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RTU - GAIL

1. ON 5 WE RE 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL 2 NOTE DEED eee 3 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 4 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 7 FOR SV amp GOV DETAIL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 8 ALL SV STATIONS amp CHAINAGES HAS BE CONFIRMED BY GAIL 9 FOR SV 2 SEE DRG 25 05 28 001 0028 10 ALL SV STATIONS WITHIN KERALA STATE 5 HAVING FIXED CONSUMERS amp SV 26 27 NEAR CITY ARE CONSIDERED WITH FUTURE TAP OFF HOWEVER OUT OF REST NINE No SV s FIVE No OF THEM ARE WITH FUTURE TAP OFF amp FOUR No ARE WITHOUT FUTURE TAP OFF TO BE DECIDED ON THE BASIS OF GEOGRAPHICAL LOCATION OF SV STATON UNIT 02 UNIT 03 UNIT 04 UNIT 05 UNIT 06 FLUID NATURAL CAS RLNG FLOW 17 66 MMSCMD WORKING 0 55 DESIGN 29 65C PRESSURE 78 85 KG Cm2 G DESIGN CLASS 6004 OESIGN 92 KG Cm2 G NOTE 5 6 7 9 NOTE 5 6 7 NOTE 5 6 7 NOTE 5 6 7 CH 32 982Km 45
2. a 5 e T gt uJ 5 i on PS Jo MM 5 c a 24 40 4002 01 N 00 4001 0 1 dU PE ED ERR 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF ABOVE THE HIGHEST OPERATING LEVEL 2 SCRAPPER LAUNCHER RECENER SHALL HAVE SCRAPPER HANDLING gt FACILITY COMPIRING OF JIB CRANE amp TROLLY AND SHALL HAVE UNIT 40 3 MR s QUICK OPPENING CLOSURE 3 SCRAPPER LAUNCHER RECENER SHALL BE SUITABLE FOR HANDLING MEC 0018 Ei INTELLIGENT PIGS gie AN amp pur 4 DELETED o 5 w g 1 1 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR Po TR CAN BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 22 T 2165 6 ALL BALL VALVES 2 amp BELOW SHALL FULL BORE Vue tem ELE rieu EE es 4004 secs 2 7 ONLNE RETRIVEL TYPE CORROSION MONITORING COUPON AND 2 FWI 4002 1 4002 E CORROSION PROBE SHALL BE PROVIDED f ze 24 24 324 alls 8 FOR SV amp GOV DETAIL REFER DRG 2 05 28 001 0023 0030 24 NB PG 4001 amp 4003 SHALL HAVE RANGE OF 0 1 Kg Cm2 g WITH GAUGE SAVER 0 DIRECT SURFACE CONTACT 24 40 4003 01
3. MECON LI MI TED REGD OFF RANCHI TECHNI CAL SPECI FI CATI ON 834002 REMOTE TERMI NAL UNI TS ELECTRI CAL amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO AMENDMENT STATUS MEC S 05 E5 099 d A So S051 Cat Page 2 of 22 REVISION 1 EDITION 1 Clause Paragraph No Annexure Exhibit Drawing Amended 1 Additional reqmt added Page Revision Date No 27 09 10 By Name Verified Name PS LIMITED TECHNICAL 5 OFF 834002 ELECTRI CAL amp INSTRUMENTATI Nu OIL amp GAS SBU DELHI ee DOCUMENT NO Page 3 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 Table of Contents 1 0 GENERAL 2 0 RTU SUBSYSTEMS 2 1 DIGITAL INPUT 2 2 DIGITAL OUTPUTS 2 3 ANALOG INPUTS 2 4 ANALOG OUTPUTS 2 5 PULSE INPUT MODULE 3 0 COMMUNICATIONS 4 0 RTU FEATURES 5 0 INTERLOCKING LOGIC 6 0 DATABASE STORAGE AND RETRI EVAL 7 0 SERIAL LI NK REQUI REMENT 8 0 PACKAGING 9 0 DATA AND DRAWING DETAIL 10 0 RTU SPARE SUPPORT PREPARED BY CHECKED BY APPROVED BY ISSUE DATE M KASH J AI N RAKESH SHUKLA PANKAJ SHI VASTAVA 24 09 2010 MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRICAL amp INSTRU
4. 9 GAS TAPPING TO VALVE ACTUATOR 10 GAS TAPPING FOR VALVE AP SWITCH 11 FOR PG PT DPT DETAIL REFER DRG NO MEC 05 E5 SD PT 001 05 003 PG MEC 05 ES SD PG 004 12 EXTENDED STEM VALVE 13 DIRECT SURFACE CONTACT 8 as w umasa Gm us sm mwa wa FWT 30 x30 x12 i TS 0 6 PAL I I TYPICAL ARRANGEMENT FOR 30 SV 2 REMOTE OPERATED L E Sa SUS S Ice R NO CONS CONS l AP OFF CONS 01 CHEEMENY POWER PLANT 12 FWT 4524008 24 P L VALVE LEGEND ima Tr 80988 Gr X 70 80 VALVE FLANGE END pi VALVE BW END UPTO 1 2 SW END pK PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE ENO di GLOBE VALVE PRELIMINARY DRAWING ISSUED FOR CONSTRU INDIA LIMITED MECON LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 b es 7 4 ES TYPICAL ARRANGEMENT FOR 24 SV 13 M REMOTE OPERATED TYPICAL ARRANGEMENT FOR 30 SV 2 amp 24 SV 13 M STATION OBL ECT DRG NO ME
5. E T 18 18 5 8 31 04 0 3 07 02 00 02 08 15 900 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II MECON LIMITED DELHI PJS OF RTU FOR CENTRALISED SCADA SYSTEM ees ar JOB Spec 23ME 05 E5 1 PJS 094 RTU BID Doc No 05 51 23 ME GAIL 094 RTU ELECT amp INST SECTION ANNEXURE to PJS Rev 0 Page 3 of 4 RTU SV 24 SV 2 M CH 33 2 31 455Km 05 1440 19 04 17 0 21 02 3 0 05 00 00 00 03 RTU SV 24 SV 3 M CH RTU SV 24 SV 4 M CH 35 4 M 63 739Km 25 04 17 8 29 02 3 3 08 00 00 00 04 RTU SV 24 SV 5 M CH 36 5 80 859Km 25 04 17 8 29 02 3 3 08 00 00 00 04 RTU IPS IPS 1 37 1 M CH 96 423Km 22 20 1748 45 06 343 12 00 00 00 06 24 SV 6 M CH 38 111 256Km 25 04 1748 29 02 343 08 00 00 00 04 24 SV 7 M CH E 181 008Km 25 a o2 laa 68 oo 00 i 24 SV 8 M CH 40 148 303Km 25 04 1748 29 02 343 08 00 00 00 04 dn SV 24 SV 9 ai CH ilo SV 24 SV 10 M SV 24 SV 11 M SV 24 SV 12 M SV 24 SV 13 mU SV 24 SV 14 M 47 254 14 6 25 04 17 8 29 02 3 3 08 00 00 00 04 ATU SV 24 SV 15 M 48 15 M 275 644 05 1446 25 04 1748 29 02 343 08 00 00 00 04 LIMITED DELHI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT
6. set point value from MS EMS 9 0 COMMUNI CATI ONS The RTU shall support both internal and external communications functions The communication network internal to the RTU shall be designed and implemented in such a way that the passing of data and commands between modules shall not be prevented by the failure of any module not directly involved in the communication exchange In addition the internal network shall not become overloaded under the heaviest traffic possible in the RTU s ultimate expansion configuration Each RTUs will be polled from both the communication ports of simultaneously from SCADA FEP Servers to be kept at two end of the pipeline section Accordingly RTU to have buffer availability for replying to both the FEP Servers simultaneously in real time The SCADA FEP Servers shall initiate communications with a selected RTU by IP addressing function Each RTU shall recognize its own unique address and shall have the capability of being assigned any address within a range of possible addresses It shall be possible to address all or selected number of RTUs from the SCADA FEP Servers in order that global or broadcast message may be sent The LED indication shall be provided in the RTU to check the health of RTU communication The RTU shall support both DNP 3 00 TCP IP protocol for communicating with SCADA system FEP Servers This will be standard Protocol for all the station communications The RTU shall be p
7. PROCESS DATA FLUID NATURAL GAS RLNG WORKING 0 TO 55 C DESIGN 29 T0 65 DESIGN CLASS 600 FLOW 7 04 MMSCMD PRESSURE 68 70 2 6 DESIGN 92 KG Cm2 G UNE LEGEND PROPOSED LINE A G PROPOSED UNE U G 24 P 40 4001 D1A 8 P 40 4001 D1A L_ MATERIAL SPEC LINE NO NO G PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND BALL VALVE FLANGE END i BALL VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 27 SW END pj PLUG VALVE FLANGE END pod VALVE PRELIMINARY DRAWING INDIA LIMITED 0 LIMITED ISSUED FOR CONSTRUCTION CH 96 423 Km APPR0X KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 FOR INTERMEDIATE PIGGING STATION IP 1 M SECTION VI DRG NO MEC 23ME 05 28 M 001 0017 1 ALL VENTS SHALL BE LOCATED HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL 2 NOTE DELETED z E 3 ALL BALL VALVES 2 BELOW SHALL BE FULL BORE ONLY _ 14 ALL UNMANNED STATION SHALL BE PROVIDED WITH 02 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH 200 FIRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6 BURRIED VALVE SHALL BE PROVIDED WITH
8. PRESSURE 60 63 KG Cm2 G DESICN 92 KG Cm2 G LINE LEGEND PROPOSED LINE A G PROPOSED LINE U G 24 P 45 4601 D1A 8 P 45 4601 D1A MATERIAL SPEC UNT NO PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND VALVE FLANGE END pkj BALL VALVE BW END UPTO 1 27 SW END pk PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END od GLOBE VALVE ex GAIL 800 LIMITED Wk MECON LIMITED macs KOCHI KOTTANAD BANGLORE MANGLORE uu NATURAL GAS PIPELINE PROJECT A N PHASE 2 P amp ID FOR INTERMEDIATE PIGGING STATION IP 2 M SECTION MI ne ORG MEC 23ME 05 28 M 001 0019 1 ALL VENTS SHALL BE LOCATED MIN WENT OF HIGHEST OPERATING LEVEL 2 NOTE DELETED 3 AL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 4 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 7 FOR SV amp GOV DETAIL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 8 ALL SV STATIONS amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY GAIL 9 FOR SV 13 H SEE DRG NO MEC 23ME 05 28 M 001 0028 10 FOR SV 14 M SEE TYP DRG NO 23 05
9. 188 00 Km 5 80 x439 085 Km API SL Gr 70 U G PIPELINE ____245439085 Km ON 2 0008 1 ALL VENTS SHALL LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL gc PR 2 SCRAPPER LAUNCHER RECEIVER SHALL HAVE SCRAPPER HANDUNG 2 FACIUTY COMPIRING OF A JIB CRANE amp A TROLLY AND SHALL HAVE QUICK OPPENING CLOSURE 3 SCRAPPER LAUNCHER RECEIVER SHALL BE SUITABLE FOR HANDLING INTELLIGENT PIGS 4 DELETED 5 SCRAPPER DOOR MECHANISM BE CONSTRUCTED SUCH THAT THE DOOR CAN NOT BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 6 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 7 ONLINE RETRMEL TYPE CORROSION MONITORING COUPON AND CORROSION PROBE SHALL BE PROVIDED 8 FOR SV amp GOV DETAIL REFER MEC 23ME 05 28 M 001 0023 0030 PG 1301 amp 1303 SHALL HAVE RANGE OF 0 1 Kg Cm2 g WITH A GAUGE SAVER 1D DIRECT SURFACE CONTACT TYPE DATA FLUID NATURAL GAS RLNG TEMPERATURE WORKING TO 55 C DESIGN 29 0 65C DESIGN CLASS 600 FLOW 10 557 MMSCMD PRESSURE 61 64 KG Cm2 6 DESIGN 92 KG CmA G LINE LEGEND PROPOSED LINE A G PROPOSED LINE U G 24 P 13 1301 D1A 8 P 13 1301 D1A L MATERIAL SPEC U
10. RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23ME 05 E5 I PJ S 094 RTU BID Doc No 05 51 23 GAIL 094 RTU ANNEXURE VI to PJ 1 of 1 ANNEXURE VI PI PELI NE SCHEMATIC ROUTE DI AGRAM a b KKBMPL PH I LO6 W 8Z SO ANEZ OSW RECEIVING TERMINAL MANGALORE H 9 1 B 11 6 08 a y KOCHI KOOTTANAD BANGALORE MANGALORE PIPELINE PROJECT PHASE II SCHEMATIC ROUTE DIAGRAM PIPELINE SIZE 30 0 24 O TOTAL LENGTH APPROX 884 00 KM ll SECTION DESCRIPTION 354 328 METERING SKID OFFICE MANGALORE TAP OFF POINT INSIDE MCF g 347 328 KM 341 051 STATE CH 324 72 KM SECTION VIII 2479 MANGALORE SPUR LINE CH 312 495 KM KERALA CH 308 000 KM STATE 3 292 315 CH 275 644 KM Z CAMP OFFICE KASARGOD v 251649 ili CH 242 175 KM SECTION VII CH 208 323 KM H 225 937 KM L LI e SV 11M ZA CAMP OFFICE x KANNUR zm S YARD 05 2 KANNUR 7 ui GAIL STORE x T
11. controls shall be in fail safe mode A fail safe mode is defined as a plant equipment or system fail it shall be safe to the system Provision shall be made to isolate all 230 V AC incoming signals to a cabinet for utility socket on RTU before gaining access to cabinet internals Shrouding terminal with warning labels shall be provided with these terminals being segregated from other incoming terminals Non UPS 230 V AC will be provided separately by client RTU vendor must ensure that the equipments will not be damaged due to blackouts burnouts RTU vendor shall provide the start up procedure of the system Further RTU vendor to indicate steps to be taken for fail safe operations of the system under following criterion A power failure B voltage variation more that 10 C frequency variation more than 3 D Air Conditioning Failure SYSTEM AVAILABILITY REQUIREMENTS The vendor shall ensure the system availability shall be 99 98 96 The vendor shall ensure that the MTTR of RTU as 8 hrs and MS equipments as 2 hrs System Design covering future expansion takes calculation of availability in to account ELECTROMAGNETIC COMPATIBILITY EMC The equipment shall be efficiently screened against EMI RFI and conductive interference and shall not interfere with other equipment in the vicinity or installed in the same building The equipment shall be required to meet one of the relevant EMC standards IEC MIL VDE BS IEEE etc INSTALLATI
12. for testing purpose and shall be confirm during detailed engineering One for Bangalore shall be supplied along with mounting cabinet of size 800 mm W x 800 mm L x 600 mm H and for Noida with 19 rack only If order will be placed on the vendor who is already supplied RTU to GAIL and test Jig is available at Noida then only one test Zig RTU is to be supplied i e for Bangalore Accordingly the same should be kept in the scope Storage amp Safety of the equipment at site is in vendor s scope However for extended storage it will be reimbursed as per the terms amp conditions of contracts define in the contract Performing all works required for designing engineering testing supply installation interfacing with the communication channels IEDs and instrumentation amp electrical systems etc commissioning with supply of commissioning spares including consumables site testing test run and putting into commercial operation of the system complete in all respects The civil works associated with the installation of supplied equipments at various stations as define elsewhere This includes restoration works at various stations as necessary Vendor shall note that inspection will be done by Client MECON Personnel at Vendor s shop For this inspection labour consumables equipment and utilities as required shall be in vendor s scope or as define elsewhere in the tender documents Training to Owner s Owner Representative in the op
13. 5 i pe gt 858 e 1 5 24 W 460 24 46 4603 01 6 4602 01 24 P 4 ACTED s s KL A ISSUED FOR CONSTRUCTIO lt MEC 0020 5 x1 gl lt lo 3 1 815 S 1 M gt lt zl 24 15 ala ja t e t 5 4602 ZA 9 26 4601 4603 SHALL HAVE A RANGE OF 0 1 Kg Cm2 g WITH A GAUGE SAVER PRELIMINARY DRAWING 4 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL 2 SCRAPPER LAUNCHER RECENER SHALL HAVE SCRAPPER HANDUNG FACILITY COMPIRING OF CRANE amp A TROLLY AND SHALL HAVE QUICK OPPENING CLOSURE 3 SCRAPPER LAUNCHER RECEIVER SHALL BE SUITABLE FOR HANDLING INTELLIGENT PIGS 4 DELETED 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR CAN NOT BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 6 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 7 ONLINE RETRIVEL CORROSION MONITORING COUPON AND CORROSION PROBE SHALL BE PROVIDED 8 FOR SV amp GOV DETAIL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 10 DIRECT SURFACE CONTACT TYPE FLUID NATURAL GAS RLNG TEMPERATURE WORKING 0 TO 55 C DESIGN 29 65 DESIGN CLASS 600 FLOW 688 WMSCMD APPX
14. CONSIDERING 1 FLOW MAX 8 5 APPX HAS CONFIRM lt a 1 e N e I N e 1 amp FLUID NATURAL GAS RLNG TEMPERATURE WORKING FLOW 17 705 MMSCMD DESIGN m gt o t Uu OF PHASE 1 lt gt p 30 P 01 0110 D A FWT 0202 30 30 18 DESIGN 9 2 2 LINE LEGEND EXISTING LINE A G EXISTING LINE U G PROPOSED LINE A G PROPOSED LINE 0 6 30 P 01 0101 D1A 10 P 01 0101 D1A D aa L_ MATERIAL SPEC D 0 UNE NO i UNIT NO 3 4 NOTE 2813 ip E PROCESS FLUIO RLNG LINE SIZE NOMINAL mum pam MN VALVE LEGEND DETALL A 0102 NOTE 1 2 VALVE FLANGE END pid BALL VALVE BW END UPTO 1 2 SW ENO pk PLUG VALVE BW END UPTO 1 2 SW ENO VALVE FLANGE END pod GLOBE VALVE PRELIMINARY DRAWING GAIL INDIA LIMITED 7 DESPATCH FACILITY AT IPS 1 OF PHASE 1 PIPELINE UNY OR BANGALORE GAL PHASE 2 PI LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID FOR DESPATCH FACILITY AT IPS 1 OF PHASE 1 PIPELINE FOR 2 PIPELINE SECTION I sv 30 P 01 0101 D1A FWT 0201 30 x30 x30 30 P 01 0102 01A 0201 16 01 0106 01 1 51 Gr U G PIPELINE
15. KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec MEC 23ME 05 E5 1 PJS 094 2 BID Doc 05 51 23 ME GAIL 094 0 Page 21 of 24 22 1 22 2 22 4 22 5 22 6 23 Bill of Material Quality assurance plan Billing procedure Installation amp Test procedure which also includes the mounting arrangement of each cabinet Site execution plan As Built Manuals The operating and maintenance manuals and drawings shall be updated with changes made to the equipment configuration and parameters or operating procedures during the installation and commissioning Final IO list along with cabling termination detail carried out between different panels by RTU vendor in GAIL s format has to be submitted along with the as built As Built Operating and Maintenance Manuals shall be supplied prior to taking the Final Acceptance of the System RTU Vendor shall take care of project specific customizations for RTU system for meeting the project specific functionalities The review by OWNER S OWNER S REPRESENTATIVE however does not absolve the RTU vendor of his responsibilities to satisfy the requirements of contract document and install amp commission the RTU system accordingly RTU vendor is required to make necessary rectification in the RTU system to meet the requirements of the contract document
16. TOSS C DESIGN 29 65 C DESIGN CLASS 600 FLOW 5 5 MMSCMD APPX PRESSURE 53 56 2 DESIGN 92 KG Cm2 G LEGEND PROPOSED LINE PROPOSED LINE 0 6 24 P 52 5201 D1A 8 P 52 5201 D1A _ H MATERIAL SPEC UNE NO UNT ND PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND BALL VALVE FLANGE END epp BALL VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 2 SW END HPF PLUG VALVE FLANGE END pode GLOBE 4 PRELIMINARY DRAWING GAIL INDIA LIMITED Tre fates NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID POR INTERMEDATE PIGGING STATION IP 3 M SECTION VIII 1 ALL VENTS SHALL LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL 2 SCRAPPER LAUNCHER RECEIVER SHALL HAVE SCRAPPER HANDLING FACIUTY COMPIRING OF A CRANE amp TROLLY AND SHALL HAVE A QUICK OPPENING CLOSURE 5 SCRAPPER LAUNCHER RECEIVER SHALL BE SUITABLE FOR HANDUNG UNIT 56 es c qu 4 DELETED 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR CAN NOT BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 6 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 7 ONLINE RETRIVEL TYPE CORROSION MONITORING COUPON AND CORROSION PRO
17. To the extent that the Standard of the works has not been specified in the Contract the Bidder shall use good quality materials techniques and standards and execute the Contract with the care skill and diligence required in accordance with best engineering practice Bidder shall at his own expense supply and provide all the equipment tools temporary works material both for temporary and for permanent works labour supervisors engineers and specialist movement of the supplied equipment at the site required for installation commissioning execution and completion of the works The Bidder shall make his own arrangements at his own cost for the transport where necessary of his staff and labour to and from the site of the works The Bidder shall provide and maintain an office at the Site during Installation Testing amp Commissioning phase for his staff and such office shall be open at all reasonable hours to receive instructions notice or other communications as per the advice of the Client Consultant Appropriate storage of the materials to be supplied in this contract will be arranged at the site by the Bidder at the various stations after the materials have been delivered by the Bidder The Bidder shall be responsible for the storage security and safety of all other materials tools etc brought by the Bidder for the installation and commissioning of the system at the site LIMITED DELHI KOCHI KOTTANAD
18. j gt SECTION VI ALL CHANAGES INDICATED ARE IN KMS DEPENDING ON AVAILABILITY OF PLOT PREVIOUS SECTION CONCURRED BY N J 2 138 704 SECTION II 24 9 BANGALORE MAIN LINE ABOVE PIPELINE SCHEMATIC ROUTE DIAGRAM PREPARED BASED ON SURVEY DOCUMENT amp DRAWING LOCATION IP SV STATION amp DUMP SITES ARE INDICATIVE ONLY AND EXACT LOCATIONS SHALL BE FINALISHED BATTERY LIMIT OF SECTION WILL BE 5 0M OUTSIDE THE BOUNDARY WALL OF LAST STATION IP SV OF 5 9 SV 10 SV 11 SV 12 SV 13 SV 14 SV 15 SV 16 SV 17 5 18 5 19 SV 20 Sv 21 SV 22 SV 25 OFFICE CAMP OFFICE CAMP OFFICE CAMP OFFICE CAMP OFFICE COIMBATORE TIRUPUR KRISHNAGIRI BANGALORE SECTION III 24 9 BANGALORE MAIN LINE 2470 BANGALORE MAIN LINE SECTION V 2470 BANGALORE MAIN LINE PIPE STORAGE YARD DS GAIL STORE CAMP OFFICE RECEIVING TERMINAL DESPATCH TERMINAL SECTIONALISING VALVE STATION INTERMEDIATE PIGGING STATION MECON LIMITED 22222 20 AND Q copyright MECON right reserved KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PH II PIPELINE NETWORK SCHEMATIC DIAGRAM SUNIL KUMAR VERIFIED REVNO DATE 70 DESCRIPTION ev THIS DRAWING
19. 11 2 Automatic time synchronization of Remote Telemetry Units shall be implemented from MS EMS from various FEP Servers along the pipeline with a resolution of 100 msec 11 3 The RTUs shall have a self diagnostic feature and software watchdog timer devices to monitor amp report the healthiness of CPU memory power supply comm interfaces and Input Output modules at the local level Further the RTUs shall support remote diagnostics from MS EMS various stations so that all these status shall be transmitted to MS EMS and displayed in the RTU status graphic 11 3 1 Analog input card and Analog output card shall be self calibrating type and event shall be sent to MS EMS for out of calibration Analog input card shall generate an event if it is out of calibration which shall be sent to MS EMS Further if Analog output card is not self calibrating type then all Analog outputs shall be wired back as along inputs and calculations performed on each channel to detect AO card out of calibration This provision should be available in the SCADA system however separate card AO DO is not required This out of calibration shall be available as part of RTU status graphics along with set point value displayed in the graphics next to the corresponding controller symbol 11 4 It shall scan and acquire parameters from process as per programmed scan cycles 11 5 RTUs shall be intelligent in support of the following a It shall process the analo
20. MANGALORE API 5L Gr X 70 80 10 3 10 3 15 9 SIZE OF SV 26 amp SV 27 IS 25Mx25M S YARD GAIL STORE 05 3 STORE SALEM ERODE BANGALORE SECTION III 1 SECTION V SECTION II SECTION III SECTION IV KERALA TAMILNADU STATE STATE TAMILNADU KARNATAKA STATE ui RECEIVING TERMINAL AT CH 157 001 KM Ip 2 CH 188 80 KM IP 3 CH 295 60 KM 376 60 Ip 4 CH 395 85 KM CH 455 50 KM EXISTING IP FACT z a s 5 5 CH 439 29 KM z z 2 e ce N a 5 5 x CH 212 92 KM x CH 235 45 KM 260 16 KM x CH 283 25 KM CH 312 30 KM CH 329 95 KM x CH 344 29 KM 5 CH 362 06 KM z e be 5 UDYOGMANDAL CH 0 000 KM 17 000 32 982 45 506 1 KOOTTANAD CAMP OFFICE CH 90 615 KM CAMP OFFICE THRISSUR S YARD 05 1 CAMP OFFICE GAIL STORE THRISSUR PALAKKAD KOCHI 307 BANGALORE MAIN LINE KERALA STATE 30 0 BANGALORE MAIN LINE 240 BANGALORE MAIN LINE A 240 MANGALORE SPUR LINE R T D T SV IP 11
21. Notes 1 Fold all drawing to 210mm x 297mm 2 Vendor to provide all printed matter the soft LIMITED 3 Legends A C As completed W S With Shipment W Weeks Final technical document file shall be supplied in hard copy as indicated and in electronic format pdf Acrobat files on two 2 Nos CD ROM All these documents shall be submitted along with dispatch of the system to site FAT procedure documents must include clause wise reference of tender specification for its compliance This document shall be prepared in consultation with owner owner s representative The documents information required with offer sheets to be furnished otherwise the offer shall be liable for rejection During detail engineering stage 3 sets of printed matter and 2 soft copy shall be submitted till the final approval of documents drawings After approval 4 sets has to submitted As Built documents 6 sets Printed Matter 6 sets Soft Copy KOCHI KOTTANAD BANGALORE NATURAL GAS PI PELI NE PROJ ECT PHASE 11 RTU FOR CENTRALISED SCADA SYSTEM BID Doc No 05 51 23 ME GAIL 094 RTU GAIL INDIA LTD Page 1 of 1 VENDOR DRAWING DATA APPROVAL PROCEDURE FOR CENTRALISED SCADA SYSTEM OF KKBMPL PHASE I1 PROJ ECT BID DOC 05 51 23 GAIL 094 Vendor must take care of the following while submitting drawings and documents for review as indicated in Vendo
22. VALVE BW END UPTO 1 2 SW END 1 Vic WW pK PLUG VALVE BW END UPTO 1 27 SW END Me WR PLUG VALVE FLANGE END lt lt PRELIMINARY DRAWING GU XL 2222 ER 7277 W sss MECON LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 12 1 0 100 82 ON 1 ALL VENTS SHALL LOCATED MIN HEIGHT OF 3 MTR ABOVE THE HIGHEST OPERATING LEVEL T 3 ALL BALL VALVES 2 amp BELOW SHALL BE FULL ONLY 4 ALL UNMANNED STATION SHALL PROVIDED WITH 02 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 7 FOR SV amp GOV DETAL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 8 ALL SV STATIONS amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY 9 FOR SV 15 SEE DRG NO 25 05 28 001 0026 10 SV 18 amp 19 FUTURE TAP OFF SHALL BE USED FOR JSW STEEL amp 11 FOR SV 18 4 19 SEE ORG NO MEC 23ME 05 28 M 001 0030 12 ALL SV STATIONS WITHIN KERALA STATE SV s HAVING FIXED CONSUMERS amp SV 26 27 NEAR ARE CONSIDERED WITH FUTURE TAP OFF HOWEVER
23. equipments with leather bag PDT with all accessories Test equipments a 4 gt Digit Multi meter b Portable Power Source cum Calibrator Current amp Voltage c Protocol Analyser d RTU configurator software G Special Tools and Tackles separate List with unit price has to be furnished with un offer H Any other items Signature of the Bidder authorized signatory Name of the Bidder authorized signatory Stamp and Date MECON LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS DELHI PIPELINE PROJ ECT PHASE I1 PJ S RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST JOB Spec No MEC 23ME 05 E5 1 PJS 094 4 2 no BID Doc No 05 51 23 GAI L 094 1 to PJ S Page 1 of 1 ANNEXURE POWER CONSUMPTI amp UTI LI TI ES REQMT PUCR FORM KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM MECON LIMITED DELHI JOB Spec No MEC 23ME 05 E5 I PJS 094 BID Doc No 05 51 23 ME GAIL 094 ANNEXURE IX to PJS Page 1 of 1 ELECT amp INST SECTION ANNEXURE IX to PJS RTU FOR CENTRALISED SCADA SYSTEM POWER CONSUMPTION amp UTILITIES REQUIREMENTS PUCR FORM This form shall be duly filled and signed by bidder and it shall be submitted alo
24. MEC S 05 ES T 23ME GAIL 094 Bid Document No 05 51 22M E GAIL 094 RTU Prepared amp Issued by 9051 ELECTRICAL amp INSTRUMENTATION SECTION MECON LIMITED DELHI 110 092 Pages 1 of 4 GAIL India Ltd RTU FOR CENTRALISED SCADA SYSTEM KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II MATERIAL REQUISITION BID Doc 05 51 23 094 Page2of 4 2 LIMITED MATERIAL REQUISITION ITEM FOR CENTRALISED SCADA SYSTEM PROJECT KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PHASE ID MR NO MEC S 05 5 T 23 ME GAIL 094 BID Doc NO 05 51 23 ME 094 CLIENT India LIMITED Sr No DESCRIPTION Unit Quantity Project Management Design Engineering Procurement of Materials fabrications manufacturing Inspection amp Factory Acceptance Testing at works Supply Packaging Shipping Insurance Port Handling Custom Clearance Inland Transportation to site Storage amp Safety Installation along with necessary software installation material cables connectors RTU panels erection of foundation support channel on trench for panel erection cable trays test instruments equipments Site Acceptance testing amp Integration with Centralised SCADA system Test Run Pre commissioning activity Commissioning Integration Telecom System am
