Modicon TM3 - Expert I/O Modules - Hardware Guide
Contents
1. Status LEDs The following figure shows the status LEDs z x X N x an 0 1 2 3 4 5 6 7 8 9 1 1 0 1 2 3 4 5 6 7 al 46 100000001420 04 2014 TM3XTYS4 TeSys Module The following table describes the status LEDs LED Color Status Type Description 1 0 2 Green On Input The input channel is activated Off The input channel is deactivated X2 3 5 On The input channel is activated Off The input channel is deactivated X3 6 8 On The input channel is activated Off The input channel is deactivated X4 9 11 On The input channel is activated Off The input channel is deactivated X1 0 1 On Output The output channel is activated Off The output channel is deactivated X2 2 3 On The output channel is activated Off The output channel is deactivated X3 4 5 On The output channel is activated Off The output channel is deactivated X4 6 7 On The output channel is activated Off The output channel is deactivated 100000001420 04 2014 47 TM3XTYS4 TeSys Module TM3XTYS4 Characteristics Introduction This section provides a description of the electrical of the TM3XTYS4 module See also Environmental Characteristics see page 17 A WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the2. Installation Installation Guidelines Introduction expansion modules are assembled by connecting them to a logic controller or receiver module The logic controller or receiver module and their expansion modules can be installed on a top hat section rail DIN rail Mounting Position and Minimum Clearances The mounting position and minimum clearances of the expansion modules must conform with the rules defined for the appropriate hardware system Refer to the Installation chapter in the Controller Hardware documentation for your specific controller 4 WARNING UNINTENDED EQUIPMENT OPERATION e Place devices dissipating the most heat at the top of the cabinet and ensure adequate ventilation e Avoid placing this equipment next to or above devices that might cause overheating e Install the equipment in a location providing the minimum clearances from all adjacent structures and equipment as directed in this document e Install all equipment in accordance with the specifications in the related documentation Failure to follow these instructions can result in death serious injury or equipment damage 100000001420 04 2014 25 Installation Top Hat Section Rail DIN rail Dimensions of Top Hat Section Rail DIN Rail You can mount the controller or receiver and its expansions on a 35 mm 1 38 in top hat section rail DIN rail It can be attached to a smooth mounting surface o
3. RJ45 cables LU9Ree IO module TM3XTYS4 GV2MEee LC1Deee GV2MEee LC2Deee GV2P LC1Deee GV2P LC2Deee GVAE20 GVAE20 GV3Pee LC1Deee GV3Pee LC2Deee GV2AF3 LADSC12 9 LAD5C31 LAD5C32 Medium power motor up to 15 kW High power motor up to 30 kW 7 i Non reversing control Reversing Non reversing control Reversing 44 100000001420 04 2014 TM3XTYS4 TeSys Module Description The following figure shows the main elements of the TM3XTYS4 module 6 5 5 1 2 3 4 Label Elements Refer to 1 LEDs for displaying the state of the channel 2 TeSys RJ45 connectors 3 Power supply screw terminal block Power Supply Wiring diagram see page 52 4 Clip on lock for 35 mm 1 38 in top hat section Top Hat Section Rail DIN rail rail DIN rail see page 26 Expansion connector for I O bus Locking device for attachment to the previous module 100000001420 04 2014 45 TM3XTYS4 TeSys Module Main Characteristics Characteristics Value Input Input 1 Ready Input 2 Run Input 3 Trip Input type 24 Type 1 61131 2 Logic type Sink Output Output 1 Direction 1 control Output 2 Direction 2 control Output type 24 Vdc 0 3A Logic type Source Cable types and weight Cable type and length Type Ethernet CAT 5E Length Max 5 m 16 4 ft Weight 115 g 4 0z
4. Section Topic Page 2 1 General Rules for Implementing 16 2 2 Expansion Module Installation 21 2 3 Electrical Requirements 33 EIO0000001420 04 2014 15 Installation Section 2 1 General Rules for Implementing What Is in This Section This section contains the following topics Topic Page Environmental Characteristics Certifications and Standards 20 16 100000001420 04 2014 Installation Environmental Characteristics Enclosure Requirements expansion module components are designed as Zone Class A industrial equipment according to IEC CISPR Publication 11 If they are used in environments other than those described in these standards or in environments that do not meet the specifications in this manual the ability to meet electromagnetic compatibility requirements in the presence of conducted and or radiated interference may be reduced All TM3 expansion module components meet European Community CE requirements for open equipment as defined by IEC EN 61131 2 You must install them in an enclosure designed for the specific environmental conditions and to minimize the possibility of unintended contact with hazardous voltages Use metal enclosures to improve the electromagnetic immunity of your TM3 expansion module components Use enclosures with a keyed locking mechanism to minimize unauthorized access Environmental Characteris
