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FloBoss S600 Instruction Manual - Welcome to Emerson Process

1. 3 5 CPU Bit Links Jumpers Jumper Link LK1 8 LK2 Table 3 9 shows the CPU bit links or jumpers This information is for identification purposes only Do not modify these settings unless told to do so by the factory Note The position values shown in boldface are the default configuration settings which may not apply to your specific configuration Table 3 9 CPU Bit Links Position Description Not Used Imm DII IINE TITTEN ON OFF BIOS Monitor start enable Revised Jan 07 CPU 3 9 S600 Instruction Manual 3 6 3 10 Jumper Link Position Description A A TEER LK15 1 2 2 3 Block 0 1M Write Prohibited 1 2 or Write Enabled 2 3 LK16 1 2 2 3 Block 1 2M Write Prohibited 1 2 or Write Enabled 2 3 LK17 1 2 2 3 Block 2 3M Write Prohibited 1 2 or Write Enabled 2 3 LK18 1 2 2 3 Block 3 4M Write Prohibited 1 2 or Write Enabled NNNM AAA E Clock Multiply 0 00 0 000000 LK19 ON OFF DX2 is Off LK to On or either DX4 On Clk x3 Off Clk x2 or WE 966 On Clk x4 Off Clk x3 LK to Off BIOS ROM Size 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 1820 o V423 4MBEPROM I 2 or1MBEPROM 2 3 SQFP 486 CPU Di ON OFF Linkto
2. DOCOSGBA Figure 4 18 Freguency Input Schematic without IS Barrier and with DC Coupled A120 Revised Jan 07 S600 Instruction Manual Table 4 11 Frequency Input Pin Connections for SKT B Pin Function 9 FREQUENCY CH1 2 FREQUENCY CH1 10 FREQUENCY CH2 28 FREQUENCY CH2 11 FREQUENCY CH3 29 FREQUENCY CH3 4 1 9 PRT RTD Inputs The S600 supports three Platinum Resistance Thermometer PRT Resistance Temperature Detector RTD inputs These inputs are suitable for Class A 4 wire PRT devices that conform to the BS EN 60751 1996 standard The temperature measurement range 1s 100 to 200 C 148 to 392 F The S600 supports three styles of PRT RTD probes DIN coefficient of 0 00385 ohm ohms degrees Celsius American Standard coefficient of 0 003926 ohm ohms degrees Centigrade Calendar Van Dusen equations The DIN 43760 selection is typical in Europe and common in the United States while the American Standard selection coefficient alpha 1s still common for circumstances where a slightly purer platinum 1s used to effect a higher absolute accuracy Y ou use the Config600 software to configure the style of PRT RTD input Refer to Figure 4 19 for a wiring schematic Table 4 12 shows the PRT RTD input pin connections D ae Kr 1 MN T PRT O
3. Station 1 Gas EU 1 STNO1 UVOL FR 2 STNO1 CVOL FR 3 STNO1 MASS FR 4 STNO1 ENERGY FR NOOK WH 3 Station 2 Liquid EU STNO2 GUVOL FR STNO2 GSVOL FR STNO2 MASS FR STNO2 IVOL FR STNO2 NSVOL FR STNO2 NETT MASS STNO2 SW SVOL FR B 3 Totals Menu The system uses all parameters in this group in calculating the various totals If one of the streams is a prover the stream does not appear on this menu y Stream 1 Gas Turbine 1 STR01 UVOL FR 2 STR01 CVOL FR 3 STR01 MASS FR 4 STRO1 ENERGY FR Stream 2 Gas DP 1 STRO1 UVOL FR 2 STRO1 CVOL FR 3 STRO1 MASS FR 4 STRO1 ENERGY FR Stream 3 Liquid Coriolis 1 STRO1 UVOL FR 2 STRO1 CVOL FR 3 STRO1 MASS FR 4 STRO1 ENERGY FR Main gt Totals Menu 1 STATION 2 STATION 3 STREAM 4 STREAM 5 STREAM CN pop a l Station 1 Gas EU STN01 FLT UVOL STN01 FLT CVOL STNO1 FLT MASS Next STNO1 FLT CVOL STN01 FLT MASS STNO1 FLT ENERGY STNO1 NRM PREM STNO1 FLT PREM TARWNAANAAKRWN NOoK WH r Station 2 Liquid EU STNO2 NSVOL STNO2 NETT MASS STNO2 SW SVOL B 2 y Stream 1 Gas Turbine STR01 FLT UVOL STR01 FLT CVOL STR01 FLT MASS Next STR01 FLT CVOL STR01 FLT MASS STR01 FLT ENERGY STR01 NRM PREM STR01 FLT PREM ARWONAOANODAAKRWN Stream 2 Gas DP
4. Stream 3 Liquid Coriolis STRO2 REV UVOL STRO2 REV CVOL STRO2 REV MASS Next STRO2 REV CVOL STRO2 REV MASS STRO2 REV ENERGY STRO2 FWD PREM STRO2 REV PREM AKRON AANDOAKRWN Front Panel Navigation 1 STRO3 GUVOL STNO1 NRM UVOL STNO2 GUVOL STRO1 NRM UVOL STR02 FWD UVOL STNO1 NRM CVOL STNO2 GSVOL STRO1 NRM CVOL STR02 FWD CVOL 2 STRO3 GSVOL STNO1 NRM MASS STNO2 MASS STRO1 NRM MASS STRO2 FWD MASS 3 STRO3 MASS STNO1 NRM ENERGY STNO2 IVOL STRO1 NRM ENERGY STRO2 FWD ENERGY 4 STROS IVOL 5 STRO3 NSVOL 6 STRO3 NETT MASS 7 STRO3 SW SVOL Revised Aug 06 BA Operator Menu S600 Instruction Manual The parameters in this group are values and statuses you typically want to view when monitoring the operation of the S600 Note AVE T amp P refers to the average temperature and pressure parameters STAT amp CTRL refers to status and control parameters Main gt Operator Menu 1 STATION 2 STATION 3 STREAM 4 STREAM 5 STREAM 6 STREAM 1 2 1 2 3 4 l Station 1 Gas EU 1 AVE T amp P 2 STAT amp CTRL Revised Aug 06 Station 2 Liquid EU 1 AVE T amp P 2 STAT amp CTRL 3 SEQUENCE CTL 4 FBAL CTL MAIRWNAONDARWN r Stream 1 Gas Turbine KF MF LIN Next Previous STREAM SETUP STREAM STATUS METER SETUP METERING IO CALCULATED DATA FWD AVG DATA CALCULATED DATA FWD A
5. 10 Channel 12 22 Revised Jan 07 I O 4 25 S600 Instruction Manual HAZARDOUS AREA SAFE AREA SHIELDED 24VDC HART Tx Rx RE ie A SHIELDED K LL Tse BARRIER 1 CABLE im MTL7787 2 M Y HANDHELD mer COMMUNICATOR XMTR LS EARTH S600 DOC0546A V 24VDC RETURN Figure 4 31 HART Device Beyond the IS Barrier HAZARDOUS AREA SAFE AREA HART Tx Rx 24VDC SHIELDED CABLE El lt R hellt HANDHELD HART ue S600 COMMUNICATOR XMIR RETURN DOCO547A Figure 4 32 HART Device and Hand Held Communicator Beyond the IS Barrier 24VDC BEE HART Tx Rx HART GE xMiR CABLE a lt R e be g 2700 c em VA S600 f l DOC0548A S Y CLEAN 24VDC EARTH RETURN Figure 4 33 HART Device without Hand Held Communicator 4260 Revised Jan 07 S600 Instruction Manual Chapter 5 Front Panel 5 1 Description Revised Jan 07 4 Direction Key This chapter discusses the S600 s front panel including the keypad LCD display screen communications port and LED The chapter also discusses how to navigate through the display screens In This Chapter o P EEE E AE 5 1 9 2 EEONLF ame POMM iva ee 0 2 SS oco kuulis aaa 0 2 C ALMANN 1 Oo e 0 2 9 3 2 Direction and Menu Keys annan naa 5 3 5 3 3 Numeric Keys EEN 5 3 5 3 4 Operation KeyS occcoocccccococconoconcnncon
6. 6 4 AC Tee EE 3 1 S600 Instruction Manual If you have comments or questions regarding this manual please direct them to your local sales representative or contact Emerson Process Management Remote Automation Solutions Marshalltown IA 50158 U S A Houston TX 77065 U S A Pickering North Yorkshire UK YO18 7JA Website www EmersonProcess com flow 4 Index EMERSON Revised Jan 07
7. 6 6 EL FloBoss S600 Microsoft Internet Explorer Ele Edi View Favorites Tools Help VAR SN SeBak gt gt 9t 2 A A Search jFavorites a 38 EN Address s n http 129 76 69 116 d164561 fpdf cai oe Link Sp ER 911 LI N bi EMERSON Process Management FloBoss 5500 S i e Reports Alarms Operator FloBoss S600 Date 19 01 2004 19 01 2004 19 01 2004 19 01 2004 19 01 2004 19 01 2004 19 01 2004 19 01 2004 10 12 08 08 57 45 08 57 45 08 57 45 08 57 45 08 57 32 08 57 32 08 57 27 Figure 6 6 Alarms Menu Report Text Configuration Prover Data Description PRV01 RUN CTL 1001 ADC 06 1 001 ADC 03 1 001 ADC 02 001 ADC 01 1 001 ADC 04 1 001 ADC 05 SYS HOST Meter Data Alarm ABT 1 DEV ERR DEV ERR DEV ERR DEV ERR DEV ERR DEV ERR WARM ST 19 01 2004 Value 0 000000 750 000000 500 000000 200 000000 20 000000 20 000000 200 000000 0 000000 Log Off Log Off To close a screen select another element from the menu bar or another screen from the hierarchy menu To close the webserver access link select the Log Off option in the menu bar and close the browser A The caching mechanism on many Internet browser applications may Caution present a security challenge Remember to log out of your browser session which clears the browser s cache of S600 details Webserver Access Revised Jan 07 S600 Instruction Manual Chapter 7 Startup This chapt
8. Access A llow 300 mm 11 81 clearance directly behind case for maintenance 300mm MAINTENANCE AREA 22 8MM 303 3MM 303 3 FOR REMOVAL OF PCB s 9 lt 11 94 C AE ee ae eee AN tad ames PLAN VIEW SIM l lt lt 270MM Baltes 10 63 EE A A O O LEVERS TO AID REMOVAL OF PCB S Y 4 rp DOCOS31A Hi w SIDE VIEW BACK VIEW PANEL THICKNESS REAR SUPPORT 2 5 5 0 mm REQUIRED Figure 2 5 Panel Mount Dimensions 2 4 3 Installing the Panel Mounted Unit After removing the front panel install the panel mounted unit 1 Keeping environmental considerations in mind construct the framework of the cubicle to support the operating panel Note A standard 483 mm 19 in rack that is 311 mm 12 25 in high can accommodate up to four S600s with the rear of the case supported 2 Refer to Figure 2 6 and Table 2 1 for position details for two 7 mm 0 276 1n holes and a cutout The panel cutout should be rectangular for each S600 Allow a tolerance of 3 mm 0 12 in on each axis Revised Jan 07 Installation 2 5 S600 Instruction Manual BASIC OUTLINE CUTOUT OF S600 UNIT 66MML3 X 150MM 3 2 6 1x5 9 1 7MM DIA 275 HOLES 2 PLACES PANEL CUTOUT VIEW DOCO532A Figure 2 6 Panel Cutout Dimensions Note The S600 fits into existing S500 869 flow computer panel cutouts 3 Ensure a panel thickness of at least 3 mm 0 12 in to prevent
9. a hierarchy tree menu appears in the navigation bar on the left side of the browser From this hierarchy menu you may select which screen of data points to view IE Y Pisos 5600 M rrpatt Internet Explorer BE E De Ss ese lues sek pede Qu P it se 2 F bew De Prime El LA ei e kend id 3 dre Gira SS 177 T6 itd f fo fief cp A 7 d ET GK d CH Pisa paws E EMERSON cp Freegan M cht Reports Alarms Current Flow Hais Dperator Plant WO Do ine 4 10082006 08 30 01 M e n u Ba r gt Tech Engineer Calculations IET Log Ol Syriam tna Alarm archive page 12 csv F2006 12 54 51 5600 515 HOST i CSV Button 5600 CEO a Besealme 1 Prd 1 a Maseilme 1 Prd 2 a Maseilmo 3 Prd 1 quoted Prd E Alarm Archive m wena Archiwa m Constant Log H A h E Config Report le ra rc y m Display Dump m Security Dump Menu mat v Lii m LLLI 2l n n D A m la l ta Lo La de La La La nm TH pH ppm p op m n ba La Ae G STROS DP IHCREHES 007 SIROS UFSIR DENS TI SIRS DF INCREHENMI D CL CC CR gt gt C C C C C D c n Le ji 6 6 5 6 E E BG ICH 605 STRIS UPS ann S 6 5 A h A P we A i Figure 6 3 Alarm Archive Report CSV Button The S600 web interface typically displays content as a text file as shown in Figure 6 3 You may be able to print the screen content using the PRINT button on the men
10. oi EEO BOA EE 4 1 4 1T Analogue nputs CAININ s ats ste sor raise kadaka biie 4 3 Az Analogue OUIDHIS DAC E 4 5 Es Digital Inputs1DISIN rcm 4 6 ELE Digital Outputs DIG OUT y dido 4 8 41 29 a a a aaa 4 9 4 5 Pulse Outputs PULSEOUT EE 4 10 4 1 Raw Pulse Output RAWWOUT nennen nnns 4 11 44 0 Frequency INDUS uuo etate ape pae aereo tada 4 12 Z9 HRT IR PDS UTS se EEN 4 13 4 1 10 P144 I O Bit Links Jumpers 4 14 Z2 PT4 Prover BOO ida 4 16 4 2 1 Digitalinpuis DIGGIN ona dd 4 18 4 2 2 Digital Outputs DIGOLIT uice ic atri a a trade sae vinti vba tse Rn 4 20 Revised Jan 07 iii 4239 TUNE Puse EE ee dee Abas 4 21 424 Pulse Outputs PULSEOU A WEE 4 22 mx Progucnhey AA A E EE 4 22 4 2 6 P154 Prover Bit Links Jumpers 4 24 ES E i i eR du m lei i EMILE 4 25 Chapter 5 Front Panel 51 Onl EIERE ete ate 5 1 92 LONE e EE e EE 0 2 99 Keypad ona aa iaa aa ao ds 0 2 5 3 1 FUNC Eet 0 2 5 3 2 Direction and Menu eye 5 3 di INBIEDSTIC INBUS EE 5 3 9 9 4 EE 5 3 9 4 Alarm EED andar KEV S eege 5 4 See 5 5 36 e AUT Ne RI Dl E 5 7 S EMEI D EE 5 8 9 7 1 ISIN EOS UE m T 5 8 5 7 2 Changing a Displayed Value eese nennen nnne 5 8 5 7 3 Changing a Calculation Mode menn 5 9 5 7 4 Assigning a Default Page wisn inode ies uu cue dico devo vu Ra o sd qu 5 10 o 5 Assigning a Page to a Function E hRey 5 10 5 7 6 Using the Exponential EAbTihey menn 5 11 Off MISSING TNE Novice 0 12 Chapter 6 Webs
11. www aga org AWG American Wire Gauge a system of sizing wiring Alphanumeric Consisting of only the letters A through Z and the numbers 0 through 9 Analogue A signal with no defined steps its value being determined by its size ANIN Analogue input also known as Al ANOUT Analogue output also Known as AO Baud An indicator of the rate of serial data transfer for example a baud rate of 10 indicates 10 bits per second Binary Numbers in base 2 that is only numbers 0 and 1 are used Bit A binary digit Bit Link A metal bridge that closes an electrical circuit also known as a jumper Typically a bit link consists of a plastic plug that fits over a pair of protruding pins Placing a bit link plug over a different set of pins allows you to change a board s parameters Bitswitch owitches that represent data bits by on or off state Buffer A device inserted between devices to match impedance equipment speeds or to supply additional drive capability Bus One or more conductors used as a path over which information transmits Byte Block of 8 bits which can define 256 states 0 through 255 Cold Start A process of starting the FloBoss S600 which copies the configuration file from Flash memory CONFIG 600 PC based software tool used to configure the S600 software Constants Numbers which only infrequently change Control Bus Bus connections for control signals such as read write CPU Central Processing Unit in the S600 th
12. 5 DIN e rica 4 6 BICIS 4 8 2 Index Frequency Ioputs eese 4 12 A es aaa aate 4 14 PR TR E RE 4 13 PUES EIN EE 4 9 PUESEOLUT EE 4 10 PAV A A 4 11 AA AA 1 1 Installation Preparing enis n Masel ave hb Ln ias 2 1 E60 EE 1 5 J JUMPEES NER TEC MEET 3 9 VO Board riain 4 14 Prover BOdSlds aet tedio ett 4 24 K Key CRN M 5 3 5 8 Bl EN 5 3 5 7 Enter x ee 5 3 A 5 3 5 11 itinere 5 10 Ville 5 10 aso fL Mm 5 3 AR RR E EA aaa N 0 12 KOYDA istos csi bei bu eat eer ener 0 2 L LAN POPE eege ti Au tete roa 3 10 Siet E 3 7 KO BIB ET 0 5 5 7 CED TIR E RETE 5 4 M Maintenance nennen nnns 8 1 Maximum Cable annan 3 6 Menu Sc 0 SA tL O 7 3 8 2 MENU EE 9 3 MENUS RERO UD 5 5 B 1 Messages el e ln Le P mene mi 7 2 ROS II EE 1 1 misil E 1 1 Modbus Maps ee ee tl 0 12 N Navigation Front Patel t un B 1 Webserver Interface 6 4 Network Setup ooccccocccccoccnccoccncononocononocanononanos 7 4 Numere EE 5 3 P P144 UO Bit Links Jumpers 4 14 P144 VO Board isi a toe Eust qut 4 1 P152 GPI BOHR sinn tie eS 3 1 Revised Jan 07 P154 Prover Bit Cmke 4 24 P154 Prover Board 4 16 PISOS HARE BONG eireas eaaa inai 4 25 Page Reference Number 5 5 Pages dali Medida 5 5 Power Supp 3 3 PAA EE 5 3 5 12 Prover e DEE 4 16 IGN a ede tae Sot cal cee ei teh 4 18 DIGOU WEE 4 20 Frequency Inpute 4 22 EE 4 24 POULSEN EE 4 21 PESE E EE 4 22 PRR TD
13. Display DUMP WEE 5 12 Display e Lei e 5 10 Dual Eemer 3 10 Revised Jan 07 Index S600 Instruction Manual E A N 5 3 Entering Data EE 5 8 Environmental Considerations 2 2 Ethernet LAN Port 3 7 Ethernet Pol uat o 3 10 VENUE OG oia 0 12 EXPONEN eet 5 3 Exponential Formal lasi laka 5 11 F EE 0 2 Figures 1 1 The FloBoss S600 Flow Manager 1 2 12 CPU e Lt EE 1 3 1 3 Intelligent I O Board 1 4 2 1 FloBoss S600 Gvasiem 2 2 2 2 Removing the Front Panel 2 3 2 3 Lifted Front Panel 2 4 2 4 Remove Connector 2 4 2 5 Panel Mount Dimensions 2 5 2 6 Panel Cutout Dmensons 2 6 2 7 Panel Mount Support cccoccncccccncoccncno 2 6 2 8 Unscrewing the Retention Screws 2 8 2 9 Using the Ejectors 2 8 2 10 Board Ready for Removal or Insertion 2 9 3 1 P152 CPU Backplate 3 2 9 1 P152 CPU eebe eb eco 3 2 3 3 P152 CPU Terminations 3 3 3 4 Pin Connections 3 6 2 9 LNK le VE 3 8 3 6 Dual Ethernet Communications Card 3 11 4 1 Backplate with P144 I O Board 4 2 4 2 P144 I O Board 4 2 4 3 P144 I O Board Terminations 4 3 4 4 Analogue Input Sche
14. IOUS EE 4 13 Pulse Inputs IR ein EE 4 9 4 21 Pulse Outputs PULSEOUT inc en aae 4 10 4 22 H Raw Pulse Output RAWOUT 4 11 Reflash Contgtie 8 4 Reflash Eummware 8 4 Retlashing S600 ua io 8 7 Remote Display or PC 3 7 KE 3 5 RS 422 Poni ee ee causis 3 6 RASO POM a E 3 6 RED INDUTS ern 4 13 S S000 A o 1 2 BIOS upgrade Loteries 8 8 Ki le WEE 8 7 Security Code oc eerte eate ee aes 5 8 SECH EUREN ees 5 12 Se a Config FI tet ev be rit 8 4 SNAP EE 3 5 SRAM maika aa mik ee 7 1 A E A 8 5 SAN EE 7 1 Startup WNC NU EE 7 3 8 2 Status ID Ee av ai 5 5 5 7 T Tables 2 1 Mounting Dimensions 2 5 3 1 TB 1 Pin Connections 3 4 3 2 TB 1 Pin Connections 3 4 3 3 Battery Specifications 3 5 3 4 Communication Ports 3 5 3 5 COM3 and COM4 Pin Connections 3 6 3 6 COM5 COM6 and COM7 Pin Connections EE 3 7 3 7 COM1 2 Pin Connections 0 00an00ann 3 8 Revised Jan 07 Index S600 Instruction Manual 3 8 Device Connectors for the P152 CPU Viele ET 3 9 3 9 CPU Bit OH eege ege ee a eer 3 9 4 1 ANIN Pin Connections SKT A 4 5 4 2 ANIN Pin Connections SKT B 4 5 4 3 D A Converter Output Pin Connections QA S 4 6 4 4 DIGIN Pin Connections SKT B 4 7 4 5 DIGIN Pin Connections SKT C 4
15. RETURNCH15 11 ANIN CH6 24 ANIN CH7 12 ANIN CH8 25 ANIN CH9 13 ANINCH O 23 RETURN CH6 10 Table 4 2 ANIN Pin Connections for SKT B Pin 8 H 20 Function GND 4 1 2 Analogue Outputs DAC The S600 supports four analogue outputs D A Converter Each D A Converter channel is fully floating and provides its own floating supply Loads of up to a 650 ohm loop impedance can be connected directly The unit can be used in either source or sink configuration Refer to Figures 4 6 4 7 and 4 8 The D A Converter output channels use the connector labeled SKT A which is located on the backplate of the P144 board Refer to Table 4 3 for the D A Converter output pin connections on the back of the I O card SIT V 1 14 15V D mE A LOOP IMPEDANCE 0 6400 e Steeg D S600 DOCO560A Figure 4 6 Analogue Output Schematic S600 Powered Revised Jan 07 I O S600 Instruction Manual LOOP IMPEDANCE 470 1K 0 Jm 15V SOURCE EXTERNAL 2 pee iid DOCO561A Figure 4 7 Analogue Output Schematic Externally Powered Device SKT A EXTERNAL 14 24V SOURCE 15V SOURCE 2 LOOP IMPEDANCE 470 1K S600 DOC0562A Figure 4 8 Analogue Output Schematic Externally Powered through S600 Table 4