25. furnished Weather the Supplied RTU integrated with a single SCADA system Whether the supplied RTU can integrated with any IP based SCADA system Whether RTU offered for KKBMPL project is similar or higher in specification of this tender for implemented project Yes No Bidder has to provide commitment letter from OEM to extend complete technical support for the proposed make of RTU during the project tenure and warranty period if the bidders is not a manufacturer Documents provided Yes No Bidder has to provide commitment letter from OEM to provide support for the SPARES for proposed make of RTU for as define in specification Documents provided Yes No Bidder s Office Service center Service associates to take care of post sales services warranty and post warranty support Yes No Name amp address of Office Service Center Service associate Name of contact person Telephone FAX No Email No of Contact person Having adequate trained manpower in India Yes No Documents for fulfilling all the above furnished yes no Project Bidder Signature of the authorized signatory Name of the authorized signatory Stamp and Date INDIA LTD KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID RTU FOR CENTRALISED SCADA SYSTEM BID Doc No 05 51 23 GAIL 094 Page 1 of 2 VENDOR DATA REQUIREMENTS The table hereunder specifies the quant
26. posee T 8 56 5601 1 I i lt M S a i i UNIT NO i a PROCESS FLUID RLNG aj 8 LINE SIZE NOMINAL 13 v S E i ae VALVE_LEGEND 1 1 4 uyr BALL VALVE FLANGE END ej 4 BALL VALVE END UPTO 1z SW END 1 12 PLUG VALVE BW END UPTO 1 2 SW END pat MRPL PLUG VALVE FLANGE Z 1 pking DEALE xd GLOBE xx PRELIMINARY DRAWING i 1 Cn GAIL INDIA LIMITED adr MEC CM a 3 LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID FOR RECEIVING TERMINAL AT MANGALORE CH 354 328 Km SECTION VIII DRG NO MEC 23ME 05 28 u 001 0022 EN LOCATED MIN HEIGHT OF MTR ABOVE THE HIGHEST 1 ALL VENT SHALL OPERATING LEVEL 72 AL BALL VALVES 27 BELOW SHALL BE FULL BORE ONLY 2 5 NOTE DELETED oce sene EC RP EL MM LO MEL 4 ALL GOV GAS OVER OIL OPERATED VALVES SHALL BE FAILED TO STAY PUT TYPE VALVE 5 FOR ALL TAPPING FROM LINE THE FIRST ISOLATION VALVE SHALL WELDED END TYPE AND OTHER SECOND VALVE MAY BE FLANGED gt CONNECTION 6 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL WITH FM 200 FIRE SUPPRESSION SYSTEM 7 INTEGRATED INTERLOCK SHOULD BE PROVIDED IN THE GAS ACTUATED VALVE
27. 23ME 05 E5 1 PJS 094 4 2 no BID Doc No 05 51 23 GAIL 094 RTU ANNEXURE XI to PJ S Page 1 of 1 ANNEXURE XI RESPONSIVE OFFER CRITERIA ROC FORM INDIA LTD KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PJS of RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23ME 05 E5 I PJS 094 BID Doc No 05 51 23 ME GAIL 094 RTU ANNEXURE XI to PJS Page 1 of 1 MECON LIMITED ANNEXURE XI to PJS RTU FOR CENTRALISED SCADA SYSTEM RESPONSIVE OFFER CRITERIA ROC FORM Column to be filled A 1 Scope of supply and works complied with as the Bid package 2 RTU specifications amp configuration as per the Bid specifications yes no 1 Bidder must categorically state compliance that all deviations comments from all sections of Bid package are only listed in deviation form and all remaining clauses deemed to be fully complied by the Bidder 2 the forms are duly filled stamped and signed by authorized representatives at the required places yes no 3 Bidders proposal as per bid outline requirements yes no Signature of the authorized signatory Name of the authorized signatory Stamp and Date MECON LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS eds PIPELINE PROJ ECT 11 PJ S OF RTU FOR CENTRALI SED SCADA SYSTEM JOB
28. BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 7 FOR SV amp GOV DETAIL REFER ORG NO MEC 23ME 05 28 M 001 0023 0030 8 ALL SV amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY GAIL 9 ALL SV STATIONS WITHIN KERALA STATE SV s HAVING FIXED CONSUMERS amp A 10 ALL SV STATIONS WITHIN KERALA STATE SV s HAVING FIXED CONSUMERS amp SV 26 27 NEAR CITY ARE CONSIDERED WITH FUTURE HOWEVER OUT OF REST NINE No SV s FIVE OF THEM ARE WITH FUTURE TAP OFF amp FOUR No ARE WITHOUT FUTURE TAP OFF TO BE DECIDED ON THE BASIS OF GEOGRAPHICAL LOCATION OF SV STATION FROM MEC 0011 UNIT 25 UNIT 26 27 UNIT 28 UNIT 29 t r WORKING o TO 55 FLOW 2 3 MMSCMD i DESIGN 29 TO 65C DESIGN CLASS 600 5 6 7 NOTE 5 6 7 CH 412 80Km CH 42880Km 0 f 2460 CH 476 80Km PRESSURE 45 48 KG Cm2 C SECTION V DESIGN 92 KG Cm2 G 24 x439 085 Km APPX API SL Gr X 70 80 U G PIPELINE ul z 5 ul e A D 8 o gi the 45 N T SECTION IV LINE LEGEND r PROPOSED UNE A G PROPOSED UNE U G 24 P 24 2401 D1A MATERIAL SPEC NO UNIT NO PROCESS FLUID RLNG LINE SIZE NOMINAL VALVE LEGEND BALL VALVE FLANGE END VALVE BW END UPTO 1 2 SW END ISSUED To Se ye on poro rmn CON STRUCTI O
29. DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL BE AS PER AGAS LATEST EDITION HOWEVER THERE SHALL BE THREE STREAMS OF METERING 2 15 13 ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF USM METER RUN amp IMPLUSE LINES OF METERING INSTRUMENT 15 REQUIRED 14 PROMSION SHALL BE KEPT TO HOOK UP METERING PR amp TEMP FLOW PARAMETERS WITH SCADA 15 THESE VALVES ACROSS THE USM SHALL BE PROVIDED WITH LIMIT SWITCHES PROCESS DATA FLUID NATURAL GAS RLNG TEMPERATURE WORKING O TOSS C DESIGN 29 TO 65 DESIGN CLASS 600 SECTION II SECTION I FLOW 10 607 MMSCMD PRESSURE 75 78 KG Cm2 6 DESIGN 92 KG Cm2 6 LINE LEGEND PROPOSED UNE A G PROPOSED UNE U G 07 0701 01 12 PED7 0701 D1A CONSTRUCTION LL RT ir NIT NO PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND BALL VALVE FLANGE END BALL VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 2 SW END VALVE FLANGE END od GLOBE VALVE PRELIMINARY DRAWING GAIL INDIA LIMITED MECON LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID FOR INTERMEDATE PIGGING STATION 1 SECTION DRG 25 05 28 001 0005 1 ALL VEN
30. Location Power Source Power Supply Watts RTU location UPS Grid Solar Panel 24 V DC 250 Watts Non UPS 230 V AC for Utilities socket LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II DELHI PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST Job Spec No MEC 23ME 05 E5 I PJS 094 BID Doc No 05 51 23 ME GAIL 094 RTU Rev 0 Page 15 of 24 SECTION 9 2 9 3 9 4 10 0 10 1 10 2 10 3 10 4 RTU vendor shall furnish power consumption details with detailed break up for each subsystem equipments including inrush current and its duration during detailed engineering Refer I O list ANNEXURE ID for details of station wise power supply Reliable and rugged SMPS power supply shall be supplied as required with equipment to generate isolated and stable voltage levels required for equipment operation SURGE PROTECTION TRANSIT SUPPRESSORS RFI FILTERS AII the equipment shall be designed with built in safety to protect against the effects of monitor induced high voltages effects of surges transients RF Necessary surge protection devise shall be provided as per the recommendation of the equipment supplier for all the power supply signals EARTHING Each supplied RTU cabinet shall be provided with earthing lugs with their frames these lugs strips shall be p
31. U G T gt Gr X 70 80 4 24 QOEC 4 12 2 1 12 12 N 8 CONS 05 SRI VELA SMELTERS BALL VALVE FLANGE END 6 5 06 ALLOYS epit BALL VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 2 SW END se A pre x PLUG VALVE FLANGE END E 2 Nor pot GLOBE VALVE OS NC 1 Ux A ISSUED FOR CONSTRUCTIO 8484440 TYPICAL ARRANGEMENT FOR 24 SV 15 REMOTE OPERATED MECON LIMITED pog ed ee ee E eae KOCHI KOTTANAD BANGLORE MANGLORE ie aes uu 2 gt Ea NATURAL GAS PIPELINE PROJECT E eec EL qp ue PHASE 2 pp e P J pace cc wee du ew ur x sl TYPICAL ARRANGEMENT FOR Expiry Apaj nemam pm oss 24 SV 11 amp 15 STATIONS poil o cw copri an rit Esch qe pe ewe p sn a a eee se re Se STAY PUT CONNECTION 6 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH 200 FIRE TAP OFF DETAILS AT SV 9 SUPPRESSION SYSTEM PRE CONT 12 coNs o2 MALABAR CEMENTS 6 VALVE SUCH THAT WITH HIGH
32. amp cost implications to the Client The bidder shall carry out the activities related to project management system design engineering integration configuration training testing fully by themselves and the remaining activities may be sub contracted to other agency having experience in erection cabling installation of RTU with SCADA system In the tender the terms Owner GAIL Purchaser Company and Client been used synonymously The terms Contract document Contract specifications tender specification have been used synonymously The Bidder shall give an undertaking in line with PMR form enclosed as Annexure to PJS that system support for maintenance upgradation and enhancement expansion shall be provided for 05 years and spare part support shall be provided for the period of 10 year of the offered RTU from the expiry of the Warranty period The ROC form as per Annexure of PJS and source of supply SOS as per Annexure of PJS has to be furnished with bid In addition to warranty bidder shall quote for extended warranty as defined in the tender amp SOR Bidder shall furnish all documentation drawings and other information required Operation and Maintenance Manuals Handbook of inventory of all the equipment supplied and installed Bidder must have coordination with Instrumentation Telecommunication Electrical CP system contractor KKBMPL PH II and Centralised SCADA system vendor YIL during installation amp commissioni
33. in conjunction with the Bid package shall constitute the contract requirements for the award of job to the Bidder S No Page No Clause No Requirement Deviations Clarification Remarks as per Comments Bid package by Bidder 1 2 3 4 5 6 7 Signature of the Bidder authorized signatory Name of the Bidder authorized signatory Stamp and Date
34. 02 1343 08 04 3 RrU SV2 14 0 19 04 17 0 21 02 340 05 03 NE je T 8 Fuss E es 26 18 s 7 NE 7 11 RTU SV 9 14 6 25 04 1748 29 02 343 08 00 00 00 04 12 RTU SV 10 14 0 19 04 17 0 21 02 3 05 00 00 00 03 13 RTU IPS 2 S s 1446 22 16 17 8 41 04 343 10 00 00 00 06 aa eC MECON LIMITED DELHI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST SECTION JOB Spec 23ME 05 E5 I PJS 094 BID Doc No 05 51 23 ME GAIL 094 RTU ANNEXURE to PJS Rev 0 Page 2 of 4 16 FON 05 14 6 25 04 17 8 29 02 3 3 08 00 00 00 04 17 a Sain 05 1446 25 04 17 8 29 02 3 3 08 00 00 00 04 18 RTU IPS 3 02 1446 22 20 1748 45 06 343 12 00 00 00 06 19 eee 05 14 6 25 04 17 8 29 02 3 3 08 00 00 00 04 e 05 14 6 25 04 1748 29 o2 3 3 08 00 00 00 04 21 pm 05 04 1748 3 3 lo 00 00 00 04 EE ARE RT fo s fe m m o fo 04 mme s fe m m m 0 oe pee m m vm e fe pe s m gt e w a a a e 6 e m mes e T a e e x fe fo fo e fa Te fo a RTU SV 25 qi Ori 19 04 17 0 21 02 3 0 T
35. 18 MTBF for a fully equipped R TU h 19 Equipment availability 20 for a fully equipped RTU h 21 Power requirement for a fully equipped RTU 22 Maximum number of I O modules per RTU separately for each type to be given 23 Spare capacity for each type of I O MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO Page 20 of 22 REMOTE TERMINAL UNITS S 05 5 099 Item Description Particulars 24 Rack dimensions Main Processing Module 25 Module designation 26 Microprocessor type 21 Word length 28 Basic clocking rate 29 Engineering unit conversion yes no 30 Arithmatic processor facility with floating point capability yes no 31 Programe location i e 32 EPROM k bytes 33 RAM k bytes 34 RAM battery back up for one month yes no 35 Type of data bus available for communication among the I O modules serial parallel 36 MTBF h 37 Equipment availability Response Times 38 Time taken to access and display information requested by the user from the Master Station 39 Time taken to write one modified entry to the data base from Master Station 40 Time taken to write one modified entry to the data base from RTU maintenance facility 41 Time taken to validate a complete database fo
36. 50 02 Fieldbus Standard for use in Industrial Control Systems Part 2 Physical Layer Specification and Service Definition ISA RP55 1 Hardware testing of digital process computers ISA RP60 3 1985 Human Engineering for Control centres ISA S71 04 Environmental conditions for process measurement and control System Airborne contaminants ISA S72 1 LAN Industrial data highway EWICS 1998 Guidelines for the use of Programmable Logic Controllers in Safety Related Systems EWICS 1997 Guidelines for Achieving Safety in Distributed Systems Indian Standards IS 732 1989 IS 3034 1993 IS 3043 IS 5572 1994 IS 5887 1916 Other Standards API MPMS 12 2 IEEE 472 IEEE C37 1 IEEE 730 IEEE 830 IEEE 802 3 IEEE 829 ANSI 8 1 ITU V 23 ITU V 24 BS 5501 Part 6 1977 Code of Practice for Electrical Wiring installations Fire Safety of Industrial Buildings Electrical Generating and Distribution Stations Code of Practice Code of Practice for Earthing Classification of Hazardous Areas other than mines having Flammable Gases and vapours for Electrical Installation Classification of Maximum Surface temperatures of Electrical Equipment for use in explosive Atmospheres Calculation of petroleum Quantity Using Dynamic Measurement Methods and Volume Correction Factors Guide for surge Withstand Capability Automatic and Supervisory Station Control and Data Acquisition Soft
37. BE WITH FM 200 FIRE SUPPRESSION SYSTEM EE pet ta 7 INTEGRATED INTERLOCK SHOULD BE PROVIDED IN THE GAS ACTUATED 7 VALVE SUCH THAT WITH HIGH AP ACROSS THE VALVE gt 3 BAR VANE SHOULD NOT OPEN DURING START UP i s Em 5 8 72 cons 02 PUMP DMSON s 3 coNs o5 DMSION 6 LGB 8 SR NO CONS NO CONS CONS 01 RI KANAPPIRAN MILLS i N N es vue uS Mg en ane 8 ALL PT CONNECTION SHALL BE TAKEN FROM 27 TWO ISOLATION VALVES AND THEN AFTER 17 SHOULD BE CONVERTED TO REQUIRE NPT CONNECTION 9 GAS TAPPING TO VALVE ACTUATOR 10 GAS TAPPING FOR VALVE AP SWITCH 11 FOR PG OPT DETAIL REFER MECON DRG NO ee PT 05 5 50 001 aru MEC 05 E5 SD DPT 003 PG 05 5 50 004 12 EXTENDED STEM VALVE 13 DIRECT SURFACE CONTACT TYPE 24 U G P L Se T Gr 70 80 1 1 S TYPICAL ARRANGEMENT FOR 24 SV 11 REMOTE OPERATED agp d EIE I LL cM ao CV M CR ee 7 7 3 TAP OFF DETAILS AT SV 15 i eos am sm e ROCHA PARRYWARE 3 05 03 RA NDA STEEL 4 cms or PIPER 6 ES VALVE LEGEND 24
38. CRITERIA EQC TECHNICAL The RTU for Centralised SCADA System proposed to be supplied shall be from the existing range and should have successfully tested for similar application If bidder is not a manufacturer of RTU then bidder has to provide the commitment letter from the OEM for offered RTU along with bid documents RTU Vendor shall provide all the required configuration data necessary support assistance for interfacing with Telecom system local IEDs amp Centralised SCADA system and the supports for spares for next 10 year to client Format of logistic support duly signed by the bidder and the OEM has to be provided along with bid COMPATIBILITY The supplied RTU has to integrate with existing Centralised SCADA system therefore bidder s proposed RTUs shall meet the following requirements The centralized SCADA system is supplied by YOKOGAWA India limited RTU has to be compatible with Yokogawa s Centrlized SCADA The communication Protocol for RTU shall be standard DNP 3 0 TCP IP For the compatibility testing bidder has to follow the test plan and procedure enclosed as Annexure XIV suggested by YOKOGAWA for interfacing with GAIL s Centralised SCADA system Before the bidding the compatibility testing has to be done and certificate has to be provided along with offer without the compatibility certificate bidder offer may not be considered for further evaluation as per terms and condition of contract To facilitate bidder
39. Doc 05 51 23 ME GAIL 094 0 Page 5 of 24 4 0 5 0 5 1 5 2 Bidder shall note that the evaluation will be done package wise all the items together strictly the terms and the conditions define in the tender The complete requirement as contained in the Bid Document shall meet bid its objectives functional specific requirements describe in the specification taking care of complete P amp ID requirement operation amp control philosophy The specification shall be read in conjunction with scope of work specification drawings documents and other requirements indicated in the tender documents COMPLETION PERIOD Complete Scope for RTU of Centralised SCADA System at all the specified stations of KKBMPL PH II shall be handed over to the purchaser on turnkey basis after successful supply installation testing commissioning Integration with Centralised SCADA system SAT and trail Run and shall be as define in the contract documents The time schedule will be reckon from date of FOA Fax of Acceptance BIDDER S QUALIFICATION CRITERIA BEC TECHNICAL This will be as define in the Vol I of II of Bid documents Bidder must fill the BQC provided at respective section without fail and provide all the necessary supporting documents along with offer otherwise GAIL PMC reserves the right to evaluate the offer as per the terms amp conditions of contracts EQUIPMENT QUALIFICATION
40. IS THE AND ISSUED A SCALE NTS FOR THE SPECIFIQ PROJECT MENTIONED THEREIN THIS IS APPROVED 5 gt j s REV SH 1 OF 1 DRG NO MEC 23ME 05 28 M 901 REVISION 02 11 2011 NOT BE COPIED OR USED FOR OTHER PROJECTS UNLESS EXPRESSLY PERMITTED BY 2 10 5 000 12 0 2 3 DESPATCH RMINAL AT PPL PUTHUVYPEEN KOCHI KOTTANAD BANGALORE MANGALORE PIPELINE PROJECT PHASE I PETRONET LNG TERMINAL AT PUTHUVYPEEN TO IP AT UDYOGMANDAL CH 0 00KM TRAVENCORE COCHIN CHEMICALS 30 x16 42 Km 4 x0 372 Km APPOLO TYRES LTD PREMIER 8 x0 88 Km TAP OFF POINT 4 PR 1 CH 0 3783 KM FACT I U M CH 0 88 KM PR 3 BPCL REFINERY 8 1 380 Km 487 3 FACT I ITOP SPUR LINE 1 CH 16 420 KM a wm a s IP 1 amp STN 4 x0 697 Km SV CUM TAP OFF POINT CH 5 80 KM POINT 12 63 KM SPUR DT UDYOGMANDAL 8 1 747 Km RELIANCE CONSUMER TAP OFF POINT CH 3 013 KM 6 758 Km 4 x0 125 Km PROTEINS LIMITED NITTA GELATIN IND LIMITED 12 x3 064 Km 8 3 167 Km 1 MAIN LINE FROM PUTHUVYPEEN TO SPUR LINE TAP 0FF LE
41. Input Modules to be supplied is as given below Input Type Min 16 nos of Potential free contacts 2 wire isolated Contact Wetting 2 4 mA per input at 24V DC Resistance recognized Not exceeding 1 Kilo Ohms as a closed contact Resistance recognized Not less than 50 Kilo Ohms as open contact Isolation Using optocouplers Insulation Resistance 20 ohms at 500 V Dc inputs Debounce circuitry 10 m sec Indicators Loop amp State LEDs for each DI point Voltage withstand Capacity 1 5 KV RMS No NC contacts mixing of NO NC contacts in the same card 6 0 DIGITAL OUTPUTS Typical specification of Digital Output Modules to be supplied is as given below Output Type Min 08 nos of relay contacts Indicators LED indication for each DO point Relay Type Miniature power Contact arrangement 1 NO 1 NC relay contacts configuration to be provided up to the RTU terminal block Contact Rating Potential free contact rating of output interposing relay for each DO point Contact rating 48 V DC 2A 230V AC 5A SCADA vendor to provide interposing relays for each digital output point including spare point Isolation 2KV 5 Contacts to Logic DO command activation Configurable Pulse duration min 2 sec Security Output contacts shall be monitored Opto isolators and must be short circuit proof and protected by suitable mechanism like fuse with suitable fuse blow indication provided 7 0
42. OUT OF REST NINE No SV s FIVE No OF THEM ARE WITH FUTURE TAP OFF amp FOUR No ARE WITHOUT FUTURE TAP OFF TO BE DECIDED ON THE BASIS OF GEOGRAPHICAL LOCATION OF SV STATION UNIT 19 UNIT 20 21 UNIT 22 UNIT 23 PROCESS FLUID NATURAL GAS RLNG TEMPERATURE 434 gt gt wec 0011 lt NOTE 5 6 7 9 NOTE 5 6 7 NOTE 5 6 7 10 NOTE 5 6 7 10 WORKING 10 0 58 DESIGN 29 70 65 C DESIGN CLASS 6007 FLOW 266 MMSCMD APPX 316 80 CH 332 80Km CH 348 80Km CH 364 80Km CH 380 80Km PRESSURE gt 46 48 KG Cm2 C DESIGN 92 KG Cm2 G SECTION IV 24 x439 085 Km APPX API 5L Gr X 70 80 0 6 PIPELINE 24 439 085 Km APPX LINE LEGEND PROPOSED LINE A G PROPOSED LINE 0 6 24 P 18 1801 D1A WARN spec UNE NO UNIT NO I PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND pide BALL VALVE FLANGE END VALVE BW END UPTO 1 2 SW END VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END Pod GLOBE VALVE PRELIMINARY DRAWING INDIA LIMITED MECON LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 i P amp ID FOR SV STATI
43. PUCR Form Bill of Material Supply for RTU submitted Yes No Submit Data Sheets Technical Specifications RTU Yes No RTU Configuration Drawing Submitted Yes No Submit signed amp stamped tender documents Submit Clause wise technical compliance of PJS with Annexure Have you filled up DEVIATION FORM and submitted the same Have you provided list of spares for operation and maintenance along with unit rates Have you provided list of commissioning spares Have you enclosed the catalogs literature in ENGLISH language including model decoding details drawing etc necessary for evaluation of your offer Have you confirmed that documents required as per vendor data requirement will be supplied after placement of order 16 Have you furnished System Architecture for RTU Have you furnished PERFORMANCE GUARANTEE CERTIFICATE ee Have you furnished Vendor Data Requirement with all necessary documents You quoted System Integrator gt You have 24 hr service support for amp N Indicate deviation discrepancy with supporting documents reasons etc N Nyt Letter from RTU vendor for discontinuation of product one year in advance N Certificate for compatibility of RTU with Centralised SCADA of GAIL U Is 2 Compliance to Noted Yes No Quoted for all the items Time Schedule Furni
44. RTU shall report the status of the point after control execution In case the status has not changed within fixed specified time it shall report to MS EMS various stations for not having executed the control 11 10 RTU shall not generate any false control signal due to power supply on off conditions 11 11 RTU shall support communication protocol supporting report by exception to prevent unnecessary data communication when the data is not changing 11 12 It shall provide error detection and control feature for data communication with MS EMS FEP to ensure data integrity 11 13 It shall have feature of connecting a pluggable Programmable Diagnostic Test unit PDT with keyboard amp monitors diagnostic and programming aid to trouble shoot and configuration tool for and 1 boards It shall be possible to exercise all the functions of the RTU without disconnecting the RTU from process 11 14 RTU shall have provision for applying filtering on the input signals and scaling for engineering units conversion 11 15 From MS EMS FEP it shall be possible to off scan complete RTU individually in addition to off scan RTU points In case of failure of complete RTU or off scan of complete RTU only one alarm shall be generated and the RTU along amp digital points shown in various graphics and printed in reports shall correspondingly have data integrity qualifier flag 11 16 The RTU shall be able to store the configuration data and the process data
45. amp INST SECTION JOB Spec 23ME 05 E5 I PJS 094 BID Doc No 05 51 23 GAIL 094 ANNEXURE to PJS Rev 0 Page 4 of 4 RTU IPS IPS 3 M 49 3 M CH 292 315Km 02 1446 22 20 1748 45 06 343 12 00 00 00 24 SV 16 M CH 308 00Km 00 00 24 SV 17 M CH 324 72Km 99 09 RTU SV 24 SV 18 M CH 52 18 M 341 05Km 05 1446 25 04 1748 29 02 343 08 00 00 00 04 RTU R T Receiving Terminal 53 Manaalore 2 Mangalore 12 0 6 18 18 5 8 31 04 0 3 07 02 00 02 08 9 354 328 1 In addition to above quantities 25 Spare I Os shall be provided for each station 2 The I Os marked are the tentative I Os as per P amp ID Refer Instruments Index enclosed Detail Engineering based P amp ID and Instruments Index for finalization of I O counts is in bidder s scope 3 The I Os marked are the tentative I Os typically has to be considered for Electrical Solar Fire amp Safety and UPS amp Cathodic Protection System CP 4 The counts of I Os will be finalized during detail engineering 5 Bidder shall provide station wise maximum power consumption details 6 Minimum 4 nos of Spare serial each of RS 232 and RS 485 ports shall be provided to all RTU s in addition to above indicated quantity as per PJS Clause no 6 6 Page no 06 of 24 7 Serial port includes for Electrical Solar Fire amp Safety and UPS and Cath
46. amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO Page 19 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 ANNEXURE 1 TECHNICAL SCHEDULE TO BE FILLED BY THE TENDERER The Vendor shall fill the following technical particulars and submit the same with the offer for selected Remote Telemetry Unit Item Description Particulars GENERAL 1 2 Model 3 Degree of protection IP No 4 Operating temperature range degree centigrade 5 Operating relative humidity range 6 Maximum number of I O modules per subrack Main subrack Extension subrack 7 Maximum number of communication modules per subrack 8 Selectable communication speed range 09 Resolution of time tagging 10 High low limit checking yes no 11 Whether RTU supports self checkback execute and time out feature yes no 12 Interfacing with flow computers of different makes Instromet Spectra Tek etc yes no 13 Remote configuration and downloading of parameters from Master Station supported yes no 14 Self diagnostic of RTU and reporting it to Master Station yes no 15 Number of serial ports supported in addition to redundant communication links with Master Station minimum 4 nos 16 Whether RTU supports connection of portable maintenance diagnostic test unit yes no 17 Whether hardware for 25 spare installed I O s for RTU included yes no
47. as per ITU T G655 amp 18 Fibre as per ITU T 652 shall be laid by Blowing Technique in 40 mm HDPE Telecom duct by other contractor To ensure effective and reliable Control Management and Supervision of the pipeline the pipeline is envisaged to be monitored and controlled from existing Centralised SCADA system having Master Control Stations MSs located at GAIL Noida and Back up Emergency Control Station BMS at Jaipur The MS BMS will be interlinked with KKBMPL PH II Remote Telemetry Units RTUs located along the pipeline through FEP Front End Processors server by dedicated optical fibre communication system and Leased line links The tentative station wise I Os are indicated in tender in ANNEXURE II The major IED Intelligent Electronic Devices to be connected with the RTU s through RS 232 RS 485 are Flow computers Gas chromatograph LEL panel cathodic protection panel UPS panel Battery chargers panel of Solar Power Supply or Grid power supply along with some critical hardwired signal from instrumentation panels 3 0 KOCHI KOTTANAD BANGALORE MANGALORE a NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 PJS 094 2 BID Doc 05 51 23 GAIL 094 0 Page 4 of 24 5 WORK This tender is for the procurements amp commissioning of RTU for KKBMPL PH II wit
48. be supplied 6 22 BATTERY LIMIT WITH OTHER CONTRACTORS SL Item Scope of Pipe Laying Contractor Scope of RTU Vendor No or other contactor Cathodic Protection CP Fire amp Gas Detection System Door Switches Corrosive Monitoring System Hardwired Signal Cable for field instruments field I Os Soft Signals from TIC INST to RTU Solar System Supply amp laying of cable for hardwired signals which shall be interfaced with RTU from CP panel to Inst TIC panel including glanding termination ferruling dressing etc both end Supply amp laying of cable for hardwired signals which shall be sent to RTU from Fire amp Gas panel to TIC INST panel including glanding termination ferruling dressing etc both end Supply of Door switches amp Supply amp laying of cable for hardwired signals which shall be sent to RTU from Switches to TIC INST panel including glanding termination ferruling dressing etc both end Supply amp laying of cable for hardwired signals which shall be sent to RTU from CMS to TIC INST panel including glanding termination ferruling dressing etc both end Supply of cable amp laying of cables from field instruments to JB JB to TIC INST panel including gas actuated valve amp manual valves to TIC INST panel including glanding termination ferruling dressing at Panel end Provide modbus details to RTU SCADA vendor Supply of solar system amp provision for RS4
