Gyropilot 2 - nke marine electronics
Contents
1. Connection box 90 60 417 Figure 3 Connection to the TOPLINE bus 15 Installation guide Gyropilot computer 33 60 038 000 3 8 Technical specification Supply 10 16VDC Consumption 50mA without the hydraulic linear unit IP protection IP67 Weight 1kg with cable Dimensions width 210mm height 134mm thickness 42mm Operating temperature 100 50 C Temperature of storage 200 a 60T 3 9 Software computer version The software version is indicated on the label of the product 3 10 Diagnostic for 1 level troubles shooting This chapter can help you rapidly resolve minor problems which do not require the intervention of a specialist Before contacting technical support please check the troubleshooting table below Problem The Topline installation does not detect the Gyropilot Graphic The Gyropilot Graphic displays the message master absent The Gyropilot Graphic displays the message bus error The data cable black is in short circuit The Gyropilot Graphic display three dashes in place of the data of a channel The Gyropilot Graphic displays the message bus error conflict problem The Gyropilot Graphic does not display the NMEA data those from the GPS for example The2. guide entirely before starting the installation Read the installation manual the hydraulic linear drive manufacture 2 1 Preparing the rudder arm If it is not possible to install the drive unit directly to the steering quadrant then you will have to buy and install a rudder arm for your rudder shaft The rudder arm can be mounted on the rudder shaft in any direction Make sure that the ruder arm can freely move 35 in both directions and that there is enough room available to mount the drive unit and rudder angle sensor as per the following sections Check with your boat manufacturer for special instructions on mounting autopilots to your rudder shaft or your quadrant Drill a 16mm hole to mount the hydraulic linear drive axis 240mm from ruder axis for pack type 60 Drill a Y 14mm hole to mount the hydraulic linear drive axis 190mm from ruder axis pack type 40 170mm from ruder axis pack type 32 150mm from ruder axis pack type 27 Drill a Y 12mm hole to mount the hydraulic linear drive axis 129mm from ruder axis pack type mini Rudder Arm Rudder Shaft 4 Installation guide Gyropilot computer 33 60 038 000 2 2 Installation of the hydraulic linear drive WARNING The force developed by a hydraulic linear drive is very strong and could result in serious damage if impropally installed The linear drive and the hydraulic pump must be positioned on an horizontal plan Make sure
3. that the linear drive support is positioned in the way that the rudder arm or rudder sector is in the same horizontal plan as the linear drive axis The mounting of the linear must be very rigid and you should not hesitate to strengthen it with a stainless steel plate strongly attached to the boat The rod of the cylinder is very fragile and must not receive shocks which could cause the rip of the lip seal and therefore an oil leak 2 2 1 Linear drive for inboard mounting ws You will find with the hydraulic linear drive the manufacturer mounting instructions Dimensions for installation Pack type S F G the rod half the way out 60 727mm 240mm 218mm 40 627mm 190mm 172 5mm 32 533mm 170mm 160mm 27 472mm 150mm 136 5mm Mini 395mm 129mm 117mm 5 Installation guide Gyropilot computer 33 60 038 000 2 2 2 Hydraulic linear drive type 40 for outboard mounting You will find with the hydraulic linear drive the manufacturer mounting instructions Dimensions for installation hydraulic linear drive type 40 outboard 2 2 3 Installation procedure Put the rudder to the axis Unscrew half the way the tip at the end of the drive rod and pull the rod half the way out such as the length between the axis of the linear support and the thrust axis is equal to the rod length Place the linear drive at 90 of the rudder arm Fixed it with 4 stainless steel screws and nuts Grease the thrust a