16. configuration software Note All ports can connect to DCS systems ultrasonic meters coriolois meters and so on The S600 uses distributed processing to achieve maximum performance The main CPU incorporates a hardware floating point processor Each additional card also has local processing to convert inputs and output from engineering units to field values and vice versa as well as running background tests and PID loops All metering calculations are performed using 64 bit double precision floating point numbers for the highest accuracy Cumulative totals are stored in three separate memory locations Tri reg format for maximum integrity The user language Logicalc also allows you to perform logical control and double precision mathematical functions on the database objects ait De 8 Ta E d Ch Ci 4 M T Es 1 si Is E r ere Figure 1 2 CPU Board General Information 1 3 S600 Instruction Manual ESF tr A TEENE 3 P ls T r TZ Figure 1 3 Intelligent I O Board You can manage a configuration through the front panel interface or create a configuration through configuration software Config600 running on a personal computer PC The front panel interface consists of a backlit LCD display a 29 button keypad and an alarm status LED Using the PC based software interfaces Config600 Pro Config600 Lite and Config600 Lite you can both send upload new or modified configurations to
17. drops below the predefined limit Should this condition arise please contact your local service centre or factory for further assistance 3 4 CPU Revised Jan 07 Charging Time Hold up Time without recharge Battery Life Typical S600 Instruction Manual Table 3 3 Battery Specifications Battery Backup Holdup Time after battery has failed its 2 weeks at 20 C 68 F load test 20222 3 3 Communication Ports Communications Port Network terme The S600 CPU has nine standard communication ports eight serial and one Ethernet Table 3 4 details the communications ports Note Comm Ports and 8 contain internal connections to other boards in the S600 which are not available for external host or local operator communications You can use Comm Port 1 to route Remote Display connections Comm Port 2 is normally reserved for Config600 IPL 600 Table 3 4 Communication Ports Backplate Descriptor Description COM1 2 Internal Connection to Front Panel Keypad COM1 2 Conmfig6OOMPL 600 J 0 COM4 EIA 232 RS 232 TB2 EIA 422 RS 422 orEIA 485 RS 485 Remote l O External Reserved for future use and Internal Connection to I O Boards For information on the communications port on the front panel which can also act as Comm 2 refer to Chapter 5 Front Panel For information on the optional second Ethernet port refer to Section 3 6 Dual Ethernet LAN Port 3 3 1 EIA 232 RS 232 Serial
18. for full functionality In This Chapter 6 1 Defining Webserver Access 6 2 6 2 Accessing the RE 6 2 6 3 Navigating the Webserver Interface ooonccccconcnccccooccncnoncnnononnnnnnnos 6 4 Revised Jan 07 Webserver Access 6 1 S600 Instruction Manual 6 1 6 2 6 2 Defining Webserver Access Using the Config600 software you must first define the specific content each security level can view CH FloBoss S600 PCSetup ExampleM File Edit View Tools Window Help D c El Za E System Setup I O Setup H Station 1 GAS H Station 2 LIQ Stream 1 GAS CORIOLIS Stream 2 GAS DP Stream 3 GAS TURBINE Stream 4 GAS ULTRASONIC Stream 5 LIQ CORIOLIS Stream 6 LIQ TURBINE Advanced Setup Conversions Constants Totals Descriptions Alarms Security Displays Webserver For Help press F1 OtT 158 Security Access Allowed Level i A Displays Reports Alarm Diagnostics Remote Print Accept ccess l I I lt l HM M Kk ks ks ks ka gd M M AK kt ki gd M M M a e gd M M M k kt ki eee NM M NM M MS aENMENMENBNMINI a MEI jw Auto hide unused displays m Security Level 1 Figure 6 1 PCSetup Webserver Access For further information on using this screen refer to Chapter 7 Advanced Setup Configuration in the Config600 Pro Software User Manual Form A6169 Once you complete this security level access matrix you can access t
19. from the Startup menu 2 Select CLEAR SRAM 3 Press 1 to confirm the selection The following message displays COMMUNICATIONS LINK FAILURE 4 Wait 30 seconds If the display has not changed after 30 seconds Revised Jan 07 reboot the S600 power down wait five seconds and then repower The Startup menu displays when the process completes Troubleshooting 8 5 S600 Instruction Manual 8 3 4 Changing the Fuse The fuse is located in a clip in type holder on the P144 CPU module see Figure 8 1 hi Lu e Qn w B 233 5 1t gt x JM MAA 5 fi gt KZ 4 z 2 r Figure 8 1 Fuse Location To change a fuse 1 Switch off the power supply 2 Unscrew and remove the CPU module from the S600 case 3 Remove the fuse using only light pressure 4 Check the integrity of the fuse If necessary replace it only with a 20 mm X 5 mm 2 5 Amp anti surge fuse Note Using a fuse with a higher current rating invalidates the S600 warranty Replace the fuse checking to be sure it 1s secure Replace the CPU module into the case Replace the plug connectors o xou Switch on the power supply 8 6 Troubleshooting Revised Jan 07 S600 Instruction Manual 8 3 5 Reflashing an S600 If the VxWorks bin file is not currently working it may be necessary to reflash the S600 Revised Jan 07 1 Disconnect the power supply 2 Unscrew and remove the P152 pro
20. initialization process data including orifice size analog input scaling alarm limits and keypad values Build and customize Modbus slave maps Modbus master polling sequences front panel displays and period report formats Customize the alarm system including alarm groups suppression and inhibits Configure system security by setting user names and passwords and assigning access levels for each data object on the displays Specify the engineering units and totalisation rollover value Reflash the CPU module firmware with software upgrades and transfer configurations via the Transfer Editor IPL 600 1 3 3 Config600 Pro Use the Config600 Pro software editor suite to create new configurations modify existing configurations transfer existing configurations edit items on the front panel display and edit custom reports With Config600 Pro you can Create a new application from base templates for gas liquid and prover applications Edit process configuration data including orifice size analog input scaling alarm limits and keypad values Build and customize Modbus slave maps Modbus master polling sequences front panel displays and period report formats Specify the engineering units and totalisation rollover value Customize the alarm system including alarm groups suppression text and inhibits Configure system security by setting user names and passwords and assigning access levels for each data o
21. line changes that have been made to the configuration files either since the last ones downloaded from a PC running Config600 software or since the last backup During a cold start you have the option of keeping or resetting the cumulative totals You can only keep totals if the structure of the database has not been changed Use a cold start after you send a new configuration to the S600 or to recover from extreme situations such as a corrupted database A cold Startup 7 1 S600 Instruction Manual start builds a new metering database using the configuration data stored in the S600 s Flash memory Note You must perform a cold start 1f you update or otherwise change the firmware 7 3 1 Initiating a Cold Start You initiate a cold start using either of two methods Unpowered Powered with operating S600 Unpowered Cold Ifthe S600 is not powered up you may set bit link LK13 on the P152 Start CPU board to the closed cold start position and then apply power to the S600 This causes the Startup menu to display A Exercise caution if you set the bit link jumper When you set the cold Caution start jumper remember that the S600 also uses this setting if it self starts for any reason such as a low voltage shutdown or recovery from a malfunction Remove the cold start jumper setting when you do not need it Otherwise an unplanned restart could result in lost data 1 Select the COLD START option from the Startup menu
22. menu displays see Figure 7 1 Note After you modify any data in the startup menu the S600 may require a power cycle WARM START COLD START NETWORK Sil UP REFLASH FIRMWARE BEAGTORT SETUP Figure 7 1 Startup Menu Startup menu options include If the S600 completes its start up initialization sequence but does not automatically warm start the S600 Startup menu displays see Figure 7 1 Option Description Warm Start Restarts a previously configured S600 at the point prior to being powered down Cold Start Builds a new metering database on the S600 using the configuration files stored in Flash memory Network Setup Configures the TCP IP Gateway and Modbus addresses see Section 7 4 1 Network Setup Reflash Firmware Reprograms the S600 operating system firmware stored in Flash memory see Chapter 8 Troubleshooting Factory Setup Clears SRAM and formats Flash memory and changes additional settings Note Use this option only at the direction of a factory representative Revised Jan 07 Startup 7 3 S600 Instruction Manual 7 4 1 Network Setup This option on the Startup menu enables you to define the TCP IP Ethernet Gateway and Modbus network addresses Note Define the necessary network settings before you initiate any network communications You can only view or modify these settings physically through the Startup menu You cannot use the Config600 software to define communications The S600 keep
23. one or more units are installed in a confined space with other Caution heat producing equipment give special attention to the combined heating effect This combined heat could increase the environmental temperature beyond its acceptable threshold thereby impacting performance 2 3 Required Tools for Installation Before you attempt to install the S600 ensure that you have the following tools Small flat blade screwdriver suitable for the slot headed captive screws on the rear of the case that secure each plug in board into the case 5 5 mm 5 BA hex or small adjustable crescent wrench for the front panel bosses 2 5 mm Allen key suitable for the hex cap screw on the front face of the front panel that secures the front panel molding to the case 2 2 Installation Revised Jan 07 S600 Instruction Manual 2 4 Installing the S600 Refer to the following procedures for installing the various S600 components including the front panel panel mounted unit and plug in board 2 4 1 Unpacking the S600 Unpack the S600 carefully and inspect parts for visual damage Note Do not discard packaging material until after you have identified all pieces of the shipment and you are confident that all parts are working correctly 2 4 2 Removing the Front Panel To begin the mounting process remove the front panel from the S600 1 Ensure power has been removed from the S600 2 Using a 2 5 mm Allen key remove the hex cap screw from
24. the FloBoss S600 Flow Manager the S600 For information about the configuration software for the S600 refer to either the Config600 Pro Software User Manual Form A6169 or the Config600 Lite Software User Manual Form A6170 This chapter details the structure of this manual and provides an overview of the S600 and its components In This Chapter 11 scope leede 1 1 1 2 FloBoss S600 Flow Manager nn 1 2 1 3 Config600 Configuration Gofbware 1 5 A O E ENA 1 5 1 3 2 onflg600 tetas 1 5 koo COMMGGOO PO adios 1 6 1 4 Related Specification Gheets naa 1 6 1 1 Scope of Manual Chapter 1 General Information Provides an overview of the S600 and its configuration software Config600 Chapter 2 Installation Provides instructions on installing the S600 housing as well as installation preparation and panel mounting procedures This chapter also describes the installation and removal of the plug in boards Chapter 3 CPU Describes the use of the communications and power connector blocks field wiring configurations and bit link settings for the plug in CPU board as well as the second Ethernet communications port Chapter 4 Input Output I O Describes the use of the plug in connector blocks field wiring configurations and bit link settings for the plug in I O boards Chapter 5 Front Panel Describes the front panel keypad communications port and display area This chapter also shows how
25. the bottom center of the front panel refer to Figure 2 2 Figure 2 2 Removing the Front Panel 3 Carefully slide the front panel up 4 mm 0 15 1n to allow it to clear the retaining groove at the top of the case and then allow the panel to come forward to clear the panel case completely refer to Figure 2 3 Revised Jan 07 Installation 2 3 S600 Instruction Manual 2 4 Figure 2 3 Lifted Front Panel 4 Disconnect the ribbon cable from the back of the front panel at the blue connector refer to Figure 2 4 Observe the orientation of the connector with its mating keyway You must correctly re insert the ribbon cable at the end of the installation process A Do not remove the ribbon cable from the S600 housing entrance This Caution might damage the S600 d ae t Disconnect ATA Here Figure 2 4 Remove Connector 5 Remove the top and bottom bosses from the unit housing using a 5 5 mm 5 BA hex wrench Installation Revised Jan 07 S600 Instruction Manual Table 2 1 Mounting Dimensions Part Dimensions Display Keypad Molding 85 mm 3 35 width x 269 mm 10 59 height x 28 mm 1 10 deep Case 84 5 mm 3 327 width x 270 mm 10 63 height x 303 8 mm 11 94 deep TTT Panel Cutout 66 mm 2 67 width x 150 mm 5 97 height Pitch Between Cases 110 mm 4 33 giving 25 mm 0 98 airgap 3 Max Panel Thickness 10mm 0 39
26. the S600 and receive download existing configurations from the S600 With the Config600 software you can define the following functions with the S600 1 4 Stream and station totalisation Batch totalisation and correction Three term PID control Flow balancing Flow scheduling Automatic proving sequence K factor linearization Valve monitor control Sampler control Station densitometer Station gas chromatograph Forward reverse and premium error totals Comprehensive maintenance mode Reporting Modbus Modify display matrix General Information Revised Jan 07 S600 Instruction Manual 1 3 Config600 Configuration Software The Config600 configuration software is a suite of editors that enable you to monitor configure and calibrate the S600 The software has three versions Config600 Lite Config600 Lite and Config600 Pro Note The S600 will not operate until you send a configuration to it from the host PC IPL 600 A fourth program Interactive Program Loader 600 IPL 600 is available separately from the Config600 software suites IPL 600 sends VxWorks firmware and receives and sends configurations IPL 600 is included in all Config600 software suites as the Config Transfer utility For more details on using these configuration tools refer to the on line help included with the software or to Config600 Pro Software User Manual Form A6169 Config600 Lite Software Us
27. 29 and 4 30 for field wiring schematics HAZARDOUS AREA SAFE AREA 2 Hl MTL787S IA HI 4G BARRIER Oe SOLARTRON 7830 40 DOCO651A Figure 4 29 Frequency Input Schematic with IS Barrier and AC Coupled SIG SOLARTRON S EXTERNAL 78112412 24V SOURCE DOC0652A Figure 4 30 Frequency Input Schematic without IS Barrier and DC Coupled Table 4 21 Freguency Input Pin Connections for SKT D Pin Function 9 FREQUENCY CH1 21 FREQUENCY CH1 10 FREQUENCY CH2 22 FREQUENCY CH2 Revised Jan 07 I O 4 23 S600 Instruction Manual 4 2 6 P154 Prover Bit Links Jumpers The boldface entries in the Position column on Table 4 22 are the default configuration settings They may not apply to your specific configuration Table 4 22 P154 Prover Bit Links Jumpers Link Position Descriptions Ge Flash Li LK ON Write Enable BEEN OFF Write Protected M Node Address see Table 4 23 e LK2 ON MEE OFF Multiplexed mode MUX LK11 ON OFF Multiplexed mode MUX MUX Address 1 2 3 4 5 6 7 8 9 10 1 12 13 14 15 LKS E EE ME LKA NG AAA LKS mM A Li LK6 oo EN a al LK ER GNE MEME MEM NM LK8 SS LK9 e e EE LKi0 12 e e e e ew e e m m o PN A a O e Altera Voltage LK12 1 2 3 465V 2 3 5V Vcc x LK13 14 2 RS 422dfferential driver 2 3 Open collector 2 LK15 16 ON Line determ
