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User Manual - Klockner Moeller Parts

1. AttrID NV AccessRule Name Data Type Attribute Description Value 1 NV Set MAC ID USINT MAC ID in use when baud rate switch is Range 0 63 set to 3 Default 63 BO on B1 on 2 NV Set Baud rate USINT Baud rate in use when baud rate switch 0 125k is set to 3 1 250k BO on B1 on 2 500k Default 0 3 NV Se Poll input assembly select USINT Poll connection input assembly instance Default 120 that is active 4 NV Se Bit strobe input assembly USINT Bit strobe connection input Default 107 select assembly instance that is active 5 NV Se Poll output assembly select USINT Poll connection output assembly Default 105 instance that is active 6 Ge Short assembly user input size USINT Total size of assembly 120 as Determined by the placement of the 0 determined by user selected input below ist items 7 NV Se Short assembly user input USINT Data item assigned to Word 0 of short Default 1 device status control Word 0 Param user input assembly supervisor attr 101 8 NV Se Short assembly user input USINT Data item assigned to Word 1 of short Default 10 present fault bits Word 1 Param user input assembly 9 NV Se Short assembly user input USINT Data item assigned to Word 2 of short Default 5 average current Word 2 Param user input assembly 10 NV Se Short assembly user input USINT Data item assigned to Word 3 of short Default 9 thermal memory percent Word 3 Param user input assembly 11
2. If the attribute is set to 1 then the output terminal is not changed due to a communications fault Default O Communication Fault Value Determines the value to be applied to the output terminal if a communications fault occurs AND the Communication fault action attribute is set to O Default 0 Idle Action Determines the action to be taken at the output terminal when communication idle occurs If this attribute is set to 0 then output terminal will be set to the state determined by attribute Idle value If the attribute is set to 1 then the output terminal is not changed due to a communications idle event Default O Idle Value Determines the value to be applied to the output terminal if a communications idle event occurs AND the Idle action attribute is set to 0 Default 0 24 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Control Supervisor Object Class 0x29 C440 Control Supervisor Instance Services C440 DeviceNet Configuration Service Code Service Name Service Data Description Ox0E Get_Attributes_Single N A Returns the contents of the specified data 0x10 Set_Attributes_Single Value Modifies an attribute value 0x05 Reset N A Resets the device to start up state Control Supervisor Instance Attributes C440
3. Ge Long assembly USINT Total size of assembly 130 as Determined by the placement of the 0 user input size determined by user selected input below ist items 12 NV Se Long assembly user input USINT Data item assigned to Word O of long Default 1 device status control Word 0 Param user input assembly supervisor attr 101 13 NV Se Long assembly user input USINT Data item assigned to Word 1 of long Default 2 L1 current Word 1 Param user input assembly 14 NV Se Long assembly user input USINT Data item assigned to Word 2 of long Default 3 L2 current Word 2 Param user input assembly 15 NV Se Long assembly user input USINT Data item assigned to Word 3 of long Default 4 L3 current Word 3 Param user input assembly 16 NV Se Long assembly user input USINT Data item assigned to Word 4 of long Default 5 Word 4 Param user input assembly Current avg 17 NV Se Long assembly user input USINT Data item assigned to Word 5 of long Default 6 Word 5 Param user input assembly Current as a of FLA 28 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration DeviceNet Interface Object Instance Attributes C440 continued AttrID NV Access Rule Name Data Type Attribute Description Value 18 NV Se Long assembly user input USINT
4. C440 XTOE Electronic Overload Relay DeviceNet User Manual Effective March 2011 New Information ETN Powering Business Worldwide For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 XTOE Electronic Overload Relay DeviceNet Disclaimer of Warranties and Limitation of Liability The information recommendations descriptions and safety notations in this document are based on Eaton Electrical Inc and or Eaton Corporation s Eaton experience and judgment and may not cover all contingencies If further information is required an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR MPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or c
5. Ge Consumed_Connection_Path_Length UINT Number of bytes in the Consumed_Connection_Path attribute Default 0x00 16 Ge Consumed_Connection_Path Packed Specifies the application object s that are to receive the data consumed by EPATH this connection object See DeviceNet Volume Appendix I Default Null PATH C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 21 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration Connection Object Instance 2 Attributes Polled I O C440 Access AttrID Rule NV Name DataType Attribute Description 1 Ge State USINT State of the object Default 0x01 2 Ge Instance_Type USINT Indicates either 1 0 or messaging connection Default 0x01 3 Ge TransportClass_Trigger BYTE Defines behavior of the connection Default 0x83 4 Ge Produced Connection ID UINT Placed in CAN identifier field when the connection transmits 5 Ge Consumed_Connection_ID UINT CAN Identifier field value that denotes message to be received 6 Ge Initial_Comm_Characteristics BYTE Defines the message group s across which productions and consumptions associated with this connection occur Default 0x01 7 Ge Produced_Connection_Size UINT Maximum number of bytes transmitted across this connection 8 Ge Consumed_Connection_Size UINT Maximum number of bytes receive
6. Initial Value Commanded Value Result 0 0 No action 0 1 Reset fault 1 0 No action 1 1 No action 26 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Overload Object Class 0x2C C440 Overload Instance Service C440 Service Code Service Name Service Data DeviceNet Configuration Description Ox0E Get_Attribute_Single N A Returns the contents of the specified data 0x10 Set_Attribute_Single Value Modifies an attribute value Overload Instance Attributes C440 AttrID NV Access Rule Name Data Type Attribute Description 6 Ge Phimbal USINT Percent phase imbalance 7 Ge Thermal USINT Percent thermal capacity 100 NV Ge TripClass USINT Trip class setting 5 to 30 105 Ge FLA Current UINT The present FLA setting The potentiometer selects this value The value is scaled by the multiplier 140 Ge AvgCurrent UINT Average of the three phase currents scaled by the current multiplier 141 Ge Current LI UINT Actual motor phase current L1 scaled by the current multiplier 142 Ge Current L2 UINT Actual motor phase current L2 scaled by the current multiplier 143 Ge Current L3 UINT Actual motor phase current L3 scaled by the current multiplier 144 Ge Ground current UINT RMS ground current scaled by the current multiplier
7. 2 Cc P 1 0 Power Input 3 24 4 Input 4 5 Isolated Common ov 1 a NO Q1 6 24Vde Common 24 50mA Max AQ ba NO 1 T 24Vdc Source AC DC 7X 8 Relay 1 NO Relay Q1 NO Q2 9 Relay 1 NO Relay c c Relay 2 NO Output Q1 Relay 2 Common Q x NC Q2 H Relay 2 NC Output Q2 AC DC 7X Cc Pin 12 Q2 pa Example Isolated 24 Vdc Input Source Note Do not connect a 24 Vdc source to pins 6 and 7 The I O Power 24 Vdc is to be used only in conjunction A with the inputs It is a 24 Vdc output intended to only Example Non isolated 24 Vdc input source Y The inputs must be supplied by an 24 Vde supply signal power for the inputs When using the 24 external power source i i Do not connect the external supply Vdc input supply pin 6 should only be connected to cidad dre F3 A pin 5 24 Vdc input supply common to input common Connect isolated power source See example wiring diagrams Any device using the between Cand inputs NET provided 24 Vdc input supply must have 500V Pin 1 isolation from ground Example devices include pushbuttons oo nba O rs 2 12 a To 13 13 a 24 Vdc Input Specifications ais 14 14 O Specification Value OQ c c m Vd Number of inputs 4 ds ov 24 Vde 24 Nominal voltage 24 Vdc NO Q1 Nominal current 5mA O lo NO at Type Current sinking AGO No Q2 nput type IEC 61131 2 type 1 digital cic A NC Q2 Maximum 24 Vdc source current 50 mA Ae FS solation voltage 250 Vac Bae 12 C440 XTOE
