ANNUBAR FLOW CALCULATION PROGRAM
Contents
1. F Flowing temperature factor provided by FB103 firmware or other user program F Specific gravity factor provided by FB103 firmware or other user program Fpv Compressibility factor provided by FB103 firmware or other user program Faa Thermal expansion factor calculated by Annubar user program hw Differential pressure in Inches H20 or kPa Pre Static flowing pressure in PSIA or kPa 2 Rev 8 04 Annubar Flow Calculation Program User Manual Mass rate equation Qm Fna K D Y Page sqrt hy pr Where Qn mass flow rate in lbm hour or kg hour Faa Units conversion factor K Annubar flow coefficient calculated by Annubar user program or entered by user D Pipe diameter 1D in inches or millimeters Ya Gas expansion factor calculated by Annubar user program always 1 0 for liquids Faa Thermal expansion factor calculated by Annubar user program hw Differential pressure in Inches H20 or kPa pr Flowing density in lb ft or kg m provided by other user program or entered by user Rev 8 04 Annubar Flow Calculation Program User Manual 3 DOWNLOADING THE ANNUBAR FLOW CALCULATION PROGRAM e NOTE A PC compatible computer must be connected to the Operator Interface port of the FloBoss 103 before downloading 1s started and RAM must be available in the intended download area 3 1 Program Download Requirements The Annubar Flow Calculation program is downloaded to and then run from Fl2. valid entries include 1 2 and 3 defining the size of the 485 sensor For the Annubar Diamond II model valid entries include 10 15 16 25 26 35 36 45 and 46 defining the sensor type This selection will automatically define set the probe diameter orifice diameter in the normal meter setup configuration Valid pipe diameters can be found in Appendix A for the Annubar models supported by the user program K 0 Calc 1 Enter This field allows the user to select whether the Annubar flow coefficient K is calculated or entered A 0 in this field forces the user program to calculate the coefficient based on sensor type and size and pipe diameter A value of 1 in this field allows the user to enter the desired coefficient in the Flow Coeff K field This option is necessary for Annubar models or types not supported by this user program See Appendix A for list of supported models and types Flow Coeff K This field shows the Annubar Flow Coefficient K used in the rate calculation This value may be calculated by the user program or entered by the user Enter Density 0 N0 This field allows the user to select 1f density is supplied by a separate fluid properties user program or entered by the user A 0 in this field indicates that a separate user program is installed to calculate and provide the density value A value of 1 in this field al
3. Data 10 Volume Rate per day Data 2 Flowing Density Data 11 Energy Rate per day Data 3 Thermal Expansion Factor Faa Data 12 Calculation Period Data 4 Pipe Diameter at Temperature Data 13 Expansion Factor Fa Data 5 Annubar Probe Diameter at Temp Data 14 Base Pressure Factor Fp Data 6 Current Differential Pressure Data 15 Base Temperature Factor Fw Data 7 Current Static Pressure Data 16 Flowing Temperature Factor Fip Data 8 Current Flowing Temperature Data 17 Specific Gravity Factor Fer Data 9 Mass Rate per day Data 18 Compressibility Factor Fpv Gas 0 Steam 1 Liq 2 This field allows the user to select the measurement type A value of 0 in this field indicates gas is being measured A value of 1 in this field indicates steam water is being measured A value of 2 in this field indicates some type of fluid is being measured Calc Vol 0 Mass 1 This field allows the user to select whether a volumetric flow rate calculation or mass flow rate calculation is performed See section 2 1 for a detailed description of the calculations A value of 0 in this field forces the program to perform the volumetric flow rate calculation A value of 1 in this field forces the program to perform the mass flow rate calculation Sensor Model This field allows the user to define the model and size of the Annubar sensor Both Annubar Diamond II and Annubar 485 T shape models are supported For the Annubar 485 model
