ALTIVAR® 66 Selection Guide, TRANE AC Drives
Contents
1. 1 5 KNOCKOUT 20 00 1 KNOCKOUT 2 KNOCKOUT 26 80 25 80 24 80 X 2 KNOCKOUT Nah 4 N MA 1 KNOCKOUT 4 N 0 5 KNOCKOUT 4 00 E 28 00 14 86 9 o 9 am 57 00 1 er 0 5 KNOCKOUT 23 06 24 06 25 06 3 80 100 HP 460 Volt w out Bypass AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Outline Dimensions 53 68 53 02 HANDLE SWING 5 23 Ps 32 21 21 75 Bel 1 01 eae oN rr H H Ls ON OFF LE 38 09 HANDLE HEIGHT eoa s e s 0 05 4 L J TYPICAL 4 10 24 00 TYPICAL TYPICAL SIDE VIEW FRONT VIEW 2 KNOCKOUT EN 1 2 OR 3 4 KNOCKOUT 2 PLACES i GRADES 49 75 1 2 OR 3 4 KNOCKOUT DOOR 2 PLACES 2 KNOCKOUT SWING 2 PLACES BOTTOM VIEW NOTES N REFER TO CONTROLLER NAMEPLATE TO COMPLETE P N A ka lt 2 00 50 80 ZA A MINIMUM OF 12 INCHES 30 48MM CLEARANCE IS REQUIRED ABOVE ENCLOSURE FOR PROPER COOLING SIDEWALL AND BOTTOM CLEARANCE IS TOBVIEW NOT REQUIRED DURING OPERATION TEMPERATURE OF AIR SURROUNDING2. Drive Rating Wt Ibs sa pines Watts Loss 1 2 HP RL 00403 4 9000 6 34 3 5 HP RL 01203 18 4200 18 48 7 5 10 HP RL 01803 14 2500 27 87 15 20 HP RL 03503 28 1200 52 5 99 25 40 HP RL 05503 41 850 82 5 127 50 75 HP RL 10003 74 500 150 192 100 125 HP RL 16003 78 230 240 210 150 200 HP RL 25003 130 150 375 218 250 300 HP RL 40003B6 180 105 600 256 350 400 HP RL 50003B6 264 85 750 387 460 Volt Enclosed Type 1 Enclosure Line Reactor Drive Rating Merian a pides ux Cabinet Style Enclosure Dimensions 1 2 HP RL 00413 11 CAB 8 8 H by 8 W by 6 D 3 5 HP RL 01213 25 CAB 8 8 H by 8 W by 6 D 7 5 10 HP RL 01813 37 CAB 13 15 H by 13 W by 13 D 15 20 HP RL 03513 51 CAB 13 15 H by 13 W by 13 D 25 40 HP RL 05513 64 CAB 13 15 H by 13 W by 13 D 50 75 HP RL 10013 97 CAB 13 15 H by 13 W by 13 D 100 125 HP RL 16013 101 CAB 13 15 H by 13 W by 13 D 150 200 HP RL 25013 175 CAB 17 22 H by 17 W by 17 D 250 300 HP RL 40013B6 225 CAB 17 22 H by 17 W by 17 D 350 400 HP RL 50013B6 309 CAB 17 22 H by 17 W by 17 D 249 1 1 From single products to complete systems look to Square D Square D Company is a leading manufacturer and supplier of electrical distribution automation and industrial control products The full line of Square D and Telemecanique brand products are available from an extensive network of Square D distributors located throughout North America Square D Company is part of Groupe
3. AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive User Connection Diagram 3 Auto Start Contact 4 Close To Start Drive 6 Drive Run Contact Closes When Running Drive Fault Contacts 8 g Closes On Fault 1 S S 9 If equipped with manual speed pot i S customer supplied 4 20 input S 15 Opens On Fault speed reference signal is connected I V mo I as follows 1 i 12 Customer Supplied 12 com N 18 0 10 VDC Speed Reference Signal 13 4 20mA do la a ala gat ar en i JC See Quid irt ri sashan ee rar ao was ama ra ea 1 1 S CAD 5 1 x 20mA 20 4 0 5VDC are also selectable i 120 VAC For Customer Use 1 23 User Interlock 28 Drive Will Not Run Or Stops If Running When Open 2002020000 1 x 80 Remote By Pass Start Contact L T Close To Start 32 Contact Closes To Indicate By Pass Mode 33 Selected If Equipped With By Pass D J J J AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Configuration Parameters Description Menu Configuration Setting ene Li 2 1 Run permissive yes Ll2 2 1 Run forward yes LO1 7 3 Running
4. 2 KNOCKOUT Approximate Dimensions Inches MM mm NBI 1 KNOCKOUT N 0 5 KNOCKOUT 25 71 16 46 8 51 00 1 KNOCKOUT 2 0 5 KNOCKOUT 20 00 a 1 30 DIMENSIONS TYPICAL 0 5 KNOCKOUT OF BOTH SIDES M 1 KNOCKOUT N MA WQ 2 KNOCKOUT 2 3 M 20 77 E 21 77 E 22 77 e Wt Ibs Wt Ibs VOLTAGE HP w out Bypass w Bypass Door Swing Radius 208 230 15 270 300 208 230 20 25 inches 460 25 30 460 40 EW 300 AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Outline Dimensions 25 40 HP 208 230 Volt 50 75 HP 460 Volt w or w out Bypass Approximate Dimensions Inches mm 20 00 e 1 26 DIMENSIONS TYPICAL OF BOTH SIDES Wt Ibs Wt Ibs VOLTAGE HP w out Bypass w Bypass Door Swing Radius 208 230 25 30 208 230 40 110 500 21 inches 460 50 460 60 470 500 460 75 6 58 00