28. 3 B 6 System Settings Menu Frequency Inputs 1 FREQ 01 FRQO1 2 FREQ 02 FRQ02 3 FREQ 03 FRQ03 4 FREQ 04 FRQ04 5 FREQ 05 FRQ05 Pulse Inputs Prover Switches epe ac Cs N S po N on cipes p ISSUES PIP 01 PIPO1 PIP 02 PIPO2 PIP 03 PIPO3 PIP 04 PIP04 PIP 05 PIPO5 PIP 06 PIPO6 PIP 07 PIPO7 Next Previous PIP 06 PIPO6 PIP 07 PIPO7 PIP 08 PIPO8 PIP 09 PIPO9 PIP 10 PIP10 1 PRV 01 v Digital I Os 1 DIGITAL IO 01 2 DIGITAL IO 02 3 DIGITAL IO 03 The system uses the parameters in this group in report gathering or for maintaining the S600 The Unit Setup submenu contains the parameters regarding the Units of Measure B 4 Main System Settings Menu 1 UNIT SETUP 2 REPORT SETUP ALARM SETUP MAINTENANCE MODE TOTALS RESET SYSTEM STATUS SOFTWARE VERSION NO OB Y Unit Setup CONVERSION 2 SETUP Front Panel Navigation Revised Aug 06 B 7 Tech Engineer Menu S600 Instruction Manual The parameters in this group are for advanced users or factory personnel The Date amp Time menu option sets the format for reporting the date and time The Security menu option sets the security parameters Revised Aug 06 Serial Ports lt Main gt Tech Engineer Menu 1 DISPLAY SETUP 2 CONTRAST 3 DATE TIME 4 DISPLAY TEST 5 SECURITY
29. 3 D A Converter Output Pin Connections for SKT A Pin Function 1 DAC CH1 15 V SOURCE SEENEN ENEE ENEE ERENNERT ENEE UN E Haa A Ai rr rrt seresearsesrsresesesasosnssessesnssasesesessssssssesesesnesesnenasesesesesesnesosnsnsnasosnsnsessenenesesnenosesnenesesnenstenenene 4 1 3 Digital Inputs DIGIN Each plug in board provides 16 optically isolated digital inputs DIGIN The digital inputs have been grouped into four banks of 4 off single ended inputs with one common feed Refer to Figures 4 9 and 4 10 The sample period is 500 milliseconds The DIGIN channels use the connectors labeled SKT B and SKT C which are located on the backplate of the P144 board Refer to Tables 4 4 and 4 5 for the DIGIN pin connections Note You must connect the feed lines such as pin 17 on SKT B toa 24 Volts dc source The DIGIN lines such as pin 13 on SKT B expect I O Revised Jan 07 Revised Jan 07 OPEN COLECTOR DEVICE S600 Instruction Manual OKT P A EXTERNAL 24V SOURCE 15 DOCOD63A Figure 4 9 Digital Input Schematic Open Collector Device EXTERNAL 24V SOURCE 5600 Figure 4 10 Digital Input Schematic Relay Table 4 4 DIGIN Pin Connections for SKT B Pin Function 13 DIGIN CH 1 14 DIGIN CH2 15 DIGIN CH3 16 DIGIN CH4 17 RETURN CH1 4 18 DIGIN CH5 19 DIGIN CH6 Table 4 5 DIGIN Pin Connections for SKT C Pin Functi
30. 4 2 2 Digital Outputs DIGOUT Each board provides 12 digital output DIGOUT high current open collector type channels The maximum current rating is 100 mAmps at 24 Volts dc Output frequencies up to 0 5 Hz are possible Carefully check the DC polarity Use an external DC supply in series with the load When using inductive loads such as relay coils place a diode across the load The DIGOUT channels CH1 and CH2 are located on connector SKT E Channels CH3 and CH12 are located on connector SKT F Refer to Tables 4 17 and 4 18 for the DIGOUT pint connections Refer to Figure 4 26 for field schematics EZ L des EXTERNAL SKI E 24V SOURCE S600 DOC0645A Figure 4 25 Digital Output Schematic Relay 4 20 I O Revised Jan 07 S600 Instruction Manual ALARM LED EXTERNAL 24V SOURCE DOC0646A Figure 4 26 Digital Output Schematic 24 V Switched Indicator Table 4 17 DIGOUT Pin Connections for SKT E Pin Function 36 DIGOUT CH1 37 DIGOUT CH2 Table 4 18 DIGOUT Pin Connections for SKT F Pin Function 37 DIGOUT CH3 36 DIGOUT CH4 35 RETURN CH1 4 34 DIGOUT CH5 33 DIGOUT CH6 32 DIGOUT CH7 31 DIGOUT CH8 30 RETURN CH5 8 29 DIGOUT CH9 028 DIGOUT CH10 27 DIGOUT CH11 26 DIGOUT CH12 25 RETURN CH9 12 4 2 3 Turbine Pulse Inputs You can use the four pulse inputs either independently or as two pairs Generally they are used for dual pulse measurement such as turbine appli
31. 6 COMMUNICATIONS Communications 4 SERIAL PORTS 3 ASSIGNMENT 0o 400 EA A PORT 01 PORT 02 PORT 03 PORT 04 PORT 05 PORT 06 PORT 07 PORT 08 gt Assignment NOOR WDM MODBUS ADDRESSES PRINTER EFM SLAVE LINK CHROMAT LINK PROVER SLAVE LINK CORIOLIS LINK TCP IP 1 Front Panel Navigation B 5 S600 Instruction Manual B 8 Calculations Menu The parameters in this group are all used in and result from system calculations and are further subgrouped as parameters relating to the values going into the calculations as input and results of the calculations as output Main gt Calculations Menu 3 STREAM 1 4 STREAM 2 5 STREAM 3 Station 1 Gas EU Empty screen B 6 Front Panel Navigation Station 2 Liguid EU Stream 1 Gas Turbine Stream 2 Gas DP Digital Os Stream 4 Prover Ball 1 AGA 7 1 DOWN UP CORR T P 1 KF MF LIN Empty screen 2 KF MF LIN 2 UPSTREAM EXP 2 BASE TO MTR VEI esteem 3 1506976 3 1505167 3 SEL TO BASE 4 AGA8 4 PIPE CORRECTION 5 S06976 6 AGA8 7 SOTR9464 AGA 7 STRO1 DOWN UP CORR T P KF MF LIN STRO3 l STRO2 1 INPUTS 1 INPUTS 1 INPUTS 2 OU
32. 6 DIGOUT CH4 35 RETURN CH1 4 34 DIGOUT CH5 33 DIGOUT CH6 32 DIGOUT CH7 31 DIGOUT CH8 30 RETURN CH5 8 29 DIGOUT CH9 28 DIGOUT CH10 21 DIGOUT CH11 26 DIGOUT CH12 25 RETURN CH9 12 4 1 5 Turbine Pulse Inputs With the optional mezzanine card for pulse inputs P148 installed the P144 I O board supports four pulse inputs either independently or as two pairs dual pulse mode Generally the pulse inputs perform dual pulse measurement such as in turbine applications In dual pulse mode you can enable level A or B pulse checking Each input has an input range of to 10 KHz Each channel has live integrity checking If cabling faults develop or if the pre amp power fails the software activates a configurable circuit fail alarm The electrical connection for these inputs depends on which DPR mezzanine card is fitted to the P144 I O module The dual mezzanine card accepts pulse inputs from 3 5 Volts dc to 24 Volts dc when wired as show in Figures 4 13 and 4 14 It cannot accept NAMUR or current mode preamps without external devices The P148 mezzanine card can interface to a variety of pre amps including Spectra Tek F106 Spectra Tek IS106 Instromet MK15 Faure Herman FH71 2 wire Faure Herman FH71 3 wire ITT Barton 818U and Daniel 1838 Preamp Table 4 8 shows the dual pulse input pin connections SIL E EXTERNAL ek 24 SOURCE 23 52 6 SE OPEN COLLECTO
33. 7 4 6 DIGOUT Pin Connections SKT B 4 8 4 7 DIGOUT Pin Connections SKT C 4 9 4 8 Dual Pulse Input Pin Connection SKT C MeL MAE M LI MIU 4 10 4 9 PULSEOUT Pin Connections SKT B 4 11 4 10 Raw Pulse Output Pin Connections SKT unu Me m iu EE T 4 12 4 11 Frequency Input Pin Connectors SKT B uu ee M LM UE 4 13 4 12 PRT PRD Input Pin Connections SKT B M RN 4 14 4 13 P144 I O Bit Links Jumpers 4 15 4 14 Multiplex Mode Addressing 4 16 4 15 DIGIN Pin Connectors SKT E 4 19 4 16 DIGIN Pin Connections SKT F 4 20 4 17 DIGOUT Pin Connections SKT E 4 21 4 18 DIGOUT Pin Connections SKT F 4 21 4 19 Dual Pulse Input Pin Connections SKT F EUR 4 22 4 20 PULSEOUT Pin Connections SKT E 4 22 4 21 Frequency Input Pin Connections SKT D M 4 23 4 22 Prover Bit Links Jumpers 4 24 4 23 Node Addressing Communications Mode SSIS CHO pee D 4 24 4 23 P188 HART Pin Connections Socket B 4 25 4 24 P188 HART Pin Connections Socket A 4 25 5 1 Front Panel Port Connections 5 2 TFOUDISSHOOUING EE 8 1 Flash NOG BEEN 8 4 Turbine Pulse Inputs 00nn0nnoannannnannnnn 4 9 4 21 U Upgrading BIOS uscar 8 8 V TEE 5 4 NXV V IKS EEN 1 5 W Warm Stet SINAN a Let EEN 7 1 Watchdog Relay EE 3 4 Webserver Interface
34. A Caution Revised Jan 07 The S600 ships with the boards already installed Follow this procedure 1f you need to remove the boards for maintenance or upgrade purposes The CPU board 1s located in the left most rear slot of the case You can place plug in I O boards in the remaining slots or leave them empty Cover any empty slots with the blank cover plates Take suitable electrostatic discharge precautions before you remove any of the plug in boards The terminals on some boards may be wired to electrical potentials sufficiently high to cause electrical shock and injury Turn off and discharge any power sources for connected devices before you perform any installation or repair work To remove a plug in board 1 Power down the S600 before you attempt to extract a plug in board 2 Unscrew the retention screws before you attempt to remove a board This avoids damage to the ejectors refer to Figure 2 8 Installation 2 7 S600 Instruction Manual Ejectors Figure 2 8 Unscrewing the Retention Screws 3 Unlatch the ejectors for the appropriate board and pull the board clear of the case You may need to rock the board slightly to release the connectors refer to Figures 2 9 and 2 10 Figure 2 9 Using the Ejectors 2 8 Installation Revised Jan 07 S600 Instruction Manual Figure 2 10 Board Ready for Removal or Insertion To install a plug in board 1 Carefully align the boards with the guides located at
35. CHNG keys to confirm that you Front Panel 5 3 S600 Instruction Manual have entered the data correctly and completed an operational sequence 5 4 Alarm LED and Alarm Keys Alarm Display Located between the F keys and the MENU key on the keypad 1s the Alarm LED and two alarm related keys VIEW and ACCEPT During normal operations with no alarms activated the Alarm LED is constantly green The system can trigger an alarm when there is a malfunction or when measurements exceed the pre set limits for a parameter At that point the alarm signal may be relayed to a terminal or klaxon in the Control Room On the S600 front panel a flashing red LED indicates an alarm The alarm display shows the source of the alarm When an alarm activates the light flashes red until you press VIEW to display the parameters that have triggered the alarm You then press ACCEPT Once you acknowledge an alarm the LED light is a constant red until you clear all the alarm conditions The first line of the alarm display indicates the date and time of the alarm Until you accept the alarm the date displays in inverse video The second and third lines describe where the alarm has been activated and its nature The total number of alarms both accepted and unaccepted appears on the bottom line of the alarm display If you have more than one alarm to view you can press 4 or V to cycle through the alarm display After you have viewed all the alarm
36. Form Number A6115 Part Number D301150X412 January 2007 FloBoss S600 Flow Manager Instruction Manual Remote Automation Solutions EMERSON Revision Tracking Sheet January 2007 This manual may be revised periodically to incorporate new or updated information The revision date of each page appears at the bottom of the page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision All pages Jan 07 All pages Sep 04 Initial issue Aug 01 ROCLINK is a trademark of one of the Emerson Process Management companies The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are the property of their respective owners 2001 2007 Remote Automation Solutions division of Emerson Process Management All rights reserved Printed in the U S A www EmersonProcess com flow While this information is presented in good faith and believed to be accurate Emerson Process Management does not guarantee satisfactory results from reliance upon such information Nothing contained herein is to be construed as a warranty or guarantee express or implied regarding the performance merchantability fitness or any other matter with respect to the products nor as a recommendation to use any product or process in conflict with any patent Emerson Process Management reserves the righ
37. H 3f pj L A ti Figure 4 2 P144 I O Board BQ Revised Jan 07 S600 Instruction Manual P144 IIO 1 SERVICE SERVICE ADC 1 ADC 2 ADC 3 ADC 4 D D D SUPPLY DAC 1 OUTPUT GROUND SUPPLY DAC 2 OUTPUT GROUND ADC 5 abces 6 apen 10 Em CON SUPPLY DAC 3 OUTPUT GROUND SUPPLY DAC 4 OUTPUT GROUND SERVICE ADC 11 PRT1 V ADC 12 INPUT V PULSE OUT 1 PULSE OUTPUT5 PRT2 V INPUT V l PRT3 V INPUT V 24v COMMON VE SERVICE I DIG IN 7 RAW PULSE OUTPUT Figure 4 3 P144 I O Board Terminations 4 1 1 Analogue Inputs ANIN There are two fully floating A D converters per I O board each measuring five single ended analogue input ANIN channels Each channel ANIN 1 10 1s configurable within a 0 to 5 25 volt or 0 to 22 mAmp input range The board also provides two current only inputs ANIN 11 and 12 for a total of 12 analogue inputs The primary measurement for ANIN 1 10 is voltage which is compared to a stable reference source The channels are configurable Revised Jan 07 I O 4 3 S600 Instruct
38. Jan 07 CPU 3 7 S600 Instruction Manual 3 8 Table 3 7 COMI 2 Pin Connections Pin Function ND 2 TXtoR Display 3 GND 4 SPEAKEROUT 5 WG E 6 TXtoPC 0 7 RTStoPC 8 GND 9 RX from R Display M 11 GND E 12 NC 13 NC 14 RX from PC 15 CTS to PC Connecting to the A special serial cable is required to connect the host PC to the FloBoss S600 S600 unit A ready made link cable is available for a PC with a 9 pin serial port Alternatively you may fabricate your own link cable using the wiring details in Figure 3 4 Note Due to the high baud rate used for the communications between the host PC and the S600 restrict the maximum cable length to 5 m Sf eee DS 600 DS 600 HOST PC RJ12 19W D Type M 9W D Type F 6 em Ry 14 2 Rx 3 amp 4 GND BH e JBOND B esee Te 15 7 RTS ee IS 7 m 8 CTS 1 CD 4DTR 6 DSR Figure 3 5 Link Cable CPU Revised Jan 07 S600 Instruction Manual 3 4 CPU On Board Connectors Table 3 8 shows the miscellaneous device connectors provided on the P152 CPU module This information 1s for identification purposes only Do not modify these connections unless told to do so by the factory Table 3 8 Miscellaneous Device Connectors for the P152 CPU Module Socket J1 J2 J3 J4 J5 J6 J7 J8 Description DIN Backplane Connector mn
39. LEAR key Note The CLEAR key does not work while in Edit mode 5 7 5 Assigning a Page to a Function F Key You can assign any display page to appear when you press one of the four function keys F1 through F4 This is helpful when you often need quickly to access a particular page 1 Access the desired display page 2 Press the Decimal Point key 3 Press the F key F1 F2 F3 or F4 you want to associate with that display page Front Panel Revised Jan 07 S600 Instruction Manual Note Once you assign an F key to a display page you cannot undo the assignment unless you clear the SRAM or cold start the S600 However you can always re assign the F key to a different display Do RN 5 7 6 Using the Exponential EXPT Key Revised Jan 07 The Exponential EXPT key allows you to enter parameters in scientific notation S600 displays the value in scientific notation 1f it cannot display the value as a normal number Using the Config600 software you can force a data value to always display in scientific notation For further information refer either to the Config600 Pro Software User Manual Form A6169 or to the on line help for the Config600 software To enter an exponential value 1 Key in a value 2 Press EXPT an E appears on the display and then enter the required power 3 Press Enter For example to enter the value 0 00000009 as an exponential value key in 9 0 or 9 press EXPT enter 8 to re
40. Log CSV 3 Display Dump 4 Security Dump 5 All Alarms Revised Jan 07 Revised Jan 07 Option Reports Communications Current Alarms Logs S600 Instruction Manual Sub Reports 1 Current Report 2 Config Report 3 Archived Reports _ 1 Modbus Maps No sub options prints a list of current alarms to the 1 Alarm Log 2 Event Log No sub options stops printing Front Panel 5 13 S600 Instruction Manual 5 14 Front Panel Revised Jan 07 S600 Instruction Manual Chapter 6 Webserver Access This chapter describes the S600 s capabilities for providing webserver access Webserver access enables you to view reports displays and diagnostics The number of items available for viewing or modification depends on your defined security access level A Since this access can provide the ability to change critical S600 Caution settings reserve webserver access for a corporate TCP IP rather than general public use Using any personal computer PC with Internet access and Microsoft Windows Internet Explorer Version 6 0 or greater installed you can access the S600 over its Ethernet communications ports The S600 must have VxWorks firmware version 04 01 or greater installed and the configuration file residing on the S600 must have been created using Config600 software version 1 4 or greater Note Alternate web browsers may also work However Windows Internet Explorer version 6 or greater is recommended
41. P152 CPU board 3 6 CPU Revised Jan 07 S600 Instruction Manual Table 3 6 COM5 COM6 and COM7 Pin Connections Channel Pin Function COM5 1 RX 2 RX 3 TX e 4 TX COMG 5 RX 6 RX 7 TX BS 8 TX COM7 9 RX 10 RX 11 TX MEN 12 TX Signal Common 13 GND 3 3 3 Ethernet LAN Port The standard Ethernet port on the CPU card s backplate 1s for high speed communications using an Ethernet Local Area Network LAN architecture The speed of data transfer is 10M bps when using 10BaseT twisted pair cable Using a FCC 68 RJ 45 connector the port is labeled Network on the P152 CPU s backplate It is the standard Ethernet port No hardware configuration or wiring is required for this communications port 3 3 4 Local Operator PC or Remote Display Port Use the connector labeled COM 1 2 on the P152 CPU board s backplate to connect the S600 to a remote display COMI or the host PC COM2 Do not modify the COM1 2 port for other functions The COMI 2 port uses a standard 15 way D type female connector The COMI 2 pin connections are shown in Table 3 7 Use only shielded multi conductor cable to connect to the COMI 2 port It is recommended particularly in noisy environments that you connect the cable shield to earth ground to keep the signal ground separate Note The bit link is for factory use only Do not reconfigure the bit link for COMI and COM2 bit link 11 Revised