49. change of alarm resident accumulator points driven by analog points Remote configurations of RTU from MS EMS FEP through PDT PC n Compatible with IP based telecom system o should have event logging and buffering feature In case of communication loss shall store the events in the buffer and transmit to Master Station on restoration of link p RTU should have calculation features in it for defining RTU resident calculation points q RTU should have surge lightening protection for power supply EJ MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON Nu OIL amp GAS SBU DELHI ee DOCUMENT NO Page 9 of 22 REMOTE TERMI NAL UNITS S 05 E5 099 REVISION 1 EDITION 1 r Mandatory spares shall include at least 10 96 or as define in the tender all types of installed cards convertor Power supply terminating boards etc s Test jig with configuration of all 1 0 points to be supplied installed with required power communication cabling and made online with SCADA system t RTU shall have provision to configure following settings minimuma IP Address Settings IP Address for LAN RTU IP for LAN A amp 4 IP address for Master SCADA with 2 unique domain IP Address for LAN RTU IP for LAN B and 4 IP address for Master SCADA with 2 unique Domain Source Address 0 DNP Master SCADA Address
50. d 6 Destination Address d 7 Source Address 5 RTU Software Name and Version 6 Location of Testing 2 DNP3 0 Test cases 2 1 Dual DNP 3 0 Station DNP3 0 ETHERNET RTU IP for LAN A and 4 IP address for Master RTU IP for LAN B and 4 IP address for Master DNP RTU Device Address 0 DNP Master SCADA Address Action This test is to check simultaneous communication between minimum 2 SCADA Servers and a RTU over DNP3 0 Establish the necessary network connection between SCADA Servers and existing RTU and check for data transfer from RTU to each of the SCADA Server simultaneously Result Remarks 2 2 RTU Time Stamps SCADA RTU Testing Over DNP3 0 Action Compare the SCADA system clock with the equipment clock When these are equal or nearly equal set the equipment clock for instance 5 minutes back in time Generate a number of events with time stamp Result Remarks 2 3 Analog Input Data for Integer and Float Action Add Analog Input Items and vary data using Calibrator and check the Real type values with quality flag at SCADA with DNP3 0 Object and Variations 30 and 32 Result Remarks 2 4 Digital Input Data Action Add Digital Input Items and check the values with quality flag at SCADA with DNP3 0 Object and Variations 01 02 03 and 04 Result Remarks 2 5 Analog Output Data for Integer and Float Action Add Analog Output Items and check the Real values at Calibrator with Select Execu
51. data with SCADA for Event changes in the RTU Result Remarks SCADA RTU Testing Over DNP3 0 2 12 On demand Scan from SCADA for AI and DI based on Class 0 Class 1 Class 2 and Class 3 request Action RTU should be able to exchange the Complete data with SCADA for On Demand poll Class O Class 1 Class 2 and Class 3 The Application fragment should not exceed 4 Kbyte The data link frame size should not exceed 292 bytes Result Remarks 2 13 Minimum Object and Variation supports from RTU Action DNP 3 Objects 30 32 01 02 03 04 40 41 42 43 10 11 13 80 and object 12 amp variation 01 Result Remarks LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS DELHI PI PELI NE PROJ ECT 11 PJ S OF RTU FOR CENTRALI SED SCADA SYSTEM JOB Spec MEC 23ME 05 E5 I PJ 5 094 AN SE EH N BID Doc No 05 51 23 GAIL 094 reo ANNEXURE XV to PJ 5 Page 1 of 1 ANNEXURE XV MODBUS RTU DATA FORMAT DETAILS TO BE PROVIDED BY RTU VENDOR Customer GAIL Sub System Mapping List Yokogawa India Ltd End User GAIL Modbus Device ion RTU Tag No Signal Type Data Type Read Write Register I fusum Tag No 8 Address i Priority S j x 2 d Gm Negative Receive Positive L Receive Negi Page 1 1 KOCHI KOTT
52. engineers technicians capable of trouble shooting amp looking after the health of the system during the warranty period shall be made available all through the period of 24 months two years extended period During the Warranty Extended Warranty the vendor shall use his own instrument spares man hour communication facilities hardware software materials etc for the rectification of any problem In case of failure of any equipment replacement is send immediately within 15 days It is advice that Vendor should keep sufficient spare for warranty support in its stores designated store to be informed during detailed engineering If the replacement is not send within specified time then penalty at the rate of Rs 5000 per week has to be imposed In case bidder still not responds then same may be deducted from the CPBG as per the terms and condition of the contract Also vendor to provide RTU firmware upgrades and configurator software upgrade free of cost to GAIL within warranty extended warranty period System Warranty including all services and spares including consumables for operation and maintenance of the system Technical Support Service Technical Support Services that extends coverage for GAIL after handover of the system This includes 24 x 7 24 hours x 7 days a week on line support GAIL shall utilize this service by intimating the bidder in case of any contingency and Vendor in turn provide telephonic support Depend
53. including support welding etc work as required as per the base frame of RTU shall be provided by the bidder The vendor shall extend the power from GAIL provided power point to the DCDB to be installed in the equipment room using the armoured DC cable For the same the DCDB and armoured cable shall be supplied and installed by the vendor Any item of goods services not specifically mentioned but considered essential for completion of the work in all respects shall be deemed to be included in the scope of work of the successful Vendor As the work has to be executed as a turnkey responsibility any erection material required for supply amp commissioning has to be provided as per the site requirements ANNEXURE ANNEXURE I to ANNEXURE XVI Refer Index sheet MECON LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS DELHI PI PELI NE PROJ ECT PHASE 11 PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec MEC 23ME 05 E5 I PJS 094 RTU grt amp INST BID Doc 05 51 23 GAIL 094 SECTION ANNEXURE I to PJS Page 1 of 1 ANNEXURE CAL SPECI FI CATION FOR RTU Rev 1 Edition 1 SPECI FI CATION FOR REMOTE TELEMETRY UNITS SPECI FI CATION NO MEC S 05 5 099 ELECTRICAL amp INSTRUMENTATION OI L amp GAS SBU MECON LI MI TED DELHI 110 092
54. made from seventh month No payment upto six months from date of completion onward from actual date of completion as per the certifications by EIC client In this situation after intimation from GAIL the site work has to be completed within the time stipulated for site works as per tender SITE PREPARATION This includes all electrical and civil works and site preparation activities as define above for installation and commissioning of the equipments ACCESSORIES OTHER ASSOCIATED ITEMS Supply amp Installation of necessary equipment cables trays cables amp accessories to meet the overall system requirements along Natural Gas Pipeline at respective sites separate earthing amp lighting protection of indoor equipment not earth pit at respective locations etc Furniture as required for various systems sub systems equipment etc shall be supplied by the Vendor LIMITED DELHI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST SECTION Job Spec No MEC 23ME 05 E5 I PJS 094 BID Doc No 05 51 23 ME GAIL 094 RTU Rev 0 Page 24 of 24 29 System integration including requisite interfaces and accessories to realize the complete system shall be in bidder s scope Civil Trench inside the control room will be provide by client however the erection of foundation channel
55. referred projects the bidder as OEM has requisite experience in his own name from same work location amp address and not in the name of its parent company located elsewhere Yes No 2 3 Weather the work executed in single In same pipeline order 3 0 Whether the RTU supplied had been successfully commissioned within last seven year from the bid due date Completion certificate satisfactory working certificate from end user yes no 4 0 Scope of responsibility of the Bidder 5 0 Project Management yes no 5 1 Design amp Engineering yes no 5 2 Supply yes no INDIA LTD KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID RTU FOR CENTRALISED SCADA SYSTEM BID Doc No 05 51 23 ME GAIL 094 Page 2 of 2 MECON LIMITED BIDDER QUALIFICATION CRITERIA BQC FORM PART I Column to be filled for the implemented projects 6 7 6 9 6 10 6 12 1 1 1 2 1 3 1 4 1 5 Details Installed yes no Testing yes no Integration yes no SAT amp Test run yes no Commissioned yes no Make Model No of RTUs proposed for this line a Documents for fulfilling BEC furnished yes no b Reference List of similar job execution of SCADA supply of RTU with atleast the details of Purchase Order Client name Completion status etc furnished yes no c Client s letter for successfully completion with cross reference of PO
56. shall have additionally 04 nos of RS 485 and 04 nos of RS 232 Serial ports as spare for communication in future over amp above the requirements indicated in I O list enclosed with ANNEXURE II to PJS and Technical specifications of RTU ANNEXURE I The requirements of internal communications between the RTU CPU module and RTU I O modules is to be taken care separately while designing and sizing of RTU The details of configuration of each port will be provided in detailed engineering Any serial port present at CPU cards will not be considered spare Communication protocol between MS BMS RWS and RTUS shall confirm to OSI Communication model KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 PJS 094 2 BID Doc 05 51 23 GAIL 094 0 Page 7 of 24 6 8 6 9 6 10 6 11 6 14 6 15 6 16 6 17 6 18 6 19 6 20 DNP 3 0 TCP IP and it will be standard protocol for all the station communications RTU Vendor shall ensure the completeness of the Bill of materials Schedule of Rates SOR to meet the complete requirements of this tender as part of their responsibility and any change modifications required for the same during detailed engineering to meet the requirements of the tender shall be done by the Vendor without any delivery
57. t3 p lt gt lt 2272625 LINE ZIE o CORROSION COUPON PRESSURE REDUCING VALVE IN AUXILIARY AND CONTRAL FACILITIES PRESSURE CONTROL VALVE GENERAL PROCESS SECONDARY LINE ISSUED FOR EW FB GOV GAS OVER OIL OPERATED VALVE HOV MOV SAV _ SSV SBV PRV SP PGS i ABBREVIATIONS ESD HYDRAULIC OPERATED VALVE LOCKED POSITION INTRUMENT AIR SUPPLY NORMAL CLOSED NORMAL OPEN EMERGRNCY SHUT DOWN 000 DRAIN FAIL BLOCKED GAS OPERATED CONTROL VALVE LOCKED CLOSED LOCKED OPEN LOW POINT MOTOR CONTRAL VALVE MANHOLE MOTOR OPERATED VALVE SOLENOID VALVE PRESSURE CONTROL VALVE SAFETY SHUT OFF VALVE PRESSURE RELIFE VALVE SETPOINT THERMOCOUPLE THERMOWELL NON RETURN VALVE CHECK VALVE FLOW CONTROL VALVE POWER GAS SUPPLY 12 19000 100 m sz so ancz oan ON VP PLUG VALVE pa VB BALL VALVE WELDED END VB BALL VALVE FLANGED END GATE VALVE 0500 5 GV GLOBE VALVE EEEN i PRESSURE RELIEF OR SAFETY VALVE PSV 1 PRESSURE REGULATING VALVE PCV 4 SELF ACTUATING TYPE 24H NON RETURN VALVE CONTROL VALVE WITH SLAM SHUT OFF VALVE E d SOLENOI
58. terms amp condition of the contract The scope of work for bidder to supply RTU for Centralised SCADA system which including but not limited to Design Engineering Procurement of Materials fabrications manufacturing Inspection amp Factory Acceptance Testing at works Supply Packaging Shipping Insurance Port Handling Custom Clearance Inland Transportation to site store at site all inclusive for Remote Terminal Unit RTU along with RTU panels necessary software and Supervision of Erection Pre commissioning Commissioning Integration with Telecom System amp local IEDs Site Acceptance testing amp Integration with Centralised SCADA system Trial Run Warranty commissioning spares Documentation etc and shall be executed as per details in scope of work Technical Specification of RTU ANNEXURE I to PJS amp various documents provided in the tender For IO counts of typical Sectionalising Valve station Intermediate Pigging Station and Receiving Station type RTU refer Annexure II of PJS Price break up as per the enclosed format 1 for supply and works shall be provided as per SOR MR This will be utilised for any addition or deletion of work as required during detailed engineering future requirements KOCHI KOTTANAD BANGALORE MANGALORE a NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 5 1 5 094 2 BID
59. 0 24 P 07 0718 D1A 0015 I t 1 I I I l 1 i ULTRASONIC METER FE 0701 12413 15 _ NOTE 15 DEYAIL A 4 07 0705 01 24 07 0706 01 pad 24 01 0705 01 2 P 07 0710 01A 07 0707 01 T TRIER LETER pido FE 0702 pea T2 NOTE 15 NOTE 15 177 42 8 12 P 07 0708 D1A 0 Boge L S 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MTR ABOVE THE HIGHEST LEVEL f 2 SCRAPPER LAUNCHER RECEMER SHALL HAVE SCRAPPER HANDLING Ng FACILITY COMPIRING OF CRANE amp A TROLLY AND SHALL HAVE QUICK OPPENING CLOSURE 3 SCRAPPER LAUNCHER RECEIVER SHALL BE SUITABLE FOR HANDUNG zi INTELLIGENT PIGS a 4 DELETED g g ol 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR SE CAN NOT BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED Bis YR 6 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 10 alo 7 ONUNE RETRMEL TYPE CORROSION MONITORING COUPON AND 5 CORROSION PROBE SHALL BE PROVIDED 8 FOR SV amp GOV DETAIL REFER ORG NO MEC 23ME 05 28 M 001 0023 0030 9 FUTURE PROVISION TAP OFF PROVIDED FOR COMPRESSOR STATION PG 0701 amp 0706 SHALL HAVE RANGE OF 0 1 Kg Cm2 g WITH A GAUGE SAVER 11 DIRECT SURFACE CONTACT TYPE 12 METERING SHALL
60. 1801 ww wa a m m s ww m wa d wa m m x wama 5 GS usa C9 s s wa m x w 5 m wm m 99 w 4 DELETED 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR CAN NOT BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 2 6 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY O UNE RETRIVEL TYPE CORROSION MONITORING COUPON AND FWI 1802 u 1802 CORROSION PROBE SHALL BE PROVIDED f 24 x24 x24 di 8 FOR SV amp GOV DETAL REFER DRG NO 23 05 28 001 0023 0030 24 MN te 2m 26 1801 amp 1803 SHALL HAVE A RANGE OF 0 1 Kg Cm2 g WITH A GAUGE SAVER 5L Gr X 70 80 U G PIPELINE 24 439 085 Km APPX API t LAUNCHER SRL 1801 24 x30 SLR 1801 30 x24 DESIGN 92 Kg Cm2 g DESIGN PR 92 2 g 10 TAP OFF PROVIDED FOR COMPRESSOR STATION IN FUTURE 11 DIRECT SURFACE CONTACT TYPE 24 P 18 1803 D1A 8 P 18 1804 D1A FLUID NATURAL GAS RLNG TEMPERATURE WORKING o 0 55 C FLOW 4997 MMSCMD APPX DESIGN 29 TO 65C DESIGN CLASS 600 PRESSURE 48 51 KG Cm2 G d DESIGN 92 2 LINE LEGEND PROPOSED LINE A G PROPOSED 0 6 24 P 18 1801 D1A IS UED FOR 8 P 18 1801 D1A u Lt PE UNIT 1 PROCESS FLUID RENG UNE SIZE NOMINAL VALVE LEGEND d pidh BALL VALVE FLANGE END i pij
61. 28 001 0029 10 ALL SV STATIONS ALONG MANGALORE LINE ARE CONSIDERED WITH FUTURE miso FROM MEC 0019 4 UNIT 47 UNIT 48 UNIT 49 UNIT 50 UNIT 51 2 A 24 f8 24 FB 2 1 _ lt 4 1 gt gt u z MEC 0021 x NOTE 5 6 7 NOTE 5 6 7 NOTE 5 6 7 9 NOTE 5 6 7 10 NOTE 5 6 7 P WORKING O TOSS 212 127 08 225 937 242 388 CH 254 898Km CH e275 644Km SS FLOW 5 383 MMSCHD APPX DESIGN 2 29 TO 65 C Ele 7 8 DESIGN CLASS ES es PRESSURE 56 60 KG Cm2 G So a SECTION VIII Br DESIGN 92 KG Cm2 G lt lt do SECTION MI 1 x LINE LEGEND PROPOSED LINE A G PROPOSED LINE U G 24 46 4601 01 L _ MATERIAL SPEC UNE UNIT NO PROCESS FLUID RLNG LINE SIZE NOMINAL VALVE LEGEND BALL VALVE FLANGE END BALL VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END Dod GLOBE VALVE 90 o um cas KOCHI KOTTANAD BANGLORE MANGLORE o NATURAL GAS PIPELINE PROJECT e PHASE 2 sa gt P amp FOR SV STATIONSALONG THE PIPELINE FOR BANGALORE MANGALORE PHASE 2 PIPELINE Ec SECTION VII amp
62. 4 ports for IED interface 6 Extension Rack Module for mounting in the same RTU Panel Cabinet Nos 00 00 02 if applicable a Extension Rack Chassis Back plane having minimum 10 slots with Lot 00 00 02 mounting arrangements along with power supply unit CPU IO Scanner module 7 Lot 01 01 06 RTU Configuration for IO Points Serial communication with IEDs and testing of signals from SCADA System to Tag blocks in the RTU and IEDs Page 2 of 4 1 Price Break RTU for Centralised SCADA system GAIL KKBMPL Phase II 8 Packing Packing of RTU Panel including RTU Accessories Lot 01 01 01 9 Supply of Software Configuration Diagnostic Software Nos 01 01 01 b Configuration Software along with software license for 5 users Nos 01 01 01 Hardware Dongle in case software license key is not available Nos 00 00 00 10 All design detailed engineering and approval of documents Inspection Lot 01 01 01 and submission of final documentations 11 Transportation Loading amp Unloading Insurance of RTU Panel IO Lot 01 01 01 Modules cables and accessories from Vendor s factory in India to Vendor main site office godown By reputed transporter approved by GAIL SOR A 1 SOR A2 SOR A 3 Total for the Supply of one quantity as per SOR item Must be same as unit rate of RTU s
63. 506 CH 63 364Km CH 76 774Km MEC 0003 mee ee 30 x90 615 Km APPX API SL Gr X 70 80 U G PIPELINE 30 90 615 Km APPX API 5L Gr X 70 80 U G PIPELINE LINE LEGEND EXISTING A G EXISTING LINE U G PROPOSED LINE A G PROPOSED LINE 0 6 30 P 01 0101 D1A L MATERIAL SPEC LINE NO UNIT NO NO PROCESS FLUD RLNG UNE SIZE NOMINAL VALVE LEGEND Hpk BALL VALVE FLANGE END pk BALL VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END GLOBE VALVE KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID FOR SV STATIONS ALONG THE FOR BANGALORE MANGALORE PHASE 2 PIPELINE SECTION I rev ORS NO MEC 230 05 28 M 001 0004 2 FROM MEC 0004 30 590 15 ____ U G PIPELINE Vu durs 2 it au S E E S ee API 5L Gr X 70 80 r I Enn YY YY c LX ITY IPS 1 3 30 07 0701 01 24 07 0717 01 I XXLS 0701 0701 FWT 0701 gt FWI 0702 30 x30 x24 30 30 24 Gr 30 FWT 0705 W 0702 247 247 24 10 07 0713 01 247 07 0711
64. 85 in Solar system for interfacing with RTU by Solar panel vendor also provide modbus details in modocon modbus format to RTU SCADA vendor Supply amp laying of cable for hardwired signals serial communication from Inst TIC panel to RTU including glanding termination ferruling dressing etc both end Supply amp laying of cable for hardwired signals from TIC INST panel to RTU including glanding termination ferruling dressing etc both end Supply amp laying of cable for hardwired signals from TIC INST panel to including glanding termination ferruling dressing etc both end Supply amp laying of cable for hardwired signals from TIC INST panel to including glanding termination ferruling dressing etc both end the hardwirded signal of field instrument IEDs from TIC to Supply of communication cable with connectors at both ends from TIC INST to RTU including glanding termination ferruling dressing etc at TIC INST cabinet end and laying of the same cable up to RTU cabinet also Configuration at RTU end by RTU vendor Supply of communication cable with connectors at both ends from Solar panel to including Laying glanding termination ferruling dressing etc at both ends 6 23 6 24 6 25 6 26 6 27 6 28 6 29 6 30 6 31 6 32 6 33 6 34 KOCHI KOTTANAD BANGALORE MANGALORE MU NATU
65. AD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID RTU FOR CENTRALISED SCADA SYSTEM BID Doc No 05 51 23 ME GAIL 094 Page 1 of 2 MECON LIMITED BIDDER QUALIFICATION CRITERIA BQC FORM KKBMPL Project of Bidder quoted under clause 4 1 1 criteria of NIT A Details of Bidder Column to be filled by bidder 1 Name and address of Bidder Tel No Fax No E mail No and website address Works location and address 2 Bidder has proven facilities for design engineering integration testing as per cl 4 1 1 yes no 3 Area of operation of Bidder 3 1 Vendor of RTU Yes No 3 2 Own RTU offered Yes No 3 3 If not OEM of RTU then OEM name with Address 4 Letter from OEM for support for supplied RTU if not OEM Yes No B Details of SCADA supply of RTU for SCADA projects as executed by the Bidder to ascertain fulfillment of tender conditions BIDDER QUALIFICATION CRITERIA BQC FORM Column to be filled for the PART I details for clause no 4 1 1 implemented projects S N Details Project 1 0 Project Name amp Description 1 1 Details of the application 1 2 Details of pipe line amp services 1 3 No of RTUs 1 3 1 Name of RTU owner 1 3 2 Make amp model no of RTU 1 4 Name amp address of owner s contact person 2 0 Telephone FAX No Email No of owner s contact person 2 1 a Any system breakdowns b Cause and duration of breakdown 2 2 For above
66. ANAD BANGALORE MANGALORE NATURAL GAS MECON LI MI TED PI PELI NE PROJ ECT PHASE 11 DELHI PJ RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23ME 05 E5 I PJ S 094 RTU BID Doc No 05 51 23 ME GAI L 094 RTU ANNEXURE XVI to PJ 1 of 1 DEVIATION FORM GAIL INDIA LTD BID Doc No 05 51 23 ME GAIL 094 RTU ANNEXURE XVI to PJS Pagelof 1 MECON LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS of RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No 23 05 E5 I PJS 094 ANNEXURE XVI to PJS RTU FOR CENTRALISED SCADA SYSTEM DEVIATION FORM Name of Bidder Schedule of Deviation Bidder shall note that this is a NO DEVIATION TENDER Bidder may given here a consolidated list of deviations clarifications comments of all sections of the bid package which for an appropriate offer are considered unavoidable by him Deviations clarifications mentioned elsewhere in the offer shall not be bidding on the Client Consultant and any such deviations if indicated elsewhere other than this form will render the offer non responsive and shall liable to be rejected Bidder shall state the reasons for the deviations in the Remark column other clauses of the bid package shall be deemed to be fully complied by the Bidder Only the deviations listed herein
67. ANALOGINPUTS Typical specification of Analog Input Modules to be supplied is as given below Input Type Min 16 isolated Current Inputs Ranges 4 20 mA 0 5 V Input impedance Not less then 100 K for Voltage input Not more then 0 4 K for current Input Multiplexer vendor ADC type 12 bit binary exclusive of sign bit Series Mode Rejection Greater than 30 db at 50 Hz Common Mode rejection Greater than 100 db at 50 Hz LIMITED TECHNICAL 5 OFF 834002 ELECTRICAL amp INSTRUMENTATION Nu OIL amp GAS SBU DELHI ce DOCUMENT NO Page 7 of 22 REMOTE TERMI NAL UNI TS 5 05 E5 099 REVISION 1 EDITION 1 Roll over error 1 bit Temperature coefficient 0 00596 per degree C Accuracy 0 1 of range including drop in resistor 8 0 ANALOG OUTPUTS Specifications of Analog Output modules to be supplied is as given below Output type Min 4 Completely Isolated current 4 20 mA outputs DAC Type 12 bit binary exclusive of sign bit DAC span 10Vor5V Output Range 4 20 mA DC Isolation Each output shall isolated from logic and others to 500 Volts Loading 1K ohm for Current outputs Differential Linearity i L S B Accuracy 0 1 of range Temperature coefficient 0 01 degree of FSD Update within 10 msec Retentivity Set point value to held till update
68. AP ACROSS THE VALVE gt 3 BAR VALVE SHOULD NOT OPEN DURING START UP 8 ALL PG PT CONNECTION SHALL BE TAKEN FROM 2 TWO ISOLATION VALVES AND THEN AFTER If SHOULD BE CONVERTED TO REQUIRE NPT CONNECTION TY 9 GAS TAPPING TO VALVE ACTUATOR 10 GAS TAPPING FOR VALVE AP SWITCH 24 U G PA 1 JOE 11 FOR PG PT DPT DETAL REFER MECON DRG NO 4 MEC 05 ES SD PT 001 gt r 70 80 TAP OFF DETAILS AT 5 13 EDU LADY PG 05 PG 004 12 EXTENDED STEM VALVE 13 DIRECT SURFACE CONTACT TYPE SR NO CONS NO CONS Sk TOMES CONS 02 GOMUKI SPINING MILLS ee ee ee ee ee ee ee ee ee ee m TYPICAL ARRANGEMENT FOR 24 SV 9 amp 13 REMOTE OPERATED UO p re nee LRL IER TAP OFF DETAILS 5 12 SR N0 CONS CONS NAME AP OF fe S 03 oo PLLAPALAAN PLANT 8 VALVE LEGEND 24 U G 4 i Gr 70 80 1 2 12 NOTE 12 8 8 NOTE 12 X NOTE 13 J tpp BALL VALVE FLANGE END pkr BALL VALVE BW END UPTO 1 27 SW END PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END VALVE PRELIMINARY DRAWING ISSUED FOR CON
69. BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST SECTION JOB Spec No MEC 23ME 05 ES I PJS 094 BID Doc No 05 51 23 ME GAIL 094 RTU ANNEXURE IV to PJS Page 3 of 3 The Bidder s responsibility at site shall include all the activities necessary to be performed to complete the entire job as per the contract requirements including the following as a minimum a b 9 e f 5 h Receipt of hardware software and checking the adequacy and completeness of supply Storage safety security of the equipments amp other materials including software at site Installation of the complete system including power supply earthing cable terminations calibration civil and electrical works Checking of equipment installation Checking of interconnection and overall system functionality On line Offline debugging of the system Coordination interfacing including obtaining relevant details with Instrumentation APPS sub vendor CP system amp Electrical contractor Telecom sub vendor directly or through client for any disputes On line testing and commissioning of SCADA system and testing of APPS system with sub vendor For installation RTUs online testing and commissioning as per the specification of RTU supplier recommendation After these test the SCADA system shall be put for SAT RTU SCADA ven
70. BE SHALL BE PROVIDED 8 ALL SY EXTENDED STEM BW FULL BORE BALL VALVE S 9 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 10 FOR SV amp GOV DETAIL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 11 ALL SV STATIONS amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY GAIL 12 PG 5601 SHALL HAVE A RANGE OF 0 1 Kg Cm2 g WITH GAUGE SAVER 2 0021 1 f 2 3 4 5 13 DIRECT SURFACE CONTACT TYPE 05602 FWT 5602_ 14 AL S ALONG MANGALORE LINE ARE CONSIDERED WITH PENNE 5 Jh 242424 DESIGN PR 92 Kg Cm2 g Pd TE 584 5601 24730 u amp PIG HANDUNG ELSE DEVICE NOTE 8 9 10 NOTE 8 9 10 89 0 ISS UED FOR 2159 CH S308 00Km CH 32472Km CHe34105IKm a CONSTRUCTI 2 jp a GOV 2 P 56 5605 DIA O 5602 8 P 56 5604 D1A E PROCESS DATA 4 e 1 2 ae ome m S FLUID NATURAL GAS RLNG TEMPERATURE 6 WORKING TO 55C 0 8 8 56 5603 CH 347 0 Km q FLOW 35 MMSCMD APPX E di e5c 600 onu PRESSURE 52 55 KG Cm2 G f D DESIGN 92 KG Cm2 6 1 68 he 5 68 1690 1 LEGEND PROPOSED LINE A G PROPOSED LINE 0 6 24 P 56 5601 D1A
71. C 234E 05 28 M 001 0028 uu en TEMERE EIE SE PxX r 24 NOTE 4 12 a TYPICAL ARRANGEMENT FOR 24 5 2 amp 10 M REMOTE OPERATED J 24 U G P L l 70 80 TYPICAL ARRANGEMENT FOR 24 14 M REMOTE OPERATED A CAS OVER OIL OPERATED VALVES SHALL BE FAILED TO _ AL eo OS oR 5 FOR ALL TAPPING FROM MAN UNE THE FIRST ISOLATION VALVE SHALL MEDE END TYPE AND OTHER SECOND VALVE MAY BE FLANI T E TIN CEPI DI TAP OFF DETAILS AT SV 2 M SUPPRESSION SYSTEM SR NO CONS CONS AP OFF INTEGRATED INTERLOCK SHOULD PROMDED N THE S ACTUATED 1 CONS 01 ARYA VAIDYASHALA n 8 PG PT CONNECTION SHALL BE TAKEN FROM 2 TWO ISOLATION VALVES AND THEN AFTER IT SHOULD BE CONVERTED TO REQUIRE 2 NPT CONNECTION E 9 GAS TAPPING TO VALVE ACTUATOR DETAILS AT 5 10 10 GAS TAPPING FOR VALVE AP SWITCH 11 FOR PG PT DPT DETAIL REFER MECON bRG i oso WESTERN 12 EXTENDED STEM VALVE 13 DIRECT SURFACE CONTACT TYPE TAP OFF DETAILS AT 5 14 SR NO CONS CONS NAME AP OFF 1 CONS 01 KASARGAD POWER CORP 8 VALVE LEGEND pide BALL VALVE FLANGE END BALL VALVE BW END UPTO 1 27 SW END PLUG VALVE BW END UPTO 1 2 SW END HDG PLU