4. Kg M3 Month 1425 217 Orifice Diameter 45 9141516 millimeters Prev Month joo fo Fipe Diameter 610 624534 millimeters Accumulated 3403 556 Beta O 0800789 Auto Scar Update FA Cancel Figure 4 Meter Values Screen Rev 8 04 11 Annubar Flow Calculation Program User Manual APPENDIX A ANNUBAR PIPE ID FLOW COEFFICIENT K REFERENCE TABLES Linear interpolation may be used for pipe sizes not listed pe Size Inch 2 c UE 0 824 0 5067 T B 0 957 0 5547 1 049 Type 15 16 Nom Pipe Pipe ID Size Inch oc STG 0 5627 0 5746 0 5865 S 0 5888 0 5912 v STG 0 5789 0 5932 0 599 ao 2469 o 6026 a pas 06033 0 6059 80 29 109 a fa Joss 80 3364 06172 o fas 0 6187 3 438 0 618 3 826 0 6216 2 4 6233 so 813 os285 ES E foss 40 1 1 4 so 1278 ose so ooo 436 1 1 2 so 15 003 so ES A so tes 0 6197 mw feor 12 Rev 8 04 Annubar Flow Calculation Program User Manual Type 25 26 Fi hl lal Size Inch 4 80 3826 0 5704 o oa 5747 4 313 8o 4818 05901 o 5 Oses 5 189 o 5761 06018 de Joso 80 7625 061585 7 981 0 6174 0 6174 80 95684 06236 sf 40s 24g 80 11378 06285 80 125 06308 4 oez 80o 14314 06387 0 6346 sf t6 0o67 80 16126 06359 ago Joem 18 80 17 398 0 6371 X STG 0 6385 5 10 12 14 16 18 20 19 25 0 6387 20 0 6992 Rev 8 04 o y a SE so 0 8097 pas 0 6452 a 42 62
5. Point Display The fields with white backgrounds are configurable parameters on this user display The remaining fields are for display purposes only NOTE If the user desires all the configuration to be restored and the user program to be turned on automatically after a Cold Start then select the Save Configuration option on the ROC gt Flags screen after configuring the Meter Setup and Annubar Flow Calc User Point Point Number will always be 1 as the FloBoss 103 permits only one meter run A value of 1 in the Calc Enable field enables the Annubar flow calculation for the meter run A 0 value allows standard AGA3 calculation in FloBoss 103 firmware to execute for the meter run Softpoint Enable This field allows the user to define a softpoint number 1 16 to which current input and calculated values will be saved Some host devices cannot read user defined point types In these cases the current data can be copied to softpoint parameters where it can be accessed by the host device A value of 0 in this field disables the copy to a softpoint A value of 1 to 16 identifies the logical of a softpoint to which information is written once a second Following is a table showing the data values written to a softpoint when write to softpoint is enabled Rev Sept 04 Annubar Flow Calculation Program User Manual Softpoint Data Softpoint Data Parameter Value Parameter Value Data 1 Annubar Coefficient K
6. is compatible with FloBoss 103 firmware version 2 00 and greater The user program is downloaded and configured in the FloBoss 103 with ROCLINK 800 Configuration Software Version 1 30 or greater The components of 040019 are The Annubar Flow Calculation user program that loads into FloBoss memory to provide support for Annubar applications This manual Form A6159 This manual assumes that the user 1s familiar with the FloBoss unit and its configuration For more information refer to the FloBoss 103 Flow Manager Instruction Manual Form A6114 and ROCLINK 800 Configuration Software User Manual Form A6121 Rev 8 04 Annubar Flow Calculation Program User Manual 2 OPERATION The FloBoss 103 reads flow inputs differential pressure temperature and static pressure once every second The Annubar instantaneous flow rate calculation 1s performed once a second by the user program Configuration is accomplished through the standard meter run configuration display and Annubar flow calculation user display The program itself does not perform gas or fluid property calculations Gas properties can be obtained from FloBoss firmware using AGA8 1992 standards or from a separate user program installed in the FloBoss The gas calculation requires compressibility gas correction factors and heating value to be provided For steam water or fluid applications a separate user program must be installed to calculate and provide the necessar
