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208 or 208Y/120V User`s Manual #018-6001-00 Power

1. f tert tion Bypass Operation Figure 8 5 5 INPUT AND OUTPUT POWER REQUIREMENTS CONNECTIONS After unpacking and inspecting the Inverter System for shipping damage and reporting any such damage to the carrier it is vital that the input power be connected correctly at the required voltages It is highly recom mended that a qualified electrician make all input and output power connections It is vital that a true ground be brought into the unit not a neutral The ground conductor should be the same size as the two input pri mary voltage phase conductors The input power connections to the UPS come from building supplied ser vices 5 6 SYSTEM CURRENT RATINGS All circuit breakers provided by the end user that are connected to the inputs and outputs need to be of the High Inrush type This is to prevent the breakers from tripping during the startup of the unit and its load DSPM uses only the High Inrush type of breaker in its units Refer to the Figure 11 when deter mining the size of your input and output breakers 5 7 GROUNDING The Ground Terminals centralize the system grounds for routing back to the building service entry panel and the output load The equipment grounding electrode terminals are all tied to a single point within the cabinet along with all grounds from within the UPS cabinet This single point functions as a true single point ground The output neutral point equipment ground tran
2. 8 1 1 After making all power and grounding connections to the Uninterruptible Power System verify that all system breakers are set in the OFF position and the Manual Bypass Switch MBS is in the UPS Position 8 1 2 Energize the building feeder circuit for the input power for the UPS 8 1 3 Set the Input Breaker CB1 and the Rectifier Breaker CB2 to the ON position and verify that each of the following items takes place 8 1 3 1 The fans come on for a moment then turn off 8 1 3 2 The Processor perform a series of checks These checks will be indicated on the front door s display panel 8 1 3 3 The Processor will continue starting the system and the fans will turn back on 8 1 3 4 The rectifier will power up LEDs on the Rectifier Driver Boards will illuminate at this point refer to Inside Door Layouts 8 1 3 5 The display will stop at Battery Breaker Open Battery Breaker Ready to Close 8 1 4 Set the BATTERY BREAKER to the ON position Note With the Battery Cabinet properly connected about 20 Second after unit is up and running the batteries will automatically be placed online to the UPS 8 1 5 Wait for the Front Door Display to switch between the Output is on the Inverter and the Input Recti fier is operational screens 8 1 6 Set the OUTPUT BREAKER CB4 to the ON position 8 1 7 Verify the output voltage is correct BEFORE POWERING the intended load 8 1 8 Power up all electrical equipment connec
3. Arye g Three Phase Uninterruptible Power System User s Manual 49A0 PUB AJ M ST 10 39urqeo Buon pp V ALOVY CUI D F M INC DIGITAL SIGNAL POWER MANUFACTURER www DSPManufacturing com 1910 Aq p nddns o s o qg2 Sur s TV 29 OTT 0814 SOSb EM 19U10 10 10 99 115002 109 OZLABOC OCL ABOE TONNEN AN vos 9 89 LLC AOSV LOSE OZ L A80 voc Om _ s Sx _ VOU 20708 816Z OZI ASOZ ere osr srei 8 Y eve zos 09 SY6L LOZIABOZ LS Aer rave POTE L LLC AO8V SLE abies 96 og MMO SZI MA0 0P ACA Ceu rooi OrU AOC tw aenor Pei Donar 018 6001 00 9 Three Phase Uninterruptible Power System User s Manual MY ST 10 JOUTQVD eC o0pIDDV ALOVY D F M INC DIGITAL SIGNAL POWER MANUFACTURER www DSPManufacturing com 1910 Aq p nddns o 32ouuo2J93u 5093545 TV 6 4 COMMUNICATIONS INTERFACE Software interface kits can be used with this Uninterruptible Power System The RS 232 interface uses a 9 pin female D sub connector The information provided to the connector consists of data about utility load and the Uninterruptible Power System The interface port pins and their functions are identif
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5. URE mode 1 3 4 UPS Failure The System controller will issue a FAILURE message on the LCD screen if any of the following conditions happen e Internal failure System overheats Three Phase Uninterruptible Power System User s Manual 13 DIGITAL SIGNAL POWER MANUFACTURES 01 8 6001 00 Www DSPManufacturing com e Battery bank undervoltage During a FAILURE the system stops its backup operation inverter SCRs are switched OFF and bypass SCRs are switched ON A summary alarm 5V signal is sent to the hardwired interface The system remains in this mode until power is cycled or system has been repaired when needed 11 3 5 UPS Problem The System controller will issue a UPS PROBLEM message on the LCD screen if any of the following conditions occur e Input power failure Output overload During a PROBLEM mode inverter IGBTs remain on and an alarm signal may be sent to the signal interface The system will reset itself as soon as the problems disappears 1 4 OUTPUT LOADS The Three Phase Inverter is designed to power any fluorescent or incandescent lighting There are however certain types of loads that exhibit an excessive inrush current when first turned on or at other times during operation The capacity of the Three Phase Inverter may need to be greater than what would be estimated based on the system label requirements of loads previously discussed Contact the factory directly if you have any questions about powering unusual l
6. install any factory enhancements and upgrades and reliability changes or improvements during the preventive maintenance service call Uninterruptible Power Systems UPS and Uninterruptible Power System s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Full Service Contract 24Hr day 7 Days week including Holidays This Full Service Plan is to be purchased while the equipment is still under current warranty coverage or after approval by DSPM and a Certification Inspection by DSPM This Full Service Plan covers all emergency calls to service the unit and one 1 Preventive Maintenance call per year Additional Preventive Maintenance calls can per purchased added to the plan This plan covers all replacement parts and labor including travel time and expenses for all emergency calls and one 1 Preventive maintenance call to service the unit service calls will be made Seven 7 days a week with exception of the DSPM s designated holidays If the Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage DSPM will provide this service This service will be charged to the Customer at DSPM s standard h
7. 1 oe design and small footprint allow easy installation in electrical closet or other convenient ocations 2 10 2 Phone assisted factory start up standard for all systems 2 10 3 Extended warranty available 2 11 SPECIAL APPLICATIONS 2 11 1 DSPM offers numerous UL924 optional devices to meet unusual or difficult application parameters 2 11 2 ECM Environmental Circuit Module allows fixtures and lamps on the emergency circuit s to be operated by normal switching and or dimming devices in NON emergency conditions 2 11 3 Dimming Panel Interface allows use with emergency lights controlled by common dimmer panel 2 12 WARRANTY 2 12 1 One Year full warranty on system electronics 2 12 2 Battery warranty 1 year with 9 years pro rated 2 12 3 System 1 year on site warranty labor with DSPM phone assisted start up 2 12 4 Five Year powertrain warranty 2 12 5 Maintenance contracts available 3 FIELD REPLACEABLE UNITS FRUS Each FRUS comes with detail instructions of how the part should be performed At the ends of most wires cables are labels that indicates their locations When ordering replacement parts from the factory supply the information from the System Label refer to Technical Assistance section in this manual Include the model number serial number input output voltages and power rating when ordering parts Replacement parts must be replaced by qualified factory trained service personnel only Circuit boards and IGBTs con
8. 47 DIGITAL SIGNAL POWER m 01 8 6001 00 Www DSPManufacturing com IF USER S REMEDY IS DEEMED TO FAIL OF ITS ESSENTIAL PURPOSE BY A COURT OF COMPETENT JURISDICTION DSPM S RESPONSIBILITY FOR PROPERTY LOSS OR DAMAGE SHALL NOT EXCEED ONE TIMES THE NET PRODUCT PURCHASE PRICE IN NO EVENT SHALL DSPM ASSUME ANY LIABILITY FOR INDIRECT SPECIAL INCIDENTAL CONSE QUENTIAL OR EXEMPLARY DAMAGES OF ANY KIND WHATSOEVER INCLUDING WITHOUT LIMITA TION LOST PROFITS BUSINESS INTERRUPTION OR LOSS OF DATA WHETHER ANY CLAIM IS BASED UPON THEORIES OF CONTRACT NEGLIGENCE STRICT LIABILITY TORT OR OTHERWISE Additional Limitations amp Conditions for Batteries A battery will only be considered defective if it fails to deliver at least 80 percent of its rated capacity during the warranty period Rated capacity is that which is published in the manufacturer s official product literature for the specific product at the time of shipment Batteries must be charged discharged operated stored and serviced in accordance with applicable manufacturer s instruc tions Each battery must be the proper size design and capacity for its intended UPS application at 25 degrees Centigrade The purchaser end user shall give a freshening charge to the battery every six months after the date code on the battery until final installation Temperature 1 Average annual temperature shall not exceed 25 degrees Centigrade 77 degrees Fahrenheit 2 Cell temperatur
9. DSPM Price Each INC DIGITAL SIGNAL POWER MANUFACTURER WWW DSPManufacturing com Power Lynx 3 Uninterruptible Power System 208 or 208Y 120V User s Manual 018 6001 00 Phone 1 877 DSPM POWER 1 877 377 6769 Fax 909 930 3335 Website www DSPManufacturing com E Mail techsupport dspmanufacturing com Three Phase Uninterruptible Power System User s Manual DIGITAL SIGNAL POWER MANURCTURES 01 8 6001 00 m Www DSPManufacturing com e TABLE OF CONTENTS TABLE OF CONTENTS REVISION HISTORY REPRODUCTION OR DISTRIBUTION FORBIDDEN ABOUT THIS MANUAL SECTION HOW TO USE THIS MANUAL SECTION TECHNICAL ASSISTANCE IMPORTANT SAFETY INSTRUCTIONS SECTION NOTES AND SAFETY INFORMATION CHAPTER 1 INTRODUCTION SECTION 1 1 GENERAL SECTION 1 2 DEFINITIONS SECTION 1 3 THEORY OF OPERATION SECTION 1 4 OUTPUT LOADS SECTION 1 5 OPTIONS SECTION 1 6 OVERVIEW FIGURE 1 SINGLE LINE DRAWING NORMAL OPERATION SUBSECTION 1 6 4 NORMAL OPERATION SUBSECTION 1 6 B MANUAL BYPASS OPERATION FIGURE 2 SINGLE LINE DRAWING MANUAL BYPASS SUBSECTION 1 6 C AC LOSS BATTERY OPERATION FIGURE 3 SINGLE LINE DRAWING AC LOSS BATTERY OPERATION SUBSECTION 1 6 D EXTERNAL MAINTENANCE BYPASS OPERATION OPTIONAL FIGURE 4 SINGLE LINE DRAWING EXTERNAL MAINTENANCE BYPASS OPERATION CHAPTER 2 SPECIFICATIONS TABLE 1 SPECIFICATIONS SECTION 2 1 POWER RATING SECTION 2 2 INPUT SECTION 2 3 OUTPUT SECTION 2 4 BATTERIES SECTION 2 5
10. LAMPS AND LOADS SECTION 2 6 CODES SECTION 2 7 PROTECTION SECTION 2 8 DIAGNOSTICS AND MAINTENANCE SECTION 2 9 CABINET SECTION 2 10 INSTALLATION SECTION 2 11 SPECIAL APPLICATIONS SECTION 2 12 WARRANTY Three Phase Uninterruptible Power System User s Manual AL SIGNAL POWER MANUFACTURES 018 6001 00 m Www DSPManufacturing com CHAPTER 3 FIELD REPLACEABLE UNITS FRUS 18 SECTION 3 1 MOTHER MAIN BOARDS 18 SECTION 3 2 ALL OTHER PARTS 18 CHAPTER 4 TRANSPORTATION INSPECTION AND INSTALLATION 19 SECTION 4 1 HOW TO TRANSPORT THE SYSTEM 19 SECTION 4 2 INSPECTION 19 SECTION 4 3 LOCATION AND PLACEMENT 19 FIGURE 5 BATTERY CABINET LAYOUT EXAMPLE 20 FIGURE 6 UPS DIMENSION DRAWING 21 CHAPTER 5 DESCRIPTION 21 SECTION 5 1 DESCRIPTION OF BATTERY CABINET S 21 SECTION 5 2 DESCRIPTION OF UPS CABINET S 21 SECTION 5 3 DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS 22 FIGURE 7a 3 75 KW BATTERY CABINET BREAKER ASSEMBLY 22 FIGURE 7b 76 150 KW BATTERY CABINET BREAKER ASSEMBLY 22 SECTION 5 4 MANUAL BYPASS SWITCH DESCRIPTION 22 FIGURE 8 MANUAL BYPASS SWITCH 23 SECTION 5 5 INPUT AND OUTPUT POWER REQUIREMENTS CONNECTIONS 23 SECTION 5 6 SYSTEM CURRENT RATINGS 23 SECTION 5 7 GROUNDING 23 CHAPTER 6 INSTALLATION 23 SECTION 6 1 INSTALLING BATTERIES 23 FIGURE 9 BATTERY CONNECTION 24 FIGURE 10 WHOLE BATTERY CABINET VIEW 25 SECTION 6 2 INPUT POWER CONNECTIONS 25 SECTION 6 3 OUTPUT POWER CONNECTIONS 26 FIGURE 11A C
