Home

Hardware User Manual

1. Universal Ethernet models have RJ45 Connector in place of DB15 F Connector or network interface or other option cards Memory Types User program can be stored in the battery backed RAM memory or saved to a Flash memory card in case the battery power is lost thus erasing the RAM Flash Card amp Flash Firmware Hash card module can be used to back up the user program and provide program portability Flash firmware allows you to quickly upgrade the firmware in the field 512K IM or 2M flash modules RAM memory card installed Additional RAM 512K or IMB RAM modules are available for memory expansion These are sometimes recommended for bitmap extensive larger screens Tough Panel Chapter 4 Installation 25 4 8 2 4 inch and smaller footprint 6 inch ToughPanels The 4 inch and smaller 6 inch units are available only with the dedicated processor but have the options of an Ethernet connector and protocols and or an USB port installed in addition to the serial ports These models do not support expansion with option cards Power Terminals Connections to 24VDC to DC GND N to Chassi ND o he cabi Port optional 24V RS 422 485 RS 232 ira TL iii Supports USB mouse Es key boards and a majority of USB flash drives PLC Port D
2. Break away plastic piece s to expose sas connector s tapping 62 position socket on bottom of option Expanded network board connector Ethernet jack used as example 62 pin connector on ToughPanel c Shut the back cover and press it to snap back into place d Connect appropriate network cable as shown below 4 Powering On Before turning the power to the panel make sure that the connectors between the panel and the card are properly inserted The unit should power up without any problem and should continue to function as before Refer to your option card instructions and the uWin08 software HELP for card settings and operation 60 Tough PanelTM Generic DeviceNet I O Option Card The DeviceNet I O Option Card has a 5 position socket connector that is accessible from the bottom of the unit Next to the connector are DIP Switches and then four LEDs that illuminate to indicate status The Watchdog LED is only visible when you open the back cover Watchdog LED The 5 pin Phoenix connector has a plug in terminal block for wiring to the board It is shown in place in the PCB drawing above Connector Pin Signal Description V Negative Supply Voltage CAN L CAN L bus line SHIELD Cable shield CAN H bus line V Positive Supply voltage OI QO N N gt 61 Tough PanelTM Modicon Modbus Plus Option Card The
3. Mitsubishi FX Series 25 pin RS 422 P N CBL UTICW 006 PANEL PLC Port Mitsubishi D sub 25 pin D sub 15 pin Male Male qI 51 Tough PanelTM Mitsubishi FX Series 8 pin MINI DIN RS 422 P N CBL UTICW 007 Panel PLC Port Mitsubishi Pin Male DSUB 15 pin Mais MIME DIN Modicon ModBus with RJ45 P N CBL UTICW 010 Modicon ModBus Panel PL C Port 52 Tough Panel Modicon ModBus RS 232 P N CBL UTICW 011 Modicon PANEL ModBus PLC Port D sub 15 pin Male D sub 9 Male PLC Port on PANEL D sub 15 Male D sub 25 pin Male qI 53 Tough PanelTM Omron Programming Port P N CBL UTICW 013 Omron R5 Panel Programming Port ES n PLC Port B Fin Dsub Male 15 Pin Dsub Male Siemens S7 MPI Adaptor P N CBL UTICW 012 Ss 7 NIP Adaptor Panel PLE Port Disub amp pin Female Disub 15 pin Tale 54 Tough PanelTM Square D SYMAX 9 pin male RS 422A P N CBL UTICW 025 Chassis 77 GND 1 D SUB 15 Pin Male Chassis GND 1 TXD 2 D SUB 15 Pin Male 9 Pin Female D SUB 55 Tough PanelTM Texas Instruments 545 1102 Series 9 pin male RS 422A P N CBL UTICW 023 RS 422A Connection Panel T1545 1102 m7 Chassis D SUB 15 Pin Male Panel 3 Chassis GND 1 RS 422A Connection Termination 13 D SUB 15 Pin Female Male qI 56 Tough Panel Uni Telway P N
4. DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS CAUTION Do not press the ToughPanel touchscreen with any sharp objects This practice may damage the unit beyond repair Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners UTICOR Technology L P disclaims any proprietary interest in the marks and names of others Manual P N MAN UTIC P Revision 1 08 08 Copyright 2008 UTICOR Technology L P All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of UTICOR Technology L P UTICOR Technology L P retains the exclusive rights to all Tough Panel M information included in this document MANUFACTURED and MARKETED by UTICOR TECHNOLOGY L P 4140 Utica Ridge Rd Bettendorf 52722 1327 Phone 1 563 359 7501 Fax 1 563 359 9094 www UTICOR net LITICOR iii Tough Panel EU Compliance Information The ToughPanel is manufactured in compliance with European Union EU Directives and carries the CE mark The ToughPanel has been tested under CE Test Standard EN55011 and is listed under UL File E209355 The following information is provided to comply with EU documentation requirements Please NOTE Products with CE marks pe
5. Se Tough Panel Hardware User Manual Manual Part Number MAN UTIC P Revision 1 UTICORN li Tough PanelTM WARNING Programmable control devices such as the ToughPanel must not be used as stand alone protection in any application Unless proper safeguards are used unwanted start ups could result in equipment damage or personal injury The operator must be made aware of this hazard and appropriate precautions must be taken In addition consideration must be given to the use of an emergency stop function that is independent of the programmable controller The diagrams and examples in this user manual are included for illustrative purposes only The manufacturer cannot assume responsibility or liability for actual use based on the diagrams and examples WARNING If the ToughPanel is used in a CLASS I DIV 2 environment the following conditions must be met Class I Div 2 methods AND must conform to all rules and requirements of applicable jurisdictions regarding Class I Div 2 installations ALSO peripheral equipment controlling this device or being controlled by it shall be suitable for service in the location in which they are used Failure to comply with any of the above installation requirements will invalidate the device s qualifications for service in CLASS I DIV 2 hazardous locations WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 WARNING EXPLOSION HAZARD
6. Square D SYMAX 9 pin male RS 422A Tough Panel Chapter 2 Models and Equipment 11 2 6 2 Other Parts amp Accessories Part Number Description ACC UTICW EDIT uWin08 ToughPanel Programming Software ACC UTICW 512KF 512K Flash Upgrade ACC UTICW 1MEGF 1 MEG Flash Upgrade ACC UTICW 2MEGF 2 MEG Flash Upgrade ACC UTICW 512KR 512K RAM Upgrade ACC UTICW 1MEGR 1 MEG RAM Upgrade ACC UTICW BAT Replacement Battery ACC UTICW ADP15 RS 422 Terminal Block Adaptor 15 Pin MBK DCLIP 001 DIN Clip Mounting Bracket Replacement Gasket Replacement Gasket Replacement Gasket Replacement Gasket Replacement Gasket Replacement Gasket Replacement Gasket Replacement Gasket Option Card Option Card Option Card Option Card Option Card CHAPTER 3 UNIT SPECIFICATIONS General Specifications for all the ToughPanel models are provided in the tables below Variable options are indicated in the Part Number with an X 3 1 General Specifications for 4 inch ToughPanels Uticor ToughPanel Jr 3 8 amp 3 5 display models Part Number UTP 04MG X X UTP 04TC X X Display Specification 3 8 Monochrome 3 5 TFT Color Enclosure NEMA 4 AX Class I Div Il with FDA Compliance Aluminum or Stainless Steel Display View Area 3 14 x 2 39
7. UTICOR s 2005 J shown below Pin Connection Chassis Ground PLC TXD RS 232C PLC RXD RS 232C 5V 1000 Logic GND LE PLC CTS RS 232C PLC RTS RS 232C RD RS 422A RD RS 422A SD RS 422A SD RS 422A Termination Resistor connect to pin 9 CO OO NI O O BR OQ N _ O 13 14 15 27 Tough Panel 4 11 Chapter 4 Installation Port The COM1 Port is used to connect a programming computer printer or slave device to the ToughPanel The panel only needs to be connected to a PC when you are programming the unit You will use the ToughPanel Programming Software to design the touch panel screens A wiring diagram for the ToughPanel Programming Cable is shown below RS 232 ToughPanel Programming Cable P N CBL UTICW 009 PC COM Port Panel COMI pin Walk D cub 1 Female DB9 Connections Pin RS 232C RS 422A 1 DO NOT USE TXD 2 TXD DO NOT USE 3 RXD DO NOT USE 4 DONOT USE RXD 5 Logic GND Logic GND 6 DONOT USE TXD 7 DO NOT USE CTS Not Used 8 DO NOT USE RTS Not Used 9 DO NOT USE RXD 28 Chapter 4 Installation UTICORN 4 12 4 12 1 4 12 2 Communications Setup After the ToughPanel is powered up you may enter the Setup Mode by simultaneously pressing the extre
8. 1 3 1 On screen Installation HELP 1 3 2 On screen PLC HELP 1 3 3 Technical Support Chapter 2 Models and Equipment 2 1 Introduction to the Uticor ToughPanels 2 2 ToughPanel Part Numbering System 2 3 ToughPanel Models Installation Information 2 4 ToughPanel Features All Models 2 5 PLCs Supported by Tough Panels 2 5 1 Universal Ethernet Drivers 2 5 2 High Speed Dedicated Network Drivers 2 5 3 Dual Drivers 2 5 4 NetView amp Control 2 6 Optional Parts and Accessories 2 6 1 Cables 2 6 2 Other Parts amp Accessories Chapter 3 Unit Specifications 3 1 General Specifications for 4 inch ToughPanels 3 2 General Specifications for 6 inch Tough Panels 3 3 General Specifications for 8 and 10 inch Tough Panels 3 4 General Specifications for 10 and 15 inch ToughPanels Chapter 4 Installation 4 1 Mounting Overview 4 2 DIN Bracket Mounting Step by Step 4 3 4 inch ToughPanel Dimensions and Cutout Measurements 4 4 6 inch ToughPanel Dimensions and Cutout Measurements 4 4 1 6 Panel dimensions PV550 PV600 amp QP 6 models 4 4 2 6 Panel dimensions PV700 models 4 5 8 inch ToughPanel Dimensions and Cutout Measurements 4 6 10 inch ToughPanel Dimensions and Cutout Measurements 4 6 1 10 Panel Dimensions PV900 PVPlus1000 amp QP 10 series 4 6 2 10 Panel Dimensions PV1000 4 6 3 10 Panel Dimensions PV1200 4 7 15 inch ToughPanel Dimensions and Cutout Measurements 4 8 Wiring and Connections 4 8 1 Standard ToughPanel with
