Delta User Manual (UK)
Contents
1. MOLOM 90r 009 037 H3ADd ELld L u31 JI 47 038 me Mis WG Z ADTI3A N33HS MOTYSLINS3HS oe vie WG 11175 11121112 FG073 DELTA SOFTSTART 08 11 RAC 31 FG073 DELTA SOFTSTART 08 11 RAC 031909 428 03 200804 38 LON 15nH ON 017 JO ALYSd0Hd 3Hl 51 ONIMYHO NDISSO SIHI 8641 ON 1 9194909 MM 3 awo NDISSIMH3d 5 3010 318 1 31 SINJINDO SLI BON L Nid 2109 2 dHY BEld Ol 00 80 523 0 ONIMYMO D AG 02 0 SKOLAJ TVOIMLOSTS BLOLSS 26210 yy DOGMA FEZL 28200 131L Sar ova MHVd LIM 2 AVMSN33 DD IN3aMdino3 ONOR ONOW 1815 1405 W YOVIC JILYN3HJS 43 TIOULNOI ELWS 921d 01 00 10 52 40 0737 1 00210 52 20 0 31 21101 07 90 mm m m mm a r Je tle al ee 4 E L J U U U U C i j d 4 a 45 Ce 1150930 e lsi UU 09 31 13H 121 H jugio 1150430 up mim LIDH Sleeves AY 18 100 ANY NI dl 0217 MOIDM 7657 UI 91 ali BOLO ABYLOU amp B 1 DANZ i e0Z L2. This automatic operation is activated by the tray sensor on the tray guide and allows the machine to be constantly fed with trays without the operator having to touch the control panel The machine will operate when a tray is placed on the table and will stop cycling when each tray of deposit is completed A minimum space of 50mm between trays allows for correct tray positioning To halt the automatic cycle press the stop button Manual button 10 Then press start button 14 initiates the machine to cycle for one tray only On completion of the tray it is returned to the front of the machine and stopped and the depositing head is returned to a pre determined height to accept the next tray which must be subsequently placed on the table and the above procedure repeated To halt the manual cycle press the stop button FG073 DELTA SOFTSTART 08 11 RAC 13 0 PREPARATION FOR OPERATION 1 Fill hopper with mix and close hopper guard It is recommended that when heavy mixes are used the inside of the hopper should be coated with vegetable oil for lighter mixes such as meringue dampen with water The oil or water will help the mix to settle down the hopper walls and prevent air being sucked in 2 Press start button 3 Place a tray under the nozzles to collect initial deposits when the hopper pump is primed 4 Press prime button until mix is ejected equally from all nozzles then release prime button 5 The machine is now ready for operati
3. 6 82L8 18 15 140S 08 08 0 Gig 600 207 586 HOA 05523800015 300275 1 5 1 00 07 66 YOLIIVdVI 05538040115 3090 7 1 96 16 900 66 6 05325 1 00 0 6788 HILIMS 3uniVH3dW3l YOLOW SOF 67 14 010 20 8188 HJLIMS 3 02 132 5 YVJ 1 14 00 40 8188 HILIMS 3 0 132 5 LNOYS 07 19 700 66 5 8 05 35 31 31 108 6E 1d 6 0 6 06 LINN 8 2 4 541 8E 1d 100 71 1088 32018 LIVLINOI 011 08 5 Ur 1d 6 60 01 86 NOLING 5 e9E 1d 200 471 1088 32018 LIVINOI NOLLNG 5 QGE 1d 00 1 1088 NOLLNG 5 eGE Id S500 66 SE 8 LINN 8 0510325 30 1 1 00 66 00 43002N3 01018 7 14 00 66 48 83002N3 01018 13AVHl AVUL LE ld L00 66 Z2728 8u3002N3 YOLOW 1150431 0 1d YSEWNN 38 1 ONOW NOI1d182530 9NIMVH 30 1 H vm STEIER MALAE 3 1 9 0 AY 10tl 199151205 j 9NISIA BERE Ze NIS 338 03345 YOLOW AHYLOY LINN 122 _Gz Se Ge LZ OXXXXX 15 134 03395 0108 TYN91S 438 03395 151 WNSIS 434 03395 00108 1150030 5 1 01 Ko ISR TE Te Ee 00710 7 80 OV31 Ve dalyo Nid 1192 dMY BEld X B vh Le A 90109 1150430 519 Slid NADBB au 30 AO p K Lo wa eh ee 1 0 8 40 A0 181 j OWL 00600 5 00 79 Bild
4. See fig 10 Emergency stop button 13 Isolates all electric circuits immediately To release the emergency stop button turn clockwise NOTE ONLY USE IN AN EMERGENCY TO STOP THE MACHINE WHEN IN USE ONLY USE STOP BUTTON 16 Start button 14 Activates all electric circuits This must be pressed initially to apply power to the control panel Either AUTO button 11 or MANUAL button 10 followed by start button 14 are then pressed to apply power to the motors and start the program Stop button 16 Will stop the machine cycle immediately in either AUTOMATIC or MANUAL modes When the machine is started again in either of these modes it will begin to deposit at the start of a deposit cycle no matter at what stage of the cycle