11. P M 018 6001 00 DSPManufacturing com 2 SPECIFICATIONS The Three Phase Inverter maintains efficient AC Emergency Power to operate all emergency lighting fixtures at full light output providing superior dependability and security to commercial industrial environments in a small footprint The UPS System Label displays the rated kW as well as nominal voltages There are System Labels located on the interior side of the UPS front door and the exterior side of the unit Table 1 30 UPS Battery Weight British Output Power BASEY vonage price Series Cabinet Cabinet Com Thermal Type VAC _ Rating tion Dimensions Dimensions bined i KVAKW w H p w H D bs BTU Sealed Input and 17924 Maintenance Select Select Output UL1778 Free AGM 120 120 Circuit NFPA 101 Consult 6 0 42 71 225 Notrequired 1350 1632 Lead 208 208 Breakers NFPA 70 Factory 80 42 71 22 5 42 71 122 5 1700 2176 Calcium 240 277 standard NEC For others 277 480 Or 120 240 480 Or 120 277 60 0 50 71 22 5 Consult Factory 16320 2 1 POWER RATING Three to one hundred and twenty five Kilowatt or 3 000 Watts 125 000 Watts three phase output unit uses the latest DSP PWM technology to provide the most advanced performance and reliability features 2 2 INPUT 208Y 120 480Y 277 208 or 480VAC input 60Hz 2 3 OUTPUT 208
12. PRESENT A RISK OF ELECTRICAL SHOCK THE FOLLOWING PRECAUTIONS SHOULD BE OBSERVED WHEN WORKING ON BATTERIES 1 REMOVE WATCHES RINGS OR OTHER METAL OBJECTS lectrical Hazar d DSP Three Phase Uninterruptible Power System User s Manual 018 6001 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com A Gn dw por gt INC ITAL SIGNAL POWER MANUFACTURER www DSPManufacturing com USE TOOLS WITH INSULATED HANDLES WEAR RUBBER GLOVES AND BOOTS DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES DISCONNECT CHARGING SOURCE PRIOR TO CONNECTING OR DISCONNECTING BAT TERY TERMINALS DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED IF SO RE MOVE THE SOURCE OF THE GROUND CONTACT WITH ANY PART OF A GROUNDED BATTERY CAN RESULT IN ELECTRICAL SHOCK THE LIKE LIHOOD OF SUCH SHOCK WILL BE REDUCED IF SUCH GROUNDS ARE RE MOVED DURING INSTALLATION AND MAINTENANCE LEAD ACID BATTERIES CAN PRESENT A RISK OF FIRE BECAUSE THEY GENERATE HYDROGEN GAS THE FOLLOWING PROCEDURES SHOULD BE FOLLOWED DO NOT SMOKE WHEN NEAR BATTERIES DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA DISCHARGE STATIC ELECTRICITY FROM YOUR BODY BEFORE TOUCH ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE CAUTION IN CASE OF FIRE INVOLVING ELECTRICAL EQUIPMENT ONLY CARBON DI OXIDE FIRE EXTINGUISHERS OR THOSE APPROVED FOR USE ON ELECTRI CAL EQUIPMENT SHOULD BE USED USE OF WATER ON FIRES INVOLVING LIVE HIGH VOLTAG
13. Systems UPS and Uninterruptible Power System s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise in contract will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Extended On Site Warranty 24Hr day 7Days week Except Holidays This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage or after ap proval by DSPM and a Certification Inspection by DSPM This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to service the unit All service calls will be made Seven 7 days a week exception of the DSPM s designated holidays If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will inclu
14. at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the emergency service call Uninterruptible Power Systems UPS and Uninterruptible Power System s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Full Service Contract 8 5 Mon Fri This Full Service Plan is to be purchased while the equipment is still under current warranty coverage or after approval by DSPM and a Certification Inspection by DSPM This Full Service Plan covers all emergency calls to service the unit and one 1 Preventive Maintenance call per year Additional Preventive Maintenance calls can per purchased added to the plan This plan covers all replacement parts and labor including travel time and expenses for all e
15. equipment and controls necessary to convert DC power from the Rectifier Charger or the battery to AC power required by the critical load 1 2 6 STATIC TRANSFER SWITCH OPTIONAL The device that connects the critical load to the bypass line when the Inverter cannot supply continuous power 1 2 7 BYPASS LINE The line which conducts electricity directly from the input power source to the critical load during Maintenance or whenever the UPS is not completely operational 1 2 8 AC INPUT POWER Is the power provided by the electrical utility company or auxiliary generator which is connected to the UPS for supplying the critical load and recharging the battery 1 2 9 BATTERY The rechargeable battery strings that supply DC power to the inverter to maintain con tinuous AC power to the load during AC input power failure conditions 1 3 THEORY OF OPERATION 1 3 1 Standby Mode After power is applied the system is placed in STANDBY mode and a self check starts During this period the start subroutine checks for the input voltage and proper operation of the inverter and bypass SCR s After the routine is completed and check confirmed OK the system stays in bypass waiting for the utility to fail When a power outrage occurs the load is transferred to the inverter 1 3 2 Online Mode The input contactor K1 receives a closing signal connecting input power to the DC sup ply transformer The DC rectifier supplies the battery charger Cont
16. hours per day Except Holidays SF365 n 7 days per week 24 hours per day Including Holidays m OO 18 ad ELLE D gt ui dM NN eee E Table 3 NOTES X Included with Plan Type x Included If Performed During Warranty Period or With Unit Under a Service Contract Coverage for parts must be from other coverage such as an Extended Warranty or Service Contract n indicates the number of Preventive Maintenance Calls per year ii Must be purchased during an active original factory warranty during an active Extended Warranty during an active Service Contract or After a CI with DSPM Management approval Multiple Unit discount for more then one unit at a single location only and startups are all at the same time Expenses Travel expenses for all services NOT covered under an EXTENDED WARRANTY PLAN or a SERVICE CONTRACT will be billed at actual cost SERVICE AND SUPPORT AT ALL TIMES Three Phase Uninterruptible Power System User s Manual 41 DIGITAL SIGNAL POWER EL 01 8 6001 00 Www DSPManufacturing com CHAPTER 10 APPENDIX 10 1 FIGURES AND TABLES Figure 15a CON Figure 15b dx DS p M Three Phase Uninterruptible Power System User s Manual DIGITAL SIGNAL POWER MANURCTURES 0 1 8 600 1 00 www DSPManufacturing com 42 When insulated grip tools are not available a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 15a
17. is observed DC bus voltage for a forty four 44 battery string should be between 528 and 598 4 Vdc and for a forty five 45 battery string should be between 540 and 612 Vdc as tested at the top of TB3 Battery Terminal Block Refer to System Component Layout When connecting batteries you must connect the individual batteries into string s Please see battery layout on the inside left door of your Battery Cabinet Note Layout illustrate the number of batteries in a string number of batteries per shelf and their jumpers placements i e negative of first battery to positive of the second battery negative of the second battery to positive of third bat tery etc Cabinets intra connects provided by others that are installing unit Each battery cabinet has two strings of batteries Each string has a quantity of 44 or 45 of a 35AH battery The 35AH batteries are WP Series U1 35 SLA with T5 terminals Data sheet attached The battery placement is 14 or 15 batteries per shelf depending on string length When the string is 44 refer to Figure 9 two of the shelves will have one row of 7 and one row of 8 batteries ad the Top View last shelf will have two rows of 7 batteries connected When the string is 45 each shelf will have one row of seven and a second row of eight batteries The row of eight are placed along the front using space cre ated by pocket area between the cabinet shelf supports refer to Figure 10 The first batter
18. of Total Warranty of Months of Un Expired Warranty of Months of Total Warranty Pro Rata Price Warranty Performance of Component Manufacturers It is DSPM S practice consistent with its desire remedy Warranty defects in the most prompt and effective manner possible to cooperate with and utilize the services of component manufacturers and their authorized representatives in the performance of work to correct defects in the DSPM components Accordingly DSPM may utilize third parties in the performance of Warranty work including repair or replacement hereunder where in DSPM S opinion such work can be performed in less time with less expense and in closer proximity to the DSPM product Items Not Covered By Warranty THIS WARRANTY DOES NOT COVER DAMAGE OR DEFECT CAUSED BY misuse improper application wrong or inadequate electrical current or connection inadequate water or drain services negligence inappropriate on site operating conditions repair by non DSPM designated personnel accident in transit tampering alterations a change in location or operating use exposure to the elements Acts of God theft or installation contrary to DSPM S recommendations or specifications or in any event if the DSPM for cabinets or other manufacturer s for batteries serial number has been altered defaced or removed THIS WARRANTY DOES NOT COVER shipping costs installation costs circuit breaker resetting or maintenance or service item
19. week Except Holidays This Full Service Plan is to be purchased while the equipment is still under current warranty coverage or after approval by DSPM and a Certification Inspection by DSPM This Full Service Plan covers all emergency calls to service the unit and one 1 Preventive Maintenance call per year Additional Preventive Maintenance calls can per purchased added to the plan This plan covers all replacement parts and labor including travel time and expenses for all emergency calls and one 1 Preventive maintenance call to service the unit service calls will be made Seven 7 days a week with exception of the DSPM s designated holidays If the Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage Three Phase Uninterruptible Power System User s Manual 22 DIGITAL SIGNAL POWER MANURCTURES 018 6001 00 Www DSPManufacturing com SF365 n DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option
20. 4 1 HOW TO TRANSPORT THE SYSTEM Note Do not transport in a horizontal position Cabinets should be maintained upright within 15 of the vertical during handling 4 2 INSPECTION 4 2 1 Upon receipt inspect the container and pallet for shipping damage If there was any dam age during transportation Do Not turn on the unit Immediately notify the shipping agent transportation carrier and DSPM If no damage is evident move the gt Z packed DSPM UPS to its installation location lt The packaging is recyclable keep it for reuse or please disposed of it Using care to avoid puncturing the shipping material with any sharp objects which would damage the contents open the shipping material by carefully removing any banding and shipping material from the sides ends and top 4 2 3 Remove the packing and vapor barrier and inspect the equipment for any obvious shipping damage It is recommended that the units not be loosened from the shipping pallet until after all handling by forklift or pallet jack is completed 4 2 4 Immediately file a claim with the shipping agency if any damage as a result of shipping is observed 4 2 5 Follow these steps to inspect all surfaces for abrasions and dents 4 2 5 1 Open the front door of the cabinet 4 2 5 2 Verify that all the transformers inductors electrical and electronic devices are firmly mounted 4 2 5 3 Verify that the transformer coils and terminal lugs are free of contact wi
