Model AC6007 Manual
Contents
1. 11 STATUS DUMP SETUP TEST T SYSTEM STATUS TEST FUNCTION Audit Batch Info Prntr TOKENS DUMPED 0000 gt gt 4 Y Audit Information Batch CC Records Now Reset PrtCC Print YES NO TOKENS DUMPED 0000 QUIT PRINT 4 4 4 4 Print Records Y Y Y Rings CC Tkns More Rings Before Answer Button 1 Dollar 00 Select Payout Type 1 3 5 Never Prev Next Less More Ortr Bills CC IDX i Quarters 1 Tokens 000 1 Tokens 000 Button 1 Token 000 IDX 1 Token 000 Prev Next Less More Prev Next Less More Prev Next Less More Prev Next Less More Y 4 4 4 S SRR Demo Disp Am x More i Demo Mode Select Display Mode Enable American X Yes No Scril Fish YES NO Y System Setup 3 Pager CIrCC Repeat y y Enable Paging Erase All CC Records 22 Max twice CC Usage YES NO YES WARNING NO YES N ACCESSING THE PROGRAM MODE Using the LCD display on the front of the machine programs the TokenStation The mode must be entered in order to set token pricing audit features using the printer troubleshooting features and dumping the hoppers The first thing that must be done to enter the program mode is entering the Pin Number do this you must OPEN THE DOOR TO T2. S 5 das y dais sway sa3ejd ay jo JNO A jo ue aug Buisn uonisod 3no ayy 15205 10409006 q 40 13320315 au gun Appinb pue uo Jamod ay T M pun pasn aq ue pie 5 se pies 1 3 y deos au 4 980 gt 2 lt oz ru Oz YN lt gt das auiys Aa jun Sajzeld ueap ped 3ubug u 3o2s Aap 1933 uuopad saddoy 2313 ajesedas jou oq s t ar 5 RITU m 7 c days shoppen as O ID JONVNGINIVN HISNVHO NVOTHAJNV Le Um c A full size version of the cleaning kit instruct 29 SECTION AC6007 PARTS LISTS AC6007 Door Assembly 30 AC6007 Door Parts List NOTICE WHITE CABINET PARTS REQUIRE A 2 3 WEEK SHIP TIME ONLY BLACK CABINET PARTS ARE IN STOCK ITEMS 1 2 3 4 5 6 7 8 9 10 AC6010 5 AC6083 AC6010 02 AC8065 1 AC8065 1 RH AC6066 H AC8060 1 H MTR AC9022 AC6060 H AC2066 3 AC6007 Door AC6007 Front Sticker 4 Coin Cup W Back Chute AC6007 Display W Keypad Complete Display Ribbon Harness Keypad Wire Harness Stand Alone Meter Harness Connector Pyramid Validator Complete AC6007 Validator harness CoinCo or Mars Condor Coin Mech ONLY
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4. 4 1 4 Print Prints accounting totals without resetting the counters 4 2 Batch This will force the machine to resolve all credit card transactions not yet complete with the bank This is only required in emergency situations when the once a day batching cannot be accomplished 4 3 Not Used 4 4 Print Info TokenStation printout of all parameters See Machine Information Print Definitions in this section for definitions of print End STATUS Functions 14 Audit Print Definitions Machine Audit Date year mm dd Time hr mm ss Audit Sequence Non Resettable Counters Non resettable lifetime machine counters Total Cash HHHHHH Quarters HHHHHH Dollar Coin HHHHHH Ones HHHHHH Fives HHHHHH Tens HHHHHHA Twenties HHHHHH Fifties HHHHHH Hundreds HHHHHH CreditCards HHH HH Paid Hopper 1 Paid Hopper 2 Resettable Counters Resettable lifetime machine counters Total Cash HHHHHH HH Quarters HHHHHH Dollar Coin HHHHHH Ones HHHHHH Fives HHHHHH Tens HHHHHHA Twenties HHHHHH Fifties HHHHHH Hundreds HHHHHH Total Bills HHH AHHH HH Visa HHH HH Master Card HHH HH American X HHH HHH HH Total CC HHH HH Promo Token 1 Promo Token 2 Promo Token Promo Token 4 Free Play Note How many times customers chose each of the credit card buttons fo
5. AC2066 5 H amp AC2066 3 1H Condor Coin Mech Harness AC2065 02 AC9090 AC6090 H AC7084 AC7084 H AC6071 RH AC7071 01 AC5080 AC1093 Condor Coin Mech Bracket Holder Credit Card Reader Credit Card Reader Harness AC6007 Printer Assembly W Board complete Printer 24VDC Power Harness Printer Ribbon Harness 60mm Thermal Printer Paper Chrome T Handle For lock One Lock 2 Keys 1093 01 Replacement Set of 2 Keys 6010 13 Door Lock Mounting Bracket 31 AC6007 Cabinet Assembly 32 AC6007 Cabinet Parts List NOTICE WHITE CABINET PARTS REQUIRE A 2 3 WEEK SHIP TIME ONLY BLACK CABINET PARTS ARE IN STOCK ITEMS 13 14 15 16 17 18 19 20 21 22 23 24 25 6010 18 AC6075 2 AC6060 DSH AC8060 1 AC8061 AC6061 RH AC6062 6010 06 6010 21 6010 14 AC1047 AC1047 H 2010 104 2010 114 6010 30 AC2042 6010 22 Coin Door Lid W Hinge Token Marquee No Labels not shown Door Switch amp Harness TokenStation Main Logic Board Relay Power Supply Board AC8060 1 to AC8061 Ribbon Harness AC6007 24VDC 5A Switching Power Supply W Harness Hopper Support Bracket Hopper Coin Block Covers Hydraulic Shock Absorber ACC Hopper 1 of 2 Hopper Plate W Harness 1 of 2 not shown Left Hopper Chute Right Hopper Chute Lock Assembly Bracket Complete Coin Catch Coin Box Coin Catcher Mounting Bracket 33
