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S800 IO Modules and Termination Units

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1. DDLE The maximum rated voltage is 250 V and maximum rated current is 3 A per channel Two mechanical keys are used to configure the MTU for different types of I O modules 548 3BSE020924 600 Appendix Specifications TU813 Compact MTU The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with
2. Process TU838 48V 11 b KE ov L1 T Le War E Chi B1 Ch2 B2 1 i las Ch3 B3 4 _ L4 _ JA4 n 5 4 5 5 Ch6 L1 l F4 4 o Ch7 B7 Ch8 B8 Li L2 ag i Bo Ch10 1810 L2 2 4 Chii Bf Ch12 B12 L2 A12 l 2 la 4 Ch13 B13 Ch14 B14 Lo 5 2 as FS 1 15 15 Ch16 B16 L2 A16 5 48V L2 e ov L2 uz n E gt I m T a Figure 144 DIS31 with TU838 Extended MTU Process Connections 344 3BSE020924 600 Appendix Specifications 01831 Digital Input Module 48 V d c with SOE Current Sinking Figure 145 shows the process connections for the DI831 when installed on a TU810 or TU814 Compact MTU Process
3. 812 24 1 UP1 14 OV ZP1 2 2 i ZP115 Ch1 S1 3 3 Ch2 5216 516 Ch3 534 Ch4 5417 s t ssa 5 5648 218 M n Process e gt Connection Ch8 5819 5 18 Ch9 897 d Ch10 51020 S20 11 511 8 8 Ch12 651221 Ch13 513 9 9 14 51422 22 Ch15 51510 10 Ch16 651623 24 0 2 11 11 i 224 eod 7 2 12 El 2 2 25 25 13 28 gt 5 Figure 207 20840 with 70812 Compact MTU Process Connections 3BSE020924 600 475 DO840 Digital Output Module Appendix A Specifications Figure 208 shows the process connections for the Digital Output Module DO840 when installed on a TU842 or TU843 Redundant MTU Supervise TU842 TU843 Process A A A 2 A 1 Supervise Supervise A A Supervise
4. TU830 TU833 Process 11 24V Lis Fuse L1 0v 9 B1 B2 1 1 Ch1 gt L1 B3 B4 14 Ch2 C4 5 4 14 5 L1 C5 Ch3 5 5 6 L1 B7 B8 1 C7 Ch4 C8 4 AT A8 L1 B9 B10 12 9 Ch5 C10 9 10 12 B11 B12 12 Ch6 C12 2 e L B13 B14 12 C13 Ch7 C14 4 1 14 12 15 16 12 C15 Ch8 16 i A15 A16 L2 6 3 A 12 24V Fuse re L2 ov Figure 183 20815 with TUS30 TUS833 Extended MTU Process Connections 3BSE020924 600 427 00815 Digital Output Module 24 2 A Current Sourcing Appendix Specifications Figure 184 shows the process connections for the Digital Output Module DO815 when installed on a TU812 Compact MTU Tus12 24 UPI gt 14 ov
5. MODULEBUS INTERFACE COMPUTER INPUT CHANNELS _ _ B _ 2 Rectifiers and Q filters FAULT 9 E CH1 1 4 11 RUN 9 2 4 J7 gt WARNING RQ 2 MBI 2 4 p N gt Q 3 CH3 lt I3 ADDRESS gt 4 68HC12 CH4 9 ER 3 4 LE 1 1 1 a RS 485 15 3 4 CH5 4 lt 15 9 4 EEPROM mm 16 2 CLK RS 485 CH6 8 i N l6 gt BOSOS gt FPROM BLOCK T CH 7 NM 17 1 o CH8 9 NM B gt E5 7 1 U z 5 5 jo 5 X3 BDM Figure 128 DI825 Block Diagram 3BSE020924 600 309 01825 Digital Input Module 125 V d c with SOE 310 Process Connections Appendix A Specifications Table 62 DI825 Process Connections Process TU811 TU813 TU831 TU839 TU851 Connection Terminal Terminal Terminal Terminal UP1 L1 2 Ch 1 1 Input B1 B1 C1 B2 Ch 1 2 Input A1 A1 A1 A2 Ch 1 U1 B1 Ch 2 1 Input C2 B2 C2 B4 Ch 2 2 Input A2 A2 A2
6. TU843 CEE A 1 ModuleBus MSL 1 Connector UP1 tf 1 KE 2 4L1 i S1 1 mo U1 1 41 k 2 lls 1 1 1 i U2 2 2 53 U3 3 54 2 4 U4 4 9 I 4 e 55 5 5 5 1 1 15 e 5 56 6 5 g 1 9 87 7 pe c Q 07 8 2 27 o 1 Pio S 58 8 me 1 3 NEM D mE so ms 8 2 09 5 49 9 49 810 40 8 010 10 410 511 41 U11 11 11 512 42 012 112 1 13 413 Ts U13 13 L413 1 514 414 1 U14 414 14 S15 015 45 1 516 416 016 46 L416 i UP2 12 12 I eL2 7 ea 2 1 m U1 1 en 3 1 3 1 o 1 516 U16 B 2 1 1 ModuleBus Connector x 3 5 020924 600 637 TU844 Redundant Horizontal MTU Appendix Specifications TU844 Redundant Horizontal MTU Features NE e SO Voltapplications use m amp with AI845 AI880 AIS80A
7. A d TU837 E ZP1 z ModuleBus Connector C 4 Male Wo module X12 Np 1 1 oe B A S1 1 1 j S2 2 521 ME AL M 2 E S3 1 2 2 S4 _F2 41 42 a a E i E o S5 t a 1 1 y 2 S6 S61 3 3 1312 1 1 1 9 87 4 E E ES 3 4 9 3 38 81 a 5 14 3 9 8 89 1 5 5 1 1 5 amp 1810 F5 5101 5 5 3 5 EE M E i 9 sn 6 3 8 6 1 S12 5121 1 i 66 1 1 26 2 gt 13 i 1 814 F7 5141 7 7 pese SUL SEL Sell ed v 27 1 S15 Bg EN f z 8 8 x lt sie _F8 5161 8 T S Em 28 2 ol O x 3 gt cC EM 7 2 3 ModuleBus Connector R 4 Female impe t NOME 4 B A 1 XB Figure 254 TU837 TU837V1 Block Diagram 3BSE020924 600 615 TU838 Extended MTU TU838 Extended MTU Features 616 50 Volt applications use with the AI810 AI815 AI845 DI810 DI811 DI814 DI830 DI831 DI840 and DO814 modules Complete installation of I O modules using 3
8. 1 di UP 24 14 14 1 If single compact De 2 2 1 ov MTUs TU810 15 15 TU812 or TU814 are c 2 1 used the Technical 3 51 Ch1 Description EN 3BSE050455 should 16 Ihe be observed lame 24 183 Ch3 ie 1754___ INS 1555 18 21856 N Process Connection 5 87 19 lt 1958 Ch8 2759 NY MES pe 8 511 chi 121 21512 12 9 513 Ch13 22 22514 14 N 10 lt 101515 Ch15 23516 16 N 11 24 24 UP2 12 12 ZP2 OV 25 25 2 2 I Pur Figure 160 DI880 with TU812 Compact MTU Process Connections 3BSE020924 600 Appendix Specifications DI880 High Integrity Digital Input Module Figure 161 shows the process connections for the High Integrity Digital Input Module DI880 when installed on a TU842 or TU843 Redundant MTU TU842 TU843
9. n 90 315 j24 54 131 126 Figure 5 Typical Redundant MTU with I O Module TU805 Terminal Unit for 50 Volt Applications The TU805 is a 16 channel terminal unit Used to enable 2 and 3 wire connections on DI801 or DO801 The Terminal Unit is mounted direct on DI801 DO801 TU810 TU810V1 Compact MTU for 50 Volt Applications The TU810 is 16 channel compact module termination unit The TU810 has three rows of terminals for field signals and process power connections 3BSE020924 600 23 24 Module Termination Units and Terminal Units Section 1 Introduction TU811 TU811V1 Compact MTU for 250 Volt Applications The TU811 is a 8 channel compact module termination unit The TU811 has three rows of terminals for field signals and process power connection TU812 TU812V1 Compact MTU for 50 Volt Applications and 25 pin D sub for Process Connections The TU812 is 16 channel compact module termination unit The TU812 has a 25 pin D Sub connector for field signals and process power connections TU813 Compact MTU for 250 V Applications The TU813 is 8 channel compact module termination unit The TU813 has three rows of crimp snap in connectors for field signals and process
10. TU814 MTU PROCESS 0810 70814 Li 24V 840 Supply L1 gt 1 1 NAMUR U1 24V 4 4 sensor 11 ZP 2 wire 1 1 24V 2 SSS 12V 1 ZP 4 C2 2 NAMUR U2 7 1 2 I2 24 V 2 12V A2 ZP C3 13 NAMUR U3 4 ZP 24 V 1 B3 13 24 V sensor 13 12V 3 wire A3 7 C4 NAMUR U4 4 2 B4 14 24 V TT D 12V 4 2 EM Supervision C5 I5 NAMUR EN U5 4 2 B5 15 24 V 15 12 V AB ZP NAMUR C6 16 NAMUR sensor U6 4 X 4 2 2 dl B6 16 24 V 16 12 V 6 ZP C7 I7 NAMUR 07 1 ZP B7 I7 24 V 82V I7 12 V Supply 4 2 5 C8 18 NAMUR U8 d 1 ZP Channel supervision can be B8 8 227 enabled disabled for the 2 12 module not channel vice 2 T L2 1 Figure 230 DP amp 40 with 70810 or 0814 MTU Process Connections 522 3BSE020924 600 Figure 231 shows the process connections for DP840 when installed on a TU812 MTU Appendix Specifications DP840 Incremental Pulse Counter Module 24V Supply PROCESS TU812 14 DP840 2 15 3 11 NAMUR 01 24V A4 S sensor ZP 2 wire 16 11
11. Extended Process TU850 24V 14 2 LP CT Lg Supervise T L1 Fuse 7 u41 A1y chi Ch2 B2 u3 ea Ch4 B4 e 4 5 i chs 5 Che 186 U6 A6 Iz 1 u7 A7 4 B7 LA Ch8 B8 AB Lem U9 A9 cho HBa 7 27 Ch10 B10 A10 Z 11 B11 Ch12 B12 012 12 A U13 A131 Chia Bis 9 Ch14 B14 014 015 A154 gt cnis 815 9 Ch16 B16 A161 T 771 4 24V Lor 2A 2 Fuse ov L2 Figure 99 DI810 with TU850 Extended MTU Process Connection 3BSE020924 600 251 DI810 Digital Input Module 24 V Current Sinking Appendix Specifications Figure 100 shows the process connections for the DI810 when installed on a TU818 Compact MTU Process TUB18 01810 24 wet 0 Li a 11 5 us Jan ae J i D _ 1 Lii mE 52 Lu Pe l us F 11 1 VA A ge E g 2 ad d a ad g alle T ZA 2 7 Figure 100 01810 with TU818 Compact MTU Process Connections 252 3BSE020924 600 Appendix Specifications DI810 Digital Input Module 24 V Current Sinking Figure 101 sho
12. TU834 zn Shunt stick A ModuleBus i Connector UP1 E wit 2 lL1 U1 1 21 l eL1 51 2 2 U2 1 il EM 82 44 v j 4 U3 5 s 5 9 5 5 ss B 5 9 6 e U4 47 O s4 E gt NE i 8 8 2 9 05 9 5 1 9 3 2 55 40 9 5 10 gt 06 11 E 1 L 411 2 56 i 412 u7 ha 15 113 S7 0 414 1 U8 hs S8 E UP2 A 2 116 L2r 12 1 5 ModuleBus Figure 251 0834 Block Diagram 3BSE020924 600 597 TU835 TU835V1 Extended MTU TU835 TU835V1 Extended MTU 598 Features 50 Volt applications use with the AI810 AI815 and 1845 modules Up to 8 channels of field signals and process power connections Each channel has one fused transducer power terminal and one signal connection Process voltage can be connected to 2 individually isolated groups Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU835 TU835V1 is 8 channel 50 V extended module termination unit MTU for th
13. e Up to 16 channels of field signals and process power connections Connections to ModuleBus and I O modules e Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Spring case terminal Description The TU833 is 16 channel 50 V extended module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus 3BSE020924 600 587 TU833 Extended MTU Appendix A Specifications The TU833 MTU can have up to 16 I O channels and two process voltage connections Each channel has two I O connections and one ZP connection The process voltage can be connected to two individually isolated groups Each group has a 6 3 A fuse The maximum rated voltage is 50 V and maximum rated current is 2 A per channel It is recommended that the fuse rating be chosen to meet the applications needs see S800 I O Getting Started chapter Power and Cooling The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a
14. 127 mm 7 mm 4 8 277 i 1 E E to __ Se Y m EG go P Y LAT Ly Vo 5 31 5 1 24 lt 02 MESI 58 5 mm 2 3 40 mm 1 57 Figure 3 Typical Compact MTU with I O Module 21 3BSE020924 600 Module Termination Units and Terminal Units Section 1 Introduction N 45 mm 1 777 4 mm 27 gt d m A i SF Tol E c o C XO 5 x 0 om 555 5555955050000 Y 7 E AH e DIDDALDDDDDDOO 19 Y 02 20 0 0 LAT 7 LA A 4 lt 31 5 mm 1 24 7 mm ar 120 5 mm gt 4 74 80 gt 3 15 Figure 4 Typical Extended MTU with I O Module 22 3BSE020924 600 Section 1 Introduction Module Termination Units and Terminal Units Approx 68 186 5 170 4 167 4
15. BIC INPUT CHANNELS x2 FAULT 90 1 RUN 69 WARNING 60 1411 34 11 2 E2 4 gt 4 41 21 X1 1 1 CH2 1 MBI 1 M Saige 5 ASIC 4 gt 13 1 CH3 gt SN 13 2 o a gt 14 1 c 5 D RS 485 B N 1145 1 42 c m 1 DAT 4 2 E 3 CHS NN 152 CLK 58 485 m 8 gt 69 16 1 pe BOSOS gt NM I 162 1 ME BLOCK 1 17 1 M v2 y EEPROM CH 18 1 34 4 ce 4 1 Figure 118 DI820 Block Diagram 288 3BSE020924 600 Appendix Specifications Process Connections 01820 Digital Input Module 120 V a c d c Table 58 DI820 Process Connections Process TU811 TU813 TU831 TU839 TU851 Connection Terminal Terminal Terminal Terminal UP1 L1 2 Ch 1 1 Input B1 B1 C1 B2 Ch 1 2 Input A1 A1 A1 A2 Ch 1 U1 B1 Ch 2 1 Input C2 B2 C2 B4 Ch 2 2 Input A2 A2 A2 A4 Ch 2 U1 B2 Ch 3 1 Input B3 B3 C3 B6 Ch 3 2 Input A3 A3 A3 A6 Ch 3 U1 B3 Ch 4 1 Input B4 B8 Ch 4 2 Input A4 A4 A4 A8 Ch 4 U1 B4 Ch 5 1 Input B5 B5 C5 B10 Ch 5 2 Input A
16. BIC _ GROUP 1 x2 24V SUPER VISION OUTPUT DRIVERS FAULT ERROR 1 8 PC EU RUN O1 WARNING 69 CH 1 gt gt p OSP amp L1 MBI 1 CH2 N 3 02 1 gt 5 ASIC ES 3 zi 5V 5 m gt EN Lit 8 OV 5 3 1 L1 5 2 ea E 4 5 S DATN 8 485 4 GROUP2 8 24V SUPER 50 9 VISION OUTPUT BLOCK q ERROR GHEN DRIVERS L2 Y 12 EEPROM 40 9 16 NE 8 9 16 1 1 La Figure 173 DO810 Block Diagram 3BSE020924 600 403 DO810 Digital Output Module 24 V 0 5 A Current Sourcing Process Connections Table 80 00810 Process Connections Appendix Specifications erminal Connector 24 V d c L1 2 1 14 L1 2 0 V d c L1 2 15 L1 2 Ch 1 Ch 2 L1 B1 B2 Ch 1 Output C1 3 C1 Ch 2 Output B1 16 C2 Ch 1 Ch 2 L1 A1 A1 A2 Ch 3 Ch 4 11 B3 B4 Ch 3 Output C2 4 C3 Ch 4 Output B2 17 C4 Ch 3 Ch 4 L1 A2 A3 A4 Ch 5 Ch 6 L1 B5 B6 Ch 5 Output C3 5 C5 Ch 6 Output B3 18 C6 Ch 5 Ch 6 L1 A3 Ab A6 Ch 7 Ch 8 L1 B7 B8 Ch 7 Output 6 C7 Ch 8 Output B4 19 C8 Ch 7 Ch 8 L1 A4 AT A8
17. TU831 Process 5 250V a c d c Bil Ch1 1 A1 Ch12 6 2 2 1 2 Ch22 B3 Ch3 1 A3 Ch3 2 4 Ch4 1 A4 Ch4 2 B5 Ch5 1 5 Ch5 2 A B6 Ch6 1 Ch6 2 4 K B7 Ch7 1 Ch7 2 8 Ch8 1 Ch8 2 Figure 197 20821 with TUS31 Extended MTU Process Connections 3BSE020924 600 455 DO821 Digital Output Module Relay Normally Closed Appendix Specifications Figure 198 shows the process connections for the DO821 when installed on a TU811 or TU813 Compact MTU TU811 TU813 Process 5 250V a c d c B1 Ch1 1 A1 Ch1 2 2 Ch2 1 2 Ch22 B3 Ch3 1 Ch3 2 C4 Ch4 1 Ch4 2 B5 Ch5 1 Ch5 2 5 250V a c d c C6 Ch6 1 A6 Ch6 2 7 Ch7 1 7 Ch7 2 C8 Ch8 1 8 Ch8 2 Figure 198 DOS21 with TUS11 or TU813 Compact MTU Process Connections 456 3BSE020924 600 Appendix Specifications DO821 Digital Output Module Relay Normally Closed Figure 199 shows the process connections for the DO821 when install
18. TU836 Extended MTU DO820 TU836 Process L1 L1 5 250V N1 a c d c N1 Ben 111 Ch1 4 5 12 Cht 2 lt 19 21 chat 4 22 Ch2 2 3 5 _ 1 chai 32 2 3 5 _ 414 chat 42 Ch4 2 315 _ stil chs 4 52 ch52 349A 61l che 1 62 Ch6 2 315 _ n 72 Ch7 2 3 15A 81 5 82 Ch82 L2 L2 5 250V N2 a c d c N2 Figure 193 820 with TUS36 Extended MTU Process Connections 3BSE020924 600 447 DO820 Digital Output Module Relay Normally Open Appendix Specifications Figure 194 shows the process connections for the DO820 when installed on a 837 Extended MTU ZP1 7 TU837 N1 Process N1 11r 12 0 250V a c d c 14 B1 Ch1 1 A1 3 15 B2 Ch2 1 A2 3 15 B3 Ch3 1 Ch3 2 3 15 B4 Ch4 1 0 250V a c d c Ch42 3 15 5 A5 3 15 B6 A6 3 15A B7 Ch7 1 0 250V a c d c AT Ch7 2 3 15 Ch8 1 0 250V a c d c Ch8 2
19. TU810 1825 i or TU814 24V 11 Pwr elit Sup OV L1 C1 4 20mA Ch11 B1 e i 2 7 4 20mA Ch21 B2 A2 0 5 Ch3 V B3 ZP A3 4 Current and Voltage signals 0 5V Ch4 V C4 cannot be mixed 4 at the same ZP A4 2 module 5 0 20 Ch51 B5 ZP AS e e C6 4 20mA B6 ZP A6 0 5V Ch7 V 7 7 B7 ZP AT 4 0 5 Ch8 V C8 8 ZP A8 5 12 2 Chx V Voltage Input L2 Current Input Figure 55 1845 with TU810 or TU814 Compact Process Connections 160 3BSE020924 600 Appendix Specifications 1845 Analog Input Module single or redundant Figure 56 shows the process connections for the Analog Input Module AI845 when installed on a TU812 Compact MTU TU812 e1 UPJ 24V 14 44 UP1 NE v 15 45 2 1 Current and Voltage NE ENS Ch1V tec else module 4S3 2 AT 47154 21 555 18 48 S6 Ch3l P Process 6 6 57 Ch4 V Connection 48 1958 TE 7 59 Ch5V n 5
20. 3 p 41 lt e yon inim mm mr gm 20 cS IIT d f T TIL imm 2 agsde WO d gt e i 56 T 2 vv E I Fad fel Modules and Termination Units 5800 I O Modules and Termination Units NOTICE This document contains information about one or more ABB products and may include a description of or a reference to one or more standards that may be
21. Extended MTU Process 0835 X11 En 100mA 24 ute ov tE i X12 tie 1 4 20mA 11 12 2 Wire ES XMTRs 11 21 l L 4 20mA Ch21 22 F3 3 Wire L1 31 2 XMTRs 0 4 20 cCh31 32 9 F4 4 Wire L1 41 XMTRs 0 4 20mA Ch41 42 12 51 F5 4 20 Ch51 52 2 Wire XMTRs 12 61 4 20 Ch6l 82 12 71 F7 3 Wire XMTRs 0 4 20 72 i F8 4 Wire e XMTRs 0 4 20mA 81 82 X13 24v L2 4 L2 Ov L2 Chx Current Input L2 Figure 15 1810 with 835 Extended MTU Process Connections 3BSE020924 600 79 1810 Analog Input Module 0 4 20 mA 0 2 10 V Appendix Specifications Figure 16 shows the process connections for the AI810 when installed on a TU838 Extended MTU Process TU838 i 24v 14 Pwr ETF Source Ov ott e L1 1 5 4 20 Ch11 B2 2 5 2 Wire F2 XMTRs Li A3 4 21 B4 4 20mA AA i A5
22. 24V Pwr Source ov 11 4 20mA Chl1l 2 Wire XMTRs Lit j 4 20 _ 21 0 5V Ch3 V Current and ZP Voltage signals mixed 4 Wire 2 XMTRs at the same 0 20mA Ch4l module ZP 12 0 20mA Ch5l ZP L2 4 20mA Ch6l 3 Wire ze XMTRs L2 0 5V Ch7 V ZP L2 0 5V Ch8 V ZP Chx V Voltage Input 24V Chx I Current Input OV Figure 23 1815 with TU838 Extended MTU Process Connections 3BSE020924 600 93 1815 Analog Input Module Appendix A Specifications Figure 24 shows the process connections for the Analog Input Module AI815 when installed on a TU810 or TU814 Compact MTU Process TU810 1815 i or TU814 24V 11 Pwr elit Sup OV L1 C1 4 20mA Ch11 B1 e i 2 7 4 20mA Ch21 B2 A2 0 5 Ch3 V B3 ZP A3 4 Current and Voltage signals 0 5V Ch4 V C4 cannot be mixed 4 at the same ZP A4 2 module 5 0 20 Ch51 B5 ZP AS e e C6 4 20mA B6 ZP A6 0 5V Ch7 V 7 7 B7 ZP AT 4 0 5 Ch8 V C8 8 ZP A8 5 12 2 Chx V Voltage Input L2 Cur
23. Process TU811 TU813 120V a c or 110V d c Ch1 1 B1 ee Ch1 2 A1 Ch2 1 C2 Ch2 2 2 Ch3 1 B3 Ch322 Ch4 1 Ch4 2 laa 120 chs 1 5 or 110V d c Ch5 2 A5 Ch6 1 C6 Ch6 2 Ch7 1 B7 Ch7 2 AT Ch8 1 C8 x59 1 Ch8 2 A8 Figure 120 DI820 with TU811 or TU813 Compact MTU Process Connections 292 3BSE020924 600 Appendix Specifications 01820 Digital Input Module 120 V a c d c Figure 121 shows the process connections for the DI820 when installed on a TU839 Extended MTU Process 01820 120V a c L1 or 110V d c B1 Chit C1 1 2_ 1 CRZ T h2 1 2 lt Ch22 A2 e B3 Ch3 1 C3 Ch3 2 B4 Ch4 1 C4 120V a c Ch4 2 4 110 5 5 1 CS Ch5 2 B6 Ch6 1 C6 B7 CR74 C7 Chz2 B8 Ch831 C8 Ch8 2 120V a c L2 or 110 d c 0 2A 2 9 U2 Fuse Figure 121 D1820 with TU839 Extended MTU Process Connections 3BSE020924 600 293 01820 Digital Input Module 120 V a c d c 294 Appendix A Specifications Figur
24. X1A X1B Pin Signal MTU Signal 1 UP1 1 UP1 14 UP1 14 UP1 2 ZP 2 ZP 15 ZP 15 2 3 S1 3 U1 16 S2 16 U2 4 S3 4 U3 17 S4 17 U4 5 55 5 U5 18 S6 18 U6 6 S7 6 U7 19 58 19 U8 7 S9 7 U9 20 S10 20 U10 8 S11 8 U11 21 12 21 U12 9 513 9 013 22 514 22 014 10 515 10 015 23 516 23 016 11 UP2 11 UP2 3BSE020924 600 Appendix Specifications TU852 Redundant Horizontal Dual MTU Table 154 Process connection D sub 25 X1A and X1A X1B Pin MTU Signal MTU Signal 24 UP2 24 UP2 12 ZP 12 ZP 25 ZP 25 ZP 13 EM 13 EM Sc Function in A1843 module I cjc 0 24mA Function in AI843 module Not used on AO845A DO840 and DO880 3BSE020924 600 663 TU852 Redundant Horizontal Dual MTU Appendix A Specifications Process Connections X1 VO module 1 Figure 259 TU852 Block Diagram 664 3BSE020924 600 Appendix Specifications TU854 Redundant Horizontal MTU Features 50 Volt applications use with A1845 AI880A and DP840 modules Horizontal installation of I O modules using D sub connectors Up to 8 channels of field signals and process power connections TU854 Redundant Horizontal MTU Connections to two ModuleBuses and I O modules Mechanical keying prevents insertion of the wrong I O module Lat
25. E 2 Wa 2 gt gt x x 9 5 8 AS NV 9 2 3 XOMOd 3 o 7 gt n 9 0504 gt 653 3BSE020924 600 TU851 Extended MTU Appendix A Specifications TU851 Extended MTU 654 Features e 250 Volt applications use with DI820 DI821 DI825 DI828 DO820 DO821 and 20828 I O modules e Up to 16 isolated channels of field signals Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TUS851 is a 16 channel 250 V extended module termination unit MTU for the S800 The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU851 MTU can have up to 16 I O channels The maximum rated voltage is 250 V and maximum rated current 15 3 A per channel The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanica
26. 0 250V a c d c Figure 194 00820 with TUS37 Extended MTU Process Connections 448 3BSE020924 600 Appendix Specifications DO820 Digital Output Module Relay Normally Open Figure 195 shows the process connections for the DO820 when installed a 851 Extended MTU 5 250V 5 250V Figure 195 820 with TUS51 Extended MTU Process Connections 3BSE020924 600 449 DO821 Digital Output Module Relay Normally Closed Appendix Specifications 00821 Digital Output Module Relay Normally Closed Features e Schannels for 230 V a c d c relay Normal Closed NC outputs S8isolated channels e Output status indicators e OSP sets outputs to predetermined state upon error detection Description The 821 is an 8 channel 230 V a c d c relay NC output module for the 5800 I O The maximum output voltage 1s 250 V a c and the maximum continuous output current per channel is 3 A outputs are individually isolated Each output channel consists of optical Isolation barrier output state indication LED relay driver relay and EMC protection components The relay supply voltage supervision derived from the 24 V distributed on the ModuleBus gives an error signal if the voltage disappears and the Warning LED turns on The error signal can be rea
27. TU814 MTU PROCESS 24V L1 TU810 or OV RS422 y JV 24V 1 TU814 11 820 ov 5 ov 11 ds T RN e VA T1 ak ENT CA 1 rx T VA 12 4i 1 1 2 CB 1 i VB 11 B d i i 2 CB 1 zr EU e ies CST 1 ET vsi t T r 1 1 2 B3 CST 1 dan VST_12 1 t DI 1 1 L B4 DO 1 LIF A4 V yd L c5 CA 2 MEE VA 21 27 R CA 2 ides 3 VA 75 4i LL NN A5 B MAE E C6 CB 2 i i VB 21 i R b qu 00 PREX B6 CB 2 nm EE i VB 22 jm T EUN boo C7 CST 2 E ls VST 21 l B7 CST 2 pe VST 22 1 DI 2 L2 B8 DO 2 L2 A8 t V L2 24 112 12 LV av 12 5 EHE R O0Qfor5V L 920 for 12V 1 8 for 24 V Figure 225 DP820 with 70810 or TU814 MTU Process Connections 3BSE020924 600 507 DP820 Incremental Pulse Counter Module Appendix Specifications Figure 226 shows the process connections for DP820 when installed on a TU812 MTU ct 4
28. Current and Voltage signals cannot be mixed at the same module Chx V z Voltage Input Chx Current Input Figure 26 1815 with TU818 Compact MTU Process Connections 96 3BSE020924 600 Appendix Specifications 1820 Differential Analog Input Module 20 mA 10 V 5 AI820 Differential Analog Input Module 20 mA 10 V 5 V 4 20 mA 2 10 V 1 5 V Features 4channels for 20 20 mA 0 20 mA 4 20 mA 10 10 V 0 10 V 2 10 V 5 5 V 0 5 V 1 5 V d c bipolar differential inputs e One group of 4 channels isolated from ground 14 Bit resolution plus sign Input shunt resistors protected to 30 V d c The input withstand HART communication Description The AI820 Analog Input Module has 4 differential bipolar current voltage inputs Each channel can be either a voltage or current input The current inputs can withstand an accidental maximum normal mode 30 V d c connection To protect the current input circuit against dangerous input levels that is by accidentally connecting a 24 V source the resistor rating of the 2500 current sense resistors is about 5 Watts oru This is intended only to temporarily protect one channel at a time The module distributes the external transmitter supply to each channel This adds a simple connection with extended MTUS to distribute the supply to ext
29. ec DSub25Male Terminal Connector Chi 11 5 Ch1 4 8 Ch2 5 7 E Ch2 CA B5 20 Cis Ch2 1 f Ch2 VA_2 _ Ch2 2 5 A9 A10 Ch2 CB C6 8 Ch2 CB B6 21 C42 Ch2 VB 1 zm Ch2 2 _ BE Ch2 Zp A6 A11 12 Ch2 CST C7 9 C43 Ch2 CST B7 22 T Ch2 VST 1 En Ch2 8 2 BE Gha Zp A7 A13 A14 Ch2 DI C8 10 CE Ch2 DO B8 23 ae Ch2 L2 Ch2 12 8 A15 A16 3BSE020924 600 505 DP820 Incremental Pulse Counter Module Appendix A Specifications Table 99 DP820 Process Connections Continued TU810 TU812 or TU814 D Sub 25 Male 10830710833 Connection 1 Terminal Terminal Connector 24 V d c L2 2 11 24 L2 2 0 V d c ZP L2 12 25 L2 2 1 Pin 13 connected to connector body for EM 506 3BSE020924 600 Appendix Specifications DP820 Incremental Pulse Counter Module Figure 225 shows the process connections for DP820 when installed on a TU810 or
30. gunn Terminal Connector Terminal 24 V d c L1 2 1 14 11 2 111 2 L1 2 11 2 0 V d c ZP L1 2 15 L1 2 L1 2 L1 2 L1 2 U1 C1 B1 11 F1 1 F1 Ch1 Voltage Input C1 3 D1 C1 B1 Ch1 Current Input B1 16 B1 C2 12 B2 Chi Return ZP 1 A1 A2 A2 U2 C2 B3 21 F2 F2 Ch 2 Voltage Input C2 4 D2 B3 Ch 2 Current Input B2 17 B2 C4 22 B4 Ch 2 Return ZP 2 A3 A4 A4 U3 C3 B5 31 F3 5 Ch 3 Voltage Input C3 5 D3 C5 B5 Ch 3 Current Input B3 18 B3 C6 32 B6 Ch 3 Return ZP A6 A6 U4 C4 B7 41 Ch 4 Voltage Input C4 6 04 C7 B7 Ch 4 Current Input B4 19 B4 C8 42 B8 Ch 4 Return ZP A4 AT 8 A8 U5 C5 B9 51 F5 A9 F5 3BSE020924 600 89 1815 Analog Input Module 90 Table 15 AI815 Process Connections Continued Appendix Specifications TU81 TU812D Sub T 25 10818 Tusss 10825 TURN erminal Connector Terminal Ch 5 Voltage Input C5 7 D5 C9 B9 Ch 5 Current Input B5 20 B5 C10 52 B10 Ch 5 Return ZP 5 A9 A10 A10 U6 C6 B11 61 F6 A11 F6 Ch 6 Voltage Input C6 8 D6 C11 B11 Ch 6 Current Input BG 21 B6 C12 62 B12 Ch 6 Return ZP 6 11 A12 A12 U7 C7 B13 71 A13 Ch 7 Voltage In
31. Supervised DI z 1 TU834 AI880 AI880A 24 411 L Pwr Li Source ov L1 1 Shunt 7 u1 B1 sticks U1 B2 HU 4 20 Ch Ty A1 A2 2 Wire U2 B3 U2 sensors BA 120 4 20 Ch2 121 4 HEN 2 5 U3 0 20mA Ch3 86 130 131 ZP A5 A6 2 4 Wire 1 B7 U4 sensors 0 20mA Ch4 B8 40 r ial ZP 7 11 2 U5 B9 U5 B10 I5U 0 20mA Ch5 n 151 ZP A9 A10 ZP Wire sensors L U6 B11 U6 B12 160 4 20mA Ch6 n 16 ZP ana ZP R1 U7 B13 0 20mA Ch7 B14 T R2 ZP A13 A14 LL 08 15 0 20 Ch8 16 T ZP 15 16 4 12 12 L2 912 7 Figure 66 AI880 AI880A with 70834 Single MTU Process Connections 3BSE020924 600 177 1880 1880 High Integrity Analog Input Module 178 Appendix A Specifications Figure 67 shows the process connections for the High Integrity Analog Input Module AI880A when installed on a TU854 Redundant Horizontal MTU xiaj za pog Process Connection uw MU C co NN RC C c IE E E UE TUB 24V Shunt stick i AI880 A1880A 1 Shunt sticks Hus aii eee Figure 67 AI880A with TU854 Redundant Horizontal MTU Process Connections 3BSE020924 600 Appendix Specifications 40801 Analog Output Module
32. Compact MTU TU812 1 1 UP1 24V 1 Supervise a 14 UP1 peer 2 _ 22 1 _ 18 15 72 1 Ch1 16 16152 Ch2 4c 4 93 sj 17 lt 1754 N 5 5 S5 Ch5 18 lt 218156 rocess N Connection c 137 Ch7 EE 21958 Ch8 7 27159 N m i20 20510 8 8 311 Chit 21 _ 21512 Ch12 AS 9 9 813 Ch13 X 122 221814 14 N 10 2101515 Ch15 23 29 916 16 N 11 11 9 2 24V b 24 24 UP2 12 12 ZP2 0V N 25 25 ZP2 13 _ 1 1 Figure 106 TU812 3BSE020924 600 263 DI811 Digital Input Module 48 V Current Sinking 264 Appendix A Specifications Figure 107 shows the process connections for the DI811 when installed on a TU850 Supervise Extended MTU Process TU850 24V 11 2 LTF ov 127 14 01 A1 2 2 Ch2 B2 U3 A3 Ch3 B3 121 0 Ch4 B4 e MZ 5 4 chs 5 Ch6 86 E U6 A
33. Process TU810 TU812 TU818 TU830 Connection Germinal Connector Terminal termina Pt100 PCJC L1 2 1 14 L1 2 L1 2 L1 2 15 L1 2 L1 2 B1 B2 Ch1 Input C1 3 D1 C1 Ch1 Input B1 16 B1 C2 Ch1 Return ZP A1 A1 A2 B3 B4 Ch 2 Input C2 4 D2 C3 Ch 2 Input B2 17 B2 C4 Ch 2 Return ZP A2 A3 A4 B5 B6 Ch 3 Input C3 5 D3 C5 Ch 3 Input B3 18 B3 C6 Ch Return ZP A3 A6 B7 B8 Ch 4 Input 6 D4 C7 Ch 4 Input B4 19 B4 C8 Ch 4 Return 4 AT 8 B9 B10 Ch 5 Input C5 7 D5 C9 3BSE020924 600 129 AI835 AI835A Thermocouple mV Input Module Appendix Specifications Table 25 AI835 AI835A Process Connections Continued Proc s TU810 TU812 TU818 TU830 Connection Germinal Connector Terminal terminal Ch 5 Input B5 20 B5 C10 Ch 5 Return ZP A5 A9 A10 B11 B12 Ch 6 Input C6 8 D6 C11 Ch 6 Input B6 21 B6 C12 Ch 6 Return ZP A6 A11 A12 B13 B14 Ch 7 Input C7 9 07 C13 Ch 7 Input B7 22 B7 C14 Ch 7 Return ZP 7 A13 A14 B15 B16 Ch 8 Input C8 10 D8 C15 Ch 8 Input B8 23 B8 C16 Ch 8 Return ZP A8 A15 A16 Pt100 PCJC L2 2 11 24 L2 2 L2 2 L2 12 25 L2 2 L2 2 1 Pin 13 connected to conn
34. TU812 Surenise SL UP1 14 14 ov 2 1 2 ZP1 15 515 Ch1 51 eat Ch2 s26 gt 16 Ch3 8314 4 Ch4 54117 Ch5 85 5 5 8 Ch m 55 Ch7 57 6 2 6 Connection Ch8 5819 249 Ch9 S9 7 gt 81020 El Chii 8118 f Ch12 512121 21 Ch13 S13 9 Chi4 51422 222 15 51510 gt 10 H 16__51623 24V 2 11 gt m al P2 12 512 Supervise e M43 8 e Figure 181 20814 with TUS12 Compact MTU Process Connections 3BSE020924 600 419 00815 Digital Output Module 24 2 A Current Sourcing Appendix A Specifications 00815 Digital Output Module 24 V 2 A Current Sourcing 420 Features e Schannels for 24 V d c current sourcing outputs 2isolated groups of 4 channels with under voltage detection e OSP sets outputs to predetermined state upon communication error e Output status indicators and a channel wise error flag Short circuit protection to ground and positive supply Over load protection e Open load and short circuit detection Two output fault operation modes Automatic reset mode and Fault latching mode Inductive load driving capability Filament lamp load up to 10W Description The DO815 is 8 channel 24 V digital output module for the S800 I O The output voltage range is 10 to 30 V and the maximum con
35. TU812 cesi Mae rre ren rem Terminal d ad Terminal 24 V d c L1 2 1 14 141 2 111 2 11 2 L1 2 0 V d c L1 2 15 11 2 L1 2 L1 2 L1 2 Ch1 Ch 2 L1 C1 A1 B1 B2 1 F1 1 2 Ch1 Input C1 3 D1 C1 B1 B1 Ch 2 Input B1 16 B1 C2 B2 B2 Ch1 Ch2 L1 A1 A1 A2 A2 Ch 3 Ch 4 L1 C2 A2 4 A3 F2 4 Ch 3 Input C2 4 D2 C3 B3 B3 Ch 4 Input B2 17 B2 C4 B4 B4 Ch 3 Ch 4 L1 A2 A3 A4 A4 Ch 5 Ch 6 L1 5 B6 5 5 Ch 5 Input C3 5 D3 C5 B5 B5 Ch 6 Input B3 18 B3 C6 B6 B6 Ch 5 Ch 6 L1 A3 Ab A6 A6 Ch 7 Ch 8 L1 C4 4 7 B8 A7 Ch 7 Input C4 6 D4 C7 B7 B7 Ch 8 Input B4 19 B4 C8 B8 B8 Ch 7 Ch8 L1 A4 AT A8 A8 Ch 9 Ch 10 L2 C5 A5 B9 B10 A9 F5 9 10 3 5 020924 600 329 Table 66 DI830 Process Connections Continued DI830 Digital Input Module 24 V d c with SOE Current Sinking Appendix Specifications TU812 rema rra Tett Terminal Ch 9 Input C5 7 D5 C9 B9 B9 Ch 10 Input B5 20 B5 C10 B10 B10 Ch 9 Ch 10 L2 A5 A9 A10 A10 Ch 11 Ch 12 C6 A6 11 12 11 F6 A11 A12 L2 Ch 11 Input C6 8 D6 C11 B11 B11 Ch 12 Input B6 21 B6 C12 B12 B12 Ch 11 Ch 12 L2 A6 A11 A12 A12 Ch 13 Ch 14
36. 111336 TU845 19854 male TU833 Terminal Connection 814 Terminal Terminal Terminal Terminal 2 Connector Terminal 2 Terminal 1 Ch 3 C3 5 D3 C5 B5 B6 18 Voltage Input Ch 3 B3 18 B3 32 B6 18 Current Input Ch3 Return A3 Ab A6 A6 Ab A6 ZP U4 C4 B7 41 B7 6 4 C4 6 D4 C7 B7 B8 19 Voltage Input Ch 4 B4 19 B4 C8 42 B8 B8 19 Current Input Ch4 Return 4 AT A8 A8 AT A8 ZP U5 C5 B9 51 F5 A9 F5 B9 7 Ch 5 C5 7 D5 C9 B9 B10 20 Voltage Input Ch 5 B5 20 B5 C10 52 B10 B10 20 Current Input Ch 5 Return A5 A9 A10 A10 A9 A10 ZP 154 3BSE020924 600 Appendix Specifications 1845 Analog Input Module single or redundant Table 30 AI845 Process Connections Continued TU812 TU810 TU844 Process or 054625 108301 5 rUg38 TU845 19854 male TU833 E Terminal Connection TU814 Terminal Terminal Terminal Terminal 2 Connector Terminal 2 Terminal 1 U6 C6 B11 61 F6 11 F6 11 8 Ch 6 8 06 11 11 12 21 Voltage Input Ch 6 B6 21 B6 C12 62 B12 B12 21 Current Input Ch 6 Return A11 A12 l A12 A11 A12 ZP U7 C7 B13 71 F7 A13 F7 13 9 Ch 7 C7 9 D7 C13 B13 B14 22 Voltage Inp
37. Process Connection or T0013 Terminai Terminal Ch1V Voltage Input B1 B1 Ch1 IP Current input protected C2 B2 Ch 11 Current Input A2 A2 Ch 1 Return ZP1 A1 A1 Ch 2V Voltage Input B3 B3 Ch2 IP Current input protected 4 B4 Ch 2l Current Input A4 A4 Ch 2 Return ZP2 A3 A3 Ch 3V Voltage Input B5 B5 Ch3 IP Current input protected C6 B6 Ch Current Input A6 A6 Ch 3 Return ZP3 A5 A5 Ch 4V Voltage Input B7 B7 Ch4 IP Current input protected 8 B8 Ch 4l Current Input A8 A8 Ch 4 Return ZP4 A7 A7 3BSE020924 600 Appendix Specifications AI825 Galvanic Isolated Analog Input Module Figure 32 shows the process connections for the Galvanic Isolated Analog Input Module AI825 when installed on a TU811 TU811V1 or TU813 Compact MTU Process 811 70813 A825 External LA 10 Chl V B1 power C2 suppl Fe CX Chi ZP A1 B3 External 20 mA Ch2 IP C4 power AA supply Ch2 ZP A3 B5 C6 1 External 20 Ch3l supply Ch3 ZP A5 z B7 C8 4 20 mA Ch4 A8 Ch4 ZP I Figure 32 1825 with TU811 TU8I1V1
38. or TU814 Pwr Source L1 Local L1 lt 0 10V gt Gnd Ch1V C1 Bi 250 4 Wire Compensatipn XTMR 2 1 1 2 2 4 20 2 Wire Ch2V G3 XTMR Ch2lB A3 250W Compensation Ch21 4 Ch2 B4 Pwr L1 Source 4 Ch3V C5 chais BS E Diff 0 20mA d T 1 Ch31 LPF 4 xl i A6 XTMR CH4 V i En 250W Diff 0 10V gum Amp 3 Wire C8 Use XTMR Ch4 B8 A8 2 LPF Low Pass Filter 24 L2 Chx V Voltage Ov L2 Chx Current Input Figure 29 1820 with TU810 or 0814 Compact MTU Process Connections 104 3BSE020924 600 Appendix Specifications 1820 Differential Analog Input Module 20 mA 10 V 5 Figure 30 shows the process connections for the AI820 when installed on a TU812 TU812 UP 24V 14 14 UP1 EN 77 ov 15 I9ZP1 I e EBENE 381 250w i 16 1652 __Ch1 IB L1 Compensation i 2 53 Ch1 I 17 41154 5 555
39. 4 X13 Latching device to DIN rail for grounding DIN rail mounting Description The TU836 TU836V is 8 channel 250 V extended module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU836 TU836V 1 MTU can have up to 8 I O channels The maximum rated voltage is 250 V and maximum rated current is 3 per channel 604 3BSE020924 600 Appendix Specifications TU836 TU836V1 Extended MTU The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position
40. 7 7 i N Figure 116 Field connection example with TUS18 Compact Module Termination Unit 3BSE020924 600 283 Appendix Specifications Field connection example with TU819 Compact Module Termination Unit is shown 01818 Digital Input Module 24 v Current Sinking in Figure 117 o o o o i gguunumug wd TT BERT 3 DEM D8818 ET 1 L1 3BSE020924 600 Unit Figure 117 Field connection example with 819 Compact Module Termination 284 Appendix Specifications 01820 Digital Input Module 120 V a c d c DI820 Digital Input Module 120 V a c d c Features e Schannels for 120 V a c d c inputs e ndividually isolated channels Voltage supervision of field input power Input status indicators Signal filtering Description The DI820 is an 8 channel 120 V a c d c digital input module for the S800 I O This module has 8 digital inputs The a c input voltage range is 77 130 volt and the input current is 10 mA at 120 V a c The d c input range is 75 145 V and the input current is 2 8
41. Figure 154 01840 with 70818 Compact MTU Process Connections 3BSE020924 600 361 01840 Digital Input Module Appendix Specifications Figure 155 shows the process connections for the Digital Input Module DI840 when installed on a TU842 and TU843 Redundant MTU il i nun 24 1006 Figure 155 DI840 with TU842 TU843 Redundant MTU Process Connections 362 3BSE020924 600 01840 Digital Input Module Figure 156 shows the process connections for the Digital Input Module DI840 when installed on a TU852 Redundant Horizontal Dual MTU Appendix Specifications 119 It 11 11 1 MI NI 1 Fg I infol 4 eder in B ADSIT IRIS poH IRSE 1 51313 LII 1j 1 el E MR E DENN RENE eee GEN o o lt lt 9 o UPI 2 1 OV 2 1 58 S10 ChiO S11 Chii S12 Chi2 513 Chis 514 Chi4 515 Chis S16 Chi6 UP2 UP2 9 7 2 N 55 se e a
42. 3 ZP2_ov Process Connection Process Connection 363 Figure 156 DIS40 with TUS52 Redundant Horizontal Dual MTU Process Connections 3BSE020924 600 01880 High Integrity Digital Input Module DI880 High Integrity Digital Input Module 364 Features e 16 channels for 24 V d c inputs with current sinking e Redundant or single configuration e group of 16 isolated from ground Input status indicators Advanced on board diagnostics Sequence of events SOE e Current limited sensor supply per channel e Certified for SIL3 according to IEC 61508 e Certified for Category 4 according to EN 954 1 Description The DI880 is a 16 channel 24 V d c digital input module for single or redundant configuration The input voltage range is 18 to 30 V d c and the input current is 7 mA at 24 V d c Each input channel consists of current limiting components EMC protection components input state indication LED and optical isolation barrier There is one current limited transducer power output per input F R PRI 1 2 3 4 5 7 8 9 10 1 Appendix Specifications The Sequence of Event function SOE can collect events with a resolution of 1 ms The event queue can contain up to 512 x 16 events The function include a Shutter filter for suppression of unwanted events 3BSE020924 600 Appendix Specifications DI880 High Integrity Digital Input Module The SOE
43. Feature 1810 Analog Input Module Number of channels 8 Type of input Unipolar single ended Measurement range 0 20 mA 0 10 V 4 20 mA 2 10 v Under over range 5 15 Input impedance voltage input 290k ohm Input impedance current input 230 275 ohm Maximum field cable length 600 meters 656 yd Voltage input maximum non destructive 30 V d c NMRR 50 Hz 60 Hz 240 dB Error Max 0 196 Resolution 12 bit Temperature drift Current Typ 50 ppm C Max 80 ppm C Temperature drift Voltage Typ 70 ppm C Max 100 ppm C Update cycle time 8 ms Current consumption 24 V Modulebus 40 mA Current consumption 5 V Modulebus 70 mA Power dissipation 1 5 W Voltage supervision Internal power supply Fusing of transmitter supply on MTU TU830 max 1 AT per group 72 3BSE020924 600 Appendix A Specifications AI810 Analog Input Module 0 4 20 mA 0 2 10 V Table 12 1810 Analog Input Module Specifications at 25 Continued Feature 1810 Analog Input Module Sensor power distribution Max 1 A per connection Input filter rise time 0 90 140 ms Isolation Groupwise isolated from ground Module termination units TU810 TU812 TU814 TU818 TU830 TU833 TU835 TU838 or TU850 MTU keying code AE Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Handled by
44. P iae d n 4 D Sub 25 male TUS18 Terminal Terminal Connector 24 V d c ext L1 2 1 14 L1 2 L1 2 0 V d c L1 L2 2 15 L1 2 L2 2 11 2 L2 2 Ch1 48 V B1 16 Bi C2 Ch1 Input C1 3 D1 C1 Ch 2 48 V B2 17 B2 2 2 4 D2 C3 Ch 3 48 V B3 18 B3 C6 Ch 3 Input C3 5 D3 C5 Ch 4 48 V B4 19 B4 C8 Ch 4 Input C4 6 D4 C7 Ch 5 48 V B5 20 B5 C10 Ch 5 Input C5 7 D5 C9 Ch 6 48 V B6 21 B6 C12 Ch 6 Input C6 8 D6 C11 Ch 7 48 V B7 22 B7 C14 Ch 7 Input C7 9 D7 C13 Ch 8 48 V B8 23 B8 C16 Ch8 Input C8 10 D8 C15 48 V ext 12 2 11 24 12 2 12 2 1 Pin 13 connected to connector body for EM 3BSE020924 600 Appendix Specifications 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Figure 165 shows the process connections for the Digital Input Module DI885 when installed on a TU830 Extended MTU Process TU830 TU833 6 3A at 1 24V 1 Pwr 7 1 I Sup LOV Lt Fuse e E L1 2 C1 ens N L1 1 2 2 C3 i IN L1 Ch3 C5 U L1 A5 A6 Ch4 C7 U 8 AS L1 A7 A8 Ch5
45. 1 Power dissipation is calculated with 70 percent of the channels activated at nominal voltage of 48 Volts 3BSE020924 600 Appendix Specifications Block Diagram DI811 DI811 Digital Input Module 48 V Current Sinking BIC _ _ GROUP 1 _ _ _ _ _ 2 BARRIER U1 E FAULT 9 N RUN 9 WARNING 912 4 Le ASIC 11 x1 CH8 NM i 3 EOWER a M ERROR 1 8 48V SUPER 1 2 1 5 gt f VISION c OV L1 2 Q 5 gt 5 5 485 Peu 5 lt gt 8 GROUP 2 IPOSO 9 Em BLOCK 4 60 BARRIER 12 9 CH 9 16 NIB 1946 48V SUPER EEPROM gt ERROR 9 67 VISION L2 EM Figure 102 DI811 Block Diagram 3BSE020924 600 257 DI811 Digital Input Module 48 V Current Sinking Process Connections Appendix A Specifications Table 52 DI811 Process Connections TU812 Process Tue iu pee TU818 0830 10833 TU838 TU850 Connection tor TUBIA mag Terminal Terminal Terminal Terminal Terminal Sann ciar
46. Chx Current Input 9t2 Figure 21 1815 with TU830 TU833 Extended MTU Process Connections 3BSE020924 600 91 1815 Analog Input Module 92 Appendix Specifications Figure 22 shows the process connections for the Analog Input Module AI815 when installed on a TU835 Extended MTU Process 10835 100 100 24V 11 T X12 F1 L1 11 4 4 20mA 11 12 F2 115 21 5 4 20mA 21 22 F3 Li 31 5 4 20mA 31 32 FA Li 41 4 20mA Ch4l 42 5 L2 91 4 20 52 F6 L2 61 4 20 62 12 71 ER 4 20mA 7 72 F8 12 81 4 4 20mA Ch8 82 X13 24V L2 Chx Current Input ov L2 Figure 22 1815 with TU835 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications 1815 Analog Input Module Figure 23 shows the process connections for the Analog Input Module AI815 when installed on a TU838 Extended MTU Process
47. Figure 82 0845 40845 Block Diagram 3BSE020924 600 215 845 845 Analog Output Module Single or Redundant Process Connections With HART signals shielded cables should be used for current process connections Appendix Specifications Table 42 AO845 AO845A Process Connections TU810 rus Process or TU814 DSub 25 TU830 TU833 TU842 TU843 TU852 Connection T erininal male Terminal Terminal Terminal connector 24 V d c 11 2 1 14 L1 2 L1 2 1 14 X1a 0 V d c ZP L1 2 15 L1 2 L1 2 2 15 X1a B1 B2 B1 B2 Ch1 Output C1 3 C1 C1 3 X1a Chi Return ZP 1 A1 A2 A1 A2 B3 B4 B3 B4 Ch 2 Output C2 4 C3 C3 4 X1a Ch2 Return ZP 2 A3 A4 A3 A4 B5 B6 B5 B6 Ch 3 Output C3 5 C5 C5 5 X1a Ch3 Return ZP 5 A6 A5 A6 B7 B8 B7 B8 Ch 4 Output C4 6 C7 C7 6 X1a Ch4 Return ZP A4 AT A8 AT A8 B9 B10 B9 B10 Ch 5 Output C5 7 C9 C9 7 X1a Ch5 Return ZP 5 A9 A10 A9 A10 B11 B12 B11 B12 Ch 6 Output C6 8 C11 C11 8 X1a 216 3BSE020924 600 Appendix Specifications AO845 AO845A Analog Output Module Single or Redundant Table 42 845 845 Process Connections Continued TU810 4615 Process or TU814 DSub 25 TU830 TU833 TU842
48. Process TU830 TU833 way i T Supervise ov L1 Fuse YET n 1 1 2 Ch1 C1 Ch2 2 L1 A1 A2 e Li 3 4 1 Ch3 lt Ch4 C4 L1 A3 A4 5 1 1 B5 A6 Ch5 5 Ch6 L1 5 6 4 Li 7 B8 Ch7 C7 Ch8 C8 i L1 7 8 4 12 9 10 C9 i Ch10 C10 L2 A9 A10 12 11 12 Ch11 C11 lt Ch12 C12 L2 ATLAT2 12 B13 B14 Ch13 lt 14 C14 L2 A13 A14 i 12 15 16 Ch15 15 Ch16 c16 L2 A15 A16 4 cw 12 6 Supervise 12 Fuse gt Figure 110 DI814 with TUS30 Extended MTU Process Connections 272 3BSE020924 600 Appendix Specifications 01814 Digital Input Module 24 V Current Sourcing Figure 111 shows the process connections for the Digital Input Module DI814 current sourcing when installed on a TU838 Extended MTU Process TU838 24V 14 1 7 att 4 4 1 L1 A1 Ch1 1 7 Ch2 B2 L1 2 F2 SQ Li 2 Ch3 Ch4 4 L1 4
49. 136 5 35 The current input is able to handle a short circuit to the transmitter supply without damage The input withstands HART communication Nominal input ranges are 0 4 20 mA AO801 Analog Output Module 0 20 mA The AO801 Analog Output Module has 8 current outputs State of outputs can be set to a predetermined OSP value if a communications error is detected Nominal output range is 0 4 20 mA 3BSE020924 600 39 S800L I O Modules Section 1 Introduction 40 DI801 Digital Input Module 24 V Current Sinking The DI801 Digital Input Module has 16 channels for 24 volt d c digital inputs One input channel can be used for sensor voltage supervision Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus DI802 Digital Input Module 120 V a c d c Current Sinking The DI802 Digital Input Module has 8 channels for 120 volt a c d c digital inputs Channel 8 can be used for sensor voltage supervision Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus DI803 Digital Input Module 230 V a c d c Current Sinking The DI803 Digital Input Module has 8 channels for 230 volt a c d c digital inputs Channel 8 can be used for sensor voltage supervision Each input channel provides current limiting EMC protection input state LED indicator
50. Fuse Holder 3BSE020924 600 Appendix Specifications Description The TU830 TU830V1 is 16 channel 50 V extended module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU830 TU830V1 MTU can have up to 16 I O channels and two process voltage connections Each channel has two I O connections and one ZP connection TU830 TU830V1 Extended MTU The process voltage can be connected to two individually isolated groups Each group has a 6 3 A fuse The maximum rated voltage is 50 V and maximum rated current is 2 A per channel It is recommended that the fuse rating be chosen to meet the applications needs see Table 118 Table 118 Recommended fuse for TU830 Total current consumption T r on 1 at 24V process power Recommended fuse Module Type Configuration supply both groups UP1 per group L1 and L2 and UP2 00810 Depends on load Total load one group 8 ch 2A 00814 Depends on load Total load one group 8 ch 2A DO815 NA Depends on load Total load one group 4 ch 2A DO818 NA Depends on load 00840 Depends on load Total load one group 8 ch 2A 00880 Depends on load Total load one group 8 ch 2A DI810 2 wire connection 144 mA 9mA per ch 125 01811 2 wire connection 96 mA 6mA per ch 60V 80 01814 2 wir
51. MTU keying code AA Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent of the channels activated at nominal voltage of 24 Volts 3BSE020924 600 Appendix Specifications Block Diagram 01810 DI810 Digital Input Module 24 V Current Sinking BIC _ GROUP 1 _ _ _ _ 2 ike BARRIER FAULT 9 4 lt NM RUN Q WARNING 9 W 2 2 ASIC S 11 x1 574 lq NK 5V 2 8 pOWEROR gt ERROR 1 8 24V SION OK 5 gt m 55 OV L1 3 2 2 2 o 1 1 p DAR RS 485 E D Ny lt gt 5 GROUP 2 1 50 9 i ERN BLOCK 4 BARRIER 12 _ 9 CH 9 46 5 1946 24V SUPER EEPROM ERROR 9 16 VISION Figure 94 DI810 Block Diagram 3BSE020924 600 243 DI810 Digital Input Module 24 V Current Sinking Appendix Specifications Process Connections Table 50 DI810 Process Connections TU812 Process ior TUM 4 TU818 TUS830 TU833 TU838 TU850 Conne
52. Item Value Weight 0 26 kg 0 57 Ibs Rated max continuos current per 8A process voltage connection Up Zp Connections Table 128 TU835 TU835V1 Process Power Source Connections X11 X13 Position Row A Row B X11 1 L1 11 11 2 11 11 X13 1 L2 2 13 2 L2 L2 Table 129 TU835 TU835V1 Process Connection Screw Terminals X12 Position Row A 1 11 F1 L1 power 12 signal 21 F2 L1 power 22 signal 31 F3 L1 power 32 signal 41 F4 L1 power 42 signal c OD oa AJOJN 3BSE020924 600 601 TU835 TU835V1 Extended MTU Appendix A Specifications Table 129 TU835 TU835V1 Process Connection Screw Terminals X12 Position Row A 9 51 F5 L2 power 10 52 signal 11 61 F6 L2 power 12 62 signal 13 71 F7 12 power 14 72 signal 15 81 F8 L2 power 16 82 signal 602 3BSE020924 600 Appendix Specifications TU835 TU835V1 Extended MTU Block Diagram TU835 TU835V1 TU835 ModuleBus Connector module X11 C 4 Male B A UP1 _ Lr gP1 11 11 2 pe
53. Process 7 i 24V 11 i oU us Supervise LAs 5 1 1 111 B2 5 Ch1 C1 n Ch2 C2 5 11 2 1 B3 1 L1 Ch3 Ch4 C4 a l4 A3A4 G Ny T B5 1 111 Ch5 C5 Ch6 C6 L1 5 4 7 Li B8 Ch7 C7 EN If the outgoing sensor Ch8 supplies are not used L1 AB N to feed the sensor in L2 B10 the field refer to the un zu Technical Description To N 3BSE050455 B11 12 B12 Ch11 C11 12 C12 L2 2 B13 112 B14 Ch13 C13 Ch14 _ 12 A13 A14 12 B16 M Ch15 C15 Ch16 C16 L2 ATS ATS 12 Tu L2 92 97 T Figure 161 01880 with TUS42 TU843 Redundant MTU Process Connections 3BSE020924 600 375 01880 High Integrity Digital Input Module Appendix Specifications Figure 162 shows the process connections for the High Integrity Digital Input Module DI880 when installed on a TU818 Compact MTU J E uus lee i D2 ch4 US U6 If theoutgoing sensor are not used to feed tHe sensor in the field refer to the Technical Description 3BSE050455 _ d Chia nue 015 016 5 _ E Figure 162 01880 with TU818 Compact MTU Process Connections 376 3BSE020924 600 Appendix Specifications 01880 High Int
54. 13 ModuleBus Connector R 4 Female Figure 241 TU812 TU812V1 Block Diagram 3BSE020924 600 547 TU813 Compact MTU Appendix A Specifications TU813 Compact MTU Features 772 NN e 250 Volt applications use with DI820 Wr Lr DI821 01825 00820 00821 and 1825 EHE I O modules e Compact installation of I O modules Upto 8 isolated channels of field signal connections with crimped snap in connectors Connections to ModuleBus and I O modules e Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding e DIN rail mounting Ga ce aoe Boe el aaagaagaagagaadgaagaaaogunguaagaggaaagagaaaadgaad Ei Description The 813 is 8 channel 250 V compact module termination unit MTU for the S800 G I O The 813 has three rows of crimp ESEHEHEHESESEHIZ snap in connectors for field signals and process G power connections The MTU is a passive unit SSS Se used for connection of the field wiring to the 9 I O modules It also contains part of the 1 ModuleBus J u
55. 250 850 ohms with power supply 1247 connected to 2 L2 OV Power supply 7 7V 0 023 x Ry for AO810V2 850 ohms even at 19 2 V Figure 72 AO810 AO amp 10V2 with 810 or TU814 Compact MTU Process Connections 3BSE020924 600 Appendix A Specifications AO810 AO810V2 Analog Output Module 0 4 20 mA Figure 73 shows the process connections for the Analog Output Module 810 810 2 when installed on a TU812 Compact MTU connected to 12 Power supply min 7 7V 0 023 x for AO810V2 850 ohms even at 19 2 V Power Supply 19 2 to 30V R min 7 250 ohms including all outputs 810 0810 2 io UP1 1 e 1 12 UP1 14 31s ov 2 12_ EE ZP1 15 s lt 500 ohms 52 16 516 Ch2 834 1 4 5417 sif Cn3 55555 5 S618 518 8716 6 5819 19 Ch5 S9 7 7 th 81020 20 Ch6 S11 8 8 S1221 21 Ch7 513 9 9 S1422 22 Ch8 1510 10 s1623 _23 24V 2 11 UP224 _24 ov ZP212 12 ZP225 25 M13 513 z _ Note 250 850 ohms with power supply Figure 73 AO810 AO810V2 with TUS12 Compact MTU Proce
56. OSP Primary Channel status Init Off On Off Off Off DI On Off DO Off Not Flashing On Off On Off Off Of DiOn Off Configured Off 2 DO Off Ready Flashing Off On Off Off Off DI On Off Off DO Off Operational On Off On Off Off On Off On Off OSP On Off On Off On On Off On Off Error Off On On Off Off Off DI On Off DO Off 1 The DI signal status for module DI830 DI831 DI880 DI885 DP820 is only OFF 2 Will be switched off after the first successful access to the module 3BSE020924 600 49 S800 I O Module LEDs Section 3 Maintenance Normally when an I O module has been removed from the configuration the ModuleBus master will do a restart of the module The module will end up in the NOT CONFIGURED state S 2 S FN oF oF oF OF oF oR oR oR oR oR oW oW oW oW oW oO o1 o1 o PX1 o2 02 UP1 o3 o3 ST1 o4 o4 011 5 o5 o SY1 o6 o6 o DO1 oT of o TP1 o8 o8 OUL1 o9 o9 oPX2 010 010 UP2 011 011 oST2 12 12 o DI2 o 13 0o13 o SY2 o14 14 15
57. Total current consumption 2 01 at 24V process power Recommended fuse Module Type Configuration supply both groups UP1 per group L1 and L2 and UP2 DP820 NA Depends on load Depends on load DP840 2 wire connection 122 mA internal 8 2 200 mA L1 NAMUR per ch 8 2V DP840 2 wire connection 124 mA internal 4 3mA 200mA L1 12 V per ch 12V DP840 2 wire connection 145 mA internal 4mA per 250mA L1 24 V ch 24V 1 If 3 wire field devices are connected the internal current consumption must be considered 2 Use fuse 5 x 20 mm Time Lag 3 Unit does not use process power supply The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O m
58. Type of setting Setting Value Parameter Limit for change false true ch 4 2 mA Parameter Open circuit alarm level channel No 1 0 mA Resistor R1 2 7 Resistor R2 10 k ohm 1 In general resistors must have the following rating resistance tolerance 5 or better power rating 0 5W or more 2 Interfacing to signals from 2 wire proximity switches In general Loop Supervised DI supports 2 wire proximity switches with Leakage current off state 1 5mA Voltage drop on state lt 8V 3BSE020924 600 167 1880 1880 High Integrity Analog Input Module Appendix Specifications 168 Type of setting Setting Value Parameter Limit for change false true ch 4 2 mA Parameter Open circuit alarm level channel No 1 0 mA Resistor R1 1 5 k ohm 2 Resistor R2 10 k ohm 1 gt For field supplies Uin below 21 6 V R1 must be 1 0 k ohm instead of 1 5 k ohm In general resistors must have the following rating resistance tolerance 5 or better power rating 0 5 W or more 9 Ux S800 I O 1880 RI Figure 61 Field Loop Arrangement For applications where a field loop error shall not lead to immediate trip the input value must be delayed with at least 200ms This delay should be implemented in the application program The delay is needed since the input
59. al u i pA et a 11 4 zz Z I 2 Z h 77 Connection Z Ya 4 4 T Figure 189 Field connection example with TU819 Compact Module Termination Unit 3BSE020924 600 439 00820 Digital Output Module Relay Normally Open Appendix A Specifications 00820 Digital Output Module Relay Normally Open 440 Features e 8 channels for 230 V a c d c relay Normal Open NO outputs 8 isolated channels e Output status indicators e OSP sets outputs to predetermined state upon error detection Description The DO820 is an 8 channel 230 V a c d c relay NO output module for the 5800 I O The maximum output voltage is 250 V a c d c and the maximum continuous output current per channel is 3 A All outputs are individually isolated Each output channel consists of optical Isolation barrier output state indication LED relay driver relay and EMC protection components The relay supply voltage supervision derived from the 24 V distributed on the ModuleBus gives an error signal if the voltage disappears and the Warning LED turns on The error signal can be read through the ModuleBus This supervision can be enabled disabled with a parameter 3BSE020924 600 Appendix Specifications DO820 Digital Output Module Relay Normally Open Six different types of MTUs can b
60. i je 15 215 SE Chi 5216 16 E Ch2 5407 17 Ch3 5618 18 Pod Process Ch4 7 6 6 Connection S819 19 i 59 7 7 Ch5 1020 520 E 518 8 Ch6 8121 S24 Ch7 S13 9 9 SM I Ch8 81510 10 8163 23 24V 11 ech Tuell 24 ov 22505 gt 12 ZP2 25 525 EE i Figure 184 DO815 with TU812 Compact MTU Process Connections 428 3BSE020924 600 Appendix Specifications DO815 Digital Output Module 24 V 2 A Current Sourcing Figure 185 shows the process connections for the DO815 when installed on a TU810 or TU814 Compact MTU TU810 Process or TU814 11 24V e L1 C1 Ch1 E 0 1 A1 L1 C2 Ch2 i B2 A2 L1 C3 Ch3 B3 4 L1 C4 Ch4 B4 5 A4 L1 5 Ch5 i ES 5 12 C6 Ch6 B6 e A6 12 C7 Ch7 B7 4 AT C8 Ch8 B8 4 8 12 12 24 OV 4 12 Figure 185 20815 with 0810 or TU814 Compact MTU Process Connections 3BSE020924 600 429 00818 Digital Output Module 24 V 0 5 A Current Sourcing Appendix A Specifications 00818 Digi
61. 1 Only if the Cold Junction channel is used Note No external power supply j should be connected Figure 48 AI843 with TU842 or TU843 Extended MTU Process Connections 3BSE020924 600 145 Al843 Thermocouple mV Input Module Appendix A Specifications 146 Figure 49 shows the process connections for the Thermocouple mV Input Module 1843 when installed on a TU818 Compact MTU nro 1 from L 1 1 i couple connected to ground 1 1 1 1 Only if the Cold Junction channel is used Note External power supply shall not be connected Figure 49 1843 with TU818 Compact MTU Process Connections 3BSE020924 600 Appendix Specifications Al843 Thermocouple mV Input Module Figure 50 shows the process connections for the Thermocouple mV Input Module 1843 when installed on a TU852 Compact MTU Process i J Process 21 M E ves HT ELLE J ae E FIT i BN 8 m ji HH Process Connection ice Pref m 1222 1 3 5 5 in i9 SEM E _ Figure 50 1843 with 852 Compact MTU Process Connections 3BSE020924 60
62. 8 cvsnt papuana GEBNL papuana Zesnl 9 8 1 pepuea GEBNL Pus LEBNL cesnl 0 8 1 yoedwo9 1814 LBNL 6901 PLSNLZL8SNL X X X X X X X X X X X 1880 AI880A AO810 AO810V2 815 820 845 845 X 01810 01811 01814 01818 01820 01821 01825 01828 01830 01831 01840 3BSE020924 600 44 Section 2 Configuration Module Termination Units MTU Table 2 MTU Usage and Key Settings Continued o 123 Mech E 5 3 Sg s r 9 5 sS 5 1 13 154 8 i 2 8 3 31204 919 2 Type 5438 3151531 Sls Sse sls cO Key Key 5 5 t 515 5 HIP Fels 5 4 2 5 5 5 0 2 DI885 X X X X 00810 X X os X DO814 X X X X 00815 X X 00818 xX X X Se A DO820 X 1
63. 81020 520 mE Chii 8118 8 Ch12 81281 424 Ch13 S13 9 9 81422 522 i Chi5 51510 10 Chis 81622 23 24V eUP2 11 11 224 NES OV 7 2 12 512 2 2 25 25 EE i Figure 214 20880 with TUS12 Compact MTU Process Connections 488 3BSE020924 600 Appendix Specifications 00880 High Integrity Digital Output Module Figure 215 shows the process connections for the High Integrity Digital Output Module DO880 when installed on a TU842 or TU843 Redundant MTU TU842 TU843 A A A A A 1 Supervise 2 Supervise Process Lite 24V mt ov rtr cal bd 2 L1 C3 I 11 5 Ch5 cel che ABAG 11 Ch7 ATAB 11 C9 Ch9 7 cho 7 69 A9 A10 12 chi2 ATLAi2 L2 C13 Ch13 C14 Chi4 1 A13 A14 L2 4 15 Chis C16 16 T 12 15 16 12 24V 1247 12 ov Lt Figure 215 20880 with TUS42 or TUS43 Redundant MTU Process Connections 3BSE020924 600 489 Appendix Specifications 00880 High Integrity Di
64. 21 12 AMP LPF 13U 131 13 LPF L2 UPInt ZP CPU MBI 2 Block CLK Data ModuleBus 5 5 5V 0v Power ok L2 140 141 14 LPF 12 12 T5 12 2 UPInt 424 V 0 V 24 EM Figure 27 1820 Block Diagram 100 3BSE020924 600 Appendix Specifications Process Connections Table 17 AI820 Process Connections 1820 Differential Analog Input Module 20 mA 10 V 5 V Process Connection erTusta D Sub 25 male Maia riu 24 V d c L1 1 14 L1 0 V d c ZP L1 2 15 L1 Ch1 11 B1 B2 Ch1V Voltage Input C1 3 C1 2 B1 16 C2 Ch1 L1 A1 A1 A2 Ch 1 11 B3 B4 Ch 11 Current Input C2 4 C3 Ch 1 Return B2 17 C4 Ch 1 L1 A2 A3 A4 Ch 2 L1 B5 B6 Ch 2V Voltage Input C3 5 C5 Ch 21B 2 B3 18 C6 Ch 2 L1 A3 A5 A6 Ch 2 L1 B7 B8 Ch 21 Current Input 4 6 C7 Ch 2 Return 2 B4 19 C8 Ch 2 L1 A4 AT A8 Ch 3 L2 B9 B10 Ch 3V Voltage Input C5 7 C9 101 3BSE020924 600 1820 Differential Analog Input Module 20 mA
65. 47 3BSE020924 600 5 Table of Contents S800L VO Module LED 51 Error IEEE 53 Fault Finding and User 53 S800 Module 53 58001 I O Module Replacement esses 57 Appendix A Specifications General S800 I O Specifications 61 Features Em 61 Ip remp rr 61 Techmeal X 63 1801 Analog Input Module 0 4 20 2 22 64 1810 Analog Input Module 0 4 20 mA 2 0 70 A1815 Analog Input 84 AI820 Differential Analog Input Module 20 mA 10 V 5 V 4 20 mA 2 10 V 1 5 97 1825 Galvanic Isolated Analog Input Module sese 106 AI830 A1830A RTD Input 113 AI835 AI835A Thermocouple mV Input Module sse 124 1843 Thermocouple mV Input Module sse 136 1845 Analog Input Module single or redundant sees 148 AI880 AI880A High Integrity Analog Input Module eee 165 AO801 Analog Output Module 0 4 20 179 810 810 2 Analog Output Module 0 4 20 mA sse 185 AOS815 Analog Output 194 820 Galvanicall
66. Complete 2 wire connections Ld for up to 16 channels e Each channel has one current limited sensor transmitter power outlet terminal and one signal terminal Bi ojojojojo ojojo Current limitation in sensor transmitter supply is implemented with disconnectable PTC fuse ES ojojojo Process voltage can be connected to 2 individually isolated groups if the I O module supports it ojo a ONS gt gt ojojojojo 2999999999999999 9999 2999999999999999 9999 Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The 0850 is 16 channel 50 V extended module termination unit MTU for the S800 The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus 648 3BSE020924 600 Appendix Specifications TU850 Extended MTU The TU850 MTU can have up to 16 I O channels The maximum rated voltage is 50 V and maximum rated current is 15 per I O channel digital input or 25mA per two I O
67. A6 B7 B8 Ch 4 Output 6 C7 Ch4 Return ZP A4 AT A8 B9 B10 Ch 5 Output C5 7 C9 Ch5 Return ZP A5 A9 A10 B11 B12 Ch 6 Output C6 8 C11 Ch6 Return ZP A6 A11 A12 189 810 810 2 Analog Output Module 0 4 20 mA Appendix Specifications Table 36 AO810 Process Connections Continued TU810 TU812 Process TU830 TU833 Connection for Deub25 mals Terminal Terminal connector 7 B13 B14 Ch 7 Output C7 9 C13 Ch7 Return ZP AT A13 A14 B15 B16 Ch 8 Output C8 10 C15 Ch8 Return ZP A8 A15 A16 24 V dc L2 2 11 24 L2 2 0 V dc ZP L2 12 25 L2 2 1 Pin 13 connected to connector body for EM 190 3BSE020924 600 Appendix Specifications AO810 AO810V2 Analog Output Module 0 4 20 mA Figure 71 shows the process connections for the Analog Output Module 810 810 2 when installed on a TU830 Extended MTU TU830 TU833 Process Device Lit 24V LT Fuse L1 B1 C1 1 0 20mA uff 300 ohim i 5 Ch1 connected to Li B3 See Note below Ch2
68. Contact crimping tool for installation is not supplied Use Phoenix 1204038 CRIMPFOX MT2 5 Remove insulation tool is not supplied Use Phoenix 1204384 QUICK WIREFOX 6 3 pcs of cable plugs are supplied with TU813 Phoenix 1809792 MSTBC 2 5 8 STZF 5 08 Connection is made with removable contacts crimped to the wires poo 75 Phoenix 1879531 MSTBC MT 0 2 0 5 or 3190564 MSTBC MT 0 5 1 0 or ax 3190551 MSTBC MT 1 5 2 5 1007201900000 10000000009 NY 2442242 Su Figure 242 Connections to TU813 3BSE020924 600 553 TU813 Compact MTU Block Diagram TU813 Appendix A Specifications TU813 ModuleBus Connector O E C 4 Male a BLOCK ModuleBus Connector Metral Female 722 12 3 gt DAT DAT N 24V 0V24 POS 0 6 POWOK 5V ModuleBus Connector i Module Process Connector R 4 Female B A 11 1 8111 1 11 2 8211 12 1 S3 2 122 S412 T T 13 1 S53 132 56 3 14 1 87 4 i 14 2 58 4 15 1 59 5 5 2 510 5 61 81116 i 6 2 812 6 7 1 1 513 7 1 72 14 7 81 S15 8 82 516 8 EM Figure 243 TU813 Block Diagram 554 3BSE020924 600 Appendix Specifications TU814 TU814V1 Compact MTU Fe
69. Ch5 conhedted to groun Ch6 Ch6 Ch7 Ch7 Pt100 TY820 Ch8 BAG 550 290 Ch8 34915 L2 Appendix Specifications Note No external power supply should be connected Figure 41 AI835 AI835A with TUS10 or TUS14 Compact MTU Process Connections 132 3BSE020924 600 Appendix Specifications AI835 AI835A Thermocouple mV Input Module Figure 42 shows the AI835 AI835A connections through a remote junction box Process TU810 AIS35 AIB35A i or TU814 Multi conductor Cu shielded cables 11 MEZ m Junction Thermocouple ground 1 H h1 81 p A s Ch2 C2 1 1 Ch2 B2 EUR a D Ch3 C3 e 3 B3 Lov i Ch4 h4 B4 i loq o Lnmpe RF d Ch5 C5 i lt pd h5 B5 sacs 5 Ch6 ho 47 6 Ch7 C7 h7 B7 mocouple Eu T S ground gt C8 5 h8 B8 E 1 a 1 n 1 Em Note No external power s
70. N RUN 69 9 U2 12 WARNING R RWM 4 CH 2 4 2 ASIC 5 DATA Q T ES 2 J ADDRESS N 24V 3 POWER OK gt 4 CPU SUPER 9 1 E 0 d 68HC12 4 ERROR NI VISION 2 8 4 gt 1 8 ee 5 2 DAT 3 5 DAT RS 485 ENT 2 E GROUP2 _ NE um CLK EEPROM 5 8 co RS E BARRIER U9 16 POSO 6 18 19 16 FPROM 4 NC 4 BLOCK 9161 24V SUPER ERROR N VISION He ZP2 3 1 E 2 5 _ S o _ m X3 BDM Figure 142 01831 Block Diagram 340 3BSE020924 600 Appendix Specifications 01831 Digital Input Module 48 V d c with SOE Current Sinking Process Connections Table 68 DI831 Process Connections TU812 Process TUS 23 TU818 TU838 TU850 Connection is 22 Terminal Ll Terminal Terminal ermina 48 V d c L1 2 1 14 11 2 11 2 11 2 11 2 0 V d c L1 2 15 L1 2 L1 2 L1 2 L1 2 Ch1 Ch 2 L1 C1 A1 B1 B2 1 F1 1 2 Ch1 Input C1 3 D1 C1 B1 B1 Ch 2 Input B1 16 B1 C2 B2 B2 Ch1 Ch2 L1 A1 A1 A2 A2 Ch 3 Ch 4 L1 C2 A2 B3 B4 A3 F2 A3 A4 Ch 3 Input C2 4 D2 C3 B3 B3 Ch 4 Input B2 17 B2 C4 B4 B4 Ch 3 Ch 4 L1 A2 A3 A4 A4 Ch 5 Ch
