EM 5.7 User Manual English
Contents
1. 3 ADJUST the tension following the next picture 5 When the tension of the rear wheel is OK TIGHTEN the rear wheel axle 48 EM TRIAL USER MANUAL Saelectricmrotiorm After reading this document you can ride your EM Take the time to adapt your riding to the motorcycle behavior will allow you to ride this motorcycle in the best conditions to discover all its capacities If you have any question or any doubt please contact us by phone or email 0033 467 411 090 emotion sav gmail com Electric Motion s team wishes you to enjoy riding your electric motorcycle 492. full head lights Horn Turn signal Circuit breaker In front Hand position to activate the brake engine 18 Behind EM TRIAL USER MANUAL Saelectricmrotiorm BATTERY LED INDICATOR The battery pack has a led indicator which shows the remaining energy capacity t J a There are 10 LEDS The 7 first are GREEN 3 last are RED A The decreasing of energy can be very quick in the 3 last red ones 19 EM TRIAL USER MANUAL te fees 6 BATTERY PACK A If you use a 15a charger you have to follow the suitable procedure A If you use this charger 10a you must follow the next procedure to charge your battery pack OWNER S MANUAL LITHIUM BATTERY CHARGER Please read this manual carefully before use The charging of the battery pack needs to be followed very precisely 20 EM TRIAL USER MANUAL Saelectricmrotiorm 1 OPEN THE CHARGING CONNECTOR TAP 2 CONNECT THE CHARGER CONNECTOR TO THE BATTERY PACK CONNECTOR 21 EM TRIAL USER MANUAL 3 CONNECT THE CHARGER TO THE OUTLET LED1 RED LED2 NOT LIGHING LED1 LED2 gt THE CHARGER IS CORRECTLY PLUGGED 4 SWITCH ON THE CHARGER THE LED OF THE CHARGER ARE LED1 RED LED2 GREEN LED1 LED2 gt THE CHARGER IS CORRECTLY PLUGGED AND SWITCHED ON 22 EM TRIAL USER MANUAL exe
3. the chart below TEMPERATURE C 15 10 10 25 40 55 USER MANUAL 3 2 RIDING OF THE MOTORCYCLE 2 CHARGING OF THE BATTERY PACK A The process changes if you have a 10 or a 15 charger 2 1 10A CHARGER A If you use this charger 10a you must follow the next procedure to charge your battery pack The charging of the battery pack needs to be followed very precisely 1 OPEN THE CHARGING CONNECTOR TAP EM TRIAL USER MANUAL exlescct r icrncatzicarnj 2 CONNECT THE CHARGER CONNECTOR TO THE BATTERY PACK CONNECTOR 3 CONNECT THE CHARGER TO THE OUTLET LED1 RED LED2 NOT LIGHING LED1 LED2 gt THE CHARGER IS CORRECTLY PLUGGED EM TRIAL USER MANUAL exescct ricrncatzicarnj 4 SWITCH ON THE CHARGER THE LED OF THE CHARGER ARE LED1 RED LED2 GREEN LED1 1 02 THE CHARGER IS CORRECTLY PLUGGED AND SWITCHED ON 5 SWTICH ON THE BATTERY PACK THE LED INDICATOR ONT THE BATTERY PACK LIGHT red circle THE LED OF THE CHARGER ARE LED1 RED LED2 RED LED1 LED2 gt THE BATTERY PACK IS CHARGING EM TRIAL USER MANUAL Saelectricmrotiorm 6 AT THE END OF THE CHARGE THE LED OF THE CHARGER ARE LED1 RED LED2 GREEN gt THE BATTERY PACK IS CHARGED 2 LED1 LED2 7 SWITCH OFF THE BATTERY PACK THE LED INDICATOR MUST STOP TO LIGHT 8 SWITCH OFF THE CHARGER 9 UNPLUG THE CHARGER FROM THE BATTERY PACK 10 UNP