the machine was stopped If pressed when depositing head of machine is too low to remove tray the manual button 10 then start button 14 must be pressed in order to reset and raise head height and eject tray which is currently on table Prime button 9 Then press start button 14 primes the pump gears and nozzles with product after the hopper has been loaded with mix and the hopper guards have been closed The deposit motor will run as long as the button is pressed The prime button can also be used to aid the engagement of hopper gears to drive shaft and rotary template drive gear Prime button 9 will only function in edit create or run menu Auto button 11 Then press start button 14
5. PUMP AS WEIGHT EXCEEDS 25KGS 1 Hinge up front and rear hopper guards and prop up To reduce weight and bulk fit the complete hopper assembly in two stages first the hopper pump assembly then the hopper body with its detachable top guard 2 Align hopper pump drive gear with drive shaft and slide hopper on support bars until fully up against bulkhead Screw in hopper retaining screw once the hopper is positioned correctly DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED Hopper pump drive shaft alignment FITTING A NON ROTARY TEMPLATE 1 Hinge up front and rear hopper guards and prop up 2 Select template and nozzles required 3 Screw nozzles into threaded nozzle tube on templates 4 Slide template into matching recess at base of hopper pump until the stop engages 5 Tighten nuts on clamp strip on underside of hopper pump to secure template Leakage of mix will occur if the nuts are not securely tightened 6 Lower front and rear hopper guaras FG073 DELTA SOFTSTART 08 11 RAC MONO FITTING OF ROTARY TEMPLATES These units are used for the manufacture of circular products The straight rotary holder s are used for whirls Offset rotary holder s are used for such products as meringue rings 1 Hinge and prop up front and rear hopper guards 2 Select template nozzle holder and nozzle required 3 Screw nozzles into offset or straight rotary holder 4 Insert nozzle holder into template ensuring that they a
6. memory 12 ESCAPE Enables exit from menus to higher level menus and exit from current on screen operation 13 EMERGENCY STOP Immediately isolates all power circuits To release turn clockwise Applies power to the control panel Following the pressing of either 10 manual or 11 auto providing that all safety guards are closed and the emergency stop button is released it activates all power circuits and all machine facilities Allows entry into system gains menu 15 ALPHA NUMERIC Allows the operator to toggle between alphabetical and numerical button characters Used when putting names to stored product programs otop button for either the manual or automatic modes Stops machine cycle but not power to the drives FG073 DELTA SOFTSTART 08 11 RAC MONO i PLUS MINUS Allows when required negative values as well as positive to be input to product programmes and machine set up parameters The controller will not allow negative values where not appropriate Enters typed and displayed information into product program as well as machine set up program 19 0 9 numeric keys Allows data entry of numerical values into product program and machine set up program Also allows alphabetical character entry when used conjunction with alpha numeric button when naming product programs for storage into memory FG073 DELTA SOFTSTART 08 11 RAC MONO i 12 0 OPERATIONAL CONTROLS