71. Weight 0 17 kg 0 37 lbs 1 3 pcs of cable plugs are supplied with TU814 TU814V1 1808890 MSTBC 2 5 10 ST 5 08 3BSE020924 600 Appendix Specifications TU814 TU814V1 Compact MTU Connections Table 113 TU814 TU814V1 Process Connection Crimp Connector Position Row A Row B Row C 1 L1 L1 11 2 A1 L1 B1 C1 3 2 L1 2 2 4 3 L1 3 3 5 4 L1 4 4 6 5 L2 5 5 7 6 L2 6 6 8 7 L2 7 7 9 A8 L2 B8 C8 10 L2 L2 L2 3BSE020924 600 559 TU814 TU814V1 Compact MTU Appendix A Specifications Contact crimping tool for installation is not supplied Use Phoenix 1204038 CRIMPFOX MT2 5 Remove insulation tool is not supplied Use Phoenix 1204384 QUICK WIREFOX 6 3 pcs of cable plugs are supplied with TU814 Phoenix 1808890 MSTBC 2 5 10 ST 5 08 Connection is made with removable a contacts crimped to the wires Phoenix 1879531 MSTBC MT 0 2 0 5 or 3190564 MSTBC MT 0 5 1 0 or a 3190551 MSTBC MT 1 5 2 5 19000000000 10000000000 NY 10066690006 yY Figure 244 Connections to TU814 TU814V1 560 3BSE020924 600 Appendix Specifications TU814 TU814V1 Compact MTU Block Diagram TU814 TU814V1 TU814 C B
72. e Two isolated groups of 8 with voltage supervision Input status indicators Description The DI810 is a 16 channel 24 V digital input module for the S800 I O This module has 16 digital inputs The input voltage range is 18 to 30 volt d c and the input current is 6 mA at 24 V The inputs are divided into two individually isolated groups with eight channels and one voltage supervision input in each group Every input channel consists of current limiting components EMC protection components input state indication LED and optical isolation barrier o 0 400 AOUN If voltage supervision is enabled channels 1 8 and 9 16 will indicate channel error if the process voltage for its channel group fails The detection time for this supervision is 70 ms The input channels can be digitally filtered The different filter times that can be achieved are 2 4 8 and 16 ms This means that noise pulses shorter than the filter time are filtered out and pulses longer than 3 6 12 and 24 ms get through the filter 240 3BSE020924 600 Appendix Specifications DI810 Digital Input Module 24 V Current Sinking Eight different types of MTUs can be used The TU830 TU833 Extended MTU enables three wire connection to the devices without additional terminals The 810 or TU814 Compact MTU has terminals for 24 V process voltage supervision inputs but requires external terminals for distribution of 24 V power supply to the devic
73. 7 B13 B14 A13 F7 A13 A14 L2 Ch 13 Input C7 9 D7 C13 B13 B13 Ch 14 Input B7 22 B7 C14 B14 B14 Ch 13 Ch 14 L2 AT A13 A14 4 Ch 15 Ch16 C8 8 15 16 A15 F8 A15 A16 2 Ch 15 Input C8 10 D8 C15 B15 B15 Ch 16 Input B8 23 B8 C16 B16 B16 Ch 15 Ch16 L2 A8 A15 A16 A16 24 V d c L2 2 11 24 12 2 112 2 12 2 12 2 0 V d c L2 12 25 L2 2 L2 2 L2 2 L2 2 1 Pin 13 connected to connector body for EM 330 3BSE020924 600 Appendix Specifications DI830 Digital Input Module 24 V d c with SOE Current Sinking Figure 136 shows the process connections for the Digital Input Module DI830 when installed on a TU830 Extended MTU Process TU830 TU833 24V L HEE Supervise L1 Fuse i 1 1 1 2 Ch1 Ch2 L1 e Li B3 B4 i Ch3 Ch4 c L1 pi i L1 B5 B6 Ch5 C5 Ch6 _ L1 5 1 7 8 WX Ch7 7 Ch8 C8 L1 A7 A8 i 12 9 10 Ch9 C9 Ch10 L2 12 11 12 Ch11 chi2 2 L2 pi i 12 B
74. E X12 F1 u 1114 x 51 1 F2 U2 21 3 o 2 hom g lt E _ F3 31 5 5 53 32 8 g 9 F F4 4 4147 5 9 9 o 8 F5 515119 o 155 52110 a ee j 2 o F6 Ue 61 11 gt 2 3 56 62112 2 F7 U7 7143 57 72114 FB 08 81 15 S8 82 46 J NIN D 1 ne 1 ONT 444 B A UP2 12411 2 2 Z E e e S 2 12 11 SESS l 07 ModuleBus Connector R 4 Female Figure 252 TU835 TU835V1 Block Diagram 3BSE020924 600 603 TU836 TU836V1 Extended MTU Appendix A Specifications TU836 TU836V1 Extended MTU Features Row Row e 250 Volt applications use with the DO820 and DO821 modules Two groups with 4 channels of field signals and process power connections X11 nuu Each channel has one fused load power terminal and one signal return connection Process voltage can be connected to 2 individually isolated groups Connections to ModuleBus and I O modules X12 OQ OO OO OO 22 28 18 ZZ 1 c9 39 ZS LS ev Lb ZE Ve CC Le cL 2 52 es e Mechanical keying prevents insertion of the wrong I O module 2 ZN ZN
75. Event recording resolution 1 ms Sensor supply per channel Voltage Process power supply Upx max 4 2 V Current 32 mA 10 Current consumption 5 V Modulebus 125 mA typ 150 mA max Current consumption 24 V process power supply UPx 527 mA max 15 mA sensor current 3BSE020924 600 Appendix Specifications DI880 High Integrity Digital Input Module Table 71 DI880 High Integrity Digital Input Module Specifications Continued Feature DI880 Digital Input Module Power dissipation 2 4 W Isolation Yes opto Mounting termination units TU810 TU812 TU814 TU818 8 TU833 TU842 TU843 and TU852 MTU keying code FF Event recording accuracy 0 ms 1 3 ms Rated insulation voltage 50V Dielectric test voltage 500 V a c 3BSE020924 600 367 01880 High Integrity Digital Input Module Appendix Specifications Block Diagram DI880 F Frea R 09 z I PQ s EM 1 169 3 o wc Current CHI Limiter CH2 U1 11 Limiter 12 MCU UP Current Limiter U15 115 CH15 s UP 5 U16 Current Limiter 116 CH16 p Figure 157 DI880 Block Diagram 368 3BSE020924 600 Appendix Specifica
76. POWER OK 1 1 CH3 ws gt T gt gt 3B 9 OV 4 9 e CH4 9 4 D gt IRS 485 4 gt 48 5 1 Q i 09 2 3 BESTE Ne 2 CLK gt RS 485 B 5 CH6 6 POSO 6 lt KO le 7A 4 TB CH8 lt 4 8B E1 7 d 1 Figure 92 DI803 Block Diagram 3BSE020924 600 237 01 803 Digital Input Module 230 V a c d c Current Sinking 238 Process Connections Table 48 01803 Process Connections Appendix Specifications Process Process Connection Terminal Ch1 Input 1A 1B Ch 2 Input 2A 2B Ch 3 Input 3A 3B Ch 4 Input 4A 4B Ch 5 Input 5A 5B Ch 6 Input 6A 6B Ch 7 Input TA 7B Ch 8 Input 8A 8B 3BSE020924 600 Appendix Specifications DI803 Digital Input Module 230 V a c d c Current Sinking Figure 93 shows the process connections for the DI803 Process 230V ov Figure 93 01803 Process Connections 3BSE020924 600 239 DI810 Digital Input Module 24 V Current Sinking Appendix A Specifications DI810 Digital Input Module 24 V Current Sinking Features 16 channels for 24 V d c inputs with current sinking
77. 12 ga 12 ov L2 Figure 75 AO815 with TU830 TU833 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications 0815 Analog Output Module Figure 76 shows the process connections for the AO815 when installed on a TU810 or TU814 Compact MTU TU81 0 Process 814 Device L1 24V Li L1 OV B1 C1 Ch1 4 20mA A1 Ch1 B2 C2 Ch2 4 20mA A2 Ch2 B3 C3 Ch3 4 20 A3 Ch3 B4 C4 Ch4 4 20mA 4 Ch4 B5 C5 Ch5 4 20mA A5 Ch5 B6 C6 Ch6 4 20mA A6 Ch6 B7 C7 Ch7 4 20mA AT Ch7 B8 C8 Ch8 4 20mA 5 8 Ch8 L2 L2 L2 Figure 76 AO815 with TU810 or TU814 Compact MTU Process Connections 3BSE020924 600 201 815 Analog Output Module Appendix Specifications Figure 77 shows the process connections for the AO815 when installed on a TU812 Compact MTU 10812 24 SUP NE UP1 14 zu ov 2 1 DE 2 zP1 15 515 51 ME S2 16 16 Ch2 53 EN 54117
78. A B PULSE 1314 1 2 COUNT 0 1234567 8 9 101112 131211109 8 7654 3 21 0 1 2 3 UP DOWN Figure 221 Quadrature Mode 4 Count on Pos Edge and Neg Edge Input A and Input B Pulse Count Length Position Measurement Pulse count is done by pulse accumulation in a 29 bit 28bit sign bidirectional pulse counter The pulse counter value is normally continuously loaded into the pulse register see block diagram A pulse count sample condition can be specified by the user When a sample condition is fulfilled is the value in the pulse register freezed The value in the pulse register will remain freezed until a freeze disable command is received from the controller The pulse accumulation in the pulse counter continues during the time when the pulse register 15 frozen 3BSE020924 600 Appendix Specifications DP820 Incremental Pulse Counter Module A Level sensitive DI Counter Value Edge sensitive DI Counter Value The value of the pulse register that is actual pulse count value or freezed value is read by the CPU and transferred to the controller The pulse counter is synchronized that is set to zero if a user selectable synchronization condition is fulfilled A comparator is used to compare the value of the pulse counter with the content of the compare register The value of the compare register is specified by the user A coincidence occur when a equal condition is detected
79. A8 A15 A16 Not used L2 2 11 24 L2 2 Not used L2 12 25 L2 2 1 Pin 13 connected to connector body for EM 3BSE020924 600 Appendix Specifications AO820 Galvanically Isolated Bipolar Analog Output Module Figure 79 shows the process connections for the Bipolar Analog Output Module 820 when installed on a TU830 Extended MTU TU830 TU833 Process d Device RL 550 ohms f E lt ohms for use 4 current outputs 1 L1 1 1 Chi 1 z20mA 2 Chi C3 Ch1 V C4 Chi C5 Ch2 1 0 20mA Ch2 Ch2 V C8 Ch2 Use either the current or voltage output terminals C9 Ch3l but not both per channel C10 11 Ch3 V 10V C12 ch3 13 Ch4 1 C14 Ch4 15 Ch4v 0 10V 16 Ch4 6 3A 24 Fuse 12 RL 2K ohms for E voltage outputs Figure 79 40820 with TU830 Extended MTU Process Connections 3BSE020924 600 209 AO820 Galvanically Isolated Bipolar Analog Output Module Appendix Specifications Figure 80 shows the process connections for the AO820 when installed on a TU810 or TU814 Compact MTU TU810 Process or TU814
80. Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU812 TU812V1 is a 50 V compact module termination unit MTU for the S800 I O system with 16 signal connections The MTU is a passive unit used for connection of the field wiring It also contains a part of the ModuleBus 3BSE020924 600 TU812 TU812V1 Compact MTU WWW 543 TU812 TU812V1 Compact MTU Appendix A Specifications The TU812 TU812V1 MTU can have up to 16 I O signals The maximum rated voltage is 50 V and maximum rated current is 2A per channel The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism als
81. lt 23 V d c gt 8 V d c lt 1 5 mA gt 0 5 mA Open circuit lt 5 V lt 0 33 mA Input signal 1 gt 30 V d c lt 60 V d c 48 V contact not supervised gt 2 mA lt 4 mA 0 23 V d c gt 30 V d c lt 1 5 mA gt 2 2 mA Input signal 1 28 V d c 60 V d c 24 V electronic not supervised 20 5 mA 4 mA 0 5 4 gt 30 V d c 0 33 gt 2 2 mA Input impedance 15 kOhm Maximum field cable length 600 meters 656 yd Bounce filter times digital selectable 0 to 255 ms Event recording resolution 1ms Event recording accuracy 0 5 ms to 1 3 ms 3BSE020924 600 381 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Appendix A Specifications Table 73 DI885 Digital Input Module Specifications Continued Feature Digital Input Module Shutter filter Shutter period 0 255 Shutter trigger 0 255 changes Recovery time 0 65535 6 Process voltage supervision per device Current consumption 5 V Modulebus 160 mA Current consumption 24 V Modulebus 91 mA Current consumption 24 V process 91 mA power supply UPx Current consumption 48 V process 22 mA power supply UPx Power dissipation m 3W Isolation Yes opto Module termination units TU810 TU812 TU814 TU818 TU830 or TU833 MTU keying code BF Rated insulation voltage 5
82. 10 V 5 V 4 20 mA 2 10 V 1 5 V Table 17 AI820 Process Connections Continued Process Connection erTusta D Sub 25 male Ch 3IB 2 B5 20 C10 Ch 3 L2 A5 A9 A10 Ch 3 L2 B11 B12 Ch 31 Current Input C6 8 C11 Ch 3 Return 2 B6 21 C12 Ch 3 L2 A6 A11 A12 Ch 4 L2 B13 B14 Ch Voltage Input C7 9 C13 Ch 41B 0 B7 22 C14 Ch 4 L2 A13 A14 Ch 4 L2 B15 B16 Ch 41 Current Input C8 10 C15 Ch 4 Return 2 B8 23 C16 Ch 4 L2 A8 15 16 24 V d c L2 11 24 L2 0 V d c ZP L2 12 25 L2 1 Pin 13 connected to connector body for EM 2 When connect current signal current bridge must be connected to the voltage Input If 2 wire transmitter also connect Return to L1 or L2 102 3BSE020924 600 Appendix Specifications 1820 Differential Analog Input Module 20 mA 10 V 5 Figure 28 shows the process connections for the Differential Analog Input Module A1820 when installed on a TU830 Extended MTU 7 Process TU830 TU833
83. 12 120 i APEE 12 20 amp amp 98 ModuleBus Connector 4 Male EM Figure 255 TU838 Block Diagram 3BSE020924 600 621 TU839 Extended MTU TU839 Extended MTU 622 Features 250 Volt applications use with DI820 DI821and 01825 I O modules 8 individually isolated I O channels Two individually isolated fused groups for sensor power distribution Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU839 is a 8 channel 250 V extended module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus aci jeg 7 Jo 06 Appendix A Specifications Z L _ jo s wv je je Jo NN gt Q N 5 K Fuse Holder The TU839 MTU can have up to 8 I O channels and two groups of connections for sensor power distribution Each channel has two I O connections The process voltage can be connected to two individually isolated groups for sensor power distribution Each group has a 200 mA fuse The maximum rated voltage is 250 V 3BSE020924 600 Appendix Speci
84. 20 mA The module distributes the external transmitter supply to each channel This adds a simple connection to distribute the supply to 2 wire transmitters There are no current limiting on the transmitter power terminals All eight channels are isolated from the ModuleBus in one group Power to the input stages is converted from the external 24 V Technical Data Table 10 AIS01 Analog Input Module Specifications at 25 Feature Analog Input Module Number of channels 8 Type of input Unipolar single ended Measurement range 0 20 mA 4 20 mA Under over range 0 15 Input impedance at current input 2230 Q lt 270 Q including PTC Maximum field cable length 600 meters 656 yd Voltage input maximum non destructive 30 V d c NMRR 50 Hz 60 Hz gt 40 dB Error Max 0 1 Resolution 12 bit Temperature drift 50 ppm C 80 ppm C Update cycle time 1 ms Current consumption 24 V process 30 mA power supply UPx Current consumption 5 V Modulebus 70 mA Power dissipation 1 4 W 3BSE020924 600 65 1801 Analog Input Module 0 4 20 mA Appendix Specifications Table 10 AI801 Analog Input Module Specifications at 25 C Continued Feature 21801 Analog Input Module Input filter cut off frequency 3 5Hz Second order filter Input filter rise time 0 90 140 ms Isolation Groupwise isolated from ground
85. 34 RUN 09 31 1 WARNING 60 1411 34 N 11 2 E2 4 12 1 1 1 1 2 9 1 5 MBI 1 4 122 1 ASIC L _ POWER O 4 CH3 T c gt 4 ie 13 2 o i E 1 CH4 bo m DAT lt 5 auo qo MEE 152 9 1 _ 58 485 E Dd gt 5 4 cum 69 L Deni POSO 6 NM 16 2 BLOCK cu 17 1 4 4 5 Q m 4 ce J 1 Figure 123 DI821 Block Diagram 298 3BSE020924 600 Appendix A Specifications Process Connections 01821 Digital Input Module 230 V a c d c Table 60 DI821 Process Connections Process TU811 TU813 TU831 TU839 TU851 Connection Terminal Terminal Terminal Terminal UP1 L1 2 Ch 1 1 Input B1 B1 C1 B2 Ch 1 2 Input A1 A1 A1 A2 Ch 1 U1 B1 Ch 2 1 Input C2 B2 C2 B4 Ch 2 2 Input A2 A2 A2 A4 Ch 2 U1 B2 Ch 3 1 Input B3 B3 C3 B6 Ch 3 2 Input A3 A3 A3 A6 Ch 3 U1 B3 Ch 4 1 Input C4 B4 C4 B8 Ch 4 2 Input A4 A4 A4 A8 Ch 4 U1 B4 Ch 5 1 Input B5 B5 C5 B10 Ch 5 2 Input A5 A5 A5 A10 Ch 5 U2 B5 Ch 6 1 Input C6 B6 C6 B12 Ch 6 2 Input A6 A6 A6 A12 Ch 6 U2 B6 Ch 7 1 Input B7 B7 C7 B14 Ch 7 2 Input A7 A7 A7 A14 3BSE020924 600 299 0182
86. B2 Ch2 1 2 Ch22 t B3 Ch3 1 Ch32 B4 Ch4 1 4 Ch4 2 BS Ch5 1 A5 Ch5 2 4 B6 Ch6 1 A6 Ch6 Z2 B7 Ch7 1 AT Ch7 2 B8 Ch8 1 A8 Ch82 Figure 191 20820 with TUS31 Extended MTU Process Connections 3BSE020924 600 445 DO820 Digital Output Module Relay Normally Open Appendix Specifications Figure 192 shows the process connections for the DO820 when installed on a TU811 or TU813 Compact MTU TU811 TU813 Process 5 250V a c d c B1 Ch1 1 A1 Ch1 2 oe C2 Ch2 1 2 Ch2 2 i B3 Ch3 1 A3 Ch3 2 C4 Ch4 1 A4 Ch4 2 BS Ch5 1 Ch5 2 5 250V a c d c C6 Ch6 1 Ch6 2 6 B7 Ch7 1 AT Ch7 2 C8 Ch8 1 8 Ch8 2 Figure 192 20820 with TUS11 or TU813 Compact MTU Process Connections 446 3BSE020924 600 Appendix Specifications DO820 Digital Output Module Relay Normally Open Figure 193 shows the process connections for the DO820 when installed on a
87. B2 VA 12 i 4 1 1 2 B CB 1 1 B3 VB_11 2 Pls CHM i C5 CST 1 97 Lu 55 VST_i1 Y d C6 1 CST 1 VST 12 1 al l zd C7 DI 1 A7 d C8 1 DO 1 2 12V i C9 2 A B9 VA 21 i A9 Mf C10 CA 2 Dp 10 _22 4 al ae A10 T gs 7 Atl DIEE i ter 2 1 CB 2 pos 12 VB 22 ix AP i 12 i C13 CST 2 ST xs B13 VST 21 set VeL si 4 1 c15 012 2 5 A15 1 C16 DO 2 7 L2 1 V 24V 2 6 3A L2 OV L2 1 Fuse L2 Sw L2 EM Figure 228 DP820 with TU830 MTU Process Connections and Transducer Connections 3BSE020924 600 Appendix Specifications DP840 Incremental Pulse Counter Module DP840 Incremental Pulse Counter Module Features 8 channels The modules can be used in both single and redundant applications e Interface for NAMUR 12 V and 24 V transducer signal levels Each channel can be configured for pulse count or frequency measurement The inputs can also be read as DI signals e Pulse count by accumulation in a 16 bit counter Frequency speed measurement 0 5 Hz 20 kHz e Advanced on board diagnostics Description The DP840 module consists of 8 identical independent channels Each channel can be used for pulse count or frequ
88. NEN ov N 25 25zP2 i EM BEC Figure 146 01831 with TU812 Compact MTU Process Connections 346 3BSE020924 600 Appendix Specifications 01831 Digital Input Module 48 V d c with SOE Current Sinking Figure 147 shows the process connection for the DI831 when installed on a TU850 Extended MTU Process TU850 24V Li 2A CT Supervise ov 14 Fuse U1 A13 2 2 Ch2 2 A T ML N U3 zt Ch3 83 Ch4 4 e MZ 5 T e chs 85 4 Ch6 86 E U6 A6 Iz 1 07 A7 Ch7 Ch8 8 21 09 9 1 121 9 Ch10 10 A10 22 11 B1 322 9 Ch12 12 012 A12 4221 4 013 A133 1 1 9 Ch14 14 4 u14 1214 P 015 A154 221 4 Ch15 815 Ch16 16 1 771 4 N 24 Lor 2A 2 Supervise Fuse OV 12 Figure 147 DI831 with TU850 Extended MTU Process Connection 3BSE020924 600 347 01831 Digital Input Module 48
89. Rated insulation voltage 50V Dielectric test voltage 500 V a c Acceptable wire sizes Solid 0 05 2 5mm 30 12 AWG Stranded 0 05 1 5mm 30 12 AWG Recommended torque 0 5 0 6Nm Stripping length 6 7 5 mm 0 24 0 30 in 1 4 20 mA handled by the or controller 66 3BSE020924 600 Appendix Specifications Block Diagram AI801 Figure 10 AI801 Block Diagram 3BSE020924 600 AI801 Analog Input Module 0 4 20 mA STATUS Pos 44 11 222 CEN Block 2 ad Mux 5VS BV OV 71 LP Power ok 8 8l LP TES p 67 1801 Analog Input Module 0 4 20 mA Appendix A Specifications Process Connections Table 11 AIS01 Process Connections Process Connection iade Ch1 L1 1 Ch1 Current Input 1 Ch 2 11 2 Ch 2 Current Input 2l Ch 1 3 Ch 3 Current Input 3l Ch 4 L1 4 Ch 4 Current Input 41 Ch 5 12 5 Ch 5 Current Input Ch 6 L2 6 Ch 6 Current Input 6l Ch 7 12 7 Ch 7 Current Input Ch 8 L2 8 Ch 8 Current Input 8l 68 3BSE020924 600 Appendix Specifications AI801 Analog Input Module O 4 Figure 11 shows the process connections for th
90. The process signal terminals are divided into two equal and individually isolated groups Each groups consists of 4 I O connections and process voltage connection Each channel has two connections one fused load outlet terminal and one signal return connection 3BSE020924 600 605 TU836 TU836V1 Extended MTU Technical Data Appendix Specifications Table 130 TU836 TU836V1 Extended MTU Specifications Item Value Process connections 16 up to 8 I O channels 2 terminals per channel 4 Process power 4 Process power 0V Rated maximum continuous current per 10A process voltage connection L1 L2 N1 N2 Rated maximum continuous current per I O channel ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Fuse 8 3 15 A fast glass tube 5x20 mm Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 ANG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 36 different combinations Module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 250 V Dielectric test voltage 2000 V a c Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed 3BSE020924 600 Appendix Specifications TU8
91. 15 o 2 16 16 DO810 01810 AO810 AO810V2 1810 820 Figure 8 Examples of 5800 I O Module LED Locations 50 3BSE020924 600 Section 3 Maintenance S800L I O Module LED S800L Module LED Figure 9 shows examples of front panels for different types of I O modules On the front of each I O module there is one LED indicating the module status See Table 5 and Table 6 for information on the meaning and indications for these modules Each digital channel has one LED indicating current state on off Table 5 Standard LED S800L I O Modules Marking Color Description S Status Red Fatal internal module error is detected ErrorState or module is in any of the start up states Init State or Not Configured State 1 Green module is running in Operational State or OSP State 1 The Status LED is indicating red at power on and restart The LED is turned off after the first successful access to the module in Not Configured State If a module with advanced diagnostics for example Al AO detects a fatal internal error it enters Error State and turns on the FAULT LED Table 6 S800L I O Module LED Indications in Different States 3BSE020924 600 Module state Status Channel status Init Red Off Not Configured Red off 1 Off Ready Off DI On Off DO Off Operational Green On Off 51 58001 Module LED Tabl
92. 3BSE020924 600 TU819 Compact MTU Table 117 Process Connection D sub 25 X1A and X1B X1A X1B Pin MTU Signal Pin MTU Signal 24 UP1 24 UP2 12 ZP1 12 ZP2 25 ZP1 25 ZP2 13 EM 13 EM 571 TU819 Compact MTU Appendix A Specifications Figure 247 TU819 Block diagram and connection to Modulebus 572 3BSE020924 600 Appendix Specifications TU819 Compact MTU 3BSE020924 600 573 TU830 TU830V1 Extended MTU TU830 TU830V1 Extended MTU 574 Features 50 Volt applications use with AI810 AI815 1820 AI830 AI830A AI835 AI835A AI843 AI845 AO810 AO810V2 815 AO820 0845 AO845A DI810 DI811 DI814 DI830 DI831 DI840 DI880 DI885 DO810 DO814 DO815 DO840 DO880 DP820 and DP840 1 O modules Complete installation of I O modules using 3 wire connections fuses and field power distribution Up to 16 channels of field signals and process power connections Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Appendix A Specifications CASIO 9 g ord st vi er ot e e 7 9 2 X XX XX CX CX XX O0 QOCOQOQOOQOOGOQCOQOO 21 21 91891 vijer or eje 7 01 21 9lv Si vile cei i o 6 8 2 9 S vile 11 11 K
93. 3BSE020924 600 305 01825 Digital Input Module 125 V d c with SOE Appendix A Specifications Five different types of MTUs can be used The TU831 Extended MTU TU811 Compact MTU and TU813 Compact MTU provide two terminals per channel The TU839 Extended MTU provides two terminals per channel and one terminal for the outgoing sensor supply Event Recording The DI825 Input Module can be used for event recording SOE that 15 changing signals at digital input channels can be announced together with a time stamp indicating when it occurred Events are generated on both positive and negative going edges of the signals The time stamp has a resolution of 0 4 millisecond and 15 compensated for the filter time The module has intermediate storage for 32 events The SOE functionality can be switched on and off per channel For all channels with enabled SOE capability a shutter filter is implemented that prevents intermediate storage for events from overflow The shutter filter is closed as soon as the number of events generated within the shutter period 0 255 seconds exceeds the shutter trigger number 0 255 changes The shutter filter remains closed as long as the recovery time 0 65535 seconds has not expired Simple Digital Input If no event recording 1s used the DI825 acts like a simple digital input device 306 3BSE020924 600 Appendix Specifications 01825 Digital Input Module 125 V d c with SOE Technical Data Table 61
94. A7 B8 4 Ch8 1 C8 18 1 Ch8 2 A8 8 2 125V d c 12 0 2 L2 T Fuse EM Figure 131 D1825 with TU839 Extended MTU Process Connections 314 3BSE020924 600 Appendix Specifications 01825 Digital Input Module 125 V d c with SOE Figure 132 shows the process connections for the DI825 when installed on a TU851 Extended MTU q Process 125 125 E a __ Figure 132 D1825 with TU851 Extended MTU Process Connections 3BSE020924 600 315 01828 Digital Input Module 120 V a c d c DI828 Digital Input Module 120 V a c d c 316 Features e l6channels for 120 AC DC inputs e Individually isolated channels Input status indicators Voltage supervision of field input power Signal filtering Description The DI828 is an 16 channel 120 V a c d c digital input module for the S800 I O The module has 16 digital inputs The AC input voltage range is 77 130 V and the input current is 8 5 mA at 120V AC The DC input voltage range is 75 130 V and the input current is 2 4 mA at 120V DC The inputs are individually isolated Every input channel consists of current limiting components EMC protection components input state indication LED optical isolation barrier and an analog filter Channel 1 can be used as process voltage supervision input for channels 2 8 and channel 16 can be used as process voltage super
95. BA BA B current limiting components protection components input state indication LED and optical isolation barrier Channel 8 can be used as process voltage supervision input for channels 1 7 If process voltage supervision 15 enabled channels 1 7 will indicate channel error unless a high level voltage 15 applied on channel 8 The detection time for this 3BSE020924 600 Appendix Specifications DI803 Digital Input Module 230 V a c d c Current Sinking supervision is 70 ms If process voltage supervision is disabled channel 8 can be used as a normal input channel The input channels can be digitally filtered The different filter times that can be achieved are 2 4 8 and 16 ms This means that noise pulses shorter than the filter time will be filtered out and pulses longer than 3 6 12 and 24 ms will get through the filter Technical Data Table 47 DI803 Digital Input Module Specifications Feature 01804 Digital Input Module Number of channels 8 current sinking Rated voltage 230 V a c process power supply range 164 to 264 V a c 220 V d c 175 to 275 V d c Input voltage range 1 164 to 264 V a c 175 to 275 V d c Input voltage range 0 0 to 50 V a c 0 to 40 V d c Nominal input channel current 7 6 mA 230 V a c PR A 11mA 230 V a c from PR B 1 6mA 220 d c Input frequency range a c 47 63 Hz Input impedance 30 a c 134 kQ d c
96. Device L1 Lt L1 RL lt 550 ohms for current outputs C1 Chil 20 B1 Chi C2 Ch1 V B2 Ch1 Ch21 _ 0 20 B3 Ch2 C4 Ch2 V 4 Ch2 Use either the current or C5 Ch3 1 voltage output terminals Ch3 but not both per channel C6 Ch3V 10 B6 ch3 C7 Ch4 1 B7 Ch4 8 Ch4V 0 10 B8 Ch4 1 2 ET RL 2K ohms for voltage outputs Figure 80 40820 with TU810 or TU814 Compact MTU Process Connections 210 3BSE020924 600 Appendix Specifications AO820 Galvanically Isolated Bipolar Analog Output Module Figure 81 shows the process connections for the AO820 when installed on a TU812 Compact MTU Figure 81 A0820 with TU812 Compact MTU 3BSE020924 600 10812 11 L1 UP1 14 14 A ve 15 C1 Chil 15 B1 Chl 51 3 NES S2 16 16 C2 Chi V B2 53 x 54 17 17 C3 Ch2l 55 5 5 B3 Ch2 S6 48 18 Process S7
97. IX D DO821 X 1 IXIC A 00828 E ses os e Mme X E D DO840 X nempe X E 880 X X X X 2 820 X X X ene B DP840 X X X X X X 3G F 1 If single Compact MTUs TU810 TU812 or 0814 are used refer to the Technical Description 3BSE050455 2 Ifthe outgoing sensor supplies are not used to feed the sensor in the field refer to the Technical Description 3BSE050455 3 TU812 is not recommended due to the maximum rated current Connecting an MTU to the ModuleBus master cluster modem or to another MTU automatically sets up the address selection of that MTU There are no jumpers or switches that need to be set before installing an I O module 3BSE020924 600 45 Modules Section 2 Configuration MTUs are placed on the DIN rails and then connected to the preceding MTU ModuleBus master or cluster modem Once connected the MTU is locked in place by the bottom latch which also bonds it to the chassis ground Modules S800 I O Modules Each I O module is installed on an MTU Table 2 shows the MTUs that can be used with each I O module type I O modules do not have any jumpers or switches that need to be set before installing on an MTU Refer to Appendix A Specifications for more information I O modul
98. ModuleBus Connector module C 4 Male UP1 yer 2 1 2 v NEM i 12 124 1 7 14 s x 132 1201 a 14 1412 gt 4 2 2 E 1 1 1 5 _ 15 15 3 8116 16 3 5 3 gt 5 18 18 4 9 ZPi 19 5 md amp 110 11015 77 ZP25 att mi Y d 5 12 112 6 12 6 gt 113 13 7 4 14 114 7 2 2 115 15 8 1 1 1 OO 1 16 Kole 1 rr 1 1 2 x 1 1 2 E 5 5 _ UP2 s a ZP2 ModuleBus Connector R 4 Female Figure 245 TU814 TU814V1 Block Diagram 3BSE020924 600 561 TU818 Compact MTU TU818 Compact MTU 562 Features 50 Volt applications use with AI810 1815 AI835A AI843 AI845 DI810 DI811 DI818 DI830 DI831 DI840 DI880 DI885 DO818 DP840 I O modules Compact installation of I O modules using one wire or two wire depends on I O module type connections Up to 32 channels of field signals and process power connections Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU818 is 32 channel 50 V compact module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field
99. Pwr Source 24 11 Bue Ov use 0 40V 1 2 4 2 Ch1 V 250w 4 Wire 2 Compensation XTMR 77 B3 B4 Ch1 4 4 20 A3 A4 ji L1 B5 B6 2W s Ch2V 65 XIMR 68 zow A5 A5 e poet Ch21 1 7 C8 Ch2 Pwr L1 ALAS Source Ch3V C10 Chale e n _ i B11 B12 5 Ch3 Ch3 4 Wire 2 XTMR B13 B14 CH4 V C13 C14 0 40V 250w Diff Compensation Amp 12 15 16 3 Wire C15 XTMR C16 L2 6 4 6 24 9 23 LPF Low Pass Filter Chx V Voltage Input Ov L2 Fuse Chx I Current Input 2 b Figure 28 1820 with TUS30 Extended MTU Process Connections 3BSE020924 600 1820 Differential Analog Input Module 20 mA 10 V 5 V 4 20 mA 2 10 V 1 5 V Figure 29 shows the process connections for the AI820 when installed on a TU810 or TU814 Compact MTU Process 24V TUB40
100. Standard S800 I O which is mounted on MTU s S800L which is mounted directly on the DIN rail The two types of S800 I O modules can co exist on the same bus The main difference 15 that the standard S800 I O 15 hot swappable and it offers many type of field connection alternatives through the different type of MTUS that are used 3BSE020924 600 61 Description 62 Appendix Specifications On the front of all standard S800 I O modules there are at least three LEDs RUN WARNING and FAULT indicating the module status Additionally output I O modules have one LED indicating OSP Output Set to Predetermined and some input modules have one LED indicating PRIMARY Digital I O modules have one LED per channel indicating the current state on off and pulse counter I O modules have two or more LEDs per channel S800L I O module has one dual color LED STATUS indicating the module status All I O modules have user parameters that can be configured using the engineering tool The reset circuitry keeps the I O module in Init State until the bus master indicates that the Modulebus power supply is valid In addition the standard S800 I O modules are kept in Init State until the module locking mechanism on the MTU is in the locked position output I O modules implement the Output Set to Predetermined OSP function The outputs of the I O module are set to a predetermined value if the OSP watchdog timer expires or if the SetO
101. Two Isolated groups of 16 channels with voltage supervision e Voltage Supervision Signal Filtering Description The DI818 is a 32 channel 24 V digital input module for the S800 I O This module has 32 digital inputs The input voltage range 15 18 to 30 volt d c and the input current is 4 3mA at 24 V The inputs are divided into two individually isolated groups with 16 channels and one voltage supervision input in each group Every input channel consists of current limiting components EMC protection components input state indication LED and optical isolation barrier If voltage supervision is enabled channels 1 16 and 17 32 will indicate channel error if the process voltage for its channel group fails The detection time for this supervision is 70 ms B B R RP B 5L 1392 01818 32ch 24V The I O signals are connected to the MTU with the process connector Three different types of MTUs can be used The extended MTU TU830 and the compact MTU 818 provides 1 wire connection to the sensors The compact MTU 819 has two D sub 25 pin connectors for interfacing with the process 3BSE020924 600 Appendix Specifications 01818 Digital Input Module 24 v Current Sinking Table 55 DI818 Digital Input Module Specifications Feature DI818 Digital Input Module Number of channels 32 2 x 16 current sinking Rated voltage 24 V d c process pow
102. Voltage Input Ov L2 Fuse t2 Chx Current Input Max 1 AT in combination with AI810 Figure 13 1810 with TU830 Extended MTU Process Connections 3BSE020924 600 71 1810 Analog Input Module 0 4 20 mA 0 2 10 V Appendix A Specifications Figure 14 shows the process connections for the AI810 when installed on a TU810 or TU814 Compact MTU Process TU810 or TU814 24V L1 Pwr Tus Sup ov L1 1 4 20mA Ch1 1 B1 are d C2 4 20mA Ch21 B2 A2 0 10V Ch3 V B3 ZP A3 0 10 Ch4 V C4 B4 ZP A4 C5 0 20 Ch51 B5 ZP 5 4 20mA 2 A6 IL e 0 10V Ch7 C7 B7 2 0 10V Ch8 V C8 i B8 ZP i 12 Pwr 24V L2 Chx V Voltage Input Sup 12 Chx Current Input Figure 14 1810 with TU810 or 814 Compact MTU Process Connections 78 3BSE020924 600 Appendix Specifications 1810 Analog Input Module 0 4 20 mA 0 2 10 V Figure 15 shows the process connections for the AI810 when installed on a TU835
103. i TU812 14 14 11 0 820 2 1 act F 3 3 VA 11 16 16 1 VA 12 1 4i 4 4 CB 1 VB 11 17 CB 1 VB 12 i 5 5 CST 1 m VST 11 18 18 1 lt VST 12 6 6 DI 1 Li PROCESS 19 CONNECTION i L lt po WEN 7 7 CA 2 Ics VA 21 _ 124 20 _2 VA 22 1 8 CB 2 8 VB 21 2 N 2 21 CB 2 2k VB 22 9 9 CST 2 21 2 2 22 CST 2 VS1 22 i H 10 DI 2 Ne p 2 12 23 DO 2 1 11 Em 24 24 L2 1 12 12 pP 25 1 13 5 5 t Figure 226 DP820 with TU812 MTU Process Connections 508 3BSE020924 600 Appendix Specifications DP820 Incremental Pulse Counter Module Figure 227 shows the process connections for DP820 when installed on a TU830 MTU and with RS422 transducer connected to channel 1 and 5 V transducer to channel 2 PROCESS 11 TU830 TU833 s24v LT 11 820 RS422 n OV EM 7 E 51 VAM HO CA 4 4 Be CB 1 VB T1 B
104. or 220V d c Figure 127 D1821 with TU851 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications 01825 Digital Input Module 125 V d c with SOE DI825 Digital Input Module 125 V d c with SOE Features e 8 channels for 125 V d c inputs e ndividually isolated channels Input status indicators Sequence of event SOE functionality Signal filtering Description The DI825 is an 8 channel 125 V d c digital input module for the S800 I O The input range is 71 150 V and the input current is 3 0 mA at 125 V The inputs are individually isolated Every input channel consists of current limiting components EMC protection components input state indication LED optical isolation barrier Channel 1 can be used as process voltage supervision input for channels 2 4 and channel 8 can be used as process voltage supervision input for channels 5 7 If process voltage supervision is enabled channels 2 4 and 5 7 will indicate channel error unless a high level voltage is applied on channels 1 and 8 respectively The detection time for this supervision is 70 ms If process voltage supervision is disabled channels 1 and 8 can be used as normal input channels The input channels can be digitally filtered The filter times can be set in the range 0 to 100 ms This means that noise pulses shorter than the filter time are filtered out and pulses longer than the filter time get through the filter
105. with TU830 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications AO845 AO845A Analog Output Module Single or Redundant Figure 84 shows the process connections for the AO845 AO845A when installed on a 810 or TU814 Compact MTU TU81 0 Process 814 Device 11 24V Li L1 OV B1 C1 Ch1 4 20mA A1 Ch1 B2 C2 Ch2 4 20mA A2 Ch2 B3 C3 Ch3 4 20 Ch3 B4 C4 Ch4 4 20mA 4 Ch4 B5 C5 Ch5 4 20mA A5 Ch5 B6 C6 Ch6 4 20mA A6 Ch6 B7 C7 Ch7 4 20mA AT Ch7 B8 C8 Ch8 4 20mA 5 AB Ch8 L2 L2 L2 Figure 84 AO845 AO845A with TU810 or TU814 Compact MTU Process Connections 3BSE020924 600 219 AO845 AO845A Analog Output Module Single or Redundant Appendix A Specifications Figure 85 shows the process connections for the 845 845 when installed on a TU812 Compact MTU TU812 24 SUP NE UP1 14 zu ov 2 1 DE 2 zP1 15 515 51 ME S2 1
106. 1 Row A Row B Row C 16 14 14 14 17 15 15 15 18 A16 B16 C16 19 L2 L2 NC 20 L2 L2 NC 1 All positions marked NC are not mounted in the connector 3BSE020924 600 591 TU833 Extended MTU Appendix A Specifications Block Diagram TU833 TU833 A ModuleBus Connector VO module UP1 6 3A 4 Male UP 2 1 ZP1 11 11141 m ZPla 12 142 5 02 112022 E 2 2 13 Us a 033 213 5 14 5 U4 044 1 39 3 2 gt 15 155 5 05 055 E 9 2045 2 g 16 1646 5 U6 066 o a 226 E 2hr PATI ro 5 i i 7 18 188 gt U8 088 i 2 8 19 19 U9 Ugg i 2 9 NIN oO i E i l 116 164g U16 01616 1 2 1 J 2 6 S UP QI Fl S gt 2 6 2 EES 222 1 1 ModuleBus Connector 2 2 29 R 4 Female EM Figure 250 0833 Block Diagram 592 3BSE020924 600 Appendix Specifications TU834 Extended MTU TU834 Extended MTU Features e 50 Volt applications
107. 1835 X X X AI835A X X X Al843 X X X 3BSE020924 600 677 Certifications Appendix Certifications Table 160 Current Certifications for 5800 Modules Continued ATEX cULus ATEX Hazardous Module Type cULus Hazardous Location Location Installation in SIL3 Designation El safety Location Class1 Zone Zone 2 2 Zone 2 20 Interface to Zone 0 3 1845 X X X 1880 X x X X X 880 Analog Output Modules AO801 X X X AO810 X X X AO810V2 X X X AO815 X X X AO820 X X X AO845 X X X AO845A X X X Field Communication Interface CI801 X X X 810 X X 820 1 X X X 830 X X X 840 X X X 678 3BSE020924 600 Appendix B Certifications Certifications Table 160 Current Certifications for S800 Modules Continued ATEX cULus ATEX Hazardous Module Type cULus Hazardous Hazardous Designation CE El safety Location Location Installation in SIL3 Class1 Zone Zone 2 2 Zone 2 2 1 Interface to Zone 0 3 CI840A X X X TB815 X X X Advant Fieldbus 100 TC501V150 X TC506 X TC513V1 X TC514V2 X TC515V2 X Digital Input Modules 01801 X X X 01802 X X DI803 X X DI810 X X X DI811 X X X DI814 X X X 01818 X 01820 X X 3BSE020924 600 679 Certifications Appendix Certifications Table 160 Current Certi
108. 2 1 ZP1 i 2 1 11 1114 U1 C 2 12 122 x U2 U22 E 15 2 Ly 5 2713 _ 14 4 8 Usal 2 2 44 gt 5 155 6 U5 055 8 2 15 gt 16 1646 9 U6 146 gt o D 1 ZPi 6 2 2 17 1747 a 3 U7 047 o ZP4 gt 3 18 188 NE gt U8 058 2718 19 09 T Ugg 2 9 4 44 d H6 639g 016 0166 1 z ZPR 5 o O A 9 ozuzz 2 2 2294545 2 1 1 ModuleBus Connector 2 2 ET 4 Female Figure 248 TU830 TU830V1 Block Diagram 3BSE020924 600 581 TU831 TU831V1 Extended MTU TU831 TU831V1 Extended MTU 582 Features 250 Volt applications use with DI820 DI821 DO820 and DO821 I O modules Greater connection area for larger wires Up to 8 isolated channels of field signals Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU831 TU831V1 isa 8 channel 250 V extended module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU831 TU831V1 MTU can have up to 8 I O channels The maximum rated voltage is 250 V and maxi
109. 82 X13 24V L2 Chx Current Input ov L2 Figure 53 AI845 with TU835 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications 1845 Analog Input Module single or redundant Figure 54 shows the process connections for the Analog Input Module AI845 when installed on a TU838 Extended MTU Process 24V Pwr Source ov 11 4 20mA Chl1l 2 Wire XMTRs Lit j 4 20 _ 21 0 5V Ch3 V Current and ZP Voltage signals mixed 4 Wire 2 XMTRs at the same 0 20mA Ch4l module ZP 12 0 20mA Ch5l ZP L2 4 20mA Ch6l 3 Wire ze XMTRs L2 0 5V Ch7 V ZP L2 0 5V Ch8 V ZP Chx V Voltage Input 24V Chx I Current Input OV Figure 54 1845 with TU838 Extended MTU Process Connections 3BSE020924 600 159 1845 Analog Input Module single or redundant Appendix Specifications Figure 55 shows the process connections for the Analog Input Module AI845 when installed on a TU810 or TU814 Compact MTU Process
110. Acceptable Wire Sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 ANG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical Keys 2 36 different combinations Module Lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 64 mm 2 52 including connector 58 5 mm 2 3 edge to edge installed Depth 64 mm 2 52 including terminals 3BSE020924 600 535 TU810 TU810V1 Compact MTU Appendix A Specifications Table 104 TU810 TU810V1 Compact MTU Specifications Continued Item Value Height 170 mm 6 77 including latch Weight 0 17 kg 0 37 Ibs Connections Table 105 TU810 TU810V1 Process Connection Screw Terminals X1 Position Row A Row B Row C 1 L1 11 11 2 A1 L1 B1 C1 3 2 L1 2 2 4 3 L1 3 3 5 4 L1 4 4 6 5 L2 5 5 7 6 L2 6 6 8 7 L2 7 7 9 A8 L2 B8 C8 10 L2 L2 2 536 3 5 020924 600 Appendix Specifications TU810 TU810V1 Compact MTU Block Diagram TU810 TU810V1 TU810 ModuleBus Connector module 4 Male JUP1
111. Appendix Specifications 0815 Analog Output Module Table 38 40815 Process Connections Continued TU812 Process DSub25 TU830 TU833 or TU814 Connection male Terminal Terminal 1 connector Ch6 Return ZP A6 A11 A12 B13 B14 Ch 7 Output C7 9 C13 Ch7 Return ZP A7 A13 A14 B15 B16 Ch 8 Output C8 10 C15 Ch8 Return ZP A8 A15 A16 0 V dc ZP L2 12 25 L2 2 1 Pin 13 connected to connector body for EM 3BSE020924 600 199 815 Analog Output Module 200 Appendix Specifications Figure 75 shows the process connections for the AO815 when installed on a TU830 TU833 Extended MTU TU830 TU833 Process Device 6 3A Lit 24V LIF Fuse L1 LP B1 C1 C2 Chi 4 20mA A1 A2 Chi e B3 C3 C4 Ch2 4 20mA 4 Ch2 5 C5 C6 Ch3 4 20mA e A5 A6 Ch3 7 C7 C8 Ch4 4 20 e A7 A8 4 B9 C9 C10 Ch5 4 20 A9 A10 Ch5 11 C11 C12 Ch6 4 20 4 A11 A12 6 13 13 14 Ch7 4 20mA e A13 A14 Ch7 B15 C15 C16 4 20mA e A15 A16 Ch8 62A L2
112. B13 B14 Ch7 C13 lt A13 A14 B15 Ref100 B16 Thermocouple isolated from 1 Ch8 C15 ground 4 id 16 129 pl e _ A15 A16 6 3A EE EM 2 2 1 Only if the Cold Junction channel is used ix Fuse 2 Note No external power supply d _ z should be connected Figure 47 AI843 with TU830 Extended MTU Process Connections to Remote Junction Box 144 3BSE020924 600 Appendix Specifications AI843 Thermocouple mV Input Module Figure 48 shows the process connections for the Thermocouple mV Input Module 1843 when installed on a TU842 or TU843 Redundant MTU Process 14 TUB842 TU843 ut f Ch1 C1 Ch1 C2 2 Thermocouple isolated from ground B4 gt x i K gt D 0 Ke Ch5 C10 Thermocouple connected to ground P B12 Pt100 B14 1 Ch7 C13 Ref100 B16 1 8 15
113. C 4 Male BLOCK d ModuleBus Connector Metral Female 722 12 3 S DAT DAT N 24V 0V24 POS 0 6 POWOK 5V gt ModuleBus Connector R 4 Female module Module Process Connector B A 014 5111 1 012 5211 02 1 53 2 022 5412 i 03 1 S5 3 032 563 04 1 87 4 j 042 8814 5 1 S9 5 052 510 5 06 1 51116 06 2 512 6 07 1 51317 i 07 2 S147 08 1 81518 082 516 8 Figure 249 TU831 TU831V1 Block Diagram 586 3BSE020924 600 Appendix Specifications TU833 Extended MTU TU833 Extended MTU Features e 50 Volt applications use with AI810 AI815 18 20 AI830 AI830A AI835 AI835A AI843 AI845 AO810 AO810V2 AO815 AO820 AO845 AO845A DI810 DI811 DI814 DI830 DI831 DI840 DI880 DI885 DO810 DO814 DO815 00840 DO880 DP820 and DP840 1 O modules Complete installation of I O modules using 3 wire Em m connections fuses and field power distribution
114. C9 U C10 9 410 e C11 U 12 N 11 12 e Ch7 13 U C14 N A13 A14 am Chg C15 U C16 N A15 A16 4 48 12 6 3 A Sup 1 ov 12 Fuse L2 m gt I us 1 Connected if 24 V external power supply 2 Connected if 48 V external power supply Figure 165 DI885 with TU830 Extended MTU Process Connections 3BSE020924 600 385 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Appendix A Specifications Figure 166 shows the process connections for the DI885 when installed on a TU810 or TU814 Compact MTU Process i TU810 or TU814 1 Cu yy 24V 11 1 1 9 1 Sup 0 L1 UR cht C1 i B1 LT T A1 i Ch2 C2 B2 L1 A2 e Ch3 C3 B3 L1 A3 4 Ch4 4 B4 14 4 5 chs 5 U IBS 5 4 Ch6 C6 1 A6 Ch7 7 B7 7 i Ug che C8 8 8 4 gave 12 Pwr 2 2 L2 Sup ov 4 1 Connected if 24 V external power supply 2 Connected if 48 V external power supply Figure 166 01885 with TUS10 or TU814 Compact MTU Process Connections 386 3BSE020924 600 Appendix
115. CJ channel CH8 lt 40 C 40 F and gt 100 C 212 F Current consumption 24 V Modulebus 50 mA Current consumption 5 V Modulebus 75 mA Power dissipation 1 6 W Isolation Groupwise isolated from ground Module termination units TU810 TU812 TU814 TU818 TU830 or TU833 MTU keying code BA Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 gt 40 dB at 50 Hz and 60 Hz 196 2 Cycle time for open circuit supervision Update cycle time number of active channels 126 3BSE020924 600 Appendix Specifications 3BSE020924 600 AI835 A1835A Thermocouple mV Input Module Table 24 41835 41835 Range Linearization Input Type Temperature Range TC type B 1 44 1820 C 111 2 3308 F TC type C 0 2300 C 32 4172 F TC type D 2 0 2300 C 32 4172 F TC type E 1 270 1000 C 454 1832 F TC type J 1 210 1200 C 346 2192 F TC type K 1 270 1372 C 454 2501 6 F TC type L 2 200 900 C 328 1652 F TC type N 1 270 13009C 454 23729F TC type R 1 50 1768 58 3214 4 TC type S 1 50 1768 C 58 3214 4 F TC type T 1 270 400 454 752 TC type ul 200 600 C 328 1112 F Linear range 30 75 mV Pt100 RTD for CJC 9 40 100 C 40 212 F 1 Line
116. Ch 1 Output C1 D1 3 X1a Ch 2 Output B1 C1 16 X1a Ch 1 Ch 2 L1 1 Ch 3 Output C2 B1 4 X1a Ch 4 Output B2 A1 17 X1a Ch 3 Ch 4 L1 A2 Ch 5 Output C3 D2 5 X1a Ch 6 Output B3 C2 18 X1a Ch 5 Ch 6 L1 A3 Ch 7 Output C4 B2 6 X1a Ch 8 Output B4 A2 19 X1a Ch 7 Ch 8 L1 4 Ch 9 Output C5 D3 7 X1a Ch 10 Output B5 63 20 X1a Ch 9 Ch 10 L1 A5 Ch 11 Output C6 B3 8 X1a Ch 12 Output B6 A3 21 X1a Ch 11 Ch 12 L1 AG 3BSE020924 600 Appendix Specifications Table 86 20818 Process Connections Continued 00818 Digital Output Module 24 V 0 5 A Current Sourcing 10830 10818 10819 Ch 13 Output D4 9 X1a Ch 14 Output B7 C4 22 X1a Ch 13 Ch 14 L1 A7 Ch 15 Output C8 B4 10 X1a Ch 16 Output B8 4 23 X1a Ch 15 Ch 16 L1 A8 E Ch 17 Output C9 D5 3 X1b Ch 18 Output B9 C5 16 X1b Ch 17 Ch 18 L2 A9 Ch 19 Output C10 B5 4 X1b Ch 20 Output B10 A5 17 X1b Ch 19 Ch 20 L2 A10 Ch 21 Output C11 D6 5 X1b Ch 22 Output C6 18 X1b Ch 21 Ch 22 L2 A1 E Ch 23 Output C12 B6 6 X1b Ch 24 Output B12 AG 19 X1b Ch 23 Ch 24 L2 12 Ch 25 Output 643 D7 7 X1b Ch 26 Output B13 C7 20 X1b Ch 25 Ch 26 L2 A13 Ch 27 Output C14 B7 8 X1b 3BSE020924 600 435 00818 Digital Output Module 24 V 0 5 A Current Sourcing Appendix
117. DI825 Digital Input Module Specifications Feature Digital Input Module Number of channels 8 Rated voltage 125 V d c Input voltage range 1 71 to 156 V Input voltage range 0 0to 20V Nominal input channel current 3 0 mA 125 V Input current 1 21 4 mA Input current 0 lt 0 3mA Nominal impedance 41 5 Maximum Field Cable Length 600 meters 656 yd Filter times digital selectable 0 to 100 ms Process voltage supervision 2 channels 1 and 8 Shutter filter Shutter period 0 255s Shutter trigger number 0 255 changes Recovery time 0 65535s Intermediate storage 32 events Event recording resolution 0 4 ms Error time stamp 0 25 ms to 1 ms Current consumption 5 V Modulebus Max 90 mA Max power dissipation 4 9 W0 Isolation Individually isolated channels 3BSE020924 600 307 01825 Digital Input Module 125 V d c with SOE Appendix A Specifications Table 61 DI825 Digital Input Module Specifications Continued Feature suas Digital Input Module Dielectric test voltage 2300 V a c Ch EM 1350 V a c Ch Ch Module termination units TU811 TU813 TU831 or TU839 TU851 MTU keying code AB Rated insulation voltage 250 1 All inputs activated 308 3BSE020924 600 Appendix Specifications 01825 Digital Input Module 125 V d c with SOE Block Diagram 01825
118. IS 11 A5 5 Ch5 5 Ch6 6 E L1 Ld 1 11 AZ F4 Ch7 7 Ch8 L1 8 12 A9 FS NS Ch9 B9 i xN Ch10 10 L2 10 F6 IS 12 11 5 Ch11 11 lt Ch12 12 L2 412 2 L2 A13 5 Ch13 B13 lt gt Ch14 B14 i L2 414 4 12 15 5 IS Ch15 15 m Ch16 16 L2 416 5 24V L2 S e 12 9 2 Figure 111 DI814 with TUS38 Extended MTU Process Connections 3BSE020924 600 273 01814 Digital Input Module 24 V Current Sourcing Appendix Specifications Figure 112 shows the process connections for the DI814 when installed on a TU810 or TU814 Compact MTU Process TU810 or TU814 24V Li Lt Supervise OV T L Chi C1 Ch2 B1 11 T Ch3 B2 11 2 4 9 Ch5 Ch6 E 11 jd Ch8 4 11 P 5 Ch10 B5 L2 4 Ch11 C6 Ch12 B6 2 L2 5 Ch13 C7 Ch14 7 L2 AT 5 Ch15 Ch16 Bs L2 1 24V 12 772 Supervise ov L2 Figure 112 DI814 with TU810 or TU814 Compact MTU Process Conn
119. L1 ov C1 Ch1 B1 Ch2 L1 C2 Ch3 1 2 Ch4 A2 L1 C3 Ch5 B3 Ch6 11 C4 Ch7 B4 Ch8 A4 L1 C5 Ch9 B5 Ch10 69 A5 12 C6 Ch11 B6 Ch12 A6 Ch13 B7 Ch14 C8 Ch15 B8 Ch16 8 L2 12 24 Supervise L2 L2 Figure 213 20880 with TUS10 or 814 Compact MTU Process Connections 3BSE020924 600 487 00880 High Integrity Digital Output Module Appendix Specifications Figure 214 shows the process connections for the High Integrity Digital Output Module DO880 when installed a TU812 Compact MTU TU812 24v YPI d 514 UP1 ia gt 14 ov ZP1 15 515 Ch1 S1 9 39 Ch2 5216 516 NEN Ch4 5417 517 s5 5 5 Ch6 5618 518 i Process Ch7 8716 5 8 S819 519 Ch9 S9 7 gt t
120. Number of channels 8 Rated voltage 120 V a c process power supply range 77 to 130 V a c 110 V d c 75 to 145 V d c Input voltage range 1 77 to 130 V 75 to 145 V d c Input voltage range 0 0 to 30 V a c 0 to 20 V d c Nominal input channel current 10 mA ac 120 V a c 2 8 mA dc 2110 V d c Input frequency range a c 47 63 Hz Impedance 12 kQ a c 39 KQ d c Maximum Field Cable Length 200 meters 219 yd 100pF m for a c 600 meters 656 yd for d c 3BSE020924 600 Appendix Specifications 01820 Digital Input Module 120 V a c d c Table 57 DI820 Digital Input Module Specifications Continued Feature 01820 Digital Input Module Filter times digital selectable 2 4 8 16 ms Analog filter On Off delay 5 18 ms Process voltage supervision 2 channels 1 and 8 Current consumption 5 V Modulebus 50 mA Power dissipation 2 8 W Isolation Individually isolated channels Module termination units TU811 TU811V1 TU813 TU831 TU839 or TU851 MTU keying code AB Rated insulation voltage 250 V Dielectric test voltage 2000 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 287 01820 Digital Input Module 120 V a c d c Appendix A Specifications Block Diagram DI820
121. Position Row A Row B 1 L1 L1 2 L1 11 3 A1 B1 4 2 2 5 3 3 6 4 4 7 5 5 8 6 6 9 7 7 10 8 8 11 9 9 12 10 10 13 11 11 14 12 12 15 13 13 16 14 14 17 15 15 18 A16 B16 19 L2 L2 20 L2 L2 3BSE020924 600 641 TU844 Redundant Horizontal MTU Appendix Specifications Block Diagram TU844 844 j m Shunt stick B A ModuleBus MSL 5 Connector UP1 8 i rer 2 4L1 U1 1 as 51 2 FS 3 i _ 22 U2 52 f 3 2 4 5 3 u3 i JE ks i L45 o m 9 53 46 1 7 e6 9 U4 7 1 lt 1 1 e gt E 9 54 1 48 E g 8 Jus 8 1 9 iy 9 o 9 10 gt 3196 11 8 56 i 42 12 U7 L413 57 14 U8 415 ry 0 15 58 46 i UP2 6 22 12 12 um Fr 4MsL d UP1 Oo 9 U1 1 a S1 1 o i gt U8 i S8 2 i EM ModuleBus 642 3BSE020924 600 Appendix Specifications TU845
122. Specifications Table 86 DO818 Process Connections Continued Nissen TU830 TU818 TU819 Ch 28 Output B14 A7 21 X1b Ch 27 Ch 28 L2 A14 Ch 29 Output C15 D8 9 X1b Ch 30 Output B15 C8 22 X1b Ch 29 Ch 30 L2 A15 Ch 31 Output C16 B8 10 X1b Ch 32 Output B16 A8 23 X1b Ch 31 Ch 32 L2 A16 24 V d c 12 2 L2 2 1 14 11 24 X1b 0 V d c L2 2 L2 2 2 15 12 25 X1b Figure 187 shows the Field connection example with TU830 Extended Module Termination Unit FUSE max 6 3A due to limitation in UL standards Figure 188 shows Field connection example with TU818 Compact Module Termination Unit Figure 189 shows Field connection example with TU819 Compact Module Termination Unit 3BSE020924 600 Appendix Specifications 00818 Digital Output Module 24 V 0 5 A Current Sourcing Figure 187 Field connection example with TU830 Extended Module Termination Unit 3BSE020924 600 437 00818 Digital Output Module 24 V 0 5 A Current Sourcing Appendix A Specifications Figure 188 Field connection example with TUS18 Compact Module Termination Unit 438 3BSE020924 600 Appendix A Specifications 00818 Digital Output Module 24 V 0 5 A Current Sourcing Up men peN 2 1 os
123. Specifications 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Figure 167 shows the connections for DI885 when installed on a TU812 TU812 24 ME ov 15 15 2 1 3 351 16 46152 Chi 4 l 84183 Ch2l 17 47 Ch2 _ is 555 Ch3I _ 8 lt 485 _ Process 6 6 E Ch4 Connection 9 1958 7 759 5 mn 20 20510 Ch5 8 8511 Ch6l 21 _21512 9 9 51 3__ 7 commi 122514 Ch7 ho 401515 RENE _23516 ch 11 41 UPS 48 V 24 0 2 LE NEZ 5 25 7 2 13 419 EM Figure 167 01885 with TU812 Compact MTU Process Connections 3BSE020924 600 387 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Appendix A Specifications Figure 168 shows the process connections for the DI885 when installed on TU818 Compact MTU 1 Connected if 24 V external power supply 2 Connected if 48 V external power supply Figure 168 DI885 with TU818 Compact MTU Process Connections 388 3BSE020924 600 Appendix A Specifications 00801 Dig
124. WARNING C9 1 SHE 5 D L2 ASIC rA 5VI CH8 2 5 18 3 oes m 24 SUPER 2 VISION amp 0 NM aM E 2 1 2 e __ 485 40 1 9 cLK x 85 485 GRUB POSO 6 EMC UP2 BLOCK BARRIER 09 16 8 CH 9 16 M 24V SUPER EEPROM 4 gt ERROR 9 6 e ZP2 EM Figure 109 DISI4 Block Diagram 3BSE020924 600 269 DI814 Digital Input Module 24 V Current Sourcing Appendix Specifications Process Connections Table 54 DI814 Process Connections TU810 TUB IZ Process D Sub 25 TU830 TU833 TU838 Connection 1 male Terminal Terminal Connector 2 24 V d c L1 2 1 14 L1 2 11 2 0 V d c L1 2 15 L1 2 L1 2 Ch1 Ch 2 11 B1 B2 1 F1 Ch1 Input C1 3 C1 B1 Ch 2 Input B1 16 C2 B2 Ch1 Ch2 L1 A1 A1 A2 A2 Ch 3 Ch 4 L1 B3 B4 A3 F2 Ch 3 Input C2 4 C3 B3 Ch 4 Input B2 17 C4 B4 Ch 3 Ch 4 L1 A2 A3 A4 A4 Ch 5 Ch 6 L1 B5 B6 5 Ch 5 Input C3 5 C5 B5 Ch 6 Input B3 18 C6 B6 Ch 5 Ch 6 L1 A3 A5 A6 A6 Ch 7 Ch 8 L1 B7 B8 AT Ch 7 Input 6 C7 B7 Ch 8 Input B4 19 C8 B8 Ch 7 Ch8 L1 A4 AT A8 A8 Ch 9 Ch 10 L2 B9 B10 A9 F5 Ch 9 Input C5 7 C9 B9 270 3BSE020924 600 Appendix Specifi
125. ZP A15 A16 0 V d c ZP L2 173 1880 1880 High Integrity Analog Input Module Appendix Specifications Figure 63 shows the process connections for the High Integrity Analog Input Module AI880 AI880A when installed on a TU844 or TU845 redundant MTU TU844 TU845 24V ei Pwr 1 Source ov L1 Shunt U1 B1 Sticks B2 e 4 20mA Chl ry fo 1 2 2 Wire U2 B3 XMTRs Bt 4 20mA Ch2 T 4 e B5 0 20mA Ch3 B6 1 1 T A5 A6 5 4 Wire B7 EM 0 20mA Ch4 B8 T 1 2 A7 A8 111 U5 9 B10 0 20mA Ch5 n 7 9 10 U6 B11 1 B12 4 20mA Ch6 P A11 A12 3 Wire 2 Hpo XMTRs U7 B13 0 20mA Ch7 B14 T ZP A13 A14 M 5 U8 B15 e 0 20mA Ch8 B16 T ZP A15 A16 12 uo OV 2 i5 e Figure 63 AI880 AI880A with TU844 or 845 Redundant MTU Process Connections 174 3BSE020924 600 Appendix Specifications Al880 AI880A High Integrity Analog Input Module Figure 64 shows the process connections for the Hig
126. and DP840 modules m Complete installation of I O modules using 2 wire connections and field power distribution Up to 8 channels of field fan cin signals and process power connections EN Connections to two ModuleBuses and I O modules NS L 2 z L 7 7 SI Mechanical keying prevents insertion of the wrong I O module e Latching device to DIN rail E ZU e DIN rail mounting 7 for grounding Rau Description The TU844 is a 8 channel module termination unit MTU for redundant S800 I O modules and for mounting on a horizontal DIN rail The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus
127. d c Maximum Field Cable Length 200 meters 219 yd 100pF m for a c 600 meters 656 yd for d c Filter times digital selectable 2 5 0 5 5 1 10 2 20 Ams Analog filter On Off delay 5 10 ms Process voltage supervision 2 channels Ch1and Ch106 can act as process power supervision Current consumption 5 V Modulebus Typ 45 mA Max 60 mA Power dissipation 3 5 W Isolation Channelwise isolated RIV 250 Module termination units TU851 MTU keying code EB 3BSE020924 600 Appendix Specifications 01828 Digital Input Module 120 V a c d c Table 63 DI828 Digital Input Module Specifications Continued Feature DI828 Digital Input Module Rated insulation voltage 250V Dielectric test voltage 2000 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 319 01828 Digital Input Module 120 V a c d c Appendix A Specifications Block Diagram 01828 Process Domain Came t neg 459 Uum WARNING 405 2 200 0 u L E B 5 N N E T o R Figure 133 DI828 Block Diagram 320 3BSE020924 600 Appendix A Specifications 01828 Digital Input Module 120 V a c d c Process Connections Table 64 DI828 Process Connections
128. error oscillator error PRIT 10 ms age 16 year 500 ppm 0 0596 Min sampling interval when used in pulse count mode fmax Maximum expected input frequency 216 x 1 fyax fmax 20 kHz 3 27 Synchronization accuracy 1 pulse Current consumption 5 V Modulebus 115 mA External power supply consumption Internal load external load Current consumption 24 V process power supply UPx NAMUR 208 mA max 56 mA 0 5 sensor current 12 V 302 mA max 89 mA 0 7 sensor current 24 V 401 mA max 97 mA sensor current Power dissipation 4W Process voltage supervision 1 channel 3BSE020924 600 Appendix Specifications DP840 Incremental Pulse Counter Module Table 101 DP840 Incremental Pulse Counter Module Specifications Continued Feature Digital Pulse Counter Module termination units single TU810 0812 TU814 TU818 TU830 applications TU833 Module termination units redundant TU842 TU843 TU844 TU845 or applications TU852 TU854 MTU keying code CF Rated insulation voltage 50 V Dielectric test voltage 500 V a c 1 Shielded cables for transmitters at filter times less than 800 us 2 Symmetric input pulse i e 50 duty cycle 3 Input channel pulse supervision does not work with pulse frequency lt 2 Hz 4 Relative error Max difference in frequency measurement between two channels on the same m
129. o e Figure 78 40820 Block Diagram 3BSE020924 600 Appendix Specifications Process Connections AO820 Galvanically Isolated Bipolar Analog Output Module Table 40 A0820 Process Connections Process Connection erTusta D Sub 25 male Bits Not used L1 2 1 14 L1 2 Not used L1 2 15 L1 2 B1 B2 Ch1 Current Output C1 3 C1 Ch1 Current Output B1 16 C2 1 A1 A2 B3 B4 Ch1 Voltage Output C2 4 C3 Ch1 Voltage Output B2 17 C4 A2 A3 A4 B5 B6 Ch2 Current Output C3 5 C5 Ch2 Current Output B3 18 C6 A3 A5 A6 B7 B8 Ch2 Voltage Output C4 6 C7 Ch2 Voltage Output B4 19 C8 4 AT A8 B9 B10 Ch3 Current Output C5 7 C9 207 3BSE020924 600 AO820 Galvanically Isolated Bipolar Analog Output Module 208 Appendix Specifications Table 40 A0820 Process Connections Continued Process Connection erTusta D Sub 25 maie 2 Ch3 Current Output 5 20 C10 A5 A9 A10 B11 B12 Ch3 Voltage Output C6 8 C11 Ch3 Voltage Output B6 21 C12 A6 A11 A12 B13 B14 Ch4 Current Output C7 9 C13 Ch4 Current Output B7 22 C14 AT A13 A14 B15 B16 Ch4 Voltage Output C8 10 C15 Ch4 Voltage Output B8 23 C16
130. sensor m A1 4 ZP 4 2 wire y4 C2 24 V dq B2 12V A2 ZP C3 12 NAMUR B3 U2 24V E sensor AS 2 3 wire C4 12 24 V B4 12 12V A4 2 4 5 13 NAMUR 1 2v i 28 u3 sensor 5 5 2 4 3 2 wire C6 24 V vL rue 1 B6 13 12V A6 ZP 1 NAMUR r 1 14 NAMUR sensor i B7 U4 4 Se id 2 4 2 C8 l4 24 V sciow 2 B8 M 12V 1 4 7 Supervision ZP co 15 NAMUR i 12 05 4 SS 2L 7 C10 15 24 V 80 0 2 B10 15 12 V 1 Supervision A10 ZP 4 33 ri C11 16 NAMUR 13 24v B1 U6 4 A AM ZP A C12 16 24 V E B12 16 12 V 4 A12 ZP aS C13 I7 NAMUR ss B13 07 1 The figure shows how to connect NAMUR 12V A13 4 ZP 4 1 24V sensors and voltage free contact with or C14 I7 24 V without short circuit and open wire detection But B14 I7 12V notice that only one type of sensor power supply 4 4 2 4 can be distributed from the module at time The C15 18 NAMUR sensor power can be set to either NAMUR 12 V B15 U8 or 24 V 15 AV 2 Notice that the NAMUR input connection always B16 18 12 V must be used for 12V and 24V signal range when A16 4 2 4 n 12 external resistors are used to achieve short circuit 12 1 open wire supervision L2 L2 Channel supervision can be enabled disabled 7 EM for the module not channel vice Figure 232 DP840 with TU830 MTU Pr
131. value may change state a short time before the field loop error is detected Self diagnostic functions Errors in External power supply and External shunt error are reported as External channel error e Errors in Low Pass Filter and Test channels are reported as channel error e Errors in Analog to Digital converters Multiplexer Analog references Internal power supplies Errors in micro controller FPGA and Memory are reported as Module Error 3BSE020924 600 Appendix Specifications Technical Data AI880 A1880A High Integrity Analog Input Module Table 31 AI880 AIS80A High Integrity Analog Input Module Specifications at 25 Feature 1880 High Integrity Analog Input Module Number of channels 8 Type of input Unipolar single ended Measurement range 0 20 mA 4 20 mA Over range 12 0 20 15 4 20mA Input impedance at current input 250 with Shunt stick TY801 Maximum field cable length 600 meters 656 yd Voltage input maximum non 11 V d c destructive NMRR 50 Hz 60 Hz 240 dB Error 0 196 Safety accuracy 1 9 configurable 0 6 5 Resolution 12 bit Temperature drift Max 50 ppm C Modulebus Update cycle time 10 ms Current consumption 24 V 50 mA max Modulebus Current consumption 5 V 45 mA Current consumption 24 V process power supply UPx 260 mA max 4 transmitter curr
132. 0 20 Ch2 B5 C5 Ch3 0 20 A5 Ch3 B7 7 Ch4 0 20mA 5 Chi B9 9 Ch5 0 20 9 5 11 11 Ch6 0 20mA 11 Ch6 B13 13 Ch7 0 20 4 A13 Ch7 15 C15 Ch8 0 20 e 15 Ch8 6 3A m Ei Note 250 850 ohms with power supply Fuse L2 ov connected to L2 i L2 Power supply min 7 7V 0 023 x Ri 2 R min 250 ohms including all outputs Figure 71 AO810 AO810V2 with TUS30 Extended MTU Process Connections 3BSE020924 600 191 810 810 2 Analog Output Module 0 4 20 mA 192 Appendix Specifications Figure 72 shows the process connections for the AO810 AO810V2 when installed on a TU810 or TU814 Compact MTU Power Supply 19 2 to 30V R min 7 250 ohms including all outputs 2 7 T TU81 0 Process AO810 AO810V2 or TU814 Device 11 24V ET 4 L1 OV 0 20mA 500 ohms onnected to ee Note below C2 Ch2 0 20 e A2 Ch2 0 20 Ch3 4 Ch4 0 20mA 4 4 Ch4 C5 Ch5 0 20 5 Ch5 C6 Ch6 0 20mA Ch6 C7 Ch7 0 20 4 AT Chr C8 Ch8 5 12 24V
