REPAIR PARTS CATALOG FOR SUNNEN® 2 & 4M TUBE HONES
Contents
1. 2 B Remote Stone Feed Control Hone HTA9275 2 Upper Feed Assembly 9110 2 D Workpiece Fixture Assembly HTA9500 2 V Wedge Chain Clamp Assembly HTA9550 2 V Wedge Assembly HTA9570 0 00 2 G Splash Guard Assembly 8100 2 H Splash Guard Assembly HTA8200 2 1 Operator Station HTA5100 5100CE 2 J Control Panel Support Assembly HTA5105 5105CE 2 K Base Electrical Enclosure Assembly 5010 2 L Rail Support HTA2025 2 2 Meter Guard Assembly CE Models ONLY 8400 2 2 Meter Extrusion Guard Assembly CE Models ONLY 8405 2 0 4 Meter Guard Assembly CE Models ONLY HTA8500 2 4 Meter Extrusion Guard Assembly CE Models ONLY 8505 COOLANT TANK 3 A Coolant System Assembly 7000 ELECTRICAL 4 Operator Box Assembly 5115 4 B Operator Box Assembly 5115 A2. SECTION II COMPONENTS PARTS LIST COVERING FIGURE 2 M ORDER BV PART DESCRIPTION NO NUMBER QTY HTA8400 Ref 2 Meter Guard Assembly CE Models ONLY includes 1 HTA8405 B one Extrusion Guard Assembly see Fig 2 N 2 HTA8510 4 Light Curtain Mountinig Bracket Assembly includes 2a HTA8511 1 see Light Curtain Mounting Bracket 2b PHNM445 2 Nut T Slot 2c PHSM434 sexes Screw M5 x 0 8 16mm BSHCS 2d PHSM515 2 Screw M8 25mm SHCS 2e PHWM406 3 Lockwasher M5 21 PHWM407 2 Lockwasher M8 2g PHWM501 2 Flatwasher 8 25 PHWM519 3 sss Flatwasher M5 3 PED31581 1 5 Light Curtain Transmitteer 4 PED31582 4 Light Curtain Receiver 5 PED31583 1 Light Curtain Bracket N S indicates Not Shown Page 41 HTA8405 DETAIL C TAIL B B SEE DETAIL 2 METER EXTRUSION GUARD ASSEMBLY CE FIGURE 2 N SECTION COMPONENTS Page 42 SECTION ll COMPONENTS PARTS LIST COVERING FIGURE 2 ORDER BV PART DESCRIPTION NO NUMBER QTY HTA8505 Ref 2 Meter Extrusion Guard Assembly CE Models ONLY includes 1 HTA85051 36 Angle Assembly E40S 1a 2 Aud Nut M8 1b 1 sarasa Angle 90 1c 2 Screw M8 16mm SHCS 2 HTA85052 6 Support Bracket 2a
3. r PE ORDER BY PART NUMBER HTA5115CE HL2108 HTA5116 HTA5120 PEM961 PEM966 PEM968 PEM970 PES644 PES648 PES654 PES655 PES656 PES659 PES800 PNP299 PNP331 PNP523 ITEM 5 N S indicates Not Shown Page 52 FIGURE 4 C ELECTRICAL ENCLOSURES 2 METER Tob wi Ub 5 9 S 5 7 mar 8 86 ws sss i 1 44433 RSIS WM ESEE OOOO 19 2PSJUNPER SETTINGS J2 CURRENT RANGE E 2 iili zal SECTION IV ELECTRICAL SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE 4 C 25 PED3152 26 PED3154 27 PEM1160 28 PED2795 Power Module A Sinamics 0 MM440 Drive 460 3pH 3hp 5 9A Basic Operator Panel For Seimens Micromaster Drives Remote I O Bus Coupler ORDER BY TEM PART DESCRIPTION NO NUMBER QTY HTA5005 Ref Electrical Enclosures includes 1 HTA5006 1 HTA Electrical Subpanel 2 PES685 1 30A Disconnect 3 PNP299 1 Electrical Decal 4 PED2146 1 RFI EMI Ac Line Filter 500V 18A 5 PET545 1 Protective Earth Gnd 6 PEM910 4 4 Pole 6mm Ground Block 7 PEM919 21 4 Pole 6mm Block 8 PET184 1 Terminal Block End Cap 9 PEM675 2 Fuseholder 10 PED2788 1 Power Supply Phase Input 24V
4. SECTION COOLANT TANK PARTS LIST COVERING FIGURE 3 A ORDER BV DESCRIPTION NO NUMBER QTV HTA7000 Ref Coolant Tank Assembly includes 1 CK1292 2 see Hose Clamp 2 F1520 f a Pipe Plug 3 F1927 1 p Street Elbow 90 4 HTA7010 1 Coolant Tank Weldment Assembly 5 HTA7026 1 Screen 6 HTA7030 1 ss Diffuser Weldment 7 HTA7036 Y Tank Cover 8 HTA7037 do Roll Bar 9 HTA7044 1 qose Filter Paper Tray 10 HTA7046 ss gt Roll Up Bar 11 PEC380 T Strain Relief Connector 12 PEC382 T ode 4 Pole Receptacle 13 PEM874 1 Hose Clamp 14 PFC205 1 x Liquid Level Guage 15 PFC234 Paper Filter 16 PHM631 4 on Caster 17 PHM636 T gt Clamp Collar 18 PHM637 1 Setscrew Collar 19 PHM638 f nob 20 PHNM401 16 Nut 8 X 1 25 21 5 534 4 Screw M6 X 1 0 X 20mm SHCS 22 PHSM716 16 Screw M8 X 1 25 X 16mm SHCS 23 407 16 Lockwasher M8 24 509 4 on Lockwasher M6 25 PMO171 1l Immersion Pump With Motor 26 PPP528 T Hose Barb 27 PPP609 1221 1220 Street Elbow 3 4 28 PPP623 1 Pipe Nipple 3 4 29 PPP756 1 o Check Valve 3 4 30 PPP785 sss Hose Barb Fitting N S CBL696 1 Cable Coolant Power N S indicates Not Shown Page 49 SECTION IV ELECTICAL FIGURE 4 A OPERAT
5. Screw M8 25mm SHCS 2e PHWM406 3 Lockwasher M5 21 PHWM407 2 Lockwasher M8 2g PHWM501 2 Flatwasher 8 25 PHWM519 3 sss Flatwasher M5 3 PED31581 1 5 Light Curtain Transmitteer 4 PED31582 4 Light Curtain Receiver 5 PED31583 1 Light Curtain Bracket N S indicates Not Shown Page 45 SECTION ll COMPONENTS DETAIL C B SEE DETAIL SEE DETAIL E DETAIL SE HTA8505 FIGURE 2 P 4 METER EXTRUSION GUARD ASSEMBLY CE Page 46 SECTION ll COMPONENTS PARTS LIST COVERING FIGURE 2 P DESCRIPTION 4 Meter Extrusion Guard Assembly CE Models ONLY includes Screw M8 x 20mm SHCS ien Panel 48 x 79 Panel 36 797 Panel 12 x 79 au MK Series 40 Cover Plate Fence Clip Extrusion 40 40 286 8mm Extrusion 40 x 40 x 304 8mm w 45 Ends ds Extrusion 40 x 40 x 896 4mm 226 Extrusion 40 x 40 x 1201 2 Extrusion 40 40 x 2133 6mm 222 12 Leveling Pad Assemblv Page 47 N gt rS G G ORDER BV PART NUMBER HTA8505 HTA85051 HTA85052 HTA85053 HTA85055 HTA85056 HTA85057 N S indicates Not Shown HTA7000 SECTION III COOLANT TANK FIGURE 3 A COOLANT TANK ASSEMBLY Page 48
6. 1 Column Support Bracket 2b S xen Nut M8 2c 3 Screw M8 16mm SHCS 3 HTA85053 16 Angle Assembly M25S 3a 2 Nut M8 3b Angle 7 3c 2 Screw M8 x 20mm SHCS 4 HTA85055 5 Panel 48 x 79 5 HTA85056 2 s Panel 36 x 79 6 HTA85057 2 Panel 12 x 79 7 MK Series 40 Cover Plate 8 72 as Fence Clip 9 4 Extrusion 40 40 286 8mm 10 Extrusion 40 x 40 x 304 8mm w 45 Ends 11 4 Extrusion 40 x 40 896 4mm 12 WO gt Extrusion 40 40 x 1201 2mm 13 10 Extrusion 40 x 40 x 2133 6mm 14 10 M12 Leveling Pad Assembly N S indicates Not Shown Page 43 Page 44 4 METER GUARD ASSEMBLY CE FIGURE 2 0 HTA8500 V 1130 335 d OON3 H3AI323H 3QISNI 991138 HOLIMS did 0 SECTION ll COMPONENTS SECTION II COMPONENTS PARTS LIST COVERING FIGURE 2 07 ORDER BV PART DESCRIPTION NO NUMBER QTY HTA8500 Ref 4 Meter Guard Assembly CE Models ONLY includes 1 HTA8505 1 s Extrusion Guard Assembly see Fig 2 P 2 HTA8510 4 ones Light Curtain Mountinig Bracket Assembly includes 2a HTA8511 T sex Light Curtain Mounting Bracket 2b PHNM445 2 Nut T Slot 2c PHSM434 sexes Screw M5 x 0 8 16mm BSHCS 2d PHSM515 2