7. Flow Computer Division ANNUBAR FLOW CALCULATION PROGRAM For the FloBoss 103 User Manual QER 04Q019 Form A6159 September 2004 EMERSON Annubar Flow Calculation Program User Manual Revision Tracking Sheet September 2004 This manual may be revised from time to time to incorporate new or updated information The revision level of each page is indicated at the bottom of the page opposite of the page number A change in revision level to any page also changes the date of the manual which appears on the front cover Listed below is the revision level of each page that corresponds to the front cover date Page Revision u 7 8 Sept 04 All pages 8 04 All pages 4 04 FloBoss and ROCLINK are marks of one of the Emerson Process Management companies The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are the property of their respective owners Fisher Controls International LLC 2004 All rights reserved Printed in the U S A While this information is presented in good faith and believed to be accurate Fisher Controls does not guarantee satisfactory results from reliance upon such information Nothing contained herein is to be construed as a warranty or guarantee express or implied regarding the performance merchantability fitness or any other matter with respect to the products nor as a recommendation to use any product or process in conflict with any patent Fisher Controls reserve
8. Type 35 36 SS Size Inch 80 11376 06165 80 12 5 13 25 0 622 odia 08998 so 14314 06245 rs 0 6276 16 18 80 16 126 06278 a 0 6306 20 80 1788 _ 08908 gm os 24 80 21 564 06344 23 2 ja _ 0 6363 30 3 fosse 36 _ Joes 42 a a oes 13 Annubar Flow Calculation Program User Manual Type 35 36 Nom Pipe Pipe ID el Inch H 0 6467 Type 45 46 Pipe ID 0 6224 23 06244 ara 12325 0 6248 24 0 6257 X STG 0 6306 STD 29 25 0 6308 Nom Pipe Sze Inch 0 6314 sm 3525 oesar gt s foss sm ama oesa4 2 a fose 4g po 0 6398 so eo _ o6422 o i m OS 0 6452 s ES FI 0 6461 Annubar Diamond lI Probe Diameter Reference Table Use actual pipe diameter if not listed above and probe diameters in table below Diameter inches 0 173 15 16 0 365 25 26 0 856 35 36 1 235 45 46 1 950 Annubar 485 Probe Diameter Reference Table Use actual pipe diameter and probe diameters in table below Size Diameter inches _ BO 590 1 060 B3 o 1 920 If you have comments or questions regarding this manual please direct them to your local sales representative or contact Emerson Process Management Flow Computer Division Marshalltown IA 50158 U S A Houston TX 77065 U S A Pickering North Yorkshire UK Y018 7JA Website www EmersonProcess com flow 14 Rev 8 04
9. ash and RAM memory in the FloBoss 103 The following information shows the requirements for downloading and running the software 040019 The user program is downloaded and configured in the FloBoss 103 with ROCLINK 800 Configuration Software Version 1 30 or greater The Annubar Flow Calculation Program 1s compatible with FloBoss 103 firmware version 2 00 and greater For information on viewing the memory allocation of user programs loaded in the FloBoss refer to the ROCLINK 800 Configuration Software User Manual Form A6121 The Annubar flow calculation downloadable program name and information is shown below File Name ROC Type Task Code Data FB103 ANNUBAR BIN FloBoss 103 User 1 790000 46C000 3 2 Program Download Procedure This section provides instructions for installing the program into FloBoss memory Make sure to read Section 3 1 of this manual for program and memory requirements To download the program using ROCLINK software 1 Connect the FloBoss to your computer through the LOI port Log on to ROCLINK 800 software 2 Select ROCLINK gt Utilities gt User Program Administrator 3 Press the Browse button in the Download User Program File area of the screen See Figure 1 4 The Open File dialog box appears as shown in Figure 2 This display lists the names of all the files that have the bin extension and are located in the default Drive and Directory Use the mouse or the Up Arrow 1 and Down Arrow J to sele
10. ct the desired file in the Files list You may change the path or location using the Directory Drive field 4 Rev 8 04 Annubar Flow Calculation Program User Manual 6 When the Annubar Flow Calculation program appears in the File Name field select the program and press Open 7 Press the Download or Download amp Start button in the User Program Administrator Box to begin loading the program User Program Administrator Ei User Programs Installed in Device User Program Mame and Version Srnubar Flow Cale 040079 1 00 Code Data TON Start Adar 790000 Start Addr 46C 000 Clear Enable Disable End Addr rIFFFF End Addr 46CFFF Menon Usage Segment H 12345 6 8 91011121314151617 181920 Code 0 90000 w O0 O0 0 0 0 0O Data 0s46C000 w oOo D D D D D D D D D D D D D D D D D D O Unused O Used MB Used by Selected Program Status Download User Program File Browse Title Code Data Type Start Segment Start Segment Size Segments Segments m Downoad e start Downoad Close Figure 1 User Program Administrator Box When the program has been downloaded a record is created in the Event Log The user program may be left in an OFF state after download Prior to configuring operation of the program as described in Section 4 the program must be turned ON The program is turned ON from the user program administration window by selecting