5. Observe all accident prevention regulations and local safety guidelines 1 e Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 100000001420 04 2014 9 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems or their equivalent governing your particular location A WARNING UNINTENDED EQUIPMENT OPERATION e Only use software approved by Schneider Electric for use with this equipment e Update your application program every time you change the physical hardware configuration Failure to follow these instructions can result in death serious injury or equipment damage 10 100000001420 04 2014 General Overview What Is in This Part This part contains the following chapters Chapter Chapter Name Page 1 Description 13 2 Installation 15 100000001420 04 2014 General Overview 12 100000001420 04 2014 1 Description General Description
6. 60 dBuV m AV AC DC power line 10 150 kHz 120 69 dBuV m QP 150 1500 kHz 79 63 dBuV m QP 1 5 30 MHz 63 dBuV m QP Radiated emission IEC EN 55011 IEC CISPR Publication 11 Class A 10 m distance 30 230 MHz 40 dBuV m QP 230 1000 MHz 47 dBuV m QP 1 Common 2 Differential Mode EIO0000001420 04 2014 19 Installation Certifications and Standards Introduction The expansion modules are designed to conform to the main national and international standards concerning electronic industrial control devices e IEC EN 61131 2 UL 508 The TM3 have obtained or in the process of obtaining the following conformity marks e CE e cULus Listing Mark e C Tick The TM3 expansion modules comply with the main national and international Directives and Regulations concerning electronic industrial control devices e Europe RoHS e Exemption annex III 7 a Exemption annex 7 1 Exemption annex III 34 10 e China RoHS regulations e REACh v9 20 EIO0000001420 04 2014 Installation Section 2 2 Expansion Module Installation What Is in This Section This section contains the following topics Topic Page Installation and Maintenance Requirements 22 Installation Guidelines 25 Top Hat Section Rail DIN rail 26 Assembling a Module to a Controller or Receiver Module 29 Disassembl
7. TM3 Expert Module The following table shows the TM3 expert expansion module with corresponding terminal type Reference Description Terminal Type Pitch TM3XTYSA see page 41 TeSys module 4 front connectors RJ 45 1 power supply connector 5 08 mm Accessories Reference Description Use Quantity TMAT2PSET Set of 5 removable Connects the 24 Vdc power supply 1 screw terminal block AB1AB8P35 End brackets Helps secure the logic controller or receiver module and their expansion modules on a top hat section rail DIN rail TM2XMTGB Grounding Bar Connects the cable shield and the module to the functional ground TM200RSRCEMC Shielding take up clip Mounts and connects the ground to the cable 25 pack shielding TMAM2 Mounting Kit Mounts the controller and modules directly to a flat vertical panel Connector and Cables Use one of the TeSys cables to connect an TM3XTYS4 module to your TeSys system Reference Description Use Length LU9 R03 Connection cables equipped Connects the TM3XTYS4 module 0 3 m 0 98 ft LU9 R10 RJ45 connector both to TeSys system 1 m 3 28 ft LU9 R30 3 m 9 84 ft 100000001420 04 2014 13 Description 14 100000001420 04 2014 Chapter 2 Installation What Is in This Chapter This chapter contains the following sections
8. 100000001420 01 Expert I O Modules Hardware Guide 04 2014 www schneider electric com Schneider Electric The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the r
9. Inductive loads using DC voltages may create voltage reflections resulting in overshoot that will damage or shorten the life of output devices CAUTION OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS Use an appropriate external protective circuit or device to reduce the risk of inductive direct current load damage Failure to follow these instructions can result in injury or equipment damage your controller or module contains relay outputs these types of outputs can support up to 240 Vac Inductive damage to these types of outputs can result in welded contacts and loss of control Each inductive load must include a protection device such as a peak limiter RC circuit or flyback diode Capacitive loads are not supported by these relays A WARNING RELAY OUTPUTS WELDED CLOSED e Always protect relay outputs from inductive alternating current load damage using an appropriate external protective circuit or device e Do not connect relay outputs to capacitive loads Failure to follow these instructions can result in death serious injury or equipment damage Protective circuit A this protection circuit can be used for both AC and DC load power circuits Output QO e Inductive load COMO represents a value from 0 1 to 1 uF e R represents a resistor of approximately the same resistance value as the load 100000001420 04 2014 37 Installation Protective circuit
10. controllers disassembling a module 37 D dimensions TM3XTSY4 48 E Electromagnetic Susceptibility 18 environmental characteristics 17 Inductive Load Output Protection Output Protection Inductive Load 37 minimum clearances 25 mounting position 25 5 specifications modules 13 Tesys modules specifications 13 48 TMSXTYSA 42 100000001420 04 2014 57 Index 58 100000001420 04 2014