4. Drythe motorcycle ELECTRICAL CONTACTS before the mounting of the battery pack DO NOT CLEAN THE HANDLEBAR WITH A PRESSURE WASHER Concerning the cleaning of the battery pack 1 Switch OFF the battery pack 2 Useonly a wet cloth or sponge 3 Dry properly the battery pack 8 2 TRANSMISSIONS The motorcycle has 2 direct transmissions the PRIMARY circle red one and the FINAL transmission circle blue 46 EM TRIAL USER MANUAL Slect icmotiom 8 2 1 PRIMARY TRANSMISSION It is necessary to regularly check the state of the primary transmission This transmission is located between the two transmission plates under the battery pack Please follow the next procedure e Unscrew the 4 transmission carter Screws e Remove the transmission carter e Check the state of the transmission e Check the belt e Once the checking is done reassemble the transmission carter with its 4 screws 47 EM TRIAL USER MANUAL exlescct ricrncatzicearn 8 2 2 SECONDARY TRANSMISSION The secondary transmission needs to be cleaned and lubricated after every riding session CHAIN TENSION Please follow the next procedure to check or adjust the secondary chain tension Attention To do this operation the motorcycle needs to be on the floor 1 LOOSEN the rear wheel axle 2 ADJUST the chain tension with the setting cranks on each side of the swingarm The crank position needs to be the same on the 2 sides
5. ER MANUAL Slect icmotiom 1 GENERAL INFORMATION 5 1 RECEPTION If you receive the motorcycle and the battery pack separately please follow the procedures REMOVING THE COVER and MOUNTINGTHE BATTERY PACK If you receive the motorcycle on a palette the footrests and the handlebar are not assembled on the motorcycle FOOTRESTS The footrests are on the cartoon box with your motorcycle You must assemble the footrests following the following picture HANDLEBAR The handlebar needs to be assembled following the following picture a plastic strip fastens the rubber protection 12 EM TRIAL USER MANUAL exescctricrmceticernm 5 2 BATTERY PACK MAIN BATTERY CONNECTOR SWITCH CHARGING CONNECTOR BATTERY LEVEL LED INDICATOR HANDLE Once you receive the motorcycle and the battery pack you must charge it Please follow the procedure CHARGING BATTERY PACK The first charge will be quite quick 30 min to 1 h The entire range will be reached after around 10 charging discharging cycles The standard charging time will be around 2 h if the battery pack is fully discharged 13 amp p EM TRIAL USER MANUAL 2 The charger providen with the motorcycle will permit you to recharge your battery pack A Please select on the charger the voltage used in the country you are using the charger 115V or 230V CHARGER CHARGING CONNECTOR ON OFF INLET 115V 230V SWITCH CO
6. K 29 2 2 df menm HUP HF 7 ER 29 2 2 2 A 33 23 ORAGE OF eene nnne 37 WSING OF 38 E MUTO l ORCYCLE 88 WR atf mienne nennen nnne 38 32 MOTORCYCLE Z A W a sssasssssssasssasssssssssssssssssssssssssss 40 321 SECURITY 40 572 2 SETIEN PDP uuu 41 3 2 3 41 3 2 4 COR BRONIC CLU GH M 42 b PUIG EHE W A TEN M RM anus 45 3 2 6 ORS DP ous avida UU SUS 45 3 2 7 STOPPING OF THE MOTORCYCLE una UR PEDE S Fed a PRAES 44 MAINTENANCE mm M 46 4 1 S I cm 46 4 2 TRANSMISSIONS e 46 4 2 1 PRIMARY TRANSMISSION AAA 47 4 2 2 SECONDARY TRANSMISSION M i 48 1 11 EM TRIAL US
