhere between your process s normal operating voltage and the typical low voltage that occurs when your system experiences a hard arc The latter depends on your target type but typical low voltages for hard arcs are between 10 and 25 V Thus a reasonable voltage arc trip level might be 50 V Note however that some target types experience hard arcs at 100 V so do not assume that 50 V is right for all processes To set the V arc trip level use the ARC menu on the Pinnacle Remote Panel or AE Bus Profibus Command 10 see Chapter 4 TCC Algorithm Enable When the Target Condition Cycle TCC algorithm is enabled and the unit receives an on command the Pinnacle microprocessor sets the arc detect time to 20 us and initiates a series of trials or steps to reach your desired setpoint the final setpoint To begin the microprocessor sets an initial setpoint equal to 50 of the final setpoint After 10 ms the microprocessor checks the output level and sets a new interim setpoint equal to 125 of the output level The microprocessor continues to check the output level and to set a new interim setpoint always 125 of the averaged output level every 10 ms until the output level is equal to 80 of the final setpoint When 80 of the final setpoint is reached the interim setpoin
92. gy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 174 Requests the target type you selected 0 1 request target with Command 30 The returning packet type contains 1 data byte 8 bit value 0 metal target non zero value non metal target 175 Requests how much time has elapsed 0 3 request time since output power was turned on the output on returning packet contains 3 data bytes first byte number of hours second byte number of minutes third byte number of seconds 177 Requests the process voltage lower limit 0 2 request set with Command 48 the returning process packet contains 2 data bytes 16 bit voltage limit value indicating the limit 178 Requests the hard arc count limit set with 0 4 request hard Command 9 the returning packet arc count contains 4 data bytes a 32 bit value limit indicating the limit 184 Requests the amount of time remaining 0 2 request out on the out of setpoint timer before an of setpoint error condition occurs the returning interval packet contains 2 data bytes 16 bit value indicating the interval value in seconds One decimal place is implied For example a value of 999 would indicate an interval of 99 9 s 185 Requests the acceptable idle time set with 0 1 request TCC Command 80 the returning packet timer contains 1 data byte 8 bit
93. h to return to menu o T ke 558 345 gis S23 eos O00 ooo E i S a E l U U LJ J Q QC _ e Xew AER a oy 25 Zu EH 4 O O Figure 4 16 Remote panel front view 5702063 C l O Communication and Control 4 73 Advanced Energy m QO Sian l Remote Display Connector Bs Figure 4 17 Remote panel rear view 4 74 I O Communication and Control 5702063 C Pinnacle 10x6 kW i g O O T 2 2 3 E z 33 E 33 Pi ooo ooo 3 g a e E E E 2 o r o 28 z S gt NU 2 o lt S Q E E IL aL LEN lt O O E _ o SE N I m 2o to eo 9 2 Figure 4 18 Remote panel dimensions 5702063 C l O Communication and Control 4 75 Advanced Energy 4 76 I O Communication and Control 5702063 C Pinnacle 10x6 kW Chapter 5 Installation UNPACKING Unpack and inspect your power supply carefully Check for obvious physical damage If no damage is apparent proceed with the unit connections If you do see signs of shipping damage contact Advanced Energy Industries Inc and the carrier immediately Save the shipping container for submitting necessary claims to the carrier MEETING SPACING REQUIREMENTS See Figure 5 1
94. hm every time output is turned on To enable the TCC timer follow these steps 1 Press PROCESS CONTROL TCC TIMER 2 Rotate the MODIFY knob to select the timer value for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select the timer value for Side B 5 Press ENTER to accept and exit SETTING THE SETPOINT PROCESS CONTROL SETPT To set the setpoint follow these steps 1 Press PROCESS CONTROL SETPT SIDE B and SIDE A options appear 2 Press the soft key for the side that you want to set The following two line display screen appears Regulation Mode Side Setpoint Source es aa Setpoint Y Status Features Warning Field Clock D Clock 1411 The following information appears in the top line of the display left to right Voltage readback Current readback in amps Power readback in watts 4 40 I O Communication and Control 5702063 C Pinnacle 10x6 kW Side Aor B Setpoint Source i internal e external Setpoint Regulation Mode The following information appears in the bottom line of the display left to right Status Features a combination of the following letters appears in the status features area of the display depending on which is enabled If the feature is disabled the display is blank e E side enabled e J Joule mode enabled e L Target life enabled e S Setpoint timer enabled e V Process voltage
95. ial number of the unit as well as the reason for the proposed return This consultation call will allow Global Support to determine if the unit must actually be returned for the problem to be corrected Such technical consultation is always available at no charge Units that are returned without authorization from AE Global Support and that are found to be functional will not be covered under the warranty see warranty statement below That is you will have to pay a retest and calibration fee and all shipping charges Warranty Statement The seller makes no express or implied warranty that the goods are merchantable or fit for any particular purpose except as specifically stated in printed AE specifications The sole responsibility of the Seller shall be that it will manufacture the goods in accordance with its published specifications and that the goods will be free from defects in material and workmanship The seller s liability for breach of an expressed warranty shall exist only if the goods are installed started in operation and tested in conformity with the seller s published instructions The seller expressly excludes any warranty whatsoever concerning goods that have been subject to misuse negligence or accident or that have been altered or repaired by anyone other than the seller or the seller s duly authorized agent This warranty is expressly made in lieu of any and all other warranties express or implied unless otherwise agreed to
96. iate safety precautions are taken Conditions of Use To be in compliance with the stated directives and standards you must meet the following conditions of use This device must be used in an overvoltage category II installation only Before making any other connection connect the auxiliary protective earth ground conductor on the rear panel Use only a shielded cable on the input power connector Use only a shielded power cable on the output power connector Install and operate this device only in a pollution degree 1 environment which means an indoor location such as a computer room office or factory floor where either no pollution or only dry non conductive pollution occurs The pollution has no effect on operation Non standard connectors for input and or output power must be inaccessible to the user If your unit does not have a circuit breaker install and operate it with an AE approved circuit breaker on the ac input to provide the required over current protection 5702063 C Introduction 1 5 Advanced Energy 1 6 Introduction 5702063 C Pinnacle 10x6 kW Chapter 2 Theory GENERAL DESCRIPTION The Advanced Energy Pinnacle series of dc power supplies provide the ultimate advantages in dc power They e Are light and compact Are highly efficient low internal heat dissipation Provide excellent regulation and stability e Have a highly reliable solid state design Store
97. ication and Control chapter Verify that the target life counter is disabled or has a valid value For more information read about the Target function in the I O Communication and Control chapter Verify that the user definable power voltage and current limits are set to values reasonable for the process application Check for interlock bus fault or over temperature faults 5 Verify that you have established a valid setpoint For dual Pinnacle supplies verify that both inverters are enabled For more information consult the descriptions of error codes E040 E041 and E042 in the Error Code table in this chapter Help Code Troubleshooting Table In certain cases your unit may display one of the following help codes Table 7 1 Help Code Troubleshooting Table Help Code Problem Indicated Suggested Action Number and Message H000 You requested output On while Clear fault and try again Faults are Active fault was active H001 You have selected a control Set the control mode to a valid Invalid Control Mode mode not supported by your value See the I O Pinnacle unit s configuration Communication and Control Or you have tried to turn on chapter for more information output from an interface not currently selected for control mode 5702063 C Troubleshooting and Customer Support 7 3 Advanced Energy Table 7 1 Help Code Troubleshooting Table Continued
98. inder the Pinnacle from achieving proper output voltage within 20 us Arc Recovery Time Recovery to the pre arc output level usually occurs in less than 25 us from the end of your selected arc shutdown time This recovery time is typical when you have selected a metal target or an arc shutdown time between 10 us and 250 us However it may be too rapid for some processes Some target materials respond better to a slow or soft recovery period A soft recovery allows for greater plasma stability at the time of recovery or prevents any possibility of overshooting the operating point If you select an arc shutdown time of 500 us or greater the unit automatically selects a 1 ms soft recovery time period 5702063 C Operation 6 5 Advanced Energy 6 6 Operation 5702063 C Pinnacle 10x6 kW Chapter 7 Troubleshooting and Customer Support BEFORE CALLING AE GLOBAL SUPPORT DANGER RISK OF DEATH OR BODILY INJURY Disconnect all sources of input power before working on this unit or anything connected to it A WARNING Operating and maintenance personnel must have the correct training before setting up maintaining or troubleshooting high energy electrical equipment Potentially lethal voltages may cause serious personal injury or damage to equipment Ensure that proper safety precautions are taken This chapter contains a general checklist of potential problem areas as well as lists of erro
99. ing and exit 4 38 l O Communication and Control 5702063 C Pinnacle 10x6 kW 5 Press the soft key for Side B 6 Rotate the MODIFY knob select a value between 0 and 9 999 999 joules in 1 joule increments for side B If you are rotating the MODIFY knob slowly press the appropriate soft key to indicate how quickly you want the display to increment the value x1000 x100 x10 or x1 Note If you turn the MODIFY knob quickly the counts per click setting takes effect 7 Press ENTER to accept the setting and exit USING THE TARGET CONDITIONING CYCLE TCC PROCESS CONTROL TCC The TCC menu lets you enable the TCC Target Conditioning Cycle algorithm and set the TCC idle timer Enabling the TCC algorithm places setpoint and arc handling under microprocessor control letting you achieve fast automated target conditioning Before enabling the TCC algorithm ensure that you have first entered a setpoint and set values for the arc handling parameters When TCC algorithm is enabled and the unit receives an on command the microprocessor sets the arc detect time to 20 us and initiates a series of trials or steps to reach your desired setpoint the final setpoint To begin the microprocessor sets an initial setpoint equal to 50 of the final setpoint After 10 ms the microprocessor checks the output level and sets a new interim setpoint equal to 12546 of the output level The microprocessor continues to check
100. ion when the control panel has control POWER Specifies that the method of output regulation is power CURRENT Specifies that the method of output regulation is current VOLTAGE Specifies that the method of output regulation is voltage Two Line Output Display Screen The display screen displays two lines of information When you first power up the display shows the top level line 1 which displays the actual output level of Side A in volts amperes and watts The setpoint and program source are also shown The second line shows Side B information 0 V 0 00 A 0 00 W A SETPT ow 0 V 0 00 A 0 00 W B SETPT ow Soft Keys Use the soft keys to select whichever menu functions are shown immediately above them on the two line display The AE Bus Commands are not available if your Pinnacle supply has a DeviceNet card on page 4 11 explains how to perform these operations from the Pinnacle control panel Note If you re at the top level you can press any soft key to make the menus appear Modify Knob Use the MODIFY knob with the soft keys to make selections and modify values that appear on the two line display CONTROL PANEL CONTROLS Use the MODIFY knob and the five unlabeled soft keys that are directly below the display to select parameters and modify values To changes parameters using the menu the Pinnacle unit must be in local control mode the LOCAL LED will be lit Note When the Pinnacle unit