7. the controllers memory for future retrieval each program requiring unique identification using alpha and or numeric characters Subsequent deletion of created programs is only via a password protected screen The DELTA has four axes of controlled movement deposit pump deposit head raise lower tray horizontal travel and nozzle rotation All four axes or any combination of the four can be programmed to operate simultaneously in forward or reverse direction to produce the product shape required Mechanically the DELTA is configured with the depositing head capable of vertical movement and the tray conveyor in a fixed height position This combination permits the siting of the DELTA over existing conveyor production lines with minimal modification ell B A Ki In order to achieve smooth production and optimum performance it is recommended that the information given in this manual be studied before any operation is carried out FG073 DELTA SOFTSTART 08 11 RAC 2 0 DIMENSIONS MAX WIDTH 1193mm 580mm HOPPER 1063mm 450mm HOPPER 1013mm 400mm HOPPER ma e r m wa K w 825 mm 1485 mm 1370 mm TABLE HEIGHT MIN HEIGHT MAX HEIGHT MAX LENGTH 1225 As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice FG073 DELTA SOFTSTART 08 11 RAC ee MON
8. warm soapy water to clean these parts that should be rinsed and thoroughly dried before reassembly The greatest care must be taken not to drop the hopper or leave any componenis in the hopper After washing the component parts should be allowed to cool before attempting reassembly 8 Reassembly is reversal of above procedure TABLE REMOVAL AND CLEANING 1 Removal of the table from the machine for cleaning is not necessary however if required unscrew the two securing screws from the side of the table and slide table off support bars the drive shaft will disengage from its coupling as the table is removed To replace follow reverse procedure ensuring drive shaft engages properly with its coupling 2 In normal use clean the table s external surfaces and belts with warm soapy water and rinse and thoroughly dry before use 3 The table s conveyor belts can be disengaged from their drive rollers by slackening the adjusting screws on the underside of the table However for belt replacement first remove the table from machine as in 1 above FG073 DELTA SOFTSTART 08 11 RAC 8 0 OPERATING CONDITIONS Make sure the depositor is used on a level floor to achieve best results Ensure flat trays of consistent length width material and edge dimensions are used to obtain the best product results and consistent operating from the DELTA 9 0 OPERATING INSTRUCTIONS FITTING THE HOPPER CAUTION SHOULD BE TAKEN WHEN FITTING HOPPER
9. 0 01 260 A900 01 261 A900 01 262 A900 01 263 A900 06 218 A900 12 078 A900 12 079 073 15 00100 A900 20 036 A900 20 037 A900 30 001 Spares Item Description Ball spline Flexible coupling table drive Spider for ball screw coupling Deposit pump gearbox Rotary template gearbox Table drive gearbox Ball screw support unit Ball screw and nut Rotary template drive gear Rotary template drive shaft Key rotary template gearbox Deposit pump drive shaft Disc spring Circlip rotary template drive shaft Key ball screw shaft Key rotary template drive shaft Key deposit pump drive shaft Self aligning ball bearing V ring seal Shaft lip seal Control panel assy Fixed castor Locking swivel castor Air filter FG073 DELTA SOFTSTART 08 11 RAC 25 Qty Req N N N N N NN N 3 TABLE SPARES LIST Mono Part Number A900 06 245 073 08 00900 073 08 01000 073 08 01100 073 08 01200 A900 22 101 A900 06 245 073 08 00902 073 08 01002 073 08 01100 073 08 01200 A900 22 101 Spares Item Description Drive shaft bearing Drive shaft Idler shaft Idler pulley Drive pulley Conveyor belt Drive shaft bearing Drive shaft Idler shaft Idler pulley Drive pulley Conveyor belt FG073 DELTA SOFTSTART 08 11 RAC 400 450mm 580mm 26 Qty Req Ahh N N 5 PP Mono Part Number 073 09 00400 073
10. 002 741 74 003 B 42 99 001 B 42 99 001 B 42 99 001 B 42 99 001 743 31 001 B801 12 003 B801 12 029 B801 14 001 B801 14 002 B818 11 005 B842 30 002 B842 48 002 B842 48 009 B872 22 002 B872 22 075 B872 22 094 728 63 011 Spares Item Description Top guard safety switch assy Tray sensor assy Hopper sensor assy Hopper template type sensor assy Home position sensor assy Front guard safety switch assy Rear guard safety switch assy Transformer PCB interconnect board Power Board soft start Deposit motor servo amplifier Tray motor servo amplifier Jog motor servo amplifier Rotary template motor servo amplifier Rack for servo