7. LUG THE CHARGER FROM THE OUTLET THE BATTERY PACK CAN BE CHARGED OUT OF THE MOTORCYCLE FOLLOWING EXACTLY THE SAME PROCEDURE 2 1 1 15A CHARGER A If you use this charger 54 6v 15a you must follow the next procedure to charge your battery pack The charging of the battery pack needs to be followed very precisely 1 OPEN THE CHARGING CONNECTOR TAP E TRIAL USER MANUAL exlesc tr icrnmcetiern 2 CONNECT THE CHARGER CONNECTOR TO THE BATTERY PACK CONNECTOR 3 PLUG THE CHARGER TO THE OUTLET THE LED OF THE CHARGER ARE LED1 RED LED2 GREEN THE CHARGER IS CORRECTLY PLUGGED EM TRIAL USER MANUAL exlesc tr icrnmcetiern 4 SWITCH ON THE BATTERY PACK THE LED INDICATOR LIGHT red circle THE LED OF THE CHARGER ARE LED1 RED LED2 RED lt gt BATTERY PACK IS CHARGING 5 AT THE END OF THE CHARGE THE LED OF THE CHARGER ARE LED1 RED LED2 GREEN BATTERY PACK IS CHARGED EM TRIAL USER MANUAL 2 6 SWITCH OFF THE BATTERY PACK THE LED INDICATOR MUST STOP TO LIGHT exescct ricrncatzicarnj 7 UNPLUG THE CHARGER FROM THE OUTLET 8 UNPLUG THE CHARGER FROM THE BATTERY PACK THE BATTERY PACK CAN BE CHARGED OUT OF THE MOTORCYCLE FOLLOWING EXACTLY THE SAME PROCEDURE THE CHARGER MUST BE UNPLEGGED FROM THE OUTLET BETWEEN 2 CHARGING PROCEDURES USER MANUAL 2 1 CHARGING OF THE BATTERY PACK 3 USE OF THE BATTERY A After u
8. NNECTOR SWITCH WORKING LEDS 14 EM TRIAL USER MANUAL exescctricrmmceaticern 5 4 MOTORCYCLE 4 Maps RemovableBattery t E BMS amp Controller The serial number of the motorcycle is noticed on steering pipe on front part of the frame 15 n t r ic rncat zicar ELECTRONIC CLUTCH _ EM TRIAL USER MANUAL FRONT BRAKE THROTTLE MAIN CONTACTOR SECURITY SWITCH amp MOTOR BRAKE TRIAL MAP SWITCH REAR BRAKE LIQUID TANK PEDAL 16 EM TRIAL USER MANUAL exlescct ricrncatzicearn 5 5 2 SETTING BOX The motorcycle has a setting box with 4 riding modes It is located inside the front part of the frame It can be adjusted by the right side More detailed explanations in the part 4 2 2 SETTINGS 6 27960 P 17 EM TRIAL USER MANUAL STANDARD MAIN COMMUTER On the left of the handlebar the general commuter has a green light which indicates the motorcycle is working A This indicator will switch off when your motorcycle AND your battery will be switch off The extinction of this indicator will occur after several minutes Ignition indicator Circuit breaker Engine brake HOMOLOGATION MAIN COMMUTER The operating of the ignition indicator is the same as the Standard commuter Ignition indicator Dimmed headlights
9. PACK IS CHARGING EM TRIAL USER MANUAL exescct ricrncatzicarnj 5 AT THE END OF THE CHARGE THE LED OF THE CHARGER ARE LED1 RED LED2 GREEN BATTERY PACK IS CHARGED 6 SWITCH OFF THE BATTERY PACK THE LED INDICATOR MUST STOP TO LIGHT 7 UNPLUG THE CHARGER FROM THE OUTLET 8 UNPLUG THE CHARGER FROM THE BATTERY PACK THE BATTERY PACK CAN BE CHARGED OUT OF THE MOTORCYCLE FOLLOWING EXACTLY THE SAME PROCEDURE THE CHARGER MUST BE UNPLEGGED FROM THE OUTLET BETWEEN 2 CHARGING PROCEDURES 28 EM TRIAL USER MANUAL 6 2 MOUNTING AND REMOVING OF THE BATTERY PACK 6 2 1 MOUNTING OF THE BATTERY PACK 1 TAKE THE BATTERY PACK BY THE STRAP WITH ON HAND 2 HELP THE MOVING WITH THE OTHER HAND DO NOT HOLD THE BATTERY PACK BY THE POWER CABLES 29 E EM TRIAL USER MANUAL A geslescct r ic rncatcicar 3 PUT THE BATTERY PACK IN PLACE x ow 4 VERIFY THE ALIGNMENT OF THE 3 HOLES 5 SCREW THE FRONT SCREW b 30 P EM TRIAL USER MANUAL 2 P ver 3 gealgscct r ic rncat icar 6 SCREW THE LATERAL SCREWS AND VERIFY THE TIGHTENING OF THE 3 FIXING SCREWS 7 PLUG THE BATTERY PACK TO THE MOTORCYCLE 31 rm Selectricmrotiorm EM TRIAL USER MANUAL gt 8 IMPLEMENTATION OF THE COVER Put the cover in place on the motorcycle The cover is fixed by 3 screws red circles Screws the 3 fi
