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Touch • PLS™

1. PLS OUTPUT SETUP 219 FINE TUNE FINE TUNE EDIT EDIT HELP CHANNEL 1 CHANNEL 1 CHANNEL 250 i 220 251 HELP 247 FineTune 1 Edit I Group Number EDIT Channel2 i Channel2 Channel 1 CHANNEL Channel16 Channel16 271 HELP screen 2 221 235 252 266 248 i Group Number i PLS Group MODZ Inhibit EDIT Channel2 Number Offset Zone CHANNEL Channel16 288 HELP screen 3 1 272 286 249 EDIT CHANNEL HELP screen 4 240 PLEASE Note The dotted line boxes in this flow chart EDIT ore CHANNEL indicate that there are more screens accessible All HELP screen 5 remaining Channels 2 through 16 may be selected 241 from the FINE TUNE CHANNEL 1 220 or EDIT CHAN NEL 1 251 screens t A EDIT CHANNEL HELP screen 6 242 MAN M7251 001 Touch PLS Instruction Manual Figure 4 5 10 Color Touch PLS Core Program Screen Map Top Level MAIN SCREEN 200 a BASE SETUP ABOUT OUTPUT 201 51 STATUS 202 see figure 4 6 see figure 4 7 see figure 4 7 MAN M7251 001 PLS OUTPUT SETUP 219 see figure 4 8 45 Touch PLS Instruction Manual Figure 4 6 10 Color Touch PLS Core Program Screen Map MAIN SCREEN 200 P B
2. MAN M7251 001 Congratulations on your choice to put the Touch PLS to work for your control system AVG Autotech the company that invented the first microprocessor based programmable limit switch PLS back in 1975 now introduces you to yet another revolutionary concept in PLS tech nology a PLS with a Graphical Operator Interface that you can cus tomize to suit your particular needs The Touch PLS uses a resolver as a position transducer such as AVG Autotech s RL100 E7R and E8R Series resolvers Unlike incremental encoders the resolver along with its noise immune ratiometric con verter always gives true machine position even if the machine has moved during a power outage The resolver is constructed to be rugged and reliable even in temperature and humidity extremes and under prolonged exposure to mechanical shock and vibration Touch PLS Instruction Manual ave The Touch PLS brings operator friendly touchscreen control of the PLS to your application but also offers you the most advanced PLS Fea tures These features are described below e Leading and Trailing Edge Speed Compensation The TouchePLS features Leading and Trailing Edge Speed Compensation Rate Offset to compensate for speed variations The Rate Offset individually programmable for each channel is used to advance the PLS settings as a function of the machine speed e Pulse Programming TouchePLS can be fine tuned while your machi
3. 6 MAN M7251 001 Touch PLS Instruction Manual 1 4 Manual Organization Remember that the Touch PLS is shipped to you with pre programmed screens for PLS opera tion we ll show you how easy it is to setup and monitor your PLS with the Touch PLS Please note that you can start designing your screen offline immedi ately after installing uWIN you don t need to have the hardware installed MAN M7251 001 All of the information that you will need to use the TouchePLS is in this manual This manual will take you through the steps necessary to get your TouchePLS up and running in the shortest possible time Although your familiarity with programmable graphic operator interface devices will deter mine how quickly you move through the steps we provide you with simple easy to follow instructions and examples throughout this manual The remaining Sections of this manual are listed below and show you where the information you need is to be found Section 2 Provides you with the instructions you need to install the Touch PLs Included are a Mounting Dimensions a Wiring Requirements and DIP Switch Settings a Setup Instructions Section 3 Once you have the TouchePLS installed you are ready to operate the soft ware Included in this Section are instructions for a PLS Functions a User Defined Parameters m Speed Compensation m Modification to Zero ModZ m Brake Wear Monitor Time Limit m Error
4. PE Program Enable Input On Programming Enabled Off Programming Disabled Brake Input On Run Mode Off Brake Mode Note The timer for the Stopping Time monitoring will start when the Brake input goes from the On Run Mode to Off Brake Mode state Touch PLS Instruction Manual ave Specifications continued Passi TN it ath Display Type 5 Passive STN 5 Active TFD 6 Monochrome LCD 3 6 Gols 46 Cols Color Color levels grayscale Display Size 4 04 x 3 03 102 6 x 77 0 mm 4 7 x 3 5 119 4 x 88 9 mm 8 3 x 6 2 210 8 x 157 5 mm 48 resistive touch cells 8 x 6 o FREE OUEN Celle TO X 21 6 32 VDC Input 21 6 32 VDC Input 115 230 VAC DC Input Power Consumption 24 VDC 1 25 A lt 40 VA 115 230 VAC DC lt 40 VA 2 A 24 VDC 1 5 A 24 VDC SAA ee ee 1 115 230 VAC DC Operating 32 to 122 F 32 to 131 F 32 to 104 F 32 to 113 F Temperature 0 to 50 C 0 to 55 C 0 to 40 C 0 to 45 C Storage 40 to 149 F 40 to 167 F 32 to 133 F Temperature 40 to 65 40 to 75 20 to 60 10 to 95 R H noncondensing Electrical NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC ANSI C37 90a 1974 SWC Level C Chattering NoiseTolerance Relay Test All AVG UTICOR products are temperature cycled 96 hours and then are fully functionally tested i 258 Koso STK RAN 0 30 60 sec per month error Real Time Clock 1 2 min per month error maximum maximum PLC In
5. r TT 3 6V Coin Cell Lithium Battery P N BR2032 see page 72 F Switches must be pushed in to A select the position See page 20 SW1 SW2 and SW3 are 8 position rocker type switches SW4 is a 6 position rocker switch To activate ON you l must push in on the top part of the switch To activate OFF you must push in on the bottom of the switch J lt OFF en CUT Power 24 VDC GND 24 VDC 10 V 1A Power Source Connect on the unit to the lead of your power source on the unit is connected to the lead and GND on the unit is connected to the chassis ground of the cabinet It is recommended you use a regulated power source isolated from relays valves etc MAN M7251 001 19 Touch PLS Instruction Manual ave i 5 Color and Models These are the DIP Switches on the rear of the 5 Color or 6 Monochrome units To set the DIP Switches for the type of connection you are using refer to the tables beginning on the bottom of this page and continuing on page 21 Switches must be pushed in to select the position SW1 SW2 and SW3 are 8 position rocker type switches SW4 is a 6 position rocker switch To activate ON you must push in on the top part of the switch To activate OFF you must push in on the bottom of the switch a Push in on the top 3 g fa of the rocker switch gt zz z 2 412 to turn ON WA a a ae Sel a ve SIESIE DEIRI
6. BRAKE INPUT MODZ INPUT GROUP 2 MODZ INPUT GROUP 3 ant oak ND MODZ INPUT GROUP 4 NC NC ee Yell Red allow RXD wu RS485 Serial Port RXD FN Use CBL 09822 DA009 y CTS areen Black crs Green VS RS232 485 Converter MAN M7251 001 Touch PLS Instruction Manual Resolver Wiring Diagram Touch PLS with 16 Outputs Ji 1 VS Jt 2 4 Gen ce Yellow we s2 RESOLVER Black Blue O RESOLVER Ji 7 S1 RESOLVER Black Yellow J 8 S4 RESOLVER 2l Ji 9 OUT 9 J1 10 OUT 10 H 1 OUT ti Customer J1 12 OUT 12 VS e Dower J1 13 VS Supply Ji 14 OUT 1 20 28v J1 15 OUT 2 Ji 16 OUT 3 Ji 17 OUT 4 J1 18 OUT 5 Ji 19 OUT 6 J1 20 OUT 7 J1 21 OUT 8 Ji 22 PE J1 23 MODZ INPUT GROUP 1 BRAKE INPUT J1 24 MODZ INPUT GROUP 2 J1 25 MODZ INPUT GROUP 3 J2 10 OUT 13 J2 11 OUT 14 J2 12 OUT 15 J2 13 OUT 16 J2 21 RXD e Rod sure 12 22 RxD Mis FN Uso CBL 09822 DA00 J2 23 CTS lack v J2 24 CTS J2 25 VS MAN M7251 001 RS232 485 Converter 27 Touch PLS Instruction Manual ave Computer Interface and Peripheral Device Wiring for all Touch PLS Models Computer Interface The TouchePLS requires a computer connection for Use only pins 2 Receive Data 3 Transmit Data and 5 pro
7. SELECT Channel using this screen Up to seven Dwells per Channel can be N accommodated by the TouchePLS but you will have to modify the program using UWIN The speed compensation for the Leading and Trailing Edges for Channel 1 are set in a similar manner This screen also provides pushbuttons to allow you to move to the Channel Type Select Screen and also to the Edit Channel 2 Screen Each channel s Edit Screen allows movement to the next channel s screen through all 16 possible channels MAN M7251 001 53 Touch PLS BASE ANGLE BASE ANGLE ON ANGLE OFF ON TIME OFF TGR 2 ANGLE GR 2 ANGLE ON ANGLE OFF ON TIME OFF IGR 3 ANGLE GR 3 ANGLE ON ANGLE OFF ON TIME OFF GR 4 ANGLE GR 4 ANGLE ON ANGLE OFF ON TIME OFF GR 1 ANGLE GR 1 ANGLE ON ANGLE OFF ON TIME OFF CHAN 1 54 PLS GROUP OFFSET PUSH TO ENTER GROUP OFFSET Instruction Manual ave Channel 1 Group Number Type 271 this screen allows the Channel to be assigned to the base PLS or one of four Groups It also allows the four Groups to be selected as PLS or ModZ Groups Pushbuttons are provided to give access to screens where the Groups Offsets can be specified and the ModZ Inhibit Zones can be specified Buttons labeled BASE ANGLE ON OFF GR 1 ANGLE ON ANGLE OFF indicate that the Channel is currently selected to use ANGLE ON and ANGLE OFF settings to control the Dw
8. for Channel 11 Assigns Group for Channel 12 Assigns Group for Channel 13 Assigns Group for Channel 14 Assigns Group for Channel 15 Assigns Group for Channel 16 Baud Rate Station Number Group Type Assignment Group Offset Value 1 Group Offset Value 2 Group Offset Value 3 Group Offset Value 4 ModZ Inhibit Value 1 ModZ Inhibit Value 2 ModZ Inhibit Value 3 ModZ Inhibit Value 4 ON and OFF Setpoint Values for Each Channel 1201 1356 R W Ch 1 SP 1 Mapped R W Ch 1 SP 2 Mapped R W Ch 1 SP 3 Mapped R W Ch 2 SP 1 Mapped R W Ch 2 SP 2 Mapped R W Ch 2 SP 3 Mapped R W Ch 3 SP 1 Mapped R W Ch 3 SP 2 Mapped R W Ch 3 SP 3 Mapped R W Ch 4 SP 1 Mapped R W Ch 4 SP 2 Mapped R W Ch 4 SP 3 Mapped R W Ch 5 SP 1 Mapped R W Ch 5 SP 2 Mapped R W Ch 5 SP 3 Mapped R W Ch 6 SP 1 Mapped R W Ch 6 SP 2 Mapped O0 00 0 OOO 0 0 OC 0 0 00 0 0 0 0 6 0 O00 6 00 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0
9. x x x x x x cu ons one om X Not used GN1 GN4 Group Number 1 2 3 or 4 0 PLS 1 MODZ Bit Map for Group 256 Channel Type 14 Bit MSD LSD KOCR CHACO X Not used GRP Group ALCH All Channels 000 0 0 ANGE On Off oe 1 ANGE Ti ff n GE On Time O 011 3 100 4 A 8
10. 0 9 99 Resolver Position Resolver RPM I O Status Outputs Stopping Time ModZ amp Brake Inputs Scale Factor Offset Motion Limit High Motion Limit Low Program Number Brake Caution Limit Brake Danger Limit Fine Tuning Address Fine Tuning Address Leading and Trailing Edge Speed Compensation Registers for Each Channel 1116 1147 R W LEChan 1 R W TEChan 1 R W LEChan 2 R W TEChan 2 R W LEChan 3 R W TEChan 3 R W LEChan 4 R W TEChan 4 R W LEChan 5 R W TEChan 5 R W LEChan 6 R W TEChan 6 R W LEChan 7 R W TEChan 7 R W LEChan 8 R W TEChan 8 R W LEChan 9 R W TEChan 9 R W LEChan 10 R W TEChan 10 R W LEChan 11 R W TEChan 11 R W LEChan 12 R W TEChan 12 R W LEChan 13 R W TEChan 13 R W LEChan 14 R W TEChan 14 R W LEChan 15 R W TEChan 15 R W LEChan 16 R W TEChan 16 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor o 50 ODO DO DOD DO DD DO _D DS DD O DO DO DO DD O DD SD SD DS DD O _D SD SD DD DD DO Lead Edge Speed Compensation for Channel 1 Trail Edge Speed Compensation
11. Cable see page 68 for Cable P Ns applicable to your Connect on the unit to the lead of your power source type PLC on the unit is connected to the lead and GND on the unit is connected to the chassis ground of the cabinet It is recommended you use a regulated power source isolated from relays valves etc 22 MAN M7251 001 Touch PLS Instruction Manual DIP Switch Settings 10 Color Model Wiring Diagram Switches must be pushed in to select the position lt is important to know that DIP switch SW1 1 is used to disable the setup mode on power up Setup and run modes are enabled if the switch is in the 1 position If the switch is set to 0 then the buttons are not displayed The switches are on the rear of the unit as shown below Use the table to on the next page 24 to set DIP switches as required Push in on the top of the rocker switch r to set switch to 0 4 2 po 4 3 po C mn mu mm cc cc Cc co co SW6 4 po Cc mm mn co co nn mn CO cI CO SW7 SW8 oe SW5 A MAN M7251 001 23 Touch PLS Instruction Manual ave For DIP Switch location on rear of Touch PLS see previous pages 22 and 23 To set COM Set DIP Switches as follows RS 485A Not 1 RS 422A 485A Terminated RS 485A RS 422A 485A Terminated To set COM Set DIP Switches as follows sw24 sws7 swss RS 485A Not Terminated Terminated
12. Messages Section 4 Section 4 describes the Core Program that is factory installed in your TouchePLS The Core Program is unique to the particular TouchePLS Model you have received e g 8 output vs 16 output models Because the display is larger in the 10 Color Touch PLS some of the screens that appear in the 5 and 6 display size units have been combined Core Program Screen Maps are provided for the 10 model and the 5 6 models along with many actual screen shots for both with a brief description of their function All significant differences in the screens between model types are shown Section 5 You will refer to section 5 when modifying the Core Program We ll show you how to a install and access uWIN Programming Software a use uWIN to modify or customize screens for the TouchePLS series of operator interfaces Touch PLS Instruction Manual 1 5 What you need to get started Hardware e TouchePLS e RS 232C or RS 422A 485A interface cable e Power Lead e An IBM or compatible PC with e Mouse e Separate Serial Port e VGA display e 4 Mbytes RAM 8 Mbytes recommended e Windows 3 x or higher Software e uWIN Programming Software P N 10F64 if modifying or custom izing the core program to fit your particular application 1 6 Need HELP Touch screen here on HELP pushbutton for Help On screen HELP Help screens are available in the Core Program Just PRESS the HELP pushbutton to access app