21. Always heed these precautions since they are essential to the safe operation and servicing of this product This Manual contains warning symbols which alert the user to check for hazardous conditions The symbols are used extensively throughout this manual and are defined below To ensure the safety of operating performance of this electrical equipment these instructions must be adhered too A Warning notice icon conveys information to protect the user and service per WARNING M sonnel against hazardous conditions A Danger notice icon conveys that there is risk of electric shock personal in DANGER Ms jury or death to the user if instructions are not followed A Caution notice icon conveys to the user or service personnel information mak CAUTION s ing them aware that there is a possibility of equipment damage A Note notice icon indicates when the user should make a reference of informa tion regarding the UPS operation load status and display status Such informa tion is essential if DSPM Inc field service assistance and correspondence is re quired NOTE CAUTION ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE IN VERTER SYSTEM NOTE y READ THIS MANUAL IN ITS ENTIRETY BEFORE PERFORMING THE IN ee STALLATION START UP OPERATION OR MAINTENANCE OF THE UPS X Uninterruptible Power System OR BATTERY SYSTEMS FAILURE TO DO SO COULD RESULT IN ELECTROCUTION FIRE EXPLOSION
22. E ELECTRICAL CIRCUITS COULD PRESENT AN ELECTRO CUTION HAZARD DANGER TO REDUCE THE RISK OF ELECTRICAL SHOCK DISCONNECT THE UNINTER RUPTIBLE POWER SYSTEM FROM THE MAIN SUPPLY BEFORE INSTALLING AN REN INTERFACE SIGNAL CABLE RECONNECT THE POWER ONLY AFTER SIGNAL INTERCONNECTIONS HAVE BEEN MADE DO NOT DISMANTLE THE UNINTERRUPTIBLE POWER SYSTEM Three Phase Uninterruptible Power System User s Manual 11 018 6001 00 1 INTRODUCTION 1 1 GENERAL The principles of operation described herein are applicable to all models The DSPM Inc Three Phase Unin terruptible Power System are manufactured to provide critical power for lighting during a power outage The Three Phase Inverter meets or exceeds the life safety codes of UL924 and UL1778 These codes were established to allow the Uninterruptible Power System to provide critical power to the lighting circuits during a power failure The Uninterruptible Power System will then provide power for 90 minutes that will allow safe and orderly evacuation from the facility The product is an advanced Uninterruptible Power System based on Intelligent Microprocessor Control The Uninterruptible Power System is an intelligent protector and provides pure reliable AC power to the emergency loads protecting them from utility power blackouts swells sags surges and interference All types of lamps are supported by our lighting inverter Under normal power conditions this design enabl
23. INPUT OUTPUT CURRENT RATINGS 27 SECTION 6 4 COMMUNICATIONS INTERFACE 30 FIGURE 12 COMMUNICATION INTERFACE 30 CHAPTER 7 DISPLAYS 31 SECTION 7 1 FRONT PANEL DESCRIPTION 31 FIGURE 13 FRONT PANEL DISPLAY 3 SECTION 7 2 LCD PANEL MONITOR DISPLA Y 31 FIGURE 14 LCD MONITOR DISPLAY 3 SECTION 7 3 HISTORY LOG KEY 32 TABLE 2 HISTORY LOG KEY 32 CHAPTER 8 OPERATION AND PROCEDURE 34 SECTION 8 1 START UP PROCEDURE 34 SECTION 8 2 SHUT DOWN PROCEDURE 34 CHAPTER 9 SYSTEM OPTIONS 35 SECTION 9 1 UNIT OPTIONS 35 SECTION 9 2 SERVICE PROGRAM DESCRIPTIONS 38 p Three Phase Uninterruptible Power System User s Manual DIGITAL SIGNAL POWER MANUFACTURES 01 8 6001 00 Www DSPManufacturing com TABLE 3 SERVICE COVERAGE CHAPTER 10 APPENDIXES FIGURE 15a 3 75 KW BATTERY BREAKER ASSEMBLY FIGURE 15b 76 150 KW BATTERY CABINET ASSEMBLY FIGURE 16a f PERFORMIX PLASTI DIP PROCESS FIGURE 17 BATTERY CABINET LAYOUT FIGURE 18a SYSTEM COMPONENT LAYOUT FIGURE 18b SYSTEM COMPONENT LAYOUT DOOR VIEW SECTION 10 1 LIMITED WARRANTY SECTION 10 2 NOTES 41 42 42 42 43 44 45 46 49 Three Phase Uninterruptible Power System User s Manual AL SIGNAL POWER MANURCTURES 01 8 6001 00 www DSPManufacturing com IG REVISION HISTORY REV DATE PRIMARY REASON FOR CHANGE NR July 24 2013 Production Release LIST OFEFFECTIVE PAGES PAGE PAGE PAGE PAGE PAGE Three Phase Uninterruptible Power System User s Manua
24. Management systems to monitor network attached devices for conditions that warrant administrative attention UPS and Uninterruptible Power System manufacturers have adopted the SNMP standard to allow users Three Phase Uninterruptible Power System User s Manual 35 DIGITAL SIGNAL POWER MANUFACTURES 01 8 6001 00 Www DSPManufacturing com to easily communicate with their UPS systems SNMP makes it possible for one node on a network to communicate with another node enabling the power supply to send out emails to anyone on the net work if an email server is available DSPM will remain at the cutting edge of technology and convenience by having SNMP as an option on its 3 phase power supplies The SNMP will be able to send emails to interested parties when a problem with the power supply occurs The SNMP will host a java webpage that shows all the relevant voltages currents powers energies times alarms associated with the power supply The operator will also be able to remotely operate the power supply as if they are standing in front of it pushing buttons FAX Fax Modem Facsimile Modulator Demodulator Fax Modem is a Telephone line managing devices on an IP net works Its standard features allow users to send a fax by using the telephone access of an E mail ser vice and receive incoming and send outgoing faxes via E mail with the Fax content presented as a file attachment Devices that typically support FAX include routers switc
25. NG ANY SERVICE OR WORK ON THE UNIT FAILURE TO FOLLOW THOSE INSTRUCTIONS AND THE INSTRUCTION LISTED ABOVE AND ELSEWHERE IN THIS MANUAL COULD RESULT IN AN EXPLOSION FIRE EQUIPMENT FAILURE OR ELECTROCUTION CAUTION EXERCISE EXTREME CARE WHEN HANDLING UPS AND BATTERY CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL CABINETS WEIGH SEVERAL HUNDRED POUNDS CAUTION TEST LIFT AND BALANCE THE CABINETS BEFORE MOVING MAINTAIN MINIMUM TILT FROM VERTICAL AT ALL TIMES THE BOTTOM STRUCTURE WILL SUPPORT THE UNIT ONLY IF THE FORKLIFT FORKS ARE COM PLETELY UNDERNEATH THE UNIT CAUTION INTERNAL BATTERY STRAPPING MUST BE SECURED BY THE CUSTOMER PRIOR TO CONNECTING THE BATTERY CABINETS TO THE UPS UNIT THIS UNIT CONTAINS NON SPILLABLE BATTERIES KEEP THE UNIT UPRIGHT DO NOT STACK DO NOT TILT ALWAYS FOLLOW THE BATTERY MANUFAC TURER S SAFETY INFORMATION TO PREVENT AN ACCIDENT THAT COULD RE SULT IN INJURY OR DEATH WARNING LEAD ACID BATTERIES CONTAIN HAZARDOUS MATERIALS BATTERIES MUST BE HANDLED TRANSPORTED AND RECYCLED OR DISCARDED IN ACCORDANCE WITH FEDERAL STATE AND LOCAL REGULATIONS BE CAUSE LEAD IS A TOXIC SUBSTANCE LEAD ACID BATTERIES SHOULD BE RECYCLED RATHER THAN DISCARDED 9 DO NOT DISPOSE OF BATTERIES IN A FIRE THE BATTERIES MAY PLODE DO NOT OPEN OR MUTILATE THE BATTERIES RELEASED ELECTROLYTE IS HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC A BATTERY CAN HAVE A HIGH SHORT CIRCUIT CURRENT AND
26. OR EQUIPMENT FAIL URE WARNING ONLY FACTORY TRAINED OR AUTHORIZED PERSONNEL SHOULD ATTEMPT TO INSTALL OR REPAIR THE UPS OR ITS BATTERY SYSTEM IMPROPER IN 9 STALLATION HAS PROVEN TO THE SINGLE MOST SIGNIFICANT CAUSE OF START UP PROBLEMS HIGH AC AND DC ELECTRICAL VOLTAGES ARE PRESENT THROUGHOUT THE UNIT S AND INCORRECT INSTALLATION OR Three Phase Uninterruptible Power System User s Manual 8 018 6001 00 INC DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com SERVICING COULD RESULT IN ELECTROCUTION FIRE EXPLOSION OR EQUIPMENT FAILURE CAUTION ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELEC TRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES IMPROPER WIRING MAY CAUSE DAM AGE TO THE EQUIPMENTS INJURY OR DEATH OF PERSONNEL VERIFY THAT ALL HIGH AND LOW VOLTAGE INPUT POWER CIRCUITS ARE DE ENERGIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ANY ELECTRI CAL CONNECTIONS NOTE THIS EQUIPMENT GENERATES USES AND CAN RADIATE RADIO FREQUENCY ENERGY AND IF NOT INSTALLED AND USED IN ACCORDANCE WITH THIS MAN lt lt UAL MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS IT HAS BEEN x TESTED AND FOUND TO COMPLY WITHIN THE LIMITS FOR A COMPUTING DE VICE PURSUANT TO SUB PART J OF PART 15 OF FCC RULES WHICH ARE DE SIGNED TO PROVIDE REASONABLE PROTECTION AGAINST
27. SUCH INTERFER ENCE WHEN OPERATED IN A COMMERCIAL ENVIRONMENT DANGER LETHAL VOLTAGES EXIST WITHIN THE EQUIPMENT DURING OPERATION EX TREME CAUTION IS REQUIRED WHEN PERFORMING MAINTENANCE OB SERVE ALL WARNINGS AND CAUTIONS IN THIS MANUAL FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY OR DEATH OBTAIN QUALIFIED SERVICE FOR THIS EQUIPMENT AS INSTRUCTED gt DANGER BE CONSTANTLY AWARE THAT THE UPS SYSTEM CONTAINS HIGH DC AS WELL AS AC VOLTAGES WITH INPUT POWER OFF AND THE BATTERY DISCONNECTED HIGH VOLTAGE AT THE FILTER CAPACITORS AND POWER CIRCUITS SHOULD DISCHARGE WITHIN 30 SECONDS HOWEVER POWER CIRCUIT FAILURES CAN OCCUR SO YOU SHOULD ALWAYS ASSUME THAT HIGH VOLTAGE MIGHT STILL EXIST 30 SECONDS AFTER SHUTDOWN VERIFY THAT POWER IS OFF USING AC AND DC VOLTMETERS BEFORE MAKING CONTACT gt gt DANGER SOME COMPONENTS WITHIN THE CABINETS ARE NOT CONNECTED TO CHASSIS GROUND ANY CONTACT BETWEEN FLOATING CIRCUITS AND THE CHASSIS IS A LETHAL SHOCK HAZARD gt gt Three Phase Uninterruptible Power System User s Manual 9 INC 2 DIGITAL SIGNAL POWER MANUFACTURER 0 1 8 600 1 00 www DSPManufacturing com DANGER OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING SERVICE OF THE UPS OR BATTERIES EVEN WITH THE BATTERY CIRCUIT BREAKER IN THE OFF POSITION THE DANGER OF ELECTROCUTION MAY STILL BE PRESENT THE BATTERY POWER TO THE UNIT MUST BE LOCKED AND TAGGED OFF BEFORE PERFORMI
28. Y 120 or 480Y 277VAC True on line design is 299 efficient at 100 linear load 2 4 BATTERIES 2 4 1 Sealed maintenance free lead calcium AGM batteries 2 4 2 10 Year prorated warranty 2 4 3 DSP PWM Smart Battery Monitoring System is TEMPERATURE COMPENSATED maintaining maximum runtime and battery life 2 4 4 Microprocessor controlled recharge and DSP PWM overcharge protection standard 2 5 LAMPS AND LOADS 2 5 1 a power provides FULL LIGHT OUTPUT from all lamps and fixtures for the entire run ime 2 5 2 Operates fluorescent compact fluorescent incandescent quartz H I D LED and other lamp types 2 5 3 Standard or electronic ballasts dimming devices or panels sensors and most control equipment 2 5 4 Standard or LED Exits and other safety equipment 2 6 CODES 2 6 1 Listed to UL 924 meets NFPA 101 NFPA 70 NEC and OSHA standards 2 6 2 Cities of Chicago and New York approved 2 6 3 Complies with the Buy American Act 2 7 PROTECTION 2 7 1 Provides overload surge and undercurrent protection using DSP PWM technology and DSPM Watchdog Software to protect system performance and reliability 2 7 2 Surge protection against load surges as defined in ANSI IEEE C62 45 category A and B Three Phase Uninterruptible Power System User s Manual 17 m rt 018 6001 00 DIGITAL SI SIGNAL POWER MANUFACTURER DSPManufacturing com 2 8 DIAGNOSTICS AND MAINTENANCE 2 8 1 DSP PWM technology and DSPM Watchdog Software provides complete se
29. anual 36 ITAL SIGNAL POWER MANUFACTURES 018 6001 00 Www DSPManufacturing com Extended Warranty is for one 1 year onsite parts and labor OCB Output Circuit Breaker s 120Vac or 27 Vac Output Circuit Breaker s are an excellent feature for separating and controlling the load in the UPS Furthermore the controlling of the individual branches that constitutes your load can be done while the UPS is running giving the customer multiple options or ways to use their UPSs Subject to change without notice Three Phase Uninterruptible Power System User s Manual DIGITAL SIGNAL POWER MANURCTURES 01 8 6001 00 Www DSPManufacturing com 9 2 SERVICE PROGRAM DESCRIPTIONS TOS Cl SW58 Equipment Turn On Service WITHOUT On Site Warranty Equipment Turn On Service is for customer that would like to have start up performed without adding additional coverage to the of the equipment warranty This coverage can be performed as an On Site Startup Service for any DSPM product All parts and labor to repair if NOT covered under a current Warranty or Service Plan and will be billed from DSPM current rates unless covered by a current warranty or service plan Certification Inspection Visit The Certification Inspection is a service provided to certify equipment capable is placed under a warranty service plan The Certification Inspection 1s complete when all repairs are completed The Certification Inspection is billed at DSPM cur