133. 0 5V Ch3 V 9599 134006 ANO 9 ZP A6 5 4 Wire B7 XMIRs 0 20 Ch4l 67 C8 ZP A8 5 Current and U5 B9 Voltage signals C9 cannot be mixed 0 20mA Ch5l at the same e odule U6 B11 4 20mA Ch6l m ZP 2 3 Wire e XMTRs U7 B13 0 5V Ch7 V C13 7 4 U8 B15 0 5 Ch8 V 15 C16 ZP A15 A16 5 424v T 6 3A 2 Chx V Voltage Input Ov L2 Fuse Chx I Current Input 9t2 Figure 52 1845 with TU830 TU833 Extended MTU Process Connections 3BSE020924 600 157 1845 Analog Input Module single or redundant Appendix A Specifications Figure 53 shows the process connections for the Analog Input Module AI845 when installed on a TU835 Extended MTU 158 _ Process TU835 A Fn 100mA n 100m 24V 11 T YET X12 F1 11 11 4 4 20 11 12 2 1 21 5 4 20mA 21 22 F3 Li 31 5 4 20mA 31 32 FA Li 41 4 20mA Ch4l 42 L2 91 zs 4 20mA 52 F6 L2 61 4 20 62 12 71 5 4 20mA 72 F8 12 81 4 4 20mA Ch8l
134. 1 On active signal 2 Power dissipation is calculated with 70 percent of the channels activated 3 256 ms are used for Master Set by the user for MOD 4 Current per group is limited to 5 A 3BSE020924 600 423 DO815 Digital Output Module 24 V 2 A Current Sourcing 424 Block Diagram DO815 Appendix Specifications BIC _ GROUP 1 2 F14 OUTPUT ERR 9 9 DRIVERS 11 FAULT Q 414 RUN G9 Li WARNING Q M 5 MO gt 69 5 et MBI 1 peia 2 gt gt O2 _ 5VI ASIC 3 gt m 4 5 45V a gt 3 T p 9 gt j CTR t A 4 gt ov gt gt 4 4 gt 5 L1 5 2 QI 5 DATN RS 485 UEM Pd GROUP 2 e 8 1 5 8 5 8 POSO 9 oe OUTPUT BLOCK 4 4 DRIVERS 12 5 8 95 Y 12 2 gt 4 EEPROM 4 3 5 8 1 Ske 2 058 gt 4 gt lt 1 58 L2 Figure 182 00815 Block Diagram 3BSE020924 600 Appendix A Specifications Process Connections 3BSE020924 600 Table 84 DOS15 Process Connections DO815 Digital Output Module 24 V 2 A Current Sou
135. 1 ZP A9 A10 E T B11 B12 A Ch6 Z3 Ch6 C12 7 72 T B13 B14 a C13 i t CR7 ul ze T B15 B16 C15 L Ch8 C16 2 _ 5 63A L2 _ _ L2 Fuse z 9t2 Note No external power supply should be connected Figure 36 AI830 AI830A with TUS30 Extended MTU Process Connections 3BSE020924 600 121 AI830 AI830A RTD Input Module Appendix Specifications Figure 37 shows the process connections for the AI830 AI830A when installed on a TU810 or TU814 Compact MTU Process ms AIS30 AIB3OA or L1 11 L1 T 7 A Chi C1 E 1 Ch1 B1 ZP AT 7 D Ch2 C2 Ch2 B2 1 x D Ch3 C3 pam Ch3 ES T 2 C4 N V 4 4 1 ZB 4 e T Ch5 5 Ch5 s T x 2 Ch6 C6 j Ch6 zp e 5 D Ch7 C7 Ch7 B7 1 ZP AT 7 T Ch8 C8 j Ch8 B8 zP 4 22 2 12 a L2 7 Note No external power supply should be connected F
136. 11 12 12 Ch 11 Output C6 8 C11 C11 8 X1a Ch 12 Output B6 21 C12 C12 21 X1a Ch 11 Ch 12 L2 A6 A11 A12 A11 A12 Ch 13 Ch 14 L2 Ch 13 Output C7 9 C13 C13 9 X1a Ch 14 Output B7 22 C14 C14 22 X1a Ch 13 Ch 14 L2 AT A13 A14 A13 A14 Ch 15 Ch16 L2 Ch 15 Output C8 10 C15 C15 10 X1a Ch 16 Output B8 23 C16 C16 23 X1a Ch 15 Ch16 L2 A8 A15 A16 A15 A16 24 V d c L2 2 11 24 L2 2 L2 11 24 X1a and X1b 0 V d c L2 12 25 L2 2 L2 12 25 X1a and 1 1 Pin 13 connected to connector body for EM 472 3BSE020924 600 Appendix Specifications 00840 Digital Output Module Figure 205 shows the process connections for the Digital Output Module DO840 when installed on a TU830 TU833 Extended MTU TU830 TU833 Process 6 3 A T ma Lif Fuse L1 OV i Lr B1 B2 11 1 Ch1 C2 Ch2 VA i ALA 11 3 4 11 C3 Ch3 C4 Ch4 VA A3 A4 L1 5 11 5 Ch5 Ch6 5 A5 A6 L1 7 8 11 C7 Ch7 i C8 Ch8 4 5 AT A8 L1 B9 B10 2 C9 Ch9 C10 Ch10 A9 A10 L2 B11 B12 L2
137. 11 C 0 025 C 0 030 C 0 0017 C C 112 176 F 400 0 18 F 0 19 F 0 046 F 0 055 F 0 003 200 250 C 7 00 0 14 C 0 15 C 0 025 C 0 031 C 0 0027 C C 328 428 7 Pt100 0 25 F 0 28 F 0 046 F 0 055 F 0 005 F F 116 3BSE020924 600 Appendix Specifications AI830 AI830A RTD Input Module Table 21 AI830 A41830A Signal Range Continued Temperature Sensor Max Error Resolution MaxTemp Range Type 50 Hz 60 Hz 50 Hz 60 Hz Drift 200 850 7 Pt100 0 30 C 0 33 C 0 056 C 0 067 C 0 007 328 1562 7 Pt100 0 54 F 0 59 F 0 10 F 0 12 F 0 013 F F 200 649 8 Pt100 0 25 C 0 27 C 0 053 C 0 064 0 0052 328 1200 8 Pt100 0 45 F 0 49 F 0 096 F 0 12 F 0 0094 F F 1 According to IEC 751 IPTS 68 TCR 0 00385 m uem 120 MINCO 3355 3BSE020924 600 2 According to DIN 43760 TCR 0 00617 3 According to MIL T 24388C TCR 0 00672 According to TCR 0 00427 R25 10 MINCO According to US Industrial Std TCR 0 00391 Only supported by AI830A According to US Lab Std IPTS 68 TRC 0 00392 Only supported by AI830A According to IEC 751 ITS 90 JIS C 1604 1997 TRC 0 00385 Only supported by AI830A According to JIS C 1604 1981 Only supported by AI830A 117 Al830 AI830A RTD Input Module 118 Block Diagram A1
138. 20 mA 4 20 mA single ended unipolar inputs Single or redundant configuration 1 group of 8 channels isolated from ground 12 bit resolution Loop Supervised DI function Configurable alarm limit for field power outputs Configurable over under range for current inputs Current limited transmitter supply per channel Advanced on board diagnostics Certified for SIL3 according to IEC 61508 Certified for Category 4 according to EN 954 1 Complies with the NAMUR recommendation NE43 and supports configurable over and under range limits HART pass through communication AI880A Description Al Function The AI880 AI880A High Integrity Analog Input Module is designed for single and redundant configuration The module has 8 current input channels The input resistance is 250 ohm 3BSE020924 600 165 1880 1880 High Integrity Analog Input Module Appendix Specifications The module distributes the external transmitter supply to each channel This adds a simple connection to distribute the supply to 2 or 3 wire transmitters The transmitter power 15 supervised and current limited eight channels are isolated from the ModuleBus in one group Power to the Module is generated from the 24 V on the ModuleBus The AI880 AI880A complies with the NAMUR recommendation NE43 and supports configurable over and under range limits As AI880 AI880A needs external shunt sticks the MTUs TU844 TU845 or T
139. 20mA Ch7ll B14 i XMTRs s 044 15 4 Wire 15 XMTRs 0 10V Ch8 V B16 AT6 1 L 74 424v 12 2 72 Ov pos 749 Chx I Current Input Figure 17 1810 with 850 Extended MTU Process Connections 3BSE020924 600 81 1810 Analog Input Module 0 4 20 mA 0 2 10 V Appendix A Specifications Figure 18 shows the process connections for the AI810 when installed on a TU812 Compact MTU TU812 1 1 UPL 24 id 44 UP1 Rave 2 2 1 ov 152 15 1 351 16 2 1652 ia 4653 Ch2V H He 1154 Ch2 5c 555 Ch3V 18 lt 18 s6 Ch3 Process ec 657 Ch4V Connection 19 BE cu T c he 7159 ChsV gt 20 20510 5 8 91511 Ch6V 21 211512 Ch 9 9513 Ch7 V 5 22 22 s14 10 10 515 Ch8V H 23 23 516 Ch8l 101 UP 24V 24 P 12 42 ZP OV 25 25 21 13 43 EN Chx V Voltage Input Chx Current Input Figure 18 AI810 with TU812 Compact MTU Process Connections 82 3BSE020924 600 Appendix Specifications 1810 Analog Input Module 0 4 20 mA 0 2 10 V Figure 19 shows the
140. 23 mA Current 30 mA 10950 Supervision Module error if analog read back reference voltage internal power supply checksum watchdog and memory error External channel error if external power supply low transmitter power error Input filter rise time 0 90 290 ms Isolation Groupwise isolated from ground Module termination units TU810 TU812 TU814 TU818 TU830 TU833 TU835 or TU838 MTU keying code CC Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Ifthe transmitter need more current to start up use external power for the transmitter 3BSE020924 600 87 1815 Analog Input Module Appendix Specifications Block Diagram AI815 077 1 NN ze LP HI CPU L MBI U T 24 4 180 LP J8l Modem lt gt x Figure 20 41815 Block Diagram 88 3BSE020924 600 Appendix A Specifications Process Connections 1815 Analog Input Module With HART signals shielded cables should be used for current process connections Table 15 1815 Process Connections
141. 24 V d 12V 2 4 12 NAMUR U2 2 17 2 24 12 12 V ZP 5 3 NAMUR U3 2 24 V 1 18 3 24 V sensor 13 12V 3 wire ZP 19 4 24 V ko a 14 12 V SCION 11 a 33 supervision 7 5 NAMUR 8 NAMUR sensor U6 x d T 21 6 24 V 22 I7 24 V 82V Supply 1 10 18 NAMUR U8 ZP 23 18 24 V Channel supervision can be 18 12V enabled disabled for the ZP module not channel vice 11 24 12 25 13 i uml Figure 231 DP amp 40 with TU812 MTU Process Connections 3BSE020924 600 523 DP840 Incremental Pulse Counter Module Appendix Specifications Figure 232 shows the process connections for DP840 when installed on a TU830 MTU PROCESS 1 TU830 TU833 24V Li DP840 Supply H gt C1 11 NAMUR 24V B1 U1 NI
142. 250 VAC Dj Di Figure 6 Exchange of Standard Fuse Holder for Indication Type TU837 TU837V1 Extended Individually Fused per Channel for 250 Volt Applications The TU837 is 8 channel extended module termination unit The TU837 has two rows of terminals for field signals and process power connection Each channel has one fused 3 A max power outlet terminal and two signal terminals Process voltage return can be connected to two individually isolated groups TU838 Extended MTU Individually Fused per Channel for 50 Volt Applications The TU838 is 16 channel extended module termination unit The TU838 has two rows of terminals for field signals and process power connection Each channel has one fused 3 max transmitter power outlet terminal and one signal terminal Process voltage can be connected to two individually isolated groups TU839 Extended MTU for 250 Volt Applications The TU839 is a 8 channel extended module termination unit TU839 has two rows of terminals for field signals and process power connection Each channel has one sensor power outlet terminal and two signal terminals Process voltage can be connected to two individually isolated groups 3BSE020924 600 Section 1 Introduction Module Termination Units and Terminal Units TU842 Redundant Horizontal MTU for 50 V Applications The TU842 is 16 channel redundant module termination unit The TU842 has three rows of terminals for field signals
143. 3BSE020924 600 643 TU845 Redundant Vertical MTU Appendix A Specifications The TU845 MTU can have up to 8 I O channels and 242 process voltage connections Each channel has two I O connections and one ZP connection Input signals are connected via individual shunt sticks TY801 The shunt stick is used to choose between voltage and current input The maximum rated voltage is 50 V and maximum rated current is 2 A per channel The MTU distributes the two ModuleBuses one to each I O module and to the next MTU It also generates the correct address to the I O modules by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Four mechanical keys two for each I O module are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position Technical Data Table 147 TU845 Redundant Vertical MTU Specifications Item Value Pro
144. 5 Ch5 5 Che B6 2 6 5 04 IAZ N 7 8 __ 8 7 8 5 us lag Bo Ch10 10 7 F6 UG 11 5 Chii 12_ 12 112 ZP 12 4 2 07 A13 4 013 014 Ch13 B13 113 Ch14 B14 114 2 A14 ZP U8 5 6 M U15 U16 Ch15 15 7 115 Ch16 B16 116 2 16 4 7 L2 W ov 9 2 Figure 151 DI840 with TU838 Extended MTU Process Connections 358 3BSE020924 600 Appendix Specifications 01840 Digital Input Module Figure 152 shows the process connections for the Digital Input Module DI840 when installed on a TU810 or TU814 Compact MTU Process TU810 or TU814 24V L1 ot Supervise ov Tu Chi 1 Ch2 B1 ZP Al i B m Ch3 c2 Ch4 B2 zP Ch5 c3 83 ZP A3 N i N Ch7 B4 ZP 4 1 IN Ch9 5 Ch10 B5 7 gt 9 Ch11 6 Ch12 B6 ZP 4 S e Ch13 Ch14 B7 ZP 5 Ch15 C8 Ch16 B8 ZP 8 L2 2 ov L2 1 e 1 Figure 152 DI840 with TU810 or TU814 Compact MTU Proces
145. 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Mechanical keys 2 36 different combinations Module lock Locks module and enables operation 568 3BSE020924 600 Appendix Specifications TU819 Compact MTU Table 116 TU819 Compact MTU Specifications Continued Item Value Equipment class Class I according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 64 mm 2 52 including connector 58 5 mm 2 3 edge to edge installed Depth 64 mm 2 52 including terminals Height 170 mm 6 77 including latch Weight 0 17 kg 0 37 Ibs Rated max continuos current per process voltage connection Up Zp 11 max 8A 2 max 8A 3BSE020924 600 569 TU819 Compact MTU 570 Connections Appendix A Specifications Table 117 Process Connection D sub 25 X1A X1B X1A X1B Pin MTU Signal Pin MTU Signal 1 UP1 1 UP2 14 UP1 14 UP2 2 ZP1 2 ZP2 15 ZP1 15 2 2 3 51 3 S17 16 S2 16 518 4 53 4 519 17 54 17 520 5 55 5 521 18 56 18 522 6 57 6 523 19 58 19 524 7 S9 7 25 20 10 20 526 8 511 8 527 21 12 21 528 9 513 9 529 22 514 22 530 10 515 10 531 23 516 23 532 11 UP1 11 UP2 3BSE020924 600 Appendix Specifications
146. 50822 50823 50831 50832 0833 50834 55822 88832 811 and CI830 G3 compliant versions 50822 and SS822 are also available refer to SD822Z and 558227 2 40 C 104 F applies to compact MTUs with I O modules or S800L modules mounted on vertical DIN rail 63 1801 Analog Input Module 0 4 20 mA Appendix A Specifications 1801 Analog Input Module 0 4 20 mA Features e 8 channels for 0 20 mA 4 20 mA d c single ended unipolar inputs S e lgroup of 8 channels isolated i from ground e 12 Bit resolution a e Input shunt resistors protected P to 30 V by PTC resistor Analog inputs are short circuit secured to ZP or 424 V 1801 The input withstand HART 0 4 20mA communication Process and power connections via detachable connectors L L 24V a MW m Um Description The AI801 Analog Input Module has 8 channels for current input The current input is able to handle a short circuit to the transmitter supply at least 30 V d c without damage Current limiting is performed with PTC resistor The input resistance of the current input is 250 ohm PTC included 64 3BSE020924 600 Appendix A Specifications 1801 Analog Input Module 0 4
147. 6 L1 C3 A3 B5 B6 5 5 6 Ch 5 Input C3 5 D3 C5 B5 B5 Ch 6 Input B3 18 B3 C6 B6 B6 Ch 5 Ch 6 L1 A3 A6 A6 Ch 7 Ch 8 L1 4 4 B7 B8 A7 A8 Ch 7 Input C4 6 D4 C7 B7 B7 Ch 8 Input B4 19 B4 C8 B8 B8 Ch 7 Ch8 L1 A4 AT A8 A8 Ch 9 Ch 10 L2 C5 A5 B9 B10 A9 F5 A9 A10 3BSE020924 600 341 Table 68 DI831 Process Connections Continued DI831 Digital Input Module 48 V d c with SOE Current Sinking Appendix Specifications TU812 comet Male cpm atta Terminal Ch 9 Input C5 7 D5 C9 B9 B9 Ch 10 Input B5 20 B5 C10 B10 B10 Ch 9 Ch 10 L2 A5 A9 A10 A10 Ch 11 Ch 12 11 B12 A11 F6 11 A12 L2 Ch 11 Input C6 8 D6 C11 B11 B11 Ch 12 Input B6 21 B6 C12 B12 B12 Ch 11 Ch 12 L2 A6 A11 A12 A12 Ch 13 Ch 14 C7 A7 B13 B14 A13 F7 A13 A14 L2 Ch 13 Input C7 9 D7 C13 B13 B13 Ch 14 Input B7 22 B7 C14 B14 B14 Ch 13 Ch 14 L2 AT A13 A14 A14 Ch 15 Ch16 C8 A8 B15 B16 A15 F8 A15 A16 L2 Ch 15 Input C8 10 D8 C15 B15 B15 Ch 16 Input B8 23 B8 C16 B16 B16 Ch 15 Ch16 L2 A8 A15 A16 A16 48 V d c L2 2 11 24 12 2 12 2 L2 2 L2 2 OV L2 12 25 12 2 L2 2 L2 2 L2 2 1 Pin 13 connected to connector body for EM 342 3BSE02092
148. A D Inputs are monitored for wire break open circuit Description The AI835 AI835A Thermocouple mV Input Module is part of the S800 I O It provides 8 differential input channels for Thermocouple mV measurements Measurement ranges configurable per channel are 30 mV to 75 mV linear or TC Types B C E J K N R S and T for AI835A also D L and U One of the channels Channel 8 may be configured for Cold Junction ambient temperature measurements thus serving as CJ channel for Ch 1 7 The junction temperature may be measured locally on the MTUs screw terminals or on a connection unit distant form the device Alternatively a fix junction temperature for the module may be set by the user as parameter or for AI835A also from the application Channel 8 may be used in the same manner as Ch 1 7 when no CJ temperature measurement is needed 124 3BSE020924 600 Appendix Specifications AI835 A1835A Thermocouple mV Input Module Each input channel can measure a mV type of signal source Thermocouple or linear and may be grounded or ungrounded Full self calibration is obtained by means of 0V 50 mV and 100 ohm references which are regularly updated Six different types of MTUs can be used The TU830 or TU833 Extended MTU or the TU810 or TU814 Compact MTU enables three wire connection to the devices without additional terminals The TU812 Compact MTU has a D Sub 25 pin male connector for connec
149. A4 Ch 2 U1 B2 Ch 3 1 Input B3 B3 C3 B6 Ch 3 2 Input A3 A3 A3 A6 Ch 3 U1 B3 Ch 4 1 Input B4 B8 Ch 4 2 Input A4 A4 A4 A8 Ch 4 U1 B4 Ch 5 1 Input B5 B5 5 B10 Ch 5 2 Input A5 A5 A5 A10 Ch 5 U2 B5 Ch 6 1 Input C6 B6 C6 B12 Ch 6 2 Input A6 A6 A6 A12 Ch 6 U2 B6 Ch 7 1 Input B7 B7 C7 B14 Ch 7 2 Input AT AT AT A14 3BSE020924 600 Appendix A Specifications Table 62 DI825 Process Connections Continued 01825 Digital Input Module 125 V d c with SOE Process TU811 TU813 TU831 TU839 TU851 Connection Terminal Terminal Terminal Terminal Ch 7 U2 B7 Ch 8 1 Input C8 B8 C8 B16 Ch 8 2 Input A8 A8 A8 A16 Ch 8 U2 B8 UP2 L2 2 3BSE020924 600 311 01825 Digital Input Module 125 V d c with SOE Appendix A Specifications Figure 129 shows the process connections for the Digital Input Module DI825 when installed on a TU811 or TU813 Compact MTU 7 Process TU811 TU813 125V d c 1 B1 Ch1 A1 Ch2 C2 Ch2 A2 Ch3 B3 Ch3 Ch4 C4 Ch4 T Ch5 85 125 Ch5 5 Ch6 C6 Ch6 7 B7 Ch7 A7 Ch8 C8 o 1 Ch8 8 Figure 129 01825 with TU811 or TU813 Compact MTU Process Co
150. Appendix Specifications Feature DP820 Digital Pulse Counter Max input frequency Min pulse width input A and B for the RS422 5V 13mA range Filter unfiltered Pulse encoding u d or c d Pulse encoding quadrature Filter 1 us Pulse encoding u d or c d Pulse encoding quadrature 1 5 MHz 333 ns 750 kHz 667 ns 200 kHz 2 5 us 100 kHz 5 us Max input frequency Min pulse width input A and B for the 12V range only TU830 Filter unfiltered Filter 1 us Pulse encoding u d or c d Pulse encoding quadrature Not allowed 200 kHz 2 5 us 100 kHz 5 us Max input frequency Min pulse width input A and B for the 24V range only TU830 Filter unfiltered Filter 1 us Pulse encoding u d or c d Pulse encoding quadrature Not allowed 200 kHz 2 5 us 100 kHz 5 us Max input frequency Min pulse width input ST All voltage ranges Filter 1 us Filter 220 us 200 kHz 2 5 us 1 kHz 500 us Max input frequency Min pulse width input DI Filter 220 us Filter 2 2 ms 1 kHz 500 us 0 1 kHz 5ms 3BSE020924 600 Appendix Specifications DP820 Incremental Pulse Counter Module Table 98 DP820 Incremental Pulse Counter Module Specifications Continued Feature Dr azo Digital Pulse Counter Input impedance A B and ST inputs 100 00 characteristic RS422 5 V 13 mA range impedance 12 V range only TU83
151. B14 B14 Ch 7 Return ZP A7 A13 A14 A14 Ch 8 L2 C8 A8 B15 B16 81 8 A15 F8 A15 A16 Ch 8 Voltage Input C8 10 D8 C15 B15 B15 Ch 8 Current Input B8 23 B8 C16 82 B16 B16 Ch 8 Return ZP A8 A15 A16 A16 24 V d c L2 2 11 24 L2 2 12 2 12 2 12 2 L2 2 0 V d c ZP L2 12 25 L2 2 12 2 L2 2 12 2 12 2 1 Pin 13 connected to connector body for EM 76 3BSE020924 600 Appendix Specifications 1810 Analog Input Module 0 4 20 mA 0 2 10 V Figure 13 shows the process connections for the Analog Input Module AI810 when installed on a TU830 Extended MTU Process TU830 TU833 6 3A 24v Lit Pwr ME Source Ov ott Se g TEENS L1 1B1 B2 i C1 i 4 20 Ch1l 2 i 2 Wire 11 XMTRs B3 B4 4 20mA Ch2l C4 Ad 4 5 6 0 10V Ch3 VCS 22 4 Wire B7 B8 XMTRs 0 20 Ch4l 7 ef 2 12 B9 B10 0 20mA 5 C10 ZP 9 10 E 2 4 20mA 2 e 3 Wire HA XMTRs L2 B13 B14 0 10V Ch7 c13 14 2 A13 A14 i L2 B15 B16 0 10V Ch8 V C15 C16 2 15 16 4 1 6 3A 1 24v 12 72 Chx V
152. B7 C14 B14 B14 Ch 13 Ch 14 L2 A7 A13 A14 A14 Ch 15 Ch16 C8 A8 B15 B16 A15 F8 A15 A16 L2 Ch 15 Input C8 10 D8 C15 B15 B15 Ch 16 Input B8 23 B8 C16 B16 B16 Ch 15 Ch16 L2 A8 A15 A16 A16 48 V d c L2 2 11 24 12 2 L2 2 L2 2 L2 2 0 V d c L2 12 25 12 2 L2 2 L2 2 L2 2 1 Pin 13 connected to connector body for EM 3BSE020924 600 259 DI811 Digital Input Module 48 V Current Sinking Appendix A Specifications Figure 103 shows the process connections for the Digital Input Module DI811 when installed on a TU830 Extended MTU Process TU830 TU833 T TT 6 3A 9 Supervise ov L1 Fuse 55 PET M 11 1 2 Ch1 C1 Ch2 C2 L1 2 11 B3 B4 Ch3 C3 lt gt Ch4 C4 L1 A3 A4 11 5 6 i Ch5 C5 lt gt Ch6 C6 L1 A5 A6 i 11 7 8 Ch7 C7 Ch8 C8 L1 Ji 12 9 10 i Ch9 C9 Ch10 10 L2 9 10 12 B11 B12 Ch11 lt gt Ch12 C12 L2 11 12 i 12 13 14 1 lt Ch14 C14 L2 13 14 5 12 B15 B16 Ch15 C15 1
153. Ch 9 Ch 10 L2 B9 B10 Ch 9 Output C5 7 C9 3BSE020924 600 Appendix Specifications DO810 Digital Output Module 24 V 0 5 A Current Sourcing Table 80 20810 Process Connections Continued cett or TUBA 1488070823 10 5 20 10 Ch 9 Ch 10 L2 A5 A9 A10 Ch 11 Ch 12 L2 B11 B12 Ch 11 Output C6 8 C11 Ch 12 Output B6 21 C12 Ch 11 Ch 12 L2 A6 A11 A12 Ch 13 Ch 14 L2 B13 B14 Ch 13 Output C7 9 C13 Ch 14 Output B7 22 C14 Ch 13 Ch 14 L2 AT A13 A14 Ch 15 Ch16 L2 B15 B16 Ch 15 Output C8 10 C15 Ch 16 Output B8 23 C16 Ch 15 Ch16 L2 A8 A15 A16 24 V d c L2 2 11 24 L2 2 0 V d c L2 12 25 L2 2 1 Pin 13 connected to connector body for EM 3BSE020924 600 405 DO810 Digital Output Module 24 V 0 5 A Current Sourcing 406 Appendix Specifications Figure 174 shows the process connections for the Digital Output Module DO810 when installed on TU830 TU833 Extended MTU Process Lie 24V Lt Fu
154. Ch11 C12 Ch12 4 11 12 L2 B13 B14 12 C13 Ch13 14 Ch14 4 13 14 12 B15 B16 L2 15 Ch15 C16 Ch16 4 5 15 16 12 24V e 12 12 ov Figure 205 20840 with 830 833 Extended MTU Process Connections 3BSE020924 600 473 Appendix Specifications DO840 Digital Output Module 474 Figure 206 shows the process connections for the Digital Output Module DO840 when installed on a TU810 or TU814 Compact MTU TU810 Process or TU814 L1 24V Cit e L1 OV C1 Ch1 B1 Ch2 4 A1 111 C2 Ch3 B2 Ch4 4 e A2 L1 C3 Ch5 B3 Ch6 4 4 11 C4 Ch7 B4 Ch8 e A4 L1 C5 Ch9 B5 Ch10 6 A5 L2 11 B6 Ch12 i 4 A6 12 7 Ch13 B7 Ch14 4 4 12 C8 Ch15 B8 Ch16 4 4 A8 12 12 24V Supervise L2 L2 ov EM e Figure 206 20840 with 810 or TU814 Compact MTU Process Connections 3BSE020924 600 Appendix Specifications 00840 Digital Output Module Figure 207 shows the process connections for the Digital Output Module DO840 when installed on a TU812 Compact MTU
155. Ch2V 1 18 18156 21 250 Process 6 6157 Ch2 Compensation Connection 58 7 2759 Ch3V Zs 20 510 Ch3 IB 8 81511 e 215 1021512 Ch3R poe 9 9513 L1 PEE 22514 Ch4 IB 10 101515 Ch4 23 23516 ET Diff 11 11 UP2 24V Compensation Amp e 24 24 UP 1 LPF 42 EN 12 ZP2 25 252 2 LPF Low Pass Filter 13_ e 9 Figure 30 41820 with TU812 Compact MTU Process Connections 3BSE020924 600 105 Al825 Galvanic Isolated Analog Input Module Appendix Specifications 1825 Galvanic Isolated Analog Input Module 106 Features 4 channels individually galvanic isolated inputs for 20 mA 0 20 mA 4 20 mA 10 V 0 10 V 2 10 V 14 Bit resolution plus sign Input shunt resistors protected to 30 V d c The input withstands HART communication Description The AI825 Analog Input Module has 4 individually galvanic isolated bipolar current voltage inputs Each channel can be either a voltage or current input The module has a direct current input that withstand up to 6 3 V and a over voltage protected current input that withstand up to 30 V d c The current is limited by a PTC resistor Power to the input stages 15 converted from the 24 V on the ModuleBus Three different types of MTUS can be used TU831 Extended MTU TU811 or TU813 Compact MTU T
156. Connections Continued cede Terminal Connector Ch 5 Input B5 20 C10 Ch 5 Return ZP 5 A9 A10 B11 B12 Ch 6 Input C6 8 C11 Ch 6 Input B6 21 C12 Ch 6 Return ZP A6 A11 A12 B13 B14 Ch 7 Input C7 9 C13 Ch 7 Input B7 22 C14 Ch 7 Return ZP A7 A13 A14 B15 B16 Ch 8 Input C8 10 C15 Ch 8 Input B8 23 C16 Ch 8 Return ZP 8 A15 A16 L2 2 11 24 L2 2 L2 12 25 L2 2 1 Pin 13 connected to connector body for EM 120 3BSE020924 600 Appendix Specifications AI830 AI830A RTD Input Module Figure 36 shows the process connections for the RTD Input Module AI830 AI830A when installed on a TU830 Extended MTU _ Process TU830 TU833 att 6 3A EE Fuse B1 B2 1 1 Zo tL Chl C2 ZP 2 B3 B4 i Ch2 C3 iN Ch2 C4 wall ZP T B5 B6 Ch3 C5 m Ch3 C6 zP A5 A6 T e 7 p Ch4 C7 N Ch4 68 d ZB AT A8 T 2 9 10 E Ch5 C9 V3 Ch5 C10
157. DI801 and DO801 The Terminal Unit is a passive unit for distribution of external process power The module has 2 x 2 connections for external power and 2 x 16 connections for distribution Technical Data Table 103 TUS05 Compact MTU Specifications Item Value Process Connections 18 2 x 2 Process power terminals 2 x 16 Process power distribution terminals Rated maximum continuous current per 1A terminal 3BSE020924 600 Appendix Specifications TU805 Terminal Unit Table 103 TUS05 Compact MTU Specifications Continued Item Value Acceptable Wire Sizes Solid 0 2 1 5 mm Stranded 0 2 1 5 mm 24 16 AWG Recommended torque 0 3 Nm Equipment class Class according to 61140 earth protected Protection rating IP20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c 3BSE020924 600 531 805 Terminal Unit Appendix Specifications Block Diagram TU805 805 Lt Lb 1 1 2 2 3 3 4 5 5 6 24V 6 La L 7 1 e e 7 8 1 8 1 9 9 10 10 11 11 12 12 e 13 13 14 14 15 15 16 16 e L 532 3BSE020924 600 Appendix Specifications TU810 TU810V1 Compact MTU Features 50 Volt applications use with AI810 1815 AI820 AI830 AI830A AI835 AI835A AI845 810 810 2 AO815 AO8
158. Extended MTU Individually Current Limited and Disconnectable Channel for 50 V Applications The 850 is a 16 channel extended module termination unit TU850 has two rows of terminals for field signals and process power connection Each channel has one current limited sensor transmitter power outlet terminal and one signal terminal Process voltage can be connected to two individually isolated groups 3BSE020924 600 27 28 Module Termination Units and Terminal Units Section 1 Introduction TU851 Extended MTU for 250 Volt Applications The 0851 250V Extended MTU Which allows a maximum of 16 isolated I O channels and process voltage connections It has a 32 pole screw terminal for process connections TU852 Redundant Horizontal MTU for 50 V Applications The TU852 is a redundant module termination unit for up to 16 channels The 0852 has two 25 pin D Sub connector for field signals and process power connections It is a intended for mounting on a horizontal DIN rail There is space on the MTU for two I O modules connected to separate Modulebuses TU854 Redundant Horizontal MTU for 50 V Applications he 854 15 a 8 channel redundant module termination unit The TU854 has a 25 pin D Sub connector for field signals and process power connections It is a intended for mounting on a horizontal DIN rail The MTU has place for 8 replaceable shunt sticks i e one shunt stick per channel for conversion of the input current signal
159. Input 2A 2B Ch 3 Input 3A 3B Ch 4 Input 4A 4B Ch 5 Input 5A 5B Ch 6 Input 6A 6B Ch 7 Input TA 7B Ch 8 Input 8A 8B 3BSE020924 600 Appendix Specifications 00802 Digital Output Module 24 250 V Relay Normally Open Figure 172 shows the process connections for the Digital Output Module DO802 Process 110 d c 250V a c a c d c 110V d c 250V a c a c d c Figure 172 DO802 Process Connections 3BSE020924 600 399 DO810 Digital Output Module 24 V 0 5 A Current Sourcing Appendix A Specifications DO810 Digital Output Module 24 V 0 5 A Current Sourcing 400 Features e 16 channels for 24 V d c current sourcing outputs e 21solated groups of 8 channels with process voltage supervision e Output status indicators OSP sets outputs to predetermined state upon error detection Short circuit protection to ground and 30 V Over voltage and over temperature protection Description The DO810 is 16 channel 24 V digital output module for the S800 I O This module has 16 digital outputs The output voltage range is 10 to 30 volt and the maximum continuous output current per channel is 0 5 A The outputs are protected against short circuits over voltage and over
160. NMRR 50 Hz 60 Hz 260 dB Error 51 12 See Table 21 Resolution See Table 21 Temperature drift See Table 21 Update cycle time 150 ms nx 95 ms 9 Current consumption 24 V Modulebus 50 mA Current consumption 5 V Modulebus 70 mA Power dissipation 1 6 W Supervision Open circuit short circuit reference channel internal power supply 3BSE020924 600 Appendix Specifications AI830 AI830A RTD Input Module Table 20 41830 41830 RTD Input Module Specifications at 25 C Continued Feature A1830 A1830A RTD Input Module Isolation Groupwise isolated from ground Mounting termination units TU810 TU812 TU814 or TU830 MTU keying code AF Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 At 10 O load e g Cu 10 CMMR is gt 80 dB at 400 load and gt 110 dB at 100 2 Without error dependent of the field cable resistance 3 Activated and not correctly connected channels can have negative influence on the accuracy of other channels 4 5 For Cu10 not short circuit R4 nzNumber of active channels Pt100 Rzp 1830 1830 AR Difference between R4 and R2 Ry R2 Rzp Field cable resistance Figure 34 Error dependency of the field cable resistance 3BSE020924 600 115 AI830 AI830A RTD Input Module Table 21 AIS30 AIS30
161. SX and SR registers freezed The value in 3BSE020924 600 Appendix A Specifications DP820 Incremental Pulse Counter Module the SX and SR registers will remain freezed until a freeze disable command is received from the controller The pulse accumulation in the SX and SR counters continues during the time when the SX and SR registers is frozen The reference counter SR has a overflow detection function The SR overflow will be activated if no incoming pulses has been detected during 4 3 s When the CPU detects SR overflow is the frequency value set to zero Digital Output The digital output function can be configured in four different ways 1 The digital output DO is activated when coincidence occur and inactivated after a configurable pulse length 1ms 65535 ms The digital output DO is activated when DOVALUE 1 and inactivated after a configurable pulse length 1ms 65535 ms The function is retriggable The digital output DO is activated when DOVALUE 1 and deactivated DOVALUE 0 The digital output DO is activated when coincidence occur and the DOVALUE 1 and inactivated when DOVALUE 0 1 DO 1 lt DOTIME 1ms 65535 ms gt COINC DOTIME 1ms 65535 2 DO 25 505 5 gt DOVALUE 1 3 DO DOVALUE 1 DOVALUE 0 4 DO and DOVALUE 1 DOVALUE 0 Figure 223 Configuration of Digital Output Function 3BSE020924 600 497 DP820 Incremental Pulse Counter M
162. TU818 TU819 Connection 24 V dc L1 2 L1 2 1 14 11 24 1 0 V dc L1 2 L1 2 2 15 12 25 X1a Ch 1 Input C1 D1 3 X1a Ch 2 Input B1 C4 16 X1a Ch 1 Ch 2 L1 A1 IL2 Ch 3 Input C2 B1 4 X1a Ch 4 Input B2 A1 17 X1a Ch 3 Ch 4 L1 A2 E IL2 Ch 5 Input C3 D2 5 X1a Ch 6 Input B3 C2 18 X1a Ch 5 Ch 6 L1 A3 8 IL2 Ch 7 Input C4 B2 6 X1a Ch 8 Input B4 A2 19 X1a Ch 7 Ch 8 L1 A4 IL2 Ch 9 Input C5 D3 7 X1a Ch 10 Input B5 C3 20 X1 Ch 9 Ch 10 L1 A5 IL2 3BSE020924 600 279 01818 Digital Input Module 24 v Current Sinking 280 Appendix Specifications Table 56 Process Connector Pinning Continued Nas d n TU830 TU818 TU819 Ch 11Input C6 B3 8 X1a Ch 12 Input B6 A3 21 X1a Ch 11 Ch 12 L1 AG IL2 Ch 13 Input C7 D4 9 X1a Ch 14 Input B7 C4 22 X1a Ch 13 Ch 14 L1 A7 ee Ch 15 Input C8 B4 10 X1a Ch 16 Input B8 4 23 1 Ch 15 Ch 16 L1 A8 IL2 Ch 17 Input C9 D5 3 X1b Ch 18 Input B9 C5 16 X1b Ch 17 Ch 18 L2 A9 Ch 19 Input C10 B5 4 X1b Ch 20 Input B10 5 17 X1b Ch 19 Ch 20 L2 A10 Ch 21 Input C11 D6 5 X1b Ch 22 Input C6 18 X1b Ch 21 Ch 22 L2 A1 Ch 23 Input C12 B6 6 X1b Ch 24 Input B12 AG 19 X1b 3BSE020924 600 Appendix Specifications 01818 Digital Input Module 24 v Current Sinking T
163. The TU844 MTU can have up to 8 I O channels and 2 2 process voltage connections Each channel has two I O connections and one ZP connection Input signals are connected via individual shunt sticks TY801 The shunt stick is used to 638 3BSE020924 600 Appendix Specifications TU844 Redundant Horizontal MTU choose between voltage and current input The maximum rated voltage is 50 V and maximum rated current is 2 per channel The MTU distributes the two ModuleBuses one to each I O module and to the next MTU It also generates the correct address to the I O modules by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Four mechanical keys two for each I O module are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position Technical Data Table 145 TU844 Redundant Horizontal MTU Specifications Item Va
164. X1a and X1b ICJC A1 B2 16 X1b ICJC C2 B3 4 X1b Pref A2 B4 17 X1b Ch 2 Input D2 C3 4 X1a Ch 2 Input B2 C4 17 X1a Ch 2 Return ZP L1 A3 A4 2 15 X1a and X1b PCJC C3 B5 5 X1b Ch 3 Input D3 C5 5 X1a Ch 3 Input B3 C6 18 X1a Ch 3 Return ZP 11 A6 2 15 X1a and X1b Ch 4 Input 4 C7 6 X1a Ch 4 Input B4 C8 19 X1a Ch 4 Return ZP L1 AT A8 2 15 X1a and X1b Ch 5 Input D5 C9 7 1 Ch 5 Input B5 C10 20 X1a Ch 5 Return ZP 12 A9 A10 12 25 X1a and X1b 141 Al843 Thermocouple mV Input Module Appendix Specifications Table 28 AI843 Process Connections Continued Process TU818 Meise rie Conhscfloh Terminal TU842 TU843 79852 Terminal Terminal PCJC A6 B12 21 X1b Ch 6 Input D6 C11 8 X1a Ch 6 Input B6 C12 21 1 Ch 6 Return L2 A11 A12 12 25 X1a and X1b ICJC C7 B13 9 X1b ICJC AT B14 22 X1b Ch 7 Input 07 C13 9 X1a Ch 7 Input B7 C14 22 X1a Ch 7 Return L2 A13 A14 12 25 X1a and X1b Pref C8 B15 10 X1b PCJC A8 B16 23 X1b Ch 8 Input D8 C15 10 X1a Ch 8 Input B8 C16 23 X1a Ch 8 Return ZP 12 A15 A16 12 25 X1a and X1b 142 3BSE020924 600 Appendix Specifications AI843 Thermocouple mV Input Module Figure 46 shows the process connections for the TC mV Input Module AI843 when installed on a TU830 Extend
165. according to 60529 Rated insulation voltage 250V 3BSE020924 600 Appendix Specifications TU837 TU837V1 Extended MTU Table 133 TU837 TU837V1 Extended MTU Specifications Continued Item Value Dielectric test voltage 2000 V a c Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed Depth 64 mm 2 52 including terminals Height 110 mm 4 3 Weight 0 26 kg 0 57 Ibs Connections 3BSE020924 600 Table 134 TU837 TU837V1 Process Power Connection Row Row B Terminal Signal Marking Signal Marking 1 ZP1 N1 ZP1 N1 2 ZP1 13 ZP1 11 3 ZP1 14 ZP1 12 Table 135 TU837 TU837V1 Process Power Connection X13 Row A Row B Terminal Signal Marking Signal Marking 1 ZP2 27 ZP2 25 2 ZP2 28 ZP2 26 3 ZP2 N2 ZP2 N2 613 TU837 TU837V1 Extended MTU Appendix Specifications Table 136 TU837 TU837V1 Process Connection Terminals X12 Row A Row B Terminal Signal Marking Signal Marking 1 S21 F1 A1 S1 B1 2 S41 F2 2 S3 2 3 S61 F3 3 S5 3 4 S81 F4 4 S7 4 5 5101 F5 5 S9 5 6 5121 F6 6 511 6 7 5141 7 7 513 7 8 5161 8 8 15 B8 614 3BSE020924 600 Appendix Specifications TU837 TU837V1 Extended MTU Block Diagram TU837 TU837V1
166. be caused by a damaged terminal screw 3BSE020924 600 539 TU811 TU811V1 Compact MTU Technical Data Appendix Specifications Table 106 8 VI Compact MTU Specifications Item Value Process connections 16 up to 8 I O channels 2 terminals per channel Rated maximum continuous current 3 channel ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5 Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 ANG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 36 different combinations I O Module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 250 Dielectric test voltage 2000 V a c Width 64 mm 2 52 including connector 58 5 mm 2 3 edge to edge installed Depth 64 mm 2 52 including terminals Height 170 mm 6 7 including latch Weight 0 17 kg 0 37 Ibs 3BSE020924 600 Appendix Specifications TU811 TU811V1 Compact MTU Connections Table 107 TU811 TU811V1 Process Connection Screw Terminals XI Position 1 Row A Row B Row C 1 NC NC NC 2 A1 B1 NC 3 2 NC C2 4 3 3 NC 5 4 NC 4 6 5 5 NC 7 6 NC 6 8 7 7 NC 9 A8 NC C8 10 NC N
167. by the comparator The coincidence function can be used to control the digital output signal DO as pulse count sample condition as synchronization condition and as frequency sample condition see below The pulse counter has overflow detection Gated Count Mode In gated count mode the pulse counter only counts when the gate is active The gate is controlled by the DI input The gate can be controlled in two different ways The DI input is level sensitive that 1s the counter only counts when DI high The DI input is edge sensitive that is the counter starts count on a positive edge on the DI input stops on the next positive edge continues on the next positive edge and so forth Figure 222 Gated Count Mode in Two different Ways 3BSE020924 600 495 496 DP820 Incremental Pulse Counter Module Appendix A Specifications Synchronization and sample conditions which uses the DI signal as part of the condition can not be used in gated count mode Frequency speed Measurement The frequency measurement function consists of two counters that is the SX and SR counters see block diagram The SX counter is used to count number of pulses Sx from the unknown input frequency The SR counter is used to count the number of pulses Sr from a reference frequency source with f
168. cULus Hazardous Location Designation EE safety Nas Location ose Sis 2 1 Zone 2 Interface to Zone 0 3 Module Termination Units 807 X X X TU810V1 X X TU811V1 X X TU812V1 X X X TU813 X X TU814V1 X X X TU818 X TU819 X TU830V1 X X X TU831V1 X X TU833 X X X TU834 X X TU835V1 X X TU836V1 X X TU837V1 X X TU838 X X X TU839 X X TU840 X X X X 682 3BSE020924 600 Appendix B Certifications Table 160 Current Certifications for S800 Modules Continued Certifications Module Type Designation CE cULus El safety cULus Hazardous Location Class1 Zone 2 1 Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 TU841 TU842 TU843 TU844 TU845 TU846 TU847 TU848 TU849 TU850 XI XIX XI XIX X X X X TU851 TU852 TU854 TU890 TU891 TY801 TY804 XI XIX X X 3 5 020924 600 683 Certifications Appendix B Certifications Table 160 Current Certifications for 5800 Modules Continued ATEX cULus ATEX Hazardous Module Type cULus Hazardous Location Location Installation in SIL3 Designation El safety Loc
169. checks that the module that is inserted 1s correct If this 1s the case the color indication on the S tatus LED turns from red to no color and then to green and the module resumes its normal function The following topics contain general instructions for replacement of modules and Table 8 gives additional information about handling the replacement of individual modules Practical Execution Before replacing the faulty I O module l 2 3 Refer to S800 I O Getting Started 3BSE020923 As special restrictions apply to each module type see the descriptions in Table 8 for useful information on individual module types Check if the new module can be a suitable replacement To replace the module 1 os ae Switch off the power to the I O station Remove the power supply connector from the I O module Remove the process connector from the I O module Loosen the module locking Slide the module to the right and extract the module Insert the new module Store extracted modules in envelopes Ensure that the module contacts connect properly with the module to the left and lock the module with the locking screw Switch on the power to the I O station Connect the power supply to the I O module Connect the process connector to the I O module 3BSE020924 600 Section 3 Maintenance S800L Module Replacement The new module is automatically initialized by the system and the color of the S
170. dB gt 60 dB d c NMRR 50 Hz 60 Hz 33 dB Error Max 0 196 Resolution 14 bit plus sign 3BSE020924 600 Appendix Specifications 1820 Differential Analog Input Module 20 mA 10 V 5 V Table 16 41820 Differential Analog Input Module Specifications at 25 Continued Feature 1820 Analog Input Module Temperature drift Current Max 50 ppm C Temperature drift Voltage Max 70 ppm C Update cycle time all four channels lt 26 ms Current consumption 24 V Modulebus 70 mA Current consumption 5 V Modulebus 80 Power dissipation 1 7W Voltage supervision Internal process supply Input filter rise time 40 ms Fusing of transmitter supply on Extended MTU Isolation Groupwise isolated from ground Module termination units TU810 TU812 TU814 or TU830 MTU keying code BB Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Handled by the or controller 3BSE020924 600 99 1820 Differential Analog Input Module 20 mA 10 V 5 V 4 20 mA 2 10 V 1 5 V Block Diagram AI820 FAULT RUN C9 WARNING 11 L1 L1 L1 9 110 111 LPF 11 L1 1 120 2 PGA G 1 2
171. fi CHANNEL2 FPGA cat 2 9 A2 2 PULSE COUNT COUN 1 zi V 2 Q lt PULSE PULsE Ege NT i UPRUp2 CPU REGISTEREHCOUNTER 3 j 5 2 UP 60 STIQST2 COMPARE CQINC 7 VB 21 VB 22 REGISTE COMP D CST _2 DM pi2 CONTROL DER 574 5 _2 2 OF MODULE ERES COUNT t VST 21 VST 22 BUS COMM e lel ao Di 9 2 REGISTER COUNTERS eA Q TP2 e T DO2 N DO 2 e sR sm 5 gt 01169012 REGISTER COUNTER i 12 Figure 224 DP820 Block Diagram 3BSE020924 600 503 DP820 Incremental Pulse Counter Module 504 Process Connections Appendix Specifications Table 99 DP820 Process Connections cete Terminal Connector 7 24 V d c L1 2 1 14 L1 2 0 V d c ZP L1 2 15 L1 2 Ch1 C1 3 C1 Ch1 CA B1 16 C2 Ch1 VA 1 B1 Ch1 VA 2 B2 Ch1 Zp A1 A1 A2 Ch1 CB C2 4 C3 Ch1 CB B2 17 C4 Chi VB_1 B3 Chi VB 2 B4 Ch1 Zp A2 A3 A4 Ch1 CST 5 5 Ch1 CST B3 18 C6 Ch1 VST 1 B5 Ch1 2 B6 Ch1 Zp A3 Ab A6 Ch1 DI C4 6 C7 Chi DO B4 19 C8 Chi L1 B7 3BSE020924 600 Appendix Specifications DP820 Incremental Pulse Counter Module Table 99 DP820 Process Connections Continued
172. generally relevant to the ABB products The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document support all of the features of the described or referenced standard In order to determine the specific features supported by a particular ABB product the reader should consult the product specifications for the particular ABB product ABB may have one or more patents or pending patent applications protecting the intel lectual property in the ABB products described in this document The information in this document is subject to change without notice and should not be construed as a commitment by ABB ABB assumes no responsibility for any errors that may appear in this document In no event shall ABB be liable for direct indirect special incidental or consequential damages of any nature or kind arising from the use of this document nor shall ABB be liable for incidental or consequential damages arising from use of any software or hard ware described in this document This document and parts thereof must not be reproduced or copied without written per mission from ABB and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose The software or hardware described in this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license This pr
173. include fault detection of the channel only reported on active channels The error is reported if the output current differ from the output set value that is open wire condition 3BSE020924 600 203 AO820 Galvanically Isolated Bipolar Analog Output Module Appendix A Specifications Four different types of MTUs can be used The TU830 Extended MTU and the 810 or TU814 Compact MTU enables wire connection to the devices without additional terminals The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process Technical Data Table 39 AO820 Analog Output Module Specifications at 25 Feature Aen Analog Output Module Number of channels 4 Output ranges nominal 20 mA 20 mA 0 20 mA 4 20 mA or 10 V 10 V 0 10 V 2 10 Over range 15 Output load lt 550 ohms Nominal ranges lt 510 ohms Over range Output load voltage outputs gt 5k ohms Maximum field cable length 600 meters 656 yd Rise time lt 0 7 ms Cycle time for all channels 1 5 ms Error Voltage Max 0 196 Error Current at 250 ohms typ 0 196 max 0 1596 Resolution 12 bits plus sign Output Set as Predetermined OSP 256 512 1024 ms timer Temperature drift 90 ppm C Current consumption 24 V Modulebus 260 mA max Current consumption 5 V Modulebus 100 mA max 204 3BSE020924 600 Appendix Specifications AO820 Galvanically I
174. indicating the module status and digital I O modules have one status LED for each channel Refer to Hardware Indicators on page 47 for the status indication of the LEDs An electronic type designation ID in each module keeps the I O module from being taken into operation by the ModuleBus master if a module s ID doesn t match the configured module type definition Refer to specifications in Appendix A Specifications for more information The module can be mounted on a standard DIN rail The module is locked to the DIN rail by using the locking screw The process connection is done via detachable connectors 38 3BSE020924 600 Section 1 Introduction S800L Modules The I O module distributes the ModuleBus to the next module It also generate the correct address to the next module by shifting the outgoing position signals 86 1 mm 3 4 1 1 lt 67 5 mm e S 2 66 E e Center of gt DIN rail DO801 46 5 mm of jo 1 83 Y LR d Figure 7 Dimensions for 58001 Modules Ei 57 2 mm 2 257 1801 Analog Input Module 0 20 mA The AI801 Analog Input Module has 8 current inputs mm 2 58 45 mm 2 3
175. is used The parameter Shunt mode should be set to External shunt when the MTU TU844 TU845 TU854 is used or when voltage inputs is required for other MTU It is only possible to mix voltage and current input when TU844 TU845 TU854 is used for other MTUs all channels become voltage or current inputs 3BSE020924 600 149 1845 Analog Input Module single or redundant Technical Data Appendix Specifications Table 29 1845 Analog Input Module Specifications at 25 Feature AI845 Analog Input Module Number of channels 8 Type of input Unipolar single ended Measurement range 0 20 mA 0 5 4 20 mA 1 5V Over range 1596 Input impedance at voltage input 10 MO Input impedance at current input 250 0 including Maximum field cable length 600 meters 656 yd Voltage input maximum non destructive 11 V d c NMRR 50 Hz 60 Hz 240 dB Error Max 0 196 Resolution 12 bit Temperature drift 50 ppm C Update cycle time 10 ms Current consumption 24 V Modulebus 50 mA Current consumption 5 V Modulebus 100 mA Current consumption 24 V process power supply UPx 265 mA max 22 mA transmitter current 1 32 3BSE020924 600 Appendix Specifications 1845 Analog Input Module single or redundant Table 29 1845 Analog Input Module Specifications at 25 Continued Feature AI8
176. mA at 110 V The inputs are individually isolated Every input channel consists of current limiting components EMC protection components input state indication LED optical isolation barrier and an analog filter 6 ms Channel 1 can be used as process voltage supervision input for channels 2 4 and channel 8 can be used as process voltage supervision input for channels 5 7 If process voltage supervision 15 enabled channels 2 4 and 5 7 will indicate channel error unless a high level voltage is applied on channels 1 and 8 respectively The detection time for this supervision is 70 ms If process voltage supervision is disabled channels 1 and 8 can be used as normal input channels 3BSE020924 600 285 01820 Digital Input Module 120 V a c d c 286 Appendix A Specifications The input channels can be digitally filtered The different filter times that can be achieved are 2 4 8 and 16 ms This means that noise pulses shorter than the filter time will be filtered out and pulses longer than 3 6 12 and 24 ms will get through the filter Five different types of MTUs can be used The TU831 TU851 Extended MTU TU811 TU811V1 Compact MTU and TU813 Compact MTU provide two terminals per channel The TU839 Extended MTU provides two terminals per channel and one terminal for the outgoing sensor supply Technical Data Table 57 DI820 Digital Input Module Specifications Feature DI820 Digital Input Module
177. max 110 mA Current consumption 5 V Modulebus Typ 70 mA max 100 mA Power dissipation Typ 2 5 W max 3 2 W Voltage supervision Internal supplies Input filter O to 9096 130 ms at current input 115 ms at voltage input Module termination units TU811 TU813 or TU831 MTU keying code DA Rated insulation voltage 250V Dielectric test voltage between channels 1900 V d c channel to ground and MB24V 3250 V d c MB24V to ground 720 V d c 108 3BSE020924 600 Appendix Specifications AI825 Galvanic Isolated Analog Input Module Block Diagram 1825 C9 FAULT RUN WARNING Pos MU HIP IM P Block rap PF ZP1 CLK MBI 2 Data E E o gt 5VS 120 n I2IP 5V 121 2 2 LPF Power ok 130 lal ZP3 LPF 288 chij 24 V i 2 i 0 V 24 a 14l Ch3 ZP4 5 Ch4 E EM Figure 31 41825 Block Diagram 3BSE020924 600 109 Al825 Galvanic Isolated Analog Input Module 110 Process Connections Appendix Specifications Table 19 1825 Process Connections
178. pass through functionality Nominal output range is 4 20 mA 3BSE020924 600 31 S800 I O Modules Section 1 Introduction 32 AO820 Bipolar Analog Output Module 20 mA 20 mA 10 V 10 V The AO820 Bipolar Analog Output Module has 4 bipolar current or voltage outputs The choice of either current or voltage output is configurable per channel Outputs are individually galvanically isolated State of outputs can be set to a predetermined OSP value if a communication error is detected Nominal output range are 20 20 mA 0 4 20 mA 10 10 V 0 2 10 V 845 845 Analog Output Module for Single or Redundant Applications The AO845 AO845A Analog Output Module has 8 analog outputs State of outputs can be set to a predetermined OSP value if a communication error 15 detected The module has advanced on board diagnostics and HART pass through functionality It can be used in both single and redundant applications Nominal output range is 4 20mA 01810 Digital Input Module 24 V Current Sinking The DI810 Digital Input Module has 16 channels for 24 volt d c digital inputs The inputs are divided into two isolated groups of eight channels with a voltage supervision input for each group Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus DI811 Digital Input Module 48 V Current Sinking The DI811 Digital Input Module has 16 ch
179. pulse counter value is continuously loaded into the pulse register The value of the pulse register that is actual pulse count value is read by the CPU and transferred to the ModuleBus master Frequency speed Measurement The frequency measurement function consists of two counters that is the SX and SR counters The SX counter is used to count number of pulses Sx from the unknown input frequency The SR counter is used to count the number of pulses Sr from a reference frequency source with frequency The frequency value Fx is calculated as Fx Sx Sr The SX counter is implemented by a 12 bit up counter The SR counter is implemented by a 20 bit up counter The SX and SR counters accumulates pulses during a measurement period 3BSE020924 600 513 DP840 Incremental Pulse Counter Module Appendix A Specifications 514 The measurement interval for each channel defined by the user to 10 ms 20 ms 50 ms or 100 ms By changing the measurement interval the user can select a suitable filter time integration time with respect to the application s requirements At the end of each measurement period are the SX and SR registers is updated with the value of the SX and SR counters The CPU reads the content in the SX and SR registers and calculates a frequency value The reference counter SR has a overflow detection function The SR overflow will be activated if no incoming pulses has been detecte
180. tatus LED turns from red to off and then to green indicating that the module 15 in normal operation 12 Perform a function test on the new module Additional Information for Replacement of Individual S800L I O Modules Table 8 lists S800L I O modules and provides additional information for replacement of the modules Table 8 Replacement information for S800L I O Modules Module Type Settings Comments Al801 DI801 No settings Switch the power off before replacement DI802 DI803 AO801 DO801 settings Switch the power off before replacement DO802 It may be necessary to set the process device manually to a safe state before the the power switch off TU805 No settings Can be replaced with power applied It may be necessary to set the process device manually to a safe state before replacing the TU805 3BSE020924 600 59 S800L Module Replacement Section 3 Maintenance 60 3BSE020924 600 Appendix A Specifications General S800 I O Specifications Features The following are the general features of S800 I O modules Description 16 8 4 2 channels per I O module Isolation from ground per channel or group of channels Hot swappable not valid for S800L Module status LEDs Input output state LEDs digital I O modules only Output Set to Predetermined function output modules only EMC protection DIN rail mounting G3 compliant There are two types of S800 I O modules
181. temperature The outputs are divided into two individually isolated groups with eight output channels and one voltage supervision input in each group Each output channel consists of a short circuit and over temperature protected high side driver F R 1 2 3 4 5 6 7 8 9 10 11 oA ad eas 00810 16ch 24V 0 5A EMC protection components inductive load suppression output state indication LED and optical isolation barrier 3BSE020924 600 Appendix A Specifications DO810 Digital Output Module 24 V 0 5 A Current Sourcing The process voltage supervision input give channel error signals if the voltage disappears The error signal can be read through the ModuleBus The outputs are current limited and protected against over temperature If the outputs are overloaded the output current will be limited This means that the power dissipation in the output stage will increase and the output will shutdown if the temperature in the output stage increases above 150 C 302 F The output will switch on again automatically as the component temperature has decreased to about 1409 284 F If any output is shutdown due to overload the indication LED on that channel 15 also switched off The output status of that channel cannot be read from the module Four different types of MTUs can be used TU830 Extended MTU and TU810 or TU814 Compact MTU have terminals for 24 V output power connections and two termin
182. that keeps the module in its init state until it is locked in its position Technical Data Table 155 TU854 Redundant Horizontal MTU Specifications Item Value Process Connections 8 up to 8 I O channels 2 terminals per channel D sub connector 25 pin male Rated maximum continuous current per 2A I O channel Rated maximum continuous current per 5 A process voltage connection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Mechanical keys 2 2 36 different combinations module lock Locks module and enables operation 3BSE020924 600 Appendix Specifications TU854 Redundant Horizontal MTU Table 155 TU854 Redundant Horizontal MTU Specifications Continued Item Value Equipment class Class ll according to 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 131 mm 5 16 including connector 124 mm 4 88 edge to edge installed Depth 64 mm 2 52 including terminals Height 186 5 mm 7 34 including locking device 3BSE020924 600 667 TU854 Redundant Horizontal MTU Appendix Specifications Connection Table 156 Process connection X1 D sub 25 X1 Pin MTU Signal Description 1 UP Incoming field power 14 UP Incomin
183. the or controller 3BSE020924 600 73 1810 Analog Input Module 0 4 20 mA 0 2 10 V Appendix Specifications Block Diagram AI810 FAULT 4 RUN 60 WARNING 7 1 Pos n 111 LP ZP e Block 14 140 idi iB i FCI ZP ff 5VS 5V 0v 12 1 1 IBU Power ok ZP UPInt 24 V m UPInt 0V24V 181 LP ZP 112 2 e o o i4 Figure 12 AI810 Block Diagram 74 3BSE020924 600 Appendix A Specifications Process Connections Table 13 1810 Process Connections AI810 Analog Input Module 0 4 20 mA 0 2 10 V TU812 Process Tete 2 TU818 Toe 835 TU838 TU850 Connection rds C Mis Terminal Terminal Terminal Terminal ermina onna or ermina 24 V d c L1 2 1 14 L1 2 L1 2 11 2 11 2 L1 2 0 V d c ZP L1 2 15 L1 2 111 2 11 2 11 2 L1 2 Ch1 L1 1 1 1 2 11 F1 1 1 A1 2 Ch1 Voltage Input C1 3 D1 C1 B1 B1 Ch1 Current Input B1 16 B1 C2 12 B2 B2 Ch1 Return ZP A1 A1 A2 A2 Ch 2 L
184. to a voltage signal There is space on the MTU for two I O modules connected to separate ModuleBuses TY801 Shunt Stick The 801 is a shunt stick for current or voltage signals together with AI845 or AI880 and TU844 or TU845 TY804 Shunt Stick The TY804 is a shunt stick for NAMUR signals together with DP840 and TU844 or 0845 TY820 Temperature Sensor The 820 be used with AI835 AI835A and 1843 to measure cold junction temperature 3BSE020924 600 Section 1 Introduction S800 Modules 800 I O Modules The I O modules have open ventilated plastic enclosures On the front of all I O modules there are at least three LEDs FAULT RUN and WARNING indicating the module status Additionally some modules have LEDs indicating OSP or PRIMARY see Table 3 and Table 4 I O modules may be replaced in a fully operational I O station Mechanical keying on modules and MTUs protect I O modules from being inserted in positions where they could be damaged by excessive voltage or current An electronic type designation ID in each module keeps the I O module from being taken into operation by the ModuleBus master if a module s ID doesn t match the configured module type definition There are modules for both single and redundant applications Refer to specifications in Appendix A Specifications for more information 1810 Analog Input Module 0 20 mA 0 10 V The AI810 Analog Input Module has 8 current and voltage i
185. total 8A lt 55 C per module Short circuit current maximum See Figure 210 Leakage current maximum 100 pA Loop monitoring Open circuit and short circuit detection in both de energized and energized state Configurable for loop resistance from 50 to 2 depending on configuration and mode of operation when using inductive loads the time constant L R should be less than 3ms De energized safe voltage at fault 5V De energized safe current at fault 35 mA On state voltage drop 0 8 V Maximum field cable length 600 meters 656 yd Current consumption 5 V Modulebus 45 mA Current consumption 24 V Modulebus 55 mA max Current consumption 24 V process 10 mA power supply UPx no external load 480 3BSE020924 600 Appendix Specifications 00880 High Integrity Digital Output Module Table 95 20880 High Integrity Digital Output Module Specifications Continued Feature 00880 Digital Output Module Power dissipation 5 6 W 0 5 A x 16 channels Maximum switching frequency 1 25 Hz Process voltage supervision Yes Isolation Yes Mounting termination units TU810 TU812 TU814 TU830 TU833 TU842 TU843 and TU852 MTU keying code FE Propagation delay Modulebus output 15 ms max Rated insulation voltage 50V Dielectric test voltage 500 V a c 3BSE020924 600 481 00880 High Integrity Digital Output Modu
186. 0 Appendix Specifications AO815 Analog Output Module Block Diagram AO815 UP21 01 i JA w amp i F Q Es o 69 ZP Open 21 Wire Cntr Reg 8 bit UP21 JA 7 8 d ZP HART Modem UP21 gt T ZP ae IL Main switch lt RCL out MS 4 Figure 74 0815 Block Diagram 3BSE020924 600 197 815 Analog Output Module Appendix Specifications Process Connections With HART signals shielded cables should be used for current process connections Table 38 0815 Process Connections Process or TUR 4 2 TU830 TU833 Connection male Terminal connector 24 V d c 11 2 1 14 L1 2 0 V d c ZP L1 2 15 L1 2 B1 B2 Ch1 Output C1 3 C1 Ch1 Return ZP 1 A1 A2 B3 B4 Ch 2 Output C2 4 C3 Ch2 Return ZP 2 A3 A4 B5 B6 Ch 3 Output C3 5 C5 Ch3 Return ZP A6 B7 B8 Ch 4 Output C4 6 C7 Ch4 Return ZP A4 AT A8 B9 B10 Ch 5 Output C5 7 C9 Ch5 Return ZP A5 A9 A10 B11 B12 Ch 6 Output C6 8 C11 198 3BSE020924 600
187. 0 1 kQ 24 V range only TU830 2 ko Input impedance DI input 2 5 Input signal voltage range Input A B ST RS422 5 V 13 mA range 4 2 5 V to 30V 0 30 V to 1 0 V 12 V range external resistance 4 8 V to 30 V 0 30 V to 2 0 V 24 V range only 0830 1 15 V to 30 V 0 30 V to 5 0 V Input DI 4 15 V to 30V 0 30 V to 5 0 V Digital output max load current 0 5A Digital output max short circuit current 2 4A Digital output max leakage current 10 pA Digital output max output impedance 040 3BSE020924 600 501 DP820 Incremental Pulse Counter Module 502 Appendix A Specifications Table 98 DP820 Incremental Pulse Counter Module Specifications Continued Feature DP820 Digital Pulse Counter Max frequency measurement error Relative error Absolute error Temperature drift included 260 MEASTIMEx in ms ppm 260 MEASTIMEx in ms 100 ppm Resolution at frequency measurement in percentage of actual frequency Resolution in 25 6 x 10 Measuring time in ms Measuring time 1 ms Resolution 0 026 Measuring time 2700 ms Resolution 9 5 x 10 6 Current consumption 5 V Modulebus 120 mA Power dissipation 2 5W Output Set as Predetermined OSP timer 256 512 1024 ms Process voltage supervision 2 channels 1 per group Isolation Individually isolated channels Mounting termination u
188. 0 147 1845 Analog Input Module single or redundant Appendix Specifications AI845 Analog Input Module single or redundant 148 Features 8 channels for 0 20 mA 4 20 mA 0 5 V or 1 5 V d c single ended unipolar inputs Single or redundant operation e group of 8 channels isolated from ground 12 Bit resolution Current limited transmitter supply per channel e Advanced on board diagnostics HART pass through communication Description The AI845 Analog Input Module for single or redundant applications The module has 8 channels Each channel can be either a voltage or current input when MTU TU844 or TU845 is used when other MTUs are used all channels become voltage or current inputs The voltage and current input is able to withstand an overvoltage or undervoltage of at least 11 V d c The input resistance for voltage input 15 greater than 10 M ohm and the input resistance for current input is 250 ohm The module distributes the external HART compatible transmitter supply to each channel This adds a simple connection to distribute the supply to 2 wire or 3 wire transmitters The transmitter power is supervised and current limited If an external power supply is used for feeding HART transmitters the power supply must be HART compatible 3BSE020924 600 Appendix Specifications 1845 Analog Input Module single or redundant The module performs self diagnostics cyclicall