13. To set PLC Set DIP Switches as follows Port as sw2 3 sw2 8 sws5 sws6 swe swe 2 swr1 sw72 RS 485A Not 1 RS 232C RS 485A Terminated PISASSA RS 232C RS 485A Terminated To set AUX Set DIP Switches as follows RS 485A Not 1 RS 485A Terminated ne RS 485A Terminated 24 MAN M7251 001 Touch e PLS Instruction Manual Resolver Inputs and Outputs Wiring On the bottom of the TouchePLS unit you will find two female D sub connec tors J1 and J2 as shown below All resolver PLS Control Inputs and PLS Outputs connections are made here Multi function terminal block adapter kits are available and can be added to the Touch PLS Use part number 58K19 for the 5 Color and 6 Monochrome models and part number 58K21 for the 10 Color Model Reference the pin out diagrams on pages 26 and 27 for connections to TouchePLS with 8 outputs and with 16 outputs Bottom View Front of unit Rear of unit MAN M7251 001 25 Touch PLS Instruction Manual Resolver Wiring Diagram Touch PLS with 8 Outputs 26 Jt 1 Ji 2 Ji 25 J2 10 J2 11 V2 12 J2 13 J2 21 J2 22 J2 23 J2 24 J2 25 VS R1 Re GrseT Color code for wiring R2 Green Use Cable CBL 10T22 XXXX Yellow S3 RESOLVER AN S2 RESOLVER 2ck Blue y RESOLVER SI RESOLVER Black Yellow S4 RESOLVER ble NC NC NC Customer NC VS Power Supply pig 20 28v OUT OUT OUT OUT OUT OUT OUT PE MODZ INPUT GROUP 1
14. WIN Software User s Manual for details on how to do this Save the program with a new name use Save As Determine the register and bit to be monitored by the application We ve provided a copy of the Register Map in your units memory and Bit Maps for your convenience in Appendix A However if you are modifying a TouchePLS that has been already installed print out a copy of the Register Map of your unit to ensure you have the proper information about any changes that may have been made to your unit at some earlier time We explain how to print out a copy later see paragraph 5 5 1 Implement your modification see example in Section 5 6 Rename and save your modified program Remember Touch PLS can hold up to eight different programs in its memory depending on the sizes of the programs Upload your new program Test the program Fix any problems Retest RUN That s it you re up and running In Section 5 6 we provide a simple example application 63 Touch PLS Instruction Manual JE Title Bar Main Menu Bar Tool Bar me AUG AUTOMATION Gm srt T mn L Core Program Main Screen 200 Pushbuttons Floating ToolBox Pme 30208 Ym 5 5 1 How to Print Out a Copy of Your Touch PLS Core Program s Register Map To print out a copy of the memory map follow these steps reference page 29 of the uWIN Software User s Manual for details CLICK on the word File on the Main Men
15. WIN programming software to set the Touch PLS Auxiliary Port parameters for the SIP Printer or Bar Code Reader See Section 4 of this manual for instructions on how to load the u WIN soft ware The Auxiliary Port AUX CANNOT be used for printing if a Bar Code Reader is connected 28 MAN M7251 001 Touch PLS Instruction Manual 2 3 Communications Setup Mode After power up press the pushbutton icon SET UP MODE on the screen as shown below This will display the SET UP MODE screen You only have a few seconds to press SET UP MODE before the unit will automatically enter RUN MODE PowerPanel Programmable Graphics Interface Rev H 2 There are five pushbutton icons that reside here ADJUST BACKLIGHT or ADJUST CONTRAST RUN MODE COMP INT CLOCK and TEST SET UP MODE ADJUST BACKLIGHT MAN M7251 001 29 Touch PLS PLEASE NOTE Computer interface commands are supported while in the main setup mode screen BAUD RATE Press and select 1200 2400 4800 9600 19 2k or 38 4k The settings you have chosen are shown here press DEFAULT button Instruction Manual ADJUST BACKLIGHT OR CONTRAST The backlight brightness adjust ment or the contrast adjustment feature depending upon the model allows you to optimally adjust the backlight for your environment Ideally it should be set at the installation site afte
16. default values Communications Setup for these parameters Check default settings pro vided in Section 2 3 page 31 To change any value please enter Set up Mode on power up and follow the procedures provided in Section 2 3 beginning on page 29 o A Batteries fluorescent bulbs and fuses will from time Replacement Parts amp Maintenance to time have to be replaced Replacement parts information is provided in Section 8 page 71 Also provided in this section is a brief description of how to maintain the touchscreen page 73 MAN M7251 001 13 Touch PLS Instruction Manual 2 1 Touch PLS Mounting The TouchePLS is a available in four models This section provides the outline and mounting dimensions 5 Passive Color bottom of this page 14 5 TED Goll sissies csececsesceeneececcees page 15 6 Monochrome LCD page 16 10 Color LCD page 17 Use the outline and mounting dimensions to install the TouchePLS The 5 and 6 inch models require 6 screws and nuts with captive washers The 10 inch model requires 10 screws and nuts with captive washers All the necessary mounting hardware is provided with the unit 5 inch Color Model a 8 625 219 075 2785 69 17 52 DA BER 30 17 Mounting Bolts 6 0 385 _ 7 855 199 517 7 MOUNTING TEMPLATE Mounting Holes 6 Outline Dimensions amp Mounting Template 14 MAN M7251 001 Touch
17. except for the size and availability of colors on the screen The four display types are listed below e 5 Color The 5 inch TFD color model offers 16 bright colors high contrast with 320 x 240 pixel resolution and an 8 x 6 touch cell grid e 5 Color The 5 inch passive color model offers 16 colors with 320 x 240 pixel resolution and an 8 x 6 touch cell grid e 6 Monochrome The 6 inch monochrome model provides 320 x 240 resolution with 3 shades of grayscale and an 8 x 6 touch cell grid e 10 Color The 10 inch color model comes with a bright 640 x 480 resolution 16 color display and a 16 x 12 touch cell grid MAN M7251 001 Touch PLS Resolver MAN M7251 001 Instruction Manual 1 3 How does the Touch PLS work PC Principle of Operation The Touch PLS as shown in the block diagram below uses two processors one for the PLS and the other to manage display and communicate to the PLC if used The PLS processor reads its position signals from the resolver mounted on the machine shaft It controls position based outputs indepen dent of the interface processor providing fast repeatable outputs There are 2 048 registers available for mapping the PLS The PLS processor and the interface processor share information using a 1 024 register shared memory The dynamic information such as position RPM and output status is available to the interface processor for display through registers The interface processor also
18. for Channel 1 Lead Edge Speed Compensation for Channel 2 Trail Edge Speed Compensation for Channel 2 Lead Edge Speed Compensation for Channel 3 Trail Edge Speed Compensation for Channel 3 Lead Edge Speed Compensation for Channel 4 Trail Edge Speed Compensation for Channel 4 Lead Edge Speed Compensation for Channel 5 Trail Edge Speed Compensation for Channel 5 Lead Edge Speed Compensation for Channel 6 Trail Edge Speed Compensation for Channel 6 Lead Edge Speed Compensation for Channel 7 Trail Edge Speed Compensation for Channel 7 Lead Edge Speed Compensation for Channel 8 Trail Edge Speed Compensation for Channel 8 Lead Edge Speed Compensation for Channel 9 Trail Edge Speed Compensation for Channel 9 Lead Edge Speed Compensation for Channel 10 Trail Edge Speed Compensation for Channel 10 Lead Edge Speed Compensation for Channel 11 Trail Edge Speed Compensation for Channel 11 Lead Edge Speed Compensation for Channel 12 Trail Edge Speed Compensation for Channel 12 Lead Edge Speed Compensation for Channel 13 Trail Edge Speed Compensation for Channel 13 Lead Edge Speed Compensation for Channel 14 Trail Edge Speed Compensation for Channel 14 Lead Edge Speed Compensation for Channel 15 Trail Edge Speed Compensation for Channel 15 Lead Edge Speed Compensation for Channel 16 Trail Edge Speed Compensation for Channel 16 Group Number Assignment Registers for Each Channel 1148 1167 R W Group Chan 1 R W Group Chan 2 R W Group Chan 3 R W Group Cha
19. for its RS 485A port I O Status Choice Screen 210 this screen has two push buttons to allow selection of screens to show I O Status You should select the I O Status Brake pushbutton if you have the PLC programmed to monitor Brake Stopping times See Brake I O Status Screen 203 You should select I O Status ModZ if you are not using the Brake functions See MODz I O Status Screen 204 PLS Output Setup Screen 219 displays four pushbuttons that allow you to choose to Edit the Current Job s PLS set tings Fine Tune the PLS settings or display Help for those two functions Fine Tune Channel 1 220 this screen allows Fine Tuning of the three Dwells of Channel 1 through 4 PLS outputs Bar graphs and numeric values of the Current Dwells for each of the 4 channels are displayed on the screen Press the Dwell 1 Dwell 2 or Dwell 3 pushbutton on the left side of the screen to Fine Tune that Dwell The ON and OFF setpoints for that Dwell are revealed Use the arrow keys at the bottom of the window to increase or decrease the angle of Leading Edge ON the Trailing Edge OFF or of the entire Dwell BOTH This screen is set up for a Scale Factor of 359 If you change 58 MAN M7251 001 Touch PLS Instruction Manual ave the Scale Factor to another value the bar graphs ranges will not be correct This can be easily changed with the uWIN Software Pushbuttons are also provided to allow access to the Fine Tune
20. key or press the Up or Down arrow keys to change the job number by 1 51 Touch PLS Instruction Manual ave Baud Rate Station Number Screen 209 this screen allows BAUD RATE STATION NUMBER selection of the Baud Rate 4800 or 9600 and Station Number 1 to Default settings BAUD RATE 9688 _ A 16 that the PLS will use for its RS 485A port BAUD RATE 4800 9688 STATION BAUD BAUD I O Status Brake Screen 210 this screen displays more I O i Status for the PLS and has pushbuttons to provide access to the 1 0 STATUS BRAKE Fault Clear and Alarm History Screens The status of the Brake Danger Brake Caution Motion Limits Broken Wire and Fault outputs are shown with colored indicators The status of the Program pene nu Enable Input and the Brake Input are shown as well Pushbuttons ees are provided to allow the Brake Clear and Brake Inputs to be WIRE toggled A field at the bottom of the screen displays the stopping time in seconds from the last time the Brake Input was turned off STOP DANGER FAULT CAUTION MODE PLS Output Setup Screen 219 displays four pushbuttons that allow you to choose to Edit the Current Job s PLS settings Fine Tune the PLS settings or display Help for those two functions 52 MAN M7251 001 Touch PLS Instruction Manual CHANNEL Fine Tune Channel 1 220 this screen allows Fine Tuning of the three Dwells of the Channel 1 PLS output Bar graph
21. of the resolver both numerically and as an analog meter The Main Screen has four pushbuttons that allow selection of the following Base Setup programming of items relating to the entire machine PLS Output Setup programming of items relating to the PLS outputs for a specific job Output Status monitoring of PLS outputs status and alarm status About some Help Screens MAN M7251 001 55 Touch PLS 56 Instruction Manual ave Base Setup Screen 201 displays the current settings for Motion Limits Brake Limits PLS Scale Factor and Offset and the currently selected Job Number Pushbuttons are provided to allow access to screens that will program those parameters A pushbutton is also provided to give access to the Baud Rate Station Number Screen Outputs Screen 202 this screen displays the current Job Number Position and RPMs at the top of the screen It also displays 8 or 16 depending upon unit type indicators that correspond to the 8 or 16 PLS outputs If the indicator is red the corresponding output is ON Note that outputs 7 and 8 are Brake Caution and Danger outputs Pushbuttons are provided here to allow you to access screens for I O Status to clear Faults and to view the Alarm History Screen Brake I O Status Screen 203 this screen displays I O Status for the PLS and has pushbuttons to provide access to the Fault Alarm Clear Clear and Alarm History Screens The status of t
22. preset values CLOCK Press the CLOCK button to access the screen that allows you to set the unit time and date Press the 12 HOUR or 24 HOUR button to select and then press the DEC and INC decrement and increment buttons next to Hour Minute and Second or Day Month and Year to adjust the settings TouchePLS is Y2K Compliant and its programming will not be confused by the year 2000 TEST Press the TEST button to go the TEST MENU screen Listed on this screen are the results of four system tests that are automatically performed when TEST is pressed SYSTEM RAM VIDEO CHIP VIDEO RAM and BATTERY From this screen you may also run unit diagnostics for TOUCH PAD DISPLAY PLC INT PLC interface test USER MEMORY and SERIAL PORT by pressing the applicable pushbutton Follow the on screen instructions to run the diagnostic for that unit feature 31 Touch PLS 32 Instruction Manual This page intentionally left blank MAN M7251 001 Touch PLS Instruction Manual 3 PLS Functions MAN M7251 001 TouchePLS brings many capabilities to your application Before examining these capabilities a few concepts need explaining E Program E Group E Channels Program Programs also called Job Setups contain all of the parameters com mands etc necessary to perform the requirements of a particular applica tion Up to 16 channels or outputs can be controlled by a single program TouchePLS may contain
23. scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor A 5 ON Setpoint 1 Channel 1 OFF Setpoint 1 Channel 1 ON Setpoint 2 Channel 1 OFF Setpoint 2 Channel 1 ON Setpoint 3 Channel 1 OFF Setpoint 3 Channel 1 ON Setpoint 1 Channel 2 OFF Setpoint 1 Channel 2 ON Setpoint 2 Channel 2 OFF Setpoint 2 Channel 2 ON Setpoint 3 Channel 2 OFF Setpoint 3 Channel 2 ON Setpoint 1 Channel 3 OFF Setpoint 1 Channel 3 ON Setpoint 2 Channel 3 OFF Setpoint 2 Channel 3 ON Setpoint 3 Channel 3 OFF Setpoint 3 Channel 3 ON Setpoint 1 Channel 4 OFF Setpoint 1 Channel 4 ON Setpoint 2 Channel 4 OFF Setpoint 2 Channel 4 ON Setpoint 3 Channel 4 OFF Setpoint 3 Channel 4 ON Setpoint 1 Channel 5 OFF Setpoint 1 Channel 5 ON Setpoint 2 Channel 5 OFF Setpoint 2 Channel 5 ON Setpoint 3 Channel 5 OFF Setpoint 3 Channel 5 ON Setpoint 1 Channel 6 OFF Setpoint 1 Channel 6 ON Setpoint 2 Channel 6 OFF Setpoint 2 Channel 6 Appendix Register 1255 1256 1261 1262 1263 1264 1265 1266 1271 1272 1273 1274 1275 1276 1281 1282 1283 1284 1285 1286 1291 1292 1293 1294 1295 1296 1301 1302 1303 1304 1305 1306 1311 1312 1313 1314 1315 1316 1321 1322 1323 1324 1325 1326 1331 1332 1333 1334 1335 1336 1341 1342 1343 1344 1345 1346 1351 1352 1353 1354 1355 1356 Mapping Command R W Ch 6 SP 3 Mapped R W Ch 7 SP 1 Mapped R W Ch 7 SP 2 Mappe
24. shares data with the connected PLC through the first set of 1 024 registers Registers 1 025 through 2 048 may only be used as internal registers or mapped to the PLS This arrangement makes it easy to display data from both the PLS and the PLC on one screen 32 registers 16 in each direction are used to exchange time critical information between the PLC and PLS through the interface processor These registers can be used to send position RPM and output status information to the PLC Output Drivers Inside the Touch PLS Operator PLC Interface Processor 48 or 96 Cell Touchscreen i I I I I I I Driver PC to customize screens i e PLC Touch PLS Instruction Manual Touch PLS Total Integration Until the advent of the TouchePLS the only way you communicated your machine position speed or PLS status to a PLC network was through hard wired discrete outputs As far as the PLS program settings were concerned they were simply not available to the PLC The Touch PLS can communicate to more than 30 different PLCs and their networks through a serial connec tion such as A B DH A B Remote I O Modbus Plus or Profibus The entire PLS program can either be uploaded or downloaded to the PLC through this serial bus connection PLS status can also be fed to the PLC through the same bus connection Hard PLS outputs are available to activate machine solenoids directly Touch ePLS Bar Code Reader PLS Output
25. that there are more screens accessible All remaining Channels 2 through 16 may be selected from the FINE TUNE CHANNEL 1 220 or EDIT CHAN NEL 1 251 screens MAN M7251 001 Touch PLS Instruction Manual 4 2 PLS Programming Screens 5 Color and 6 Monochrome Programming Screens Each screen has been assigned a number The following screen views and their descriptions are placed in numerical order Help Screen 43 this screen provides a menu of pushbuttons that CHOOSE SUBJECT OF HELP TOPIC will lead to Help Screens for the functions under the Base Setup Screen MOTION JOB LIMITS NUMBER BRAKE LIMITS Clear Fault Clear Alarm History Screen 54 this screen has pushbuttons which can be used to clear a PLS Faults or the Alarm History Log Other pushbuttons allow display of the Alarm History Log or to return to the Main Screen or the Output Status Brake Screen s re AE HISTORY AUG AUTOMATION Main Screen 200 When the unit is powered up and in Run 18F82 _Rev B 1 Mode the Main Screen is displayed It displays the number of the sone Position RI rem D currently selected Job the current position of the resolver and the L i rotation speed of the resolver both numerically and as an analog meter The Main Screen has four pushbuttons that allow selection of the following e Base Setup programming of items relating to the entire PLS machine oan Sme e PLS Output Setu
26. the listed chemicals The Touch PLS touchscreen should be cleaned daily with warm soapy water There is a removable protective screen overlay available P N 58457 is for the monochrome display and P N 58461 is used with the color display Contact AVG for more information For technical support call D 1 800 832 3647 MAN M7251 001 73 Touch PLS 74 Instruction Manual This page intentionally left blank MAN M7251 001 Touch PLS Instruction Manual Symbols 05 EXCEEDED BRAKE DANGER TIME 39 1 0 Amp 250V 2AG Slow Blow 72 1 5 Amp 250V 2AG Slow Blow 72 10 inch color model 4 3 5 Floppy Disk 3 3 6 V Coin Cell 72 5 inch passive color model 4 5 inch TFD color model 4 6 position rocker switch 20 6 inch monochrome model 4 8 position rocker type switches 20 A Adapter Kits 67 ADJUST BACKLIGHT or contrast 30 alarm messages 39 Angle ON 2 Angle On Off 53 59 Angle On Time Off 59 Application Hotline vi Application hotline 8 Bar Code Reader Connections 29 Bar code readers 3 BASE GROUP 33 Base Setup Screen 201 50 56 Battery 71 72 Baud Rate 31 Baud Rate Station Number Screen 209 52 58 Bit Maps 63 Bottom View 18 24 Brake Danger Limit 57 Brake I O Status Screen 203 56 Brake Input 9 Brake Limits Screen 206 51 57 Brake Stopping times 58 Brake Wear 2 Brake Wear Monitor 33 37 Brake Wear Monitor Time Limits 38 Brake wear Monitor 9 Broken Resolver Wire Dete
27. the propagation delays result in larger positional error at higher speed EXAMPLE 2 At 120 RPM it can be seen that a 10 ms propagation delay in the solenoid causes the output to turn ON 7 2 after the programmed ON point and the same is true for the 5 ms turn OFF delay causing the solenoid to turn OFF 3 6 after the OFF point Speed compensation is applied linearly over the speed range and is entered as an amount of compensation to be added over a 100 RPM range From this example the speed compensation for the leading edge is as follows SC 7 2 100 RPM Note Actual value entered is 7 since it must be a whole number Note Speed Compensation values MUST be a whole number round off where necessary Speed Compensation Enable off Setpoint Leading Trailing Effect Compensation Compensation ON 1227 Lai 5 OFF 152 36 180 MAN M7251 001 Touch PLS MAN M7251 001 Instruction Manual 3 2 2 Modification to Zero ModZ Modification to Zero ModZ or dynamic zeroing enables the user to modify the zero reference point independent of the resolver s actual position If the Brake Wear Monitor function is being used ModZ CANNOT be used If Brake Wear is not being used then each group may be either ModZ or Standard PLS If a Group is defined as ModZ all of the Channels specifically belonging in that Group are defined as ModZ Channels a f you do not select a Channel as
28. this screen displays the current Job Number Position and RPMs at the top of the screen It also displays 8 or 16 indicators depending upon unit type that corre spond to the 8 or 16 PLS outputs If the indicator is red the corre sponding output is ON Note that outputs 7 and 8 are Brake Caution and Danger outputs Pushbuttons are provided here to allow you to access screens for more I O Status to clear Faults and to view the Alarm History Screen Output Status ModZ Screen 204 this screen displays the current Job Number position and RPMs at the top of the screen It also displays 8 or 16 indicators depending upon unit type that correspond to the 8 or 16 PLS outputs If the indicator is red the corresponding output is ON Eight more indicators show the status of Motion and Broken Wire Faults the four MODZ Inputs and the PE Program Enable Input Pushbuttons are provided here to allow you to access screens to Clear Faults and to view the Alarm History Screen MAN M7251 001 Touch PLS ENTER MOTION LIMITS MOTION HIGH pr ee MAN M7251 001 CAUTION OFFSET Instruction Manual ave Motion Limits Screen 205 this screen provides a keypad and up down arrow keys to allow specification of the High and Low Motion Limits You may enter the value for a Motion Limit on the keypad and then press the E key next to the label for Motion High or Motion Low to set that parameter You may also jog to the next h
29. unit TouchePLS automatically calculates and applies the proper compensation for the present speed For example consider an output driving a solenoid with a turn ON time of 10 ms and a turn OFF time of 5 ms For this application the output needs to be triggered accurately at 120 to 160 over a speed range of 60 RPM to 120 RPM The table at the bottom of the next page 36 demonstrates the effect of the speed compensation Note The Leading or Trailing Edge Speed Compensation Values must be a whole number MAN M7251 001 35 Touch PLS Instruction Manual CALCULATION 60 RPM number of degrees per second 360 Therefore in 10 ms the resolver shaft rotates 3 6 in 5 ms the resolver shaft rotates 1 8 From the table below it can be seen that without speed compensation the output 120 RPM number of degrees per second 360 Therefore in 10 ms the resolver shaft rotates 7 2 degrees and in 5 ms the resolver shaft rotates 3 6 degrees EXAMPLE 1 At 60 RPM it can be seen that a 10 ms propagation delay in the solenoid causes the output to turn ON 3 6 after the programmed ON point and the same is true for the 5 ms turn OFF delay causing the solenoid to turn OFF 1 8 after the OFF point If the application is to run at 60 RPM constantly we can use these values to adjust the setpoints to compensate for the delays in the solenoid actuation However in a variable speed application this no longer holds true as
30. up to eight distinct programs also called Jobs and numbered from 1 to 8 and can implement each as needed but only one Program may be active at a time Once a program is stored in TouchePLS unless there s a change or deletion the program never needs to be entered again Groups Each Output Channel may be associated with one of a number of Groups as shown in the drawing The BASE GROUP is always designated as a standard PLS with the ON OFF function referenced to the base offset Groups 1 4 may be defined either as a ModZ or PLS type and each Group can have its own offset This creates the effect of having up to five independent PLSs running from the same resolver This can be a very powerful and useful feature when it is desirable to control several different types of processes all being driven by a common shaft Each ModZ Group has its input and a ModZ Inhibit Zone more on ModZ Inhibit Zones later NOTE If the Brake Wear Monitor function has been selected by defining Caution and Danger Limits NO Group may be selected as a ModZ Group more later Channels There are 16 independent output channels each of which contains its own setpoints used to turn the output ON or OFF at specific shaft angles Each channel also contains its own speed compensation factor so that the re sponse time of field devices such as relays solenoids may be compen 33 Touch PLS Instruct
31. ve made and CLICK the word Remote on the Menu Bar On the menu that appears CLICK on the words Warm Start This will upload the changes to your TouchePLS g Enter the dwell values turn the resolver If the pilot light lights up you re done If not retrace your steps and fix the error MAN M7251 001 65 Touch PLS 66 Instruction Manual This page intentionally left blank MAN M7251 001 Touch PLS Instruction Manual 6 How to Order 6 1 TouchePLS Part Number Display Type Number of Outputs Output Polarity 100GT5S1ROK 5 STN Color 8 N 100GT5S1ROL 5 STN Color 16 N 100GT5S1ROM 5 STN Color 8 P 100GT5S1RON 5 STN Color 16 P 100GT5A1ROK 5 TFD Color 8 N 100GT5A1ROL 5 TFD Color 16 N 100GT5A1R0M 5 TFD Color 8 P 100GT5A1RON 5 TFD Color 16 P 100GT5L1ROK 6 Monochrome 8 N 100GT5L1ROL 6 Monochrome 16 N 100GT5L1ROM 6 Monochrome 8 P 100GT5L1RON 6 Monochrome 16 P 100GT1S1ROK 10 STN Color 8 N 100GT1S1ROL 10 STN Color 16 N 100GT1S1R0M 10 STN Color 8 P 100GT1S1RON 10 STN Color 16 P 6 2 Compatible Transducer Resolvers The TouchePLS requires a single turn resolver as an input device such as AVG Autotech s RL100 RL101 RL500 RL501 E1R E7R E8R or E9R Series of resolvers Please see appropriate Position Transducer Manual MAN RPXDU 000 MAN E1 9R 010 MAN RL500 000 or MAN RL501 500 for complete ordering information on resolvers cables and appropriate accessories 6 3 Cabl
32. 1 RS 232C 13 RS 422A 13 RS 485A 13 31 Run Mode 30 55 Run uWIN 61 RUN STOP Signal 38 Scale Factor 57 Scale factor 9 screen map 41 secure backup 3 serial bus connection 6 Serial Communication 9 serial connection 6 Set DIP Switches 18 Setpoints 37 Setup mode button 29 SIP Printer Connections 29 MAN M7251 001 Software 8 solenoid 36 Specifications 10 Speed Compensation 9 35 36 59 speed compensation 33 Stand alone Product 3 Stop bits 31 Stopping Time 9 Stopping Time Fault Monitoring 57 System attributes 30 system attributes 62 Tachometer 2 Technical Support 8 technical support vi Terminal block adapter kits 67 terminal block adapter kits 25 Test 31 Time OFF 2 TOOLBOX 65 Touch PLS Installation 13 Touch PLS Core Software Program 41 Touch PLS system iii touch cell grid 4 trailing edge 35 Troubleshooting iii 69 Typical Input Wiring 11 Typical Output Wiring 11 Unit Addresses 31 Unit parameters 30 Update Time 9 Upload File to Unit 62 USER MEMORY 31 User Defined Parameters 34 user defined parameters iv uWIN 41 uWIN Programming Software 61 uWIN Programming Software P N 10F64 3 8 uWIN Software 59 uWIN Software Manual 62 uWIN Software User s Manual P N 79769 63 uWIN s Main Menu Bar 62 V VIDEO CHIP 31 VIDEO RAM 31 Y Y2K Compliant 31 77 Touch PLS Notes L 78 Instruction Manual MAN M7251 001 Appendix Touch PLS VG Appendix A Re