5. o TB1 8 DFR Z T DRIVE FAIL o 1 9 SHOWN IN FAIL STATE DFR Lg 1 15 9 AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Wiring Diagram Wiring Diagram w Bypass and HOA with Manual Speed Pot BYPASS CONTACTOR BC cB BC OL 1 2 1 Q BC 0 1 6 wh 1 SUPPLY MOTOR BC 130 FU7 FUG 460V ISOLATION H1 9 Ho T4 CONTACTOR INi GND Bo af 5 lox I T me GND I 2 8 RIB FAN C 25 5 4 1 OFF o 4 FAULT AFC BYP 30 31 oL SINAD aig st 0 48 j MANUAL 20 AH SPEED ADJUSTMENT 4 M Ic NZ 51 s COM A 2 22 R2A Al2 B 4 CUSTOMER SUPPLIED LOP HA 4 20mA INPUT SPEED REFERENCE 23 28 fd 24V 2 4 dun 23 OFF AUTO HAND AUTO 3 STARTS 4 cop Ic 24 4 us 1 N N oil 26 O 32 33 34 ABB que 102 NOTES A CONTROL TRANSFORMER SHOWN FOR 460V PRIMARY FOR 230V PRIMARY JUMPER H2 H3 IS REMOVED AND JUMPERS H1 H3 AND H2 H4 ARE INSTALLED ADRR DRIVE RUNNING WHEN CLOSED SUPPLIED BY OTHERS CLOSES TO RUN IN AFC AUTO MODE THE OVERLOAD RELAY TRIP SETTING MUST BE ADJUSTED TO CORRE
6. 0 00005 times High Speed Temperature drift 22 Drive controller Analog inputs x 104 times High Speed C typical Keypad display 7 x 10 times High Speed C maximum With option board Option board analog inputs 2 5 x 10 times High Speed C typical Serial link 7 x 10 times High Speed C maximum Frequency range ATV66U41N4 to C13NA4 0 1 to 400 Hz constant torque configuration ATV66C15N4 to C31N41 0 1 to 200 Hz constant torque configuration ATV66U41N4 to C31N41 0 1 to 60 72 Hz variable torque configuration ATV66U41M2 to D46M2 0 1 to 400 Hz constant torque configuration ATV66U41M2 to D46M2 0 1 to 75 90 Hz variable torque configuration Torque overtorque See page 58 Speed reference AM 0 10V Al2 4 20 mA 0 5 V with switch on control board 0 20 mA x 20 mA 20 4 mA with keypad display Speed regulation V f determined by motor slip typically 3 SLFV sensorless flux vector 1 Optional tachometer 0 5 Efficiency Typically greater than 96 Reference sample time 10 ms Ramps Acceleration 0 1 to 999 9 seconds Deceleration 0 1 to 999 9 seconds Braking to standstill By DC injection Automatic for 0 5 s if frequency drops below 1 Hz Manual by external signal Dynamic braking By optional resistor see Dynamic Braking User s Manual Drive controller protection Against short circuits between output phases between output phase
7. switching frequency to eliminate a single pitch noise usually associated with AC drives The drive utilizes 10Khz through 50HP 4Khz through 75HP and 2Khz through 200HP Standard parts warranty is 18 months from date of invoice of equipment An extended warranty includes parts and labor for 36 months from date of start up is available if start up is performed by a Square D authorized agent Line reactors and filters are not required on most projects The amount of harmonic distortion at the point of common coupling PCC is a function of the distribution system characteristics im pedance of the distribution lines and available fault current and the power source size relative to the AC drive load If line reactors or filters are required they will need to be price separately and mounted in separate enclosures AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed and with Bypass 208 Volt The Altivar 66 enclosed drive is UL508 listed as an enclosed device It incorporates the Altivar 66 controller with a circuit breaker disconnect fuses control transformer and internal cooling fan Optional bypass feature includes line contactor isolation and bypass contactor with overload in the same enclosure with the controller Motor Part No E zi ap HP utput Enclosed Enclose Current w Bypass 8839 8839 1 4 TCG2LL TCG2LLB07 2 75 TDG2LL TDG2LLB07 3 10 TEG2LL TEG2LLB07 5 16 7
8. 200HP User 0 10VDC speed reference signal 24 hour a day product support via All control wires labeled for ease of circuit telephone with factory trained personnel diagnostics Global on site service available through Finger safe construction Square D Technical Services Division e Manufactured in ISO 9002 facility e Pulse width modulated drive output with Protection Protection against short circuits IGBT type transistors between output phases Self diagnostic with plain text fault between output phase and ground messages on internal power supplies Speed reference inputs of 0 10V on logic and analog outputs 0 20mA 4 20mA or 20 4 mA optional Protection against input