10. S SWITCHED OFF RECHARGE THE BATTERY PAC EVERY 4 WEEK EVEN IT IS NOT USED DO NOT STORE THE BATTERY PACK UNDER 10 C OR OVER 40 C DO NOT STORE THE BATTERY PACK IN WET ATMOSPHERE DO NOT STORE THE BATTERY PACK EXPOSED TO THE SUN REMOVE THE BATTERY PACK IF NECESSARY 37 exlescct r icrncatzicarj EM TRIAL USER MANUAL 7 USING OF THE MOTORCYCLE 7 1 STARTING OF THE MOTORCYCLE 1 START THE BATTERY PACK THE LED INDICATOR SHOWS THE LEVEL OF THE BATTERY PACK 38 EM TRIAL USER MANUAL Select icmotionm 2 STARTING THE GENERAL SWITCH 3 STARTING THE SECURITY SWITCH put the magnet on the base WARNING A If you happen by mistake forgetting to turn off the battery after use or not to use bike for15 minutes it will turn into sleep mode This safety cut the relay but not the LED indicator You must in this case cut the battery before restarting or before recharging 39 EM TRIAL USER MANUAL eleEcc t r icrncatzier 7 2 RIDING OF THE MOTORCYCLE 7 2 1 SECURITY BEFORE RIDING CHECK YOU HAVE ALL THE SECURITY EQUIPMENT HELMET GLOVES ADAPTED CLOTHES SECURITY SWITCH fixed to your wrist to secure the motorcycle if you fall 40 EM TRIAL USER MANUAL exlescct ricrncatzicearn 7 2 2 SETTINGS THE MOTORCYCLE HAS 4 RIDING MODES 1 NOVICE The first riding mode for beginners or to save energy The acceleration and the maximum speed are limited 2
11. SER MANUAL Select icmotionm 7 2 9 RIDINGIN THE WATER IF DICCULTIES OR STOP IN THE WATER SWITCH OFF THE MOTORCYCLE MAIN CONTACTOR AND BATTERY PACK TO AVOID THE MOTORCYCLE FALLS RUNNING IN THE WATER 7 2 6 TEMPERATURES OF USING CHARGE The charging can be done only above 10 C We recommend to charge between 10 C and 40 C DISCHARGE USING The battery can be discharged on a bigger temperature range from 15 C to 55 C You must know that the time range is really affected by the temperature See the chart below 10 25 40 55 43 E TRIAL USER MANUAL 7 2 7 STOPPING OF THE MOTORCYCLE 1 DISCONNECT THE SECURITY SWITCH remove the magnet of the base 2 SWITCH OFF THE GENERAL SWITCH 44 EM TRIAL USER MANUAL Saelectricmrotiorm 3 SWITCH OFF THE BATTERY PACK THE LED INDICATOR MUST STOP TO LIGHT During the first using sessions it is possible the battery pack do not switch off correctly To avoid this problem repeat the operations SWITCH ON SWITCH OFF of the battery pack until it switch off 45 EM TRIAL USER MANUAL Select icmotionm 8 MAINTENANCE 8 1 CLEANING Concerning the water cleaning of the motorcycle 1 Remove the battery pack following procedure REMOVING OF THE BATTERY PACK 2 Wash the motorcycle without focusing on the electrical components and the externals bearings 3
12. TREK The second mode is made for trekking the acceleration and maximum speed are more important 3 TRIAL The trial riding mode has to configurations wet and dry switch on the handlebar 3 1 WET TRIAL MAP1 on the handlebar switch The third riding mode has progressive acceleration and 9596 maximum speed It is made for difficult grip conditions 3 2 DRY TRIAL MAP2 on the handlebar switch The fourth riding mode has direct acceleration and 10096 maximum speed 7 2 3 RIDING During the first ridings be careful electric motorcycle is quite different than Internal Combustion Engine motorcycles 2 or 4 strokes Begin with the first