101. is in User or Serial mode you can view all the menu items but you cannot modify any of the items or lock the unit If you switch the Pinnacle unit to User mode while you are viewing an item in the menu you are returned to the output display screen immediately 4 18 l O Communication and Control 5702063 C Pinnacle 10x6 kW When the output display is showing you can press any of the soft keys to display the main menu The main menu contains three menu selections which are shown in Figure Note Generally pressing a soft key causes another level of menu choices to display for example MONITOR LIMITS ARC and CONTROL display if you press the PROCESS soft key SERVICE SUPPLY PROCESS Figure 4 6 Control panel main menu functions As you press soft keys and move through the menu levels the top line of the output display screen displays the path of the menu in the upper left hand corner of the display screen A parameter flashes if it can be modified make such modifications with the MODIFY knob Pressing the ENTER soft key enters the modification into nonvolatile memory You can press the MODIFY knob at any time to cancel what you are doing leave the parameter s unchanged and return to the output display screen If a fault exists or the panel is locked the soft keys are locked out until you clear the fault See the Troubleshooting chapter for a list of fault messages UNDERSTANDING THE MENU OPTIONS Pressing
102. ished limit If the voltage falls below the limit output will turn off and error message E010 for Side A or E013 for Side B will appear on the display To enable and set the process voltage level for Side A follow these steps Press PROCESS MONITOR PRC VOL ENABLE Rotate the MODIFY knob to select Yes or No for Side A Press ENTER twice Press the LEVEL soft key Rotate the MODIFY knob to select a process voltage level Nn A Q N e Press ENTER twice to accept and exit To enable and set the process voltage level for Side B follow these steps Press PROCESS gt MONITOR PRC VOL ENABLE Press the ENTER soft key Rotate the MODIFY knob to select Yes or No for Side B Press ENTER Press the LEVEL soft key Press ENTER Rotate the MODIFY knob to select a process voltage level oN QN tA A QU N e Press ENTER to accept and exit SETTING AN OUT OF SETPOINT TIMER PROCESS MONITOR SETPT 4 28 l O Communication and Control 5702063 C Pinnacle 10x6 kW Use this option to enable and set an out of setpoint timer This function lets you indicate how long you want the power supply to tolerate an out of setpoint condition before it shuts off output An out of setpoint condition occurs whenever output moves out of a range determined by your selected setpoint see Setting the Setpoint on page 4 40 Out of Setpoint Tolerance Range Setpoint 0 4 of full scale or 2 of setpoin
103. isplay the software version of the configuration press CONFIG To display the software version of the cards installed in your unit press CARD 1 2 3 To display the software version of the active panel software press PANEL 4 To display the software version of the DSP software press DSP 5 To display the software version of the logic press LOGIC 4 24 l O Communication and Control 5702063 C Pinnacle 10x6 kW USING THE SUPPLY FUNCTIONS This option lets you modify specific components and parameters of your supply The menu options are AEBUS DEFAULTS PANEL e PGM SRC ENABLE Setting the AE Bus Timeout SUPPLY AE BUS To set your AE Bus timeout time follow these steps 1 Press SUPPLY AEBUS 2 Rotate the MODIFY knob to adjust the AE Bus time out value in 10 ms increments 3 Press ENTER to accept and exit Note We recommend you keep this value as small as possible to speed up error recovery due to noise Setting the Supply Parameters SUPPLY DEFAULTS To set all your supply parameters to the defaults and then store them in non volatile memory follow these steps 1 Press SUPPLY DEFAULTS 2 Rotate the MODIFY knob to select Yes or No 3 Press ENTER to accept and exit 4 Cycle power on the supply for the defaults to take effect Setting the Panel Mode SUPPLY PANEL Use this option to select between a remote and local control panel lock the control pa
104. l line 1 panel 45 Lets you write up to 40 characters of text 0 to 40 CSR only panel text to line two bottom line of an active line 2 control panel 46 Erases text displayed with Commands 45 0 CSR only erase panel and 46 and refreshes the display text l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 47 Enables or disables a voltage lower limit 1 CSR only process value for the process 8 bit value voltage limit 0 disable on off non zero value enable Read back this value with Command 163 48 Sets a minimum process voltage With 2 CSR only process this limit in place the Pinnacle unit waits voltage lower limit for the output voltage to first exceed the limit Once that happens output will remain on until you turn off the output or until the voltage falls below the established limit If the voltage falls below the limit output will turn off and error message E010 or E013 will appear on the display With this command send 2 data bytes 16 bit value Read back this value with Command 177 Note You may set values for all three user output limits Commands 49 50 and 51 however the Pinnacle unit responds to the first limit value that impacts output 49 user power limit Sets a maximum limit for output power in kilowatts Ac
105. l 3 5 H x 19 W x 42 D Weight Power Supply 30 kg 66 Ib Pinnacle Remote Active Panel 6 3 kg 13 9 Ib Output Connector Standard is a three terminal multi contact pluggable connector An alternate configuration is two female UHF connectors Amphenol Type 83 822 50 239 or equivalent strain relief box provided Custom connectors are available If you ordered a custom connector see Connecting Output Power on page 5 10 Input Power Connector Five terminal DIN compression terminal block User Port Connector Please reference the I O Communication and Control chapter Serial Host Port Connector Please reference the I O Communication and Control chapter Remote Active Panel Connector 9 pin male subminiature D Contactor Interlock Connector 9 pin male subminiature D DeviceNet Connector If DeviceNet was ordered with your unit Round 5 pin male connector please reference the I O Communication and Control chapter 5702063 C Specifications 3 3 Advanced Energy ELECTRICAL SPECIFICATIONS The following table lists the electrical specifications Table 3 3 Electrical Specifications 208 Vac Pinnacle Input 180 to 229 Vac 3 phase 4 wire 50 to 60 Hz no neutral Voltage required leakage current less than 3 5 mA 208 Vac Pinnacle Input 53 A nominal per phase at least 90 EFF 80 A circuit Current b
106. le unit expects 0 to 6 bytes of data However if the value in the Header field is 7 the Pinnacle unit looks for an additional eight bit byte after the Command field the Optional field and expects 7 to 255 bytes of data as specified by the Optional field CHECKSUM This one byte field is the last one in the packet The content depends on the value of each of the preceding fields The transmitting unit determines this value by accumulating the XOR exclusive or of all bytes of the packet up to but not including the checksum value The receiving unit accumulates the XOR of all bytes of the packet including the checksum If the result is zero the packet has likely been received intact Only after the checksum of a message packet is validated will the Pinnacle unit act on the message which consists of the contents of the command and if appropriate the data fields 5702063 C l O Communication and Control 4 45 Advanced Energy Creating an Ideal Communications Transaction Figure is a simplified graphic showing the steps in an ideal communications transaction between a host computer and a Pinnacle unit Host Pinnacle t Transmits message X packet 2 Z Z Z F Receives packet Waits S Sends ACK t SS Assembles N CSR byte SS or N data byte s N Then transmits t Receives ACK N N N N N Waits SS Receives packet t Sends ACK Waits Z Z Y Zu Receives ACK t time END OF TRANSACTION Figu
107. llation 5702063 C Pinnacle 10x6 kW Connecting a Remote Passive Panel Connections for a remote passive front panel are made through the female 15 pin subminiature D connector labeled REMOTE PASSIVE PANEL on the rear panel The rear of the remote passive panel features a male 15 pin subminiature D connector Use the cable provided with the remote passive panel to connect the panel to your Pinnacle unit Connecting for User Port Control Please reference the I O Communication and Control chapter for instructions on connecting your analog digital interface Note To reduce EMI interference we recommend using shielded cable to connect to the User port Connecting to the Standard Serial Port This interface lets you use most parameters of the AE Bus communications protocol during serial communications with a host computer Please reference the I O Communication and Control chapter for details on making this connection Connecting for Serial Host Port Control Please reference the I O Communication and Control chapter for instructions on connecting your serial communications Host port Note To reduce EMI interference we recommend using shielded cable to connect to the serial port Contactor Interlock The CONTACTOR INTERLOCK port located on the rear panel is a 9 pin male subminiature D connector see Figure 5 3 on page 5 8 Before turning on output ensure that the interlock loop is closed To ena
108. munication and Control kk kk kk k 4 1 User Port iui imr rb AGE ERO ICE Pape ale RR ACE 4 1 Installation 2i ov SuesLicNp2eievt5 ie eee H HH NUR 4 1 Signals iusserit e etia E aig Maye olet arx duris Og E EM sonas 4 2 Pin description Table 0 0 A KK KK KK KK KK KK KK KK KK KK KK KK KK 4 2 DeviceNet POM mics delala men dan ab ort yane n te bd bog sla Rer le Rea or 4 4 Installation 3 i sc eee ee KWE B E ela e We eed Hel a Se n po 4 5 Pin Descriptions 4 5 A tahoe d ELOder EU verb EVER 4 5 Rotary Switches Baud Rate and Addressing 0 4 5 Operation ers ga eae Gael ents ale oa pL Eadie e ep 4 6 Poll Command Message kk kK KK KK KK KK KK KK KK KK KK eens 4 6 Response Message ose iid eth ace e Yee y ee l ye Se oe dark aes 4 8 Explicit M ssaging 3 amp Saka 4 eee al EE See eee 4 SAWA epi 4 9 Rear Panel LED sis nya ism dak yina tcn Soe b y he d d k bl bel 4 9 Module Status LEDs 5 4 yes QE ye Ra n O bala ll MEWQEA eA 4 9 Network Status LED 4 10 Passive Display Paltel sa4 a x s kana h l Haa AW l a kalak WE W ak 4 11 Displays ele naya d n Xab Mich HW RM MS 4 11 EEDS Ana an ta ena d deu ha RI KERA tests wave ett haat dg d 4 13 Active Front Panel Pinnacle Remote Panel RR KK KK KS 4 13 Connecting to the Remote Active Panel 00000000 4 14 Understanding the Panel A A KK KK KK
109. n 235 AE United Kingdom Unit 5 Minton Place Market Court Victoria Road Bichester Oxon OX6 7QB UK Email sung lee 9 aei com Phone 44 1869 320022 Fax 44 1869 325004 Email catherine kendall aei com RETURNING UNITS FOR REPAIR Before returning any product for repair and or adjustment first follow all troubleshooting procedures If after following these procedures you still have a problem or if the procedure instructs you to call AE Global Support and discuss the problem with a representative Be prepared to give the model number and serial number of the unit as well as the reason for the proposed return This consultation call allows Global Support to determine whether the problem can be corrected in the field or if the unit needs to be returned Such technical consultation is always available at no charge If you return a unit without first getting authorization from Global Support and that unit is found to be functional you will be charged a retest and calibration fee plus shipping charges To ensure years of dependable service Advanced Energy products are thoroughly tested and designed to be among the most reliable and highest quality systems available worldwide WARRANTY Advanced Energy AE products are warranted to be free from failures due to defects in material and workmanship for 12 months after they are shipped from the factory please see warranty statement below for details 7 18 T