42. Port Revised Jan 07 Two EIA 232 RS 232D communications ports are provided on the P152 CPU board s backplate The ports use FCC 68 RJ 45 connectors and are labeled COM3 and COM4 The COM3 and COM4 pin connections are shown in Table 3 5 Figure 3 4 shows a sample pin connection Converters are commercially available to configure either 9 way D type or 25 way D type connection The ports support baud rates from 300 to 38400 bps CPU 3 5 S600 Instruction Manual Table 3 5 COM3 and COM4 Pin Connections Pi Function DIR ORTS 5 Figure 3 4 Pin Connections The maximum cable length is a function of the baud rate and quality of cable used For example a maximum length of 15 m 50 ft should be used at 19200 bps when using unscreened cable Connect ports to the peripheral devices using multi conductor shielded cable It is recommended especially in noisy environments that you connect the cable screen to protective earth to keep the signal ground separate 3 3 2 EIA 422 RS 422 EIA 485 RS 485 Multi drop Port Three EIA 422 RS 422 or EIA 485 RS 485 ports are located on the P152 CPU board These provide high speed long distance links of up to 38400 bps and 1200 m 4000 ft The ports use the connector labeled TB 2 which is COM5 COM6 and COM7 Table 3 6 shows the COMS COMO and COM 7 pin connections Note For two wire EIA 485 RS 485 installations jumper TX to RX and TX to RX on the TB 2 connector on the
43. R A Ox DEVICE 23 S600 DOCOS66A Figure 4 13 Pulse Input Schematic with EU 12 V PI48 Mezzanine Card Revised Jan 07 I O 4 9 S600 Instruction Manual Sie 19 EXTERNAL aa 24V SOURCE SE ZE PREAMP Y O 23 S600 DOCO565A Figure 4 14 Pulse Input Schematic with US 24 V P148 Mezzanine Card Table 4 8 Dual Pulse Input Pin Connections for SKT C Pin Function sd Na E s 28 SINGLE DUAL PULSE CH1 3 SINGLE DUAL PULSE CH2 2 SINGLE DUAL PULSE CHS DN eg 1 SINGLE DUAL PULSE CH4 4 1 6 Pulse Outputs PULSEOUT The system supports five programmable pulse output channels PULSEOUT which are typically used for electronic counters or sampler control Refer to Figure 4 15 Table 4 9 shows the PULSEOUT pin connections SKI B hd 50 COUNTER v EXTERNAL gp 24V SOURCE s600 DOC0557A Figure 4 15 Pulse Output Schematic MAO Revised Jan 07 S600 Instruction Manual Table 4 9 PULSEOUT Pin Connections for SKT B Pin Function 30 PULSEOUT CH1 31 PULSEOUT CH2 32 PULSEOUT CH3 33 PULSEOUT CH4 35 RETURN CH1 4 34 PULSEOUT CH5 12 RETURN CH5 4 1 7 Raw Pulse Output RAWOUT The S600 supports a single raw pulse output typically used in prover applications to mimic the turbine signals and send them to the prover
44. R RTD DEVICE S m 21 NV gt Revised Jan 07 24 S600 DOCO558A Figure 4 19 PRT RTD Input Schematic I O 4 13 S600 Instruction Manual 4 14 Table 4 12 PRT PRD Input Pin Connections for SKT B Pin Function 4 PRT CH1 I 1 PRT CH1 V 21 PRT CH1 V 24 PRT CH1 l o PRT CH21 2 PRT CH2 V 22 PRT CH2 V 25 PRT CH21 6 PRT CH3 I 3 PRI CH3 V 23 PRI CH3 V 26 PRT CH3I 4 1 10 P144 I O Bit Links Jumpers The boldface entries in the Position column on Table 4 13 are the default configuration settings These may not apply to your specific configuration Do not change the bit link settings unless told to do so by the factory Note Point to point communications for the P144 I O board require Link 2 to be ON Multiplex MUX communications require Link 2 to be OFF I O Revised Jan 07 Table 4 13 P144 I O Bit Links Jumpers Link Position Flash LK1 ON _ OFF Node Address see Table 4 14 LK2 ON OFF LK3 LK10 LK11 ON OFF LK12 ON OFF LK13 LK14 LK15 A D Converter Shunts LK16 ON OFF LK17 ON OFF LK18 ON OFF LK19 ON OFF LK20 ON OFF LK21 ON OFF LK22 ON OFF LK23 ON OFF LK24 ON OFF LK25 ON OFF LK26 LK27 LK28 _ LK29 LK30 1293 Frequency Output Modes LK31 ON OFF LK32 ON OFF LK33 ON OFF Flash Write Enable Flash Write Protected P
45. TPUTS 2 OUTPUTS 2 OUTPUTS BASE TO MTR STRO3 KF MF LIN STRO1 UPSTREAM EXP STR02 i 1 INPUTS 1 INPUTS 1 INPUTS 2 OUTPUTS A 2 OUTPUTS 2 OUTPUTS SEL TO BASE STRO3 1806976 STRO1 1505167 STRO2 8 1 INPUTS 1 INPUTS 1 INPUTS 2 OUTPUTS 2 OUTPUTS 2 OUTPUTS PIPE CORRECTION AGA 8 STRO1 STRO2 1 INPUTS 1 INPUTS 2 OUTPUTS 2 OUTPUTS 1806976 STRO2 1 INPUTS 2 OUTPUTS AGA 8 STRO2 1 INPUTS 2 OUTPUTS ISOTR9464 STRO1 1 INPUTS 2 OUTPUTS Revised Aug 06 Index A ACCO Dhed E M 5 4 AM id 5 4 Alarm BC E EE 5 4 Alarm io lacio 9 12 AN a a oie ata 0 12 AMECA a 4 13 Analog Outputs DAG EE 4 5 Analogue Inputs ANIN 4 3 Archived ReDOFIS eee nec dieti donee 0 12 FATT OW KOV ea 9 3 B Backup Batea alot 3 4 Battery BACKUP siii 3 4 BIOS UPON 8 8 A allumast aatal 3 9 VO BOAO EE 4 14 Prover Board EE 4 24 C CHANGO eege 5 3 Changing the EE 8 6 CAC EE 5 3 clear SRAM raned ninam e hetero I accede 8 5 COSA ee Ee 7 1 OM NEE 3 7 Ee 3 7 ell leiere 3 5 CONTIG EE 5 12 Config TRANSOM ccs eege coven e 1 5 CONS TAINS LOG tea acid 5 12 CPU BOITO DE 3 1 CPU On board Connectors c ccooccccccnnccnccnccnnononos 3 9 Current Alarms EE 5 12 Current Report 5 12 D Data Ente Le EH 9 8 DATADA V 5 5 Default display AA 5 10 Digital Inputs DIGIN 4 6 4 18 Digital Outputs KIELEN KEE 4 8 4 20 Ile BEE 4 13 SONY EE 9 3 EG aa a latt 5 5 Navigating MR RE 5 7
46. VG DATA REV AVG DATA COMPOSITION FLOW SWITCHING Stream 2 Gas DP i Stream 4 Prover Ball Front Panel Navigation EE STREAM SETUP STREAM STATUS METER SETUP METERING IO CALCULATED DATA FWD AVG DATA REV AVG DATA Next Previous FWD AVG DATA REV AVG DATA PIPE CORRECTION FLOW SWITCHING PROVER ID RUN CTL RUN STATUS CONSTANTS STREAM DATA HALF RUN FULL RUN Next Previous HALF RUN FULL RUN FINAL RUN BoNoO OooOgBRONNA v Stream 3 Liquid Coriolis le 2 3 SETUP 4 5 N Next 00 D ED EN gS EI KF MF LIN PROVED DATA STATUS METER SETUP CALCULATIONS Previous CALCULATIONS BASE TO MTR SEL TO BASE COR IO FLOW SWITCHING B 3 S600 Instruction Manual B 5 Plant UO Menu The parameters in this group are the values limits and status of the field I O WONMDNAWNAWNATAWN Main gt Plant I O Menu 1 ANALOG INPUTS 2 PRT RTD INPUTS 4 FREQUENCY INPUTS 5 PULSE INPUTS 6 DIGITAL I OS 8 Next 1 Previous 2 DIGITAL I OS 5 PROVER SWITCHES l Analog Inputs ADC 01 ADCO1 ADC 01 ADCO2 ADC 01 ADC03 ADC 01 ADC04 ADC 01 ADC05 ADC 01 ADC06 ADC 01 ADCO7 Next Previous ADC 06 ADC06 ADC 07 ADCO7 ADC 08 ADC08 ADC 09 ADC09 ADC 10 ADC10 ADC 11 ADC11 ADC 12 ADC12 r PRT RTD Inputs 1 PRT 01 PRTO1 2 PRT 02 PRTO2 3 PRT 03 PRTO
47. ange data and to navigate the display screens Minus Used to define the default display on the S600 or to enter negative numbers and the decimal point when entering fractional numbers You can also use the minus key to define access shortcuts to frequently used displays Refer to Section 5 7 4 for further information 5 3 4 Operation Keys Revised Jan 07 You use the Operation keys in conjunction with the numeric keys to perform a variety of tasks including Exponent EXPT Use the EXPT key to enter numbers in scientific notation For example if the value you need to enter exceeds the space available on the display a maximum of 20 characters you need to express the data in exponential terms CLEAR Use the CLEAR key to cancel or exit from the current operation and return to the previous data display You can also use CLEAR to activate the default display if configured Display DISP Use the DISP key to enter the path of a required display The Status ID line at the bottom of every data page shows the display path Change CHNG Use the CHNG key to edit a displayed database item Note You can only change items marked with an asterisk PRINT Use the PRINT key to display the print menu where you can submit commands for various pre configured reports or logs to a printer or computer terminal Enter Use this key called the Enter key in this chapter in combination with the numeric and
48. anonononcnnononnnnnonanennonanennnnnos 5 3 9 4 Alarm LED and Alarm kees 5 4 56 LODO is 5 5 5 6 Navigating the Display 5 7 SS E dno RE 5 8 er Ca We le C 070 ect cana 5 8 5 7 2 Changing a Displayed Value nne 9 8 5 7 3 Changing a Calculation Mode oocccccooccncccccccnconoccnononcnnnnnos 5 9 5 7 4 Assigning a Default Page nnnmrnnnnnnennneneni 9 10 5 7 5 Assigning a Page to a Function F Key 9 10 5 7 6 Using the Exponential EXPT Key sees 5 11 5 7 7 Using the Print key REENEN 0 12 The S600 s front panel provides a local interface you can use to review or modify the values and statuses of system parameters Figure 5 1 shows the layout of the front panel FloBoss ssuo LCD Display JAM F1 to F4 Keys LED Menu Key Numeric and Operation Keys Figure 5 1 Front Panel Front Panel 5 1 S600 Instruction Manual 5 2 Front Panel Port 9 3 1 F Keys The front panel port located on the bottom of the front panel is an alternative connection for the Conf1g600 software program to use when transferring configuration files The port requires a six pin RJ 12 connector for EIA 232 RS 232D communications see Figure 5 2 Table 5 1 shows the pinout connections for a six pin connector You may also want to refer to Table 3 7 in Section 3 3 4 Local Operator PC or Remote Display Port which describes the pinouts when using the 15 w
49. ase configuration An asterisk at the end of a display line indicates a changeable Read Writable data item Prompts and messages appear when you enter or edit data items Display lines without asterisks are Read Only The Status ID line appears on the bottom of every data display page Figure 5 4 shows a typical Status ID line P1 1 of 2 Figure 5 4 Status ID Line The left hand side of the Status ID line provides the Page Reference Number The example in Figure 5 4 indicates that this 1s the first of two data pages Use lt and gt to navigate between those pages The Page Reference Number indicates the location of a data item on the S600 display structure One way to understand the S600 display structure is to visualize the data items as if they were written on the exterior of a very large cylinder The Page Reference Number calls out the column on the cylinder followed by the row in a column row format Front Panel 5 5 S600 Instruction Manual The value displayed on the right hand side of the Status ID line indicates the S600 mode Code S600 Status P Prover mode M Maintenance mode S Standby peer to peer communication link D Duty peer to peer communication link W OO wW o Webserver locks out front panel access 5 6 Front Panel Revised Jan 07 S600 Instruction Manual 5 6 Navigating the Display The S600 s main menu shown in Figure 5 5 provides up to eight Accessing a Data Page Mo
50. ation The menus in this appendix are provided only as an example Although details may vary between different applications the basic principles described in this appendix remain the same For this appendix the defaults for the screens assumed a configuration with two stations Gas EU and Liquid EU and four streams Gas Turbine Gas DP Liquid Coriolis and Prover Ball The Gas DP stream is assigned to station 1 and the Liquid Coriolis is assigned to station 2 Remember your specific application may vary from these illustrations For example if your application has fewer stations and more streams you will see more stream choices and fewer station choices than shown in this example If you have different types of streams you will see parameters and submenu choices not listed here This appendix 1s provided as an illustration of how to generally navigate through the S600 front panel displays B 1 Main Menu Once startup completes the Main menu displays Main Menu 1 FLOW RATES 2 TOTALS 3 OPERATOR 4 PLANT I O 5 SYSTEM SETTINGS 6 TECH ENGINEER 8 CALCULATIONS Revised Aug 06 Front Panel Navigation B 1 S600 Instruction Manual B 2 Flow Rates Menu The system uses all the parameters in this group to calculate the various flow rates If one of the streams is a prover that stream does appear on this menu Main gt Flow Rates Menu 1 STATION 2 STATION 3 STREAM 4 STREAM 5 STREAM WN p
51. ay D type female connector Table 5 1 Front Panel Port Connections Pin Function 1 EIS 2 DD 4 ND E RX 6 CTS Figure 5 2 Front Panel Port Connector The keypad for the front panel has been designed for ease of use and to reduce the possibility of error Keys on the keypad are color coded by type Yellow Function Dark green Four direction amp MENU Light green Numeric Dark green Operation The top of the keypad has four yellow function keys numbered F1 to F4 You can program each F key as a shortcut to a frequently used display page Refer to Section 5 7 5 Assigning a Page to a Function F Key for the procedure on programming an F key Front Panel Revised Jan 07 S600 Instruction Manual 5 3 2 Direction and Menu Keys The large oval four direction arrow key is located just below the MENU key see Figure 5 1 Note the directional arrows A gt v and lt in the surface of the four direction key Pressing these arrows allows you to navigate the display matrix and select parameters or data items to view or change Press MENU to return up one level of the display hierarchy On a data page pressing MENU returns you to the parent menu On a menu page pressing A returns you to the Main menu 5 3 3 Numeric Keys The numeric keys occupy the lower part of the keypad They offer the full number set 0 9 a minus key and a decimal point Numeric 0 to 9 Used to enter or ch
52. bject Add and remove objects from the database Program special features using LogiCalc Reflash the CPU module firmware with software upgrades and transfer configurations via the Transfer Editor Related Specification Sheets For technical details on the S600 refer to the specification sheet 7 S600 For technical details on the Config600 software refer to the specification sheet 4 C600 The most current versions of these specification sheets are available at www EmersonProcess com flow General Information Revised Jan 07 S600 Instruction Manual Chapter 2 Installation This chapter provides instructions on installing the FloBoss S600 including installation preparation procedures for mounting the panels and the installation and removal of plug in boards In This Chapter 2 1 Preparing for Installation eure a 2 1 2 2 Environmental Considerations c cccccsscccecsseeeeeeeeeeesaeeeesaeeeeeseaees 2 2 2 3 Required Tools for InstallatiOn oocccconccccconnnccncnconcncconenononos 2 2 ZA installing Ne SOOO EE 2 3 2 4 1 Unpacking the GG 2 3 2 4 2 Removing the Front Hanel naa 2 3 2 4 3 Installing the Panel Mounted Un 2 5 2 4 4 Reinstalling the Front Panel 2 7 2 5 Installing and Removing the PBoarde 2 7 2 1 Preparing for Installation Revised Jan 07 pO eaaa The S600 installation must conform to all applicable local codes and regulations All installation procedures should be in accordanc
53. cations In dual pulse mode you can enable level A or B pulse checking Each input has an input range of to 10 KHz Each channel has live integrity checking If cabling faults develop or if the pre amp power fails the system activates a circuit fail alarm Table 4 19 shows the dual pulse input pin connections Refer to Figure 4 27 for field wiring schematics Revised Jan 07 I O 4 21 S600 Instruction Manual EXTERNAL DOCO650A Figure 4 27 Pulse Input Schematic with US 24 V P148 Mezzanine Card Table 4 19 Dual Pulse Input Pin Connections for SKT F Pin Function 4 DUAL PULSE CH1 3 DUAL PULSE CH2 22 DUAL PULSE CH2 21 DUAL PULSE CH3 1 DUAL PULSE CH4 20 DUAL PULSE CH4 4 2 4 Pulse Outputs PULSEOUT The S600 provides four programmable pulse outputs typically used for electronic counters Refer to Table 4 20 for the PULSEOUT pin connections Refer to Figure 4 28 for field wiring schematics 24V SOURCE DOC0647A Figure 4 28 Pulse Output Schematic Table 4 20 PULSEOUT Pin Connections for SKT E Pin Function 31 PULSEOUT CH1 32 PULSEOUT CH2 33 PULSEOUT CH3 34 PULSEOUT CH4 n EI 4 2 5 Frequency Inputs The S600 supports two frequency inputs typically used for density transducer signals Each input has an input range of 0 to 10 KHz 4220 Revised Jan 07 S600 Instruction Manual Table 4 21 shows the frequency input pin connections Refer to Figures 4
54. cess Management Reports Alarms Prover 1 0 m Prover Temp L Prover Press M Plenum Press Entered Data W Data From Meter W Pass Data Run Data m Final Data FloBoss sw 19 01 2004 13 14 40 Prover Data Operator Report Text Meter Data Tech Configuration Log Off INTERPOLATED PULSES INTERPOLATED PULSES INTERPOLATED PULSES TDVOL pont PASS 03 pass 01 j 2 19823333 s PASS 05 1307 86322719 PASS 01 1307 29496942 PASS 03 1307 21646398 2 19815733 PASS 06 1307 63663428 PASS 04 PASS 02 1307 90187752 1307 90663328 PASS 04 PASS 02 j 2 19927632 s 2 19930832 RUN PULSES RUN F TIME RUN M PRS RUN M TMP RUN M VAP PRS Value Value Value 200 00000000 kPa g 20 00000000 Deg C i 0 00000000 kPa value 1307 636634 Value 2 19885652 s FINAL PULSES FINAL F TIME FINAL M VAP PRS FINAL M PRS FINAL H TMP 5 Value Value S Value 200 00000000 kPa q 20 00000000 Deg C 0 00000000 kPa Value 2 19861245 s Value 1307 74280644 ce a ER A RL SS a Ee P Figure 6 5 Prover Data Menu on Prover I O Screen Some of the screens allow you to interact with the S600 If the text appears in bold you can change the data If the text appears in red the object is in an alarm state The system sends any modifications you make to a screen to the S600 as you make them Webserver Access 6 5 S600 Instruction Manual