8. DIP switches on the face of the device DIP Switch Baud Rate Selection B0 Sw B1 Sw8 Baud Off Off 125k default On Off 250k Off On 500k On On Software configuration DeviceNet MAC ID Selection The DeviceNet MAC ID is configured using the DIP switches on the face of the device DIP Switch Behavior C440 DeviceNet Object Details C440 DeviceNet Full Profile Class Object Number of Instances 0x01 Identity 1 0x02 Message router 1 0x03 DeviceNet 1 0x04 Assembly 7 See assembly object details 0x05 Connection 3 0x08 Discrete input point 4 0x09 Discrete output point 2 0x29 Control supervisor 1 0x2C Overload 1 0x94 DeviceNet interface 1 Identity Object Class 0x01 C440 DIP Switch Value 6 32 Identity Instance Services C440 5 16 Service Service Service 4 8 Code Name Data Description 3 4 0x05 Reset 0 Instance 1 Initializes adapter to the 7 7 power up state 1 1 0x05 Reset 1 Instance 1 Writes default values to all instance attributes AND then 6 32 saves all non volatile attributes to 7 flash memory and then performs the Note To set a MAC ID of 25 DIP switches 5 4 and 1 need equivalent of a reset 0 baa on with all others off Default is Mac ID 0x05 Reset 101 Vendor specific reset perform all on Intercom divorce If comm module is not connected to a C440 the comm module will assume the discrete 10 profile If t
9. Object C440 Bit s Called Definition 0 Owned 1 Reserved set to zero 2 Configured TRUE indicates that the application of the device has been configured to do something different than the out of box default This does not include configuration of the communications Reserved set to zero 4 7 Reserved set to zero 8 inor recoverable fault TRUE indicates that the device detected a problem with itself which is thought o be recoverable The problem does not cause the device to go into one of the aulted states 9 inor unrecoverable TRUE indicates that the device detected a problem with itself which is thought ault o be unrecoverable The problem does not cause the device to go into one of the aulted states 10 ajor recoverable TRUE indicates that the device detected a problem with itself which caused the ault device to go into the major recoverable fault state 11 ajor unrecoverable TRUE indicates that the device detected a problem with itself which caused the ault device to go into the major unrecoverable fault state See Behavior section 12 13 Reserved set to zero 14 15 Reserved set to zero State This attribute is an indication of the present state of the device Note that the nature of a major unrecoverable fault could be such that it may not be accurately reflected by the state attribute This attribut
10. eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 XTOE Electronic Overload Relay DeviceNet List of Tables Electronic Overload Education 0 0 0 eee nae 3 Electronic Overload Relays Up to 1500A Ratings and Specifications 4 C440 XT Standalone Overload Relays XT C440 nananana anaana 7 NEMA Freedom Series Starters with C440 Electronic Overload Relays 8 IEC XT Starters with XT Electronic Overload Relays a 8 Field Terminal Wire Capability eea ese sony waters cache aay E oes paw le 11 120 Vac Input Specifications 2 0 eee 11 24 Vde Input Specifications sec seis GNG a Na ee A A A Ba ed 12 Relay Specifications 4na nala na eos KAG be oe Tha KA aed we Oe Rae es 13 Pilot Duty Relay Saan hues ha rl aston See eae qna odds axa 13 DIP Switch Baud Rate Selection n naaa ene 14 DIP SWitch BehaVIOk culata a MAUNA nh JANA A be GANAN oe ee ee at 14 C440 DeviceNet Full Profile secu recio eiri eee 14 Identity Instance Services CAAO minicadena MAGA a nes 14 Identity Instance Attributes C440 auaa aana aeaaaee 15 Bit Definitions for Instance 1 Status Attribute of Identity Object C440 16 Definedi States vicario eee eee a 16 Message Router Instance Services C440 anaana aeaaea 17 Message Router Instance Attributes C440 anaana aaea aaraa 17 DeviceNet Instance Services C440 eee nae 17 Device
11. 0 Test Fault Out2 Out1 trip reset Output Assembly 111 Bit Strobe Command C440 Sixty four bits of strobe data one per MAC ID The data is ignored by the C440 DeviceNet adapter Connection Object Class 0x05 C440 Connection Instance Services C440 Service Service Service Code Name Data Description 0x05 Reset N A Resets the inactivity watchdog timer Transitions from timed out or deferred delete state to established 0x0E Get_Attributes_Single N A Returns the contents of the specified data 0x10 Set_Attributes_Single Value Modifies an attribute value 20 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration Connection Object Instance 1 Attributes Explicit Messaging C440 AttrID NV Access Rule Name DataType Attribute Description 1 Ge State USINT State of the object Default 0x03 2 Ge Instance_Type USINT ndicates either I O or messaging connection Default 0x00 3 Ge TransportClass_Trigger BYTE Defines behavior of the connection Default 0x83 4 Ge Produced Connection ID UINT Placed in CAN Identifier field when the connection transmits Default 0x0000 although this default will never be visible 5 Ge consumed Connection ID UINT CAN
12. 150 Ge Maximum device FLA UINT This is the max FLA setting possible in this device The value is scaled by the current multiplier 151 Ge Minimum device FLA UINT This is the min FLA setting possible in this device The value is scaled by the current multiplier 152 Ge Current multiplier UINT This value indicates the multiplier applied to the current values For example If the multiplier is 10 then all currents are read out in deci amps 1A gt 10 Divide the given current value attribute 140 141 142 and so on by the value in this location to convert to amps 153 Get Current as a of FLA UINT Presents the average current as a percent of the FLA setting 154 Get Ground Fault USINT Percent of ground fault measured GF GFC 0 5 FLA C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 27 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration DeviceNet Interface Object Class 0x94 C440 DeviceNet Interface Object Instance Services C440 Service Code Service Name Service Data Description Ox0E Get_Attribute_Single N A Returns the value of the specified attribute 0x10 Set_Attributes_Single Value Modifies an attribute value DeviceNet Interface Object Instance Attributes C440
13. 4 Get Set Produced_Connection_Path Packed Specifies the assembly instance whose data is to be produced by this EPATH connection object Default assembly instance 107 0x62 0x36 0x42 15 Ge Consumed_Connection_Path_Length UINT Number of bytes in the Consumed_Connection_Path attribute Default and fixed as 0x03 16 Get Set Consumed_Connection_Path Packed Specifies the application object s that are to receive the data consumed by EPATH this connection object Default and fixed as assembly instance 111 Ox62 0x36 0x46 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 23 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration Discrete Input Object Class 0x08 C440 Discrete Input Point Instance Services C440 Service Service Code Service Name Data Ox0E Get_Attributes_Single N A Description Returns the contents of the specified data 0x10 Set_Attributes_Single Value Modifies an attribute value Discrete Input Point Object Instance 1 4 C440 Attr Access Data ID Rule NV Name Type Attribute Description 3 Get Value BOOL Input point value 101 Set Debounce UDINT Debounce time Input Point Value The input point value reflects current state of the associated input terminal Discrete Output Object Class 0x09 C440 The Discrete Output Point DOP Object models discrete outputs in a product Note that the ter