7. ORDER BV PART DESCRIPTION NO NUMBER QTY HTA9570 Ref V Wedge Assembly includes 1 HTA9575 T 7 Vee Wedge Weldment 2 PHP206 T asa Hitch Pin 3 PHSM448 4 Screw M10 x 1 5 x 30mm SHCS 4 PHWM567 4 uus Flatwasher M10 N S indicates Not Shown Page 31 HTA8100 FIGURE 2 H SPLASH GUARD ASSEMBLY TOOL END PARTS LIST COVERING FIGURE 2 H SECTION Il COMPONENTS DESCRIPTION QTY Ref Splash Guard Assembly Tool End includes asss Bumper Strip Bumper Strip TT Handle Glide Strip Angle m Splash Guard Base Splash Guard Cover Nozzle Locknut M6 Screw M6 x 16mm SHCS Screw M5 x 0 8 x 10mm BSHCS idum Flatwasher M5 Hose co no 09 m X o D I o 0 3 ORDER BV PART NUMBER HTA8100 891325 891326 ECA7954 F46972 HTA8103 HTA8105 HTA8115 PHM461 PHM464 PHM832 PHM872 PHNM434 PHNM487 PHSM405 PHSM431 PHWM519 PPP570 ITEM NO 3 ROD indicates Not Shown Page 32 SECTION II COMPONENTS HTA8200 FIGURE 2 G SPLASH GUARD ASSEMBLV MACHINE END PARTS LIST COVERING FIGURE 2 g ORDER BY PART DESCRIPTION NO NUMBER QTY HTA8200 Ref Splash Guard Assembly Tool End includes 1 8
8. 4 HTA5100 1 wa HTA Operator Station see Fig 2 1 5 HTA7000 1 Coolant Svstem Assembiv see Fig 3 A 6 HTA8050 lt Guard Assembly includes HTA8100 Ve Splash Guard Assembiv see Fig 2 G HTA8200 1 nes Splash Guard Assembly see Fig 2 H 7 HTA9275 1 Remote Stone Feed Control Hone see Fig 2 B 8 HTA9500 27 Workpiece Fixture Assembly see Fig 2 D 9 HTA8500 1 p 4 Meter Guard Assembly CE Models ONLY see Fig 2 O 10 PEM825 Snap Bushing Models ONLV N S indicates Not Shown Parts continued on next page Page 15 SECTION TUBE HONE i LL 55 lt YT 39 3 C lt 2 5 9 2 400 10 FIGURE 1 4 METER CARRIAGE BASE ASSEMBLY 1 of 3 Page 16 SECTION TUBE HONE PARTS LIST COVERING FIGURE 1 E ORDER BY PART DESCRIPTION NO NUMBER QTY HTA34000p10 Ref 4 Meter Carriage Base Assembly 1 of 3 includes 1 CK1328 1 os Pipe Hex Bushing 2 F4560 4 Rigid Strap 4 HTA3100 T Carriage Assembiv see Fig 2 A 5 HTA3160 1 Pan Assembly 6 HTA3162 1 Energv Rack 7 HTA3171 f ee Tool Rest 8 HTA3173 2 s Energv Cain Track 9 HTA3176 1 58444 Drip Tray Support 10 HTA3420 1 4 Meter Actuator Assembly N S HTA34201
9. M8 x 1 25 x 16mm SHCS Flatwasher 5 16 x 11 16 x 5 8 Lockwasher M8 Parts continued on next page Page 21 QTY Ref ORDER BY ITEM PART NO NUMBER HTA34000p30 1 F45732 2 HTA3163 3 HTA5128 4 HTA5129 5 HTA5133 6 HTA5134 7 HTA8002 8 HTA8003 9 HTA8004 10 HTA8005 11 HTA8006 12 HTA8023 13 HTA8024 14 PHNM467 15 PHNM505 16 PHSM431 17 PHSM986 18 PHSM959 19 PHW518 20 PHWM407 N S indicates Not Shown HTA2400 TUBE HONE Page 22 SECTION TUBE HONE PARTS LIST COVERING FIGURE 1 F ORDER BY PART DESCRIPTION NO NUMBER QTY HTA2400 1 4000mm Base Assembly includes 1 CK1292 3 Hose Clamp 2 HTA2014 1 Oil Splash Cover 3 HTA2016 2 Oil Splash Corner Cover 4 HTA2100 2 athe Work Piece Base Assembly see Fig 1 0 5 MAN1079 gt Pipe Elbow 3 4 6 PEC386 2 sue Right Angle Cord Grip 7 PEM874 22 Clamp 8 PES798 2 se Remote E Stop Station Pushbutton 9 PHNM402 4 Nut Hex M4 x 0 7 10 PHNM406 6 Nut Hex M12 x 1 75 11 PHNM436 4 Nut M6 x 1 0 12 PHSM453 7 Screw M12 x 1 75 x 45mm SHCS 13 PHSM573 4 xs Screw M4 x 0 7 x 20mm SHCS 14 PHSM971 4 sse Screw 15 PHWM408 6 Lockwasher M412 16 PHWM516 8 Flatwasher M4 17 PHWM528 4 Lockwasher M4 18 PHWM542 12 x Washer Fender M12 19 PPP130 2 Pipe Plug 20 PPP201 1 458
10. Remote Stone Feed Extension Assembly 1835 mm 72 25in includes Input Drive Adapter iis Input Feed Adapter Drive Tube Assembly er Feed Tube Assembly Output Feed Adapter Output Drive Adapter Hone Head Unit includes see Fig 5 Screw 10 32 X 5 8 SHCS Page 59 Jo 1 c c 2 N 4 HNP qM 0 QTV ORDER BV ITEM PART NO NUMBER 1 HTA9275 2 MPSE2015 2a MPSER22 2b MPS2015 20 MPS2020 2 MPSE2040 2a MPSER22 2b MPS2040 2c MPS2045 2 MPSE2100 2a MPSER22 2b MPS2100 2c MPS2105 2 MPSE2160 2a MPSER22 2b MPS2160 2c MPS2165 2 MPSE2175 2a MPSER22 2b MPS2175 20 MPS2180 3 MPS2220A 3a MPS2221A 3b MPS2223 30 MPS2222A 4 ANR741 4a MPS2211A 4b MPS2212A 4c MPS2015A 40 MPS2020A 4e MPS2222A 4f MPS2221A 4 ANR742 4a MPS2211A 4b MPS2212A 4c MPS2040A 4d MPS2045A 4e MPS2222A 4 MPS2221A 4 ANR744 4a MPS2211A 4b MPS2212A 4c MPS2100A 4d MPS2105A 4e MPS2222A 4f MPS2221A 4 ANR746 4a MPS2211A 4b MPS2212A 4c MPS2175A 40 MPS2180A 4e MPS2222A 4 MPS2221A 5 ANR160 6 MSN177 N S indicates Not Shown SECTION V ACCESSORIES amp OPTIONAL EQUIPMENT FIGURE 5 6 ANR STYLE HONE HEAD UNIT PARTS LIST COVERING FIGURE 5 C ORDER BY PART DESCRIPTION NO NUMBER QTY ANR160A
11. TUBE HONE PARTS LIST COVERING FIGURE 1 E DESCRIPTION Meter Carriage Base Assembly 2 of 3 includes Left Bracket Right Bracket HTA Base Electrical Enclosure Assembly see Fig 3 B Back Base Cover Inside Base Cover Base Cover Screw M8 x 1 25 x 20mm SHCS Screw M8 x 1 25 x 16mm BSHCS Flatwasher 5 16 x 11 16 x 5 8 Lockwasher M8 Lockwasher M12 Washer Fender M12 Parts continued on next page Page 19 ORDER BV ITEM PART NO NUMBER HTA34000p20 1 HTA3166 2 HTA3167 3 HTA5010 4 HTA801 1 5 HTA8012 6 HTA8013 7 PHNM406 8 PHNM505 9 PHSM716 10 PHSM795 11 PHSM965 12 PHSM980 13 PHW518 14 PHWM407 15 PHWM408 16 PHWM542 N S indicates Not Shown HTA34000p30 PARIE 117 5 Q 15 V i IS ee nerd 1 1 m hon D NM SECTION TUBE HONE Br A 2 7 m 20 SECTION TUBE HONE PARTS LIST COVERING FIGURE 1 E DESCRIPTION 4 Meter Carriage Base Assembly 3 of 3 includes Knob Palm Grip With Stud Cover Bracket Weldment Trip Dog Body Dog Retainer Trip Dog Strip Trip Dog Strip Interface Guard Screw M5 x 0 8 x 10mm BSHCS Screw M8 x 1 25 x 16mm HHCS Screw
12. 10A 11 PEM755 9 Ultrasafe Class CC Fuseholder 12 PEM931 1 Bus Bar 13 PEM1194 1 Busbar Terminal Pkg Of 4 14 PED2791 1 Power Supply For 24v Brake 15 F750 1 Section End 16 PES720 2 24VDCc Relay 2NO 2NC 17 PES728 1 Pneumatic Timer 18 PES743 1 Pneumatic Timer 19 PES710 3 9 Amp Contactor 24V DC Coil 20 PES524 1 Manual Motor Starter Protector 21 PES741 1 Auxiliary Contact 22 PED3141 1 VFD Profibus Communication Module 23 PED2794 1 Control Unit Sinamics CU305DPp 24 PED3151 1 Line Reactor A Simanics 1 1 1 1 29 PED3031 1 Remote I O Power Module 30 PED2141 0 4 Remote I O Electronic I O Terminal Block 31 PED2796 1 Remote I O Digital Input Module 32 PED2797 0 2 Remote I O Digital Output Module 33 PED2140 0 6 Remote I O Power Terminal Block 34 PHSM438 15 Screw M5 X 0 8 X 12mm 35 PHSM440 31 Screw M4 X 0 7 X 12mm Din Rail Din Rail 425mm Wire Duct 445mm Wire Duct Cover 445mm Wiring Duct 1 615mm Wiring Duct Cover 1 515mm Wiring Duct 1 645mm Wiring Duct Cover 1 545mm Wiring Duct 2 280mm Wiring Duct Cover 2 280mm Wiring Duct 2 445mm 2 Wiring Duct Cover 445mm Wiring Duct 515mm 2 Wiring Duct Cover 515mm Wiring Duct 2 825mm 2 Wiring Duct Cover 825mm 36 0000 37 0060425 38 WDA0445 39 WCA0445 40 0515 41 WCAO051