55. cessor board from the S600 case 3 4 Fit jumpers bit links onto LK13 and LK14 Make a note of the current settings Note If you are short a jumper you can temporarily use the J8 jumper Slide the P152 board back into the S600 case and secure it 6 Power up the S600 Fallback mode should display on the S600 front display which shows the status as the basic version of Vx Works bin loads into the S600 The S600 first erases flash memory programs the basic flash back into the S600 and then verifies the VxWorks bin file As a final step the message NOW POWER OFF AND REMOVE LK13 amp LK14 displays 7 Power down the S600 8 Unscrew and remove the P152 board from the S600 case 9 Return the jumpers to their original positions 10 11 12 13 14 Slide the P152 board back into the S600 case and secure it Power up the S600 The S600 displays a cold start menu that has only two options NETWORK SETUP and REFLASH FIRMWARE Note This version of VxWorks bin only permits serial and Ethernet updates of VxWorks Update VxWorks to the required version Adjust your serial or Ethernet settings to their required values Note Serial settings default to normal so if you have not changed these settings you should not need to change them again However Ethernet are lost so you must re enter them Select REFLASH FIRMWARE from the Startup menu and proceed as directed in Section 8 3 1 Reflash Firmware Onc
56. d Jan 07 CPU 3 2 S600 Instruction Manual P152 CPU SERVICE RJ45 SERVICE 24V DC SUPPLY COMPUTER ALARM 4 D m DEE ENEE E VE GND 24V DC INPUT 24v 15v DC OUTPUT ETHERNET ETHERNET WATCH DOG Dora ono COM N O e o A SERVICE RJ45 REMOTE UO 9 D FEMALE SERVICE COMMS TO P144 UO BOARDS SERVICE 20 G Ori uci A SERVICE ESTERO COMM 1 2 SERVICE 15D MALE 4 CONAARON B N RESERVED FOR FRONT PANEL AND CONFIG 600 COMMS LCD AND SETUP LCD amp SETUP Figure 3 3 P152 CPU Terminations 3 2 Power Supply The power connection is a plug in standard 5 mm pitch screw terminal block on the P152 CPU board The power supply connector is labeled TB 1 Refer to Table 3 1 for the TB 1 pin connections Power the S600 using a nominal 24 Volts dc power source capable of supplying 2 Amps The S600 operations between 20 and 32 Volts dc Revised Jan 07 CPU 3 3 S600 Instruction Manual The startup 1n rush current may draw 6 Amps for approximately 100 milliseconds This in rush becomes significant when multiple flow computers are connected to the same power supply An on board anti surge fuse 2 5 Amp rating protects the supply line should a fault occur within the unit Fully regulated 15 and 24 Volts dc supplies are also available for applications such as powering loops or pre ampli
57. d data You can also press CLEAR at any time to abort the current operation or task Security Codes Some operations at the front panel display require that you enter a security code Use the password assigned to you for your access to the S600 Each system user 1s assigned a security level between 0 greatest access to system functions and 9 least access to system functions Your security level determines the data you can change Security level 0 is reserved and cannot be used as a login level for users To assign or modify security levels use the Config600 software 5 2 Changing a Displayed Value Use this procedure to change the value of a parameter on a data page You can modify data only if 1 it 1s a readable writable value indicated by an asterisk and 2 you have appropriate security to modify that value For further information on S600 security refer to Chapter 7 Advanced Setup Configuration in either the Config600 Pro Software User Manual A6169 or the Config600 Lite Software User Manual A6170 Front Panel Revised Jan 07 S600 Instruction Manual 1 Locate the data page containing the data you want to change as described in Section 5 6 Note If the data page you select has only one changeable data item S600 skips steps 2 and 3 and resumes at step 4 Also if the data page has only one changeable data item S600 automatically exits the edit sequence when you either accept or reject the value change 2 Pr
58. d for use either as a stand alone flow computer or as a system component The intelligent I O boards fit both gas and liquid applications and support two streams and a header Adding I O boards up to a maximum of three allows you to configure up to six streams and two headers The S600 supports orifice ultrasonic turbine positive displacement Coriolis Annubar and V Cone flow meter types and Master Meter small volume compact and pipe both bi directional and uni directional proving methods The S600 offers multiple communication interfaces One LAN port for Ethernet 10BaseT connectivity using TCP IP protocols If required you can add an optional second Ethernet port HART communication is facilitated using a 12 channel HART board Point to point and multi drop architectures are supported up to 50 transmitters An embedded web server allows remote access to the flow computer Security 1s provided using user name and password 1 2 General Information Revised Jan 07 Revised Jan 07 S600 Instruction Manual protection with a detailed event log for audit purposes supports Windows Internet Explorer Version 6 or greater Two configurable EIA 232 RS 232 serial ports Three EIA 422 485 RS 422 RS 485 serial ports up to 38400 bps baud for connection to intelligent meters Modbus SCADA data networks DCS Supervisory Systems and so on One dedicated configuration port for connection to the Config600
59. distortion If you use a thinner panel support the rear of the case refer to Figure 2 7 A Always use a rear support or anchor to prevent twisting and other Caution distortion effects during installation and maintenance Figure 2 7 Panel Mount Support 2 6 Installation Revised Jan 07 S600 Instruction Manual Place the front of the case against the rear of the prepared cutout Re install the top and bottom bosses and tighten with a 5 5 mm 5 BA hex wrench 6 Once you have fitted the rear support use a self tapping screw to secure the case to the rear support The maximum depth of the screw inside the case should be 3 mm 0 12 in 2 4 4 Reinstalling the Front Panel A Caution A Caution The final stage of the installation process 1s to re install the front panel 1 Connect the ribbon cable to the front panel Note how the connector fits into the keyway You must insert the ribbon cable correctly Do not force the connector into the keyway 2 Place the top of the front panel over the retaining groove on the top boss and slide the front panel downwards 3 Secure the front panel by placing the hex cap screw into its recess in the bottom center of the front panel 4 Using a 2 5 mm Allen key tighten the screw finger tight Turn an additional 180 degrees clockwise to complete the installation Do not over tighten the screw Over tightening will damage the panel face 2 5 Installing and Removing the Boards
60. e Check whether a Clear SRAM command has been issued Note If the S600 displays RESETTING for more than 2 minutes the _ Flash memory has failed Follow the procedure in Section 8 3 6 Upgrading the BIOS 0 00 8 2 3 Front Panel Lighting If the Front Panel display 1s not backlit Check connector J2 between front panel and main board Check the display for text and numbers If the screen 1s entirely blank contact your local sales representative or technical support 8 2 4 Front Panel LED If the LED on the front panel indicates alarm and malfunction states Ifthe LED is green then the S600 is functioning correctly Ifthe LED is red an alarm state exists Refer to Section 5 4 Alarm LEDs and Alarm Keys for more information on alarms Troubleshooting Revised Jan 07 S600 Instruction Manual 8 2 5 I O LED Ifthe LED is orange power down the S600 remove and reseat the boards and then re apply power to the S600 Note The LED is orange while at the Startup menu If it is still orange when the configuration is running contact your local sales representative or technical support If the red or green LEDs on the backplate of the I O boards do not blink while the S600 is operating Check the I O board connections Power down remove and reseat the I O board and then re apply power Check the front panel display and LED If they are not lit you may have a power issue Check with the pers
61. e Using this procedure you can download a new configuration file to the S600 and reprogram the S600 s Flash memory with those new values To reflash the configuration data file 1 Select Transfer Data from the Config600 software Troubleshooting Revised Jan 07 S600 Instruction Manual 2 Choose the Comm port connected to the S600 Default parameters 8 3 3 Clear SRAM for serial ports are 38400 bps 8 data bits 1 stop bit and no parity Note You can also transfer configuration files using the Ethernet connection as well as the serial communications port Select the required configuration file and the sections you want to transfer to the S600 Click Send Now to download the file to the FloBoss S600 Once the download completes the S600 restarts and displays the Startup menu The Factory Setup option on the Startup menu includes Clear SRAM and Format Flash options Use these options only under instruction from factory personnel in the event of a problem Use Clear SRAM to overwrite the S600 s SRAM area With this option you lose all battery backed configuration data including system configuration data process configuration data metering totalizers and network settings Following a Clear SRAM command the S600 restarts and redisplays the Startup menu You cannot warm start the S600 again until you download a full configuration from a PC running Config600 software To clear SRAM 1 Select FACTORY SETUP
62. e P152 Central Processing Unit module CV Calorific Value calculated using AGA 5 or ISO6976 Revised Aug 06 Glossary A 1 S600 Instruction Manual D E F DAC Databus DCU DI Digital DO DP DPR DRAM DVM DVS Ethernet Exponent G Flash memory FRQ Hex Holding Register Hw Hz LJ K Integer Intelligent I O I O IP IPL 600 IS LED A 2 Digital to Analog converter also known as the D A converter A group of bi directional lines capable of transferring data to and from the CPU storage and peripheral devices Data Concentrator Unit Digital input as known as DIGIN A signal with only two states such as on off input output or 5V OV Digital output also known as DIGOUT Differential Pressure Dual Pulse Receiver or turbine input Dynamic Random Access Memory Volatile storage memory used in the S600 When power is removed from the S600 the contents of the DRAM memory are lost Digital voltmeter Dual Variable Sensor A device that provides static and differential pressure inputs to a ROC Network hardware connection Base 10 multiplier Non volatile storage memory Although slower to access than SRAM and DRAM once programmed it retains the data and requires no further support In the S600 configuration files and the operating system are typically stored in Flash memory Write protect jumpers are used to prevent accidental programming of Flast memory Frequency or
63. e the S600 has reset verify that all settings match your requirements TCP IP settings for example may have been cleared in the process Troubleshooting 8 7 S600 Instruction Manual 8 3 6 Upgrading the BIOS To upgrade the BIOS chip on the S600 1 Switch off the power supply 2 Unscrew and remove the P152 processor board from the S600 case 3 Remove the EEPROM in IC33 PLR120 This 1s a version lower than 3 4 Insert the new BIOS chip into PLR120 3 5 Move the jumper on LK20 to its opposite position It should normally link 2 and 3 move it to link 1 and 2 Note A square pad on the reverse of the PCB always indicates pin l Slide the P152 board back into the S600 case and secure it 7 Power up the S600 Note If you need to revert to an old BIOS chip follow this procedure In reverse 8 8 Troubleshooting Revised Jan 07 S600 Instruction Manual Appendix A Glossary A ADC Analog to Digital Converter Used to convert analog inputs Al to a format the flow computer can use Also known as A D Converter Address A character or group of characters used to identify a particular item Such as a particular area of memory or a particular computer on a communication link with many other computers AGA American Gas Association A professional organization that oversees the AGA3 orifice AGA5 heating value AGA7 turbine AGA8 compressibility and AGA11 ultrasonic gas flow calculation standards See http
64. e with normal practices of good workmanship Although the S600 shipped to you may not include all of the hardware options described in this manual the procedure for the basic installation of the unit remains the same Note We strongly recommend you familiarize yourself with the procedures described in this chapter before you begin to install the The S600 uses a modular design that provides maximum flexibility and ease of installation The basic panel mounted version consists of three major components Fabricated metal case complete with pre installed PSU backplane and four card slots for the plug in cards comprising a dedicated CPU slot and three I O slots Removable front panel comprising the LCD display and keypad assembly Plug in boards A CPU board and one I O board are supplied for a basic configuration two blanking plates are supplied to cover the unused slots Figure 2 1 shows the S600 system components with the appropriate user provided tools Installation 2 1 S600 Instruction Manual abii lt r GM i A i Le Figure 2 1 FloBoss S600 System Components 2 2 Environmental Considerations The S600 panel mount is designed for use within the control room Place it in a position that provides ease of use comfort and safety for operators and maintenance personnel The optimum height for viewing and using the display and keypad is at operator eye level A Where
65. er Manual Form A6170 Note Config600 Lite is discussed in the Config600 Lite Software User Manual A6170 1 3 1 Config600 Lite Use the Config600 Lite software editor suite to modify pre developed configurations transfer existing configurations edit items on the front panel display and customize reports Note Config600 Lite 1s typically used to custom configure a new 600 during installation With Config600 Lite you can Edit initialization process data including orifice size analog input scaling alarm limits and keypad values Build and customize Modbus slave maps Modbus master polling sequences front panel displays and period report formats Customize the alarm system including alarm groups suppression and inhibits Configure system security by setting user names and passwords and assigning access levels for each data object on the displays Specify the engineering units and totalisation rollover value Reflash the CPU module firmware with software upgrades and transfer configurations via the Transfer Editor IPL 600 1 3 2 Config600 Lite The Config600 Lite software editor suite provides all the functionality of the Config600 Lite suite but adds the ability to create a configuration file Revised Jan 07 General Information 1 5 S600 Instruction Manual 1 4 With Config600 Lite you can Create a new application from base templates for gas liquid and prover applications Edit
66. er describes procedures for starting and restarting the S600 In This Chapter T Starting the SOOO EE 7 1 EZ NV MAMA lc RE 7 1 a AOLA SLAM EE 7 1 7 6 1 nitiatng a Gold Start oet a deas 7 2 714 Siartup MO riisivartest oia 7 3 TAs erbei 7 4 LO Messages nui a a 1 5 7 1 Starting the S600 7 2 Warm Start 7 3 Cold Start Revised Jan 07 After you have wired the S600 for power and connected to external devices you can activate it by energizing the external 24 Volts dc power supply When it first receives power the S600 automatically performs an initialization sequence including a self test routine The S600 displays the message RESETTING and then automatically performs a warm start A warm start does not affect the configuration memory SRAM The S600 continues operation using the data stored in the configuration memory just before the restart occurred It preserves any current accumulated values During a warm start the S600 displays the message RESTARTING Following a successful warm start the S600 Main menu displays which is the starting point for the display screens Refer to Chapter 5 Front Panel for more information on navigating the display screens If the S600 cannot find a valid configuration it does not perform a warm start Instead it displays the Startup menu Refer to Section 7 3 Cold Start for details During a cold start the S600 copies the configuration file from Flash memory and replaces any on