30. bor performed at DSPM then current rates Warranty cov erage will be extended only after DSPM inspection discloses the claimed defect and shows no signs of treatment or use that would void the coverage of this Warranty Ten 10 Year Design Life VRLA Batteries Subject to the terms and conditions specified herein should DSPM determine that a War ranty VRLA Battery is defective within the initial one year warranty period DSPM will replace the Warranty VRLA Battery with a functionally equivalent battery During the pro rata portion of the warranty period DSPM will replace a Warranty VRLA Battery that DSPM determines to be defective based on the below pro rata formula The formula yields a pro rata credit value which shall be applied against the battery manufacturer s current published list purchase price of a new product of equal or greater Ampere Hour capacity Non Warranty VRLA Batteries With respect to non Warranty VRLA Batteries procured by DSPM for Users DSPM makes NO REPRESENTATIONS as to the effectiveness or extent of warranties that may be assigned to Users for such non Warranty VRLA Batteries assumes NO RESPONSIBILITY for any matters that may be warranted by manufac turers or suppliers of non Warranty VRLA Batteries and extends no coverage under this Warranty to such non Warranty VRLA Batteries PRO RATA CALCULATION FOR CREDIT Battery Manufacturer s Current Published List Purchase Price for the Warranty VRLA Battery X of Months
31. de installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the emergency service call Uninterruptible Power Systems UPS and Uninterruptible Power System s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise Three Phase Uninterruptible Power System User s Manual 38 DIGITAL SIGNAL POWER MANURCTURES 018 6001 00 Www DSPManufacturing com SW36 SF724 n will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Extended On Site Warranty 24Hr day 7Days week including Holidays This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage or after ap proval by DSPM and a Certification Inspection by DSPM This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to service the unit All service calls will be made Seven 7 days a week exception of the DSPM s designated holidays If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect
32. e shall not exceed 32 degrees Centigrade 90 degrees Fahrenheit for any 30 day period 3 Operation or storage of any product for any length of time in an environment having a temperature above 40 de grees Centigrade will void the warranty with respect to those products The warranty period shall be adjusted based on actual operating conditions such as temperature and frequency of discharge as published and specified by the battery manufacturer The warranty period will be reduced 50 for every 8 degrees Centi grade increase In operating temperature above 25 degrees Centigrade base temperature Batteries in the same string must be the same manufacturer same model If not the warranty is void The warranty does not apply to batteries used in cycle applications Miscellaneous NO SALESPERSON EMPLOYEE OR AGENT OF DSPM IS AUTHORIZED TO ADD TO OR VARY THE TERMS OF THIS WARRANTY Warranty terms may be modified if at all only in writing and signed by a DSPM official DSPM obligations under this warranty are conditioned upon timely receipt of full payment of the product pur chase price and any amounts due from User under this Warranty DSPM reserves the right to supplement or change the terms of this Warranty in any subsequent warranty offering to User or others In the event that any provision of this Warranty should be or becomes invalid and or unenforceable during the warranty period the remaining terms and provisions shall continue in fu
33. ed to the emergency circuit s will immediately begin operating at full light output for a maximum of 90 min utes or other run time as required by UL924 egress codes When utility power is restored the emer gency circuit s will stay energized for up to 10 minutes depending on user setting At the end of the preset time the normally off circuit s will shutoff OCB Output Circuit Breaker s EPO Emergency Power Off Emergency Power Off option gives the user the ability to instantly turning the UPS off without having to throw the breakers The EPO option is primarily used as a personnel safety feature that will shutoff all power to the UPS output and load When pressed the input utility power is still on the terminal block but the microprocessor turns the inverter and rectifier off RSSP Remote Indicator Panel Remote Indicator Panel option enables the user to remotely monitor the UPS Through the use of re lays the RSSP allows the user to know if the UPS is operating on the input utility power or its battery bank and if the UPS s output is On or Off This feature allows for the UPS to be located away from the load that it operates or controls SNMP SNMP Card Simple Network Management Protocol SNMP is an Internet standard protocol for managing de vices on IP networks Devices that typically support SNMP include routers switches servers worksta tions printers modem racks and more It is used mostly in network
34. es 2X the distance away from the ELI For example in Figure 5 the distance from the ELI to the right end of the third battery cabinet is 135 inches If the NEC and or local code calls for a 8 gauge cable to make the connections to these three battery cabinets then the second set of three cabinets 135 inches further away from ELI use 6 gauge and the final two cabinet should use a 4 gauge Using Figure 5 another approach that can be used is to take the ELI and center it between the four pairs of battery cabinets and maintain the same distance and wire cable size D Three Phase Uninterruptible Power System User s Manual 20 DIGIT AL SIGNAL POWER MANURCTURES 01 8 6001 00 DSPManufacturing com IGEDIEDEN DIE Bg 1 T T J 37 5 15 emen DSPM DSPM 18 8 RAD i Front View i Figure 6 5 DESCRIPTION 5 1 DESCRIPTION OF BATTERY CABINET S 5 1 BATTERY CABINET BREAKER ASSEMBLY The Battery Cabinet Breaker Assembly is located inside the right door of the UPS Battery Cabinet see Figures 15a or b Located on the Breaker Assembly are the Battery String Breakers two strings per cabinet the Battery Cabinet Interconnect Terminals and optional Alarm Contacts Terminals Lethal voltages exist within the cabinet even when the unit is de energized Only qualified service personnel with adequate training must service this equipment Electrical Hazard Electrical Ha
35. es Ensure that the loads to be connected are as listed on the system label and the hots neutral and grounds are correctly identified and are wired to the output terminal block as designated Loads not powered by the system cannot use the neutral of the Uninterruptible Power Sys tem Do not bond the output neutral to chassis ground The system has been bonded as required a by the manufacturer and National Electrical Code gt These connections are made inside the UPS cabinet in one of two ways depending on whether the unit is a 50 or a 150KVA refer to the proper System Component Layout In the 50KVA the output cables are connected to a five 5 pole terminal block TB1 which is comprised of three 3 output power neutral and ground connections In the 150KVA the output cables are connected to the Output Circuit Breaker CB4 and an adjacent chassis grounding terminal block TB2 The Output Power Connections are comprised of three 3 output power connections and a chassis ground The output over current protection from the DSPM UPS System is the responsibility of the End User DSP Three Phase Uninterruptible Power System User s Manual 26 m p 018 6001 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com 27 VII 9n314 9800 19U10 10 10 99 15002 dt OW 99 so _ Z21087 tv8 ySy 02174800 L6m 6 90 Eers viSj t 021748027 9ci Osr c c
36. es the system to adjust and filter power fluctuations continuously and automatically In the event of a power failure it can immediately provide back up power from the batteries without any interruption When the utility power is connected or reconnected the charger will automatically recharge the batteries When input power to the Three Phase Inverter is lost during a power outage the system will automatically draw power from its internal battery supply without any interruption The critical load will receive only clean sine wave power The internal VRLA valve regulated lead acid maintenance free batteries provide 90 minutes of backup power Upon restoration of input power the Three Phase Inverter automatically resumes normal operation and immediately begins to recharge the batteries The Three Phase Inverter has an internal bypass circuit which maintains the power to the load in case of internal UPS failure The Advanced Battery Management system in this unit uses a Digital Signal Processing Pulse Width Modulation DSP PWM Smart Battery Monitoring System for managing the system batteries The DSP PWM Smart Battery Monitoring System is temperature compensated resulting in maintaining maximum runtime and battery life The microprocessor controls recharge and the DSP PWM offer overcharge pro tection The Three Phase Uninterruptible Power System incorporates double conversion technology that provides perfect protection specifically for Egres
37. eutral and grounds are correctly identified and wired to the input terminal block as designated Phase rotation should be checked and verified for clockwise rotation The DSPM UPS System will auto matically configure the phase rotation in the forward direction even if the input power is miss wired How ever the output of the DSPM UPS System will not automatically configure the phase rotation in the forward direction while in the bypass manual mode Therefore the DSPM UPS System output power should be checked for proper forward phase rotation while in the bypass mode The input power connections to the UPS come from the building supplied services These connections are made inside the UPS cabinet in one of two ways depending on whether the unit is a 50 or a 150KVA refer to the proper System Component Layout In the 50KVA the input cables are connected to a five 5 pole terminal block TB1 which is comprised of three 3 input power neutral and ground connections In the 150KVA the input cables are connected to the Input Circuit Breaker CB2 and an adjacent grounding termi nal block The Output Power Connections are comprised of three 3 output power connections and a chassis ground 6 3 OUTPUT POWER CONNECTIONS It is highly recommended that a qualified electrician make all input power connections The output power should be connected correctly at the required voltages and the ground cable should be of the same gauge as the output power cabl
38. f The illustration is only an example of how to insulate your tools 1 you may want to insulate the open end of the wrench The product give the user a lot of flexibility when it comes to how many coats to apply as many as you want Apply ing multiple coats by following the instructions on the can should insulate sufficiently Figures 16a f DSPM cannot control use of this product and will not accept liability Three Phase Uninterruptible Power System User s Manual 43 DIGITAL SIGNAL POWER NEL 01 8 6001 00 um WWW DSPManufacturing com d 1 Battery Diagram 2 Shelf to Shelf Jumper Cables for Balteries 3 Cabinet DC Output Terminal Blocks to Inverter Cabinet 4 Battery Jumpers 5 String 1 Circuit Breaker 6 String 2 Circuit Breaker Note Wires from battery cabinet to inverter to be provided by others Figure 17 Shelf to shelf jumpers are sized to cover a full range of power levels The battery jumpers will be the same or smaller size depending on the power level of the Inverter unit Three Phase Uninterruptible Power System User s Manual INC 018 6001 00 DIGITAL SIGNAL POWER MANUFACTURER WWW DSPManufacturing com d 1 Input Terminal Block 2 Input Breaker 3 Reference Transformer 4 Bypass Switch 5 Contactor 6 Battery Breaker 7 Fan Transformer 8 Main Oulput Breaker 9 Reference Transformer 10 Output Terminal Block 11 Manufacturer s Label 12 Input Filters 13 Trans