9. 5 8 Fuse Reset The internal fuse does not require replacement It is reset by removing power for 5 minutes and then reapplying power to the unit 5 9 Fluorescent Backlight Bulb Replacement Generally the backlight bulb life far exceeds the manufacturer s expected life The manufacturer s expected half life rates are provided in the specifications tables in Chapter 3 NOTE Using the Screen Saver feature in the uWinos software should significantly extend the life of the fluorescent backlight bulb To program the Screen Saver feature go to the uWinoS main menu item Objects System Objects Screen Saver 5 10 Precautions To ensure the longevity and effectiveness of the ToughPanel please take note of the following precautions Do not press sharp objects against the screen Do not strike the panel with hard objects Do not press the screen with excessive force Once the panel is mounted and has power applied do not place any objects over the ventilation slots This will result in heat buildup and may damage the unit Tough Panel Chapter 5 Maintenance 41 5 11 Touchscreen Chemical Compatibility The touchscreen has a polyester surface The following list is provided to make you aware of the general compatibility between chemicals that may be present in your work environment and the polyester surface of the touchscreen Use the chart to determine those chemicals that are safe to use around you
10. Chapter 5 Maintenance 39 5 Flash Program Backup All the ToughPanels can have Flash Program Backup Cards This feature allows you to store your user program into nonvolatile memory The FLASH Card is easily installed in the slot provided in the back of the unit Depending upon the size of your program choose from three available memory sizes 512KB P N ACC UTICW 512KF 1MB P N ACC UTICW 1MEGF 2MB P N ACC UTICW 2MEGF Note the user RAM size must match or be less than your user Flash size 512K RAM z 512K Flash 1 MEG RAM 1 MEG Flash 1 5 MEG RAM 2 MEG Flash and 2 MEG RAM 2 MEG Flash With the panel connected to a programming PC and the ToughPanel uWin08 Software running click on Panel gt Flash gt RAM to FLASH from the main menu Once the program is backed up onto the card you can use it to load the program into different units no programming computer is necessary To install either card 1 Back up your user program and REMOVE POWER TO THE UNIT 2 Open back cover to access FLASH card slot upper right hand corner upper slot 3 Simply insert the new card being careful to seat the card properly into the backplane connector Do not force the card it should connect easily if properly aligned Close back cover and reapply power to the panel Upload saved user program In ToughPanel uWin08 Software click on Panel gt FLASH gt RAM to FLASH dd uim 40 Chapter 5 Maintenance UTICORN
11. NC m Project Downloading Connecting Using COM1 Click on Start to read the project from panel 3 Save the project to the computer hard drive or a floppy disk by clicking on the Browse Button and navigating to the directory and folder where you want to save the project Click on the Start button 4 Shut off power and perform maintenance task 5 Reapply power to panel and with the uWinO8 Software running click on Edit Program OFF LINE and select the saved project file 6 Click on File Transfer to Panel The Write Program to Panel screen will appear Write Program To Panel Project Information Project Title Panel Type PLC Type A and Protocol Panel Informatio MEM 55 quempiam 7 Make sure that the COM Port selection matches your PC You can click on the Configuration button under Ethernet COM Port to check the setting 8 Click on the Start button to transfer the program to the ToughPanel 34 Chapter 5 Maintenance Tough Panel Chapter 5 Maintenance 35 5 3 Lithium Battery Replacement Au adis Typical battery life is 5 years Connect ToughPanel to a computer and save the user program to disk instructions on preceding page Disconnect power source Open back cover shown open in figure below to access the battery The battery is located in the upper left hand corner as shown in the figure below Remove old battery and
12. Withstand Voltage 1000VDC 1 minute between power supply input terminal and protective ground FG Insulation Resistance Over 20 MQ between power supply input terminal and protective ground FG Vibration 5 to 55Hz 3G for 2 hours in the X Y amp Z axesFor Universal Ethernet models with Dedicated OS Universal Ethernet Port replaces DB15F Shock 20G for under 12 ms in the X Y amp Z axes User Memory System RAM 512 KB User Memory Exp RAM 512 KB and 1 MB User Memory Flash 1 MB amp 2 MB Flash card for user program backup Number of Screens Up to 999 limited by memory Real Time Clock Built into Panel PLC clock is still accessible if available Screen Saver Yes Backlight off Serial Communications PLC Port RS 232 RS 422 RS 485 15 pin D Sub female Download Program Port RS 232 RS 422 RS 485 9 pin D Sub female For Universal Ethernet models Universal Ethernet Port replaces 15 pin D sub connector Option Card Expandability Industrial Networks NetView amp Control Weight 8 9 lbs for Aluminum 6 8 Ibs for Aluminum 9 lbs for SS Steel 11 9 Ibs for Stainless Steel 4 1 CHAPTER 4 INSTALLATION Mounting Overview The ToughPanel is a panel mount unit All units use DIN Clips for mounting to cabinet after cutting out the panel No through holes are needed The diagrams in this chapter provide all the diagrams
13. 79 8 x 60 6mm 2 87 x 2 18 72 9 x 55 4mm Screen Pixels 320 x 240 Brightness Nits 140 400 Life Hours 50 000 75 000 Cell Matrix 8 x 6 48 resistive cells CPU Type Motorola Coldfire 32 bit 40 MHz Power Supply Required 24VDC 20 30VDC operating range 1 5A switching Power 24 VDC Watts 12W 15W Approvals UL CUL CE Pending Only Part number change Operating Temperature 0 to 45 C 32 to 113 F 0 to 55 C 32 to 131 F Storage Temperature 20 to 60 C 4 to 140 F Humidity 10 95 RH relative humidity Electrical Noise NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test Withstand Voltage 1000VDC 1 minute between power supply input terminal and protective ground FG Insulation Resistance Over 20 MO between power supply input terminal and protective ground FG Vibration 5 to 55Hz 3G for 2 hours in the X Y amp Z axes Shock 20G for under 12 ms in the X Y amp Z axes User Memory System RAM 512 KB User Memory Exp RAM none User Memory Flash 1 MB Number of Screens Up to 999 limited by memory Real Time Clock None Screen Saver Yes Backlight off Serial Communications PLC Port RS 232 RS 422 RS 485 15 pin D Sub female Download Program Port RS 232 RS 422 RS 485 9 pin D Sub female Optional Ethernet for PLC or Programming Option Card Expandability
14. CBL UTICW 021 Telemecanique TSX 37 Micro RS 485 Panel Port 8 pin MINI DIN male MP C ADCTB 010 Telemecanique TSA 37 Micro RS 485 Panel Port 13 Termination male 15 pin D SUB male 57 Tough PanelTM Appendix B Option Card Installation Most ToughPanel units 6 PVP700 and larger have the potential for expansion with option cards for communication with particular industrial networks as well as over the Internet Option Cards by letter designation in ToughPanel P N C Mitsubishi CCLink D DeviceNet H DH and Remote I O Modbus Plus P Profibus N Netview Control and Data Storage Carp INSTALLATION GENERAL INSTRUCTIONS If you have ordered an option card to install in your ToughPanel it would be shipped with all the hardware required to install it 1 The circuit board for the particular communications option you requested 2 Screws 6 32x75 amp self tapping M3x8 3 Instruction sheet for installation in the ToughPanel To install your option card follow these steps 1 Backup your user program Before installing your card please backup your user program using your uWin08 software Use the Read from Panel and edit offline button in the opening dialog box to read back the panel program and save it on your PC Then power down the ToughPanel 2 Modify Panel s back cover You will have to breakaway a piece of back cover of the panel to make the card
15. L 10 157 Loo 35 257 98 8 01 324 19 35 45 Jl 1 562 10 787 N 3 18 39 66 274 315 m 10 197 801 259 i i l 8 504 1 813 1913 216 bas 19998 201 PANEL CUTOUT SIZE 20 Chapter 4 Installation UTICORN 4 6 10 inch ToughPanel Dimensions and Cutout Measurements 4 6 1 10 Panel Dimensions PV900 PVPIus1000 amp QP 10 series Loo 4180 _ duo 395 ell 344 1 79 50 45 Jl 4508 m 12 500 348 38 30 317 50 355 m uM p 1901 a i 9488 8779 241 22298 24 Ls 12 008 l 305 PANEL CUTOUT SIZE 4 6 2 10 Panel Dimensions PV1000 E 43267 8650 7336 98 4651 EN Bm 1 79 60 45 1 503 14567 348 3847 1370 EE M 13 307 13 01 338 l lq m i i 11 102 30078 10 118 282 255 98 257 IL PANEL CUTOUT SIZE Tough Panel Chapter 4 Installation 21 4 6 3 10 Panel Dimensions PV1200 12480 0 316 98 17 01 al _ _ 3434 79 60 M5 1 503 3 18 38 17 og 532 12520 MEM p 1351 318 i i 12 401 13465 12 441 a 2314 58 06 Mp PANEL CUTOUT SIZE 4 7 15 inch ToughPanel Dimensions and Cutout Measurements m 15354 512 390 48 Mm og Ur 16378 5 _ ale 46 34 512 15394 m 13 391 12 992 aa 11 969 12 008 5 PANEL CUTOUT SIZE 22 Chapter 4 Installation UTICOR 4 8 Wiring and Con