amplifiers Jog motor assy Deposit motor assy Tray motor assy Rotary template motor assy Deposit motor encoder Tray motor encoder Jog motor encoder Rotary template motor encoder Jog motor DC choke unit Stop button Start button Start button contact block Stop button contact block Emergency stop relay unit if fitted Jog motor temperature switch Varistor Filter unit Circuit breaker 110VAC supply Circuit breaker 18 0 18VAC supply Circuit breaker 72VAC supply Soft start interconnecting cable FG073 DELTA SOFTSTART 08 11 RAC 24 Qty Req 2 BASE MACHINE SPARES LIST Mono Part Number A900 31 044 073 08 01400 A900 10 007 A900 11 076 900 11 077 900 11 078 900 31 045 073 04 00200 073 04 00300 073 04 00400 073 04 00700 073 04 00800 A900 19 081 A90
11. 0892292 39 LON 15 ONY OLI IN34d nO3 ONOW 30 ALWSdDHd SHI 5 SNIAYUO NSIS3O SIHI 8 G 23 1 403 031114 LON YaddO0H 31DN 7 19 1 ld 1 19 92 1d 10 Z amp id 031409 00180 52356 COM JD 1 13995 ON DNU AYHO HOS Hdl 6 8NOLLYOIOSdS 2253 water dnbgou uff 0 99 EBL LO wd Dugem 8410 TAL Een Sar See WASNVAAS 1 15 1405 2441 0 2 ONOM NOI avo es 7 19 1 19 2 1 g 335 6 14 l id 81 19 Y 335 qiz ld 1446 1760 222 14 E Ld 17 14 121819313 212 SLY d 1 1 10 29 KI d 4 L2 d 11 RAC FG073 DELTA SOFTSTART 08 66 1d 82 1 L6 1d 92 1 72 14 066 16 22 1 016 16 2 1 006 16 906 6 6 16 8 14 14 14 El ld 6 16 LL 1d 6 14 G 1d ld 1 6 16 1 01 16 4u3002N3 YOLOW 8 05 35 0100 NOIIISOd 3 HILIMS 31 5 1 LINN 18510 3100100 LINN HOSN3S AYLI YOLOW 3 80 SOF 01018 JAIXO 1 Aval 01018 JAIXO 1 X084V39 YOLOW 0 YOLOW 3 808 80 901018 3AINQ0 08 YOLOW JAIXO 1 LINN 330H3J JO YOLOW 30 LINN 8311 HIN AlddNS
12. 09 00500 073 09 00502 073 09 00600 073 09 01000 073 09 01100 073 09 01200 A900 12 074 A900 12 083 A900 04 131 073 09 00402 073 09 00500 073 09 00502 073 09 00600 073 09 01000 073 09 01100 073 09 01200 A900 12 074 A900 12 084 A900 04 131 073 09 00403 073 09 00500 073 09 00502 073 09 00600 073 09 01000 073 09 01100 073 09 01200 A900 12 074 A900 12 085 A900 04 131 4 HOPPER SPARES LIST Spares Item Description Template clamp strip End cap drive side End cap non drive side End cap bush Template clamp stud End cap stud Hopper stud End cap O ring Hopper seal Clamp strip nut Template clamp strip End cap drive side End cap non drive side End cap bush Template clamp stud End cap stud Hopper stud End cap O ring Hopper seal Clamp strip nut Template clamp strip End cap drive side End cap non drive side End cap bush Template clamp stud End cap stud Hopper stud End cap O ring Hopper seal Clamp strip nut Table size 400mm 450mm 580mm FG073 DELTA SOFTSTART 08 11 RAC 1 ET 7 ah ih j 1 PE A L F mu rit wei 4 5 18 0 ELECTRICAL DIAGRAMS FG073 DELTA SOFTSTART 08 11 RAC 21 28 FG073 DELTA SOFTSTART 08 11 RAC 5 14 330 1 19 gE Ld 1 q ESE Id q ESE Id E 1d 92 10 01 14 14 NOISSIWHSd NOLLIMA HOIYA 1 1 D3U ATG SIN31H03 511 1 0200
13. 12 4 003 801150430 0 1 009 3 0 5 009 01 00 00 01 SZ 5 3 Y SZ SWIQ 3060 95 60 80069 00 X3 0H 3SN 00 99 2789 0840 2 1 931 977 ri 800 79 Z 98 lt 11205 HILId SL O AW IN NI d 2307 N3332S 3925 oui Z1uV10d Nid 42V18 8 9NIziuv3og 3925 NI d MEM _ x 8 038 9 7 01 18 NI d 9NIZIMV 10d 4300JN3 9300 3 83002N3 J3OOJN3 1 gor AVUL 1150930 auey 937 GVS 5 8 5 592 017 31v1S3 15 08 25 12 12 MONO Equipment Queensway Swansea West Industrial Park Swansea SA5 4EB UK Tel 01792 561234 Fax 01792 561016 Email mono monoequip com www monoequip com As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice
14. 32 00 HIN AlddNS JVA 81 0 8 31 10891 10 8 J W JVA ZL 3 081 0 3 32315 1 341 2 00 151 1 80151 8 LINA Addi 6 28 0150 DN3 LINN H311081NO2 3411081 03 YOLOW 1150930 8341108 1 03 01018 1 Aval 8 3110891 0 0108 SOF 8031 0801 10 YOLOW 3 8 0 4 119192530 NOISSIWY3d 3211 8 8 0 80 10101 0391 0 51 31 0 51 YON 031909 03320008428 38 LON 156 ONY OLI 1 300 003 ONOW 40 18309080 HL 51 9NIMYHO NSIS3Q0 5 8661 1H918Ad02 00 606 0186 L00 66 2788 010 40 8188 00100 51 Z0 100 66 SE48 L00 72 0728 00 11 006V 200 472 1728 880 117 00 04 1148 LLO 11 006V 00 72 1724 100 1 748 6000 01 86 200 272 2288 S 0 88 760 2 2188 800 87 788 00 1 92 8 200 847 2784 L00 60 6 24 L 00 08 6 24 100 08 6 78 100 08 6 48 100 08 6 48 23817111 ONOW 00280 SZSEZOW 40 85656 26 9 91 aia 1 060 ZHOS 6 A8 Q3AOHddV ATIVOINLOATA NMVHG SNOILVOISIOSdS 9 9313 woo esesndwoo sos 273 91 01 96 26 10 XV3 03118 3 3 vEZLOS 26 10 131 0 9 mmm 1692310343 153 65 vm SH3Tl10HINOO NIMHON 5 910150 501150930 1130 3803 1n0AV1 SLYVd SLNANOdWOI 020