11. equipment in non hazardous locations only Failure to follow these instructions will result in death or serious injury A WARNING UNINTENDED EQUIPMENT OPERATION Install and operate this equipment according to the conditions described in the Environmental Characteristics Failure to follow these instructions can result in death serious injury or equipment damage 100000001420 04 2014 23 Installation Installation Considerations A WARNING UNINTENDED EQUIPMENT OPERATION e Use appropriate safety interlocks where personnel and or equipment hazards exist e Install and operate this equipment in an enclosure appropriately rated for its intended environment e Use the sensor and actuator power supplies only for supplying power to the sensors or actuators connected to the module Power line and output circuits must be wired and fused in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment e Do not use this equipment in safety critical machine functions Do not disassemble repair or modify this equipment e Do not connect any wiring to reserved unused connections or to connections designated as No Connection N C Failure to follow these instructions can result in death serious injury or equipment damage NOTE JDYX2 or JDYX8 fuse types are UL recognized and CSA approved 24 100000001420 04 2014
12. rated values specified in the environmental and electrical characteristics tables Failure to follow these instructions can result in death serious injury or equipment damage Dimensions The following diagrams show the dimensions for the TM3XTYS4 module mm in 15 0 60 23 5 3 8 0 15 0 93 90 3 54 0 20 48 100000001420 04 2014 TM3XTYS4 TeSys Module Input Output Characteristics The following table describes the characteristics of one channel RJ45 connector Characteristic Value Inputs 3 inputs e Input 1 Ready e Input 2 Run e Input 3 Trip Number of channels groups 1 common line for 3 inputs Input type Type 1 IEC EN 61131 2 Logic type Sink Rated input voltage 24 Vdc Input voltage range 19 2 28 8 Vdc Rated input current 5mA Turn on time Typically 5 ms Turn off time Typically 5 ms Outputs 2 outputs Output 1 Direction 1 control Output 2 Direction 2 control Output type Transistor Logic type Source Rated input voltage 24 Vdc Output voltage range 19 2 28 8 Vdc Rated output current 0 3 A per channel Voltage drop Typically 0 15 Vdc 0 4 Vdc max Leakage current when switched off 0 1 mA max Inductive load L R 10 ms Turn on time Typically 400 450 max Turn off time Typically 400 450 max Protection against
13. the power is off where and when indicated e Replace and secure all covers accessories hardware cables and wires and confirm that a proper ground connection exists before applying power to the unit e Use only the specified voltage when operating this equipment and any associated products Failure to follow these instructions will result in death or serious injury After connecting new modules to the controller either directly or through a transmitter receiver update and redownload your application program before placing the system back in service If you do not revise your application program to reflect the addition of new modules I O located on the expansion bus may no longer operate normally A WARNING UNINTENDED EQUIPMENT OPERATION e Only use software approved by Schneider Electric for use with this equipment e Update your application program every time you change the physical hardware configuration Failure to follow these instructions can result in death serious injury or equipment damage 100000001420 04 2014 29 Installation Assembling a Module to a Controller or Receiver Module The following procedure shows how to assemble a controller or receiver module and a module together Step Action 1 Remove all power and dismount any existing controller assembly from its DIN mounting 2 Remove the expansion connector sticker from the controller or the outer
14. 001401 CHS 100000001374 POR 100000001375 TUR Modicon Expansion Modules Configuration Programming EIO0000001402 ENG Guide SoMachine 100000001403 FRA EIO0000001404 GER EIO0000001405 SPA EIO0000001406 ITA 100000001407 CHS Modicon M221 Logic Controller Hardware Guide EIO0000001384 ENG EIO0000001385 FRA EIO0000001386 GER S 100000001388 100000001389 CHS EIO0000001370 POR EIO0000001371 TUR Modicon M241 Logic Controller Hardware Guide EIO0000001456 ENG EIO0000001 457 FRA EIO0000001458 GER EIO0000001459 SPA EIO0000001460 ITA EIO0000001461 CHS Modicon M251 Logic Controller Hardware Guide EIO0000001486 ENG EIO0000001487 FRA EIO0000001488 GER EIO0000001489 SPA EIO0000001490 ITA EIO0000001387 SPA 100000001491 CHS Expert I O Modules Instruction sheet HRB59608 You can download these technical publications and other technical information from our website at www schneider electric com 8 100000001420 04 2014 Product Related Information DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Disconnect all power from all equipment including connected devices prior to removing any covers or doors or installing or removing any accessories hardware cables or wires except under the specific condi
15. 81 pitch removable screw terminal block I Os and power supply 0 14 1 5 0 25 1 5 0 25 0 5 2 x 0 14 0 5 2 x 0 14 0 75 2 x 0 25 0 34 S Ve Nem 0 22 0 25 2 5 mm 0 1 in C Ib in 1 95 2 21 The following tables show the cable types and wire sizes for a 5 08 pitch removable screw terminal block I Os and power supply 2 5 0 2 2 5 0 25 2 5 0 25 2x02 1 5 2 x 0 5 1 5 wm 95 08 Qc The use of copper conductors is required DANGER FIRE HAZARD e Use only the recommended wire sizes for the current capacity of the I O channels and power supplies e For relay output 2 A wiring use conductors of at least 0 5 mm2 AWG 20 with a temperature rating of at least 80 C 176 F e Forcommon conductors of relay output wiring 7 A or relay output wiring greater than 2 A use conductors of at least 1 0 mm2 AWG 16 with a temperature rating of at least 80 C 176 F Failure to follow these instructions will result in death or serious injury 100000001420 04 2014 35 Installation Rules for Removable Spring Terminal Block The following tables show the cable types and wire sizes for a 3 81 pitch removable spring terminal block I Os and power supply 0 2 1 5 0 2 1 5 0 25 1 5 0 25 0 75 AWG 24 16 24 16 23 16 23 19 The following tables show the cable types and wire si