4. the initialisation of the Gyropilot 2 computer and the Gyropilot Graphic See also the Gyropilot Graphic user manual 4 1 Initialisation After installing the Gyropilot you must initialise the whole of your pilot system This is required in order to perform the training of the Gyropilot computer position the rudder at the centre then into limit stop on starboard side and finally into limit stop on port side so that the computer stores these positions of the rudder These three rudder positions are essential for the good operation of the cylinder of the pilot Follow the menu Pilot Initialisation of the Gyropilot Graphic which will guide you along the procedure Procedure Using the Page key select the Main menu page then using the browser select Configuration then Pilot initialisation press the Entkey the following message is displayed This procedure will erase current settings Press the Ent key to start Press the Page key to exit press the Ent key the Gyropilot Graphic will guide you through the positioning of the rudder follow the indications Position the helm perfectly Position the helm into Position the helm into limit in the centre then press limit stop on starboard stop on port side then the Ent Key side then press the Ent Key press the Ent Key After performing an auto test your pilot is initialised Exit this menu by pressing the Page key WARNING Inadequate initialisati
5. 2 CRP computer bottom side Two white wires E Tonline bus Black wire ground Left solenoide Rudder angle sensor Power supply Tiller Two white wires Red wire Right solenoide Power supply The GYROPILOT 2 CRP computer is designed to drive the solenoids of an hydraulic system This hydraulic system is generally mounted on big boat 13 Installation guide Gyropilot computer 33 60 038 000 3 6 Connecting the power supply of the linear drive motor ATTENTION The Gyropilot 2 computer is designed to supply the linear power supply with 12VDC or 24VDC but the TOPLINE bus must always be supplied with 12VDC The supply power wires from the computer and linear drive to the power battery must be as short as possible It is necessary to protect the linear drive power supply using a fuse or a circuit breaker on the red wire 30A for a 12VDC supply and 16A for a 24VDC supply Recommended wire section to supply the power battery to the linear drive motor a Gyrooitzcompurer Recommended section 3m 2 5 mm 5m 4 mm 7m 6 mm 10m 10 mm A too low section cause heating of cable and decrease the performances of the Gyropilot As the electric power of the solenoid are low it is not necessary to connect the power supply with higher electric wires diameter WARNING To avoid drop voltage on the TOPLINE BUS it is strongly recommended to use two Batteries one for t
6. GYROPILOT 2 computer product reference 90 60 130 INSTALLATION GUIDE REV 2 nke Sail racing Z I Kerandr Rue Gutenberg 56700 HENNEBONT FRANCE http www nke fr After sales service 0 33 297 365 685 1 2 3 4 SOMMAIRE PRESENTATION csi edea adaa Pe aae Paaa aa edana Pe daaa iaeia 3 INSTALLING THE HYDRAULIC UNIT rrcreceei eee 4 2 1 PREPARING THE RUDDERARM scrap delia 4 2 2 INSTALLATION OF THE HYDRAULIC LINEAR DRIVE sr Ai alia 5 2 3 INSTALLATION OF THE HYDRAULIC E 7 2 4 INSTALLATION OF THE RUDDER ANGLE SENSOR nn 7 INSTALLATION AND CONNECTING THE COMPUTER eeeceeeeeeeeeeeeeeeeeeeeeeees 9 3 BACKING EE 9 aa ALIST OP ACCESSORIES diieas iii lia ill 9 3 3 INSTALLING AND LOCATION OF THE COMPUTER GYROPILOT H 9 3 4 ELECTRIC DIAGRAM OF GYROPILOT 2 RVP COMPUTER REVERSIBLE PUMP 10 3 5 ELECTRIC DIAGRAM GYROPILOT 2 CRP COMPUTER iii 12 3 6 CONNECTING THE POWER SUPPLY OF THE LINEAR DRIVE MOTOR 14 3 7 CONNECTING THE COMPUTER TO TOPLINE Eessen eegene 15 3 8 TEGHNICAL SPEGIFICATIONIN is loda COR sir tia ei lieti ili ti tile elit ai 16 3 9 SOFTWARE COMPUTER VERSION alerts ila orale 16 3 10 DIAGNOSTIC FOR 1 LEVEL TROUBLES SHOOTING eee 16 INITIALISATION OF THE COMPUTER r erre 17 O EE 17 4 2 FIRST START UP OF THE PILOT eolie eee ea 18 2 Instal
7. Gyropilot Graphic displays the message low battery The Gyropilot Graphic indicates Error EPROM Possible causes and solutions The bus cable is not or is badly connected to the terminal box check the plugging and the connection inside the terminal box Check the state of the cables they must not show any sign of wear or cut Initialise the Gyropilot Graphic see installation chapter Check that the black data wire is properly connected inside the terminal box see installation chapter Check the sensor of this channel check the connection cable it may be damaged or disconnected It may be that there are two master displays at address 1 on your installation check the addresses if that is the case reinitialise one of the displays Has the NMEA link been initialised see NMEA initialisation chapter The NMEA link is not or is badly connected to the terminal box check the connection of the Gyropilot Graphic and that of the NMEA transmitter GPS see installation chapter Check the voltage of your battery with a voltmeter the operating voltage must be above 10VDC Check that the battery maintains the load Reinitialise your Gyropilot Graphic lf the error message persists please contact your distributor If you do not manage to solve the problem please contact your distributor 16 Installation guide Gyropilot computer 33 60 038 000 4 INITIALISATION OF THE COMPUTER This chapter describes