13. C Main Electrical Panel 5005 nn 4 0 Braking Resistor Assembly HTA5050 ACCESSORIES amp OPTIONAL EQUIPMENT 5 Hone Head Unit w HTA MPS Driveshaft 5 Hone Head Unit w HTA ANR Driveshaft 5 ANR Style Hone Head Unit SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY Copyright 2010 by Sunnen Products Company Printed in U S A HTA2000 SECTIONI TUBE HONE CE MACHINES ONLV FIGURE l A 2 METER TUBE HONE 2 SECTION TUBE HONE PARTS LIST COVERING FIGURE 1 A ORDER BY PART DESCRIPTION NO NUMBER QTY HTA2000 Ref 2 Meter Tube Hone includes 1 HTA2025 1 Support see Fig 2 L 2 HTA2200 1 2000mm Base Assembly see Fig 7 3 HTA3200 Sosa 2 Meter Carriage Base Assembiv see Fig 1 B 4 HTA5100 1 HTA Operator Station see Fig 2 1 5 HTA7000 T Coolant Svstem Assembiv see Fig 3 A 6 HTA8050 sasa Guard Assembly includes HTA8100 Ve sen Splash Guard Assembly see Fig 2 G HTA8200 1 nes Splash Guard Assembly see Fig 2 H 7 HTA9275 1 1 3 Remote Stone Feed Control Hone see Fig 2 B 8 HTA9
14. off and CHARGE lamps are extinguished WARNING The capacitors are still charged and can be quite dangerous vi Page 1 11 36 2 Meter Tube Hone HTA2000 B 2 Meter Carriage Base Assembly 200 2 Meter Workpiece Base Assembly HTA2200 Workpiece Base Assembly Module HTA2100 E 4 Meter Tube Hone HTA4000 4 Meter Carriage Base Assembly 400 4 Meter Workpiece Base Assembly HTA2400 CONTENTS INTFOJLICHOM cote How To Order GA How To Use This Parts General Information ESD Prevention Review Limited Product Warranty Sunnen Software License 408 General Safety a UBE HONE T 1 1 1 C 1 D 1 1 l G COMPONENTS 2 A Carriage Assembly 100
15. 1 Hone Head Unit consists of 1 AN604 1 Body Assembly AN620A Ring Set consists of 2 AN623A 2 sus Spacers Pkg of 2 3 5 Ring 4 AN624A 2 Screws Pkg of 2 5 AN621A 2 Screws Pkg of 2 6 ANR210A 1 oe Pinion Adjustment Assembly 7 ANR165A 1 Drive Housing Assembiv 8 MSN177A 4 Screws 10 32 x 5 8 SHCS Pkg of 4 9 ANR207A 2 Setscrews Self Locking Pkg of 2 ANR170A 1 lt Inner Feed Assembly consists of 10 ANR187A 445 Ball Link Assembly 11 ANR189A 2 Drive Pin 3 16 Dia Steel Pkg of 2 12 ANR176A xe Coupling 13 ANR195A 4 Feed Shaft End Assembly Spring and Pin N S indicates Not Shown Page 60 NOTES Like anv machinerv this equipment mav be dangerous if used improperly Be sure to read and follow instructions for operation of equipment Page 61 FRACTION DECIMAL MILLIMETER EQUIVALENTS CHART INCH INCH FRACTION DECIMAL MILLIMETER 656250 16 6688 669291 17 0000 671875 17 0656 687500 17 4625 703125 17 8594 708661 18 0000 718750 18 2563 734375 18 6531 748031 19 0000 750000 19 0500 765625 19 4469 781250 19 8438 787402 20 0000 796875 20 2406 812500 20 6375 826772 21 0000 828125 21 0344 843750 21 4313 859375 21 8281 866142 22 0000 875000 22 2250 890625 22 6219 905512 23 0000 906250 23 0188 921875 23 4156 93
16. 25 4 4 Screw M6 X 1 0 20mm SHCS 26 PHSM535 4 Screw M6 X 1 0 X 12mm SHCS 27 PHSM574 2 Screw M4 X 0 7 X 30mm SHCS 28 PHSM716 4 2 Screw M8 X 1 25 X 16mm SHCS 29 PHSM959 2 sue Screw M8 X 1 25 X 16mm SHCS 30 PHSM965 10 Screw M8 X 1 25 X 20mm SHCS 31 PHWM501 4 Flatwasher M8 32 509 4 on Lockwasher M6 33 PHWM516 4 Flatwasher M4 34 PHWM518 2 e Flatwasher M6 35 PHWM521 4 Lockwasher M10 36 PHWM530 2 Washer M6 37 PHWM532 2 gt s Flatwasher M8 38 PHWM534 4 Flatwasher M6 39 PHWM571 10 Locking Washer M8 40 PMO1001 T Motor 3hP AC 41 POR109 O Ring 42 PPP311 Pipe Plug 43 PPPM502 2 Oil Cover 44 PPPM590 2 Straight Male Connector N S PSP272 T Spring N S indicates Not Shown Parts continued on next page Page 25 HTA9275 REMOTE STONE FEED CONTROL HONE FIGURE 2 8 Page 26 V v MINS BK 77 0 due X 2 722222222 2 3 VERE ES ANS RI lt N L 8 ENS lt CR N 2 _ XO SECTION COMPONENTS SECTION COMPONENTS PARTS LIST COVERING FIGURE 2 B DESCRIPTION Remote Stone Feed Control Hone includes Extension Coupler 202 Feed Clutch m Fe
17. 4 Loue Belt 4 Meter 11 HTA3460 1 Drain Pan Extension 12 HTA5125 1 Energy Chain Cable Weldment 13 PEM1049 Cable Carrier 14 PEM10501 1 Cable Carrier Bracket 15 PEM10502 1 Cable Carrier Bracket 16 PG968 3 xu O Ring 17 PHM630 Gearbox 18 PHM872 f s Hose Clamp 19 PHNM436 2 Nut M6 x 1 0 20 PHNM467 S ss Nut Insert M8 x 1 8 21 PHNM487 4 Locknut M6 x 1 0 22 PHNM504 4 T Nut 23 PHNM505 9 T Nut 24 PHNM506 T Nut 25 007 5 Nut M8 1 25 26 PHSM459 2 lt s Screw M8 x 1 25 x 20mm SHCS 27 PHSM512 4 Screw M6 x 1 0 x 16mm FSHCS 28 PHSM541 12 s Screw M6 x 1 0 x 16mm BSHCS 29 PHSM658 2 Screw M8 x 1 25 x 18mm FSHCS 30 PHSM959 4 Screw M8 1 25 16mm SHCS 31 PHSM965 7 Screw M8 1 25 20mm SHCS 32 PHSM986 3 33 PHW518 8 Flatwasher 5 16 11 16 5 8 34 PHWM407 11 Lockwasher 8 35 501 3 ues Flatwasher 8 36 530 12 Washer Fender M6 37 PHWM532 7 sues Flatwasher M8 38 PHWM567 2 Flatwasher M10 39 PMO1000 1 Servo Motor With Resolver 40 PPPM511 8 Elbow N S indicates Not Shown Parts continued on next page Page 17 SECTION TUBE HONE HTA34000p20 FIGURE 1 4 METER CARRIAGE BASE ASSEMBLY Page 18 SECTION
18. 5 42 WDAO0545 43 035 44 WDBO280 45 WCBO280 46 WDB0445 47 WCB0445 48 WDB0515 49 WCBO0515 50 WDB0825 51 WCB0825 52 PEM496 Duct Mounting Clip 53 PEM246 Wire Duct Clip 54 PEM154 Wire Cable Marking Label 55 F5035 Jumper Bar 56 PEC361 Profibus Connector 57 PEC368 Profibus Connector w PG Port 58 PES591 Helay K Line 2NO 2NC CE Models ONLY 59 PEd713 Diode for DC Contactor Coil CE Models ONLY N S indicates Not Shown Page 53 SECTION IV ELECTRICAL ELECTRICAL WIRE SPECFICATIONS WIRE SPECIFICATION START END FINISH END WIRE CONNECTION T g 5 55 515 8 5 2 Se 2 5 2 5 lt 2 5 3 m 12 WHITE 86014 1230 8 114 20 8 120 20 IVFD B 8 1 2 12 WHITE 86014 1040 8 114 20 8 720 20 2 8 R22 3 12 WHITE 86014 960 8 14 20 8 100 20 3 2DRV RI 83 4 12 WHITE 86014 1050 8 114 20 8 120 20 4 20RV R2 R4 I In E CL ED C Ce ca 5050 FIGURE 4 0 BRAKING RESISTOR ASSEMBLV Page 54 SECTION IV ELECTRICAL PARTS L
