Home

MP50 Instructions Book

1. 2 22 CHANGING OF THE HAMMERS 28 23 ELECTRICAL SHEMAS euin Ed E 29 om TOOLING ae ea U 30 INSTRUCTIONS BOOK OF POWER HAMMER MP50 3 N NARGESA 1 GENERAL NOTES 1 1 Introduction This User s Manual is absolutely for your safety and is essential for the machine to have a long production life As long as you keep up with our Manual you will be able to run your machine smoothly and safely Keep in mind that the machine is designed absolutely to perform maximum safety and for efficient working In this Manual you can find instructions and information about Correct installations of the machine Description of the functional parts of the machine Set up and start up adjustments Correct standard and scheduled maintenance Simple safety regulations and accident prevention Therefore as far as the user s safety is concerned in this handbook the possible risks con nected with machine operation are pointed out as follows Attention Showing the risks of accident if instructions are not followed Warring Showing the probable damages to the machine or equipment if the in structions are not strictly followed It gives useful information It is certainly necessary that the operator should read and understand all the Attention War ring Note spe cified in this Manual before starting with operation of the mac
2. n case any use of non original spares or accessories and in case of injuries then the manufacturer will not responsible of such claims Beware of third persons entering the operation area of the machine Beware of any obstacles entering the operation area of the machine In long term stand by s turn the main button to position O zero INSTRUCTIONS BOOK OF POWER HAMMER MP50 7 N NARGESA 3 3 Explanation for operator Operator under age of 16 years to operate the machine is strictly forbidden EC Directive The operator of the machine should carefully read this manual and understand the danger he might be in if he misuses or abuses the machine If any part of this manual is unreadable or illegible please contact to the dealer and manufacturer The owner of the machine should be responsible for operating the machine with qualified personnel 3 4 Personal protection Gloves and safety glasses and safety cap are recommended during operator Attention No material should be fed if the machine is running All emergency stop must be easily accessible The user must be careful for third persons entering the operation area of the machine Note If any labels are lost or unreadable contact the manufacturer for new supplies PUSH THE EMERGENCY STOP BUTTON IN EMERGENCY POSITION AND PULL YOUR FOOT DON T USE COLD MATERIAL AT ALL INSTRUCTIONS BOOK OF POWER HAMMER MP50 8 N NARGESA 4 MAIN SAFET
3. POWER HAMMER MP50 MP60 ORO 3 i Be KR de asm WT E VN 3 1 vC 4 D E A INSTRUCTIONS BOOK PRADA NARGESA S L Ctra de Garrig s a Sant Miquel s n 17476 PALAU DE STA EULALIA GIRONA SPAIN Tel 972 568085 Fax 972 568320 www nargesa com nargesa nargesa com Bi 3 6 3 iN DJ EZ a Thank you for choosing our machines N NARGESA THERE IS A DVD INCLUDED AS AN ESSENTIAL PART OF THIS BOOK ITS GOT THE STEP BY STEP PERFORMANCE OF THE MACHINE AND SOME EXAMPLES OF WORKS THAT CAN BE CARRIED OUT WITH IT INSTRUCTIONS BOOK OF POWER HAMMER MP50 N NARGESA INDEX T GENERAL NOTES ee 4 Us Ve Leid EE 4 ER ceo eee 5 1 8 Electrical IMOMMAUON TOT 5 1 4 I ahec T EG Se GE DER GE GE GR GE E 5 i A 5 2 GENERAL WARRANTY TERMS 6 S GENERAL SAFETY TERMS ebe ees ee 7 3 1 General safety instructions 42020 2 202 2 72222 2 22 7 22 ein 7 3 3 Explanation for operator 0 20 2 2 20 2 2222 4 8 3 4 Personal protection 2 8 4 MAIN SAFETY ARRANGEMENTS AND SAFETY