16. TYS4 module connects the controller to the parallel wiring system of TeSys U and or TeSys D This parallel wiring module provides the status and command information for each starter One TM3XTYS4 module can manage up to 4 starters reverse or forward whatever they are TeSys D or TeSys U TM3XTYS4 module is compatible with e TeSys U system e TeSys D system 42 100000001420 04 2014 TM3XTYS4 TeSys Module TeSys U System Architecture Example TeSys model U is an integrated modular power management system for motor starters The system provides motor starter overload protection and control functions The complete TeSys model U parallel wiring system consists in apower base e acontactor e athermal overload protection device e acontrol unit for controller starters Logic controller Modicon M221 M241 M251 RJ45 cables IO module LUSRee TM3XTYS4 TeSysU motor starters LUFCee Medium power motor up to 15 kW Non reversing control Reversing 100000001420 04 2014 43 TM3XTYS4 TeSys Module TeSys D System Architecture Example TeSys model D is a motor control interface system for motor starters The system provides motor starter overload protection and control functions The complete TeSys model D parallel wiring system consists in apower base e acontactor e athermal overload protection device e acontrol unit for controller starters Logic controller Modicon M221 M241 M251
17. Vibration resistance IEC EN 61131 2 Panel mounting or mounted on a top hat section rail DIN rail 3 5 mm 0 13 in fixed amplitude from 5 8 5 Hz 29 4 m s or 96 45 ft s 3 gn fixed acceleration from 8 7 150 Hz Mechanical shock resistance 147 m s or 482 28 ft s 15 gn duration of 11 ms Electromagnetic Susceptibility The expansion module components meets electromagnetic susceptibility specifications as indicated in the following table Characteristic Designed to specification Range Electrostatic discharge IEC EN 61000 4 2 8 kV air discharge 4 kV contact discharge Radiated electromagnetic field IEC EN 61000 4 3 10 V m 80 1000 MHz 8 V m 1 4 2 GHz 1 V m 2 3 GHz Magnetic field IEC EN 61000 4 8 30 A m 50 Hz 60 Hz Fast transients burst IEC EN 61000 4 4 and DM2 24 Vdc I Os 1kV Surge immunity IEC EN 61000 4 5 DM IEC EN 61131 2 DC Power lines 1kV 0 5 kV 24 Vdc l Os 1kV Shielded cable 1 kV between shield and ground Induced electromagnetic field IEC EN 61000 4 6 10 Vrms 0 15 80 MHz 18 EIO0000001420 04 2014 Installation Characteristic Designed to specification Range Conducted emission IEC EN 55011 IEC CISPR Publication 11 AC power line 0 15 0 5 MHz 79 dBuV m QP 66 dBuV m AV 0 5 300 MHz 73 dBuV m QP
18. afety guidelines 1 e Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 100000001420 04 2014 33 Installation 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems or their equivalent governing your particular location Functional Ground FE on the DIN Rail The DIN Rail for your TM3 system is common with the functional ground FE plane and must be mounted on a conductive backplane A WARNING UNINTENDED EQUIPMENT OPERATION Connect the DIN rail to the functional ground FE of your installation Failure to follow these instructions can result in death serious injury or equipment damage Protective Ground PE on the Backplane The protective ground PE is connected to the conductive backplane by heavyduty wire usually a braided copper cable with the maximum allowable cable section Wiring Guidelines The following rules must be applied when wiring a TM3 system e and communication wiring must be kept separate from the power wiring Route t
19. age www schneider electric com 2 In the Search box type the reference of a product or the name of a product range Do not include blank spaces in the model number product range To get information on grouping similar modules use asterisks 3 If you entered a reference to the Product datasheets search results and click on the reference that interests you If you entered the name of a product range go to the Product Ranges search results and click on the product range that interests you 4 If more than one reference appears in the Products search results click on the reference that interests you Depending on the size of your screen you may need to scroll down to see the data sheet To save or print a data sheet as a pdf file click Download XXX product datasheet The characteristics that are presented in this manual should be the same as those characteristics that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy If you see a difference between the manual and online information use the online information as your reference 100000001420 04 2014 7 Related Documents Title of Documentation Reference Number Modicon TM3 Expansion Modules Configuration Programming EIO0000001396 ENG Guide SoMachine Basic EIO0000001397 FRA EIO0000001398 GER EIO0000001399 SPA EIO0000001400 100000
