nl-15 r/sqr mammoth
Contents
1. 8 3 Parts for regular replacement for maintenance c Sealing pads Art nr he for type R 160 mm round SPAMA 01 04 a for type SQR 140 x 140 mm SPAMA 01 04 VA Self adhesive teflon sheet E for type R 160 mm round SPAMA 03 21 for type SQR 150 x 150 mm SPAMA 03 21 V Fuse m 4 A TR SPAMA 04 10 Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 18 9 Technical annexes In this chapter you will find the parts lists the applicable exploded views and the pneumatic and electrical wiring diagrams Parts list 01 Thermopatch Code dwg Description 1 Description 2 Quantity eroe 3 01 01 Socket set screw M10 x 16 2 01 02 Rubber buffer D 65 h 35 2 SPAMA 01 02 01 03 Rubber buffer D 50 h 40 3 SPAMA 01 03 01 04 Resilient pad 2 SPAMA 01 04 01 05 Plain washer 10 5 x 20 x 2 5 SPAMA 01 05 01 06 Hex Head bolt M10 x 50 2 SPAMA 01 06 01 07 Nut M10 3 SPAMA 01 07 SPMOO5 Distance bush 2 SPAMA 005 B 5 027 Support resilient pad 2 SPAMA 027 B 5 059 Mounting frame 1 SPAMA 059 C O is U 4 E Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 Thermopatch does not hold stock for this item 19 Drawing 01 5 027 01 02 MR 5 005 SPM059 01 06 o UO2. O p 4 Manual NL 15 SQR V 3 0 ENG translation from Original Version NL 15 SQR V 3 0 NL QC TDPT mn fh January 2014 20 1 07 Parts list 02 Code dwg Description 1 Description 2 Quantity Be IE 02 01 Socket Head screw M12 x 150 3 i loctite 02 02 Plain washer 13x24x2 5 3 02 03 Spring lock washer 12 2 x 21 2 x 2 5 3 02 04 Plain washer 8 4x 16x 1 6 2 02 05 Socket Head screw M8 x 20 2 5 002 Shaft hinge point 4 SPAMA 002 B SPMO16 Top cam column 1 SPAMA 016 C 5 4 1 SPAMA 034 B column 5 055 Main column arm 1 SPAMA 055 B SPAMA 056 C incl SPM056 Hinge block 1 4 GSM 6570 50 Thermopatch does not hold stock for this item gt fe U 4 et O 4 Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 21 Drawing 02 02 00 02 01 ETE 77 MAIN COLUMN amp HINGE BLOCK 02 1 MAMMOTH SERIE II August 218 thermopatch com 3 0 2014 nual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 Parts list 03 for NL 15 R Code dwg Description 1 Descriptio
3. 03 26 This drawing only applies to the de NL 15 SQR fes p 5 ex O 4 26 Parts list 04 Code dwg Description 1 Description 2 Quantity 04 01 Flat head bolt M3 x 12 4 04 02 Display TP 1 SPAMA 04 02 04 03 Lock nut M3 8 m 04 04 Plain washer 3 2 7 0 5 20 i 04 05 Socket head screw M3 x 16 4 T 04 06 Micro switch 2 SPAMA 04 06 04 07 Distance bush 4 SPAMA 04 07 04 08 Main board TP 1 SPAMA 04 08 04 09 Fuse holder SUR 1 SPAMA 04 09 04 10 Fuse 4A slow BN238547 1 SPAMA 04 10 04 11 Socket head screw M3 x 20 4 04 13 Safety switch 2 SPAMA 04 13 04 14 Foot switch connector Not on drawing 1 SPAMA 04 14 04 15 Pull relief Not on drawing 1 SPAMA 04 15 04 17 Sunk head bolt M3 x 25 4 s 04 18 Nut M3 4 04 19 Bracket switches 1 SPAMA 071 04 20 Adjustment bracket 1 SPAMA 070 A 04 21 Net entry incl filter 1 SPA105003 5 004 Cover top 1 SPAMA 004 B gt fe U 4 O 4 Manual NL 15 SQR V 3 0 ENG translation from Original Version NL 15 SQR V 3 0 NL QC TDPT mn fh January 2014 Thermopatch does not hold stock for this item 27 g 04 awin Dr 4 01 4 08 4 04 4 05 4 07 4 05 4 04 4 71 04 0 04 11 04 0 04 0 04 0 04 1 ELECTRONICA COMPONENTS 04 MAMMOTH SERIE I November 2004 wo y2 edow1
4. been provided to be able to intervene even faster in case of unforeseen events The safety thermostat The safety thermostat on the heating element will interrupt the power supply when the temperature rises above 270 C ATTENTI ON Make sure you are informed about the contents of this manual before starting to work with the NL 15 R SQR This ensures an optimal and safe use of the machine ATTENTI ON Always turn the power off unplug it when you need to carry out maintenance work or when cleaning the machine ATTENTION In case of emergency press the emergency stop button ATTENTI ON Take care that there is enough space around the machine Cables and connections must not get pinched Although the heat radiation of the press is low there should be enough space for cooling down ATTENTION Avoid contact with the press element and the heating element ATTENTION Pull the fabrics tight around the press pad and ensure that your hands are away from the sealing pad before operating the machine thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 Warning symbols The following warning symbols have been mounted onto the machine for added safety Z WARNING A Hot surface Z WARNING A Electric tension Z WARNING A Pinching hazard thermopatch com Manual NL 15 R SQR V 3 0 ENG translati