110. n example Host Pinnacle Software Commands To operate the power supply from a host computer you must first set the control mode to host Command 14 4 48 l O Communication and Control 5702063 C Pinnacle 10x6 kW Commands 1 through 127 change the value of a parameter or direct the power supply to perform a specific function Note The master slave functions listed in this section apply only to Pinnacle supplies with a master slave Host card installed Table 4 14 Host Port Commands not available with DeviceNet Command Description Number of Number of Host Data Response Bytes Data Bytes 1 Sets dc output off this request is always 0 CSR only dc off honored regardless of which interface has control 2 Sets dc output on host control must be 0 CSR only dc on selected see Command 14 Read back this value with Command 161 3 Sets the method of output regulation 1 CSR only regulation power current or voltage Send 1 data method byte 8 bit value 6 power 7 voltage 8 current Read back this value with Command 154 4 Specifies the number of joules to be 4 CSR only joule setpoint delivered Send a 4 byte 32 bit value the value must be between 0 and 9 999 999 Read back this value with Command 173 5 Enables or disables joule mode Send 1 1 CSR only joule mode data byte 8 bit value O disable non enable zero value enable Read back this value with Command 153
111. nacle unit using communication with the Pinnacle the proper protocol This unit and send a master reset to slave is now available to be clear the Pinnacle unit s display owned by another master If output is on the Pinnacle unit turns off and fails safe E061 The Profibus master stopped Have the master re establish Profibus B Watch Dog talking to the Pinnacle supply communications and send a Expired Side B after establishing master reset to clear the communications Pinnacle unit s display E064 Side B s SPC has taken itself Cycle the Pinnacle unit s power Profibus B MAC off line probably in response off and on and re establish Resent Offline to another error communications between the master and slave If the error code reappears call AE Global Support E065 A Profibus command for SideB Slow down the Profibus Profibus B Mem arrived before the last sent communication rate or the rate at Buffer Overflow command was executed and which commands are sent Make cleared from memory sure data consistency module consistency is enabled in the Profibus master E069 The Profibus master has To recover from the off state Profibus B Master stopped communicating with have a Profibus master establish Released Unit communication with the Pinnacle the Side B Pinnacle unit using the proper protocol This slave is now available to be owned by another master If output is on the Pinnacle unit turns off and fails safe
112. nce of the Pinnacle unit E010 Side A Process Voltage Low The voltage at output on Side A has dropped below the process voltage value you have set Re program or disengage the Pinnacle unit s process voltage check feature For more information see the I O Communication and Control chapter 7 10 Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW Table 7 4 Error Code Troubleshooting Table Continued Error Code Number and Message Problem Indicated Suggested Action E011 Side A Inverter Fault Occurred Side A s power inverter cannot produce power Using all applicable safety precautions inspect your ac input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit Check the input power line voltage on all phases to ensure that it meets specifications see the Specifications chapter Run the power supply to a dummy load to determine if it will indeed produce voltage or current E012 Side B Inverter Fault Occurred Side B s power inverter cannot produce power Using all applicable safety precautions inspect your ac input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit Check the input power line voltage on all phases to ensure that it meets specifications see the Specifications chapter Run
113. ndicated Suggested Action E000 The DSP failed to respond to Power the unit off and then back DSP INIT Control the processor on If the error code reappears Fault contact AE Global Support E001 The out of setpoint timer has Increase the setpoint timer value A Out of Setpoint timer expired expired on Side A or disable the timer by setting it equal to 0 If the problem persists check your process parameters for limiting factors That is ensure that your load impedance matches the impedance of the Pinnacle unit E002 The buses have failed probably Using all applicable safety Bus Fault due to an ac input power precautions inspect your ac input problem power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit See the Specifications chapter for ac input power specifications E003 The bus failed to power up Using all applicable safety Bus Not Ready when the contactor closed precautions inspect your ac input probably due to an ac input power source to ensure that it is power problem properly connected and that specified voltage is being applied to the Pinnacle unit See the Specifications chapter for ac input power specifications 5702063 C Troubleshooting and Customer Support 7 9 Advanced Energy Table 7 4 Error Code Troubleshooting Table Continued Error Code Number and Message Problem Indicated S
114. ndling has been selected the user can also select an arc detect time the length of time an arc persists before the arc shutdown time is implemented In addition the PROCESS menu lets you view arc density statistics 4 32 l O Communication and Control 5702063 C Pinnacle 10x6 kW Enabling the TCC algorithm places setpoint and arc handling under microprocessor control letting you achieve fast automated target conditioning Before enabling the TCC algorithm ensure that you have first entered a setpoint and set values for the PROCESS menu parameters SETTING THE VOLTAGE ARC TRIP LEVEL PROCESS ARC gt LEVEL This function lets you set the voltage arc trip level i e the output voltage level at which the unit determines an arc is occurring for both process mode and the TCC algorithm If the voltage level stays below the specified trip level for the amount of time you set in the DETECT function the Pinnacle supply reacts by shutting down To set the arc trip level follow these steps 1 Press PROCESS ARC gt LEVEL 2 Rotate the MODIFY knob to select an arc trip level for side A 3 Press ENTER 4 Rotate the MODIFY knob to select an arc trip level for side B 5 Press ENTER to accept and exit SETTING THE ARC COUNT LIMIT PROCESS ARC COUNT This function provides a count of hard arcs and of micro arcs that have occurred while the dc output has been on density The hard arc counter counts one arc every
115. nel set the lock code or set the encoder rate for the knob clicks 5702063 C l O Communication and Control 4 25 Advanced Energy SELECTING REMOTE OR LOCAL MODE SUPPLY PANEL SELECT To switch between the remote active panel and the local active panel follow these steps 1 Press SUPPLY PANEL gt SELECT 2 Rotate the MODIFY knob to display Yes or No depending on whether or not you want to switch to a remote local active panel 3 Press ENTER to accept and exit 4 Wait several seconds for verification of switch before using the other control panel SELECTING A LOCK CODE SUPPLY PANEL LOCK To enter a lock code for locking the active control panel follow these steps 1 Press SUPPLY PANEL gt LOCK SET CODE and LOCK UNIT options appear 2 To seta lock code press the SET CODE soft key If a code is already entered press LOCK UNIT Any further menu accesses will require entry of the code Note Cycling power on the supply resets the lock status to UNLOCKED SELECTING THE NUMBER OF CLICKS SUPPLY PANEL CLICKS The clicks feature specifies the number of high speed counts per click for the MODIFY knob The value you enter is a multiplier for each click of the knob when you turn the knob quickly When you turn the knob slowly the multiplier does not take effect You can enter any number from one to 40 If you want a displayed value to change slowly as you turn the knob set the number of cou
116. ng is useful in situations where the arcing characteristics of a process are unknown and hence it is difficult to set custom arc times If you are an advanced user you can select custom settings Pre defined has two types of settings based on the type of target you have metal or non metal Selecting metal or non metal initiates pre programmed arc detect times and arc shutdown times for the normal process cycle PC and for the target conditioning cycle TCC if TCC is enabled see The AE Bus Commands are not available if your Pinnacle supply has a DeviceNet card on page 4 11 for more information about enabling TCC The following table shows those values Note The target type determines the values for arc detect delay time and arc shutdown time Table 4 11 Target Type Target Type PC Detect PC TCC Detect TCC Time us Shutdown Time ps Shutdown Time ps Time ps Metal 0 30 20 30 Non Metal 0 500 20 500 Custom Set by user 10 Set by user 10 20 20 values to values to choose from choose from Selecting custom displays another menu to select a specific arc detect delay time and arc shutdown time see the following section To select the pre defined type of arc handling follow these steps 4 34 l O Communication and Control 5702063 C Pinnacle 10x6 kW Press PROCESS ARC gt TIMES gt PREDEFINED Use the MODIFY knob to select Metal or Non
117. ng pages when connecting your remote controller to the User port Use shielded cabling to avoid EMI problems If you have a Pinnacle Active Remote Panel and you want to operate the Pinnacle supply from the User port you must set the control mode for USER on the control panel 5702063 C l O Communication and Control 4 1 Advanced Energy Signals The User port is primarily an analog interface Signal descriptions appear in the following table Note that a A suffix appended to a pin name indicates an analog signal a D suffix appended to a pin name indicates a digital signal An overline on a signal name for example OUTPUT ENABLE D indicates that the signal is true when low A DANGER Power down the Pinnacle unit and take proper ESD precautions before removing the unit s top cover to position jumpers Failing to power down the unit in this case could result in death or severe personal injury Failing to take proper ESD precautions in this case could result in damage to the unit Pin description Table The User port has priority for selecting targets even when the unit is in local or host control Thus to select targets from the active front panel the Pinnacle Active Remote Panel or a host computer connected to the host port you must set the target to 1 at the User port Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to defaul
118. nly one side from an active panel since there s only one On button See PROCESS CONTROL gt SETPT for other methods of turning on the output for a single side To select the supply to enable follow these steps Press SUPPLY ENABLE Rotate the MODIFY knob to select Yes or No for Side A Press ENTER Rotate the MODIFY knob to select Yes or No for Side B Q A W N e Press ENTER to accept and exit USING PROCESS FUNCTIONS Use this option to access parameters that control limit or monitor your process The menu options are e MONITOR monitor your process e LIMITS set limits e ARC set arc parameters 5702063 C l O Communication and Control 4 27 Advanced Energy CONTROL set process control parameters Monitoring Your Process PROCESS MONITOR This menu allows you to monitor elements of your process such as the life of your target how long the process is running out of setpoint or whether the process voltage drops below its threshold ESTABLISHING A MINIMUM PROCESS VOLTAGE PROCESS MONITOR PRC VOL This menu lets you establish a minimum process voltage To use this feature you must first enable it and then establish a desired threshold limit With the process voltage limit feature enabled the Pinnacle unit waits for the output voltage to first exceed the limit Once the limit is exceeded output will remain on until you turn the output off or until the voltage falls below the establ
119. nnacle power supplies Coolant air must be drawn easily into the cabinet exhaust air must be able to pass unrestricted out of the cabinet If some physical constraint restricts the flow of exhaust air out of the cabinet we recommend that fans or blowers be mounted so that the hot air is removed from the cabinet as quickly as possible Each Pinnacle power supply dissipates up to 10 of its maximum power at full rated output The minimum air flows in CFM cubic feet per minute required by individual Pinnacle supplies are shown in Table 5 1 on page 5 3 The static pressure inches of water of the empty cabinet should not exceed 0 1 inches of water at the CFM level obtained by adding together the minimum CFM values for all the power supplies that will be placed in the cabinet For example if three Pinnacle supplies are mounted in a cabinet the minimum CFM requirement would be three times the CFM of cabinet air volume compared to an individual supply Approximations of this figure the total power dissipation and the temperature difference between coolant air and exhaust air are shown as an example in Table 5 2 on page 5 4 Table 5 1 Minimum CFM Required for a Pinnacle Supply Pinnacle Supply CFM Required 6 kW 100 CFM 6x6 kW 120 CFM 12 kW 120 CFM 10 kW 120 CFM 10x10 kW 200 CFM 10x6 kW 160 CFM 20 kW 200 CFM 5702063 C Installation 5 3 Advanced Energy Table 5 2 Approximate Cooling Requireme