11. e at flowing conditions This value will equal entered pipe diameter when the calculate thermal expansion factor option CalcFa 0 is selected This value is calculated per AGA3 1992 standard for US units and GOST 8 563 1 standard for metric units This field 1s available in version 1 01 and greater of the user program Probe Dia Temp This field shows the corrected Annubar probe diameter for temperature at flowing conditions This value will equal entered orifice diameter when the calculate thermal expansion factor option CalcFa 0 is selected This value is calculated per AGA3 1992 standard for US units and GOST 8 563 1 standard for metric units This field is available in version 1 01 and greater of the user program Pipe Coeff A Probe Coeff C These fields allow the user to enter the A B C coefficients for required for the correction to orifice and pipe diameters per GOST standard 8 563 1 These fields are ignored unless the calculation is in metric units and the correct diameters for temperature CorrDia 1 options are selected These fields are available in version 1 01 and greater of the user program Properties Calc This text field displays the gas or fluid properties calculation used to calculate and provide gas correction factors density and heating value For gas volume calculations this field may show AGAS if the FloBoss 103 internal AGAS properties calculation is active If a separate gas properties user
12. lows the user to enter the desired flowing density in the Flowing Density field This field can be ignored when performing a gas volume calculation Flowing Density This field displays the density at flowing conditions The density may be provided by a separate fluid properties user program or entered by the user Density will be in lba ft if US units or kg m if metric units This field can be ignored when performing a gas volume calculation 8 Rev Sept 04 Annubar Flow Calculation Program User Manual CalcFa 0 CorrDia 1 This field allows the user to select whether the flow calculation includes the thermal expansion factor Faa or adjusts the pipe and Annubar probe diameters for temperature at flowing conditions When the CalcFa 0 option is selected the values for pipe and probe diameters at temperature will equal the entered diameter values The calculated thermal expansion factor accounts for the change in diameters at temperature The entered coefficient values A B C are ignored This field is available in version 1 01 and greater of the user program Therm Exp Fctr Fa This field shows the calculated thermal expansion factor applied to instantaneous flow calculation This value will always equal 1 0 when the user has selected the correct diameters CorrDia 1 option This field 1s available in version 1 01 and greater of the user program Pipe Dia Temp This field shows the corrected pipe diameter for temperatur
13. n 1000 lb if US units or 1000 kg if metric units Flow Today This field shows the accumulated volumetric flow in the current contract day in MCF if US units or km if metric units Energy Today This field shows the accumulated energy in the current contract day in MMBTU if US units or GJoules if metric units Mass Yesterday This field shows mass accumulated the previous contract day in 1000 lb 1f US units or 1000 kg if metric units Flow Yesterday This field shows volumetric flow accumulated the previous contract day in MCF if US units or km if metric units Energy Yesterday This field shows energy accumulated the previous contract day in MMBTU if US units or GJoules if metric units Calc Time Seconds This field shows the current rate calculation period This value should always equal 1 0 during normal operation A value greater than 1 0 may indicate the unit is overloaded SY NOTE If the user desires all the configuration to be restored and the user program to be turned on automatically after a Cold Start then select the Save Configuration option on the ROC gt Flags screen after configuring the Meter Setup and Annubar Flow Calc User Point 5 MONITORING THE ANNUBAR FLOW PROGRAM Operation and status of the Annubar flow calculation user program can be monitored from the Annubar flow calculation user defined point softpoint parameters and meter values display 5 1 Annubar Flow Calc User Defined Poin