72. CORROSION PROTECTION COATING 7 FOR SV amp GOV DETAIL REFER DRG MEC 23ME 05 28 M 001 0023 0030 8 ALL SV STATIONS amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY GAL 9 FOR SV 10 M SEE DRG NO MEC 23ME 05 28 M 001 fer 10 ALL SV STATIONS ALONG MANGALORE UNE ARE CONSIDERED WITH FUTURE TAP OFF FROM MEC 0017 UNIT 41 UNIT 42 43 UNIT 44 UNIT 45 r FLUID NATURAL GAS RLNG TEMPERATURE s WORKING 8 FLOW 6 88 MMSCMD DESIGN 29 TO 65 C DESIGN CLASS NOTE 5 6 7 6 5 6 7 9 CH e111 256Km CH 131 008Km 44148 CH 162 424Km f CH 178 507Km PRESSURE 63 68 2 SECTION VII DESIGN 92 KG Cm2 G 24 354 328 Km APPROX API 5L Gr 70 80 U G PIPELINE x e m i De x e SECTION M API 5L Gr 70 80 0 6 PIPELINE LINE LEGEND PROPOSED LINE A G PROPOSED LINE V G 24 40 4001 01 H MAGRAL SPEC LINE UNT NO PROCESS FLUID RENG UNE SIZE NOMINAL VALVE LEGEND pki BALL VALVE FLANGE END pi BALL VALVE BW END UPTO 1 2 SW END pk PLUG VALVE END UPTO 1 2 SW END HPQ PLUG VALVE FLANGE END pod GLDBE VALVE KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P PED ID n sv THE SECTION WAN VI amp VII DRG MEC 23ME 05 28 M 001 0018 FROM gt
73. D DPT 003 PG MEC O5 E5 SD PG 004 12 EXTENDED STEM VALVE 13 DIRECT SURFACE CONTACT TYPE TAP OFF DETAILS AT 5 18 m I wama m s ma s ms s Qm m I 2424187 i NOTE 12 NOTE 12 NOTE 12 4 EEE pene ar ere M c 1 TAP OFF DETAILS SV 19 T ows o sumsit Paw EC MAC E VALVE LEGEND BALL VALVE FLANGE END BALL VALVE BW ENO UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 2 SW END l m 24 U G PA qM CHE ecc LL Vey re Gr 70 80 1 1 1 I 4 TYPICAL ARRANGEMENT FOR 24 SV 18 REMOTE OPERATED RN ur E 2 NOTE 42 PLUG VALVE FLANGE END KN u JA wen E POTERE bot GLOBE VALVE 8 8 pkp 4 PR A ISSUED FOR CONSTRUCT ON INDIA LIMITED MECON LIMITED PRELIMINARY DRAWING KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 TYPICAL ARRANGEMENT FOR 24 SV 18 amp SV 19 STATIONS DRG 25 05 28 001 0030 MECON LI MITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELI NE PROJ ECT PHASE 11 DELHI PJ
74. D VALVE x i d i GAS ACTUATED ISOLATION VALVE mE PO ip GAS ACTUATED ISOLATION VALVE WITH HANDWHEEL REDUCER 3 FLANGE DX FLAME ARRESTOR FA p DE i WE REMOTE TERMINAL UNIT B 3 8 1 j E DIAPHRAM SIGNALLER f VENT lis e RI SPECTACLE BLIND MATERIAL 5 LINE NO UNIT AREA 00 FLUID 00 00 A1A B1A C1A D1A D4A LINE SIZE NOMINAL NG NATURAL GAS V VENT D DRAIN KOCHI KOTTANAD BANGLORE MANGLORE PH 2 pod B TURBINE METER INSULATION JOINT 13 FLOW TEE FIELD MOUNTED INSTRUMENT CONTROL PANEL MOUNTED INSTRUMENT ULTRASONIC METER SCADA INDICATOR CONTROLLER OR OTHER DEVICES WITH OPERATOR ACCESS TO ADJUSTMENT SYMBOLS amp ABBREVIATIONS ABBREVIATIONS AE ANALYZER SENSOR GAS CHROMATOGRAPH ANALYZER INDICATOR AT ANALYZER TRANSMITTER FY FLOW COMPUTER FQI FLOW TOTALIZER amp INDICATOR LG LEVEL GAUGE ZSH ZSL LIMIT SWITCHES OPEN CLOSE TI TG TEMPERATURE INDICATOR GAUGE TE TEMPERATURE ELEMENT THERMOWELL ax DPI DPG DIFF PRESSURE INDICATOR GAUGE DPT DIFF PRESSURE TRANSMITTER PI PG PRESSURE INDICATOR GAUGE pT PRESSURE TRANSMITTER FC FO FAILURE CLOSE OPEN 10 LOCK OPEN FIC PIC FLOW PR
75. Designation of communication protocol 51 Type of protection 52 Type of isolation 53 MTBF h 54 Equipment availability 55 Power requirement W 56 The standards to which modem conforms to POWER SUPPLY MODULE 57 Module designation 58 Nominal input voltage V 59 Operating voltage range 60 Output voltage range V 61 Input voltage protection kV 62 Output voltage protection kV 63 MTBF h 64 Equipment availability 65 Power requirement for a fully equipped RTU W KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS a m PIPELINE PROJ PHASE 11 PJ S OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23 05 5 1 PJS 094 RTU V4 J ELECT amp INST BID Doc No 05 51 23 GAI L 094 RTU rur S CION ANNEXURE II to PJ S Page 1 of 1 ANNEXURE II I O COUNT amp POWER SUPPLY DETAILS FOR NEW RTUS KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF RTU FOR CENTRALISED SCADA SYSTEM BID Doc No 05 51 23 ME GAIL 094 RTU MECON LIMITED DELHI JOB Spec 23ME 05 E5 I PJS 094 ELECE a SECUN ANNEXURE II to PJS Rev 0 Page 1 of 4 1 gt Port H bl M bem A eem sem Do M uum EL CP EL DI EL cP DO EL CP 7 me egenum 2 RTU SVA sva 14 6 25 04 1748 29
76. EL 27 SCRAPPER LAUNCHER RECEIVER SHALL HAVE SCRAPER HANDUNG FACILITY COMPIRING OF JIB CRANE amp TROLLY AND SHALL QUICK OPPENING CLOSURE 3 SCRAPPER LAUNCHER RECENER SHALL BE SUITABLE FOR HANDUNG INTELLIGENT PIGS 4 DELETED 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR CAN BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 6 ALL BALL VALVES 2 amp BELOW SHALL FULL BORE ONLY 7 ONUNE RETRMEL TYPE CORROSION MONITORING COUPON AND CORROSION PROBE SHALL BE PROVIDED 8 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 9 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 10 FOR SV amp GOV DETAIL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 11 ALL SV STATIONS amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY Bis e 3 DIRECT SURFACE CONTACT TYPE 4 SV 26 amp 27 BOTH ARE MANUALLY OPERATED 15 ALL SV STATIONS WITHIN KERALA STATE SV s HAVING FIXED CONSUMERS amp SV 26 27 NEAR CITY ARE CONSIDERED WITH FUTURE TAP OFF HOWEVER OUT OF REST NINE No SV s FIVE No OF THEM ARE WITH FUTURE amp FOUR No ARE WITHOUT FUTURE TAP OFF TO BE DECIDED ON THE BASIS 16 SUPAY Wini BAL VUE ALONG wm BUND FLANGE 17 FOR INTERCONNECTION OF KKBMPL PHASE 2 WITH DABHOL BANGALORE SEE DETAL B FLUID NATURAL GAS RLNG TEMPERATURE WOR
77. END PROPOSED UNE A G PROPOSED LINE 0 6 24 30 3001 01 8 P 30 3001 D1A MATERIAL SPEC UNE NO k UNIT NO PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND BALL VALVE FLANGE END pk VALVE BW END UPTO 1 2 SW END epp PLUG VALVE BW END UPTD 1 2 SW END VALVE FLANGE END IS SUED FOR GLOBE VALVE CONSTRUCTION 77 LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp FOR SV STATIONS ALONG THE PIPELINE BANGALORE MANGALORE 2 PIPELINE lt SECTION V 6013 API EL Gr 5270780 247x247x24 VOX UNIT 31 UNIT 32 10 3301 TJeTJ alls A 8 9 10 14 8 9 10 14 CH 514 00Km CH 522 00Km NOTE 10 Au Ne 18 DABHOL BANGALORE METERING SKID FOR INTERCONNECTION OF DABHOL BANGALORE PIPELINE WITH KKBMPL PIPELINE DD 24 33 3301 01 24 x24 x24 NOTE 1 40 3301 3 4 8 an SS pe 24 P 33 3302 D1A 3 4 1 NOTE 7 DETAIL B ISSUED FOR CONSTRUCTION 1 ALL VENTS SHALL BE LOCATED MIN OF PIG HANDLING DEVICE 2 PC 3301 SHALL HAVE RANGE OF 0 1 Ka cma a WITH A GAUGE SAVER 18 DABHOL BANGALORE P L ABOVE THE HIGHEST LEV
78. ENERAL SYMBOLS lt a ated OLS Nt SPRING_OPERATED ACTUATOR AUTOMATICALLY OPERATED ACTUATOR GENERAL ELECTRIC MOTOR OPERATED ACTUATOR GENERAL VALVE CLOSED ON FAILURE OF ACTUATING ENERGY ENERGY VALVE RETAINS POSITION ON FAILURE OF ACTUATING ENERGY TURBINE GENERAL COMPRESSOR GENERAL ROTARY PISTON COMPRESSOR PISTON COMPRESSOR JET BOOSTER FAN GENERAL HEAT EXCHANGER WITHOUT COUNTERFLOW COUNTERFLOW HEAT EXCHANGER Lp PDQ PLATE HEAT EXCHANGER FINNED HEAT EXCHANGER WITH VENTILATOR BLIND PLATE FIGURE 8 PLATE BLIND PLATE FUNCTION gt o FIGURE 8 PLATE GOGGLE PLATE IN FUNCTION ORIFICE PLATE INSULATING FLANGE INSULATING COUPLING STRAIGHTENING VANES RUPTURE DISK SIGHT GLASS GENRAL EXPANSION JOINT SILENCER PULSATION DAMPENER MIXING NOZZLE FLANGE CONNECTION VALVE OPENED ON FAILUR OF ACTUATING SYMBOLS GAS FILTER GENERAL CARTRIDGE FILTER GAS SORPTION FILTER _ HQUID FILTER GENERAL Y TYPE STRAINER PROCESS PRIMARY LINE ELECTRIC LINE PNEUMATIC LINE CAPILLARY LINE INSTRUMENT LINE HEAT TRACING LINE JACKETED amp HEATED LINE VENT STACK SCRAPER TRAP LIQUID PUMP GENERAL CENTRIFUGAL PUMP LIQUID RING PUMP PISTON PUMP DIAPHRAGM PUMP CORROSION PROBE Lil
79. ESS INDICATING CONTROLLER INTERLOCK XR oC IOCAL REMOTE INDICATION XSL gt LOCAL REMOTE SWITCH HAND SWITCH HIGH HAND SWITCH LOW FLOW TRANSMITTER FE FLOW ELEMENT 9 0 QUICK OPENING END CLOSURE ISSUED FOR QUOND CT A 1 1 C1A D1A SP NG PRESSURE SWITCH Cauri s FLOW RECORDER PRESSURE IND RECORDER TEMP IND RECORDER 22 PRESSURE SWITCH LOW LEVEL SWITCH HIGH LEVEL SWITCH LOW LEVEL ALARM HIGH LEVEL ALARM LOW CONDENSATE DRAIN 1504 3004 RATING 4004 6004 RATING PNEUMATIC ELECTRIC SIGNAL TRANSMITTER FULL BORE gt L SAMPLER 2 NATURAL GAS VENT AUTO SAMPLER CORROSION PROBE CORROSION COUPON ACTUATED VALVE SHUT DOWN VALVE LEVEL CONTROL VALVE PRESSURE CONTROL VALVE FLOW CONTROL VALVE GAIL INDIA LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 na 207 Edo s a See ee 2 E LS es m N d oS 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MIR i ABOVE THE HIGHEST OPERATING LEVEL IB c 2 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY i 3 ALL UNMANNED STATION SHALL BE PROVIOED WITH 02 FLOODING SYSTEM MANNED STATION SHALL BE WITH 200 FIRE SUPPRESSION SYSTEM 4 SCRAPPER TRAP SHALL HA
80. G 1 Eu ds os LINE LEGEND JE 1 PROPOSED UNE A G 3 5 j T wen F PROPOSED UNE U G 1 A 5 4 24 P 34 3401 D1A x LH ISSUED FOR S 1 X FROM gt _2 07 0718 1A DAE e zX CONSTRU CTION SPEC 0005 z fee PROCESS FLUID RLNG 411 uh i VALVE LEGEND a one VALVE FLANGE END E VALVE BW END UPTO 1 2 SW END a 0 VALE END uPTO 1V2 sw END Hats GLOBE VALVE E PRELIMINARY DRAWING A i Pg ARTRIOGE FLIER bp INDIA LIMITED ME uM ui EM DESPATCH FACILITY 1 OF PHASE FOR MANGALORE SPURLINE MECON LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID FOR DESPATCH AT IP 1 OP PHASE 2 FOR MANGALORE SPURLINE SECTION FROM 0015 UNIT 35 2 24 FB pep NOTE 5 6 7 CH 15 900Km SECTION M gt lt m D De EA e SECTION II API 5L Gr X 70 80 U G PIPELINE UNIT 37 UNIT 38 CH 63 739Km UNIT 39 NOTE 5 6 7 CH 80 859Km 24 354 328 Km APPROX ISSUED FOR CONSTRUCTION 1 ALL VENIS SHALL LOCATED HEIGHT OF 3 MR ABOVE THE
81. G CABLES SHALL BE AS PER RESPECTIVE CLAUSE OF PJS RTU WITH OTHER PANEL copyright MECON right reserved 7 EO asas monn 1 CSCC DRG N DRC NO VE0 05 F5 054 RTU 01 01 INLET SUPERVISORY amp amp SDV SYSTEM 4 LAPTOP amp COLOUR PRINTER DOTMATRIX PRINTER amp FLOW 2E COMPUTER TURBINE RPD METER METERING PARAMETERS METERING PT amp TT L PULSE INPUT P ELECTRICAL HARDWIRED SIGNAL SERIAL COMMUNICATION 5 485 232 1 ALL SERIAL PORT RTU SCADA SHALL BE 5 485 amp PROTOCOL FOR COMMUNICATION SHALL MODBUS o o j U j o REV WO DATE ZONE 99 Rs REFERENCES Copyright right reserved THIS DRAWING IS THE PROPERTY OF MECON AND ISSUED FOR THE SPECIFIC PROJECT MENTIONED THEREIN THIS IS NOT TO BE COPIED OR USED FOR OTHER PROJECTS UNLESS EXPRESSLY PERMITTED BY MECON SECTION INSTRUMENTATIUN ws pam prese PROPOSED SYSTEM MECON LIMITED Form fom ARCHITECTURE FOR del METERING SKID SCALE NTS SH 1 OF 1 REV APPROVED R SHUKLA DRG NO MEC SD 05 E5 1 SA 01 9 3 2 MECON LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS eds PI PELI NE PROJ 11 PJ
82. G VALVE FLANGE END poy VALVE ISSUED FOR CONSTRUCTION LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 TYPICAL ARRANGEMENT FOR 24 SV 2 M 10 M amp 14 M STATIONS DRG NO MEC 234E 05 28 M 001 0029 1 ALL VENT SHALL BE LOCATED MIN HEIGHT OF 3 MTR ABOVE THE HIGHEST OPERATING LEVEL ey ue 2 ALL BALL VALVES 2 amp BELOW SHALL FULL ONLY 3 NOTE DELETED o oig 4 ALL GOV GAS OVER OIL OPERATED VALVES SHALL BE FAILED TO La STAY PUT VALVE 5 FOR ALL TAPPING FROM MAIN LINE THE FIRST ISOLATION VALVE SHALL BE WELDED END TYPE AND OTHER SECOND VALVE MAY BE FLANGED CONNECTION 6 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM 7 INTEGRATED INTERLOCK SHOULD BE PROVIDED IN THE GAS ACTUATED VALVE SUCH THAT WITH HIGH AP ACROSS THE VALVE gt 3 BAR SHOULD NOT OPEN DURING START UP 2 gt DR D SEEM Fal bpd 8 ALL PG PT CONNECTION SHALL BE TAKEN FROM 2 TWO ISOLATION VALVES AND THEN AFTER IT SHOULD BE CONVERTED TO REQUIRE NPT CONNECTION 3 GAS TAPPING TO VALVE ACTUATOR 10 GAS TAPPING FOR VALVE AP SWITCH 11 FOR PG PT DPT DETAIL REFER MECON DRG PT MEC 05 E5 SD PT 001 DPT MEC 05 E5 S
83. GAIL India Limited A Govt of India Undertaking A Navratna Company NEW DELHI INDIA KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PI PELI NE PROJ ECT PHASE 11 BI D DOCUMENT FOR PROCUREMENT OF RTU FOR CENTRALI SED SCADA SYSTEM UNDER OPEN I NTERNATI ONAL COMPETI TI VE BIDDING E Tender no 8000004252 BI D DOC NO 05 51 23 ME GAIL 094 VOLUME II OF II PREPARED AND I SSUED BY MECON LI MI TED A Govt of India Undertaking Delhi India MAY 2012 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT RTU FOR CENTRALISED SCADA SYSTEM BID Doc No 05 51 23 ME GAIL 094 Page 1 of 1 GAIL INDIA LTD INDEX OF II FOR CENTRALISED SCADA SYSTEM FOR KKBMPL PHASE II PROJECT BID DOC NO 05 51 23 ME GAIL 094 MATERIAL REQUISITIONS BIDDER QUALIFICATION CRITERIA BQC FORM VENDOR DATA REQUIREMENT VENDOR DRAWING DATA APPROVAL PROCEDURE VENDOR DRAWING DOCUMENT SUBMISSION SCHEDULE PARTICULAR JOB SPECIFICATION FOR RTU FOR CENTRALISED SCADA SYSTEM JS No MEC 23ME 05 E5 PJS 094 RTU 0 31 05 2012 ISSUED FOR BID Harsha Rakesh Pankaj Revision Date Description Prepared by Checked by Approved by GAIL INDIA LIMITED New Delhi KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID MATERIAL REQUISITION RTU FOR CENTRALISED SCADA SYSTEM MR NO
84. HALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM 7 INTECRATED INTERLOCK SHOULD BE PROVIDED IN THE GAS ACTUATED VALVE SUCH THAT WITH HIGH ACROSS THE VALVE gt 3 BAR s SHOULD NOT OPEN DURING START UP 8 ALL PG PT CONNECTION SHALL BE TAKEN FROM 2 TWO ISOLATION Do VALVES AND THEN AFTER M SHOULD BE CONVERTED TO REQUIRE gt CONNECTION 2 p oF E 9 GAS TAPPING TO VALVE ACTUATOR y ES 7 10 GAS TAPPING FOR SWITCH Se Se OR ees gt AES 11 FOR PG DPT DETAIL REFER MECON DRG NO MM Ee UTI r BETA 3 S QR ot OPERATED VALVES SHALL BE FAILED lt TO PG 05 5 50 12 EXTENDED STEM VALVE 13 DIRECT SURFACE CONTACT 14 THIS IS TYPICAL ARRANGEMENT FOR 30 SV STATIONS FOR 30 SV 2 SEE TYP DRG NO 2 05 28 001 0028 1 30 U G P L I y TYPICAL ARRANGEMENT FOR 30 SV REMOTE OPERATED i VALVE LEGEND Dk BAL VALVE FLANGE END pid BALL VALVE BW END UPTO 1 2 SW END pk PLUG VALVE BW END UPTO 1 2 SW END PK PLUG VALVE FLANGE END VALVE 2 PRELIMINARY DRAWING y GAIL INDIA LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 TYPICAL ARRANGEMENT FOR 30 SV STATIONS
85. HANISM TO BE CONSTRUCTED SUCH THAT THE DOOR CAN NOT BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED ONLINE RETRIVEL TYPE CORROSION MONITORING COUPON AND lt lt CORROSION PROBE SHALL BE PROVIDED FOR SV amp GOV DETAIL REFER ORG NO MEC 23ME 05 28 M 001 0023 0030 10 METERING SHALL BE DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL AS PER AGA9 LATEST EDITION HOWEVER THERE SHALL BE THREE STREAMS OF METERING 2W 1S 11 ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF USM METER RUN amp IMPLUSE LINES OF METERING INSTRUMENT IS REQUIRED 12 PROVISION SHALL BE KEPT HOOK UP METERING PR amp TEMP FLOW PARAMETERS WITH SCADA 13 THESE VALVES ACROSS THE USM SHALL BE PROVIDED WITH LIMIT SWITCHES 14 PG 3405 SHALL HAVE RANGE OF 0 1 Kg Cm2 g WITH A GAUGE SAVER Vx 5 t D API 5L Gr 70 80 0 6 PIPELINE 24 354 328 APPROX DESIGN PR 92 Kg Cm2 9 98 3401 307247 E d EN SECTION II 5 FLUID NATURAL GAS RLNG I TEMPERATURE WORKING 0 55 DESIGN 29 TO 65 C 5 CLASS 600 PRESSURE 75 78 KG Cm2 G 909 24 P 34 3409 D1A FLOW 7 053 MMSCMD DESIGN 92 KG Cm2
86. HIGHEST OPERATING LEVEL 3 ALL BALL VANES 2 amp BELOW SHALL FULL BORE ONLY 4 ALL UNMANNED STATION SHALL BE PROVIDED WITH C02 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 7 FOR SV amp GOV DETAIL REFER DRG 2 05 28 001 0023 0030 8 ALL SV STATIONS amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY GAL 9 FOR SV 2 M DRG NO pe hp la head ys FLUID NATURAL GAS RLNG TEMPERATURE WORKING FLOW 7 04 MMSCMD DESIGN 29 TO 65 DESIGN CLASS PRESSURE 70 76 KG Cm2 G DESIGN 92 KG Cm2 G LINE LEGEND PROPOSED LINE A G PROPOSED LINE U G 24 P 34 3401 D1A L_ MATERIAL SPEC LINE Ng UNIT PROCESS FLUID RUNG UNE SIZE NOMINAL VALVE_LEGEND BALL VALVE FLANGE END pk BALL VALVE BW END UPTO 1 2 SW END VALVE BW END UPTO 1 2 SW END IT PLUG VALVE FLANGE END GLOBE VALVE PRELIMINARY DRAWIN G OCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID FOR SV STATIONS ALONG THE PIPELINE FOR BANGALORE MANCALORE PHASE 2 PIPELINE SECTION 1 amp CA em B caoz NO MEC 23ME 05 28 4 001 0016 gt 5 a 8 lt 5 El B p E ws 2
87. INE PROJECT PHASE II DELHI PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No 23 05 E5 I PJS 094 BID Doc No 05 51 23 ME GAIL 094 RTU Rev 0 Page 3 of 24 ELECT amp INST SECTION 1 0 1 1 1 2 1 3 2 0 INTRODUCTION The purpose of this specification is to define the outline requirement of Remote Terminal Unit for Supervisory Control and Data Acquisition SCADA System for GAIL s Kochi Kottanad Banglore Mangalore Natural Gas Pipeline Phase II referred as KKBMPL PH II including all despatch terminal Sectionalising Valve SV stations Intermediate Pigging stations Receiving Terminals used for RLNG transporting services In case of any conflict between the specifications enclosed data sheets enclosed attachments related codes and standards etc Vendor shall refer the matter in writing to the purchaser and shall obtain clarification in writing before starting the manufacturing Supply Engineering of the item The decision of the purchaser shall be binding on the vendor Vendor shall be responsible for selection of the correct system to meet the purchaser s specifications In case of any modification change in selected equipment model has to be changed at a later date to meet the Purchaser s Specifications the same shall be done by the vendor without any price and delivery implications BRIEF PROJECT DETAIL M s GAIL INDIA LIMITED h
88. KANNUR O 516 2 2 CH 195 114 KM gt LI X 178 507 CH 162 351 KM x s gt Pah LI 148 303 e am 131 096 x s CAMP OFFICE CALICUT 111 256 KM x 2 E IP 1M 5 96 261 DB gt 0 55 CH 80 705 KM x lt LU L CH 63 739 KM N CH 46 008 KM H CAMP OFFICE MALAPPURAM CAIL STORE MALAPPURAM SECTION II SECTION VI SECTION II SECTION I SECTION II SECTION II SECTION 108 545 KM CH 123 730 SV STATION GRADE amp THICKNESS DESPATCH TERMINAL RECEIVING TERMINAL IP STATION THICKNESS IN MM em s em sus SEE oy SIZE 7 SECTION DESCRIPTION SIZE amp LENGTH SECTION I IP FACT UM TO IP 1 KOOTTANAD API 5L Gr X 70 12 7 15 9 1 KOOTTANAD TO IP 2 amp 1 KOOTTANAD TO 5 1 IP 2 TO SV 15 SECTION II API 5L Gr X 70 80 10 37 710 3 SECTION III SECTION V SV 21 TO R T AT SINGASANDRA SV 1M TO SV 7M SV M TO 5 13 API 5L Gr X 70 80 API 5L Gr X 70 80 10 3 10 3 API 5L 6r X 70 80 10 3 710 3 159 SECTION VI API 5L Gr X 70 80 SECTION VII API 5L Gr X 70 80 SECTION VIII SV 13M TO R T
89. KING TO 55C DESIGN 29 TO 65C FLOW 23 MMSCMD DESIGN CLASS 6004 PRESSURE 45 47 2 DESIGN 92 KG cm2 6 LINE LEGEND PROPOSED UNE A G PROPOSED LINE 0 6 EXISTING UNE 0 6 BL EXISTING UNE A G EIL 24 P 33 3301 D1A B P 33 3301 D1A L MATERIAL SPEC PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND pk BALL VALVE FLANGE END pr VALVE BW END UPTO 1 27 SW END pk PLUG VALVE BW END UPTO 1 2 SW END VALVE FLANGE END pod GLOBE VALVE PRELIMINARY DRAWING G amp D LIMITED _ LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID RECEIVING TERMINAL AT BANGALORE CH 529 70 Km SECTION V NO MEC 234E 05 28 M 001 0014 1 ALL VENTS SHALL LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL 2 DIRECT SURFACE CONTACT 3 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 4 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM 5 SCRAPPER TRAP SHALL HAVE FEATURE FOR WORKING AS LAUNCHER AS WELL AS RECEIVER i e BI DIRECTIONAL 6 SCRAPPER LAUNCHER RECEIVER SHALL BE SUIATABLE FOR HANDLING INTELLIGENT PIGS ed 7 SCRAPPER DOOR MEC
90. LORE a NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No 23 05 E5 I PJS 094 RTU z BID Doc No 05 51 23 GAIL 094 Rev 0 Page 18 of 24 20 0 TEST EQUIPMENTS 20 1 Vendor shall include adequate test equipments amp tools for testing calibration as required for supplied items 20 2 Vendor to supply 6 nos of licensed software needed for configuration and programming of Diagnostics software for RTU along with necessary cables connectors documentation and accessories the supplied software should be licensed to GAIL Two set of software to be installed in PDT and other to be installed at Server Workstation in Noida Bangalore Mangalore and Kochi Software should have provision for remote configuration download of configuration to RTU through RTU polling channels from MS 20 3 Portable Programmable Diagnostic Test Unit PDT Unit shall be supplied with latest configuration The PDT shall be latest Intel Pentium with active matrix display and fully configured and loaded with all the RTU configurations and diagnostic software All the necessary cables and connectors shall be supplied with the PDTs MINIMUM SPEC FOR PORTABLE PROGRAMMABLE DIAGNOSTIC TEST UNIT PDT UNIT The hardware shall be provided from proven sources hand held service terminal equipment of Manufacture Laptop computer from LENOVO HP DELL It shall be possible to use the PDT
91. M SV 13 M amp SV 14 M SEE TYP DRG NO 23ME 05 28 M 001 0026 0030 a ae 24424127 24 P L 24 U G P L gt 1 amp ERE 9 I MOTE I2 NOTE 12 NOTE 12 I 7 w we Ll MEME TYPICAL ARRANGEMENT FOR 24 SV REMOTE OPERATED VALVE LEGEND p amp js BALL VALV FLANGE END pir BALL VALVE BW END UPTO 1 2 SW END pK PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END px GLOBE VALVE ISSUED FOR CONSTRUCTION KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 TYPICAL ARRANGEMENT FOR 24 SV STATIONS REMOTE OPERATED DES DRG NO MEC 23ME 05 28 M 001 0025 51 ALL VENT SHALL 2 OPERATING LEVEL 2252 ag 2 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE NOTE DELETED puto LOCATED MIN HEIGHT OF 3 WIR ABOVE THE HIGHEST Y 4 ALL GOV GAS OVER OIL OPERATED VALVES SHALL BE FAILED A OL OF 5 FOR ALL TAPPING FROM LINE THE FIRST ISOLATION VALVE SHALL BE WELDED END TYPE AND OTHER SECOND VALVE MAY BE FLANGED CONNECTION 6 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL
92. MENTATION OI L amp GAS SBU DELHI ee DOCUMENT NO Page 4 of 22 REMOTE TERMI NAL UNITS S 05 E5 099 REVISION 1 EDITION 1 1 0 GENERAL The RTU s shall be 32 bit microprocessor based programmable units with both erasable RAM and ROM memory Each of the RTUs shall have its own processor memory battery backed power supply unit amp communication processors confirming to communication protocol like DNP 3 Ethernet etc and 1 0 cards complete in all respects The RTUs shall have TCP IP port and serial port for polling from Master Station amp Emergency Master Station All RTU shall be modular and from the same model product line with identical capabilities The RTU 1 0 Modules shall be interchangeable without any interruption RTU shall be reliable field proven and evolutionary state of the art The 1 cards shall not be combined for the functionalities i e each card shall dedicated modules for Analog input Analog output digital Input Digital output etc The RTU s shall be designed to function such that no single point of failure or the inadvertent leaving of a printed circuit board out of the RTU shall cause a control mal operation or result in any false operation or continuous communication transmission The complete RTUs shall be supplied with all its components including the cabinets The cabinets should be weather proof and suitable for non air conditioned room The actual layout of RTU along with its int
93. N VALVE PRELIMINARY DRAWING INDIA LIMITED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 amp FOR SV STATIONS ALONG THE PIPELINE FOR BANGALORE MANGALORE PHASE 2 PIPELINE SECTION IV amp V DRG NO 23 6 05 28 001 0012 3 ALL BALL VALVES 2 NO E T T 4 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 7 FOR SV amp GOV DETAIL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 8 ALL SV STATIONS amp CHAINAGES HAS TO BE CONFIRMED BY GAL 9 ALL SV STATIONS WITHIN KERALA STATE SV s HAVING FIXED CONSUMERS amp ccs SV 26 27 NEAR ARE CONSIDERED WITH FUTURE HOWEVER a M i px OUT OF REST NINE No SV s FIVE No OF THEM ARE WITH FUTURE TAP OFF amp FOUR No ARE WITHOUT FUTURE TAP OFF BE DECIDED ON THE BASIS OF GEOGRAPHICAL LOCATION OF SV STATION UNIT 30 API 5L Gr 70 80 U G PIPEUNE 24 x439 085 Km APPX API SL Gr 2 U G PIPELINE FLUID NATURAL GAS RLNG TEMPERATURE WORKING CH 499 00Km FLOW 2 3 MMSCMD APPX DESIGN REMOTE OPERATED DESIGN CLASS A PRESSURE 45 48 KG Cm2 G DESIGN 92 KG Cm2 6 LEG
94. NE NO UNIT NO PROCESS FLUID RUNG UNE SIZE NOMINAL VALVE LEGEND BALL VALVE FLANGE END pq VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 2 SW ENO PLUG VALVE FLANGE END GLOBE VALVE KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 MEC 0007 gt lt x 3 Ped API 5L Gr 70 80 U G PIPELINE UNIT 14 CH S212 80Km UNIT 15 NOTE 5 6 7 9 236 80 UNIT 16 CH S260 B0Km UNIT 17 24 x439 085 Km APPX API SL Gr 70 80 U G PIPELINE ISSUED FOR CONSTRUCTIO PRESSURE 51 60 KG Cm2 G 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT 3 MIR ABOVE THE HIGHEST OPERATING LEVEL 2 NOTE DELETED 3 ALL BALL VALVES 27 BELOW SHALL FULL BORE ONLY 4 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 7 FOR SV 4 GOV DETAIL REFER DRG MEC 23ME 05 28 M 001 0023 0030 8 ALL SV STATIONS amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY GAIL 9 FOR SV 11 12 amp 13 SEE TYP DRG NO 25 05 28 001 0026 4 MEC 23ME 05 28 M 001 0027 10 ALL SV STATIONS WITHIN KERALA STATE SV s HAVING FIXED CONSUMER
95. NGTH 16 420 2 SPUR LINE FROM 16 420 KM TO FACT COCHIN AMBALAMUGAL LENGTH 15 980 KM RECEIVING TERMINAL NEAR CH 15 980 KM DETAIL OF CONSUMERS FOR PHASE I CAPACITY CONSUMER MMSCMD 6020000 06 00 37245 T e E Kg Cm2 mtr 1 TRAVENCORE COCHIN CHEMICALS ess 340000 5000 5 6 08000 0600 1258 _ 76 TERMINAL 0 088000 1000 1698043 77 DIESEL POEWR PIANT KSEB 5 000000 2500 306480 REFINERY 2000000 4500 318720 1290 DETAIL OF CONSUMERS FOR PHASE II ep b dE 1 CARBARANDUM UNIVERSAL LIMITED 0 024000 2500 3487 95 60600 6368 0 00260 06 00 4476 26 LEGENDS PHASE I 5 TERMINAL L Copyright All right reserved GAIL INDIA LIMITED fees LIMITED MECON HI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PIPELINE NETWORK THIS DRAWING IS THE PROPERTY OF MECON AND ISSUED SH 1 OF 1 FOR THE SPECIFIC PROJECT MENTIONED THEREIN THIS IS SCHEMATIC DIAGRAM REV KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PI PELI NE PROJ PHASE I1 PJS OF RTU FOR CENTRALISED SCADA S
96. ON MATERIALS installation materials such as ac and dc cables telecom interface cables serial interface cables data cables all necessary cable trays relays connectors switches fuses terminations distribution boxes and other items required but not mentioned herein shall be provided by the RTU vendor Vendor to note that detailed scope of cables including power cables with other accessories for interfacing with different equipments shall be supplied by the vendor The quality of materials used shall be of the highest order and shall conform to the international standards and safety standards as per relevant hazardous area classification Trench in the control room will be provided by client However erection welding foundation channel to suit the RTU base frame and grouting is in vendor s scope FINISH Shall be as follow LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II DELHI PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST Job Spec No MEC 23ME 05 E5 1 75 094 BID Doc No 05 51 23 ME GAIL 094 RTU Rev 0 Page 17 of 24 SECTION 16 0 17 0 18 0 19 0 All the frame and the steel work of the cabinets shall be degreased then phosphate treated or coated with primer followed by at least two undercoats and a final coat of matte finished enamel paint of light admiralty grey colo