19. 500 2 dus Workpiece Fixture Assembiv see Fig 2 D 9 HTA8400 1 e 2 Meter Guard Assembly CE Models ONLY see Fig 2 M 10 PEM825 T Snap Bushing CE Models ONLY indicates Not Shown Parts continued on next page Page 3 SECTION TUBE HONE Page 4 SECTION TUBE HONE PARTS LIST COVERING FIGURE 1 B DESCRIPTION Meter Carriage Base Assembly 1 of 3 includes Rigid Strap Carriage Assembly see Fig 2 A Pan Assembly Right Bracket Tool Rest 2 Meter Actuator Assembly Belt 2 Meter Energy Chain Cable Weldment Cable Carrier Cable Carrier Bracket Set Cable Carrier Bracket Set Gearbox Nut Self Clinching M6 x 1 0 Locknut M6 x 1 0 Screw M8 x 1 25 x 20mm SHCS Screw M6 x 1 0 x 16mm FSHCS Screw M6 x 1 0 x 16mm BSHCS Screw M8 x 1 25 x 16mm SHCS Lockwasher M8 Washer Fender M6 Washer Fender M8 Servo Motor With Resolver Parts continued on next page Page 5 2 QTV Ref DNDN NA ORDER BV ITEM PART NO NUMBER HTA3200 1 1 F4560 2 HTA3100 3 HTA3160 4 HTA3167 5 171 6 HTA3220 N S HTA32201 7 5125 8 1049 9 1050 10 1050 11 PHM630 12 PHNM436 13 PHNM487 14 505 15 506 16 PHSM459 17 PHSM512 18 PHS
20. 7500 23 8125 944882 24 0000 953125 24 2094 968750 24 6063 984252 25 0000 984375 25 0031 1 000000 25 4000 1 062500 26 9880 MILLIMETER 7 1438 7 5406 7 9375 8 0000 8 3344 8 7313 9 0000 9 1281 9 5250 9 9219 10 0000 10 3188 10 7156 11 0000 11 1125 11 5094 11 9063 12 0000 12 3031 12 7000 13 0000 13 0969 13 4938 13 8906 14 0000 14 2875 14 6844 15 0000 15 0813 15 4781 15 8750 16 0000 16 2719 MULTIPLY BY TO GET MILLIMETERS mm x 0 03937 INCHES in METERS m x 3 281 FEET ft SWITZERLAND SUNNEN AG Phone f on 14 649 33 33 Fax 41 71 649 34 34 e mail info sunnen ch S R L Phone 39 02 383 417 1 Fax 39 02 383 417 50 www sunnenitalia com e mail sunnen sunnenitalia com aaa Sune SAS Phone 732 yl 69 30 0000 Fax 433 01 69 30 1111 WWW SUr e mail info sunnen fr BRA BENELUX 432 38 80 28 00 32 38 44 39 01 sunnen be e mail info sunnen be UK SUNNEN PRODUCTS LTD phone 44 1442 39 39 39 Fax 44 1442 39 12 12 innen co uk e mail hemel 0 sunnen co uk SUNNEN POLSKA Sp 2 0 0 pene 814 34 29 Fax 448 22 814 34 28 e mail sunnen 6 sunnen pl Rus lA RUS Phone 47 495 258 43 43 Fax 47 495 258 91 75 www sunnen ru e mail sunnen sunnen russia ru CZECH REPUBLIC SUNNEN S R O phone 120 383 376 317 Fax 420 383 376 316 z e mail sunnen 9 sunnen cz ANGHAI SUNNEN MECHANICAL Co L
21. 91325 2 Bumper Strip 2 891326 4 Bumper Strip 3 ECA7954 1 o Handle 4 F46972 J z Hose 5 HTA8103 2 Glide Strip Angle 6 HTA8205 E Splash Guard Base 7 HTA8215 Splash Guard Cover 8 PHM461 f Nozzle 9 PHM464 20 Flexible Hose Segment 10 PHM832 1 Valve 11 PHM872 2 Hose Clamp 12 PHNM434 was Nut 13 PHNM487 2 s Locknut M6 14 PHSM431 2 Screw M5 x 0 8 x 10mm BSHCS 15 PHSM535 2 ues Screw M6 x 12mm SHCS 16 PHWM519 Flatwasher 5 17 PPP570 Hose Nipple N S indicates Not Shown Page 33 SECTION ll COMPONENTS HTA5100 FIGURE 2 1 HTA OPERATOR STATION PARTS LIST COVERING FIGURE 2 1 ORDER BY DESCRIPTION NO NUMBER QTV HTA5100 CE Ref Operator Station includes 1 HTA5105CE 1 Control Panel Support Assembly see Fig 2 4 2 HTA5115 1 Operator Box Assembiv see Fig 4 2 HTA5115CE 1 Operator Box Assembly CE Models ONLY see Fig 4 B 3 PHSM535 4 Screw M6 x 1 0 12mm SHCS 4 PHWM509 4 Lockwasher M6 5 PHWM518 4 xu Flatwasher M6 N S indicates Not Shown Page 34 SECTION COMPONENTS SECTION B B HTA51050 FIGURE 2 J CONT
22. DUCTS AND BUYER S SOLE AND EXCLUSIVE REMEDY THEREFORE SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case of F O B Buyer s destination shipments SPC will not be liable for any settlement claims for obvious and or concealed shipping damages The customer bears the responsibility to unpack all shipments immediately and inspect for damage When obvious and or concealed damage is found the customer must immediately notify the carrier s agent to make an inspection and file a claim The customer should retain the shipping container and packing material SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you as user and licensee Licensee and Sunnen Products Company SPC with respect to preprogrammed software Software provided by SPC for use on SPC Equipment By using the Software you as Licensee agree to become bound by the terms of this Agreement In consideration of payment of the license fee License Fee which is part of the price evidenced by your receipt Receipt SPC grants to you as Licensee non exclusive right without right to sub license to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software SPC reserves all rights including rights not otherwise expressly granted and retain title and ownership to the Software
23. E ASSEMBLY MODULE Page 12 SECTION 1 TUBE HONE PARTS LIST COVERING FIGURE 1 0 DESCRIPTION Workpiece Base Assembly Module includes Hose Clamp Pipe Hex Bushing Screw 3 4 10 x 2 HHCS Stacking Nut Bushing Split Clamping Unit 2000mm Workspace Base Screw 5 16 18 x 3 4 HHCS Pipe Elbow 3 4 Tee 3 4 Pipe Nipple 3 4 Pipe Coupling 3 4 Pipe Nipple 3 4 Close Nipple 1 1 2 Hose Barb Nut Hex Jam 3 4 10 Parts continued on next page Page 13 QTY N N N O S N ORDER BY ITEM PART NO NUMBER HTA2100 1 CK1292 2 CK1328 3 F1934 4 F4349GH2 5 F43419 6 F43425 7 HTA2005 8 KN567 9 MAN1079 10 PPP201 11 PPP394 12 PPP556 13 PPP649 14 PPP655 15 PPP785 16 TCS24222 N S indicates Not Shown SECTION TUBE HONE CE MACHINES ONLY HTA4000 FIGURE 1 D 4 METER TUBE HONE Page 14 SECTION 1 TUBE HONE PARTS LIST COVERING FIGURE 1 E ORDER BY PART DESCRIPTION NO NUMBER QTY HTA4000 Ref 4 Meter Tube Hone includes 1 HTA2025 T Support see Fig 2 L 2 HTA2400 1 4000mm Base Assembly see Fig 1 G 3 HTA3400 42 4 Meter Carriage Base Assembly see Fig 1 F
24. ECIMAL 003937 007874 011811 015625 015748 019685 023622 027559 031250 031496 035433 039370 046875 062500 078125 078740 093750 109375 118110 125000 140625 156250 157480 171875 187500 196850 203125 218750 234375 236220 250000 265625 275591 FORMULAS MULTIPLY INCHES in FEET ft SUNNEN AND THE SUNNEN LOGO ARE REGISTERE Sunnen reserves the right to change revise specifications and product des changes improvements additions replacements for equipment supplies accessories previously sold Informat contained herein is considered to ion at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify discrepancy accurate based on available informat with Sunnen before proceeding PRINTED IN U S A