14. 440 2 eee eee 27 Overload Instance Attributes C440 0 eee 27 DeviceNet Interface Object Instance Services C440 20 0 0 00 cee 28 DeviceNet Interface Object Instance Attributes C440 o oooooooooooooo 28 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com v For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 XTOE Electronic Overload Relay DeviceNet Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may
15. AttrID NV Access Rule 10 Ge Name Faulted Tripped Data Type BOOL Attribute Description Fault occurred latched o faults present 12 Se FaultRst BOOL 1 0 0 gt 1 Fault reset 0 No action overload reset IV ForceFault BOOL 0 gt 1 Force Fault 0 No action 101 Ge Device status WORD Device bit array Bit 0 Tripped Bit 1 Unused Bit 2 Output 1 Bit 3 Output 2 Bit 4 Input 1 Bit 5 Input 2 Bit 6 Input 3 Bit 7 Input 4 Bit 8 Overload power lost Bit 9 Comm adapter low voltage Bit 10 1 Running 0 Stopped or tripped Bit 11 15 Reserved 102 Get Present fault bits WORD Present fault bits bit array Faults are cleared when the device is either reset by the network or detects current flowing The fault bits are defined as follows Bit Feature 0 Overload fault 1 Phase imbalance 2 Phase loss fault 3 4 Ground fault Network trip command 5 NV memory failure 6 gt Reserved 103 Get Motor control state overload state USINT Motor control states 0 Stopped 1 Running 2 Tripped 105 NV Set Comm fault trip action BOOL Action taken on trip state in comm fault state 0 Use comm fault trip value attribute 1 No affect C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 25 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Devi
16. Data item assigned to Word 6 of long Default 9 Word 6 Param user input assembly Thermal memory percent 19 NV Se Long assembly user input USINT Data item assigned to Word 7 of long Default 8 Word 7 Param user input assembly Frequency 20 NV Se Long assembly user input USINT Data item assigned to Word 8 of long Default 7 Word 8 Param user input assembly Phase unbalance percent 21 NV Se Long assembly user input USINT Data item assigned to Word 9 of long Default 10 Word 9 Param user input assembly Faults latched MAC ID and Baud Rate The MAC ID and baud rate are determined by attributes 1 and 2 when the baud rate switches are set to value 3 BO ON and B1 ON The switch values determine MAC ID and baud rate when the baud rate switches are not set to 3 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 29 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration 30 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 E T N Powering Business Worldwide Eaton s Electrical Sector is a global leader in power distribution power quality control and automation and monitoring products When combined with Eaton s full scale engineering services these products provide cus
17. Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 COM ADP Communication Module Relay Output Behavior Two relay outputs are provided one Form A NO and one Form C NO NC See wiring guide below NO NC Output Output 11 12 13 14 1 Input 1 2 Input 2 C 3 Input 3 4 Input 4 Cc 5 Input Common 6 Input Common Cc 7 Input Common 8 Relay 1 NO Relay Q1 9 Relay 1 NO Relay Relay 2 NO Output Q1 Relay 2 Common Relay 2 NC Output Q2 C Q2 Pa Relay Specifications Specification Value Number of contacts 2 independent relays 1 Form C 1 Form A Thermal contact 5A Rated insulation voltage 300 Vac Max operating voltage 120 Vac Max operating current 5A Electrical life 1 x 10 operations Mechanical life 1 x 10 operations Pilot Duty Relays Specification Value Pilot duty rating B300 Thermal continuous test current 5A Maximum current 120 Vac 30A 3A make break Maximum VA volt amperes 3600 Va 360 Va make break C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 13 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration DeviceNet Configuration DeviceNet Baud Rate Configuration DIP Switches 7 8 The DeviceNet baud rate is configured using the
18. Identifier field value that denotes message to be received Default 0x0000 although this default will never be visible 6 Ge Initial_Comm_Characteristics BYTE Defines the message group s across which productions and consumptions associated with this connection occur Default 0x21 This indicates that the slave s explicit messaging connection produces and consumes across message group 2 Additionally this value indicates that the slave s MAC ID appears in the CAN Identifier fields of the group 2 messages that the slave consumes and produces 7 Get Produced_Connection_Size UINT Maximum number of bytes transmitted across this connection Default 500 8 Get Consumed_Connection_Size UINT Maximum number of bytes received across this connection Default 500 9 Get Set Expected_Packet_Rate UINT Defines timing associated with this connection Default 0x09C4 2500 milliseconds 10_11 N A N A A Not used These attribute IDs have been obsoleted and are no longer defined for a connection object 12 Get Set Watchdog_Timeout_Action USINT Defines how to handle Inactivity watchdog timeouts Default 0x01 Auto_Delete 13 Ge Produced_Connection_Path_Length UINT Number of bytes in the Produced_Connection_Path attribute Default 0x0000 14 Ge Produced_Connection_Path Packed Specifies the Application Object s whose data is to be produced by this EPATH connection object See DeviceNet Volume Appendix Default Null PATH 15
19. Net Instance Attributes C440 2 nae 17 Assembly Instance Services C440 18 Assembly Instance Attributes C440 cena 18 Assembly Instances C440 india a an AN a da Galea KNA 18 Input Assembly 50 1440 cesta a bole Ve be er kd bed NG BUKANG WAG 18 Input Assembly 107 C440 siest cul aoe iaa anaes nd awed qe a Rod a 18 C440 Short ASSEMBLY aa na daca he a enw da a ae SO PNG ae eS 19 C440 LONG Assembly sass aie Pale ack A ds eh Wd Bacall Sale S eal attach heed 19 Input Assembly 120 and 130 Selection List C440 0 000 220 c eee 20 Output Assembly Zi as cae loci elected e gale dane KALONG avian een ation 20 Output Assembly 105 308440 PNG Ama wage hab KAB i arg deed bee bx be S 20 Connection Instance Services C440 0 eee 20 Connection Object Instance 1 Attributes Explicit Messaging C440 21 Connection Object Instance 2 Attributes Polled I O C440 o o o 22 Connection Object Instance 3 Attributes Bit strobe I O C440 23 Discrete Input Point Instance Services C440 2 eee 24 Discrete Input Point Object Instance 1 4 C440 eee 24 Discrete Output Point Instance Services C440 2 eee 24 Discrete Input Point Object Instance 1 4 C440 eee 24 Control Supervisor Instance Services C440 0 0 0 eee 25 Control Supervisor Instance Attributes C440 0 eee 25 Faulted State rra lps aude NANA Kalang daa eo Abe oad wale 26 Overload Instance Service C
20. Net interface Device status low byte see control object attribute 7 supervisor object 1 Device status high byte 2 1 Value selected by DeviceNet interface Present fault bits current low byte 3 object attribute 8 Present fault bits current high byte 4 2 Value selected by DeviceNet interface Average current low byte 5 object attribute 9 Average current high byte 6 3 Value selected by DeviceNet interface Thermal memory percent current object attribute 10 low byte 7 Thermal memory percent current high byte Input Assembly 130 C440 Long Assembly Values are selected from the list defined below C440 Long Assembly Byte Word Value Default Value 0 0 Value selected by DeviceNet interface Device status low byte see control object attribute 12 supervisor object 1 Device status high byte 2 1 Value selected by DeviceNet interface L1 current low byte 3 object attribute 13 L1 current high byte 4 2 Value selected by DeviceNet interface L2 current low byte 5 object attribute 14 L2 current high byte 6 3 Val ue selec ed by DeviceNet interface L3 current low byte 7 object attribute 15 L3 current high byte 8 4 Value selected by DeviceNet interface RMS current ave low byte 9 object attribute 16 RMS current ave high byte 10 5 Value selected by DeviceNet interface Current as a perce