39. former 14 Fuses 15 Inductors 16 DC Caps Figure 18a 17 Inverter Filters Batteries are to be placed on top shelf ma 7 w 12 13 14 15 16 17 1 2 3 4 5 6 7 A Lr 1 SBS SCR Drivers 2 SBS PCBA 3 Rectifier Driver Boards 4 Manufacturer s Label 5 Motherboard Assembly 6 Display 7 Computer Interface 8 SBS SCR s 9 Cooling Fans 10 Rectifier SCR s 11 Blower 12 IGBT Assembly 13 IGBT PCBA Figure 18b Please see the Interface section of this manual for more detailed information D Hur Gu Henry Dy a HR RD D 11 12 13 Three Phase Uninterruptible Power System User s Manual 45 DIGITAL SIGNAL POWER MANUFACTURES 01 8 6001 00 WWW DSPManufacturing com d 10 2 LIMITED WARRANTY TEN 10 YEAR DESIGN LIFE VALVE REGULATED LEAD ACID VRLA BATTERIES amp BATTERY CABINET PRODUCTS This Warranty is given ONLY to purchasers who buy for commercial or industrial use in the ordinary course of each purchaser s business General DSPM Corporation products and systems are in our opinion the finest available We take pride in our products and are pleased that you have chosen them Under certain circumstances we offer with our products the following Warranty Against Defects in Material and Workmanship Please read your Warranty carefully This Warranty sets forth our responsibilities in the unlikely event of defect and tells you how to obtain performance u
40. he flow diagram during battery operation When power is restored after a low battery shutdown the rectifiers automatically restart and recharge the batteries and the Inverter is automatically restarted without operator intervention The inverter auto matically without operator intervention assumes the power from the Rectifier DSP M Three Phase Uninterruptible Power System User s Manual 15 m p 018 6001 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com Figure 3 Single Line Drawings AC Loss Battery Operation 1 6 D External Maintenance Bypass EMB Operation Optional There is an optional External Maintenance Bypass which supplies the critical load with unconditioned input power The purpose of this option is to route power to the critical load while the UPS rectifier and inverter are de energized and during Start up before the system is fully operational refer to Figure 4 With the External Maintenance Bypass there is a hard wired bypass that can be operated after the Static Bypass Switch has been operated making it possible to isolate the entire UPS for service and mainte nance The internal control system determines the operation of the normal and External Maintenance Bypass paths with the load powered from the inverter being the normal operation Figure 4 Single Line Drawings External Maintenance Bypass Operation Three Phase Uninterruptible Power System User s Manual 16 DIGIT AL SIGNAL
41. hes servers workstations print ers and more A fax modem enables a computer to transmit and receive documents A fax modem is like a data mo dem but is designed to transmit and receive documents to and from a fax machine or another fax mo dem Some but not all fax modems do double duty as data modems UPS and Emergency Lighting Inverter manufacturers have adopted the FAX to allow users to easily communicate with their UPS systems via a telephone line FAX makes it possible for node network communicate with the UPS systems to send out emails to anyone on the network if an email server is available DSPM will remain at the cutting edge of technology and convenience by having FAX as an option on its 3 phase power supplies The FAX will be able to send emails to interested parties when a problem with the power supply occurs MB Modbus Interface Modbus Interface is a serial communications protocol that is simple and robust for connecting industrial electronic devices Modbus is often used to connect a supervisory computer with a remote terminal unit RTU in supervisory control and data acquisition systems Modbus allows for communication between a system that measures temperature real power load percentile battery current and frequency and communicates the measured results to a computer DSPM will remain at the cutting edge of technology and convenience by having MB as an option on its 3 phase power supplies Our lighting inverter a
42. icons to draw attention to the user important information regarding the safe operation and installation of the UPS The notice icons used in this manual are explained below and should be taken into account and adhered to whenever they appear in the text of this manual Technical Assistance Safety Recommendations If any problems are encountered while following this manual DSPM assistance and correspondence is recommended For technical support or help with any questions not covered in the manual contract DSPM Inc 1921 S Quaker Ridge Place Ontario CA 91761 Work Hours 8 a m 5 p m Pacific Standard Time Phone 1 877 DSPM POWER 1 877 377 6769 After Hours 5 p m 1 a m Pacific Standard Time 1 951 840 0811 Fax 1 909 930 3335 Email techsupport dspmanufacturing com Internet http www DSPManufacturing com To expedite assistance if required Please have the following information from your units System Label lt found on the right side and inside door panel available SN f Model Model Number S O Number Input Voltage Output Voltage Power Rating and Frequency Three Phase Uninterruptible Power System User s Manual 7 DIGITAL SI SIGNAL POWER MANUFACTURES 01 8 6001 00 DSPManufacturing com IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS SECTION SAFETY Notes and Safety Information Following safety precautions is important when operating or servicing electrical equipment
43. ied in the Figure 12 Contact the factory for optional kits supplied or approved by DSPM If used connect the interface cable to the 9 pin computer interface port RS 232 Standard Interface Port on the Main PCB Control Board in the door refer to Figure 12 of the Uninterruptible Power System NOTE Software Interface Kit s connection is optional The Uninterruptible Power System works prop erly without an optional interface connection Use only factory supplied or authorized Uninterruptible Power System monitoring cable a psa Tein Red Standard RS 232 Interface Figure 12 CAUTION Use only factory supplied or authorized Uninterruptible Power System monitoring cable Three Phase Uninterruptible Power System User s Manual 30 DIGIT AL SIGNAL POWER MANURCTURES 01 8 6001 00 DSPManufacturing com d 7 DISPLAYS 7 1 FRONT PANEL DESCRIPTION Message CENE KZ www dspmanufacturing com i Phone 714 970 2304 Figure 13 7 1 1 Code Indicated which alarm has been triggered Use the History Log Key Table on the following page s to help find the description of the alarm 7 1 2 Message Indicates the message for the alarm that was triggered 7 1 3 History Line Indicates the line that an event has been recorded on 7 1 4 Date Indicates the date that the alarm was triggered 7 1 5 Time Indicates what time the alarm was triggered the time is shown in military time 7 1 6 Alarm Scan Clear By holding dow
44. ifier to be able to generate clean AC power to supply the critical load The conversion inversion process eliminates voltage transients fluctuations existing the input power before it reaches the critical load 1 6 B Manual Bypass Operation Refer to Figure 2 A Manual Bypass Switch is provided as a standard feature of the DSPM s UPS This switch is to bypass the inverter logic incase of failure to enable the end user function until service can be performed The advantage of this form of bypass is that the input filtering is still providing protection to the critical loads on the UPS Figure 2 illustrates the flow diagram when the UPS has been manually by passed Figure 2 Single Line Drawing Static Bypass Operation 1 6 C AC Loss Battery Operation Referring to Figure 3 if the input power is interrupted the battery will immediately supply the DC power required by the Inverter to maintain continuous AC power to the load A fully charged battery will provide power for the specified time at the rated load or longer at reduced load In the event of a power failure the rectifiers will de energize and the batteries will discharge into the Inverter and maintain power to the critical load until a the battery capacity expires and the inverter turns off or b input power is restored after which the rectifiers will power the inverter and simultaneously recharge the batteries Figure 3 illustrates t
45. l 5 DIGITAL SI SIGNAL POWER MANUFACTURES 01 8 6001 00 DSPManufacturing com Reproduction or Distribution forbidden NOTICE THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION This document contains proprietary and confidential information of Digital Signal Power Manufacturer Inc Digital Signal Power Manufacturer In consideration of the receipt of this document the recipient agrees not to copy any of its contents nor to disclose them to or allow them to be used by any person not currently an Digital Signal Power Manufacturer employee or an employee of the recipient having a need to know without the express written consent of Digital Signal Power Manufac turer and further agrees to surrender this document to Digital Signal Power Manufacturer when the reason for its receipt has terminated 2013 Digital Signal Power Manufacturer Inc All rights reserved DSP Three Phase Uninterruptible Power System User s Manual INC 018 6001 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com About this Manual Thank you for selecting this Uninterruptible Power System It provides you with perfect protection for connected loads and equipment This manual contains Important instructions that should be followed during maintenance of the DSPM Uninterruptible Power Supply It includes important safety and maintenance instructions for operating the Uninterruptible Power System If you should have any problems with the Uninterru
46. l the system is fully dry inside before proceeding with the connection of any power otherwise an electrical shock hazards might exist Installation and wiring must be performed in accordance with the local electrical code and under the guidance or in structions of professional personnel Note Per code requirements leave 3 on each side of the cabinet including the back and 3 foot clearance in front Refer to Figure 6 otorage of the system should be in a cool and dry area with the unit being upright and covered The warranty can be affected if the unit is stored for more then 3 months without charging the batteries Operating Temperature 0 to 40 C 32 to 104 F Storage Temperature 20 to 60 C 4 to 140 F Three Phase Uninterruptible Power System User s Manual 19 DIGITAL SIGNAL POWER MANUFACTURES 01 8 6001 00 Www DSPManufacturing com Typical Inverter Cabinet Typical Battery Cabinet 4 3 2 When laying out the location for the Uninterruptible Power System DSPM recommends adheres to the National Electrical Code NEC and or the local code in your area Ideally all the Battery Cabi nets are positioned the same distance from the ELI making the gauge of the cabling the same local code from each battery cabinet When battery cabinets are unequally spaced throughout your facility use the two size larger rule The two size larger rule is to use cables that are two sizes larger for cabinets that are two tim
47. lf diagnostic capabili ties and LED Monitoring 2 8 2 Informative advanced Display and Alarms keep you in control of your emergency lighting environ ment 24 7 2 8 3 Automatically performs periodic self tests ensuring a safely lighted environment prior to an emergency The three phase power supplies are able to do a 5 minute battery run the first of every month except for New Year s day when the test is for 90 minute The testing can be enabled by going to the Autorun screen and selecting Yes or No with the Menu Forward or Menu Reverse button When the battery test happens the rectifier is turned off and the batteries will sustain the load on the output If the voltage dips too low the test is terminated prematurely and a entry is recorded in the alarm log accordingly Two minutes into the battery run test the voltage power date and time are logged in the battery log This is a feature that is standard in our 3 phase power supplies 4 Single point of testing instead of multiple testing points with battery packs 5 Water Dots are placed on every shelf and door panel to indicate if moisture is present or has got inside the unit The Dots are originally white in color but will turn red when water are absorbed 2 9 CABINET 2 9 1 Modular design enables flexible installation 2 9 2 Forced air cooling for maximum reliability 2 9 0 NN 3 All systems are self contained and require external battery cabinet s INSTALLATION 2 10