189. 0 4 20 mA AO801 Analog Output Module 0 4 20 mA Features 8 channels of 0 20 mA 4 20 mA outputs e OSP sets outputs to o predetermined state upon error detection STATUS Analog Output is to be short circuit secured to ZP or 24 V Process and power connection via detachable connectors AO801 0 4 20 Description The AO801 Analog Output Module has 8 unipolar analog output channels ES The module performs self diagnostic cyclically A low p SAN a internal power supply sets the 0 0 0 0 0 module in INIT state no signal from the module Technical Data Table 33 AO801 Analog Output Module Specifications at 25 Feature AO801 Analog Output Module Number of channels 8 Output rang 0 20mA 4 20mA 3BSE020924 600 179 801 Analog Output Module 0 4 20 mA 180 Table 33 AOS01 Analog Output Module Specifications at 25 C Continued Appendix Specifications Feature AO801 Analog Output Module Over range 15 Output load Max 850 ohms external 24 V gt 24 2 24 V external 7 0 02 external 24 V 24 V Maximum field cable length 600 meters 656 yd Rise time 10us Cy
190. 00 625 TU839 Extended MTU Appendix Specifications Table 140 TU839 Process connection screw terminals X1 Continued Row A Row B Row C Position Signal Marking Signal Marking Signal Marking 15 14 7 U2 7 13 7 16 NC NC NC 17 516 A8 U2 B8 515 C8 18 NC NC NC 19 NC UP2 L2 20 NC UP2 L2 1 All positions marked NC are not mounted in the connector 626 3BSE020924 600 Appendix Specifications TU839 Extended MTU Block Diagram TU839 C B A TU839 _ Em ModuleBus Connector module 19 C 4 Male Ul S1 Cu i S2 Al 3 i mme 2 s 1 53 23 54 HE 4 3 7 x 55 2 56 me o 49 57 4 4 2 5 1 1 9 ps mms gt 5 5 11 8 7 5 59 5 9 i 5 5 gt 2 8 510 5 11 6413 o 5 a 8 511 gt 512 613 4 15 913 7 13 514 7 15 OO 1 n E 515 C8 15 516 8 17 Z x 1 1 gt 519 02 L2 19 2 i SEEEEE E L4 20 P2 E ModuleBus Connector R 4 Female Figure 256 Block Diagram of TU839 3BSE0
191. 00815 DO818 eA DO820 eA DO821 eA DO828 eA DO840 eA DP820 eA DP840 eA 801 X XIX XI X X 3BSE020924 600 687 Appendix C Hardware Units for Essential Automation Table 161 All eA Units and Certifications ATEX cULus Available cULus Hazardous BTE Hazardous Hazardous Location Marine eA CE Electrical Location lation i SIL 3 A Modules Safety Class 1 nstallation in pprova Zone 2 1 Zone 2 2 Zone 2 Interface to Zone 0 3 CI840A X X X eA TB820V2 X X X eA TB825 eA X X X TB840A X X X eA TB826 eA X X X 1 Marking for mounting and interface Class 1 Zone 2 AEx nA Gc X 2 Marking for mounting and interface Ex Il 3G Ex nA T5 Gc 3 Marking for mounting Ex Ex nA II 4 Marking for interface Ex II 1 G EEx ia 4 cULus UL508 UL1950 CSA 22 2 No 950 688 3BSE020924 600 1801 39 64 AI810 29 70 1820 29 97 AI825 30 106 AI830 30 113 AI830A 30 113 AI835 30 AI843 30 136 AI845 31 148 AI880 31 165 AI880A 31 165 Analog input module AI801 39 64 AI810 29 70 AI820 97 AI825 106 AI830 113 AI830A 113 AI843 136 AI845 31 148 AI880 31 165 AI880A 31 165 Analog output module AO801 39 179 AO8
192. 01 Analog Output Module 0 4 20 mA 182 Block Diagram AO801 Appendix Specifications 7 STATUS m gt 5VS 5V ZD Power ok L LA 10 rot A 1 80 A prot 8 EH EM Figure 68 A0801 Block Diagram 3BSE020924 600 Appendix Specifications 0801 Analog Output Module 0 4 20 mA Process Connections 3BSE020924 600 Table 34 AO801 Process Connections Process Process Connection Terminal Ch1 Output 10 Ch1 Return ZP 1 Ch 2 Output 20 Ch2 Return ZP 2 Ch 3 Output 30 Ch3 Return ZP 3 Ch 4 Output 40 Ch4 Return ZP 4 Ch 5 Output 50 Ch5 Return ZP 5 Ch 6 Output 60 Ch6 Return ZP 6 Ch 7 Output 70 Ch7 Return ZP 7 Ch 8 Output 80 Ch8 Return ZP 8 183 AO801 Analog Output Module 0 4 20 mA Appendix Specifications Figure 69 shows the process connections for the AO801 Process Device 0 20mA 0 20mA 0 20mA 0 20mA 0 20mA 0 20mA 0 20mA 0 20mA 24V ov Figure 69 0
193. 07 HH s MM CST RE VST ST __ CST 1 s BG DI 1 87 HE 2 DO 1 ER ce V c9 CA 2 L BU VA z Lu AS os A10 jur 72 11 2 P BTI VB 71 AT Ta kei C12 CB 2 B12 VB Z2 i E C13 CST 2 ST 1 B13 _21 v7 14 CST 2 h 1 Att C15 DI 2 CTS DO 2 B16 Lot i 24V 12 6 12 ov OV 112 Fuse L2 L2 T EM Figure 227 DP820 with TU830 MTU Process Connections with Transducer Connections 3BSE020924 600 509 DP820 Incremental Pulse Counter Module 510 Appendix Specifications Figure 228 shows the process connections for DP820 when installed on a TU830 MTU and with 24 V transducer connected to channel 1 and 12 V transducer to channel 2 PROCESS mS Hut 6 3A TU830 TU833 LT ab 11 DP820 11 1 24V s Ci t t 1 A 7 T vt B1 VA 11 E Al T C2 1 CA 1
194. 0V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent of the channels activated at nominal voltage of 24 48 Volts 382 3BSE020924 600 Appendix Specifications 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Block Diagram DI885 2 ORE CU OLEO mile moi elias i 9 BARRIER 1 11 FAULT Q 4 1 11 1 PEN CH2 e WARNING 9 L1 ASIC AN jm CPU 5VI 45V 2 1 0 1 gt m gt d z gt gt l 1 DAT 5 DAT N 5 485 lt A E 5 5 8 50 9 Q eu 9 18 S S BLOCK 4 l 24V 24V SUPER ERROR 1 8 VISION EEPROM 4 Li 1 t RAM lt ls ES EM o 24V g L 8v 48V d c Power Switch 24 Figure 164 01885 Block Diagram 3BSE020924 600 383 384 Process Connections Table 74 DI885 Process Connections 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Appendix A Specifications TU810 TU812
195. 1 C2 A2 B3 B4 21 F2 2 4 Ch 2 Voltage Input C2 4 D2 C3 B3 B3 Ch 2 Current Input B2 17 B2 CA 22 B4 B4 Ch 2 Return ZP A2 A3 A4 A4 Ch 3 L1 B5 31 A5 A5 Ch 3 Voltage Input C3 5 D3 C5 B5 B5 Ch 3 Current Input B3 18 B3 C6 32 B6 B6 Ch 3 Return ZP A3 A5 A6 A6 Ch 4 L1 4 4 B7 B8 41 A7 F4 8 Ch 4 Voltage Input C4 6 D4 C7 B7 B7 Ch 4 Current Input B4 19 B4 C8 42 B8 B8 Ch 4 Return ZP A4 AT A8 A8 Ch 5 L2 C5 A5 9 10 51 5 9 5 A9 A10 3BSE020924 600 75 1810 Analog Input Module 0 4 20 mA 0 2 10 V Appendix A Specifications Table 13 AI810 Process Connections Continued TU812 Process 9 909 45 TU818 22850 TU835 TU838 TU850 Connection or Terminal Terminal Terminal Terminal Terminal Ch 5 Voltage Input C5 7 D5 C9 B9 B9 Ch 5 Current Input B5 20 B5 C10 52 B10 B10 Ch 5 Return ZP 5 A9 A10 A10 Ch 6 L2 11 12 61 F6 A11 F6 A11 A12 Ch 6 Voltage Input C6 8 D6 C11 B11 B11 Ch 6 Current Input B6 21 B6 C12 62 B12 B12 Ch 6 Return ZP 6 A11 A12 A12 Ch 7 L2 C7 A7 B13 B14 71 F7 A13 F7 A13 A14 Ch 7 Voltage Input C7 9 07 C13 B13 B13 Ch 7 Current Input B7 22 B7 C14 72
196. 1 A1 A2 5 11 3 4 Ch3 Ch4 4 L1 A3 A4 5 P i L1 B5 B6 Ch5 C5 lt Ch6 C6 L1 A5 A6 l NN 11 7 8 X Ch7 7 Ch8 C8 i L1 i L2 B9 B10 NS cho C9 i Ch10 C10 L2 9 P 12 11 12 Chit c11 12_ 12 2 11 12 4 L2 13 14 Ch13 C13 614 12 13 14 2 B15 B16 NS 15 C15 i Ch16 ICTS L2 A15 A16 4 6 3 24V L2 S 2 L2 Fuse 1 2 Figure 95 DI810 with TU830 Extended MTU Process Connections 3BSE020924 600 247 DI810 Digital Input Module 24 V Current Sinking Appendix Specifications Figure 96 shows the process connections for the Digital Input Module DI810 when installed on a TU838 Extended MTU Process 838 24V 11 ov L1 1 11 A1 Chi B1 T Ch2 B2 1 e us ha Fe EN Ch3 B3 Ch 4 1 _ Is BN Ch5 5 Che B6 S L1 i 1 5 FA NY N Ch7_ Ch8 B8 1 A8 T 12 A9 5 N Ch9 B9 Ch10
197. 1 Pin 13 connected to connector body for EM 371 3BSE020924 600 01880 High Integrity Digital Input Module Appendix Specifications Figure 158 shows the process connections for the High Integrity Digital Input Module DI880 when installed on a TU830 Extended MTU Process TU830 TU833 24V 11 hE Supervise s Fuse OV L1 e U1 92 B1 B2 Ch1 Ci Ch2 2 L1 1 2 U3 U4 B3 B4 i Ch3 Ch4 C4 L1 A3 A4 U5 U6 B5 A6 Ch5 C5 Ch6 C6 L1 A5 A6 If the outgoing U7 U8 B7 B8 sensor supplied Ch7 are not used to Ch8 C8 feed the sensor L1 7 8 4 in the field U9 U10 9 10 refer to the Ch9 9 Technical Description Ch10 10 3BSE050455 L2 9 10 U11 912 11 12 Ch11 C11 Ch12 12 L2 11 12 013 014 B13 B14 U13 U14 _ Ch13 C13 113 Ch14 c14 114 L2 13 14 2 015 U16 B15 B16 U15 U16 Ch15 C15 15 Ch16 C16 116 12 15 16 e 2 7 VAY AWAY L2 PL 2 ov 4 2 L2 Figure 158 01880 with TU830 Extended
198. 1 Digital Input Module 230 V a c d c 300 Appendix A Specifications Table 60 DI821 Process Connections Continued Process TU811 TU813 TU831 TU839 TU851 Connection Terminal Terminal Terminal Terminal Ch 7 U2 B7 Ch 8 1 Input C8 B8 C8 B16 Ch 8 2 Input A8 A8 A8 A16 Ch 8 U2 B8 UP2 L2 2 3BSE020924 600 Appendix Specifications 01821 Digital Input Module 230 V a c d c Figure 124 shows the process connections for the Digital Input Module DI821 when installed on a TU831 Extended MTU Process TU831 230V a c or 220V d c Ch1 1 B1 4 Ch1 2 Ch2 1 B2 Ch2 2 Ch3 1 Ch3 2 A3 Ch4 1 B4 Ch4 2 A4 230V __ Ch5 1 B5 or220Vd c Ch5 2 5 Ch6 1 6 Ch622 Ch7 1 B7 Ch7 2 AT Ch8 1 B8 Ch822 8 Figure 124 DI821 with TU831 Extended MTU Process Connections 3BSE020924 600 301 01821 Digital Input Module 230 V a c d c Appendix A Specifications Figure 125 shows the process connections for the DI821 when installed on a TU811 or TU813 Compact MTU Process TU811 TU813 230V a c or 220V d c Ch1 1 B1 db Ch1 2 Ch
199. 10 31 185 AO810V2 31 185 820 203 AO845 32 212 AO845A 32 212 801 39 179 AO810 31 185 AO810V2 31 185 820 32 203 AO845 32 212 3BSE020924 600 INDEX AO845A 32 212 B Bipolar analog output module 0820 32 C Compact MTU 23 543 810 23 533 TUS811 24 538 TU812 24 543 813 24 548 814 24 555 818 562 0819 567 DI801 40 223 DI802 40 228 DI803 40 234 DI810 32 240 DI811 32 254 DI814 32 266 DI818 33 276 DI820 33 285 DI821 33 295 DI825 33 305 316 DI828 Digital Input Module 34 DI830 34 324 DI831 34 337 DI840 34 349 DI880 35 364 DI885 35 378 Differential analog input module 1820 29 689 Index Digital input module DI801 40 223 DI802 40 228 DI803 40 234 DI810 32 240 DI811 32 254 DI814 32 266 DI818 33 276 DI820 285 DI821 33 295 DI825 33 305 316 DI830 34 324 DI831 34 337 DI840 34 349 DI880 35 364 DI885 35 378 Digital input module SOE 306 338 379 Digital output module 20801 40 389 DO802 40 394 DO810 35 400 DO814 36 409 DO815 36 420 DO818 36 430 DO820 36 440 DO821 37 450 DO828 37 460 DO840 37 467 DO880 37 478 Extended MTU TU830 24 574 TU831 25 582 TU833 25 587 TU834 25 593 TU835 25 598 836 25 604 TUS37 26 610 TUS38 26 616 690 TU839 26 622 TU850 27 648 TU851 28 FCI 13 Frequency measuring DP820 38 491 DP840 38 511 I O modules S800 46 S800L 46 I O station 13 Increme
200. 10 Ch5 8 8 511 Ch6 V ZG Che 9 9 913 Ch7V EM _22 514 10 101515 Ch8V 23 3516 Ch8l dee 24V DIE MOS P d2 ZPR OV 25 25 43 Chx V Voltage Input _ Chx Current Input c Figure 56 1845 with TU812 Compact MTU Process Connections 3BSE020924 600 161 1845 Analog Input Module single or redundant Appendix Specifications Figure 57 shows the process connections for the Analog Input Module AI845 when installed on a TU844 or TU845 Redundant MTU Process TU844 TU845 24V 11 Pwr MEE 7 Source ov L1 1 Shunt 7 1 U1 B1 sticks 2 4 20mA Ch 1 1 2 6 Z 2 Wire XMTRs u2 92 4 20 2 2 4 ZP 5 U3 0 5V Ch3 B6 3U 3 2 5 6 4 ZP 4 Wire XMTRS Us 0 20mA Ch4 B8 40 1 4 2 7 8 5 ZP U5 B9 U5 B10 5U 10 20 5 5 i ZP A9 A10 ZP U6 B11 U6 B12 4 20 Ch6 6 11 12 3 Wire 2 2 XMTRs U7 B13 UZ 0 5V Ch7 B14 7U 7 2 13 14 5 P U8 B15 4 08 0
201. 13 B14 Ch13 13 Chia 614 12 e 12 15 16 Ch15 15 ure 12 5 6 3A 24V 2 D Fuse 1 1 Figure 136 01830 with TU830 Extended MTU Process Connections 3BSE020924 600 331 Appendix Specifications DI830 Digital Input Module 24 V d c with SOE Current Sinking Figure 137 shows the process connections for the Digital Input Module DI830 when installed on a TU838 Extended MTU Process TU838 24V 14 T L1 ET 14 1 Chi T Ch2 2 L1 2 uae Ch3 B3 n L1 4 4 11 A5 F3 e Ch5 5 Ch6 7 6 11 6 4 Li X Ch 7 Ch8 L1 A8 2 A9 F5 Ch9 B9 Ch10 B10 L2 10 m F6 L2 A11 9 Chit t Ch12 12 L2 A12 4 L2 A13 5 Chi3 B13 Ch14 14 L2 A14 5 L2 5 15 Ch16 B16 L2 A16 24V 12 5 L2 L2 2 Figure 137 DI830 with TU838 Extended Process Connections 332 3BSE020924 600 Appendix S
202. 14 L2 Ch 13 Input C7 9 D7 C13 B13 B13 Ch 14 Input B7 22 B7 C14 B14 B14 Ch 13 Ch 14 AT A13 A14 A14 L2 3BSE020924 600 245 DI810 Digital Input Module 24 V Current Sinking Appendix Specifications Table 50 DI810 Process Connections Continued TU812 Process 4 ose TU818 TU830 TU833 TU838 TU850 Connection Terminal Terminal Terminal Terminal Terminal Connector 1 Ch 15 Ch16 C8 A8 B15 B16 15 F8 15 A16 1 2 Ch 15 Input C8 10 D8 C15 B15 B15 Ch 16 Input B8 23 B8 C16 B16 B16 Ch 15 Ch16 A8 A15 A16 A16 L2 24 V d c L2 2 11 24 L2 2 L2 2 L2 2 L2 2 0 V d c L2 12 25 L2 2 L2 2 L2 2 L2 2 1 Pin 13 connected to connector body for EM 246 3BSE020924 600 Appendix Specifications DI810 Digital Input Module 24 V Current Sinking Figure 95 shows the process connections for the Digital Input Module DI810 when installed on a TU830 Extended MTU Process TU830 TU833 ong 971 Li Fuse CT M 11 B1 B2 Ch1 C1 Ch2 C2 L
203. 16 B1 C2 B2 C2 16 X1a Ch1 Ch2 A1 A1 A2 A2 1 2 L1 U3 U4 C2 A2 B3 B4 F2 B4 4 17 X1b Ch 3 Input C2 4 D2 C3 B3 C3 4 X1a Ch 4 Input B2 17 B2 C4 B4 C4 17 X1a Ch 3 Ch 4 A2 A3 A4 A4 A3 A4 L1 U5 U6 C3 A3 B5 B6 A5 F3 B5 5 18 X1b Ch 5 Input C3 5 D3 C5 B5 C5 5 X1a Ch 6 Input B3 18 B3 C6 B6 C6 18 X1a 354 3BSE020924 600 Appendix Specifications 01840 Digital Input Module Table 70 DI840 Process Connections Continued TU812 TU810 D Sub 25 TU830 TU842 Process 814 Male 10818 TU838 TU852 Connection Terminal Terminal Terminal Terminal Connector Terminal Terminal 1 Ch 5 Ch 6 A3 Ab A6 A6 5 A6 L1 U7 U8 C4 A4 B7 B8 AT F4 B7 B8 6 19 X1b Ch 7 Input C4 6 D4 C7 B7 C7 6 X1a Ch 8 Input B4 19 B4 C8 B8 C8 19 X1a Ch 7 Ch8 A4 AT A8 A8 8 L1 U9 U10 C5 A5 B9 B10 A9 5 9 10 7 20 X1b Ch 9 Input C5 7 D5 C9 B9 C9 7 X1a Ch 10 Input B5 20 B5 C10 B10 C10 20 X1a Ch 9 Ch 10 5 A9 A10 10 A9 A10 L2 U11 U12 C6 A6 B11 12 A11 B11 B12 8 21 F6 X1b Ch 11 Input C6 8 D6 C11 B11 C11 8 X1a Ch 12 Input B6 21 B6 C12 B12 C12 21 X1a Ch 11 Ch 12 A6 A11 A12 A12 A11 A12 L2 U13 U14 7 B13 B14 A13 B13 B14 9 22 F7 X1b C
204. 2 5 3 3 3 6 4 4 4 7 5 5 5 8 6 6 6 9 7 7 7 10 8 8 8 11 9 9 9 12 10 10 10 13 11 11 11 14 12 12 12 15 13 13 13 16 14 14 14 17 15 15 15 18 16 16 C16 19 L2 L2 20 L2 L2 3BSE020924 600 631 TU842 Redundant Horizontal MTU Appendix Specifications Block Diagram TU842 TU842 ModuleBus Connector A B BLOCK BLOCK Module ModuleBus Connector A B ModuleBus Connector L Module A ModuleBus Process Connector B A MSL UP1 LES 1 L1 11 iL1 51 5 01 i aj 82 2 U2 12 2 m EBEN 54 4 U4 i 44 44 55 5 05 l 1 1 15 LA 6 1 57 ZEN 97 2 en EE 59 49 09 10 9 U10 10 10 811 41 011 11 e11 s12 412 U12 2 12 S13 2 013 13 S14 14 r1 U14 414 T S15 45 Im U15 45 15 S16 016 46 16 UP2 12 EM 2 2 QL2 UP1 ZP 51 01 A S16 U16 UP2 EM Figure 257 Block Diagram TU842 632 3BSE020924 600 Appendix Specifications TU843 Redundant Vertical MTU Features 50 Volt appl
205. 2 L1 2 2 15 X1a and Xib Ch 1 Output C1 3 C1 C1 3 X1a Ch 2 Output B1 16 C2 C2 16 X1a Ch 1 Ch 2 L1 A1 A1 A2 A1 A2 Ch 3 Output C2 4 C3 C3 4 1 Ch 4 Output B2 17 C4 C4 17 X1a Ch 3 Ch 4 L1 A2 A3 A4 A3 A3 Ch 5 Output C3 5 C5 C5 5 X1a Ch 6 Output B3 18 C6 C6 18 X1a Ch 5 Ch 6 L1 A3 Ab A6 A6 Ch 7 Output C4 6 C7 C7 6 X1a Ch 8 Output B4 19 C8 C8 19 X1a Ch 7 Ch 8 L1 A4 AT A8 AT A8 Ch 9 Output C5 7 C9 C9 7 X1a Ch 10 Output B5 20 C10 C10 20 X1a 484 C Foruse without shielded cables see Technical Description 3BSE070238 3BSE020924 600 Appendix Specifications 00880 High Integrity Digital Output Module Table 96 20880 Process Connections Continued TU812 Process TUTO D Sub 25 TU830 TU833 TU852 or TU814 TU843 Connection male Terminal Terminal Terminal 1 Terminal Connector Ch 9 Ch 10 L2 A5 A9 A10 A9 A10 Ch 11 Output 8 11 11 8 X1a Ch 12 Output B6 21 C12 C12 21 X1a Ch 11 Ch 12 L2 A6 A11 A12 A11 A12 Ch 13 Output C7 9 C13 C13 9 X1a Ch 14 Output B7 22 C14 C14 22 X1a Ch 13 Ch 14 L2 AT A13 A14 A13 A14 Ch 15 Output C8 10 C15 C15 10 X1a Ch 16 Output B8 23 C16 C16 23 X1a Ch 15 Ch16 L2 A8 A15 A16 A15 A16 24 V d c 2 2 11 24 L2 2 12 2 11 24 X1a and X1b 0 V d c L2 12 25 L2 2 L2 2 12 25 X1a and X1b 1 Pin 1
206. 2 1 C2 Ch2 2 2 Ch3 1 B3 Ch3 2 A3 Ch4 1 Ch4 2 A4 230 Ch5 1 B5 or 220V d c Ch5 2 A5 Ch6 1 C6 Ch62 Ch7 1 B7 Ch7 2 A7 Ch8 1 C8 Ch8 2 A8 Figure 125 01821 with TU811 or TU813 Compact MTU Process Connections 302 3BSE020924 600 Appendix Specifications 01821 Digital Input Module 230 V a c d c Figure 126 shows the process connections for the DI821 when installed on a TU839 Extended MTU Process T0833 DI821 Lt 230V a c L1 or 220V d c Fuse i B1 Ch1 1 C1 1 46h12 A1 2 N B2 4 Ch2 1 2 4 5 Ch22 A2 E B3 4 Ch3 1 C3 1 Ch3 2 2 Y B4 Ch4 1 C4 44 230 Ch42 laa 4 2 or 220V d c B5 Chs4 C5 5 1 Ch5 2 A5 52 N B6 Ch6 1 C6 6 1 Ch8 2 A6 62 N B7 Ch73 C7 7 1 5 ch72 72 B8 Ch8 1 C8 8 1 8 2 82 230V a c L2 or 220 d c 0 2A 12 9 U2 Fuse EM Figure 126 D1821 with TU839 Extended MTU Process Connections 3BSE020924 600 303 304 01821 Digital Input Module 230 V a c d c Appendix A Specifications Figure 127 shows the process connections for the DI821 when installed on a TU851 Extended MTU 230V a c or 220V d c 230V a c
207. 2 V L2 12 f 1 12 2 1 DP840 11 NAMUR U1 ZP 17 11 24 V H 12V 1 1 18 NAMUR U8 ZP 17 18 24 V 18 12 V JEM Figure 233 DP840 with TU842 or TU843 MTU Process Connections 3BSE020924 600 525 DP840 Incremental Pulse Counter Module Appendix Specifications Figure 234 shows the process connections for DP840 when installed on a TU844 or TU845 MTU PROCESS TU844 or TU845 Li DP840 24V 11 Supply L1 L1 Shunt B1 sticks U1 4 NAMUR B2 11 NAMUR sensor ie 1 2 2 4 B3 U2 4 X B4 12 NAMUR A3 A4 2 4 B5 U3 Y 12V B6 13 NAMUR 1 A5 A6 2 Iskof 5 i i B7 U4 1 supervision B8 14 NAMUR A7 A8 ZP B9 05 T3 T SC OW B10 E supervision A9 A10 B11 U6 4 1 B12 16 NAMUR 7 11 12 2 4 B13 U7 4 B14 17 NAMUR 13 14 2 4 15 U8 4 16 18 NAMUR 15 16 2 1 The figure shows how to connect 12 NAMUR voltage free contact 12 1 with short circuit and open wire 12 detec
208. 20 AO845 AO845A DI810 DI811 DI814 DI830 DI831 DI840 DI880 DI885 DO810 20814 DO815 DO840 00880 DP820 and DP840 I O modules Compact installation of I O modules using one wire connections Up to 16 channels of field signals and process power connections Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU810 TU810V1 is a 16 channel 50 V compact module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU810 TU810V1 MTU can have up to 16 I O channels and two process voltage connections The maximum rated voltage is 50 V and maximum rated 3BSE020924 600 TU810 TU810V1 Compact MTU KC OO OQ Q Row 787213 715 617 812 Row A 533 TU810 TU810V1 Compact MTU Appendix A Specifications 534 current is 2A per channel Two mechanical keys are used to configure the MTU for different types of I O modules The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical c
209. 20924 600 627 TU842 Redundant Horizontal MTU TU842 Redundant Horizontal MTU 628 Features 50 Volt applications use with AI843 AO845 845 DI840 01880 DO840 00880 and DP840 I O modules Complete installation of I O modules using 3 wire connections and field power distribution Up to 16 channels of field signals and process power connections Connections to two ModuleBuses and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU842 is 16 channel module termination unit MTU for redundant S800 I O modules and for mounting on a horizontal DIN rail The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus Appendix Specifications ooo0op000000000000000000000000000 171 Gaaannaaaannaaaanoaanaopanaaonan N 3BSE020924 600 Appendix Specifi
210. 22 p 37A 42 Bridging Ch3 1 __Ch3 2 STR Ch41 Ch42 85 ch52 i 3 15A 25 Q B6 Ch6 1 cno2 _26 Bridging 87 Ch7 1 _Ch7 2 315A 5 27 8 Ch81 A8 Ch82 2 230V ZP2 N2 Ay Figure 200 DOS21 with TUS37 Extended MTU Process Connections 458 3BSE020924 600 Appendix Specifications DO821 Digital Output Module Relay Normally Closed Figure 201 shows the process connections for the DO821 when installed on a 851 Extended MTU V Process 1 5 250V A 0121 Ch12 5 250V Ch8 2 Figure 201 20821 with TUS51 Extended MTU Process Connections 3BSE020924 600 459 00828 Digital Output Module Relay Normally Open Appendix A Specifications DO828 Digital Output Module Relay Normally Open Features 16 channels for 125V d c 250 a c relay df em outputs R 16 isolated channels e Output status indicators OSP sets outputs to predetermined state upon error detection Description m The DO828 is an 16 channel 125V d c 250V a c relay output module for the S800 I O The maximum output voltage is 125V 250V a c and the maximum continuous output current per 10 channel is 2 A All outputs are individually isolated 2 Each output channel co
211. 24 V d c inputs with current sinking 2isolated groups of 8 channels with voltage supervision Input status indicators Sequence of event SOE functionality Shutter filter Description The DI830 is a 16 channel 24 V d c digital input module for the S800 I O The input voltage range is 18 to 30 V d c and the input current is 6 mA at 24 V d c 0 00 Each input channel consists of current limiting components EMC protection components input state indication LED and optical isolation barrier The module cyclically performs self diagnostics Module diagnostics include e Process power supply supervision results in a module failure if detected Event queue full Time synchronization missing The input signals can be digitally filtered The filter time can be set in the range 0 to 100 ms This means that pulses shorter than the filter time are filtered out and pulses longer than specified filter time get through the filter 324 3BSE020924 600 Appendix A Specifications DI830 Digital Input Module 24 V d c with SOE Current Sinking Eight different types of MTUs can be used The Extended MTU for example TU830 TU833 enables three wire connection to the sensors without additional terminals The Compact MTU for example TU810 TU814 has terminals for process voltage supervision inputs but requires external terminals for distribution of process power supply to the sensors Th
212. 29 Linear range 30 75 mV Pt100 RTD for CJC 2 40 100 C 40 212 F 1 Linearization per IEC 584 1 1995 and following ITS 90 requirements 2 Sensor Type applies to Cold Junction channel only for the measuring of the Cold Junction Compensation temperature From the 11 Sensor Types above one choice is to be selected by the user per channel 139 1843 Thermocouple mV Input Module 140 Block Diagram AI843 Fault Ch 1 Fault F1 Q ch2Fault F2 Warning W 69 CH1 EMC LP Ch 8 Fault F8 MUX CH2 EMC LP gt 2 Appendix Specifications ta N MUX y NN EMC LP CJC EMC LP Figure 45 AI843 Block Diagram Data MCU ASIC ModuleBus N 3BSE020924 600 Appendix Specifications Process Connections 3BSE020924 600 AI843 Thermocouple mV Input Module Table 28 AI843 Process Connections Process TU818 Lira Beni Connection Terminal TU842 TU843 TU852 Terminal Terminal PCJC C1 B1 3 X1b Ch1 Input D1 C1 3 X1a Ch1 Input Bi C2 16 X1a Ch1 Return ZP L1 A1 A2 2 15
213. 3 connected to connector body for EM 3BSE020924 600 485 00880 High Integrity Digital Output Module 486 Appendix A Specifications Figure 212 shows the process connections for the High Integrity Digital Output Module DO880 when installed on a TU830 TU833 Extended MTU TU830 TU833 Process 63A 11 24V 11 OV LT B1 B2 Li C1 Ch1 C2 Ch2 4 1 2 11 B3 B4 Li C3 Ch3 C4 Ch4 4 A3 A4 L1 B5 A6 11 C5 Ch5 C6 Ch6 4 e A5 A6 L1 B7 B8 L1 C7 Ch7 C8 Ch8 4 6 A7 A8 L1 B9 B10 L2 C9 Ch9 10 Ch10 C9 4 A9 A10 L2 B11 B12 12 11 Ch11 C12 Ch12 4 A11 A12 L2 B13 B14 12 C13 Ch13 C14 14 e A13 A14 L2 15 16 12 C15 Ch15 C16 Ch16 e A15 A16 L2 6 12 24V e Fuse Le 4 L2 ov Figure 212 DO880 with TU830 TU833 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications 00880 High Integrity Digital Output Module Figure 213 shows the process connections for the High Integrity Digital Output Module DO880 when installed on a TU810 or TU814 Compact MTU TU810 Process li or TU814 11 24V
214. 32 I O signals The maximum rated voltage is 50 V and maximum rated current is 2 5 A per channel The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal connector is a D Sub 25 pin male The top part of the MTU can be removed to replace the termination board even with an operational system Such a need can be caused by a damaged terminal screw Technical Data Table 116 TU819 Compact MTU Specifications Item Value Process connections Two D sub connectors 25 pin male up to 32 I O signals Rated maximum continuous current per 2 5 A channel ModuleBus Maximum
215. 36 TU836V1 Extended MTU Table 130 TU836 TU836V1 Extended MTU Specifications Continued Item Value Depth 64 mm 2 52 including terminals Height 110 mm 4 3 Weight 0 26 kg 0 57 Ibs Connections Table 131 TU836 TU836V1 Process Power Source Connections X11 X13 Position Row A Row B X11 1 N1 L1 X11 2 N1 L1 X13 1 N2 L2 X13 2 2 12 Table 132 TU836 TU836V1 Process Connection Screw Terminals X12 Position Row 1 11 F1 L1 power 12 signal return 21 F2 L1 power 31 F3 L1 power 32 signal return 2 3 4 22 signal return 5 6 7 41 F4 L1 power 3BSE020924 600 607 TU836 TU836V1 Extended MTU 608 Appendix A Specifications Table 132 TU836 TU836V1 Process Connection Screw Terminals X12 Continued Position Row A 8 42 signal return 9 51 F5 L2 power 10 52 signal return 11 61 F6 L2 power 12 62 signal return 13 71 F7 L2 power 14 72 signal return 15 81 F8 L2 power 16 82 signal return 3BSE020924 600 Appendix Specifications TU836 TU836V1 Extended MTU Block Diagram TU836 TU836V1 TU836 x11 ModuleBus
216. 4 c Ch5 EE BEES co 6 57 Ch7 NE NES p 759 21 21 L 20 20510 0 pe 8 chi Ch12 Bi 9 813 22c Ch14 10 210515 Ch15 232 123516 Ch16 11 IT UPa 24V 2AUP2 NEN ov N 25 25zP2 i EM BEC Figure 139 01830 with TU812 Compact MTU Process Connections 334 3BSE020924 600 Appendix Specifications DI830 Digital Input Module 24 V d c with SOE Current Sinking Figure 140 shows the process connections for the DI830 when installed on a TU850 Extended MTU Process 850 24V Li 2A CT Supervise ov 11 Fuse U1 A13 2 2 Ch2 2 A T ML N U3 Zt Ch3 B3 Ch4 4 e MZ 5 T e chs 85 4 Ch6 86 E U6 A6
217. 4 edge to edge installed 578 3BSE020924 600 Appendix Specifications TU830 TU830V1 Extended MTU Table 119 TU830 TU830V1 Extended MTU Specifications Continued Item Value Depth 64 mm 2 52 including terminals Height 110 mm 4 3 Weight 0 28 kg 0 6 Ibs Connections Table 120 TU830 TU830V1 Process Connection Screw Terminals X1 Position 1 Row A Row B Row C 1 L1 11 2 11 11 3 1 1 1 4 2 2 2 5 3 3 3 6 4 4 4 7 5 5 5 8 6 6 6 9 7 7 7 10 8 8 8 11 9 9 9 12 10 10 10 13 11 11 11 14 12 12 12 15 13 13 13 3BSE020924 600 579 TU830 TU830V1 Extended MTU 580 Appendix A Specifications Table 120 TU830 TU830V1 Process Connection Screw Terminals Continued Position 1 Row A Row B Row C 16 14 14 14 17 15 15 15 18 A16 B16 C16 19 L2 L2 NC 20 L2 L2 NC 1 All positions marked NC are not mounted in the connector 3BSE020924 600 Appendix Specifications TU830 TU830V1 Extended MTU Block Diagram TU830 TU830V1 TU830 i EBENE ModuleBus Connector oduleBus Con VO module 0 1 63 4
218. 4 600 Appendix Specifications DI831 Digital Input Module 48 V d c with SOE Current Sinking Figure 143 shows the process connections for the Digital Input Module DI831 when installed on a TU830 Extended MTU Supervise A Process TU830 TU833 48V ie 2555 T 0 i Fuse 1 L1 B1 B2 Ch1 Ch2 22 L1 2 L1 B3 B4 Ch3 Ch4 4 L1 11 B5 B6 Ch5 5 Ch6 1 6 L1 AS AG 9 L1 B7 B8 S 7 Chg C8 L1 7 12 B9 B10 C9 Ch10 L2 AJ ATO y L2 B11 B12 Chit eff ona L2 4 x 12 13 14 Ch13 C13 Chi4 E14 L2 AtS Att L2 B15 B16 Ch15 C15 16 C16 L2 5 16 4 48V Lo OSA 12 ov L2 Fuse 2 e AVA A Figure 143 DI831 with TU830 Extended MTU Process Connections 3BSE020924 600 343 DI831 Digital Input Module 48 V d c with SOE Current Sinking Appendix Specifications Figure 144 shows the process connections for the Digital Input Module DI831 when installed on a TU838 Extended MTU
219. 4 i 0 10V Ch3 V B5 B6 2 5 4 Wire F4 XMTRs AT 0 20mA Ch4l B8 ZP 5 12 9 i B9 0 20mA Ch51 B10 ZP 12 11 6 BT1 4 20mA Ch6 1 1B12 3 Wire Aig ig XMTRs L2 A13 5 0 10V Ch7 V B13 114 2 Ais 8 7 0 10V Ch8 V B15 B16 ZP ATS 5 24v 12 12 e Chx V Voltage Input Ov L2 Chx Current Input 912 i Figure 16 1810 with TU838 Extended MTU Process Connections 80 3BSE020924 600 Appendix Specifications Al810 Analog Input Module 0 4 20 mA 0 2 10 V Figure 17 shows the process connections for the AI810 when installed on a TU850 Extended MTU Process M TU850 24 1 2 11 Ov p1 Fuse 4 20mA Ch1 BZ 2 Wire U2 A2 qz U3 XMTRs e183 pm i 4 20mA zi B4 05 5 3 Wire Lhe 0 4 20 Ch3l B6 XMTRs E 06 I ER E 4 Wire B7 Iz XMTRs 0 4 20mA Ch4l B8 A8 U9 A9 B9 T 4 20mA Ch5ll B10 2 Wire U10 A10 E 4 XMTRs U11 A11 ipa 4 20MA Ch6l B12 012 ATZ 1 013 13 3 Wire e 41 0 4
220. 4 ms will get through the filter Technical Data Table 45 DI802 Digital Input Module Specifications Feature 01802 Digital Input Module Number of channels 8 current sinking Rated voltage process power supply range 120 V a c 77 to 130 V a c 110 V d c 75 to 145 V d c Input voltage range 1 TT to 130 V a c 75to 145 V d c Input voltage range 0 0 to 30 V a c 0 to 20 V d c Nominal input channel current 10 mA a c 120 V a c 2 8 mA d c 110 V d c Input frequency range a c 47 63 Hz Input Impedance 12 a c 39 kQ d c Maximum field cable length 200 meters 219 yd 100pF m for a c 600 meters 656 yd for d c 3BSE020924 600 229 1802 Digital Input Module 120 V a c d c Current Sinking 230 Appendix Specifications Table 45 DI802 Digital Input Module Specifications Continued Feature Te Piada Digital Input Module Filter times digital selectable 2 4 8 16 ms Analog filter On Off delay 5 18 ms Process voltage supervision Channel 8 Current consumption 5 V Modulebus 50 mA Power dissipation 1 2 8 W Isolation Individually isolated channels Rated insulation voltage 250 Dielectric test voltage 2000 V a c Acceptable wire sizes Solid 0 05 2 5mm 30 12 AWG Stranded 0 05 1 5mm 30 12 AWG Recommended torque 0 5 0 6Nm Stripping length 6 7
221. 40 3BSE020924 600 Appendix Specifications 00840 Digital Output Module Process Connections Table 94 00840 Process Connections TU812 Process D Sub25 10842 TU852 or TU814 2 TU843 Connection male Terminal Terminal Terminal Connector Terminal 24 V d c 1 2 1 14 11 2 L1 1 14 X1a and X1b 0 V d c L1 2 15 L1 2 L1 2 15 X1a and X1b Ch 1 Ch 2 L1 Ch 1 Output C1 3 C1 C1 3 X1a Ch 2 Output B1 16 C2 C2 16 X1a Ch 1 Ch 2 L1 A1 A1 A2 A1 A2 Ch 3 Ch 4 L1 Ch 3 Output C2 4 C3 C3 4 X1a Ch 4 Output B2 17 C4 C4 17 X1a Ch 3 Ch 4 L1 A2 A3 A4 A3 A3 Ch 5 Ch 6 L1 Ch 5 Output C3 5 C5 C5 5 X1a Ch 6 Output B3 18 C6 C6 18 X1a Ch 5 Ch 6 L1 A3 A5 A6 5 A6 Ch 7 Ch 8 L1 Ch 7 Output C4 6 C7 C7 6 X1a Ch 8 Output B4 19 C8 C8 19 X1a Ch 7 Ch 8 L1 4 AT 8 8 Ch 9 Ch 10 L2 3BSE020924 600 471 DO840 Digital Output Module Appendix A Specifications Table 94 DO840 Process Connections Continued Process adis D Sub 25 T0842 TU852 Connection or THE TS male Terminal IHE Terminal Terminal Connector Terminal Ch 9 Output C5 7 C9 C9 7 X1a Ch 10 Output B5 20 C10 C10 20 X1a Ch 9 Ch 10 L2 A5 A9 A10 A9 A10 Ch
222. 45 Analog Input Module Power dissipation 3 5 W Transmitter supply per channel 10950 HART compatible Voltage 24 23 mA Current 30 mA Supervision Module error if analog read back reference voltage internal power supply checksum watchdog and memory error Internal channel error if low pass filter multiplexer and test channels error External channel error if external power supply low transmitter power and external shunt error Input filter rise time 0 90 290 ms Isolation Groupwise isolated from ground Module termination units TU810 TU812 TU814 TU818 TU830 TU833 TU835 TU838 TU844 or TU845 and TU854 MTU keying code CC Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Ifthe transmitter need more current to start up use external power for the transmitter 3BSE020924 600 151 1845 Analog Input Module single or redundant Appendix Specifications Block Diagram AI845 T 24 4 w 69 L ZP VA T U1 T epe lt gt MU LP 111 pe CPU I 2 a Mux i 180 L
223. 48 V d c L1 2 1 14 L1 2 L1 2 L1 2 L1 2 0 V d c L1 2 15 L1 2 L1 2 L1 2 L1 2 Ch1 Ch 2 L1 C1 A1 B1 B2 A1 F1 A1 A2 Ch1 Input C1 3 D1 C1 B1 B1 Ch 2 Input B1 16 B1 C2 B2 B2 Ch1 Ch2 L1 A1 A1 A2 A2 Ch 3 Ch 4 L1 C2 A2 B3 B4 A3 F2 A3 A4 Ch 3 Input C2 4 D2 C3 B3 B3 Ch 4 Input B2 17 B2 C4 B4 B4 Ch 3 Ch 4 L1 A2 A3 A4 A4 Ch 5 Ch 6 L1 C3 A3 B5 B6 A5 F3 5 A6 Ch 5 Input C3 5 D3 C5 B5 B5 Ch 6 Input B3 18 B3 C6 B6 B6 Ch 5 Ch 6 L1 A3 A5 A6 A6 Ch 7 Ch 8 L1 C4 A4 B7 B8 AT F4 AT A8 Ch 7 Input 6 D4 C7 B7 B7 Ch 8 Input B4 19 B4 C8 B8 B8 Ch 7 Ch8 L1 A4 AT A8 A8 Ch 9 Ch 10 L2 C5 A5 B9 B10 A9 F5 A9 A10 258 3BSE020924 600 Appendix Specifications Table 52 1811 Process Connections Continued DI811 Digital Input Module 48 V Current Sinking TU812 Process 4 t TU818 TU830 T U833 TU838 TU850 Connection Terminal Connector Terminal Terminal Terminal Terminal 1 Ch 9 Input C5 7 D5 C9 B9 B9 Ch 10 Input B5 20 B5 C10 B10 B10 Ch 9 Ch 10 L2 A5 A9 A10 A10 Ch 11 Ch 12 C6 A6 B11 B12 A11 F6 A11 A12 L2 Ch 11 Input C6 8 D6 C11 B11 B11 Ch 12 Input B6 21 B6 C12 B12 B12 Ch 11 Ch 12 L2 A6 A11 A12 A12 Ch 13 Ch 14 A7 B13 B14 A13 F7 A13 14 L2 Ch 13 Input C7 9 D7 C13 B13 B13 Ch 14 Input B7 22
224. 48 V d c with SOE Current Sinking au torii sae Eid HERR RE UR Rees 378 DO801 Digital Output Module 24 V 0 5 A Current Sourcing sess 389 DO802 Digital Output Module 24 250 V Relay Normally 394 DO810 Digital Output Module 24 V 0 5 A Current 1 400 DO814 Digital Output Module 24 0 5 A Current Sinking ess 409 DO815 Digital Output Module 24 V 2 A Current Sourcing eese 420 DO818 Digital Output Module 24 V 0 5 A Current 430 00820 Digital Output Module Relay Normally Open eee 440 DO821 Digital Output Module Relay Normally Closed sss 450 20828 Digital Output Module Relay Normally Open sse 460 DO840 Digital Output Module 467 DO880 High Integrity Digital Output Module eene 478 DP820 Incremental Pulse Counter Module esee 491 DP840 Incremental Pulse Counter Module seen 511 TUSO5 Terminal ass sad sede ck D rt rmi RR e FE ne EE rc 530 TUS810 TU810VI Compact MTU 533 TU811 TU811V1 Compact MTU 538 TU812 TU812V1 Compact MTU 543 813 Compact enses xerit tuerit tuere 548 TUS814 TU
225. 5 A5 A5 A10 Ch 5 U2 B5 Ch 6 1 Input C6 B6 C6 B12 Ch 6 2 Input A6 A6 A6 A12 Ch 6 U2 B6 Ch 7 1 Input B7 B7 C7 B14 Ch 7 2 Input AT AT AT A14 3BSE020924 600 289 01820 Digital Input Module 120 V a c d c 290 Table 58 DI820 Process Connections Continued Appendix Specifications Process TU811 TU813 TU831 TU839 TU851 Connection Terminal Terminal Terminal Terminal Ch 7 U2 B7 Ch 8 1 Input C8 B8 C8 B16 Ch 8 2 Input A8 A8 A8 A16 Ch 8 U2 B8 UP2 L2 2 3BSE020924 600 Appendix Specifications 01820 Digital Input Module 120 V a c d c Figure 119 shows the process connections for the Digital Input Module DI820 when installed on a TU831 Extended MTU Process TU831 120V a c or 110V d c Ch1 1 B1 2 1 2 Ch2 1 B2 Ch2 2 A2 Ch3 1 B3 3 2 Ch4 1 B4 Ch4 2 120V a c ch5 1 5 or 110V d c Ch5 2 5 Ch6 1 B6 Ch6 2 A6 Ch7 1 B7 Ch7 2 AT Ch8 1 B8 i Ch8 2 A8 Figure 119 DI820 with TUS31 Extended MTU Process Connections 3BSE020924 600 291 01820 Digital Input Module 120 V a c d c Appendix Specifications Figure 120 shows the process connections for the DI820 when installed on a TU811 TU811V1 or TU813 Compact MTU
226. 5 mm 0 24 0 30 in 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 Appendix Specifications 01802 Digital Input Module 120 V a c d c Current Sinking Block Diagram 01802 BIC INPUT CHANNELS STATUS 69 Rectifiers and filters CH 1 9 gt X1 1 1 CH 2 t 1 5VI MBI 1 WM ILL 1 5 a gt ASIC 1 1 POWER OK 4 4 gt T gt 3 OV gt i 9 DAT P 495 45 m mE 2 5 NN 5 k 4 CLK E os 2 CLK gt G POS0 6 d HM SS le 69 m NEL NK CH b ET NM d 1 Figure 90 DI802 Block Diagram 3BSE020924 600 231 DI802 Digital Input Module 120 V a c d c Current Sinking 232 Process Connections Table 46 01802 Process Connections Appendix Specifications Process Process Connection Terminal Ch1 Input 1A 1B Ch 2 Input 2A 2B Ch 3 Input 3A 3B Ch 4 Input 4A 4B Ch 5 Input 5A 5B Ch 6 Input 6A 6B Ch 7 I
227. 50 V Relay Normally Open The relay supply voltage supervision derived from the 24 V distributed on the ModuleBus gives a channel signal error and a module warning signal if the voltage disappears The error signal and warning signal can be read through the ModuleBus This supervision can be enabled disabled with a parameter Technical Data Table 77 DO802 Digital Output Module Specifications Feature 08802 Digital Output Module Number of channels 8 Type of output Relay NO Voltage range 24 110 V d c 250 V a c Load current maximum 2A Load current minimum 5 mA Max break power a c 500 VA d c 60W Maximum field cable length d c a c 600 meters 656 yd Pick up time maximum 10 ms Release time maximum 6 ms Number of operations per hour 1000 maximum Number of operations per lifetime Mechanical 20 x 106 Electrical at 30 V d c 250 V a c 70 16 x 106 2 A resistive Current consumption 5 V Modulebus 70 mA Current consumption 24 V Modulebus 80 mA Power dissipation 7 22W 3BSE020924 600 395 DO802 Digital Output Module 24 250 V Relay Normally Open Appendix A Specifications 396 Table 77 DO802 Digital Output Module Specifications Continued Feature DO802 Digital Output Module Output Set as Predetermined OSP timer 256 512 1024 ms Power supervision 24 12 V Relay power converter monitor Isolati
228. 5V Ch8 B16 BU 8 ZP asa ZP i 24 L2 1 1 al 12 lU Shunt stick A Figure 57 1845 with TU844 or 845 Redundant MTU Process Connections 162 3BSE020924 600 Appendix Specifications 1845 Analog Input Module single or redundant Figure 58 shows the process connections for the Analog Input Module AI845 when installed on a TU818 Compact MTU Current and Voltage signalscannot be mixed at the same module Chx V Voltage Input Chx Current Input Figure 58 41845 with 818 Compact MTU Process Connections 3BSE020924 600 163 1845 Analog Input Module single or redundant 164 Process Connection Appendix Specifications Figure 59 shows the process connections for the Analog Input Module AI845 when installed on a TU854 Redundant Horizontal MTU TUB Shunt sticks L UF2 2 L 1111 m EI us 1 180 2 L Ut MU i Figure 59 AI845 with TU854 Redundant Horizontal MTU Process Connections 3BSE020924 600 Appendix Specifications Al880 AI880A High Integrity Analog Input Module AI880 AI880A High Integrity Analog Input Module Features 8 channels for 0
229. 6 16 Ch2 53 EN 54117 EN Ch3 55 5 25 S618 18 i P i Process Ch4 S7 6 6 Connection 5819_ 19 Ch5 8917 7 Es 511 8 8 8122 1 21 Ch7 513 9 9 514 2 i Ch8 515110 10 516 211 UP2 24 24 OV 2 2 28 7 2 25 25 J 4 Figure 85 40845 40845 with TU812 Compact MTU Process Connections 220 3BSE020924 600 Appendix Specifications AO845 AO845A Analog Output Module Single or Redundant Figure 86 shows the process connections for the AO845 AO845A when installed on a TU842 or TU843 Redundant MTU TUB42 TUB43 Process 11 24V Device L1 C1 C2 4 20mA 1 2 Ch1 C3 C4 Ch2 4 20mA A4 Ch2 C5 C6 Ch3 4 20mA A5 Ch3 C8 4 20mA AT Ch4 C9 C10 5 4 20mA AQ A10 Cho 11 12 Che 4 20 A11 A12 Ch6 C13 C14 Ch7 4 20mA A13 A14 Ch7 C15 C16 Ch8 4 20mA 16 Ch8 12 127 12 127 ov Figure 86 40845 40845 with TU842 or TU843 Redundant MTU Process Connections 3BS
230. 6 6 CA Ch2 V e a Connection B4 Ch2 Si S9 7 7 C5 Ch3l 10 20 20 B5 Ch3 8 12 24 21 C6 Ch3 V B6 Ch3 513 9 229 51492 2221 C7 Ch4l 15 0 519 B7 Ch4 24V E B8 Ch4 UP224 24 2 242 2 12 0 7 2 25 25 1 12 58 oe 211 AO845 AO845A Analog Output Module Single or Redundant Appendix A Specifications AO845 AO0845A Analog Output Module Single or Redundant Features e 8 channels of 4 20 mA outputs Forsingle or redundant applications e OSP sets outputs to predetermined state upon error detection e group of 8 channels isolated from ground Analog Output is to be short circuit secured to ZP or 24 V e Advanced on board diagnostics e 12 bit resolution e HART pass through communication Description The AO845 AO845A Analog Output Module for single or redundant applications has 8 unipolar analog output channels The module performs self diagnostic cyclically Module diagnostics include External Channel Error is reported only reported on active channels if the process power supply that supply voltage to output circuitry is too low or the output current is less than the output set value and the output set value gt 1 mA open circuit Internal Channel Error is reported if the output circuit can not give the right current value In a redundant pair the module will be commanded to error state by t
231. 6 Iz 07 A7 d Ch7 11 Ch8 8 AB Dot U9 A9 T Tz 9 Ch10 10 A10 22 11 Ch11 BT Ch12 B12 U12 A12 21 4 013 A13 Chia Bi3 Ch14 B14 4 014 1214 015 15 Ch15 B15 Ch16 16 A16 421 24V 12 2 T2 Fuse ov L2 Figure 107 DI811 with TUS50 Extended MTU Process Connections 3BSE020924 600 Appendix A Specifications DI811 Digital Input Module 48 V Current Sinking Figure 108 shows the process connections for the Digital Input Module DI811 when installed on a TU818 Compact MTU ir H crar Figure 108 DIS11 with TUS18 Compact MTU Process Connections 3BSE020924 600 265 01814 Digital Input Module 24 V Current Sourcing Appendix Specifications DI814 Digital Input Module 24 V Current Sourcing Features 16 channels for 24 V d c inputs with current sourcing z e 2 Isolated groups of 8 with voltage supervision Input status indicators Description The DI814 is a 16 channel 24 V digital input module with current sourcing for the S800 I O The input voltage range 15 18 to 30 volt dc and the input current source is 6 mA at 24 V The inputs are divided into two individually isolated groups with eight channels and one voltage supervision input in each group 1 2 3 4 5 6 7 8 9 Every input channel c
232. 7 Process Connection E 16 24 V eft l6 12 V iu NAMUR Ze E V 17 127 18 NAMUR 1 The figure shows how to connect Us NAMUR voltage free contact with short circuit and open wire detecton But notice that onlyone type of sensor power supply can be distributed fom the module at time The sensor power supply can be set either NAMUR 12 V or 24 V ZP 5 7 55 Connection 2 15 24 es Figure 236 DP840 with TU852 MTU Process Connections 528 3BSE020924 600 Appendix Specifications DP840 Incremental Pulse Counter Module Figure 237 shows the process connections for DP840 when installed on a TU854 Redundant Horizontal MTU Process Connection Ex Shunt sticks U i TU854 PROCESS UPt zt tH 972 22 e Figure 237 DP640 with TU854 Redundant Horizontal MTU Process Connections 3BSE020924 600 529 TU805 Terminal Unit Appendix Specifications TU805 Terminal Unit 530 Features Enables 2 and 3 wire connections of process signals Direct mounting on the I O module Requires no extra space Description The TU805 is 16 channel 50 V terminal unit for the 58001 I O modules
233. 8 provide a fuse 3 A max per two channels for process power out The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process TU850 provides one disconnectable PTC fused sensor transmitter power outlet terminal per channel Technical Data Table 51 DI811 Digital Input Module Specifications Feature DI811 Digital Input Module Number of channels 16 2 x 8 current sinking Rated voltage 48 V d c process power supply range 36 to 60 V d c Input signal voltage range 1 30 to 60 V Input signal voltage range 0 60 to 10 V Nominal input channel current 4 48 V d c Input Current 1 22 0mA Input Current 0 0 5 mA Input Impedance 11 Maximum field cable length 600 meters 656 yd Filter times digital selectable 2 4 8 16 ms Process voltage supervision 2 channels 1 per group Current consumption 5 V Modulebus 50 mA Power dissipation 7 2 7 W 3BSE020924 600 255 DI811 Digital Input Module 48 V Current Sinking 256 Appendix A Specifications Table 51 DI811 Digital Input Module Specifications Continued Feature DI811 Digital Input Module Isolation Groupwise isolated from ground Module termination units TU810 TU812 TU814 TU818 TU830 TU833 TU838 or TU850 MTU keying code BD Rated insulation voltage 50V Dielectric test voltage 500 V a c
234. 801 Process Connections 184 3BSE020924 600 Appendix Specifications AO810 AO810V2 Analog Output Module 0 4 20 mA 810 0810 2 Analog Output Module 0 4 20 mA Features Schannels of 0 20 mA 4 20 mA outputs e OSP sets outputs to predetermined state upon error detection Analog Output is to be short circuit secured to ZP or 24 V Description The AO810 AO810V2 Analog Output Module has 8 unipolar analog output channels To supervise the communication to the D A converters the serial data 15 read back and verified The open circuit diagnostic is received during the readback The module performs self diagnostic cyclically The module diagnostics includes process power supply supervision which is reported when supply voltage to output circuitry 1s to low The error is reported as a channel error The channel diagnostic includes fault detection of the channel only reported on active channels The error 15 reported if the output current is less than the output set value and the output set value is greater than 1 mA Four different types of MTUs can be used The TU830 Extended MTU and the 810 or TU814 Compact MTU enables wire connection to the devices without additional terminals The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process 3BSE020924 600 185 810 810 2 Analog Output Module 0 4 20 mA 186 Technical Data Appendix Spec
235. 814VI Compact MTU 555 TUSTS Compact MTU wis eie eee herren to 562 3BSE020924 600 7 Table of Contents TUSI9 Compact M DU 567 TU830 TUS830V1 Extended det ferrent ede 574 83 831 1 Extended MTU sess eene nennen nennen nnns 582 833 Extended esee nennen nennen nenne nen reines nnns 587 TU834 Extended MTU 593 0835 0835 1 Extended MTU 598 TU836 TUS836V1 Extended MTU eren 604 837 837 1 Extended 610 TU838 Extended MTU 616 TUS39 Extended MTU etre eie 622 TU842 Redundant Horizontal MTU sse 628 TU843 Redundant Vertical MTU ccccccccscecsscessecescecsseeeseessesesseceseecaeeeseeseeecseceaeeeses 633 TU844 Redundant Horizontal 638 845 Redundant Vertical 643 TU850 Extended eee tette De ie aed 648 10851 Extended o bt eet iecore trier vete ri C ee te un 654 TU852 Redundant Horizontal Dual MTU esee 659 854 Redundant Horizontal MTU 665 eire 671 804 Shunt Stick ethernet eene nnne ernst enne ns 673 TY820 Temperature Sensor 675 Appe
236. 830 A1830A Appendix A Specifications Figure 35 AI830 AI830A Block Diagram FAULT RUN _ amp WARNING ZP Pos 11 I1 LP Block A CPU H MBI 14 x 5 8 a 15 E 15 Power ok 2 ZP e 12V 24 V 18 7 7 18 LP 12V 0V24V ZP Bd Ref s 2 e EM i 3BSE020924 600 Appendix A Specifications Process Connections AI830 AI830A RTD Input Module Table 22 AI830 AI830A Process Connections oett 1488070823 Terminal Connector L1 2 1 14 11 2 L1 2 15 L1 2 B1 B2 Ch1 Input C1 3 C1 Ch1 Input B1 16 C2 Chi Return ZP 1 A1 A2 B3 B4 Ch 2 Input C2 4 C3 Ch 2 Input B2 17 C4 Ch 2 Return ZP A2 A3 A4 B5 B6 Ch 3 Input C3 5 C5 Ch 3 Input B3 18 C6 Ch 3 Return ZP A3 A5 A6 B7 B8 Ch 4 Input 6 C7 Ch 4 Input B4 19 C8 Ch 4 Return ZP A4 AT A8 B9 B10 Ch 5 Input C5 7 C9 3BSE020924 600 119 AI830 AI830A RTD Input Module Appendix Specifications Table 22 AI830 A1830A Process
237. 924 600 213 845 845 Analog Output Module Single or Redundant 214 Appendix Specifications Table 41 AO845 AO845A Analog Output Module Specifications at 25 C Continued Feature 845 845 Analog Output Module Output Set as Predetermined OSP timer 256 512 1024 ms Temperature drift Max 50 ppm C Current consumption 24 V 218 mA max 20mA on process power supply UPx 8 channels Current consumption 5 V Modulebus 125 mA max Power dissipation 1 3 5 W Isolation Groupwise isolated from ground Mounting termination units TU810 TU812 TU814 TU830 TU833 TU842 TU843 and TU852 MTU keying code AO845 CC AO845A DB Rated insulation voltage 50 V Dielectric test voltage 500 V a c 1 250 ohm load 70 of nominal current all channels activated 3BSE020924 600 Appendix A Specifications AO845 AO845A Analog Output Module Single or Redundant Block Diagram AO845 AO845A UP21 x m rs w 69 H F E 8 9 ZP Open Wire Cntr Reg 8 bit UP21 JA J CPU O8 MBI 73 Mux d ZP HART HART Modem 7 9 UP21 T ZP A E A IL Main switch VA RCL out MS 4
238. A Power dissipation 1 2 9 W Output Set as Predetermined OSP timer 2560 512 1024 ms Power supervision 24 12 V Relay power converter monitor Isolation Individually isolated from ground Module termination units TU811 TU813 TU831 TU836 TU837 or TU851 MTU keying code AD Rated insulation voltage 250V Dielectric test voltage 2000 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 2 256 ms are used for Master Set by the user for MOD 3BSE020924 600 Appendix A X1 sngeinpoyy Specifications Block Diagram DO820 DO820 Digital Output Module Relay Normally Open BIC _ OUTPUT CHANNELS 24V m OV 24V X2 FAULT 69 34 RUN 9 4 WARNING 69 12V SUPER OSP 9 VISION q ERROR 1 8 Iq MBI 1 CH 1 g co ASIC o 02 1 4 o 4 EGER RS 485 Hg 222 E 5 gt gt 5 50 9 BLOCK 4 08 1 n 82 EEPROM 40 CH INS 2 gt Figure 190 20820 Block Diagram 3BSE020924 600 443 DO820 Digital Output Module Relay Normally Open Appendix Specifications Process Co
239. A Signal Range Appendix A Specifications Temperature Sensor Max Error Resolution MaxTemp Range Type 50 Hz 60 Hz 50 Hz 60 Hz Drift 80 80 C Pt100 0 10 C 0 11 C 0 025 C 0 030 C 0 0017 C C 112 176 F Pt100 0 18 F 0 20 F 0 046 F 0 055 F 0 003 200 250 C Pt100 0 15 C 0 16 C 0 026 0 031 C 0 0028 C C 328 482 Pt100 0 27 F 0 29 F 0 046 F 0 055 F 0 0050 F F 200 850 C 1001 0 31 0 34 0 056 C 0 067 C 0 007 9 328 1562 F 000 0 57 0 61 0 10 0 12 0 013 60 180 Ni100 2 0 10 0 12 0 031 C 0 037 C 0 00212 76 356 F Ni100 2 0 19 0 21 0 056 0 067 0 0038 80 260 C 120 0 27 0 29 0 022 0 0262 0 0029 112 500 Ni120 0 49 F 0 51 F 0 0399 0 046 F 0 0053 F F 100 260 C 10 1 0 1 2 0 26 0 31 0 024 148 500 Cu10 9 1 8 2 2 0 46 0 56 0 0043 0 400 Resistor 0 0830 0 091O 0 0200 00240 0 0020 Q C 200 880 5 Pt100 0 29 C 0 32 C 0 056 C 0 067 C 0 007 C C 328 1616 5 Pt100 0 53 F 0 58 F 0 10 F 0 12 F 0 013 F F 200 880 C 9 Pt100 0 30 C 0 32 C 0 055 C 0 0662 0 007 328 1616 6 Pt100 0 53 F 0 58 F 0 10 F 0 12 F 0 012 F F 80 80 C Pt100 0 10 C 0
240. A11 A11 l6 24 V B6 21 B6 C12 C12 21 X1a 16 12 V A6 B12 B12 21 X1b 520 3BSE020924 600 Appendix Specifications DP840 Incremental Pulse Counter Module Table 102 DP840 Process Connections Continued TU812 TU830 TU842 TU844 Process 2 TU818 or or or TU852 TU854 Connection Terminal TU833 TU843 TU845 Terminal Terminal Terminal Connector 1 Terminal Terminal Terminal ZP A6 A12 A12 A12 I7 NAMUR C7 9 07 C13 C13 B14 9 X1a 22 U7 C7 B13 B13 B13 9 X1b 9 ZP A13 A13 A13 17 24 V B7 22 B7 C14 C14 22 X1a l I7 12V AT B14 B14 22 X1b ZP AT A14 A14 A14 18 NAMUR C8 10 D8 C15 C15 B16 10 X1a 23 U8 C8 B15 B15 B15 10 X1b 10 ZP A15 A15 A15 18 24 V B8 23 B8 C16 C16 23 X1a l 18 12V A8 B16 B16 23 X1b ZP A8 A16 A16 A16 24 L2 2 11 24 12 2 12 2 12 2 12 2 11 24 11 24 X1a and X1b 0 V d c L2 12 25 L2 2 L2 2 L2 2 L2 2 12 25 12 25 X1a and X1b 1 Pin 13 connected to connector body for EM 3BSE020924 600 521 DP840 Incremental Pulse Counter Module Appendix Specifications Figure 230 shows the process connections for DP840 when installed on a TU810 or
241. B10 L2 A10 L2 A i Chii BT Ch12 B12 L2 A12 5 L2 A13 SS Ch13 13 Ch14 B14 L2 74 L2 A15 SS i Ch15 15 Ch16 16 L2 A16 4 24V 12 e OV L2 iz Figure 96 01810 with 7838 Extended MTU Process Connections 248 3BSE020924 600 Appendix Specifications DI810 Digital Input Module 24 V Current Sinking Figure 97 shows the process connections for the DI810 when installed on a TU810 or TU814 Compact MTU Process TU810 TU814 24V 11 LTF Supervise ov B L1 Chi C1 Ch2 L1 i Ch3_ c2 Ch4 B2 11 2 4 Ch5 c3 L1 A3 Ch7 C4 Ch8 B4 L1 4 4 5 Ch10 B5 L2 E 11 6 Ch12 B6 12 5 C7 Ch14 7 L2 AT 5 e Ch15 Ch16 B8 IS L2 A8 4 12 2 Supervise ov L2 9 e EM Figure 97 DI810 with TU810 or TU814 Compact MTU Process Connections 3BSE020924 600 249 DI810 Digital Input Module 24 V Current Sinking Appendix Specifications Figure 98 sho
242. C NC 1 All positions marked NC are not mounted in the connector 3BSE020924 600 541 TU811 TU811V1 Compact MTU Appendix Specifications Block Diagram TU811 TU811V1 TU811 _ ModuleBus Connector module C 4 Male i 11 1 1 1 1 1 1 11 2 5211 12 1 53 2 1 12 2 5412 1 1 m 13 1 5513 x 13 2 se 3 a o 1 T 5 14 1 57 4 i w 9 9 142 5814 48 5 S 154 59 5 9 gt 2 8 152 5105 c 5 amp 1 8 E 6 1 sulg x 3 6 2 512 6 o 1 gt 1 7 1 51317 i 7 2 51417 1 1 N N 1 1 1 4 4 8 1 51518 m 8 2 0 516 8 Ez E aa 855 x Bl ModuleBus Connector i R 4 Female Figure 240 TUSII TUS11VI Block Diagram 542 3BSE020924 600 Appendix Specifications TU812 TU812V1 Compact MTU Features 50 Volt applications use with AI810 1815 AI820 1830 AI830A 1835 1835 AI845 810 810 2 AOS815 0820 AO845 845 DI810 DI811 DI814 DI830 01831 DI840 DI880 DI885 DO810 DO814 DO840 DO880 DP820 and DP840 I O modules Compact installation of I O modules using D sub connector Connections to ModuleBus and I O modules
243. Ch16 16 L2 A15 A16 4 48V pp gt Supervise L2 Fuse oe 1 1 Figure 103 DI811 with TUS30 Extended MTU Process Connections 260 3BSE020924 600 Appendix Specifications DI811 Digital Input Module 48 V Current Sinking Figure 104 shows the process connections for the Digital Input Module DI811 when installed on a TU838 Extended MTU Process TU838 48V 11 1 ov L1 CT DR 1 1__ 1 Ch2 B2 Lt A2 l 11 EET Ch3 B3 Ch4 4 Lt A4 5 1 1 e 1 Ch5 5 Ch6 Lt i 4 L1 AZ ow Ch7 7 chs B8 L1 L2 Ch9 B9 Ch10 L2 10 1 12 11 F6 1 chit B11 Ch12 12 L2 A12 4 2 _ Chi3 B13 Ch14 B14 L2 hi4 4 L2 A15 E55 i Ch15 B15 6 B16 NY L2 16 48V L2 2 OV L2 iz Figure 104 DIS11 with TUS38 Extended MTU Process Connections 3BSE020924 600 261 DI811 Digital Input Module 48 V Current Sinking Appendix A S
244. Connector module B A 4 UP1 L1 1 2 2 1 M 11 2 1 12 1 51 311 BEN e a x o 52 22521 22 4 5 S31 3155 9 3216 3 E j gt 54 F4 541 5 ye 4218 2 2 zs 1 55 851 51 9 a 2 F 52410 1 5 1 56 26 561 61 11 gt 162 12 s71 jor pud 58 F8 581 81 15 82 46 OO 1 1 Emm X13 zx B gt 45 lt 5 UP2 2 MES DFE gt 2 OO x cem 428 ZP2 2 2 ModuleBus Connector Tie R 4 Female Figure 253 TU836 TU836V1 Block Diagram 3BSE020924 600 609 TU837 TU837V1 Extended MTU TU837 TU837V1 Extended MTU 610 Features 250 Volt applications use with the DO820 and 00821 modules Up to 8 individually isolated channels of field signals and process power connections Each channel has two terminals and one is fused Allows a mix of isolated and grouped channels Process voltage return can be connected to two individually isolated groups Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O modul
245. E020924 600 221 AO845 AO845A Analog Output Module Single or Redundant Appendix A Specifications Figure 87 shows the process connections for the AO845A when installed on a 852 Redundant MTU Process Connection UP1 5 o o 5 8 8 Il c 5 5 bi Process Connection pa Ld Figure 87 845 with TU852 Redundant Horizontal Dual MTU Process Connections 222 3BSE020924 600 Appendix A Specifications DI801 Digital Input Module 24 V Current Sinking DI801 Digital Input Module 24 V Current Sinking Features A 16 channels for 24 V d c inputs with current sinking o N w a o e l isolated groups of 16 with 7 8 910111213141516 voltage supervision Input status indicators STATUS Process and power connection via detachable connectors Description The DI801 is a 16 channel 24 V DI801 digital input module for the S800 24V This module has 16 digital e inputs The input voltage range is 18 to 30 volt d c and the input current is 6 mA at 24 V The inputs are in one isolated group with L L 24V sixteen channels and channel 12345678910 11 12 13 14 15 16 number sixteen can be used for voltage supervision input in the group Every input channel consists o
246. EN Ch3 55 5 25 S618 18 i P i Process Ch4 S7 6 6 Connection 5819_ 19 Ch5 8917 7 NI Es 511 8 8 8122 1 21 Ch7 513 9 9 51422 1 22 i Ch8 515110 10 516 211 UP2 24 24 OV 2 2 28 7 2 25 25 J 4 Figure 77 40815 with TU812 Compact MTU Process Connections 202 3BSE020924 600 Appendix A Specifications AO820 Galvanically Isolated Bipolar Analog Output Module AQ820 Galvanically Isolated Bipolar Analog Output Module Features 4channels of 20 mA 20 mA 0 20 mA 4 20 mA or 10 V 10 V 0 10 V 2 10 V outputs e Individually galvanically isolated channels e OSP sets outputs to predetermined state upon error detection Description The AO820 Analog Output Module has 4 bipolar analog output channels The choice of current or voltage output is configurable for each channel There are separate sets of terminals for voltage and current outputs and it is up to the user to wire outputs properly The only differences between current or voltage channel configuration is in software settings To supervise the communication to the A D converters the output data is read back and verified The open circuit diagnostics are read continuously as well The process voltage supervision input give channel error signals if the voltage disappears The error signal can be read via the ModuleBus The Channel diagnostics
247. IBUC LP Figure 62 AI880 AI880A Block Diagram 3BSE020924 600 171 1880 1880 High Integrity Analog Input Module Appendix Specifications Process Connections Shielded cables should be used for process connections over all shield 15 sufficient if a multi core cable contains sorted signal types Table 32 AIS80 AI880A Process Connections TU834 Process TU844 TU854 Connection TU845 Terminal Terminal 24 V d c L1 1 14 0 V d c ZP L1 2 15 12 25 U1 B1 3 Ch1 Current Input B2 16 Ch1 Return ZP A1 A2 U2 B3 4 Ch 2 Current Input B4 17 Ch 2 Return ZP A3 A4 U3 B5 5 Ch Current Input B6 18 Ch 3 Return ZP A5 A6 UA B7 6 Ch 4 Current Input B8 19 Ch 4 Return ZP AT A8 U5 B9 7 Ch 5 Current Input B10 20 Ch 5 Return ZP A9 A10 A Foruse without shielded cables see Technical Description 3BSE070238 172 3BSE020924 600 Appendix Specifications 3BSE020924 600 AI880 A1880A High Integrity Analog Input Module Table 32 41880 41880 Process Connections Continued 834 55 844 TU854 Connection TU845 Terminal Terminal U6 11 8 Ch 6 Current Input B12 21 Ch 6 Return ZP A11 12 U7 B13 9 Ch 7 Current Input B14 22 Ch 7 Return ZP A13 A14 U8 B15 10 Ch 8 Current Input B16 23 Ch 8 Return
248. Iz 1 07 A7 cw gt lt Ch8 8 A8_ 21 U9 A9 T 121 9 Ch10 10 A10 22 11 11 11 322 9 Ch12 12 012 A12 4221 4 013 A133 Ch13 13 Tate Ch14 14 4 u14 1214 P 015 A154 221 4 Ch15 B15 Ch16 16 1 771 4 N 24 Lor 2A e Supervise Fuse OV 12 Figure 140 DI830 with TU850 Extended MTU Process Connection 3BSE020924 600 335 DI830 Digital Input Module 24 V d c with SOE Current Sinking 336 Appendix Specifications Figure 141 shows the process connections for the DI830 when installed on a TU818 Compact MTU ET i a 2 Aue Figure 141 01830 with TU818 Compact MTU Process Connections 3BSE020924 600 Appendix A Specifications 01831 Digital Input Module 48 V d c with SOE Current Sinking DI831 Digital Input Module 48 V d c with SOE Current Sinking Features 16 channels for 48 V d c inputs with current sinking Eaa e 2isolated groups of 8 channels with voltage supervision Input status indicators e Sequence of event SOE functionality Shutter filter Description The DI831 is a 16 channel 48 V d c digital input module for the 5800 I O The input voltage range is 36 to 60 V d c and the input current is 4 mA at 48 V 4 1 2 3 4 5 6 7 8 9 Each i
249. K to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals are divided into 2 equal and individually isolated groups Each group consists of 16 I O connections The top part of the MTU can be removed to replace the termination board even with an operational system Such a need can be caused by a damaged terminal screw 3BSE020924 600 563 TU818 Compact MTU Appendix A Specifications Technical Data Table 114 TU818 Compact MTU Specifications Item Value Process connections 40 pole screw terminal Rated maximum continuous current 2 5 per I O channel Rated maximum continuous current L1 max per process voltage connection L2 max 8A L1 12 ModuleBus Maximum 5 V current distribution 1 5 Maximum 24V current distribution 1 5 A Acceptable wire sizes Solid 0 5 2 5 mm Stranded 0 5 1 5 mm Mechanical keys 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 64 mm 2 52 including connector 58 5 mm 2 3 edge to edge installed Depth 64 mm 2 52 including terminals 564 3BSE020924 600 Appendix Specifications TU818 Compact MTU Table 114 TU818 C
250. L1 2 L1 2 2 25 2 15 X1a and X1b 11 NAMUR C1 3 D1 C1 C1 B2 3 X1a 16 U1 C1 B1 B1 B1 3 X1b 3 ZP A1 A1 A1 24 V B1 16 B1 C2 C2 16 1 12V A1 B2 B2 16 X1b ZP A1 A2 A2 A2 12 NAMUR 2 4 D2 C3 C3 B4 4 X1a 17 U2 C2 B3 B3 B3 4 Xib 4 ZP A3 A3 A3 12 24 V B2 17 B2 C4 C4 17 X1a 12 12V A2 B4 B4 17 X1b ZP A2 4 4 4 I3 NAMUR C3 5 D3 C5 C5 B6 5 1 18 U3 C3 B5 B5 B5 5 1 5 ZP 5 5 5 3 5 020924 600 519 DP840 Incremental Pulse Counter Module Appendix Specifications Table 102 DP840 Process Connections Continued TU812 Process e TU818 es b b TU852 TU854 Connection Terminai Connector Terminal TU833 TU843 TU845 Terminal Terminal 1 Terminal Terminal Terminal 13 24 V B3 18 B3 C6 C6 18 X1a 12V A3 B6 B6 18 X1b ZP A3 A6 A6 A6 14 NAMUR 4 6 D4 C7 C7 B8 6 1 19 U4 C4 B7 B7 B7 6 X1b 6 ZP AT AT AT 14 24 V B4 19 B4 C8 C8 19 X1a 14 12V A4 B8 B8 19 X1b ZP A4 A8 A8 A8 15 NAMUR C5 7 D5 c9 c9 B10 7 X1a 20 U5 C5 B9 B9 B9 7 X1b 7 ZP AQ AQ AQ 15 24 V B5 20 B5 C10 C10 20 X12 15 12V A5 B10 B10 20 X1b ZP A5 A10 A10 A10 16 NAMUR C6 8 D6 C11 C11 B12 8 1 21 U6 C6 B11 B11 B11 8 X1b 8 ZP A11
251. L2 only Note 250 850 ohms with power supply connected to L2 for AO810V2 850 ohms even at 19 2 V Power supply min U drop max x RL 7 7 V 0 023 x 219 2 V Power Supply max 30 V 4 AO810V2 replaces AO810 5 250 ohm load 70 of nominal current all channels activated Supply L connected 3BSE020924 600 187 810 810 2 Analog Output Module 0 4 20 mA Appendix Specifications Block Diagram AO810 A0810V2 G9 FAULT 11 G9 RUN WARNING ZP T e OSP 01 prot j dh Pos e2 CPU V4 gt 8 5VS f prot 5V T ZD 9 9 e ok i pu EM Figure 70 AO810 AO810V2 Block Diagram 188 3BSE020924 600 Appendix Specifications Process Connections 3BSE020924 600 Table 36 0810 Process Connections 810 810 2 Analog Output Module 0 4 20 mA TU810 TU812 Connection 907084 DSub26mae Te inal Terminal connector 24 V d c L1 2 1 14 L1 2 0 V d c ZP L1 2 15 L1 2 B1 B2 Ch1 Output C1 3 C1 Ch1 Return ZP A1 A1 A2 B3 B4 Ch 2 Output C2 4 C3 Ch2 Return ZP A2 A3 A4 B5 B6 Ch 3 Output C3 5 C5 Ch3 Return ZP A3
252. Lite 24V E cil Ch VW cat ens bd L1 Ch4 1 ASAA 11 T 5 chs C6 ABAG L1 ch7 Cal Ch8 ATAB L1 C9 Ch9 1 Chto 7 e AJAO 12 Chi Ch12 ATLAi2 L2 C13 Ch13 C14 Chi4 1 A13 A14 12 7 C15 Ch15 Ctel 16 12 5 A15 A16 L2 24V 12 L2 ov 127 Figure 208 20840 with 842 or TUS43 Redundant MTU Process Connections 476 3BSE020924 600 Appendix Specifications 00840 Digital Output Module Figure 209 shows the process connections for the Digital Output Module DO840 when installed on a TU852 MTU e Fee FP TP pe SIS IN S S IN S S 2 74 Za 72 a o li E Figure 209 20840 with TU852 Compact MTU Process Connections 3BSE020924 600 477 00880 High Integrity Digital Output Module Appendix A Specifications DO880 High Integrity Digital Output Module 478 Features 16 channels for 24 V d c current sourcing outputs in one isolated group Redundant or single configuration Loop monitoring supervision of short and open load with configurable limits see table Table 95 Diagnostic of output switches without pulsing on outputs Advanced on board diagnostics Output status indicators activated error Degraded mode for normally energized channels supported from DO880 PR G Current limitation at short cir