21. Orange flag Mode LED One flash Overload operating properly One flash Overload operating properly Two flashes Current is above FLA dial setting Two flashes Current is above FLA dial setting pending trip pending trip Options Remote reset Yes Yes Reset bar Yes Yes Communication expansion module Yes Yes Communication adapter Yes Yes Capacity Load terminals Terminal capacity 12 10 AWG 4 6 mm2 8 6 AWG 6 16 mm 6 1 AWG 16 50 mm2 Tightening torque 20 25 Ib in 2 3 2 8 Nm 25 30 Ib in 2 8 3 4 Nm 25 30 Ib in 2 8 3 4 Nm Input auxiliary contact and remote reset terminals Terminal capacity 2 x 18 12 AWG 2 x 18 12 AWG Tightening torque 5 3 Ib in 0 8 1 2 Nm 5 3 Ib in 0 8 1 2 Nm 4 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications Electronic Overload Relays Up to 1500A Ratings and Specifications continued Specification Description 45 mm 55 mm Voltages Insulation voltage Uj three phase 690 Vac 690 Vac Insulation voltage Uj control 500 Vac 500 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac Overvoltage category pollution degree 111 3 111 3 Auxiliary and Control Circuit Ratings Conventional thermal continuous curre
22. ata Thermal Magnetic Circuit Breakers NEMA Operating Fuse RK5 J CC Maximum Maximum Size Voltage 480V 600V Fuse Size 480V 600V Breaker Size 00 0 33 1 65A 100 00 30 1 5A 100 00 30 100 35 35 4 20A 00 00 30 00 35 35 0 0 33 1 65A 00 00 60 1 5A 00 0 60 00 35 70 4 20A 100 0 60 100 35 70 1 0 331 654 100 0 00 1 5A 100 0 00 100 35 100 4 20A 00 0 00 00 35 00 9 45A 00 0 00 00 35 00 2 1 5A 00 0 00 00 35 75 4 20A 100 0 00 100 35 175 9 45A 00 00 00 100 35 175 3 20 100A 100 00 200 50 50 250 IEC XT Starters with XT Electronic Overload Relays Maximum High Fault Short Circuit Data Thermal Magnetic Circuit Breakers NEMA Operating Fuse RK5 J CC Maximum Maximum Size Voltage 480V 600V Fuse Size 480V 600V Breaker Size B 1 5A 00 00 30 4 20A 00 00 30 C 1 5A 00 00 60 4 20A 00 00 60 9 45A 100 00 60 D 9 45A 00 00 200 65 35 175 20 100A 00 00 200 65 35 175 F 20 100A 00 00 200 65 65 350 G 20 100A 00 00 200 65 65 350 8 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Receipt Unpacking A WARNING Do not service with voltage applied Lock out Tags General Upon receipt of the unit verify that the catalog number and unit options stated on the shipping container match those stated on t
23. be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery 44 WARNING Do not service with voltage applied Lock out Tags A WARNING Only apply 24 Vdc to the communication module fieldbus connection Use of any other voltage may result in personal injury property damage and damage to the module vi C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Introduction System Overview Eaton s new electronic overload relay EOL is the most compact high featured economical product in its class Designed on a global platform the new EOL covers the entire power control spectrum including NEMA IEC and DP contactors The NEMA and DP versions are offered with the C440 designation while the IEC offering has the XT designation The electronic design provides reliable accurate and value driven protection and communications capabilities in a single compact device It is the flexible choice for any application req
24. ceNet Configuration Control Supervisor Instance Attributes C440 continued AttrID NV Access Rule Name Data Type Attribute Description 106 NV Set Comm fault BOOL User defined value for use with comm fault trip value trip action attribute 0 No affect 1 Trip 107 NV Set Idle trip action BOOL Action taken on trip state in communication idle state 0 Use Idle trip value attribute 1 No change 108 NV Set Idle trip value BOOL User defined value for use with idle trip action attribute 0 No affect 1 Trip 130 Get Device feature status WORD The feature status bits are defined as follows Bit Feature 0 1 Class index 00 Class 10a 01 Class 10 10 Class 20 11 Class 30 2 Phase loss imbalance enabled 3 Ground fault enabled 4 Auto reset enabled 5 Remote reset active 8 DIP switch position 0 9 DIP switch position 1 10 DIP switch position 2 11 DIP switch position 3 12 15 Reserved 131 Get Device temperature in INT Temperature as seen by the base device microcontroller 10 accuracy degrees 132 Get Frequency UINT Line frequency measured by the device in deci Hz Faulted Tripped A condition exists that is out of the normal operating range of the device This condition has been configured to cause the device to enter the faulted or tripped state Fault Reset Commands the device out of the faulted state A transition from O to 1 will cause the fault reset Faulted State
25. d across this connection 9 Get Set Expected_Packet_Rate UINT Defines timing associated with this connection Default 0x0000 10111 N A N A A Not used These attribute IDs have been obsoleted and are no longer defined for a connection object 12 Get Set Watchdog_Timeout_Action USINT Defines how to handle inactivity watchdog timeouts Default 0x00 13 Get Produced Connection Path Length UINT Number of bytes in the Produced Connection Path attribute Default and fixed as 0x03 14 Get Set NV Produced Comnection Path Packed Specifies the application object s whose data is to be produced by this EPATH connection object default assembly instance 120 0x62 0x37 0x38 Allowed EPATHs 50 0x32 0x62 0x33 0x32 107 0x6B 0x62 0x36 0x42 120 0x78 Ox62 0x37 0x38 130 0x82 Ox62 0x38 0x32 15 Get Consumed_Connection_Path_Length UINT Number of bytes in the Consumed_Connection_Path attribute Default and fixed as 0x03 16 Get Set NV Consumed_Connection_Path Packed Specifies the application object s that are to receive the data consumed by EPATH this connection object Default assembly instance 105 0x62 0x36 0x39 Allowed EPATHs 2 0x02 0x62 0x30 0x32 105 0x69 0x62 0x36 0x39 22 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration Connection Object Instance 3 Attrib
26. d overload with discrete input and output points Inpu 107 0x6B Poll bit strobe Inpu 120 0x78 Poll User defined input assembly short Inpu 130 0x82 Poll User defined input assembly long Basic overload ODVA overload profile Basic overload with discrete output points Output 2 0x02 Poll Output 105 0x69 Poll Output 111 0x6F Bit strobe Accepts 8 bytes of bit strobe command to trigger bit strobe response Input Assembly 50 C440 Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Assembly Instance Attributes C440 0 Faulted Attr Access Data Description Semantics ID NV Rule Name Type of Attribute of Values Input Assembly 107 C440 3 Set Data ARRAY i i of BYTE Byte Bit Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 0 Input 4 Input3 Input2 Input1 Output2 Output 3 Reserved Faulted Notes Indicates default assembly instances used in poll connection Indicates default assembly instances used in bit strobe connection 18 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Input Assembly 120 C440 Short Assembly Values are selected from the list defined below DeviceNet Configuration C440 Short Assembly Byte Word Value Default Value 0 0 Value selected by Device