line supply under Operational temperature of 0 to 40 C and over voltage 25 to 70 C storage e Thermal protection against overheating Maximum relative humidity of 95 Solid state 121 Class 10 motor thermal non condensing protection which is UL listed Altitude up to 3300 ft above 3300 derate Frequency foldback if motor is overloaded by 1 296 for every 300 ft Power loss ride through of 200 msec The optional three contactor by pass provides line side and load side isolation to the adjustable frequency controller and allows for back up across the line operation of the fan motor A bi metal Class 10 overload relay is included Motor noise is reduced by using a high switching frequency and then randomly modulating the
9. 7 languages Configure and monitor drive parameters in full text words Fault diagnostics in full text words Start up assistance by prompts and questions NEMA 1 rated enclosure Separately adjustable linear or S curve accel decel Selectable process follower inputs 0 10 V 4 20 mA x 20 mA 20 4 mA 0 5 V Skip frequencies Qty 3 DC injection braking SO 9001 manufacturing 10 kilohertz modulating switching frequency Volts hertz curve optimization with NOLD No Load AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed and with Bypass Catalog Number Identification Interpret the Altivar 66 enclosed catalog numbers as follows Catalog Number 8839 T Enclosed Altivar 66 Controller Enclosure developed specifically to meet TRANE Company s needs o sepower Rating M 30 N 40 P 50 Q 60 R 75 S 100 T 125 U 150 W 200 XACTIOMMVOL NCM T bd hl 1 Enclosure Voltage Code 2 208 Volt 3 230 Volt 4 460 Volt Configuration L Variable Torque Low Noise V Variable Torque only available on 460 VAC 100 200 HP Enclosure designator Options B07 By pass option Includes 3 contactors overload relay and drive off bypass selector switch SPL1 Hand off auto selector switch with manual speed pot The manual speed pot uses the 0 10VDC input 4 20 mA x 20 mA 20 4 mA or 0 5 VDC are available for autospeed referenc
10. TFG2LL TFG2LLB07 75 24 2 TGG2LL TGG2LLB07 10 30 8 THG2LL THG2LLB07 15 46 2 TJG2LL TJG2LLBO7 20 59 4 TKG2LL TKG2LLB07 25 74 8 TLG2LL TLG2LLBO7 30 88 TMG2LL TMG2LLB07 40 114 TNG2LL TNG2LLB07 Motor HP is based on standard NEMA B 4 pole designs Contact your local Square D Sales office for Pricing see back cover for listing of offices Features NEMA Type 1 Enclosure Chassis mount ATV66 AC line fuses Disconnect with door interlocked flange mounted handle Oversized control power transformer with fuses Control wiring to terminal strips for customer connection Keypad mounted thru door Off Drive selector switch The Isolation Bypass option includes AC line contactor Bypass contactor solation contactor Motor thermal overload relay Drive Off Bypass selector switch Optional hand off auto selector switch with manual speed pot Add SPL1 to end of part number The manual pot uses the 0 10VDC input The following are available for auto speed reference signal 4 20 mA x 20 mA 20 4 mA or 0 5VDC AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed and with Bypass 230 Volt The Altivar 66 enclosed drive is UL508 listed as an enclosed device It incorporates the Altivar 66 controller with a circuit breaker disconnect fuses control transformer and internal cooling fan Optional bypass feature includes line contactor isolation and bypass contactor with overload in the s
11. in mm in mm Ib kg in C10 280 127 01 Door hinges on left hand side of drive controller Ini AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Outline Dimensions 1 10 HP 208 230 Volt 1 20 HP 460 Volt w or w out Bypass 14 80 Approximate Dimensions Inches mm 8 00 I eo 3 5 10 00 9o ped T Q 5 Q al L D Q A 5 KNOCKOUT j 2 00 Sf E 2 8 17 00 A 12 80 fi i DIMENSIONS TYPICAL OF BOTH SIDES 8 00 DUAL KNOCKOUT 0 5 0 75 o MULTI KNOCKOUT 1 1 25 1 5 2 Wt Ibs Wt Ibs VOLTAGE w out Bypass w Bypass Door Swing Radius 208 230 1 208 230 j 120 135 208 230 208 230 156 208 230 208 230 175 16 inches 460 460 1 460 35 460 460 460 150 460 175 460 AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Outline Dimensions 15 20 HP 208 230 Volt 25 40 HP 460 Volt w or w out Bypass lt 24 51 La 23 51 2 lt 22 51 KN