97. ONS ALONG THE PIPELINE FOR BANGALORE MANGALORE PHASE 2 PIPELINE SECTION 1 amp DRG NO MEC 23 05 28 M 001 0010 3 2API SL Gr 70 80 U G PIPELINE FROM 0010 24 P 24 2409 01A A v va m wz e Qam m s wa wm m f sms sa ee 22224459005 Km 247 439 085 Km APPX API SL Gr 70 80 PIPELINE 2 518 2401 30 24 LAUNCHER SRL 2401 24 30 DESIGN PR 92 Kg Cm2 9 DESIGN PR 92 Kg Cm2 8 P 24 2407 D1A A 24 24 2403 01 8 24 2404 01 24 24 2402 01 ISSUED FOR CONSTRUCTION WES EM Tc 396 8 Km APPROX 1 ALL VENTS SHALL LOCATED MIN HEIGHT OF 3 MIR 1 ABOVE THE HIGHEST OPERATING LEVEL E 2 SCRAPPER LAUNCHER RECEIVER SHALL HAVE SCRAPPER HANDLING FACILITY COMPIRING OF A JIB CRANE amp TROLLY AND SHALL HAVE A QUICK OPPENING CLOSURE P 3 SCRAPPER LAUNCHER RECEIVER SHALL BE SUITABLE FOR HANDLING INTELLIGENT PIGS 4 DELETED 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR CAN BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 6 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 7 ONUNE RETRVEL TYPE CORROSION MONITORING COUPON AND CORRO
98. RAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec MEC 23ME 05 E5 I PJS 094 CIN BID Doc No 05 51 23 ME GAIL 094 RTU Rev 0 Page 9 of 24 Note 1 Distance between Telecom Panel equipment at stations R WS shall considered as 15 meters However these distances shall be firmed up during detail engineering 11 Distance between IEDs TIC Solar and RTU Panel to considered 30 meters However these distances shall be firmed up during detail engineering ii RTU vendor has to supply amp lay the cable tray supply amp erection of foundation channel on trench provided by client as required iv the serial cables shall be laid in the conduits from various panels to RTU AII the signals from CP panel door switches CMS system and Fire amp gas detection system shall connect with RTU through hardwired signal or serial communications on MODBUS as per the provisions available in the respective panels If the signals are not available then it will be treated as spare I os Cable trench in the control room will be provided by client However support channel erection on trench as per panel base frame will be in bidder s scope Bidder shall provide the information documents as built document Bidder s offer catalogues drawings instrument manuals etc shall be in English Supply of all the items equipments including test equipm
99. RE 64 76 KG Cm2 G DESIGN 92 KG Cm2 G 24 439 085 API SL Gr 70 80 U G PIPELINE 24 439 085 Km APPX API SL Gr X 70 80 U G PIPELINE LINE LEGEND PROPOSED UNE A G PROPOSED LINE U G 24 P 07 0701 D1A 1 MATERIAL SPEC UNE NO UNIT NO PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND ISSUED FOR CONSTRUCTION k BALL VALVE FLANGE END pj VALVE BW END UPTO 1 2 SW END pK PLUG VALVE BW END UPTO 1 27 SW END PLUG VALVE FLANGE END xi GLOBE VALVE cur ND KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT 2 ID FOR SV STATIONS ALONG THE PIPELINE FOR BANGALORE MANGALORE PHASE 2 PIPELINE s SECTION II 086 MEC 234 05 28 M 001 000 2 L000 100 N 8Z S0 3NCZ 23 ON oua UNIT 13 2220 22 ssp DLE s OTE 1 C 1301 N QOE API 5L Gr 70 80 U G PIPELINE 247 439 085 Km APPX SRL 1301 24 30 DESIGN PR 92 Kg Cm2 g SLR 1301 30 x24 DESIGN PR 92 Kg Cm2 9 SECTION I 24 P 13 1303 D1A 8 P 13 1304 D1A 24 P 13 1302 D1A w w c w s om w w s m w ma w s ISSUED FOR CONSTRUCT gt
100. RE FAT signed and approved reports and thereafter clearance for conducting the FAT by Client Consultant shall be given as above FACTORY ACCEPTANCE TESTING FAT The Bidder shall prepare FAT documentation covering all hardware software including SCADA software and system functionalities including system expansion requirements and submit it 3 months in advance for Client Consultant review and approval Factory acceptance test will be done based on the stipulations in the approved FAT document which shall completely fulfil the contract requirements and approved SCADA R TU FDS documents FAT shall be carried out in SCADA vendor s premises FAT shall cover the testing 4 Integrated SCADA RTU System with RTUs Testing shall systematically fully and functionally test all the hardware and software in the presence of Client Consultant inspectors to ascertain compliance with the contract document and approved FDS documents Test Bed shall be prepared with all the equipments SCADA Servers HMI RWSs RTUs Routers and Peripherals etc interconnected to actual configuration to perform the testing of integrated SCADA system the workstation desks cabinets with mounting wiring interconnection of the equipments shall be available for this testing The equipment to be supplied shall be type tested for electromagnetic Compatibility The SCADA system RTU testing shall cover the following aspects as a minimum a Visual and mechanica
101. REMOTE OPERATED LOCATED MIN HEIGHT OF 3 WTR ABOVE THE HIGHEST 1 ALL VENT SHALL 4i OPERATING LEVEL 2 D Du 2 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 3 NOTE DELETED e edges wu Done nuo A 4 ALL GOV GAS OVER OPERATED VALVES SHALL BE FAILED TO A Rr WS DE 5 FOR ALL TAPPING FROM MAIN UNE THE FIRST ISOLATION VALVE SHALL BE WELDED END TYPE AND OTHER SECOND VALVE MAY BE FLANGED CONNECTION 6 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM E ae 7 INTEGRATED INTERLOCK SHOULD BE PROVIDED IN THE GAS ACTUATED VALVE SUCH THAT WITH HIGH AP ACROSS THE VALVE gt 3 BAR N NAME SHOULD NOT OPEN DURING START UP 8 ALL PG PT CONNECTION SHALL BE TAKEN FROM 2 TWO ISOLATION VALVES AND THEN AFTER IT SHOULD BE CONVERTED TO REQUIRE NPT CONNECTION E s 9 GAS TAPPING TO VALVE ACTUATOR 10 GAS TAPPING FOR VALVE AP SWITCH 11 FOR PG DPT DETAIL REFER MECON DRG tM MEC 05 E5 SD PT 001 PEE PG 05 5 50 6 004 12 EXTENDED STEM VALVE 13 DIRECT SURFACE CONTACT 14 THIS IS TYPICAL ARRANGEMENT FOR 24 SV STATIONS FOR 247 SV 9 SV 11 SV 12 SV 13 SV 15 SV 18 SV 19 5 2 SV 10
102. S 4 SV 26 27 NEAR CITY ARE CONSIDERED WITH FUTURE TAP OFF HOWEVER OUT OF REST NINE No SV s FIVE No OF THEM ARE WITH FUTURE TAP OFF amp FOUR No ARE WITHOUT FUTURE TAP OFF TO BE DECIDED ON THE BASIS OF GEOGRAPHICAL LOCATION OF SV STATION FLUID NATURAL GAS RLNG WORKING 01055 C FLOW 4 99 MMSCMD DESIGN 29 10 65 DESIGN CLASS 6008 DESIGN 92 KG Cm2 G LINE LEGEND PROPOSED UNE A G PROPOSED UNE U G 24 P 13 1301 D1A E nnn UNE d PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND VALVE FLANGE END pK VALVE BW END UPTO 1 2 SW END p PLUG VALVE BW END UPTO 1 27 SW END MK PLUG VALVE FLANGE END Jp GLOBE VALVE u PRELIMINARY DRAWING ex GAIL LIMITED 177 LIMITED OCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID FOR SV STATIONS ALONG THE PIPELINE BANGALORE MANGALORE PHASE 2 PIPELINE SECTION II mv DRG NO MEC 23ME 05 28 M 001 0008 UNIT 18 AQ VAL s 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL 0002002 2 SCRAPPER LAUNCHER RECEIVER SHALL HAVE SCRAPPER HANDLING FACILITY COMPIRING OF A JIB CRANE amp TROLLY AND SHALL HAVE QUICK OPPENING CLOSURE j 25 S 3 SCRAPPER LAUNCHER RECEIVER SHALL BE SUITABLE FOR HANDLING NOTE 1 INTELLIGENT PIGS QOEC
103. S OF RTU FOR CENTRALI SED SCADA SYSTEM JOB Spec 23 05 E5 I 5 094 RTU Mm xd BI D Doc No 05 51 23 GAI L 094 RTU Arc to PJ S Page 1 of 1 ANNEXURE VIII SOURCE OF SUPPLY SOS FORM KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS RTU FOR CENTRALISED SCADA SYSTEM 487 D LTD JOB Spec No MEC S 05 E5 T 23 ME PJS 094 BID Doc No 05 51 23 ME GAIL 094 MECON LIMITED to PJS Page 1 of 1 ANNEXURE VIII to PJS RTU FOR CENTRALISED SCADA SYSTEM SOURCE OF SUPPLY FORM SOS FORM Name of Bidder Bidder Vendor works amp address Name of Sub Vendor as applicable This form shall be duly filled and signed by bidder and it shall be submitted along with bid the points shall be unambiguously responded if anything is kept blank by the bidder it shall be considered as non compliance of the tender and the bid shall be liable for rejection SL DESCRIPTION MAKE MODEL Place of Name of the Company No No manufacturing Organization responsible for and supply support and maintenance facilities for this item system A RTU 1 RTU a Hardware b Software 2 Equipment Racks 3 Any other items B Mandatory Spares GSM modem with antenna amp accessories C GSM modem with antenna amp D Industrial standard Tool kit for accessories
104. SION PROBE SHALL BE PROVIDED 8 FOR SV amp GOV DETAL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 2401 4 2403 SHALL HAVE RANGE OF 0 1 Kg Cm2 g WITH GAUGE SAVER D DIRECT SURFACE CONTACT 01055 DESIGN 29 TO 65C 6004 FLOW 2 3 MMSCMD PRESSURE 46 48 2 DESIGN 92 KG Cm2 G LEGEND PROPOSED UNE A G PROPOSED LINE U G 24 P 24 2401 D1A 8 P 24 2401 D1A L MATERIAL SPEC LINE NO UNIT NO PROCESS FLUID RLNG UNE SIZE NOMINAL VALVE LEGEND VALVE FLANGE END pi BALL VALVE BW END UPTO 1 2 SW END s PLUG VALVE BW END UPTO 1 2 SW END VALVE FLANGE END xl GLOBE VALVE A PRELIMINARY DRAWING GAIL INDIA LIMITED Hw 27 con mam KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT PHASE 2 P amp ID FOR INTERMEDIATE PIGGING STATION 4 SECTION IV SCALE NTS DRG NO 25 05 28 001 0011 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL Be OW SHALL BE FULL BORE ONLY 4 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH 200 FIRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6
105. STRUCTION 6 LIMITED macs A 2 4 ALL GOV GAS OVER OIL OPERATED VALVES SHALL BE FALED TO Ge OFF 5 FOR ALL TAPPING FROM MAIN LINE THE FIRST ISOLATION VALVE SHALL BE WELDED END TYPE AND OTHER SECOND VALVE MAY BE FLANGED 7 INTEGRATED INTERLOCK SHOULD BE PROVIDED IN THE CAS ACTUATED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT TYPICAL ARRANGEMENT FOR 24 SV 9 12 13 STATIONS rev DRG NO MEC 23ME 05 28 M 001 0027 3 GAIL INDIA LIMITED ed waste Sad TAP OFF DETAILS AT 5 2 1 CONS OT APOLLO PERE NOTE DELETED AL GOV GAS OVER OL OPERATED VALVES SHALL BE FALED TO STAY PUT TYPE VALVE 5 FOR ALL TAPPING FROM LINE THE FIRST ISOLATION VALVE SHALL PE END AND OTHER SECOND VALVE MAY BE FLANGED 6 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE SUPPRESSION SYSTEM gt IM 7 INTEGRATED INTERLOCK SHOULD PROVIDED IN THE GAS ACTUATED VALVE SUCH THAT WITH HIGH ACROSS THE VALVE gt 3 BAR SHOULD NOT OPEN DURING START UP irse as S ALL PG PT CONNECTION SHALL BE TAKEN FROM 2 TWO ISOLATION VALVES AND THEN AFTER IT SHOULD BE CONVERTED TO REQUIRE NPT CONNECTION
106. SUCH THAT WITH HIGH AP ACROSS THE VALVE gt 3 BAR SHOULD NOT OPEN DURING START UP L e a 8 ALL PG PT CONNECTION SHALL BE TAKEN FROM 2 TWD ISOLATION VALVES AND THEN AFTER IT SHOULD BE CONVERTED TO REQUIRE NPT CONNECTION 9 GAS TAPPING TO VALVE ACTUATOR 10 GAS TAPPING FOR VALVE AP SWITCH 11 FOR PG DETAIL REFER MECON DRG NO 224 PT MEC O5 ES SD PT 001 cu TYPICAL ARRANGEMENT FOR Ed o Pss VALVE VALVE OPEN CLOSED E o E VALVE LEGEND je BALL VALVE FLANGE END VALVE BW END UPTO 1 27 SW END PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END pis GLOBE VALVE TYPICAL ARRANGEMENT FOR AV ISSUED FOR KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT 2 TYPICAL ARRANGEMENT FOR AV amp GOV DRG NO 23 05 28 001 0023 H XZ vm roa 2 1 ALL VENT SHALL BE LOCATED MIN HEIGHT OF 3 ABOVE THE HIGHEST x OPERATING 1 EVEL s ou WO ch 2 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 4 ALL GOV STAY PUT 5 FOR ALL TAPPING FROM MAIN UNE THE FIRST ISOLATION VALVE SHALL BE WELDED END TYPE AND OTHER SECOND VALVE MAY BE FLANCED CONNECTION 6 ALL UNMANNED STATION S
107. Spec 23 05 E5 I 5 094 RTU Mm xd BI D Doc No 05 51 23 GAI L 094 RTU Arc ANNEXURE XI I to PJ S Page 1 of 1 ANNEXURE XII TECHNI CAL CHECKLI ST FOR RTU FOR CENTRALISED SCADA SYSTEM PI PELI NE GAIL INDIA LTD BID Doc 05 51 23 ME 094 ANNEXURE XII to PJS Page 1 of 1 MECON LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PJS of RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No 23 05 E5 I PJS 094 of Bidder ANNEXURE XII to PJS RTU FOR CENTRALISED SCADA SYSTEM TECHNICAL CHECKLISTS Bidder Vendor works amp address Name of Sub Vendor as applicable This Technical Check list shall be dully filled i in and submitted along with un priced sets of offers to avoid further queries and to ensure proper evaluation of your offer in time If this is not complied with your offer is liable to be rejected SI No Checklist point Yes No Have you filled up the following formats which form a part of technical checklist Submit Un priced SOR with indicated Quoted in price part ANNEXURE X Project Management amp Responsibility PMR Form SOY DIMA Fl S ANNEXURE XI Responsive Offer Criteria ROC Form ANNEXURE VIII Source Of Supply SOS Form ANNEXURE IX Power Consumption amp Utilities Reqmt Form
108. TS SHALL BE LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL 2 NOTE DELETED mec mE a As 3 ALL BALL VALVES 2 amp BELOW SHALL BE FULL BORE ONLY 4 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH 200 FIRE SUPPRESSION SYSTEM 5 ALL SV EXTENDED STEM BW FULL BORE BALL VALVE 6 BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING 7 FOR SV amp GOV DETAIL REFER DRG NO MEC 23ME 05 28 M 001 0023 0030 8 ALL SV STATIONS amp TAP OFF CHAINAGES HAS TO BE CONFIRMED BY 9 FOR SV 9 SEE TYP DRG NO 25 05 28 001 0027 1D ALL SV STATIONS WITHIN KERALA STATE SV s HAVING FIXED CONSUMERS amp SV 26 27 NEAR ARE CONSIDERED WITH FUTURE TAP OFF HOWEVER OUT OF REST NINE No SVs FIVE No OF THEM ARE WITH FUTURE amp FOUR No ARE WITHOUT FUTURE TAP OFF BE DECIDED ON THE BASIS OF GEOGRAPHICAL LOCATION OF SV STATION ON MEC 0005 UNIT 10 UNIT 11 UNIT 12 UNIT 08 UNIT 09 FLUID NATURAL GAS RLNG TEMPERATURE WORKING 0 7055 DESIGN 29 TO 65 DESIGN CLASS 600 NOTE 5 6 7 5 6 7 NOTE 5 6 7 s NOTE 5 6 7 9 NOTE 5 6 7 CH 108 545Km CH 123 730Km 138 704 CH 157 001Km CH 173 080Km FLOW 10552 MMSCMD APPX PRESSU
109. U cubicle typical layout and GA RTU internal layout and interconnection drawings for each type of I O cards PDB internal layout Internal layout of RTU cabinets Construction drawings documents Documents such as Mounting arrangement of each cabinet cable schedule termination amp wiring diagrams grounding schemes diagrams has to be submitted by the vendor Power Consumption and Utilisations Report PUCR Vendor shall furnish power consumption details with detailed break up for each subsystem equipments including inrush current and its duration during detailed engineering This document will be submitted at the earliest so that required power availability can be ascertained by GAIL in time Factory Acceptance Test FAT Plans and Procedure Documents FAT document for RTU shall contain test sections to test all the aspects of SCADA System as covered in relevant Purchase Requisition PR FDS documents SCADA Vendor YIL also tests for compatibility with Centralised SCADA Site Acceptance Test SAT Plans and Procedure Documents SAT document shall contain test sections to test all the aspects of testing of data for all IEDs and integrated with Centralised SCADA System Test run amp procedure documents has to be submitted Manuals At least 30 days prior to the SAT the proposed Operating and Maintenance Manuals and Final Drawings shall be submitted for review by the Owner Other Documentation
110. VE FEATURE FOR WORKING AS LAUNCHER AS WELL AS RECEIVER ie BI DIRECTIONAL 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR CAN NOT BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 6 SCRAPPER LAUNCHER RECEIVER SHALL BE SUIATABLE FOR HANDLING INTELLIGENT PIGS 7 DELETED f 8 ONUNE RETRIVEL TYPE CORROSION MONITORING COUPON AND CORROSION PROBE SHALL BE PROVIDED 0004 9 FOR SV amp GOV DETAIL REFER ORG NO MEC 23ME 05 28 M 001 0023 0030 10 PG 0105 SHALL HAVE A RANGE OF 0 1 Kg Cm2 g WITH A GAUGE SAVER 11 DIRECT SURFACE CONTACT TYPE 12 METERING SHALL BE DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL BE AS PER AGAS LATEST EDITION HOWEVER THERE SHALL BE _ THREE STREAMS OF METERING 2W 19 13 ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF USM METER METER RUN amp IMPLUSE LINES OF METERING INSTRUMENT 15 REQUIRED 14 PROVISION SHALL KEPT TO HOOK UP METERING PR amp TEMP FLOW PARAMETERS WITH SCADA 15 THESE VALVES ACROSS THE USM SHALL BE PROVIDED WITH LIMIT SWITCHES NOTE 1 QOEC 0101 1 0 O4A 10 DIA FWT 0101 30 x30 x30 10 P 01 0114 D1A 30 x90 615 Km E B 3 4 B B B HANDUNG NOTE 4 5 6 7 0 456 105 APPX WHERE FLOW IS CONSIDERED 17 70 MMSCMD 10 01 0111
111. VIII EI Foe asa zm JS NO 2 001 020 2 ISSUED FOR CONSTRUCTION oua MEC 0022 24 x354 328 Km APPROX 780777 API SL Gr X 70 U G PIPELINE 5L Gr X 70 80 U G PIPELINE 98 5201 30 x24 92 Kg Cm2 9 52 8205 27 52 5208 1 24 P 52 5203 D1A 8 P 52 5204 D1A 24 P 52 5202 01A 6 A ISSUED FOR CONSTRUCTIQN E E NOTES CC a se vd 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 ABOVE THE HIGHEST OPERATING LEVEL 2 SCRAPPER LAUNCHER RECEIVER SHALL HAVE SCRAPPER HANDLING FACILITY COMPIRING OF JIB CRANE amp TROLLY AND SHALL HAVE QUICK OPPENING CLOSURE 3 SCRAPER LAUNCHER RECENER SHALL BE SUITABLE FOR HANDLING INTELUGENT PIGS 4 DELETED 5 SCRAPPER DOOR MECHANISM TO BE CONSTRUCTED SUCH THAT THE DOOR CAN NOT BE OPENED UNLESS SCRAPPER TRAP IS FULLY DEPRESSURISED 6 AL BALL VALVES 27 amp BELOW SHALL BE FULL BORE DH M A 7 ONLINE RETRIVEL TYPE CORROSION MONITORING COUPON AND CORROSION PROBE SHALL BE PROVIDED 8 FOR SV amp GOV DETAIL REFER DRG 2 05 28 001 0023 0030 10 DIRECT SURFACE CONTACT TYPE s FLUID NATURAL GAS RLNG TEMPERATURE WORKING
112. YSTEM JOB Spec MEC 23ME 05 E5 I PJS 094 RTU V ELECT amp INST BID Doc No 05 51 23 ME GAIL 094 RTU 2 ANNEXURE VII to PJS Page 1 of 1 ANNEXURE VII TYPICAL I NTERFACI NG OF RTU WI TH OTHER PANELS u T0 013 60 63 90 JIN 099840 DETECTION SYSTEM NOTE 1 TELEMETRY PANEL TIC PRIMARY TO TELECOM CHANNEL NOTE 1 RTU PANEL SECONDRY METERING PANEL NOTE 3 GAS CHROMATOGRAPH NOTE 2 SCADA TELECOM INSTRUMENTATION CONTROL ROOM ELECTRIC ROOM HARDWIRED SIGNAL RS 232 RS 485 SERIAL LINK POWER CABLE CATHODIC PROTECTIO POWER DISTRIBUTION R PAN E 5 FIRE PANEL CABINET ADDITION TO SERIAL DATA FLOW RATE PRESSERE amp TEMPERATURE HARDWIRED SIGNAL FROM FLOW PSP VALUE IMPRESSED VOLTAGE amp IMPRESSED CURRENT SHALL BE HARDWIRED SIGNAL FROM CATHODIC PROTECTION PANEL TO RTU SEPERATE METERING PANELS SHALL BE PROVIDED BY METERING VENDOR WHICH FLOW COMPUTER GC CONTROLLER SHALL BE INSTALLED HADWIRED SIGNALS FROM FIRE amp GAS DETECTION PANEL METERING PANEL SOLAR PANEL PDC amp CATHODIC PROTECTION PANEL SHALL BE TERMINATED INSIDE TIC CABINET FROM WHERE THESE SIGNALS UL BE TAKEN TO RTU THROUGH HARDWIRED LINK SEPERATE HARDWIRED CABLES SHALL BE USED FOR Al AO DI DO SIGNALS MIXING OF DIFFERENT TYPES OF SIGNALS SHALL NOT BE ACCEPTABLE TYPICAL INTERFACING OF SCOPE CF INTERFACIN
113. ace cabinet to RTU The Ethernet cable from RTU to Telecom rack shall be 50 feet long at each station complete with connectors at each end However distances shall be firmed up during detail engineering or prior to FAT RTU SCADA vendor shall be responsible for proper selection of the RS 232 C or any other cable for ensuring good communication with telecommunications the erection work shall be carried out as per the established recommended practices and best workmanship Bidder shall bring all installation aids test equipments and qualified and experienced personnel in order to carry out the job successfully A list of the same shall be submitted to the Client Consultant for the review On completion of erection and installation of all equipment and software and before start up each item of the system shall be jointly inspected by the Client Consultant and Bidder for LIMITED DELHI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST SECTION JOB Spec No MEC 23ME 05 ES I PJS 094 BID Doc No 05 51 23 ME GAIL 094 ANNEXURE IV to PJS Page 2 of 3 correctness amp completeness of the installation and acceptability of start up leading of commissioning tests at site The list of commissioning test to be performed shall be mutually agreed upon and included in the Bidde
114. aking goods and finishing such masonry work ELECTRICAL WORKS Electrical work associated at all the stations shall be consisting of but not limited to 1 the cable work including earthing up to the panel from the dedicated Earthing point Earthing pit system grounding for the supplied equipments 2 Any temporary electrical works associated with the erection amp commissioning of the system 3 Testing and certification of all the electrical works within the scope 4 All power cabling including supply of cables glanding cable tray ferruling termination etc from the power distribution cabinet to the RTU shall be carried out by vendor SPARES The vendor shall cover the various categories of spares included corresponding activity services as listed below as part of Lump sum price a Commissioning spares including consumables as part of commissioning activities b Vendor must ensure availability of following commissioning spares as a minimum at site 2 nos of CPU 2 nos of each I O s cards AL AO DI and DO of RTU one no of each type of communication card Power cables converter and connectors The mandatory spares per SOR shall be supplied as the contract These spares can t be used during commissioning Any mandatory spares utilized by the RTU vendor during Warranty period shall be replenished within 45 days KOCHI KOTTANAD BANGALORE MANGA
115. along with offer B 3 For Intermediate Pigging IP Station Nos 07 Bidder shall provide the price Break up for services amp site work as per the enclosed format 1 along with offer BA Training as define in specifications before the final acceptance of the SCADA system by Lump 1 Client sum All inclusive per month rates for maintaining the store at site for the supplied material Mont 12 during the extended period as required payable if site is not ready even after 6 months of hs actual date of completion i e 22 months from FOI as per terms amp condition of contracts and as define in the tender scope of work Refer Note 8 NOTES 1 Bidder shall quote for all the items 2 Bid offer will be evaluated package wise All the items of part A amp B will be considered for evaluation purpose Completion of total work as a TURNKEY work is Bidder s responsibility 3 Detail list of the commissioning spares shall be furnished along with the offer 4 Details of Mandatory spares with part no make etc shall be given separately with the offer amp price part 5 The quantity and the location of the stations may change bidder shall take prior approval for procurement and erection 6 Bidder shall submit the price break up of sub items activities parts inclusive in the quoted Unit rate for RTU specified above in enclosed format I along with offer amp price part It shall be used for any addition or deletion of sub i
116. arranty amp Extended Warranty Mandatory amp commissioning spares Documentation etc as specified in various documents attached with tender The complete requirement as contained in the Bid Document shall be executed on turnkey indivisible works contract basis In case bidder is a subsidiary or authorized representative of the OEM of offered RTUs then OEM shall assume the complete responsibility for the following as a minimum a Approval of QA QC programs conforming to their own standards for carrying out the activities being proposed to be carried out by the bidder b Provide logistic technical support to the bidder during interfacing with Telecom system IEDs amp Centralised SCADA system c Provide performance guarantee for offered RTUs Bidder shall provide the storage charges of extended period as per the SOR MR The storage charges shall be applicable amp payable only if the work will not be completed in 22 months 16 months from FOI additional 6 months of period the work has to be completed as define in the completion schedule As evaluation will be on package wise basis hence this will be considered in the evaluation as per the terms amp condition of the contract Bidder shall provide the rates for the extended warranty This will be applicable amp payable as define in respective clause elsewhere in the document As evaluation will be on package wise basis hence this will be considered in the evaluation as per the
117. as awarded MECON Limited as project management amp consultancy services for laying 307x90 615 Km Appx amp 247x794 Km Appx long pipeline in Phase II in the state of Kerala Tamilnadu amp Karnataka for transportation and distribution of re gasified LNG from tap off cum dispatch facility at IP 1 of Phase I pipeline The network will connect Kerala Tamilnadu amp Karnataka state This Phase II pipeline will be laid up to Bangalore amp Mangalore M s Petronet LNG Ltd is constructing the LNG re gasification terminal at Puthuvypeen Regasified LNG R LNG from M s PLL at Puthuvypeen has been considered as source for KKBMPL pipeline Phase I amp II The phase II pipeline is designed to carry 10 0 mmscmd appx R LNG PROJECT SCOPE 1 Laying of Pipeline in Phase II Size 307x90 615 KM Trunk pipeline from dispatch at IP 1 of Phase I to Kottanad e Size 247 439 085 KM trunk pipeline from IP 1 of Phase II to receiving terminal at Bangalore e Size 24 x354 328 KM spur pipeline from IP 1 of Phase II to receiving terminal at Mangalore 2 Sectionlizing Valve SV Stations above three lines 3 Intermediate Pigging IP Stations above three lines 4 Dispatch receiving facilities terminals above three lines To facilitate the operation monitoring control and maintenance of the pipeline dedicated OFC SDH telecommunication system network is proposed to be installed along the above mentioned new pipeline Optical Fibre Cable 24 Fibre 6 fibre
118. ase may be If after this one replacement the unit of sub system still fails to meet the specifications the Bidder shall replace the complete unit or sub system with one that meets the requirements and restarts the test all over again Bidder shall depute one experienced software amp one hardware engineer fully conversant with the system at MS EMS during the test run and they will coordinator for APPS system integration with APPS sub vendor engineer during the test run KOCHI KOTTANAD BANGALORE MANGALORE NATURAL um GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No 23 05 E5 I PJS 094 ELECT amp INST BID Doc No 05 51 23 ME GAIL 094 RTU SECTION ANNEXURE III to PJS Page 5 of 6 All the tests will be necessary in connection with the execution of works as per approved document shall be carried out at the Bidder s premise testing laboratory and work site of the Client Consultant at Bidder s cost The Bidder shall provide assistance instruments labour and materials as are normally required for the examining measuring and testing any workmanship as may be selected and required Factory Acceptance Test shall be carried out at Bidder s factory These tests will encompass all the material and equipment delivered and software pertaining to RTU SCADA system including the equipment and software supplied by Bidder and sub vendor Pre FAT report