25. ER QTY HTA5010 Ref Base Electrical Enclosure Assembly includes 1 CK6172 2 Enclosure Hinge Half 2 CK6183 1 ese Print Holder 3 HBS2643 2 ask Hold Down Bracket 4 HBS2644 2 i Clip Bolt 5 HBS2646 2 oes Clip Spring 6 HTA5005 d s Main Electrical Panel see Fig 4 C 7 HTA5015 Tl Enclosure 8 HTA5017 2 ss Bracket 9 HTA5020 T Door 10 HTA5050 1 Braking Resistor Box see Fig 4 D 11 PEC379 1 p Cable Entrv Seal 12 PEC383 L osse 4 Pole Plug 13 PEM991 1 o Disconnect Shaft 14 PEM994 1 Pistol Handle 15 PHNM401 Nut Hex M8 1 25 16 PHNM407 1 Nut Hex M6 1 0 17 PHNM419 4 e Nut Hex M10 x 1 5 18 PHS511 4 Screw 10 24 3 8 BSHCS 19 PHWM407 8 onm Lockwasher M8 20 PHWM509 4 on Lockwasher M6 21 PHWM521 4 oka Lockwasher M10 22 PHWM531 4 Flatwasher M10 23 PHWM532 8 Flatwasher M8 24 534 4 Flatwasher M6 N S CBL7202000 T 41 54 HTA2000 Cable Set N S indicates Not Shown Page 37 SECTION ll COMPONENTS Td 0 HTA2025 FIGURE 2 L RAIL SUPPORT Page 38 SECTION II COMPONENTS PARTS LIST COVERING FIGURE 2 L ORDER BV PART DESCRIPTION NO NUMBER QTY HTA2025 Ref Rail Support includes 1 ECA7954 1 Handle 2 HTA2017 T asa Safety Tool Arch Support 3 HTA2018 Tool Safetv Arch 4 H
26. IST COVERING FIGURE 4 D DESCRIPTION Braking Resistor Assembly includes Bus Bar Braking Resistor Cover Braking Resistor Holder Lockwasher 10 Plain Connector W Lknut Resistor 200 Ohm 250W Resistor 190 Ohm 307W Resistor 81 Ohm 234W Wire amp Cable Marking Label Locknut 1 2 NPT Nut Hex 10 24 Bolt Carriage 10 24 x 3 4 Screw M5 x 0 8 x 12mm PHTCS Flatwasher 10 Washer Fender M5 Washer Fender M6 Electrical Decal Page 55 00 0 QTV ORDER BV PART NUMBER HTA5050 EC3809 EC4566 EC4567 KN46 PEC103 PED45 PED2789 PED2790 PEM154 PHN125 PHN129 PHS1073 PHSM438 PHW342 PHWM529 PHWM530 PNP299 ITEM NO S 0 ON indicates Not Shown SECTION V ACCESSORIES amp OPTIONAL EQUIPMENT FIGURE 5 A ANR HONE HEAD UNIT w HTA MPS DRIVESHAFTS Page 56 SECTION V ACCESSORIES 8 OPTIONAL EQUIPMENT PARTS LIST COVERING FIGURE 5 A DESCRIPTION Remote Stone Feed Control Hone Part of HTA Machine Drive 8 Feed Extensions 150mm 5 9in includes Disassembly Ring 2 Pkg of 6 223 Drive Tube Assembly Feed Tube Assembly Drive 8 Feed Extensions 399mm 15 7in includes Disassembiv Ring 2 Pkg of 6 uu Drive Tube Assembly 0 Feed T
27. M541 19 PHSM959 20 PHWM407 21 PHWM530 22 PHWM536 23 PMO1000 24 PPPMS11 N S indicates Not Shown SECTION TUBE HONE HTA3200 2 FIGURE 1 B 2 METER CARRIAGE BASE ASSEMBLY 2 of 3 Page 6 SECTION TUBE HONE PARTS LIST COVERING FIGURE 1 B DESCRIPTION 2 Meter Carriage Base Assembly 2 of 3 includes idea Left Bracket jibku Right Bracket un HTA Base Electrical Enclosure Assembly see Fig 3 B mE Inside Base Cover E Screw M8 x 1 25 x 20mm SHCS 2 Screw M8 1 25 16mm BSHCS iu Flatwasher S Lockwasher M8 Lockwasher M12 Washer Fender M12 Parts continued on next page Page 7 QTY ORDER BY ITEM PART NO NUMBER HTA3200 2 HTA3166 HTA3167 HTA5010 8011 HTA8012 PHNM406 PHNM505 PHSM965 PHSM980 10 PHSM986 11 PHW518 12 PHWM407 13 PHWM408 14 PHWM542 N S indicates Not Shown 60 SECTION TUBE HONE 0 7 us 8 d SECTION TUBE HONE PARTS LIST COVERING FIGURE 1 B DESCRIPTION 2 Meter Carriage Base Assembly 3 of 3 includes Knob Palm Grip With Stud Cover Bracket Weldment Trip Do
28. OR BOX ASSEMBLV PARTS LIST COVERING FIGURE 4 A ORDER BV PART DESCRIPTION NO NUMBER QTY HTA5115 Ref Operator Box Assembly includes Meter HL2108 1 HTA5116 1 HTA Operator Console Enclosure 2 HTA5120 1 Touchscreen Siemens MP177 6 3 PEM961 4 zu Mounting Collar Die Cast 4 PEM966 Pushbutton Cap Flush Green 5 PEM968 1 Pushbutton Cap Extended Red 6 PEM970 1 Light Block Led White Screw Clamp Terminals 7 PES644 3 lt s Contact NO Screw Term 8 Contact NC Screw Terminal 2 PES648 9 PES654 2 s Pushbutton Head W O Cap 10 PES655 1 ox Pushbutton Red Mushroom 11 Pushbutton Illuminated White PES656 12 PES800 1 2 Joystick 13 PNP522 T HTA Control Panel Overlay 14 N S indicates Not Shown Page 50 SECTION IV ELECTRICAL FIGURE 4 8 OPERATOR BOX ASSEMBLY PARTS LIST COVERING FIGURE 4 B DESCRIPTION Operator Box Assembly CE Models ONLY includes HTA Operator Console Enclosure Touchscreen Siemens MP177 6 Mounting Collar Die Cast Pushbutton Cap Flush Green Pushbutton Cap Extended Red Light Block Led White Screw Clamp Terminals Contact NO Screw Term Contact NC Screw Terminal Pushbutton Head W O Cap Pushbutton Red Mushroom Pushbutton Illuminated White Label Safety Glass HTA Control Panel Overlay CE Page 51 QTY Ref
29. Pipe Tee 3 4 21 PPP318 Pipe Elbow 1 1 2 22 PPP528 3 aes Hose Barb 23 PPP785 Hose Barb 24 PPP786 l qose Pipe Tee N S MVH7402 T onis Hose N S 79726 4 nes indicates Not Shown Parts continued on next page Page 23 HTA3100 SECTION Il COMPONENTS FIGURE 2 A CARRIAGE ASSEMBLY Page 24 SECTION ll COMPONENTS PARTS LIST COVERING FIGURE 2 A ORDER BV PART DESCRIPTION NO NUMBER QTY HTA3100 1 Carriage Assembly includes 1 F3596 2 zs Washer Reducing 2 F4383 A Grip Cord 90 Purple 3 HTA3104 4 Coupler 4 HTA3113 Te oss Bearing 5 HTA3114 Armature Plate 6 HTA3115 d Brake Bracket Assembly 7 HTA3120 512777 Brake Plate Assembly 8 HTA3127 1 Carriage Base 9 HTA3181 2 Manifold 10 HTA5121 4 Switch Block 11 HTA5126 1 o Cable Tray 12 HTA8001 1 Coupling Cover 13 HTA8033 1 Brake Shield 14 PEC380 1 Strain Relief Connector 15 PEM1204 1 Magnet Coil 24v 16 PEM1206 f ie Brake Coil Terminal Insulator 17 PES808 Roller Limit Switch 18 PHM629A Gear Reducer 19 PHNM436 4 Nut M6 X 1 0 20 PHNM504 T Nut 21 PHSM405 4 1 Screw 6 X 1 0 X 16 SHCS 22 PHSM449 f Screw M10 X 1 5 X 35mm SHCS 23 PHSM510 4 Screw M6 X 1 0 X 12mm BSHCS 24 PHSM520 8 e Screw M4 X 0 7 X 10mm SHCS
30. REPAIR PARTS CATALOG FOR SUNNEN 2 8 4M TUBE HONES MODEL HTA 2000 amp HTA 4000 THIS CATALOG COVERS THE ABOVE MODEL WITH THE FOLLOWING SERIAL NO 1015 amp UP SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD gt ST LOUIS MO 63143 U S A PHONE 314 781 2100 X HTA 2402G Like anv machinerv this equipment mav be dangerous if used improperly Be sure to read and follow instructions for operation of equipment INTRODUCTION Illustrations show all major components in exploded detail Item numbers on each illustration are keyed to the corresponding parts list providing a descriptive identification of each part The parts lists include assemblies as well as detail parts An item listed without a part number can be obtained as a component of the complete assembly of which it is a part Standard hardware items are listed with complete descriptions such as Item 17 below These may be purchased at your local hardware store but it is important to replace an item with one having the same dimensions as the original In some places brand names and part numbers are shown These may change depending upon availability Sunnen Products Company reserves the right to make changes without notice to materials specifications colors designs and accessories included with units HOW TO ORDER When ordering replacement parts be sure to incl