5. not Check correct 2 Swivel arm is not in final position 3 Contact switch is not correctly positioned Bring swivelling arm back to end position Correct Insufficient adhesion of patches label tapes labels or fixing of the transfers 1 Press time too short 2 Incorrect pressure 3 Heating plate too cold 4 Press pad of lower plate worn out 5 Teflon below heating plate dirty or worn Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 34 Increase time settings by 2 seconds and check results Set pressure correctly with knob and check results Check temperature Replace Clean with soft cloth or replace 11 End of life Choose to dispose of the machine responsibly when it has reached its end of life Electrical machinery accessories and packaging should be recycled as much as possible in an environmentally responsible manner Dismantle the machine groups steel parts pneumatic components electrical components These can be separated and returned for recycling ATTENTI ON Always dispose according to current and locally applied guidelines for health and safety and disposal requirements thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 35 E 4 e O 4 Thermopatch Corporate He
6. y 28 Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 gt E U 4 O 4 Parts list 05 eee Me 17 Description 1 Description 2 Quantity Thermopatch Len Tr 05 01 Socket button screw M5 x 10 05 02 Plain washer 5 2X 10 x 1 35 05 03 Hex Head bolt M5 x 16 9 05 05 Nut M5 1 5 035 Protective strip 3 SPAMA 035 B SpMgse Soven 1 SPAMA 036 B front 5 037 ois puc HOEK 1 SPAMA 037 B SPM038 Bracket main board 1 SPAMA 038 C SPMO60 Main cover frame 1 SPAMA 060 E SPMO61 Element cover front 1 SPAMA 061 D 5 062 cover press arm 1 SPAMA 062 C SPMO63 Element cover back 1 SPAMA 063 D Thermopatch does not hold stock for this item Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 29 Drawing 05 5 03 MOTH ERE 211 SAFETY COVERS 5 n 2014 NL 15 SQR V 3 0 NL QC TDPT mn fh J anu al NL 15 R SQR V 3 0 ENG translation from Original Version 30 Parts list 06 for pneumatic parts Code dwg Description 1 D
7. 5 3 09 05 08 5 057 57 SPM026 03 0 03 01 03 1 03 17 SPM032 03 13 03 16 SPM003 5 059 SPM031 E w 40 e al w 5 030 5 028 Manual NL 15 SQR V 3 0 ENG translation from Original Version NL 15 SQR V 3 0 NL QC TDPT mn fh January 2014 24 Code dwg Parts list 03 for NL 15 SQR Description 1 Description 2 Quantity Thermopatch Code 01 08 Countersunk bolt M10x12 2 SPAMA 01 08 01 09 Spring pen D 6 1 20 2 SPAMA 03 26 01 10 Rubber buffer D 65 H 35 2 SPAMA 01 02 01 11 Ceramic terminator 1 SPAPENO3 04 03 03 Bush 1 03 03 04 1600 1 04 03 19 Thermostat 1 SPA105012 03 26 Spring 1 SPAMA03 26 SPM301 Support resilient pad 160x160 2 SPAMAO27 V SPM302 Heatershield 150X150 1 SPAMA028 V SPM303 Safety rack 160X160 1 SPAMA32 Z SPM304 Resilient pad 150X150 2 SPAMAO1 04 V SPM305 Heater 150X150 1 SPAMA 030 C SPM306 Insulation 150X150 1 SPAMA 039 V SPM307 Cover aluminum 150X150 1 SPAMA307 SPM308 Safety front 1 SPAMA308 SPM309 Safety back 1 SPAMA309 O is U 4 E Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 Thermopatch does not hold stock of this item 25 Drawing 03 for NL 15 SQR 03 19