48. ll force and effect User shall complete the attached User Warranty Card and forward it to DSPM within thirty 30 days of receipt of the DSPM product This Warranty shall be governed by and construed under the laws of the State of California This Warranty represents the entire agreement between DSPM and User with respect to the subject matter herein and supersedes all prior or contemporaneous oral or written communications representations understandings or agreements relating to this subject VRLA Battery amp Cabinet Warranty 4 30 12 Three Phase Uninterruptible Power System User s Manual 48 DIGITAL SIGNAL POWER MANURCTURES 018 6001 00 Www DSPManufacturing com 10 3 NOTES Three Phase Uninterruptible Power System User s Manual DIGITAL SIGNAL POWER MANUFACTURER 01 8 6001 00 www DSPManufacturing com NO e
49. mergency calls and one 1 Preventive maintenance call to service the unit service calls will be made between 8 00a m and 5 00p m and are limited to Monday through Friday excluding DSPM s designated holidays If the Customer requests remedial maintenance or preventive maintenance outside of the contracted coverage DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the preventive maintenance service call Uninterruptible Power Systems UPS and Uninterruptible Power System s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Full Service Contract 24Hr day 7 Days
50. n this button you can scroll the history log By pressing this button you can clear 7 1 7 Menu Reverse To scroll menu left 7 1 8 Increase On To change setting up 7 1 9 Decrease Off To change setting down 7 1 10 Menu Forward To scroll menu right 7 2 LCD PANEL MONITOR DISPLAY Figure 14 The Liquid Crystal Display LCD Panel indicates internal status of the inverter which includes power flow measured values and fault and error messages via user selectable display screens Depending on the model and options ordered there are several different displays see Figures 14 for some of the available ones DSPM Three Phase Uninterruptible Power System User s Manual 31 m 018 6001 00 DIGITAL SIGNAL POWER MANUFACTURER WWW DSPManufacturing com d 7 3 HISTORY LOG KEY The History Log is used to record certain events that reflect the status and operating mode of the unit The unit has the capability of logging up to 64 lines events 00 through 63 After 00 is displayed the system will cycle around to 63 After 64 events are logged the system will start recording again at 00 The Log is read by pressing or holding down the Alarm Scan button The most recent event being displayed first Each time the button is pressed one log event is read in sequential order The following table is a list of possible faults that can be displayed on the LCD Display History Log Key Code Message Description Blank Used f
51. nder this Warranty LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP PRODUCTS COVERED Ten 10 Year Design Life Valve Regulated Lead VDRLA Batteries and DSPM manufactured battery cabinets for Uninterruptible Power Supply UPS system applications Terms of Warranty DSPM Manufactured Battery Cabinets not including batteries As provided herein each DSPM manufactured battery cabinet is war ranted to be free of defects in material and workmanship for a period of 1 one year from the start up date provided start up is per formed by DSPM personnel occurs within six 6 months of the DSPM shipping date and the product has been stored in a suitable environment prior to start up or i1 in any event a maximum of eighteen 18 months from date of product shipment from DSPM The warranty duration shall be whichever period described in the preceding sentence expires first The start up date will be determined only from the completed inspection and start up sheet provided DSPM to User The product shipment date will be determined only from the DSPM bill of lading If any part or portion of the DSPM product fails to conform to the Warranty within the Warranty period DSPM at its option will furnish new or factory remanufactured products for repair or replacement of that portion or part and reinstall the replacement product Ten 10 Year Design Life VRLA Batteries DSPM does not manufacture batteries but does warrant certain ten 10
52. oads from your Three Phase Inverter 1 5 OPTIONS See Unit Options for details The following options are available with the Three Phase Inverter 1 ECM120 and ECM277 Environmental Control Module 2 NOF Normally OFF Circuit 120Vac or 27 Vac 3 NOH Normally OFF Hold On Circuit 120Vac or 277 Vac 4 OCB Output Circuit Breaker s 120Vac or 277Vac o EPO Emergency Power Off 6 EPO Emergency Power Off 7 RSSP Remote Indicator Panel 8 SNMP SNMP Card 9 FAX Fax Modem 10 MB Modbus Interface 11 FC Form C Contacts 12 STU3 Onsite Startup 13 EW Extended Warranty 1 6 OVERVIEW The UPS provides two power paths between the utility source and the critical load Figure 1 shows the path Figure 1 Three Phase Uninterruptible Power System User s Manual 14 DIGITAL SIGNAL PM 018 6001 00 Www DSPManufacturing com for normal operation with the load powered from the inverter Figure 2 shows the path for bypass operation with the load supplied through the static bypass line The Input circuit breaker MCCB for protection of the UPS and cables are field supplied and field installed See WARNING 2 in section 1 0 1 6 A Normal Operation During normal operation the path through the inverter is used to power the load Referring to Fig ure1 two rectifiers convert Input AC power to DC DC power is utilized to charge the UPS battery system AC to DC Rectifier The Inverter also convert AC to DC Rect
53. ons in the UPS Cabinet MANUAL BYPASS SWITCH DESCRIPTION In most units this switch is located on the inside of the left door of the system See system component diagram for exact location The bypass switch is used in case of a failure of the lighting inverter If the lighting inverter fails place the bypass switch in the MAN position In this position the inverter section is bypassed allowing the load to be powered by the utility until the inverter can be repaired In case of system failure contact factory for service The Manual Bypass Switch is used to bypass the electronic inverter when the system have failed The Manual Bypass Switch should never be operated when the UPS is supporting the load The rotation of this switch will turn off the inverter The Load will be fed from the Utility until the switch is place back into the UPS position and the inverter is returned back to operation Lethal voltages exist within the cabinet even when the unit is on bypass Only qualified ull service personnel with adequate training must service this equipment w Electrical Hazard Three Phase Uninterruptible Power System User s Manual 22 DIGITAL SIGNAL POWER MANUFACTURER 018 6001 00 www DSPManufacturing com d NOTE Operation of the bypass switch will cause the inverter switch to static bypass and turn off the inverter if it was running WARNING The manual bypass switch should only be operated by authorized personnel Normal Opera
54. or assignable without the prior written permission of DSPM Drawings Descriptions DSPM warrants for the period and on the terms of the Warranty set forth herein that the covered product will conform to the de scriptions contained in the certified drawings if any applicable thereto to DSPM final invoices and to applicable DSPM product bro chures and manuals published as of the date of product shipment Descriptions DSPM does not control the use of any product Accordingly it is understood that the Descriptions are NOT WARRANTIES OF PERFORMANCE AND NOT WARRANTIES OF FIT NESS FOR A PARTICULAR PURPOSE Warranty Claims Procedure Within a reasonable time but in no case to exceed thirty 30 days after User s discovery of a defect User shall contact DSPM at 1 909 930 3353 All defective products an component parts replaced under this warranty become the property of DSPM Three Phase Uninterruptible Power System User s Manual 46 DIGITAL SIGNAL POWER NEL 01 8 6001 00 Www DSPManufacturing com DSPM Manufactured Battery Cabinet Subject to the terms and conditions specified herein should DSPM determine that the bat tery cabinet is defective a DSPM field service representative will repair or replace at DSPM S option the non conforming DSPM product warranted hereunder without charge for material or labor provided start up of the DSPM product was performed by DSPM personnel In all other instances User will be charged for la
55. or clearing Alarm History 0 02 0 alarm clr Phase SEQ Input OV Alarm History has been cleared Input phase sequence has caused a fault and must be changed E Input voltage has gone over fault limit 0 Input UV Input voltage has gone below fault limit 07 Input CONT Output Hi V oystem has failed to detect closure of the Input Contactor Output voltage has gone over fault limit Output Lo V Output O Frq Output voltage has gone below fault limit 10 11 Output frequency has gone over fault limit Output U Output frequency has gone below fault limit 12 Phase FLT Input phase sequence fault has not been corrected and system has timed out A hardware fault has been detected by the inverter control board IGBT PCBA caused 3 Invrir FLT by IGBT failure unexpected power on reset or DC Bus over voltage 24 USBS short n Bypass Switch failure output voltage still detected after off command was Table 2 Three Phase Uninterruptible Power System User s Manual 32 INC 018 6001 00 ITAL SIGNAL POWER MANUFACTURER m Www DSPManufacturing com e ISININ g eerie 00 History Log Key Code Message 26 Output OVL Output Current has gone over fault limit 28 Estop OPEN Emergency Stop option enabled during system to switch to bypass 99 UPS abort oystem faults have caused system to switch to bypass Inv start Inverter has been started and matched with utility voltage 40 NMI trap NMI button on
56. ourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If Replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the preventive maintenance service call Uninterruptible Power Systems UPS and Uninterruptible Power System s batteries are NOT warranted under this plan unless specified DSPM will provide the maintenance and testing for the batteries at DSPM s the hourly rates in effect for DSPM DSPM unless specified otherwise will NOT provide Battery replacements but will assist the customer in the replacement of the batteries through the battery manufacturers warranty Three Phase Uninterruptible Power System User s Manual 40 DIGITAL SIGNAL POWER MANURCTURES 018 6001 00 Www DSPManufacturing com PARTS TRAVEL EMERGENCY PREVENTIVE EXPANSES MAINTENANCE COVERAGE LABOR gt 8 5 Mon Fri Q Service is as per customer request SW58 8 5 Mon Fri SW724 7 days per week 24 hours per day Except Holidays SW365 7 days per week 24 hours per day Including Holidays SF58 n 8 5 Mon Fri SF724 n 7 days per week 24
57. processor board has been pressed date and time marker 41 STKUF trap Software Stack underflow detected 42 STKOF trap Software Stack overflow detected 43 DIMR trap 45 ISBS xfer 46 Inv Stop Pwr on RST ESTOP trap RunStateO RunState1 RunState2 RunState3 Bypass on Battery Low Key Code OK Air Flow DN N A Description Co N Software has detected a Watchdog timer overflow Static Bypass Switch has transformed load to Inverter Inverter has unexpected shut off CPU initialization complete N 49 0 Emergency Stop option has caused an emergency transfer to utility Power has been applied to system Initial system checks complete awaiting DC breaker closure Startup complete system ready Utility power failure system is on a battery run System is in bypass Battery Voltage is low causing a system shutdown 3 54 56 57 8 59 Key Code Accepted C Air Flow fault detected DC Bus set to minimum value Master reset code excepted N A Auto Equilizer N A Manual Equalize On N A Manual Equalize Off 6 O NI Table 2 cont D Three Phase Uninterruptible Power System User s Manual 3 ITAL SIGNAL POWER MANUFACTURES 01 8 6001 00 www DSPManufacturing com e 8 OPERATION AND PROCEDURE Z The initial startup must be done by a factory authorized technician or in conjunction with DSPM E PLEASE CALL FOR STARTUP BEFORE APPLYING POWER TO THE UPS 8 1 START UP PROCEDURE