6. Terminal Merch Merch City Merch State ZipCode Country Cod CurrencyCd HH H Merch Loc 000001 Terminal V HHHHHHHHA TimeZoneDif XXXXXXXXXXX XX HHHHH HHH These are your credit card set up functions Underlined items may be requested by Tech Support when you call in with a card processing problem Continued 16 Continued Batch Seg The current processing batch number Max twice CC yorn CC limit 2 times in 24 hr period Accept Am X yorn Machine accepts American Express Cards Demo Mode NO Is machine in the Demo Mode PagerEnabled y or n Capture HHHH Set how much machine will batch out at in dollars Dollar Now How much CC sales equal that have not been batched yet today Sched Capt hr mm ss Time machine is set to do once a day batching Ring Answer H How many rings the TokenStation modem will allow before picking up Audit Ptr Addr XXXX AuthDoneAddr XXXX CaptWorkAddr XXXX CaptDoneAddr XXXX Bill Validator Low Coin Acceptor Hi Reset Timer No Multiple Token XX Internal use only System Data Logger Information See Data Logger Information in this section End Machine Info Print Out End of Programming Section TokenStation Remote Paging Features and Error Codes The Paging option pages calls the owner if the TokenStation detects a problem For the paging option to work the TokenStation m
7. Flag 5 day of the month hour in 24 hour format minutes Event occurred Result code of event Wsh_Flag WshrFail CC Veri CC Veri CC Stat CC Stat CC Fail CC Fail Pager PagerFlg Current defined events are Strt Flag Wash Ring OffH Auth Bat Page Swch Ccrd Power up or Restart Flag Failure Washer started Ringing Going Offhook Dialtone CC Authorize Batch Page Switched to cash Credit card read and failed good ones not recorded 18 Current defined codes are OK OK Bad Bad Aprv Approved Rej Rejected GB Good Batch QD Quit Duplicate NoDT No Dial Tone Busy Busy No Answer Phon Phone Problem Othr Other problems Modm Modem Failure Comm Communication Failure Data Bad CC data read problems Expired Wrong type card Time Timeout on CC Rept Too many repeat uses Note A brand X card might be listed as wrong type or bad date if the internal fields are different from a standard credit card Pager Flag emergency pager flag All 0 No problem no page 0 Counter 0 15 Counts down in minutes time to page 1 Counter 2 Counter 3 Failed to send page bit 4 Hopper Errors 5 Validator Errors 6 CC Errors or communication 7 Equipment failure Replacing the Printer Paper Before the printer paper runs out you might wish to contact your Distributor and order more Printer paper The part number
8. P3 IMPORTANT Turn OFF the Main Board power and turn it ON again after a few seconds Note The printer will not work until the power has been cycled Enter the Setup Mode and perform a Printer Test Make sure the printer prints all of the lines of text and cuts off the paper Method 2 Manual Feed NOTE This method can be performed with the board power ON or OFF If there is paper remaining on the previous roll it must be removed before proceeding Move the Paper Feed Lever from the DOWN to the UP position refer to Figure P2 and then pull out the remaining paper from the rear of the printer and discard the roll With the Paper Feed Lever still in the UP position slide a new roll of paper onto the Roll Holder oriented so the paper comes off on the side toward the printer refer to Figure P3 for the correct placement Wrap the paper under the Paper Guide and begin to feed it into the Paper Slot You do not need to fold or cut the paper in any way it should be left square in the front Continue to feed the paper into the slot through the print head until it passes out through the front of the machine refer to Figure P4 Move the Paper Feed Lever back to the DOWN position The printer is now ready to print Enter the Setup Mode and perform a Printer Test Make sure the printer prints all of the lines of text and cuts off the paper Pen 4 17 Fiqure P4 AC7074 Printer Fro