4. 16 N NARGESA 12 OPERATION SYSTEM OF THE MACHINE Before start to work make sure that the handle be on A position as shown in the figure Then start the machine and after a few seconds working pull handle to B position Now the machine is ready to proceed hammering operation When the machine stops pull handle back to When the handle is on the position of A air is compressed from rear cylinder by the way of canal to outsi de ventile it doesn t let air to enter into the hammer Thus motor works and in a short time it reaches to high turning velocity That means the air moves from cylinder to frontal side of power hammer so hammer begins to hit upper body when handle is on B position 12 1 Flow Chart Make the necessary electrical wiring connection and check if the motor is turning right Clean up all protective oil on machine piston Turn right the main function switch then machine starts to run you will hear the voice The machine has lever Please take the lever to the B position After the lever on B position the piston starts to get upper Then push the foot pedal then piston will start to hit down In this case you can forge the parts you need Please pay attention to lubricate the machine daily 9 Just open oil pump half tour during the machine operation 10 See oil level glass if the oil is finished please fill up the oil tank 11 When closing the machine off First get the A
5. B lever to the A position 11 When closing the machine off First get the A B lever to the A position 13 Also pay attention during changing the die Tool do not hit the hammer to the surface of the piston This is very important point in order not to damage the piston INSTRUCTIONS BOOK OF POWER HAMMER MP50 17 N NARGESA 13 FRONTAL PARTS GROUP Front piston 8 Front piston head Ram die key LE Ram die j Anvil die Anvil die key Die holder 7 Anvil bed Anvil A INSTRUCTIONS BOOK OF POWER HAMMER MP50 18 N NARGESA 14 THE CRANKSHAFT Piston arm is pinned to the shaft to avoid the parts getting loose which are connected Before changing belt Piston arm must be loosened by using two screwdriver to counter bolt and nut At every 200 working hours the bolts and nuts must be controlled and tightened once a more NN P Front hammer ring Back piston ring INSTRUCTIONS BOOK OF POWER HAMMER MP50 19 N NARGESA 15 VALVE ADJUSTMENT This valve is used to adjust The machine is adjusted in the factory for optimal hit It MUST NOT be changed If this adjustment is changed for any reason and if you need to readjust the hitting power of the machine follow these steps 1 Loosen the counter nut 2 For harder hits rotate the adjustment screw clock wise 3 For softer hits rotate the adjustment screw counter clock wise 4 Always leave min 2 mm distance betwe
6. REF 140 14 01 00022 REF 140 14 01 00023 REF 140 14 01 00024 REF 140 14 01 00025 REF 140 14 01 00026 REF 140 14 01 00027 REF 140 14 01 00028 bor REF 140 14 01 00029 REF 140 14 01 00030 REF 140 14 01 00031 REF 140 14 01 00032 REF 140 14 01 00033 REF 140 14 01 00034 REF 140 14 01 00035 REF 140 14 01 00036 REF 140 14 01 00037 INSTRUCTIONS BOOK OF POWER HAMMER MP50 31 WARRANTY REGISTRATION 1 Among www nargesa com on our site Nargesa Fabricante gt GC D www nargesa com manufacturing industrial machinery 2 Select the menu Warranty Registration manufacturing industrial machinery PRODUCTS TECHNICAL ASSIA x WARRANTY REGISTRATION Prada Nargesa WARRANTY REGISTRATION Register your machine here to obtain 3 year warranty Please fill up the following form Fields marked with Name Last name Company 3 Complete the form with your details and press Send 4 The window Message Sent confirms your data has been successfully sent to Prada Nargesa SL Your machine has been registered and has a warranty of three years in total Message sent Your message has been sent correctly your machine has been registered and you have got an extension of three years warranty Thanks for trusting NARGESA