riding modes to discover this motorcycle Go to other MAPS if the riding of the motorcycle is OK For trial application replace the front 11 teeth sprocket by the 9 teeth furnished sprocket 41 _ A wam Ba TRIAL USER MANUAL 2 e lEc t r7icrncat icr 7 La Pg f vrp A T I f I Y f Butts BE RUIN CLU lt To be perfectly adapted to trial driving the EM 5 7 has an electronic system ELS The ELS system allows you Tocutinstantly the power of the motorcycle With the combined effect of the throttle and the ELS lever to have a very precise action of throttle Like a thermical engine cluch to have instantly the full power when needed Crewtrigger point Adjusting screw Distance of the lever 42 EM TRIAL U
13. User Manual rnhncat icor EM TRIAL USER MANUAL Selectricmrotiorm EM USER MANUAL CONGRATULATIONS You have just purchased and electric motorcycle EM We welcome you in our customers The motorcycle EM trial results from trial passion the nature and the green technologies It has been designed and developed with the experience and the knowhow of our team Riding and using this motorcycle need warning and recommendations to benefit fully of the advantages offered by this green alternative It is essential to read carefully this manual because it contains firstly the information needed to handle drive and the starting of this motorcycle Secondly it contains the information relatives to the maintenance and the control of the bike This manual will allow you to keep your good in a perfect working state in the safer way possible If you have any question or any doubt please contact us by phone or email 0033 467 411 090 emotion sav gmail com Electric Motion s team wishes you to enjoy riding this motorcycle EM TRIAL USER MANUAL Saelectricmrotionm Reminder Notice 1 CHARGE OF THE BATTERY 1 1 TEMPERATURES OF USING 1 1 1 CHARGE The charge can be done only above 10 C We recommend to charge between 10 C and 40 C 1 1 2 DISCHARGE USING The battery can be discharged on a bigger temperature range from 15 C to 55 C You must know that the time range is really affected by the temperature See
14. ectric bike made by ELECTRIC MOTION By using a different software or changing parameters please note that you will damage your bike Moreover all those actions will automatically cancel your bike warranty 10 exlescct ricrncatzicarnj EM TRIAL USER MANUAL SUMMARY 1 GENERAL INFORMATION NEEDED LO D ND D ema 12 1 1 RECEPTION 12 1 2 BATTERY PACK L 13 1 3 CHARGER g 14 1 4 MOTORCYCIE m eoo QOL bos 15 1 5 STEERING ELEMENTS AND INFORMATION LIGHT Papapa m i 16 15 1 STEERING ELEMENTS T D eee eis eee eee 16 1 5 2 SETTING nennen nnnnnnnn 17 1 5 1 INFORM Agi 18 BATTERY DAGI n A 20 2 1 OFP o 20 2 1 1 o D eene ener 20 212 15 25 2 2 MOUNTING AND REMOVING OF THE BATTERY PAC
15. scct ricrncatzicarnj 5 SWTICH ON THE BATTERY PACK THE LED INDICATOR ONT THE BATTERY PACK LIGHT red circle THE LED OF THE CHARGER ARE LED1 RED LED2 RED LED1 LED2 gt THE BATTERY PACK IS CHARGING 6 AT THE END OF THE CHARGE THE LED OF THE CHARGER ARE LED1 RED LED2 GREEN LED1 LED2 gt THE BATTERY PACK IS CHARGED 23 EM TRIAL USER MANUAL Sete le rhotiom 7 SWITCH OFF THE BATTERY PACK THE LED INDICATOR MUST STOP TO LIGHT 8 SWITCH OFF THE CHARGER 9 UNPLUG THE CHARGER FROM THE BATTERY PACK 10 UNPLUG THE CHARGER FROM THE OUTLET THE BATTERY PACK CAN BE CHARGED