9. 1171 AMERICAN CHANGER 1 Aj ar pr E F d We ne Carina Me www AmericanChanger com American Changer 1400 NW 65 Place Ft Lauderdale FL 33309 TOKENSTATION CHANGER OPERATIONS MANUAL MODEL AC6007 ARL Listed STD UL 756 Parts amp Service 888 741 9840 Service Fax 954 917 5204 Sales 800 741 9840 To order parts only visit our website www americanchanger com Service Questions E mail service americanchanger com Revised October 2009 Model Number Serial Number Tested By Date Specifications Operating voltage 120VAC 10 to 15 Power consumption Controller 100W Operating temperature O 120 degrees Fahrenheit Interface to hoppers 24VDC 2 5 amps max Interface to validators 24VAC 1 5 amps max Hopper coin capacities 100 hopper minimum to 10 000 hopper maximum 20 000 total maximum Warranty Information A Return Material Authorization number RMA must be obtained before returning a unit for repair A copy of invoices must accompany any and all warranty work It is the end users responsibility to follow cleaning and maintenance procedures as outlined in the validator manual Any unit returned for repair requiring only a cleaning will be charged a flat rate plus shipping and handling Validators Validators are warranted for two years from date of purchase Hopper s and or Dispenser s and Logic Board These items a
10. Cont DDB Audic 10 Apr 2000 8 J18 Door Switch Door Sw TE imm a gt Die P m Ee P MC74HC541 JJ Y Oy he he he Top View F 2 5 8 gd 5 9 100nF 100 100nF 100nF 100nF 100nF i nF 10 MC74HC541 C89 100nF D7 1914 Bill Acceptor RES EA EA AE _ Pay Station Input Section 6 8 Odds Date Revision Date Revision Printed 25 Sep 16 08 17 WAQA datad Inti Acc Stations Electronics Controller Rv 05 Sch 0610 ACC 06111 Cont DDB Input 10 Apr 2000 8 May 2006 6 11 25 U30 MIC5801 J e w E 031 MIC5801 Un Un Un Un Un Un MC74HC573 Original te Date Revision Date Revision 16 08 17 data Ini _Acc Stations Electronics Controller Rv 0S Sch 0610 ACC 0611N Cont DDB 10 Apr 2000 imum 611 4 x 40 Alpha LCD LCD Connector on the back Straight Cable Fujitsu Printer Port 2009 16 08 17 data Inti AcciStationsWElectronicsiController Rv 05 Sch 0610 ACC 0611 Cont DDB LCDS 26 Pay Station Relay Power Supply Board Schematics American Changer Corporation Pay Station Relay and Power Supply Board D Printed 17 Dec 2003 16 04 15 AO D Data l Int Acc Stations Electronics Relay Bd Sch 0202 Master sch AC Hot Q Power 2 Li o N d VR2 p Test Jumper 4 VR3 A N Signal ST 5 18 AC Neutral O Common Gode Chok
11. HE TOKENSTATION The door switch must be actuated in order to allow the pin screen to be accessed 1 Open the TokenStation door to at least a 45 degree angle 2 Press right two arrow buttons simultaneously 3 Enter the default numbers 1 4 2 3 Press amp release these 2 select buttons simultaneously to bring up Sorry wrong key pressed NOW PRESS ARROWS 1 4 2 3 ENTER PROGRAM SCREEN FUNCTIONAL DESCRIPTION OF ALL PROGRAMMING MODES Programming will be described as it appears on the screen from left to right starting with the opening menu plus a number i e 2 2 3 show which buttons to press STARTING WITH THE MAIN SCREEN that will navigate you to this step means that American Changer also downloads this data once the credit card functions are approved by a processor 1 The Dump Mode This mode will cause the hopper s to run continuously While running the front display will show the amount counted out of each hopper and a total dispensed for audit purposes Press the Stop arrow to end the dump mode The dump mode does not show up on the count for the printer audit features for the end of the week totals To get a total of the coins dumped press the Print key before exiting this mode End DUMP Functions 12 2 The Setup Mode This mode is quite involved and will be broken down by modes and sub modes 2 1 RINGS Set how many rings on the incoming phone line