7. not try to connect the machine before reading these procedures and fully understanding the drawings For any unclear matters get in touch with Prada Nargesa S L or any of the Nargesa distributors Have the machine connected by a qualified electric technician For as we made clear in the general conditions of guarantee under no circumstances insta ling mistakes including electrical connection mistake can not be covered by guarantee agreement Always turn off power before making any con nections or disconnecting the machine 1 4 Maintenance Your machine is designed and produced to work efficiently and smoothly To achieve this you should also take care while operating the machine Regard Maintenance sections to have the longest life from your ma chine Try and use original spare parts where necessary and most importantly do not overload the machine or do not make any unauthorized modifications 1 5 Safety Take all precautions possible to avoid any personal injury while using the machine Keep in mind to protect the third party people around the machine Refer to safety directives INSTRUCTIONS BOOK OF POWER HAMMER MP50 5 2 GENERAL WARRANTY TERMS Your machine is covered by manufacturer s guarantee for a period of 12 months from the date of purcha se against manufacture defects The warranty period does not exceed 18 months from the date of delivery from the manufacturer s factory Warranty covers only manufacture defec
8. GESA DESCRIPTION Os O INSTRUCTIONS BOOK OF POWER HAMMER MP50 23 Cil tap Oil reservoir Back cylinder Back piston Back cylinder nech Back cylinder nech nut Crank arm Crank cylinder housing Crank shaft Flywhell Motor belt Motor Exhaust Anvil Anvil not Anvil spring Anvil bolt Back cover bolt Electric box opring washer Top cover seal O Ring Seal Back piston spring Oil Cap Oil gauge Belt tensioner 1306 ball bearing 30210 conical bearing 30308 conical bearing 6004 ball bearing N NARGESA 18 EMERGENCY STOP Push to stop Pull to release 6 3 4 Pull the emergency stop button firmly to release INSTRUCTIONS BOOK OF POWER HAMMER MP50 24 IN NARGESA 19 LUBRICATION SVSTEM Explanation Oil Can SAE 30 Greaser Grease must be press at 200 working hours 19 1 Lubrication Open oil tap behind the machine clockwise and oil the piston as shown in the picture Open oil tap 5 minutes during working every 1 hour or open it low position 1 4 turn and oil it all day Oil tap INSTRUCTIONS BOOK OF POWER HAMMER MP50 25 20 THE WORKING LENGTH The working length of HAMMER is shown in the figure Dimension 1 Dimension 2 Dimension 3 ATTENTION MP50 400 mm 340 mm 225 mm
9. LABELS OF THE MACHINE 9 5 RISA ANALYSIS Re DOE 10 6 TECHNICAL DATA 11 7 AN IDEAL POWER HAMMER 12 7 7 Heavy duty operation ss sesde ee ER Ee ER Di ee 12 Reus EE 12 SISOS Ne Nee 12 8 TRANSPORTING LIFTING AND CARRYING 13 9 SAFETY AND WORKING AREA 14 10 MAIN DIMENSION OF THE MACHINE 15 11 MACHINE FOUNDATION PLAN 16 12 OPERATION SYSTEM OF THE MACHINE 17 GHAL KA OR EE 17 13 FRONTAL PARTS GROUP 18 14 THE CRANKSHAFT 19 15 VALVE ADJUSTMENT ese NES Ses ou EPI ee POE ETE uu ee 20 16 THE WORKING POSITION OF AIR VENTILE 21 Tr PART ae ne 22 18 EMERGENCY 24 19 LUBRICATION SYSTEM stees seggt dee ee 25 le ele RP 25 20 THE WORKING LENGHT WEE 26 21 MAINTENANCE FOR RETURN FILTER
10. N NARGESA MP60 400 mm 340 mm 225 mm The stroke of the machine is 230 mm However if the bottom cement which is under the anvil gets loose the stroke will be longer more than normal length it may cause damage on machine neck The anvil which is tightened by pins can break the neck screws if it gets loose and it that position the ma chine is worked Both events will cause big damage on the machine and these points must be checked before operating INSTRUCTIONS BOOK OF POWER HAMMER MP50 265 mm 26 N NARGESA 21 MAINTENANCE FOR RETURN FILTER Picture 1 is view the filter in the machine The filter tightens way of anti clockwise or dismantle way of clockwise OPEN C CLOSE To use air pistol for cleaning the filter Cleaning the return filters and write same explanations To change the filter 1 Open the filter by turning it to clockwise 2 Clean the filter element with a air pistol 3 Close the cover by turning it to counter clockwise INSTRUCTIONS BOOK OF POWER HAMMER MP50 27 N NARGESA 22 CHANGING OF THE HAMMERS Powerhammer has two changeable hammer on it If one or two hammers must be changed then firstly plea se tie the handle which is on the up position with a hard wood Please turn off the main switch If needed to change both hammers Untie the iron key assembled on the hammer and let it be away Please be careful when changing the up hammer Than locate the other ha