12. mA 20 4 mA 0 5 V Skip frequencies Qty 3 DC injection braking SO 9001 manufacturing 10 kilohertz modulating switching frequency Volts hertz curve optimization with NOLD No Load AC Drives Selection Guide for TRANE ALTIVAR 66 Open Style Chassis Mount 400 460 Volt The Altivar 66 adjustable frequency drive is a microprocessor based drive that will provide the ex ceptional reliability and performance necessary to meet your energy savings goals The pulse width modulated PWM design utilizes Insulated Gate Bipolar Transistors IGBT s The randomly modulat ed switching frequency reduces single tone motor noise The NOLD No Load function automatically optimizes the volts hertz curve to maximize energy savings and further reduce motor noise Current 2 3 4 ATV66U41N4 4 8 ATV66U41N4 7 6 ATV66U72N4 7 5 11 ATV66U90NA 10 14 ATV66D12N4 15 21 ATV66D16N4 20 27 ATV66D23N4 25 30 40 ATV66D33N4 40 52 ATV66D46N4 50 65 ATV66D54N4 60 77 ATV66D64N4 75 96 ATV66D79N4 100 124 ATV66C10N4 125 158 ATV66C10N4 150 180 ATV66C13N4 200 240 ATV66C15N4 Motor HP is based on standard NEMA B 4 pole designs Contact your local Square D Sales office for Pricing see back cover for listing of offices Features User friendly graphical keypad 6x21 alphanumeric character lines Text lines bar graphs and user defined speed output
13. selector switch Optional hand off auto selector switch with manual speed pot Add SPL1 to end of part number The manual pot uses the 0 10VDC input The following are available for auto speed reference signal 4 20 mA x 20 mA 20 4 mA or 0 5V Ini AC Drives Selection Guide for TRANE ALTIVAR 66 Dimensions and Weights Dimensions amp Weights for Wall or Panel Mounting Conduit Entries Bottom View 2 x 01 14 29 89 a 5 1 14 29 2 28 58 6 50 7 68 185 5 28 195 134 4 17 106 1 77 45 1 77 45 3 94 100 2 28 58 2 28 58 4 61 117 Outline 1 Outline 2 5 x 01 14 29 2 28 58 Mounting 6 89 175 5 79 147 ee eae SIE 2 28 58 2 28 58 4 61 117 Outline 3 Approximate Dimensions Inches mm Mounting Dimensions Drive Controller Drive Controller H1 H2 wi w2 9 Weight ATV66 N4 ATV66 M2 in mm in mm in mm in mm in mm Ib kg U41 U72 11 6 295 10 9 280 7 8 200 6 9 175 0 22 5 5 10 4 4 7 2 U90 D12 U72 U90 12 8 325 12 2 310 9 2 234 8 2 209 0 22 5 5 16 1 7 8 14 3 D16 D23 D12 D16 16 3 415 15 7 400 9 2 234 82 209 0 22 5 5 30 9 Door Swin Clearance 1 Door hinges on left hand side of drive controller Note When metallic conduit is us
14. state no Display configuration 4 Hertz yes Torque type 6 1 Variable low noise no Command type 6 2 2 wire maintained yes Motor power 1 3 HP only 6 3 1 2 or 3 HP no Nominal current 7 11 H5 Set motor nameplate full load amps here Nominal voltage 741 fio Set motor nameplate voltage here Current limit 7 11 110 of drive rating yes Maximum frequency 7 12 60 Hz no Low speed 7 12 22Hz no High speed 7 12 60 Hz no Acceleration 7 12 10 seconds no Deceleration 7 12 10 seconds no Control type 7 18 NOLD No Load no Damping 1 10096 no Speed reference 7 2 yes Controlled stop 7 2 By frequency level no Set BY FREQ LEVEL to 3 Hz Set STOP TYPE to free Bypass I O 7 2 LI3 sequence input no Configure only of unit has bypass process input R2 run output command Power loss 7 4 RAMP no Auto restart 7 4 2 times 15 seconds no Software locking 10 Partial unlock yes For further information reference the Receiving Installation and Start Up User s Manual VD0C06S304 and the Level 1 amp 2 Configuration User s Manual VD0C06S305 that ship with each device All parameters not mentioned above are at factory default values Square D Telemecanique ALTIVAR 66 Adjustable Frequency Controllers are designed to oper ate from industrial power systems with normal AC line conditions without the need of additional line impedance from either an isolation transformer or a line reactor In some instances addition al line imped