15. 5 People undergoing training on the machine must be under direct supervision 6 Do not operate the machine with any panels or guards removed 7 No loose clothing or jewellery should be worn while operating the machine 8 Switch off power at the mains isolator when machine is not in use and before carrying out any cleaning or maintenance ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH MACHINE DISCONNECTED FROM THE POWER SUPPLY 9 The bakery manager or the bakery supervisor must carry out daily safety checks on the machine 10 Do not operate machine without hopper template fitted correctly INSTALLATION Ensure that the depositor is connected to the correct electric supply as specified on the serial number plate on the rear of the machine 2 Ensure that the correct fuse rating is fitted in the electrical supply to the DELTA a 13A single phase supply fused at 20A anti surge or 20A type D MCB is required FG073 DELTA SOFTSTART 08 11 RAC 6 0 ISOLATION 1 In an emergency switch off at the mains wall isolator or the machine s emergency stop button To release the emergency stop button turn clockwise EMERGENCY STOP BUTTON 7 0 CLEANING INSTRUCTIONS NOTE Cleaning must be carried out by fully trained personnel only Isolate machine from mains supply before carrying out any cleaning Do not steam clean or use a jet of water except in the rotary template drive gear compartment All the outer sur
16. 7 o9 W OR S OE 5 2 43003N3 SIE aer i 10 AVI u NAYNI 0 ME o OFS Fe E H3002N3 5 El S 010 1150430 FG073 DELTA SOFTSTART 08 11 RAC 34 FG073 DELTA SOFTSTART 08 11 RAC 3803 E MH HOLOW 50430 Di 371 WI 310108 0 Lee NO 13303 TED wens ro 345 8551 1205 vm ama ORS 4 3 10 65 31 281 4 6 8 WHIRL 2681 04 TASTY IIH S 81231 281 514 1 31 281 519 83348 0 IAD 818 E TIMUR 281 519 GE gg EI IM 134 514 ogy Cl IW 1034 5614 515 0 SLL D MANUOISHYYL 31 4 0111 9019 0715 MI ROTI Be 235 6 0 1 WOHE 1 01 gt NOLL e Beier 9015 ee E um 2000 5300 Hid SY 40 11005 5 0 LINS 01 2111 r e 1 1 E METIA M01131 ASY LENO ANY NI O li lld 0 55 34 N311H4A 84 011 8 039 6 51031407 SLI HON 03 072 O3oncOSd3H 38 iDN 1578 ONY OUT 3 3 30 42040890 JHL SI DMI YHD NSIS3U SIHL Bool 3 1 00080 S2 3 LDH 90 40 53 ON Lake SYHOHL Ag 323 0 444 78 BHOLLYOLIO32S TH
17. ALITA dinbecuo uu DUOMO WELLS BLOLBS ZALLO XWA ASSY 1 8 1311118 92402579 18115 1305 B3F ep wd ON 152 V3SNYMS 71 221 BUT 85 x als 3 ERK So pu 4 33018 TNIH331 H L SNIV 6 18 i ao 7 SS d 7 B A A 4 m g i E OQ B 131 3386 IHS HIYH H 0015 13 gm is ld Be Bee eSi ld e 35 FG073 DELTA SOFTSTART 08 11 RAC 9NIONIM 4mm OV _ meni B8 CE EES Inm mn 180V DRANRE DRANRE YELLOW 200V OO _GREEN 220V __ _GREEN 220Y 00720 SZ EZ0W ON 6 10 937 SYS 25 5 H2V 41538044 21 153 1 150080 v3suvas 121 1 2 AYASH3300 g waite 96 717 8 6 9818 SNOIIJ3NNOO 11198 Y3SWYOISNVYL 1 0 12009 3 0 5 009 01 006 z00 SZ SZ z A0138 SL SHIQ 0 UL 05 13 0 Sz 0138 7 05 101 60 I9NIHSINI3 5519 4 1 51 14 38814 AAA BN HSINI3 03 AA NIHSINIJ 3590 02 amp 9 351 83 10 031 15 553 Yez 0350 0 132 5 38 01 5 3 03 1 931 3 51 WLM 133HS NO S3903 d3vHS 5 008 TIY 0 INIONIM 52565 O A8L A81 0 AZL 006 3 CO B