8. Thermopatch Since 1934 NL 15 R SQR MAMMOTH Copyrights 2014 Thermopatch bv Almere The Netherlands No part of this publication may be reproduced by any means without the prior written permission of Thermopatch bv The Netherlands Thermopatch and the Thermopatch logo Thermoseal and Thermocrest are registered trademarks of Thermopatch thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 Introduction Dear User Welcome to the growing group of Thermopatch users Your purchase has been manufactured with the utmost care to ensure that you benefit as long as possible from your Thermopatch product The products by Thermopatch are designed with special attention to your convenience Should you discover any fault or damage upon receipt of this product please contact your local Thermopatch vendor The manual has been prepared in accordance with NEN 5509 and in conformity with the Machinery Directive 2006 42 EC This user manual is intended not only for all users of the machine but also for those who install and maintain the NL 15 R SQR The goal is to familiarize you with the operation to provide for safe working instructions and guidelines for periodical maintenance This manual applies to machines NL 15 R SQR from serialnumbers for type R M14 03 0420 and for type SQR SQR13 0456 ATTENTION In order to make safe and optim
9. adquarters USA 1 315 446 8110 1 315 445 8046 sales thermopatch com Thermopatch European Headquarters The Netherlands T 31 36 549 11 11 F 31 36 532 03 98 sales thermopatch nl Thermopatch Australia Pty Ltd Australia T 61 395325722 F 386 2 80 55 232 marktpatchaust bigpond com au Thermopatch Canada Inc 1519 748 5027 F 1519 748 1543 brousselgthermopatch com 3 0 ENG 2014
10. al use of the NL 15 SQR it is important to take note of and understand the contents of this manual thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 z fe O 4 E 4 Contents Copyrights Introduction Contents DECLARATION OF CONFORMITY 1 General description 1 1 Delivery 1 2 Conditions of warranty 2 Intended use 3 Technical specifications 3 1 Specifications of the NL 15 R SQR 4 Overview of safety measures and warnings 4 1 Safety 5 Transport and storage 5 1 Transport 5 2 Storage 6 Operating instruction 1 Operating the NL 15 R SQR Automatic mode Safety Frame The control panel Change settings 1 Temperature settings 2 Pressure settings 3 Time settings 4 Power save 5 Different seal times left and right optional 6 Second sealing cycle 7 Interrupting the sealing cycle 8 Messages in the display Assembly and installation 1 Assembly 2 Installation 8 Maintenance instructions 8 1 Daily maintenance 9 Technical annexes Parts list 01 Drawing 01 Parts list 02 Drawing 02 Parts list 03 for NL 15 R Drawing 03 for NL 15 R Parts list 03 for NL 15 SQR Drawing 03 for NL 15 SQR Parts list 04 Drawing 04 Parts list 05 Drawing 05 Parts list 06 for pneumatic parts Drawing 06 pneumatic diagram with parts Drawing 07 Electrical wiring diagram 10 Fa
11. e first sealing cycle has been interrupted the second cycle will not start 6 5 8 Messages in the display A description is given below of the messages in the display which appear immediately after turning on the machine Further we will discuss some failure codes that can be displayed on the control panel display During heating up of the machine the temperature pressure and time are displayed During the press cycle the press time is displayed from 0 to the programmed sealing time Automatic mode ON OFF is displayed with the Robot icon FB zz W displayed during POWER SAVE MODE 6 5 9 Error codes c There are 6 different failure codes that can be displayed 2 contact your Thermopatch supplier e 01 Sensor defective or broken sensor cable 02 Sensor short cut 03 Element defective or broken element cable 5 04 Pressure set too low 05 Pressure set too high 06 Safety switch interrupted or defective Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 16 7 Assembly and installation 7 1Assembly To work seamlessly with the NL 15 R SQR it is very important that the machine can dispose of supply of clean dry air The water condenser is an additional safety measure Provide pressure of 4 6 bar from the compressor or its own air supply Attach a tube with a diameter of 6 mm at the compressor