20. al personal injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury 100000001420 04 2014 5 PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved 6 100000001420 04 2014 About the Book lt At a Glance Document Scope This guide describes the hardware implementation of TM3 expert modules It provides the parts description characteristics wiring diagrams and installation details for TM3 expert modules Validity Note This document has been updated with the release of SoMachine V4 1 This document has been updated with the release of SoMachine Basic V1 1 The technical characteristics of the devices described in this document also appear online To access this information online Step Action 1 Go to the Schneider Electric home p
21. elevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2014 Schneider Electric All rights reserved 100000001420 04 2014 Table of Contents Safety Information 5 About the 7 Part General Overview 11 Chapter 1 Description 13 General lt 13 Chapter 2 Installation 15 2 1 General Rules for Implementing 16 Environmental 5 17 Certifications and Standards 20 2 2 Expansion Module Installation 21 Installation and Maintenance Requirements 22 Installation 25 Top Hat Section Rail DIN rail 26 Assembling a Module to a Controller or Receiver Module 29 Disassembling a Module from a Controller or Receiver Module 31 Direct Mounting on a Panel Surface 32 2 3 Electrical Require
22. equipment DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Disconnect all power from all equipment including connected devices prior to removing any covers or doors or installing or removing any accessories hardware cables or wires except under the specific conditions specified in the appropriate hardware guide for this equipment Always use properly rated voltage sensing device to confirm the power is off where and when indicated e Replace and secure all covers accessories hardware cables and wires and confirm that a proper ground connection exists before applying power to the unit e Use only the specified voltage when operating this equipment and any associated products Failure to follow these instructions will result in death or serious injury 22 100000001420 04 2014 Installation Programming Considerations A WARNING UNINTENDED EQUIPMENT OPERATION e Only use software approved by Schneider Electric for use with this equipment e Update your application program every time you change the physical hardware configuration Failure to follow these instructions can result in death serious injury or equipment damage Operating Environment This equipment has been designed to operate outside of any hazardous location Only install this equipment in zones known to be free of a hazardous atmosphere DANGER POTENTIAL FOR EXPLOSION Install and use this
23. hese 2 types of wiring in separate cable ducting Verify that the operating conditions and environment are within the specification values Use proper wire sizes to meet voltage and current requirements Use copper conductors highly recommended Use twisted pair shielded cables for analog and or fast I O Use twisted pair shielded cables for networks and field bus A WARNING UNINTENDED EQUIPMENT OPERATION e Use shielded cables for all fast analog and communication signals e Ground cable shields for all fast analog I O and communication signals at a single point e Route communications and cables separately from power cables Failure to follow these instructions can result in death serious injury or equipment damage 34 100000001420 04 2014 Installation Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents NOTE Surface temperatures may exceed 60 C To conform to IEC 61010 standards route primary wiring wires connected to power mains separately and apart from secondary wiring extra low voltage wiring coming from intervening power sources If that is not possible double insulation is required such as conduit or cable gains Rules for Removable Screw Terminal Block The following tables show the cable types and wire sizes for a 3
24. imum power output availability of less than 100 VA approximately 4 A at nominal voltage A Class II circuit requires dry indoor use only in non hazardous locations and must be grounded You must separate Class II circuits from other circuits If non Class Il power source is used either power supply or transformer you must impose a current limiting device such as a fuse or a circuit breaker with a maximum rating of 4 A but never exceeding the limits indicated in the electric characteristics and wiring diagrams for this equipment If the indicated rating of the electrical characteristics or wiring diagrams are greater than 4 A multiple Class power supplies may be used For more details refer to the Wiring Best Practices see page 35 100000001420 04 2014 53 TM3XTYS4 TeSys Module 54 100000001420 04 2014 Glossary EIA rack EN electronic industries alliance rack A standardized EIA 310 D IEC 60297 and DIN 41494 SC48D system for mounting various electronic modules in a stack or rack that is 19 inches 482 6 mm wide EN identifies 1 of many European standards maintained by CEN European Committee for Standardization CENELEC European Committee for Electrotechnical Standardization or ETSI European Telecommunications Standards Institute expansion connector HE10 IEC IP 20 NEMA A connector to attach expansion modules H Rectangular connector for electrical signals