11. Y ARRANGEMENTS AND SAFETY LABELS OF THE MACHINE A N gt CO N O 11 12 13 Main power button Machine body Protection cover of hammer Foot pedal use the foot pedal to operation the machine Emergency stop emergency button instantly stops all the machine activity by disabling the electric supply until released Don t approach to the moveable parts Electric current Don t put to the moveable parts Stop the machine when maintenance and repair Use the glove Use the glasses Use the earphone to environment noisy Before use the machine read the user book INSTRUCTIONS BOOK OF POWER HAMMER MP50 9 N NARGESA 5 RISK ANALYSIS In machine working time there can be some kind of risks To avoid these risks you must follow the safety steps and keep away from taking the risks The operation is done in hot temperature so there can be risks There is a risk of burry fly out during the hit There is a risk of spreading metal powders Natural electricity risks can be occurred INSTRUCTIONS BOOK OF POWER HAMMER MP50 10 6 TECHNICAL DATA TYPE Working outfit Nominal dropping Number of hits Motor power Hit course Oil system Control Hammer and anvil Approximate weight ILLUSTRATIONS AND SPECIFICATIONS ARE NOT BINDING MP50 Air pressure pneumatic 50 Kg 220 rpm 7 5 HP 1400 RPM Max 230 mm Pneumatic oiling system PEDAL Heads of hammer and a
12. en adjustment screw and the spring 5 If the distance between spring and screw is less than 2 mm the hammer will not move If the distance is too much hammer will hit irregular Adjusting bolt Counter nut ZZ gt INSTRUCTIONS BOOK OF POWER HAMMER MP50 20 N NARGESA 16 THE WORKING POSITION of AIR VENTILE 1 The air ventile of machine is shown in the figure is the position of stop position When the handle comes to A position the air is pumped out from compression cylinder Because M and N canals are open so it is sent out from canal passing over a filter At this position food pedal stays above Note In this position you can not pump air into the front cylinder If it goes into front cylinder the hammer might loose 2 In the second figure air is compressed into hammer directly In this connection power hammer begins to work in a full tempo Because the N canal is closed INSTRUCTIONS BOOK OF POWER HAMMER MP50 21 5 0 2 lt 2 17 PART LIST 3 33 Se B e 4 EE Ni lt lt 8 me SECH WW GE E S L SE S e Wn iV SH fe mi a 7 a WE U SCH be A E LE ST e e SS B H AS 02 61 60 44 22 INSTRUCTIONS BOOK OF POWER HAMMER MP50 N NAR
13. hine and before any lubri cation or mainte nance intervention On all steps of installation operation and maintenance safety must be your first concern for the protection of yourself other users and the service of the machine In case of any failure please first refer to this Ma nual and then if a solution cannot be found contact first of all the distributor where you purchased our pro duct Do not forget to refer to the draw ings and the numbers for any spare part needed or to define any problem Make sure you have the serial number and production year of the machine Our technical staff will make their best to help you in the most convenient way INSTRUCTIONS BOOK OF POWER HAMMER MP50 4 N NARGESA 1 2 Transport As soon as you receive the machine check for any visible transport damages Should there be any visible damages report it straight away to the transporter company and of course PRADA NARGESA SL or your supplier Remove any protective crates around the machine and read the instructions on related chapters of this Manual carefully to set up the machine If the machine is damaged while transport immediately take some photographs for insurance claims Take precautions while loading unloading or moving the machine to avoid any injuries Refer also to rela ted chapter of this Manual for the best way of handling the machine 1 3 Electrical Information All necessary connection procedure can be found on this Manual Do