16. Modbus Plus Option Card has a 9 pin Female D SUB connector that is accessible from the bottom of the unit Two types of connectors are available from Modicon for connecting devices to the network Each inline drop requires a line connector Modicon part number AS MBKT 085 This part number contains one connector The drops at the two ends of the cable each require a terminating connector Modicon part number AS MBKT 185 contains two connectors The Modbus Plus node address can be set using the first six positions of the DIP switches located at the top of the option board as shown in the diagram below When the board is seated in the panel setting the DIP Switch in the UP position is the ON position There are three Status LEDs on the Modbus Plus option card MBP TXD and RXD The TXD and RXD LEDs indicate the board is transmitting or receiving data The MPB LED leftmost LED indicates Modbus Plus status DIP Switches MODBUS PLUS Connector Status LEDs UTICORN 62 Tough Panel Generic Profibus DP Option Card The Profibus DP Option Card has a 9 pin Female D SUB connector that is accessible from the bottom of the unit Next to the connector are a Termination Switch Rotary Address Switches and four LEDs that illuminate to indicate status The connector wiring is given in the chart below for all other information regarding Profibus card setup amp operation please reference the Profibus User Manual or the uWin08 sof
17. None Weight 1 8 Ibs for Aluminum 2 6 for Stainless Steel Tough Panel Chapter 3 Unit Specifications 13 3 2 General Specifications for 6 inch Tough Panels Uticor ToughPanel 5 7 display model specifications Part Number UTP 06TC X X UTX 06WB X X PV700 UTX 06TC X X PV700 Display Specification 5 7 TFT Color 5 7 White on Blue 5 7 TFT Color Enclosure NEMA 4 AX Class Div II with FDA Compliance Aluminum or Stainless Steel Display View Area 4 57 x 3 44 116 2 x 87 4mm Screen Pixels 320 x 240 Brightness Nits 400 140 400 Life Hours 75 000 50 000 75 000 Cell Matrix 16 x 12 192 resistive cells 8 x 6 48 resistive cells 16 x 12 192 resistive cells CPU Type Motorola Coldfire 32 bit 40 MHz Power Supply Required 24VDC 20 30VDC operating range 1 5A switching Power 24 VDC Watts 16W 12W 16W Approvals UL CUL CE Pending Only Part number change Operating Temperature 0 to 55 C 32 to 131 F 0 to 45 C 32 to 113 F 0 to 55 C 32 to 131 F Storage Temperature 20 to 60 C 4 to 140 F Humidity 10 95 RH relative humidity Electrical Noise NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test Withstand Voltage 1000VDC 1 minute between power supply input terminal and protective ground FG Insulation Resistance Ove
18. STARTED 1 1 Installing the ToughPanel Overview Installing the ToughPanel requires Three Major Steps Mounting Connections Wiring Optional Setup Diagnostic Mode The ToughPanel is a front panel mount unit Mounting of the unit is simple and merely requires the DIN clip brackets which are included with the unit four six or eight depending on the model All you have to do is cut out the mounting panel as per cut out dimensions drop in the unit and tighten a few screws Please refer to the beginning of Chapter 4 for cutout dimensions and instructions Once your ToughPanel is mounted you are ready to connect your unit to the power source PLC and programming computer or printer The ToughPanel s PLC Port supports RS 232C RS 422A and RS 485A connections to accommodate a variety of PLC ports Note that the ToughPanel is a DC powered unit 24 VDC Refer to the Wiring and Connections section of Chapter 4 for further information For most users this step would not be required as factory defaults works for most applications and PLCs If needed a special Setup Diagnostic mode is provided in the Communications Setup section of Chapter 4 Chapter 1 Getting Started UTICOR 1 2 What You Need to Get Started 1 2 1 Hardware ToughPanel amp enclosed mounting hardware 4 6 or 8 DIN Clip Brackets depending on size of ToughPanel model e 24 Volt Power Supply RS 232C Program
19. connector accessible Press tab on the right side of the back cover to open the cover Remove the bottom section of the plastic back cover below the silk screen labels identifying the communications ports to allow access for the network cable by taking the following steps Silkscreen identifying J ports Removable sections of enclosure _ Le ATL CERT ET UTICORN 58 Tough Panel a The plastic piece to be removed has score cut marks use a screw driver to carefully score the cuts a little deeper so that it breaks off easily c Break off the piece carefully from the panel back cover 3 Installing your Card Each option card has a 62 pin socket on it s reverse side that is installed by mounting it onto the ToughPanel backplane connector UN 2 LITER FLEX nd d EDEN NX v HUN T lala La j gus 62 wn E 007 position socket on bottom of option card in Bd Iren a i at 5 pn m nennen L SE son ih 59 Tough PanelTM a Position the card so that the connector pins and corresponding mating receptacles are aligned and then press the card firmly into place ensuring that the pins are not bent or broken in the process b Secure the card into place by installing the two mounting screws 6 32 x 72 goes to threaded metal stand off M3x8 self tapping goes into plastic hole Mounting Screws
20. lists phone UTICOR Technology L P at 1 563 359 7501 2 6 1 Cables Part Number Description CBL UTICW 009 RS 232 Programming Cable 2m 6 56 ft Part Number PLC Cables All come in lengths of 3m 9 8 ft CBL UTICW 001 GE 90 30 and 90 70 15 pin Dsub port RS 422A CBL UTICW 002 A B SLC 5 03 04 05 DF1 port RS 232C CBL UTICW 003 A B PLC5 DF1 port RS 232C CBL UTICW 004 A B SLC DH485 port RS 485A CBL UTICW 005 A B MicroLogix 1000 1200 amp 1500 RS 232C CBL UTICW 006 Mitsubishi FX Series 25 pin port RS 422A CBL UTICW 007 Mitsubishi FX Series 8 pin MINI DIN RS 422A CBL UTICW 008 Omron C200 C500 RS 232C CBL UTICW 010 ModBus with RJ45 RS 232C CBL UTICW 011 Modicon ModBus RS 232C CBL UTICW 012 Siemens S7 MPI Adaptor RS 232C CBL UTICW 013 Omron 9 pin Programming Port RS 232C CBL UTICW 014 GE Versmax RS 232C CBL UTICW 016 Control Technics Unidrive 4 wire RS 485A CBL UTICW 017 ontrol Technics Unidrive 2 wire RS 485A CBL UTICW 019 Control Technology Corp phone type 6 position RS 232C CBL UTICW 021 Uni Telway Telemecanique TSX 37 Micro RS 485A CBL UTICW 022 TI 505 Series 9 pin female RS 232C CBL UTICW 023 TI 545 1102 Series 9 pin male RS 422A CBL UTICW 024 TI 545 1104 Series 9 pin female RS 422A CBL UTICW 025
21. of ToughPanel bezel mounting plate 3 Tighten screw against enclosure surface Tighten DIN Clips to a maximum of 1 5 inchpounds to provide a proper seal UTICOR Technology assumes no responsibility for liquids damage to the unit or other equipment within the enclosure because of improper installation 4 Tighten nut to secure screw against enclosure 18 Chapter 4 Installation 4 3 4 inch ToughPanel Dimensions and Cutout Measurements 5457 Ju M 131 10 425 _ 5 964 _ 318 152 i 4803 422 4 4 6 inch ToughPanel Dimensions and Cutout Measurements 4 41 6 Panel dimensions PV550 PV600 amp QP 6 models L 6 063 JL X 454 825 J 1488 4604 LE o j 435 L 6713 _ 848 3442 170 50 285 17 25 E 5 394 m 493 137 dll 12250 3 UQ 1 330 3378 02 t in 1 l Ay Toe f 50 400 JA 40160 Fara hm Ini T Tr JETE 5 200 132 08 PANEL CUTOUT SIZE 6 102 155 PANEL CUTOUT SIZE 4 031 102 39 4 862 123 50 Tough Panel Chapter 4 Installation 19 4 4 2 6 Panel dimensions PV700 models La 8 602 JuL M 218 50 13 75 3215 8167 A5 1 1 569 0 685 3 18 39 86 i 13 01 8 661 n 220 i H 1 7 047 6 023 179 15298 6 063 154 i 1 PANEL CUTOUT SIZE 4 5 8 inch ToughPanel Dimensions and Cutout Measurements
22. 1 800 TEC ENGR 832 3647 or FAX us at 1 563 359 9094 You can also visit our website at www uticor net 1 3 3 Technical Support 2 1 CHAPTER 2 MODELS AND EQUIPMENT Introduction to the Uticor ToughPanels The Uticor ToughPanel is a family of state of the art HMIs that combine all the latest advantages of digital control technology in a compact package designed to withstand the harshest of industrial environments The ToughPanel family can be ordered with a wide variety of features and in a number of sizes suited to fit any automation control application Here is is a quick overview of some of the main features followed by a chart showing all the ToughPanel possibilities as denoted by the Uticor Part Numbering system The primary choices for ToughPanel models consist of 1 Choice of Operating System 2 Size and in some cases Display 3 Communications Options 4 Choices of Bezel Material and Design Operating System The ToughPanel has two choices for its operating system a dedicated Uticor operating system or Windows CE operating system The dedicated OS provides higher response speed and lower memory requirements This Manual is for the Installation and setup of the ToughPanel dedicated processor model please refer to the ToughPanel CE Hardware Manual for detailed information regarding the Installation and Setup of the ToughPanel Windows CE unit Size amp Type of Display The standard dedicated processor OS ToughPanel is