253. MTU Process Connections 372 3BSE020924 600 Appendix Specifications DI880 High Integrity Digital Input Module Figure 159 shows the process connections for the High Integrity Digital Input Module DI880 when installed on a TU810 or TU814 Compact MTU Process TU810 DI880 or TU814 24V L1 CP 07 Supervise OV L1 Chi_ c1 Ch2 B1 L1 A1 4 1 Ch3 C2 Ch4 2 2 L1 A2 4 Ch5 C3 Ch6 4083 L1 A3 If single compact 1 SS MTUS TU810 TU812 or TU814 mud are used refer to the L1 Technical Description e N 3BSE050455 ____ Ch9 5 Ch10 B5 L2 A5 Ch11 c6 Ch12 B6 L2 A6 4 S Ch13 7 Ch14 B7 L2 AT Ch15 C8 Ch16 8 L2 4 12 OV L2 1 e Figure 159 01880 with TU810 or TU814 Compact MTU Process Connections 3BSE020924 600 373 01880 High Integrity Digital Input Module 374 Appendix Specifications Figure 160 shows the process connections for the High Integrity Digital Input Module DI880 when installed on a TU812 Compact MTU Supervise
254. Maximum field cable length 200 meters 219 yd 100pF m for a c 600 meters 656 yd for d c Filter times digital selectable 2 4 8 16 ms 3BSE020924 600 235 DI803 Digital Input Module 230 V a c d c Current Sinking 236 Appendix Specifications Table 47 DI803 Digital Input Module Specifications Continued Feature x cs plete Digital Input Module Analog filter On Off delay 5 28 ms Process voltage supervision Channel 8 Current consumption 5 V Modulebus 50 mA Power dissipation 1 2 8 W Isolation Individually isolated channels Rated insulation voltage 250 Dielectric test voltage 2000 V a c Acceptable wire sizes Solid 0 05 2 5mm 30 12 AWG Stranded 0 05 1 5mm 30 12 AWG Recommended torque 0 5 0 6Nm Stripping length 6 7 5 mm 0 24 0 30 in 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 Appendix Specifications DI803 Digital Input Module 230 V a c d c Current Sinking Block Diagram 01803 BIC INPUT CHANNELS STATUS 69 34 Rectifiers and filters q CH1 9 ke 4 IN gt 1B X1 1 1 1 CH 2 1 2 5VI MBI 1 4 Y gt 2B eV a ASIC
255. N1120 or resistive sensors Linearization and conversion of the temperature to Centigrade or Fahrenheit is performed on the module Every channel can be individually configured The MainsFreq parameter is used to set mains frequency filter cycle time This will give a notch filter at the frequency specified 50 Hz or 60 Hz Four different types of MTUs can be used The TU830 Extended MTU and the 810 or TU814 Compact MTU enables three wire connection to the devices without additional terminals The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process Shielded field cables are required for process connections 3BSE020924 600 113 AI830 AI830A RTD Input Module 114 Technical Data Appendix Specifications Table 20 41830 41830 RTD Input Module Specifications at 25 Feature 1830 1830 RTD Input Module Number of channels 8 Type of input 3 wire RTD Pt100 Cu10 Ni100 Ni120 and resistive potentiometer Measurement range See Table 21 Maximum field cable resistance 55 O for AI830 up to PR F 500 for AI830A and AI830 from PR G Error dependent of the field cable resistance Error in ohm R Wire resistance AR Difference in between resistance in field cables see Figure 34 x 0 005 AR 100 RO x TCR Terre 1 8 CMRR 50 Hz 60 Hz gt 120 48
256. O module and to the next MTU It also generates the correct address to the I O modules by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Four mechanical keys two for each module are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position Each I O channel has two I O connections and one ZP connection For input modules field power is provided by the B row Technical Data Table 143 TU843 Redundant Vertical MTU Specifications Item Value Process Connections 56 up to 16 I O channels 2 terminals per channel 4 Process power 20 Process power 0 V Rated maximum continuous current per 3 A channel 634 3BSE020924 600 Appendix Specifications TU843 Redundant Vertical MTU Table 143 TU843 Redundant Vertical MTU Specifications Continued Item Value Rated maximu
257. O modules and S800L I O modules S800 I O modules are designed to be used together with a Module Termination Unit S800L I O modules are designed to be directly mounted on a standard DIN rail The module also contains terminals for connections Module Termination Units and Terminal Units 18 The Module Termination Units MTU are passive base units used to house I O modules They contain the process wiring terminals and a section of the ModuleBus The Module Termination Units MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU 3BSE020924 600 Section 1 Introduction Module Termination Units and Terminal Units Two mechanical keys are used to configure MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in i
258. Output Module Number of channels 8 2 x 4 Type of output High side driver current limited Process voltage L group Normal 24 V d c Range 10 32V d c On state output voltage drop Max 0 5 V Load current maximum 2 A 24 V 2 5 30V Total permissible current of outputs Max 6 Loop monitoring Open circuit and short circuit detection in energized state Short circuit current 4 Open load detection current 6mA Leakage current maximum 500 uA Output impedance 0 25 ohm Filament lamp load Max 10W only in Automatic reset mode Inductive load switch off energy Max 1J 3BSE020924 600 Appendix Specifications 00815 Digital Output Module 24 V 2 A Current Sourcing Table 83 DO815 Digital Output Module Specifications Continued Feature Digital Output Module Output signal delay Max 0 2 ms Switching frequency resistive load Max 200 Hz Switching frequency inductive load Max 2 5 Hz Maximum Field Cable Length 600 meters 656 yd Current consumption 5 V Modulebus 120 mA 150 mA max Power dissipation 2 4W 24V Output Set as Predetermined OSP 256 3 512 1024 ms timer Isolation Groupwise isolated from ground Module termination units TU810 108124 TU814 or TU830 MTU keying code AA Rated insulation voltage 50V Dielectric test voltage 500 V a c
259. P f 18 L ZP Mux lt gt LP I8UC LP Figure 51 41845 Block Diagram 152 3BSE020924 600 Appendix Specifications Process Connections 1845 Analog Input Module single or redundant With HART signals shielded cables should be used for current process connections Table 30 AI845 Process Connections TU812 TU810 TU844 Process 39525 1 TUBS0 1435 5 19854 male 833 Terminal Connection TU814 Terminal Terminal Terminal Terminal 2 Terminal 2 Terminal 1 24Vd c 11 2 1 14 1 2 11 2 11 2 11 2 L1 1 14 0 V d c ZP L1 2 15 L1 2 L1 2 11 2 11 2 L1 2 15 U1 C1 B1 11 F1 A1 F1 B1 3 Ch1 C1 3 D1 C1 B1 B2 16 Voltage Input Ch1 B1 16 B1 C2 12 B2 B2 16 Current Input Ch1 Return A1 A1 A2 A2 A1 A2 ZP U2 C2 B3 21 F2 F2 B3 4 Ch 2 C2 4 D2 C3 B3 B4 17 Voltage Input Ch 2 B2 17 B2 22 4 4 17 Current Input Ch2 Return 2 4 l 4 4 l 2 U3 C3 B5 31 5 5 5 3BSE020924 600 153 1845 Analog Input Module single or redundant Appendix Specifications Table 30 AI845 Process Connections Continued TU812 TU810 TU844 Process or 054625
260. P 2560 512 1024 ms timer Power supervision 12 V Relay power converter monitor 3BSE020924 600 461 00828 Digital Output Module Relay Normally Open 462 Appendix Specifications Table 91 DO828 Digital Output Module Specifications Continued Feature DO828 Digital Output Module Isolation Channel wise isolated RIV 250 Module termination units TU851 MTU keying code ED Rated insulation voltage 250V Dielectric test voltage 2000 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 2 256 ms are used for Master Set by the user for MOD 3BSE020924 600 Appendix Specifications 00828 Digital Output Module Relay Normally Open Block Diagram DO828 24 2V Domain FAULT WARNING H 5 M R L 5 E 5 5 o N N E N c N T E o R R 24V OV 24V Figure 202 828 Block Diagram 3BSE020924 600 463 00828 Digital Output Module Relay Normally Open 464 Process Connections Table 92 00828 Process Connections Appendix Specifications Process TU851 Connection Terminal Ch 1 1 Output B1 Ch 1 2 Output A1 Ch 2 1 Output B2 Ch 2 2 Output A2 Ch 3 1 Output B3 Ch 3 2 Output A3 Ch 4 1 Output B4 Ch 4 2 Output A4 Ch 5 1 Output B5 Ch 5 2 Output A5 Ch 6 1 Output B6 Ch 6 2 Output A6 Ch 7 1 Ou
261. PROM 4 EIN d um 3BSE020924 600 Figure 196 00821 Block Diagram 453 DO821 Digital Output Module Relay Normally Closed Process Connections Appendix Specifications Table 90 00821 Process Connections Process TU811 TU813 TU831 TU836 TU837 TU851 Connection Terminal Terminal Terminal Terminal Terminal Ch 1 1 Output B1 B1 11 fused B1 B2 Ch 1 2 Output A1 A1 12 A1 fused A2 Ch 2 1 Output C2 B2 21 fused B2 B4 Ch 2 2 Output A2 A2 22 A2 fused A4 Ch 3 1 Output B3 B3 31 fused B3 B6 Ch 3 2 Output A3 A3 32 A3 fused A6 Ch 4 1 Output C4 B4 41 fused B4 B8 Ch 4 2 Output A4 A4 42 A4 fused A8 Ch 5 1 Output B5 B5 51 fused B5 B10 Ch 5 2 Output A5 A5 52 A5 fused A10 Ch 6 1 Output C6 B6 61 fused B6 B12 Ch 6 2 Output A6 A6 62 6 fused A12 Ch 7 1 Output B7 71 fused B7 B14 Ch 7 2 Output AT AT 72 AT fused A14 Ch 8 1 Output C8 B8 81 fused B8 B16 Ch 8 2 Output A8 A8 82 A8 fused A16 Process Power L1 N1 N1 N1 11 12 Source 1 13 14 Process Power L2 N2 N2 N2 25 26 Source 2 27 28 454 3BSE020924 600 Appendix Specifications DO821 Digital Output Module Relay Normally Closed Figure 197 shows the process connections for the Digital Output Module DO821 when installed on a TU831 Extended MTU
262. Process TU830 TU833 6 3A 24V L1 YET Fuse tr t U1 U2 1 2 Ch1 C1 Ch2 2 7 A1 A2 4 U4 B3 B4 Ch3 j Ch4 1 4 E 2 A3 A4 i 05 96 5 6 i Ch5 C5 Ch 6 7 A5 A6 4 07 U8 7 8 X Ch7 C7 chg C8 i ZP A7 A8 U9 U10 B9 B10 i Ch9 c9 i Ch10 10 ZP 9 10 H U11 U12 B11 B12 Chit C11 12 C12 2 11 412 4 013 014 B13 B14 U13 U14 _ Ch13 c13 113 14 14 114 2 13 14 4 2 015 016 15 16 015 016 Ch15 15 115 i Ch16 1 16 116 ZP 15 16 4 2 i Lo 2 0 L2 Fuse 912 Figure 150 01840 with TU830 Extended MTU Process Connections 3BSE020924 600 357 01840 Digital Input Module Appendix Specifications Figure 151 shows the process connections for the Digital Input Module DI840 when installed on a TU838 Extended MTU AU Y 55 TU838 DI840 24V 11 T ov L1 U1 A1 Chi B1 Ch2 2 7 2 5 U2 5 Ch3 B3 Ch4 2 4 5 i U3
263. Process TU851 Connection Terminal Ch 1 1 Input B1 Ch 1 2 Input A1 Ch 2 1 Input B2 Ch 2 2 Input A2 Ch 3 1 Input B3 Ch 3 2 Input A3 Ch 4 1 Input B4 Ch 4 2 Input A4 Ch 5 1 Input B5 Ch 5 2 Input A5 Ch 6 1 Input B6 Ch 6 2 Input A6 Ch 7 1 Input B7 Ch 7 2 Input AT Ch 8 1 Input B8 Ch 8 2 Input A8 Ch 9 1 Input B9 Ch 9 2 Input A9 Ch 10 1 Input B10 Ch 10 2 Input A10 Ch 11 1 Input B11 3BSE020924 600 321 01828 Digital Input Module 120 V a c d c Appendix A Specifications Table 64 01828 Process Connections Continued Process TU851 Connection Terminal Ch 11 2 Input A11 Ch 12 1 Input B12 Ch 12 2 Input A12 Ch 13 1 Input B13 Ch 13 2 Input A13 Ch 14 1 Input B14 Ch 14 2 Input A14 Ch 15 1 Input B15 Ch 15 2 Input A15 Ch 16 1 Input B16 Ch 16 2 Input A16 322 3BSE020924 600 Appendix Specifications 01828 Digital Input Module 120 V a c d c Figure 134 shows the process connections for the Digital Input Module DI828 when installed on a TU851 Extended Module Termination Unit 120V ac Process or 110V d c 120V a c or 110V d c 120V a c or 110V d c 120V a c or 110V d c Figure 134 DI828 with TUS51 Extended Module Termination Unit 3BSE020924 600 323 DI830 Digital Input Module 24 V d c with SOE Current Sinking Appendix Specifications DI830 Digital Input Module 24 V d c with SOE Current Sinking Features 16 channels for
264. Redundant Vertical MTU TU845 Redundant Vertical MTU Features e 50 Volt applications use with 41845 AI880 AIS80A and DP840 modules NN Complete installation of I O modules using 2 wire connections and field power distribution e Up to 8 channels of field signals and process power connections Connections to two ModuleBuses and I O modules Mechanical keying prevents Is insertion of the wrong I O eese ee K module e Latching device to DIN rail for grounding DIN rail mounting sons ef 1 e Include 8 individual shunt T sticks Description The TU845 is 8 channel module termination unit MTU for redundant S800 I O modules and for mounting on a vertical DIN rail The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus
265. SPState command is received The watchdog timer is set by the controller OSP timer and is used for ModuleBus supervision The watchdog timer is re triggered every time the correct node address is decoded or broadcast If the watchdog timer expires or if the SetOSPState command is received the module enters the OSP state and the active outputs 1f any are set to their OSP values The OSP value can be either configured as a predefined value or set to use the last good value sent The output values are kept as long as the module stays in the OSP state To change the outputs the module first has to leave this state When re entering Operational State the outputs are still kept with their OSP value until new valid values are written 3BSE020924 600 Appendix Specifications Technical Data 3BSE020924 600 Technical Data Table 9 Technical data of S800 I O modules Feature Data G3 compliant According to ISA S71 04 Maximum ambient temperature 55 40 C 131 104 F 2 Equipment class Class according to IEC 61140 earth protected Protection rating IP20 according to IEC 60529 Width 800 45 mm 1 77 5800 86 1 mm 3 4 Depth 800 102 mm 3 8 111 mm 4 2 including connector S800L 58 5 mm 2 3 Height S800 119 mm 4 7 S800L 110 mm 4 33 Weight 800 0 2 kg 0 44 Ibs 58001 0 24 kg 0 53 Ibs 1 Following S800 units are G2 compliant 50821
266. TU810 or TU814 48V Li e Supervise T L1 mmm Chi C1 Ch2 1 Li i Ch3 C2 i Ch4 B2 2 11 P Ch5 c3 Ch6 11 P Ch7 C4 Ch8 B4 L1 ti C5 i Ch10 B5 L2 5 ED chit 6 Ch12 86 L2 4 Ch13 7 lt gt Ch14 B7 L2 AT 5 Ch15 8 Ch16 B8 L2 A8 4 48V L2 2 ov L2 Figure 145 DI831 with TU810 or TU814 Compact MTU Process Connections 3BSE020924 600 345 01831 Digital Input Module 48 V d c with SOE Current Sinking Appendix Specifications Figure 146 shows the process connections for the DI831 when installed on a TU812 Compact MTU TU812 48 m 14 14 UP1 ov 15 lt 157 1 451 Ch1 16 16152 Ch2 NEM BEES 17 1754 Ch4 c Ch5 EE BEES co 6 57 Ch7 NE NES p 759 21 21 L 20 20510 0 pe 8 chi Ch12 Bi 9 813 22c Ch14 10 210515 Ch15 231 123516 Ch16 11 48V 24 11 240 2
267. TU812 TU814 or TU818 are used refer to the Technical Description 3BSE050455 Self diagnostic Functions The module cyclically performs comprehensive self diagnostics The detected failures are grouped and reported as described below Errors in External power supply are reported as External error Errors in circuits only affecting specific channels on the module short circuits open circuits stuck at faults are reported as Internal channel error Errors in internal power supplies Errors in micro controller FPGA and Memory are reported as Module Error 3BSE020924 600 365 01880 High Integrity Digital Input Module 366 Technical Data Appendix Specifications Table 71 DI880 High Integrity Digital Input Module Specifications Feature DI880 Digital Input Module Number of channels 16 current sinking Rated voltage 24 V d c Process power supply range 19 2 to 30 V Input voltage range 1 11 to 30 V Input voltage range 0 30 to 5 V Nominal input channel current 7 mA 24 V d c Input current 1 gt Input current 0 1 5 mA Input impedance 3 1 Maximum field cable length 600 m 656 yd Filter times digital selectable 0 to 127 ms Shutter filter Shutter period Shutter trigger Recovery time 1 255 s default 0 means deactivated filter 1 255 changes default 4 0 65535 s default 0 means deactivated filter
268. TU843 0852 Connection Terminal male Terminal Terminal Terminal connector Ch6 Return ZP A6 A11 12 A11 12 B13 B14 B13 B14 Ch 7 Output C7 9 C13 C13 9 X1a Ch7 Return ZP A7 A13 A14 A13 A14 B15 B16 B15 B16 Ch 8 Output C8 10 C15 C15 10 X1a Ch8 Return ZP 8 A15 A16 A15 A16 0 V dc ZP L2 12 25 L2 2 L2 2 12 25 X1a 1 Pin 13 connected to connector body for EM 3BSE020924 600 217 845 845 Analog Output Module Single or Redundant 218 Appendix A Specifications Figure 83 shows the process connections for the 0845 845 when installed on a TU830 Extended MTU TU830 TU833 Process Device 6 3A L1 24V LIF Fuse 4 ov Lf B1 C1 C2 Chi 4 20mA A1 A2 Chi e B3 C3 C4 Ch2 4 20mA 4 Ch2 5 C5 C6 Ch3 4 20mA e A5 A6 Ch3 7 C7 C8 Ch4 4 20 e A7 A8 4 B9 C9 C10 Ch5 4 20mA A9 A10 Ch5 11 C11 C12 Ch6 4 20 e A11 A12 6 B13 13 14 Ch7 4 20mA 4 A13 A14 Ch7 B15 C15 C16 4 20mA e A15 A16 Ch8 12 12 gare ie ov L2 Figure 83 0845 40845
269. Table 109 TU812 TU812V1 Process Connection D Sub Connector Position Row 1 UP1 ZP1 S1 S3 S5 S7 oO AJOJN 59 3BSE020924 600 545 TU812 TU812V1 Compact MTU 546 Appendix A Specifications Table 109 TU812 TU812V1 Process Connection D Sub Connector Continued Position Row A 8 S11 9 513 10 515 11 UP2 12 ZP2 13 EM 14 UP1 15 ZP1 16 S2 17 S4 18 S6 19 S8 20 510 21 12 22 514 23 516 24 UP2 25 ZP2 3BSE020924 600 Appendix Specifications TU812 TU812V1 Compact MTU Block Diagram TU812 TU812V1 TU812 ModuleBus Connector module 4 Male UP1 UP1 14 ZP12 1 15 8513 Ch2 5216 2 Eh3 53 4 d 84117 gt o Ch5 S5 5 g E 5648 5 5 B 87 6 6 Ch8 5819 9 597 amp Qhi0 51020 o gt d 308141 St1 8 8 20 12 S1224 hi3 513 9 Chi4 51422 15___51510 ben a e dhi6__ 1623 1 nT 4 4 4 4 1 UP2 UP241 P224 1 z UP2 24 _ 1 vk gt 2 7 21 2 lt e 2 i q 5 gt 2 225
270. The transmitter power is supervised and current limited Appendix A Specifications If an external power supply is used for feeding HART transmitters the power supply must be HART compatible 3BSE020924 600 Appendix Specifications 1815 Analog Input Module The module performs self diagnostic cyclically Module diagnostics include e External power supply Transmitter power and External shunt error Error in these are reported as External channel error e Analog Read Back Reference Voltage Internal Power Supply Checksum Watchdog and Memory Error in these are reported as Module Error All the eight channels are isolated from the ModuleBus in one group The power to the input stages is converted from the 24 V supply on the ModuleBus The module has HART pass through functionality Only point to point communication is supported Eight different types of MTUs can be used The TU830 TU833 Extended MTU enables three wire connection to the devices without additional terminals The TU810 or TU814 Compact MTU has terminals for 24 V process voltage inputs but requires external terminals for distribution of 24 V power supply to the field devices The extended MTU TU835 and TU838 provides a fuse 3 A max per channel for the outgoing transmitter supply TU818 Compact MTU provides connection to 2 wire transmitters without external marshaling The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the proces
271. U 620 Appendix A Specifications Table 138 TUS38 Process Connection Screw Terminals Continued Row A Row B A12 L2 B12 signal A13 F7 L2 B13 signal A14 L2 B14 signal A15 F8 L2 B15 signal A16 L2 B15 signal L2 L2 power 2 L2 power L2 L2 power L2 L2 power 3BSE020924 600 Appendix Specifications TU838 Extended MTU Block Diagram TU838 TU838 ModuleBus Connector C 4 Male module d 7 E 1 B A 1 11511 ZPTT 11 2 1 L1 12 s1 B13 A T 52 B24 i 24 3 Bas 7 7 54 46 x 244 6 9 55 847 S6 BG 8 A618 S7 7 5 i C 1 o 1 55 5 88 B810 5 o 8 10 2 gt 5 5 2 59 B9 11 3 F5US A9 amp 610 102 10 12 3611 1413 2 z Eug gt 612 B1214 gt TI 12 14 613 Rite 1 15 S14 B1416 M r 14 i 515 pibi7 AN Ug 1 17 Jl 516 1618 UE 1618 z 2 12 19 2 27 12 119 ood
272. U834 Extended MTU Table 125 TU834 Extended MTU Specifications Continued Item Value Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 AWG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 126 mm 5 0 including connector 120 5 mm 4 74 edge to edge installed Depth 64 mm 2 52 including terminals Height 110 mm 4 3 including locking device Weight 0 28 kg 0 6 Ibs Connections Table 126 TU834 Process Connection Screw Terminals XI Position Row A Row B 1 L1 11 2 11 11 3 A1 B1 4 2 2 5 3 3 3BSE020924 600 595 TU834 Extended MTU 596 Appendix Specifications Table 126 0834 Process Connection Screw Terminals X1 Continued Position Row A Row B 6 4 4 7 5 5 8 6 6 9 7 7 10 8 8 11 9 9 12 10 10 13 11 11 14 12 12 15 13 13 16 14 14 17 15 15 18 16 16 19 L2 L2 20 L2 L2 3BSE020924 600 Appendix Specifications TU834 Extended MTU Block Diagram TU834
273. U854 is required for redundant configurations and TU834 for single configurations AI880A has HART pass through functionality Only point to point communication is supported Sensors should be for 24 V power supply if it should be powered from the module Shielded field cables are required for process connections Description Loop Supervised DI Function AI880 AI880A can be configured for the function Loop Supervised Digital Input When used as Loop Supervised the I O module can handle input signals with defined levels for open circuit logic low state logic high state and short circuit The function Loop Supervised DI is also used with field devices without defined levels for field loop diagnostics if an additional resistor network is added H The resistor network is considered to be a part of the field device this must be considered when certifying a safety loop according to IEC 61511 The resistor network should be placed close to the field device When using the function Loop Supervised DI the following parameter settings and field loop arrangement resistor network should be used 1 Interfacing to signals from mechanical contact switching devices 166 3BSE020924 600 Appendix Specifications A1880 AI880A High Integrity Analog Input Module 8000 AI880A R2 CHx Figure 60 Field Loop Arrangement When using the function Loop Supervised DI
274. UP1 2 1 gt 11 11 4 i 12 121 ZPA4 r e x 5 13 a gt 14 14 2 2 2 12 p 5 15 15 3 3 116 16 3 2 5 17 4 2033 gt 5 9 18 4 9 17244 q Jr r 11 p 7p2 2 5111 11 8 112 12 gt 6 gt 3 2 26 z 113 13 7 14 114 1 ZP27 115 15 8 115 15 AN 116 116 8 1 4 4 1 ZP2 8 2 S i o 5 lt UP2 UP2 2 gt OOT al S SI 2 2 ZP2 ModuleBus Connector R 4 Female Figure 239 TU810 TU810V1 Block Diagram 3BSE020924 600 537 TU811 TU811V1 Compact MTU TU811 TU811V1 Compact MTU 538 Features e 250 Volt applications use with DI820 DI821 00820 and DO821 I O modules e Compact installation of I O modules Up to 8 isolated channels of field signals Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding e DIN rail mounting Description The TU811 TU811V1 isa 8 channel 250 V compact module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU811 TU811V1 MTU can have up to 8 I O channels The maximum rated voltage is 250 V and maximum rated current is 3 A p
275. V and 30 mV references which are regularly updated On each channel there is a Fault Red LED that indicates channel error Three different types of MTUs can be used In single applications TU830 Extended MTU enables three wire connection to the devices without additional terminals In redundant applications TU842 for horizontal mounting and TU843 for vertical mounting can be used Shielded field cables are required for process connections Technical Data Table 26 AI843 Thermocouple mV Input Module Specifications at 25 Feature nee Thermocouple mV Input Module Number of channels 8 Differential Type of input 30 mV to 75 mV linear or TC types B C E J K L N R S T and U Measurement range See Table 27 Input impedance gt 1 MQ CJ temperature measurement reference 4 wire connected IEC 751 Pt100 RTD TY820 can be used Maximum field cable length 600 meters 656 yd or max 500 CMV between channels max 5 V d c CMRR 50 Hz 60 Hz 100 dB NMRR 50 Hz 60 Hz 240 dB Resolution A D converter 16 bits 3BSE020924 600 137 Al843 Thermocouple mV Input Module Appendix Specifications Table 26 1843 Thermocouple mV Input Module Specifications at 25 Continued Feature 1843 Thermocouple mV Input Module Error 0 196 Temperature drift 10 ppm C 25 ppm C Filter analog 1st order Low pass 1 1 kHz Filter integr
276. V d c with SOE Current Sinking Appendix Specifications Figure 148 shows the process connections for the DI831 when installed on a TU818 Compact MTU Figure 148 01831 with TU818 Compact MTU Process Connections 348 3BSE020924 600 Appendix Specifications 01840 Digital Input Module DI840 Digital Input Module Features 16 channels for 24 V d c inputs with current sinking z27 e group of 16 isolated from ground Input status indicators e Advanced on board diagnostics e Sequence of events e Redundant or single applications Transducer power distribution Description The DI840 is a 16 channel 24 V d c digital input module for single or redundant applications The input voltage range is 18 to 30 V d c and the input current is 7 mA at 24 V d c 1 2 3 4 5 6 7 8 9 Each input channel consists of current limiting components EMC protection components input state indication LED and optical isolation barrier The transducer power is supervised and current limited one output per two input channels The Sequence of Event function SOE can collect events with a resolution of 1 ms The event queue can contain up to 257 events The function includes a Shutter filter for filtering out unwanted events 3BSE020924 600 349 01840 Digital Input Module Appendix A Specifications The module cyclically performs self diagnostics Module diagnostics include Process power su
277. V digital input module for the S800 I O This module has 16 digital inputs The input signal voltage range is 36 to 60 volt d c and the input current is 4 mA at 48 V The inputs are divided into two individually isolated groups with eight channels and one voltage supervision input in each group Every input channel consists of current limiting components EMC protection components input state indication LED and optical isolation barrier If voltage supervision is enabled channels 1 8 and 9 16 will indicate channel error if the process voltage for its channel group fails The detection time for this supervision is 70 ms 2 1 2 3 4 5 6 7 8 9 The input channels can be digitally filtered The different filter times that can be achieved are 2 4 8 and 16 ms This means that noise pulses shorter than the filter time are filtered out and pulses longer than 3 6 12 and 24 ms get through the filter 3BSE020924 600 Appendix Specifications DI811 Digital Input Module 48 V Current Sinking Eight different types of MTUs can be used The TU830 TU833 Extended MTU enables three wire connection to the devices without additional terminals The 810 or TU814 Compact MTU has terminals for 48 V process voltage supervision inputs but requires external terminals for distribution of 48 V power supply to the devices The TU818 Compact MTU provides connection to 2 wire sensors without external marshaling The extended MTU TU83
278. a Appendix Specifications Table 65 DI830 Digital Input Module Specifications Feature DI830 Digital Input Module Number of channels 16 2 x 8 current sinking Rated voltage 24 V d c Process power supply range 18 to 30 V d c Input voltage range 1 13 to 30V Input voltage range 0 30 to 5 V Nominal input channel current 7 4 mA 24 V d c Input Current 1 24 0 mA Input Current 0 2 0 mA Input impedance 3 2 Maximum field cable length 600 m 656 yd Filter times digital selectable 0 to 100 ms Shutter filter Shutter period 0 255 Shutter trigger 0 255 changes Recovery time 0 65535 6 Event recording resolution 0 4 ms Event recording accuracy 0 3 ms to 0 7 ms Process voltage supervision 2 channels 1 per group Current consumption 5 V Modulebus 120 mA max 100 mA typ Power dissipation 7 2 3W Isolation Yes opto 3BSE020924 600 Appendix Specifications DI830 Digital Input Module 24 V d c with SOE Current Sinking Table 65 DI830 Digital Input Module Specifications Continued Feature DI830 Digital Input Module Mounting termination units TU810 TU812 TU814 TU818 TU830 TU833 TU838 or TU850 MTU keying code AA Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent
279. a screwdriver The MTU has a mechanical locking mechanism that locks the I O module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the I O module in its init state until it is locked in its position The process signal terminals has 8 individually isolated I O channels Each channel has two connections The 813 is primarily intended for modules with individually isolated channels The top part of the MTU can be removed to replace the termination board even with an operational system Such a need can be caused by a damaged terminal Crimp terminals are provided for connection to field wiring and insertion into the 3 snap in connectors Once the contacts are correctly placed in the connectors the cable can be easily inserted and removed without future wiring errors This assembly function can be performed before the cables are delivered to the site Crimp snap in connectors are not included in TU813 H To provide protection from hazardous voltage all plugs must be connected 3BSE020924 600 549 TU813 Compact MTU 550 Technical Data Appendix A Specifications Table 110 TU813 Compact MTU Specifications Item Value Process connections 16 up to 8 I O channels 2 terminals per channel Rated maximum continuous current 3 A channel ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Acceptable wire sizes a
280. able 56 Process Connector Pinning Continued TU830 TU818 TU819 Ch 23 Ch 24 L2 12 Ch 25 Input C13 D7 7 X1b Ch 26 Input B13 C7 20 X1b Ch 25 Ch 26 L2 A13 Ch 27 Input C14 B7 8 X1b Ch 28 Input B14 A7 21 X1b Ch 27 Ch 28 L2 A14 Ch 29 Input C15 D8 9 X1b Ch 30 Input B15 C8 22 X1b Ch 29 Ch 30 12 A15 Ch 31 Input C16 B8 10 X1b Ch 32 Input B16 A8 23 X1b Ch 31 Ch 32 L2 A16 E 24 d c 12 2 12 2 1 14 11 24 X1b 0 V d c L2 2 L2 2 2 15 12 25 X1b a Pin 13 connected to connector body for EM 3BSE020924 600 281 01818 Digital Input Module 24 v Current Sinking 282 Appendix Specifications Field connection example with TU830 Extended Module Termination Unit is shown in Figure 115 HAUT Lll c a DIB18 7 Z uu Supervise Figure 115 Field connection example with TUS30 Extended Module Termination Unit 3BSE020924 600 Appendix Specifications 01818 Digital Input Module 24 v Current Sinking Field connection example with TU818 Compact Module Termination Unit 15 shown in Figure 116 do g id YA A ge 9 ATA Auwuuuuu Ja o Bo H i li aN A 7
281. als per channels The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process Technical Data Table 79 20810 Digital Output Module Specifications DO810 Digital Output Module 16 2 x 8 Feature Number of channels Type of output Transistor current sourcing current limited Voltage range 12 32V d c Load current maximum 0 5A Short circuit current maximum 24A Leakage current maximum 10 ua Output impedance 0 4 ohm Maximum Field Cable Length 600 meters 656 yd Current consumption 5 V Modulebus 80 mA 3BSE020924 600 401 00810 Digital Output Module 24 V 0 5 A Current Sourcing Appendix Specifications Table 79 DO810 Digital Output Module Specifications Continued Feature P poe Digital Output Module Power dissipation 7 2 1 W Output Set as Predetermined OSP 256 512 1024 ms timer Process voltage supervision 2 channels 1 per group Isolation Groupwise isolated from ground Mounting termination units TU810 TU812 TU814 or TU830 MTU keying code AA Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 402 3BSE020924 600 Appendix Specifications Block Diagram DO810 00810 Digital Output Module 24 V 0 5 A Current Sourcing
282. analog filter 6 ms Channel 1 can be used as process voltage supervision input for channels 2 4 and channel 8 can be used as process voltage supervision input for channels 5 7 If process voltage supervision 15 enabled channels 2 4 and 5 7 will indicate channel error unless a high level voltage is applied on channels 1 and 8 respectively The detection time for this supervision is 70 ms If process voltage supervision is disabled channels 1 and 8 can be used as normal input channels 3BSE020924 600 295 01821 Digital Input Module 230 V a c d c Appendix A Specifications The input channels can be digitally filtered The different filter times that can be achieved are 2 4 8 and 16 ms This means that noise pulses shorter than the filter time will be filtered out and pulses longer than 3 6 12 and 24 ms will get through the filter Five different types of MTUs can be used The TU831 TU851 Extended MTU TU811 Compact MTU and TU813 Compact MTU provide two terminals per channel The TU839 Extended MTU provides two terminals per channel and one terminal for the outgoing sensor supply Technical Data Table 59 DI821 Digital Input Module Specifications Feature DI821 Digital Input Module Number of channels 8 Rated voltage 230 V a c process power supply range 164 to 264 V a c 220 V d c 175 to 275 V d c Input voltage range 1 164 to 264 V a c 175 to 275 V d c Input voltag
283. and optical isolation from the ModuleBus DO801 Digital Output Module 24 V 0 5 V Current Sinking The DO801 Digital Output Module has 16 channels for 24 volt d c 0 5 A digital outputs Each output channel provides protection against short circuits to ground over voltage over temperature EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error is detected DO802 Digital Output Module 24 250 V Relay Normally Open The DO802 Digital Output Module has 8 channels for 24 250 volt d c digital outputs Each output channel provides protection against short circuits to ground over voltage over temperature EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error is detected 3BSE020924 600 Section 1 Introduction Prerequisites and Requirements Prerequisites and Requirements When the S800 I O is used with controllers as part of their I O system the controllers need to have an interface to the fieldbus network The fieldbus network connects to a Fieldbus Communications Interface FCI with S800 I O installed 3BSE020924 600 41 Prerequisites and Requirements 42 Section 1 Introduction 3BSE020924 600 Section 2 Configuration Module Termination Units MTU Each MTU is used with certain type
284. and process power connection It is intended for mounting on a horizontal DIN rail There is space on the MTU for two I O modules connected to separate ModuleBuses TU843 Redundant Vertical for 50 V Applications The TU843 is a 16 channel redundant module termination unit The TU843 has three rows of terminals for field signals and process power connection It is intended for mounting on a vertical DIN rail There is space on the MTU for two I O modules connected to separate ModuleBuses TU844 Redundant Horizontal MTU for 50 V Applications The 844 is a 8 channel redundant module termination unit The TU844 has two rows of terminals for field signals and process power connection It is a intended for mounting on a horizontal DIN rail The MTU has place for 8 replaceable shunt sticks 1 e one shunt stick per channel for conversion of the input current signal to a voltage signal There is space on the MTU for two I O modules connected to separate ModuleBuses TU845 Redundant Vertical MTU for 50 V Applications The TU845 is 8 channel redundant module termination unit The TU845 has three rows of terminals for field signals and process power connection It is intended for mounting on a vertical DIN rail The MTU has place for 8 replaceable shunt sticks i e one shunt stick per channel for conversion of the input current signal to a voltage signal There is space on the MTU for two I O modules connected to separate ModuleBuses TU850
285. annels for 48 volt d c digital inputs The inputs are divided into two isolated groups of eight channels with a voltage supervision input for each group Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus 01814 Digital Input Module 24 V Current Sourcing The DI814 Digital Input Module has 16 channels for 24 volt d c current source digital inputs The inputs are divided into two isolated groups of eight channels with a voltage supervision input for each group Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus 3BSE020924 600 Section 1 Introduction S800 Modules DI818 Digital Input Module 24 V Current Sinking The DI818 Digital Input Module has 32 channels for 24 volt d c digital inputs The inputs are divided into two isolated groups of 16 channels with a voltage supervision input for each group Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus 01820 Digital Input Module 120 V a c d c The DI820 Digital Input Module has 8 channels for 120 volt a c d c digital inputs The inputs are individually isolated Channel 1 can be used as voltage supervisor for channels 2 4 and channel 8 can be used for channels 5 7 If voltage supervision is disabled channels 1 and 8 can be used as normal input
286. arization per IEC 584 1 1995 and following ITS 90 requirements 2 Only for 1835 3 Sensor Type applies to Channel 8 only for the measuring of the Cold Junction Compensation temperature From the 11 Sensor Types above one choice 15 to be selected by the user channel 127 AI835 AI835A Thermocouple mV Input Module 128 Appendix A Specifications Block Diagram 1835 1835 Fault C9 Run 69 Warning 59 REFs CH1 CH1 EMC LP CH2 CH2 EMC LP CH7 CH7 EMC MB Modulebus FIC Full protocol module nterface Circuity P MTI Main Timer Interface SPI Serial Peripheral Intetface LP PCJG CH8 CH8 EMC LP PCJC 2 Differential A D ANA LOG gt MBI FIC MUX Amplifier e MTI Pos 6 0 ADR SPI pow ok PERO low gt lt UPint 2 24 2 GNDA 2 lt 2 UPint vee s Figure 39 AI835 AI835A Block Diagram 3BSE020924 600 Appendix A Specifications AI835 AI835A Thermocouple mV Input Module Process Connections Table 25 AI835 AI835A Process Connections
287. assive unit used for configuration of signal type e Used withTU834 TU844 and TU845 together with 1845 or AI880 AI880A Description The TY801 Shunt Stick is used to adjust the input for current or voltage signals In the upper corner of the shunt stick there is a part of t the circuit board that is visible If the visible part is to the left the shunt stick is configured for voltage and if it is to the right it is configured for current Technical Data TY801 Shunt Stick Current voltage indicator UUUUTU Table 157 TY801 Shunt Stick Specifications Item Value Module catch Attaches module MTU TU834 TU844 TU845 Internal resistance 2 125 0 05 Equipment class Class according to IEC 61140 earth protected Protection Rating IP20 according to IEC 60529 3BSE020924 600 671 TY801 Shunt Stick 672 Appendix Specifications Table 157 TY801 Shunt Stick Specifications Continued Item Value Rated Insulation Voltage 50V Dielectric test voltage 500 V a c Width 11 mm 0 43 Depth 15 5 mm 0 61 Height 62 mm 2 44 Weight 6 g 0 013 Ibs Block Diagram TY801 1250 1250 3BSE020924 600 Appendix A Specifications TY804 Shunt Stick Features Passive unit used for configur
288. ation 50 Hz or 60 Hz Update cycle time max 320 ms 80 ms at 50 Hz 267 ms n x 67 ms at 60 Hz n active channels Supervision Module error if reference channels outside limits power supply low Channel error if open circuit out of range lt 40 C 40 F and gt 100 C 212 F only Cold Junction channel Linear none Current consumption 24 V Modulebus 50 mA Current consumption 5 V Modulebus 60 mA Power dissipation 1 5 W Isolation Groupwise isolated from ground Module termination units TU818 TU830 TU842 TU843 TU852 MTU keying code Rated insulation voltage 50V Dielectric test voltage 500 V a c 138 3BSE020924 600 Appendix Specifications 3BSE020924 600 Al843 Thermocouple mV Input Module Table 27 1843 Range Linearization Input Type Temperature Range TC type 44 18209C 111 2 3308 F TC type C 0 23009 32 41729F TC type D 0 23009C 32 41729F TC type E 1 270 1000 C 454 1832 F TC type J 1 210 1200 C 346 2192 F TC type K 1 270 1372 C 454 2501 6 F TC type L 200 900 C 328 1652 F TC type N 1 270 1300 454 2372 TC type 1 50 1768 58 3214 4 TC type S 1 50 1768 C 58 3214 4 F TC type T 1 270 400 454 752 TC type U 200 600 C 328 111
289. ation Class1 Zone Zone 2 2 Zone 2 20 Interface to Zone 0 3 ModuleBus Communication Parts TB805 X X X TB806 X X X TK801V003 X TK801V006 X TK801V0012 X TB807 X X X TB810 X X X TB811 X X X TB820V2 X X X TB825 X X X TB826 X X X TB840 X X X X TB840A TB842 X X X TB845 X X X TB846 X X X 1 Marking for mounting and interface Class 1 Zone 2 AEx nA 4 Gc X 2 Marking for mounting and interface Ex II Ex nA T5 Gc 3 Marking for mounting Ex Il Ex nA II T4 Marking for interface Ex II 1 G EEx ia 4 cULus UL508 UL1950 CSA 22 2 No 950 684 3BSE020924 600 Appendix C Hardware Units for Essential Automation A selection of the units described in this book is also available as versions for Essential Automation These units have exactly the same technical specifications but differ in the following characteristics A Electronically recognizable 5800 IO hardware status shows text eA Color main unit is in gray Type designation name ends with eA e Article number part ends with R2 instead of R1 The Table 161 lists the eA units certificates and type approvals that currently applies to ea ch unit Table 161 All eA Units and Certifications ATEX cULus Available cULus Hazardous oe Hazardous 5 Hazardous Location Marine eA CE Electrical Location ar SIL 3 Modules Safety Class 1 Location Installati
290. ation of signal type e Used on TU844 and TU845 together with DP840 Description The TY804 Shunt Stick is used to adjust the input current to a voltage signal In the upper corner of the shunt stick there is a part of the circuit board that is visible The visible part shall be turned to the right current input when the shunt stick 15 mounted Technical Data TY804 Shunt Stick Visible part of circuit board Table 158 804 Shunt Stick Specifications Item Value Module catch Attaches module MTU TU844 TU845 Internal resistance 1 08 196 protected Equipment class Class according to 61140 earth Protection Rating 20 according to EC 60529 3BSE020924 600 673 TY804 Shunt Stick Appendix Specifications Table 158 TY804 Shunt Stick Specifications Continued Item Value Rated Insulation Voltage 50V Dielectric test voltage 500 V a c Width 11 mm 0 43 Depth 15 5 mm 0 617 Height 62 mm 2 44 Weight 6 g 0 013 Ibs Block Diagram TY804 1 ko 674 3BSE020924 600 Appendix Specifications TY820 Temperature Sensor TY820 Temperature Sensor Features e Passive unit for measuring of temperature Used together with AI835 AI835A and AI843 for measuring of the cold junction temperat
291. atures 50 Volt applications use with AI810 1815 AI820 AI830 AI835A AI835 1845 810 810 2 AO815 AO820 AO845 845 DI810 DI811 DI814 DI830 DI831 DI840 DI880 01885 DO810 DO814 20815 DO840 00880 DP820 and DP840 I O modules Compact installation of I O modules using one wire connections Up to 16 channels of field signals and process power connections with crimped snap in connectors Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU814 TU814V1 is a 16 channel 50 V compact module termination unit MTU for the S800 I O The TU814 TU814V1 has three rows of crimp snap in connectors for field signals and process power connections The MTU is a passive unit 3BSE020924 600 TU814 TU814V1 Compact MTU Snap on connector positions 555 TU814 TU814V1 Compact MTU Appendix A Specifications 556 used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU814 TU814V1 MTU can have up to 16 I O channels and two process voltage connections The maximum rated voltage is 50 V and maximum rated current is 2 A per channel Two mechanical keys are used to configure the MTU for different types of I O modules The MTU distributes the ModuleBus to the I O mod
292. aximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Acceptable wire sizes Solid 0 2 6mm Stranded 0 2 4 mm 24 10 AWG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 36 different combinations 3BSE020924 600 583 TU831 TU831V1 Extended MTU Appendix Specifications Table 121 TU831 TU831V1 Compact MTU Specifications Continued Item Value I O Module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 250V Dielectric test voltage 2000 V a c Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed Depth 64 mm 2 52 including terminals Height 110 mm 4 3 Weight 0 22 kg 0 48 Ibs Connections Table 122 TU831 TU831V1 Process Connection Screw Terminals Position Row Row B 1 A1 B1 AJOJN 584 3BSE020924 600 Appendix Specifications TU831 TU831V1 Extended MTU Table 122 TU831 TU831V1 Process Connection Screw Terminals Position Row A Row B 7 7 7 8 A8 B8 3BSE020924 600 585 TU831 TU831V1 Extended MTU Block Diagram TU831 TU831V1 Appendix Specifications TU831 ModuleBus Connector
293. ble 89 DO821 Digital Output Module Specifications Continued Feature ies Beast Digital Output Module Current consumption 5 V Modulebus 60 mA Current consumption 24 V Modulebus 140 mA Power dissipation 1 2 9 W Output Set as Predetermined OSP timer 256 512 1024 ms Power supervision 24 12 V Relay power converter monitor Isolation Individually isolated from ground RIV 250 V Module termination units TU811 TU813 TU831 TU836 TU837 or TU851 MTU keying code CA Rated insulation voltage 250V Dielectric test voltage 2000 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 Appendix Specifications X1 Joy euuo Block Diagram DO821 DO821 Digital Output Module Relay Normally Closed Bis OUTPUT CHANNELS 24V gt N 42V OV 24V 24 2 FAULT 69 RUN 12V SUPER OSP VISION e ERROR 1 8 50 oti 5VI 4 MBI 9121 5 POWER OK mip N 9 45 o q EM 5 022 8 DAT N RS 485 4 4 8 80 9 BLOCK 4 gt 08 1 EE
294. c digital inputs The inputs are individually isolated Channel 1 can be used as voltage supervisor for channels 2 8 and channel 16 can be used for channels 9 15 If voltage supervision is disabled channels 1 and 16 can be used as normal inputs Each input channel provides current limiting EMC protection input state LED indicator noise filter and optical isolation from the ModuleBus DI830 Digital Input Module 24 V d c with SOE Current Sinking The DI830 Digital Input Module has 16 channels for 24 volt d c digital inputs and sequence of events SOE handling capabilities The sequence of events time stamp has a resolution of 0 4 ms for each input channel The inputs are divided into two isolated groups of eight channels with a voltage supervision input for each group Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus DI831 Digital Input Module 48 V d c with SOE Current Sinking The DI831 Digital Input Module has 16 channels for 48 volt d c digital inputs and sequence of events SOE handling capabilities The sequence of events time stamp has a resolution of 0 4 ms for each input channel The inputs are divided into two isolated groups of eight channels with a voltage supervision input for each group Each input channel provides current limiting EMC protection input state LED indicator and optical 1solation from the ModuleBus DI840 Digital Input Mod
295. cations Item Value Process connections 40 up to 16 I O channels 16 current limited sensor transmitter power outlets D sub connectors 25 pin male Rated maximum continuous current 2 A per process voltage connection ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 15 Rated max continuos current per channel 15 mA per I O channel digital input or 25 mA per two I O channels analog input Fuse 2 2A fast glass tube 5x20 mm Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 AWG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 36 different combinations I O Module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed 3BSE020924 600 Appendix Specifications TU850 Extended MTU Table 149 TU850 Extended MTU Specifications Continued Item Value Depth 64 mm 2 52 including terminals Height 110 mm 4 3 Weight 0 26 kg 0 57 Ibs Connections Table 150 0850 Process Connection Screw Terminals Row A Ro
296. cations 01814 Digital Input Module 24 V Current Sourcing Table 54 DI814 Process Connections Continued TU810 TUBIS Process D Sub 25 TU830 TU833 TU838 or TU814 Connection inal male Terminal Terminal ERIS Connector 1 Ch 10 Input B5 20 C10 B10 Ch 9 Ch 10 L2 A5 A9 A10 A10 Ch 11 Ch 12 L2 B11 B12 A11 F6 Ch 11 Input C6 8 C11 B11 Ch 12 Input B6 21 C12 B12 Ch 11 Ch 12 L2 A6 A11 A12 A12 Ch 13 Ch 14 L2 B13 B14 A13 F7 Ch 13 Input C7 9 C13 B13 Ch 14 Input B7 22 C14 B14 Ch 13 Ch 14 L2 AT A13 A14 A14 Ch 15 Ch16 L2 B15 B16 A15 F8 Ch 15 Input C8 10 C15 B15 Ch 16 Input B8 23 C16 B16 Ch 15 Ch16 L2 A8 A15 A16 A16 24 V d c L2 2 11 24 L2 2 L2 2 0 V L2 12 25 L2 2 L2 2 1 Pin 13 connected to connector body for EM 3BSE020924 600 271 01814 Digital Input Module 24 V Current Sourcing Appendix Specifications Figure 110 shows the process connections for the Digital Input Module DI814 current sourcing when installed on a TU830 Extended MTU
297. cations TU842 Redundant Horizontal MTU The 0842 MTU have up to 16 I O channels and 2 2 process voltage connections Each channel has two I O connections and one ZP connection The maximum rated voltage is 50 V and maximum rated current is 3 A per channel The MTU distributes the two ModuleBuses to each I O module and to the next MTU It also generates the correct address to the I O modules by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Four mechanical keys two for each I O module are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position Each I O channel has two I O connections and one ZP connection For input modules field power 15 provided by the B row Technical Data Table 141 TU842 Redundant Horizontal MTU Specifications Item Value Process Connections 56 up to 16 I O channels 2 t
298. cess Connections 3BSE020924 600 407 00810 Digital Output Module 24 V 0 5 A Current Sourcing Appendix Specifications Figure 176 shows the process connections for the Digital Output Module DO810 when installed on a TU812 Compact MTU TU812 24 1 UP1 ia gt 14 ov ZP1 15 515 5 Ch1 51 Ch2 5216 gt 16 4 5417 Ch5 S5 5 5 8 Ch6 5618 518 55 Ch7 8716 2 8 Connection S819 519 5 Ch9 S9 7 gt t 81020 520 mE Chii 8118 8 Ch12 81281 424 Ch13 S13 9 9 81422 522 i Chi5 51510 10 Chis 81622 23 24V eUP2 11 11 224 NES OV 7 2 12 512 i 2 2 25 25 EE i I Figure 176 DOS10 with TUS12 Compact MTU Process Connections 408 3BSE020924 600 Appendix A Specifications 00814 Digital Output Module 24 V 0 5 A Current Sinking 00814 Digital Output Module 24 V 0 5 A Current Sinking The DO814 is 16 channel 24 V digital output module with current sinking for the S800 I O The output voltage range is 10 to 30 vol
299. cess Connections 40 up to 8 I O channels 2 terminals per channel 4 Process power 20 Process power 0 V Rated maximum continuous current per 2 A channel 644 3BSE020924 600 Appendix Specifications TU845 Redundant Vertical MTU Table 147 TU845 Redundant Vertical MTU Specifications Continued Item Value Rated maximum continuous current per 5 A process voltage connection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 ANG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 131 mm 5 16 including connector 124 mm 4 88 edge to edge installed Depth 64 mm 2 52 including terminals Height 186 5 mm 7 34 including locking device Weight 0 6 kg 1 3 Ibs 3BSE020924 600 645 TU845 Redundant Vertical MTU 646 Connections Table 148 TU845 Process Connection Screw Terminals Appendix Specifications Position Row A Ro
300. channels analog input The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals are divided into two equal and individually isolated groups Each group consists of 8 I O channels 8 current limited sensor transmitter power outlets and process voltage connection Process voltage can be connected to two individually isolated groups only valid if the I O module supports that Current limitation in sensor supply is implemented with disconnectable PTC fuses 3BSE020924 600 649 TU850 Extended MTU 650 Technical Data Appendix Specifications Table 149 TU850 Extended MTU Specifi
301. ching device to DIN rail for grounding DIN rail mounting Description The TU854 is 8 channel module termination unit MTU for redundant S800 I O modules and for mounting on a horizontal DIN rail The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU854 MTU can have up to 8 I O channels and process voltage connections Each channel has two I O connections Input signals are connected via individual shunt sticks TY801 3BSE020924 600 665 TU854 Redundant Horizontal MTU Appendix A Specifications 666 The MTU distributes the two ModuleBuses one to each I O module and to the next MTU It also generates the correct address to the I O modules by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Four mechanical keys two for each I O module are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module
302. cle time 1 ms Error Max 0 196 Resolution 12 bit Output Set as Predetermined OSP timer 256 512 1024 ms Temperature drift Typ 30 ppm C Max 60 ppm C Current consumption 24 V process power supply UPx 200 mA max Current consumption 5 V 70 mA max Modulebus Power dissipation 3 8 W Isolation Groupwise isolated from ground Rated insulation voltage 50V Dielectric test voltage 500 V a c Acceptable wire sizes Solid 0 05 2 5mm 30 12 AWG Stranded 0 05 1 5mm 30 12 AWG Recommended torque 0 5 0 6Nm Stripping length 6 7 5 mm 0 24 0 30 in 1 4 20 mA handled by the FCI or controller 3BSE020924 600 Appendix Specifications 40801 Analog Output Module 0 4 20 mA 2 See Power Dissipation Calculation below Power Dissipation Calculation If output load 250 ohms and high power supply can max power dissipation be exceeded The total power dissipated in the output stages should be 1 2 W Can be calculated according to UP lt 24 V 8 2 UP 4 7 Rrit 100 x x Ichi i UP gt 24 V 8 P output 2 19 3 100 x legil i l UP Power supply to the output stages Average output current per channel Output load per channel Temporary overload or short circuit does not cause any damage but long term overload will decrease module MTBF 3BSE020924 600 181 8
303. ction Terminal Terminal Terminal Terminal Terminal ponn etar 24 V d c L1 2 1 14 L1 2 L1 2 L1 2 Li 2 0 V d c L1 2 15 L1 2 L1 2 L1 2 L1 2 Ch1 Ch 2 C1 A1 B1 B2 A1 F1 1 A2 L1 Ch1 Input C1 3 D1 C1 B1 B1 Ch 2 Input B1 16 B1 C2 B2 B2 Ch1 Ch2 L1 A1 A1 A2 A2 Ch 3 Ch 4 C2 A2 B3 B4 A3 F2 A3 A4 L1 Ch 3 Input C2 4 D2 C3 B3 B3 Ch 4 Input B2 17 B2 C4 B4 B4 Ch 3 Ch 4 A2 A3 A4 A4 L1 Ch 5 Ch6 C3 A3 B5 B6 A5 Ab A6 L1 Ch 5 Input C3 5 D3 C5 B5 B5 Ch 6 Input B3 18 B3 C6 B6 B6 Ch 5 Ch 6 A3 A5 A6 A6 L1 Ch 7 Ch 8 C4 A4 B7 B8 AT F4 AT A8 L1 244 3BSE020924 600 Appendix Specifications DI810 Digital Input Module 24 V Current Sinking Table 50 01810 Process Connections Continued TU812 Process TUR 4 TU818 TUS830 TU833 TU838 TU850 Connection Terminal Terminal Terminal Terminal Terminal Connector 1 Ch 7 Input C4 6 D4 C7 B7 B7 Ch 8 Input B4 19 B4 C8 B8 B8 Ch 7 Ch8 A4 AT A8 A8 L1 Ch 9 Ch 10 C5 A5 B9 B10 A9 F5 A9 A10 2 Ch 9 Input C5 7 D5 C9 B9 B9 Ch 10 Input B5 20 B5 C10 B10 B10 Ch 9 Ch 10 5 9 10 10 L2 Ch 11 Ch 12 C6 A6 B11 B12 A11 F6 11 A12 2 Ch 11 Input C6 8 D6 C11 B11 B11 Ch 12 Input B6 21 B6 C12 B12 B12 Ch 11 Ch 12 A6 A11 A12 A12 L2 Ch 13 Ch 14 C7 A7 B13 B14 A13 F7 A13 A
304. cuit and over temperature protection of switches Fault tolerance of 1 as defined in IEC 61508 for output drivers For ND Normally De energized systems outputs can still be controlled with error on output drivers Certified for SIL3 according to 61508 Certified for Category 4 according to EN 954 1 Description 1 2 4 5 7 8 9 The DO880 is a 16 channel 24 V digital output module for single or redundant application The maximum continuous output current per channel is 0 5 A The outputs are current limited and protected against over temperature 3BSE020924 600 Appendix Specifications 00880 High Integrity Digital Output Module Each output channel consists of a current limited and over temperature protected high side driver EMC protection components inductive load suppression output state indication LED and an isolation barrier to the Modulebus In addition to the four module LEDs DO880 has one LED Yellow Red per channel 16 that indicates the output state and channel error Yellow output is energized Off output 15 de energized Red channel error The outputs can be set in two different modes for handling of over load automatic reset when overload short is removed or manual reset by operator forcing output off and on The outputs are current protected and protected against over temperature If load increases above 0 6A the output will be switched off and an external c
305. d Every input channel consists of 51 2 3 4 5 6 7 8 Y amp DI802 120V a c d c 1 2 3 4 5 6 7 8 BA BA B current limiting components protection components input state indication LED and optical isolation barrier Channel 8 can be used as process voltage supervision input for channels 1 7 If process voltage supervision is enabled channels 1 7 will indicate channel error unless a high level voltage 15 applied on channel 8 The detection time for this supervision 1 70 ms If process voltage supervision is disabled channel 8 can be used as a normal input channel 3BSE020924 600 Appendix Specifications DI802 Digital Input Module 120 V a c d c Current Sinking Ifthe voltage connected to channel 8 disappears the error inputs are activated The error signal can be read from the ModuleBus This supervision can be enabled disabled with parameter If the error inputs are disabled channel 8 can be used as the normal input channel The input channels can be digitally filtered The different filter times that can be achieved are 2 4 8 and 16 ms This means that noise pulses shorter than the filter time will be filtered out and pulses longer than 3 6 12 and 2
306. d MTU 656 Appendix Specifications Table 151 TUS51 Compact MTU Specifications Continued Item Value Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed Depth 64 mm 2 52 including terminals Height 110 mm 4 3 Weight 0 22 kg 0 48 Ibs 3BSE020924 600 Appendix Specifications TU851 Extended MTU Connections Table 152 TU851 Process Connection 32 Pole Screw Terminals Position Row A Row B 1 A1 B1 2 B2 A2 3 B3 A3 4 B4 A4 5 B5 A5 6 B6 A6 7 B7 AT 8 B8 A8 9 B9 A9 10 B10 A10 11 B11 A11 12 B12 A12 13 B13 A13 14 B14 A14 15 B15 A15 16 B16 A16 3BSE020924 600 657 Appendix Specifications TU851 Extended MTU WOW SANA 20090 200 gae Pl a AOO OLN 7 S x CB E 2 lt Figure 258 TU851 Process Connection 3BSE020924 600 658 Appendix Specifications TU852 Redundant Horizontal Dual MTU TU852 Redundant Horizontal Dual MTU Features e 50 Volt applications use with AI843 845 DI840 DI880 DO840 DO880 and DP840 modules Horizontal installation of I O modules using D sub connectors e Up to 16 channels of field signals and process power connections Connections to two ModuleBuses and I O modules e Mechanical keying prevents ins
307. d during 3 s When the CPU detects SR overflow is the frequency value set to zero Redundant Applications In a redundant application one module is set to primary and one to backup The primary module synchronize the counter on the backup module every 10 seconds After start up it will take about 30 s before the backup has been synchronized Technical Data Table 101 840 Incremental Pulse Counter Module Specifications Feature Digital Pulse Counter Number of channels 8 Power Supply voltage 24 V d c 19 2 to 30 V d c Max non destructive voltage on inputs 30 V d c Maximum field cable length 200 m Cable type Twisted pair Input filter time 10 us 100 us 800 us 6400 us 3BSE020924 600 Appendix Specifications DP840 Incremental Pulse Counter Module Table 101 DP840 Incremental Pulse Counter Module Specifications Continued Feature DP840 Digital Pulse Counter Frequency range at different filter time 10 us input filter 0 5 Hz 20 kHz 100 us input filter 0 5 Hz 5 kHz 800 input filter 0 5 Hz 625 Hz 6400 us input 2 0 5 Hz 78 Hz Min pulse width 1 0 at different filter time 10 us input filter 10 us 100 us input filter 100 us 800 us input filter 800 us 6400 us input filter 6400 us Input thresholds NAMUR Open wire 0 mA lt lt 0 1 mA Contact open 0 1 mA lt 1 6 mA Contact cl
308. d via the ModuleBus This supervision can be enabled disabled with a parameter 450 3BSE020924 600 Appendix Specifications DO821 Digital Output Module Relay Normally Closed Six different types of MTUs can be used The TU831 TU851 Extended MTU TU811 Compact MTU and TU813 Compact MTU enable two wire connection to the devices without additional terminals The extended MTU TU836 provides individual fuse 3 A max per channel on the load outlet terminals The extended MTU TU837 provides an individual fuse 3 A max per channel Outputs can be individually isolated or grouped by bridging Signal return terminals are provided in two groups of four terminals Technical Data Table 89 DO821 Digital Output Module Specifications Feature dria Digital Output Module Number of channels 8 Type of output Relay NC Voltage range 5 250 V a c d c Load current maximum 3A Load current minimum 5 mA Max make current 30 A 200ms L R 210 ms Max break power a c 720 VA power factor gt 0 4 d c 40 W L R x 40 ms Maximum field cable length d c 600 meters 656 yd Pick up time maximum 9 ms Release time maximum 5 ms Number of operations per hour 2000 maximum Number of operations per lifetime Mechanical gt 20 x 106 Electrical gt 1 x 106 3BSE020924 600 451 DO821 Digital Output Module Relay Normally Closed 452 Appendix Specifications Ta
309. distribution 1 5A Maximum 24 V current distribution 1 5A Rated max continuos current per 3A channel Fuse 8 Only on delivery 100 mA fast glass tube 5x20 mm Otherwise Max 3 5 A Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 ANG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 36 different combinations Module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c 618 3BSE020924 600 Appendix Specifications TU838 Extended MTU Table 137 TU838 Extended MTU Specifications Continued Item Value Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed Depth 64 mm 2 52 including terminals Height 110 mm 4 3 Weight 0 26 kg 0 57 Ibs Connections Table 138 TU838 Process Connection Screw Terminals X1 Row A Row B L1 L1 power 1 L1 power L1 L1 power 1 L1 power A1 F1 L1 B1 signal A2 L1 B2 signal A3 F2 L1 B3 signal A4 L1 signal A5 F3 L1 B5 signal A6 L1 B6 signal AT F4 L1 B7 signal A8 L1 B8 signal A9 F5 L2 B9 signal A10 L2 B10 signal A11 F6 L2 B11 signal 3BSE020924 600 619 TU838 Extended MT