120. nob to select a percent for Side A Press ENTER Rotate the MODIFY knob to select a percent for Side B Q A U N Press ENTER to accept and exit To select the ramp time follow these steps 1 Press PROCESS CONTROL RAMP TIME 2 Rotate the MODIFY knob to select a time for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select a time for Side B 5 Press ENTER to accept and exit Note Under Host control mode with ramp enabled one can generate multiple ramps between setpoints by sending new setpoints while the output is on 5702063 C l O Communication and Control 4 37 Advanced Energy Setting Joule Mode PROCESS CONTROL gt JOULES This option lets you use joule mode a method of automatically delivering a specified number of joules to the target Choose THRESHOLD to specify a watt level to begin calculation thereby enhancing the accuracy of the calculation by disabling the calculation during ignition Choose ENABLE to enable or disable joule mode Choose SETPT to program the number of joules you want to be delivered Note The Joule energy calculation begins after n mS regardless of the output power level The time value n mS is set in the configuration and can not be changed If the output power level meets the joule energy threshold prior to the time expiration the joule energy calculation will begin To set the threshold at which to engage joule mode follow these steps
121. ns on page 4 43 CSR code 0 is sent when the command has been accepted If the host receives a NAK from the Pinnacle unit the host either re transmits the packet or does whatever else it has been programmed to do in this situation If the host receives an ACK it waits for the requested data or status information or for the CSR code telling it whether or not the new parameter was accepted If the host receives no response within a reasonable period it takes whatever action it has been programmed to take Meanwhile the Pinnacle unit has prepared a message packet with the requested information or appropriate CSR code which it then transmits to the host The host determines by means of the checksum if the message is complete If the host detects an error in the transmission by using the Checksum it can request the packet be sent again by transmitting a NAK If the Pinnacle unit receives an ACK it returns to the normal waiting state If the Pinnacle unit receives a NAK it re transmits the message packet The Pinnacle unit continues to re transmit in response to NAK transmissions until the host stops the cycle If the Pinnacle unit receives no response it assumes an ACK and returns to the waiting state Understanding Command Status Response CSR Codes When the Pinnacle unit sends a Command Status Response CSR code in response to a command interpret the CSR a one byte response code in the following way Table 4 13 Command Status Resp
122. nts for Three Supplies Mounted in a Cabinet Type of CFM for 3 Total Power Dif in Temp Pinnacle Supplies Dissipation Between Supply Coolant amp Exhaust Air 6 kW 300 CFM 1800 W 20 C 100 100 100 300 600 600 600 1800 6x6 kW 360 CFM 3600 W 20 C 120 120 120 360 1200 1200 1200 3600 12kW 480 CFM 3600 W 20 C 120 120 120 360 1200 1200 1200 3600 10kW 360 CFM 3000 W 20 C 120 120 120 360 1000 1000 1000 3000 10x10 kW 600 CFM 6000 W 20 C 200 200 200 600 2000 2000 2000 6000 10x6 kW 480 CFM 4800 W 20 C 160 160 160 480 1600 1600 1600 4800 20 kW 600 CFM 6000 W 20 C 200 200 200 600 2000 2000 2000 6000 5 4 Installation 5702063 C Pinnacle 10x6 kW Input Air Through Front Panel 4 102 mm minimum clearance between rear of rack and rear of enclosure i Exhaust Air 1 25 mm minimum clearance between unit and top of rack 0 0 mm minimum clearance between units a 3 76 mm minimum clearance from enclosure to rack each side 1345 Figure 5 2 Top side and inter unit clearance for Pinnacle units stacked in a cabinet 5702063 C Installation 5 5 Advanced Energy MAKING REAR PANEL CONNECTIONS DANGER RISK OF DEATH OR BODILY INJURY Disconnect all sources of input power before working on this unit or anything connected to it
123. nts per click to 1 If you want the value to change quickly set the number of counts to 40 To change the number of counts per click follow these steps 1 Press SUPPLY PANEL CLICKS 2 Rotate the MODIFY knob to set the number of counts per click 3 Press ENTER to accept and exit Setting the Program Source SUPPLY PGM_SRC 4 26 l O Communication and Control 5702063 C Pinnacle 10x6 kW The program source PGM SRC feature specifies for each control mode the program source for regulation mode and setpoint information For each control mode if the program source is set to internal INT the Pinnacle supply uses the information for output regulation mode and setpoint that has been established through either the Pinnacle Remote Active panel or the Standard Serial port If the program source is set to external EXT the Pinnacle supply uses the setpoint and output regulation mode that has been established through the pins on the User port To select the desired source and type follow these steps 1 Press SUPPLY PGM SRC SIDE B and SIDE A options appear 2 Press the soft key for the desired side HOST LOCAL and USER options appear Press one of these buttons to toggle between internal and external for that types 3 Press EXIT Note A User card must be installed in order to alter these settings Selecting the Supply to Enable SUPPLY ENABLE In dual supplies this feature assists in turning on o
124. ode the LOCAL LED will light See Setting the Setpoint on page 4 40 Display the setpoint menu by pressing the right most soft key until Side A setpoint displays Then rotate the MODIFY knob until the setpoint you want is displayed See below for more information about the MODIFY knob SOFT KEYS The five unlabeled soft keys directly below the vacuum fluorescent display let you select menu choices Menu choices appear on the second line of the display Since different selections different menu levels are displayed at different times this manual refers to the soft 5702063 C l O Communication and Control 4 15 Advanced Energy keys by whichever terms are displayed above them For example you are instructed to press the ARC soft key when ARC is the menu choice directly above that particular key See Figure Note on page 4 11 MODIFY KNOB Use the MODIFY knob to change values and move through the menus When the display screen shows a flashing value you can change it by rotating the MODIFY knob In addition you can use the MODIFY knob to move quickly through the menus Pressing the MODIFY knob once moves you up one level in the menu Pressing it twice quickly moves you all the way out of the menu to the output display screen REGULATION SWITCH At the SETPT menu choose one of three methods of output regulation power current or voltage by pressing the REGULATION switch until the relevant LED lights If you switch
125. of 100 Read back this value with Command 157 5 CSR only 13 target enable Enables or disables the target life counter Send 1 data byte 8 bit value 0 inactive non zero value target life is active Read back this value with Command 163 CSR only 14 control mode Chooses the mode of control for the Pinnacle supply Send 1 data byte 2 serial Host port 4 User port 6 an active control panel Read back this value with Command 155 CSR only 15 ramp enable Enables or disables the ramp feature Send 1 data byte 8 bit value 0 disable non zero enable Read back this value with Command 163 CSR only 16 ramp time Sets the ramp time in 10 ms increments Range is 50 ms to 600 00 s Send a 2 byte value between 5 and 60 000 Note Two decimal places are implied To set 1 s send a value of 100 Read back this value with Command 158 CSR only 5702063 C l O Communication and Control 4 53 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 17 program source Tells the Pinnacle supply whether the source of information for regulation mode and setpoints is internal or external the source can be set independently for each of the three control modes Send 3 data bytes arranged as follows first byte progr
126. ollowing offices if you have questions Table 7 5 AE Global Support Locations Office Telephone AE World Headquarters 1625 Sharp Point Drive Fort Collins CO 80525 USA Phone 800 446 9167 Fax 970 221 5583 Email technical support aei com AE Voorhees NJ 1007 Laurel Oak Road Voorhees NJ 08043 USA Phone 856 627 6100 Fax 856 627 6159 Email pete potter aei com AE California 491 Montague Expressway Milpitas CA 95035 USA Phone 408 263 8784 Fax 408 263 8992 Email allen vallei 9 aei com Bonlanden Germany AE Austin Phone 512 231 4200 8900 Cameron Road Fax 512 719 9042 Suite 100 Email brian crowell 9 aei com Austin TX 78754 AE GmbH Phone 49 711 77927 0 Raiffeisenstrasse 32 Fax 49 711 7778700 770794 Filderstadt Email kamel ferdi 9 aei com 5702063 C Troubleshooting and Customer Support 7 17 Advanced Energy Table 7 5 AE Global Support Locations Continued Bldg 347 Yamabuki cho Shinjuku ku Tokyo Japan Office Telephone AE Japan KK Phone 81 3 32351511 TOWA Edogawabashi Fax 81 3 32353580 Email okamoto tetsu 9 aei com AE Korea Ltd Gongduk Building 4th floor Phone 82 342 705 2100 Fax 82 342 705 2766 272 6 Seohyun Dong Bundang Gu Sungam Si Kyunggi 463 050 Korea AE Taiwan LTD Phone 886 2 82215599 10F 6 No 110 Chung Shan Rd Fax 886 2 82215050 Sec 3 Chungho City Taipei Hsien Taiwa
127. ollowing paragraphs describe the interface and the associated rotary switches and LEDs 4 4 l O Communication and Control 5702063 C Pinnacle 10x6 kW 1169 5 Figure 4 2 DeviceNet port with pin designations Installation Refer to the following pin descriptions when connection to the DeviceNet port Use the appropriate female micro connection connector and cable See the DeviceNet Specification revision 2 0 from the Open DeviceNet Vendor Association Inc for specifics on the mating connector and cable Use the rotary switches to select a baud rate and set the unit address MAC ID PIN DESCRIPTIONS This table lists the pin numbers and DeviceNet pin names See the DeviceNet Specification revision 2 0 for definitions of these pin names Table 4 2 DeviceNet Pin Descriptions Pin Number Pin Name 1 Drain 2 V 3 V 4 CAN H 5 CAN L ROTARY SWITCHES BAUD RATE AND ADDRESSING The DeviceNet interface features three rotary switches located on the rear of the Pinnacle unit which are read each time the DeviceNet interface powers up see Figure 4 3 Use the BAUD switch to select a baud rate 125 250 or 500 kbaud 0 125 1 250 2 500 kbaud The default is 500 kbaud A switch setting in the PGM region lets you configure the baud rate via DeviceNet 5702063 C l O Communication and Control 4 5 Advanced Energy 500Kb PGM NET fF W i Z X SZ STATUS D
128. on page 5 2 for a graphical representation of the spacing requirements The clearance between either side of the Pinnacle supply and the enclosure must be 76 mm 3 in The clearance between the top of the Pinnacle supply and the top of the enclosure must be 25 mm 1 in e No clearance is required between power supplies The clearance between the rear of the Pinnacle supply and the enclosure must be 102 mm 4 in with adequate ventilation 5702063 C Installation 5 1 Advanced Energy 17 431 80 mm a E 2 2 96 75 18 mm 22 05 560 07 mm Arse e gt 3 50 pinnacle N A 88 90 mm 22 132 95 mm 18 25 463 mm 1374 19 482 60 mm Figure 5 1 Dimensional drawing Installation 5702063 C Pinnacle 10x6 kW COOLING REQUIREMENTS For the Pinnacle supply to be sufficiently cooled the cabinet must be set up to Bring in coolant air of the correct temperature 40 C maximum Distribute coolant air to the power supplies Prevent air exhausted from the cabinet from circulating back and becoming input air Exhaust the hot air from the cabinet with minimal airflow restriction See Figure 5 2 on page 5 5 Cabinet Design The following is a synopsis of the principles to follow when designing a cabinet containing a stack of Pi