18. MEANS OF DISPOSAL THAT COMPLIES WITH LOCAL REGULATIONS FG073 DELTA SOFTSTART 08 11 RAC 1 0 INTRODUCTION 2 0 DIMENSIONS 3 0 SPECIFICATIONS 4 0 SAFETY 5 0 INSTALLATION 6 0 ISOLATION 7 0 CLEANING INSTRUCTIONS Between mix changes Table removal and cleaning 8 0 OPERATING CONDITIONS 9 0 OPERATING INSTRUCTION Fitting the hopper Fitting a non rotary template Fitting a rotary template 10 0 CONTROL PANEL Key diagram 11 0 DESCRIPTION OF CONTROL PANEL FUNCTIONS 12 0 OPERATIONAL CONTROLS Start button Stop button Prime button Auto button Manual button 13 0 PREPERATION FOR OPERATION 14 0 MACHINE PRODUCT PROGRAMMING see separate manual 15 0 MAINTENANCE 1 Resettable miniature contact breakers 2 Lubrication 3 Air filter replacement 16 0 SPARES AND SERVICE 17 0 RECOMMENDED SPARES LISTS 1 Electrical 2 Base machine spares 3 Table spares 4 Hopper spares 18 0 ELECTRICAL DIAGRAMS FG073 DELTA SOFTSTART 08 11 RAC 1 0 INTRODUCTION MONO s DELTA depositor is designed for ease of use to produce a wide range of confectionery products Its exceptional accuracy repeatability versatility and user friendly approach lends itself to high volume production and to where product variety is required Product creation requires programming of the DELTA s controller via its menu driven interface using the key switch type keypad and LCD screen situated on the front of the machine Product programs can be stored into
19. O 6 3 0 SPECIFICATIONS soft dough MODEL Nominal Hopper Width 40 45 58 WEIGHT Kg 388 390 396 Maximum Deposit Rate litre minute 26 30 40 Maximum Single Deposit litre 8 5 9 5 12 Standard Hopper Capacity litre 36 41 53 Maximum Vertical Travel 110mm Minimum Distance Between Trays 50 POWER 2 5 Kw SINGLE PHASE FUSED 20 Anti surge or 20A type D MCB Electronics All microprocessor controlled Noise Level Less than 85dB NOTE The minimum deposit that can be made depends on several factors Recipe mixing method template size and deposit speed As a guide the following is the minimum that should be attempted macaroons 6g meringues 39 choux paste 5g Viennese 4g sponge drops 40 However consult Mono Equipment if intended product falls outside the above general machine specification to determine the DELTA s exact capabilities with any specific product As it is our policy to improve our machines continuously we reserve the riaht to chanae specifications without orior notice FG073 DELTA SOFTSTART 08 11 RAC MONO 4 0 SAFETY 1 Never use a machine in a faulty condition and always report any damage 2 Only trained engineers may remove any part from this machine that requires a tool to do so 3 Always ensure hands are dry before touching any electrical appliance including cable switch and plug 4 All operatives must be fully trained
20. ROWN OV ilo ERE _ BROWN OV RED REN 72V EEE BROWN 0V 36 FG073 DELTA SOFTSTART 08 11 RAC N lSSiWH3d 31 88 260 84 10011118 03917 0 5113 02 SLI YON 03190 02000229 38 LON ASAH ONY OL 3 1 3 30 11340090 3 1 SI ONIAVYO NOISIG SIHI B l 3 LHI 18Ad0J 08 08 0 222 S C 6 1d 0 21 14 IB AU 39NYUD ABI 95 5 62 00480 Se 1 WEN EAR gis SNOLLVOIJIO3dB TYOnL LOSS Hew 910199 26410 evi PI Domes VETLOG E8440 191 12 14 1722 ONON ona ee 18315 5 SNOILISNNOI Xl 55 4 JA HJ AD 81 ABI AQLL WAZL 37 FG073 DELTA SOFTSTART 08 11 RAC HI9N31 cr 0 7 33003N3 YOLOW AYVLOY WS8 0 H19N31 0137 913 801018 01 WE H19N31 er QY31 003 YOLOW AVUL H19N31 zr 0 3 1 43002N3 YOLOW 1150930 NO d QS UAeJ p bay on SNQ LISNNO 33018 IWNIWYSL 13 DLG OSL B3A0 S z 0138 05 01 0 9NIHSINI3 9 IZNIHSINI3 3NI3 222 BN HSINI3 03 Oo amp NIHSINIJ 350 03 A 351823110 0231 15 55370 ww 035010 A133YS 38 01 SH3NNO2 1YNH31X3 51 4 YL 133HS NO 53903 duYHS 5888 TY 510 96 8 61 6 00970 04 ON BuiAeJg 56 01 N IW 011 18
21. d i II MH I LI Wig 32 7 1 0 55 20 3 88 YOIYd 1710111 03970 0 51031 03 511 MON 00580 52 90 21 031401 0390005935 38 LON 157 ONY 017 300 003 40 8340804 JHI 5 ONIAVHO NSIS3O SIHL 8661 1H919Ad02 8NOLLVOI3IO3qS 72151939713 uo dnbeououtpbuueeu Pue 1 15 1305 910199 26410 yg MIS mn Vu 10 SE 1102812 00102 LIN3Mdin O3 ONON NOISIA3H 00 08 3 00 NO D SV ANY NI 3l FG073 DELTA SOFTSTART 08 11 RAC 33 0 ws mes lee abuey ON BulaeJO oD Zl 61 ajeg 3150 93 SYS VISAYAS 1 21538024 031iH11 3 a ET D Day ON AMSN3300 OVN 18115 13085 5 3 24 62 ONOH 0 15009 3 6 E tg 01 DUE aale 01 SZ ei MO138 5 5 90 8 1 736 57 13 07 051 0 0758 05 01 860 9NHHSINI 99 IZMHSINIJ WII AAA 2 IBN HSINIj MEN AA 6 5 350 07 11 00S70 S2 20 8 01101001 58 351MM3HIO 031915 553 1 WEE 0250 0 8 LIN 38 01 5 13 02 WWII 510 4 WLIW 33 5 NO 53903 duvHS ER 10 1 ALSAVS 113 5 LON dl 0280111038 1 5 A133VS 114 ONY NI 178 GU 804 1 Q sho 303 Oz g5 YOLOW AYVLOY Ofer ZER Set Dk 430023 Slo E3 010