12. emperature range Press Time range Discharge pressure range Machine height open Machine width Machine depth Gross weight including packaging Net weight Size sealing pads round Fuses A weighted noise level NL 15 SOR Power Power supply Operating temperature Temperature range Press Time range Discharge pressure range Machine height open Machine width Machine depth Gross weight including packaging Net weight Size sealing pads square Fuses A weighted noise level Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 800 Watts 230 Volt 204 C 25 210 C 1 60 sec 3 6 bar 470 mm 540 mm 470 mm 85 kg 65 kg 160 mm 4 0 Ampere 70 dB A 800 Watts 230 Volt 204 C 25 210 C 1 60 sec 3 6 bar 470 mm 540 mm 470 mm 85 kg 65 kg 140 x 140 mm 4 0 Ampere 70 dB A 4 Overview of safety measures and warnings 4 1 Safety The NL 15 R SQR has several features to ensure your safety The safety frame The press plate of the NL 15 R SQR is provided with a safety frame When this is touched or firmly moved the heat sealing cycle is automatically interrupted To resume work turn the machine off and on again The emergency stop button In addition to the mandatory safety measures in conformity with the Machinery Directive from serial numbers Model R M14 03 0420 and model SQR SQR13 0456 an emergency stop button has
13. er save mode in steps of 1 minute by pushing the or button Power save ranges from 1 60 minutes If it is set to 0 the power save mode is not active and the machine will be heated continuously 6 5 5 Different seal times left and right optional To enable sealing 2 different products in a short time the seal time for the left and the right sealing pad can be set ona different parameter Push the three times Change the time for the left sealing pad in steps of 1 second by pushing the or button If the time is set on 0 seconds the seal time left and right are equal thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 15 6 5 6 Second sealing cycle In some cases it is desirable to seal a second time Push the AUTO button during three seconds A second seal cycle of 2 seconds takes place You can switch this option off by pushing the button for three seconds once more 7 ATTENTI ON If the first sealing cycle has been interrupted the second cycle will not start 6 5 7 Interrupting the sealing cycle There are various means to interrupt the sealing cycle of the machine You can interrupt the operation by 1 Pushing a button of the display randomly 2 Turning the on off switch on the front 3 Stir the safety bar 4 Push the emergency stop button pull out and switch on the machine again ATTENTION If th
14. escription 2 Quantity Cylinder 06 01 Extra XB6 Z 2668 1 SPAMA 06 01 06 02 A A i 2 06 02 06 03 74 90degr hose4mm 2 SPAMA 06 03 06 04 Sram 990661 341 SPAMA 06 04 hose4mm 06 05 Hose L SPAMA 06 05 06 06 5 2 valve 1 SPAMA 06 06 06 07 Connector incl wire 1 SPAMA 06 07 06 08 Mounting plate 1 SPAMA 06 08 06 09 Silencer 2 SPAMA 06 09 06 10 T fitting 4 4 6 1 SPAMA 06 10 06 11 Hose SPAMA 06 11 06 12 Air preparation unit 1 SPAMA 06 12 06 13 Pressure sensor 1 SPAMA 06 13 06 15 n 1 SPAMA 06 15 gt E U 4 O 4 Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 SQR V 3 0 NL QC TDPT mn fh January 2014 Thermopatch does not hold stock for this item 31 29v 128635 90 SIILVWNINd MX Y Eua tp WEE an dicus HINKE m 3 E N S 3 5 QC TDPT mn fh January SQR V 3 0 NL D QD D D D OO 5 Hee Drawing 06 pneumatic diagram with parts wiring diagram 07 Electri awing Dr V SSHOLIMAS SS3ud WdAd 1004 1 gt u pms Ajyajes youms Ajajes pu y Ey INOX Gy youms A19jes youms A19jes Quv O08A33 1510 Ll jJ L HOSN3S BufissdHd pL qau SS3ud diat sr i TWNOlLdO H8 TWNOLdO GYVOaNIVN our a
15. essure of the machine has been set to 5 bar The pressure regulator on the machine only influences the pressure on the press cylinder The opening and closing of the NL 15 R SQR is done with the pressure that is supplied by the machine NL 15 SQR has a pressure safety range this means that a maximum pressure of about 6 Bar and a minimum pressure of 4 Bar is allowed When the air pressure exceeds thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 14 these limits the machine cannot be operated You can set the pressure with the control panel Change pressure You set the minimum pressure range in steps of 0 1 Bar by pushing the button and then the or button once You set the maximum pressure range in steps of 0 1 Bar by pushing the Dutton and then push the or button twice 2x The standard working pressure for textile repair and marking is 5 Bar 6 5 3 Time settings The default sealing time setting of the NL 15 R SQR is 12 seconds Adjusting the settings can be done with the control panel Change time Push the button once Change the time setting in steps of 1 second by pushing the or button The range is 1 60 seconds 6 5 4 Power save When you want the machine to switch to a lower energy level when you are not working you can use the power save mode Push the button twice Set the pow