12. Once the first hopper is read to have low coins a call over the phone line is placed to the pager Cellphone that one hopper is down The machine will now dispense all coins from the full hopper If the other hopper runs out of coins THE TOKENSTATION WILL CONTINUE TO DISPENSE COINS FROM EITHER HOPPER UNTIL BOTH HOPPERS ARE EMPTY 80 100 COINS WILL REMAIN IN THE HOPPERS At this time the machine will page out again to notify the pager Cellphone that the second hopper is now empty 2 Security Failure There are 2 cases that will cause a security failure a The hopper is missing The hopper is not slid into the hopper plate connector b There is a foreign object or coin lodged in the coin counting window Remove the side of the hopper with 5 screws and look in the area where the coins exit the hopper Check the slot for foreign matter and remove it from the slot 3 or Timeout Failure This failure occurs when the hopper is told to dispense coins and after 45 seconds no coin has been dispensed This failure is present when the hopper coin belt is jammed or the hopper has run out of coins If the coin belt is jammed repair or replace unit 4 Over Pay Failure This is the error that occurs when the hopper pays out more coins than told to dispense A very dirty exit sensor most often causes this error 21 Condor Coin Mechanism The condor must be programmed for USA with the Quarter into the 1 slot and the dollar in th
13. before the TokenStation s mode picks up AND ANSWERS THE LINE The Default value is 3 ONCE THE TOKENSTATION IS COMPLETELY PROGRAMMED WE RECOMMEND NEVER 70 TO PREVENT TELEMARKETERS FROM GRABBING THE PHONE LINE 2 2 CC Set the Pricing of the 4 credit card ARROWS These pricing options are independent of the token pricing options This is not where the tokens per credit card price is set Arrow definitions Arrow 1 Previous price point Arrow 2 Next price point Arrow 3 Decrease price point by 1 00 Arrow 4 Increase price point by 1 00 2 3 TOKENS Set the token payouts of all options Arrow 1 Quarters Arrow 2 Bills FREEPLAY 2 Bill Arrow 3 Credit card Arrow 4 IDX tokens Then Arrow 1 Previous price point Arrow 2 Next price point Arrow 3 Decrease price point by 1 00 Arrow 4 Increase price point by 1 00 2 4 MORE More Menus 2 4 1 Demo Mode YES NO This is for show room floor displays only It enables the credit card reader without a phone line and is equivalent to a FREE VEND mode The Default value is NO 2 4 2 Display Select Display Mode SCROLL FLASH This will allow the operator to select the type of attract mode to use when displaying the token payouts on the changer s LCD display Scroll a marquee letter scrolling effect Flash each line flashes the new line at once Default is the FLASH mode 2 4 3 AM X Enable American Express Car
14. ce guide to address any questions you may have ON OFF SWITCH MARQUEE LIGHT 120VAC INPUT 120VAC HEATER 120VAC INPUT LINE CORD INPUT POWER SUPPLY INPUT 120VAC to 24VDC MARKED AS SPARE Figure 8 AC8061 Power Suppl Relay Board Fuse Definitions Fuses 1 amp 2 High voltage fuses These are the primary transformer AC fuses Use replacement 272 amp fuses ONLY REPLACING THIS FUSE WITH ANYTHING OTHER THAN A 2 2 AMP AS RESULT IN FIRE OR AN UNSAFE WORKING CONDITION See Figure 9 Main Logic Board Any direct short of the transformer will cause this fuse to blow Replace Fuses 3 amp 4 Low voltage fuses These are the secondary transformers fuses Fuse 3 for the 5 28VDC section of the main logic board and hoppers and the validator 24VAC fuse Fuse 4 Replace this fuse with a 2 2 amp fuse only REPLACING THIS FUSE WITH ANYTHING OTHER THAN 272 AMP MAY RESULT IN A FIRE OR AN UNSAFE WORKING CONDITION Jumper to Power 0111 i supply Board T Phone Line Port Bill acceptor connector 2000 NEVER PUSH UNLESS INSTRUCTED Display connector Printer Right hopper connector connector Door Switch Credit Card connector Left hopper connector connector 24VDC Printer connector Figure 9 AC8060 2 Main Logic Board Programming the AC6007 TokenStation Section Programming Flow Chart Accessi