14. m electric faults to electric technicians Keep your working dress or long hair or necklace etc away from rotating parts Make sure you know the position of Emergency Stop Buttons on the machine Switch off the machine when NOT working Work with necessary safety clothes if necessary safety shoes glasses earplugs etc Control the Safety features before working and ensure they are working properly See and understand Safety Labels on the machine Perform periodic maintenance DO NOT overload the machine If you see abnormal behavior of the machine stop the machine and inform your supervisor immediately Be careful of other people around the machine during operation Never modify electric unit Never remove any mechanic or electronic safety features from the machine Be extremely careful during transport or re placement of the machine and follow transport instructions in the manual to safety handle the machine 3 2 Important points The machine must be used by qualified and technical personnel at all times All modifications and changes on the machine without the written confirmation of manufacturer is forbid den and if such a case occurs all responsibilities of the manufacturer will be out of consideration Any such modification is also breach of CE directives The machine can be stored and used in closed areas however beware not to put it near any explosive flammable or in any dangerous articles
15. mmer there and tie with the key Both hammer must be parallel to each other The key which will tie the upper hammer should always be assembled from front side The key which will tie the bottom hammer should always be assembled from the back side To adjust the hammer s parallelism sheet materials must be assembled shown on the picture to have the parallelism Sheet metals INSTRUCTIONS BOOK OF POWER HAMMER MP50 28 N NARGESA 23 ELECTRICAL SCHEMAS ELECTRICAL PARTS LIST 400V SO EMERGENCY STOP FAK R V KCO1 IV MOELLER Q1 RELAY THERMAL OVERLOAD PROTECTION OF MOTOR 10 16A PKZMO 16 MOELLER H1 LIGHT INDICATOR 230 400 V L RT PKZO MOELLER U TRIPS VOLTAGE 230 400 V E PKZO MOELLER GR INSTRUCTIONS BOOK OF POWER HAMMER MP50 29 24 TOOLING REF 140 14 01 00001 Standard tooling REF 140 14 01 00002 N NARGESA REF 140 14 01 00003 REF 140 14 01 00004 REF 140 14 01 00005 REF 140 14 01 00009 REF 140 14 01 00013 REF 140 14 01 00006 7 vi Ku REF 140 14 01 00010 REF 140 14 01 00014 REF 140 14 01 00007 REF 140 14 01 00008 REF 140 14 01 00011 REF 140 14 01 00012 REF 140 14 01 00015 REF 140 14 01 00016 REF 140 14 01 00017 REF 140 14 01 00018 REF 140 14 01 00020 REF 140 14 01 00019 INSTRUCTIONS BOOK OF POWER HAMMER MP50 30 N NARGESA REF 140 14 01 00021
16. ncy INSTRUCTIONS BOOK OF POWER HAMMER MP50 12 N NARGESA 8 TRANSPORTING LIFTING AND CARRYING Before preparing the machine for instal lation and start up an accurate visual control is required in order to detect any possible damages occurred during transporting and handling phases Your machine is located on a wooden grid and the package is a waterproof plastic cover If one or several parts of the machine have been damaged while shipping the installa tion of the machine has to be suspended PRADA NARGESA SL has to be informed of the unexpected occurrence straight away While lifting take care of these points Always lift and carry the machine from the handles Take precautions for handling and lift ing Check if the load is properly balanced by lifting it some centimeters Lift the machine proceeding with care without sudden accelerations or quick changes of directions Place the machine where it must be installed lower the machine slowly till it touches the floor Figure 1 shows a way of carrying the ma chine Steel bar St 45 225 Length 450 mm You can use a crane with hook or a fork lift for handling operation Attention Lifting and carrying operations should be carried out by skilled workers such as truck operator crane operator etc Also it is necessary to keep in mind that having large safety margins will provide you efficient working con ditions and enable you to take into consideration mo
17. nvil are intrechangeable 1150 Kg N NARGESA MP60 Air pressure pneumatic 60 Kg 220 rpm 7 5 HP 1400 RPM Max 230 mm Pneumatic oiling system PEDAL Heads of hammer and anvil are intrechangeable 1175 Kg WE RESERVE THE RIGHT TO CHANGE THEM WITHOUT PRIOR NOTICE INSTRUCTIONS BOOK OF POWER HAMMER MP50 11 N NARGESA 7 AN IDEAL POWER HAMMER 7 1 Heavy duty operation The MP50 MP60 power hammers have been manufactured with a solid structure That is why in high cost works you always think of power hammers In double effect air pressure operations as well as heavy ope rations high performance obtained The steel construction body on which all parts and units are installed gives dynamic rigidity 7 2 Operation The machine body contains two cylinders run by an electric motor the fly wheel transfers air from the back cylinder to the front cylinder at the same time producing the shock No external air is necessary These power hammers are used economically in small medium and mass production mechanical work shops reducing physical labour to a minimum Power Hammers have a wide working range including plain and carved mould works inflating drilling hot cutting bending bounding open mould workings and many similar works like this 7 3 Lubrication systems Lubrication occurs with a developed mechanical lubrication system which is adjusted with a level accor ding to working freque
18. st of the precautions INSTRUCTIONS BOOK OF POWER HAMMER MP50 13 N NARGESA 9 SAFETY AND WORKING AREA The length of empty working free areas around the power hammer machine The manufacturer doesn t accept any responsibility for damages due to the nonobservance of the above specifications Note All machines must be carefully adjusted before operation with a water gauge INSTRUCTIONS BOOK OF POWER HAMMER MP50 14 N NARGESA 10 MAIN DIMENSIONS OF THE MACHINE 1595 mm 1600 mm L 900 mm INSTRUCTIONS BOOK OF POWER HAMMER MP50 15 N NARGESA 11 MACHINE FOUNDATION PLAN The machine works with very high vibration Therefore it must be firmly planted on a cement base 1 Dig 1 meter deep hole 2 Cement the hole 3 Place foundation bolts while the cement is wet 4 Fill the empty space between hole and cement with hard sand This will absorb most of the hit noise 5 After the cement is dry put 10 cm high mortar Mortar must be filled with small pebbles for long service life Place 5 cm thick hard wood on mortar and place the machine above and fix the founding bolts SPRING 50 mm Hard Wood 100 mm Mosaic DIG and ISOLATE THEN FILL WITH CEMENT and BORDER WITH FINE SAND IF POSSIBLE 216 400 850 1147 1470 1540 INSTRUCTIONS BOOK OF POWER HAMMER MP50
19. tive parts and or components that are reported as defec tive by PRADA NARGESA or the Agent Technician and must be reported to Sahinler in writing by fax or email The manufacturer is responsible for the supply of free of charge spares only and cannot be held responsi ble for loss of work Shipping and customs fees for the spare part must be paid by the end user f a technician travel is necessary NARGESA will not charge for labor and workmanship costs but the cus tomer must pay traveling and accommodation charges Warranty claim does not relieve the Customer from payment obligations The Customer can not ask or demand any reimbursement of damage nor the Customer will have the right to extend or delay payment obligations nor the cancellation of order and the refunding of damages as the guarantee is given for the defective parts of the machine and not for the job Note All warranty claims must be applied with the Model Serial Number and the Manu facture Year of the machine INSTRUCTIONS BOOK OF POWER HAMMER MP50 N NARGESA N NARGESA 3 GENERAL SAFETY TERMS 3 1 General Safety Instructions Following instructions are meant for the operator of the machine and it is the End User s responsibility to make sure the operator reads and understands the following and the User s Manual for safe operation Read the User s manual before operating the machine Never touch rotating or moving parts Always infor

MP50 Instructions Book

Contents

Download Pdf Manuals

Related Search

Related Contents