15. 2 SS a KL r C ad tI MLILJ o 0 t 2 t 2 BON gt N t gt 5 J N C ur C gt P C 2 C x n Approximate Dimensions Inches C gt C P C 2 DP mm t 2 2 24 ai Se ES Co Outline 5 Mounting Dimensions D33 D46 D54 D79 01 Door hinges on left hand side of drive controller 12 o E AC Drives Selection Guide for TRANE ALTIVAR 66 Dimensions and Weights Dimensions amp Weights for Wall or Panel Mounting cont Conduit Entries Bottom View 0 REF 6 88 10 6 gt 15 0 19 1 21 8 175 269 382 DB amp 485 553 INPUT 1 INPUT 2 PARALLEL OUTPUT L1 L2 L3 L1 L2 L3 PA PB T1 T2 T3 CONTROL 1 160 1 75 2 34 40 5 2 14 59 5 4 3 Cana 54 2 3 33 M8 M8 84 5 C M87 M87 IIIIIIIIIIIIIIIIIIIAII 14 76 IGII IIIIIIIIIIIIIIIIIII es Outline 6 KNOCKOUTS M Y M4 2x 1 00 25 4 dia ounting M7 2 00 50 8 dia W1 4x9 8 2 50 63 5 dia HN we M87 3 00 76 2 dia w 2 50 63 5 dia NOTES 1 Use 2 in 50 8 mm knockout for parallel cable runs 2 Use single 3 in 76 2 mm knockout for single cable run H1 Approximate Dimensions Inches mm Mounting Dimensions pu ie ATV66 N4 in mm in mm in mm
16. AB 13 15 H by 13 W by 13 D 15 20 HP RL 05513 72 CAB 13 15 H by 13 W by 13 D 25 40 HP RL 10013 105 CAB 13 15 H by 13 W by 13 D 50 60 HP RL 16013 96 CAB 13 15 H by 13 W by 13 D 75 100 HP RL 25013 186 CAB 17 22 H by 17 W by 17 D 125 150 HP RL 40013B6 225 CAB 17 22 H by 17 W by 17 D 200 HP RL 50013B6 309 CAB 17 22 H by 17 W by 17 D AC Drives Selection Guide for TRANE ALTIVAR 66 5 Line Reactor Dimensions and Weights Square D Telemecanique ALTIVAR 66 Adjustable Frequency Controllers are designed to oper ate from industrial power systems with normal AC line conditions without the need of additional line impedance from either an isolation transformer or a line reactor In some instances addition al line impedance is required for the following criteria Reduce the current harmonic distortion content such that the input RMS current is equal to or less than the motor current at rated horsepower of the drive controller Limit the total harmonic voltage distortion from the drive controller at the point of common coupling Limit the peak input current and DC bus overvoltage during transient overvoltages due to capacitor switching As a final note a line reactor will not provide isolation to the drive Please consult with our Class 7460 Drive Isolation Transformers pricing guide for further assistance see Square D Digest 170 Section 11 12 460 Volt Open Style Line Reactor
17. BOTTOM CLEARANCE IS NOT REQUIRED DURING OPERATION TEMPERATURE OF AIR SURROUNDING ENCLOSURE SHOULD BE MAINTAINED WITHIN RANGE OF 0 C TO 40 C 47 76 1213 11 90 21 2291 34 21 12 536 45 18 44 468 38 14 97 380 24 9 12 231 65 18 o AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Wiring Diagram Wiring Diagram w out Bypass cB FROM POWER lt 120 SUPPLY L3 O FUS AFC L1 UT o FUA L2 VIT O MOTOR FU7 FU6 ES L3 W T30 460V H1 T H2 4 CL1 EE CL2 tat GND T 15V oq 14 FUE GND FAN MIU 3 Rep FAULT 0 1 1 SIGNAL 10 15 RIA 13 4R2B CUSTOMER SUPPLIED R2G 12 0 10V SIGNAL placa 0 LOP S 28 24V OFF DRIVE 23 N LH AUTO 3 3 START 4 T T d Lio A Con 27 IC q LI3 b 2 J ADRR d Ll4 Loz b TB1 6 L DRIVE RUNNING ADRR WHEN CLOSED NOTES L o TB1 7 A SUPPLIED BY OTHERS CLOSES TO RUN IN DRIVE MODE TB1 8 DFRZ PROGRAM AS RUN FORWARD AND 2 WIRE CONTROL DRIVE FAIL 4 1 9 SHOWN IN FAIL STATE A PROGRAM LO1 AS RUNNING STATE DFR e TB1 15 AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Wiring Diagram W
18. ENCLOSURE SHOULD BE MAINTAINED WITHIN RANGE OF 0 C TO 40 C AA PROVISIONS FOR DOOR PADLOCK ZA CONTROLLER NAMEPLATE INSIDE N MAXIMUM PROJECTION OF DOOR MOUNTED DEVICES A AIR EXHAUST GRILLE CAN BE RE POSITIONED TO DIRECT EXHAUST AIR AS REQUIRED DO NOT DIRECT EXHAUST AIR OVER KEYPAD DISPLAY UNIT OR OPERATOR CONTROL ISLAND Wt Ibs VOLTAGE w out Bypass Door Swing Radius 460 500 29 inches 52 01 a NON REMOVABLE LIFTING EYES 1 19 INSIDE DIA HOLES 2 PLACES 30 23 AIR EXHAUST HAIR INTAKE AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Outline Dimensions 100 HP 460 Volt w Bypass 125 200 HP 460 Volt w or w out Bypass ro NON REMOVABLE LIFTING EYES 263 31 71 25 30 23 INSIDE DIA HOLES 66 68 805 43 6 35 HANDLE SWINGE _ m OPTIONAL D D PONDE EN 365 RESISTOR m Ly 12 63 320 68 DISCONNECT Ni IF SUPPLIED Y ISLAND A Las 6 35 1j J DOOR SWING ISLAND B 11 39 Y 289 31 AIR EXHAUST 2 00 sns D 50 80 TOP VIEW F E CONDUIT HANDLE ENTRY AREA o o ry 12 01 AIR 305 05 INTAKE y 4 50 H 114 30 Y Y 19 13 25 485 90 6 35 SIDE VIEW FRONT VIEW BOTTOM VIEW A MINIMUM OF 12 INCHES 30 48MM CLEARANCE IS REQUIRED ABOVE ENCLOSURE FOR PROPER COOLING SIDEWALL AND