15. ds YES NO Default is YES 2 4 4 More More Menus 2 4 4 1 Pager Enable Paging YES NO Enable the machine to call out to a Cellphone or Alphanumeric pager Default is YES 2 4 4 2 CIrCC Clear all Credit Card Records Erase credit card records in memory that have been authorized but not yet downloaded WARNING PRESSING YES DELETES ALL CHARGES NOT DOWNLOADED NEVER PRESS THIS KEY WITHOUT PRINTING OUT CREDIT CARD CHARGES IN MENU 4 1 3 1 2 4 4 4 Repeat Limit Customers to SAME credit card used only twice from 12 01AM to 11 59PM daily Default is YES End SET UP Functions 13 3 The Test Mode TokenStation Test Options 3 4 Printer Test This test will verify if the printer is functioning properly Note Most printer problems occur when changing out the paper due to improper feeding of the new paper End TEST Functions 4 Status of Operations Mode TokenStation Status of Operations 4 1 Audit TokenStation Audit Options 4 1 1 Reset This function reset the resettable counts to zero It cannot reset the non resettable counters The sequential number counter is incremented by one 4 1 2 Not Used 4 1 2 Failure Reset NEVER PRESS THIS BUTTON UNLESS A TECHNICIAN FROM American Changer AUTHORIZES YOU TO DO SO 4 1 3 PrtCC This function will print all Credit Card records for the TokenStation These are only the charges not yet downloaded to the bank
16. e gt 24VAC 1 D 2AVAC 2 we 3 ROG 2 100nF 24 INPUT 2 K7 we Hans O gt ROT ENT 100nH NJ P3 3 2 T Lamy 144004 U3 LM7808CT P2 4 Vin Vout 3 5 1 Spare Printed 17 Dec 2003 16 04 15 AO D Inf Acc Stations Electronics Relay Bd Sch 0202 Master DDB ac 27 24V 24 24 24 XN LDOY 100 1003 LD 1003 LDOd LDO LA LA LA L LA 44 To Controller TECATE Grn Gm Grn Gm Gm Grn Gm R15 R14 R13 27k 27k 27k 27k 27 27k 2 7k Ground Ground 24 VDC 24 VDC 8 VDC 8 VDC Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Spare 24 VAC 1 24 VAC 1 24 VAC 2 24 VAC 2 RO1 100 202 100 205 100 en A t ge nn e s Col C02 C05 pa ale w Jj UN A pe ET AVAC 1 Un 2000 1006 24VAC 2 10V 10 VDC Opto_1 Opto_2 24 VDC 24 VDC Ground Ground do 7 Afe erf ee LO rt MAL JUNE t2 uh NESST oO c RU Relay 1 Signal Relay 1 Common Relay 2 Signal Relay 2 Common Relay 3 Signal Relay 3 Common Relay 4 Signal Relay 4 Common Relay 5 Signal Relay 5 Common Opto 1 Signal Opto 1 Common Opto 2 Signal Opto 2 Common OAN Q x t to Printed 17 Dec 2003 16 04 15 AO D Data l Acc Stations Electronics Relay Bd Sch 0202 Master DDB Relays sch 28 in your
17. e 4 slot If you notice a poorer than acceptable coin acceptance rate you can turn back the Condor s security setting and increase your acceptance rate by turning the rotary dial shown below while in the RUN mode counter clockwise 1 or 2 clicks from setting 0 to F or E LED Rotary Switch Programming Button To Teach and Run a coin or token into Condor follow this procedure To start the LED should be It green and the rotary 1 bi switch in position Y Using a small flathead screwdriver turn the rotary switch to position 1 or 1 ta B for multi coin Condars and press 7 the programming button The LED should change to red Feed a selection of the coin to be learned by the acceptor until the LED begins to flash green This happens after 4 coins Press the programming button once more Y P The LED should return to green T Turn the rotary switch back to O The acceptor is now ready to accept coins 22 Car Wash Pay Station Schematics American Changer Car Wash Pay Station Control Modem Credit Card PCB Revison 5 21 Dec 2003 Doc 004 04 B013 R06 11 16 08 16 WAQA datad Acc Stations Electronics Controller Rv 05 Sch 0610 ACC 06111 Cont DDB Maste Relays amp Power J10 I CURE Motor Gnd Motor Raw B Signal Gnd Logic Raw B Hopper IN2 Hoppen IN3 100nF 100nF Sensor OutB Coin Sensor Secunty Mo