129. onse CSR Codes Code Meaning 0 Command accepted Control mode is incorrect 2 Output is on 3 Output is off 4 Data is out of range 5 Invalid parameter 6 Program source is incorrect 7 Active fault s exist 8 Ramping is active 9 Data byte count is incorrect 10 User port has priority 5702063 C l O Communication and Control 4 47 Advanced Energy Table 4 13 Command Status Response CSR Codes Continued 11 Bus is not ready 12 This feature is not available on your unit 13 A front panel is active 14 Regulation mode is invalid 15 Ramp invalid Reset ramp start setpoint parameter to valid setting 16 Target life has been consumed 20 Unit is disabled 21 Joule setpoint has not been reached 22 A process voltage fault has occurred 23 Inverter low fault active 24 A bus fault has occurred 27 Novram initialization fault 28 Setpoint exceeds user limit 30 TCC is active 31 The User port reset is active you must de assert the reset line on the User port 32 The contactor is open you must clear all active faults 99 Command not accepted There is no such command HOST PINNACLE OAh 06h 64h OOh 68h Header Cmd Data Chksum 06h ACK 09h 06h OOh OFh Header Cmd CSR Chksum 06h ACK time 1356 Figure 4 13 Communications transactio
130. ontrol chapter for additional information 7 12 Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW Table 7 4 Error Code Troubleshooting Table Continued Error Code Number and Message Problem Indicated Suggested Action E028 The end of target life timer has Select the active target and set a Side B Reset Target expired or was never set for the new target life value Or Life active target This error occurs disengage the target feature For only if the target life timer for more information about these Side B has been enabled features see the I O Communication and Control chapter E030 Flash memory was not Call AE Global Support Processor Flash Not initialized properly Initialized E031 Flash memory not initialized Call AE Global Support Extended Flash Not properly Initialized E032 The MODIFY knob on the Push the MODIFY knob to clear AFP Encoder Knob is Pinnacle Remote Panel is stuck the error Power the unit off and Stuck on E040 The supply on Side A is not On dual units outputs from either Side A Unit Not enabled A or B can be programmed not to Enabled turn on that is can temporarily be disabled See the I O Communication and Control chapter for more information E041 The supply on Side B is not On dual units outputs from either Side B Unit Not enabled A or B can be programmed note Enabled to turn on that is can temporaril
131. pecific arc shutdown times and arc detect delay times during your normal process cycle and your target conditioning cycle TCC By selecting the custom arc handling option you can program the arc shutdown time and arc detect delay time for your process Please refer to the I O Communication and Control chapter for defaults and additional information Arc Density Monitoring Using an active front panel a Pinnacle Active Front Panel or a serial Host port you can monitor arc density the number of hard arcs and micro arcs during the previous run In addition you can set a window of time for arc density monitoring so that the unit counts the number of arcs that occur during this window Arc Energy lt 10 mJ standard Cooling Air cooled only Ramping Recipes Not available with this configuration Fault Conditions Several fault conditions will either cause the Pinnacle supply to shut off output or prevent output from being turned on These conditions include open interlock loops input power failure and over temperature 3 2 Specifications 5702063 C Pinnacle 10x6 kW PHYSICAL SPECIFICATIONS The following table lists the physical specifications Table 3 2 Physical Specifications Size Power Supply 133 mm H x 483 mm W x 639 mm D including connectors 5 22 H x 19 W x 25 18 D Pinnacle Remote Active 89 mm H x 483 mm W x 107 mm D Pane
132. ppears in capitalized italic type for instance and icon symbol definitions INTERPRETING THE MANUAL Type Conventions To help you quickly find what is being discussed the manual presents certain words and phrases in type that are different from the rest of the text We use the following type conventions Pinand signal names appear in capitalized italics DUTY CYCLE A Labels that are on the unit switches indicators etc generally appear in boldface capital letters MODIFY Exceptions are port names which simply begin with a capital letter User port Functions are printed in boldface lowercase letters analog input filtering Icons Symbols people this unit or associated equipment It is found whenever needed in This symbol represents important notes concerning potential harm to the manual 5702063 C Introduction 1 1 Advanced Energy We include this symbol in Danger Warning and Caution boxes to identify specific levels of hazard seriousness DANGER This box identifies hazards that could result in severe personal injury or death A WARNING This box identifies hazards or unsafe practices that could result in personal injury A CAUTION This box identifies hazards or unsafe practices that could result in product or property damage The following symbols could appear on labels on your unit Hazardous Voltage HAZARDOUS VOLTAGE Risk of death or
133. r codes and suggested responses Please consult the appropriate section s if you believe you are experiencing trouble with your Pinnacle power supply If the problem continues or if you cannot find an adequate solution in these pages please call AE and ask to speak with a Global Support representative First Check If you believe you are experiencing problems with a Pinnacle supply check for obvious signs of damage to the unit itself cables and connectors If damage has occurred turn off the unit and call AE Global Support If there are no obvious signs of damage proceed with the checks on the following lists Checks with the Power Off 1 Ensure the power to the unit is off Check for visible damage to the unit cables and connectors Ensure all unit connectors are installed correctly and are fastened tightly Check to determine whether any system related circuit breakers have been tripped Q A U N Ensure there is input power to both the unit and the remote 5702063 C Troubleshooting and Customer Support 7 1 Advanced Energy Ensure that input power meets specifications See the Specifications chapter for specifics Ensure ground connections are adequate and secure Check the position of the switches on the DIP for the serial Host port if your unit has a Host port against the addressing information in the I O Communication and Control chapter Ensure that the interlock loop is
134. r settings and conditions such as output production are retained in non volatile memory Displays The displays on the passive panels as well as the control panels show power current or voltage levels The displays show levels for unit A and unit B if this is a dual unit They also display information about output setpoint interlock bus fault overtemperature arcs and error codes Arc Suppression Feature The Pinnacle supply s arc handling feature ensures the shortest arc recovery time in the industry With the feature enabled the Pinnacle supply s hard arc detection time is less than 1 us and delivered arc energy is less than 10 mJ for a 10 kW inverter Depending on your unit s output configuration the energy could be significantly less than 10 mJ You can implement preprogrammed arc handling functions during your normal process cycle and your target conditioning cycle TCC Arc detect time and arc shutdown time are fixed by target type metal or nonmetal You also can customize your arc shutdown and arc detect delay times Parameters including long arc count limit and voltage trip level are selectable through the Pinnacle Remote Active Panel or a serial communications Host port THEORY OF OPERATION The Pinnacle power supply is a sophisticated and intelligent dc power supply designed exclusively for use in vacuum environments Figure 2 1 on page 2 3 and the following paragraphs outline the theory of operation 2 2 Th
135. re 4 12 Communications transaction First the host computer sends a message packet to the Pinnacle unit The packet contains one of the following e A command that requests data or status information e A command and data that change a parameter setting e An executable command Once the Pinnacle unit receives the message packet the Pinnacle unit verifies that the message is intended for it and not for another unit in the network At this time the Pinnacle unit also analyzes the checksum to verify that the message was received correctly If the address is incorrect that is if the message was not intended for the Pinnacle unit that received it the Pinnacle unit does not respond to the host the Pinnacle unit resets and resumes waiting for a message addressed to it If the address is correct but the sum of the bytes in the packet including the checksum is not zero the Pinnacle unit sends a negative 4 46 l O Communication and Control 5702063 C Pinnacle 10x6 kW acknowledgment NAK with a hex code of 15h to the host If the address is correct and the message is intact the Pinnacle unit sends an acknowledgment ACK with a hex code of 06h to the host If the Pinnacle unit receives a request for data or status information it gathers and sends the requested information Otherwise it evaluates the incoming command and sends a message packet that contains a 1 byte data value CSR code to the host see Host Pinnacle Communicatio
136. reaker 400 Vac Pinnacle Input Not available for this configuration Voltage 400 Vac Pinnacle Input Not available for this configuration Current 480 Vac Pinnacle Input Not available for this configuration Voltage 480 Vac Pinnacle Input Not available for this configuration Current Output Accuracy Accuracy of actual output to readback value at 25 C is 1 of the setpoint value V kW or A or 0 2 of the full rated output whichever is greater for the full input voltage range and output impedance range Line Regulation No accuracy derating for line voltages within the specified input voltage range Load Regulation No accuracy derating for impedances within the specified output impedance range Repeatability Output power repeatability from run to run at a constant setpoint is 0 1 from 10 to 100 of rated power Temperature Coefficient lt 0 005 C lt 50ppm C variation in the regulated output parameter over a 20 C to 40 C ambient temperature range Output Ripple Voltage The component of output voltage ripple as related to input line frequency is less than 2 rms Accuracy of All Analog 1 of the actual value V kW or A or 0 2 of the Signals full scale value whichever is greater Power Factor gt 0 9 for loads greater than 2 kW Standard Output Range full power Side A 10 kW over the 325 to 650 V dc range with a maximum current of 30 8 A Side B 6 kW over the 40
137. respect to ground To achieve negative output connect the Pinnacle unit s negative terminal on the output connector to the chamber s cathode Connect the positive terminal on the unit s output connector to the chamber s common or ground Use the ground terminal on the Pinnacle unit s output connector to terminate the output cable shield only Neither the terminal nor the outer shield of the output cable should carry load current Do not use the unit s ground terminal as a system ground Do not connect a current carrying conductor to the terminal even if the conductor is a shield element of the cable A DANGER For safety compliance do not allow the maximum voltage at the Pinnacle unit s output connector terminals to exceed 1500 V with respect to ground when configuring for floating output Take into account allowances for ignition voltage 1500 V standard ignition when determining safety compliance To make this connection strip approximately 1 cm of insulation from the end of the cable to expose the three wires Feed one wire into each opening according to the labels on the output connector Tighten the two small screws on each compression terminal OPTIMAL OUTPUT CONNECTION We recommend using shielded output cable between the Pinnacle supply and your chamber and connecting that cable in the manner described here see Figure on page 5 10 and Figure 5 11 on page 5 15 The shielded cable minimizes system noise from chamber arc
138. roubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW In order to claim shipping or handling damage you must inspect the delivered goods and report such damage to AE within 30 days of your receipt of the goods Please note that failing to report any damage within this period is the same as acknowledging that the goods were received undamaged For a warranty claim to be valid it must Bemade within the applicable warranty period Include the product serial number and a full description of the circumstances giving rise to the claim Have been assigned a return material authorization number see below by AE Global Support All warranty work will be performed at an authorized AE service center see list of contacts at the beginning of this chapter You are responsible for obtaining authorization see details below to return any defective units prepaying the freight costs and ensuring that the units are returned to an authorized AE service center AE will return the repaired unit freight prepaid to you by second day air shipment or ground carrier for local returns repair parts and labor will be provided free of charge Whoever ships the unit either you or AE is responsible for properly packaging and adequately insuring the unit Authorized Returns Before returning any product for repair and or adjustment call AE Global Support and discuss the problem with them Be prepared to give them the model number and ser