58. ptible Power System please refer to this manual and or call technical support Your DSPM Uninterruptible Power Supply is designed to provide reliable protection from power disturbances for many years Please be sure to follow the manufacturers instructions to ensure optimum performance of the equipment This manual contains descriptions of all controls and indicators required to operate the DSPM Unin terruptible Power Supply Please read this manual carefully and retain it for future reference To the best of our knowledge and at the time written the information contained in this document is technically cor rect and the procedures accurate and adequate to operate this instrument in compliance with its original advertised specifications While every precaution has been made to ensure accuracy and completeness in this manual DSPM assumes no responsibility and disclaims all liability for damages resulting from the use of this information or for any errors or omissions This instrument is designed to prevent accidental shock to the operator when properly used However no design render safe instrument which is used carelessly Therefore this manual must be read carefully and completely before making any measurements Failure to follow directions can result in a serious or fatal accident How to use this Manual This manual is designed for ease of use giving the user easy and quick reference to information This manual uses notice
59. re programmed to talk Modbus DSPM s lighting invert ers respond to commands send through TCP Modbus We use a gateway that converts the Ethernet physical layer into a RS232 physical layer which our control board uses With the use of MB the user will be able to monitor normal operation and know when problems occurs with the UPS or its load s FC Form C Contacts Form C Contacts is an option to be used when it is necessary to turn on or off one device by another device This is done by the Form C Contacts control of two circuits one normally open contact and one normally closed contact with a common terminal One use of Form C Contacts may be with an auto matic dialer If the output of the UPS goes off the automatic dialer hooked to the normally Off contacts will energize calling the maintenance telephone SRB Seismic Rated Bracket DSPM s Seismic Rated Brackets are built for use in seismic zone 0 through 4 DSPM s Seismic Rated Brackets are Ideal for blocking and strapping to foundation to hold UPSs in place in case of earthquake Consult your local building code or official for information about local zoning laws STU3 Onsite Startup Onsite Startup is an option that can be purchased along with all DSPM s product when the standard Telephone Startup is not what you desire When purchased we send a qualified technician to your site to do the startup EW Extended Warranty Three Phase Uninterruptible Power System User s M
60. rent hourly rates based on time of day and day of week service 1s per formed All part needed to complete the repairs are billed from DSPM current list prices Extended On Site Warranty 8 5 Mon Fri This Extended Warranty Plan is to be purchased while the equipment is still under current warranty coverage or after ap proval by DSPM and a Certification Inspection by DSPM This plan covers all replacement parts and labor including travel time and expenses for all emergency calls to ser vice the unit All service calls will be made between 8 00 a m and 5 00 p m and will be limited to Monday through Friday with the exception of the DSPM s designated holidays If the Customer requests remedial maintenance outside of the contracted coverage or preventive maintenance DSPM will provide this service This service will be charged to the Customer at DSPM s standard hourly rates in effect at the time of the service and will be subject to an available field engineer DSPM will provide all replacement parts for parts that are found defective during emergency service calls If replaced parts are used from any Customer spare parts kit DSPM will replace them to the Customer owned spare parts kit with no charges to the Customer DSPM will include installation of any changes for safety reasons and at DSPM option install any factory enhancements and upgrades and reliability changes or improvements during the emergency service call Uninterruptible Power
61. right side of the UPS See Chapter 2 for a complete listing of the Three Phase Inverter specifications This manual provides an overview of the Three Phase Inverter components and their functions The appear ance and purpose of operator controls and indicators is described with procedures for operation start up shutdown and basic maintenance included 1 2 DEFINITIONS 1 2 1 UNINTERRUPTIBLE POWER SUPPLY SYSTEM UPS All components within the UPS Module Cabi net and associated batteries which function as a system to provide continuous conditioned AC power Three Phase Uninterruptible Power System User s Manual 12 DIGITAL SIGNAL POWER MANUFACTURES 01 8 6001 00 Www DSPManufacturing com to a load 1 2 2 UPS MODULE CABINET The metal enclosure which contains the Rectifier Charger Inverter Static Transfer Switch Internal Bypass line operator controls batteries up to 30kVA models only and internal control systems required to provide specified AC power to a load 1 2 3 UPS MODULE The Rectifier Charger and Inverter assemblies which under the direction of the inter nal control system and operator controls provide specified AC power to a load 1 2 4 RECTIFIER CHARGER The UPS components which contain the equipment and controls neces sary to convert input AC power to regulated DC power required for battery charging and for supplying power to the Inverter 1 2 5 INVERTER The UPS components which contain the
62. rol Board and the DC AC inverter circuit The battery charger is then activated allowing the batteries to be continuously charged The on line DC AC inverter converts the DC voltage to a pulse width modulation PWM waveform This waveform is filtered and reconstructed to a desired AC output and the load is transferred to the inverter 1 3 3 Response To Input Power Failure For An Online System When the input power fails the charger is turned off and the battery bank becomes a DC supply source to the inverter circuit maintaining an uninterrupted AC supply to the pro tected load When the facility power returns stabilizes and is in phase with the backup power the system controller closes the input contactor and the system returns to the Online mode If the battery voltage drops below 26 of its nominal value and the facility power remains off then the system will assume a FAILURE mode Response To Input Power Failure For A Standby System When the input power fails the charger is turned off and the battery bank is transferred becomes a DC supply source used to drive the inverter circuit maintaining a uninter rupted AC supply to the protected load When the facility power returns stabilizes and is in phase with the backup power the system controller closes the input contactor and the system returns to the Standby mode If the battery voltage drops below 26 of its nominal value and the facility power remains off then the system will assume a FAIL
63. s Lighting for facilities It is designed to provide continuous and clean electrical power to a critical load The load is powered by the inverter which receives its power from the building source In the event of an input power failure the UPS will supply power to the critical load for the specified battery time The inverter uses of a double conversion principle eliminates all sources of unwanted power distur bances A rectifier converts the alternating current from the building source to Direct Current DC This DC charges the batteries and powers the inverter With the basic DC voltage the inverter generates a sinusoidal alternating current AC voltage which continuously supplies the load In times of power out rages the 90 minute backup time that come standard in our units keep the load energized If the input power is not restored promptly backup power from the UPS battery permits the orderly shutdown of equipment supported by the UPS The UPS is simple to start up operate and maintain The Three Phase Inverter is a PWM inverter available in output rating of 3 150 kVA All models have ex ternal batteries cabinet s in which the batteries are housed It is listed for compliance to UL1778 UL924 UL924A and CSA107 1 standards The Three Phase Inverter is available with an input or output voltages of 208 240 208Y 277 or 480Y 277 VAC three phase This information is provided on the System Labels located on the inside front door and the
64. s and further except as may be provided herein does NOT include labor costs or transportation charges arising from the re place ment of the product any part thereof or charges to remove same from any premises of User THIS WARRANTY IS VOID if User allows any battery for the DSPM UPS product to discharge below the minimum battery voltage cutoff point Furthermore the warranty is void if the user does not start recharging a discharged battery within forty eight hours REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT OR PART THEREOF DOES NOT EXTEND THE ORIGINAL WAR RANTY PERIOD THE PRODUCTS LISTED IN THIS WARRANTY ARE NOT FOR USE IN THE CONTROL AREA OR ANY REACTOR CON NECTED OR SAFETY APPLICATIONS OR WITHIN THE CONTAINMENT AREA OF A NUCLEAR FACILITY OR WHERE THE PRODUCTS HAVE POTENTIAL FOR DIRECT PATIENT CONTACT OR WHERE A SIX 6 FOOT CLEAR ANCE FROM A PATIENT CANNOT BE MAINTAINED AT ALL TIMES THE PRODUCTS LISTED IN THIS WARRANTY MAY BE USED IN APPLICATIONS INVOLVING LIFE SUSTAINING OR LIFE SUPPORTING DEVICES ONLY WHERE THE END USED CUSTOMER HAS SIGNED DSPM S HEALTHCARE APPLICATION SALES AGREEMENT OTHERWISE THE WARRANTY IS VOID Limitations THIS WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES EXPRESS OR IM PLIED INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE USER S SOLE AND EXCLUSIVE REMEDY IS REPAIR OR REPLACEMENT OF THE PRODUCT AS SET FORTH HEREIN Three Phase Uninterruptible Power System User s Manual
65. sformer core cabinet and system ground are all tied together at one point DO NOT CONNECT THE UPS GROUND WIRE TO ANY FORM OF AN ISOLATED GROUND SYSTEM SUCH A CONNECTION WOULD RESULT IN A SAFETY HAZARD AND UNDER GROUND FAULT CONDITIONS OR LIGHTNING STRIKES MAY CAUSE SEVERE SYSTEM DAMAGE 6 INSTALLATION 6 1 INSTALLING BATTERIES Please refer to the following when installing and maintaining batteries 6 1 1 Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries install or replace with the same number and type 6 1 2 Do not dispose of battery or batteries in a fire The battery may explode 6 1 3 Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be toxic 6 1 4 A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries 6 1 4 1 Remove watches rings or other metal objects 6 1 4 2 Use tools with insulated handles 6 1 4 3 Wear rubber gloves and boots 6 1 4 4 Do not lay tools or metal parts on top of batteries DSP Three Phase Uninterruptible Power System User s Manual 23 m p 018 6001 00 DIGITAL SIGNAL POWER MANUFACTURER Www DSPManufacturing com 6 1 5 Figure 9 Make sure the proper polarity