23. B 15 F connector for DB 9 F for RS 232C 5 422 or RS 232C RS 422A or RS 485A RS 485A communications with communications with most PLCs programming computer When not in See Appendix A for wiring use for programming it may be used information for connection to a serial printer or a PLC Cable A P N CBL UTICX XXX Ethernet see Page 17 for PLC cable list Cable COMI Port slave Programming PC Cable P N CBL UTICW 009 26 Chapter 4 Installation UTICOR 4 9 Power Terminal The ToughPanel requires a regulated 24 VDC 20 30 VDC Power Source Connect on the unit to the lead of your power source on the unit is connected to the or COM lead and GND on the unit is connected to the chassis ground of the cabinet It is recommended you use a regulated power source isolated from relays valves etc Pin Connection 4VDC or COM W Chassis Ground PLC Port The table below provides the pinout for the panel PLC connector Connect a For the PLC Cable Part Number that is specific to your PLC see Page RUN PE 10 Alternately an Ethernet Connector can be substituted here Also Printer special interface boards with other connectors are available for PLCs using other communication protocols See Appendix A for more information and cable wiring diagrams for each PLC PLC Connector Pin Out 8 1 OOOOOOOO 0000000 Slave Device 1 9
24. Dedicated Processor O O O O Nl O L WWWWNNNN A lt lt Z LITICOR vii Tough Panel 4 8 2 4 inch and smaller footprint 6 inch ToughPanels 25 4 9 Power Terminal 26 4 10 PLC Port 26 4 11 COM1 Port 27 4 12 Communications Setup 28 4 12 1 Setup Mode 28 4 12 2 Clock 28 4 12 3 COM1 29 4 12 4 Group amp Unit 30 4 12 5 Contrast 30 4 12 6 Touchpad Test 31 4 12 7 Display Test 31 4 12 8 Entering amp Exiting Setup Mode 31 Chapter 5 Maintenance 32 5 1 Shutting Off Power to ToughPanel 32 5 2 Program Backup to Disk 33 5 3 Lithium Battery Replacement 35 5 4 Panel Status Indicator Light 36 5 5 Gasket Replacement 36 5 6 RAM Upgrade 37 5 Flash Program Backup 39 5 8 Fuse Reset 40 5 9 Fluorescent Backlight Bulb Replacement 40 5 10 Precautions 40 5 11 Touchscreen Chemical Compatibility 41 5 12 Touchscreen Cleaning 41 Chapter 6 Troubleshooting 42 6 1 Common Problems 42 6 1 1 Problem Panel won t power up 42 6 1 2 Problem Cannot communicate with ToughPanel from Programming Computer 42 6 1 3 Problem Communications with PLC 42 6 1 4 Problem Memory Card 43 6 1 5 Problem Display Blank 43 6 1 6 Problem Display hangs when unit is powered up Initializing message remains on screen unit has invalid RAM memory 43 6 2 Still Need Help 44 6 2 1 Warranty Repairs 44 6 2 2 Out of Warranty Repairs 44 Appendix A PLC Cable Wiring Diagrams 45 Appendix B Option Card Installation 57 CHAPTER 1 GETTING
25. F GSK or EZ 15SLIMF GSK for 6 8 10 and 15 inch ToughPanel Bezel Gasket Replacement respectively perform the following steps 1 Ensure that all pieces of old gasket have been removed from the gasket slot 2 Remove the new replacement gasket from its plastic bag and position over the gasket slot 3 Press the gasket into the slot Friction between the slot and gasket will hold it into place during installation Tough Panel Chapter 5 Maintenance 37 5 6 RAM Upgrade User RAM memory of all standard dedicated processor OS units can be upgraded The 6 8 and 10 inch models are 512K standard You can upgrade the RAM to 1 MEG by inserting the optional 512K RAM Card P N ACC UTICW 512KR or to 1 5 MEG with the optional 1 MEG RAM Card P N ACC UTICW 1MEGR The 15 inch model is 1 MEG standard You can upgrade to 1 5 MEG by inserting the optional 512K RAM Card or upgrade to 2 MEG with the optional 1 MEG RAM Card To install card perform the following steps 1 Back up your user program and REMOVE POWER TO THE UNIT 2 Open back cover to access RAM card slot upper right hand corner bottom slot 3 Simply insert the new card being careful to seat the card properly into the backplane connector Do not force the card it should connect easily if properly aligned 4 Close back cover and reapply power to the panel 38 Chapter 5 Maintenance Upload saved user program Cards Installed Tough Panel
26. LED ToughPanel Remote PLC DH lO option Connector 1 Blue 1 Shield Shield 2 Clear 2 eee eee eed eee eee pe ed de ee be bed ok 9 Configuration ERROR Transmit Enable LITICOR 64 Tough PanelTM Mitsubishi CC Link Option Card PCA AVGCC 010 Sau 5 3 lt 5 X3 ERR i mE gt 5 RUN O I e i _ x Ue TIFTTTTTTTTTTTTTTTTTTTTTT MADE IN USA B CC Link Ver 1 10 1 STATION NUMBER SWITCHES The Station Number is set by the two Rotary Switches shown above in the upper left corner of the board Use a small flat blade screwdriver to set the station number 1 to 64 The rotary switches have settings from 0 to 9 The top most switch sets the tens and the one immediately below it sets the units For example with a Station Number of 47 set the top most switch to 4 and the switch below to 7 BAUD RATE SWITCH Baud Rate is set by the third rotary switch third from top in diagram Use the following table to set the baud rate Switch Baud Rate Setting 0 156 K 1 625 K 2 2 5 M 3 5M 4 10 M UTICOR 65 Tough Panel STATION SIZE SWITCHES Below the rotary switches are two DIP Switches labeled Station Size Here you will set the number of stations using the following table Station Size SW1 SW2 1 Station Closed Closed 2 Statio
27. Manual The following table provides you with updated information If you call technical support with a question about this manual please be aware of the revision number and date Revision Author Date Effective Pages Description of Changes Original Release EG ECF September 2008 All Original Release of Manual UTICORN Tough PanelTM Manual Organization The information below provides an overall description of the topics covered within this manual Chapter 1 Getting Started General overview of the installation procedure lists all the equipment you need to get started Explains how to get help with installation questions or problems you might encounter through On screen Help and Technical Support Chapter 2 Models and Equipment Overview of Uticor part numbering system Quick reference chart of all ToughPanel models and the competitor units they replace with internal document links for general specifications dimensions and panel cutout measurements Lists the important features of all ToughPanels with dedicated processors and the PLC drivers they support by brand model and protocol Descriptions of replacement parts amp optional accessories available including memory cards PLC cables and the programming cable Chapter 3 Specifications General specifications and detailed information are given for each model such as weights dimensions and service power requirements operating and storage temperatu
28. RXD cas P Phone type 8 pos D sub 15 pin Male Allen Bradley SLC DF1 RS 232 P N CBL UTICW 002 PANEL AB SLC DF1 RS 232 PLC Port D sub 9 pin D sub 15 pin Female Male 47 Tough Panel Allen Bradley Micrologix 1000 1200 1500 RS 232 P N CBL UTICW 005 A B Micrologix PANEL PLC PLC Port D sub 15 pin Male Mini Din 8 pin Male Nonstandard keying Allen Bradley PLC5 DF1 RS 232 P N CBL UTICW 003 AB PLC5 DF1 D sub 25 pin Male D sub 15 pin Male 48 Tough Panel Control Techniques Unidrive 2 wire P N CBL UTICW 01 7 Control Technics PANEL Unidrive 2 wire 5 485 PLC PORT W de w m Aen DC 52 aj Im D sub 9 position 1 WH Female D sub 15 pin Male Control Techniques Unidrive 4 wire P N CBL UTICW 016 Control Technics PANEL PLC Unidrive 4 wire PORT 5 LOGIC GND D sub Female 9 position D sub 15 pin Male qI 49 Tough PanelTM Control Technology Corporation CTC P N CBL UTICW 019 CTC B posilior Panel 1 pin male d zub Phor type 1 tad CTC PLC RS 232 Panel Port b Position Dsub 15 pin phone type Male General Electric 90 30 and 90 70 15 pin D SUB RS 422 P N CBL UTICW 001 GE Fanuc D sub 15 pin Male D sub 15 pin Male 50 Tough Panel General Electric Versamax RS 232 P N CBL UTICW 014 TEN 52 Panel GE Vers RS 232 Die PLC Port B Pin Dsub Male 15 Pin Dsub Male
29. and cutout dimensions you will need for each model to prepare an enclosure surface prior to mounting the ToughPanel using the enclosed DIN Clip hardware All ToughPanel models are mounted using DIN Clip Brackets P N MBK DCLIP 001 These are metal brackets that attach to the panel housing and secure the front bezel to a mounting surface with a screw They provide an alternative to bolting the panel into the mounting surface Depending on the size of your model it will be mounted with four six or eight brackets and there are 4 6 or 8 pairs of corresponding holes in mounting plates attached to your unit refer to diagrams on following pages for your specific model Insert the clip flanges into the holes and secure the ToughPanel by tightening the DIN CLIP screws until the front bezel is firmly pressed to the mounting surface Then tighten nut down onto bracket to secure the screw amp maintain pressure Enclosure or Cabinet Surface Threaded hole in Bracket ToughPanel bezel Direction of clip flanges Direction of screw motion Tough Panel Chapter 4 Installation 17 4 2 DIN Bracket Mounting Step by Step Once you have cutout the right dimensions for your ToughPanel and then dropped in your unit all that remains is to fasten the unit to the enclosure with the enclosed DIN brackets 1 Ensure that flanges on clip point away from enclosure surface and ToughPanel bezel 2 Clip bracket into both holes