18. is AC7071 01 and it is a special brand which is hard to find Most AC6007 problems occur from the printer Either the operator buys the wrong paper or has trouble loading the paper Please follow the steps of either Method 1 or Method 2 below to properly load your thermal printer with new paper Figure P1 AC7074 Printer Rear View Method 1 Automatic Feed NOTE This method must be performed with the board power 1 If there is paper remaining on the previous roll it must be removed before proceeding Move the Paper Feed Lever from the DOWN to the UP position refer to Figure P2 and then pull out the remaining paper from the rear of the printer and discard the roll Paper Feed Lever Figure P2 AC7074 Printer Side View with Paper 2 Move the Paper Feed Lever back to the DOWN position Slide a new roll of paper onto the Roll Holder oriented so the paper comes off on the side toward the printer refer to Figure P3 for the correct placement 19 3 4 D q Figure AC7074 Printer Side View Showin Prot er Roll Placement Wrap the paper under the Paper Guide and begin to feed it into the Paper Slot You do not need to fold or cut the paper in any way it should be left square in the front At a certain point as the paper is being fed in the printer will detect it and automatically feed it to the printing position When done the setup should look like Figure
19. le wrap and slide into place See Installing Bill Stacker instructions below Installing Coin W N Figure 1 Figure 2 inco 1652SA 89212233 wa 5 Remove the coin cup amp chute from the box Remove the four 14 20 nuts that are on the studs where the cup mounts to the door Maneuver the coin cup amp chute assembly into position and slip over the four studs Re install the four 14 20 nuts on the studs to secure the assembly to the door Tighten firmly with a 7 16 nut driver or socket Installing Bill Stacker The bill stacker slides into place as shown below Place open end of stacker 1 above push bar then lower into place A smaller stacker installs the same way Figure 5 Bill Stacker Figure 6 Bill Stacker Attached to Bill Acceptor Hopper Coin Token Sizes General Information The hopper will automatically adjust to dispense coins tokens in size from 20 30 mm in diameter and 1 25 3 5 mm in thickness There is an option available to dispense smaller coins A nickel is approximately 21 mm a quarter is approximately 25mm and a dollar coin is approximately 28mm in diameter Hopper coin bin Dump the coins into this hole 1600 coin max Coin counting optic 12 female connector located in rear of hopper Figure 7 Hopper Validator General Information A validator user manual is included as part of your information packet Please use this as your referen
20. ng the Program Mode Functional Description of All Programming Modes DUMp MOdE ere ac Be Se he MOES i43 44 Sas sua kusa A ER RINGS Ra eS o CO Cr dit CARE ater neen da aa Tokens Freeplay MOT MENUS EUR a qi ira dec Demo MOde nn rai aiii arar Bw d AMOS RER cum ein ac d E ems CIrCC clear all credit card records Repeat Limit Cr Card Use Test inver wif dior e EL e Qe SUE Go I d PLLC 5 uua rope LT ROS Ic de ee D ea Status of Operations AudiE ODLIOlS dox swa Dei t Eat answer ada NOC USC 4 9 xa g docu aka re Failure Reset PrtCC print all cc records PEE 52 5 apawaska A BALEN dedica rl A A NA Es NOC USCC ac Red a id Bral Bed veus Prnt Information a ace oA E de ds Audit Print Definitions Machine Information Print Definitions 10 6007 PROGRAMMING FLOW CHART TOKENSTATION SW ver 1E A05 SYSTEM SETUP 8 TEST
21. nt View Paper Fed Through 20 Functional Description of the AC6007 TokenStation After the TokenStation has been installed and the computer programming complete the machine is ready to operate Exiting the Program mode will bring up the main Pricing screen Insert cash for immediate token payout This ends your Cash transaction section For credit card transactions select one of the four arrow buttons to prompt the credit card menu YOU MUST SELECT AN ARROW PAYOUT FIRST BEFORE THE TOKENSTATION WILL BEGIN ANY OF CREDIT CARD TRANSACTION Once the amount of the token transaction has been selected the TokenStation will send alternating pulses to the hoppers to distribute the tokens evenly As the transaction ends