119. at any stage of system implementation without any implication of cost and schedule to the OWNER It is RTU vendors responsibility to incorporate all the comments of the OWNER S OWNER S REPRESENTATIVE in one revision itself RTU vendor shall be responsible for incorporation of comments comments not incorporated in the revised document without prior bringing to the notice of the OWNER S OWNER S REPRESENTATIVE for acceptance in the RTU system at any stage of the system implementation without any implication of cost and schedule to the Owner RTU Vendor shall take care of the complete requirements of designing generation and implementation of RTU displays for monitoring amp control RTU reports RTU alarms events RTU trending taking care of P amp IDs and list of electrical parameters and covering the requirements outlined in this specification for RTU implementation The review code will be furnished by OWNER S OWNER S REPRESENTATIVE only when the complete document is furnished by RTU vendor RTU vendor shall furnish the point wise response to OWNER S OWNER S REPRESENTATIVE comments indicating the document section clause page no reference where the same has been included in the revised document The body of the document and corresponding pages will show the revision bars only at the places where the revision has been carried out OWNER S OWNER S REPRESENTATIVE will be required to check the revised document w r t these changes only while con
120. ation RWS The MS RWS BMS shall have dual redundant Ethernet LAN distributed open system architecture having redundant processor power supply and storage devices The system will be based on the concept of Open system Interconnect OSI architecture maximising the use of international standard interfaces The SCADA system shall communicate to individually IP addressed RTU Device on dedicated OFC network and some of the RTU device may be on GSM leased line network Backup communication link between MS and BMS RWS will be provided by Independent leased line provided by the independent service provider arranged by the client The material to be delivered shall meet the technical specifications and other requirements and performed at site as defined in the tender One RTU shall be provided with redundant GSM Hot standby 1 1 configuration Modem having capability for polling read and write to Flow Computer through either dialup GPRS The dial up RTU any one from the supplied RTU to be hooked up with the GSM Modem shall be conveyed during detailed engineering All the necessary software hardware and program for getting data through dial up has to be supplied by the bidder Also the bidder has to demonstrate the dialup functionality for one FC through redundant GSM GPRS modem during FAT SAT The RTUs shall be provided at all SVs IPs Despatch and Receiving Terminals for remote monitoring and control as per the requirements The each RTU
121. base upon power failure for at least one month Upon restoration on the power RTU shall resume the normal operation automatically 11 17 The failed RTU once put online shall initiate service requirement to MS EMS FEP for re initialization MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO Page 12 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 11 18 RTU shall operate power supply 230 V AC or 24 V DC as define elsewhere as per power availability at site Separate on off power supply switch and fuse shall be supplied with each RTU SCADA Vendor shall indicate power consumption for all the RTUs Adequate isolation of input output and power supply circuits shall be provided along with over voltage and short circuit protection Wherever 230V AC supply is provided for RTU SCADA vendor shall carry out necessary conversion to covert the AC voltages to 24V DC for supply to field instrumentations and to RTU The power to the field instrumentations is to be provided through barriers and all the digital output has to be driven through 3 5 A interposing relays The necessary converter to covert the AC voltages to 24V DC the barriers and the imposing relays shall form the integral part of the RTU Terminations for connections of power supply should be of standard industrial type 11 19 t
122. both locally and remotely to manage SCADA system Provision for local accessibility at each equipment shall be provided along with all hardware cable etc available at each station The PDU shall be provided as per the following minimum specification For any discrepancy conflict with specification higher specification will prevail Make Processor Chipset RAM Keyboard Display Mouse Port Slots Display HDD Smart LAN modem DVD CD RW Drive Swappable with FDD Weight Operating System Manageability Anti virus Accessories Battery HP LENOVO DELL Intel core 15 Min 2 3 Ghz integrated cache Intel 845MP Chipset 4 DDR SD RAM 266 MHz 87 key or higher 15 LED active screen or higher Active color monitor Touch point Touch pad Pin typet 3 USB 1 parallel 1 serial S Video out Integrated wireless Blue Tooth External speaker External mic Line in External monitor RJ 11 amp RJ 45 One type II AGP 4 x with min 16MB RAM Dedicated Video card with 512 MB RAM Minimum 500 GB 10 100Mbps Ethernet and 56 6Kbps Modem wireless LAN 820 11 b wireless Connection 10 T 100BASE TX Ethernet with RJ 45 interface 8 x min with auto disc cleaner and lens cleaning Cartridge less than 2 9 KG Latest Window OS with Documentation amp recovery mechanism Office XP CD with license and media DMI PC 2001 WI FI certified state of art Management features Lates
123. c Test Unit RTU shall have feature of connecting a pluggable Programmable configuration and maintenance terminal along with all hardware and software necessary to interface to the RTU This unit will function as a diagnostic and programming aid to trouble shoot and configure RTU and input output boards It shall be possible to exercise all the functions of RTU s without disconnecting the RTU from process This unit shall be a note book PC with proper enclosure with key board and VDU It shall operate on integral rechargeable battery which shall be able to supply power for a minimum of 12 hours before recharge The PDT along with Servers at FEP Locations MS to be installed with licensed RTU configurator software along with all the cables amp connectors required for configuration of MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO Page 18 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 Also any additional software required for programming RTUS for dialup operation making logics etc needs to be provided by the vendor The PDT as diagnostic aid to RTU shall be a notebook laptop with proper enclosure and shall operate on integral battery which shall be rechargeable type The battery shall be able to supply power as a minimum for 12 hours before requiring recharging operation Al
124. cope of work RTU configurator software licenses shall be preferred in software software key form in instead of hardware dongle The PDT along with RTU configurator software shall be handed over to client before start of RTU commissioning activities and are not to be used by RTU vendor for commissioning activities bb RTU configurator diagnostic software shall have the following provision a DNP index of I O along with hardware details and present value in single table window b All RTU cards serial ports and communications channels health points are to be configured in and DNP index of same are to be reflected in I O list and all serial ports should be independently configurable Error detection control feature to ensure data integrity cc RTU should have the utility for configuration and diagnostics through remote and local dd RTU should have diagnostic provision without uploading downloading RTU configuration to PC laptop ee The should have diagnostic feature for hardwired 105 DNP DNP and IED communication ff It should be possible to reload the RTU configurator software by GAIL engineers in case of any OS related problem or PDT failure gg RTU should be completely configured for all the points available in the RTU irrespective of field termination hh The should be able to provide 1 card and serial port level health points to SCADA 11 37 Portable RTU Configuration and Diagnosti
125. dder Trench will be provided by client erection of foundation channel as per base requirement on trench has to be done by the contractor All necessary channel welding grouting etc has to be done a All supply and interconnection of cabling and accessories including cable routing between the following cabinets equipments are also included in Bidder s scope and to be carried out by the Bidder The activities of signal identification at site cable termination ferruling glanding dressing at TIC end RTU end telecom rack end etc are in Bidders scope for all sites Between RTUs amp Telemetry interface cabinets Between RTUs amp Telecommunication equipments Between SCADA CCUs WAN routers amp Telecommunication equipments Between Remote workstations amp Telecommunication equipments Between RTUs and flow computers serial interfacing as required All cables between TICs and RTUs shall be PVC insulated single pair 1 5 mm2 multi pair 0 5 mm2 twisted in pair individually individual pair shielded and overall shielded with aluminium mylar tape Separate cables for analog and digital cables to be used The distance between TIC and RTU for each SV and IP station shall be approx 15 meters The cables have to be included accordingly Each cable pair shall be identifiable by pair core no of colour code The cable shall have multi strand copper conductor 20 spare pairs shall be provided in all the cables from Telemetry interf
126. dor to note that there could be minor database changes graphics report logic changes during site commissioning phase as required by the client consultant The same shall be treated as part of the scope of SCADA vendor This activity will be carried out by other vendor KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJ PHASE I1 PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec MEC 23ME 05 E5 I PJS 094 RTU V ELECT amp INST BID Doc No 05 51 23 ME GAIL 094 RTU 2 to PJS Page 1 of 1 ANNEXURE V P amp ID DRAWINGS FOR ALL STATI ONS KKBMPL PH 11 XLRI D CONTINIUOUS ACTION VALVE 4 p coos a e f YMBOLS 2 SHUT OFF VALVE G PEE SAFETY SHUT OFF VALVE _RIGHT ANGLE SHUT OFF VALVE GENERAL 92 VALVE GENERAL FOUR WAY VALVE GENERAL NEEDLE VALVE PUSHBUTTON VALVE CHECK VALVE SPRING TYPE NON RETURN VALVE SWING TYPE BUTTERFLY VALVE CONTINUOUSLY VARIABLE BORE BUTTERFLY VALVE LOUVRE SEPERATOR GENERAL 2 STAGE SEPERATOR CYCLONE SEPERATOR CONDENSATE TRAP FLOWMETER GENERAL METER GENERAL TURBINE METER VORTEX SHEDDING FLOWMETER DIAPHRAGM METER EE MANUALLY OPERATED ACTUATOR GENERAL DIAPHRAGM ACTUATOR f PISTON ACTUATOR ELECTROMAGNETIC ACTUATOR HYDRAULIC OR PNEUMATIC ACTUATOR G
127. duly witnessed and accepted by the SCADA vendor shall be available for reference during FAT Various observations and test results obtained during the various test shall be documented and produced in the form of a report by the Bidder Each report shall contain a Purpose b Method Deviation from procedures described in previously submitted test plans if any with cause for the same d Result of test compared with expected results as per the test plan e Exceptions and action plan If a unit or sub system has failed during the test and is not repaired and made successfully operational or not replaced within four hours of active repair time after the failure the test shall be suspended and restarted all over again only after the Bidder has placed the device back in to acceptable operation The Client Consultant s approval shall be obtained for any allowable logistic time required to replace the failed component system shall be to Bidder s account The Client Consultant shall be free to request any specific test on any equipment and the system considered necessary by him although not listed in the testing documents to verify the compliance with the specifications Any statutory test inspection certificate as may be required under any law or directive issued by Govt or any competent authority shall be furnished to the Client Consultant For operational software tests the plans shall include summery of the method a li
128. e w r t RTU system have been successfully tested with regard to correctness of complete database using plant simulator remote diagnostics proper representation of all RTUs data on graphics alarms trending reports etc checking of operation of various control commands i e valves open close pipeline shutdown and permissive etc complete checking and testing of signals from Inst panels to RTU amp RTU to Inst panel checking of field values field device status controls of field devices commands and set points from MS EMS Complete checking and testing of signals and RTU I o s database points from Inst panel cabinets to RTUS testing of serial interfaces with Inst panel amp Solar panel shall be included in the on line testing of RTUs 2 2 4 2 Prior to SAT the activities of installation RTUs on line testing and commissioning shall be performed by RTU vendor by following their Company standard amp established practices amp procedures to ensure that good techniques and best engineering practices had been followed while ensuring correctness amp completeness of the same 2 2 4 3 SAT shall be conducted by the RTU vendor after successful integration amp commissioning of the complete system and after all actual field signals have been interfaced with the RTU system including the successful completion of on line testing of all the RTUs SITE ACCEPTANCE TESTING SAT The Bidder shall prepare SAT test plans and procedures document for in
129. ed for site works as per tender Page 4 of 4 1 Price for Centralised SCADA system GAIL KKBMPL Phase II SOR DESCRIPTION Unit SV type RTU IP type RTU Receiving RT type RTU Item Unit Qty Unit Total Qty Unit Total Qty Unit Total No Rate Rate Rate 1 2 3 4 5 6 7 8 9 10 11 12 Supply of Hardware 1 RTU cabinet consisting of Lot 01 01 01 Size 2100 x 800 x 800 plus 100 mm base channel with front door 2 nos of tube lights front with door switch 2 nos of fans Earthing bus bar for signal instrumentation earth Earthing bus bar for panel earth copper thickness 25 x 4 mm Drawing pocket front DIN Rails Cable Ducts Glanding plates 2 Terminal Blocks in RTU Cabinet Panel Two termination for each signal input consisting of Terminal Blocks for DI 16 Inputs Nos 01 01 02 D Terminal Blocks for DO 8 Outputs Nos 01 01 01 Terminal Blocks for Al 8 Inputs Nos 03 03 04 d Terminal Blocks for AO 4 Outputs Nos 00 01 01 3 Internal wiring between terminal blocks and IO Module in RTU Chasis Entire DI module min 16 inputs Nos 01 01 02 b Entire DO module min 8 Outputs including wiring for external relays Nos 01 01 01 Entire Al module min 8 Inputs Nos 03 03 04 d Entire AO module min 4 Outputs Nos 00 01 01 4 RTU Rack Chassis s Back Plane with necessary mounted units required as a mini
130. enance purpose is essential The I O point wires shall not be terminated directly on the I O boards Termination panel is to be provided for this The RTU equipment cabinet Rittal or equivalent to be supplied shall be constructed to allow free airflow to dissipate heat generated Construction shall be such that ventilation grills will not be obstructed when equipment is mounted in its installed position In order to effectively remove dissipated heat from the cabinets vent louvers backed by wire fly screen shall be provided RTU vendor shall calculate the heat dissipation and where the calculations prove the necessity then air flow ventilation shall be assisted by integral low MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO Page 15 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 power silent running air extraction fans and same shall be included vendor s scope In let ventilation grills shall be filled with dust filters The Vendor shall guarantee satisfactory functioning of the system hardware mounted in the panels even in the event of failure of air conditioning unit Each panel shall have provision for fully wired 2596 of IO requirement mentioned in Annexure spare additional 1 0 terminals for each type of 1 05 Al DI DO AO to take care of any additions in futu
131. ents software installation materials spares etc required to execute the complete system in all respects However if any additional items are required to meet the functionality of the system as per this tender vendor shall supply the same without any cost and time implication Vendor shall provide all the RTU configuration details communication Protocol details amp assistance required for KKBMPL PH II SCADA vendor M s YIL during interfacing amp commissioning The system shall meet the requirements of interoperability portability and scalability as per the international standards latest version RTU shall be interfaced with existing SCADA via telecom system on dual channel terminology and should support compatible to DNP 3 0 TCP IP protocol RTU Vendor shall provide all the required configuration data and necessary support assistance during interfacing with Telecom system amp SCADA system Vendor to note that though DNP 3 00 TCP IP is a standard protocol in case any further details are required for configuration integration or during design of RTUs with the existing SCADA system the same has to be obtained from the original supplier M s Yokogawa India limited Bangalore by the vendor as required For telecom system vendor shall design the RTU which can support the IP base telecom system and provide IP port two numbers RTU will poll through both the ports from two FEP servers simultaneously It is the prime responsibil
132. er specification Bangalore amp Mangalore Nos 02 Protocol Analyser as per the specification defines in Job specification PJS No Nos 02 23 05 E5 I PJS 094 RTU Rev 0 Bangalore amp Noida RTU test unit test jig with each type of RTU cards power supply CPU communication d serial ALDLAO DO cards for simulating RTU test environment to be mounted in 19 Nos 02 rack Bangalore amp Noida e RTU configurator software No 01 Extended post Warranty per month from the date of actual expiry of main warranty i e Mont 24 period of 24 months two years from the date of provisional acceptance of the system by hs owner or 28 months from the actual delivery of material at site after FAT and issue of IC which ever is earlier as per the terms amp condition of contract and as define in clause no 24 0 of PJS Refer Note 7 SERVICE AND SITE WORK B Installation Testing amp commissioning Interfacing with Instrumentation Telecommunication Electrical CP system any other work for the completion hook up of RTU to Centralised SCADA system complete in all respect B 1 For Sectionalising Valve SV Stations Nos 43 Bidder shall provide the price Break up for services amp site work as per the enclosed format 1 along with offer B 2 For Receiving Stations Despatch stations Nos 03 Bidder shall provide the price Break up for services amp site work as per the enclosed format 1
133. er technical data as required at the various stages of the project indicated in tender AII the drawings and documents shall be verified by the vendor before presenting the same for Client review these documentation shall be furnished in hard cover loose ring folders in A4 size 210mm x 297 mm documents shall also be supplied in SOFT COPY form However document submission date will be considered the date of actual hard copy received from vendor at PMC GAIL office the drawings and documents shall be verified by the SCADA vendor before presenting the same for Client review For initial submission 3 set hard amp soft shall be submit till the approval 6 sets of CD amp prints of BUILT FINAL documents shall be submitted RTU engineering documents FAT engineering manual user s manual engineering will be submitted for review approval records The contract document would be the Purchase order after award of contract and the same shall have higher precedence than all approved project documents KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 PJS 094 z BID Doc No 05 51 23 ME GAIL 094 RTU Rev 0 Page 20 of 24 22 0 All the PO FDS FAT cum Inspection Certificates SAT and Warranty Guarantee warrantee etc documents wi
134. eration maintenance system internals and expansion modification of the installed RTU system shall be provided RTU vendor shall prepare and submit final terminal details along with final IO list as per the FORMAT to be provided by GAIL and to be approved by PMC GAIL before pre commissioning The RTU vendor shall inform GAIL about product discontinuation one year in advance so that GAIL can procure the spares of the RTUs to maintain it for its remaining useful life If bidder is not RTU manufacturer then the RTU manufacturer should give a letter that they intimate GAIL about discontinuation of product one year in advance along with the bidder s commitment SPARES Supply of Mandatory spares and Commissioning Spares of all supplied RTU shall be provided as per the following a MANDATORY SPARES Supply of loose Mandatory spare shall include 10 of all type of Installed cards convertors power supply converters termination boards OEM cables between cards and termination boards backplanes relays etc accounted amp calculated considering total quantities of RTU 53 nos In case total installed cards items are 1 or 2 then only one spare card item shall be provided Bill of material of fully wired RTU with spare calculation must be furnished along with offer Bill of Material has to be provided along with offer any fraction quantity should be round off to nearest number in higher side Unit rate for Mandatory spares with cards detai
135. ernal wiring mounting arrangement etc shall be carried out in detailed engineering Proper illumination shall be provided inside the RTU cabinet 2 0 Environmental The equipment selected will operate in the following conditions Ambient Temperature 55 Humidity 05 95 RH Non air conditioned environments 3 0 Power Supply RTU shall operate at 24 V DC power supply The power supply available will be 24 V DC or 230 V AC 10 50 Hz 3 as indicated in the Tender elsewhere The Vendor shall select the power supply module accordingly and furnish the power consumption of equipment in format enclosed with tender 4 0 RTU SUBSYSTEMS 4 1 The RTUs shall comprise the following subsystems Central processor with system software Analog input Digital contact input Digital contact output Analog Output 2 Ethernet port for polling for simultaneous polling from FEPs through DNP 3 0 TCP IP Serial ports Ethernet port to connect Portable Diagnostic Test Unit PDT LIMITED TECHNICAL SPECI FI CATI REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON Nu OIL amp GAS SBU DELHI DOCUMENT NO Page 5 of 22 REMOTE TERMINAL UNITS S 05 5 099 REVISION 1 EDITION 1 Serial ports for connecting IEDs e g Flow computers Gas chromatograph Battery backed power supply SMPS Diagnostic tools Online from MS BM and off line diagnostics 2 Ethernet port fo
136. for compatibility testing GAIL will arrange testing at GAIL Noida Following has to be done for compatibility testing certificate a RTU Vendor if bidder is not OEM then bidder along with OEM has to apply shall apply to GAIL Project SCADA Group Delhi requesting for the testing of with Centralised SCADA at MMS at GAIL Noida The date for testing will be fixed one week prior to the testing b The RTU vendor has to arrange their RTU along with required cables connectors and other necessary equipments for testing at MMS GAIL Noida The tests shall be demonstrated by RTU vendor as enclosed test procedure Refer annexure XIV 5 3 6 0 6 1 6 2 6 3 6 4 6 5 6 6 6 7 KOCHI KOTTANAD BANGALORE MANGALORE MEE en NATURAL GAS PIPELINE PROJECT PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 I PJS 094 2 BID 05 51 23 GAIL 094 0 Page 6 of 24 d After successful testing certificate shall be issued by GAIL Noida This compatibility testing certificate with test reports must be enclosed with bid documents During RTU FAT RTU vendor bidder shall call and involve Yokogawa engineer for witnessing the RTU FAT with Yokagawa Fast Tools SCADA system at their cost The testing will be done by YOKOGAWA India limited at RTU manufacturer s works RTU vendor shall extend all the
137. g data for high low limit violations as per stored limit tables and communicate the same to MS along with time stamping b Linear conversion to engineering units and input filtering in case engineering unit conversion is being done at RTU level conversion of raw data to normalized values e g 0 to 1 0 for communication shall also be acceptable C To support remote reconfiguration and downloading of parameters i e addition deletion modification and reassignment with different range limits etc from workstations to avoid local engineering at RTU level The following requirements of RTU configuration form MS EMS shall be fulfilled i The remote configuration wrt following parameters for the points defined in the RTUs shall be remotely done from active SCADA Server at FEP Servers MS EMS in case the LIMITED OFF TECHNICAL 5 834002 ELECTRI CAL amp INSTRUMENTATI OIL amp GAS SBU DELHI DOCUMENT NO TERMINAL UNITS S 05 E5 099 Page 10 of 22 REVISION 1 EDITION 1 features of Alarm generation association of the alarm priority and engineering unit conversion are implemented at the RTU level e Analog alarm limits e Analog scaling factor for engineering unit conversion e Threshold value e Filter time constant etc These shall be automatically updated to the standby SCADA Server also
138. gration of I Os IEDs integration with SCADA software d Generation amp modification Point database e Programming to built logic make program to poll IEDS with propriety protocol etc f Precaution and safety aspect for RTU RTU vendor to note that all programming languages commands display languages etc system shall be in ENGLISH language only WARRANTY EXTENDED WARRANTY The system shall be guaranteed to give specified performance of 99 99 for a period of 24 months two years from the date of provisional acceptance of the system by the owner or 28 months from the actual delivery of material at site after FAT and issue of IC whichever is earlier as per the terms amp condition of contract This warranty shall survive inspection of goods and acceptance of the system Bidder shall quote extended post warranty per month from the date of actual expiry of main warranty i e period of 24 months two years from the date of provisional acceptance of the system by the owner or 28 months from the actual delivery of material at site after FAT and issue of IC whichever is earlier as per the terms amp conditions of contract After 28 months Client EIC ordered extended warranty in writing for additional period The additional period will be decided at the time of order placement Period for extension will be finalized by the client as per the requirements amp accordingly payments will be made as per SOR rate Contractor s
139. h GAIL s Centralised SCADA system including all the related activities for interfacing with existing Centralised SCADA system The proposed RTU by the bidder should be compatible to GAIL s Centralised SCADA system However the interfacing work at existing MS amp BMS will be executed by other contractor GAIL Any assistance required for hookup of RTU with existing Centralised SCADA System and commissioning of KKBMPL Phase II RTU will be in bidder s scope The RTU will be multidropped and interconnected to the Front End Processor FEP SCADA Server provided amp installed by other contractor Approx 53 Nos of Remote Telemetry Units RTU s for Pipeline has been envisaged The Scope of work for bidder shall be to supply and commission RTUs for KKBMPL PH II pipeline with Centralised SCADA system which includes Project Management Design Engineering Procurement of Materials fabrications manufacturing Inspection amp Factory Acceptance Testing at works Supply Packaging Shipping Insurance Port Handling Custom Clearance Inland Transportation to store amp site Storage amp Safety Installation along with necessary accessories cables connectors RTU panels erection of foundation support channel on trench for panel erection cable trays test instruments equipments Site Acceptance testing and integration with Centralised SCADA system Test Run Commissioning Integration Telecom System amp local IEDs Training W