139. rror codes are typically generated by two types of faults self clearing or explicit clear When the unit experiences a self clearing fault condition the unit turns off output and displays an error code on the panel When the fault condition is no longer present in the system the panel ceases to display the error code You then can turn on the output When the unit experiences an explicit clear fault condition the unit turns off output and displays an error code Once the fault condition is no longer in the system you must acknowledge the condition from your controlling interface before turning on output To reset the Pinnacle unit do one of the following From the front panel press the OFF button to acknowledge the condition Then press the ON button to turn on output Through the DeviceNet interface send the Poll Command message twice once to turn off output and once to turn on output see the description of Byte 4 7 8 Troubleshooting and Customer Support 5702063 C Pinnacle 10x6 kW Through the AE Bus interface serial port or Profibus interface send the OFF command then send the ON command to turn on output Through the User port interface release and reestablish closure between pins 4 and 9 to turn off and on the output Error Code Troubleshooting Table Use the following table to trouble shoot error codes Table 7 4 Error Code Troubleshooting Table Error Code Number and Message Problem I
140. rupt service routine E085 The setpoint you have Re set the setpoint to a value requested exceeds an output limit that you previously programmed lower than the existing output limit Or re program the relevant output limit power current or voltage to accommodate the setpoint For more information see the I O Communication and Control chapter 5702063 C Troubleshooting and Customer Support 7 15 Advanced Energy Table 7 4 Error Code Troubleshooting Table Continued Error Code Number and Message Problem Indicated Suggested Action E086 Side B Setpoint Exceeds User Limit The setpoint you have requested exceeds an output limit that you previously programmed Re set the setpoint to a value lower than the existing output limit Or re program the relevant output limit power current or voltage to accommodate the setpoint For more information see the I O Communication and Control chapter pin E120 Single user card on Side A has Power off the Pinnacle unit User Interlock Open an open interlock on the Aux Ensure that the User interlock is Aux pin properly connected Ensure the interlock at the user card pin Aux is satisfied Power the unit back on E220 Single user card on Side A has Power off the Pinnacle unit User Interlock Open an open interlock on the Vac Ensure that the User interlock is Vac pin properly connected Ensure th
141. s and takes full advantage of the Pinnacle unit s improved process rate The following paragraphs describe recommended connections and cable types T X Ground 1346 Figure 5 8 Three terminal multi contact pluggable connector for 6 kW 5702063 C Installation 5 13 Advanced Energy 1593 Ground Figure 5 9 Three terminal multi contact pluggable connector for 10 kW To Chamber Wall Outer Shield Unterminated To Chamber TX gt 0 99 0 e lt gt Figure 5 10 Optimal output connection for 6 kW using triax cable 5 14 Installation 5702063 C Pinnacle 10x6 kW To Chamber Wall Outer Shield Unterminated To Chamber Anode Figure 5 11 Optimal output connection for 10 kW using triax cable The most effective output connection has the following qualities 1 The outer shield should be terminated at one end only If the shield is terminated both at the Pinnacle unit and at the load the outer shield could carry some of the load current causing the cable to radiate noise Terminate the outer shield at the ground connection provided at the Pinnacle output connector only leaving the shield unterminated at the load 2 The current carrying elements of the output cable should be in close proximity to each other to minimize magnetic noise fields Note that the conducting elements are thos
142. t whichever is greater When an out of setpoint condition occurs the unit shuts off output and displays error code E001 for Side A and E008 for Side B See the Error Codes section of the Troubleshooting chapter for more information about error codes To enable the out of setpoint timer follow these steps to select a value in 0 1 s increments To disable the timer follow these steps and select a value of 0 Note Because the readbacks which are compared to the setpoint are filtered in the software we recommend you do not use this feature for process runs that are less than 1 s Press PROCESS MONITOR SETPT Rotate the MODIFY knob to adjust the value for Side A Press ENTER Rotate the MODIFY knob to adjust the value for Side B nA A U N Press ENTER to accept and exit CHANGING THE TARGET FUNCTIONS PROCESS MONITOR TARGET The target functions let you enable or disable the target life counter ENABLE change the active target SELECT and set the target life LIFE in 01 kWh increments PROCESS MONITOR TARGET ENABLE To enable or disable the target life counter for the selected target follow these steps 1 Press PROCESS MONITOR TARGET ENABLE 2 Rotate the MODIFY knob to select Yes or No for side A 3 Press ENTER 4 Rotate the MODIFY knob to select Yes or No for side B 5 Press ENTER to accept and exit PROCESS MONITOR TARGET SELECT To change the active target life
143. t HIGH MEDIUM or LOW for Side B Strike Voltage Low Z Unit Standard Z Unit High Z Unit Setting 200 400 V 400 800 V 500 1000 V Low 400 V 100 V 800 V 100 V 1 000 V 100 V Medium 650 V 100 V 1 100 V 100 V 1 200 V 100 V High 900 V 100 V 1 450 V 150 V 1 450 V 150 V SETTING A MAXIMUM LIMIT FOR OUTPUT VOLTAGE PROCESS LIMITS VOLTAGE This function lets you set a maximum limit for output voltage The default and maximum allowable value is the maximum rated output for the supply Accuracy is 0 3 of the full rated output voltage for the supply To set the user voltage limit follow these steps 1 2 Press PROCESS LIMITS VOLTAGE Rotate the MODIFY knob to select a value between 0 and the maximum rated output voltage for the supply for Side A 3 Press ENTER Rotate the MODIFY knob to select a value between 0 and the maximum rated voltage for the supply for Side B Press ENTER to accept and exit SETTING THE MAXIMUM LIMIT FOR OUTPUT CURRENT PROCESS LIMITS CURRENT 5702063 C l O Communication and Control 4 31 Advanced Energy This function lets you set a maximum limit for output current The default and maximum allowable value is the maximum rated output for the supply Accuracy is 0 3 of the full rated output current for the supply To set the user current limit follow these steps 1 Press PROCESS LIMITS CU
144. t is set equal to the final setpoint and the TCC algorithm ends You can enable TCC mode through the ARC menu on the Pinnacle Remote Panel or through AE Bus Profibus Command 79 see Chapter 4 Note You cannot enable the TCC algorithm if you have already set up ramping recipes 5702063 C Operation 6 3 Advanced Energy Target Type Metal Use the metal setting only for metal targets Indicating a metal target pre selects an arc detect delay time of 0 us during a normal process cycle and 20 us during the TCC It sets an arc shutdown time of 30 us during both a normal cycle and the TCC You can select target type through the ARC menu on the Pinnacle Remote Active Panel or through AE Bus Profibus Command 30 see Chapter 4 Target Type Non Metal Use the non metal setting if your target is for example silicon or carbon Indicating a non metal target pre selects an arc detect delay time of 0 ms during a normal process cycle and 20 us during the TCC it sets an arc shutdown time of 500 us during both a normal cycle and the TCC You can select target type through the ARC menu on the Pinnacle Remote Panel or through AE Bus Profibus Command 30 see Chapter 4 Target Type Custom If you want more flexibility in controlling your system s response to arcs then indicate a custom target to the Pinnacle unit This setting lets you select from a range of values for arc detect delay time and arc shutdown time You can select target t
145. t power level that 0 2 request joule needs to be met before the Joule output threshold energy calculation begins This level is set with Command 26 137 Requests the global on off status set with 0 1 request command 37 The returning packet global on off contains 1 data byte status 0 global on off disabled non zero global on off enabled 140 Requests the serial Host port time out 0 2 request host value that has been set in Command 40 time out the returning packet contains 2 data bytes value 16 bit value indicating the time in ms a value of 2 indicates 20 ms 141 Requests the output power limit you set 0 2 request user with Command 49 Accuracy is 0 3 of power limit the full rated output power for the supply The returning packet contains 2 data bytes 16 bit value indicating the limit in kilowatts Assume 3 decimals 10000 100 00 kW 142 Requests the output voltage limit you set 0 2 request user with Command 50 Accuracy is 0 3 of voltage limit the full rated output voltage for the supply The returning packet contains 2 data bytes 16 bit value indicating the limit in voltage 5702063 C l O Communication and Control 4 61 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 143 Requests the output current limit you set 0 2 request user with Command
146. t to 1 Table 4 1 User Port Pin Descriptions Signal Return Pin Name Signal Description Pin Pin Type 1 10 13 24V Input This pin is the collector 14 15 side of the opto couplers for status LEDs 2 6 VOUT A Output This pin provides a fully buffered 0 to 10 V signal representing output voltage 10 V 2 1000 Vdc When the open circuit output voltage is 1500 Vdc the voltage on pin 2 is 12 Vdc It will sink and source to 10 mA its impedance is 100 Q 4 2 I O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 1 User Port Pin Descriptions Continued Signal Return Pin Name Signal Description Pin Pin Type 3 6 POUT A Output This pin provides a fully buffered 0 to 10 V signal representing output power 10 V 1 20 000 W in a single unit system that is without any slaves connected It will sink and source to 10mA its impedance is 100 Q 4 9 OUTPUT Input This signal is used to turn ENABLE D on output power from the 15 pin User port Closure between OUTPUT ENABLE D and OUT ENABLE COM D pin 9 will turn on output power 5 6 XPROG A Input This signal is the 0 to 10 V analog setpoint input which is sent through the custom CMR buffer 1 to 10 V 0 to full scale for each regulation mode 6 n a COM A n a This signal is used as a remote ground VOUT A pin 2 POUT A pin 3 and XPROGA pin 5 should be referenced to this pin 7 8 P
147. tall and operate this device only in a pollution degree 1 environment which means an indoor location such as a computer room office or factory floor where either no pollution or only dry non conductive pollution occurs The pollution has no effect on operation EMI EMC Tested for electromagnetic compatibility See the Safety Compliance section of the Introduction chapter and the declaring letter for specific standards Noise Noise generated by this unitis 71 5 dB A at a 1m distance 3 10 Specifications 5702063 C Pinnacle 10x6 kW Chapter 4 I O Communication and Control USER PORT The User port allows you to control the Pinnacle unit through a remote controller The connector is a 15 pin subminiature D female connector see the following illustration Pin 8 Pin 1 Pin 15 Pin 9 50000000 NE 1061 Figure 4 1 15 pin User port You may operate the Pinnacle unit solely through the 15 pin User port User port operation does not require connection to a DeviceNet network Installation DANGER Disconnect all sources of input power before working on this unit or anything connected to it Note Signals at the User port can be sensitive to environmental noise We recommend that you take standard preventative measures against electro magnetic interference EMI including using shielded cabling on the User port Refer to the pin descriptions on the followi