16. ma V SL ISNA Adee V 9 ISNA ACLL NAYHS NMOWS Jalv3H 02 0 60 spuenayaN asaul OV 2661 Dambniqieelq ygedowsay L HOSLM NIHIM STIN 31v LSOWYSHL 1 STIN vIOC IO 6C 31 0 N NOUS HOLIMSNIVIA AHINDIOS ALIS 5534009 ANY 1 133H8 HOS LN Ulo yojedow 33 Manual NL 15 SQR V 3 0 ENG translation from Original Version NL 15 SQR V 3 0 NL QC TDPT mn fh January 2014 9 U 4 E 4 10 Faults Fault Heating plate does not heat up 1 Thermop afch Since 1934 If a problem should occur please consult the list below if the problem you are facing cannot be solved by yourselves contact your supplier Possible cause 1 ON OFF switch is not set to ON 2 Machine is not connected to the electricity grid 3 Electronics not connected to the machine 4 Temperature sensor defective 5 Electronics wrongly set 6 Electronics defective 7 Heating element defective Oplossing Check Check Check Check Check Check Check and replace when necessary Heating plate is too hot or 1 Check the temperature settings Correct too cold Machine opens too soon 1 Check the sealing time settings Correct Machine does not close 1 Pressure or temperature is
17. n 2 Quantity 03 01 Head bolt M6 x 16 4 03 02 Plain washer 6 4 x 12 x 1 6 10 03 03 Bush 1 SPAMA 03 03 03 04 PT 1600 TP 1 SPAMA 03 04 03 05 Socket head screw M6 x 90 2 03 06 6 3 03 07 Hex Head bolt M16 x 20 1 03 08 Socket button screw M6 x 10 1 03 09 Slide bearing 1 SPAMA 03 09 03 10 Plain washer 8 4x 16 1 6 4 03 11 Socket button screw M8 x 20 4 03 12 Socket button screw M10 x 16 8 03 13 Socket head screw M3x8 4 03 14 Plain washer 3 2 7 0 5 4 03 15 Socket set screw M6 x 50 2 03 16 Nut M6 2 03 17 Spring 2 SPAMA 03 17 03 18 Lock nut M6 2 03 19 Thermostat TP 1 SPAMA 03 19 03 20 Lock washer 4 SPAMA 03 20 03 21 St 10 1 5 03 21 03 26 Spring SPAMA 03 26 03 27 Bolt 4 SPAMA 03 27 SPMOO1 Bracket safety switch 2 SPAMA 001 C SPMO25 Bracket air cylinder T SPAMA 025 D SPMO26 Handle press arm 1 SPAMA 026 B SPM028 Heater shield 1 SPAMA 028 B SPMO29 Isolating plate 1 SPAMA 029 C SPMO30 Silicon element 1 SPAMA 030 B SPM032 Safety rack 1 SPAMA 032 C SPM033 Safety bracket 1 SPAMA 033 C SPM039 Aluminium disc 1 SPAMA 039 C SPM057 Press arm 2 SPAMA 057 C O U 4 5 et E Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 Thermopatch does not hold stock for this item Only replace when the heating element or the PT1600 sensor is replaced 23 Drawing 03 for NL 15 R PM02
18. on from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 10 5 Transport and storage 5 1 Transport When the machine needs to be moved Thermopatch advises to use the original packaging The machine has to be lifted by the screw that is fixing the swiveling arm and the handle on the front of the machine 5 2 Storage When the machine needs to be stored Thermopatch advises to use the original packaging The machine should be stored on a pallet off the floor in dry conditions thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 11 e e e 6 Operating instruction 6 1 Operating the NL 15 R SOR You can work with the Mammoth when the machine is connected to the mains e Set the airpressure See paragraph 6 8 for information regarding the pressure settings required for the NL 15 R SQR e Place the plug in the socket and turn the NL 15 SQR with the ON OFF switch mounted on the back of the machine e Wait until the factory set temperature is reached This will take approx 1 minute The standard operating temperature has been set to 204 C The press can be operated now 6 2 Automatic mode You can use the NL 15 R SQR in Auto mode by pressing the AUTO button The press cycle will automatically start when the swivel arm is positioned above the press plate The robot symbol 1 is shown the displa