8. he linear drive unit power and another one for the TOPLINE BUS and the instrument If it is not possible on your boat use a DC DC 12V converter to separate the TOPLINE BUS From the linear drive unit power WARNING After a longtime some months without drive unit activity Suggestion To connect the clutch directly on your battery because at the first time after this long time the clutch will request a big current to start and the internal fuse of the autopilot computer will down To repair that we must send back your computer in factory 14 Installation guide Gyropilot computer 33 60 038 000 3 7 Connecting the computer to Topline bus 1 Make the computer bus cable run towards the TOPLINE terminal box of your installation 2 Connect the bus cable inside the terminal box If you reduce the length of the bus cable strip and galvanise the wires before connecting them inside the terminal box Gyropilote Graphic mode vent reel G5 Consigne ang vent rl Mm nke Gyropilot 2 30 O 30 o RVP FLUXGATE COMPASS Angle de barre Calculateur Gyro2 D 10 0 1 CRP RVP n ke Embrayage Pompe Alim Angle r versible arre Tiller Bus g 12V 12V onverter NMEA INPUT GND braid DATA black OO t2v0c white 12Vdc
9. iously damage the sensor The A lenght of the threaded rod must be less than 360mm 8 Installation guide Gyropilot computer 33 60 038 000 3 INSTALLATION AND CONNECTING THE COMPUTER 3 1 Packing list One computer Gyropilote 2 with its connecting cables One installation guide One TOPLINE bus cable 3 2 List of accessories Standard terminal box TOPLINE bus 90 60 121 Terminal box TOPLINE bus with NMEA input 90 60 417 3 3 Installing and location of the computer Gyropilot 2 Precautions The gyrometer sensor essential to have good performances with the pilot is integrated in the computer Gyropilot 2 As this sensor is very sensible the computer must be Mounted on a vertical wall Itis screw with 4 screw Y 4mm and the cable outlet are to the bottom The location must be dry above 50 and not subjec ted to excessive vibrations ATTENTION During fixing tighten the nuts moderately An excessive tightening can cause a break of the case Donotuse silicon glue to mount the computer 9 Installation guide Gyropilot computer 33 60 038 000 3 4 Electric diagram of Gyropilot 2 RVP computer reversible pump NMEA sata best Bs bRsbs T Ege gee ges ge Bg fas P RE PE SE PRE x to BUS TOPLINE nke Gyropilot 2 ave Calcu
10. ith the sensor arm and the rudder arm in the same horizontal plan 7 Installation guide Gyropilot computer 33 60 038 000 B Rudder arm Rudder angle Sensor ET La K mm CK LAT ECH E Ep A B gt Rudder Shaft UY A g Rudder arm Eco B k eil 2 4 2 Installation procedure 1 Present the threaded rod in front of the rudder shaft measure the maximum distance where you can place the sensor in function of the rod length The sensor arm will have to be able to rotate by 70 in both ways 2 Measure precisely the distance A 3 Carefully centre the sensor so that the straight line going by the axis of the sensor arm and the blocking nut is parallel to the rudder arm 4 Drill a 7mm hole and mount the threaded connector arm to the rudder arm and the sensor arm 5 Then cut the threaded rod such as value L A 22mm 6 Mount the tips on the threaded rod and block them with the counter nuts 7 Before mounting the rod and tips on the connector arm test manually your installation maintain the tips just above each connector and move the rudder from Port to starboard If the parallelism is good you can mount the tips on the connector arms WARNING When the rudder is centred the rudder arm of the angle sensor must also be centred and parallel to the rudder arm The threaded rod must always be parallel to the linear drive axis If not this could ser