27. e reflects the dynamic status of the adapter The defined states are Defined States Value State Name Description 0 Non existent This state will never be visible from within a device This state is principally intended for a tool to be able to represent the lack of an instance in a physical device 1 Device self testing Power up or reset operation Will not be visible from within a device because communications are not active in this state 2 Standby This state is reported while needs commissioning due to an incorrect or incomplete configuration 3 Operational This state is reported when the adapter is powered up configured and operating normally 4 Major recoverable fault 5 Major unrecoverable fault 16 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration Message Router Object Class 0x02 C440 Message Router Instance Services C440 Service Code Service Name Service Data Description Ox0E Get_Attribute_Single N A Returns the value of the specified attribute Message Router Instance Attributes C440 AttrID NV Access Rule Name Data Type Attribute Description Semantics 1 Get Object list STRUCT of A list of supported objects Structure with an array of object class codes supported by the device UINT Number of supported classes in The number of class codes in the cla
28. ease power consumption and waste valuable energy e Thermal trip behavior is defined by UL CSA and IEC standards e Trip class is settable from 10A 10 20 30 Ground fault A line to ground fault A current leakage path to ground An undetected ground fault can burn through multiple insulation windings ultimately leading to motor failure not to mention risk to equipment or personnel Fixed protective setting that takes the starter offline if ground fault current exceeds 50 of the FLA dial setting for example if the FLA dial is set to 12A the overload relay will trip if the ground current exceeds 6A Unbalanced phases Uneven voltage or current When a three phase load is Unbalanced voltage causes large Fixed protective setting that takes voltage and between phases ina powered with a poor quality line unbalanced currents and as a the starter offline if a phase drops current three phase system the voltage per phase may be result this can lead to motor below 50 of the other two unbalanced stator windings being overloaded phases causing excessive heating reduced motor efficiency and reduced insulation life Phase loss One of the three phase Multiple causes loose wire Single phasing can lead to Fixed protective setting that takes current voltages is not present improper wiring grounded unwanted motor vibrations the starter offline if a phase drops single phasing phase open fuse and so o
29. esented 0 Nonexistent by the state transition diagram 1 Device self testing 2 Standby 3 Operational 4 Major recoverable fault 5 Major unrecoverable fault 176 NV Get Set User label SHORT_ User assigned ASCII string of 16 characters 0xB0 tag name STRING or less 177 Get C440 firmware UINT Version of C440 base unit firmware 0xB1 version 180 Get C440 expansion USINT Returns a code to indicate what is in the 0 No expansion board 0xB4 board ID C440 expansion port 1 120 Vac 2 RS 485 181 Get C440 serial UDINT 32 bit vendor specific serial number OxB5 number 182 Get C440 hardware UINT Hardware revision of C440 base unit stored 0xB6 revision as a 2 byte number with a major and minor revision 183 Get C440 product UINT Eaton product code If the number is odd it is 0xB7 code ground fault capable 184 Get C440 firmware UDINT The 32 bit checksum of the base C440 0xB8 checksum firmware 185 Get C440 firmware UINT 0xB9 build number C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 15 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration Status This attribute represents the current status of the entire device lts value changes as the state of the device changes The Status attribute is a WORD with the following bit definitions Bit Definitions for Instance 1 Status Attribute of Identity
30. g the need for separate CTs and modules e Flexible communication with optional I O enables easy integration into plant management systems for remote monitoring and control e Available as an open component and in enclosed control and motor control center assemblies Monitoring Capabilities e Individual phase currents rms e Average three phase current rms e Thermal memory e Fault indication overload phase loss phase unbalance ground fault Safety e P 20 rated terminal blocks e Available in Eaton s industry leading FlashGard MCCs e Tested to the highest industry standards such as UL CSA CE and IEC e RoHS compliant 2 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Electronic Overload Education Description Definition Motor Protection Cause Effect if Not Protected Introduction C440 XT Protection Overload is a condition in which current draw exceeds 115 of the full load amperage rating for an inductive motor Thermal overload e An increase in the load or torque that is being driven by the motor e Alowvoltage supply to the motor causes the current to go high to maintain the power needed e A poor power factor causing above normal current draw e Increase in current draw leads to heat and insulation breakdown which can cause system failure e Increase in current can incr
31. he comm module is connected to a C440 it will marry to the C440 and assume the overload profile Ox0E Get_Attributes N A Returns the contents of the _Single specified data 0x10 Set_Attributes Value Modifies an attribute value _Single 14 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Identity Instance Attributes C440 DeviceNet Configuration AtrID NV Access Rule Name Data Type Attribute Description Semantics 1 Get Vendor ID UINT Identification of each vendor by number The constant 68 2 Get Device type UINT Indication of general type of product The constant 3 for overload 3 Get Product code UINT Identification of a particular product of an The constant 0 x 110 C440 DeviceNet individual vendor interface with 24 Vdc 10 or Ox 1111 C440 DeviceNet interface with 120 Vac 10 4 Get Revision STRUCT of Revision of the item the Identity Object represents Major revision USINT The constant 0 x 02 Minor revision USINT The constant 0 x 01 5 Get Status WORD Summary status of device See status section for details 6 Get Serial number UDINT Serial number of comm device 32 bit vendor specific serial number 7 Get Product name SHORT_ Human readable identification STRING 8 Get State USINT Present state of the device as repr
32. he order purchase form Inspect the equipment upon delivery Report any crate or carton damage to the carrier prior to accepting the delivery Have this information noted on the freight bill Eaton is not responsible for damage incurred in shipping Unpacking Remove all packing material from the unit Check the unit for any signs of shipping damage If damage is found after unpacking report it to the freight company Retain the packaging materials for carrier to review Verify that the unit s catalog number and options match those stated on the order purchase form Storage It is recommended that the unit be stored in its original shipping box crate until it is to be installed The unit should be stored in a location where e The ambient temperature is 40 to 85 C e The relative humidity is 5 95 non condensing e The environment is dry clean and non corrosive e The unit will not be subjected to high shock or vibration conditions C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com Receipt Unpacking Mounting The expansion module C440 XCOM needs to be wired to the C440 XTOE electronic overload relay as shown in the figure below Expansion Module Wiring Dust Cover 000000 Expansion Module C440 XCOM O Insert Screwd
33. l product contact your local distributor Repair and Upgrade Service support for Ol Voice 877 ETN CARE 877 386 2273 8 00 a m 5 00 p m EST 414 449 7100 8 00 a m 5 00 p m EST FAX 614 882 3414 e mail TRC eaton com ii C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Table of Contents SAFETY Definitions and Symbols Hazardous High Voltage INTRODUCTION System Overview 0 cee eee Features and Benefits Standards and Certifications TECHNICAL DATA AND SPECIFICATIONS Electronic Overload Relay Ratings Short Circuit RatingS o o RECEIPT UNPACKING General Unpacking vio oo iia a a ae vets o ot 8s aa CEDE cane dune hehehe he MOUNT O pee eich dad pee ee ew oe C440 COM ADP COMMUNICATION MODULE Mounting and Wiring 5 INPUEIBENAVIOR occ cnc y ee een ales Relay Output Behavior DEVICENET CONFIGURATION C440 XTOE Electronic Overload Relay DeviceNet DeviceNet Baud Rate Configuration DIP Switches 7 8 DeviceNet MAC ID Selection C440 DeviceNet Object Details dentity Object Class 0x01 C440 SUGtuSi naksa du base aig Aah deans GRAE ad Message Router Object Class 0x02 C440 DeviceNet Object Class 0