33. 11 OSHA requirement 2 Outline Dimensions amp Mounting Template 14 15 16 17 Output Status ModZ Screen 204 50 56 Output Status Screen 202 50 56 Outputs Screen 202 56 P P Type Unit sourcing 11 Parity 31 Part numbers iii Password Protection 3 password protection level 61 passwords 62 PE Program Enable 56 PE Program Enable Input 9 Peripheral Device Wiring 28 PILOT LIGHT OBJECT 65 pixel resolution 4 PLC 3 PLC attributes 62 PLC Cable Part Numbers 68 PLS Control Inputs 25 PLS Functions 33 PLS Output Setup Screen 219 52 58 MAN M7251 001 Touch PLS Instruction Manual PLS Outputs 9 25 PLS Programming Screens 49 PLS Scale Factor 56 Position Offset 9 Position Resolution 9 PowerPanel touchscreen 3 4 Preface iii preprogrammed error messages 39 Principle of Operation 5 PRINT PROJECT SCREEN 64 PRINT REGISTER MAP 64 procedural steps iv Program 33 Program Specific Parameters 35 Programmable Functionality 2 programmable limit switch 4 Programmable Parameters 9 Programming Level 61 propagation delay 36 protective screen overlay available 73 Pulse Programming 2 R railing Edge OFF 58 Rear View 18 22 Register Map 63 Registers 5 Replacement Parts amp Maintenance 71 resolver 25 Resolver Inputs and Outputs Wiring 25 Resolver Wiring Diagram 26 27 Resolver Wiring Diagram TouchePLS with 16 Output 27 Resolver Wiring Diagram TouchePLS with 8 Output 26 resolvers
34. 271 60 Groups 33 Groups and Channels Relationship 35 H Hardware 8 Hardware Specifications 9 Help Screen 43 49 55 High and Low Motion Limits 57 high contrast 4 how to install the unit ili how to set PLS parameters iii I O Electrical Specifications 11 I O Power Input 11 I O Status 58 I O Status Brake 58 I O Status Brake Screen 210 52 58 Inhibit Zone 33 Install UWIN 61 interface processor 5 internal register map 62 J Job Number Screen 208 51 57 Job Setups 33 L Leading and Trailing Edge Speed Compensation 2 Leading Edge ON 58 leading edge 35 Low and High motion limits 9 Main Screen 200 49 55 main sections of the manual iv Maintenance 71 Maintenance of the Touch PLS 73 Manual Organization 7 marquee 3 76 Instruction Manual J4 4E memory map 64 modification and or customization of the core prog iii Modification of Core Program 61 Modification to Zero ModZ 37 Modification Zero 2 modified program 63 modify existing screens 61 ModZ 2 33 ModZ Cycle 37 ModZ Group 37 ModZ Inhibit Zone 37 ModZ Inhibit Zone 288 54 ModZ Inhibit Zone pushbuttons 60 Motion Detector 2 9 Motion Limits Screen 205 51 57 Multi function 25 N N Type Unit Sinking 11 Number of PLS Setups 9 O Offline 62 Offset Angle 54 60 Offset Scale Factor Screen 207 51 57 Online 62 Onscreen HELP 8 Open Core Program 62 Operating mode 30 operator interface 3 4 optical isolation
35. ASE SETUP 201 gt h y Baud Rate Job Number Help Motion Limits Offset Scale Brake Limits Station Number 208 43 205 Factor 206 209 207 Brake Limits HELP Offset Scale Factor HELP 48 Job Number 46 MAN M7251 001 Touch PLS MAN M7251 001 Instruction Manual Figure 4 7 10 Color Touch PLS Core Program Screen Map MAIN SCREEN 200 OUTPUT STATUS 202 I O STATUS SELECT 210 1 0 STATUS 1 0 STATUS BRAKE MODZ _ an a Clear Fault Alarm History Clear Fault Alarm History Alarm History gt Alarm History DE 54 i 54 bi I y 47 Touch PLS 48 Instruction Manual Figure 4 8 10 Color Touch PLS Core Program Screen Map MAIN SCREEN 200 PLS OUTPUT SETUP 219 FINE TUNE FINE TUNE EDIT EDIT HELP CHANNEL 1 4 CHANNEL 1 CHANNEL 250 los 220 251 HELP 240 FineTune 1 4 Edit Pa Group Setup EDIT Channel5 i Channel2 271 CHANNEL Channel 16 Channeli6 HELP screen 2 221 223 252 266 241 Re ee EPR e NE Marie west al I EDIT CHANNEL HELP screen 3 242 EDIT CHANNEL HELP screen 4 243 PLEASE Note The dotted line boxes in this flow chart indicate
36. ModZ it will function as a normal PLS Channel and the Group will function as a Normal PLS Group a AModZ Group is controlled by the corresponding ModZ Input a When a False to True transition is detected on the ModZ Input the current angle of the resolver becomes the new reference 0 point and all setpoints for all Channels in the Group are then referenced to this value m The ModZ Cycle terminates when one full resolver revolution is made a Selection of Setpoints is crucial Setpoints crossing 0 may give undesirable results when programmed into a ModZ Output Channel because TouchePLS will react as if two Setpoints were programmed one beginning at Zero and the other ending at Zero When programming ModZ Setpoints and Speed Compensation Values into a TouchePLS Channel too much Speed Compensation could cause a similar Setpoint split or even cause a Beginning of Cycle Setpoint to occur at the end of the Cycle To start anew ModZ Cycle the ModZ Input must make a new False to True transition ModZ Inhibit Zone If the Group Type is ModZ Group Offset is not used Instead there is a parameter called the Inhibit Zone The ModZ Inhibit Zone is an angular zone in which the ModZ cycle may not be triggered The Inhibit Zone begins when the ModZ cycle is originally triggered angle 0 and continues up to a preprogrammed angle Once the ModZ cycle has progressed beyond this Inhibit Zone the ModZ cycle may be restart
37. PLS i 5 00 127 00 tr 8 625 219 075 ns 535 13 589 MAN M7251 001 A 7 875 200 025 Instruction Manual 5 inch TFD Color Model 85 100 dota 7 i gt Mounting Bolts 6 MOUNTING TEMPLATE Mounting Holes 6 Outline Dimensions amp Mounting Template 15 Touch PLS Instruction Manual ave 6 inch Monochrome Model i 8 625 219 075 j ig Tania 25 58 75 7 KEY 5 750 146 050 Mounting Bolts 6 7 87 I ai 875 200 025 MOUNTING TEMPLATE Mounting Holes 6 Outline Dimensions amp Mounting Template 16 MAN M7251 001 Touch PLS Instruction Manual 10 inch Color Model 7 6 13 155 58 113 8801 625 15 88 13 250 336 55 65 16 51 200088 Bh 12 350 318 77 307 34 12 12 1 t bits 212 301 iB FoR Da u g MOUNTING TEMPLATE Mounting Bolts 10 Mounting Holes 10 Outline Dimensions amp Mounting Template MAN M7251 001 17 Touch PLS Instruction Manual 2 2 Set DIP Switches and Wiring The first consideration after mounting the unit and before hard wiring should be setting the DIP Switches The settings will change depending upon whether or not the TouchePLS will be connected to a PLC Bar Code Reader Printer or Computer m Set DIP Switches See page 20 for 5 Color 5 TFD Color and 6 Monochrome Model or page 23 for 10 Color Model Wire Power Wire Resolver Wire Inputs Ou
38. REIRI N o 09 ee IS biz F4 fe 16101616 lt ON AHAEBA BGGEGERA B BHHBEE lt oFF SW1 1 SW1 8 SW4 1 SW4 6 DIP Switch1 DIP Switch 2 DIP Switch 3 DIP Switch 4 8 position 8 position 8 position 6 position COM 1 Port To set COM 1 Port as RS 422A SW2 8 as Termination Termination as used above and in the following tables refers to 120 Ohm termination resistor option for use with RS 422A and RS 485A Switch to ON to enable resistor COM 2 Port To Set COM 2 Set DIP Switches as follows 20 MAN M7251 001 Touch PLS Instruction Manual PLC Port for DIP Switch location on rear of Touch PLS see previous page 20 To set PLC COM port C as Set DIP Switches as follows Current Loop RS 232C RS 485A Termination Termination To set AUX To set AUX Port B as B as Set DIP Switches RS 232C as follows MAN M7251 001 21 Touch PLS Instruction Manual ave Rear View 10 Color Model lella Wiring Diagram 4 Open unit to replace 1 2 AA 3 6 V Lithium Battery see Section 7 page 71 for instruction on battery removal See tables page 24 for DIP Switch settings L r q Auxiliary Port Connections to SIP Printer or Bar Code Reader are the same as the 5 color see Page 28 fi FA Computer Wiring you may use an RS 232C or an RS 422A connector Programmable 120 VAC or Logic Controller 24 VDC 10 Power Source PLC
39. Screens for Channels 5 through 8 9 through 12 or 13 through 16 This depends upon the type of unit and subsequently the number of Channels available 8 or 16 Each Fine Tune Screen allows access to the next 4 Channels and or the previous 4 Channels Another pushbutton is pro vided to access the PLS SETUP MENU and HELP for fine tuning Fine Tune Help 250 this screen displays some information about using the Fine Tuning functions Channel 1 Edit 251 this screen provides the means by which PLS Output Channel 1 s Dwells and Speed Compensa tion are programmed To set the ON and OFF angles for Channel 1 simply enter the desired angle using the keypad and press the touchscreen where the numbers for the ON or OFF angle for the Dwell to be programmed is located You may program up to three Dwells per Channel using this screen Up to seven Dwells per Channel can be accommo dated by the TouchePLS but you will have to modify the program using WIN The speed compensation for the Leading and Trailing Edges for Channel 1 are set in a similar manner Pushbuttons labeled ANGLE ON OFF indicate that the Channel is currently selected to use ANGLE ON and ANGLE OFF settings to control the Dwells If you press this pushbut ton its label will change to ANGLE ON TIME OFF and the Channel will be selected to use ANGLE ON and TIME OFF settings for the Dwell Only one Dwell can be programmed for ANGLE ON TIME OFF The TIME OFF settings are
40. Series DL340 350 or DL405 25 position male d sub Series DL430 440 450 RS 422A 44383 DL305 Series DL340 350 or DL405 25 position male d sub Series DL430 440 450 RS 232C 43150 DL205 Series DL240 250 or DL 405 Phone jack type connector Series DL450 RS 232C 44390 Mitsubishi MELSEC FX Series Converter RS 422A 25 position male d sub 44389 MELSEC FX Series Converter RS 232C 25 position male d sub 44312 Modicon Modbus RS 232C 9 position male d sub 44399 AEG Modicon Micro 9 position male d sub 44318 AEG Series A120 RS 232C 9 position male d sub 44311 Omron Host Link RS 232C 25 position male d sub 44309 Reliance Automate RS 232C 25 position male d sub 43970 Siemens TI 545 RS 422A 9 position male d sub 44310 545 RS 232C 9 position female d sub 44387 S7 HMI Adaptor RS 232C 9 position female d sub 43934 Square D SY MAX RS 422A 9 position male d sub 44317 Toshiba Prosec T Series RS 232C 9 position male d sub 44316 Prosec T Series RS 422A 15 pin plug d sub 44226 UTICOR Director 6001 PLC RS 422A 485A 9 position male d sub 44227 Director 6001 PLC RS 232C 9 position male d sub 68 MAN M7251 001 Touch PLS Instruction Manual 7 Troubleshooting Symptom Unable to program unit parameters Scale Factor Offset etc Program memory is changing by itself Outputs are shifting or turning ON OFF sooner then they should Position and RPM read
41. V Max Current per Output 600 mA Max Current per Card 2 A Output Isolation 1 500 V Input Logic Levels Logic True 6 30 VDC Logic False 0 1 5 VDC Input Isolation 1 500 V 11 Touch PLS 12 Instruction Manual This page intentionally left blank MAN M7251 001 Touch PLS Instruction Manual 2 Touch PLS Installation Installing the Touch PLS requires the following major steps The TouchePLS is a front panel mounted unit Mounting the unit requires a panel cutout and drilling six holes for the mounting screws Please see the following Section 2 1 pages 14 17 for dimensions Now that your TouchePLS is mounted you are ready to set the DIP switches for the PLC port type if used for the AUX port type if using a printer bar code reader etc and COM port type The Touch PLS s PLC Port supports RS 232C RS 422A and RS 485A connections Based on your PLC s requirements set DIP Switches on the back of the unit to select the appropriate Port type See Section 2 2 for more information Set DIP Switches In this step you will be shown how to wire the TouchePLS to the Resolver Power Supply and if used the PLC Computer Bar Code Reader and Printer Note TouchePLS is a DC powered unit 24 VDC See Section 2 2 for diagrams and wiring information Wiring TouchePLS has some user defined parameters such as communication settings baud rate parity etc The unit is shipped with factory
42. ative purposes only The manufacturer cannot assume responsibility or liability for actual use based on the diagrams and examples CAUTION Do not press the Touch PLS touchscreen with any sharp objects This practice may damage the unit irreparably Copyright 1998 All rights reserved Touch PLS IVG MANUFACTURING 4140 Utica Ridge Rd Bettendorf IA 52722 1327 CUSTOMER SERVICE SALES MARKETING ADMINISTRATION 343 St Paul Blvd Carol Stream IL 60188 Application HOTLINE 1 800 TEC ENGR 832 3647 Phone 630 668 3900 Fax 630 668 4676 1st printing 11 98 Manual Number MAN M7251 001 Table of Contents TouchePLS Instruction Manual WARNING Cauttion inside front cover liable of Gontents i na i Led 9 oeer aa eee ne ee AE ed eee re oe ae eee iii Section 1 Overview i 1 1 1 TouchePLS as Stand alone Product or as Part of Control System teeter ees 3 1 2 Easy Economical Flexible e 4 1 3 How does the Jouch PLS Work ine 5 1 4 Manual Organization aaa irta 7 1 5 What you need to get started ae aa iii 8 FlardWale sasa iii 8 SOflWare iui iaia ilaria 8 16 Need Help cia e o aan 8 On screen HELP cr anA ail ee 8 FEIVOvernHeElPo cia 8 StullINeed Help s csciriacn nai iaia ieri 8 Technical SUPPON hodeian e arita oiae ni MR ii a Ne 8 17 Specifications ssaa nie Asia I eee eee 9 O Electrical Specifications ciali the tevbeanc
43. bas den ees Sade dS digesta ase EE desire 61 5 3 Online OF Offerente 62 54 Open Core Program wscssheceerce3Secesduseneticagenecuseubindnssea A ETa Eaa 62 5 5 How do change my Core Program simiensis aaa 63 5 5 1 How to Print Out a Copy of Your Touch PLS Core Programs Register Map eee eeeeeeeeeeseaaeeeseaaeeesanes 64 526 EXAMINE anse eee anse tt 64 Section 6 How to Order i 67 6 1 TOUCRPLS siate lia 67 6 2 Compatible Transducer Resolvers sise 67 63 Cable DE EE AENA 67 6 4 Terminal Block Adapter KITS er ARRE ia 67 6 5 PLC Cable Part NUMBERS aa 68 Section 7 Troubleshooting su 69 Section 8 Replacement Parts amp Maintenance cee eee eee e cee eeeeeecaeeeeeeeeseaeeeeeeeaaes 71 8 1 Lithium Battery Replacement on the 10 Model 71 8 2 Lithium Battery Replacement on the 5 Color and 6 Monochrome Models 72 B 3 FUSE REPIACOMEN ER M ER nn al siden nn dede tance SR ranch 72 8 4 Fluorescent Backlight Bulb Replacement sisi 72 8 5 Maintenance of the TOUCH PLS nsss nren a EEEE NEE EEA SERE 73 DYNA A A dd ets E E T O A eee 75 Appendix A Register Mapping and Bit Maps A 1 Touch PLS 1 Overview Instruction Manual Touch PLS