14. program is active in the unit the name of standards calculation implemented in that user program will be displayed For mass calculations a separate fluid properties user program must be active in the FloBoss 103 providing density and heating value The text None will be displayed in this field when no valid fluid properties user program 1s active in the unit Diff Pressure This field shows the live differential pressure reading in Inches H O if US units or kPa if metric units Static Pressure This field shows the live static pressing reading in PSI if US units or kPa 1f metric units This value may be an absolute or gauge pressure depending on the configuration Flowing Temperature This field shows the live flowing temperature reading in Degrees F if US units or Degrees C if metric units Mass Rate This field shows the calculated mass flow rate in 1000 Ib day if US units or 1000 kilograms day if metric units This field will show zero when a volumetric calculation 1s being performed Rev 8 04 9 Annubar Flow Calculation Program User Manual Volume Rate This field shows the calculated volumetric flow rate in MCF day if US units or km day if metric units This field will show zero when a mass rate calculation is being performed Energy Rate This field shows the calculated energy flow rate in MMBTU day if US units or GJoules day if metric units Mass Today This field shows the accumulated mass in the current contract day i
15. r from the Configuration Tree Menu See Figure 2 E File Edit View AOC Configure Meter Utilities Tools Window Help AEREA AE ETA ARA E a On Line Comi FB103 ta 1 0 0 6 Control H Meter C M System H E History H E j a E D at E Annubar Flow Calc H E User Program 10 17AM Figure 2 Configuration Tree Menu 6 Rev 8 04 Annubar Flow Calculation Program User Manual Selecting Annubar Flow Calc opens the user program point display This display provides an interface for setting and monitoring parameters specific to the Annubar flow calculation program See Figure 3 Annubar Flow Calc E Point Number 9 Diff Pressure 40 1 8647 Calc Enable fi Gas 0 Steam 1 Liq 2 fo Static Pressure 72 51 oo Softpoint Enable 7 Cale ol 0 Mass 1 hr Flowing Temperature 50 0 sensor Model S Mass Rate 1588 48 K O Calc1 Enter 0 Flow Coeff K 05841191 Volume Pate 00 Energy Aate 276860 5 Enter Density 0 0 hi Flowing Density 04259965 Mass Today 481 0 97 CalcFa 0 ConDia 1 jo Pipe Coeff 4 foo Flow Today fia Pipe Coett B fizeazg Energy Today 1148287 T hem Exp Fotr Fal 0 9397568 Pipe Coeff E bo Probe Coett 4 bo Mass Yesterday 1588 48 Pipe Dia 23 Temp 2362205 Probe Coeff E han ooo Flow esterday a Probe Dia 22 Temp fi d Probe Coeff C bo Energy Yesterday 276860 5 Properties Calc 8 648 1992 Detaled Cale Time Seconds o Y ok x Lancel 1 Apply Figure 3 Annubar Flow User
16. s the right without notice to alter or improve the designs or specifications of the products described herein 11 Rev Sept 04 Annubar Flow Calculation Program User Manual TABLE OF CONTENTS FIn odU ere a l eT 2 2 1 Annular Flow Te ET Se T 2 3 Downloading the Annubar Flow Calculation Program sss sese 4 wL Program Download EE T arrarir n a a E OTER 4 32 POSTAM DIRA PTOCCOUNC add id 4 A e E E E T E 6 A cl Merer Setup Conii UA R 6 4 2 Annubar Flow Calculation User Point Configuration sees eee eee eee 6 gt Montorino the Annubar Fow ELO MA dad 10 3 1 Annubar Plow Cale User Defined Poltica dadas 10 52 AUD SOnpomtDala lit E 10 S Meter Valles Creeis 11 Appendix A Annubar Pipe ID amp Flow Coefficient K Reference Tables sese 12 Rev 8 04 111 Annubar Flow Calculation Program User Manual This page is intentionally left blank IV Rev Sept 04 Annubar Flow Calculation Program User Manual 1 INTRODUCTION The Annubar Flow Calculation User Program QER 04Q019 Version 1 01 is designed for the FloBoss 103 Flow Computer The program allows a FloBoss 103 to calculate flow rates integrate volumes and archive historical values for installations implementing an Annubar end element The program supports both the Annubar Diamond Il and Annubar 485 T shaped element types The program provides flow calculations for gas steam water and fluid applications in either Metric or Imperial units The Annubar Flow Calculation Program