34. le trip class phase unbalance and ground fault e Selectable Auto Manual reset Feature Options e Remote reset e 120 Vac e 24 Vac e 24 Vdc e Tamper proof cover e Communications modules Modbus RTU RS 485 e DeviceNet with l O e PROFIBUS with I O e Modbus RTU with I O 04 2010 e Ethernet IP planned For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Introduction Benefits Standards and Certifications Reliability and Improved Uptime e UL e C440 provides the users with peace of mind knowing that e CSA their assets are protected with the highest level of motor protection and communication capability in its class e CE e Extends the life of plant assets with selectable motor protection features such as trip class phase unbalance and ground fault e IEC EN 60947 VDE 0660 e Protects against unnecessary downtime by discovering changes in your system line load with remote monitoring e ISO 13849 1 EN954 1 capabilities e ROHS e NEMA e Status LED provides added assurance that valuable assets are protected by indicating the overload operational status e ATEX directive 94 9 EC Flexibility e Equipment Group 2 Category 2 e Available with NEMA IEC and DP contactors Y MN UL CE Rous e Improves return on investment by reducing inventory o COMFLIANT carrying costs with wide FLA adjustment 5 1 and selectable trip class e Design incorporates built in ground fault protection thus eliminatin
35. m output is defined from the network s point of view An output will consume data from the network The output is read from this object s VALUE attribute and applied to the output terminal Discrete Output Point Instance Services C440 Service Service Code Service Name Data Ox0E Get_Attributes_Single N A Description Returns the contents of the specified data 0x10 Set_Attributes_Single Value Modifies an attribute value Discrete Input Point Object Instance 1 4 C440 Attr Access Data ID Rule NV Name Type Attribute Description 3 Set Value BOOL Output point value see below for details 5 Set NV Fault BOOL Action taken on output s value action in communication fault state see below for details 6 Set NV Fault BOOL User defined value for use with value fault action attribute see below for details 7 Set NV Idle BOOL Action taken on output s value action in communication idle state see below for details 8 Set NV Idle BOOL User defined value for use with value idle action attribute see below for details Output Point Value The output is read from this object s VALUE attribute and applied to the output terminal Communication Fault Action Determines the action to be taken at the output terminal when a communications fault occurs If this attribute is set to 0 then output terminal will be set to the state determined by attribute Communications fault value
36. n in addition to the results of unbalanced phases as listed above below 50 of the other two phases C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications Technical Data and Specifications Electronic Overload Relay Ratings Electronic Overload Relays Up to 1500A Ratings and Specifications Description Specification 45 mm 55 mm Electrical Ratings Range Range Operating voltage three phase and frequency 690 Vac 60 50 Hz 690 Vac 60 50 Hz FLA Range 0 33 1 65A 1 5A 4 20A 9 45A 20 100A Use with Contactors XTIEC frames B C D FG Freedom NEMA sizes 00 0 1 2 3 Trip Class 10A 10 20 30 selectable 10A 10 20 30 selectable Motor Protection Thermal overload setting 1 05 x FLA does not trip 1 15 x FLA overload trip 1 05 x FLA does not trip 1 15 x FLA overload trip Feature Range Range Phase loss Fixed threshold 50 Fixed threshold 50 Phase unbalance selectable enable disable Fixed threshold 50 Fixed threshold 50 Ground fault selectable enable disable 50 of FLA dial setting gt 150 2 sec gt 250 1 sec 50 of FLA dial setting gt 150 2 sec gt 250 1 sec Reset Manual automatic Manual automatic Indicators Trip status Orange flag
37. n com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Electronic Overload Relays Up to 1500A Ratings and Specifications continued Description Specification 45 mm 55 mm Technical Data and Specifications Electrical EMC continued Surge immunity IEC 60947 4 1 Table 13 IEC 61000 4 5 a Class 4 Three phase power in 4 kV line to line D puts 4 kV line to ground CM Three phase power in 4 kV line to line D 4 kV line to ground puts CM With accessory instal 2 kV line to line D ed in expansion bay 2 gt 1 2 50 us 2 kV line to earth 1 kV line to line With accessory instal 2 KV line to line D ed in expansion bay gt 1 2 50 us 2 kV line to earth 1 kV line to line 4 kV line to ground CM 4 kV line to ground CM Power freq magnetic field immunity 30A m 50 Hz 30A m 50 Hz IEC 60947 4 1 IEC 61000 4 8 Electromagnetic field 10V m 10V m IEC 60947 4 1 Table 13 IEC 61000 4 3 Distortion IEEE 519 5 THD max 5th har monic 3 max 5 THD max 5th harmonic 3 max Electrostatic discharge ESD IEC 61000 4 2 EN 61131 2 4 kV contact 8 kV air discharge 4 kV contact 8 kV air discharge Electrical fast transient EFT IEC 61000 4 4 EN 61131 2 2 kV using direct method 2 kV using direct method Surge immunity IEC 61000 4 5 EN 61131 2 2 kV line to ground CM 2 kV line to g
38. nt 5A 5A Rated operational current IEC AC 15 Make contact 1800 VA 120V 15A 15A 240V 15A 15A 415V 0 5A 0 5A 500V 0 5A 0 5A Break contact 180 VA 120V 1 5A 1 5A 240V 1 5A 1 5A 415V 0 9A 0 9A 500V 0 8A 0 8A IEC DC 13 L R F 15 ms1 0 250V 1 0A 1 0A Rated operational current UL B600 Make contact 3600 VA 120V 30A 30A 240V 15A 15A 480V 7 5A 7 5A 600V 6A 6A Break contact 360 VA 120V 3A 3A 240V 1 5A 1 5A 480V 0 75A 0 75A 600V 0 6A 0 6A R300 Vdc ratings 28 VA 0 120V 0 224 0 224 250V 0 114 0 114 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 5 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications Electronic Overload Relays Up to 1500A Ratings and Specifications continued Specification Description 45 mm 55 mm Short Circuit Rating without Welding Maximum fuse 6A gG gL 6A gG gL Environmental Ratings Ambient temperature operating 13 to 149 F 25 to 65 C 13 to 149 F 25 to 65 C Ambient temperature storage 40 to 185 F 40 to 85 C 40 to 185 F 40 to 85 C Operating humidity UL 991 H3 5 to 95 non condensing 5 to 95 non condensing Altitude no derating NEMA ICS1 2000m 2000m Shock IEC 600068 2 27 15g any direction 15g any direction Vibration IEC 60068 2 6 3g any direction 3g any direction Pollution degree
39. nt of FLA low byte 11 object attribute 17 Current as a percent of FLA high byte 12 6 Val ue selec ed by DeviceNet interface Overload thermal pile low byte 13 object attribute 18 Overload thermal pile high byte 14 7 Value selected by DeviceNet interface Frequency low byte 15 object attribute 19 Frequency high byte 16 8 Value selected by DeviceNet interface Phase imbalance percentage low byte 17 object attribute 20 Phase imbalance percentage high byte 18 9 Val ue selec ed by DeviceNet interface Present fault bits low byte 19 object attribute 2 Present fault bits high byte C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 19 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration Input Assembly 120 and 130 Selection List C440 Value Description 0 Assembly terminator 1 Device status 2 RMS current lA 3 RMS current IB 4 RMS current IC 5 RMS current average 6 Current as a percent of FLA 7 Phase imbalance percentage 8 Frequency 9 Overload thermal pile memory percentage 10 Present fault bits trip reason 11 Feature status 12 Device temperature 13 Ground current RMS 14 Ground fault percentage Output Assembly 2 Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 0 Fault reset Output Assembly 105 Byte Bit Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bitd
40. onsequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo C440 XTOE Electronic Overload Relay DeviceNet C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com i For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 XTOE Electronic Overload Relay DeviceNet Support Services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products We are dedicated to providing fast friendly and accurate assistance That is why we offer you so many ways to get the support you need Whether it s by phone fax or e mail you can access Eaton s support information 24 hours a day seven days a week Our wide range of services is listed below You should contact your local distributor for product pricing availability ordering expediting and repairs Web Site Use the Eaton Web site to find product information You can also find information on local distributors or Eaton s sales offices Web Site Address www eaton com electrical EatonCare Customer S
41. per IEC 60947 4 1 3 for product 2 for pcb 3 for product 2 for pcb Ingress protection 1P20 1P20 Protection against direct contact when actuated from front IEC 536 Finger and back of hand proof Finger and back of hand proof Mounting position Any Any Climatic proofing Damp heat constant to IEC 60068 2 30 Damp heat constant to IEC 60068 2 30 Electrical EMC Radiated emissions EC 60947 4 1 Table 15 EN 55011 CISPIR 11 Group 1 Class A ISM 30 MHz to 1000 MHz 30 MHz to 1000 MHz Conducted emissions EC 60947 4 1 Table 14 EN 55011 CISPIR 11 Group 1 Class ISM 0 15 MHz to 30 MHz 0 15 MHz to 30 MHz ESD immunity C 60947 4 1 Table 13 8 kV air 6 kV contact 8 kV air 6 kV contact Radiated immunity 10V m 80 MH2 1000 MHz 10V m 80 MH2 1000 MHz EC 60947 4 1 3V m from 1 4 to 2 7 gHz 3V m from 1 4 to 2 7 gHz EC 61000 4 3 80 amplitude modulated 80 amplitude modulated 1 kHz sine wave 1 kHz sine wave Conducted immunity 140 dub 10V rms 140 dub 10V rms EC 60947 4 1 IEC 61000 4 6 150 kHz 100 MHz 150 kHz 100 MHz Fast transient immunity 4 kV using direct method 4 kV using direct method EC 60947 4 1 Table 13 with accessory installed in expansion bay with accessory installed in expansion bay EC 61000 4 4 2 kV using direct method 2 kV using direct method 6 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eato
42. rating range 80 140 Vac Operating frequency 50 60 Hz Signal delay maximum 30 ms Input type IEC 61131 2 type 1 digital C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 11 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 COM ADP Communication Module 24 Vdc Input Requirements The 24 Vdc input circuit is capable of both isolated and unisolated behavior The isolated inputs share a single common tie point A 24 Vdc current limited source ground is provided in situations that require locally supplied input signal voltage To use the unisolated inputs tie the 24 Vdc ground Example Non Isolated 24 Vdc Input Source Example Non isolated 24 Vdc input source GG Input source power is taken from the 5 pin connector Connect C and OV together common to the isolated common Use 24 to source inuts NET 24 Vdc Inputs RIM pa To nn li wW To 12 12 O 2 _ _ To 3 13 O 3 40 To 14 14 O eye 1 Input 1 a y oV 24 Vdc 3 Input
43. river to Remove Module 1 Remove dust cover Insert C440 XCOM module until detent is reached Pull terminal block from module Assure module was retained by overload Wire per Page 10 C440 to C440 COM ADP Wiring a fF wn For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 COM ADP Communication Module C440 COM ADP Communication Module C440 to C440 COM ADP Wiring L WARNING Only apply 24 Vdc to the communication module fieldbus C440 COM a connection Use of any other voltage may result in ADP CM personal injury property damage and damage to the D1 1 com El a module 24 Yag ED 224vde mu no a Dil C440 XCOM i Mounting and Wiring E 1 24 Vd The DeviceNet modules are designed to be installed on the ba E i i right side of the motor insight base unit or the o D o C440 COM ADP 4 c0M B ED 4 po n maba ig 5 DI G ED 5 24 Vde 1 Align module with side of Motor Insight base unit or 6 DO y E C440 COM ADP 2 Slide module bottom pegs into appropriate slots 3 Rotate module up and gently click the base unit and module together 4 Connect DeviceNet cable and IO connector if desired C441X Communication Module l A AOS Baga i C440 COM ADP 10 C440 XTOE Electronic Ove
44. rload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 COM ADP Communication Module Input Behavior Example 120 Vac IO Module Each terminal of the field connection accepts two wires of Q the following size Example 120 Vac IO Module All inputs are isolated 24 Vdc All common terminals connected together F Field Terminal Wire Capability internally Wire Type Wire Size Terminal Torque in Ibs pA Pin 1 Solid Cu 90C 14 22 4 5 L Stranded Cu 90C 16 22 4 5 nln Cn 12 12 8 120 Vac Input Requirements 3 13 a The 120 Vac input is an isolated input It requires an external Pape O AC supply to drive the inputs There are three common tie C C points provided for the four inputs clc 120 Vac c 120 Vac Inputs eee 03 NO Q1 Y O AC DC NO 02 12 m W ial E NC Q2 13 G Nom E X Lk AF 14 f 1 Input 1 O Pin 12 2 Input 2 C 3 Input 3 4 Input 4 C 5 Input Common 6 Input Common C 7 Input Common 8 Relay 1 NO Relay Q1 9 Relay 1 NO Relay Relay 2 NO Output Q1 Relay 2 Common Relay 2 NC Output Q2 Cc Q2 120 Vac Input Specifications Specification Value Number of inputs 4 Nominal voltage 120 Vac Nominal current 7mA Ope
45. round CM Short Circuit Ratings Short Circuit Ratings North America CSA cUL Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with regard to short circuit current ratings SCCR Eaton s C440 electronic overload relays combined with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR solutions needed for a variety of applications The SCCR data in this document reflects the latest information as of April 2010 C440 XT Standalone Overload Relays XT C440 Standard Fault Short Circuit Data High Fault Short Circuit Data Fuses RK5 J CC Thermal Magnetic Circuit Breakers Maximum Maximum Maximum Overload Operating 600V Fuse Size A Breaker 480V 600V Maximum 480V 600V Maximum FLA Range Voltage kA RK5 Size A kA kA Fuse Size kA kA Breaker Size 0 33 1 65A 600 Vac 1 6 15 1 5A 600 Vac 5 20 20 100 100 30 100 35 20 4 20A 600 Vac 5 80 80 100 100 100 100 35 80 9 45A 600 Vac 5 175 175 100 100 100 100 35 100 175 480 600 20 100A 600 Vac 10 400 400 100 100 200 150 35 250 400 480 600 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 7 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications NEMA Freedom Series Starters with C440 Electronic Overload Relays Maximum High Fault Short Circuit D
46. sses array the classes array ARRAY of UINT List of supported class codes The class codes supported by the device 2 Get Number available UINT Maximum connections supported Count the maximum number of connections supported 3 Get Number active UINT Number of connections currently Current count of the number of connections allocated used by system components to system communication DeviceNet Object Class 0x03 C440 DeviceNet Instance Services C440 Service Code Service Name Service Data Description Ox0E Get_Attribute_Single N A Returns the value of the specified attribute Ox4B Allocate values Allocate Master Slave Connection Set 0x4C Release value Release Group 2 Identifier Set DeviceNet Instance Attributes C440 AttrID NV Access Rule Name Data Type Attribute Description Semantics 5 Get Allocation STRUCT of information Allocation BYTE Indicates which connections are Bit O Explicit choice byte active Bit 1 Poll Bit 2 Bit strobe Master s USINT MAC ID of Master Range 0 63 255 MAC ID from allocate Modified via allocate only 6 Ge MAC ID switch BOOL The node address switches have 0 No change changed changed since last power up reset 1 Change since last reset or power up 7 Ge Baud rate switch BOOL The baud rate switch es have 0 No change changed changed since last power up reset 1 Change since last reset or power up 8 Ge MAC ID switch USINT Ac