44. ber These user defined parameters may change with a program selection They Program Specific Parameters A constant number in scale factor units to advance setpoints dwells based on resolver Speed Compensation speed Programmed in counts per 100 RPM You may program different compensations for leading and trailing edges 0 to Scale Factor Default 0 Programmed for each channel separately Caution and Danger Limits for Brake Wear 0 to 9 99 sec Monitoring control outputs 7 and 8 respectively Default 0 If limits are 0 the outputs function as normal Caution Limit is less PLS outputs than Danger Limit Caution amp Danger Limits 0 to Scale Factor Multiple dwell possible in a channel Maximum number of dwells 56 per 8 channels Default 0 Setpoints ON amp OFF as The associated output is energized at ON many channels as setpoint and de energized at OFF setpoint or required Time Off are summarized in the Program Specific Parameters table below 3 2 Program Specific Parameters 3 2 1 Speed Compensation Speed Compensation allows you to dynamically advance or retard a pro grammable output based on a resolver speed This is useful for compensat ing field device response time Each TouchePLS output channel has its own leading edge and trailing edge speed compensation Speed Compensation is only needed for variable speed situations Once the compensation value has been calculated and entered into the
45. ction 9 Broken Wire Faults 56 Built in Motion Detector and Tach 2 bus connection 6 C Caution and Danger Limits 33 CAUTION Limit 38 MAN M7251 001 Index Caution Limit 57 Caution Output 9 Channels 33 Checksum 31 CLEAR FAULT 39 Clear Fault 56 Clear Fault Clear Alarm History Screen 54 49 55 Clock 31 communication parameters 30 Communications Setup Mode 29 Comp Int 30 Comp Int 1 29 Computer Interface 28 connecting cable iv connectors J1 and J2 18 conventions iii vi Core Program Screen Map 41 45 Core Program Software 3 Core Program s Register Map 64 create new screens 61 D DANGER Limit 38 Danger Output fail safe 9 Danger outputs 56 Default button 31 diagrams iv DIP Switch Settings 20 disable the setup mode 23 Discrete hard wired Outputs Inputs 9 display types 4 Download File from Unit 62 drivers 3 Dwell 53 59 Dynamic Zero 9 dynamic zeroing 37 E Edit Channel 1 251 53 59 Edit Help 247 53 Enable ASCII 31 Error Messages 39 Example 64 F factory installed program 3 field devices 33 file protection 62 Fine Tune Channel 1 220 53 58 Fine Tune Help 250 53 59 Fine Tune Screens 59 75 Touch e PLS fine tuned 2 fixed dwell 2 Flexible Group Assignment 2 Fluorescent Backlight Bulb Replacement 72 Fly Over HELP 8 Fuse Replacement 72 G Global Parameters 34 Group 31 Group and Unit Number 31 Group Number Type Channel 1 271 60 Group Setup Menu
46. d R W Ch 7 SP 3 Mapped R W Ch 8 SP 1 Mapped R W Ch 8 SP 2 Mapped R W Ch 8 SP 3 Mapped R W Ch 9 SP 1 Mapped R W Ch 9 SP 2 Mapped R W Ch 9 SP 3 Mapped R W Ch 10 SP 1 Mapped R W Ch 10 SP 2 Mapped R W Ch 10 SP 3 Mapped R W Ch 11 SP 1 Mapped R W Ch 11 SP 2 Mapped R W Ch 11 SP 3 Mapped R W Ch 12 SP 1 Mapped R W Ch 12 SP 2 Mapped R W Ch 12 SP 3 Mapped R W Ch 13 SP 1 Mapped R W Ch 13 SP 2 Mapped R W Ch 13 SP 3 Mapped R W Ch 14 SP 1 Mapped R W Ch 14 SP 2 Mapped R W Ch 14 SP 3 Mapped R W Ch 15 SP 1 Mapped R W Ch 15 SP 2 Mapped R W Ch 15 SP 3 Mapped R W Ch 16 SP 1 Mapped R W Ch 16 SP 2 Mapped R W Ch 16 SP 3 Default Range of Value o OOOOOOOCOOCOOCOoOCOOCOCOCOOOCOOCCOOOCOCOCOCOOOOOOOOOCOOOCOCOOCCOOOOOOCOOOCOCOOCOOCOCOCOOOO Values 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0
47. e See appropriate Position Transducer Manual for ordering cable PLC Cable See the table on the next page for the cable part number applicable to your type PLC CBL 10T22 Cxxx 22 AWG 10 conductor 5 twisted pairs overall foil shielded cable without connector xxx length must be ordered as 010 020 050 feet and increments of 50 feet i e 100 150 etc CBL 10T22 Mxxx 22 AWG 10 conductor 5 twisted pairs overall foil shielded cable with 10 pin MS connector ECM 10REC ITT on one end xxx length must be ordered as 010 020 050 feet and increments of 50 feet i e 100 150 etc 6 4 Terminal Block Adapter Kits Terminal block adapter kits are available for multi function applications 58K19 Adapter Kit for 5 Color and 6 Monochrome Models 58K21 Adapter Kit for 10 Color Model MAN M7251 001 67 Touch PLS Instruction Manual ave 6 5 PLC Cable Part Numbers for all Touch PLS Models Cable PLC PLC Model PLC Connector Type 43983 SLC 500 AIC Link Coupler Module 44394 CTC CTC 2200 2600 RS 232C 6 position modular phone type plug 43939 General Electric Series 90 30 90 70 SNP 15 pin plug d sub 43939 Series 90 30 90 70 SNP X 15 pin plug d sub 44315 IDEC FA2 FA2J FA3S FA25M 25 position male d sub 44385 Keyence KV 10t RS 232C 6 position modular phone type plug 43947 Klockner Moeller PS 306 316 RS 485A DIN 5 pin right angle plug 44307 PS4 RS 232C DIN 5 pin right angle plug 44381 Koyo DL305
48. e Automate 15 20 30 40 Square D Symax Siemens TI Series 5x5 Siemens TI Series 100 Siemens S7 Texas Instruments Toshiba UTICOR Director 6001 More than just a touchscreen based replacement for hard wired switches pilot lights LEDs etc the TouchePLS can accommodate changing produc tion requirements often in minutes with its advanced graphical operator interface and you can make these changes online offline or even remotely with a modem connection you can access and change your TouchePLS program at any time from just about anywhere The OI part of the TouchePLS offers you functionality that is not possible with discrete operator panels It s not only an economical replacement for common hard wired panel components such as pushbuttons pilot lights and selector switches it also provides complete flexibility with the TouchePLS your panel is never obsolete Additionally panels based on TouchePLS can be made far less cluttered by displaying only the necessary controls thereby reducing possible operator confusion The PowerPanel touchscreen used in the TouchePLS has been designed to interchange and display graphical data from a programmable limit switch PLS by merely touching the screen The TouchePLS is available in four display types designed to suit any appli cation and budget Any of these display types may be ordered with eight or 16 outputs and N Type or P Type output polarity All other features remain the same
49. ector and Tach The TouchePLS has a built in Tachometer and Motion Detector In the Tach Mode the TouchePLS displays the machine shaft speed in RPM The Motion Detector energizes a relay when the RPM is between the programmed Low and High Limits 2 MAN M7251 001 Touch PLS 1 1 MAN M7251 001 Instruction Manual e Password Protection The Touch PLS has a Password Protection feature eight levels deep Up to eight different passwords user programmable from the touchscreen allow access to different screens in the TouchePLS providing ultimate protection and security of machine settings Touch PLS as Stand alone Product or as Part of Control System Used as a stand alone product the Touch PLS comes with a preloaded Core Program in its memory Simply connect the resolver and power leads turn it on and the factory installed program provides all of the screens essential to setup and monitor your PLS Each screen consists of displayed text and graphics plus pushbuttons all implemented for quick operator access directly on the configurable touchscreen If this is all your application demands follow the instructions to configure your PLS and you re ready to run For secure backup and as an aid to customiz ing the TouchePLS to your application a copy of the Core Program Software has been provided on a 3 5 Floppy Disk When you need more than a simple stand alone application integrating the TouchePLS with a PLC offers alm
50. ed by retriggering the ModZ Input 37 Touch PLS 38 Instruction Manual 3 2 3 Brake Wear Monitor Time Limits This measurement can warn that the press brakes are wearing out and may need to be replaced for safety reasons To use the Brake Wear Monitor feature you have to set a CAUTION Limit value and a DANGER Limit value Outputs 7 and 8 are used to indicate the CAUTION DANGER conditions If TouchePLS is not used for Brake Wear Monitoring Outputs 7 and 8 are available for other uses To use the Brake Wear Monitor feature the RUN STOP Signal from the machine must be wired to the Brake Input of TouchePLS When TouchePLS receives the machine s STOP signal its internal Brake Stop Timer begins counting If the shaft stops turning before the Caution Limit value is reached exceeded Outputs 7 and 8 will reflect a SAFE condition 7 OFF 8 ON In all Brake Monitor examples OFF De energized and ON Energized However if the stopping time occurs between the CAUTION Limit value and the DANGER Limit value the CAUTION condition appears at Outputs 7 and 8 7 and 8 ON If the machine s shaft fails to stop before reaching the DANGER Limit the DANGER output condition will appear at Outputs 7 and 8 7 ON 8 OFF Brake Output Conditions on Outputs 7 and 8 Condition Output 7 Output 8 Caution Danger Safe OFF Caution ON i Danger ON OFF OFF De energized ON Energized MAN M7251 001 Touch PLS Inst
51. ells If you press this pushbutton its label will change to ANGLE ON TIME OFF and the Channel will be selected to use ANGLE ON and TIME OFF settings for the Dwell Only one Dwell can be pro grammed for ANGLE ON TIME OFF The TIME OFF settings are in msec Group Number Offset 287 this screen shows a pushbutton for each of the four Groups When the pushbutton is pressed a keypad is displayed which is used to specify the Offset Angle for the se lected Group ModZ Inhibit Zone 288 this screen works exactly like the above Group Offset screen except the number specified is the ModZ Inhibit Zone for the Group MAN M7251 001 Touch PLS Instruction Manual 10 Color Model Programming Screens Each screen has been assigned a number The following screen views and their descriptions are placed in numerical order Help Screen 43 this screen provides a menu of pushbut tons that will lead to Help Screens for the functions under the Base Setup Screen Clear Fault Clear Alarm History Screen 54 this screen has pushbuttons which can be used to clear a PLS Faults or the Alarm History Log Other pushbuttons allow display of the Alarm History Log or to return to the Main Screen or the Output Status Brake Screen Main Screen 200 When the unit is powered up and in Run Mode the Main Screen is displayed It displays the number of the currently selected Job the current position of the resolver and the rotation speed
52. gister Mapping and Bit Maps A 1 Appendix Touch PLS EVE A 2 Appendix Touch Pps EVE Mapping Registers Registers are already mapped in the core program If you need to modify the Core Program and map registers the following section is provided to assist you Registers are used to hold data or commands Data used by the PLS consists of values such as RPM Dwell ModZ Offset Leading Edge Trailing Edge etc The TouchePLS comes with 2 048 registers 1 024 registers used by the PLS and 1 024 registers that are available to a PLC if used Scale Factor PLC Registers PLS Internal Registers Registers Touch PLS Touchscreen Display 77 A 3 Appendix Register Mapping Command Default Range of Value Values Touch PLS ave Description 1204 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1115 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 1130 1131 1132 1133 1134 1135 1136 1137 1138 1139 1140 1141 1142 1143 1144 1145 1146 1147 1148 1149 1150 1151 1152 1153 R Position R RPM R I O Status R Outputs R StoppingTime W ModZ amp Brakelnputs R W Scale Factor R W Offset R W HighMotion R W LowMotion R W ProgramNumber R W CautionLimit R W DangerLimit W WriteFineTune Mapped 0 0 999 0 2 047 16 bits 1 16 0 999 359 16 999 0 0 scale factor 0 999 0 999 1 1 8 0 0 9 99 0
53. gramming only During normal operation the com Signal GND to connect RS 232C to your computer use of puter need not be connected to the Touch PLS The 5 other pins may cause communication problems See table Color offers the choice of RS 232C and RS 422A for below computer connection 6 Monochrome is RS 232C only Use the port that matches the type of Port used in the programming PC to wire the Touch PLS These units are Touch PLS equipped with a female RS 232C 9 pin D subconnector 9 Pin DB 9 Da DB 25 H DB COM1 RS 232C ONLY on the rear of the unit and screw terminal RS 422A COM1 Port 5 color models only located on the side and to the rear of the unit The RS 232C 9 Pin Cable part number is 43962 If you are using an RS 422A connector use screw terminal COM1 connections SD SD RD RD located on left rear of 5 color unit Because RS 422A has no standard connector defined a cable will have to be constructed based on pinouts and the PC connector SIP Printer Connections Bar Code Reader Connections PSC Data Logic Scanner Model 5312 2002 BC Reader 2 RxD to Printer 2 RxD to TouchePLS TxD Touch PLS TxD Printer 5 CTS to TouchePLS CTS BC Reader 3 TxD to Printer 7 GND to TouchePLS GND Touch PLS RxD BC Reader 7 GND to TouchePLS GND Printer Bar Code Reader 0d008080000a0a oc660008000000 000000000000 000000000000 All TouchePLS models are wired as shown above You will need to installu
54. gure 4 4 41 Touch PLS Instruction Manual Figure 4 2 5 Color and 6 Monochrome Touch PLS Core Program Screen Map MAIN SCREEN 200 m Other amp _m Screens gt BASE SETUP 201 gt lt Baud Rate Job Number Motion Limits Offset Scale Brake Limits Station Number Factor 206 209 207 Brake Limits Motion Limits Offset Scale Job Number HELP HELP Factor HELP HELP 46 45 48 44 Brake Limits Offset Scale HELP screen 2 Factor 47 HELP screen 2 49 Brake Limits HELP screen 3 53 y Y 42 MAN M7251 001 Touch PLS Instruction Manual ave Figure 4 3 5 Color and 6 Monochrome Touch PLS Core Program Screen Map Other p Screens MAN M7251 001 MAIN SCREEN 200 ABOUT OUTPUT 51 STATUS 202 About Output Status Output Status a screen 2 Brakes ModZ 52 203 204 N Clear Fault Alarm History I O Status Clear Fault Alarm History Alarm History Brake Alarm History 54 wt 210 54 tH 43 Touch PLS Instruction Manual Figure 4 4 5 Color and 6 Monochrome Touch PLS Core Program Screen Map 44 MAIN SCREEN ri 200 gt Other 4 Screens