148. tallation chapter E023 The system interlock on the Power off the Pinnacle unit User Port Interlock unit s analog User port has not Ensure that the interlock pin on Open been satisfied This condition the User port connector has been may be to due to improper properly connected see the I O seating of the User port Communication and Control personality card chapter Ensure that all system interlocks have been satisfied Power the unit back on If the error reappears call AE Global Support E024 The User port regulations mode Set the User port regulation mode Side A Invalid for Side A has been set to an to a valid value See I O Regulation Mode invalid request Communication and Control chapter for additional information E025 The end of target life timer has Select the active target and set a Side A Reset Target expired or was never set for the new target life value Or disable Life active target This error occurs the target feature For more only if the target life timer for information about these features Side A has been enabled see I O Communication and Control chapter E026 This error code is not currently Call AE Global Support Side A Incorrect Target Selected supported E027 Side B Invalid Regulation Mode The User port regulations mode for Side B has been set to an invalid request Set the User port regulation mode to a valid value See the I O Communication and C
149. ter The following Common Services specifications apply Service Code Class Instance Service Name 14 OEnex Yes Get Attribute Single Rear Panel LEDs The rear panel of the Pinnacle unit features two bi color LEDs see Figure 4 3 One is labeled MOD and indicates module status The other is labeled NET and indicates network status MODULE STATUS LED The MOD bi color amber green LED provides device status It indicates whether the device has power and is operating properly The following table shows the LED s various states and their meanings Table 4 5 MOD Status LED If the LED is the state indicated is which means that Off No power the unit is not receiving power Green steady Operational the unit is operating normally 5702063 C l O Communication and Control 4 9 Advanced Energy Table 4 5 MOD Status LED Continued If the LED is the state indicated is which means that Flashing Green Standby the unit needs maintenance because the configuration is missing incomplete or incorrect Amber Unrecoverable Fault the unit has experienced a fault from which it cannot recover you may need to replace the unit Flashing Amber Green Device Self Testing the unit is running self diagnostics For information on LED flash rates refer to section 8 2 8 of the DeviceNet Specification revision 2 0 For information about Mo
150. tes 26 joule threshold Specifies the output power level that needs to be met before the Joule output energy calculation begins To set the threshold in watts send 2 bytes 16 bit value between 10 W and maximum unit power divided by 8 Read back this value with command 136 Note The Joule energy calculation begins after n mS regardless of the output power level The time value n mS is set in the configuration and cannot be changed If the output power level meets the joule energy threshold prior to the time expiration the joule energy calculation will begin 2 0 30 pre defined arc handling type Specifies the type of target metal or non metal for the pre defined arc handling mode PC normal process cycle and if enabled TCC target conditioning cycle Send 1 data byte 8 bit value 0 metal non zero non metal Read back this value with Command 174 The target type determines the values for arc detect time and arc shutdown time during both cycles PC and if enabled TCC The following table shows those values CSR only PC Detect Time us PC Shutdown Time us Target Type TCC Detect Time us TCC Shutdown Time us Metal 0 30 20 30 Non metal 0 500 20 500 5702063 C l O Communication and Control 4 55 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet
151. the power supply to a dummy load to determine if it will indeed produce voltage or current E013 Side B Process Voltage Low The voltage at output on Side B has dropped below the process voltage value you have set Re program or disengage the Pinnacle unit s process voltage limit check feature For more information see the I O Communication and Control chapter E20 Interlock Open User The system interlock on the unit s analog User port has not been satisfied Power off the Pinnacle unit Ensure that the interlock pin on the User port connector has been properly connected see the I O Communication and Control chapter Ensure that all system interlocks have been satisfied Power the unit back on 5702063 C Troubleshooting and Customer Support Advanced Energy Table 7 4 Error Code Troubleshooting Table Continued Error Code Number and Message Problem Indicated Suggested Action E021 Interlock Open Cable The cable between the logic card and the inverter output board has come loose Call AE Global Support E022 The unit s Contactor Interlock Power off the Pinnacle unit Interlock Open has not been satisfied Ensure that the Contactor Contactor Interlock is properly connected Ensure that all system interlocks have been satisfied Power the unit back on For more information about Contactor Interlock connector see the Ins
152. the action H017 The requested action could not TCC Ramp and Recipe A Ramp Mode be performed because the ramp features are mutually exclusive Enabled feature is enabled on Side A Disable the Ramp feature on Side A and repeat the action H018 The requested action could not TCC Ramp and Recipe B Ramp Mode be performed because the ramp features are mutually exclusive Enabled feature is enabled on Side B Disable the Ramp feature on Side B and repeat the action H021 The start and endpoints are the Re adjust the ramp start point Side A Ramp same or so close together that by setting a smaller percentage Parameters Out of the accuracy of the ramp Ramp must be at least 100 units Range increment is exceeded in length See the Setting the Ramp section in the I O Communication and Control chapter for a description of the ramp option H022 The start and endpoints are the Re adjust the ramp start point Side B Ramp same or so close together that by setting a smaller percentage Parameter Out of the accuracy of the ramp Ramp must be at least 100 units Range increment is exceeded in length See the Setting the Ramp section in the I O Communication and Control chapter for a description of the ramp option H099 The Pinnacle unit does not Review the list of commands AEBus Command not Implemented support the command most recently sent by the computer host see the I O Communication and Control Chapter
153. the output level The microprocessor continues to check the output level and to set a new interim setpoint always 125 of the output level every 100 ms until the output is equal to 80 of the final setpoint When 80 of the final setpoint is reached the interim setpoint is set equal to the final setpoint and the TCC algorithm ends Send 1 data byte an 8 bit value 0 disable non zero value enable Read back this value with Command 163 1 CSR only 5702063 C l O Communication and Control 4 59 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 80 Sets an acceptable idle time during TCC 0 CSR only TCC timer When TCC is enabled the TCC algorithm executes automatically the first time output is turned on If the output then is turned off for less than the requested idle time the TCC algorithm does not execute on the next output on cycle If the output is off for longer than the requested idle time the TCC algorithm executes on the next output on cycle With this command send 1 data byte an 8 bit value the value must be between 0 and 60 and represents seconds Read back this value with Command 185 81 Re sets the display on the front panel 0 CSR only front panel Send the command only no data status refresh 119 Send this comm
154. the output level and to set a new interim setpoint always 125 of the output level every 10 ms until the output level is equal to 80 of the final setpoint When 80 of the final setpoint is reached the interim setpoint is set equal to the final setpoint the TCC algorithm ends and arc handling is returned to the parameters you set up previously Enabling Target Conditioning Cycle TCC PROCESS CONTROL TCC This function enables or disables the TCC algorithm To enable TCC mode follow these steps 1 Press PROCESS CONTROL TCC ENABLE 2 Rotate the MODIFY knob to select Yes or No to enable or disable joule mode for Side A 3 Press the ENTER soft key 4 Rotate the MODIFY knob to select Yes or No to enable or disable joule mode for Side B 5 Press ENTER to accept and exit Setting the Target Conditioning Cycle TCC TIMER PROCESS CONTROL TCC 5702063 C l O Communication and Control 4 39 Advanced Energy When TCC is enabled the TCC algorithm executes automatically the first time the output is turned on The TCC timer feature lets you set an acceptable idle time for subsequent runs If the output is off for less than the idle time the TCC algorithm does not re initiate upon the next on command If the output is off for longer than the idle time the TCC algorithm executes with the next on command Note If the timer is set to 0 and the TCC algorithm has been enabled the unit will initiate the TCC algorit
155. time output is shut off due to an arc condition The micro arc counter counts one arc every time an arc is extinguished Both counters return to 0 when the output is cycled off and then back on To set the hard arc count limit follow these steps 1 Press PROCESS ARC gt COUNT 2 Rotate the MODIFY knob to select a hard arc count limit for side A 3 Press ENTER 4 Rotate the Modify knob to select a hard arc count limit for side B 5 Press ENTER to accept and exit VIEWING THE ARC DENSITY PROCESS ARC DENSITY 5702063 C l O Communication and Control 4 33 Advanced Energy The hard arc counter counts one arc every time the output is shut off due to an arc condition See Selecting Custom Arc Shutdown and Detect Times on page 4 35 The micro arc counter counts one arc every time an arc is extinguished Both counters return to 0 when the output is cycled off and then back on To see the arc density of your process follow these steps 1 Press PROCESS ARC gt DENSITY SECOND and RUN options appear Q A Q N To see arcs per run press RUN To see arcs per second press SECOND SELECTING THE ARC HANDLING TIMES PROCESS ARC TIMES This display is not zeroed until you turn the output on again Press the MODIFY knob to exit This function lets you indicate the type of arc handling in your process You can select pre defined or custom settings The pre defined setti
156. tions 4 43 addresses 4 44 command status response CSR codes 4 47 commands 4 48 communications protocol 4 43 ideal communication 4 46 message fields 4 44 message packet 4 43 I icons in user manual 1 1 on unit 1 2 ignition capability 3 5 illustrations back panel 5 17 impedance output range description 2 1 range graph 3 8 input connecting 5 8 current specifications 3 4 installation safety warnings 5 8 5 9 voltage specifications 3 4 installing contactor interlock 5 7 DeviceNet 4 5 5 8 grounding the unit 5 6 in a cabinet 5 3 input power 5 8 multiple units in a cabinet 5 5 output 5 10 Remote Active Panel 4 14 5 6 remote passive panel 5 7 safety requirements 1 5 safety warning 1 4 5 6 5 8 5 9 5 10 5 11 serial Host port 5 7 spacing requirements 5 1 standard serial port 5 7 unpacking the supply 5 1 User port 4 1 5 7 see also connecting interfaces analog scaling 3 5 control panel 4 16 different kinds of 3 1 overview 2 1 standard serial flash port 4 41 interlock UHF output connector 5 12 interlock contactor connecting 5 7 J joule mode enabling 6 1 setting 4 38 K keys on control panel 4 15 4 18 L LEDs DeviceNet 4 9 passive display panel 4 13 troubleshooting 7 2 7 7 verifying 6 1 limits setting for process 4 30 line regulation 3 4 load regulation 3 4 5702063 C Index Advanced Energy local mode 4 15 4 17 locking control panel 4 26 memory checking ROM 4 24 menu con
157. tral N and protective earth ground connections GND Note that no neutral connection is required However if neutral is present connect it to the N terminal A DANGER This equipment must be wired using a fixed connection DANGER The input power cable must be installed so that it is inaccessible to the operator 5 8 Installation 5702063 C Pinnacle 10x6 kW A WARNING This device must be used in an overvoltage category II installation only A CAUTION If your unit does not have a circuit breaker install and operate it with an AE approved circuit breaker on the ac input to provide the required over current protection To connect your system to the power supply you need stranded wire of a gauge consistent with your application and applicable requirements To connect to the power supply s input power connector follow these steps 1 2 3 Strip approximately 60 to 70 mm of the insulation from the end of the power cord Separate the five wires and strip approximately 10 mm of the insulation from each wire Ensure that the ground wire the yellow and green wire is approximately 7 mm longer than the other wires Remove the cover from the strain relief 5 Slip the cable through the cord grip Connect each wire to the proper input terminal block according to the labels Tighten the cable clamp on the line cord and replace the cover Note Use only