the following occurs 1 The bills inserted counters increase the appropriate slots and all other associated audit features 2 The hopper total counter is incremented by the appropriate tokens paid out Functional Operation of the Hopper Out of Service Conditions In a two hopper system the other hopper will work as a backup or give change as needed In a one hopper system there is no backup There are 4 instances that will shut down a hopper 1 Low Coin This is the most common occurrence This shutdown occurs when the coins in the hopper fall below the gold plates which conduct low voltage between them The hopper will dispense coins from the other hopper when the TokenStation reads the signal
22. r pricing choices Selection 1 HHHHHH Selection 2 HHHHHH Selection 3 HHHHHH Selection 4 HHHHHH Paid Hopper 1 Paid Hopper 2 Paid Total HHHHHH STATUS Hopper 1 OK Status of LEFT Hopper Hopper 2 OK Status of RIGHT Hopper Validator OK Status of Bill Acceptor Credit Card OK Status of CREDIT CARD Operations 15 Machine Information Year mm dd Time hr mm Token Payout Settings 1 Quarter 2 Quarters 3 Quarters 1 Dollar FreePlay Note 5 Dollar 10 Dollar 20 Dollar 50 Dollar 100 Dollar 1 2 Type of coins dispensed from each hopper 1 quarter 4 1 Selection 1 HH HH Selection 2 HH HH Selection 3 HH HH Selection 4 HH HH Cost of all 4 washes in dollars IDX 1 Value IDX 2 Value IDX 3 Value IDX 4 Value Value of each IDX Token used Totals are in quarter increments FreePl Value HH Value of WASHBUCK coupon used Total is in quarter increments XK X X XX gt X x x PhoneAuthPri PhoneAuthSec PhoneCaptPri HHHHHHHHHH PhoneCaptSec T Phone numbers TokensStation calls out to Authorize and Charge Credit Cards PhoneOffice Not Used PhonePager Phone number called when TokenStation or Car Wash Controller is down BIN HHHHHH Agent Bank HHHHHH Agent Chain HHHHHH Merchant 73 14 3E HE TESTE TEdES Store
23. re warranted for one year from date of purchase COVERED e Manufacturers defects in workmanship or materials NOT COVERED Damage caused by shipping or physical abuse Misapplication Vandalism End users attempt on their own to repair components Cleaning and maintenance Power surges and lightning strikes Table of Contents SECTION A SETUP 8 INSTALLATION SCUD IAEA dd Assembling the TokenStation MOUNtINd IASTFUCHIONS iso di a Aaa a Installing Colb ASH s aca acr e a RS DRE ta Installing Bill Stacker rat AR a kuu wu qe a ACC XC Sa Hopper Coin Token Sizes amp General Information Validator General Information Power Supply Relay Board Fuse DETINITIONS uu qo ier den SQ ee d Mal Logie Board 258 dinar Programming the Changer Remote Paging Features amp Error 5 Data Logger Replacing Printer Paper Functional Description of the AC6007 TokenStation Functional Operation of the Hopper Out of Service Conditions Condor Coin Mechanism 4 84 asa SCR ON LS e es Car Wash Pay Station Schematics Pay Station Relay amp Power Supply Board Schematic
24. s SECTION B MAINTENANCE American Changer Cleaning Kit Information SECTION C PARTS LIST ACOU00Z Parts LISE ens yuyu qata amp a ee Ae Oe 35 EE ursus N Q U Ul 29 SECTION SETUP amp INSTALLATION Setup Inspect for any connectors or components that may have been dislodged during shipping The lock and keys for your changer will be inside the manila envelope along with this manual and other pertinent information To install the lock insert the cylinder into the hole in the middle of the T handle and push until stops Turn the key until you hear it snap Turn the key counterclockwise Y turn and remove the keys NOTE The only way to get a duplicate set of keys made is to save the tag that comes between the keys This ID starts with AC or ACC CELLULAR WIRELESS CREDIT CARD SYSTEM optional This feature is an optional add on for most American Changer models A separate maintenance manual is included in your packet You MUST call American Changer technical support at 888 741 9840 for setup and operating instructions Prior to startup in the wireless mode the machine will operate and validate cash transactions only Assembling the TokenStation Safety Note The AC6007 comes almost completely assembled in a box strapped to a pallet Care must be taken in unpacking and maneuvering the machine into place It is not a one man job The defaul