55. he Brake Danger Brake Caution Motion Limits Broken Wire and Fault outputs are shown with colored indicators The status of the Program Enable Input and the Brake Input are shown as well Pushbuttons are also provided to allow the Brake Clear and Brake Inputs to be toggled A field at the center extreme right of the screen displays the stop ping time in seconds from the last time the Brake Input was turned off STOP MODz I O Status Screen 204 this screen displays the current Job Number position and RPMs at the top of the screen Eight indicators show the status of Motion and Broken Wire Faults the four MODZ Inputs and the PE Program Enable Input Pushbuttons are provided here to allow you to access screens to Clear Faults and to view the Alarm History Screen MAN M7251 001 Touch PLS Instruction Manual ave Motion Limits Keypad Screen 205 this screen provides a keypad and up down arrow keys to allow specification of the High and Low Motion Limits You may enter the value for a Motion Limit on the keypad and then press the E key next to the label for Motion High or Motion Low to set that parameter You may also jog to the next higher or lower value for either parameter by pressing the Up or Down arrow keys next to the appropriate label Brake Limits Screen 206 this screen allows selection of the values for Stopping Time Fault Monitoring You may use the keypad and Up Down arrow keys to specify the Brake Cau
56. ienneneedlueedeeaneethedeasenstaneesaenecees 11 Section 2 Touch PLS Installation is 13 21 TouchsPLS Mounting rar s tides eit ramener eel eases 14 5 inch Color Model Outline Dimensions amp Mounting Template 14 5 inch TFD Color Model Outline Dimensions amp Mounting Template 15 6 inch Monochrome Model Outline Dimensions amp Mounting Template 16 10 inch Color Model Outline Dimensions amp Mounting Template 17 2 2 Set DIP Switches and Wiring ei 18 5 Color amp 6 Monochrome Models Roar VOW rerea aa iaia ia ta 19 DIP SWIitchi Setting S esnean NN Ra eh 20 10 Color Model RearvVieW iscaciiaa ana 22 DIP Switch Settings nared eee iaa rai 23 Resolver Inputs and Outputs Wiring sie 25 Resolver Wiring Diagram Touch PLS with 8 Outputs 26 Resolver Wiring Diagram Touch PLS with 16 Outputs neces ee eeeeeeeeeeeeeaeee 27 Computer Interface and Peripheral Device Wiring eee eeeeeeeeeeeeeaeeeeeeas 28 2 3 Communications Setup Mode i e cs elia alii 29 Adjust Backlight or Contraste 30 Run ModE nisana eet laicale a ee ase deeb eevee 30 COMPIN an n 30 Ce Le S EEEE hee a 31 Test E E E A EEEE AAE E EAE E S 31 Section S PLS FUMCUOMS ii Vests eect el edited ann pen nl alive 33 ALES 10 LS RE cee ee te ced ea 33 MOUS sla 33 Channels Logli 33 3 1 User Defi
57. ify the TouchePLS Core Program on your PC by working offline not connected to a Touch PLS You may also work online with the TouchePLS unit to make changes to the Core Program Working offline you may use WIN to redesign your TouchePLS screens in your office or home or even while on travel Your project becomes as portable as your laptop and your TouchePLS is not down while you are redesigning or making modifications as your unique application needs grow or change Working online allows you to make quick fixes or design changes to an installed TouchePLS and its existing programming You can eliminate a step or two and save time by downloading these changes directly to your TouchePLS Now you can see the effect of the screen design changes you have made immediately eliminating the traditional edit compile download cycle Most of you will employ both methods at one time or another but whether working offline or online you will certainly appreciate the versatility provided by the TouchePLS and its easy to use WIN Software If working offline your project may be uploaded to the TouchePLS at any time The upload function allows you to select a project to be loaded to the TouchePLS From uWIN s Main Menu Bar select File gt Remote Transfer gt Upload File to Unit When Upload File to Unit is selected a dialog box similar to the Open File dialog is shown The file to upload is selected from that dialog box If working
58. igher or lower value for either parameter by pressing the Up or Down arrow keys next to the appropriate label Brake Limits Screen 206 this screen allows selection of the values for Stopping Time Fault Monitoring You may use the keypad and Up Down arrow keys to specify the Brake Caution and Brake Danger Time Limits in seconds from 0 to 9 99 seconds The Brake Danger Limit must be higher than the Caution Limit Outputs 7 and 8 and the first two ModZ inputs will be switched to Brake I O if either of these limits is nonzero Offset Scale Factor Screen 207 this screen allows you to choose the Scale Factor number of increments which one turn of the resolver will be divided into and offset number of increments by which the indicated zero position will differ from the resolver s actual zero position You may enter the value for either parameter using the keypad Press the E key next to the label of the parameter that you wish to set A field at the bottom of the screen displays the current position of the resolver adjusted by the programmed Scale Factor and Offset Job Number Screen 208 this screen provides a keypad push buttons for selection of the Job Number that the PLS is to use both for operation and editing The functions under the PLS Output Setup Screen will operate on the PLS outputs associated with the Job Number selected here Enter the number of the job to be selected 1 to 8 on the keypad and press the E
59. in msec This screen also provides pushbuttons to allow you to move to the Channel 2 Group Number Screen and also to the Edit Channel 2 Screen Each channel s Edit Screen allows move ment to the next channel s screen through all 16 possible channels MAN M7251 001 59 Touch PLS 60 Instruction Manual Group Setup Menu 271 this screen allows the Channel to be assigned to the base PLS or one of four Groups It also allows the four Groups to be selected as PLS or ModZ Groups It also displays a pushbutton for each of the four Groups When the pushbutton is pressed a keypad is dis played which is used to specify the Offset Angle for the selected Group The ModZ Inhibit Zone pushbuttons works exactly like the Group Offset screen except the number specified is the ModZ Inhibit Zone for the Group MAN M7251 001 Touch PLS Instruction Manual 5 Modification of Core Program Not all applications have the same requirements There are two cases in which you might need to modify the Core Program One in a stand alone application you may find it necessary to add or modify the Touch PLS s screens to suit your application s unique requirements Two if you are going to use the TouchePLS as an operator interface to your PLC as well you ll need to add some screens Whether you need to modify existing screens or create new screens you must install the WIN Programming Software included with the unit uWIN enables yo
60. ings are incorrect Broken wire bit in I O status word Mechanical Zero drifts Possible Causes 1 Is the Program Enable Input PE false i e the voltage level at the customer VS VS input is incorrect 2 Is the machine moving Programming of several parameters Scale Factor Program Number is disabled if the resolver is turning faster than 3 RPM 3 Have the required passwords been entered 4 If unable to program setpoints the PLS program may already have the maximum of 7 setpoints assigned to that channel You cannot assign more than 7 setpoints per channel 1 Has the program number been changed to a different number 2 Have proper grounding and shielding practices been applied 3 Is the Program Enable input TRUE While this will not cause the program to change itself keeping it FALSE when not actually programming the unit ensures that the memory cannot be programmed 1 Programming speed compensation can cause the output to shift and turn the output On Off sooner then its programmed value 2 Remove or insert 0 in the speed compensation of this output to eliminate this effect 1 ls the resolver correclty wired Follow the steps below for a quick check a turn power off to Touch PLS unit b Measure the following terminals on J1 located on the bottom of the unit term 3 to term 4 R1 to R2 15 to 50 ohms term 7 to term 5 S1 to S3 50 to 150 ohms term 8 to term 6 S4 to S2 50 to 150 ohms
61. ion Manual avG Channels sated E 1 Each channel is independent Resolver s BASE 3 Each channel is associated with one of the five PLS 5 Groups the BASE GROUP is the default Inputs PLS 6 7 The figure shows the relationship between groups and as 8 channels PLS 9 a 10 11 PLS 12 O mz 13 RE E mz 16 MZ ModZ lire ee 4 Groups and Channels Relationship 3 1 User Defined Parameters TouchePLS has some Global and some Program Specific programmable parameters Global Parameters are common to all programs They are summarized in Global Parameters Parameter Definition Range r 16 to 999 Scale Factor Maximum number of counts per revolution minus 1 Default 359 to work in i e 999 Scale Factor gives 1000 counts revolutions degrees Counts to be added to resolver position It is used to 0 to Scale Factor Base Offset align resolver zero to machine zero Default 0 Motion Limits Motion output energizes if resolver moves within these 0 to 999 High amp Low limits P Numb Setup or P ber Tog rogram Number etup or Program number Default 1 Station Number Unique node number for serial communication 0 to 255 Default 16 110 300 600 1200 2400 Baud Rate Serial communication baud rate 4800 9600 Default 9600 34 MAN M7251 001 Touch PLS Instruction Manual the Global Parameters table below Program Specific Parameters are identified with a given program num
62. licable Help screens If you are modifying your core program using uWIN extensive online Help is available CLICK on the word Help on the Main Menu Bar Also one of the most important features of the uWIN programming software is the availability of context sensitive on screen Help To access the Help windows simply press the F1 function key while on the topic where you need help For example if you need Help while working with base screens hit the F1 function key while in that area and a pop up window will be displayed Fly Over HELP When in WIN and the mouse cursor comes to rest over any toolbar or toolbox button for a short while a small window will appear containing a brief description of the function of that particular button The window will disappear as soon as the cursor is moved Still Need HELP Technical Support Although most questions can be answered with the Core Program Help screens WIN HELP or the manuals if you are still having difficulty with a particular aspect of installation or operation technical support is available at our Application HOTLINE 1 800 TEC ENGR 832 3647 or FAX us at 1 630 668 4676 Visit us at our website www AVG net MAN M7251 001 Touch PLS 1 7 Specifications Position Resolution 1 part in 1 000 Update Time 1 5 msec Programmable Parameters Scale Factor Position Offset On Off Setpoints Setups Speed Compensation Motion Limits High amp Lo RPM Brake Wear Monitor Limit
63. ls the resolver cable properly grounded and shielded Supply VS VS less than 20 VDC Is resolver wiring correct Follow instructions for ohming out resolver wiring above ls the mechanical resolver linkage loose Has the offset value been changed If all fails Call AVG Autotech 630 668 3900 for service MAN M7251 001 69 Touch PLS 70 Instruction Manual This page intentionally left blank MAN M7251 001 Touch PLS Instruction Manual 8 Replacement Parts amp Maintenance 8 1 Lithium Battery Replacement on the 10 Model a Remove four screws two per side as shown in figure below and lift back plate from unit Remove these two screws b With the Touch PLsS top pointed away from you the battery loca tion is in the upper right as shown in figure below Remove old battery and replace with a 1 2 AA 3 6 V Lithium Battery Battery located here LI nh I I O e 000000 Doaeco i aaeeeo L Eu MAN M7251 001 71 Touch PLS Instruction Manual 8 2 Lithium Battery Replacement on the 5 Color and 6 Monochrome Models a Remove plastic battery cover on back of unit see figure below to access the coin cell battery b Lift up on edge of battery to release and then slide it out from
64. n 4 R W Group Chan 5 R W Group Chan 6 0 15 0 15 0 15 0 15 0 15 0 15 Assigns Group for Channel 1 Assigns Group for Channel 2 Assigns Group for Channel 3 Assigns Group for Channel 4 Assigns Group for Channel 5 Assigns Group for Channel 6 Appendix Touch PLS EVE Register Mapping Default Range of Command Value Values Description 1154 1155 1156 1157 1158 1159 1160 1161 1162 1163 1164 1165 1166 1167 1168 1169 1170 1171 1172 1173 1174 1175 1201 1202 1203 1204 1205 1206 1211 1212 1213 1214 1215 1216 1221 1222 1223 1224 1225 1226 1231 1232 1233 1234 1235 1236 1241 1242 1243 1244 1245 1246 1251 1252 1253 1254 R W Group Chan 7 R W Group Chan 8 R W Group Chan 9 R W Group Chan 10 R W Group Chan 11 R W Group Chan 12 R W Group Chan 13 R W Group Chan 14 R W Group Chan 15 R W Group Chan 16 R W BaudRate R W StationNumber R W GroupTypes R W Group Offset 1 R W Group Offset 2 R W Group Offset 3 R W Group Offset 4 R W ModZ Inhibit 1 R W ModZ Inhibit 2 R W ModZ Inhibit 3 R W ModZ Inhibit 4 16 0 15 0 15 0 15 0 15 0 15 0 15 0 15 0 15 0 15 0 15 4 800 9 600 0 255 PLS or ModZ 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor Assigns Group for Channel 7 Assigns Group for Channel 8 Assigns Group for Channel 9 Assigns Group for Channel 10 Assigns Group