31. ROL PANEL SUPPORT ASSEMBLY PARTS LIST COVERING FIGURE 2 J DESCRIPTION Control Panel Support Assembly includes Enclosure Coupling Retainer Page 35 QTV Ref Q 00 09 AA ORDER BV ITEM PART NO NUMBER HTA5105 CE CHW721 EC4772 HTA5110CE ML4312 ML4313 ML4314 ML4317 PHSM405 PHSM506 10 PHSM514 11 PHSM618 12 PHSM984 13 PHWM408 14 PHWM512 15 POR160 N S indicates Not Shown Page 36 FIGURE 2 K BASE ELECTRICAL ENCLOSURE ASSEMBLV 5010 8 11130 gt Y Y 38 0 Y o LO PVC Y 11 110 112 8 8 SECTION II COMPONENTS SECTION II COMPONENTS PARTS LIST COVERING FIGURE 2 K ORDER BV PART DESCRIPTION NO NUMB
32. TA2019 1 Latch Hook 5 HTA2021 T ees Holder Support 6 HTA2022 2 ss Holder Support 7 HTA2026 2 ET Holder Support 8 HTA2028 14 ue Handle Cover 9 HTA2029 s Oil Splash Cover 10 PES809 1 us Roller Plunger Limit Switch 11 06 6 lt Nut M6 X 1 0 12 PHNM441 2 Locknut M5 X 0 8 13 PHNM467 4 Nut Insert M8 X 1 8 14 PHNM487 2 Locknut M6 X 1 0 15 007 3 7 Nut Hex M8 X 1 25 16 PHSM405 2 s Screw M6 X 1 0 X 16mm SHCS 17 PHSM415 Screw 5 X 0 8 X 35mm SHCS 18 PHSM424 4 Screw M6 X 1 0 X 20mm HHCS 19 PHSM532 1 Screw M10 20mm SHSCS 20 PHSM598 4 sss Screw M8 X 1 25 X 35mm HHCS 21 PHSM607 2 ues Screw M6 X 1 0 X 30mm SHCS 22 PHSM987 2 Screw 23 PHW354 B s Flatwasher M6 24 PHWM407 4 x Lockwasher M8 25 PHWM509 4 on Lockwasher M6 26 PHWMS11 2 Flatwasher M5 27 PHWM532 4 Flatwasher M8 28 PHWM536 2 ue Washer M8 29 PHWM539 3 8 Flatwasher M8 30 541 4 Flatwasher M6 31 SV54023 2 Washer N S indicates Not Shown Page 39 SECTION ll COMPONENTS DETAIL A DIP SWITCH SETTINGS INSIDE RECEIVER ENCAP SEE DETAIL A HTA8400 FIGURE 2 M 4 METER GUARD ASSEMBLY CE Page 40
33. TA9509 Locking Nut 4 HTA9510 1 Screw Assembly 5 HTA9550 T ass V Wedge Chain Clamp Assembly see Fig 2 E 6 HTA9570 f wie V Wedge Assembiv see Fig 2 F 7 PHSM453 4 e Screw Socket Head Cap M12 X 1 75 X 45mm Plain 8 PHSM455 T Screw Socket Head Cap M12 X 1 75 X 90mm Plain 9 PHWM549 Flatwasher M12 Plain Bossard Bn342 10 STH2912 4 Fixture Bolt Spacer N S PHP206 22 Hitch Pin N S indicates Not Shown Page 29 SECTION Il COMPONENTS HTA9550 FIGURE 2 E V WEDGE CHAIN CLAMP ASSEMBLY PARTS LIST COVERING FIGURE 2 E ORDER BY PARI DESCRIPTION NO NUMBER QTV HTA9550 Ref V Wedge Chain Clamp Assembly includes 1 HTA9561 Nut Block 2 HTA9562 1 Tension Pin 3 HTA9565 1 Vise Screw 4 HTA9568 1 Handle 5 HTA9655 lt Vee Wedge Weldment 6 PHM632 1 Leaf Chain 7 PHP206 1 Hitch Pin 8 PHP448 2 Roll Pin 9 PHSM448 4 Screw M10 x 1 5 x 30mm SHCS 10 PHSM515 4 Screw M8 1 25 25mm SHCS 11 PHSM716 2 Screw M8 1 25 16mm SHCS 12 PHSM985 2 Screw M10 x 1 5 x 10MM SHCS 13 PHWM501 4 wee Flatwasher M8 14 PHWM567 4 x Flatwasher M10 N S indicates Not Shown Page 30 SECTION II COMPONENTS HTA9570 FIGURE 2 F V WEDGE ASSEMBLV PARTS LIST COVERING FIGURE 2 F
34. TD 21 3922 86 21 5813 2299 e mail shsunnen 0 sunnensh com COPYRIGHT SUNNEN PRODUCTS COMPANY 2011 ALL RIGHTS RESERVED DECIMAL 281250 296875 312500 314961 328125 343750 354331 359375 375000 390625 393701 406250 421875 433071 437500 453125 468750 472441 484375 500000 511811 515625 531250 546875 551181 562500 578125 590551 593750 609375 625000 629921 640625 MILLIMETERS mm METERS m D TRADEMARKS OF SUNNEN PRODUCTS COMPANY gt lt SUNNEN FRACTION 9 32 19 64 5 16 21 64 11 32 23 64 3 8 25 64 13 32 27 64 7 16 29 64 15 32 31 64 1 2 33 64 17 32 35 64 9 16 37 64 19 32 39 64 5 8 41 64 TO GET MILLIMETER 0 1000 0 2000 0 3000 0 3969 0 4000 0 5000 0 6000 0 7000 0 7938 0 8000 0 9000 1 0000 1 1906 1 5875 1 9844 2 0000 2 3813 2 7781 3 0000 3 1750 3 5719 3 9688 4 0000 4 3656 4 7625 5 0000 5 1594 5 5563 5 9531 6 0000 6 3500 or ng SUNNEN PRODUCTS COMPANY Or 7910 Manchester Road St Louis MO 63143 U S A Fax 314 781 2268 or Phone 314 781 2100 ion U S A Toll Free Sales and Service 1 800 325 3670 be International Division Fax 314 781 6128 http www sunnen com e mail 1106 ign in connection with anv feature of our products contained herein Such changes do not entitle the buver to correspondi INCH FRACTION D
35. dates are covered by this agreement SAFETV 5 READ FIRST This machine like any equipment may be dangerous if used improperly Please read all warnings and instructions before attempting to use this machine Always disconnect power at main enclosure before servicing machine Always wear eye protection when operating this machine NEVER open or remove any machine cover or protective guard with power ON Always disconnect power at main enclosure before servicing this equipment DO NOT attempt any repair or maintenance procedure beyond those described in this book Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions Due to the wide variety of machine configurations all possibilities cannot be described in these instructions Instructions for safe use and maintenance of optional equipment ordered through Sunnen will be provided through separate documentation and or training provided by your Sunnen Field Service Engineer or Technical Services Representative DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment If specially built automation components are added to this system be sure that safety is not compromised If necessary obtain special enlarged work area safety system from Sunnen Products Co Indicates CE version ONLY 1 DO NOT touch electrical components until main input power has been turned
36. ed Shaft Assembly Upper Feed Assembiv see Fig 2 C 2 7 68 Screw 10 32 X 5 8 SHCS Inner Race Bushing ens Screw 5 16 24 X 1 BSHCS Page 27 QTY Ref N N 00 jN ORDER BY ITEM PART NO NUMBER HTA9275 AN640 ANR230 CK1828 F2040 HTA3108 HTA3130 HTA9110 JNR132 MPS175 10 MPS185 11 MPS2230 12 MPS2235 13 MSN177 14 PBR24 15 PHS522 indicates Not Shown OOO HTA9110 SECTION FIGURE 2 C UPPER FEED ASSEMBLY PARTS LIST COVERING FIGURE 2 C DESCRIPTION Upper Feed Assembly includes Carriage Assembly Feed Shaft Assembly ee Sun Gear Hand Wheel Assembly m Screw 10 32 x 5 8 SHCS QTY Ref N N SECTION ll COMPONENTS ORDER BV PART NUMBER HTA9110 ANR115 ANR125 ANR135 ANR141 ANR144 ANR155 G419SF HTA9145 MSN177 ITEM N S indicates Not Shown Page 28 SECTION II COMPONENTS HTA9500 FIGURE 2 D WORKPIECE FIXTURE ASSEMBLV PARTS LIST COVERING FIGURE 2 D ORDER BV ITEM PART DESCRIPTION NO NUMBER QTY HTA9500 Ref Fixture Assembly includes 1 HTA9505 i Fixture Support 2 HTA9508 2 Fixture Clamp 3 H