310. e Isolation Yes opto Mounting termination units TU810 TU812 TU814 TU818 TU830 TU833 TU838 TU842 TU843 or TU852 MTU keying code CD Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent of the channels activated at nominal voltage of 24 Volt 3BSE020924 600 Appendix Specifications 01840 Digital Input Module Block Diagram 01840 uP FAULT Q RUN 69 WARNING gt LED1 9 UP LED16 9 Current Limiter MBI u1 FPGA 11 7 CH1 U2 TP 12 4 CH2 UP Current Limiter U15 115 4 CH15 U16 116 CH16 Figure 149 Block Diagram DI840 3BSE020924 600 353 01840 Digital Input Module Process Connections Appendix Specifications Table 70 DIS40 Process Connections TU812 TU810 D Sub 25 TU830 TU842 Process 814 Male TU818 TU838 19892 Connection Terminal Terminal Terminal Terminal 24 L1 2 1 14 11 2 L1 2 Li 2 L1 1 14 X1a and X1b 0 V d c L1 2 15 L1 2 L1 2 L1 2 L1 2 15 X1a and X1b U1 U2 C1 A1 B1 B2 A1 F1 B1 B2 3 16 X1b Ch1 Input C1 3 D1 C1 B1 C1 3 X1a Ch 2 Input B1
311. e Output Set as Predetermined OSP timer 256 512 1024 ms Process voltage supervision 2 channels 1 per group Isolation Groupwise isolated from ground Module termination units TU810 TU812 TU814 TU830 or TU838 MTU keying code BE Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 Appendix Specifications 00814 Digital Output Module 24 V 0 5 A Current Sinking Block Diagram DO814 es GROUPT 222222222222 x2 24V SUPER OUTPUT VISION curent FAULT UPIN RUN Y g WARNING NS 4 b 21 OSP Q 1 v 5VI MBI 1 CH2 NS b 22 3 I 5v m ASIC 9 o 8 OV CH8 ES NE b 3 DAT 2 2 DAT RS 485 zP1 5 4 Z y _ _ 3 S CLK 4 83 485 GROUP2 cae 24V SUPER OUTPUT b POS0 6 VISION Current Sinking BLOCK ERROR 9 16 DRVERS 24 Y U9 16 8 CH 9 8 EEPROM 4 4 H e AN EE 09 16 2 2 Figure 177 20814 Block Diagra
312. e Latching device to DIN rail for grounding DIN rail mounting Description The TU837 TU837V1 is a 8 channel 250 V extended module termination unit MTU for the S800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus xis Appendix Specifications Fuse Holders Row A Row B eo oo 3BSE020924 600 Appendix Specifications TU837 TU837V1 Extended MTU The TU837 TU837V1 MTU can have up to 8 I O channels The maximum rated voltage is 250 V and maximum rated current is 3 per channel The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechan
313. e 122 shows the process connections for the DI820 when installed on a TU851 Extended MTU P 275 722 Process 1 P oea 7 120 or 110V d c B1 E m NN 3 12 1 A4 E F NN i E E 13 1 5 E 132 NN js y o Bs ddia N cn42 128 2 NN ss E E 120V a c f 810 dis cns2 T1219 NN Ch6 1 H 161 17 1 NN 18 1 18 2 NN 1 1 22 Se Figure 122 D1820 with TU851 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications 01821 Digital Input Module 230 V a c d c DI821 Digital Input Module 230 V a c d c Features e Schannels for 230 V a c d c inputs e Individually isolated points Voltage supervision of field input power Input status indicators Signal filtering Description The DI821 is a 8 channel 230 V a c d c digital input module for the S800 I O This module has 8 digital inputs The ac input voltage range is 164 to 264 V and the input current is 11 mA at 230 V a c The d c input voltage range is 175 to 275 volt and the input current is 1 6 mA at 220 V d c The inputs are individually isolated Every input channel consists of current limiting components EMC protection components input state indication LED optical isolation barrier and an
314. e 5800 I O The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus Appendix A Specifications 3BSE020924 600 Appendix Specifications TU835 TU835V1 Extended MTU The TU835 TU835V1 MTU can have up to 8 I O channels The maximum rated voltage is 50 V and maximum rated current is 2 A per channel The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals has 8 individually isolat
315. e 6 58001 I O Module LED Indications in Different States Continued Normally when an I O module has been removed from the configuration the ModuleBus master will do a restart of the module The module will end up in the Section 3 Maintenance Module state Status Channel status OSP Green On Off Error Red DI On Off DO Off 1 module NOT CONFIGURED state 9 5 UT Ivi V 9 lt I 1801 0 4 20 mA oC Jo L L 24V 1 2 3 4 5 6 7 8 tle le pe tt be tet l Will be switched off after the first successful access to the 6 7 8 910111213141516 DO801 24V 0 5A N o o L L 24V 1234567 8 9 10 11 12 13 14 15 16 Figure 9 Examples of S800L I O Module LED Locations 52 3BSE020924 600 Section 3 Maintenance Error Messages Error Messages Refer the relevant controller manuals Fault Finding and User Repair S800 I O Module Replacement General All I O modules can be exchanged online and with the process power supply connected exc
316. e AI801 20 mA Process 1 0 20 Chl L1 0 20mA Ch2 L1 0 20 Ch3 L1 0 20mA Ch4 12 0 20 Ch5 12 0 20 Ch6 12 0 20mA Ch7 0 20mA Ch8 24v Ov Chx Current Input Figure 11 41801 Process Connections 3BSE020924 600 69 AI810 Analog Input Module 0 4 20 mA 0 2 10 V Appendix Specifications AI810 Analog Input Module 0 4 20 mA 0 2 10 V Features e 8 channels for 0 20 mA 4 20 mA 0 10 V or 2 10 V d c single ended unipolar inputs group of 8 channels isolated from ground e 12 Bit resolution Input shunt resistors protected to 30 V by resistor Analog inputs are short circuit secured to ZP or 24 V The input withstand HART communication Description The AI810 Analog Input Module has 8 channels Each channel can be either a voltage or current input The current input is able to handle a short circuit to the transmitter supply at least 30 V d c without damage Current limiting is performed with a PTC resistor The input resistance of the current input is 250 ohm PTC included The voltage input is able to withstand an over or undervoltage of at least 30 V d c Input resistance is 290k ohm Transmitter supply can be connected to 11 L1 and or L2 L2 70 3BSE020924 600 Appendix Spec
317. e TU818 Compact MTU provides connection to 2 wire sensors without external marshaling The extended MTU TU838 provide a fuse 3 A max per two channels for process power out The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process TU850 provides one disconnectable PTC fused sensor transmitter power outlet terminal per channel Event Recording The DI830 Input Module can be used for event recording SOE that is changing signals at digital input channels can be announced together with a time stamp indicating when it occurred Events are generated on both positive and negative going edges of the signal The time stamp has a resolution of 0 4 millisecond and is compensated for the filter time The module has intermediate storage for 32 events The SOE functionality can be switched on and off per channel For all channels with enabled SOE capability a shutter filter 15 implemented that prevents intermediate storage for events from overflow The shutter filter is closed as soon as the number of events generated within the shutter period 0 255 seconds exceeds the shutter trigger number 0 255 changes The shutter filter remains closed as long as the recovery time 0 65535 seconds has not expired Simple Digital Input If no event recording is used the DI830 acts like a simple digital input device 3BSE020924 600 325 DI830 Digital Input Module 24 V d c with SOE Current Sinking 326 Technical Dat
318. e connection 144 mA per ch 125mA 3BSE020924 600 575 TU830 TU830V1 Extended MTU Appendix A Specifications Table 118 Recommended fuse for TU830 Continued Total current consumption at 24V process power Recommended fuse 1 Module Configuration supply both groups UP1 per group L1 and L2 and UP2 01818 2 wire connection DI830 2 wire connection 144 mA per ch 125mA DI831 2 wire connection 100 mA 6 25 ch 80 30V 01840 2 wire connection 159 mA internal 9mA per 250mA L1 ch 30V DI880 2 wire connection 175 mA internal 10mA 315mA L1 ch 01885 2 wire connection 32 mA 4 per ch 30V 63mA L1 for 24 V L2 for 48 V AO810 AO810V2 NA 245 mA 400mA L1 or L2 AO815 NA 218 mA 400 L1 820 3 NA AO845 AO845A 218 mA 400 L1 1810 2 wire connection 184 mA 23mA ch 160mA 1815 2 wire connection 265 mA 22 23 1 32 200 channel 1820 2 wire connection 92 mA 23mA per ch 80mA Al830 AI830A 2 wire connection 3 NA 1835 1835 2 wire connection 3 NA 1843 2 wire connection 3 NA 1845 2 wire connection 265 mA 22 23 1 32 200 channel 576 3BSE020924 600 Appendix Specifications TU830 TU830V1 Extended MTU Table 118 Recommended fuse for TU830 Continued
319. e current limited and protected against over temperature If the outputs are overloaded the output current will be limited This means that the power dissipation in the output stage will increase and the output will shutdown if the temperature in the output stage increases above 150 C 302 F The output will switch on again automatically as the component temperature has decreased to about 1409 284 F If any output is shutdown due to overload the indication LED on that channel is not switched off The output status of that channel cannot be read from the module Technical Data Table 75 DO801 Digital Output Module Specifications Feature DO801 Digital Output Module Number of channels 16 1 x 16 Type of output Transistor current source current limited Voltage range 12 32V d c Load current maximum 0 5A Short circuit current maximum 24A Leakage current maximum 10 Signal delay 0 2 ms Output impedance 0 4 ohm Maximum Field Cable Length 600 meters 656 yd Current consumption 5 V Modulebus 80 mA Power dissipation 1 24W Output Set as Predetermined OSP timer 256 512 1024 ms Isolation Groupwise isolated from ground 3BSE020924 600 Appendix Specifications 00801 Digital Output Module 24 V 0 5 A Current Sourcing Table 75 DO801 Digital Output Module Specifications Continued Feature Pee Digital Output Mod
320. e firmly and extract the module Store extracted modules in envelopes Ensure that the module contacts connect properly with the contacts in the MTU and then lock the module in place The module is initialized automatically by the system and the F ault LED is turned off and the R un LED is activated 6 Perform a function test on the new module Additional Information for Replacement of Individual S800 I O Modules Table 7 lists S800 I O modules and provides additional information for replacement of the modules Table 7 Replacement information for S800 I O Modules Module Type Settings Comments 1810 AI815 No settings Replacement with power applied is 820 AI825 possible AI830 AI830A Turning locking mechanism deactivates the 1843 AI845 880 AI880A 1890 895 Analog Input AO810 AO815 No settings Replacement with power applied is AO810V2 AO820 AO845 AO845A 890 AO895 Analog Output possible It may be necessary to set the process device manually to a safe state before the module is extracted Turning locking mechanism deactivates the module 3BSE020924 600 Section 3 Maintenance S800 Module Replacement Table 7 Replacement information for S800 I O Modules Continued Module Type Settings Comments 01810 DI811 No settings Replacement with power applied is 01814 DI820 possible 01821 01890 Turning locking mechanism deact
321. e limit is set to I sc typ1 1A If this operation leads to an over temperature condition over 135 C a second protection level T gt 135 C changes the output into a low duty cycle PWM selective thermal shutdown with restart to 3BSE020924 600 Appendix Specifications 00818 Digital Output Module 24 V 0 5 A Current Sourcing prevent critical chip temperatures If base chip temperature reaches a critical temperature all outputs are turned off The output circuitry will shut off if the process power drops below 11V The signals are connected to the MTU with the process connector Three different types of MTUS can be used The extended MTU TU830 provides 32 outputs terminals and 16 return terminals The compact MTU TU818 provides 1 wire connection to the load The compact MTU TU819 has two D sub 25 pin connectors for interfacing with the process Technical Data Table 85 DO818 Digital Output Module Specifications Feature DO818 Digital Output Module Number of channels 32 2 x 16 Type of output Transistor current sourcing current limited power supply UPx Voltage range 12 32V d c Load current maximum 0 5A Short circuit current maximum 2A Leakage current maximum 30 ua Output impedance 0 32 ohm Maximum Field Cable Length 600 meters 656 yd Current consumption 5 V Modulebus 70 mA Power dissipation 1 2 8 W Current consu
322. e next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals are divided into two equal and individually isolated groups Each group consists of 8 I O channels four fused transducer power outlets four return connections and process voltage connection Process voltage can be connected to two individually isolated groups only valid if the I O module supports that 3BSE020924 600 617 TU838 Extended MTU Appendix Specifications Technical Data Table 137 TU838 Extended MTU Specifications Item Value Process connections 40 up to 16 I O channels 8 fused sensor power outlets 4 Process power 12 Process power 0 V Rated maximum continuous current per 10A process voltage connection ModuleBus Maximum 5 V current
323. e range 0 0 to 50 V a c 0 to 40 V d c Nominal input channel current 11 mA 230 V a c 1 6 220 V d c Input frequency range a c 47 63 Hz Impedance 21 kQ a c 134 KQ d c Maximum field cable length 200 meters 219 yd 100pF m for a c 600 meters 656 yd for d c Filter times digital selectable 2 4 8 16 ms 3BSE020924 600 Appendix Specifications 01821 Digital Input Module 230 V a c d c Table 59 DI821 Digital Input Module Specifications Continued Feature DI821 Digital Input Module Analog filter On Off delay 5 28 ms Process voltage supervision 2 channels 1 and 8 Current consumption 5 V Modulebus 50 mA Power dissipation 2 8 W Isolation Individually isolated channels Module termination units TU811 TU813 TU831 TU839 and TU851 MTU keying code AC Rated insulation voltage 250V Dielectric test voltage 2000 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 297 DI821 Digital Input Module 230 V a c d c Appendix A Specifications Block Diagram DI821 BIC INPUT CHANNELS 2 FAULT 69
324. e used The TU831 TU851 Extended MTU TU811 Compact MTU and TU813 Compact MTU enable two wire connection to the devices without additional terminals The extended MTUs TU836 provides an individual fuse 3 A max per channel on the load outlet terminals The extended MTUS TU837 provides an individual fuse 3 max per channel Outputs can be individually isolated or grouped by bridging Signal return terminals are provided in two groups of four terminals Technical Data Table 87 DO820 Digital Output Module Specifications Feature 59820 Digital Output Module Number of channels 8 Type of output Relay NO Voltage range 5 250 V a c d c Load current maximum 3A Load current minimum 5 mA Max make current 30 A 200ms L R 210 ms Max break power a c 720 VA power factor gt 0 4 d c 40 W L R x 40 ms Maximum field cable length d c a c 600 meters 656 yd Pick up time maximum 9 ms Release time maximum 5 ms Number of operations per hour 2000 maximum Number of operations per lifetime Mechanical gt 20 x 106 Electrical gt 1 x 106 3BSE020924 600 441 00820 Digital Output Module Relay Normally Open 442 Appendix Specifications Table 87 DO820 Digital Output Module Specifications Continued Feature ies 142020 Digital Output Module Current consumption 5 V Modulebus 60 mA Current consumption 24 V Modulebus 140 m
325. ease and the output will shutdown if the temperature in the output stage increases above 150 C 302 F The output will switch on again automatically as the component temperature has decreased to about 140 C 284 F Five different types of MTUs can be used The TU830 Extended MTU enables three wire connection to the devices without additional terminals The TU810 or TU814 Compact MTU has terminals for 24 V output power connection but requires external terminals for distribution of 24 V power supply to the devices The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process TU838 provide a fuse 3 A max per two channels or process power output Technical Data Table 81 DO814 Digital Output Module Specifications Feature DO814 Digital Output Module Number of channels 16 2 x 8 current sinking Type of output Transistor current sinking current limited Voltage range 12 32V d c Load current maximum 0 5A Short circuit current maximum 24A Leakage current maximum 10 Output impedance 0 4 ohm Maximum field cable length 600 meters 656 yd Current consumption 5 V Modulebus 80 mA Power dissipation 7 24W 3BSE020924 600 411 DO814 Digital Output Module 24 V 0 5 A Current Sinking 412 Appendix Specifications Table 81 DO814 Digital Output Module Specifications Continued Feature DO814 Digital Output Modul
326. ections 274 3BSE020924 600 Appendix Specifications 01814 Digital Input Module 24 V Current Sourcing Figure 113 shows the process connections for the DI814 when installed on a TU812 Compact MTU TU812 1 1 UP 24 NM 1 Supervise 14 14 UP1 I 15 19 2 1 43251 Ch1 IS 16 16152 Ch2 SN xj 17 17134 Ch4 N 521 555 18 lt 1856 Ch6 Process 2 N Connection 6 26057 Ch7 49 19s8 27 89 Ch9 SN m 20 420810 Ch10 8 e8 S11 Ch11 21 5 41218912 12 9 9 1813 Ch13 S i 122 22514 Ch14 10 10515 Ch15 Chie 11 e11 UP2 24V 24 24 0 2 N Le 12 2 2 0V 25 2517 2 19 Ld e 1 Figure 113 DI814 with TU812 Compact MTU Process Connections 3BSE020924 600 275 01818 Digital Input Module 24 v Current Sinking Appendix Specifications DI818 Digital Input Module 24 v Current Sinking 276 Features 32channels for 24 V d c inputs with current sinking
327. ector body for EM 130 3BSE020924 600 Appendix Specifications AI835 AI835A Thermocouple mV Input Module Figure 40 shows the process connections for the TC mV Input Module AI835 AI835A when installed on a TU830 TU833 Extended MTU Process TU830 TU833 4 6 3A TEE i B1 B2 e Sepe T 2 hermocouple isolated E 1 pher ground P B3 B4 z Ch2 1 Ch2 C4 SSS pope A3 A4 5 Ch3 5 Ch3 C6 1 1 B7 B8 Ch4 C7 4 C8 ES A7 A8 B9 B10 Ch5 9 1 Ch5 zo EDEN AS A10 LE B11 B12 oun connected Ch6 B13 B14 Ch7 C13 Ch7 Pt100 TY820 815855 Ch8 C15 9 Ch8 CT6 5 6 3A 612 ra 2 9 Note No external power supply should be connected Figure 40 AI835 AI835A with TU830 TU833 Extended MTU Process Connections 3BSE020924 600 131 1835 1835 Thermocouple mV Input Module Figure 41 shows the process connections for the AI835 AI835A when installed on a TU810 or TU814 Compact MTU Process 810 or TU814 L1 SE L1 HU Ch5 RER
328. ed I O channels Each channel has two connections one fused transducer power terminal and one signal connection Process voltage can be connected to two individually isolated groups 3BSE020924 600 599 TU835 TU835V1 Extended MTU 600 Technical Data Appendix Specifications Table 127 TU835 TU835V1 Compact MTU Specifications Item Value Process connections 16 up to 8 I O channels 2 terminals per channel 4 Process power 4 Process power 0V Rated maximum continuous current 2A channel ModuleBus Maximum 5 current distribution 1 5A Maximum 24 V current distribution 1 5A Fuse 8 100 mA fast glass tube 5x20 mm Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 AWG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 36 different combinations I O Module lock Locks module and enables operation Equipment class Class according to 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed Depth 64 mm 2 52 including terminals Height 110 mm 4 3 3BSE020924 600 Appendix Specifications TU835 TU835V1 Extended MTU Table 127 TU835 TU835V1 Compact MTU Specifications Continued
329. ed MTU TUB3U TUB33 Li SA L1 L1 ruse YLT B1 Thermocouple isolated B3 from ground B4 T Ch5 C10 EM A9 A10 B11 B12 Ch6 C11 Ch6 C12 11 12 13 Pt100 B14 i 1 Ch7 13 Ch7 14 A13 A14 B15 Ref100 B16 1 Ch8 C15 Ch8 C16 A15 A16 1 Only if the Cold Junction channel is used T 6 3A 12 Note No external power supply 12 e should be connected L2 Thermocouple connected to ground Figure 46 1843 with 0830 Extended MTU Process Connections 3BSE020924 600 143 Al843 Thermocouple mV Input Module Appendix Specifications Figure 47 shows the process connections for the TC mV Input Module AI843 when installed on a TU830 Extended MTU Process TU830 TU833 6 Multi conductor L1 shielded cables Fuse Junction 71 E Thermocouple Box samp gute et lt 162 ALAZ Ia Un OJ BO 1 B11 12 1 6 11 Che C12 AlLA12 4
330. ed off Supported Sensor Types The following sensor types are supported by the DI885 380 Dry Contacts supervised 48 V d c 3 2 mA The supervision is only possible for contacts with resistor connected in parallel Supervision is always available within internal sensor power supply Supervision in connection with external sensor power supply requires the same strict limits in the tolerances of the external supply voltage as for internal supply voltage 48 V d c 10 Dry Contacts not supervised with external Power Supply gt 60 V d c max 4 mA The maximum input voltage of 60 V DC must be kept strictly Electronic Inputs not supervised 24 V d c 1 6 mA Only in combination with external power supply Open Collector Drivers Current sourcing not supervised 24 V DC 1 6 mA Only in combination with external power supply 3BSE020924 600 Appendix Specifications 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Technical Data Table 73 DI885 Digital Input Module Specifications Feature Diggs Digital Input Module Number of channels 8 current sinking Power supply Nominal voltage 24 V d c Operating voltage range 19 2 to 30 V d c Process Power supply UP Nominal voltage with internal supply 48 V d c 10 Voltage range with external supply 18 V d c 60 V d c Input signal 1 gt 30 V d c lt 60 V d c 48 V contact supervised gt 2 mA lt 4 mA 0
331. ed on a TU836 Extended MTU DO821 TU836 Process L1 L1 5 250 a c d c N1 2A 11 Ch1 1 12 Cht 2 24 2 22 1 Ch2 2 349A 34 3211 Ch3 2 949 44 Ch4 1 42 Ch4 2 4 chs 52 5 2 349 61 ch6 1 2 62 Ch6 2 B 5 72 Ch7 2 315 _ 81 2 82 Ch8 2 12 L2 5 250V N2 a c d c N2 Figure 199 20821 with TUS36 Extended MTU Process Connections 3BSE020924 600 457 DO821 Digital Output Module Relay Normally Closed Appendix Specifications Figure 200 shows the process connections for the DO821 when installed on a TU837 Extended MTU TU837 Process E 2 1 230V N1 PN B1 1 1 1 2 315A i 11 B2 2 Ch2 1 ADIN
332. egrity Digital Input Module Figure 163 shows the process connections for the High Integrity Digital Input Module DI880 when installed on a TU852 Redundant Horizontal Dual MTU i if the out going sensor supplies are not used to feed the sensor in the field refer to the technical description 385 050455 00 55 Connection 11 11 Chio Chii Chi2 Chi3 Chi4 Chis Chis si Ts Fg Li 2 ig EM Process Connection Figure 163 DI880 with TUS52 Redundant Horizontal Dual MTU Process Connections 3BSE020924 600 377 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Appendix A Specifications DI885 Digital Input Module 24 V 48 V d c with SOE Current Sinking 378 Features Description The DI885 is 8 channel 24 48 V digital input module for the S800 I O This module has 8 digital inputs The input voltage range is 11 8 60 V d c and the input current is 1 6 mA at 24 V d c 3 2 mA at 48 V d c Every input channel consists of current limiting components EMC protection components input state indication LED and optical isolation 8 channels for 24 48 V d c inputs with current sinking Input status indicators Sequence of event SOE functionality External 24 or 48 V d c sensor power supply Internal 48 V d c sensor power supply Short c
333. ency speed measurement The inputs can also be read as DI signals 2Px 2F 4Px 4F SPx 5F 6Px er 7Px 7F 8Px er 02840 Each channel has a configurable input filter The module perform self diagnostics cyclically Module diagnostics include among other things Transmitter power supply error power supply error process side short circuit and open wire These errors will be reported as External Channel Error 3BSE020924 600 511 DP840 Incremental Pulse Counter Module Appendix A Specifications e Counter supervision This will be reported as Internal Channel Error Error in data address bus supervision will be reported as Module Error e Synchronization error will be reported as Module Warning In addition to the four module LEDs DP840 has two LEDs per channel that indicate input state Px yellow and channel fault F red The Px LED glows if there is pulse high signal on the input and F LED glows if the channel is faulty Transducer Connection Each channel has inputs for 12 V 24 V and NAMUR input signals and a configurable transducer power output The configurable transducer power is set on module not channel vise for all channels to either NAMUR 12 V or 24V The module distributes the external transmitter supply to each channel This adds a simple connection to distribute the supply to 2 wire or 3 wire transmitters The transmitter power 15 supervised and current limited The in
334. ent Power dissipation 2 4W 3BSE020924 600 169 1880 1880 High Integrity Analog Input Module Appendix Specifications Table 31 AIS80 AIS80A High Integrity Analog Input Module Specifications at 25 C Continued Feature AI880 High Integrity Analog Input Module Transmitter supply per channel Hart Compatible Voltage Process power supply Upx max 45V Current 32 mA 109607 Voltage supervision Internal voltage field power input field power output per channel Input filter rise time 0 90 190 ms HW filter Isolation 8 inputs isolated from ground in one group Module termination units TU834 single TU844 TU845 TU854 redundant MTU keying code FF 880 FD 880 Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Ifthe transmitter need more current to start up use external power for the transmitter 170 3BSE020924 600 Appendix Specifications Al880 AI880A High Integrity Analog Input Module Block Diagram AI880 AI880A FPGAL T2 UP 24 V Q w F V Mm ZP OP lt A T 24v 4 Mux MU LP U T 24V MCU i 4 X Mux 7 IBU LP LP
335. ept for relay outputs with normally closed contacts This 15 possible because the module deactivates when the I O module lock switch is turned to unlock A Replacement of an S800 I O module affects all channels on the module In some cases it indirectly affects the outputs through some application function on another module The system software in the ModuleBus master checks automatically that all I O modules function correctly In the event of module fault and module exchange the module and associated signals are marked as faulty The system software checks that the module that is inserted 1s correct If this 1s the case the F ault LED is turned off and after the initial configuration and the R un LED activated and the module resumes its normal function The following topics contain general instructions for replacement of modules and Table 7 gives additional information about handling the replacement of individual modules Practical Execution Before replacing the faulty I O module 1 Refer to S800 I O Getting Started 3BSE020923 manual 2 As special restrictions apply to each module type see the descriptions in Table 7 for useful information on individual module types 3 Check if the new module can be a suitable replacement 3BSE020924 600 53 S800 Module Replacement 54 To replace the module 1 Loosen the module locking Insert the new module carefully Section 3 Maintenance Grip the modul
336. er channel Two mechanical keys are used to configure the for different types of I O modules Appendix A Specifications 3BSE020924 600 Appendix Specifications TU811 TU811V1 Compact MTU The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals has 8 individually isolated I O channels Each channel has two connections The TU811 TU811V1 is primarily intended for modules with individually isolated channels The top part of the MTU can be removed to replace the termination board even with an operational system Such a need can
337. er supply range 18 to 30 V d c Input voltage range 1 11 to 30 Input voltage range 0 30 to 5 V Nominal input channel current 4 3 mA 24 V d c Input Current 1 23 2 Input Current 0 2 6 mA Input Impedance 5 6 24 V dc Maximum field cable length 600 meters 656 yd Filter times digital selectable 2 4 8 16 ms Process voltage supervision 2 channels 1 per group Current consumption 5 V Modulebus 70 mA Power dissipation m 3 1 W Current consumption 24 V process 25mA power supply UPx Isolation Groupwise isolated RIV 50V from ground Module termination units TU830 TU818 TU819 MTU keying code EA Rated insulation voltage 50V Dielectric test voltage 500 V a c 3BSE020924 600 277 01818 Digital Input Module 24 v Current Sinking Appendix A Specifications 1 Power dissipation is calculated with 70 percent of the channels activated at nominal voltage of 24 Volts GROUP 1 EE i 22 oomoozuu c 5 E THE M D L E B U 5 E TE R Not mounted Figure 114 DI818 Block Diagram 278 3BSE020924 600 Appendix Specifications 01818 Digital Input Module 24 v Current Sinking Process Interface Table 56 Process Connector Pinning TU830
338. erminals channel 4 Process power 20 Process power 0 V Rated maximum continuous current 3 channel 3BSE020924 600 629 TU842 Redundant Horizontal MTU Appendix Specifications Table 141 TUS42 Redundant Horizontal MTU Specifications Continued Item Value Rated maximum continuous current per 10 process voltage connection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 AWG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 2 36 different combinations I O module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 131 mm 5 16 including connector 124 mm 4 88 edge to edge installed Depth 64 mm 2 52 including terminals Height 186 5 mm 7 34 including locking device Weight 0 6 kg 1 3 Ibs 3BSE020924 600 Appendix Specifications Connections TU842 Redundant Horizontal MTU Table 142 TU842 Process Connection Screw Terminals X1 Position Row A Row B Row C 1 L1 L1 2 L1 L1 3 A1 B1 C1 4 2 2
339. ernal 2 wire transmitters There 15 no current limiting on the transmitter power terminals 4 channels are isolated from the ModuleBus in one group Power to the input stages is converted from the 24 V on the ModuleBus 3BSE020924 600 97 1820 Differential Analog Input Module 20 mA 10 V 5 V 4 20 mA 2 10 V 1 5 V 98 Four different types of MTUs can be used The TU830 Extended MTU enables three wire connection to the devices without additional terminals The TU810 or TU814 Compact MTU has terminals for 24 V process voltage inputs but requires external terminals for distribution of 24 V power supply to the field devices The 812 Compact MTU has a D Sub 25 pin male connector for connection to the process Technical Data Table 16 AI820 Differential Analog Input Module Specifications at 25 Feature 1820 Analog Input Module Number of channels 4 Type of input Bipolar differential Measurement ranges nominal 20 20 mA 0 20 mA 4 20 mA 7 10 10 V 0 10 V 2 10 0 5 5 V 0 5 1 5 V 1 de Over under range 15 Input impedance at voltage input 200kQ 25 Common mode 800kQ 25 Normal mode Input impedance at current input 2500 Maximum field cable length 600 meters 656 yd Max Differential d c input Fault 30V Common mode voltage input 50 V d c CMRR 50 Hz 60 Hz 80
340. ertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU852 is 16 channel module termination unit MTU for redundant S800 I O modules and for mounting on a horizontal DIN rail The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU842 MTU can have up to 16 I O channels and process voltage connections Each channel has two uncommitted I O connections Normally S1 16 signals on and U1 16 power out on X1B Each DB25 include terminals for ZP UP and EM 3BSE020924 600 659 TU852 Redundant Horizontal Dual MTU Appendix A Specifications The MTU distributes the two ModuleBuses to each I O module and to the next MTU It also generates the correct address to the I O modules by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Four mechanical keys two for each I O module are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that l
341. es The TU818 Compact MTU provides connection to 2 wire sensors without external marshaling The TU838 extended MTU provides a fuse 3 A max per two channels for process power out The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process TU850 provides one disconnectable PTC fused sensor transmitter power outlet terminal per channel Technical Data Table 49 DI810 Digital Input Module Specifications Feature DI810 Digital Input Module Number of channels 16 2 x 8 current sinking Rated voltage 24 V d c process power supply range 18 to 30 V d c Input voltage range 1 15to 30V Input voltage range 0 30 to 5 V Nominal input channel current 6 mA 24 V d c Input Current 1 23 0mA Input Current 0 1 0mA Input Impedance 3 5 kO Maximum field cable length 600 meters 656 yd Filter times digital selectable 2 4 8 16 ms Process voltage supervision 2 channels 1 per group Current consumption 5 V Modulebus 50 mA Power dissipation 7 1 8 W 3BSE020924 600 241 DI810 Digital Input Module 24 V Current Sinking 242 Appendix Specifications Table 49 DI810 Digital Input Module Specifications Continued Feature 01810 Digital Input Module Isolation Groupwise isolated from ground Module termination units TU810 TU812 TU814 TU818 TU830 TU833 0838 or 0850
342. es are installed by aligning the connectors of the MTU and I O module and then pushing the units together After connected to the MTU the I O module is then locked in place by the I O Module Lock Switch which also activates a switch to enable power to the I O module S800L I O Modules The I O modules are installed directly on the DIN rail and locked with the locking screw The process signal are connected to a pluggable connector on the module There are no jumpers or switches that need to be set The I O module automatically set up the address for the next I O module To enable 2 and 3 wire connection to 16 channels DI and DO modules TU805 is used TU805 is mounted directly on the module 46 3BSE020924 600 Section 3 Maintenance Preventive Maintenance For preventive maintenance refer to 800 I O Getting Started 3BSE020923 manual Hardware Indicators S800 I O Module LEDs Figure 8 shows examples of front panels for different types of I O modules On the front of all I O modules there are at least three LEDs FAULT RUN and WARNING indicating the module status Additionally some modules have LEDs indicating OSP or PRIMARY see Table 3 and Table 4 Each digital channel has one LED indicating the current state on off 3BSE020924 600 47 S800 I O Module LEDs Section 3 Maintenance Table 3 Standard LEDs on S800 I O Modules Marking Color Description F FAULT Red Fatal internal module error is detected Erro
343. f current limiting components EMC protection components input state indication LED and optical isolation barrier Channel 16 can be used as process voltage supervision input for channels 1 15 If process voltage supervision is enabled channels 1 15 will indicate channel error unless a high level voltage is applied on channel 16 The detection time for this supervision is 70 ms If process voltage supervision is disabled channel 16 can be used as a normal input channel 3BSE020924 600 223 DI801 Digital Input Module 24 V Current Sinking 224 Appendix Specifications The input channels can be digitally filtered The different filter times that can be achieved are 2 4 8 and 16 ms This means that noise pulses shorter than the filter time will be filtered out and pulses longer than 3 6 12 and 24 ms will get through the filter Technical Data Table 43 DI801 Digital Input Module Specifications Feature sii Digital Input Module Number of channels 16 1 x 16 current sinking Rated voltage 24 V d c process power supply range 18 to 30 V d c Input voltage range 1 15to 30 V Input voltage range 0 30 to 5 V Nominal input channel current 6 7 mA 24 V d c Input Current 1 23 0mA Input Current 0 1 0 mA Input Impedance 3 5 Maximum field cable length 600 meters 656 yd Fil
344. fications TU839 Extended MTU and maximum rated current is 1 per channel It is recommended that the fuse rating be chosen to meet the applications needs The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position 3BSE020924 600 623 TU839 Extended MTU 624 Technical Data Appendix Specifications Table 139 TU839 Extended MTU Specifications Item Value Process Connections 28 up to 8 I O channels 2 terminals per channel 2x6 Process Power terminals 0 2 A Rated maximum continuous current per I O channel 1A Rated maximum continuous current 10 A per process voltage c
345. fications for 5800 Modules Continued Module Type Designation CE cULus El safety cULus Hazardous Location Class1 Zone 2 1 Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 01821 01825 01828 01830 01831 01840 01880 01885 X XIX X X X X Xx X XX XxX Xx Digital Output Modules DO801 X DO802 DO810 DO814 DO815 00818 00820 00821 00828 680 3BSE020924 600 Appendix B Certifications Certifications Table 160 Current Certifications for S800 Modules Continued ATEX cULus Hazardous Module Type cULus Hazardous abo Location Designation ME El safety mccum Location 2 1 Zone 2 Interface to Zone 0 3 DO840 X X X DO880 X X X X Power supply and voter 508210 X X 508220 X X 508230 X X 588220 X X SD832 X X SD833 X X SD834 X X X 55823 X X X X 55832 X X Pulse Counting Modules DP820 X X DP840 X X X 3BSE020924 600 681 Certifications Appendix Certifications Table 160 Current Certifications for 5800 Modules Continued ATEX cULus Hazardous Module Type
346. function can report the following status in the event message Channel value Queue full Synchronization Jitter Uncertain time Shutter filter active and Channel error The input signals can be digitally filtered The filter is selectable from 0 to 127 ms This means that pulses shorter than the filter time will be filtered out and pulses longer than specified will get through the filter Six different types of MTUs can be used for single applications The Extended MTU for example TU830 TU833 enables three wire connection to the sensors without additional terminals The Compact MTU for example TU810 TU814 has terminals for process voltage supervision inputs but requires external terminals for distribution of process power supply to the sensors The TU818 Compact MTU provides connection to 2 wire sensors without external marshaling The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process For redundant applications there are three types of MTUs TU842 TU852 for mounting on a horizontal DIN rail and TU843 for mounting on a vertical DIN rail Shielded field cables are required for process connections over all shield is sufficient if a multi core cable contains sorted signal types It is recommended to feed all sensors connected to DI880 from the current limited sensor power supplies that are supplied by DI880 to fulfill this TU830 TU833 TU842 TU843 or TU852 should be used If single Compact MTUs TU810
347. g field power 2 ZP Incoming field power 15 ZP Incoming field power 3 Supply Ch1 Transducer supply output ch1 16 Ch1 Voltage Current input ch1 4 Supply Ch2 Transducer supply output ch2 17 IN Ch2 Voltage Current input ch2 5 Supply Ch3 Transducer supply output ch3 18 IN Voltage Current input ch3 6 Supply Ch4 Transducer supply output ch4 19 IN Ch4 Voltage Current input ch4 7 Supply Ch5 Transducer supply output ch5 20 IN Ch5 Voltage Current input ch5 8 Supply Ch6 Transducer supply output ch6 21 Ch6 Voltage Current input ch6 9 Supply Ch7 Transducer supply output ch7 22 Ch7 Voltage Current input ch7 10 Supply Ch8 Transducer supply output ch8 23 U I_IN Ch8 Voltage Current input ch8 11 UP Incoming field power 668 3BSE020924 600 Appendix Specifications 3BSE020924 600 TU854 Redundant Horizontal MTU Table 156 Process connection X1 D sub 25 x1 Pin MTU Signal Description 24 UP Incoming field power 12 ZP Incoming field power 25 ZP Incoming field power 13 EM Ground 669 TU854 Redundant Horizontal MTU Appendix Specifications Figure 260 shows the TU854 process connection Supply ch2 U L IN ch3 Uil IN ch8 Figure 260 TU854 Process Connection 670 3BSE020924 600 Appendix Specifications TY801 Shunt Stick Features e P
348. g mode This mode in not applicable in all controllers The output 15 switched off by any of the fault conditions The fault latch remains in fault condition until reset by temporarily setting the automatic reset mode The output drivers are current limited and protected against over load If an output has a short circuit to ground the output current will be limited and the driver will shutdown in order to minimize the power dissipation In the automatic reset mode the output will switch on again automatically after a defined time interval If the short circuit condition is still present the output 1s turned off again otherwise the normal operation is resumed In the fault latching mode the output remains off until the fault condition is not valid and the reset of the fault latch 15 activated If any output is shutdown due to fault condition the indication LED Yellow on that channel remains on if the channel is activated The output status of the channel can be read from the module 3BSE020924 600 421 DO815 Digital Output Module 24 V 2 A Current Sourcing 422 Appendix A Specifications Four different types of MTUs can be used TU830 Extended MTU and TU810 812 or TU814 Compact MTU have terminals for 24 V output power connection and terminals for the output channels With use of TU812 the current per group is limited to 5 A Technical Data Table 83 DO815 Digital Output Module Specifications Feature DO815 Digital
349. ge range 1 15to 30 V Input voltage range 0 30 to 5 Nominal input channel current 6 mA 24 V d c Input Current 1 23 0 mA Input Current 0 1 0 mA Input Impedance 3 5 Maximum Field Cable Length 600 meters 656 yd Filter times digital selectable 2 4 8 16 ms Process voltage supervision 2 channels 1 per group Current consumption 5 V Modulebus 50 mA Power dissipation 1 8 W Isolation Groupwise isolated from ground 3BSE020924 600 267 01814 Digital Input Module 24 V Current Sourcing Appendix Specifications Table 53 DI814 Digital Input Module Specifications Continued Feature Bet Digital Input Module Module termination units TU810 TU812 TU814 TU830 or TU838 MTU keying code BE Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent of the channels activated at nominal voltage of 24 Volts 268 3BSE020924 600 Appendix Specifications Block Diagram 01814 DI814 Digital Input Module 24 V Current Sourcing GROUP 1 2 EMC UP1 BARRIER 01 FAULT 9 NI b 11 RUN 69 U2
350. gital Output Module Figure 216 shows the process connections for the High Integrity Digital Output Module DO880 when installed on a TU852 MTU D F L L L lel Figure 216 DOS80 with TU852 Compact MTU Process Connections 3BSE020924 600 490 Appendix Specifications DP820 Incremental Pulse Counter Module DP820 Incremental Pulse Counter Module Features e Two channels e Interface for RS422 5 V 12 V 24 V and 13 mA transducer signal levels e Simultaneous pulse count and frequency measurement 1 Pulse count length position by UPI accumulation in a bidirectional 29 bit STi counter Frequency speed measurement 0 25 syi Hz 1 5 MHz Description The DP820 module consists of two identical independent channels Each channel can be used for independent pulse count length position and frequency speed measurement Transducer Connection Each channel has four inputs A B ST and DI and one output DO The input signals A and B are used as pulse inputs The input signals ST and DI is used for synchronizing sampling and gated count purposes The balanced inputs A B and ST can be connected to pulse transducers with RS422 5 V 12 V 24 V and 13 mA signal levels if an extended MTU is used TU830 Adaption to different signal levels is made by using different terminals on the MTU see section about process con
351. h 13 Ch 14 L2 B13 B14 A13 F7 Ch 13 Output C7 9 C13 B13 Ch 14 Output B7 22 C14 B14 Ch 13 Ch 14 L2 AT A13 A14 A14 Ch 15 Ch16 12 B15 B16 A15 F8 Ch 15 Output C8 10 C15 B15 Ch 16 Output B8 23 C16 B16 Ch 15 Ch16 L2 A8 A15 A16 A16 24 V d c L2 2 11 24 L2 2 L2 2 0 V d c L2 12 25 L2 2 L2 2 1 Pin 13 connected to connector body for EM 3BSE020924 600 415 00814 Digital Output Module 24 V 0 5 A Current Sinking 416 Appendix Specifications Figure 178 shows the process connections for the Digital Output Module DO814 when installed on TU830 TU833 Extended MTU Process Lt 24V Fuse Lut L1 OV 1 Lr B1 B2 Li C1 Ch1 C2 Ch2 3 e A1 A2 L1 B3 B4 1 C3 Ch3 i C4 Ch4 e A3 A4 L1 B5 A6 1 5 Ch5 C6 Ch6 4 5 A5 A6 L1 B7 B8 1 C7 Ch7 C8 Ch8 4 e AT A8 L1 B9 B10 12 C9 Ch9 1 10 Ch10 e A9 A10 L2 B11 B12 12 C11 Ch11 C12 Ch12 11 12 12 i B13 B14 L2 C13 Ch13 C14 Ch14 4 A13 A14 L2 15 16 12 15 Ch15 16 Ch16 4 e A15 A16 L2 63A 24V e Fuse
352. h 13 Input C7 9 D7 C13 B13 C13 9 X1a 3BSE020924 600 355 01840 Digital Input Module Appendix Specifications Table 70 DI840 Process Connections Continued TU812 TU810 D Sub 25 TU830 TU842 Process 814 Male TU818 19838 1892 Connection Terminal s Terminal Terminal Terminal Connector Terminal Terminal 1 Ch 14 Input B7 22 B7 C14 B14 C14 22 X1a Ch 13 Ch AT A13 A14 A14 A13 A14 14 L2 U15 U16 C8 A8 B15 B16 A15 B15 B16 10 23 F8 X1a Ch 15 Input C8 10 D8 C15 B15 C15 10 X1a Ch 16 Input B8 23 B8 C16 B16 C16 23 X1a Ch 15 Ch16 A8 A15 A16 A16 A15 A16 L2 24 V d c 12 2 11 24 12 2 L2 2 L2 2 2 11 24 1 X1b 0 V d c L2 12 25 L2 2 L2 2 L2 2 L2 12 25 X1a and X1b 1 Pin 13 connected to connector body for EM 356 3BSE020924 600 Appendix Specifications 01840 Digital Input Module Figure 150 shows the process connections for the Digital Input Module DI840 when installed on a TU830 Extended MTU
353. h Integrity Analog Input Module AI880 AI880A when installed on a TU844 or TU845 redundant MTU and used as Loop Supervised DI Process TUB844 TU845 24V elit Pwr Li Source ov ett L1 Shunt u1 B1 sticks 1 2 0 20mA 1 1 2 Ule o 2 Wire 1 U2 B3 sensors B4 0 20mA Ch2 n 0 20mA Ch3 B6 1 1 5 6 B7 0 20mA Ch4 B8 4 Wire sensors VAR AD ZP A7 A8 05 B9 B10 10 20 Ch5 n 3 Wire ZP tit i sensors U6 11 B12 0 20mA n ZP AnA UNA i Et U7 B13 0 20mA Ch7 B14 R2 SEE 2 1 14 08 15 6 0 20mA 8 B16 T 1 2 15 16 Li 12 2 ov L2 15 e 1880 L m Ui 110 Figure 64 AI880 AI880A with TU844 or 0845 Redundant MTU Process Connections 3BSE020924 600 175 1880 1880 High Integrity Analog Input Module Appendix Specifications Figure 65 shows the process connections for the High Integrity Analog Input Module AI880 AI880A when i
354. h1 Input 1 Ch 2 Input 2 Ch 3 Input 3 Ch 4 Input 4 Ch 5 Input 5 Ch 6 Input 6 Ch 7 Input 7 Ch 8 Input 8 Ch 9 Input 9 Ch 10 Input 10 Ch 11 Input 11 Ch 12 Input 12 Ch 13 Input 13 Ch 14 Input 14 Ch 15 Input 15 Ch 16 Input 16 226 3BSE020924 600 Appendix Specifications DI801 Digital Input Module 24 V Current Sinking Figure 89 shows the process connections for the DI801 Process lt gt IN S NS 5 N IS BN A 24V OV Figure 89 DISOI Process Connections 3BSE020924 600 227 01802 Digital Input Module 120 V a c d c Current Sinking Appendix Specifications DI802 Digital Input Module 120 V a c d c Current Sinking 228 Features e 8 channels for 120 V a c d c inputs with current sinking e ndividually isolated channels Voltage supervision of field input power Input status indicators Signal filtering e Process connection via detachable connectors Description The DI802 is 8 channel 120 V a c d c digital input module for the S800 I O This module has 8 digital inputs The a c input voltage range 15 77 130 volt and the input current is 10 mA at 120 The d c input range is 75 145 V and the input current is 2 8 mA at 110 V The inputs are individually isolate
355. hannel 3BSE020924 600 593 TU834 Extended MTU Appendix A Specifications 594 The MTU distributes the ModuleBus to the next MTU It also generates the correct address to the I O modules by shifting the outgoing position signals to the next MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position Technical Data Table 125 TU834 Extended MTU Specifications Item Value Process Connections 40 up to 8 I O channels 2 terminals channel 4 Process power 20 Process power 0 V Rated maximum continuous current 2 channel Rated maximum continuous current per 5 A process voltage connection L ModuleBus Maximum 5 V current distribution 1 5 Maximum 24 V current distribution 1 5 3BSE020924 600 Appendix Specifications T
356. hannel error reported Five different types of MTUs can be used for single configuration TU830 TU833 Extended MTU and TU810 TU814 The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process For redundant configuration there are three types of MTUs TU842 TU852 for mounting on a horizontal DIN rail and TU843 for mounting on a vertical DIN rail Shielded field cables are required for process connections over all shield is sufficient if a multi core cable contains sorted signal types Self diagnostic Functions The module cyclically performs comprehensive self diagnostic Detected failures are grouped and reported as described below e Errors in External power supply and detected field loop fault will be reported as External error Errors in circuits only affecting specific channels on the module short circuits open circuits stuck at faults will be reported as Internal channel error Errors in internal power supplies Errors in micro controller FPGA and Memory will be reported as Module Error 3BSE020924 600 479 00880 High Integrity Digital Output Module Appendix Specifications Technical Data Table 95 20880 High Integrity Digital Output Module Specifications Feature posse Digital Output Module Number of channels 16 Type of output Transistor current sourcing current limited Voltage range 19 2 32V Load current maximum 0 5 Maximum continuos load current
357. he ModuleBus master 212 3BSE020924 600 Appendix Specifications AO845 AO845A Analog Output Module Single or Redundant Module Error is reported in case of Output Transistor Error Short Circuit Checksum Error Internal Power Supply Error Status Link Error Watchdog or Wrong OSP behavior The module has HART pass through functionality Only point to point communication is supported The output filter must be enabled on channels used for HART communication Five different types of MTUs can be used for single applications The TU830 TU833 Extended MTU and the TU810 or TU814 Compact MTU enables wire connection to the devices without additional terminals The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process For redundant applications there are three types of MTUs TU842 TU852 for mounting on a horizontal DIN rail and TU843 for mounting on a vertical DIN rail Shielded field cables for process connections are required if HART is used Technical Data Table 41 AO845 AO845A Analog Output Module Specifications at 25 845 845 Analog Output Module Number of channels 8 Output range 4 20 mA Over range 15 Output load Max 750 ohms Maximum field cable length 600 meters 656 yd Rise time output filter disable 23 ms 0 90 enable max 4 mA 12 5 ms Cycle time 10 ms Error Max 0 1 Resolution 12 bit 3BSE020
358. he TU813 Compact MTU has crimped snap in connectors for connection to the process 3BSE020924 600 Appendix Specifications AI825 Galvanic Isolated Analog Input Module Technical Data Table 18 AI825 Galvanic Isolated Input Module Specifications at 25 Feature Alpes Analog Input Module Number of channels 4 Type of input Galvanic isolated channel to channel channel to ground Measurement ranges nominal 20 20 mA 0 20 mA 4 20 mA 10 10 V 0 10 V 2 10 V d c Over under range 1596 Input impedance at voltage input I x U 10 MO Input impedance at current input x 1 500 Over voltage protected current input Ix 50 1250 IP Maximum field cable length 600 meters 656 yd Max Differential d c input Fault Voltage input 30V Over voltage protected current input 30 V Current input 6 3V CMRR 50 Hz 60 Hz 120 dB NMRR 240 dB at 50 Hz gt 55 dB at 60 Hz Error Max 0 196 Resolution 14 bit plus sign Temperature drift Max 57 ppm C 20 mA Max 34 ppm C 10 V Max 78 ppm C 0 20 mA Max 47 ppm C 0 10 V 3BSE020924 600 107 Al825 Galvanic Isolated Analog Input Module Appendix A Specifications Table 18 41825 Galvanic Isolated Input Module Specifications at 25 C Continued 1825 Feature Analog Input Module Update cycle time all four channels 10 ms Current consumption 24 V Modulebus 90 mA
359. iagnostics It can be used in both single and redundant applications 00880 High Integrity Digital Output Module for Single or Redundant Configuration The DO880 High Integrity Digital Output Module is TUV certified for IEC 61508 SIL3 and EN 954 1 Category 4 The DO880 has 16 channels for 24 V d c The maximum continuous output current is 0 5 A The module has advanced on board diagnostics It can be used in both single and redundant configuration 3BSE020924 600 37 S800L I O Modules Section 1 Introduction DP820 Incremental Pulse Counter Module DP820 is an two channel pulse counting module for incremental pulse transmitters up to 1 5 MHz Each channel contains counters and registers for position length and speed frequency measurement Each channel provides three balanced inputs for connection of a pulse transmitter one digital input and one digital output Pulse transmitters with RS422 5 V 12 V 24 V and 13 mA interfaces can be connected to DP820 DP840 Incremental Pulse Counter Module for Single or Redundant Applications DP840 has 8 channels and each channel can be configured for pulse count or frequency measurement The maximum frequency of input signals 15 20 kHz The inputs can also be read as digital input signals Input signal range NAMUR 12 V and 24 V S800L I O Modules The I O modules have open ventilated plastic enclosures and a bottom of sheet metal On the front of each I O module there is one LED STATUS
360. ications use with AI843 845 AO845A DI840 DI880 DO840 DO880 and DP840 I O modules Complete installation of I O modules using 3 wire connections and field power distribution Up to 16 channels of field signals and process power connections Connections to two ModuleBuses and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting Description The TU843 is 16 channel module termination unit MTU for redundant S800 I O modules and for mounting on a vertical DIN rail The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus 3BSE020924 600 TU843 Redundant Vertical MTU 633 TU843 Redundant Vertical MTU Appendix Specifications The TU843 MTU can have up to 16 I O channels and 2 2 process voltage connections Each channel has two I O connections and one ZP connection The maximum rated voltage is 50 V and maximum rated current is 3 per channel The MTU distributes the two ModuleBuses one to each the I
361. ifications Table 35 AO810 AO810V2 Analog Output Module Specifications at 25 C 810 810 2 Analog Output Module Number of channels 8 Output range 0 20 mA 4 20 mA 1 Over range 1596 Output load 500 ohms 250 850 ohms 9 Maximum field cable length 600 meters 656 yd Rise time 0 90 0 35 ms RL 500 ohms Cycle time lt 2 ms Error Max 0 1 at 0 500 ohms Resolution 14 bit Output Set as Predetermined OSP timer 256 512 1024 ms Temperature drift Typ 30 ppm C Max 60 ppm C Current consumption 24 V process power supply UPx 810 200 mA max 810 2 245 mA max 20mA on 8 channels Supervision Module Output power low Channel Open circuit for current gt 1 mA Current consumption 5 V Modulebus 70 mA max Power dissipation 5 2 3 W Isolation Groupwise isolated from ground Mounting termination units TU810 TU812 TU814 and TU830 3BSE020924 600 Appendix Specifications AO810 AO810V2 Analog Output Module 0 4 20 mA Table 35 AO810 AO810V2 Analog Output Module Specifications at 25 C Continued Feature 810 810 2 Analog Output Module MTU keying code AE Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Handled by the or controller 2 With supply connected to L1 only 3 With supply connected to
362. ifications Al810 Analog Input Module 0 4 20 mA 0 2 10 V The module distributes the external transmitter supply to each channel This adds a simple connection to distribute the supply to 2 or 3 wire transmitters There are no current limiting on the transmitter power terminals Fused MTUs TU830 TU835 and TU838 provides groupwise and channelwise fusing TU850 provides channelwise current limitation on transmitter power terminals All eight channels are isolated from the ModuleBus in one group Power to the input stages is converted from the 24 V on the ModuleBus Nine different types of MTUs can be used The TU830 TU833 Extended MTU enables nine wire connection to the devices without additional terminals The TU810 or TU814 Compact MTU has terminals for 24 V process voltage inputs but requires external terminals for distribution of 24 V power supply to the field devices TU818 provides connection to 2 wire sensors without external marshaling The extended MTU TU835 and TU838 provides a fuse 3 A max per channel for the outgoing transmitter supply The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process TU850 provides one disconnectable PTC fused sensor transmitter power outlet terminal per channel 3BSE020924 600 71 1810 Analog Input Module 0 4 20 mA 0 2 10 V Appendix A Specifications Technical Data Table 12 1810 Analog Input Module Specifications at 25
363. igure 170 shows the process connections for the DO801 4 1 _ Figure 170 DO801 Process Connections 3BSE020924 600 393 00802 Digital Output Module 24 250 V Relay Normally Open Appendix Specifications 00802 Digital Output Module 24 250 V Relay Normally Open 394 Features e 8 channels for 110 V d c 250 V relay Normally Open NO outputs 8 isolated channels Output status indicators OSP sets outputs to predetermined state upon error detection Process connection via detachable connectors Description The DO802 is an 8 channel 110 V d c 250 V a c relay NO output module for the S800 I O The maximum voltage range is 250 V and the maximum continuous output current is 2 A All outputs are individually isolated Each output channel consists of optical isolation barrier output state indication LED relay driver relay and EMC protection components 9 o STATUS 00802 Relay 24 250V 1 2 3 4 5 6 7 8 B 3BSE020924 600 Appendix Specifications 00802 Digital Output Module 24 2
364. igure 37 AI830 AI830A with TUS10 or TUS14 Compact MTU Process Connections 122 3BSE020924 600 Appendix Specifications AI830 AI830A RTD Input Module Figure 38 shows the connections for the AI830 AI830A when installed on a TU812 s TU812 A1830 A1830A 14 44 UP1 EN NEC ov 1B 45 zP1 i 351 16 _ 52 53 Ie 17154 55 18 2856 Ch3 Connection BM mE e e 1159 5 20 20510 Ch5 8 8 511 che N 512 Ch6 N BENE 513 ove NES 7 10 101515 23 S16 11 24V E NEM ov 25 25 zl i 4 Figure 38 AI830 AI830A with TU812 Compact MTU Process Connections 3BSE020924 600 123 AI835 AI835A Thermocouple mV Input Module Appendix A Specifications A1835 AI835A Thermocouple mV Input Module Features e 8 differential input channels for thermocouple mV e Channel 8 can be designated as the CJ channel 4 wire Pt100 RTD Variety of thermocouples with the following characteristics B C E J K N S and T for AI835A also D L and e 15 Bit resolution
365. ion and maintenance of all relevant security related equipment software and procedures are the responsibility of the user of the 800xA System This book provides a description of S800 I O modules and termination units It provides instructions for site planning and installation start up and shutdown procedures and information regarding capacity and performance This book is not intended to be the sole source of instruction for the S800 I O system User Manual Conventions Microsoft Windows conventions are normally used for the standard presentation of material when entering text key sequences prompts messages menu items screen elements etc Feature Pack The Feature Pack content including text tables and figures included in this User Manual is distinguished from the existing content using the following two separators 3BSE020924 600 11 Warning Caution Information and Tip Icons About This User Manual Feature Pack Functionality Feature Pack Content Feature Pack functionality included in an existing table is indicated using a table footnote Feature Pack Functionality Feature Pack functionality in an existing figure is indicated using callouts Unless noted all other information in this User Manual applies to 800xA Systems with or without a Feature Pack installed Warning Caution Information and Tip Icons This User Manual includes Warning Caution and Information where appropriate to point ou
366. iption about the LED indicators with comments see Table 97 Table 97 Description of LED Indicators Name Name Color Comments PX1 PX2 Yellow Activated on each pulse on A or B input 20 58 flash UP1 UP2 Yellow Activated when count direction up 498 3BSE020924 600 Appendix Specifications DP820 Incremental Pulse Counter Module Table 97 Description of LED Indicators Continued Name Name Color Comments ST1 ST2 Yellow Activated on each pulse on ST input 20 58 flash DI 012 Yellow Activated on each pulse on DI input 20 58 flash SY1 SY2 Yellow Activated on PSX counter sync 20 55 flash DO1 DO2 Yellow Activated when DO is activated 20 55 flash TP1 TP2 Green Transducer power Technical Data Table 98 820 Incremental Pulse Counter Module Specifications Feature Dr RAR Digital Pulse Counter Number of channels 2 Power Supply voltage 24 V d c 12 to 32 V d c Max non destructive voltage on inputs 30 V d c A B ST or DI Maximum field cable length 200 m Cable type Characteristic impedance Shielded twisted pair 100 25 ohm Configurable input filters Input A and B Input ST Input DI Unfiltered or 1 us 1 us or 220 us 220 us or 2 2 ms 3BSE020924 600 499 DP820 Incremental Pulse Counter Module 500 Table 98 DP820 Incremental Pulse Counter Module Specifications Continued
367. ircuit protection to ground and 48 Volt Channel supervision Sensor power supply supervision Shutter filter barrier The sensor power supply supervision gives an error signal if the voltage disappears and the Warning LED turns on The error signal can be read through the ModuleBus 3BSE020924 600 Appendix A Specifications D1885 Digital Input Module 24 V 48 V d c with SOE Current Sinking The input signals of the input module DI885 can be filtered to suppress any electrical interference or contact bounce The filter time can be set to a range 0 to 255 ms This means that noise pulses shorter than the filter time are filtered out and pulses longer than specified filter time get through the filter Six different types of MTUs can be used TheTU830 TU833 Extended MTU and the TU810 TU814 Compact MTU has terminals for process voltage inputs and three terminals per channel The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process The TU818 Compact MTU provides connection to 2 wire sensors without external marshaling Event Recording The DI885 Input Module can be used for event recording SOE that is changing signals at digital input channels can be announced together with a time stamp indicating when it occurred The time stamp has a resolution of 1 millisecond and is compensated for the filter time The module has intermediate storage for 32 events The SOE functionality can be switched
368. ire connection to the devices without additional terminals The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process Shielded field cables for process connections are required if HART is used Technical Data Table 37 AO815 Analog Output Module Specifications at 25 Feature poets Analog Output Module Number of channels 8 Output range 4 20 mA Over range 15 Output load Max 750 ohms Maximum field cable length 600 meters 656 yd Rise time output filter disable 23 ms 0 90 enable max 4 mA 12 5 ms Cycle time 10 ms Error Max 0 1 Resolution 12 bit Output Set as Predetermined OSP timer 256 512 1024 ms Temperature drift Max 50 ppm C Current consumption 24 V process power supply UPx 165 mA max Current consumption 5 V Modulebus 125 mA max Power dissipation 1 3 5 W 3BSE020924 600 195 815 Analog Output Module 196 Appendix Specifications Table 37 815 Analog Output Module Specifications at 25 Continued Feature AO815 Analog Output Module Isolation Groupwise isolated from ground Mounting termination units TU810 TU812 TU814 TU830 and TU833 MTU keying code DB Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 250 ohm load 7096 of nominal current all channels activated 3BSE020924 60
369. is used for counting up input is used for counting down u d Input A is used for pulse counting input is used to determine count direction c d B 0 down B 1 up Input A and B is used for a quadrature encoded signals Multiplication factors x 1 2 and x 4 can be specified Count direction is determined by and B phase shift 3BSE020924 600 Appendix Specifications 00 gt 10 11 01 00 10 gt 11 gt 10 gt 11 10 00 01 DP820 Incremental Pulse Counter Module PULSE COUNT Figure 217 Up Down Pulse Mode PULSE COUNT o Figure 218 Count Direction Mode PULSE COUNT UP DOWN Figure 219 Quadrature Mode 1 Count on Pos Edge Input A 3BSE020924 600 493 DP820 Incremental Pulse Counter Module Appendix A Specifications 494 A B PULSE 4 COUNT 0 1 2 3 5 6 7 6 5 4 3 2 1 0 1 UP DOWN Figure 220 Quadrature Mode 2 Count on Pos Edge and Neg Edge Input A
370. ism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals has 8 individually isolated I O channels Each channel has two connections one is fused There are 2 individually isolated groups for signal return connections 3BSE020924 600 611 TU837 TU837V1 Extended MTU 612 Technical Data Appendix A Specifications Table 133 TU837 TU837V1 Extended MTU Specifications Item Value Process connections 28 up to 8 I O channels 2 terminals per channel 2 x 6 power common terminals Rated maximum continuous current per 10A signal return connection N1 N2 Rated maximum continuous current per 3 A channel ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Fuse 8 3 15 A fast glass tube 5x20 mm Acceptable wire sizes Signal connection Return connection Solid 0 2 6 mm Stranded 0 2 4 mm 24 10 AWG Recommended torque 0 5 0 6 Nm Stripping length 8 mm Solid 0 2 4 mm Stranded 0 2 2 5 mm2 24 12 AWG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 36 different combinations Module lock Locks module and enables operation Equipment class Class according to 61140 earth protected Protection rating 20
371. ital Output Module 24 V 0 5 A Current Sourcing DO801 Digital Output Module 24 0 5 A Current Sourcing Features 16 channels for 24 V d c current sourcing outputs e isolated groups of 16 5123456 7 8 910111213141516 channels e Output status indicators e OSP sets outputs to predetermined state upon communication error e Short circuit protection to ground and 30 V DO801 e Over voltage and over 24V 0 5A temperature protection Process and power connection via detachable o 71 connectors L L 24V uu 123456789 10 11 12 13 14 15 16 Description The DO801 is 16 channel 24 V digital output module for the S800 I O The output voltage range is 10 to 30 volt and the maximum continuous output current is 0 5 A The outputs are protected against short circuits over voltage and over temperature The outputs are in one isolated group Each output channel consists of a short circuit and over temperature protected high side driver EMC protection components inductive load suppression output state indication LED and optical isolation barrier 3BSE020924 600 389 DO801 Digital Output Module 24 V 0 5 A Current Sourcing 390 Appendix A Specifications The outputs ar
372. ivates the Digital Input module 01825 DI830 No settings Replacement with power applied is DI831 DI840 possible DI880 DI885 Turning locking mechanism deactivates the Digital Input with module SOE DO810 DO814 No settings Replacement with power applied is DO815 DO840 possible 00880 00890 It be necessary to set the process Digital Output device manually to a safe state before the module is extracted Turning locking mechanism deactivates the module If DO880 is removed from the MTU the connected output is automatically turned to safe state de energized DO820 No settings Replacement with power applied is Digital Output possible It may be necessary to set the process device manually to a safe state before the module is extracted Turning locking mechanism deactivates the module 3BSE020924 600 55 S800 Module Replacement 56 Section 3 Maintenance Table 7 Replacement information for S800 I O Modules Continued Module Type Settings Comments DO821 Digital No settings Replacement with system power applied is Output possible Since the module has normally closed relay contacts the field power must be removed before replacement It may be necessary to set the process device manually to a safe state before the module is extracted Turning locking mechanism deactivates the module that is the relay contacts close 3BSE020924 600 Section 3 Mai
373. l keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the 3BSE020924 600 Appendix Specifications TU851 Extended MTU functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals has 16 individually isolated I O channels Each channel has two connections Technical Data Table 151 TUS51 Compact MTU Specifications Item Value Process connections 32 up to 16 I O channels Rated maximum continuous current 3A per I O channel ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Acceptable wire sizes Solid 0 2 4mm Stranded 0 2 4 mm 24 10 AWG Mechanical keys 2 36 different combinations Module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 250V Dielectric test voltage 2000 V a c 3BSE020924 600 655 TU851 Extende
374. le AI843 Thermocouple mV Input Module 136 Features 8 differential input channels for thermocouple mV Single or redundant operation A separate channel is used as CJ channel 4 wire Pt100 RTD Variety of thermocouples with the following characteristics B C E J K L N R S T and U 16 Bit resolution A D converter Inputs are monitored for wire break open circuit Description The AI843 Thermocouple mV Input Module is part of the S800 I O It provides 8 differential input channels for Thermocouple mV measurements Measurement ranges configurable per channel are 30 mV to 75 mV linear or TC Types B C E J 5 T and U A separate Pt100 channel is used for Cold Junction ambient temperature measurements thus serving as CJ channel for Ch 1 8 See Figure 46 Figure 47 and Figure 48 for connection of reference resistance and Pt100 sensor The junction temperature may be measured locally on the MTUs screw terminals or on a connection unit distant form the device Alternatively a fix junction temperature for the module may be set by the user as parameter or a junction temperature set by the application Appendix Specifications 3BSE020924 600 Appendix Specifications Al843 Thermocouple mV Input Module Each input channel can measure a mV type of signal source Thermocouple or linear and may be grounded or ungrounded Full self calibration is obtained by means of 0
375. le Appendix Specifications 40 35 30 25 Redundant 20 15 10 01 02 03 04 05 06 07 08 1 3 5 7 10 ms Figure 210 Short circuit current worst case The short circuit current is dependent on the power supply and the cable resistance A configuration with a power supply with very low internal resistance and a very low cable resistance represents the worst case 482 3BSE020924 600 Appendix Specifications Block Diagram DO880 00880 High Integrity Digital Output Module CH1 FS SHUNT CH16 MUX FPGA L amp I 9 cH16 JN SHUNT FS MUX MCU NIN Figure 211 Block Diagram D0880 3BSE020924 600 483 00880 High Integrity Digital Output Module Process Connections Appendix Specifications Shielded cables should be used for process connections over all shield is sufficient if a multi core cable contains sorted signal types Table 96 00880 Process Connections Process sie 2 TU830 TU833 TU852 Connection 2 male Terminal Bs 24 11 2 1 14 11 2 11 2 1 14 X1a and Xib 0 V d c L1 2 15 L1
376. leBus OSP Outputs Set as Predetermined A user configurable action on an output module when communications is lost to the FCI or Controller RTD Resistance Temperature Detector SOE Sequence of events Time stamping of status changes for digital inputs TC Thermocouple Related Documentation The following 15 a listing of documentation related to the S800 I O system 14 Table 1 List of Documents Related to S800 I O system Title Description S800 I O Getting Started Describes the general installation and configuration information for the S800 system 800 I O Modules and Termination Units Describes the modules and termination with Intrinsic Safety Interface units with I S interface in the S800 system S800 Fieldbus Communication Describes the AF100 FCI in the S800 Interface for AF100 User s Guide system 3BSE020924 600 About This User Manual Released User Manuals and Release Notes Table 1 List of Documents Related to S800 I O system Continued Title Description S800 Fieldbus Communication Describes the PROFIBUS DP FCI in the Interface for PROFIBUS DP DPV1 S800 I O system S800 I O PROFIBUS DP Fieldbus Describes the memory mapping on Communication Interface Reference PROFIBUS for the S800 I O system Manual Interference free Electronics Describes the rules for the installation of equipment to ensure the correct operation of equipment in e
377. lue Process Connections 40 up to 8 I O channels 2 terminals per channel 4 Process power 20 Process power 0 V Rated maximum continuous current per 2 A channel Rated maximum continuous current per 5A process voltage connection L 3BSE020924 600 639 TU844 Redundant Horizontal MTU Appendix Specifications Table 145 TU844 Redundant Horizontal MTU Specifications Continued Item Value ModuleBus Maximum 5 V current distribution Maximum 24 V current distribution 1 5 1 5 Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 AWG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 131 mm 5 16 including connector 124 mm 4 88 edge to edge installed Depth 64 mm 2 52 including terminals Height 186 5 mm 7 34 including locking device Weight 0 6 kg 1 3 Ibs 3BSE020924 600 Appendix Specifications Connections Table 146 TU844 Process Connection Screw Terminals X1 TU844 Redundant Horizontal MTU
378. m 3BSE020924 600 413 DO814 Digital Output Module 24 V 0 5 A Current Sinking Appendix Specifications Process Connections Table 82 DOS14 Process Connection TU810 TUB IZ Process D Sub 25 TU830 TU833 TU838 Connection 1 male Terminal Terminal Connector 2 24 V d c L1 2 1 14 L1 2 11 2 0 V d c L1 2 15 L1 2 L1 2 Ch 1 Ch 2 L1 B1 B2 1 F1 Ch 1 Output C1 3 C1 B1 Ch 2 Output B1 16 C2 B2 Ch 1 Ch 2 L1 A1 A1 A2 A2 Ch 3 Ch 4 L1 B3 B4 A3 F2 Ch 3 Output C2 4 C3 B3 Ch 4 Output B2 17 C4 B4 Ch 3 Ch 4 L1 A2 A3 A4 A4 Ch 5 Ch 6 L1 B5 B6 5 Ch 5 Output C3 5 C5 B5 Ch 6 Output B3 18 C6 B6 Ch 5 Ch 6 L1 A3 A5 A6 A6 Ch 7 Ch 8 L1 B7 B8 AT Ch 7 Output 6 C7 B7 Ch 8 Output B4 19 C8 B8 Ch 7 Ch 8 L1 A4 AT A8 A8 Ch 9 Ch 10 L2 B9 B10 A9 F5 Ch 9 Output C5 7 C9 B9 414 3BSE020924 600 Appendix Specifications 00814 Digital Output Module 24 V 0 5 A Current Sinking Table 82 DO814 Process Connection Continued TU810 TUBIA Process D Sub 25 TU830 TU833 TU838 Connection 5 male Terminal Terminal Connector 1 Ch 10 Output B5 20 C10 B10 Ch 9 Ch 10 L2 A5 A9 A10 A10 Ch 11 Ch 12 L2 B11 B12 11 F6 Ch 11 Output C6 8 C11 B11 Ch 12 Output B6 21 C12 B12 Ch 11 Ch 12 L2 A6 A11 A12 A12 C
379. m continuous current per 10A process voltage connection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 ANG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 131 mm 5 16 including connector 124 mm 4 88 edge to edge installed Depth 64 mm 2 52 including terminals Height 186 5 mm 7 34 including locking device Weight 0 6 kg 1 3 Ibs 3BSE020924 600 635 TU843 Redundant Vertical MTU 636 Connections Appendix Specifications Table 144 TU843 Process Connection Screw Terminals X1 Position Row A Row B Row C 1 L1 11 2 11 11 3 1 1 1 4 2 2 2 5 3 3 3 6 4 4 4 7 5 5 5 8 6 6 6 9 7 7 7 10 8 8 8 11 9 9 9 12 10 10 10 13 11 11 11 14 12 12 12 15 13 13 13 16 14 14 14 17 15 15 15 18 A16 B16 C16 19 L2 L2 20 L2 L2 3BSE020924 600 Appendix Specifications TU843 Redundant Vertical MTU Block Diagram TU843
380. mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals are divided into two equal and individually isolated groups Each group consists of 8 I O channels process voltage connection and a 6 3 A fuse as delivered Each I O channel has two I O connections and one ZP connection For input modules field power is provided by the B row The process connection terminals are of spring case type Only one wire per terminal is recommended 588 3BSE020924 600 Appendix Specifications TU833 Extended MTU Technical Data Table 123 TU833 Extended MTU Specifications Item Value Process Connections 56 up to 16 I O channels 2 terminals per channel 4 Process power 6 3 10 x 2 Process power 0 V Rated maximum continuous current per 2A channel Rated maximum continuo
381. module replacement 53 S800 modules 29 S800L I O module replacement 57 S800L I O modules 38 Sequence of event 324 337 378 Shunt stick TY801 28 671 TY804 28 673 Temperature Sensor TY820 28 Terminal Unit 805 23 530 Thermocouple mV input module AI835 30 1843 30 136 0805 23 530 0810 23 533 811 24 538 0812 24 543 TUS813 24 548 TUS814 24 555 TU830 24 574 TU831 25 582 TU833 25 587 TU834 25 593 TU835 25 598 TU836 25 604 TU837 26 610 TU838 26 616 TU839 26 622 TU842 27 628 TU843 27 633 TU844 27 638 TU845 27 643 TU850 27 648 692 3BSE020924 600 Contact us www abb com 800xA CopyrightO 2003 2014 ABB www abb com controlsystems All rights reserved 3BSE020924 600 A DR d productivit foabetewon A BD
382. mption 24 V process 40mA 3BSE020924 600 431 00818 Digital Output Module 24 V 0 5 A Current Sourcing 432 Appendix A Specifications Table 85 DO818 Digital Output Module Specifications Continued Feature DO818 Digital Output Module Output Set as Predetermined OSP timer 256 512 1024 ms Process voltage supervision 2 channels 1 per group Activated when process power drops below 12V Isolation Groupwise isolated from ground Mounting termination units TU830 TU818 TU819 MTU keying code EA Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 Appendix A Specifications 00818 Digital Output Module 24 V 0 5 A Current Sourcing Block Diagram DO818 RUN Isolated high FAULT side driver WARNING VO DATA BUB 4 amp IT MBI 1 32ch FPGA D o domzzoo M D L E B U 5 E T Channel indicators Figure 186 20818 Block Diagram 3BSE020924 600 433 00818 Digital Output Module 24 V 0 5 A Current Sourcing 434 Process Connections Table 86 00818 Process Connections Appendix Specifications n TU830 TU818 TU819 24 V dc L1 2 L2 2 1 14 11 24 X1a 0 V dc 11 2 L1 2 2 15 12 25 1
383. mum rated current is 3 per channel The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU Appendix Specifications 3BSE020924 600 Appendix Specifications TU831 TU831V1 Extended MTU The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals has 8 individually isolated I O channels Each channel has two connections Technical Data Table 121 TUS3I TUS31VI Compact MTU Specifications Item Value Process connections 16 up to 8 channels 2 terminals per channel Rated maximum continuous current per 3 A channel ModuleBus M
384. n 1 Terminal Terminal Connector Terminal Terminal U7 U8 C4 A4 B7 B8 B7 B8 6 19 X1b Ch 7 Input 6 D4 C7 C7 6 X1a Ch 8 Input B4 19 B4 C8 C8 19 X1a Ch 7 Ch8 L1 A4 AT A8 AT A8 U9 U10 C5 A5 B9 10 B9 B10 7 20 X1b Ch 9 Input C5 7 D5 C9 C9 7 X1a Ch 10 Input B5 20 B5 C10 C10 20 X1a Ch 9 Ch 10 L2 A5 A9 A10 A9 A10 U11 U12 C6 A6 B11 B12 B11 B12 8 21 X1b Ch 11 Input C6 8 D6 C11 C11 8 X1a Ch 12 Input B6 21 B6 C12 C12 21 X1a Ch 11 Ch 12 L2 A6 A11 A12 A11 A12 U13 U14 C7 A7 B13 B14 B13 B14 9 22 X1b Ch 13 Input C7 9 D7 C13 C13 9 X1a Ch 14 Input B7 22 B7 C14 C14 22 X1a Ch 13 Ch 14 L2 AT A13 14 A13 A14 U15 U16 C8 A8 B15 B16 B15 B16 10 23 X1a Ch 15 Input C8 10 D8 C15 C15 10 X1a 370 3BSE020924 600 Appendix Specifications DI880 High Integrity Digital Input Module Table 72 DI880 Process Connections Continued TU810 TU812 TU830 TU842 process or TU814 D Sub 25 Male 19818 Tusa3 10852 Connection 1 Terminal Connector Terminal Terminal Ch 16 Input B8 23 B8 C16 C16 23 X1a Ch 15 Ch16 L2 A8 A15 A16 A15 A16 24 V d c L2 2 11 24 L2 2 L2 2 12 11 24 1 X1b 0 V d c L2 12 25 L2 2 L2 2 L2 12 25 X1a and X1b
385. ndix Specifications Figure 180 shows the process connections for the DO814 when installed on a TU810 or TU814 Compact MTU A 2 2 A TU810 Process or TU814 24V Power Supply 11 24V 1 97 e L1 OV C1 Ch1 B1 Ch2 i A1 L1 C2 Ch3 B2 Ch4 e A2 L1 C3 Ch5 B3 Ch6 e A3 L1 C4 Ch7 Ch8 e 4 L1 C5 Ch9 B5 Ch10 5 L2 C6 Ch11 B6 Ch12 5 L2 C7 Ch13 B7 Ch14 2 L2 4 C8 Ch15 B8 Ch16 e A8 L2 12 24V L2 L2 ov 418 24 Supply Figure 180 DOS14 with 810 or TUS14 Compact MTU Process Connections 3BSE020924 600 Appendix Specifications DO814 Digital Output Module 24 V 0 5 A Current Sinking Figure 181 shows the process connections for the Digital Output Module DO814 when installed on a TU812 Compact MTU
386. ndix B Certifications CertrfiCallofls tierce 677 Appendix C Hardware Units for Essential Automation INDEX 8 3BSE020924 600 GENERAL WARNINGS SPECIFIC CAUTIONS 3BSE020924 600 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precautions as described in the installation section Equipment Environment All components whether in transportation operation or storage must be in a noncorrosive environment Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with ener gized parts is avoided when servicing Page 56 Since the module has normally closed relay contacts the field power must be removed before replacement It may be necessary to set the process device manually to a safe state before the module is extracted Turning locking mechanism deactivates the module that is relay contacts will close Safety Summary 10 3BSE020924 600 About This User Manual General Any security measures described in this User Manual for example for user access password security network security firewalls virus protection etc represent possible steps that a user of an 800xA System may want to consider based on a risk assessment for a particular application and installation This risk assessment as well as the proper implementation configuration installation operation administrat
387. nection DO1 TP1 ULI PX2 UP2 ST2 02 sv2 002 2 UL2 820 3BSE020924 600 491 492 DP820 Incremental Pulse Counter Module Appendix A Specifications Pulse transducers with RS422 5 V 12V 24V and 13 mA signal levels can be used if an compact MTU is used TU810 TU812 or TU814 An external resistor is needed for 12V and 24V range when using the compact MTU see the process connection diagrams for DP820 The unipolar input DI is intended for 24 V unipolar signal level The DO output is a current limited digital output current sourcing type 24 V d c 0 5 A signals are individually isolated inputs have overvoltage protection A maximum voltage of 30 V can be connected without any damages Shielded twisted pair cables with characteristic impedance 100 2596 ohm shall be used for connection of transducers with RS422 5 V 13 mA signals Input Filter Each DP820 input has a configurable input filter see Technical Data Notice the following restrictions for selection of filters for inputs or B The lus filter shall always be used when 12 V and 24 V inputs are used Unfiltered inputs can be used if RS422 5 V 13 mA inputs are used but cables between transducers and the DP820 module must then be separated from other cables to avoid that extra pulses that occur due to EMI Pulse Encoding The following different methods for pulse encoding are supported by DP820 Input
388. nits TU810 TU812 TU814 TU830 or TU833 MTU keying code CB Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 2 3 Load 20 mA at 5 V 8 mA at 2 5 V With TU830 external resistor 1 8 see Figure 228 With TU810 TU814 external resistor 920 see Figure 225 With external resistor also TU810 TU814 External resistor 1 8 see Figure 225 3BSE020924 600 Appendix Specifications DP820 Incremental Pulse Counter Module Block Diagram DP820 6 FAULT Q RUN WARNING 1 CHANNEL41 FPGA 1 11 m 5 gt PULSE COUNT mm t BRE PULSE PULSE 6 _1 DIR POWER OKO S Bro VA 1i 12 c e E p COINC CB 1 conc CQ B1 DAT e REGISTER COMP 73621 2 t Vea ve 22 1 2 DER 2 548 MODULE FREQUENCY 1 gt BUS ST 10 2 cu COMM Sx SYA CST 1 2 2 REGISTER S cOUNTERKP E VST 11 VST 1 RS485 9 gu DI 1 Pos SR SR Fref 9 DO1 Do1 Z BLOCK REGISTER COUNTER VY xp
389. nnections 312 3BSE020924 600 Appendix Specifications 01825 Digital Input Module 125 V d c with SOE Figure 130 shows the process connections for the DI825 when installed on a TU831 Extended MTU Process TU831 125V d c Chi 1 55 1 2 2 Ch2 2 Ch3 Ch3 Ch4 B4 Ch4 AA 5 B5 125V d c Ch5 5 Ch6 6 Ch6 A6 9 9 Ch7 B7 Ch7 AZ Ch8 B8 Ch8 A8 Figure 130 01825 with TU831 Extended MTU Process Connections 3BSE020924 600 313 01825 Digital Input Module 125 V d c with SOE Appendix A Specifications Figure 131 shows the process connections for the DI825 when installed on a TU839 Extended MTU Process TU839 DI825 0 2 L1 125V d c Fuse U1 B1 Ch1 1 C1 11 1 12 N 4 n2 fat B2 4 Ch2 1 2 12 1 Ch22 A2 122 B3 4 Ch3 1 C3 13 1 Ch3 2 13 2 N B4 Ch4 1 C4 14 1 NI 125V d c Ch4 2 A4 142 4 5 5 5 1 5 15 1 Ch5 2 A5 152 B6 5 Ch6 1 C6 16 1 Ch6 2 A6 i B7 4 7 1 C7 17 1 4 72
390. nnections Table 88 00820 Process Connections Process TU811 TU813 TU831 TU836 TU837 TU851 Connection Terminal Terminal Terminal Terminal Terminal Ch 1 1 Output B1 B1 11 fused B1 B2 Ch 1 2 Output A1 A1 12 A1 fused A2 Ch 2 1 Output C2 B2 21 fused B2 B4 Ch 2 2 Output A2 A2 22 A2 fused A4 Ch 3 1 Output B3 B3 31 fused B3 B6 Ch 3 2 Output A3 A3 32 A3 fused A6 Ch 4 1 Output C4 B4 41 fused B4 B8 Ch 4 2 Output A4 A4 42 A4 fused A8 Ch 5 1 Output B5 B5 51 fused B5 B10 Ch 5 2 Output A5 A5 52 A5 fused A10 Ch 6 1 Output C6 B6 61 fused B6 B12 Ch 6 2 Output A6 A6 62 6 fused A12 Ch 7 1 Output B7 B7 71 fused B7 B14 Ch 7 2 Output A7 A7 72 A7 fused A14 Ch 8 1 Output C8 B8 81 fused B8 B16 Ch 8 2 Output A8 A8 82 A8 fused A16 Process Power L1 N1 N1 N1 11 Source 1 12 13 14 Process Power L2 N2 N2 N2 25 Source 2 26 27 28 444 3BSE020924 600 Appendix Specifications DO820 Digital Output Module Relay Normally Open Figure 191 shows the process connections for the Digital Output Module DO820 when installed on a TU831 Extended MTU TU831 Process 5 250V a c d c B1 Ch1 1 A1 Ch1 2
391. nput TA 7B Ch 8 Input 8A 8B 3BSE020924 600 Appendix Specifications 01802 Digital Input Module 120 V a c d c Current Sinking Figure 91 shows the process connections for the DI802 Process 120V OV Figure 91 DIS02 Process Connections 3BSE020924 600 233 01803 Digital Input Module 230 V a c d c Current Sinking Appendix Specifications DI803 Digital Input Module 230 V a c d c Current Sinking 234 Features e 8 channels for 230 V a c d c inputs with current sinking e Individually isolated channels Voltage supervision of field input power Input status indicators Signal filtering e Process connection via detachable connectors Description The DI803 is 8 channel 230 V a c d c digital input module for the S800 I O This module has 8 digital inputs The a c input voltage range 15 164 264 volt and the input current is 7 6 mA at 230 a c The d c input range is 175 275 V and the input current is 1 6 mA at 220 V The inputs are individually isolated Every input channel consists of 51 2 3 4 5 6 7 8 Y amp DI803 230V a c d c 1 2 3 4 5 6 7 8
392. nput channel consists of current limiting components EMC protection components input state indication LED and optical isolation barrier The module cyclically performs self diagnostics Module diagnostics include Process power supply supervision results in a module failure if detected Event queue full Time synchronization missing The input signals can be digitally filtered The filter time can be set in the range 0 to 100 ms This means that pulses shorter than the filter time are filtered out and 3BSE020924 600 337 01831 Digital Input Module 48 V d c with SOE Current Sinking Appendix Specifications pulses longer than specified get through the filter Eight different types of MTUs can be used The Extended MTU for example TU830 TU833 enables three wire connection to the sensors without additional terminals The Compact MTU for example TU810 TU 814 has terminals for process voltage supervision inputs but requires external terminals for distribution of process power supply to the sensors The TU818 Compact MTU provides connection to 2 wire sensors without external marshaling The extended MTU 838 provide a fuse 3 A max per two channels for process power out The 812 Compact MTU has a D Sub 25 pin male connector for connection to the process TU850 provides one disconnectable PTC fused sensor transmitter power outlet terminal per channel Event Recording The DI831 Input Module can be
393. nputs The inputs are independent for each channel in that either voltage or current can be measured The current input is able to handle a short circuit to the transmitter supply without damage The input withstand HART communication Nominal input ranges are 0 4 20 mA 0 2 10 V 1815 Analog Input Module 0 20mA 0 5V HART The AI815 Analog Input Module has 8 analog inputs The inputs can be configured for voltage or current The module has HART pass through functionality Nominal input ranges are 0 4 20 mA 0 1 5 V 1820 Differential Analog Input Module 20 mA 10 V 5 V The 1820 Differential Analog Input Module has 4 differential bipolar current voltage inputs This module is suitable for applications requiring high common mode rejection ratings and or bipolar voltage or current inputs Nominal 3BSE020924 600 29 S800 I O Modules Section 1 Introduction 30 input ranges are 20 20 mA 0 4 20 mA 10 10 V 0 2 10 V 5 5 V and 0 1 5 V The current input 15 able to handle a short circuit to the transmitter supply without damage The input withstand HART communication AI825 Galvanic Isolated Analog Input Module 20 20 mA 0 4 20 mA 10 10 V 0 2 10 V The AI825 Galvanic Isolated Analog Input Module has 4 individually galvanic isolated channels This module is suitable for applications requiring galvanic isolated channels and or bipolar voltage o
394. nsists of optical isolation 1 barrier output state indication LED relay driver relay and EMC protection components the 12 V distributed on the ModuleBus gives an error signal if the voltage disappears and the Warning LED turns on The error signal can be read through the ModuleBus This supervision can be enabled disabled with a parameter DO828 can be used on the Extended MTU TU851 The TU851 Extended MTU provides two terminals per channel The relay supply voltage supervision derived from 460 3BSE020924 600 Appendix Specifications 00828 Digital Output Module Relay Normally Open Technical Data Table 91 DO828 Digital Output Module Specifications Feature Digital Output Module Number of channels 16 Type of output Relay NO Voltage range 5 250V a c 5 125V d c Load current maximum 2A Load current minimum 5 mA Max make current 30 A 50ms resistive Max break power a c 500VA d c 60W Maximum field cable length d c a c 600 meters 656 Pick up time maximum 10 ms Release time maximum 5 ms Number of operations per hour 2000 maximum Number of operations per lifetime Mechanical 20 x 106 Electrical at 30 V d c 250 V a c 20 16 x 108 2 A resistive Current consumption 5 V Modulebus 45 mA Current consumption 24 V Modulebus 80 mA Power dissipation 1 3 5 W Output Set as Predetermined OS
395. nstalled on a TU834 single MTU Process TU834 AI880 AI880A i 24V alit Pwr 1 Source ov L1 1 Shunt M 1 u1 B1 sticks B2 4 20mA Chl A1 A2 re U2 B3 XMTRs B4 4 20mA Ch2 4 H L4 B5 0 20mA Ch3 86 ZP A5 A6 mils 4 Wire B7 XMTRs 0 20mA Ch4 B8 T U5 B9 1 1 B10 0 20mA 5 n ZP A9 A10 e 7 U6 11 12 4 20 Ch6 n P 11 12 3 Wire 2 gt XMTRs U7 B13 0 20mA Ch7 B14 T ZP A13 A14 08 15 0 20 Ch8 16 T ZP ATBA16 12 12 12 2 Figure 65 1880 1880 with 0834 Single MTU Process Connections 176 3BSE020924 600 Appendix Specifications Al880 AI880A High Integrity Analog Input Module Figure 66 shows the process connections for the High Integrity Analog Input Module AI880 AI880A when installed on a TU834 single MTU and used as Loop
396. ntal pulse counter DP820 38 491 DP840 38 511 L LEDs S800L I O module 51 S800M I O module 47 M Module termination units 18 ModuleBus master 14 MTU MTUs 57 TU805 530 TU810 533 TU811 538 TU812 543 TU813 548 TU814 555 TU830 574 TU831 582 TU833 587 TU834 593 TU835 598 3BSE020924 600 TU836 TU837 TU838 TU839 TU842 TU843 TU844 0845 0850 604 610 616 26 622 27 628 27 633 27 638 27 643 27 648 OSP 36 to 37 Process connection terminals TU837 614 Process connections AI801 1820 1825 AI830 AI835 1843 68 101 110 119 129 141 AO801 183 810 189 AO810V2 189 815 198 820 207 845 216 DI801 DI802 DI803 DI810 DI811 DI814 DI820 DI821 DI825 DI828 DI830 226 232 238 244 258 270 289 299 310 321 329 3BSE020924 600 DI831 341 DI840 354 DI880 369 DI885 384 DO801 DO802 DO810 20814 20815 20818 20820 20821 20828 20840 20880 DP820 DP840 810 TU811 TU812 TU813 TU814 TU830 TU831 TU833 TU834 TU835 TU842 TU843 TU844 0845 Process power connections TU837 Process power source connections TU835 TU836 RTD input module 1830 30 113 392 398 404 414 425 434 444 454 464 471 484 504 519 536 541 545 552 559 579 584 590 595 601 631 636 641 646 613 601 607 Index 691 Index AI830A 30 113 TY801 28 671 TY804 28 673 S TY820 28 675 S800 I O
397. ntenance S800L Module Replacement Table 7 Replacement information for S800 I O Modules Continued Module Type Settings Comments DP820 DP840 No settings Replacement with power applied is Pulse Counter possible It may be necessary to set the process device manually to a safe state before the module is extracted Turning locking mechanism deactivates the module TU810 TU810V1 settings Cannot be replaced or repaired with power TU811 TU811V1 applied TU812 TU812V1 Disconnecting an MTU breaks the TU813 ModuleBus communications bus and 0814 70814 1 removes power to the MTUs that follow Tuan MTUs mounted in the middle between the TU831 TU831V1 ModuleBus master cluster modem and the TU833 TU834 number 12 MTU need to have the TU835 TU835V1 preceding or following MTUs moved Meee order to disconnect the ModuleBus TU837 TU837V1 TU838 TU839 TU842 TU843 TU844 TU845 TU850 MTUs connector General S800L I O Module Replacement I O modules can not be replaced online The power must be switched off to the I O station and the module before replacing the I O module A power switch off to an I O station affects all modules and channels in the station It also sometimes indirectly affects the outputs in other I O stations through some application functions 3BSE020924 600 57 S800L I O Module Replacement Section 3 Maintenance 58 The system software
398. nvironments where disturbance are present Released User Manuals and Release Notes A complete list of all User Manuals and Release Notes applicable to System 800xA is provided in System 800xA Released User Manuals and Release Notes 3BUA000263 System 800xA Released User Manuals and Release Notes 3BUA000263 is updated each time a document is updated or a new document is released It is in pdf format and is provided in the following ways Included on the documentation media provided with the system and published to ABB SolutionsBank when released as part of a major or minor release Service Pack Feature Pack or System Revision e Published to ABB SolutionsBank when a User Manual or Release Note is updated in between any of the release cycles listed in the first bullet H A product bulletin 15 published each time System 800xA Released User Manuals and Release Notes 3BUA000263 is updated and published to ABB SolutionsBank 3BSE020924 600 15 Released User Manuals and Release Notes About This User Manual 16 3BSE020924 600 Section 1 Introduction The S800 I O is distributed as modular I O that communicates with numerous controllers over Advant Fieldbus 100 AF100 PROFIBUS DP or directly The S800 I O provides easy installation of the I O modules and process cabling It is highly modularized and flexible so that I O modules can be combined to suit many applications The S800 I O can be mounted in many configu
399. o gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal connector is a D Sub 25 pin male The top part of the MTU can be removed to replace the termination board even with an operational system Such a need can be caused by a damaged terminal screw Technical Data Table 108 TU812 TU812V1 Compact MTU Specifications Item Value Process connections 25 pin male D Sub connector up to 16 I O signals Rated maximum continuous current 2 channel ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Mechanical keys 2 36 different combinations Module lock Locks module and enables operation 544 3BSE020924 600 Appendix Specifications TU812 TU812V1 Compact MTU Table 108 TUS12 TU812VI Compact MTU Specifications Continued Item Value Equipment class Class according to 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 64 mm 2 52 including connector 58 5 mm 2 3 edge to edge installed Depth 64 mm 2 52 including terminals Height 170 mm 6 77 including latch Weight 0 17 kg 0 37 Ibs Rated max continuos current per process voltage connection Up Zp 5A Connections
400. ocess Connections 524 3BSE020924 600 Appendix Specifications DP840 Incremental Pulse Counter Module Figure 233 shows the process connections for DP840 when installed on a TU842 or PROCESS 11 TU842 TU843 24V 11 DP840 Supply 1 11 NAMUR B1 U1 ie Fg A1 A2 f 2 mi 2 wire 1 2 11 24 V B2 1 12 V E 12 NAMUR 24V B3 02 sensor 4 7 3 wire C4 12 24 V 12 12V C5 13 NAMUR B5 U3 1 12V gt E sensor j C6 1 3 24 V 7 2 wire B6 13 12 V TES C7 4 NAMUR 527 B7 U4 un ZP 11 C8 4 24 V amm B8 14 12 V 9 5 NAMUR B9 U5 ZP 4T C10 5 24 V B10 1 The figure shows how to C11 5 connect 12V 24V sensors and B11 U6 4 voltage free contact But 11 412 2 4 notice that only one type of 915 24 sensor power supply be C13 I7 NAMUR distributed from the module at B13 U7 time The sensor power supply 1 14_ ZP 4 can be set to either NAMUR C14 17 24 V 12 V or 24 V B14 I7 12 V C15 m 18 NAMUR B15 A15 A16 ZP 11 C16 18 24 V B16 2 18 1
401. ocks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position Technical Data Table 153 TU852 Redundant Horizontal MTU Specifications Item Value Process Connections 16 up to 16 I O channels 2 terminals channel Two D sub connectors 25 pin male Rated maximum continuous 3A current I O channel Rated maximum continuous 10A current per process voltage connection L ModuleBus Maximum 5 V current distribution 1 5 A Maximum 24 V current distribution 1 5 A Mechanical keys 2 2 36 different combinations module lock Locks module and enables operation 660 3BSE020924 600 Appendix Specifications TU852 Redundant Horizontal Dual MTU Table 153 TU852 Redundant Horizontal MTU Specifications Continued Item Value Equipment class Class according to IEC 61140 earth protected Protection rating IP20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 131 mm 5 16 including connector 124 mm 4 88 edge to edge installed Depth 64 mm 2 52 including terminals Height 186 5 mm 7 34 including locking device 3BSE020924 600 661 TU852 Redundant Horizontal Dual MTU 662 Connection Appendix Specifications Table 154 Process connection D sub 25 X1A and
402. oduct meets the requirements specified in EMC Directive 2004 108 EC and in Low Volt age Directive 2006 95 EC TRADEMARKS All rights to copyrights registered trademarks and trademarks reside with their respec tive owners Copyright 2003 2014 by ABB rights reserved Release August 2014 Document number 3BSE020924 600 Table of Contents About This User Manual 11 User Manual Conventions 11 Feature Pack uode Ue HA 11 Warning Caution Information and Tip Icons sse 12 Macano or a AE 13 Related Documentation i ccr eco iren ein D C HR T EUR R 14 Released User Manuals and Release 15 Section 1 Introduction Product Overview REM 18 Module Termination Units and Terminal Units eese 18 S800 Modules 29 58001 VO 38 Prerequisites and Requirements cecinere 41 Section 2 Configuration Module Termination Units 43 46 S800 46 58001 I O 242 41 20 044 01000608000000000000000000000000 46 Section 3 Maintenance Preventive Maintenance zoe cie re 47 Hardware Indicators 47 S800 I O Module LEDS
403. odule Appendix A Specifications OSP Function The digital outputs will be set to a predetermined value if the OSP watchdog timer expires or if the SetOSPState command is received The watchdog timer is re triggered every time the correct module address has been decoded or broadcast If the watchdog timer expires or if the SetOSPState command is received the module enters the OSP state The function in OSP state and when reentering the operational state will be different depending on how the DO function is configured see Digital Output 1 4 above 1 Function in OSP state No more pulses will be activated as long as the module remains in OSP state The DO pulse is always completed if the OSP state 1s entered during an active DO pulse this 1s the pulse width 15 always in accordance with the DOTIME value Function when reentering operational state The coincidence function has to be enabled before normal DO function will start 2 Function in OSP state Same as in 1 above Function when reentering operational state A new DO pulse will be started as soon as a modulebus frame with DOVALUE 1 is received 3 Function in OSP state The digital outputs are set to their OSP values which can be configured as a predefined value or to use last good value sent Function when reentering operational state The outputs keeps the OSP value until a modulebus frame with a new DOVALUE value is received 4 Sameas3 LED Indicators For descr
404. odule connected to the same source 3BSE020924 600 517 DP840 Incremental Pulse Counter Module Appendix Specifications Block Diagram DP840 re tA amp Fault F NS Sensor Q Run R mower 4 amp Warning SP 4 amp Primary P 24V Ch 1 amp 1Px 12V amp 1F Ss NAM gt 5 FPGA 8Px 2 amp Int Shunt 5 4 m 6 CLK Data 8 lp OW WA E a gt l SC SP det 6 24V chs MCU Block 12V 7 7 NAMUR gt Lr 8 4 a ue s Figure 229 DP840 Block Diagram 518 3BSE020924 600 Appendix Specifications Process Connections Table 102 DP840 Process Connections DP840 Incremental Pulse Counter Module TU812 TU830 TU842 TU844 Process pod TU818 or or or TU852 TU854 Connection Terminal TU833 TU843 TU845 Terminal Terminal Terminal Connector 1 Terminal Terminal Terminal 24 111 2 1 14 11 2 11 2 11 2 11 2 1 14 1 14 X1a and X1b 0 V d c L1 2 15 L1 2 L1 2
405. odule that keeps the module in its init state until it is locked in its position The process signal terminals are divided into 2 equal and individually isolated groups Each group consists of 8 I O channels process voltage connection and a 6 3 A fuse as delivered Each I O channel has two I O connections and one ZP connection For input modules field power is provided by the B row 3BSE020924 600 577 TU830 TU830V1 Extended MTU Appendix A Specifications Technical Data Table 119 TU830 TU830V1 Extended MTU Specifications Item Value Process Connections 56 up to 16 I O channels 2 terminals per channel 4 Process power 6 3 10 x 2 Process power 0 V Rated maximum continuous current 2 I O channel Rated maximum continuous current per 5 A process voltage connection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Fuse 2 6 3 A slow glass tube 5x20 mm Acceptable wire sizes Solid 0 2 4 mm Stranded 0 2 2 5 mm 24 12 AWG Recommended torque 0 5 0 6 Nm Stripping length 7 mm Mechanical keys 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 126 mm 5 including connector 120 5 mm 4 7
406. of over load automatic reset or latch on fault mode The outputs are current limited and protected against over temperature If the outputs are overloaded the output current will be limited In automatic reset mode the power dissipation in the output stage will increase and the output will shutdown if the temperature in the output stage increases above 150 C 302 F The output will switch on again automatically as the component temperature has decreased to about 140 C 284 F In Latch on Fault mode the outputs will switch off and stay so until the overload has disappeared and the fault is acknowledged If any output is shutdown due to overload the indication LED on that channel is also switched to red Five different types of MTUs can be used for single applications TU830 TU833 Extended MTU and TU810 or TU814 The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process For redundant applications there are three types of MTUs TU842 TU852 for mounting on a horizontal DIN rail and TU843 for mounting on a vertical DIN rail 468 3BSE020924 600 Appendix Specifications Technical Data 00840 Digital Output Module Table 93 00840 Digital Output Module Specifications Feature DO840 Digital Output Module Number of channels 16 2 x 8 Type of output Transistor current sourcing current limited Voltage range 19 2 32 V d c Load current maximum 0 5A Maximum continu
407. of the channels activated at nominal voltage of 24 Volt 3BSE020924 600 327 DI830 Digital Input Module 24 V d c with SOE Current Sinking 328 Block Diagram DI830 Appendix Specifications MODULEBUS INTERFACE COMPUTER GROUP 1 _ 2 UP1 BARRIER U1 11 FAULT RUN amp ug 12 WARNING Q RWM 4 ENS p 1 MBI 2 ASIC G 08 5V RI lt gt hle a ADDRESS S POWER OK lt gt CPU SUPER 8 ERROR Sq 68HC12 4 T N E DAT n SF o DAT RS 485 4 gt m GROUP 2 _ ae o E EEPROM 8 UP2 S 2 CLK y RS 485 Q BARRIER _U9 16 o 27 H 8 B E 50 6 gt FPROM jg En BLOCK gt SUPER lt ERROR Y g VISION 9 16 2 2 3 v ela J2 l6 J e m EM Figure 135 DI830 Block Diagram 3BSE020924 600 Appendix Specifications DI830 Digital Input Module 24 V d c with SOE Current Sinking Process Connections Table 66 DI830 Process Connections
408. olt d c electronic inputs without open circuit monitoring and sequence of events SOE handling capabilities The sequence of events time stamp has a resolution of 1 ms for each input channel The inputs are arranged in one group of 8 channels Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus DI885 also has the capability to monitor an internal or external sensor power supply 60 V d c max 00810 Digital Output Module 24 V 0 5 A Current Sourcing The DO810 Digital Output Module has 16 channels for 24 volt d c 0 5 A digital outputs The outputs are divided into two isolated groups of eight channels with a voltage supervision input for each group Each output channel provides protection against short circuits to ground over voltage over temperature EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error is detected 3BSE020924 600 35 S800 I O Modules Section 1 Introduction 36 DO814 Digital Output Module 24 V 0 5 A The DO814 Digital Output Module has 16 channels for 24 volt d c 0 5 A current sinking digital outputs The outputs are divided into two isolated groups of eight channels with a voltage supervision input for each group Each output channel provides protection against short circuits to power supply over tempera
409. ompact MTU Specifications Continued Item Value Height 170 mm 6 77 including latch Weight 0 17 kg 0 37 Ibs Connections Table 115 Process Connector Pinning X2 oan Row A Row B Row C Row D 1 L1 L1 L1 L1 2 A1 B1 C1 D1 3 A2 B2 C2 D2 4 A3 B3 C3 D3 5 4 B4 C4 04 6 5 5 5 D5 7 A6 B6 C6 D6 8 AT B7 C7 07 9 A8 B8 C8 D8 10 L2 L2 L2 L2 3BSE020924 600 565 TU818 Compact MTU Appendix A Specifications 01818 module Q Uv t Figure 246 818 Process Connections 566 3BSE020924 600 Appendix Specifications TU819 Compact MTU TU819 Compact MTU Features Description The TU819 is a 50 V compact module termination unit MTU for the S800 I O system with 32 signal connections The MTU is a passive unit used for connection of the field wiring It also contains a part of the ModuleBus 3BSE020924 600 50 Volt applications use with DI818 and DO818 I O modules Compact installation of I O modules using D sub 25 connector Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Latching device to DIN rail for grounding DIN rail mounting 567 TU819 Compact MTU Appendix A Specifications The TU819 MTU can have up to
410. on Individually isolated from ground Rated insulation voltage 250 Dielectric test voltage 2000 V a c Acceptable wire sizes Solid 0 05 2 5mm 30 12 AWG Stranded 0 05 1 5mm 30 12 AWG Recommended torque 0 5 0 6Nm Stripping length 6 7 5 mm 0 24 0 30 in 1 Power dissipation is calculated with 70 percent of the channels activated 3BSE020924 600 Appendix Specifications 00802 Digital Output Module 24 250 V Relay Normally Open Block Diagram DO802 X BIC OUTPUT CHANNELS 24V 12V OV 24V 1 1 x2 STATUS 69 4 amp 12V SUPER 9 VISION c 2 lt ERROR 18 XC A 8 3 PORTRE 8 1 gt 2 5 ASIC e o 2 gt gt RS 485 Sue gt 8 DAT N 4854 2 5 POSO 9 gt m n 8B EEPROM 4 CH BIN gt Figure 171 20802 Block Diagram 3BSE020924 600 397 00802 Digital Output Module 24 250 V Relay Normally Open 398 Process Connections Table 78 DO802 Process Connections Appendix Specifications Process Process Connection Terminal Ch1 Input 1A 1B Ch 2
411. on and off per channel For all channels with enabled SOE capability a shutter filter 15 implemented that prevents intermediate storage for events from overflow The shutter filter is closed as soon as the number of events generated within the shutter period 0 255 seconds exceeds the shutter trigger number 0 255 changes The shutter filter remains closed as long as the recovery time 0 65535 seconds has not expired Simple Digital Input If no event recording is used the DI885 acts like a simple digital input device Channel Supervision The DI885 is able to supervise the process channel regarding wire break of sensor cable missing sensor and short circuit of sensor voltage to module ground The supervision can be switched on and off per device The channel supervision is only possible when the contact 15 equipped with a parallel resistor of 47 20 and 48 V sensor power 3BSE020924 600 379 01885 Digital Input Module 24 V 48 V d c with SOE Current Sinking Appendix A Specifications Sensor Power Supply and Supervision The DI885 provides a 48 V d c sensor power supply per device The DC DC converter for 48 V d c supply can be powered from the internal 24 V d c provided by the ModuleBus or from an external source The power supply is short circuit proof and galvanically insulated Itis also possible to supply the sensors with an external 48 V d c power supply In this case the internal voltage path is switch
412. on in Approval Zone 2 1 Zone 2 2 Zone 2 Interface to Zone 0 3 AI801 eA X X X 810 X X X Al815 eA X X X AI820 eA X X X 3BSE020924 600 685 Appendix C Hardware Units for Essential Automation Table 161 All eA Units and Certifications ATEX cULus Available cULus Hazardous BTE Hazardous Hazardous Location Marine eA CE Electrical Location i SIL 3 Modules Safety Class 1 Location Installation in Approval Zone 2 1 Zone 2 2 Zone 2 Interface to Zone 0 3 1825 AI830A X X X eA AI835A X X X eA 843 X X X 845 X X X AO801 eA X X X AO810V2 X X X eA AO815 eA X X X AO820 eA X X X AO845A X X eA DI801 eA X X X DI802 eA X X DI803 eA X X DI810 eA X X X DI811 eA X X X DI814 eA X X X DI818 eA X 686 3BSE020924 600 Appendix C Hardware Units for Essential Automation Table 161 All eA Units and Certifications Available eA Modules CE cULus Electrical Safety cULus Hazardous Location Class 1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL 3 Marine Approval DI820 eA DI821 eA DI825 eA DI828 eA DI830 eA DI831 eA DI840 eA DO801 eA 00802 00810 00814
413. on unit The MTU has two rows of terminals for field signals and process power connection The MTU has place for 8 replaceable shunt sticks i e one shunt stick per channel for conversion of the input current signal to a voltage signal TU835 TU835V1 Extended MTU Individually Fused per Channel for 50 Volt Applications The TU835 is a 8 channel extended module termination unit The TU835 has two rows of terminals for process power connection and a single row of field signal connections Each channel has one fused 3 A max transmitter power outlet terminal and one signal terminal Process voltage can be connected to 2 individually isolated groups TU836 TU836V1 Extended MTU Individually Fused per Channel for 250 Volt Applications The TU836 is a 8 channel extended module termination unit The TU836 has two rows of terminals for field signals and process power connection Each channel has one fused 3 A max power outlet terminal and one signal return terminal Process voltage can be connected to 2 individually isolated groups The standard fuse holder that comes with the TU836 can be changed to an H indicating fuse holder This indicating fuse holder can be ordered from Phoenix Contact 15 30 VDC type order 3118119 110 250 VAC type order 3118106 3BSE020924 600 25 Module Termination Units and Terminal Units Section 1 Introduction 26 Standard Optional fuse holder with fuse holder fuse status indication for 15 30 VDC or 110
414. onfiguration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals are divided into 2 equal and individually isolated groups Each group consists of 8 I O connections one process voltage connection and 5 common L connections The top part of the MTU can be removed to replace the termination board even with an operational system Such a need can be caused by a damaged terminal screw 3BSE020924 600 Appendix Specifications TU810 TU810V1 Compact MTU Technical Data Table 104 TU8IO TUSIOVI Compact MTU Specifications Item Value Process Connections 30 up to 16 I O channels 2 x 2 Process power 5 x 2 Process power 0 V Rated maximum continuous current per 2A channel Rated maximum continuous current per 5 A process voltage connection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A
415. onnection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Fuse 2 200 mA slow glass tube 5x20 mm Acceptable wire sizes Stranded 24 14 AWG 0 2 2 5 solid and stranded Recommended torque 0 5 Nm Mechanical keys 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 250V Dielectric test voltage 2300 V a c channel to ground 1350 V a c channel to channel Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed 3BSE020924 600 Appendix Specifications TU839 Extended MTU Table 139 TU839 Extended MTU Specifications Continued Item Value Depth 64 mm 2 52 including terminals Height 110 mm 4 3 Weight 0 28 kg 0 6 Ibs Connections Table 140 TU839 Process connection screw terminals XI Row A Row B Row C Position Signal Marking Signal Marking Signal Marking 1 NC UP1 L1 2 NC UP1 L1 3 S2 A1 U1 B1 S1 C1 4 NC NC NC 5 54 2 U1 2 S3 2 6 NC NC NC 7 S6 3 U1 3 S5 3 8 NC NC NC 9 S8 4 U1 4 S7 4 10 NC NC NC 11 S10 5 U2 5 S9 5 12 NC NC NC 13 12 6 U2 6 S11 6 14 NC NC NC 3BSE020924 6
416. onsists of current limiting components EMC protection components input state indication LED and optical isolation barrier If voltage supervision is enabled channels 1 8 and 9 16 will indicate channel error if the process voltage for its channel group fails The detection time for this supervision is 70 ms The input channels can be digitally filtered The different filter times that can be achieved are 2 4 8 and 16 ms This means that noise pulses shorter than the filter time are filtered out and pulses longer than 3 6 12 and 24 ms get through the filter 266 3BSE020924 600 Appendix Specifications DI814 Digital Input Module 24 V Current Sourcing Five different types of MTUs can be used The TU830 Extended MTU enables three wire connection to the devices without additional terminals The TU810 or TU814 Compact MTU has terminals for 24 V process voltage supervision inputs but requires external terminals for distribution of 24 V power supply to the devices The extended MTU TU838 provide a fuse 3 max two channels for process power out The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process Technical Data Table 53 DI814 Digital Input Module Specifications Feature 01814 Digital Input Module Number of channels 16 2 x 8 current sourcing Rated voltage 24 V d c process power supply range 18 to 30 V d c Input volta
417. or TU813 Compact MTU Process Connections 3BSE020924 600 111 Al825 Galvanic Isolated Analog Input Module Appendix Specifications Figure 33 shows the process connections for the AI825 when installed on a TU831 Extended MTU Process TU831 External Chl V B1 power B2 S upply re Ch1 ZP M i B3 External 20 mA Ch2 IP B4 power A4 supply Ch2 ZP 5 B6 External 20 mA Ch3l A6 power supply y Ch3 ZP A5 1 B7 B8 4 20 4 A8 Ch4 ZP AT I Figure 33 1825 with TUS31 Extended MTU Process Connections 112 3BSE020924 600 Appendix Specifications AI830 AI830A RTD Input Module 830 8 RTD Input Module Features e Schannels for RTD Pt100 Cu10 100 and 1120 and resistor inputs 3 wire connection to RTDs 14 Bit resolution Inputs are monitored for open circuit short circuit and has a input grounded sensor Description The AI830 AI830A RTD Input Module has 8 channels for measurement of temperature with resistive elements RTDs With 3 wire connections All the RTDs must be isolated from ground The 1830 1830 can be used with Pt100 10 Ni100
418. os load current total per 4A lt 40 module 2A lt 55 Short circuit current per channel 25A maximum Leakage current maximum 10 Loop monitoring Short circuit detection in energized state On state voltage drop 0 3 V Maximum Field Cable Length 600 meters 656 yd Current consumption 5 V Modulebus 130 mA Current consumption 24 V process 200 mA power supply UPx no external load Power dissipation 1 4 3 W Output Set as Predetermined OSP timer 256 512 1024 ms Process voltage supervision 2 channels 1 per group Isolation Groupwise isolated from ground Mounting termination units TU810 TU812 TU814 TU830 TU833 TU842 or TU843 and TU852 3BSE020924 600 469 DO840 Digital Output Module 470 Appendix A Specifications Table 93 DO840 Digital Output Module Specifications Continued Feature poe Digital Output Module MTU keying code CE Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 24 V and 4 A total load Block Diagram DO840 FAULT 69 RUN N 69 WARN N 9 4 osP Q MSL OUT 4 MSL MSL IN MSL rxdfi UP1 UP2 OUT1 8 circuits OUT9 16 DO Circuits CH9 16 69 UP1 UP2 E MBI FPGA Figure 204 Block Diagram 8
419. osed 1 6 mA lt 6 0 mA Short circuit liy gt 6 0 mA Input thresholds 12V 24 V With external resistor for cable supervision Open wire 0 V lt lt 0 1 V Contact open 0 1 V lt Vin lt 1 6 V Contact closed 1 6 V lt Vy lt 6 0 V Short circuit Vix gt 6 0 V Input threshold 12 V No resistors for cable supervision Contact open 0 V lt lt 5 0 V Contact closed gt 5 0 V Input threshold 24 V No resistors for cable supervision Contact open 0 x Vy lt 8 3 V Contact closed gt 8 3 V Maximum pulse frequency 20 kHz 9 Hysteresis lon lop Input threshold gt 20 or Von Voge Input threshold gt 20 Input impedance NAMUR 1 kQ 10 12 V range 2 8 kQ 10 24 V range 4 0 kQ 10 3BSE020924 600 515 DP840 Incremental Pulse Counter Module 516 Appendix Specifications Table 101 DP840 Incremental Pulse Counter Module Specifications Continued Feature DP840 Digital Pulse Counter Sensor supply voltage max 20 mA per channel NAMUR 8 2 V 10 12 V range 12 V 10 24 V range V 3 0 1 0 V Sensor supply current 38 mA 10 Max measurement error frequency measurement Max relative error PRIT 10 ms 300 ppm PRIT 20 ms 150 ppm PRIT 50 ms 60 ppm PRIT 100 ms 30 ppm Max error in crystal oscillator 120 ppm 5 ppm year Max absolute error rel
420. pecifications DI830 Digital Input Module 24 V d c with SOE Current Sinking Figure 138 shows the process connections for the DI830 when installed on a TU810 Supervise or TU814 Compact MTU Process TU810 or TU814 24V Li ot B 11 1_ 1 Ch2 1 L1 4 EB Ch3 2 Ch4 B2 L1 Ch5 3 Ch6 083 11 J Ch7 Ch8 B4 11 A4 4 Ch9 5 Ch10 5 L2 gt chi1 6 Ch12 86 12 4 Ch13 C7 Ch14 7 L2 AT 4 e Ch15 8 Ch16 B8 L2 8 4 24V L2 2 ov L2 FAUAAAAAL Figure 138 DI830 with TU810 or TU814 Compact MTU Process Connections 3BSE020924 600 333 DI830 Digital Input Module 24 V d c with SOE Current Sinking Appendix Specifications Figure 139 shows the process connections for the DI830 when installed on a TU812 Compact MTU TU812 1 UP 1 ovy m 14 14 UP1 MENU ov 15 lt 157 1 451 Ch1 16 16152 Ch2 NEM BEES 17 1754 Ch
421. pecifications Figure 105 shows the process connections for the DI811 when installed on a TU810 or TU814 Compact MTU Process TU810 or TU814 48V Li ot ov L1 Ch Ch2 181 L1 EB Ch3 2 Ch4 B2 11 4 Ch5 c3 11 1 SN Ch7 C4 Ch8 11 4 4 N C5 Ch10 5 L2 chi1 6 12 6 L2 A6 4 Ch13 7 Ch14 B7 L2 AT 5 Ch15 C8 Ch16 B8 L2 48V L2 i 972 ov L2 Figure 105 1811 with TU810 or TUS14 Compact MTU Process Connections 262 3BSE020924 600 Appendix Specifications DI811 Digital Input Module 48 V Current Sinking Figure 106 shows the process connections for the DI811 when installed on a TU812
422. performed before the cables are delivered to the site Cable plugs and crimp snap in connectors are not included in TU814 TU814V1 3BSE020924 600 Appendix Specifications TU814 TU814V1 Compact MTU Technical Data Table 112 TU8I4 TUS14VI Compact MTU Specifications Item Value Process connections 30 up to 16 I O channels 2 x 2 Process power 2 x 5 Process power 0 V Rated maximum continuous current 2 A per I O channel Rated maximum continuous current 5 A per process voltage connection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24V current distribution 1 5 Acceptable wire sizes Stranded 0 2 0 5 mm 24 20 attached to crimped snap in 0 5 1 0 mm 20 18 AWG connectors 3 7 1 5 2 5 16 14 AWG Mechanical keys 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to 61140 earth protected Protection rating 20 according to 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 64 mm 2 52 including connector 58 5 mm 2 3 edge to edge installed Depth 64 mm 2 52 including terminals 3BSE020924 600 557 TU814 TU814V1 Compact MTU 558 Appendix A Specifications Table 112 TU8I4 TUS14VI Compact MTU Specifications Continued Item Value Height 170 mm 6 77 including latch
423. power connections TU814 TU814V1 Compact MTU for 50 Volt Applications The 814 is a 16 channel compact module termination unit The TU814 has three rows of crimp snap in connectors for field signals and process power connections TU818 Compact MTU for 50 Volt Applications The TUS818 is 32 channel compact module termination unit It consists of 40 pole screw terminals for process connections TU819 Compact MTU for 50 Volt Applications The TU819 is 32 channel compact module termination unit It consists of two D sub 25 pole connector for field signals and process power connections which enables connection to the Phoenix Varioface ABB interfast and so on TU830 TU830V1 Extended MTU for 50 Volt Applications The TU830 is a 16 channel extended module termination unit The TU830 has three rows of terminals for field signals and process power connection 3BSE020924 600 Section 1 Introduction Module Termination Units and Terminal Units TU831 TU831V1 Extended MTU for 250 Volt Applications The TU831 is 8 channel extended module termination unit TU831 has two rows of terminals for field signals and process power connection TU833 Extended MTU for 50 Volt Applications The TU833 is 16 channel extended module termination unit The TU833 has three rows of spring case terminals for field signals and process power connection TU834 Extended MTU for 50 Volt Applications The 834 is 8 channel extended module terminati