67. erver Access 61 6 1 Defining Webserver Access E 6 2 62 SC CSS SING MESS it I OLEUM DU a ei M 6 2 6 3 Navigating the Webserver Interface 6 4 Chapter 7 Startup Fl Tl Stating the 5800 EE 7 1 faz Wam State EEN 7 1 Teo COMM Sal EE 7 1 7 3 1 Mate IVa OMG Stall EE 7 2 Li EE eebe 7 3 7 4 1 INGIWONK SOIUD EE 7 4 E Se EE 7 5 Chapter 8 Troubleshooting 61 oM MEE AAA A A 8 1 A A E 8 2 8 2 1 See 8 2 9 22 Eet IM a Ae aa ei 8 2 EE HE Ga RE Le le WEE 8 2 92d ONCE ane H O A E E E 8 2 929 OPED EE 8 3 9205 EE 8 3 O20 Senal eine ll Uerde EE 8 3 OC SCS sre cs cence sce ete ces M seeds ha EU Eu iua 8 3 8 3 1 sicci SRI OR 8 4 8 3 2 Send and Reflash the Config File eese 8 4 5 0 9 Clea SRAM EE 8 5 9 94 Changing the EE 8 6 8 0 0 Rellashing an So aed ees ae need lee eee va 8 7 IV Revised Jan 07 9 295 Apgradifig the BIOS EE 8 8 Appendix A Glossary Al Appendix B Front Panel Navigation B 1 BA MaM MENU EE B 1 B 2 Flow E EE B 2 B gt Totals Men sor SE Sas B 2 Bet Operator MEN RE B 3 Bo Pant e BE EE B 4 BO System Set ngs MSTrIU oer o rc bier tet p E iecur deeded hi t B 4 B f Tech Engineer Menu EE B 5 B 9 Galculalorns ET UE B 6 Index Fl Revised Jan 07 V Vi Revised Jan 07 S600 Instruction Manual Chapter 1 General Information This manual focuses on the installation and startup procedures including basic maintenance operation and troubleshooting for
68. eseeeeees 4 21 4 2 4 Pulse Outputs DULSEOUT ce eccecseeeeeeeeeeeeeneeeees 4 22 4 2 5 Frequency INDUNS urn rtr ren endo dee Eegen 4 22 4 2 6 P154 Prover Bit Links Jumpers 4 24 4 3 P189 HART BOGIG ect iue ia ren otto dee sti ure ki ltn 4 25 Perform all wiring with stranded wire no larger than 1 75mm Observe all local wiring practices and regulations Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600 connectors These instruments produce voltages far in excess of design parameters and may damage the S600 4 1 P144 I O Board The P144 I O board measures process signals the CPU uses while running the flow computer functions The I O board 1s comprised of 12 analogue inputs AI 4 analogue outputs AO 16 digital inputs DI 12 digital outputs DO 4 pulse inputs PI 5 pulse outputs PO 3 frequency density inputs and 3 PRT RTD inputs Refer to Figure 4 2 for the P144 I O board terminations For field wiring the S600 backplate provides three low density D type connectors labeled SKT A SKT B and SKT C refer to Figure 4 1 Revised Jan 07 I O 4 1 S600 Instruction Manual SKT A ANIN 1 10 ANOUT 1 4 SKT B ANIN 11 12 DIGIN 1 6 DIGOUT 1 2 Freq Inputs Pulse Outputs SKT C DIGIN 7 16 DIGOUT 3 12 Turbine Inputs Bati CEA parj mi pp s JES UJ b ge UI s a TI pagpili CR Ue bh bh mm i M Ve i 1 ES Ge e nd m
69. ess CHNG Note While in Change mode you can use to delete digits or characters by backspacing over the displayed data You can also press CLEAR at any time to abort the current operation or task 3 Ifthe data page has multiple parameters select the required parameter using A and V 4 Press CHNG The Enter Code prompt displays 5 Key in your security code and press Enter Note The S600 does not display the actual code but displays a dot to indicate each digit as you key it 6 When the Enter New Value prompt displays key in the new value using integer numeric or scientific notation as appropriate The current value and any associated entry limits for this parameter also display Note If necessary you can edit the new data as you key it in Press CHNG and use lt to delete single figures or characters To abort the change press CLEAR 7 Press Enter to confirm and apply your change Note If you want to delete or cancel the change do so before you press Enter 5 7 3 Changing a Calculation Mode The process for changing an S600 calculation mode is similar to changing a value The calculation mode selects a new source for a value and switches the value to the field 1n use As with values an asterisk indicates calculation modes you can change 1 Locate the data page containing the mode you want to change as described in Section 5 6 2 Press CHNG Revised Jan 07 Front Panel 5 9 S600 Instruc
70. essing MENU moves you up to the Main menu If you are on a menu or data display page you can return directly to the Main menu at any time except during an edit sequence by pressing MENU followed by A Front Panel 5 7 S600 Instruction Manual 9 7 9 7 1 Menu Hierarchy Entering Data Note If you have pressed CHNG and are therefore in an edit seguence the MENU key does not respond until you press either CLEAR to abort the change or Enter to complete the change Refer to Appendix B for information on the menus and sub menus in the S600 as well as more information on navigating the front panel display screens You can easily change the value or calculation mode of any displayed S600 parameter using CHNG An asterisk displayed next to a value or calculation mode indicates any values you can change To enter the edit sequence 1 Press CHNG If a data display shows more than one asterisk the S600 highlights the first object on the page Use A and V to move the highlight to the required point 2 Press CHNG again to change the data values The system automatically determines whether your assigned security level allows you to change the selected data If necessary you may need to enter your security code In order to prevent accidental re configuration certain essential data entry fields require confirmation Note While in Change mode you can use to delete digits or characters by backspacing over the displaye
71. fiers These outputs are protected by resettable thermal fuses Table 3 1 TB 1 Pin Connections Power Pin Function 1 24 V dc INPUT 2 0 V Return INPUT 3 24 V dc OUTPUT 500 mA 4 5 15 V dc OUTPUT 100 mA 0 V Return OUTPUT 3 2 1 Watchdog Relay A single pole double throw relay with Normally Open or Normally Closed terminals provides the watchdog status from pins 6 7 and 8 of TB 1 The TB 1 pin connections are shown in Table 3 2 Connection 1s through plug in standard 5 mm pitch screw terminals The relay 1s energized during normal operation A CPU failure causes the relay to de energize The watchdog period is 2 5 seconds maximum Note Contact is rated at 1 Amp 30 Volts dc and 30 Volts ac and is a Form C contact Table 3 2 TB 1 Pin Connections Watchdog Relay Pin Function NE 6 NormalyCloed T Common 3 2 2 On Board Battery Backup The battery backup is used to retain the contents of the SRAM on the P152 CPU the PC compatible BIOS CMOS memory area and the calendar clock The battery 1s a board mounted nickel metal hydride cell The standard battery 1s a Ni MH rechargeable 3 6 volt 140 mAmp hour unit Table 3 3 provides battery specifications To ensure that the battery 1s fully functional the S600 software routinely performs a regular load test on the unit Note A voltage sensing circuit monitors the status of this battery and raises an alarm if the battery voltage
72. he S600 s webserver over a TCP IP connection Accessing the S600 One Control Point The S600 web interface can support up to five concurrent webserver sessions However it always allows only one control point Control 1s based on first access whether you connect through the S600 s front panel display or through a TCP IP connection Only the user with control may change data All other users regardless of access method can only view data until the first user logs off Once the first user logs off the S600 passes control to the next user with sufficient security who requests that write permission Since the S600 automatically refreshes pages the page refresh acts as the control request 1 Connect to the S600 using the standard communications port 2 Ona PC currently connected to the Internet open the Windows Internet Explorer browser version 6 and greater 3 Type the IP address of the S600 in the browser s URL address bar and press Enter Webserver Access Revised Jan 07 S600 Instruction Manual Note To obtain the IP address for the S600 s Ethernet port use the S600 s front panel display From the main menu select TECH ENGINEER gt COMMUNICATIONS gt ASSIGNMENT gt TCP IP 1 4 S600 displays a dialog box asking for your user name and password security code Use the same password that you would use to access the PCSetup Editor The passwords are established in the configuration If you are unsure of y
73. ination resistors connected ve pulled up to Vcc and ve down to OV OFF Lines undetermined Table 4 23 Node Addressing Communications Mode Selection Mode Link 2 Link 11 Link 3 10 Point to point ON co OFF IGNORED Multi dropped EE ON ON L IGNORED Multiplexed MUX OFF OFF ADDRESS 4 4 YOO Revised Jan 07 S600 Instruction Manual 4 3 P188 HART Board A 12 channel I O board provides Highway Addressable Remote Transducer HART communications Each digital input channel is capable of handling up to 8 devices up to a total of 50 transmitters The S600 supports point to point multi drop and dual master architectures You make connections through two 25 pin D connectors located on the backplate of the P188 module Socket A connects to a 25 pin male connector and socket B connects to a 25 pin female connector Refer to Tables 4 24 and 4 25 Refer to Figures 4 31 through 33 for field wiring information Table 4 24 PISS HART Pin Connections Socket A Socket A Socket A Channel Number Pin Number Channel 1 1 Channel 1 14 Channel 2 2 Channel 2 15 Channel 3 3 Channel 3 16 Channel 4 4 Channel 4 17 Channel 5 5 Channel 5 18 Channel 6 6 Channel 6 19 Channel 7 7 Channel 7 20 Channel 8 8 Channel 8 21 Table 4 25 PI88 HART Pin Connections Socket B Socket B Socket B Channel Number Pin Number Channel 9 13 Channel 9 25 Channel 10 12 Channel 10 24 Channel 11 11 Channel 11 23 Channel 12
74. ing perform a warm start or cold start see Chapter 7 Startup If your local sales representative or technical support instructs you to return the S600 replace the troubled parts with spares and return the troubled parts to the address given by the local sales representative or technical support Troubleshooting 8 1 S600 Instruction Manual 8 2 Checklists This section provides a series of checkpoints for frequent issues Power Issues If you are experiencing trouble with powering up the S600 Check the wiring connections at terminal block TB1 on the P152 CPU backplate and the wiring at the power source Check the power supply voltage Check the fuse on the P152 CPU board Refer to Section 8 3 4 Changing the Fuse 8 2 2 Startup Menu If RESETTING RESTARTING or the Startup menu do not appear on the display Check the power supply voltage Check the fuse on the P152 CPU board Refer to Section 8 3 4 Changing the Fuse After initialization if the Startup menu appears instead of the Main menu select the Warm Start option If a warm start does not occur Check the bit link LK13 on the P152 CPU board If it is in the closed cold start position then move it into the open warm start position to allow a warm start This also allows the unit to bypass the Startup menu in the future Check for a valid configuration If no configuration is present refer to Section 8 3 2 Send and Reflash Config Fil
75. ion Manual to current using a bit link jumper on the board to place a high accuracy calibrated shunt resistor in parallel with the input Refer to Figures 4 4 and 4 5 A A Set the channels for each A D converter to the same value to guarantee Caution accuracy Set all channels ANIN 1 5 on the first A D converter for either voltage or current Set a channels ANIN 6 10 on the second A D converter for either voltage or current Refer to Table 4 13 for P144 I O Bit Link settings HAZARDOUS AREA SAFE AREA a 8 O SEIS 4 20 mA MIL 8 S BARRIER LINK XMIR EXTERNAL ZN SOURCE 50600 DOCO0552A Figure 4 4 Analogue Input Schematic with IS Barrier and using Internal Resistor SKT A e 3 e gt LINK 4 20 mA 2500 LK16 oec XMTR gt EXTERNAL B i E O 24V SOURCE 2 gt S600 DOCO553A Figure 4 5 Analogue Input Schematic without IS Barrier and using External Resistor The ANIN channels use the connectors labeled SKT A and SKT B which are located on the backplate of the P144 board Channels CH1 to CH10 are located on connector SKT A Channels CH11 and CH12 are located on connector SKT B Refer to Tables 4 1 and 4 2 for the ANIN pin connectors BAO Revised Jan 07 S600 Instruction Manual Table 4 1 ANIN Pin Connections for SKT A Pin Function 8 ANIN CH1 0777 21 ANINCH2 077 9 ANIN CH3 07979797 22 ANIN CH4 07979777 20
76. lay 4 19 4 25 Digital Output Schematic Relay 4 20 4 26 Digital Output Schematic 24 V Switched NAC meet 4 21 4 27 Pulse Input Schematic with US 24 V P148 Mezzanine Card 4 22 4 28 Pulse Output Schematic 4 22 4 29 Frequency Input Schematic with IS Barrier and AC Coupled 4 23 4 30 Freguency Input Schematic without IS Barrier and DC Coupled 4 23 4 31 HART DEVICE eee es 4 26 4 32 HART Device and Hand Help Communicator 5t eo het ger 4 26 4 33 HART Device without Hand Help COMMUNICATIO assioni a a 4 26 9 1 Front E 5 1 5 2 Front Panel Port Connector 0 2 NAAA UE 5 5 5 4 S600 Print Options 5 12 5 4 Status ID E ao nie oet Sae 5 5 5 5 S600 Main Menu 5 7 6 1 Webserver Access PCSetup 6 2 6 2 Webserver Access 6 3 6 3 Alarm Archive 6 4 6 4 Operator Menu 6 5 6 5 Prover Data Menu 6 5 6 6 Alarms Menu 6 6 7 1 Startup Men 7 3 8 1 Fuse Locaton 8 6 AASA E ANC RE 8 4 Four Direction key uk 5 3 Frequency Inputs 4 12 4 22 Front Panel Navigation nmrnnenennnennnenen avanema B 1 Front Panel Port 5 2 Function Key Au 0 2 Fuse Changing RR 8 6 H mild 4 25 UO Board ANIN e ottiene dele 4 3 DAS PT EIN 4
77. lled no hardware configuration or wiring 1s required For field installation the second Ethernet board is provided with a specialized backplate Note Before you use this port verify the IP settings of the port on the front panel From the Startup menu select Network Setup gt Network I F 2 If no addresses have been assigned you must assign them Exercise caution Network I F 1 and Network I F 2 must each have different subnet masks Revised Jan 07 CPU 3 11 S600 Instruction Manual 3 12 CPU Revised Jan 07 S600 Instruction Manual Chapter 4 Input Output 1 0 This chapter provides information on plug in connector blocks and field wiring ANIN PRT and DPR signals In This Chapter A Caution 2 MEE A A 4 1 4 1 1 Analogue Inputs ANIN 4 3 4 1 2 Analogue Outputs DAC 4 5 4 1 3 Digital Inputs DIN 4 6 4 1 4 Digital Outputs DlGOUT enne 4 8 4 1 5 Turbine Pulse Inputs esee 4 9 4 1 6 Pulse Outputs PULSEOUT oocoonccnccnoccnncccccnnccnconconanoncnnonons 4 10 4 1 7 Raw Pulse Output HRAWOUTI 4 11 4 1 8 Frequency Inputs eese 4 12 4 19 PRORTO lnputs uin nn onere onte ertt n vaja Prata ben Age 4 13 4 1 10 P144 I O Bit Links Jumpers 4 14 4 2 P154 Prover Board 4 16 4 2 1 Digital Inputs DIGIN ooccccoccncccccncccccncoccnccononocononononononos 4 18 4 2 2 Digital Outputs DIGOUT oocccccccccnconoccnncnonconcnnconconanonnnnonons 4 20 4 2 3 Turbine Pulse Inputs ccc ceeceseeeceeeeseeeeseeesaee
78. matic with IS barrier and Internal Resistor 4 4 4 5 Analogue Input Schematic without IS Barrier and External Resistor 4 4 4 6 Analogue Output Schematic S600 mi 4 5 4 7 Analogue Output Schematic Externally Powered Device 4 6 4 8 Analogue Output Schematic Externally Powered through S600 4 6 4 9 Digital Input Schematic Open Collector Re 4 7 4 10 Digital Input Schematic Relay 4 7 4 11 Digital Output Schematic Relay 4 8 4 12 Digital Output Schematic 24 V Switched o eH Er DUE 4 8 4 13 Pulse Input Schematic with EU 12 V P148 Mezzanine Card 4 9 4 14 Pulse Input Schematic with US 24 V P148 Mezzanine Card 4 10 1 S600 Instruction Manual 4 15 Pulse Output Schematic 4 10 4 16 Raw Pulse Output Schematic 4 11 4 17 Frequency Input Schematic with IS Barrier and AC Coupled 4 12 4 18 Frequency Input Schematic without IS Barrier and DC Coupled 4 12 4 19 PRT PRD Input Schematic 4 13 4 20 Backplate with P154 Prover Board 4 17 4 21 P154 Prover Board 4 17 4 22 P154 Prover Board Terminations 4 18 4 23 Digital Input Schematic Open Collector DEVICE oo eS ie eee ID 4 19 4 24 Digital Input Schematic Re
79. mezzanine card Refer to Figure 4 16 A 1K ohm resistor 1s required 1f the pulse rate on the prover bus exceeds 1 KHz 1f there are more than three S600s or 1f more than 20 m of cable is required Table 4 10 shows the RAWOUT pin connections STREAM 1 Sen 24 24 A heen 1 EXTERNAL 5 SE 24V SOURCE E TO OPTIONAL STREAMS 4 5 DOC0559A Figure 4 16 Raw Pulse Output Schematic Revised Jan 07 I O 4 11 S600 Instruction Manual Table 4 10 Raw Pulse Output Pin Connections for SKT C Pin Function 24 Raw Output 5 Return 4 1 8 Frequency Inputs The S600 typically uses the three supported frequency inputs for density transducer signals Each input has an input range of 0 to 10 KHz Bit links are provided to allow the inputs to be AC or DC coupled Refer to Figures 4 17 and 4 18 The frequency input channels use the SKT B connector which is located on the backplate of the P144 board Table 4 11 shows the frequency input pin connections HAZARDOUS AREA SAFE AREA n aQ MTL787S O Di gt O BARRIER Gel Ej SOLARTRON EXTERNAL 7830 40 24V SOURCE A Ei DOC0567A Figure 4 17 Freguency Input Schematic with IS Barrier and AC Coupled SKT B SIG 9 e SOLARTRON t EXTERNAL Ee Se 7811 12 24V SOURCE x 27 S600