140. he RTU shall be equipped with the RS 232 ports amp RS 485 ports for polling the IEDs as specified in the document elsewhere Additionally one more RS 232C or TCP IP port shall be provided for connecting PDT for configuration of the RTU v RTU vendor shall develop configure and establish the communication for reading writing of data from to the flow computers CP Panel Gas Chromatograph or other IEDs vendor to configure RTUs for writing of GC data installed in one terminal and connected one to flow computers kept at other terminal and connected to a different RTU along the same pipeline The client shall furnish to RTU vendor the make amp model no protocol details of these IEDs during detailed engineering or prior to FAT RTU vendor shall simulate the above devices using protocol analyzers PC other means to demonstrate during FAT w RTU vendor shall provide all the software tools and programs source code used to interface RTUs with Flow computer PLCs any other IEDs It shall be possible for client to integrate other IEDs with the RTU in future To achieve the same the RTUs shall have provision for integrating IEDs and all necessary software compilers tools etc shall be supplied by the SCADA vendor The alarms for power supply serial link failure flow computer amp other IEDs malfunction through serial link shall be implemented The integration of IED s of any protocol not just modbus with the RTUS shall be t
141. he field instrument connections for RTUs shall be terminated in TIP Telemetry interface panel The 1 point wires shall not be directly terminated on the 1 0 boards Terminal blocks panels are to be provided in the cabinet 1 0 termination blocks shall have both male and female portions so that to isolate the field wiring at RTU level male female termination block attached to be field wiring can be pulled out instead of removing the wiring Printed tube type Cross ferruling shall be done 11 20 The electronics in the RTU cabinet shall consist of plug in PCB s or units with Gold plated edge connectors that utilize a wiping action for connection for PCB s to the back frame wiring SCADA Vender shall detail the shelf and inter shelf wiring and the termination of the wiring harness between the RTU and the terminal block area Easy access cabinet wiring for maintenance purposes is essential The PCBs and RTU components shall be designed for high temp rating and low power consumption so that air exchange with the ambient environment will not be required 11 21 The RTU shall be Immune to radio frequency interference generated by any nearby source meeting the latest international standards in this regard MIL VDE etc 11 22 The RTU equipment shall function continuously without requiring any preventive maintenance 11 23 RTUS shall be multidropped on a pair of communication channels Each RTUs will be polled from both the communica
142. ii RTU vender shall include in scope of supply at MS EMS various stations PDT configuration unit Monitor amp Keyboard hardware amp software with cables amp connectors to create configuration file involving definition of modules attached to the RTUs Type of each 1 0 modules and time stamping requirements for points in each module e The mapping of RTUs data base to the DNP Protocol address space e Software logic in RTUs e Physical and software interfaces connected to the RTUs iii The configuration file shall be able to be transferred online from MS EMS various stations using the existing data channels to the corresponding RTU d Time stamping of all exception reports However the SCADA vendor has the option to implement the features of Alarm generation association of the alarm priority and engineering unit conversion at the RTU level or SCADA server level 11 6 RTU shall comply the following a RTU shall be capable of updating process parameters data and configuration data in its own built in memory Time stamping of all field values at RTU end shall be required In the event of failure or break of communication link the RTU shall continue to scan all parameters and update its database RTU shall retain in its database the complete analog and digital information of the field till it is completely and correctly read by MS EMS various stations in order to take care of no loss of data in case
143. inalized during detail engineering 11 25 Non availability of any one of the two communication channels should not hamper the functioning of the other RTUs multidropped on the pair of channels 11 26 RTU vender to ensure that the open close status of valves open state first wired and thereafter close state be wired consecutively in the RTUs Interlocking Logic The means to minimize the risk of incorrect operation or incorrect sequence of operations can be included within the RTU as a logical interlocking function All the data shall be available in the engineering units in the RTU database The RTU vendor has the option to implement the feature of engineering unit conversion at the RTU level 11 27 t shall have feature of connecting a pluggable Programmable Diagnostic Test unit PDT with keyboard amp monitors diagnostic and programming aid to trouble shoot and configuration tool for RTU and 1 0 boards It shall be possible to exercise all the functions of the RTU without disconnecting the RTU from process 11 28 RTU Vendor shall detail the shelf and inter shelf wiring and the termination of the wiring harness between the RTU the terminal block area and the field instrumentation Easy access to cabinet wiring for maintenance purposes is essential The RTU components shall be designed for high temperature rating and low power consumption so that air exchange with the ambient environment will not be required 11 29 Identification label
144. ing upon the severity of the issue engineer shall be sent by vendor to the site the costs for this support are in the scope of vendor A QC REQUIREMENTS The Bidder shall operate a Quality System meeting the requirements of the relevant part of ISO 9002 If bidder is not the OEM of RTU then he should follow QA QC of OEM also KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 PJS 094 2 BID Doc No 05 51 23 ME GAIL 094 RTU Rev 0 Page 23 of 24 26 27 28 Bidder shall provide documents such as plans procedures instructions etc for the accomplishment of all works covered in this specification to provide the required quality Specific adherence to the guidelines set down in ISO 9002 series documentation shall be detailed out by the bidder and shall be subject to review and approval by the Company Vendor shall submit the quality management system meeting the requirements of ISO 9001 2000 which he proposes to operate while executing the job The system documents shall cover Quality Plan for this job procedures work instructions inspection and test plans ITP and test results reporting format to provide an approach for achieving the required quality job The quality system shall be reviewed and approved by the company Owner reserves the right to
145. irely with the requirements of IS 3043 The bar shall incorporate a removable section to facilitate earth continuity testing On intrinsically safe circuits the following shall be considered e Unused cores of the multicare cables nominated as spares shall be terminated to earth via dummy barriers All other unused cores shall be taken directly to the I S earth bar e The earth connection via dual shake proof screws or clamps e Brass studs shall be incorporated on the I S earth bar for connection of dual LS earth cables e The LS earthing system shall be labeled Safety earth Do not disconnect Similarly unused cores of Non 1 5 field cables and system cables shall be terminated and connected to the instrumentation clean earth A minimum of 30 spare capacity shall be provided within system cables and ELCO connectors LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II DELHI PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST BID Doc No 05 51 23 ME GAIL 094 RTU Job Spec No MEC 23ME 05 E5 1 PJS 094 SECTION Rev 0 Page 16 of 24 11 5 SAFETY REQUIREMENTS It is the intent of the Client that operational hazards be reduced to a minimum The bidder shall use sound engineering judgment to complete installation that will perform the required function without compromising this aim
146. ities and the nature of the documents to be submitted by the Vendor to the Client Consultant for Approval Record Any document even when preliminary shall be binding and therefore duly identified and signed by the Vendor It shall bear the Project reference the PO no and the document identification number THE DOCUMENTS ARE FULLY PART OF THE SUPPLY WHICH SHALL BE COMPLETE ONLY IF AND WHEN THE DOCUMENTS COMPLYING FULLY WITH THE MATERIAL REQUISITION REQUIREMENTS ARE RECEIVED BY THE CLIENT CONSULTANT Certified information required after Purchase Order Documents and Data Functional design Specification for RTU Soft Copy 4 Printed Matter 4 Date needed 12 weeks Date Promised Assignment RTU Cabinet Wiring diagram 4 4 12 weeks 16 weeks SST SOS amp PCUR From attached with the tender duly filled and siened by the bidder Bill of Material 12 weeks List of Mandatory Spares 12 weeks List of Commissioning Spares 12 weeks Suggestive Control Room Layout for each station 12 weeks Equipment Interconnection diagram including details of various interfaces signal protocols etc 16 weeks RTU Specification internal Layout including mounting arrangement interconnection 12 weeks Internal layout of SCADA cabinets consoles desks etc including mounting arrangement interconnection etc LAN interconnection diagram I O point da
147. ity of RTU vendor to establish communication between RTU Telecom and SCADA During interfacing stage if any extra item would require from RTU end which was not ascertained by RTU vendor during bidding stage shall make available with out any implication of extra cost to client RTU panels testing shall be carried out as per the following stages A Real data testing of all the serial interface signals from respective panel to RTU with Centralised SCADA B Real data testing of hardwired signals from respective panel to RTU with Centralised SCADA The person deputed for erection and testing shall be competent to execute the work independently KOCHI KOTTANAD BANGALORE MANGALORE a NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 5 094 2 BID Doc 05 51 23 ME GAIL 094 RTU Rev 0 Page 10 of 24 6 36 6 37 6 38 6 39 6 40 6 41 6 42 6 43 6 44 6 45 6 46 6 47 Portable Programmable Diagnostic Unit PDT shall be provided as per the specification with Latest configuration with minimum 1 USB amp 1 RS232 port amp as define in the specifications Test equipments as per specification with Latest configuration as per the SOR MR Vendor shall provide Mandatory spares as per the SOR The test jigs RTUs two one for Noida amp one for Bangalore of same make and model as proposed
148. l testing to ensure correct proper good and neat workmanship b Demonstration of the complete system functionalities hardware amp software compliances wit all the equipments including RTUs c Checking of complete database definitions for the proper system configuration d Testing of system passwords and security features KOCHI KOTTANAD BANGALORE MANGALORE NATURAL um GAS PIPELINE PROJECT PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23ME 05 E5 I PJS 094 amp INST BID Doc 05 51 23 GAIL 094 SECTION ANNEXURE III to PJS Page 3 of 6 Testing the synchronization of clock between nodes of each MS and the RTUs as per the specification Checking of various Tog formats reports archiving functions Checking of system loading w r t CPU memory disk as per the requirements Checking of system diagnostics for all the equipments as per the requirements power failure and system restarts Redundancy check for dual communication channel 10 amp Serial communication checking by simulation System building procedures and verifications Pipeline shutdown and various sequences and interlocks as per pipeline Operation and Control Philosophy 2 24 Online testing Commissioning 2 2 4 1 Prior to SAT all RTUs shall be tested online by vendor when all the dispatched SV IP receiving station hardware amp softwar
149. ll be part of the Final Documents FUNCTIONAL DESIGN SPECIFICATIONS FDS Vendor has to note that this tender completely covers the operational and functional requirements of the R TU for Centralised SCADA system for GAIL s KKBMPL PH II pipeline and associated network The requirement of FDS shall be to focus on the implementation aspects of requirements specified elsewhere FDS shall be custom defined for this project and include the implementation aspects of tender requirements in the following sections FDS shall cover operational and functional requirements of SCADA implementation aspects within the scope of this tender Complete details of systems configuration control philosophy Redundancy and backup aspects system failovers amp fail backs alarms management covering implementation aspects of tender requirements Interfacing Integration and communication aspects between various subsystems including with Telecom system communication protocol interfacing with Flow computers GC CP Panel and other IEDs description of SCADA third party software interface system resource sizing basis and performance parameters covering CPU Hard disk and main memory utilisation memory mapping system timeouts computers switchover timings Display updates Display Call ups poll time calculations etc DRAWINGS Engineering drawings documents This document shall cover the drawings documents such as interconnection diagrams supplied RT
150. llowing an instruction from the Master Station Compliance with CCITT recommendations 42 Physical interface Item Description Particulars ANALOG INPUT MODULE Module designation Microcontroller microprocessor type No of inputs per module Type of ADC Scanning resolution bits Whether AI module of self calibrating type and event reporting to Master Station if out of calibration yes no Accuracy Conversion time ms Type of Analog multiplexer Method of isolation S P P SoN MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO Page 21 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 11 Surge withstand capability as IEEE Standards 12 MTBF h 13 Equipment availability 14 Power requirement W 15 Signal support 4 20 mA and 0 5 V Yes No DIGITAL INPUT MODULE 15 Module designation 16 Microcontroller microprocessor type 17 No of inputs per module 18 Is input module type configurable as a Status and alarms b Sequence of events c Parallel input d Pulse accumulator e Any combination of these 19 Contact bounce protection yes no 20 Optical isolation yes no 21 Scan time ms 22 Noise rejection ye
151. ls part no make etc shall be given separately with the offer amp price part Vendor has to note that mandatory spares supplied to GAIL shall not be available to them as part of commissioning spares KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 PJS 094 z BID Doc No 05 51 23 GAIL 094 Rev 0 Page 11 of 24 6 48 7 0 7 1 For spares Vendor shall provide the address contact person fax and telephone numbers of the manufacturer for spare parts The vendor shall warrant that spare part for the system would be available for minimum of 10 years after warranty period from the date of system commissioning After this period if the vendor discontinues the production of the spare parts then he shall give at least 12 months notice prior to such discontinuation so that Owner may order the requirements of spares in one lot The Vendor shall provide unit price of each Spare Module card which shall be valid for the procurement of the spares for operation and maintenance in subsequent years as amp when requested or during detailed engineering b COMMISSIONING SPARES The commissioning spares shall be arranged by the vendor to cater to the needs requirement during installation commissioning site acceptance testing trial run and warranty peri
152. m avallability and reliability and shall not be dependent upon established failure of third party supplied items Client Consultant shall have right to reject the complete system or part there of in the event of two successive failures of test run The Test will be carried out after the commissioning of complete pipeline duly witnessed by Client Consultant After the successful completion of Test run Warranty phase will start and system taking over certificate will be issued by the Client Consultant TEST REPORTS The observations exceptions and test result obtained during the various test shall be documented and produced in the form of a report by the Bidder within 15 days of completion of Test Run which shall be subsequently reviewed approved by Client Consultant within 10 days of submission of repost The warranty phase will start only after the approval of documents acceptance of the system FAILURE OF COMPONENTS A log of all failed hardware and software modules shall be maintained which shall give date and time of failure description of the failed components amp cards software along with designation effect of failure on the system cause of failure and number of hours of operation of the part before it failed Upon failure of the components cards modules the same shall be replaced by better graded components cards And the test shall be restarted from the beginning or the previous logical points as the c
153. mum RTU Rack Chassis Back plane having minimum 10 slots with Nos 01 01 01 mounting arrangements Page 1 of 4 1 Price for Centralised SCADA system GAIL KKBMPL Phase II D RTU Rack Chassis Back Plane Power Supply Unit Nos 01 01 01 CPU card 32 bit with 64 MB Flash Nos 01 01 01 Shall include following communications ports as a minimum to be indicated if not included in CPU Card e For polling from MS BMS Lot 01 01 01 1 Ethernet 2 nos 2 RS 232 2 nos f For diagnostics 1 nos for connecting PDU for diagnostic and local Nos 01 01 01 configuration of RTU either on Ethernet or Serial 5 Input Output Modules 48V to 24V DC Converter along with Surge Arrester along with terminal Nos 00 00 00 blocks for power cable termination and MCBs b 24 to 24V DC Converter along with Surge Arrester along with terminal Nos 01 01 01 blocks for power cable termination MCBs 230V AC to 24V DC Converter along with Surge Arrester along with Nos 00 00 00 terminal blocks for power cable termination and MCBs d DI Card s 16 Inputs Nos 01 01 02 DO Card s 8 output including external relays Nos 01 01 01 f Al Card s 8 Inputs Nos 03 03 04 9 Card s 4 Outputs Nos 00 01 01 h Module Card for 2 nos of RS 232 RS485 software selectable Serial Nos 02 02 0
154. necessary testing facilities to YIL and do the necessary modification programming as required The Modbus data format details to be provided by the RTU vendor is enclosed as ANNEXURE XV The Modbus details of the IEDs will be provided during detailed engineering to successful bidder Functionality will be tested during testing PROJECT REQUIREMENTS AND DETAIL SCOPE OF WORK The Bidder shall undertake full responsibility for supply and commissioning of RTU for Centralised SCADA system in KKBMPL PH II meeting the objectives functional and specific requirements describe in the specification The material to be delivered and works performed shall be to meet the technical specifications and the requirements detailed in the Bid package GENERAL CONTROL AND FAILOVER PHILOSOPHY AII the pipeline facility as define elsewhere for KKBMPL PH II shall be supervised and controlled by the Centralised SCADA operators of Master Control station MS at Noida and backup at Emergency Master Control Station BMS at Jaipur amp also monitored at Remote Work Station located at all FEP locations tentatively at Mangalore Bangalore amp Kochi All the despatch and Receiving station will be manned and all the SVs stations amp IP Stations are unmanned Local control system at these locations for various facilities communicated with SCADA system to allow remote monitoring and control from the Master Control Station and Emergency Master Control St
155. netic Compatibility 130 System Availability Requirement 14 0 Installation Material 15 0 Finish 16 0 Calibration 17 0 Minor civil area 18 0 Electrical Work 19 0 Spares 20 0 Test Equipments 21 0 Documentation 22 0 Functional Design Specifications FDS 23 0 Training 24 0 Warranty Extended Warranty 25 0 QA QC Requirements 26 0 Certificate Of Logistic Support 27 0 Supply amp Storage Of Equipment 28 0 Site Preparation 29 0 Annexure ANNEXURE I ANNEXURE II ANNEXURE III ANNEXURE IV ANNEXURE V ANNEXURE VI ANNEXURE VII A ANNEXURE IX ANNEXURE X ANNEXURE XI ANNEXURE XII A A A A NNEXURE XV NNEXURE VIII NNEXURE XIII NNEXURE XIV NNEXURE XVI SPECIFICATION OF REMOTE TELEMETRY UNIT RTU I O COUNT FOR NEW RTUS INSPECTION amp TESTING INSTALLATION amp COMMISSIONING P amp ID FOR ALL STATIONS KKBMPL PH II PIPELINE SCHEMATIC ROUTE DIAGRAM KKBMPL PH I amp IT TYPICAL INTERFACING OF RTU WITH OTHER PANELS SOURCE OF SUPPLY FORM SOS FORM POWER CONSUMPTION amp UTILITIES REQMT FORM PUCR Form PROJECT MANAGEMENT amp RESPONSIBILITY PMR FORM RESPONSIVE OFFER CRITERIA ROC FORM TECHNICAL CHECKLIST LOGISTIC SUPPORT PROCEDURE TEST SCHEDULE FORMAT FOR THE TEST OF DNP 3 0 MAPPING PROTOCOL INTEROPERABILITY DETAILS MODBUS RTU DATA FORMAT DETAILS TO BE PROVIDED BY RTU VENDOR DEVIATION FORM LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPEL
156. ng for proper integration The electrical works associated with the installation and commissioning define elsewhere and earthing of RTU equipments at all sites from Earth pit to RTU powering of equipments at all sites termination of cables as required Separate earth pits if required shall be provided by Client other contractor At the RTU locations UPS power at single point shall be provided by Client Further lying of power cables PDB and distribution to individual equipments is in the scope of bidder Supply and laying of cables amp connectors from TIC Instrumentation panel to RTU amp interconnection between RTU with Telecom system Glanding ferruling termination of instrumentation signal cabling at RTU end and respective end at TIC Inst Panel end The cabling from field devices up to TIC panel including supply of panel amp cables will be carried out by Client other contractor IEDs communication protocol details will be provided by Client during detail engineering The type of telecom connectivity shall be Ethernet based TCP IP for each remote location if any change it will be communicated during engineering by Client Scope regarding cables glands and interconnection of cabling and accessories including cable routing between the following cabinets equipments are as follows Type of Location From To RTU vendor Cabling l Serial RTU RTUs IEDs FC GC CP Complete interfacing requirements Inte
157. ng with bid RTUs DC Load Requirements Complete RTUs DC power requirements watts communication memory power supply unit Any item s not 7 included above NOTE a RTU cards including CPU communication cards AI DI DO Serial cards along with power supply unit are included for power consumption b The digital output cards power consumption watts shall also include the power requirements for interposing relays c The above table shall be filled for all the RTUs being supplied LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS DELHI PI PELI NE PROJ 5 11 PJ S OF RTU FOR CENTRALI SED SCADA SYSTEM JOB Spec 23 05 E5 I 5 094 HK id BI D Doc No 05 51 23 ME GAIL 094 RTU S ANNEXURE X to PJS Page 1 of 1 ANNEXURE X PROJ ECT MANAGEMENT AND RESPONSI BI LI TY PMR FORM KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS of RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No 23 05 E5 I PJS 094 RTU INDIA LTD BID Doc No 05 51 23 ME GAIL 094 RTU ANNEXURE X to PJS Page 1 of 1 PROJECT MANAGEMENT AND RESPONSIBILITY PMR FORM Name of RTU Bidder RTU Vendor works amp address Name of the sub vendor Service Associates Sub vendor works amp Addres
158. nts port The DO card should have minimum 8 points ports C All the field IED Parameters should be configurable at the RTU end on Modbus ascii and Binary protocol d Each RTU should have 25 spare 1 0 points and additional 25 spare slots of total installed serial and 1 0 cards slots The spare slots to be covered with appropriate enclosure to avoid any dust particle entering the RTU e RTU should be internally wired for all the cards available IO points in the RTU f RTU vendor should provide the final indexing of all 1 0 points for each to enable SCADA vendor to configure the SCADA database g vendor to provide Field 1 0 details list of I O points along with engineering units range alarm limits status corresponding to open close contacts indexing details in the RTU etc for configuring in SCADA as GAIL standard 1 0 list format to be provided by GAIL h RTU should have calculation features in it for defining resident calculation points LIMITED TECHNICAL SPECI FI CATI REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON Nu OIL amp GAS SBU DELHI ir DOCUMENT NO Page 6 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 i RTU should have diagnostic feature for hardwired 105 DNP and IED communication Modbus from remote as well as from local 5 0 DIGITAL INPUTS Typical specification of Digital
159. od These spares will be the part of the tender These spares shall be readily available with the vendor If the spares not used they may be retained by the vendor for maintenance These commissioning spares are different from Mandatory spares and vendor shall not use mandatory spares as commissioning spares Vendor shall provide a list of commissioning spares with Serial amp Part number for each system sub system at the time of offer and it will be part of main offer EXCLUSIONS Work such as civil work related to building Electrical panel Instrumentation panel supply and erection of these panels in control room Trench in control room Preparation of buried cable trenches and laying of multi cables which is outside the vendor s scope However vendor shall be responsible for Erection of foundation channel on trench for RTU supply and laying of cables from TIC instrumentation panel other respective equipments to RTU Cable tray complete loop checking related to RTU SCADA and final documents The work for MS amp BMS will be in other contractor scope However any assistance required at KKBMPL PH II pipeline site will be in bidder s scope for interfacing work GENERAL TECHNICAL REQUIREMENTS REFERENCES Codes and Standards The following standards shall be considered part of this specification insofar as they give definitions describe requirements and provide tests that the equipment supplied shall meet The Standards used shall be the la