19. SPOND WITH THE MOTOR FULL LOAD CURRENT DRIVE FAIL AS SHOWN ON THE MOTOR NAMEPLATE SHOWN IN FAIL STATE SAME AS FLAG 6 ON PAGE 20 SAME AS FLAG 5 ON PAGE 20 PROGRAM AS AUTO MANUAL PP PROGRAM L13 AS SEQUENCE INPUT 21 AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed Drive Wiring Diagram Wiring Diagram HOA with Manual Speed Pot FROM POWER SUPPLY L3 O L2 O CB FU3 AFC o L1 UTi Oi FU4 Jo o L2 VT2 T2 MOTOR FU7 FU6 Hi F o U WwT3o 3 460V H1 H2 T H4 A CL2 GND x2 115V x 14 EN Bn 50 o 8 R1B FAN o 9 NX S 5 RIC o 4 FAULT SIGNAL mo 10 p 15 R1A te ues An ADJUSTMENT R20 co EN a ne Jee aig b CUSTOMER SUPPLIED LOP 13 4 20mA INPUT SPEED REFERENCE 23 28 o 424v Q d Lit OFF AUTO HAND AUTO 3 START 4 LI2 TES combp 2 q LI3 An O 5 ADRR 4 A L2 O 6 ADRR DRIVE RUNNING RF WHEN CLOSED LN SAME AS FLAG 1 ON PAGE 21 0 7 VAN SAME AS FLAG 2 ON PAGE 21 r h 8 A SAME AS FLAG 6 ON PAGE 20 DFR A PROGRAM AS AUTO MANUAL DRIVE FAIL 2 SHOWN IN FAIL STATE A SAME AS FLAG 5 ON PAGE 20 DFR I 15 2
20. Schneider a global manufacturer of electrical distribution automation and industrial equipment Square D has been serving indus trial and construction markets as well as public utilities individual consumers and government agencies for over 90 years We offer unsurpassed quality innovative design and a committed staff of trained sales representatives and service techni cians willing to stand behind every product we sell For further information on how we can help fill your electrical needs call your local Square D field representative or au thorized Square D distributor Square D Company P O Box 27446 Raleigh N C 27611 USA ALTIVAR is a Trademark of Square D Company Trane iS a registered trademark of TRANE Company 8839CT9601TRANE January 1997 Printed in USA Replaces 8803CT9502 TRANE Dated 5 95 1996 Square D All Rights Reserved BI
21. TRANE AC Drives Selection Guide Class 8839 CATALOG CONTENTS Descriptio weet ee toa Page Specifications Ste ue be er cee Eats 3 ALTIVAR 66 Open Style Chassis Mount 4 5 ALTIVAR 66 Enclosed and with 6 10 Dimensions and 11 13 Outline Drawing8 IX BREED rE end 14 18 Wiring Diagrams 19 22 User Connection 23 Configuration Parameters 24 5 Line Reactor Dimensions and Weights 25 26 SQUARE D GROUPE SCHNEIDER Input voltage AC Drives Selection Guide for TRANE ALTIVAR 66 Specifications 400 V 15 and 460 V 15 or 208 V 10 and 230 V 15 Displacement power factor Approximately 0 96 Input frequency 47 5 to 63 Hz Output voltage Maximum voltage equal to input line voltage Frequency resolution Drive controller Input 11 High Speed 1 024 Hz 111 Input Al2 High Speed 512 Hz 11 Keypad display 0 1 Hz increments Processor 0 015 Hz increments With Option Board Option board analog inputs High Speed 4096 Hz 11 Serial link 0 015 Hz increments Frequency accuracy 0 0075 Hz
22. ame enclosure with the controller Motor PartNo Enclosed Current w Bypass 8839 8839 1 4 TCG3LL TCG3LLBO7 2 6 8 TDG3LL TDG3LLBO7 3 10 TEG3LL TEG3LLB07 5 15 2 TFG3LL TFG3LLBO7 75 22 TGG3LL TGG3LLB07 10 28 THG3LL THG3LLBO7 15 40 TJG3LL TJG3LLBO7 20 54 TKG3LL TKG3LLB07 25 68 TLG3LL TLG3LLBO7 30 80 TMG3LL TMG3LLB07 40 104 TNG3LL TNG3LLBO7 Motor HP is based on standard NEMA B 4 pole designs Contact your local Square D Sales office for Pricing see back cover for listing of offices Features NEMA Type 1 Enclosure Chassis mount ATV66 AC line fuses Disconnect with door interlocked flange mounted handle Oversized control power transformer with fuses Control wiring to terminal strips for customer connection Keypad mounted thru door Off Drive selector switch The Isolation Bypass option includes AC line contactor Bypass contactor solation contactor Motor thermal overload relay Drive Off Bypass selector switch Optional hand off auto selector switch with manual speed pot Add SPL1 to end of part number The manual pot uses the 0 10VDC input The following are available for auto speed reference signal 4 20 mA x 20 mA 20 4 mA or 0 5VDC AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed and with Bypass 460 Volt The Altivar 66 enclosed drive is UL508 listed as an enclosed device It incorpor