65. n Manual This page intentionally left blank MAN M7251 001 Touch PLS Instruction Manual 4 Touch PLS Core Program 4 1 Introduction The Core Program included with the TouchePLS is intended to be a complete operator interface for the PLS functionality It is comprised of about 80 screens The screen map for the 5 Active and Passive Color and 6 Mono chrome Figures 4 1 through 4 4 and the screen map for the 10 Color Figures 4 5 through 4 8 lists all of the screens in the Core Program and shows how they are organized The arrows between the screens in the screen map indicate that a pushbutton is provided on the screen at the base of the arrow from that will allow selection of the screen at the point of the arrow to The following maps for the Touch PLS Core Software Program are subdi vided into 4 parts each Again the arrows indicate that there is a button allowing you to access the next screen or go back to a previous screen The numbers in parentheses are the numbers of the screens You can reference the screens via these numbers when using uWIN to modify the Core Pro Figure 4 1 5 Color and 6 Monochrome Touch PLS Core Program Screen Map Top Level MAIN SCREEN y 200 see figure 4 2 MAN M7251 001 A see figure 4 3 BASE SETUP ABOUT OUTPUT PLS OUTPUT 201 51 STATUS SETUP 202 219 see figure 4 3 see fi
66. ne is running Either or both of the ON and OFF Setpoints can be incremented or decremented or a fixed dwell can be incremented or decremented as needed e Angle ON Time OFF The Touch PLS can be programmed to have its outputs turned ON at an angle and turned OFF after a programmed time by touching the screen For example channel 12 can be turned ON at an angle of 100 and stay ON for a period of 2 45 seconds e Programmable Functionality Brake Wear and ModZ The TouchePLS features a dynamic zeroing or ModZ Modification Zero to modify the zero reference point independent of the actual resolver position After the PLS receives the ModZ input the resolver position is reset to zero The Touch ePLS can also perform Brake Wear Monitoring to satisfy the OSHA requirement This PLS can be field programmed to have either ModZ or Brake Wear Monitoring functionality You must select one or the other the PLS cannot perform both ModZ and Brake Wear functions at the same time e Flexible Group Assignment When it is desirable to control several different machines linked to the same drive shaft the Touch PLS s Flexible Group Assignment can be a powerful and useful feature Output channels may be grouped into one of five independent sections The Base Group is always PLS while the other Groups 1 4 may be defined as PLS or ModZ type Each PLS Group has its own Group Offset while each ModZ Group has its own ModZ Inhibit Zone e Built in Motion Det
67. ned Parameters iii 34 Table of Contents TouchePLS Instruction Manual 3 2 Program Specific Parameters i 35 3 2 1 Speed CompensatiOn sas anses uen aa teen te 35 32 2 ModitiGationi to Zero MOL ssiri iniinis insine alain 37 3 2 3 Brake Wear Monitor Time LIMMS usarla 38 3 3 Error Messages 39 Section 4 Touch PLS Core Program us 41 4 1 INTFOAUGHON iii RSR ee ed ea ene 41 Figure 4 1 5 Color and 6 Monochrome TouchePLS Core Program Screen Map 41 Figure 4 2 5 Color and 6 Monochrome Touch PLS Core Program Screen Map 42 Figure 4 3 5 Color and 6 Monochrome TouchePLS Core Program Screen Map 43 Figure 4 4 5 Color and 6 Monochrome TouchePLS Core Program Screen Map 44 Figure 4 5 10 Color Touch PLS Core Program Screen Map 45 Figure 4 6 10 Color Touch PLS Core Program Screen Map 46 Figure 4 7 10 Color Touch PLS Core Program Screen Map 47 Figure 4 8 10 Color Touch PLS Core Program Screen Map 48 4 2 PLS Programming Sereen Sissin inei Saia 49 5 Color and 6 Monochrome Programming Screens 49 10 Color Model Programming Screens sisi 55 Section 5 Modification of Core Program cee eneee cece eee eee tena eeeeeeaaeeeeesaeaeeeeeeaa 61 Bedi InsiallWVIN cagare osu gece ania avin Re eta 61 52 RUMUWIN agile Abe vn casuals gas Midis
68. nt 3 Channel 12 OFF Setpoint 3 Channel 12 ON Setpoint 1 Channel 13 OFF Setpoint 1 Channel 13 ON Setpoint 2 Channel 13 OFF Setpoint 2 Channel 13 ON Setpoint 3 Channel 13 OFF Setpoint 3 Channel 13 ON Setpoint 1 Channel 14 OFF Setpoint 1 Channel 14 ON Setpoint 2 Channel 14 OFF Setpoint 2 Channel 14 ON Setpoint 3 Channel 14 OFF Setpoint 3 Channel 14 ON Setpoint 1 Channel 15 OFF Setpoint 1 Channel 15 ON Setpoint 2 Channel 15 OFF Setpoint 2 Channel 15 ON Setpoint 3 Channel 15 OFF Setpoint 3 Channel 15 ON Setpoint 1 Channel 16 OFF Setpoint 1 Channel 16 ON Setpoint 2 Channel 16 OFF Setpoint 2 Channel 16 ON Setpoint 3 Channel 16 OFF Setpoint 3 Channel 16 Appendix Touch PLS VG Bit Map for I O Status 16 Bit MSD LSD Xx x X x DNGR CTN MOT MZ4 MZ3 MZ2 BC MZ1 BI FO x X PE B Noe MZ2 BC Mod Z Input2 Modification to zero DNGR Danger Output fail safe or Brake RIRE 0 Stopping time exceeds the danger limit 1 Stopping time is within the danger limit CTN Caution Output 0 Stopping time is within the caution limit 1 Stopping time exceeds the caution limit MOT Motion Output 0 RPM exceeds the Motion Hi Low Limit 1 RPM within the Motion Hi Low Limit BW Broken Wire 0 Broken wire fault 1 No broken wire fault MZ1 BI Mod Z Input 1 Modification to zero or Brake Input Mod Z Input 1 0 No input 1 Input present Brake Input 0 Brake input present Brake Mode 1 Brake input not present Run M
69. ode 0 No input 1 Input present MZ3 Mod Z Input 3 Modification to zero 0 No input 1 Input present MZ4 Mod Z Input 4 Modification to zero 0 No input 1 Input present FO Fault Output diagnostic fail safe 0 Fault 1 No fault PE Program Enable 0 No input 1 Input present Either hard wired input or MZ1 in ModZ and Brake inputs A 7 Appendix X MZ1 MZ2 MZ3 MZ4 Touch PLsm EVE Bit Map for ModZ Modification to Zero amp Brake Inputs 16 Bit MSD LSD X X Xx X x X Xx Xx MZ4 MZ3 MZ2 BC MZ1 B1 Not Used Mod Z Brake Input Brake Mod Z Brake Clear Mod Z Mod Z ModZ and brake cannot be used together 0 input present 1 not present 1 MSD Most significant digit LSD Least significant digit Bit Map for Read Write Error and Address 14 Bit MSD LSD EADD EADD EADD EADD EADD EADD EADD EADD EADD EADD ENUM ENUM ENUM ENUM Error Address 06 Program enable input not active ENUM Error Number 07 Attempting fine tuning on bad address 01 Attempt to fine tune nonexisting dwell 08 Access to fine tuning control word not 02 New dwell is out of range available 03 Programming a parameter during motion 09 Attempt fine tune in time off mode 04 Value out of range 05 Function module busy Bit Map for Group Types 14 Bit MSD LSD x x x x
70. online you may download the core program to your PC The down load function Download File from Unit allows you to load a project from the TouchePLS to your PC From uWIN s Main Menu Bar select File gt Remote Transfer gt Download File from Unit Select the file to be downloaded and simply click OK The internal register map file protection and passwords PLC attributes system attributes the initial values of the internal registers and image screens are saved to disk The how to s are explained in greater detail in the WIN Software Manual Consult the manual or WIN Help for more information Open Core Program Included with your hardware is a disk with your Core Program If working offline install this disk and select the Core Program to open and then edit the Core Program If working online download CORE Program from your TouchePLS unit For an example of how to use the TouchePLS to modify the Core Program to meet an example application see Section 5 6 MAN M7251 001 Touch PLS MAN M7251 001 Instruction Manual 5 5 How dol change my Core Program There are only a few steps needed to modify any part of the Core Program You will need to have the WIN Software User s Manual P N 79769 with you for ready reference a Download the Core Program from your TouchePLS to your PC You will find the correct file name for your core program on the list provided in the previous section See the
71. ost limitless possibilities Touch PLS s PowerPanel touchscreen operator interface is fully ready to integrate the power of a PLS and a PLC into a seamless system bringing the ease of touchscreen control to your machinery in the simplest manner yet devised Because the operator interface uses two processors one for the PLS opera tion and the other to manage display and communicate with the PLC the TouchePLS can share PLS information with the PLC while displaying the data from both on a single screen Bar code readers printers and a marquee can also be connected and configured with the TouchePLS Also included with your unit is a copy of uWIN Programming Software P N 10F64 You will need it to install WIN on a PC so you can modify the Core Program as needed Over 30 models of PLCs can be accommodated by the Touch PLS Ss library of drivers and new drivers are continually being added Contact AVG Autotech if your PLC is not in the following list Touch PLS PLC s 1 2 Easy Economical Flexible Instruction Manual Allen Bradley Remote I O Allen Bradley Data Highway Plus Allen Bradley SLC500 AIC Allen Bradley SLC500 DF1 Allen Bradley PLC5 DF1 CTC 2200 and 2600 Series GE Fanuc Series 90 SNP SNPX GE Genius I O IDEC Keyence Klockner Moeller PS 306 316 Klockkner Moeller PS4 201 MM1 Koyo PLC Direct Magnetek Mitsubishi Modicon AEG Modicon Modbus Modicon Modbus Plus Omron Host Link Profibus Relianc
72. p programming of items relating to the I PLS outputs for a specific job e Output Status monitoring of PLS outputs status and alarm status e About some Help Screens 49 MAN M7251 001 Touch PLS E Mot High Danger Offset Job em Mot Low EE Scale Factor Output Status selection OUTPUT STATUS OUTPUT STATUS BRAKE Modz Note ModZ and brake cannot be used together OUTPUT STATUS FAULTY ope BEM Position DE rm 50 ON DIA IN 1 Z 3 4 5 6 7 8 ALARM 9 CLEAR 10 11 ALARM HISTORY 12 gt OUTPUT STATUS ModZ 9 MOTION 18 BROKEN WIRE FAULT l 11 FAULT ALARM 12 Modz 1 l Modz 2 ALARM ModZ 3 HISTORY Modz 4 PE INPUT CLEAR Instruction Manual Base Setup Screen 201 displays the current settings for Motion Limits Brake Limits PLS Scale Factor and Offset and the currently selected Job Number Pushbuttons are provided to allow access to screens that will program those parameters A pushbut ton is also provided to give access to the Baud Rate Station Number Screen Output Status Screen 202 has two pushbuttons to allow selection of screens to show output status You should select the Output Status Brake pushbutton if you have the PLS programmed to monitor Brake Stopping times see Brake Limits Screen para graph You should select Output Status ModZ if you are not using the Brake functions Output Status Brake 203
73. r it has reached operating temperature Press the UP or DOWN pushbuttons to adjust the display brightness or con trast RUN MODE This pushbuttons allows the Touch PLS Unit to enter its normal operating mode When the TouchePLS is in the RUN MODE the initial base screen specified in the system attributes will be displayed In addition the Unit monitors the interfaces for new input values The Unit will be in the RUN MODE if communicating The only way to exit from the RUN MODE is to restart the Unit CoMP INT This pushbutton allows you to set the Unit s address and computer port parameters The programming PC running uWIN must have identical communication parameters to communicate properly The following screen will appear EXIT Press and it will take you back to GROUP UNIT Set Up Mode Press and select Group Screen or Unit and then use the keypad to enter the address number valid Group numbers are 0 15 and valid Unit numbers are 0 4 095 PARITY Press and select none odd or even Unit Baud Rate and they will return to factory settings as shown here STOP BITS Press and select 1 or 2 30 i CHECKSUM eet Press and select Checksum sai None CRC or EOR Enable ASCII no DEFAULT Press and settings will return to default ENABLE ASCII Press and then select NO or YES MAN M7251 001 Touch PLS PLEASE NOTE Valid Gro
74. ruction Manual 3 3 Error Messages MAN M7251 001 There are two types of error messages that may occur when using the Touch PLS The first group are preprogrammed error messages that may occur when you are working in the Core Program to program the PLS They are as follows 01 Attempt to fine tune nonexisting dwell 02 New dwell is out of range 03 Programming a parameter during motion 04 Value out of range 05 Function module busy 06 Program enable input not active 07 Attempting fine tuning on bad address 08 Access to fine tuning control word not available 09 Attempt fine tune in time off mode These error messages only appear for a few seconds and will go away on their own You will need to correct the error in order to continue program ming The second group of error messages are alarm messages and were created to warn you of a system communication problem To clear these messages you should press the CLEAR FAULT Button They are as follows 01 SYSTEM FAULT 02 BROKEN WIRE DETECTED 03 MOTION FAULT 04 EXCEEDED BRAKE CAUTION 05 EXCEEDED BRAKE DANGER TIME IMPORTANT NOTE If you are not using the Brake Danger Option error message 05 EXCEEDED BRAKE DANGER TIME will always be displayed at the bottom of the screen Also error messages 04 and 05 will remain on the screen until there is a successful machine cycle This is true even after you press the CLEAR FAULT Button 39 Touch PLS 40 Instructio
75. s Caution amp Danger 9 99 sec max Scale factor Programmable from 16 to 999 common to all PLS setup Position Offset Programmable to full scale factor value com mon to all PLS setup Number of PLS On Off Set points 112 per PLS setup 56 per group of eight outputs Number of PLS Setups eight Speed Compensation Programmable in scale factor units per 100 RPM up to full scale factor value Each PLS output channel has its own leading and trailing edge speed compensation Motion Detector Low and High motion limits common to all PLS setups programmable from 0 to 999 RPM Brake wear Monitor Caution and Danger Limit 9 99 sec max Number of PLS outputs 16 total Dynamic Zero or ModZ Input or Brake Input Modification Zero on the fly with an external input edge triggered or brake input Serial Communication via RS 485A port Broken Resolver Wire Detection Indication for broken wire in I O Status MAN M7251 001 Instruction Manual Discrete hard wired Outputs Inputs Operation On Logic True Off Logic False Caution Output On _ if stopping time exceeds the caution limit Off if stopping time is within the caution limit Danger Output fail safe On _ if stopping time is within the danger limit Off if stopping time exceeds the danger limit PLS Outputs On _ if current position is within the dwell on off setpoint Off if current position is outside the dwell on off setpoint