158. trol panel 4 19 message packet 4 43 metal targets arc handling 6 4 method control selecting 6 1 military spec number UHF connector 5 12 mode panel 4 25 mode regulation 6 1 MODIFY knob 4 16 4 18 setting click rate 4 26 monitoring arc density 3 2 process 4 28 negative output configuration 5 13 noise generated by the unit 3 10 non metal target arc handling 6 4 ON OFF switches 4 16 4 17 operating overview 6 1 operation conditions of use 1 5 environmental specifications 3 9 pollution standard 1 5 3 10 range 3 7 turning the unit on 6 1 verifying LEDs 6 1 see also theory of operation output accuracy 3 4 cable for 3 terminal output 5 16 cable for UHF 5 11 connecting 5 10 connection 3 terminal connector 5 13 control panel display 4 18 grounding with UHF 5 12 impedance range 2 1 installation safety warning 5 10 interlock with UHF connector 5 12 negative configuration 5 13 ON OFF switches 4 16 4 17 polarities 3 5 power range graph 3 7 range standard 3 4 regulation 2 1 3 1 ripple voltage 3 4 safety warning 5 11 setting control parameters 4 36 three terminal connector 5 13 UHF connector 5 11 UHF military spec number 5 12 output display 4 15 overview operating 6 1 P panel mode setting 4 25 passive display panel 4 11 codes 4 11 DISPLAY buttons 4 11 LEDs 4 13 troubleshooting codes 7 7 physical specifications 3 3 pin descriptions DeviceNet 4 5 Remote Active Panel 4 1
159. uggested Action E004 The unit is overheating Inspect the unit s cooling system Heat Sink Over and review cooling specifications Temperature ensure that the input air temperature is correct that the Pinnacle unit s fans are functioning properly and that your cabinet allows for adequate ventilation for all the units in the cabinet For more information see the Installation chapter E005 The ac input power line dipped Using all applicable safety Momentary Power below required operating precautions inspect your ac input Fluctuation conditions This condition may power source to ensure that it is be due to an ac power black out properly connected and that the or brown out specified voltage is being applied to the Pinnacle unit See the Specifications chapter for ac input power specifications E006 The DSP has failed Call AE Global Support DSP Watchdog Failure E007 The NVRAM is not initialized Call AE Global Support NOVRAM is not Occurring rarely this error code Initialized indicates a problem with the unit s NVRAM which is typically initialized during unit manufacturing at an AE facility E008 The out of setpoint timer has Increase the setpoint timer value B Out of Setpoint Timer Expired expired on Side B or disable the timer by setting it equal to 0 If the problem persists check your process parameters for limiting factors That is ensure that your load impedance matches the impeda
160. ustom arc handling 6 4 customer support before calling 7 1 contact information 7 17 D debugging your unit 4 23 DeviceNet addressing 4 5 baud rate setting 4 5 communication 4 6 connecting 5 8 explicit messaging 4 9 installation 4 5 LEDs 4 9 operation 4 6 pin descriptions 4 5 poll command message 4 6 port 4 4 ramping 4 7 response message 4 8 rotary switches 4 5 scaling poll command 4 7 scaling response message 4 8 dimensions 3 3 diagram of 5 2 DISPLAY buttons 4 11 display output 4 15 displays overview 2 2 see also passive display panel E electrical specifications 3 4 input current 3 4 input voltage 3 4 electromagnetic compatibility see EMC electromagnetic interference see EMI EMC 1 4 output connection 5 10 EMI 1 4 connecting Remote Active Panel 5 6 connecting serial Host port 5 7 connecting User port 5 7 DeviceNet connection 5 8 output connection 5 10 User port 4 1 enabling a single inverter 4 27 environmental specifications 3 9 error codes clearing 7 8 troubleshooting table 7 9 Index 5702063 C Pinnacle 10x6 kW F faults explicit clear 7 8 self clearing 7 8 see also error codes flash port 4 41 description 4 42 pin descriptions 4 42 transmission parameters 4 43 functional specifications 3 1 G general description 2 1 grounding 5 6 UHF connector 5 12 H help codes troubleshooting 7 3 host mode 4 15 4 17 Host port connecting 5 7 see also DeviceNet host Pinnacle communica
161. ve selected an appropriate MAC ID and baud rate Finally ensure that you have read the following information about command and respond messages and the DeviceNet LEDs POLL COMMAND MESSAGE The Pinnacle DeviceNet interface uses DeviceNet s Group 2 I O Poll Command message and the associated Group 1 I O Poll Response message to transfer low level I O data between the device slave and the master For more information about this message refer to section 7 6 of the DeviceNet specification revision 2 0 or later The following table represents the structure of the poll command message Table 4 3 Structure of the poll command message Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Power Output Setpoint AO LSB 1 0 0 0 0 Power Output Setpoint AO MSB 4 6 l O Communication and Control 5702063 C Pinnacle 10x6 kW Table 4 3 Structure of the poll command message Continued Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 2 Ramp Rate Setpoint AO LSB 3 0 0 0 0 Ramp Rate Setpoint AO MSB 4 PO Note In Bit 0 of Byte 4 PO refers to Power On In this bit 1 turns on the unit s output 0 turns off the units output Note The 16 bit Power Output value AI AO is shifted right four bits and the remaining four bits are filled with Os This changes the 16 bit AO to a 12 bit AO with a value of
162. verify that the ON LED lights Also verify that the display screen shows values for output information If the display screen shows an error code and message see the Troubleshooting chapter for error code explanations and troubleshooting suggestions UNDERSTANDING PINNACLE ARC HANDLING Your Pinnacle unit has been shipped with arc handling enabled You should disable arc handling only if your system includes special post process equipment that provides arc interruption A CAUTION Disabling the Pinnacle unit s arc handling ability without providing external arc interruption could cause severe target damage 6 2 Operation 5702063 C Pinnacle 10x6 kW In addition to shipping with arc handling enabled the Pinnacle ships with these arc handling defaults metal target 50 V trip level These settings provide the highest through put with minimal arc damage to metal targets You can change these and other arc handling settings through the Pinnacle Remote Active Panel or the serial port But before changing any arc handling settings first take some time to understand them Voltage arc trip level TCC algorithm enable Target type Metal Non metal Custom e Arc detect delay time Arc shutdown time The following paragraphs describe what the arc handling settings are and how they might interact with each other with your system and with your process Voltage Arc Trip Level By settin
163. viceNet 4 6 protocol 4 43 with a host computer 4 43 see also host Pinnacle communications compliance pollution degree 1 5 3 10 standards 1 4 conditions of use 1 5 connecting contactor interlock 5 7 DeviceNet 4 5 5 8 grounding connections 5 6 input power 5 8 output 5 10 Remote Active Panel 4 14 5 6 remote passive panel 5 7 safety warning 5 6 serial Host port 5 7 standard serial port 5 7 User port 5 7 see also installing contactor interlock connecting 5 7 control modes 4 25 overview 3 1 REGULATION switch 4 18 5702063 C Index i Advanced Energy selecting 6 1 switch 4 17 control panel 4 13 ARC LED 4 16 connecting 5 6 CONTROL switch 4 15 4 17 illustration 4 17 interface overview 4 16 local host and user modes 4 15 4 17 locked up 4 19 locking 4 26 main menu 4 19 menu overview 4 19 menu selections 4 19 MODIFY knob 4 16 4 18 ON OFF switches 4 16 4 17 output display 4 15 process menu 4 19 4 27 see also process menu REGULATION switch 4 16 4 18 selecting from menu 4 18 service menu 4 19 4 22 see also service menu setting setpoint 4 40 soft keys 4 15 4 18 supply menu 4 19 4 25 see also supply menu two line display 4 18 understanding the panel 4 15 control parameters setting 4 36 CONTROL switch 4 15 4 17 coolant specifications 3 10 cooling requirements 5 3 CSR Codes see command status response codes current accuracy of user defined limit 3 5 specification of input 3 4 CURRENT switch 4 18 c
164. x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 163 Requests the system configuration status 0 2 request the returning packet contains 2 data config status bytes 1st status byte 0 host program source 0 internal 1 external 1 local program source 0 internal 1 external 2 analog program source 0 internal 1 external 3 arc mode 0 custom 1 pre defined 4 arc handling 0 disabled 1 enabled 5 unit enabled 6 program source 0 internal external 7 target life status 0 inactive 1 active 2nd status byte 0 frt panel status 0 present 1 not present 1 frt panel access 0 unlocked 1 locked 2 joule mode 0 disabled 1 enabled 3 contactor status 0 open 2 closed 4 process voltage limit 0 disabled 1 enabled 5 ramp mode 0 disabled 1 enabled 6 TCC status 0 disabled 1 enabled 7 unassigned 5702063 C l O Communication and Control 4 65 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Number of Host Data Response Bytes Data Bytes 164 Requests the setpoint level set by 0 3 request Command 6 by whichever method of setpoint output regulation has been selected set
165. y disabled See the I O Communication and Control chapter for more information E042 The output is not enabled from See E040 and E041 Neither Unit Enabled either side of a dual unit E051 The Profibus master stopped Have the master reestablish Profibus A Watch Dog Timer Expired talking to the Side A Pinnacle supply after establishing communications communications and send a master reset to clear the Pinnacle unit s display E054 Side A s SPC has taken itself Cycle the Pinnacle unit s power Profibus A MAC off line probably in response off and on and re establish Reset Offline to another error communications between the master and slave If the error code reappears call AE Global Support 5702063 C Troubleshooting and Customer Support 7 13 Advanced Energy Table 7 4 Error Code Troubleshooting Table Continued Error Code Number and Message Problem Indicated Suggested Action E055 A Profibus command for Side Slow down the Profibus Profibus A Mem A arrived before the last sent communication rate or the rate at Buffer Overflow command was executed and which commands are sent Make cleared from memory sure data consistency module consistency is enabled in the Profibus master E059 The Profibus master has To recover from the off state Profibus A Master stopped communicating with have a Profibus master establish Released Unit the Unit A Pin
166. ype through the ARC menu on the Pinnacle Remote Panel or through AE Bus Profibus Command 30 see Chapter 4s Arc Detect Delay Time Arc detect delay time is the length of time from when the supply senses an arc to when it interrupts output power Selecting a target type of metal or non metal will pre select arc detect delay times for you However if you want a custom arc detect delay time select one based on target conditions For target conditions that require a power interruption at every arc event select a detect delay time of 0 For target conditions that experience self extinguishing arcs micro arcs select a detect time of 2 us to 5 us For times when you want to deliver more energy to the arc nucleation site select one of the longer detect times 10 to 500 us You can set a custom arc detect delay time through the ARC menu on the Pinnacle Remote Panel or through AE Bus Profibus Command 8 see Chapter 4 Note The Pinnacle design greatly reduces the power supply s stored energy But we recognize that there are occasions when your Pinnacle power supply can enhance your process by delivering more energy during arc events You can achieve this effect by selecting a long arc detect delay time Avoid long arc detect delay times except when you want this effect 6 4 Operation 5702063 C Pinnacle 10x6 kW Arc Shutdown Time Arc shutdown time is the length of time that the Pinnacle supply interrupts power flow in

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Pinnacle™ 10x6 kW