23. ance is required for the following criteria Reduce the current harmonic distortion content such that the input RMS current is equal to or less than the motor current at rated horsepower of the drive controller 249 CCD AC Drives Selection Guide for TRANE ALTIVAR 66 5 Line Reactor Dimensions and Weights Limit the total harmonic voltage distortion from the drive controller at the point of common coupling Limit the peak input current and DC bus overvoltage during transient overvoltages due to capacitor switching As a final note a line reactor will not provide isolation to the drive Please consult with our Class 7460 Drive Isolation Transformers pricing guide for further assistance see Square D Digest 170 Section 11 12 208 230 Volt Open Style Line Reactor Drive Rating Ouch Pate Wt Ibs mars Ampa Watts Loss 1 2 HP RL 00804 13 3000 12 30 3 5 HP RL 01803 18 2500 27 87 7 5 10 HP RL 03503 30 1200 52 5 99 15 20 HP RL 05503 41 850 82 5 127 25 40 HP RL 10003 74 500 150 192 50 60 HP RL 16003 65 230 240 210 75 100 HP RL 25003 141 150 375 218 125 150 HP RL 40003B6 180 105 600 256 200 HP RL 50003B6 264 85 750 387 208 230 Volt Enclosed Type 1 Enclosure Line Reactor Drive Rating te Cabinet Style Enclosure Dimensions 1 2 HP RL 00814 20 CAB 8 8 by 8 W by 6 D 3 5 HP RL 01813 49 CAB 13 15 H by 13 W by 13 D 7 5 10 HP RL 03513 61 C
24. ates the Altivar 66 controller with a circuit breaker disconnect fuses control transformer and internal cooling fan Optional bypass feature includes line contactor isolation and bypass contactor with overload in the same enclosure with the controller Motor Rated Type No Type No HP Output Enclosed Enclosed Current w Bypass 8839 8839 1 2 TCG4LL TCG4LLBO7 2 3 4 TDG4LL TDG4LLBO7 3 4 8 TEG4LL TEG4LLB07 5 7 6 TFG4LL TFG4LLB07 75 11 TGG4LL TGG4LLBO7 10 14 THG4LL THG4LLBO7 15 21 TJG4LL TJG4LLB07 20 27 TKG4LL TKG4LLB07 25 34 TLG4LL TLG4LLB07 30 40 TMG4LL TMG4LLB07 40 50 TNG4LL TNG4LLB07 50 65 TPG4LL TPG4LLB07 60 77 TQG4LL TQG4LLB07 75 96 TRG4LL TRG4LLB07 100 124 TSG4VL TSG4VLB07 123 158 SEEGANIEBUT Motor HP is based on standard NEMA B 4 150 180 TUG4VL TUG4VLB07 pole designs 200 240 Contact your local Square D Sales office for Pricing see back cover for listing of offices Features NEMA Type 1 Enclosure Chassis mount ATV66 AC line fuses Disconnect with door interlocked flange mounted handle Oversized control power transformer with fuses Control wiring to terminal strips for customer connection Keypad mounted thru door Off drive selector switch The Isolation Bypass includes AC line contactor Bypass contactor solation Contactor Motor thermal overload relay Drive Off Bypass
25. e signal AC Drives Selection Guide for TRANE ALTIVAR 66 Enclosed and with Bypass Modular Climate Changers TRANE Modular Climate Changers with the Square D ALTIVAR 66 Variable Frequency Drive The TRANE Company is now offering the Square D ALTIVAR 66 enclosed drive mounted and wired and specifically configured for air handling applications The drive package includes the following specifications NEMA 1 enclosure with disconnect NOLD No Load function automatically optimize volts hertz to maximize energy savings and Optional 3 contactor by pass with Class 10 further reduce motor noise bi metal overload relay ERA S RUE e Codes and Standards NEMA UL CSA By pass option includes Drive Off NEC VDE and IEC Bypass selector switch Conforms to ISO 9001 standards High switching frequency with random modulation to reduce motor noise e Current limiting fuses Class CC or Class T Door mounted LED indicators for power on thermal fault pending and fault EE m keypad with Auto restart with programmable time delay 6 lines each 21 characters or bar graphs for up to 5 restarts for current voltage or frequency Synchronized restart to catch a spinning Terminal block connections for motor Drive fault contact closes on fault Three user selectable skip frequency Drive run contact closes when running ranges User start contact close to start drive Single family of product 1HP to