76. s and numeric values of the Current Dwells are displayed on the screen Press the number on the left side of the screen that corresponds with the Dwell to be Fine Tuned Its number will then be highlighted Then use the arrow keys at the bottom of the window to increase or decrease the angle of Leading Edge ON the Trailing Edge OFF or of the entire Dwell BOTH This screen is set up for a Scale Factor of 359 If you change the Scale Factor to another value the bar graphs ranges will not be correct This can be easily changed with the uWIN Software Pushbuttons are also provided to allow access to the Fine Tune Screen for Channel 2 and Channel 16 Each Fine Tune Screen allows access to the next and previous screens Another pushbutton is provided to access the HELP for fine tuning DWELL Edit Help 247 this screen is the first of six screens that display information about Editing the PLS Channels Fine Tune Help 250 this screen displays some information about using the Fine Tuning functions DWELL 1 DWELL 2 DWELL 3 SPEED on Edit Channel 1 251 this screen provides the means by which ON OFF PLS Output Channel 1 s Dwells and Speed Compensation are programmed To set the ON and OFF angles for Channel 1 simply enter the desired angle using the keypad and press the touch screen Ea where the numbers for the ON or OFF angle for the Dwell to be AE programmed is located You may program up to three Dwells per
77. scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor 0 scale factor A 6 Touch e PLS ave Description ON Setpoint 3 Channel 6 OFF Setpoint 3 Channel 6 ON Setpoint 1 Channel 7 OFF Setpoint 1 Channel 7 ON Setpoint 2 Channel 7 OFF Setpoint 2 Channel 7 ON Setpoint 3 Channel 7 OFF Setpoint 3 Channel 7 ON Setpoint 1 Channel 8 OFF Setpoint 1 Channel 8 ON Setpoint 2 Channel 8 OFF Setpoint 2 Channel 8 ON Setpoint 3 Channel 8 OFF Setpoint 3 Channel 8 ON Setpoint 1 Channel 9 OFF Setpoint 1 Channel 9 ON Setpoint 2 Channel 9 OFF Setpoint 2 Channel 9 ON Setpoint 3 Channel 9 OFF Setpoint 3 Channel 9 ON Setpoint 1 Channel 10 OFF Setpoint 1 Channel 10 ON Setpoint 2 Channel 10 OFF Setpoint 2 Channel 10 ON Setpoint 3 Channel 10 OFF Setpoint 3 Channel 10 ON Setpoint 1 Channel 11 OFF Setpoint 1 Channel 11 ON Setpoint 2 Channel 11 OFF Setpoint 2 Channel 11 ON Setpoint 3 Channel 11 OFF Setpoint 3 Channel 11 ON Setpoint 1 Channel 12 OFF Setpoint 1 Channel 12 ON Setpoint 2 Channel 12 OFF Setpoint 2 Channel 12 ON Setpoi
78. terface Direct Register Access program port or remote I O Serial Interface COM Port 1 RS 232C RS 422A RS 232C RS 232C RS 422A 485A Extra Printer RS 232C RS 422A RS 232C RS 422A 485A RS 232C RS 422A 485A PLC Port RS 232C RS 422A RS 232C RS 422A RS 232C RS 422A 485A 485A Current Loop COM Port 2 RS 422A RS 422A RS 422A 485A NOTE When the unit is in RS 422A or RS 485A mode the RD receive data lines may be terminated by 150 Ohms through the user accessible switch selection 10 MAN M7251 001 Touch PLS Instruction Manual I O Electrical Specifications I O Power Input 24 VDC Nominal 20 30 VDC 100 MA user loads Customer supplied 24 VDC Power VS VS 20 to 30 VDC 100 mA plus current used by user s loads and inputs To maintain optical isolation I O power should be separate from Service Power Typical Output Wiring Typical Input Wiring P Type of Unit N and P Type of Unit VS VS COMMON N Type of Unit VS COMMON N TYPE UNIT SINKING P TYPE UNIT SOURCING Output Logic Levels Output Logic Levels Logic True MOSFET On 0 2 V Max 100 mA Logic False MOSFET Off 0 05 mA leakage 30V Max Current per Output 600 mA Max Current per Card all Outputs 2 A Output Isolation 1 500 V Input Logic Levels Logic True 6 30 VDC Logic False 0 1 5 VDC Input Isolation 1 500 V MAN M7251 001 Logic True MOSFET On 0 5 V Drop 100 mA Logic False MOSFET Off 0 05 mA leakage 30
79. tion and Brake Danger Time Limits in seconds from 0 to 9 99 seconds The Brake Danger Limit must be higher than the Caution Limit Outputs 7 and 8 and the first two ModZ inputs will be switched to Brake I O if either of these limits is nonzero Offset Scale Factor Screen 207 this screen allows you to choose the Scale Factor number of increments which one turn of the resolver will be divided into and offset number of increments by which the indicated zero position will differ from the resolver s actual zero position You may enter the value for either parameter using the keypad Press the E key next to the label of the parameter that you wish to set A field at the bottom of the screen displays the current position of the resolver adjusted by the programmed Scale Factor and Offset Job Number Screen 208 this screen provides a keypad pushbuttons for selection of the Job Number that the PLS is to use both for operation and editing The functions under the PLS Output Setup Screen will operate on the PLS outputs associated with the Job Number selected here Enter the number of the job to be selected 1 to 8 on the keypad and press the E key or press the Up or Down arrow keys to change the job number by 1 MAN M7251 001 57 Touch PLS Instruction Manual ave Baud Rate Station Number Screen 209 this screen allows selection of the Baud Rate 4800 or 9600 and Station Number 1 to 16 that the PLS will use
80. tputs Wire PLC if used Wire PC only needed for screen changes Wire any Peripheral Devices if used Resolver Bottom View Rear View To maintain optical isolation keep I O Control Inputs Power separate from Service Power and Outputs For 5 Color see page 19 For 5 TFD Color see page 19 For 6 Mono LCD see page 19 For 10 Color see page 22 All Resolver PLS Control Inputs and PLS Outputs Rear panel has connectors for wiring of are on the bottom of the unit on connectors J1 and PLC PC Power and DIP Switches for port J2 See page 25 for details configuration See appropriate page as provided above for details 18 MAN M7251 001 Touch PLS Rear View Computer Wiring you may use an RS 232C connector 5 Color and 6 Mono or an RS 422A connector 5 Color only RS 422A Cable no standard connector or pin out see page 28 Computer Interface 5 Color only a RS 232C Cable P N 43962 COM1 RS 232 ONLY ca DD This screw terminal See tables pages is not available on 20 amp 21 for DIP Switch settings L PLC Wiring r q See page 28 for AUX connections L PLC Cable see page 68 for Cable P Ns applicable to your type PLC Programmable Logic Controller Instruction Manual Co 5 Color and 6 Monochrome Models For wiring J and J2 Connectors on the bottom of the unit see page 25 Rear View Touch PLS
81. u Bar see figure above On the menu CLICK on the word Print The PRINT PROJECT SCREEN will appear UNCHECK all screens except PRINT REGISTER MAP CLICK OK button Your printer will print out a copy of the REGIS TER MAPPING AND INITIAL VALUES table DOO 5 6 Example You have a hot melt applicator that must turn ON at 15 degrees and OFF at 20 degrees to assure a proper bead You want to add a pilot light to the BASE Screen 200 that turns ON and OFF to inform the operator when and if the hot melt applicator has been activated Assume that we are using Channel 1 to control the melt application With uWIN running on your PC download the Core Program from your Touch PLS unit a Use the menu path Screen gt Select gt Base to go to SELECT BASE SCREEN b SCROLL to 200 MAIN Screen and Select it The MAIN Screen will appear 64 MAN M7251 001 Touch PLS Instruction Manual ave c Pick the PILOT LIGHT OBJECT from the TOOLBOX and place it at the desired location on the Screen See page 63 of the WIN Software User s Manual for details d We need to determine which bit is mapped to Output Channel 1 From Appendix A the list of mapped registers it is in 1104 0 Enter this number in the Monitor Bit field of the PILOT LIGHT OBJECT General Tab Screen see figure below Enter value in this box e Complete configuring the Pilot Light s other properties such as color border etc f Save the changes you
82. u to select the PLC driver you need and set the parameters Also you use uWIN to set any peripheral device parameters such as a bar code reader or printer and to set the password protection level 5 1 Install zWIN a Connect a PC to your Touch PLS as shown in Section 2 2 of this manual b Load the Touch PLS uWIN Software on your PC by placing the first of three 3 5 program Disks into your system s external drive c From the Windows File Menu select RUN Type A install d Follow the prompts and select only the PLC drivers you need Selecting all the PLC drivers will take up about 4 Meg of hard drive space Refer to the wWIN s Software User s Manual P N 79769 for additional information 5 2 RunuWIN Once the program has been installed you will have a new Program Group listed in your Windows Program Manager To run the programming software use the mouse to double CLICK on the uWIN Software icon Once the soft ware has been launched you will see the Start Project Selection screen Here you choose the Programming Level you wish to work at Basic Advanced To have access to all the programming screens and functions select Ad vanced From the Start Project Selection screen CLICK on Open Existing Project to work offline or CLICK on Open Remote Project to work online MAN M7251 001 61 Touch PLS 62 5 3 5 4 Instruction Manual Online or Offline You may upload and then mod
83. under the retaining clip Remove from unit c When installing a new 3 6 V Coin Cell Lithium Battery Generic P N BR2032 ensure that the positive side is facing up Remove plastic battery cover 8 3 Fuse Replacement The fuses may need to be replaced Use a 1 5 Amp 250V 2AG Slow Blow fuse for the 5 Active Color the 5 Passive Color and the 6 Monochrome TouchePLS Use a 1 0 Amp 250V 2AG Slow Blow fuse for the 10 Color TouchePLS 8 4 Fluorescent Backlight Bulb Replacement A replacement kit is available for the fluorescent backlight bulb used in the color and monochrome Touch PLS Call technical support to determine your display type and P N of bulb used 72 MAN M7251 001 Touch PLS Instruction Manual 8 5 Maintenance of the Touch PLS To ensure the longevity and effectiveness of the TouchePLS please take note of the following precautions e Do not press sharp objects against the screen e Do not strike with the panel with hard objects e Do not press the screen with excessive force e Ifthe panel is mounted horizontally do not place any objects over the touchscreen This will result in heat buildup and may damage the unit The TouchePLS touchscreen has a polycarbonate surface The touchscreen has a scratch resistant coating This adds a slight chemical barrier to the screen but the coating s primary purpose is to protect the screen from abrasion and it should not be considered when evaluating the use of
84. up and Unit numbers are as follows Groups 0 15 Units 0 4 095 Factory Parameter Presets Default Group Unit Baud Rate Parity Stop Bits RS 485A Checksum Enable ASCII Information MAN M7251 001 Instruction Manual ave Group and Unit Number Each TouchePLS is assigned a Unit address and is selected through the Group Unit pushbutton on the screen Each Unit Address consists of two identifiers which represent the Group and Unit Numbers The Unit Addresses are divided into the Group and Unit Numbers to allow the PC to address the specific TouchePLS networked to it Group and unit number possibilities e Group 00 Unit 0000 addresses all units in all groups e Group XX Unit 0000 addresses all units in group XX e Group XX Unit XXXX addresses the specific unit indicated Selection of Remaining Parameters Baud Rate Parity Stop Bits RS 485A Checksum and Enable ASCII are all selected using the touchscreen basically in the same manner For example when the Baud Rate is selected a screen displaying the available Baud Rates appears To change the unit s Baud Rate simply touch the pushbutton with the Baud Rate you want This simple method is used to set the rest of the unit s parameters Simply press the pushbutton icon for the parameter you wish to change Finally the unit is equipped with a Default pushbutton Pressing the Default pushbutton resets the unit s parameters to the factory
85. vo ae Aurore Automation Touch e PLS PLS with Graphical Operator Interface Instruction amp Operation Manual Sales and Marketing v 343 St Paul Blvd Carol Stream IL 60188 Tel 630 668 3900 FAX 630 668 4676 Factory Customer Service Order Entry v 4140 Utica Ridge Rd Bettendorf IA 52722 Tel 319 359 7501 800 711 5109 FAX 319 359 9094 Application Hotline 1 800 TEC ENGR 832 3647 Vist our web site at www avg net MAN M7251 001 REV 00 11 11 98 Touch PLS Instruction and Operation Manual WARNING In the application of AVG Automation programmable control devices you should consider them components Therefore provisions other than the programmable control device must be taken to protect per sonnel in the event of a programmable control device malfunction Pro grammable control devices should not be used as stand alone protec tion in any application Unless proper safeguards are used unwanted start ups could result in equipment damage or personal injury If pro grammable controllers are used with operator interface and like de vices this hazard should be of primary importance The operator should be made aware of this hazard and appropriate precautions should be taken In addition consideration should be given to the use of an emergency stop function that is independent of the programmable controller The diagrams and examples in this user s manual are included for illus tr

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