30. are available to expand the ToughPanel communications for each of the major industrial networks All ToughPanel models require an expansion card to communicate with these networks and each network requires it s own option card The ToughPanel only accepts one network card at a time DH Remote 1 0 Rockwell Modbus Plus Schneider DeviceNet CC Link Mitsubishi Profibus 2 5 3 Dual Drivers Using an option card ToughPanels have the ability to communicate to two PLCs simultaneously For example you can communicate to Profibus on the network side and DH485 or DF1 on the PLC side 2 5 4 NetView amp Control An additional feature that can be added to the ToughPanel is a NetView and Control option card which uses an Ethernet connector This provides Real Time operation monitoring and editing of your ToughPanel from anywhere in the world over the Internet This option can be configured to send you emails from the ToughPanel for operational updates alarms etc and the circuit board has an SD card slot for an additional 2GB of data storage 99 10 Chapter 2 Models and Equipment 2 6 Optional Parts and Accessories There are replacement parts and other optional equipment available to customize or upgrade the Tough Panel to fit your application The tables below provide you with a list of this equipment Instructions if necessary on how to install this equipment to upgrade your unit are also provided To order from these
31. ast range of 87 to 119 The 8 Color unit will have a contrast range of 21 to 52 and the 6 Color unit s contrast range is 0 to 32 Press the up and down arrow buttons to adjust the screen display contrast Press Exit to return to the setup screen Adjust Contrast Screen Tough Panel Chapter 4 Installation 31 4 12 6 Touchpad Test Shown below is the Test screen for the 8 Color screen touchpad There are 192 touch cells on the 8 10 and 15 panel screens 16 x 12 and 48 8 x 6 on the 6 models Each touchpad is numbered for reference Press on each or any square to test that it is active It will be highlighted after pressing to show that it has been tested Press the square again to deselect it Each square should beep when pressed Press Exit in the lower right hand corner to quit 4 12 7 Display Test The Display Test button is primarily used for production testing at the factory Bands of color scroll horizontally and vertically across the screen during this test It is used to check the pixel quality of the display before shipping the unit Display Test Screen 4 12 8 Entering amp Exiting Setup Mode Again these features are accessed through the ToughPanel Main Setup Screen while in Setup Mode To enter the ToughPanel s Setup Mode from any programmed screen simultaneously press the extreme upper left and extreme lower left touchpad area on the panel screen the areas correspondi
32. available in a wide range of sizes and display options including 4 inch 6 inch 8 inch 10 inch and 15 inch models with color TFT screens In some of the smaller units white on blue or monochrome screens are available Additionally a High Bright option is available for enhanced visibility in outdoor use Communications As a general rule all ToughPanel models are equipped with a comprehensive package of serial drivers The exception to this rule is that the Universal Ethernet models 6 PVP700 amp larger are manufactured with an Ethernet connector installed in the place of the 15 pin D sub PLC serial port Such a unit would come with only the Ethernet protocols The smaller standard units 4 amp smaller 6 models have the option of being manufactured with Ethernet connectivity in addition to the serial ports and with all the appropriate drivers amp protocols to support programming amp communication In addition to the serial drivers and Universal Ethernet there are a number of option cards available to connect your ToughPanel model to an industrial network or fieldbus system Each industrial network has it s own option card and only one option card can be added to the ToughPanel at a time Bezel Finally the ToughPanel bezel is offered in either aluminum or stainless steel material The stainless steel bezels are useful in applications involving food and drug manufacturing Some of the ToughPanel sizes come with specially
33. connection to a ToughPanel The screen designs can be downloaded to the ToughPanel afterward before or after the physical installation of the hardware To set up the screens please consult the ToughPanel UTP uWin08 Software User Manual P N MAN UTIC M Tough Panel Chapter 1 Getting Started 3 1 3 Need Help E Help is never more than a mouse click or a key press away 1 3 1 On screen Installation HELP In addition to this manual Installation Guidelines and Diagrams can also be found in the HELP of uWin08 the ToughPanel Programming Software To access these Help windows click on Help in the Menu bar of the uWin08 Software select Help Topics and then click on the Contents tab One of the topics displayed will be Hardware Installation and it contains all the essential information needed including dimensions mounting instructions connection and wiring setup and more 1 3 2 On screen PLC HELP You can also consult the uWin08 Software HELP if you need help with the PLC to ToughPanel Interface or any other communications or wiring issue Each PLC Driver has a Help Topic that lists the error messages and provides an explanation for each Also provided are PLC to ToughPanel wiring diagrams Although most questions would be answered with this manual the HELP within uWin08 Software if you are still having difficulty with a particular aspect of installation or screen design technical support is available at
34. designed bezels so they can be used as quick drop in replacements for some of our competitors models see the reference chart on Page 6 for Drop in replacement compatibilities Thus the ToughPanels can be used to replace hard to find competing units without any modifications to the existing mounting scheme Uticor can also help users in converting their old programs to ToughPanel applications Tough Panel Chapter 2 Models and Equipment 2 2 ToughPanel Part Numbering System 1 2 3 45 6 7 1 Choice of Operating System P for Dedicated Proprietary C for Windows CE for these models refer to the ToughPanel CE Hardware Manual 2 Size of Display 04 4 display 06 6 08 8 10 10 15 for 15 display 3 Type of Display TC for TFT Color WB for White on Blue 6 PVP700 model only MG for Monochrome Gray 4 models only 4 Optional Driver NetView card Available only on 4 amp select 6 models 0 Standard unit RS232 and RS422 485 serial ports amp serial drivers only E Ethernet option supports programming and communications through Modbus TCP IP Ethernet I P Uticor TCP IP or GE SRTP protocols The following options available only on 6 PVP700 and 8 10 amp 15 inch models 0 Standard unit RS232 and RS422 485 serial ports amp serial drivers only C Mitsubishi CCLink D DeviceNet H DH and Remote I O M Modbus Plus P Profibus N Netview Co
35. ent for Dimensions Specifications 4 UTP 04TC X X n a Page 18 Top Page 12 UTX 06TC X X PV550K Allen Bradley PV550 Page 18 Bottom 6 UTX 06TC X X 13 6 UTX 06TC X X PVP700 Allen Bradley PVPlus 700 Page 19 8 UTX 08TC X X QP 9 EL amp Monochrome Page 19 Bottom Allen Bradley PV900 amp Page 20 Top UTX 10TC X X PVPlus1000 Paqe 14 QP 10 series 9 10 UTX 10TC X X Allen Bradley PV 1000 amp PV PV1000 1000E age c potom UTX 10TC X X PV1200 Allen Bradley PV 1200 12 CRT Page 21 Top Page 15 15 UTX 15TC X X Allen Bradley PVPlus 1500 15 Page 21 Bottom TFT Tough Panel Chapter 2 Models and Equipment 7 2 4 ToughPanel Features All Models 9 999999 9 9 99 9999 99 Pre built panel components for easy screen design including a number of special parts such as Toggle Switch Slide Switch Selector Switch Throw Switch Thumbwheel Object Meters PID Faceplates and Analog Digital Clock Flash based design for easy firmware upgrade and field expandable user RAM Nonvolatile flash card option for user program backup Color models support 128 color palette for components and bitmaps Multiple languages up to 9 Two communications ports Computer RS 232C and PLC RS 232C RS 422A or RS 485A Up to 999 screens Built in clock and calendar or reference the PLC clock Built in soft keypad for numeric and alphanumeric entry Password Protec
36. et DirectLogic D3 330 330P DirectNet D3 340 DirectNet DL305 D3 350 K Sequence DirectNet D3 350 w DCM DirectNet D4 430 K Sequence DirectNet D4 440 K Sequence DirectNet DL405 D4 450 K Sequence DirectNet All with DCM DirectNet Ethernet Control Logic Micro Logic Compact Logic GE Ethernet I P SRTP DF1 Modbus TCP IP Versamax General Electric 90 30 and 90 70 Versamax SNPX FX Series all FX Direct Mitsubishi CC Link CC Link Protocol 984 CPU Quantum 113 CPU AEG Modicon Micro Series 110 CPU 311 xx 411 xx 512 xx 612 xx Modbus RTU Modicon 984 Series Quantum Series Omron C200 C500 CQM1 CPM1 CPM2 Host Link Modbus Plus Option Card Tough Panel Chapter 2 Models and Equipment 9 Parker Hannifan Gemini Series GV GT Servo Drives ASCII RS 232 485 Siemens S7 MPI Adaptor 3964R Siemens Siemens S7 200 Siemens S7 200 Square D Symax 300 Series CPU 400 Series CPU a 2 5 1 Universal Ethernet Drivers All ToughPanel models can be modified for Ethernet connectivity by the addition or installation depending on unit size of the appropriate connector The unit will then support the following software selectable Ethernet protocols e Allen Bradley Control Logix with Native Tags Allen Bradley SLC or MicroLogix DF1 over Ethernet Modbus TCP IP GE SRTP Profinet coming soon 9 9 2 5 2 High Speed Dedicated Network Drivers Optional network cards