25. ing a Module from a Controller or Receiver Module 31 Direct Mounting on a Panel Surface 32 100000001420 04 2014 21 Installation Installation and Maintenance Requirements Before Starting Read and understand this chapter before beginning the installation of your system The use and application of the information contained herein require expertise in the design and programming of automated control systems Only you the user machine builder or integrator can be aware of all the conditions and factors present during installation and setup operation and maintenance of the machine or process and can therefore determine the automation and associated equipment and the related safeties and interlocks which can be effectively and properly used When selecting automation and control equipment and any other related equipment or software for a particular application you must also consider any applicable local regional or national standards and or regulations Pay particular attention in conforming to any safety information different electrical requirements and normative standards that would apply to your machine or process in the use of this equipment Disconnecting Power All options and modules should be assembled and installed before installing the control system on a mounting rail onto a mounting plate or in a panel Remove the control system from its mounting rail mounting plate or panel before disassembling the
26. ments 33 Wiring Best Practices 33 Part Il TM3 TeSys Expansion Modules 39 Chapter 3 TM3XTYSA TeSys Module 41 TM3XTYSA 42 TMSXTYSA Characteristics 48 TM3XTYS4 Wiring Diagram 51 Glossary san tein dawn RR a a CE Sete ee 55 INDEX wold oh Ead dU Dae EUROS Rn ie D RI unos 57 EIO0000001420 04 2014 3 EIO0000001420 04 2014 Safety Information G Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potenti
27. most installed expansion module Verify that the locking device on the new module is in the upper position Align the internal bus connector on the left side of the module with the internal bus connector on the right side of the controller Receiver module or expansion module Press the new module towards the controller Receiver module or expansion module until it is securely in place Push down the locking device on the top of the new module to lock it to the controller Receiver module or previously installed expansion module 30 100000001420 04 2014 Installation Disassembling Module from a Controller Receiver Module Introduction This section describes how to disassemble a module from a controller or receiver module DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Disconnect all power from all equipment including connected devices prior to removing any covers or doors or installing or removing any accessories hardware cables or wires except under the specific conditions specified in the appropriate hardware guide for this equipment Always use properly rated voltage sensing device to confirm the power is off where and when indicated e Replace and secure all covers accessories hardware cables and wires and confirm that a proper ground connection exists before applying power to the unit e Use only the specified voltage when operating this equipmen
28. n rails DIN rails for the wall mounting range 100000001420 04 2014 27 Installation Reference Type Rail Length B NSYDPR25 w 250 mm 9 84 in NSYDPR35 350 13 77 NSYDPR45 w 450 mm 17 71 in NSYDPR55 550 21 65 NSYDPR65 650 25 60 NSYDPR75 750 29 52 The following illustration and table show the references of the double profile top hat section rails DIN rail for the floor standing range mm in B 415 0 59 15 0 06 0 04 Reference Type Rail Length B NSYDPR60 F 588 mm 23 15 in NSYDPR80 F 788 mm 31 02 in NSYDPR100 988 mm 38 89 in NSYDPR120 F 1188 mm 46 77 in 28 100000001420 04 2014 Installation Assembling a Module to a Controller or Receiver Module Introduction This section describes how to assemble an expansion module to a controller Receiver module or other modules DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Disconnect all power from all equipment including connected devices prior to removing any covers or doors or installing or removing any accessories hardware cables or wires except under the specific conditions specified in the appropriate hardware guide for this equipment Always use properly rated voltage sensing device to confirm
29. r suspended from a EIA rack or mounted in a NEMA cabinet Symmetric Top Hat Section Rails DIN Rail The following illustration and table show the references of the top hat section rails DIN rail for the wall mounting range mm 0 04 Reference Type Rail Length B NSYSDR50A A 450 mm 17 71 in NSYSDR60A A 550 mm 21 65 in NSYSDR80A A 750 mm 29 52 in NSYSDR100A A 950 mm 37 40 in The following illustration and table show the references of the symmetric top hat section rails DIN rail for the metal enclosure range mm in ON 1 0 04 N 1 5 i 0 06 Is 0 59 26 100000001420 04 2014 Installation Reference Type Rail Length B 12 mm NSYSDR60 A 588 mm 23 15 in NSYSDR80 A 788 mm 31 02 in NSYSDR100 A 988 mm 38 89 in NSYSDR120 A 1188 mm 46 77 in The following illustration and table shows the references of the symmetric top hat section rails DIN rail of 2000 mm 78 74 in mm 2000 in 78 74 15 0 59 i 1 1 5 ia 0 06 ad 0 04 Reference Type Rail Length NSYSDR200 A 2000 mm 78 74 in NSYSDR200D A 1 Unperforated galvanized steel 2 Perforated galvanized steel Double Profile Top Hat Section Rails DIN rail The following illustration and table show the references of the double profile top hat sectio