19. or own air supply and the air regulator of the NL 15 R 7 SOR 7 2 Installation Upon delivery the NL 15 R SQR is fastened with straps to a pallet The arm of the machine is locked with a bolt M12 Lift the machine out of the box holding it by this bolt and the handle Put the machine on a work table near an earthed socket Remove the bolt Take care that there is enough free space around the machine Also take care that there are no items near the machine that are sensitive to heat radiation If you have to move the machine at a later time it is recommended to pack it in a similar way Let the press cool down before you pack it 7 3 Electrical requirements The Mammoth should be connected to the electricity grid 230 V alternating current Use the machine s power cable to provide current The Mammoth is an earthed machine and has been provided with two fuses of 4 0 amps thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 17 8 Maintenance instructions 8 1 Daily maintenance Clean the outside of the machine regularly with a clean moist cloth First switch off the machine let it cool down and pull the plug out of the socket The inner part of the press must also be cleaned from dust now and then First switch off the current before performing this operation and remove the bottom plate For good press results it is important to kee
20. p the press surfaces clean Therefore clean the coating of the upper plate with a clean dry cloth Do not touch the heating element Also clean the rubber of the press shoe daily with a dry cloth Do not use solvents or other chemical substances to remove impurities Do not let buttons zips etc come between the plates In this way the silicone rubber will remain intact for a long time 8 2 Periodic maintenance The mechanism of the NL 16 R SQR needs no maintenance Run water from the separator at least once a week The rubber pad and the upper plate must be cleaned once or several times daily Clean them with a clean and dry cloth when they have cooled down They must be absolutely smooth and clean Both the and the lower press pad should be replaced regularly In order to replace the adhesive the press machine must be warm Remove the old pad and carefully remove all glue residues from the metal surface The surface must be absolutely clean and smooth so that the new sticks well Teflon replacement In order to be able to replace the teflon of the upper platen the press needs to be warmed up until 80 C Remove the worn teflon sheet and remove glue residue carefully from the metal surface by using a scraper or a putty knife After this brush the surface with with a copper wire brush Finally clean the upper platen with a soft cloth The newly applied teflon will only adhere well when the surface is com E pletely clean
21. ues for temperature pressure and press time When the automatic mode is activated the key board will not respond 6 5 1 Temperature settings The default operating temperature of 204 C has been set by the manufacturer case you want to adjust the operating temperature above or below the default temperature range please contact the service department of your supplier The default temperature range is minimum 25 C maximum 210 ATTENTI ON The NL 15 R SQR has maximum a tolerance of 10 C above or below the set temperature If the limit of or of 10 C is exceeded the machine cannot be operated Temperature change You can change the temperature in steps of 1 degree by pushing the button 1 x pushing the and the You change from Celsius to Fahrenheit and vice versa by pushing the button for seconds Temperature check The temperature is displayed digitally by pressing one key An additional check of the temperature between the press plates can be performed by means of Thermolabels Om de temperatuur te controleren doe het volgende To check the temperature do the following 1 Let the machine heat up for about 1 minute 2 Set the time to 12 seconds and close the machine 3 After opening the machine again put the Thermolabel on the press pad and close the machine again 4 Take the label away immediately after opening the machine 6 5 2 Pressure settings The working pr