424. pply supervision and transducer over current supervision are reported as External Channel Error Error detection time is 500 ms e The internal channel circuitries are tested with test patterns Error from those tests will be reported as Internal Channel Error The error detection time 15 lt 100 ms Error in the common parts of the test functions is reported as Module Error Error detection time is 12 ms The SOE function can report the following status in the event message Channel value Queue full Synchronization Jitter Uncertain time Shutter filter active and Channel error The input signals can be digitally filtered The filter is selectable from 0 to 127 ms This means that pulses shorter than the filter time will be filtered out and pulses longer than specified will get through the filter Seven different types of MTUs can be used for single applications The Extended MTU for example TU830 TU833 enables three wire connection to the sensors without additional terminals The Compact MTU for example TU810 TU814 has terminals for process voltage supervision inputs but requires external terminals for distribution of process power supply to the sensors The TU818 Compact MTU provides connection to 2 wire sensors without external marshaling The extended MTU TU838 provide a fuse 3 A max per two channels for process power out The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process For
425. process connections for the Analog Input Module AI810 when installed on a TU818 Compact MTU c Process vins Que Fo Ch3 V 12 OV Ch4 7 AT 12 miser o HEY ze 8 A8 mte LET ZP mE LE Ls thr HH aae LET 12 Figure 19 1810 with TU818 Compact MTU Process Connections 3BSE020924 600 83 1815 Analog Input Module 1815 Analog Input Module 84 Features e 8 channels for 0 20 mA 4 20 mA 0 5 V or 1 5 V d c single ended unipolar inputs e lgroup of 8 channels isolated from ground e 12 Bit resolution e Current limited transmitter supply per channel HART pass through communication Description The AI815 Analog Input Module has 8 channels The modules can be configured for voltage or current inputs Current and voltage signals cannot be mixed on the same I O module The voltage and current input is able to withstand an overvoltage or undervoltage of at least 11 V d c The input resistance for voltage input is greater than 10 M ohm and the input resistance for current input is 250 ohm The module distributes the external HART compatible transmitter supply to each channel This adds a simple connection to distribute the supply to 2 wire or 3 wire transmitters
426. put C7 9 07 C13 B13 Ch 7 Current Input B7 22 B7 C14 72 B14 Ch 7 Return ZP 7 A13 14 A14 U8 C8 B15 81 F8 A15 F8 Ch 8 Voltage Input C8 10 D8 C15 B15 Ch 8 Current Input B8 23 B8 C16 82 B16 Ch 8 Return ZP A8 A15 A16 A16 24 V d c L2 2 11 24 L2 2 12 2 L2 2 L2 2 0 V d c ZP L2 12 25 L2 2 L2 2 L2 2 L2 2 1 Pin 13 connected to connector body for EM 3BSE020924 600 Appendix Specifications 1815 Analog Input Module Figure 21 shows the process connections for the Analog Input Module AI815 when installed on a TU830 TU833 Extended MTU Process TU830 TU833 T ja 83 Pwr T Source Ov 1 Fuse is 4 20mA Chll A2 i 2 Wire U2 XMTRs E 4 20mA Ch2l R 0 5V Ch3 V 9599 134006 ANO 9 ZP A6 5 4 Wire B7 XMTRs 0 20 Ch4l 67 C8 ZP A8 5 Current and U5 B9 Voltage signals C9 cannot be mixed 0 20mA Ch5l at the same e module U6 B11 i 4 20mA Ch6l m ZP 2 3 Wire e XMTRs U7 B13 0 5V Ch7 V C13 7 4 U8 B15 0 5 Ch8 V 15 C16 ZP A15 A16 5 424v T 6 3A 2 Chx V Voltage Input Ov L2 Fuse
427. put channel provides a relay contact NO Normal Open EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error is detected Internal voltage is supervised 3BSE020924 600 Section 1 Introduction S800 Modules DO821 Digital Output Module Relay Normally Closed The DO821 Digital Output Module has 8 channels for 230 volt a c d c relay outputs The outputs are individually isolated Each output channel provides a relay contact NC Normal Closed EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error is detected Internal voltage is supervised DO828 Digital Output Module Relay Normally Open The 00828 Digital Output Module has 16 channels for 250 AC 125V DC relay outputs The outputs are individually isolated Each output channel provides a relay contact NO Normal Open EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error is detected Internal voltage 15 supervised 00840 Digital Output Module for Single or Redundant Applications The DO840 Digital Output Module has 16 channels for 24 V d c The maximum continuos output current is 0 5 A The module has advanced on board d
428. put impedance 9 6 Maximum field cable length 600 meters 656 yd Bounce filter times digital selectable O to 100 ms Shutter filter Shutter period 0 255 Shutter trigger 0 255 changes Recovery time 0 65535 6 Event recording resolution 0 4 ms Event recording accuracy 0 3 ms to 0 7 ms Process voltage supervision 2 channels 1 per group Current consumption 5 V Modulebus 120 mA max 100 mA typ Power dissipation 1 3 2 W Isolation Yes opto Module termination units TU810 0812 TU814 TU818 TU830 TU833 TU838 and TU850 MTU keying code BD 3BSE020924 600 339 01831 Digital Input Module 48 V d c with SOE Current Sinking Appendix Specifications Table 67 DI831 Digital Input Module Specifications Continued Feature wid Digital Input Module Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Power dissipation is calculated with 70 percent of the channels activated at nominal voltage of 48 Volt Block Diagram DI831 MODULEBUS INTERFACE COMPUTER GROUP 1 x2 i 1 E EMC Up BARRIER U1 CH 1 11 FAULT 9
429. puts can be supervised for short circuit and open wire The supervision can be enabled disabled per module not channel vise The transducers should be connected by shielded twisted pair cable if the used filter time is less than 8005 The MTU have to be chosen with consideration to function and signal range see Table 100 Type of sensor to be used is defined by parameters The parameter set the sensor power output for NAMUR sensors to 8 2 V for 12 V sensors to 12 V and for 24 V sensors to 24 V Table 100 Function and Signal Range with Different MTUs Redundant configuration Single configuration MTU type Namur 12V 24V Namur 12V 24 V sensors sensors sensors sensors sensors sensors TU810 TU812 TU814 X X TU818 X X X TU830 TU833 X X X 512 3BSE020924 600 Appendix Specifications Table 100 Function and Signal Range with Different MTUs Continued DP840 Incremental Pulse Counter Module Redundant configuration Single configuration MTU type Namur 12V 24V Namur 12V 24V sensors sensors sensors sensors sensors sensors TU842 TU843 X X TU844 TU845 X X X TU852 X X X TU854 X The parameter for internal and external shunt shall only be set to External when DP840 is used with TU844 or TU845 or TU854 Pulse Count Measurement Pulse count is done by pulse accumulation in a 16 bit pulse counter The
430. r State or module is in any of the start up states Init State or Not Configured State 1 R RUN Green module is running in Operational State W WARNING Yellow Internal or external channel error is detected module continues to run O OSP Yellow module is in OSP Output Set to Predetermined State where the outputs are driven to the OSP value OSP State is entered upon demand from the master e g Profibus or automatically due to lack of incoming communication PRIM Yellow module is primary within a redundant PRIMARY pair 2 Channel status Yellow red Indicates the current state on off On some modules this LED also indicates channel error red 1 The FAULT LED is turned on at power on and restart The LED is turned off after the first successful access to the module in Not Configured State If a module with advanced diagnostics detects a fatal internal error it enters Error State and turns on the FAULT LED 2 In a redundant configuration the primary I O module is scanned at the specified cycle time to supply input values to the application while the backup I O module is scanned at a lower cycle for diagnostic purpose The input values from the backup module are not used by the application 48 3BSE020924 600 Section 3 Maintenance S800 I O Module LEDs Table 4 S800 I O Module LED Indications in Different States Minen Run Fault
431. r current inputs Nominal input ranges are 20 20 mA 0 4 20 mA 10 10 V 0 2 10 V The current input is able to handle a short circuit to the transmitter supply without damage The input withstand HART communication A1830 A1830A RTD Input Module The AI830 AI830A Analog Input RTD Module has 8 RTD Pt100 Cu10 Ni100 and Ni120 and resistor inputs The inputs allow 3 wire connection to RTDs Inputs are monitored for open circuit short circuit Reference channel and internal supply are also monitored A1835 AI835A Thermocouple mV Input Module The AI835 AI835A Analog Input Thermocouple mV Module has 8 differential inputs for TC mV measurements One channel channel 8 can be configured for Cold Junction ambient temperature measurement thus serving as the CJ channel for the other channels on the module All 8 channels can be used if no CJ temperature measurement is needed The inputs can be connected to a variety of thermocouples with the following characteristics B C E J K N R S and T also D L and U for AI835A AI843 Thermocouple mV Input Module for Single or Redundant Applications The AI843 Analog Input Thermocouple mV Module has 8 differential inputs for TC mV measurements separate channel is used for Cold Junction ambient 3BSE020924 600 Section 1 Introduction S800 Modules temperature measurement The input can be connected to a variety of thermocouples with the following characteri
432. rations to fit most requirements Figure 1 S800 with Fieldbus Communication Interface CI801 and I O Modules Mounted on Compact Type of Termination Units 3BSE020924 600 17 Product Overview Section 1 Introduction Product Overview The S800 I O provides easy installation of the I O modules and process cabling It is highly modularized and flexible so that the I O modules can be combined to suit many applications including most types of signals HART and Intrinsic Safety Interface The S800 I O modules and a Fieldbus Communication Interface are combined to form an Station The S800 I O can be used in both single and redundant applications In general all S800 units are G3 compliant G3 compliant modules withstand more severe environmental conditions according to ISA S71 04 The following S800 units are G2 compliant SD821 SD822 SD823 SD831 SD832 SD833 SD834 SS822 SS832 TB811 and CI830 G3 compliant versions of SD822 and 55822 are also available refer to SD822Z and 558227 All modules are marked with a bar code that shows the serial number article ID and the product revision number A separate bar code strip 15 also enclosed along with the module for placing on the module if needed The bar code is of type Bar code 128 For more information refer to 800 I O Getting Started 3BSE020923 manual The S800 I O can be categorized into e Module Termination Units MTU J O modules S800 I
433. rcing Process TU812 TU830 TU833 Connection or THS13 Terminal Terminal Terminal 24 V d c L1 2 1 14 L1 2 0 V d c L1 2 15 L1 2 Ch 1 L1 B1 B2 Ch 1 Output C1 B1 3 16 C1 C2 Ch 1 L1 A1 A1 A2 Ch 2 L1 B3 B4 Ch 2 Output C2 B2 4 17 C3 Ch 2 L1 A2 A3 A4 Ch 3 L1 B5 B6 Ch 3Output C3 B3 5 18 C5 Ch 3 L1 A3 A6 Ch 4 L1 B7 B8 Ch 4 Output C4 B4 6 19 C7 Ch 4 L1 A4 AT A8 Ch 5 12 B9 B10 Ch 5 Output C5 B5 7 20 C9 Ch 5 L2 A5 A9 A10 Ch 6 12 B11 B12 Ch 6 Output C6 B6 8 21 C11 Ch 6 L2 A6 A11 A12 425 00815 Digital Output Module 24 V 2 A Current Sourcing Appendix Specifications Table 84 DO815 Process Connections Continued Process 70812 TU830 TU833 or TU814 Connection Ch 7 12 B13 B14 Ch 7 Output C7 B7 9 22 C13 Ch 7 L2 AT A13 A14 Ch 8 12 B15 B16 Ch 8 Output C8 B8 10 23 C15 Ch 8 L2 A8 A15 A16 24 V d c L2 2 11 24 L2 2 0 V d c L2 12 25 L2 2 426 3BSE020924 600 Appendix Specifications DO815 Digital Output Module 24 V 2 A Current Sourcing Figure 183 shows the process connections for the Digital Output Module DO815 when installed on a TU830 TU833 Extended MTU
434. redundant applications there are three types MTUs TU842 TU852 for mounting on a horizontal DIN rail and TU843 for mounting on a vertical DIN rail 350 3BSE020924 600 Appendix Specifications Technical Data 01840 Digital Input Module Table 69 DI840 Digital Input Module Specifications Feature 01840 Digital Input Module Number of channels 16 current sinking Rated voltage 24 V d c Process power supply range 19 2 to 30 V Input voltage range 1 11 to 30 V Input voltage range 0 30 to 5 Nominal input channel current 7 mA 24 V d c Input current 1 gt 3mA Input current 0 1 5 mA Input impedance 3 3 Maximum field cable length 600 m 656 yd Filter times digital selectable 0 to 127 ms Shutter filter Shutter period 2 170 Shutter trigger 4 changes Recovery time 0 682 Event recording resolution 1ms Event recording accuracy 0 ms 1 3 ms Sensor supply per channel pair 40mA max short circuit current 60 mA max Current consumption 5 V Modulebus 100 mA Current consumption 24 V process power supply UPx 335 mA max 15 mA sensor current Power dissipation 7 2 7 W 3BSE020924 600 351 01840 Digital Input Module 352 Appendix Specifications Table 69 DI840 Digital Input Module Specifications Continued Feature 01840 Digital Input Modul
435. rent Input Figure 24 1815 with TU810 or TU814 Compact MTU Process Connections 94 3BSE020924 600 Appendix Specifications 1815 Analog Input Module Figure 25 shows the process connections for the Analog Input Module AI815 when installed on a TU812 Compact MTU TU812 1 24V 14 44 UP1 2 i e2 ZP1 0 15 45 2 1 151 16 16 52__ 1 u2 nae 4 53 Ch2V HE 17 47184 Ch2l 555 18 48 se Process 6 657 Connection i d9S8 Chi he S9 Ch5V um 20 20510 Ch5l Be 281511 6 Current and Voltage signals cannot 21 21512 Ch6l be mixed at the 9513 Ch7V d same module 122 22514 Chrl 102 101515 ch8v E 516 Che 11 41 UPg 24V 7 m NM ned 12 2 12 d ov 25 25 2 2 i 13c Chx Voltage Input T Chx Current Input gt Figure 25 AI815 with TU812 Compact MTU Process Connections 3BSE020924 600 95 1815 Analog Input Module Appendix A Specifications Figure 26 shows the process connections for the Analog Input Module AI815 when installed on a TU818 Compact MTU 1 2 5 Ch3 V H sm fe
436. requency The frequency value Fx is calculated as Sx Sr The SX counter is implemented by a 24 bit up down counter 23 bit sign The SR counter is implemented by a 24 bit up counter The SX and SR counters accumulates pulses during a measurement period The measurement period can be determined in two different ways user selectable By a measurement interval timer By the coincidence comparator function With the first method 15 a measurement interval for each channel defined by the user in increments of 1 ms from 1 to 2 700 ms By changing the measurement interval the user can select a suitable filter time integration time with respect to the application s requirements With the second method is the measure interval controlled by the coincidence function that is a measurement interval is started when a coincidence is detected Next coincidence terminates the measurement interval and starts a new measurement interval At the end of each measurement period are the SX and SR registers 15 updated with the value of the SX and SR counters The CPU reads the content in the SX and SR registers and calculates a frequency value Itis possible to synchronize frequency measurements between the two channels that is the measurement period from one of the channels 15 then used by both channels A frequency sample condition can be specified by the user When a sample condition is fulfilled is the value in the
437. ription 9 The DO840 is a 16 channel 24 V digital output module for single or redundant application This module has 16 digital outputs The maximum continuous output current per channel is 0 5 A The outputs are current limited and protected against over temperature The outputs are divided into two groups with eight output channels and one voltage supervision input in each group Each output channel consists of a current limited and over temperature protected high side driver EMC protection components inductive load suppression output state indication LED and optical isolation barrier 3BSE020924 600 467 00840 Digital Output Module Appendix A Specifications In addition to the four module LEDs DO840 has one LED Yellow Red per channel 16 that indicate output state and channel error Yellow output 15 energized Off output 15 de energized Red channel error External channel error is reported if process power is low and channel has over load Internal channel error is reported if output driver or main power switch has failed Module error is reported if internal power has failed or if internal communication link between the modules in redundant applications has failed H The pulse tests inverts all outputs for the group for lt 1105 in intervals of 100 ms That will give a short pulse 1ms on the output The pulse tests can be enabled disabled by parameter The outputs can be set in two different modes for handling
438. rod 4 L2 OV Figure 178 20814 with TUS30 TUS33 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications DO814 Digital Output Module 24 V 0 5 A Current Sinking Figure 179 shows the process connections for the Digital Output Module DO814 current sinking when installed on a TU838 Extended MTU Supervise 4 3 NN NN A N N N Figure 179 DO814 with TUS38 Extended MTU Process Connections 3BSE020924 600 imm 838 55 11 24V Lt L1 Lt i bis B1 Chi 2 Ch2 b A2 L1 4 A3 11 B3 Ch3 i 4 L 4 L1 4 asl 11 B5 5 6 Ch6 5 AG L1 AZ 11 7 Ch7 8 Ch8 4 8 L1 A9 L2 Ch9 i B10 Ch10 69 F A10 L2 F6 1 12 Z 11 12 Ch12 L A12 L2 F7 A13 12 13 Ch13 14 Ch14 A14 L2 15 12 15 Ch15 16 16 16 12 12 24V 2 L2 ov 417 00814 Digital Output Module 24 V 0 5 A Current Sinking Appe
439. s Shielded field cables for process connections are required if HART is used The parameter Shunt mode should be set to Internal shunt when current input is required and set to External shunt when voltage input is required 3BSE020924 600 85 1815 Analog Input Module Technical Data Appendix Specifications Table 14 1815 Analog Input Module Specifications at 25 Feature AI815 Analog Input Module Number of channels 8 Type of input Unipolar single ended Measurement range 0 20 mA 0 5 4 20 mA 1 5V Over range 1596 Input impedance at voltage input 10 MO Input impedance at current input 2500 including PTC Maximum field cable length 600 meters 656 yd Voltage input maximum non 11 V d c destructive NMRR 50 Hz 60 Hz gt 40 dB Error Max 0 196 Resolution 12 bit Temperature drift Max 50 ppm C Update cycle time 10 ms Current consumption 24 V 50 mA Modulebus Current consumption 5 V Modulebus 100 mA Current consumption 24 V process power supply 265 mA max 22 mA transmitter current 1 32 3BSE020924 600 Appendix Specifications 815 Analog Input Module Table 14 1815 Analog Input Module Specifications at 25 Continued Feature AI815 Analog Input Module Power dissipation 3 5 W Transmitter supply HART compatible Voltage 24 V
440. s Each input channel provides current limiting EMC protection input state LED indicator noise filter and optical isolation from the ModuleBus DI821 Digital Input Module 230 V a c d c The DI821 Digital Input Module has 8 channels for 230 volt a c d c digital inputs The inputs are individually isolated Channel 1 can be used as voltage supervisor for channels 2 4 and channel 8 can be used for channels 5 7 If voltage supervision is disabled channels 1 and 8 can be used as normal inputs Each input channel provides current limiting EMC protection input state LED indicator noise filter and optical isolation from the ModuleBus 01825 Digital Input Module 125 V d c with SOE The DI825 Digital Input Module had 8 channels for 125 V d c digital inputs and sequence of events SOE handling capabilities The sequence of events time stamp has a resolution of 0 4 ms for each input channel The inputs are individually isolated Channel 1 can be used as voltage supervisor for channels 2 4 and channel 8 can be used for channels 5 7 If voltage supervision is disabled channels 1 and 8 can be used as normal inputs Each input channel provides current limiting EMC protection input state LED indicator noise filter and optical isolation from the ModuleBus 3BSE020924 600 33 S800 I O Modules Section 1 Introduction 34 01828 Digital Input Module 120 V a c d c The DI828 Digital Input Module has 16 channels for 120 volt a c d
441. s Connections 3BSE020924 600 359 01840 Digital Input Module Appendix Specifications Figure 153 shows the process connections for the Digital Input Module DI840 when installed on a TU812 Compact MTU TU812 HM eee UP A 24v Supervise 14 1 a NEU 15 lt 157 1 3 c 1 1 KS 151 Ch1 16 16152 Ch2 N 4 4653 17 41754 5 c 5 S5 Ch5 18 lt 21856 Ch6 Process i 6 N Connection 6 c 20 157 Ch7 1958 759 SN m 20 20510 10 8 lt 481511 Chi 21 121912 Ch12 N 9 c 49 513 Ch13 222 22514 4 N 10 101515 Ch15 11 11 UP2 N 24 24 UP2 12 12 ZP2 N 25 25 72 2 an 1 Figure 153 01840 with TU812 Compact MTU Process Connections 360 3BSE020924 600 Appendix Specifications 01840 Digital Input Module Figure 154 shows the process connections for the Digital Input Module DI840 when installed on a TU818 Compact MTU Hs US U6 f 45 46 _ _ Ch5 15 JH Ts U13 U14_ Chi3 oe Chia 015 016 ee 2 8
442. s of I O Modules Refer to Table 2 that shows the relationship between MTUs and I O Modules Each MTU has two mechanical keys that have to be set for the type of I O module that 15 installed on it Table 2 MTU Usage and Key Settings 3 D 5 Mech E 5 e v Sg spin 5 sS 5 z s 8 g 8 E S s amp 8 3 58 4 3 iussis Tye P PLS SIE 8S 235 5 3181818 0 810 31 85 00 r4 r4 5 1515 5 515 55 e 4 2 5 5 5 1810 X X X 1 1 X IX X AI815 X X X 21 16 AI820 X X X 2 AI825 X 1 2 1830 X X 1 E AI830A X AI835 X X 1 835 X X Al843 1 1 X X B A A1845 X X X IX X X 3BSE020924 600 43 Section 2 Configuration Module Termination Units MTU Table 2 MTU Usage and Key Settings Continued Mech gt x ing 2 Sett Key Key papuara 6814 papuara 0 8 578 1
443. se L1 OV 1 Lr B1 B2 L1 Ci Ch1 C2 Ch2 2 L1 e B3 B4 Li c3 Ch3 i C4 Ch4 4 5 4 L1 B5 A6 1 C5 Ch5 Ch6 4 e A5 A6 L1 B7 B8 11 C7 Ch7 cel Ch8 e AT A8 L1 B9 B10 12 9 Ch9 gt A9 A10 L2 B11 B12 12 CTT Ch11 CTZ Ch12 2 2 4 B13 B14 12 C13 Ch13 mI 4 L2 B15 A16 L2 C15 Ch15 16 Ch16 4 5 15 16 12 SSA 24V e Fuse es ov Figure 174 20810 with TU830 TU833 Extended MTU Process Connections 3BSE020924 600 Appendix Specifications 00810 Digital Output Module 24 V 0 5 A Current Sourcing Figure 175 shows the process connections for the DO810 when installed on a TU810 or TU814 Compact MTU 810 or TU814 Li 24V L1 97 ov C1 Ch1 Process A1 L1 C2 Ch3 Ch4 A2 L1 Ch5 Ch6 L1 C4 Ch7 Ch8 4 11 5 Ch9 Ch10 A5 L2 Ch11 Ch12 L2 Ch13 Ch14 Ch15 Ch16 L2 NON 3 12 24V L2 L2 ov Supervise 5 o EM Figure 175 DO810 with TU810 or TU814 Compact MTU Pro
444. solated Bipolar Analog Output Module Table 39 40820 Analog Output Module Specifications at 25 C Continued Feature AO820 Analog Output Module Power dissipation 2 6W Supervision Module Output power low Channel Open circuit for current gt 1mA Isolation Individually isolated channel to channel and to circuit common Module termination units TU810 TU812 TU814 or TU830 MTU keying code BC Rated insulation voltage 50V Dielectric test voltage 500 V a c 1 Handled by the controller or FCI 2 Power dissipation is calculated with 250 ohms load 70 percent of nominal output current all channels activated 3BSE020924 600 205 AO820 Galvanically Isolated Bipolar Analog Output Module 206 ModuleBus Block Diagram AO820 Appendix Specifications G9 FAULT RUN 5 Ui Amp 69 WARNING p E O1U osP S H protect 1 O1U Current sense 7 1 Pos CPU DAT 9 DAT CLK CLK se A lso Power 01 Amp 5y m and Amp gt O4U OV A EMC 24 protect O4l 0V24 T O4U Current sense Block OA4I Power ok ha ZP4 9 e e
445. ss Connections 3BSE020924 600 193 815 Analog Output Module AO815 Analog Output Module 194 Features 8 channels of 4 20 mA outputs OSP sets outputs to predetermined state upon error detection 1 group of 8 channels isolated from ground Analog Output is to be short circuit secured to ZP or 24 V 12 bit resolution HART pass through communication Description The AO815 Analog Output Module has 8 unipolar analog output channels The module performs self diagnostic cyclically Module diagnostics include e External Channel Error is reported only reported on active channels if the process power supply that supply voltage to output circuitry is too low or the output current is less than the output set value and the output set value is greater than 1 mA open circuit Internal Channel Error is reported if the output circuit can not give the right current value Appendix A Specifications Module Error is reported in case of Output Transistor Error Short Circuit Checksum Error Internal Power Supply Error or Watchdog error The module has HART pass through functionality Only point to point communication is supported The output filter must be enabled on channels used for HART communication 3BSE020924 600 Appendix A Specifications Four different types of MTUs can be used The TU830 Extended MTU and the 0815 Analog Output Module 810 TU814 Compact MTU enables w
446. stics B C E J K L N R S T and U 1845 Analog Input Module for Single or Redundant Applications The AI845 Analog Input Module has 8 analog inputs Each channel can be either a voltage or current input The module has advanced on board diagnostics and HART pass through functionality It can be used in both single and redundant application Nominal input ranges are 0 4 20mA 0 1 5V AI880 AI880A High Integrity Analog Input Module for Single or Redundant Configuration The AI880 AI880A High Integrity Analog Input Module is T V certified for IEC 61508 SIL3 and EN 954 1 Category 4 The AI880 AI880A has 8 analog inputs The channels are for current input The module has advanced on board diagnostics It can be used in both single and redundant configuration The AI880 AI880A complies with the NAMUR recommendation NE43 and supports configurable over and under range limits AI880A has support for HART pass through communication Nominal input range is 0 4 20mA A0810 A0810V2 Analog Output Module 0 20 mA The AO810 AO810V2 Analog Output Module has 8 current outputs State of outputs can be set to a predetermined OSP value if a communication error is detected Nominal output range 15 0 4 20 mA AO815 Analog Output Module 4 20 mA HART The AO815 Analog Output Module has 8 analog outputs State of outputs can be set to a predetermined OSP value if a communication error is detected The module has HART
447. t and the maximum continuous current sinking per channel is 0 5 A The outputs are protected against short circuits and over temperature The outputs are divided into two individually isolated groups with eight output channels and one voltage supervision input in each group Features l6channels for 24 V d c current sinking 4 outputs F R e 2isolated groups of 8 channels with process voltage supervision e Output status indicators 1 e OSP sets outputs to predetermined state 2 upon error detection 3 e Short circuit protection to ground and 30 V 5 6 Over voltage and over temperature protection 8 Description 9 10 11 12 om ans Each output channel consists of a short circuit and over temperature protected low side switch EMC protection components inductive load suppression output state indication LED and optical isolation barrier 3BSE020924 600 409 00814 Digital Output Module 24 V 0 5 A Current Sinking Appendix A Specifications The process voltage supervision input give channel error signals if the voltage disappears The error signal can be read via the ModuleBus 410 3BSE020924 600 Appendix A Specifications 00814 Digital Output Module 24 V 0 5 A Current Sinking The outputs are current limited and protected against over temperature If the outputs are overloaded the output current sinking will be limited This means that the power dissipation in the output stage will incr
448. t safety related or other important information It also includes Tip to point out useful hints to the reader The corresponding symbols should be interpreted as follows Electrical warning icon indicates the presence of a hazard that could result in electrical shock Warning icon indicates the presence of a hazard that could result in personal injury Caution icon indicates important information or warning related to the concept discussed in the text It might indicate the presence of a hazard that could result in corruption of software or damage to equipment property Information icon alerts the reader to pertinent facts and conditions a Tip icon indicates advice on for example how to design your project or how to use a certain function 40 12 3BSE020924 600 About This User Manual Terminology Although Warning hazards are related to personal injury and Caution hazards are associated with equipment or property damage it should be understood that operation of damaged equipment could under certain operational conditions result in degraded process performance leading to personal injury or death Therefore fully comply with all Warning and Caution notices Terminology A complete and comprehensive list of terms is included in System 800xA System Guide Functional Description 3BSE038018 The listing includes terms and definitions that apply to the 800xA System where the usage is different from commonly accep
449. tal Output Module 24 0 5 A Current Sourcing 430 Features 32 channels for 24 V d c e 2isolated groups 50 with 16 channels and one process voltage supervision input in each group The process voltage range is 12 32V dc nominally 24V dc and the maximum continuous output current is 0 5A per channel Description The DO818 is a 32 channel 24 V digital output module for the S800 I O The output voltage range is 12 to 32 volt and the maximum continuous output current per channel is 0 5 A The outputs are protected against short circuits over voltage and over temperature The outputs are divided into two individually isolated groups with 16 output channels and one voltage supervision input in each group Each output channel consists of a short circuit and over temperature protected high side driver EMC protection components inductive load suppression output state indication LED and optical isolation barrier The process voltage supervision input give channel error signals if the voltage disappears The error signal can be read through the ModuleBus The channel wise high side drivers are short circuit and over temperature protected The outputs are provided with a current limitation that enters a repetitive switched mode after an initial peak current has been exceeded The initial peak short circuit current limit is set to Ij scp typ 1 4A During the repetitive mode short circuit current th
450. ted industry standard definitions and definitions given in standard dictionaries such as Webster s Dictionary of Computer Terms Terms that uniquely apply to this instruction may be included here as part of this document Term Description Fieldbus Communication Interface device contains the interface to the fieldbus for example PROFIBUS or AF100 G3 compliant The module withstand more severe environmental conditions according to ISA S71 04 cluster An cluster can have up to 12 I O devices I O device A complete I O device consists of one MTU and one I O module module Is an active electronic and signal conditioning unit Can be a part of an I O device or a S800L I O module station An station consists of one or two 5 1 7 I O clusters and up to 24 devices ModuleBus Is an incremental electrical or optical bus for interconnection of I O devices 3BSE020924 600 13 Related Documentation About This User Manual ModuleBus master ModuleBus master can be a controller AC 800M or a FCI A ModuleBus master contains a ModuleBus interface and power regulators The module can manage 24 I O devices and the controller up to 96 I O modules up to 12 directly and to the others in 1 to 7 I O clusters MTU The Module Termination Unit is a passive base unit containing process terminals and a part of the Modu
451. ter times digital selectable 2 4 8 16 ms Process voltage supervision channel 16 Current consumption 5 V Modulebus 70 mA Power dissipation 1 2 2W Isolation Groupwise isolated from ground Rated insulation voltage 50V 3BSE020924 600 Appendix Specifications DI801 Digital Input Module 24 V Current Sinking Table 43 01801 Digital Input Module Specifications Continued Feature DI801 Digital Input Module Dielectric test voltage 500 V a c Acceptable wire sizes Solid 0 05 2 5mm 30 12 AWG Stranded 0 05 1 5mm 30 12 AWG Recommended torque 0 5 0 6Nm Stripping length 6 7 5 mm 0 24 0 30 in 1 Power dissipation is calculated with 70 percent of the channels activated at nominal voltage of 24 Volts Block Diagram 01801 EMC G BARRIER CH 1 SSS STATUS 2 9 2 MBI INN 5V gt POWER OK d E gt gt DAT N 4 i Q EE CH 15 5 50 9 CH 16 116 BLOCK L EM Figure 88 DI801 Block Diagram 3BSE020924 600 225 DI801 Digital Input Module 24 V Current Sinking Appendix A Specifications Process Connections Table 44 DI801 Process Connections Process Process Connection Terminal C
452. tinuous output current per channel is 2 A 24 V The outputs are protected against short circuits and over load The outputs are divided into two individually isolated groups with four output channels in each group kb Each output channel consists of a short circuit and over load protected high side driver with open load detection on active signal EMC protection components 3BSE020924 600 Appendix A Specifications 00815 Digital Output Module 24 V 2 A Current Sourcing inductive load suppression output status indication LEDs and optical isolation barrier In addition to the four module LEDs DO815 has two LEDs one Yellow and one Red per channel The Yellow LED indicates the output state Yellow output is energized Off output 15 de energized The Red LED indicates channel errors such as short circuit over load under voltage and open load Red channel error Off no channel error The driver outputs provide a free wheel diode to demagnetize inductive loads No external demagnetization arrangement is required up to loads of 1J DO815 outputs are able to drive filament lamp loads up to 10W but only in Automatic reset mode DO815 provides two protection operation modes Each channel can be configured to operate in one of the two modes 1 Automatic reset mode Default mode The fault condition disappears then the fault disappears and the operation is resumed 2 Fault latchin
453. tion But notice that only one L2 type of sensor power supply be distributed from the module at time The sensor power supply can be setto either NAMUR 12 V prea or 24 V Ui 4 11 NAMUR ZP 4 Channel supervision be enabled disabled for the module not channel vice U8 d 18 NAMUR Shunt stick TY804 in pos I 2 4 526 Figure 234 DP840 with 844 or TU845 MTU Process Connections 3BSE020924 600 Appendix Specifications DP840 Incremental Pulse Counter Module Figure 235 shows the process connections for DP840 when installed on a TU818 Compact MTU 1 Thefigure shows how to connect NAMUR 12V 24V sensors and voltage free contact with or without short circuit and open wire detection But notice that only one type of sensor power supply can be distributed from the module at time The sensor power can be set to either NAMUR 12 V or24 V 2 Notice that the NAMUR input connection always must be used for 12V and 24V signal range when extemal resistors are used to achieve short circuit open wire supervision Channel supervision can be enabled disabled for the module not channel vice Figure 235 DP840 with 70818 Compact MTU Process Connections 3BSE020924 600 527 DP840 Incremental Pulse Counter Module Appendix A Specifications Figure 236 shows the process connections for DP840 when installed on a TU852 MTU TU852 PROCESS
454. tion to the process TU818 Compact MTU provides connection to 2 wire transmitters without external marshaling Shielded field cables are required for process connections Technical Data Table 23 41835 41835 Thermocouple mV Input Module Specifications at 25 Faahire 1835 1835 Thermocouple mV Input Module Number of channels 8 Differential Type of input 30 mV to 75 mV linear or TC types B J N R Sand T AI835A also D L and U Measurement range See Table 24 Input impedance gt 1 CJ temperature measurement reference 4 connected IEC 751 Pt100 RTD TY820 can be used Maximum field cable length 600 meters 656 yd CMV between channels max 12 V d c CMRR 50 Hz 60 Hz 120 dB NMRR 50 Hz 60 Hz gt 60 Resolution A D 15 bits 3BSE020924 600 125 AI835 AI835A Thermocouple mV Input Module Appendix Specifications Table 23 41835 41835 Thermocouple mV Input Module Specifications at 25 C Continued Feature 1835 1835 Thermocouple mV Input Module Error 0 196 Temperature drift Typ 5 ppm C 7 ppm C AI835A Max 30 ppm C AI835 Filter analog 1st order Low pass 10 Hz Filter integration 50 Hz or 60 Hz Update cycle time max 280 ms 80 ms at 50 Hz 250ms nx 70 ms at 60 Hz n active channels Supervision Module reference channels power supply low Channel open circuit
455. tions Process Connections DI880 High Integrity Digital Input Module Shielded cablesP should be used for process connections over all shield is sufficient if a multi core cable contains sorted signal types Table 72 DI880 Process Connections TU810 TU812 TU830 TU842 Process TU814 D Sub 25 Male 19818 Tusa3 10852 Connection 1 Terminal Terminal Terminal Connector Terminal Terminal 24 V d c L1 2 1 14 L1 2 L1 2 L1 1 14 X1a and X1b 0 V d c L1 2 15 L1 2 L1 2 L1 2 15 X1a and X1b U1 U2 C1 A1 B1 B2 B1 B2 3 16 X1b Ch1 Input C1 3 D1 C1 C1 3 X1a Ch 2 Input B1 16 B1 C2 C2 16 X1a Ch1 Ch2 L1 A1 A1 A2 A1 A2 U3 U4 C2 A2 B3 B4 B3 B4 4 17 X1b Ch 3 Input C2 4 D2 C3 C3 4 X1a Ch 4 Input B2 17 B2 C4 C4 17 X1a Ch 3 Ch 4 L1 A2 A3 A4 A3 A4 U5 U6 C3 A3 B5 B6 B5 B6 5 18 X1b Ch 5 Input C3 5 D3 C5 C5 5 X1a Ch 6 Input B3 18 B3 C6 C6 18 X1a Ch 5 Ch 6 L1 A3 A5 A6 A5 A6 B Foruse without shielded cables see Technical Description 3BSE070238 3BSE020924 600 369 01880 High Integrity Digital Input Module Appendix Specifications Table 72 01880 Process Connections Continued TU810 TU812 TU830 TU842 Process or TU814 D Sub25Male 0919 19852 Connectio
456. tput B7 Ch 7 2 Output A7 Ch 8 1 Output B8 Ch 8 2 Output A8 Ch 9 1 Output B9 Ch 9 2 Output A9 Ch 10 1 Output B10 Ch 10 2 Output A10 3BSE020924 600 Appendix Specifications 3BSE020924 600 00828 Digital Output Module Relay Normally Open Table 92 828 Process Connections Continued Process TU851 Connection Terminal Ch 11 1 Output B11 Ch 11 2 Output 11 Ch 12 1 Output B12 Ch 12 2 Output A12 Ch 13 1 Output B13 Ch 13 2 Output A13 Ch 14 1 Output B14 Ch 14 2 Output A14 Ch 15 1 Output B15 Ch 15 2 Output A15 Ch 16 1 Output B16 Ch 16 2 Output A16 465 00828 Digital Output Module Relay Normally Open Appendix A Specifications Figure 203 shows the process connections for the Digital Output Module DO828 when installed on a TU851 Extended MTU 125V d c 250V a c 125V d c 250V Figure 203 Field Connection Example with 851 Extended MTU 466 3BSE020924 600 Appendix Specifications 00840 Digital Output Module DO840 Digital Output Module Features e 16 channels for 24 V d c current sourcing outputs F R e 2 isolated groups of 8 channels with process voltage supervision e Advanced on board diagnostics 1 Output status indicators 2 e OSP sets outputs to predetermined state 3 upon error detection 4 e Redundant or single applications 5 Current limited and over temperature 6 protection 7 8 Desc
457. ts position The top part of the MTU can be removed to replace the termination board even with the system running Such a need can be caused by a damaged terminal screw The MTUs are available in tree versions Compact Extended and Redundant The Compact MTU version typically provides for a compact installation of the I O modules using 1 wire connections The Extended MTU version provides for a more complete installation on the MTU including 3 wire connection fuses and field circuit power distribution See Figure 3 and Figure 4 for an illustration of the MTUs together with the I O modules The Redundant MTUS are used in redundant I O applications There 15 space on the MTU for two I O modules on separate ModuleBuses See Figure 5 3BSE020924 600 19 Module Termination Units and Terminal Units Section 1 Introduction The Terminal Unit is a passive unit that enables 2 and 3 wire connections of process signals The Terminal Unit is mounted direct on an S800L I O module See Figure 2 S800L I O module with terminal unit TU805 Figure 2 S800L Module with TU805 20 3BSE020924 600 Module Termination Units and Terminal Units Section 1 Introduction See Table 2 for information about the combination between MTU and I O modules and to specifications in Appendix A Specifications for more information
458. ttached to crimped snap in connectors 3 1 Stranded 0 2 0 5 mm 24 20 AWG 0 5 1 0 mm 20 18 AWG 1 5 2 5 mm 16 14 AWG Mechanical keys 2 36 different combinations Module lock Locks module and enables operation Equipment class Class according to IEC 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 250 V Insulation test voltage Channel to EM 2300 V a c Channel to Channel 1350 V a c 24 V modulebus to EM 500 V a c Width 64 mm 2 52 including connector 58 5 mm 2 3 edge to edge installed Depth 64 mm 2 52 including terminals 3BSE020924 600 Appendix Specifications TU813 Compact MTU Table 110 TU813 Compact MTU Specifications Continued Item Value Height 170 mm 6 7 including latch Weight 0 17 kg 0 37 Ibs 1 pcs of cable plugs are supplied with TU813 1809792 MSTBC 2 5 8 STZF 5 08 3BSE020924 600 551 TU813 Compact MTU 552 Connections Appendix A Specifications Table 111 TU813 Process Connection Screw Terminals X1 Position 1 Row A Row B Row C 1 NC NC NC 2 A1 B1 NC 3 2 NC C2 4 3 3 NC 5 4 NC 4 6 5 5 NC 7 6 NC 6 8 7 7 NC 9 A8 NC C8 10 NC NC NC 1 All positions marked NC are not mounted in the connector 3BSE020924 600 Appendix Specifications TU813 Compact MTU
459. ture EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error 15 detected 00815 Digital Output Module 24 V 2 A Current Sourcing The DO815 Digital Output Module has 8 channels 24 volt d c 2 A digital outputs The outputs are divided into two isolated groups of four channels with a voltage supervision input for each group Each output channel provides protection against short circuits to ground over temperature EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error is detected 00818 Digital Output Module 24 V 0 5 A Current Sourcing The DO818 Digital Output Module has 32 channels for 24 volt d c 0 5 A digital outputs The outputs are divided into two isolated groups of 16 channels with a voltage supervision input for each group Each output channel provides protection against short circuits to ground over voltage over temperature EMC protection output state LED indicator and optical isolation from the ModuleBus State of outputs can be set to a predetermined OSP value if a communications lost error is detected 00820 Digital Output Module Relay Normally Open The DO820 Digital Output Module has 8 channels for 230 volt a c d c relay outputs The outputs are individually isolated Each out
460. ule Rated insulation voltage 50V Dielectric test voltage 500 V a c Acceptable wire sizes Solid 0 05 2 5mm 30 12 AWG Stranded 0 05 1 5mm 30 12 AWG Recommended torque 0 5 0 6 Nm Stripping length 6 7 5 mm 0 24 0 30 in 1 Power dissipation is calculated with 70 percent of the channels activated Block Diagram DO801 De tT uUi USES q Output drivers CH1 9 01 EN NS STATUS Bus 45 i gt gt m 3 Lo 89V 8 d POWER OK 3 8 DAT T 5 DAT N CH15 09 NN n o pest CH16 O16 BLOCK TOMBE d L 4 9 2 L a9 S Figure 169 DO801 Block Diagram 3BSE020924 600 391 00801 Digital Output Module 24 V 0 5 A Current Sourcing Appendix Specifications Process Connections Table 76 DO801 Process Connections Process Process Connection Terminal Ch 1 Output 1 Ch 2 Output 2 Ch 3 Output 3 Ch 4 Output 4 Ch 5 Output 5 Ch 6 Output 6 Ch 7 Output 7 Ch 8 Output 8 Ch 9 Output 9 Ch 10 Output 10 Ch 11 Output 11 Ch 12 Output 12 Ch 13 Output 13 Ch 14 Output 14 Ch 15 Output 15 Ch 16 Output 16 392 3BSE020924 600 Appendix Specifications 00801 Digital Output Module 24 V 0 5 A Current Sourcing F
461. ule for Single or Redundant Applications The DI840 Digital Input Module has 16 channels for 24 V d c digital inputs and sequence of events SOE handling capabilities The sequence of events time stamp has a resolution of 1 ms for each input channel Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus The module has advanced on board diagnostics It can be used in both single and redundant applications 3BSE020924 600 Section 1 Introduction S800 I O Modules DI880 High Integrity Digital Input Module for Single or Redundant Configuration The DI880 High Integrity Digital Input Module is T V certified for IEC 61508 SIL3 and EN 954 1 Category 4 The DI880 has 16 channels for 24 V d c digital inputs and sequence of events SOE handling capabilities The sequence of events time stamp has a resolution of 1 ms for each input channel Each input channel provides current limiting EMC protection input state LED indicator and optical isolation from the ModuleBus The input voltage range is 18 to 30 V d c and the input current is 7 mA at 24 V d c The module has advanced on board diagnostics It can be used in both single and redundant configuration DI885 Digital Input Module 24 48 V d c with SOE Current Sinking The DI885 Digital Input Module has 8 channels for 48 volt d c digital inputs with or without open circuit monitoring wire break supervision or 24 v
462. ule and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOCK to the I O module that keeps the module in its init state until it is locked in its position The process signal terminals are divided into 2 equal and individually isolated groups Each group consists of 8 I O connections 2 process voltage connection and 5 common L connections The top part of the MTU can be removed to replace the termination board even with an operational system Such a need can be caused by a damaged terminal screw Crimp terminals are provided for connection to field wiring and insertion into the 3 snap on connectors Once the contacts are correctly placed in the connectors the cable can be easily inserted and removed without future wiring errors This assembly function can be
463. upply should be connected Figure 42 AI835 AI835A with TUS10 or TUS14 Compact MTU Process Connections to Remote Junction Box 3BSE020924 600 133 AI835 A1835A Thermocouple mV Input Module Appendix Specifications Figure 43 shows the connections for the AI835 A1835A when installed on a TU812 TU812 M 14 14 2 22 ov 13 351 Chi NEM H 453 Ch2 17 1154 Ch2 5 555 Ch3 18 1856 Ch3 f less 191 4958 T lt 759 5 20 204510 Ch5 8 8 511 21 211512 6 9 9513 Ch7 22 22 514 10 401515 Ch8 23 23 516 Ch8 E EU d 24 24 12 12 7 2 ov F 25 25 ZP2 13 lt 13 e L Figure 43 AI835 AI835A with TUS12 Compact MTU Process Connections 134 3BSE020924 600 Appendix Specifications AI835 A1835A Thermocouple mV Input Module Figure 44 shows the connections for the AI835A when installed on a TU818 r Process 1 34 0 L m Figure 44 AI835A with TU818 Compact MTU Process Connections 3BSE020924 600 135 Al843 Thermocouple mV Input Modu
464. ure Description The TY820 is temperature sensor with a PT 100 element casted in a transparent plastic material The temperature sensor has a 4 wire connection ABB 820 3BSE051254R1 Technical Data Table 159 TY820 Temperature Sensor Specifications Item Value Sensor Pt 100 class B Temperature range 40 to 100 C 40 to 212 F Time constant 3 5 minutes Protection Rating IP20 according to IEC 60529 Width 20 mm 0 79 Depth 8 mm 0 31 Height 13 mm 0 51 3BSE020924 600 675 TY820 Temperature Sensor Appendix A Specifications Table 159 TY820 Temperature Sensor Specifications Continued Item Value Weight 8g 0 017 Ibs Connection wires Area 0 5 mm 20 AWG Length 200mm 7 877 Block Diagram TY820 red PT 100 ee 676 3BSE020924 600 Certifications The S800 I O system is continuously enhanced with additional certificates Appendix B Certifications Table 160 describes the current certifications Table 160 Current Certifications for 5800 Modules ATEX cULus ATEX Hazardous Hazardous Location Module Type cULus Hazardous MT Location Installation SIL3 Designation El safety Location Class1 Zone Zone 2 2 Zone 2 20 Interface to Zone 0 9 Analog Input Modules 1801 X X X 1810 X X X 1815 X X X A1820 X X X 1825 X X A1830 X X X AI830A X X X
465. us current per 5 A process voltage connection L ModuleBus Maximum 5 V current distribution 1 5A Maximum 24 V current distribution 1 5A Fuse 2 6 3 A slow glass tube 5x20 mm Acceptable wire sizes Solid 0 2 2 5 mm 24 12 AWG Stranded 0 2 2 5 mm2 24 12 AWG Only one wire per terminal Stripping length 6 mm Mechanical keys 2 36 different combinations module lock Locks module and enables operation Equipment class Class according to 61140 earth protected Protection rating IP20 according to IEC 60529 Rated insulation voltage 50V Dielectric test voltage 500 V a c Width 126 mm 5 including connector 120 5 mm 4 74 edge to edge installed 3BSE020924 600 589 TU833 Extended MTU Appendix A Specifications Table 123 833 Extended MTU Specifications Continued Item Value Depth 64 mm 2 52 including terminals Height 105 mm 4 1 Weight 0 28 kg 0 6 Ibs Connections Table 124 TU833 Process Connection Screw Terminals X1 Position 1 Row Row B Row C 1 L1 11 2 11 11 3 1 1 1 4 2 2 2 5 3 3 3 6 4 4 4 7 5 5 5 8 6 6 6 9 7 7 7 10 8 8 8 11 9 9 9 12 10 10 10 13 11 11 11 14 12 12 12 15 13 13 13 590 3BSE020924 600 Appendix Specifications TU833 Extended MTU Table 124 TU833 Process Connection Screw Terminals X1 Continued Position
466. use with AI880 and AI880A modules Complete installation of I O modules using 2 wire mess connections and field power distribution A 2 e Up to 8 channels of field Y 3 signals and process power ae connections NET Mechanical keying prevents xg insertion of the wrong I O s module Latching device to DIN rail for grounding DIN rail mounting e Include 8 individual shunt sticks Description The TU834 is a 8 channel module termination unit MTU for single S800 I O modules and for mounting on a vertical or horizontal DIN rail The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU834 MTU can have up to 8 I O channels and 2 2 process voltage connections Each channel has two I O connections and one ZP connection Input signals are connected via individual shunt sticks TY801 The maximum rated voltage is 50 V and maximum rated current is 2 A per c
467. used for event recording SOE that is changing signals at digital input channels can be announced together with a time stamp indicating when it occurred Events are generated on both positive and negative going edges of the signals The time stamp has a resolution of 0 4 millisecond and 15 compensated for the filter time The module has intermediate storage for 32 events The SOE functionality can be switched on and off per channel For all channels with enabled SOE capability a shutter filter is implemented that prevents intermediate storage for events from overflow The shutter filter is closed as soon as the number of events generated within the shutter period 0 255 seconds exceeds the shutter trigger number 0 255 changes The shutter filter remains closed as long as the recovery time 0 65535 seconds has not expired Simple Digital Input If no event recording is used the DI831 acts like a simple digital input device 338 3BSE020924 600 Appendix Specifications Technical Data DI831 Digital Input Module 48 V d c with SOE Current Sinking Table 67 DI831 Digital Input Module Specifications Feature DI831 Digital Input Module Number of channels 16 2 x 8 current sinking Rated voltage 48 V d c Process power supply range 36 to 60 V d c Input voltage range 1 30 to 60 V Input voltage range 0 60 to 10 V Nominal input channel current 5 mA 48 V d c In
468. ut Ch 7 B7 22 B7 C14 72 B14 B14 22 Current Input Ch 7 Return A7 A13 A14 A14 A13 A14 ZP U8 C8 B15 81 F8 15 F8 15 10 Ch 8 C8 10 D8 C15 B15 B16 23 Voltage Input Ch 8 B8 23 B8 C16 82 B16 B16 23 Current Input 3BSE020924 600 155 1845 Analog Input Module single or redundant Appendix Specifications Table 30 AI845 Process Connections Continued TU812 TU810 TU844 Process or 054625 TU830 5 TU845 10854 male TU833 Connection TU814 Terminal Terminal Terminal Terminal 2 Connector Terminal 2 Terminal Ch8 Return A8 A15 A16 A16 A15 A16 ZP 24 12 2 11 24 12 2 112 2 12 2 12 2 12 11 24 0 V d c ZP L2 12 25 L2 2 L2 2 L2 2 12 2 L2 12 25 1 Pin 13 connected to connector body for EM 2 Voltage or current input chosen by the shunt stick on TU844 TU845 TU854 156 3BSE020924 600 Appendix Specifications 1845 Analog Input Module single or redundant Figure 52 shows the process connections for the Analog Input Module AI845 when installed on a TU830 TU833 Extended MTU Process TU830 TU833 T ja 83 Pwr T Source Ov 1 Fuse is 4 20mA Chll A2 i 2 Wire U2 XMTRs E 4 20mA Ch2l R
469. vision input for channels 9 15 Appendix A Specifications If process voltage supervision 15 enabled channels 2 8 and 9 15 will indicate channel error unless a high level voltage is applied on channels 1 and 16 respectively The detection time for this supervision is 70 ms If process voltage supervision is disabled channels 1 and 16 can be used as normal input channels 3BSE020924 600 Appendix Specifications 01828 Digital Input Module 120 V a c d c The input channels can be digitally filtered The filter times can be set in the range 1 2 4 and 8 ms This means that noise pulses shorter than the filter time are filtered out and pulses longer than the filter time get through the filter The DI828 can be used on the Extended MTU TU851 The TU851 Extended MTU provides two terminals per channel 3BSE020924 600 317 01828 Digital Input Module 120 V a c d c 318 Technical Data Appendix A Specifications Table 63 DI828 Digital Input Module Specifications Feature 01828 Digital Input Module Number of channels 16 Rated voltage 120 V a c d c process power supply range Input voltage range 1 77 to 130 V 75 to 130 V d c Input voltage range 0 0 to 30 V a c 0 to 20 V d c Nominal input channel current 8 5 mA 120V a c 2 4 mA 120V d c Input frequency range a c 47 63 2 Impedance 14 2 kO a c 50 kO
470. w B 1 L1 11 2 11 11 3 A1 B1 4 2 2 5 3 3 6 4 4 7 5 5 8 6 6 9 7 7 10 8 8 11 9 9 12 10 10 13 11 11 14 12 12 15 13 13 16 14 14 17 15 15 18 A16 B16 19 L2 L2 20 L2 L2 3BSE020924 600 Appendix Specifications Block Diagram TU845 TU845 Redundant Vertical MTU TU845 ModuleBus Connector A B BLOCK ModuleBus Connector BLOCK A B ModuleBus Connector IEEE ars Module Module MSL Shunt stick B A UP1 lt TEM c 2 4L1 U1 111 51 2 1 22 U2 43 52 44 4 5 5 127 o i 45 53 AS 9 U4 EI p 47 5 54 8 38 a 05 9 2 S5 40 tn 1 10 5 06 11 9 11 2 56 12 E U7 43 T 13 S7 14 Jm 14 58 4e gt UP2 12 I 16 42 2 412 MSL 1 ZP U1 o do i U8 58 UP2 EM 3BSE020924 600 647 TU850 Extended MTU Appendix A Specifications TU850 Extended MTU Features Screw Module e 50 Volt applications use with terminals Fuse Holders connector the AI810 DI810 DI811 DI830 DI831 modules
471. w B L1 L1 power 11 L1 power L1 L1 power 11 L1 power A1 U1 B1 signal A2 U2 B2 signal A3 U3 B3 signal A4 U4 B4 signal 5 U5 B5 signal A6 U6 B6 signal AT U7 B7 signal U8 B8 signal AQ U9 B9 signal A10 U10 B10 signal 11 011 B11 signal A12 U12 B12 signal A13 U13 B13 signal 3BSE020924 600 651 TU850 Extended MTU 652 Appendix A Specifications Table 150 TU850 Process Connection Screw Terminals Continued Row A Row B A14 U14 B14 signal A15 U15 B15 signal A16 U16 B15 signal L2 L2 power L2 L2 power L2 L2 power L2 L2 power 3BSE020924 600 TU850 Extended MTU Appendix Specifications Block Diagram TU850 TU850 lt lt N up 1o e eF E e m e 7 e of 7 e N gt 2 5 5 5 S 5 S 2 N o ara leh pt 9 Te 9 let 81835 5 5 We D D s 5 N EN IEN EN EN IEN EN NES z Q wl c r o 5 JE MESE E Rupee JOJOBUUOD 5590014 3 E 9 7
472. wire connections fuses and field power distribution Up to 16 channels of field signals and 8 process power connections Two channels share one fused transducer power terminal Process voltage can be connected to 2 individually isolated groups if the I O module supports it Connections to ModuleBus and I O modules Mechanical keying prevents insertion of the wrong I O module Appendix A Specifications Module connector 5 Fuse Holders o c c oa a o lt a A id oe lt Hon on a A ida ose O Screw terminals Latching device to DIN rail for grounding DIN rail mounting 3BSE020924 600 Appendix Specifications TU838 Extended MTU Description The TU838 is 16 channel 50 V extended module termination unit MTU for the S800 The MTU is a passive unit used for connection of the field wiring to the I O modules It also contains a part of the ModuleBus The TU838 MTU can have up to 16 I O channels The maximum rated voltage is 50 V and maximum rated current is 3 A per channel The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to th
473. wiring to the I O modules It also contains a part of the ModuleBus Appendix A Specifications UO 09 09 9 SOS S SS es S ea me 66606660600 SS WE ES The TU818 MTU can have up to 32 1 channels and two process voltage connections The maximum rated voltage is 50V maximum rated current is 2 5A per channel and 8A per process voltage connection The Mechanical keys are used for the I O module slot to configure the MTU for different types of I O modules 3BSE020924 600 Appendix Specifications TU818 Compact MTU The MTU distributes the ModuleBus to the I O module and to the next MTU It also generates the correct address to the I O module by shifting the outgoing position signals to the next MTU Two mechanical keys are used to configure the MTU for different types of I O modules This is only a mechanical configuration and it does not affect the functionality of the MTU or the I O module Each key has six positions which gives a total number of 36 different configurations The configuration can be changed with a screwdriver The MTU can be mounted on a standard DIN rail It has a mechanical latch that locks the MTU to the DIN rail The latch can be released with a screwdriver The MTU has a mechanical locking mechanism that locks the module in its position This mechanism also gives the signal BLOC
474. ws the process connection for the DI810 when installed on a TU850 Extended Process TU850 24V 14 2 LP CT Lg Supervise T L1 Fuse 7 01_ 1 chi Ch2 B2 u3_ cni pa Ch4 4 e 4 5 chs 5 Che 186 U6 A6 Iz 1 u7 A7 4 B7 LA Ch8 8 AB 09 A9 cho HBa 7 27 Ch10 B10 11 B11 Ch12 B12 012 12 A U13 A131 Chia Bis 9 Ch14 B14 d U14 U15 A154 gt cnis 815 9 Ch16 B16 A161 T 771 4 24V Lor 2A 2 Fuse ov L2 Figure 101 DI810 with TU850 Extended MTU Process Connection 3BSE020924 600 253 DI811 Digital Input Module 48 V Current Sinking Appendix A Specifications DI811 Digital Input Module 48 V Current Sinking 254 Features 16 channels for 48 V d c inputs with current sinking 2isolated groups of 8 with voltage supervision Input status indicators Description The DI811 is 16 channel 48
475. ws the process connections for the DI810 when installed on a TU812 Compact MTU 812 UP1 e 24V Supervise 14 14 1 2 1 2 QE 15 ZP1 i 13 c 1 1 RS 1S1 Ch1 IS 16 16 52 Ch2 N 4 453 i 171158 N 5c 9 85 Ch5 18 21856 N Process 6 87 7 Connection Le d9 958 Toe 7 59_ i m 20 420810 Ble 48 511 Chii N Gic 021512 12 9 29 513 Ch13 Nils cna IS 10 210515 Ch15 23516 Ch16 11 24V 24 24 UP2 12 12 2 2 ov SS 25 25 7 2 Supervise Ld Figure 98 DI810 with TU812 Compact MTU Process Connections 250 3BSE020924 600 Appendix Specifications DI810 Digital Input Module 24 V Current Sinking Figure 99 shows the process connection for the DI810 when installed on a TU850
476. y Module diagnostics include e External power supply Transmitter power and External shunt error Error in these are reported as External channel error e Low Pass Filter Multiplexer and Test channels Error in these are reported as Internal channel error e Analog Read Back Reference Voltage Internal Power Supply Checksum Watchdog and Memory Error in these are reported as Module Error eight channels are isolated from the ModuleBus in one group Power to the input stages is converted from the 24 V on the ModuleBus The module has HART pass through functionality Only point to point communication is supported Eight different types of MTUs can be used for single applications The TU830 TU833 Extended MTU enables three wire connection to the devices without additional terminals The TU810 or TU814 Compact MTU has terminals for 24 V process voltage inputs but requires external terminals for distribution of 24 V power supply to the field devices The extended MTU TU835 and TU838 provides a fuse 3 A max per channel for process power out The TU812 Compact MTU has a D Sub 25 pin male connector for connection to the process The TU818 Compact MTU provides connection to 2 wire sensors without external marshaling Three types of MTUs can be used for redundant applications two for mounting on a horizontal DIN rail and one for mounting on a vertical DIN rail Shielded field cables for process connections are required if HART
477. y Isolated Bipolar Analog Output Module 203 845 845 Analog Output Module Single or 212 01801 Digital Input Module 24 V Current Sinking esee 223 DI802 Digital Input Module 120 V a c d c Current 228 DI803 Digital Input Module 230 V a c d c Current Sinking sss 234 DI810 Digital Input Module 24 V Current Sinking seen 240 01811 Digital Input Module 48 V Current Sinking eee 254 DI814 Digital Input Module 24 V Current Sourcing esee 266 6 3BSE020924 600 Table of Contents 01818 Digital Input Module 24 v Current Sinking eere 276 DI820 Digital Input Module 120 V 4 285 DI821 Digital Input Module 230 V 4 295 DI825 Digital Input Module 125 V d c with 5 305 DI828 Digital Input Module 120 V 4 316 DI830 Digital Input Module 24 V d c with SOE Current Sinking caine ava oti wai e ee e ceris 324 DI831 Digital Input Module 48 V d c with SOE Current Simkin enini nno ere o ee 337 DI840 Digital Input enne 349 DI880 High Integrity Digital Input 364 DI885 Digital Input Module 24 V

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