37. g Body Dog Retainer Trip Dog Strip Interface Guard Screw M5 x 0 8 x 10mm BSHCS Screw M8 x 1 25 x 16mm SHCS FlatWasher Lockwasher M8 Parts continued on next page Page 9 ORDER BY ITEM PART NO NUMBER HTA3200 3 1 F45732 2 HTA3163 3 HTA5128 4 5129 5 5133 6 HTA8002 7 HTA8003 8 HTA8004 9 HTA8005 10 HTA8006 11 PHNM401 12 PHNM467 13 505 14 PHSM431 15 PHSM959 16 PHSM986 17 PHW518 18 PHWM407 N S indicates Not Shown HTA2200 FIGURE 1 6 2000mm BASE ASSEMBLY SECTION TUBE HONE Page 10 SECTION TUBE HONE PARTS LIST COVERING FIGURE 1 C ORDER BY PART DESCRIPTION NO NUMBER QTY HTA2200 1 2000mm Base Assembly includes 1 CK1292 T i Hose Clamp 2 HTA2100 1 Workpiece Base Assembiv see Fig 1 0 3 MAN1079 Pipe Elbow 3 4 4 PEC386 2 xig Right Angle Cord Grip 5 PEM874 Hose Clamp 6 PES798 2 se Remote E Stop Station Pushbutton 7 PHNM402 4 oe Nut Hex M4 x 0 7 8 PHSM573 4 sue Screw M4 x 0 7 x 20mm SHCS 9 PHWM516 4 Flatwasher M4 10 PHWM528 Lockwasher M4 11 PPP318 Pipe Elbow 1 1 2 12 PPP528 asa Hose Barb 13 PPP318 Hose Barb N S MVH7402 1 N S 79726 2 Hose N S indicates Not Shown Parts continued on next page Page 11 SECTION TUBE HONE HTA2100 FIGURE 1 D WORKPIECE BAS
38. including all subse quent copies or updates in any media The Software and all accompanying written materials are covered by copyrights owned by SPC If supplied on removable media floppy disk you as Licensee may copy the Software only for back up purposes or you may request that SPC copy the Software for you for the same purposes All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement The Software and accompanying written materials including the user s manual if any are provided in an as is condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose even if SPC has been advised of this purpose SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct indirect consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use It is recognized that some states do not allow the exclu sion or limitation of liability for consequential or accidental damages and to the extent this is true the above limitations may not apply Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such up
39. ng 2 Pkg of 6 Drive Tube Assembly Feed Tube Assembly Drive amp Feed Extension 399mm 15 7in includes a Disassembly Ring 2 Pkg of 6 sean Drive Tube Assembly Feed Tube Assembiv Drive amp Feed Extension 998mm 39 3in includes 2 1 Disassembiv Ring 2 Pkg of 6 Drive Tube Assembly Feed Tube Assembly Drive amp Feed Extension 1600mm 63 0in includes ead Disassembly Ring 2 Pkg of 6 nen Drive Tube Assembly Feed Tube Assembly Drive amp Feed Extension 1750mm 68 9in includes Disassembiv Ring 2 Pkg of 6 Drive Tube Assembly Feed Tube Assembly Output Flange includes Output Drive Adapter Cover Ring Output Feed Adapter Remote Stone Feed Extension Assembly 235mm 9 25in includes TE Input Drive Adapter Input Feed Adapter ase Drive Tube Assembly tezigi Feed Tube Assembly Output Feed Adapter iwa Output Drive Adapter Remote Stone Feed Extension Assembly 483 mm 19 0in includes Input Drive Adapter Input Feed Adapter Drive Tube Assembly PERT Feed Tube Assembly Output Feed Adapter Output Drive Adapter Remote Stone Feed Extension Assembly 1086mm 42 75in includes ibn Input Drive Adapter TM Input Feed Adapter 22 Drive Tube Assembly n Feed Tube Assembly Output Feed Adapter Output Drive Adapter
40. nges improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of Information arise Sunnen recommends that user verify the discrepancy with Sunnen before proceeding ESD PREVENTION REVIEW Let s review the basics of a sound static control system and its effective implementation First in the three step plan 1 Always ground yourself when handling sensitive components or assemblies 2 Always use a conductive or shielded container during storage or transportation These materials create a Faraday cage which will isolate the contents from static charges Open ESD safe containers only at a static safe work station At the static safe work station follow these procedures before beginning any work A Put your wrist strap or foot grounding devices B Check all grounding cords to make sure they are properly connected to ground ensuring the effective dissipation of sta tic charges Make sure that your work surface is clean and clear of unnecessary materials particularly common plastics Anti static bubble wrap has been included for use at the machine when an ESD safe workstation is not available You are now properly grounded and ready to begin work Following these few simple rules and using a little common sense will go a long way toward helping you and your com
41. nt gt Incorrect electric power beyond 10 of rated voltage including intermittent or random voltage spikes or drops gt Incorrect air supply volume and or pressure and or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment EMI RFI Storm lightning flood or fire damage Failure to perform regular maintenance as outlined in SPC manuals gt Improper machine setup or operation causing a crash to occur gt Misapplication of the equipment gt Use of non SPC machines tooling abrasive fixturing coolant repair parts or filtration gt Incorrect software installation and or misuse gt Non authorized customer installed electronics and or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND EXPRESS OR IMPLIED WHETHER AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS SPC SHALL NOT BE LIABLE FOR DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE REVENUE OR PROFIT SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER SPC s LIABILITY IF ANY FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRO
42. pany in the battle against the hazards of static electricity When you are working with ESD sen sitive devices make sure you GROUND ISOLATE NEUTRALIZE SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries SPC warrant that all new SPC honing machines gaging equipment tooling and related equipment will be free of defects in material and or workmanship for a period of one year from the date of original shipment from SPC Upon prompt notification of a defect during the one year period SPC will repair replace or refund the purchase price with respect to parts that prove to be defective as defined above Any equipment or tooling which is found to be defective from improper use will be returned at the customer s cost or repaired if possible at customer s request Customer shall be charged current rates for all such repair Prior to returning any SPC product an authorization RMA and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer Warranty Limitations and Exclusions This Warranty does not apply to the following Normal maintenance items subject to wear and tear belts fuses filters etc Damages resulting from but not limited to gt Shipment to the customer for items delivered to customer or customer s agent F O B Shipping Point gt Incorrect installation including improper lifting dropping and or placeme
43. rier includes 15 PEM 871 qd xis Cable Carrier Bracket Step 4 PEM872 Cable Carrier Bracket 17 PHSM 600 1 Screw M3 x 0 5 x 5mm FHCS GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment With proper care and maintenance this equipment will give years of service THE FOLLOWING INSTRUCTIONS CAREFULLV AND THOROUGHLV BEFORE UNPACKING INSPECTING INSTALLING THIS EQUIPMENT IMPORTANT Read anv supplemental instructions BEFORE installing this equipment These supplemental instructions give vou important information to assist vou with the planning and installation of vour Sunnen equipment Sunnen Technical Service Department is available to provide telephone assistance for installation programming amp troubleshooting of your Sunnen equipment All support is available during normal business hours 8 00 AM to 4 30 PM Central Time Emergency breakdown support is available on a 24 hour 7 day basis Review all literature provided with your Sunnen equipment This literature provides valuable information for proper installation operation and maintenance of your equipment Troubleshooting information can also be found within the Instructions If you cannot find what you need call for technical support Where applicable programming information for your Sunnen equipment is also included Most answer
44. s can be found in the literature packaged with your equipment Help us help you When ordering parts requesting information or technical assistance about your equipment please have the following information available e Have ALL MANUALS on hand The Customer Services Representative or Technician will refer to it e Have Model Number and Serial Number printed on your equipment Specification Nameplate e Where Applicable Have Drive model and all nameplate data Motor type brand and all nameplate data For Troubleshooting additional information may be required Power distribution information type delta wye power factor correction other major switching devices used voltage fluctuations Installation Wiring separation of power amp control wire wire type class used distance between drive and motor grounding Use of any optional devices equipment between the Drive amp motor output chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2878 Sunnen Industrial Customer Service toll free at 1 800 325 3670 Customers outside the USA contact your local authorized Sunnen Distributor Additional information available at htip www sunnen com or e mail sunnen sunnen com NOTE Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding cha
45. ube Assembly Drive amp Feed Extensions 998mm 39 3in includes PE Disassembiv Ring 2 Pkg of 6 Drive Tube Assembly siapan Feed Tube Assembly Drive amp Feed Extensions 1600mm 63 0in includes Disassembiv Ring 2 Pkg of 6 xe Drive Tube Assembly Feed Tube Assembly Drive amp Feed Extensions 1750mm 68 9in includes Disassembiv Ring 2 Pkg of 6 nd Drive Tube Assembly iie Feed Tube Assembly Output Flange includes Output Drive Adapter 0 Cover Ring m Output Feed Adapter Hone Head Unit includes see Fig 5 Screw 10 32 X 5 8 SHCS Page 57 QTY Ref L N 2 ORDER BY PART NUMBER HTA9275 MPSE2015 MPSER22 MPS2015 MPS2020 MPSE2040 MPSER22 MPS2040 MPS2045 MPSE2100 MPSER22 MPS2100 MPS2105 MPSE2160 MPSER22 MPS2160 MPS2165 MPSE2175 MPSER22 MPS2175 MPS2180 MPS2220A MPS2221A MPS2223 MPS2222A ANR160 MSN177 ITEM N S indicates Not Shown Page 58 FIGURE 5 B ANR HONE HEAD UNIT w HTA ANR DRIVESHAFTS HTA ACCESSORIES 8 OPTIONAL EQUIPMENT SECTION V SECTION V ACCESSORIES amp OPTIONAL EQUIPMENT PARTS LIST COVERING FIGURE 5 B DESCRIPTION Remote Stone Feed Control Hone Part of HTA Machine Drive amp Feed Extension 150mm 5 9in includes Disassembly Ri
46. ude the following information to ensure prompt shipment of correct parts 1 The part number and description of each part desired obtained from this parts catalog 2 The quantity of each part desired 3 The voltage frequency and phase when ordering electrical parts 4 The model and serial number of the machine obtained from the name plate where there is any question concerning a part HOW TO USE THIS PARTS LIST Step 1 Locate desired part on illustration Note item number Step 2 Locate item number in the parts list Step 3 If the item has a part number listed order by part number and the description A part number in light face type indicates that it is a component of the last preceding part number in bold face type Step 4 If no number is listed order the part number of the unit of which the desired part is a component ORDER ONLY BY PART NUMBER AND DESCRIPTION NOT by item number NOTE In this manual parts may be followed by For CE Machines or For Non CE Machines to denote domestic machines from exported machines The CE version is constructed to meet the requirements of the European market and is available to any customer Step 1 ORDER BY PART DESCRIPTION NO NUMBER QTY Step 2 lt 1 MVH 4499A 1 Spindle Cap includes 22 Screw M6 1 16 5 5 Step 3 3 PHW 354 3 mee Washer M6 4 MVH 4422 1 Inner Spindle Nose 14 PEM 870A 1 Cable Car
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