37. fer the program to Flash 3 From the Start Screen Project Information Step 1 under SELECT ACTION click on Edit Program ON LINE Click Panel Flash RAM to Flash 4 The user program will now be stored to both the Flash and RAM memory 5 Each time the panel is powered with the Flash card installed the user program will load from the nonvolatile Flash option card to the battery backed user RAM This is a very useful feature for performing field upgrades or changes to user programs OEMs can send updated Flash cards to field locations for operators to upgrade their systems without using a PC A low battery sets a System Attribute that may be programmed to display an alarm You must program the attribute and alarm or this to happen This function can be found in the uWinoS software under Setup gt Project Attributes gt Panel to PLC gt Low Battery See the Sojtware Help or Sojtware Manual Sor instructions Tough Panel Chapter 5 Maintenance 33 5 2 Program Backup to Disk To save a program to computer disk perform the following steps 1 Have programming computer connected to the panel and ToughPanel Programming Software running 2 From the Start Screen Project Information Step 1 under SELECT ACTION click on Read Program from Panel and Edit OFF LINE The screen shown below will appear Read Project from Panel x Save Downloaded Project s C Program Files PowerPanel Browse Project Name
38. l won t power up Action 1 Connect power to the ToughPanel 24 VDC 2 Apply power while observing the LED in the back of the panel a LED turns RED and stays RED means Unit failure return for service b LED does not light means NO POWER to unit or power supply failed Check power supply or replace c LED flashes RED and turns GREEN means normal operation i the display does not light after 10 seconds see Display Blank below li the display lights normal operation 6 1 2 Problem Cannot communicate with ToughPanel from Programming Computer Action 1 Check cable ensure that it is the correct cable and that it is properly connected at both ends 2 Check panel for power 3 Check to ensure the correct PC COM port is selected in the ToughPanel uWin08 Software and that it is available in the PC 4 Check the COM1 setting in Setup Mode on the panel see COMI Settings p 28 of this manual 6 1 3 Problem Communications with PLC Action 1 Check communications cable a Is it the right cable b Is it connected c Is the cable terminated properly 2 Check PLC settings a Is PLC system powered b Is PLC COM Port properly configured c If there is a RUN switch on PLC is it in the term remote mode See Chapter 4 8 Wiring and Connections of this manual for more information Tough Panel Chapter 6 Troubleshooting 43 6 1 4 Problem Memory Card Action 1 Make sure that the Flash Card is in to
39. llation Gas ae p 4 12 4 Group amp Unit The COM1 Port may be connected to UTICOR s PMD Programmable Message Display Slaves or Marquee Slaves If you have selected your COM1 Port selection as Slave you may need to assign a different Group and Unit Number The default is set to GROUP 1 and UNIT 1 First enter a Group Number by pressing the appropriate number on the keypad The Group number will appear in the keypad accumulator window If the number you have entered is correct press the Group button to temporarily store the new setting If not press Clear and begin again Then enter a Unit Number by following the same process but press the Unit button to temporarily store the new setting Press Cancel to cancel your settings it will revert to any prior settings or Exit to save these new Group and Unit settings and return to the previous Setup window Your selections should now show next to Group and Unit on the Main Setup screen Group and Unit Setup Screen 4 12 5 Contrast NOTE the 10 and 15 TFT Color units do not have a contrast adjustment feature When you press the Contrast button the screen shown below will appear color units will display color cells in addition to the greyscale cells From this screen you can adjust the panel screen contrast Press Exit to return to the previous screen In the Current Contrast window the current contrast setting is displayed The 6 Monochrome units will have a contr
40. me upper left and lower left touch cells on the panel screen To return to the program press the Exit button on the initial setup screen You will return to the programmed screen you were on when you entered the Setup Mode Setup Mode In Setup Mode the following screen is displayed Information is displayed in the upper left hand corner about the current revision of the Firmware Hardware and Boot program Also shown is RAM memory Used Free Total and Flash memory Below that is displayed the time and date on the left and on the right the COM1 port assignments and the current Contrast setting are shown There are seven touch buttons at the bottom of the screen They are labeled Clock COM1 Group amp Unit Contrast Touchpad Test Display Test and Exit Revision Memory Firmuare Used 67666 Boot A Free 194344 Hardware A Total 262144 Flash 6 COM1 Computer 5G Contrast 37 28 JAN 62 Group L Unit 1 Graup con amp Unit Touchpad Display 2 contrast Touches mapiau Clock When you press the Clock button the screen shown below will appear Enter the current time and date Press the keypad button of the number you want to enter It will show in the display window If correct press Hr Min Sec or Day Mon Yr corresponding to the time or date position you are setting If not correct press CL to clear the window For the month enter the number of the month and the three letter abbreviation for the m
41. ming Cable P N CBL UTICW 009 e PLC Interface Cable as required see Page 10 for part numbers specific to your PLC model e Ethernet cables as required PC requirements IBM or compatible PC Pentium or better with a mouse and separate serial port USB port may be used with a Serial to USB converter e Display with at least 800 x 600 resolution 1024 x 768 recommended e Standard Windows XP Vista operating system e CD ROM Drive e uWin08 Programming Software 1 2 2 Software ToughPanel uWin08 Software P N MAN UTICW CD ToughPanel uWin08 Software User Manual P N MAN UTIC M 1 2 3 ToughPanel Manuals There are two manuals that you will need to use your ToughPanel ToughPanel UTP Hardware User Manual this manual ToughPanel UTP uWin08 Software User Manual P N MAN UTIC M This ToughPanel UTP Hardware User Manual will give you all the information necessary to install the ToughPanel in a fixed location in your work environment and how to wire it to your PLC and to a programming device or network Included are mounting diagrams for panel cutouts and instructions for installation with the enclosed DIN clip brackets Connections and Wiring requirements Panel Setup instructions Maintenance Information and Troubleshooting Meanwhile if you want to start designing your screens you can do so off line on a PC you can install uWin08 the ToughPanel Programming Software on a computer and design your screen s without any
42. nections The following information applies to the 6 PVP700 8 10 amp 15 ToughPanel models with dedicated processor The next section 4 8 2 applies to the 4 ToughPanel Jr and other 6 ToughPanel models 4 8 1 Standard ToughPanel with Dedicated Processor Status LED Flashes Red then continuously Green Power Terminals Connections to 24VDC to DC GND W to Chassis GND of the Normal Operation Continuously Red Unit Failure return to cabinet factory for service Does Not Light No Power check or replace 24VDC Power Supply if condition continues return unit to PLC Port PLC Port Comi Port DB 15 F connector for RS 232C RS 422A or RS 485A communications with most PLCs This can be substituted with an RJ45 connector for Ethernet communication factory for service COM1 Port DB 9 F for RS 232C RS 422A or RS 485A communications with programming computer When not in A diverse range of PLC cables and option P use for programming it may be used boards with alternate connectors are also I for connection to a serial printer or a avallable see Appendices dias PLC Cable Programming PC P N CBL UTICX XX X Cable see Page 17 for specific PLC cables P N CBL UTICW 009 Tough Panel Chapter 4 Installation 23 24 Chapter 4 Installation Wrg e p FLASH memory location
43. ng to squares 0 0 and 11 0 respectively on the Touchpad illustration above To return to the program press the Exit button on the initial setup screen You will return to the programmed screen you were on when you entered the Setup Mode CHAPTER 5 MAINTENANCE 5 1 Shutting Off Power to ToughPanel Removing power from the ToughPanel does not normally cause a loss of the user program that Is stored in the panel unless the battery voltage is low or the battery has been removed A low battery may be indicated by a system alarm provided in our software that when programmed will display a message on all user programmed screens It is recommended that you back up your user program on multiple PC disks and or install a flash option card which will provide a nonvolatile storage of the user program The steps to install a Flash option card and to load the user program onto a Flash option card are as follows 1 Run the uWin08 Software and connect the PC serial port to COM1 on the panel Power up the panel lf the user program is not stored on the connected PC then Transfer the program from the panel See the following instructions next page To save program to computer disk 2 Then save the user program to disk by performing the following steps a Power down panel b Install Flash option card c Power up panel d Transfer saved program to the panel At end of program upload you will be asked if you want to trans