80. ncccoccncononcnnnnnanononanonnononcnnnonaninoos 3 9 3 6 Dual Ethernet LAN Port 3 10 3 1 P152 CPU Board A Caution Revised Jan 07 The P152 CPU board contains the host processor and associated peripherals which form the heart of the S600 system Various plug in connections are provided on the rear backplate of the CPU board Refer to Figure 3 1 for an illustration of the P152 CPU board backplate and to Figure 3 2 for a schematic of the CPU power terminations The board uses additional connectors and bit links jumpers which are set at the factory prior to shipping It is recommended that all wiring be made with stranded wire that 1s no larger than 1 5 mm For the communication ports wiring of 1 75 mm to 1 65 mm is recommended Power wiring is recommended to be 1 5 mm Observe all local wiring practices and regulations Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600 connectors These instruments produce voltages far in excess of design parameters and may damage the S600 or its connectors CPU 3 1 S600 Instruction Manual TB 1 Power st O O COM 1 2 esch Remote I O gt TB 2 COM 5 6 7 eech RS 232 RS 485 E A 14 021 Y ld ES E Q S QQ 2 O N u A P Ga x 0 N z 20 3 z D olel Specira 400 Bi Design MOB AES HELL a ar e e wm mm gr gr r ge a ZS Figure 3 2 PI52 CPU Board Revise
81. oint to Point mode enabled Point to Point mode disabled Descriptions Multiplex MUX Addresses see Table 4 14 Communications Mode Off is only supported option Oscilloscope Earth Not Used ADC CH1 Current Mode ADC CH1 Voltage Mode ADC CH2 Current Mode ADC CH2 Voltage Mode ADC CH3 Current Mode ADC CH3 Voltage Mode ADC CHA Current Mode ADC CHA Voltage Mode ADC CH5 Current Mode ADC CH5 Voltage Mode ADC CH6 Current Mode ADC CH6 Voltage Mode ADC CH7 Current Mode ADC CH7 Voltage Mode ADC CH8 Current Mode ADC CH8 Voltage Mode ADC CH9 Current Mode ADC CH9 Voltage Mode ADC CH10 Current Mode ADC CH10 Voltage Mode Cannot be changed 600 Instruction Manual Open Collector Mode 2 3 2 3 is only supported option FRQ 01 DC Coupled FRQ 01 AC Coupled FRA 02 DC Coupled FRA 02 AC Coupled FRA 03 DC Coupled FRA 03 AC Coupled LK16 through LK19 as a set Fit LK21 through LK25 as a set Revised Jan 07 I O 4 15 S600 Instruction Manual Table 4 14 Multiplex Mode Addressing Address LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 Comment 0 N A N A N A N A N A N A N A 1 2 Not a valid address OFF OFF OFF OFF OFF OFF ON 12 Firstoronlyboard OFF OFF OFF OFF OFF ON OFF 12 Secondboad OFF OFF OFF OFF ON OFF OFF 1 2 INE DNO ONES E ELS ION NM Ep x MM A E E A ON OFF OFF OFF OFF OFF 1 2 uw eio p ee en d NA NA NA NA NA NA NA 23 Notavalid addre
82. on I9 DIGINCH7 18 DIGIN CH8 17 RETURNCHS 8 16 DIGINCH 19 DIGIN CHO 14 DIGIN CH11 13 DIGINCH12 11 DIGIN CH13 10 DIGIN CH14 29 oo DIGIN CH15 8 DIGIN CH16 7 RETURNCH13 16 UC 4 7 S600 Instruction Manual 4 1 4 Digital Outputs DIGOUT The S600 supports 12 digital output DIGOUT channels which are open collector type outputs The maximum current rating is 100 mAmps at 24 Volts dc Output frequencies up to 0 5 Hz are possible Carefully check the DC polarity using an external DC supply in series with the load When using inductive loads such as relay coils place a diode across the load Refer to Figures 4 11 and 4 12 The DIGOUT channels use the connectors labeled SKT B and SKT C which are located on the backplate of the P144 board Refer to Tables 4 6 and 4 7 for the DIGOUT pin connections SKT B 36 M SKT C if EXTERNAL E 35 24V SOURCE S600 DOCO554A Figure 4 11 Digital Output Schematic Relay SKT B 36 x ALARM LED re EXTERNAL Se 24V SOURCE S600 DOCOSSSA Figure 4 12 Digital Output Schematic 24 V Switched Indicator Table 4 6 DIGOUT Pin Connections for SKT B Pin Function 36 DIGOUT CH1 37 DIGOUT CH2 AB Revised Jan 07 S600 Instruction Manual Table 4 7 DIGOUT Pin Connections for SKT C Pin Function 37 DIGOUT CH3 3
83. on who configured the unit whether you have the correct I O boards fitted Check the running configuration for any BAD TX or BAD RX messages From the Manu menu select TECH ENGINEER gt COMMUNICATIONS gt SERIAL PORTS gt PORT 8 8 2 6 I O Fail Messages If the front panel displays an I O Fail message Check the bit link settings on the I O boards Check the I O field wiring connections Check that the I O boards are seated and secured 8 2 7 Serial Communications 8 3 Procedures Revised Jan 07 If you are experiencing troubles with a serial communications connection EIA 232 EIA 422 or EIA 485 Check to make sure power is applied to the S600 Check the wiring to the termination block or connector Refer to Chapter 3 CPU Check the communication port settings from the front panel display Check the Modbus address Use a cold start after you send a new configuration to the S600 or to recover from extreme situations such as a corrupted database A cold start builds a new metering database using the configuration data stored in the S600 s Flash memory Note You must perform a cold start if you update or otherwise change the firmware Troubleshooting 8 3 S600 Instruction Manual 8 3 1 Reflash Firmware A Caution Using this procedure you can reprogram the S600 s Flash memory with new values for the operating system components and the application firmware Under no circumstances
84. our user name or password check with the person who created the configuration for your application Note The security level assigned to your security code determines how many options are available on the web access interface See Figure 6 1 5 Click OK The browser opens displaying information from the S600 E Dots AA rt Internat Laploner Te dt pes pues Iw Cep n ch OQ d x e F Bees y fees C A his 1120 177 08 233 a el aa CH EMERSON Prams Llanagrrrel F epes Alans FloBoss 600 R giikiben Code adcHED20DAQGDTP 1 xi Gw Jari E 2005 i 55 21 1 3 DO ABDAFE IB FE cheat 25 Jun 2206 17 02 25 Jun 2006 1702 Contig Creator Canh Stuctum CEUM Echa Palli kurt Har 5b Company Mama Emergon Process Management Address Flow Computer Drasion Aldrin Ouigang Lane Adama Pikne Address TIG FA Address Leed Kardon Teleghone 44 01551 451818 Fax 44 0y1761 471801 Figure 6 2 Initial Webserver Access You then navigate through the displays using the selections on the screen s menu bar and or the hierarchy menu Revised Jan 07 Webserver Access 6 3 S600 Instruction Manual 6 3 Navigating the Webserver Interface The web browser interface allows you to view reports and data from the front panel display screens You navigate through the interface using two navigation bars Elements of the database display in a menu bar at the top of the screen When you select an option from the menu bar
85. period report Hexadecimal referring to numbers in base 16 that is numbers from 0 through 9 and letters from A through F Analog output number value to be read Differential pressure Hertz A whole number P144 Intelligent Input Output Module also known as IC Input and Output Institute of Petroleum or Ingress protection standard referring to British standard 5420 or International Electro Technical Commission standard 144 Interactive program loader tool used to transfer application programs from a PC to the 9600 Intrinsically Safe Light Emitting Diode an indicator Glossary Revised Aug 06 Mantissa Modbus Modem Modulate Multiplexor Noise Non volatile Memory Object Octal Open Collector Opto lsolator Overrange P Q PCB PID Port Program Protocol PRT PSU ROM RS 232 RTD RTU RTV RX or RXD Security Code SRAM S600 Revised Aug 06 S600 Instruction Manual Numerically significant part of a floating point number A device communications protocol developed by Gould Modicon and used on the station supervisory computer data link Modulator Demodulator Superimposing one signal upon another Multiple Input Selector Random electrical interference Memory type that retains data when the power supply is disconnected Generally any item that can be individually selected and manipulated This can include shapes and pictures that appear on a display screen as well as les
86. present the power and press Enter to confirm Front Panel 5 11 S600 Instruction Manual 5 Using the Print Key By default the S600 is configured to output reports to a serial printer or a terminal The S600 also outputs reports to its internal webserver You use the PRINT key to generate either a constant log or one of several pre configured reports These pre configured reports include Report Constants Log Description Lists all the constant parameters and values that Display Dump Security Dump All Alarms Current Report Config Report Archived Reports Current Alarms Modbus Maps Alarm and Event are available for change from the display excluding those on menu 8 Note You can print the Constants Log as either a text TXT file or with commas separating the Lists the current report as configured normally this would consist of the meter run totals Lists the configuration specific parameters Lists all the acknowledged and un acknowledged alarms currently set in the flow computer in Lists history of all alarms and events When you press PRINT the S600 displays the Print Options menu PRINT OPTIONS D HELP 2 CONFIGURATION 37 REPORTS 4 COMMUNICATIONS 2 CURRENT ALARMS 6 LOGS 7 ABORT PRINTING Figure 5 6 S600 Print Options Select a report based on the following options Option Sub Reports 1 Constant Log TXT Configuration EE 5 12 Front Panel 2 Constant
87. ptically isolated digital inputs DIGIN The digital inputs have been grouped into four banks of 4 off single ended inputs with one common feed The sample period 1s 500 milliseconds The DIGIN channels use the SKT E and SKT F connectors located on the backplate of the P154 board Refer to Tables 4 15 and 4 16 for the DIGIN pin connections I O Revised Jan 07 Revised Jan 07 S600 Instruction Manual Note The return lines such as pin 17 on SKT E must be connected to a 24 Volts dc source The DIGIN lines such as pin 13 on SKT E EXTERNAL 24V SOURCE OPEN COLLECTOR DEVIGE DOC0648A Figure 4 23 Digital Input Schematic Open Collector Device EXTERNAL 24V SOURCE DOC0649A Figure 4 24 Digital Input Schematic Relay Table 4 15 DIGIN Pin Connections for SKT E Pin Function 13 DIGIN CH1 14 DIGIN CH2 15 DIGIN CH3 17 RETURN CH1 4 18 DIGIN CH5 4 DIGIN CH 20 5 RETURN CH 17 20 6 DIGIN CH 21 7 DIGINCH 22 9 DIGIN CH 24 10 RETURN CH 21 24 20 DIGINCH25 0 I O 4 19 S600 Instruction Manual Pin Function DIGIN CH 30 _DIGIN CH 31 TT Table 4 16 DIGIN Pin Connections for SKT F Pin Function M 19 DIGIN CH7 o 18 DIGIN CH8 17 RETURNCH58 IN 16 DIGIN CH9 15 DIGIN CH10 14 E DIGIN CH11 EE 13 DIGIN CH12 NE 12 RETURN CH9 12 11 DIGINCHIB uu 10 DIGIN CH14 9 DIGIN CH15 ME 8 DIGIN CH16 T RETURN CH13 16
88. res the Modbus port using the address you enter here This is helpful when you load the same configuration file into multiple S600s on the same Modbus address each S600 then has a unique node address To define the Modbus network addresses Select NETWORK SETUP from the Startup menu Select MODBUS ADDRESS Enter the address value any value between 1 and 247 If you change the Modbus address you must restart the S600 in order for 1 2 3 the change to take place During warm or cold starts the S600 can display various messages These include Message REFLASH DISABLED SECOND ETHERNET CARD NOT PRESENT INCOMPATIBLE PC SETUP VERSION NUMBER OF TOTALS DOES NOT MATCH CONFIGURATION CHECKSUM ERROR WARNING FLASH EILE SiS LEM CORRUPT Meaning Firmware write protect is enabled To resolve From the Cold Start menu select FACTORY SETUP gt FIRMWARE LOCK You can then disable the firmware write protect You are attempting to set up a second Ethernet card which is not physically installed To resolve Install a dual Ethernet board if required Note Most applications do not need this feature The configuration file has been edited using a version of Config600 that is incompatible with the version of firmware on the S600 To resolve Identify and record the version of software running on the S600 and the version of Config600 Contact your support RANGE ovens You have initiated an S600 cold
89. s press ACCEPT That notifies the S600 that you have viewed all the alarms and are prepared to acknowledge them all together The inverse date on all the alarms then returns to normal video Once you clear an alarm condition its alarm prompt automatically clears from the display When you have cleared all the alarms in the system the Alarm light resets to a constant green Front Panel Revised Jan 07 5 5 LCD Display Status ID Line Revised Jan 07 S600 Instruction Manual The LCD display provides up to eight lines of information displayed as alpha numeric characters Refer to Figure 5 3 for an example of a typical display e UV OE ER 4 CVO RS e MASS ER ENERGY Figure 5 3 LCD Display The S600 uses all eight lines of the display to show the available menu options which are arranged in a hierarchy of menus and sub menus Each menu and associated sub menu is allocated a number between 1 to 8 which enables you to select these menus using the numeric keys An asterisk in front of a menu option such as 1 FLOW RATES indicates that you can access one or more sub menus from that option A decimal point in front of a menu option asin 1 UVOL FR indicates that option accesses a data display page but no sub menu Generally each data display page shows one or more data item s from the S600 database along with the associated text units and description Which data items you can modify depends upon the datab
90. s tangible software entities In object oriented programming for example an object is a self contained entity that consists of both data and procedures to manipulate the data Numbers in base 8 that is numbers 0 through 8 Digital output that is driven by a transistor and requires external power Optical device for connecting signals while maintaining electrical isolation Over the preset current limit for the A D Converter Printed Circuit Board Three term control action that uses Proportional Integral and Derivative components to modify a control output with the goal of achieving a measured process variable at a set point Group of inputs or outputs to the computer Series of instructions Precise description of data interchange over a telemetry link Platinum Resistance Thermometer Power Supply Unit Read only memory fixed storage Typically used to store firmware Flash memory Voltage standard for serial data transmission Resistance Thermometer Device Remote Terminal Unit Room Temperature Vulcanizing typically a sealant or caulk such as silicon rubber Received information Codes that limit operator access to software parameters typically stored in micro memory Static Random Access Memory Stores data as long as power is applied typically backed up by a lithium battery or supercapacitor FloBoss S600 Flow Computer Glossary A 3 S600 Instruction Manual T Task An operating system concept tha
91. s these settings in a separate area of the SRAM database and retains them after you download a configuration file to the S600 Ethernet LAN Before you establish an Ethernet LAN connection for host communications local operator communications or web server access you must verify or define the TCP IP address To define the Ethernet LAN network address 1 Select NETWORK SETUP from the Startup menu 2 Select either NETWORK I F 1 for the standard Ethernet port or NETWORK I F 2 for the Dual Ethernet port Note The options for TCP IP address and Subnet mask are valid for I F 1 and I F 2 The Gateway address 1s available only on I F 1 If the second network card P190 1s installed I F 1 and I F 2 must each use separate subnets select TCP IP ADDRESS 4 Enter a valid TCP IP address and press Enter Note If the displayed TCP IP address is correct press CLEAR to return to the menu Select GATEWAY ADDRESS 6 Enter a valid Gateway address and press Enter Note If the displayed Gateway address 1s correct press CLEAR to return to the menu Select SUBNET MASK 8 Enter a valid Subnet mask and press Enter Note If the displayed Subnet mask 1s correct press CLEAR to return to the menu 9 Perform a restart to update the system settings 7 4 Startup Revised Jan 07 Modbus 7 5 Messages Revised Jan 07 S600 Instruction Manual If you specify a zero address for a Modbus slave configuration the S600 configu
92. see Figure 7 1 2 Press 1 to keep or 2 to reset the totals 3 Press 1 to confirm the selection The S600 displays the message CONFIGURING PLEASE WAIT The S600 builds a new database using the configuration files held in Flash memory When completed the S600 Main menu displays Powered Cold Ifthe S600 is currently running you must first set the run mode to Start Cold Start Note The key sequence you use to access the System Status page may vary based on the displays for your application 1 From the S600 Main menu select the SYSTEM SETTINGS option Select the SYSTEM STATUS sub menu 3 Press CHNG 4 Key in your security code when the Enter Code prompt displays 5 Press 1 to select the Cold Start option and press 1 again to confirm the selection The S600 displays a SYSTEM RESTARTING PLEASE WAIT message The S600 now performs a reset which concludes when the Startup menu appears 7 2 Startup Revised Jan 07 S600 Instruction Manual Note If the display has not changed after 30 seconds power down the S600 wait at least five seconds and then re apply power 6 Follow steps through 3 in the Unpowered Cold Start description The S600 builds a new database using the configuration files held in Flash memory When this process completes the S600 Main menu displays 7 4 Startup Menu If the S600 completes its start up initialization sequence but does not automatically warm start the S600 Startup