OUT OF THE MOTORCYCLE FOLLOWING EXACTLY THE SAME PROCEDURE 24 EM TRIAL USER MANUAL Sect mation 6 1 2 15A CHARGER A If you use this charger 54 6v 15a you must follow the next procedure to charge your battery pack BATTERY CHAR The charging of the battery pack needs to be followed very precisely 25 EM TRIAL USER MANUAL motion 1 OPEN THE CHARGING CONNECTOR TAP 2 CONNECT THE CHARGER CONNECTOR TO THE BATTERY PACK CONNECTOR 26 EM TRIAL USER MANUAL Slect icmotionm 3 PLUG THE CHARGER TO THE OUTLET THE LED OF THE CHARGER ARE LED1 RED LED2 GREEN gt THE CHARGER IS CORRECTLY PLUGGED 4 SWITCH ON THE BATTERY PACK THE LED INDICATOR LIGHT red circle THE LED OF THE CHARGER ARE LED1 RED LED2 RED gt THE BATTERY
16. se your battery be sure that it is switch off Indicator of the battery on the battery pack Switch off Indicator of the general commuter on the handlebar Switch off A This indicator will switch off when your motorcycle AND your battery will be switch off The extinction of this indicator will occur after several minutes USER MANUAL 1 5 STEERING ELEMENTS AND INFORMATION LIGHT EM TRIAL USER MANUAL Selectricmrotiorm 4 STORAGE OF THE BATTERY PACK IF YOU WANT STORE THE BATTERY PACK YOU HAVE TAKE SOME MEASURES 1 BEFORE STORAGE THE BATTERY PACK MUST BE CHARGED 2 BESURE 100 6 THE BATTERY PACK IS SWITCHED OFF 3 RECHARGE THE BATTERY PAC EVERY 4 WEEK EVEN IT IS NOT USED 4 DO NOT STORE THE BATTERY PACK UNDER 10 C OR OVER 40 C 5 DO NOT STORE THE BATTERY PACK IN WET ATMOSPHERE 6 DO NOT STORE THE BATTERY PACK EXPOSED TO THE SUN 7 REMOVE THE BATTERY PACK IF NECESSARY USER MANUAL 2 3 STORAGE OF THE BATTERY PACK 5 BIKES PARAMETER We remind you that it is ABSOLUTELY FORBIDDEN to change your ELECTRIC MOTION bike s settings on your own Concerning the information that you could find on Internet please do not change or adapt the parameters or the software of your electric bike by parameters and or program not provided by ELECTRIC MOTION The software and the parameters adjustment are specifics to our electric bike all others softwares or parameters are not compatible with our el
17. xing screws start with the 2 rear ones THE MOUNTING PROCEDURE OF THE BATTERY IS FINISHED 32 EM TRIAL USER MANUAL 2 3 1 REMOVE THE COVER Remove the cover 33 Slect icmotionm EM TRIAL USER MANUAL 2 VERIFY THE BATTERY PACK IS SWITCHED OFF THE LED INDICATOR MUST STOP TO LIGHT uy Og aaye BE SURE THAT THE ON THE HANDLEBAR IS OFF If it is not Wait minutes if it remains lighting after minutes Repeat the procedure SWITCH ON SWITCH OFF of the battery pack until it switches off INDICATOR EXTINCTION MAY TAKE SOMETIME MINUTES rm Saelectricmrotiorm EM TRIAL USER MANUAL gt MAIN CONNECTOR DO NOT PULL THE POWER CABLES OF THE BATTERY PACK 3 REMOVE THE FRONT FIXATION SCREW 35 EM TRIAL USER MANUAL exescct ricrncatzicarnj 5 TAKE THE BATTERY WITH THE STRAP WITH ONE HAND DO NOT HOLD THE BATTERY PACK BY THE POWER CABLES 6 HELP THE MOVING WITH THE OTHER HAND CE 7 i Y T gt THE REMOVING PROCEDURE OF THE BATTERY IS FINISHED 36 exescct ricrncatzicearj EM TRIAL USER MANUAL 6 3 STORAGE OF THE BATTERY PACK IF YOU WANT TO STORE THE BATTERY PACK YOU HAVE TO TAKE SOME MEASURES 9 10 ji 12 13 14 BEFORE STORAGE THE BATTERY PACK MUST BE CHARGED BE SURE 100 THE BATTERY PACK I
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