44. ns Open Closed 3 Stations Closed Open 4 Stations Open Open UP position open 5 POSITION SCREW TERMINAL BLOCK The CC Link terminal block connector is located at the bottom of the board in the outline diagram shown above It is accessible from an opening in the bottom of the panel housing Refer to the following notes when ready to make connections The positions are labeled DA DB DG SLD and FD NOTES 1 SLD and FD are connected within the module 2 Connect per CC Link specification 3 If end node terminate per CC Link specification FOUR LEDS Next to the screw terminal block are 4 LEDs They are labeled SD RD ERR and RUN When SD is illuminated the board is sending data when RD is illuminated the board is receiving data ERR will illuminate when there is a communications error RUN will illuminate when the panel is ON Under normal running conditions SD RD and RUN will be ON LITICOR 66 Tough PanelTM Netview amp Control Option Card The DeviceNet I O Option Card has an Ethernet connector that is accessible from the bottom of the unit Next to the connector is a slot for an SD memory card Before you can use any of the remote functions the NetView amp Control card IP Address must be setup You may setup the IP Address of the card from either the uWin08 Software or from the ToughPanel Setup screen See the NetView amp Control RMC Manual or the uWin08 HELP files f
45. ntrol and Data storage U Universal Ethernet Ethernet Port replaces Serial Port not applicable on Windows CE units supports programming and communications only through the Modbus TCP IP Ethernet I P Uticor TCP IP or GE SRTP protocols All of these sizes and options except U offer all supported Serial PLC Drivers see list on Pages 8 amp 9 5 Bezel Material for Aluminum S for Stainless Steel 6 Special Bezel see the reference chart on next page for Drop in replacement compatibilities PV550K for PanelView 550 with Keypad 6 Display Model PVP700 for PanelView Plus 700 Touch only 6 Display Model PV1000 for PanelView 1000 or 1000E Touch only 10 Display Model PV1200 for PanelView 1200 10 Display Model 7 Visibility Indicates High Bright option for outdoor viewing Chapter 2 Models and Equipment 2 3 ToughPanel Models Installation Information Below is a chart to use as a navigation tool in the manual It provides important information on all the ToughPanel models broken down by the unit size which is determined by the display screen and model number First is the unit compatibility as a drop in replacement for older units followed by links to the pages in this manual which give the dimensions and panel cutout measurements for each model and each models general specifications Model Screen Size Model Drop in Replacem
46. onth will be displayed e g 7 July JUL SET TIME AND DATE Tough Panel Chapter 4 Installation 29 4 123 COM The COM1 button is used to assign the COM1 port for use with an external device When you press the COM 1 button the screen shown below will appear Press the Computer button if the port will be connected to the programming computer Press the Printer button if the port will be connected to a printer You may also press the Slave button if the port will be connected to a Slave device e g any of UTICOR s Slave PMDs or Slave Marquees To set Group and Unit Number of the Slave device see the following page COM1 Setup Screen ASSIGN COM1 Current setting Computer NOTE COM1 is assiqned tn the computer while in setup While in Setup Mode COMI is automatically assigned to the Computer This setting overrides any user defined setting for COMI or normal operation Thus while in Setup Mode you can always transfer a program from the computer to the ToughPanel unit regardless of the setting Sor COMI However i you have set COMI or Printer or Slave you cannot transfer programs to the unit once you exit Setup Mode as the unit will revert to this assignment You must enter Setup Mode to transfer programs to the ToughPanel or assign COMI to Computer as described above to maintain connection between your computer and the ToughPanel outside of the Setup Mode 30 Chapter 4 Insta
47. or further information Uticor NetView and Control Circuit Board TI F1 c AJ id 7 z 3 MT s _ Pd ua Pu 1 numm D 1 Ethernet Port SD Memory Card Slot
48. ownload Program Port RS 232 RS 422 RS 485 9 pin D Sub female Optional Ethernet for PLC or Programming Option Card Expandability Industrial Networks NetView amp Control Weight 6 8 lbs for Aluminum 8 8 Ibs for Stainless Steel 4 8 lbs for Aluminum 6 8 Ibs for Stainless Steel 3 8 Ibs for Aluminum 4 8 Ibs for Stainless Steel Chapter 3 Unit Specifications 15 Tough Panel 3 4 General Specifications for 10 and 15 inch ToughPanels Uticor ToughPanel 10 4 amp 15 display model specifications Part Number UTX 10TC X X PV1200 UTX 15TC X X Display Specification 10 4 TFT Color 15 TFT Color Enclosure NEMA 4 4X Class Div II with FDA Compliance Aluminum or Stainless Steel Display View Area 4 57 x 3 44 116 2 x 87 4mm Screen Pixels 640 x 480 Brightness Nits 370 250 Life Hours 50 000 55 000 Cell Matrix 16 x 12 192 resistive cells CPU Type Motorola Coldfire 32 bit 40 MHz Power Supply Required 24VDC 20 30VDC operating range 1 5A switching Power 24 VDC Watts 15W 20W Approvals UL CUL CE Pending Only Part number change Operating Temperature 0 to 55 C 32 to 131 F Storage Temperature 20 to 60 C 4 to 140 F Humidity 10 95 RH relative humidity Electrical Noise NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test
49. p slot and the RAM Card is in the bottom slot 6 1 5 Problem Display Blank Action 1 Display indicates NO SCREEN for 3 seconds after powerup There is no user program installed into the panel 2 Display is blank Push extreme upper left and extreme lower left touch cells on front of panel top and bottom of column 1 on panel a There is no change display remains blank Indicates UNIT FAILURE return for service b Unit SETUP screen appears screen is hard to read Adjust screen contrast control for 6 or 8 inch units 10 inch and 15 inch units have no contrast adjustment c Unit SETUP screen appears normal Unit has no user program install user program See Chapter 4 8 Wiring and Connections of this manual for more information 6 1 6 Problem Display hangs when unit is powered up Initializing message remains on screen unit has invalid RAM memory Action 1 Remove power While pressing extreme upper and lower left touch cells on the panel reapply power 2 You will now be in setup mode press exit to enter run mode Screen will be blank 3 Run ToughPanel uWin08 Software Select Panel gt Clear Memory from main menu bar or upload a new user program to the panel 44 Chapter 6 Troubleshooting UTICOR 6 2 Still Need Help Other than this manual you have two additional sources for more information Visit our website at www uticor net Our web site contains information about any new feature relea
50. r 20 MO between power supply input terminal and protective ground FG Vibration 5 to 55Hz 3G for 2 hours in the X Y amp Z axes Shock 20G for under 12 ms in the X Y amp Z axes User Memory System RAM 512 KB User RAM Memory Exp 512 KB and 1 MB User Memory Flash 1 MB amp 2 MB Flash card for user program backup Number of Screens Up to 999 limited by memory Real Time Clock Built into Panel PLC clock is still accessible if available Screen Saver Yes Backlight off Serial Communications PLC Port RS 232 RS 422 RS 485 15 pin D Sub female Download Program Port RS 232 RS 422 RS 485 9 pin D Sub female For Universal Ethernet models Universal Ethernet Port replaces 15 pin D sub connector Optional Ethernet for PLC or Programming Option Card Expandability None Industrial Networks NetView amp Control Weight 2 3 lbs for Aluminum 3 3 Ibs for Stainless Steel 2 8 Ibs for Aluminum 3 8 Ibs for Stainless Steel 14 Chapter 3 Unit Specifications 3 3 General Specifications for 8 and 10 inch Tough Panels Uticor ToughPanel 8 2 amp 10 4 display model specifications Part Number UTP 08TC X X UTP 10TC X X UTX 10TC X X PV1000 Display Specification 8 2 TFT Color 10 4 TFT Color Enclosure NEMA 4 4 Class l Div Il with FDA Compliance Alumin
51. r ToughPanel and those that may harm the touchscreen The list rates these chemicals as E Excellent G Good F Fair and N Not Recommended Because the ratings are for ideal conditions at 57 C consider all factors when evaluating your application Chemical Rating Chemical Rating Acetone Isopropyl Alcohol Aniline Ketchup Auto fuel Lemon Juice Auto lubricants MEK Auto Hydraulics Bromine wet Butyl Cellosolve Methylene Chloride Mineral Acids dilute Mineral Acids strong Butyl Ether Mr Clean Chloroform Mustard Clorox Naphtha Coffee Phenol Cupric Sulfate Sodium Hydroxide dilute Cyclohexanone Sodium Hydroxide strong Cyclohexanol Sodium Hypochlorite Downy Spray N Wash Diethyl Ether Tea Dioctyl Phthalate Toluene Ethyl Acetate Tomato Juice Ethanol Top Job Ethylene Chloride Trichloroacetic acid Fantastic Triethanolamine Formula 409 Vinegar Grape Juice Wisk Heptane Xylene Hexane Zinc Chloride Tl ITI ITI ITI ITI ITI Tl Tl Z o O m O0 m z m m m m zmmmmmuommuozgommznmmgnmzrt rm Inc Qo Hydrogen Peroxide 5 12 Touchscreen Cleaning The ToughPanel touchscreen has a scratch resistant coating This adds a slight chemical barrier to the screen but the coating s primary purpose is to protect the screen from abrasion The ToughPanel touchscreen should be cleaned as needed with warm soapy water CHAPTER 6 TROUBLESHOOTING 6 1 Common Problems 6 1 1 Problem Pane