93. should you turn off the S600 while it is erasing or reprogramming the Flash memory Doing so renders the S600 unusable If this occurs you must reload the S600 with a basic version of the VxWorks binary file from the BIOS chip You would also need to reload the configuration files and the correct version of the VxWorks binary files To reprogram the Flash memory 1 Access the Startup menu on the front panel of the S600 refer to Section 7 3 1 Select REFLASH FIRMWARE from the Startup menu 3 Press 1 to confirm the selection The following message displays PERFORM CONFIG 600 FLASH COMMAND NOW Access the Transfer program in the Config600 software select the required vxworks bin file and click Send Now to download it to the S600 The following message displays on the front panel RECEIVING BINARY FILE Once the S600 has successfully downloaded the file the following message displays on the front panel RECELVED OK Note Do not proceed if the front panel displays the message FLASH FAILED Remove the power connector for 5 seconds and re apply power The S600 redisplays the startup menu Begin again at step 1 The S600 then erases and reprograms the Flash memory and displays the message RESETTING PLEASE WAIT The S600 then restarts If the S600 has not restarted after 30 seconds remove the power connector for 5 seconds to return to the startup menu Begin again at step 1 8 3 2 Send and Reflash the Config Fil
94. ss Oo O0 X DO O A GO N O TI TI OFF OFF OFF OFF OFF OFF ON 23 OFF OFF OFF OFF ON OFF 23 OFF OFF OFF ON OFF OFF 23 OFF OFF ON OFF OFF OFF 23 OFF OFF ON OFF OFF OFF OFF 23 ON OFF OFF OFF OFF OFF 23 OFF OFF OFF OFF OFF OFF 23 O O TI UH wesch SOR CNN Ze te ke mnono n ninin rm O AL a O z 4 2 P154 Prover Board The P154 dedicated prover interface card has been designed to work with compact or small volume provers unidirectional provers bi directional provers and Master Meter provers having one two or four detector switches The P154 board contains high resolution timing circuits which enable you to use dual chronometry methods These increase the apparent resolution for instances when insufficient meter pulses are present for the prover volume You can use the S600 for automatic prover sequences since it provides 32 digital inputs 12 digital outputs 2 frequency density inputs and 4 hardware assisted pulse outputs Refer to Figure 4 22 for the P154 prover board terminations Note The prover board has no analog functions For field wiring the backplate has three low density D type connectors labeled SKT D SKT E and SKT F Refer to Figure 4 20 ANG Revised Jan 07 Revised Jan 07 TULA A KUUL MEA 3 num 2 HEH HIH 1 d D COEPI ts Lid AL p e ze e ai ewell ILL LES LEE Fa S600 Instr
95. start with a new config file that elects to keep totals To resolve Cold start the S600 and select MEINES Cold start has failed due to an invalid checksum To resolve Re download the config file If the problem persists contact your support centre for further directions Flash file system has failed To resolve Cold start the S600 and select an S600 cold start 1 5 S600 Instruction Manual 7 6 Message CONFIGURING PLEASE WAIT INSUERICIBBNI MEMORY HARDWARE DOES NOT SUPPORT MULTI STREAM APPLICATIONS REPORT CONEIG HAS CHANGED COLD START REQUIRED ERROR LOADING REPORT TEMPLATES SYSTEM IS BEING CONFIGURED EXTERNALLY PLEASE WAIT SYSTEM RESTARTING PLEASE WAIT Startup Meaning S600 is attempting a cold or warm start Cannot complete a cold start due to insufficient S600 memory To resolve Reduce the report alarm event This S600 supports only a single stream To resolve Contact your support centre for further directions This normally occurs when the report layout has been changed To resolve Initiate a cold start on the S600 or download the original config prior to report changes S600 has encountered an error when reading the report templates To resolve Check reports for errors If you don t find errors contact your service Revised Jan 07 S600 Instruction Manual Chapter 8 Troubleshooting This chapter provides instruc
96. t without notice to alter or improve the designs or specifications of the products described herein Contents Chapter 1 General Information 11 n Es A M EE 1 1 1 2 FloBOSS S600 Fow Manage EE 1 2 1 3 Config600 Configuration Software A 1 5 1 3 1 COMMOGO ON c D 1 5 1 29 2 COMODO DH EE 1 5 ida 12019000 e EE 1 6 1 4 Related Specification Sheets n enneneennenennnanennnane nene nnane nene n nene annan 1 6 Chapter 2 Installation Kal 2 1 Preparing for Jnstallaton E 2 1 2 2 Environmental Considerations cccccccssscccccsseccceeeeecceeeseeesaueceessueeeesseueeesaeeeessuseeessaaes 2 2 2 3 Required Tools for Installatnon nennen 2 2 24 Mee 2 3 2 4 1 Unpacking the SOOO EE 2 3 2 4 2 REMOVING the Front Patel EEN 2 3 2 4 3 Installing the Panel Mounted Unit 2 5 2 4 4 IRCInStalling the Front Panel EE 2 2 5 Installing and REMOVING the BOArAS EE 2 Chapter 3 CPU 31 OT MER OZ 9 uh SALA A 3 1 2 2 FON EE 3 3 3 2 1 VN AENAOGAR ELAV EE 3 4 9 22 OhsBoard Battery BACKUP EE 3 4 39 COMMUNICATION Ge 3 5 3 9 1 EIA 232 1 5 292 5 emal Ge EE 3 5 3 39 2 EIA 422 RS 422 ElA 485 RS 485 Multi drop Port 3 6 o Emene EAN POM E 3 7 3 3 4 Local Operator PC or Remote Display Hot 3 7 34 CPUON Board COMMECIOFS tara 1818838 iki Ad Eegen 3 9 9 9 CPU BIELIDkS CRUImpelS ci de 3 9 3 6 Dual Ethernet LAN Hot 3 10 Chapter 4 Input Output I O 41
97. t refers to the combination of a program s execution and the operating system s bookkeeping information Whenever a program executes the operating system creates a new task for it TCP IP Transmission Control Protocol Internet Protocol Totaliser Area of RAM for integrating totals Transducer Device which converts energy from one for to another TRI REG Triple register an area of RAM where data is stored in triplicate TX Transmitted information U Underrange Under the preset current limit for the A C Converter V Variables Changeable values Volatile Memory that is unstable in the absence of power W X Y Z Warm Start An S600 startup process in which the configuration remains untouched Watchdog A hardware circuit that monitors correct program operation and restarts the program in the event of malfunction A 4 Glossary Revised Aug 06 S600 Instruction Manual Appendix B Front Panel Navigation This appendix describes the default menu options of the S600 front panel display Refer to Chapter 5 Front Panel for a discussion of the layout and navigation basics of the S600 front panel The S600 software system is organized as a structured database of parameters such as Totals I O and Calculations The database groups the parameters logically by data points in a matrix of display screens For example the parameters used for averaging totals are grouped together Note The content of the display screens is specific to your applic
98. the top and bottom of the case Gently slide the board into the case until it mates fully with the appropriate connector on the backplane 2 Press each of the two ejectors securely into place once the board is fully inserted A Inserting and locating a plug in board along the guides does not Caution require excessive force Take care not to twist or otherwise distort the boards during the installation 3 Secure the board with the retention screws two per board Revised Jan 07 Installation 2 9 S600 Instruction Manual 2 10 Installation Revised Jan 07 Chapter 3 CPU S600 Instruction Manual This chapter provides information on plug in connector blocks and bit link jumper settings for the P152 CPU board In This Chapter 31 1 192 GRU BOON AL eestis keeta et in E s e kike aaa ma i 3 1 32 Powe SUPPI y aan ee eee si 3 3 3 2 1 Watchdog Relay n mnnnnuennnnnannnnn nunnu naene nenas 3 4 3 2 2 On Board Battery Backup 3 4 3 3 Communication POMS Liimetsa mind Segen etae matt ein Seege meta 3 5 3 3 1 EIA 232 RS 232 Serial bot 3 5 3 3 2 EIA 422 RS 422 ElA 485 RS 485 Multi drop Port 3 6 39 9 9 Ethernet LAN POH ege iret inter trib Cog een tor beta obama 3 7 3 3 4 Local Operator PC or Remote Display Port 3 7 3 4 CPU On Board Connectors cccoccccoccnccccnnccccnncnnnnnnnncncnnnnnconnnononenononinonos 3 9 3 5 CPU Bit Links Jumpers ooccccoccnccccccn
99. tion Manual Note While in Change mode you can use to delete digits or characters by backspacing over the displayed data You can also press Clear at any time to abort the current operation or task 3 Ifthe data page has multiple parameters select the required parameter using A and V 4 Press CHNG The Enter Code prompt displays 5 Key in your security code and press Enter Note The S600 does not display the actual code but displays a dot to indicate each digit as you key it 6 When the prompt displays press the appropriate numerical key 1 to 8 to select the new calculation mode 7 A Confirm screen displays showing your new selection Press 1 to accept or 2 to reject the change S600 redisplays the original selection screen showing your change Note If the data page has only one changeable data item S600 automatically exits the edit sequence when you either accept or reject the value change 5 7 4 Assigning a Default Page If you have a specific activity to perform that requires you to temporarily use a particular menu or data display page use this procedure to set that menu or data display page as the temporary default S600 display To define the default display using the Minus key 1 Go to the required data display page 2 Press Minus 3 Press Minus again to confirm the selection To clear the default display go to a menu page and repeat steps 2 and 3 To invoke the default display use the C
100. tions for maintaining and troubleshooting the S600 If you still experience difficulties after using the troubleshooting procedures in this section please contact your local sales representative or technical support personnel In This Chapter 8 1 Guidelines Revised Jan 07 od MEC MOI E 8 1 VAS lesta uu rocicains 8 2 Sc POW OTIS Eege 8 2 O22 anu MENU catala 8 2 8 2 39 Front Panel Light ica ta 8 2 9 2 4 Front Panel LED io ii eie Eo alal 8 2 929 VEH 8 3 8 2 6 I O Fail MESSAGES uni a 8 3 8 2 7 Serial CGommuntcatons 8 3 oS E eler 8 3 9 91 Reflash FnmWar G cece cic borea bete mea bat buen ied sided decease aaa 8 4 8 3 2 Send and Reflash the Config File 8 4 9 0 9 e e EE 8 5 9 94 Changing Ine EE 8 6 8 59 Keilas anr Eege Ee 8 7 8 3 6 Upgrading the BIOS anii ana aa 8 8 When you are attempting to diagnose a problem with an S600 Remember to write down what steps you have taken Note the order in which you remove components Note the orientation of the components before you modify or remove them Read and follow all Cautions in this manual Before you contact your local sales representative or technical support with a problem first check the following Check that all the plug in boards are seated correctly and the retaining screws are fastened Check that all the field wiring is properly connected Check the supply voltage When you are done troubleshoot
101. u bar according to your defined authority Alternately various screens provide a button you can use to create a comma separated variable CSV file you can print Navigation Many of the screens present the data points in a format identical to the front panel display see Figure 6 4 To view related data point screens use the navigational arrows at the bottom of the screen 6 4 Webserver Access Revised Jan 07 Revised Jan 07 Z FloBoss 5600 Microsoft Internet Explorer S600 Instruction Manual N N EMERSON Process Management Reports Alarms 600 E Units M Temp Pres Source W Density Source Ctl Cpl Method m Base Volume m Stab Override M Runs Passes m K Factors FloBoss ven 19 01 2004 13 12 45 Tech Operator Report Text Configuration Prover Data Meter Data Log Off DENSITY SOURCE DENS TYPE STD DENSITY ALPHA BETA Keypad Value 0 000001 Keypad Value Keypad Value 00 000000 kg m3 0 000010 Status DENS ADC Status METER Mode Status SID 15 Mode Status STD 15 Mode Status STD 15 TEMP CORR TABLE 1 1 PRESS CORR TABLE Status Status Status TABLES4A APIii 2 it DISABLED BASE VOLUME BASE VOLUM Volume Index VOLUME i Meter Position UPSTREAM In Use Value l20 00000000 L Figure 6 4 Operator Menu on Density Source Screen KAN Y EMERSON Pro
102. uction Manual SKT D RAWIN 1 3 DENSITY 1 2 SPHERE SWITCH 1 4 PLLIN RAW OUT SKTE DIGIN 1 6 AND 17 32 DIGOUT 1 2 Pulse Outputs 1 4 SKTF DIGIN 7 16 DIGOUT 3 12 DUAL PULSE 1 4 PLLOUT Figure 4 21 P154 Prover Board I O 4 17 S600 Instruction Manual SERVICE RAW PULSE RAW PULSE RAW PULSE INPUT 3 PIM LOOP INPUT DENSITY 1 DENSITY 2 DIG IN 29 DIG IN 30 DIG IN 31 DIG IN 32 COMMON VE COMMON VE 5 MON GN Eo st EM eS E TT ossemel TT osseme SR SNE Ter PIM PULSE OUTPUT P154 IIO 2 ak SERVICE COMMON VE 24V RAW PULSE OUTPUT w AA COMEN IN gt gt gt COM IN SERVICE pew T LLL acme CC ee eee pew LL eee e Se e em LLL eee meme LLL 36 pews CS SERVICE gt Bem LL 36 35 em 34 eem SSS 33 eee T LL 32 em LL 31 30 pews 29 acme IS 28 pews LLL 27 E xem SOS 26 25 DUAL PULSE 24 CHANNEL 1 5 DUAL PULSE L CHANNEL2 DUAL PULSE CHANNEL3 DUAL PULSE CHANNEL4 Figure 4 22 P154 Prover Board Terminations 4 2 1 Digital Inputs DIGIN 4 18 Each plug in board has 32 o
103. upgradeSGFP486CPU LK22 amp 23 ON OFF Clock Speed When 22 amp 23 OFF 33 MHz When 22 OFF amp 23 ON 40 MHz When 22 amp 23 ON 50 MHz AS When 22 OFF amp 23 ON 66 MHz Ethernet 0 000000 A ARA ON OFF ENEE AR ON OFF VOSelectt2 J A G amp 3 JJ AO an ON OFF lOSelcti ZL JZZ OT ON OFF VOSelecttO 3J e3A S Cache Select LK28 ON OFF Non Enhanced Off LK is On or Enhanced On Writethrough A Off Writeback FKisOf AR ON OFF Dok when write back processor fitted n E LK30 Not Used Dual Ethernet LAN Port The optional P190 second Ethernet port on the S600 is for high speed communications using an Ethernet Local Area Network LAN architecture The speed of data transfer is 10M bps when using 10BaseT twisted pair cable Note Refer to Section 3 3 3 Ethernet LAN Port for information on the standard Ethernet port The P190 Dual Ethernet communications port is comprised of a mezzanine card and a port backplate with a FCC 68 RJ 45 connector Refer to Figure 3 5 The mezzanine card plugs into the PC 104 slot on the P152 CPU board CPU Revised Jan 07 S600 Instruction Manual a uy o u o Figure 3 6 Dual Ethernet Communications Card The second Ethernet port is usually shipped from the factory pre installed If pre insta
104. ving in the Menus Revised Jan 07 options You press a numeric key on the keypad to select an option Remember that an asterisk before a menu option indicates that you can select further sub menus while a decimal point before the menu option indicates that option accesses a data display page rather than a sub menu FLOW RATES TOTALS OPERATOR PLANT I O SYSTEM SETTINGS TECH ENGINEER CALCULATIONS Figure 5 5 S600 Main Menu Note The Status ID line on the bottom of the display changes as you EE Use lt or gt to view the previous or next display The number of the current display appears after the decimal point on the Status ID line Note You can also use lt as the delete backspace key when entering or changing data Use A and Y to move from the data display pages of one menu item to the data display pages of the previous or next menu item Another way to access a specific data page 1s to use the DISP key and the data page s unique address That address appears in the Status ID line for that data display page For example you want to access the data display page identified by the address 17 6 which corresponds to the column row format 1 Press DISP and 17 6 Note If you enter only a single number such as 17 the system displays the first cell of the row 2 Press Enter The Volume Flow Rate data display page appears To return to the next highest level menu press MENU Repeatedly pr
105. you access the S600 through the front panel display including keypad functions screen displays display navigation basics data entry and report printing Chapter 6 Webserver Access Provides instructions on accessing the S600 through a webserver interface including descriptions of screen displays and interface navigation basics Chapter 7 Startup Describes how to initiate a warm or cold system start Chapter 8 Troubleshooting Provides maintenance and troubleshooting procedures including basic board level test procedures Appendix A Glossary Revised Jan 07 General Information Provides definitions for pertinent terms and acronyms 1 1 S600 Instruction Manual Appendix B Front Panel Display Lists the front panel display screens provides a Ta navigation reference avigation Index Provides an alphabetic listing of items and topics contained in this manual 1 2 FloBoss S600 Flow Manager D FloBoss seoo Figure 1 1 The FloBoss S600 Flow Manager The FloBoss S600 Flow Manager is a panel mount flow computer designed specifically to measure hydrocarbon liquid and gas where versatility and accuracy matter The S600 s standard features make it ideal for fiscal measurement custody transfer batch loading and meter proving applications The S600 allows you to configure multi stream multi station applications enabling you to simultaneously meter liquids and gasses The S600 is designe

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