30. short circuit Yes Clamping voltage Typically 40 Module Isolation Between input and internal logic 500 Vac Between output and internal logic 500 Vac Connection type RJ45 connector EIO0000001420 04 2014 49 TM3XTYS4 TeSys Module Characteristic Value Connector insertion removal durability Over 100 times Current draw on 5 Vdc internal bus 50 mA all inputs and outputs on 17 mA all inputs and outputs off Current draw on 24 Vdc internal bus 25 mA all inputs and outputs on 0 mA all inputs and outputs off The common line pins 3 of the 4 RJ45 connectors are internaly connected together The 12 inputs of the module share the same common 50 100000001420 04 2014 TM3XTYS4 TeSys Module 4 Wiring Diagram Wiring Rules See Wiring Best Practices see page 33 Channel RJ45 Connector The TM3XTYS4 module is equipped with 4 channels RJ45 connector Pin Assignment The following graphic and table show the channel RJ45 connector pin assignment Pin N Designation Signal Description 1 Output 1 Direction 1 Drives the direct forward command of the motor control 2 Output 2 Direction 2 Drives the reverse backward command of the motor control 3 0v 4 Input 1 Ready Active if the selector of TeSys is in the ON position 5 Input 2 Run Input active if the po
31. t and any associated products Failure to follow these instructions will result in death or serious injury Disassembling a Module from a Controller or Receiver Module The following procedure describes how to disassemble a module from a controller or receiver module Step Action 1 Remove all power from the control system Dismount the assembled controller and modules from the mounting rail Push up the locking device from the bottom of the module to disengage it from the controller or receiver module 4 Pull apart module from the controller or receiver module 100000001420 04 2014 31 Installation Direct Mounting a Panel Surface Overview This section shows how to install TM3 expansion module using the Panel Mounting Kit This section also provides mounting hole layout for all modules Installing the Panel Mount Kit The following procedure shows how to install a mounting strip Step Action 1 Insert the mounting strip TMAN2 into the slot at the top of the module Mounting Hole Layout The following diagram shows the mounting holes for TM3XTYS4 expansion modules M4 x 6 8 mm 0 24 0 31 N n e 32 100000001420 04 2014 Installation Section 2 3 Electrical Requirements Wiring Best Practices Overview This section describes the wiring guidelines and associated best practices to be respected when using
32. the TM3 system DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Disconnect all power from all equipment including connected devices prior to removing any covers or doors or installing or removing any accessories hardware cables or wires except under the specific conditions specified in the appropriate hardware guide for this equipment e Always use a properly rated voltage sensing device to confirm the power is off where and when indicated e Replace and secure all covers accessories hardware cables and wires and confirm that a proper ground connection exists before applying power to the unit e Use only the specified voltage when operating this equipment and any associated products Failure to follow these instructions will result in death or serious injury A WARNING LOSS OF CONTROL e The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop power outage and restart e Separate or redundant control paths must be provided for critical control functions e System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link Observe all accident prevention regulations and local s
33. this protection circuit can be used for DC load power circuits Output QO Inductive load COMO Use a diode with the following ratings e Reverse withstand voltage power voltage of the load circuit x 10 e Forward current more than the load current Protective circuit C this protection circuit can be used for both AC and DC load power circuits Output QO Inductive load Varistor Ca 7 U it e In applications where the inductive load is switched on and off frequently and or rapidly ensure that the continuous energy rating J of the varistor exceeds the peak load energy by 20 or more 38 100000001420 04 2014 Il TeSys Expansion Modules 100000001420 04 2014 39 TeSys Expansion Modules 40 100000001420 04 2014 Chapter 3 TM3XTYS4 TeSys Module Overview different devices This chapter describes the TM3XTYS4 module its characteristics and its connection to the What Is in This Chapter This chapter contains the following topics Topic Page TM3XTYS4 Presentation 42 TM3XTYS4 Characteristics 48 TM3XTYSA Wiring Diagram 51 EIO0000001420 04 2014 41 TM3XTYS4 TeSys Module TM3XTYS4 Presentation Overview TeSys module e 4channels each with e 3 sink inputs e 2 source transistor outputs e Removable 24 Vdc power supply terminal block TM3XTYS4 System Architecture The TM3X
34. tics All the TM3 expansion module components are electrically isolated between the internal electronic circuit and the input output channels This equipment meets CE requirements as indicated in the table below This equipment is intended for use in a Pollution Degree 2 industrial environment A WARNING UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the environmental and electrical characteristics tables Failure to follow these instructions can result in death serious injury or equipment damage The following table shows the general environmental characteristics Characteristic Specification Standard compliance IEC EN 61131 2 IEC EN 61010 2 201 Ambient operating Horizontal installation 10 55 C 14 131 F temperature vertical installation 10 35 14 95 F Storage temperature 25 70 C 13 158 F Relative humidity Transport and storage 10 95 non condensing Operation 10 95 non condensing Degree of pollution IEC EN 60664 1 2 EIO0000001420 04 2014 17 Installation Characteristic Specification Degree of protection IEC EN 61131 2 IP20 Machine Safety conformance IEC EN 61010 2 201 Yes Corrosion immunity Atmosphere free from corrosive gases Operating altitude 0 2000 m 0 6560 ft Storage altitude 0 3000 m 0 9843 ft