47. tomer driven PowerChain solutions to serve the power system needs of the data center industrial institutional public sector utility commercial residential IT mission critical alternative energy and OEM markets worldwide Eaton Corporation Electrical Sector 1111 Superior Ave Cleveland OH 44114 United States 877 ETN CARE 877 386 2273 Eaton com 2011 Eaton Corporation All Rights Reserved Printed in USA Publication No MN04210002E Z10843 March 2011 PowerChain solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic integrated asset throughout its life cycle resulting in enhanced safety greater reliability and energy efficiency For more information visit www eaton com electrical Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners For Immediate Delivery or Tech Support call KMParts com at 866 595 9616
48. tual value of node Range 0 63 value address switches 9 Ge Baud rate switch USINT Actual value of baud Range 0 3 value rate switches C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com 17 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 DeviceNet Configuration Assembly Object Class 0x04 C440 The assembly object binds attributes of multiple objects which allows data to or from each object to be sent or received over a single connection Assembly objects can be used to bind input data or output data The terms input and output are defined from the network s point of view An input will produce data on the network and an output will consume data from the network Various data sets can be exchanged using O messaging The data set to be exchanged is determined by selecting an input and an output assembly The adapter is designed with 2 I O connections poll and bit strobe These connections use the assemblies selected in the vendor specific DeviceNet Interface object 0x94 Assembly Instance Services C440 Service Service Code Service Name Data Ox0E Get_Attribute_Single N A Description Returns the value of the specified attribute 0x10 Set_Attributes_Single Value Modifies an attribute value Assembly Instances C440 Type Instance Inpu 50 0x32 Usage Name Poll bit strobe Basic overload ODVA overload profile Extende
49. uiring easy to use reliable protection Eaton has a long history of innovations and product development in motor control and protection including both traditional NEMA as well as IEC control It was from this experience that the C440 was developed delivering new solutions to meet today s demands C440 is a self powered electronic overload relay available up to 100A as a self contained unit With external CTs C440 can protect motor up to 1500 FLA Available add on accessories include remote reset capability and communication modules with I O for DeviceNet PROFIBUS and Modbus Features and Benefits Features e Reliable accurate electronic motor protection e Easy to select install and maintain e Compact size e Flexible intelligent design e Global product offering available with NEMA IEC and DP power control Size Range e Broad FLA range 0 33 1500A e Selectable trip class 10A 10 20 30 e Direct mounting to NEMA IEC and DP contactors e Most compact electronic overload in its class C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com Introduction Motor Control e Two B600 alarm NO and fault NC contacts e Test Trip button Motor Protection e Thermal overload e Phase loss e Selectable ON OFF phase unbalance e Selectable ON OFF ground fault User Interface e Large FLA selection dial e Trip status indicator e Operating mode LED e DIP switch selectab
50. upport Center Call the EatonCare Support Center if you need assistance with placing an order stock availability or proof of shipment expediting an existing order emergency shipments product price information returns other than warranty returns and information on local distributors or sales offices Voice 877 ETN CARE 386 2273 8 00 a m 6 00 p m EST FAX 800 752 8602 After Hours Emergency 800 543 7038 6 00 p m 8 00 a m EST If you are in the U S or Canada and have Ol or PLC questions you can take advantage of our toll free line for technical assistance with hardware and software product selection system design and installation and system debugging and diagnostics Technical support engineers are available for calls during regular business hours Technical Resource Center Voice 877 ETN CARE 386 2273 8 00 a m 5 00 p m EST FAX 828 651 0549 e mail TRC Eaton com European PanelMate Support Center This engineering company located in Zurich Switzerland provides high level quality support and repair assistance for your PanelMate products You will receive technical and application support For Customers in Europe contact BFA Solutions Ltd Voice 41 1 806 64 44 9 00 a m 5 00 p m CET e mail gk bfa ch www bfa ch Repair and Upgrade Service Additional support is also available from our well equipped Repair and Upgrade Service department If you have questions regarding the repair or upgrade of an O
51. utes Bit strobe I O C440 Access AttrID Rule NV Name DataType Attribute Description 1 Ge State USINT State of the object default 0x01 2 Ge Instance_Type USINT Indicates either I O or messaging connection Default 0x01 3 Ge TransportClass_Trigger BYTE Defines behavior of the connection Default 0x83 4 Ge Produced Connection ID UINT Placed in CAN Identifier field when the connection transmits 5 Ge Consumed_Connection_ID UINT CAN Identifier field value that denotes message to be received 6 Ge Initial_Comm_Characteristics BYTE Defines the message group s across which productions and consumptions associated with this connection occur Default 0x02 7 Ge Produced_Connection_Size UINT Maximum number of bytes transmitted across this connection Default and Fixed as 0x08 8 Ge Consumed_Connection_Size UINT Maximum number of bytes received across this connection Default and fixed as 0x08 9 Get Set Expected_Packet_Rate UINT Defines timing associated with this connection Default 0x0000 10_11 N A N A N A Not used These attribute IDs have been obsoleted and are no longer defined for a connection object 12 Get Set Watchdog_Timeout_Action USINT Defines how to handle Inactivity watchdog timeouts Default 0x00 13 Ge Produced_Connection_Path_Length UINT Number of bytes in the Produced_Connection_Path attribute Default and fixed as 0x03 1
52. x03 C440 Assembly Object Class 0x04 C440 nput Assembly 120 C440 Short Assembly nput Assembly 130 C440 Long Assembly Output Assembly 111 Bit Strobe Command C440 04 Discrete Input Object Class 0x08 C440 Discrete Output Object Class 0x09 C440 Control Supervisor Object Class 0x29 C440 DeviceNet Interface Object Class 0x94 C440 C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 N O ooo 11 13 14 14 14 14 16 16 17 17 18 19 19 20 24 24 25 28 C440 XTOE Electronic Overload Relay DeviceNet List of Figures Expansion Module WWITINO scat ethos eee eed bee ote ee GO oe ees 9 C441 Communication Module sois cone ews t eee Dia ag ees ed A 10 C440 GOMFADP asc ex aes Sop ee ee TA Reed O 10 C440 to C440 GOMFADP WIRING o mha ma a Sod e ae 10 120 Vacinpuits rss Vea dn oe SFR NS eed Jee DERE weeds a 11 Example 120 Vac lO ModulBr ccoo ect comodos stages ates ceed Khan NAG alee Gates 11 24 Vde puts serii raii Ka PAG ne ee wees weit eee ea wes oe dee cae a 12 Example Non Isolated 24 Vdc Input Source 0 0 00000 cece ee 12 Example Isolated 24 Vdc Input Source 2 0 eee 12 NO NG OUIPUE 2 40 0 02 4 acre pha s eles nani edad pha ad esthetics eas 13 iv C440 XTOE Electronic Overload Relay DeviceNet MN04210002E March 2011 www

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