52. replace with a new 1 2 AA 3 6 V Lithium Battery Part Number ACC UTICW BAT Close rear cover and ensure that the door latches Reconnect power source connect to PC run ToughPanel uWin08 Software and follow instructions to transfer the user program that was previously saved to disk 36 Chapter 5 Maintenance UTICORN 5 4 Panel Status Indicator Light The Status LED provides an indication of unit status It will illuminate as RED or GREEN If the LED does not light this indicates that there is NO POWER to unit or the power supply failed Check or replace 24 VDC power supply If OK send unit back to factory for repair If the LED turns RED and stays RED it indicates a unit failure If this happens return the panel to the factory for service If the LED flashes RED and turns GREEN that indicates normal operation For more information see the Troubleshooting section of this manual Silk screen on back cover Panel Status showing where FLASH Indicator Light and RAM cards are located R8422 485 RS422 485 R3232 5 5 Gasket Replacement Please note that this gasket is NOT REUSABLE If you remove the panel from its mounting surface for any reason discard the old gasket and REPLACE with a new gasket before remounting the panel The standard gasket may need to be replaced if it becomes damaged or worn To replace the gasket P N s EZ 6SLIMFGSK EZ 8SLIMF GSK EZ 10SLIM
53. res memory and serial communication options etc Chapter 4 Installation Overview of the physical requirements for mounting in a NEMA4 rated enclosure or cabinet Instructions for mounting with DIN brackets Provides dimensional diagrams and cutout measurements for each of the ToughPanel models Identifies and defines all connectors on ToughPanel units Tells you how to properly connect the unit to power supply programming computer printer or a PLC Shows the setup screens displayed after initial powerup of the panel Describes each setup screen and how to use it to set up your panel Chapter 5 Maintenance Provides instructions on battery replacement gasket replacement memory upgrade FLASH and RAM Fuse Reset and fluorescent backlight replacement Discusses precautions and cleaning necessary to ensure longevity of the panel Chapter 6 Troubleshooting Aids in diagnosing problems you might encounter when installing or operating your ToughPanel Provides steps to take to isolate and correct problems Appendix A Wiring diagrams for several PLC cables are provided Appendix B Option Card Installation instructions are provided UTICORN vi Tough Panel Table of Contents WARNING EU Compliance Information Manual Revisions Manual Organization Chapter 1 Getting Started 1 1 Installing the ToughPanel Overview 1 2 What You Need to Get Started 1 2 1 Hardware 1 2 2 Software 1 2 3 ToughPanel Manuals 1 3 Need Help
54. rform their required functions safely and adhere to relevant standards as specified by EU directives provided they are used according to their intended purpose and that the instructions in this manual are adhered to The protection provided by the equipment may be impaired if this equipment is not used in accordance with this manual Only replacement parts supplied by UTICOR Technology L P or its agents should be used Technical Support If you need assistance please call our technical support at 1 800 832 3647 or FAX us at 1 563 359 9094 SELV Circuits All electrical circuits connected to the communications port receptacle are rated as Safety Extra Low Voltage SELV Environmental Specifications Operating Temperature 4 Monochrome Oto 40 4 Color to 55 6 White Blue to 45 6 Color to 55 8 Color to 40 10 Color to 50 15 Color to 45 Storage Temperature All Models 20 to 60 C Operating Humidity 10 95 R H non condensing Air Composition No corrosive gases permitted Preventative Maintenance and Cleaning No preventative maintenance is required The ToughPanel touchscreen should be cleaned as needed with warm soapy water Please refer to Chapter 5 Maintenance for a list of compatible incompatible chemicals and compounds UTICORN iv Tough Panel Manual Revisions Manual Part Number MAN UTIC P Revision 1 Manual Title Tough Panel Hardware User
55. ses technical support plus much more Call our Technical Support Group at 1 800 832 3647 or FAX us at 1 563 359 9094 If you have any questions that you can t find an answer to give us a call at the number above and we will be glad to assist you 6 2 1 Warranty Repairs If your ToughPanel is under warranty contact UTICOR Technology L P 1 563 359 7501 6 2 2 Out of Warranty Repairs If your ToughPanel is out of warranty contact UTICOR Technology s Service Department for an evaluation of repair costs 1 563 359 7501 You can then decide whether it is more economical to proceed with factory repairs or purchase a new panel 45 Tough Panel Appendix A PLC Cable Wiring Diagrams The following diagrams depict the wiring pinouts for the ToughPanel to PLC cables Uticor can provide these cables and the Uticor Part Number is given for each type of cable The PLC Serial Port on the ToughPanel is a D sub 15 Female connector The pinout chart amp wiring diagram for the PLC Port can be found on Page 25 The ToughPanel supports most PLCs and serial drivers if you do not see your PLC type listed here refer to the PLC Cables list on Page 10 or contact UTICOR Technology L P at 1 563 359 7501 for wiring information 46 Tough Panel Allen Bradley SLC500 5 01 02 03 DH 485 AIC P N CBL UTICW 004 Allen Bradley SLC500 DH 485 AIC Point to Point or Multi drop AB SLG500 PANEL PLC PORT 0 485 ge TXD
56. tion for every touch object with passwords for up to 8 user groups 16 level undo and redo Import bitmaps Serial Printer support 40 character tag names to personally label PLC memory locations instead of cryptic PLC addresses Statistical Process Control SPC Exclusive Netview and Control Dual Drivers Most PLC and Network Protocols supported Data Acquisition Complete NEMA 4 4X Industrial Ratings Network and I O Card Options Light Weight Low Power Chapter 2 Models and Equipment UTICORN 2 5 PLCs Supported by Tough Panels Uticor is always updating our PLC compatibilities if you don t see your PLC here contact us EZAutomation EZPLC EZ Protocol Micrologix 1000 1200 1500 SLC 500 5 01 02 03 DH 485 AIC AIC Micrologix 1000 1200 1500 DF1 Half Duplex DF1 Full Duplex SLC5 03 5 04 amp 5 05 DF1 Half Duplex DF1 Full Duplex Allen Bradley SLC 5 04 PLC 5 DH Option Card PLC 5 DF1 PLC 2 3 and 5 Remote I O w DH Plus Option Card Baldor Mint Flex and MicroFlex drives Mint Host Comms RS 232 485 Protocols 3 Control Techniques Unidrive 2 wire 4 wire Control Technology Corporation CTC CTC 2600 2700 and 5100 CTC Binary DeviceNet DeviceNet I O DeviceNet I O Option Card K Sequence DirectNet ModBus Koyo Addressing DL105 K Sequence D2 230 K Sequence D2 240 K Sequence DirectNet DL205 D2 250 D2 250 1 260 K Sequence DirectNet D2 240 250 w DCM DirectN
57. tware HELP files Profibus DP interface Termination Switch Address Switches LED Indicators FIELDBUS Connector DB9 F DB9 F Screw Terminal Name Housing Shield Connected to PE Profibus card installed in standard ToughPanel 1 Not Connected 2 Not Connected Positive RxD TxD according Prine to RS 485 specification 4 RTS Request to Send 5 GND BUS Isolated GND from RS 485 side 6 5V BUS Isolated 5V from RS 485 side 7 Not Connected e Negative RxD TxD according es ne to RS 485 specification 9 Not Connected 5V BUS GND BUS used for bus termination Some devices like optical transceivers RS 485 to fiber optics might require external power supply from these points RTS is used in some equipment to determine the direction of transmission In normal applications only A Line B Line and Shield are used LITICOR 63 Tough PanelTM Allen Bradley Data Highway Plus Option Card The Allen Bradley Data Highway Plus Remote I O Option Card has a 7 position 6 pin socket connector which is accessible from the bottom of the unit Next to the connector are two LEDs that illuminate to indicate status Wiring to the connector is made through a terminal block plug similar to those used for the DeviceNet and CC Link cards Panel open showing installed DH Option Card A B DH Configuration Connector ERROR LED Transmit Enable
58. um or Stainless Steel Display View Area mtd com 8 31 x 6 22 211 07 x 158mm Screen Pixels 640 x 480 Brightness Nits 330 370 Life Hours 54 000 50 000 Cell Matrix 16 x 12 192 resistive cells CPU Type Motorola Coldfire 32 bit 40 MHz Power Supply Required 24VDC 20 30VDC operating range 1 5A switching Power 2 24 VDC Watts 18W 18W 15W Approvals UL CUL CE Pending Only Part number change Operating Temperature 0 to 55 C 32 to 131 F Storage Temperature 20 to 60 C 4 to 140 F Humidity 10 95 RH relative humidity Electrical Noise NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test Withstand Voltage 1000VDC 1 minute between power supply input terminal and protective ground FG Insulation Resistance Over 20 MQ between power supply input terminal and protective ground FG Vibration 5 to 55Hz 3G for 2 hours in the X Y amp Z axes Shock 20G for under 12 ms in the X Y amp Z axes User Memory System RAM 512 KB User Memory Exp RAM 512 KB and 1 MB User Memory Flash 1 MB amp 2 MB Flash card for user program backup Number of Screens Up to 999 limited by memory Real Time Clock Built into Panel PLC clock is still accessible if available Screen Saver Yes Backlight off Serial Communications PLC Port RS 232 RS 422 RS 485 15 pin D Sub female D

Hardware User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents