USER GUIDE
Contents
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3. Operation and Maintenance manual WARNING Do not plug into the electrical mains power supply before reading this manual or before filling the machine with liquids Register your machine by returning the Warranty Card to enable full customer support t P ER el ZZ INTERNATIONAL Machine serial number to be quoted on all correspondence VELOPEX INTRA X ii User Guide Introduction Thank you for purchasing your automatic film processor from Velopex we certainly appreciate your business In order to maintain the quality of our product and your processing it is important that you pay close attention to the following instructions contained in this user s manual This will ensure a long life for your processor This manual is to be used with the following Velopex processors Intra X Intra XE Warranty may be voided if the processor is incorrectly installed or maintained outside the guidelines set forth in this manual Caution Use assistance when unpacking and positioning the machine Contacts 2 n2 SZ INTERNATIONAL EUROPE USA MEDIVANCE INSTRUMENTS LTD Barretts Green Road Harlesden London NW10 7AP UK Tel 44 0 20 8965 2913 Fax 44 0 20 8963 1270 www velopex com VELOPEX INTERNATIONAL INC 105 East 17th Street St Cloud Florida 34769 USA Tel 888 835 6739 Fax 407 957 3927 www velopexusa com OOOO Velopex Processor Exterior Velope
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5. ONLY another proprietary chemical amp always read and follow instructions on bottle WARNING DO NOT use Chemistry or Film designed for manual processing VELOPEX INTRA X 9 User Guide Fill the tanks up to the lowest 1 1 edge of the Sight Glass e Lower Transport Modules carefully into their respective tanks Top up the correct liquid level will show half way up the sight glass WARNING This liquid level should be maintained at all times Grease Immersion Heaters for Developer and Fixer tanks with the Q lubricant provided wa TIP Spread thin smear of lubricant over the two projecting metal heating elements WARNING Do NOT over grease VELOPEX INTRA X 10 User Guide Drive Pin amp Drive Dog To avoid spillage carefully return tanks to the machine Start with the Developer tank followed by the Fixer Water and finally the Dryer tanks Engage the module drive pins into the drive dogs working from right to left TIP Slide the Developer and Fixer tanks sideways onto the immersion heaters till backed up fully against the machine internal wall Return side panel and lid WARNING Wipe dry any spilled solution The Machine may now be switched on TIP Check that all modules are engaged and running smoothly by passing a clean up film through the machine If it fails to exit the machine check engagement of modules WARNING The machine will not operate with
6. a tank sink filled with hot water and scrub with the supplied brush around the gears and roller ends TIP Use the turning tool turn the gears and belts by hand to assist in thorough cleaning WARNING DO NOT use boiling water it will damage the modules Use ONLY cold water when cleaning the machine tanks Clean the Modules using the Velopex Cleaning Tablets uu d Tabla B Empty Chemical and Water ua ed tanks Re fill with fresh cold water WARNING Do not empty cleaning solution into containers containing processing chemicals FOLLOW INSTRUCTIONS SUPPLIED WITH CLEANING TABLETS W c lt lt gt Replace the modules in their tanks and run for one cycle Empty tanks again remove Modules and re fill with fresh cold water WARNING Always return a Module to the tank it was removed from e g Developer to Developer VELOPEX INTRA X 17 User Guide Add Velopex Cleaning Tablets one per tank Replace Modules and run for TWO cycles at operating temperature W lt Lud lt gt Dryer Module Cleaning Place Dryer Module in container or sink filled with fresh cold water Add one Velopex Cleaning Tablet and soak for at least 10 minutes Rinse thoroughly with water to remove all cleaning solution WARNING Make sure you drip dry the module before replacing in the dryer compartment VELOPEX INTRA X 18 User Guide Removal of film debris 1 Ope
7. the lid open Image for instruction ONLY Viewing Window is closed when operating machine A VELOPEX INTRA X 11 User Guide Plug in electric cord and switch on TIP After approx eight minutes the processor will go into stand by mode by which time the chemicals will have reached their correct temperature WARNING Always turn mains electricity switch off at night Correct temperature is indicated when the red light is extinguished TIP The time taken to achieve the correct temperature depends on the room temperature usually 10 15 min OPERATION TIP Intra XE has no heating and therefore no temperature indicator It relies on ambient room temperature of 20 25 The Velopex is equipped with automatic stand by mode To initiate processing press the RUN Button TIP From time to time the temperature light will illuminate for short intervals as the machine requires heat throughout the day Intra XE excluded WARNING Before placing in the machine intra oral film packets should be wiped clean of all mouth contaminants VELOPEX INTRA X 2 User Guide Image for instruction ONLY Viewing Window is closed when operating machine Image for instruction ONLY Viewing Window is closed when operating machine Put Hands through Loading Ports and place Film inside Daylight Loader WARNING Always remove old film wrappers from inside the load
8. I ds IN 231 BEA bE LEN TEHE LENEE T SHOL LT 3 9 v TI8IsSOd VELOPEX INTRA X 24 User Guide Date Service Description Serviced By mee mem MC Monthly Cleaning WIA When In Area SC Service Call On TIP Service Log Table Use this table to record any service maintenance done including Installation Engineer Servicing Parts replaced by user etc Keep this log for reference and use at any time you contact your supplier
9. Water Module followed by the Fixer and Developer Modules Those should be removed by sliding the Tanks out VELOPEX INTRA X 6 User Guide Retaining Screw X 2 Back of Loader 2 Front of Loader WARNING When Removing the Fixer and Developer modules slide tanks sideways until completely clear of the immersion heaters mounted on the machine internal wall Unscrew the Two Retaining Screws and Remove White protective strip from sealing material on the back of the loader Remove Protective Film from Viewing Window Cover VELOPEX INTRA X 7 User Guide Slide Loader over Film Entry Guide and RUN Button Press the Loader firmly against Ma chine Secure Loader with the Two Retaining Screws VELOPEX INTRA X 8 User Guide Remove Modules see Installation Sections 1 3b WARNING Ensure machine is disconnected from mains power supply whilst filling NEVER turn on the machine with the tanks empty Lift the Transport modules from their respective tanks WARNING BEFORE filling with chemicals run the machine with clean water in the Developer Fixer and Water tanks with Transport Modules in position for a complete running cycle to remove all packing debris dust etc Fill tanks with their respective 1 chemical solutions or water Pouring in 175 quarts 1400ml of fluid CI TIP UseVELOPEX chemicals designed for your unit If unobtainable use
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11. emove it as soon as it emerges VELOPEX INTRA X 14 User Guide 1 0 Film Feeding direction O TIP Centre the film on the guide provided to post the film through the processor WARNING Make sure the film is fed in squarely and in the centre of the entry slot short edge leading Film Entry c 9 lt cc TT O VELOPEX INTRA X 15 User Guide pem pie Lag 1 meine ES SS Quality Assurance for instructions refer to back of VISCHECK Quality Manager board supplied with your machine TIP Regular use of this product will ensure the quality of the film processing and reduce the risk of retakes Vischeck will also tell you when to change the chemicals Open Lid remove side cover and remove tanks amp modules see Installation sections 1 3b amp 8 9 WARNING Carry out the cleaning routine each chemical change or approx once every four weeks according to use W c lt lt gt Drain Modules over the tanks before removing them TIP Tip the Module and lean it on the edge of the tank letting it drain before completely removing WARNING The Modules are wet with chemicals handle with care May cause staining or corrosion of surfaces skin and eye irritation Wipe away any spillage immediately and flush with copious amounts of water VELOPEX INTRA X i User Guide Module cleaning Immerse the Modules in
12. er Press RUN button strip Wrapping from Film Insert Film into Entry Slot OPERATION WARNING A second film can be inserted only after the first has fully entered the machine Do not remove hands from loading section until the film has completely entered the machine Each day make sure Chemical Levels are correct If necessary top up Chemicals See Installation sections 10 11 and 12 TIP Before processing run through clean up film or any spare strip of extra oral film This helps to clean the transport system WARNING The same film may be used for this purpose for one week after which discard the old film and use a fresh one VELOPEX INTRA X 13 User Guide All films are collected in the Film Catcher at the rear of the machine WARNING At the end of the day turn off mains power switch For quick viewing of X Rays use the Endo Slide which will halve the time of processing To use press the Endo Slide FULLY down by pressing the latch and lowering the slide OPERATION TIP This procedure is only Dry to Wet which means the film should be washed with water and hung up to dry when needed for archiving WARNING The Endo Slide must be returned to the UP position before further processing Remove film from ENDO slot TIP After film exits you can view and then wash it with water and hang it up to dry WARNING Make sure film does not fall back into the Velopex r
13. n Bottom hatch of Loader WARNING Ensure hatch is securely closed and light tight Remove old film wrappers from Em 1 1 daylight loader Wipe clean the interior of loader The interior of the daylight loader should be cleaned with cold sterilising solution wipe dry after appropriate period W c lt lt gt Fill up with Chemicals See 1 2 Installation sections 10 12 O pages 6 7 For best results use VELOPEX chemicals CI TIP Use the chart provided and keep a note of the date when chemicals were changed Process a Vischeck strip to produce the master reference strip and place in position on the Quality chart follow Vischeck instruction for use i User Guide VELOPEX INTRA X SEP EY 2806 2 qex Spee posu F3 A IP L2 EIOS AC ug iz RTT IR 5 Paat pS ep Ds meas Leo pA OUR OU O po Qe SOLACE opm zz prr 2npep e Soy 204 AINSI rk 152422 zn i dz Je 181 1 3 22 12 EAT Faas Li SCE 1110 1 bid pe seeds IE 2un pa SUL SU cep Bogs 232412095 464 z2 npec zi ue sb mele Syy 4220 ucc cin c YN zi az qon 422243 yo ug Soo Eurum sug ee and NMR un QO AYO LEG SUE Sy IJ cua aay cy rra Haa B
14. on is mandatory The ambient temperature must be below 80 F 27 C Prevent siting the machine above or near other electrical or mechanical equipment Surfaces susceptible to water or chemical damage should be avoided such as carpeted areas 1 COUNTER a Use a stable and level counter that will support a weight of at least 100 Ibs 50 Kg b When the machine is filled with chemicals make sure the stand does not rock or shake NEVER move the machine with chemicals in the tanks 2 ELECTRICAL SUPPLY a 115Vac 60Hz 10A 1150W USA 230Vac 50Hz 10A 1150W World Wide b The power source must be within three 3 feet 1m of the machine It should be easily accessible for operation and maintenance WARNING X ray radiation can be harmful to patient technician and dentist Inadequate lead shielding of the darkroom or film storage area will also cause fogging from exposure of films to stray x ray radiation Consult your local codes Health Department or Dental Equipment Dealer for proper construction of darkroom or placement of film processing equipment in the vicinity of x ray radiation sources VELOPEX INTRA X 5 User Guide Bring the Lid to the upright position CI TIP The Lid can be kept in the upright position while the machine is open or lifted away Remove Side Panel by Sliding it Upwards in its Runners Remove All Packing Wrapping Material and Modules TIP Start with the Dryer Module then the
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16. t gt TROUBLE SHOOTING VELOPEX INTRA X 2 User Guide W Width W 290mm 11 Depth D 435mm 17 Inc Loader 635mm 25 Height H 315mm 122 Weight Empty 12 1Kg 26016 Full Tanks 13 9Kg 3016 Tank Capacity 1 4litres 2Yalmp Pints each Standard Supply 220 240v 50Hz Voltage 110 120v 60Hz Film Feed Speed 470mm 18 per min Max film width 65mm 2 Processing time Dry 4 min approx Wet Endodontic 2 min approx VELOPEX INTRA X 3 User Guide Unpacking the VELOPEX NOTE For unpacking and lifting the machine into position it is important to have assistance The machine comes in a single carton containing Machine Operator s Manual Silicone Grease Electrical Cord Transport Module Turning Tool Cleaning Brush Chemical Change Chart and a box of Cleaning Tablets UK only and Daylight Loader as required 1 Familiarise yourself with the layout of the machine by referring to the images as you progress through the manual 2 Lift the machine from the carton and position on counter top Remove outer and inner packaging The transport modules are protected by internal packing pieces these must be discarded VELOPEX INTRA X 4 User Guide Siting of the VELOPEX When using the machine in daylight or a darkroom avoid sources of intense light Do not mount the unit under a window fluorescent light or flood lamp IMPORTANT NOTE A well ventilated positi
17. x X Ray Film Processor Left Side Film Collector 6 Viewer Cover Endo Slide O Daylight Loader viewing Window TiansportNiodule On Off Power Switch Hand entry port Glove Run Button Daylight Loader Left Side Film Entry Guide Machine Accessories and Extras Supplied O Silicone Grease UK Electricity Supply Cord 2 USA Electricity Supply Cord Continental Electricity Supply Cord Film Collecting Tray Cleaning Brush Turning Tool VELOPEX INTRA X iv User Guide Table of Symbols Alternating Current Off Power Disconnect from the mains On Power Connect to the mains Type b equipment RUN Button Process switch a Protective Earth Ground Symbols used within Manual A Attention Warning Contents o eue eo eO I DIESE EDITO IEEE 2 SDE 3 Pre Installation Instructions 3 Daylight Loader Installation when required 5 Filling with Chemicals 8 11 MallitenallCB n Ga Fear LUTTE real ete 15 Trouble Shooting 19 Service EDO ioci WHEEL ORE EDE USO SEDC ESO 24 June 2005 Medivance Instruments Limited All rights reserved Issue 6 OM13 I LIT3601M 1 OPERATION W c lt H l
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