26. ed with ATV66U41N4 to D23N4 drives install a metal conduit entry plate kit VY1 A66201 separately ordered Kit mounts in place of the existing plastic plate D J J J G AC Drives Selection Guide for TRANE ALTIVAR 66 Dimensions and Weights Dimensions amp Weights for Wall or Panel Mounting cont Conduit Entries Bottom View Mounting 0 RE 1 89_ 327 4 72_ 618_ 7 56_ 9 45 F 48 83 120 157 192 240 2 x 01 14 29 U A 2 3 2 S RES Ch a C C um ur a 30126 37 ot a lo w N lt a lo N Outline 4 0 REF 362 5 32_ 6 77 823 9 92 13 54 92 1355 172 209 252 344 2 x 91 14 29 i f gt 8x 91 89 48 5 LLL SS SS te RE a cc
27. ified Conforms to applicable NEMA ICS NFPA IEC and ISO 9001 standards AC Drives Selection Guide for TRANE ALTIVAR 66 Open Style Chassis Mount 208 230 Volt The ALTIVAR 66 adjustable frequency drive is a microprocessor based drive that will provide the ex ceptional reliability and performance necessary to meet your energy savings goals The pulse width modulated PWM design utilizes Insulated Gate Bipolar Transistors IGBT s The randomly modulated switching frequency reduces single tone motor noise The NOLD No Load function automatically op timizes the volts hertz curve to maximize energy savings and further reduce motor noise prs uut Type No Current 3 10 6 ATV66U41M2 5 16 7 ATV66U72M2 75 24 2 ATV66U90M2 10 31 ATV66D12M2 15 47 ATV66D16M2 20 60 ATV66D23M2 25 30 88 ATV66D33M2 40 115 ATV66D46M2 Motor HP is based on standard NEMA B 4 pole design Contact your local Square D Sales office for Pricing see back cover for listing of offices Features User friendly graphical keypad 6x21 alphanumeric character lines Text lines bar graphs and user defined speed output 7 languages Configure and monitor drive parameters in full text words Fault diagnostics in full text words Start up assistance by prompts and questions NEMA 1 rated enclosure Separately adjustable linear or S curve accel decel Selectable process follower inputs 0 10 V 4 20 mA x 20
28. iring Diagram w Bypass NOTES A CONTROL TRANSFORMER SHOWN FOR 460V PRIMARY FOR 230V PRIMARY JUMPER H2 H3 IS REMOVED AND JUMPERS H1 H3 AND H2 H4 ARE INSTALLED DETAIL A SHOWS CONNECTION FOR 208V TRANSFORMER ZX SUPPLIED BY OTHERS CLOSES TO RUN IN DRIVE MODE ZA THE OVERLOAD RELAY TRIP SETTING MUST BE ADJUSTED TO CORRESPOND WITH THE MOTOR FULL LOAD CURRENT AS SHOWN ON THE MOTOR NAMEPLATE PROGRAM AS SEQUENCE INPUT AND LI4 AS PROCESS INPUT ZX PROGRAM L01 AS RUNNING STATE PROGRAM AS RUN FORWARD AND 2 WIRE CONTROL AND BYPASS ON ZA PROGRAM R2 AS RUN OUTPUT COMMAND i34 FROM POWER lt 120 SUPPLY L3 O BYPASS CONTACTOR BC 2 DETAIL A 208V 1 Hp H2 e i eee Yd i i 460V ISOLATION ADT xu T0 CONTACTOR I 115V s pon AN GND 115V 14 f m xt j 4 FU8 GND o Ic L OFF r Iw o RIC FAULT DRIVE BYPASS 30 31 IC 49 oL E SEN aw 15 RIAl 5 0 4 13 R2B e i 20 qoa Alt Ic L Hn x t CUSTOMER SUPPLIED T Iw 21 Roch 1112 0 10V SIGNAL d COMPALL LO 22 ROA 10 x d Al2 p LOP 5 32 33 23 28 X o 24V 28 Ln 23 s M A LI2 conb Z 23 IC 24 A Au 26 DRR Li ido m TB1 6 DRIVE RUNNING WHEN CLOSED Le TB1 7 r
29. s and ground on the outputs of internal supplies on the logic and analog outputs Against input line supply under overvoltage Against overheating by thermal sensor Motor protection Incorporated electronic thermal protection page 56 Keypad display Self diagnostics with full fault messages in seven languages Also refer to Level 1 amp 2 Configuration manual 11 Resolution limited to processor resolution 21 Drive Controller at operating load and temperature Communication Complete programming by DOS compatible computer or keypad Optional multidrop serial link Temperature Operation 32 to 104 F 0 to 40 C Storage 13 to 158 F 25 to 70 C Humidity 95 maximum without condensation or dripping water Altitude lt 3 300 1 000 m above this derate by 1 2 for every 300ft 100 m max 6 600ft 2 000 m Enclosure NEMA Type 1 IP30 Pollution Degree Pollution Degree 3 per NEMA ICS 1 and IEC 664 1 Resistance to vibration Conforming to IEC 68 2 6 ATV66U41N4 to D46N4 and ATV66U41M2 to D33M2 1 mm peak to peak from 5 to 22 3 Hz and 2 g peak from 22 3 to 150 Hz e ATV66D54N4 to C31N41 and ATV66D46M2 0 15 mm peak to peak from 10 to 58 Hz and 1 g peak from 58 to 150 Hz Resistance to shock Conforming to IEC 68 2 27 15 g peak for 11 ms Codes and standards UL Listed per UL 508C under category NMMS as incorporating electronic overload protection CSA cert
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