22. ed provided either edit create or run menus are on screen and all safety guards are properly closed lt fulfils four functions A To prime the hopper pump and nozzles with product mix B Aids the engagement of the hopper drive gear into the drive shaft C Aids the engagement of the rotary template drive gear into the machine drive gear D Allows alphabetical character G amp H entry when naming product programs for storage into memory MANUAL A Runs product program for one tray only then returns tray to the operator and stops B Allows alphabetical character O amp P entry when naming product programs for storage into memory C Allows the removal of a partially completed tray from the machine if the program is interrupted before completion of the depositing sequence D Press the key twice to remove tray FG073 DELTA SOFTSTART 08 11 RAC AUTOMATIC Activates an automatic machine cycle so long as a tray is positioned correctly on the table At the end of the cycle the tray conveyor will continue running to move the full tray from the machine and introduce an empty tray to the deposit start position NOTE gt f two trays are placed too close to each other the machine will interpret this as one long continuous tray and will continue to feed both trays through the machine until a gap is detected This button also allows alphabetical character Y amp Z entry when naming product programs into
23. faces of the machine should be wiped over with warm soapy water Do not use any form of caustic detergent or abrasive BETWEEN PRODUCT MIX CHANGES 1 The hopper hopper pump template nozzles etc should be removed from the machine and dismantled for thorough cleaning 2 Prior to removing the hopper or template the guards must be hinged up and propped into the appropriate position 3 Slacken template clamp strip nuts and remove fitted template from hopper pump assembly by sliding out to avoid subsequent damage 4 To reduce weight and bulk separate and remove hopper body from hopper pump assembly whilst still on the machine Unscrew the nuts holding the hopper body to the hopper pump to reveal the 0 sealing ring Ensure seal is not damaged during cleaning 5 Unscrew hopper retaining pin and remove hopper pump assembly from machine to separate cleaning area lilir e N INN k FRONT AND REAR GUARDS HOPPER RETAINING PIN HINGED UP Di a 1205 9 ROTARY TEMPLATE DRIVE FG073 DELTA SOFTSTART 08 11 RAC CAUTION SHOULD BE TAKEN WHEN REMOVING HOPPER ASSEMBLY AS WEIGHT EXCEEDS 25KGS 6 Unscrew the nuts holding the pump end cap to the hopper Ensure that the nuts are placed where they will not be lost 7 Withdraw the end cap with the pump gears if still attached Ensure that the 0 sealing ring on the inside of the endplate is not damaged during cleaning NOTE Use only
24. is achieved via two internal screws at the base of amplifier unit ONLY REMOVE 2 SCREWS SHOWN LOWER FILTER UNDERNEATH AND REMOVE TO THE RIGHT FG073 DELTA SOFTSTART 08 11 RAC 20 SPARES AND SERVICE If a fault arises please do not hesitate to contact the Customer Service Department quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual UK SERVICE MILLERS VANGUARD LTD 1 Chesham Fold Road Bury Lancashire BL9 6LE email service millersvanguard co uk web site www Millersvanquard co uk Tel 0161 7648646 Fax 0161 7610016 SPARES and OVERSEAS SUPPORT MONO Queensway Swansea West Industrial Estate Swansea SA5 4EB UK email spares monoequip com Web site www monoequip com Tel 01792 561234 Fax 01792 561016 FG073 DELTA SOFTSTART 08 11 RAC NO m B SS E A T LI 1 Hd 7 d 3 SH 17 0 DELTA DEPOSITOR RECOMMENDED SPARES LIST FG073 DELTA SOFTSTART 08 11 RAC 22 23 Qty Req per m c 1 ELECTRICAL SPARES LIST Mono Part Number 073 25 02000 073 25 02100 073 25 03800 073 25 05000 073 25 05100 073 25 05800 073 25 05900 B726 31 003 B 28 93 019 B 28 93 020 B 39 80 001 B 39 80 001 B 39 80 001 B 39 80 001 B739 09 001 B 40 74 001 741 74 001 741 74