35. tions specified in the appropriate hardware guide for this equipment Always use properly rated voltage sensing device to confirm the power is off where and when indicated e Replace and secure all covers accessories hardware cables and wires and confirm that a proper ground connection exists before applying power to the unit e Use only the specified voltage when operating this equipment and any associated products Failure to follow these instructions will result in death or serious injury This equipment has been designed to operate outside of any hazardous location Only install this equipment in zones known to be free of a hazardous atmosphere DANGER POTENTIAL FOR EXPLOSION Install and use this equipment in non hazardous locations only Failure to follow these instructions will result in death or serious injury A WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop power outage and restart e Separate or redundant control paths must be provided for critical control functions e System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link
36. wer contacts of TeSys are closed 6 N C Reserved Do not connect 7 Input 3 Trip Input active if the selector of TeSys is in the TRIP position only for TeSys U 8 24 Vdc input Common for Power supply for inputs 1 2 and 3 pins 4 5 and 7 common sensors EIO0000001420 04 2014 51 TM3XTYS4 TeSys Module A WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals and or terminals indicated as No Connection N C Failure to follow these instructions can result in death serious injury or equipment damage CAUTION INCOMPATIBLE EQUIPMENT Use the RJ45 connector only for the link with devices which are compatible with the TeSys RJ45 connection system Failure to follow these instructions can result in injury or equipment damage DC Power Supply Wiring Diagram type T fuse 24 Aux is dedicated to inputs power supply 24 Vdc is dedicated to outputs power supply A WARNING POTENTIAL OF OVERHEATING AND FIRE e Do not connect the equipment directly to line voltage e Use only isolating PELV SELV power supplies to supply power to the equipment Failure to follow these instructions can result in death serious injury or equipment damage 52 100000001420 04 2014 TM3XTYS4 TeSys Module For compliance to UL Underwriters Laboratories requirements the power supply must also be of a type Class II with a max
37. with frequencies below 3 MHz complying with IEC 60807 2 international electrotechnical commission A non profit and non governmental international standards organization that prepares and publishes international standards for electrical electronic and related technologies ingress protection The protection classification according to IEC 60529 offered by an enclosure shown by the letter IP and 2 digits The first digit indicates 2 factors helping protect persons and for equipment The second digit indicates helping protect against water IP 20 devices help protect against electric contact of objects larger than 12 5 mm but not against water N national electrical manufacturers association The standard for the performance of various classes of electrical enclosures The NEMA standards cover corrosion resistance ability to help protect from rain submersion and so on For IEC member countries the IEC 60529 standard classifies the ingress protection rating for enclosures 100000001420 04 2014 55 Glossary R RJ 45 A standard type of 8 pin connector for network cables defined for Ethernet T terminal block terminal block The component that mounts in an electronic module and provides electrical connections between the controller and the field devices 56 100000001420 04 2014 Index ex A TM3XTYS4 module 41 assembling to a controller 29 wiring rules 33 certifications and standards 20
38. zes for a 5 08 pitch removable spring terminal block I Os and power supply mm In 0 2 2 5 0 2 2 5 0 25 2 5 0 25 2 5 2x 0 5 1 AWG 24 14 24 14 23 14 23 14 2 x 20 17 The use of copper conductors is required DANGER FIRE HAZARD Use only the recommended wire sizes for the current capacity of the channels and power supplies e For relay output 2 A wiring use conductors of at least 0 5 mm2 AWG 20 with a temperature rating of at least 80 C 176 F e Forcommon conductors of relay output wiring 7 A or relay output wiring greater than 2 A use conductors of at least 1 0 mm2 AWG 16 with a temperature rating of at least 80 C 176 F Failure to follow these instructions will result in death or serious injury The spring clamp connectors of the terminal block are designed for only one wire or one cable end Two wires to the same connector must be installed with a double wire cable end to help prevent loosening 4A DANGER LOOSE WIRING CAUSES ELECTRIC SHOCK Do not insert more than one wire per connector of the terminal block without a double wire cable end Failure to follow these instructions will result in death or serious injury 36 100000001420 04 2014 Installation Protecting Outputs from Inductive Load Damage Depending on the load a protection circuit may be needed for the outputs on the controllers and certain modules
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