11. lateur Gyro2 CRP RVP R ibl P naso me ch pump s fuse or circuit breaker ld Linear drive power supply clutch Bus power supply 12 Vdc lt Rudder arm REVERSIBLE PUMP _ Rudder shaft II lt Rudder angle Jj sensor 10 installation guide Gyropilot computer 33 60 038 000 GYROPILOT 2 RVP computer bottom side Blue wire ground TOPLINE BUS Hydraulic pump Black wire ground Rudder angle sensor Two white wire clutch coil Hydraulic power supply Tiller Red wire nr white wires 74 _ lt Brown wire Hydraulic power Hydraulic pump supply 11 Installation guide Gyropilot computer 33 60 038 000 3 5 Electric diagram Gyropilot 2 CRP computer NMEA kk ore eget SCH PE b Bus TOPLINE bus power Supply 12 Volts m nke Gyropilot 2 Calculateur Gyro2 Rudder Reversible Supply Bus reference Tiller Pump CRP CRP RVP Circuit breaker Topline BUS cable or fuse Red Le Linear drive power supply Left solenoide Linear drive unit Threaded rod Ya Rudder Shatf Rudder angle Jj lt sensor 12 Installation guide Gyropilot computer 33 60 038 000 3 5 1 GYROPILOT
12. lation guide Gyropilot computer 33 60 038 000 1 PRESENTATION This installation guide gives you all information To install the computer Gyropilot 2 To install rudder angle sensor To install de the hydraulic unit To get the optimal performances from your pilot and your boat See the installation guide for fluxgate compass and multifonction Gyrographic Installation architecture The presence of the equipment in the following diagram is for information only and does not represent the equipment of your installation Gyropilote Graphic True wind mode G5 Input NMEA Reference True wind NMEA 30 30 Rudder angle 10 0 10 E 10 loch depth speedom tre Connecting box 90 60 417 mM nke Gyropilot 2 RVP GND DATA black Calculateur Gyro2 CRP 12VDC white RVP Emb Pe Alim Angle titer ll reversio Masthead unit arre Bus e TOPLINE c ble 20 61 001 Helm spindle Rudder angle j hydaulic ram Figure 1 3 Installation guide Gyropilot computer 33 60 038 000 2 INSTALLING THE HYDRAULIC UNIT Read this
13. on of the pilot can lead to premature wear of the parts poor heading maintenance by the pilot and excessive electrical consumption If you are unsure about your setting perform the initialisation once again 17 Installation guide Gyropilot computer 33 60 038 000 4 2 First start up of the pilot See the Gyropilot Graphic user manual Note that powering up or powering down your installation is done using the auxiliary switch of the electric switchboard of your boat Your installation must comprise two separate 12V power supplies one for power to the hydraulic pump and to the computer and the other for the Gyropilot Graphic the TOPLINE bus and the sensors If it is not possible to have 2 batteries pack you must set up a converter 12V 12V WARNING It is imperative that you power the autopilot breaker before the Topline breaker This allows the instruments system to recognise the Gyropilot 18 Installation guide Gyropilot computer 33 60 038 000 NOTES 19 Installation guide Gyropilot computer 33 60 038 000 NOTES 20 Installation guide Gyropilot computer 33 60 038 000 NOTES 21 Installation guide Gyropilot computer 33 60 038 000
14. xis of the linear drive and fix it on the rudder arm or rudder sector with the supplied nylstop nut Adjust the rod tip on the same axis than the thrust axis and block it in position with the counter nut Insert the thrust axis in the rod tip and block it with a lynch pin WARNING Check that the mechanical rudder stops are in use If the linear drive is used as a rudder stop it could be irremediably damaged 6 Installation guide Gyropilot computer 33 60 038 000 2 3 Installation of the hydraulic pump Select a location where it is easy to access to the pump for maintaining oil adjust speed setting Fix the pump with 4 screw and nuts 2 6mm on an horizontal plan Correct mounting Not allowed WARNING Don t forget before start up remove the shipping cap on the top of the oil tank and replace it by the evented cap supplied with the hydraulic unit 2 4 Installation of the rudder angle sensor 2 4 1 Precautions The sensor arm must be able to move 90 UNOBSTRU CTED When the rudder is centred the sensor arm must also be centred in relation to the axis screw head see below Distance A must be equal to B The sensor connector must be 90 to the rudder arm when the rudder is centred It must be installed in a safe dry location and away from interfering equipment radio receivers compressors speakers generators etc The mounting location must be rigid and w
Download Pdf Manuals
Related Search