25. on 14 0 MACHINE PRODUCT PROGRAMMING See separate controller operation manual ument safely and ensure it is available at all times Non availabiity may fect he service 1 repair of your machine CONTROLLER OPERATION MANUAL FOR THE DELTA DEPOSITOR SOFTSTART 2007 version FG073 DELTA SOFTSTART 08 11 RAC MONO i 15 0 MAINTENANCE WARNING Isolate machine from mains supply before carrying out any maintenance procedures WARNING DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE TO CLEAN MACHINE EXCEPT FOR OCCASIONAL CLEANING WITHIN THE ROTARY TEMPLATE DRIVE GEAR HOUSING 1 RESETTABLE MINIATURE CONTACT BREAKERS These are located behind the lower removable panel on the right hand side If a circuit breaker trips out more than once in a short period of time contact a qualified electrician immediately MCB s Ty at nh AN LPNS y amp gt M MCB LOCATION AND RESETTING 2 Lubrication Lubrication of the DELTA must take place on a monthly basis Three lubrication grease nipples are provided for this purpose FG073 DELTA SOFTSTART 08 11 RAC 3 Air filter replacement Replacement of the DELTA s air filter must take place on a 3 monthly basis otherwise excessive restriction to air flow may result causing insufficient cooling of internal components and electronics Removal of the air filler housing
26. re pushed fully into seatings 5 Slide template into matching recess at base of hopper pump until gear teeth mesh i e stop on template abutting hopper end cap If gear teeth of template fail to mesh at first attempt lower front and rear hopper guards and press start To rotate the drive gear press then the green button 14 Retry full engagement of template after re hinging and popping up front and rear hopper guaras to gain access 6 Tighten nuts on underside of hopper to secure template Leakage of mix will occur if the nuts are not securely tightened 7 If offset nozzle holder has been fitted to template check alignment of all nozzles with each other and with axis of template this may be critical for some products and or to avoid collision of nozzle holders whilst rotating Adjust position by twisting holder in its template tube 8 Lower front and rear hopper guards Alignment of offset holders in rotary template FG073 DELTA SOFTSTART 08 11 RAC MONO 2 5 8 15 16 9 10 11 12 10 0 DELTA CONTROL PANEL 13 14 1 4 19 Be UR EQUIPMENT LIMITED Fig 10 DELTA Control panel FG073 DELTA SOFTSTART 08 11 RAC 11 0 DESCRIPTION OF CONTROL PANEL KEY FUNCTIONS DRAWING REF FUNCTION DESCRIPTION FUNCTION KEYS For the selection of screen menu options and to start pop up menus This button activates the hopper pump for as long as it is depress
27. w In the event of an enquiry please quote this serial number Store this document safely and ensure it is available at all times Non availability may affect the service repair of your machine ll ER W mn OPERATING AND MAINTENANCE MANUAL FOR THE DELTA DEPOSITOR DECLARATION OF CONFORMITY We hereby declare that this machine complies with the essential health and safety requirements of The Machinery Directive 2006 42 EC The Low voltage Directive 2006 95 EC The requirements of the Electromagnetic Compatibility Directive 2004 108EC 91 263 EEC 92 31 EEC and General Safety of Machinery and food up standards applicable M 3X ak Gef G A Williams Quality Manager HI SE A technical construction file for this machine is retained at the following address MONO EQUIPMENT Queensway Swansea West Industrial Park Swansea SA5 4EB UK MONO EQUIPMENT IS A BUSINESS NAME OF AFE GROUP LTD REGISTERED IN ENGLAND NO 3872673 VAT REGISTRATION NO 823428136 REGISTERED OFFICE Unit 35 Bryggan load North Lynn Industrial Estate Kings Lynn Norfolk PESO 27 FG073 DELTA SOFTSTART 08 11 RAC Failure to adhere to the cleaning and maintenance instructions detailed in this manual could affect the warranty of this machine a DISPOSAL CARE SHOULD BE TAKEN WHEN THE MACHINE COMES TO THE END OF ITS WORKING LIFE ALL PARTS SHOULD BE DISPOSED OF IN THE APPROPRIATE PLACE EITHER BY RECYCLING OR OTHER
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