22. ults 11 End of life 6 6 2 6 3 6 4 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 7 7 7 Manual NL 15 SQR V 3 0 ENG translation from Original Version NL 15 SQR V 3 0 NL QC TDPT mn fh January 2014 OONAAAUBWN DECLARATION OF CONFORMITY We Thermopatch B V Draaibrugweg 14 1332 Almere The Netherlands herewith declare on our own responsibility that the machinery Thermopatch Thermoseal NL 15 R SQR which this declaration refers to is in accordance with the conditions of the following Directive s 2006 42 EG Machinery directive 2004 108 EG EMC directive Based on DEKRA IEC 610101 1 testrapport nr 2166589 60 PEP The Netherlands Almere 21 01 2014 Jay Bausch Difector thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 1 General description The pneumatic Mammoth is a practical and universal heat seal press with two press pads for optimal use Therefore you do not have to wait during the press cycle but can prepare the next article Textile labels company emblems repair patches transfers in short all Thermopatch materials for marking and repair are easily and permanently pressed on all types of fabric The machine is hand operated but can also be set to automatic operation In that case the press cycle is performed automatically when the swivelling arm comes in the end position 11Deliver
23. y ATTENTION The automatic mode should be switched off when you wish to change the set values for temperature pressure and press time When the automatic mode is activated the key board will not respond 6 3 Safety Frame The upper platen of the press head of the NL 15 R SQR is enclosed by a safety frame This frame will react if it is moved or touched and will interrupt the sealing cycle immediately Switch the machine off and on again to resume work thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 12 6 4 The control panel NL 15 R SQR control panel The pressure temperature and time are shown on the display The minimum maximum and default values for temperature and pressure have been set by the manufacturer The following icons are present on the display KEYS f Temperature setting Pressure setting Time setting Plus higher Minus lower ro AUTO Automatic mode on off SYMBOLS Automatic mode a SCREEN a 69 Power saving mode on Next to time indicator i Second sealing cycle active Interruption of the safety circuit Manual NL 15 SQR V 3 0 ENG translation from Original Version NL 15 SQR V 3 0 NL QC TDPT mn fh January 2014 13 6 5 Change settings ATTENTION The automatic mode should be switched off when you wish to change the set val
24. y The NL 15 R SQR is mounted onto a pallet and fixed with straps covered with a cardboard box The following articles can be found at e NL 15 R SQR heat seal machine Power cord 6mm air hose e Quick installation guide e quality checklist e Manual on CD ROM Declaration of Conformity If one of these articles should be missing or faulty please contact your Thermopatch supplier L2 Conditions of warranty Thermopatch points to its warranty and product liability conditions as laid down in our conditions of sales These can be obtained at your Thermopatch supplier thermopatch com Manual NL 15 R SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 2 Intended use The pneumatic NL 15 R SQR is a heat seal machine that is intended for the application of textile labelling repair patches and transfers In short all Thermopatch marking and mending materials can be applied with the NL 15 R SQR Z WARNING Any use other than described above can be dangerous and cause damage and thus qualifies as misuse which excludes Thermopatch bv from any liability Manual NL 15 SQR V 3 0 ENG translation from Original Version NL 15 R SQR V 3 0 NL QC TDPT mn fh January 2014 O fes 4 Q 3 Technical specifications 3 1 Specifications of the NL 15 R SOR NL 15R Power Power supply Operating temperature T
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