25. t settings are already set for a 4 coin per dollar payout with each hopper paying out 2 coins per dollar The bill validator is ready to accept 1 5 10 and 20 dollar bills Coin acceptor default value is one coin for 50 cents Fill the hoppers with a minimum of 100 coins each to a maximum of 10 000 coins each 20 000 coins total maximum Locate the on off switch on the lower left corner of Power Supply Relay Board Board that has H L 1 2 3 4 5 the relays and turn the machine on As the machine comes on the software version scrolls by on the LCD screen finally stopping with Welcome No Credit Cards Now The AC6007 can now be tested and used with cash only Note To change payouts it is necessary to enter the program mode Mounting the AC6007 Remove the bottom door of the AC6007 and locate the 4 mounting holes predrilled into the floor of the base Using lag bolts bolt down the machine to prevent the machine from being moved shaken or tipped over REFUSAL TO MOUNT THE CHANGER OR NOT USING ALL 4 MOUNTING HOLES MAY BE DANGEROUS After securing the machine to the floor the coin cup chute should be mounted to the door It is shipped in a box in the lower storage cabinet of the 6007 See Installing Coin Cup instructions below The validator comes without the stacker attached The stacker is also shipped in the same box as the coin cup in the lower storage cabinet of the 6007 Remove from the box remove bubb
26. tor Gnd Motor Raw B Signal Gnd Logic Raw Hopper IN2 Hopper IN3 Sensor OutB Coin Sensor Secunty 5V 1 Ok s u K Y 2 7K e C80 C76 C78 C75 C74 Cal C35 C13 cil C42 C43 C34 10uF 100nF 10007 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 10007 io0nF 100nF 2N3904C Q5 Bf N D3 E 1N4004 R25 2N3906 E 1N4004 5 Volt 1010 LM7805CT 1N4004 011 LM7805CT _ vd 1092 100nF RI sd 151 301 _ 23 M R34 10M 8 0 MHz vec Sd 0 5 gt 8035 1000F 100nF A MC34064 R36 47k z E Lo C 4 096 52 D8 c41 LM4040 4 1 bete G UU CO p d 00 00 00 ow Bl 3V L cc 1K U15 LM335 2 98 V 298K 25C i E Es 2 2 Station Micro Controller 3 T Revision 2009 16 08 17 6 11 Modem Module VCC E Latc OE MC74HC573 MC74HC541 J16 fInserted Trk2 Data Data Present Strobe Trk1 Strobe Data Revision 2009 16 08 17 10 6 11 24 MC74HC04 U22 MC14040B 1 9 2 S U20 27C040 Nibble Select 021 024 CD4019 MSM6585 Sample Frequency MC74HC04 MC74HC04 3 4 5 6 RO B 27K Nibble Select Nibble Select _ Oniginate Date Revision Date Revision Printed 25 Sep 2009 16 08 17 WAQ data Int Acc Stations Electronics Controller Rv 05 Sch 0610 ACC 06111
27. ust be configured remotely by American Changer to load the pager number into the software The TokenStation will page most numeric pagers A cell phone with caller ID can be used but there is no error code transmitted the only thing seen will be the phone number to which the TokenStation is connected While the TokenStation is paging the display momentarily shows TOKEN PAY OUT hog E The following is a list of the codes that will be sent to the pager 00 ID of Machine up to 4 error codes The 4 error codes are 01 Hopper 02 Validator NOT USED 03 Credit card phone Example A validator problem would usually display 0013 3 0 The first two digits come up The next three digits are the machine numbers chosen by the Zero The last two are the error code with a user during configuration zero in front If you do not have an alphanumeric pager for the AC6007 to call to give you these error codes you can get them by going to the Setup menu on the display From there go to Arrow 4 Status menu Next press Arrow 1 Audit Then press print At the bottom of the printout under STATUS the condition of the machine s parts is shown 17 Data Logger Information The printout shows the last 25 events This data is shown on the bottom of the Machine Print Info print out From left the data fields are Evnt Code Flag 1 Flag 2 Flag 3 Flag 4
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