66. ss emergency lighting market The DSPM difference is the patented ECM which is connected to selected fixtures and or lamps which allows normal operating parameters to be maintained In the event of an AC power outage the fixtures lamps and or loads connected to the ECM will continue or immediately begin operating at full light output for a maximum of 90 minutes or other run time as required by UL924 egress codes NOF Normally OFF Circuit 120 Vac or 277 Normally OFF Circuit output is an excellent option when the customization needs is to provide in addi tion power only in cases of emergency i e exiting lighting or evacuation power In the event of an AC power outage the fixtures lamps and or loads connected to the emergency circuit s will immediately begin operating at full light output for a maximum of 90 minutes or other run time as required by UL924 egress codes NOH Normally OFF Hold On Circuit 120Vac 277Vac Normally OFF Hold On Circuit outputs are basically the same as our Normally Off Circuit option Both are excellent options when the customization needs is to provide in addition power only in cases of emergency i e exiting lighting or evacuation power The difference between the two is that the NOH feature allows the emergency circuit up to 10 minutes to remain energized after the utility power is re stored This means that in the event of an AC power outage the fixtures lamps and or loads connect
67. tain ESDS Electro Static Discharge Susceptible components Handle and package ESDS devices in accordance with JEDEC standard JESD625 A Use a 2 1 ATTENTION grounded ESD wrist strap when handling the devices and circuit boards Always package ATTENTION ewe components and circuit boards in static dissipative plastic bags or the static dissipative Mc Nes material that the FRUS came in before transporting Even if a device has failed Failure to so could result further damage complicating repair failure analysis 3 1 MOTHER MONITOR BOARD The Mother Monitor Board is located on the inside right door at the top and mounted with 8 screws Four at each corners and 4 at the middle of each side Verify that all connectors are matches with their designations and pins 1 2 etc Note all plugs and connections are not used Unplug JP1 on daughter board and all connectors from J1 through P17 on Mother Board or P1 through P26 on Monitor Board Install the new board Reconnect all plugs and connections returning them to their original orientations 3 2 All Other Parts Verify that the cables are marked before disconnecting Replace the defective part with the new part Re connect wiring the same way as it was disconnected Three Phase Uninterruptible Power System User s Manual 18 INC 018 6001 00 IGITAL SIGNAL POWER MANUFACTURER m Www DSPManufacturing com e 4 IRANSPORTATION INSPECTION AND INSTALLATION
68. ted to the UPS as specified by the equipment manufactur ers 8 2 SHUT DOWN PROCEDURE 8 2 1 The shut down procedure is the reverse of the start up procedure 8 2 2 Power down all electrical equipment connected to the UPS 8 2 3 Set the OUTPUT BREAKER CB4 to the OFF position 8 2 4 Set the BATTERY MAIN AC AND RECTIFIER BREAKERSs to the OFF position 8 2 5 De energize the input feeder breaker Three Phase Uninterruptible Power System User s Manual 34 DIGITAL SIGNAL PM 018 6001 00 Www DSPManufacturing com 9 SYSTEM OPTIONS 9 1 UNIT OPTIONS The following is a brief description of the available options for the Three Phase Inverter ECM120 and ECM277 Environmental Control Module Environmental Control Module ECM provides superior dependability and security to commercial and industrial environments It can operate individual fixtures lamps circuits or be daisy chained for con trolling multiple loads One ECM is used per switching device or circuit qty The ECM is perfect for hall ways classrooms corridors meeting rooms or individual offices The ECM was designed specifically for the egress emergency lighting market It is a small module that has many applications The dimensions are 1 25 x1 x2 and comes in two voltage sensing ranges a 100VAC which has a range of 100 140VAC and a 200VAC which has a 200 300VAC range This small and powerful unit is the most versatile module for many applications in the egre
69. th any grounded metal surface and that the transformer terminal wires are securely connected 4 2 5 4 Verify that the internal Wiring is not damaged 4 2 5 5 Verify that all wires to and from the output filter assembly input filter assembly inverter assem bly and bypass switch are securely connected 4 2 5 6 Verify that the circuit breakers are firmly seated and that the wires are securely connected 4 2 5 7 Inspect all batteries for damage cracks leaks loose connections etc 4 2 5 8 Reinstall all panels covers and close all doors 4 3 LOCATION AND PLACEMENT 4 3 1 Before starting check the load tolerance of the floor and verify that the floor will be able to support the UPS at its final destination and the route to get it there After verifying the weights verify that when the unit is placed in its final position that the minimum clearances required have been met Install the Uninterrup tible Power System in a protected area with adequate airflow and free from excessive dust Do not operate the Uninterruptible Power System where the temperature and humidity is out of the speci fied limits Water Dots are placed on every shelf and door panel to indicate if moisture is present or has got inside the unit The Dots are originally white in color but will turn red when water is ab sorbed WARNING Condensation of water may occur if the system is unpacked in a very low temperature environment In this case it is necessary to wait unti
70. tions are not inadvertently shorted to gether Each cabinet string has a separate run back to the in verter cabinet Each cabinet string should be brought on line one at a time by setting the string s circuit breaker to the ON position Verify that the breaker does not trip since that would indicate a swapped string connection If you have any further questions about battery connections please contact DSPM Service Department at 1 877 377 6769 6 1 A CHARGING OF THE BATTERIES The Uninterruptible Power System charges its battery when ever it is connected to utility power and the input circuit breakers CB1 is turned on Disconnect charging source prior to connecting or disconnecting battery terminals For the best results charge the battery for 24 hours after they are hooked up and the ELI is brought on line 6 2 INPUT POWER CONNECTIONS It is highly recommended that a qualified electrician make all input power connections The input power should be connected correctly at the required voltages and the ground cable should be of the same gauge as the input power cables In the 150KVA system it is vital that a true ground be brought into the unit not a OH E OE L Three Phase Uninterruptible Power System User s Manual 25 DIGITAL SIGNAL POWER MANUFACTURER 01 8 6001 00 WWW DSPManufacturing com d neutral Ensure that the utility power to be connected is rated as on the system label Make sure the hots n
71. ufacturing com DIGITAL SI SIGNAL gt P Mw 018 6001 00 The first and last battery of each string are then connected to the isolation breakers in the right side battery cabinet door See attached image general breaker arrangement The battery cabinet shelf to circuit breaker jumpers are pre wired into the cabinet The installer measures the DC volt age across each circuit breaker to verify polarity and voltage after battery installation If the polarity and voltage are correct then the terminal blocks above the breakers provide for wiring each string back to the inverter cabinet The inverter cabinet parallels the strings The inverter cabi net has multiple battery string Typical terminal blocks Refer to Sys All uline S 108 tem Component Layout The Batteries Bands number matches the number of Manufactuer Part st uline S 811 strings coming back from the battery cabinets For example if there are four strings over two battery cabinets then a total of eight cables run back from the battery cabinets to the inverter cabinet Each cabinet would have four wires two negative and two positive coming from it p NU Qo 1 A I IN 5 mS dh I 1 I Whole Cabinet Two Strings of 45 Batteries Figure 10 The positive and negative ter minal blocks in the inverter cabinet are grouped by polarity This ensures positive and negative string connec
72. y of each shelf is placed inside right corner of the Bolt Head shelf with the shortest dimen sion the width and positive terminal against the back of the cabinet The first string of 44 or 45 are on the first three shelves and the second string of 44 or 45 are on the bottom three shelves There are bat tery to battery jumpers and shelf to shelf battery jumpers provided The shelf to shelf jumpers are standardized to cover many power levels The battery to battery jumpers are the same gauge or smaller as the shelf to shelf battery jumpers Nut Lock Washer Flat Washer Flat Washer Battery Lug Battery Jumper Typical All Batteries Installation starts by connecting the positive shelf to shelf battery jumper WARNING Be careful not to touch or ground yourself or tools to anything while installing jumpers As each battery is placed install the battery to battery jumpers until all batteries are installed on the shelf Finally con nect the negative shelf to shelf jumper to complete the battery shelf installation Refer to Figure 10 for the individual shelf and a whole cabinet After creating each string of batteries ensure that each string Each string is either 44 or 45 batter ies total consist of the number of batteries indicated by the battery layout and the measured volt age from the first to the last battery is within the voltage range stated above Three Phase Uninterruptible Power System User s Manual 24 DSPMan
73. year design life VRLA batteries Subject to the further conditions and limitations set forth in this document ten 10 year design life VRLA batteries the Warranty VRLA Batteries that are purchased from DSPM and used in DSPM manufactured battery cabinets are warranted to be free of defects in material and workmanship for a period of 1 one year from date of shipment on a full replacement basis with a func tionally equivalent battery and 11 after the 1st year an additional nine years on a pro rata basis The product shipment date will be determined only from the DSPM bill of lading From time to time DSPM is requested by Users as defined below to procure non Warranty VRLA Batteries for User on a per order basis Under these circumstances DSPM assigns to User any warranties which are made by the manufacturers and suppliers of such non VRLA Warranty Batteries and which are assignable but DSPM makes NO REPRESENTATIONS as to the effectiveness or extent of such warranties assumes NO RESPONSIBILITY for any matters that may be warranted by such manufacturers or suppliers and extends no coverage under this Warranty to such non VRLA Warranty Batteries Warranty Extends to First Purchaser for Use Non transferable This Warranty is extended to the first person firm association or corporation for whom the DSPM product specified herein is origi nally installed for use in the United States or Canada the User This Warranty is not transferable
74. zard 5 1 A 1 Battery Breaker Assembly The breakers provide protection of overload and short circuit and should only be replaced with like breakers 5 1 A 2 Battery UPS Cabinet Interconnect Terminals There are Two 2 sets of terminal blocks that are used for the connection of the battery voltage to and from the UPS Cabinet The other two terminal blocks are for the optional alarm contacts to the battery cabinet When making the interconnection between the UPS Cabinet and the Battery Cabinet it is imperative that power connections being connected observing all proper polarities 5 2 DESCRIPTION OF UPS CABINET S 5 2 B SYSTEM COMPONENT LAYOUT The following layouts will help you find the parts and components in your Uninterruptible Power Sys tem Maintenance should only be performed by factory trained or qualified personnel Do not attempt to service If you need technical assistance please contact DSPM Three Phase Uninterruptible Power System User s Manual 21 DIGITAL SIGNAL POWER MANURCTURES 01 8 6001 00 Www DSPManufacturing com 5 3 5 4 J Electrical Hazard Figure 7b Center Shelf Input Terminal Block on left DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS The AC Input AC Output Terminals Blocks are provided for the connection of incoming power and the con nection of the load equipment intended to be powered by the UPS Refer to appropriate Component layout for these connections and their locati

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