17. t Current input values instantaneous rate values and accumulations today and yesterday can be viewed from the Annubar Flow Calc user defined point display These values are updated once a second See section 4 2 for a description of each value 5 2 Annubar Softpoint Data The user may enable the copy of Annubar data to a softpoint The softpoint data contains current input values instantaneous rate values current density and gas correction factors The softpoint data 1s updated once a second See Section 4 2 for a description of each softpoint data parameter 10 Rev 8 04 Annubar Flow Calculation Program User Manual 5 3 Meter Values Screen The meter values screen is accessed through the Meter gt Values selection on the ROCLINK 800 menu The meter values screen is shown below Current input values instantaneous rate values accumulation totals and correction factors can be viewed on this screen For gas applications all units shown on the screen are correct For mass applications units shown as CF or MP are actually Ibm kg and units shown as MCF or kM are actually 1000 Ib 1000 kg Meter Values Ed Meter Aur Tag Meter 1 Description Current aluez Flow Rate Energy Rate 1423627 M3 hour 405981 4 0 Md hour 3431 104 kM3 day 27049929 Gi day Accumulation Fob Ftb MV FOl Reunold khia E Minutes Today Upstream Static Pressure Yesterday 586 2167 Density 3 833363
18. the Enable button Refer to the ROCLINK 800 Configuration Software User Manual Form A6121 for additional information concerning User Programs Rev 8 04 5 Annubar Flow Calculation Program User Manual 4 CONFIGURATION 4 1 Meter Setup Configuration After the user program is loaded see Section 3 configure the Annubar meter run using ROCLINK 800 Configuration Software A portion of the configuration is accomplished through standard meter setup screens provided by ROCLINK 800 software The following parameters should be verified and if necessary altered in the meter setup configuration e Go to the ROC gt Information screen The default Units selected will be US The user program will permit US or Metric units e Go to the General tab of the Meter gt Setup screen The Orifice AGA and 1992 radio buttons should be selected Verify all the Meter Setup parameters including pipe diameter input point definitions gas composition compressibility method base conditions and absolute gauge tap type e Go to the Configure gt History Points screen The first eight points are pre defined Typical Annubar applications will utilize these eight points The user may configure others if the application requires 4 2 Annubar Flow Calculation User Point Configuration The Annubar application is configured through a user defined display created by the user program It is accessed either from Configure menu gt User Data gt Annubar Flow Calc o
19. y fluid properties including density and heating value The user program accumulates volume or mass and energy and provides the accumulations to the FloBoss 103 for archival into the periodic and daily databases Values saved to the historical database will be in the units shown below Volume Mass Units Energy Units Gas volume calc MCE or km MMBTU or GJoules Mass rate calc 1000 Ibm or 1000 kg MMBTU or GJoules 2 1 Annubar Flow Calculations The purpose of the Annubar Flow Calculation program is to provide an instantaneous flow rate for Annubar installations In gas applications the program calculates an instantaneous volume flow rate The instantaneous rate is corrected to base conditions and provided in ft hour or m hour In steam water and fluid applications the program calculates an instantaneous mass flow rate in b hour or kg hour Equations used for the gas volume and mass calculations are shown below Gas volume equation Q Fra K D Ya En Te Pe E Fy ag sar ge Ef Where Q gas flow rate at base conditions in ft hour or m hour Faa Units conversion factor K Annubar flow coefficient calculated by Annubar user program or entered by user D Pipe diameter ID in inches or millimeters Ya Gas expansion factor calculated by Annubar user program Fp Base pressure factor provided by FB103 firmware or other user program Fe Base temperature factor provided by FB103 firmware or other user program
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