160. odic Protection System CP 8 Count for RTU IPS 1 are inclusive of Despatch facilities for both Bangalore amp Mangalore pipeline 9 The marked are the tentative CP station locations Location may change and it will be finalised during detailed engineering 10 If during detail engineering any additional card has to be added then same will be paid as per rates available in the SOR however wiring erection etc will be in bidder s scope KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS DELHI PI PELI NE PROJ ECT PHASE 11 PJS RTU FOR CENTRALI SED SCADA SYSTEM WS JOB Spec MEC 23ME 05 E5 I 5 094 lt or ELECT amp INST BI D Doc No 05 51 23 094 SECTI ON ANNEXURE 111 to 5 Page 1 of 1 ANNEXURE III I NSPECTI AND TESTI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL um GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23ME 05 E5 I PJS 094 ELECT amp INST BID Doc No 05 51 23 ME GAIL 094 RTU SECTION ANNEXURE III to PJS Page 1 of 6 to PJS RTU FOR CENTRALISED SCADA SYSTEM INSPECTION AND TESTING INSPECTION All equipment and components of the system shall be subjected to inspection and testing both during and upon completion of manufacturing and at
161. of failure of MS EMS various stations The RTU shall scan the field and the memory buffer is to be sized to store all the changing data i e new exception report for the data every poll time and MS EMS FEP various stations receive the same without any loss of data and alarms in the SCADA system to take care of channels SCADA server switchover times LIMITED TECHNICAL SPECI FI CATI REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO Page 11 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 b Further to take care of long term communication outage with MS EMS FEP the RTUs shall be designated to also scan the field and store in the memory up to 1000 field s exception reports during the period of communication outage for retrieval by MS subsequently The RTU system shall have the facility to attach to each digital event signal a time tag generated by the RTU local clock to enable the occurrence to be recorded and transferred with the resolution of 100 ms 11 7 It shall be possible to have highest priority of alarms in order for the same to be sent to MS EMS FEP The SCADA vendor has the option to implement the feature of association of the alarm priority at the RTU level or SCADA server level 11 8 Itshall provide Check before Execute feature before execution of command 11 9 Every control associated with the
162. oftware Instruments and Equipments A log shall also be maintained by the Bidder during the time the system remains at Bidder s works from the time of purchase putting the system for the purpose until system is cleared to dispatch to India This log shall be sent along with the system to the Client Consultant LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS DELHI PI PELI NE PROJ ECT PHASE 11 PJS OF RTU FOR CENTRALI SED SCADA SYSTEM Spec No MEC 23ME 05 E5 I 5 094 hg 2 ores ELECT amp INST BI D Doc No 05 51 23 ME GAI L 094 SECTI ON ANNEXURE IV to PJ 5 Page 1 of 1 ANNEXURE IV INSTALLATI ON amp COMMI SSI ONI NG NATURAL kas oe GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No 23ME 05 E5 1 PJS 094 ELECT amp INST BID Doc No 05 51 23 ME GAIL 094 SECTION ANNEXURE IV to PJS Page 1 of 3 ANNEXURE IV to PJS RTU FOR CENTRALISED SCADA SYSTEM INSTALLATION amp COMMISSIONING The installation and commissioning of all the equipment at various sites including the activities of instrumentation signal interconnections electrical and civil works with power supply distribution and grounding works and other necessary facilities is the responsibility of the Bi
163. olled through Ethernet port from MS EMS FEP MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON Nu OIL amp GAS SBU DELHI ir DOCUMENT NO Page 8 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 10 0 Guide line for Communication a RTU shall have dual Ethernet ports configurable independently for TCP IP communication with FEP on multi dropped environment b The should support DNP 3 0 protocols for communication with FEP c Serial ports for communicating with IEDs shall be in a separate card and should not be in the same card having Ethernet communication ports for SCADA communication d The RTU communication card shall be user configurable for various communication settings e g hardware controls Pre Transmission Mark settings etc Serial ports available at serial card should be independently and individually configurable at all respect f It shall be possible to do configure write IED interface through modbus protocol in RTU for which necessary software tools shall be supplied RTU shall support all the fucntion code of modbus protocol to interface 5 9 For communication with IEDs through serial and Ethernet ports the shall support 16 bit 32 bit signed unsigned integer and floating point data type of Modbus protocol h The hardwired cabling from RTU to Telemetry Interface Cabine
164. on System All the instruments connections for RTU s shall be terminated in the Marshalling rack Control Cabinets TIC panel Instrumentation panel to be supplied by other The vendor shall include in the offer all necessary cables materials and services required to install the RTU s and interconnect the 1 05 with the Marshalling rack Inst Control Cabinet interface cabinets and RTU s along with interfacing with telecommunication system a The hardwired cabling of from RTU to Telemetry Interface cabinet TIC panel the cables should have pair number marked on each pair For analog signal individual amp overall shielded cables are to be used b Communication from RTU to Telecom panel for SCADA CAT 6 cable shall be used RTU vendor should provide the final indexing of all I O points for each to enable SCADA vendor to configure the SCADA database MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO Page 16 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 d RTU vendor to provide Field 1 0 details list of 1 0 points along with engineering units range alarm limits status corresponding to open close contacts indexing details in the etc for configuring in SCADA as per GAIL standard 1 list format to be provided by GAIL 11 35 SERIAL LINK REQUIREMENT u T
165. or FIFO First In First Out FMC Field Marshalling Cabinet GIS Geographical Information System GMS Management System GOV Gas Operated Valve GPS Global Positioning System IS Intrinsically Safe LAN Local Area Network LDS Leak Detection System MS Master Control Station MIS Management Information System HMI Human Machine Interface MOV Motor Operated Valve MTBF Mean Time between Failures MTTR Mean Time To Power OPC OLE for Process Control P amp ID Piping and Instrument Diagram PLC Programmable logic Controller RAID Redundant Array of Independent Disks RTU Remote Terminal Telemetry Unit RWS Remote Work station SCADA Supervisory Control and Data Acquisition Unit KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 PJS 094 2 BID Doc 05 51 23 GAIL 094 0 Page 14 of 24 72 7 3 7 4 8 0 9 0 9 1 SCSI Small Computer System Interface EMS Emergency Master Control Station TSS Training Simulation System UPS Uninterruptible Power Supply WAN Wide Area Network GENERAL SITE INFORMATION the equipment supplied under this contract shall be suitable for continuous operation under the environmental conditions prevailing at site It shall be suitable for operation under the following site conditions Sand amp Dust With a built u
166. otally end user configurable X The alarms for power supply serial link failure flow computer CP panel amp gas chromatograph malfunction through serial link shall be implemented y The RTU memory sizing sizing shall be adequate for required nos as application of flow computers gas chromatographs serially connected with the RTU z The Flow computer Gas Chromatograph data shall be scanned by the RTU much faster than RTU poll time by MS EMS aa All the RTU shall be user programmable for interfacing with any kind of IEDs FC GC panel Solar panel UPS panel PLC etc 11 36 Input Output Points and serial ports for polling EDs The vendor shall supply the RTUs equipped with I O cards IP port amp serial ports for IED interfacing as per the 1 count and serial ports requirement define elsewhere The RTUs shall be user programmable for interfacings with any kind of IED 11 36 Aspects related to RTU configuration and diagnostics LIMITED TECHNICAL 5 OFF 834002 ELECTRI CAL amp INSTRUMENTATI OIL amp GAS SBU DELHI DOCUMENT NO Page 17 of 22 REMOTE TERMINAL UNITS S 05 E5 099 REVISION 1 EDITION 1 One licensed configuration software along with software CD loaded on PDT shall be provided for every 10 RTUs 300 KM trunk pipeline in general or otherwise as indicated in the respective s
167. ovide logistic to purchaser in the format furnished along with 1 2 In case of bought out items this certificate must be furnished for each of the Sub vendors clearly indicating type model no etc 1 3 The Certificates must be furnished from each manufacturer in case more than one manufacturer is proposed for an item However it is expected that the vendor proposes Only one approved manufacturer for an item 1 4 1 The Certificate must be signed with seal by the official signatory on the company s letterhead PJS of FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23ME 05 E5 I PJJS 094 RTU BID Doc No 05 51 23 ME GAIL 094 RTU ANNEXURE XIII to PJS Page 2 of 2 i KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT GAIL INDIA LTD CERTIFICATE FOR LOGISTICS SUPPORT To be signed by Manufacturer s corporate level signatory on company s letterhead I on behalf of M s confirm that the Item Model No for quoted by M s for M s GAIL against Bid Doc No 05 51 23 ME GAIL 094 RTU respective Particular Job Specification for RTU for Centralised SCADA system No 23 05 E5 I PJS 094 RTU shall continue to be supported by us for a period of minimum 05 years The quoted system shall not be withdrawn from Indian market as a matter of our corporate policy I further confirm that in case of placement of order by GAIL on us we shall continue
168. p local IEDs Training Warranty Extended Warranty Mandatory amp commissioning spares Documentation etc and shall be executed on turnkey indivisible works contract basis as per details scope of work Technical Specification of Annexure I to PJS amp Job specification PJS No MEC 23ME 05 E5 I PJS 094 RTU Rev 0 provided in the tender documents accessories as required A Supply Supply amp all the work define above of Remote terminal units RTU with accessories as per the Technical Specification of RTU Annexure I to PJS amp Job specification PJS No MEC 23 05 E5 I PJS 094 RTU Rev 0 1 For Sectionalising Valve SV Stations Nos 43 Bidder shall provide the price Break up for supply as per the enclosed format 1 along with offer 2 For Receiving Stations Despatch stations Nos 03 Bidder shall provide the price Break up for supply as per the enclosed format 1 along with offer For Intermediate Pigging IP Station Nos 07 Bidder shall provide the price Break up for supply as per the enclosed format 1 along with offer 4 Mandatory Spares a Supply of loose Mandatory Spares 1096 of all type of Installed cards convertors power supply converters termination boards OEM cables between cards and termination boards backplanes relays etc accounted amp calculated considering for total quantities of RTU 53nos during calculation of mandatory
169. p of dust on operational surface to a level such as may occur because of imperfections in the sealing of equipment housing and conditions prevailing in sub tropical dust conditions Tropicalisation The equipment shall be fully tropicalised Shock amp vibration The equipment shall withstand transportation and handling by air sea and road under packed condition confirming to standards confirming to MIL 810 B specification or commercial equivalent The equipment shall also be resistant to termite fungus rodents and salty environments ENVIRONMENTAL SPECIFICATION OF EQUIPMENT TO BE SUPPLIED the other RTUs at unmanned stations at remote locations shall be designed for storage and operation under the non air conditioned environment with the limits given below FOR TEMPERATURE HUMIDITY Operation 0 to 55 C 10 to 95 RH Storage amp transportation 0 to 60 50 95 RH equipment to be supplied shall withstand international standards of vibration for industrial application AREA AND ZONE CLASSIFICATION The RTU installation and other Telemetering panel located in control room are specified as safe area POWER SUPPLY Electrical power supply shall be provided at one point inside the battery limit as per the details provided below If any other voltage levels are required then all necessary conversions shall be in the scope of Vendor Vendor has to provide Station wise power consumption for the RTU along with the bid
170. pter cards termination connectors interconnecting signal and power cables and connectors with carrying case Calibration certificates shall be included 41 Digit Multi meters 4 15 Digit Multimeter with built in signal level meters and with carrying case to measure accurately and serve the function of measurements of DC voltage AC voltage True RMS resistance conductance frequency Test leads probe holder alligator clips batteries user manual and calibration certificate shall be included Preferred Make shall be Tektronix Fluke Agilent Technologies Falcon Protocol analyser Protocol analyser shall be supplied with necessary software to diagnose and troubleshooting in networks The analyser should be able to monitor line and buffer simulate different industry related protocol and shall provide detailed timing raw data and messaging information for serial and ethernet networks The analyser shall have provision to monitor diagnose and simulate minimum modbus serial ip dnp serial ip protocols Communication setting in the analyser shall be user defined and can be set by the user The analyser shall be provision to be configured both as master or slave DOCUMENTATION Vendor shall furnish all the documents as per VENDOR DATA REQUIREMENT The language used in all correspondence documentation literature drawings markings etc shall be English Vendor shall furnish all relevant technical manuals literature and oth
171. r IS 697 or as per RAL 7035 The finished of the equipments shall be of the finest quality and capable of long and unattended service The inside of the cabinets shall be painted pale cream color IS 352 or RAL 7035 Vendor shall take approval of the shade or other different shade during detailed engineering Shade of the plinth shall be as per RAL 7022 the cabinets shall have Nameplates correlating with the type and location of the cabinet at both front amp back side CALIBRATION The calibration procedure along with periodicity required for ensuring the accuracy of test instruments supplied under this contract shall be taken care by the vendor The vendor shall supply calibration charts from independent test laboratory for all input output subsystems during the warranty period MINOR CIVIL WORKS For RTU locations civil work shall consist of a Civil works required for interconnecting cabling at control rooms between various systems amp equipments RTUs with telecommunication system and the power supply unit along with cable routing and dressing b The cable trenching work will be done by other Contractor Erection of foundation channel to suit the RTU base frame requirement shall be done C Associated grouting and fixing of equipment d Providing and laying perforated trays etc for point a above if required e Any masonry work associated with entry and ingress of equipment inside the control rooms including m
172. r MECON Vendor Data ofs ission by E Print P Date of Retum Rew by MECON Review Status Code RTU Date of 1 APPROVED No Comments Govt of India Undertaking A Navratna Company NEW DELHI INDIA KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PARTICULAR JOB SPECIFICATION RTU FOR CENTRALISED SCADA SYSTEM PJS No MEC 23 05 5 PJS 094 BID Doc No 05 51 23 GAIL 094 Prepared amp Issued ELECTRICAL amp INSTRUMENTATION SECTION MECON LIMITED DELHI 110 092 0 31 05 2012 ISSUED FOR BID Harsha Rakesh Pankaj Revision Date Description Prepared by Checked by Approved by LIMITED DELHI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST SECTION Job Spec No MEC 23ME 05 E5 I 75 094 BID Doc No 05 51 23 ME GAIL 094 RTU Rev 0 Page 2 of 24 1 0 Introduction 20 Brief Project Details Table of Contents 3 0 Brief scope of works 4 0 Completion Period 5 0 Bidders Qualification Criteria 6 0 Projection Requirements amp Detail Scope of Work 7 0 General Technical Requirements 8 0 Area amp Zone Classification 9 0 Power Supply 10 0 Barthing 11 0 Safety Requirements 12 0 Electromag
173. r Data Requirements enclosed A blank space measuring 75mm W x 40mm H shall be provided on all vendor drawings for marking review codes etc by MECON LIMITED The review of vendor drawings shall be done as applicable under the following review codes a Review Code Approved Approved b Review Code Approved As Noted Proceed with manufacture fabrication as per commented drawings Revised drawing required Review Code Not Approved Document does not conform to basic requirements as marked Resubmit it for review Review of the vendor drawings by MECON would be only to check compatibility with basic design and concepts and would in no way absolve the manufacturer fabricator of his responsibility to meet applicable codes specification and statutory rules regulations For drawings documents indicated as FOR INFORMATION in the Vendor Data Requirement Vendor must mark FOR INFORMATION ONLY on the submitted drawings documents MECON Linited Vendor Deming Document Submission Schedule Clierw Project GAIL Kochi Koottanad Vendors Name Contact Person Nane Tel Bangalore Mangalore Phasel Review Status Code 2 APPROVED AS NOTED Proceed with manufacture fabrication as contrented rae E hue NOT APPROVED Docurrert does not conform to basic requirerrents as marked Drawings Docurrerts per Schedule Date Anticipated Ant Date of subrrission vendo
174. r cable from PDB to RTU cabinet glanding ferruling Per Mtr 25 25 25 lugging and termination at both ends k Laying of earthing cable for signal earth and panel earth from earth pit Per Mtr 25 25 25 bus bar to RTU cabinet glanding ferruling lugging and termination at both ends Laying of cable tray Per Mtr 00 00 05 m Laying of Cable conduit PerMtr 01 01 01 n Laying of serial cables between RTU Serial port and IED Per Mtr 40 40 80 Laying of Ethernet cable between RTU and Telecom rack Mtr 25 25 25 p Laying of individual signal DI DO AI AO cables from other panel to Per Mtr 25 25 25 RTU glanding ferruling lugging and termination at both ends 15 Online testing of field IO signal from SCADA System Lot 01 01 01 16 Integration Trial Run commissioning Lot 01 01 01 17 Mis Items not covered above mention details Nos 01 01 01 18 on Lot 01 01 01 Documentation As built all documents amp drawings as per spec 6 sets Total for the Services amp Site work as per SOR item Must be same SOR B 1 Sum of SOR B 2 SOR B 3 as unit rate of RTU services amp site work indicated in main SOR Column 6 Sum of Column 9 Bum of Column 12 against sub items of B Note 1 The above erection quantities indicated at sl no 14 is tentative and for estimation purpose bidder has to provide the erection material as per the actual site requirements 4 of 4 INDIA LTD KOCHI KOTTAN
175. r future polling of IEDs through TCP IP Interposing Relays for Digital Output The RTU s shall be configured such that interdependence of function is minimized and failure of any part of a RTU Module subsystem except the common logic subsystem shall not directly affect the integrity of the unit as a whole The RTU should be able to store alarm events in case of communication failure till the time of communication restoration 4 2 The RTU system software shall provide the overall management of the supervision monitoring and control function within the RTU and also manage communications comprehensive diagnostic facilities and RTU start up procedures RTU shall be accessible from Master station for configuration and diagnostic same as from local 4 3 The RTU shall be programmable and shall have facilities for developing logic for interface with the IEDs as and when required To this effect all necessary tools softwares and documentation shall be part of supply of the RTUs within the scope of this document 4 4 Guide line for O points amp cards a The Digital Output should be configured for pulse duration No separate program or logic will be acceptable at RTU end On RTU restart power failure RTU shall not reset the output circuit shall not generate false control signal and cancel all pending control signal b DI cards of the should have minimum 16 IO points The AO and serial card should have minimum 4 IO poi
176. r s Quality assurance programmes Bidder s commissioning engineers shall carry out these tests After the commissioning tests are over the system shall be put for SAT technical personnel assigned to the site by Bidder must be fully conversant with the specific system and its software packages The Bidder s field personnel shall have both hardware amp software capability to bring the system online quickly and efficiently and with the minimum of interference with other concurrent construction and commissioning activity The commissioning spares for all the items equipments shall be included along with commissioning services as required to commission the complete system The consumable required during commissioning of system shall be included part of commissioning spares Commissioning spares including consumables as part of commissioning activities Vendor must ensure availability of following commissioning spares as a minimum at site a 2 nos of CPU and 2 nos of each type of I O card AI AO DI DO Serial cards of RTU b One no Router Mandatory spares as per MR RTU SCADA Vendor to note that the mandatory spares are the inventory of the spares to be kept by the Client and the same shall not be utilised by the RTU SCADA Vendor at any stage of the project till completion of warranty without Client s prior concurrence Any mandatory spares utilized by the RTU SCADA vendor during Warranty period shall be replenished within 45 days
177. re All the 1 05 present in each cards installed in the RTUs including spares has to be wired till termination board For DO card provision of relay has to be made for all the 1 05 available in the DO cards installed Hardware mounted and wired panels of all systems included in the scope of the Vendor shall be subjected to burn in operation for minimum 15 days before dispatch to site A typical panel Rack drawing is enclosed with this document for reference purpose Vendor has to select the Rack as per dimension refer in enclosed drawing The RTU s cabinet shall be made of CRCA sheet enclosures frame minimum thickness shall be 1 5 mm and the cabinet size 2000 mm height x 800 mm width and 800 mm depth and 100 mm base frame Gland plate thickness shall be 3 0 mm Vendor shall supply necessary hardware s like DI DO A1 and AO cards complete with interning wiring upto the terminal blocks including spares 1 05 The RTU cabinet shall be provided with 24V dc Power supply unit Non UPS power supply for Cooling fans panel door switches space heater maintenance socket and Tube lights front amp rear end Finish i All frame and steel work of the RTU cabinets shall be degreased then phosphate treated or coated with primer followed by at least two undercoats ii All the cabinets shall have Nameplates correlating with the type and location qf the cabinet 11 34 Connection to Marshalling Instrument Control Panel Telecommunicati
178. rface locations LEL etc at Remote including supply of cables with cables RS locations connectors at IED end modem end 232 RS 485 and RS 232C RS 485 intrinsically safe box ISB ends 2 Power cables RWS Power RTU Supply of cable including RTU Distribution glanding termination ferruling locations cabinet dressing etc at RTU RWS end LIMITED DELHI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST Job Spec No BID Doc No 05 51 23 ME GAIL 094 RTU 23ME 05 E5 I PJS 094 RTU SECTION Rev 0 Page 8 of 24 3 Telecom RWS Telecom panel Ethernet port of Supply Laying routing Interface RTU router RWS Lease glanding termination both end Cable locations switch line modem 4 Instrumn RTU TIC Panel RTU Glanding ferruling termination Cables Locations of instrumentation signal from TIC to RTU both ends The cabling from field devices up to TIC Inst panel to TIC will be carried out by Client Other Contractor 6 21 Vendor shall consider separate cable for each type of digital and analog signals Over all amp individually shielding cable for analog signals and over all shielded for digital signals Necessary tray Glands other erection accessories as required has to
179. roperly secured to the electrical earthing bus the system ground of various cards and equipments shields of instrument cables shall be connected to system ground bus which is electrically isolated from the AC mains earthing bus The equipment shall provide separate earthing strip for the same The system ground bus shall be connected to independent ground buses through insulated wires Bidder shall note that for RTUs separate earthing shall be provided by the Client for a System grounding Earth resistance less than 2 ohm b Frame and AC mains grounding Earth resistance less than 5 ohm Accordingly the RTUS shall provide separate earthing strips as mentioned above and vendor shall also take care of onwards earthing connections from equipment to earthing strips provided separately in the respective rooms Following guideline shall be considered while doing the earthing work a Panel metalwork electrical AC mains supply earth 2 off M10 brass studs per panel section These brass studs shall be fitted with vibration proof nuts and washers b Instrument Clean earth electrically insulated copper bus bar 75 mm2 minimum separated from the panel metalwork by 25mm minimum 2 off M10 brass earth studs to be provided at each end of the bars with associated shake proof nuts and washers intrinsically earth similar in construction to the instrumentation clean shall installed This bar shall comply ent
180. s ANNEXURE X to PJS RTU FOR CENTRALISED SCADA SYSTEM Activity project Responsibility Performed by Bidder yes no Performed by Sub vendor Service associate Manufacturing facilities location Single source responsibility with performance guarantee for the successful execution of the project Project management Project basic engineering activities including design Supply of RTU Development amp implementation SCADA DATA Detailed System Engineering Logistic Support Integration of RTU and SCADA software SCADA Supplied by other Documentation 1 For RTU 2 Detailed engineering drawing and documents 3 For FAT 4 For Construction drawings amp documents 5 For SAT Factory Acceptance Testing 1 For MS BMS with RTUs 2 For integrated SCADA system Installation and commissioning of RTU at various location Site acceptance testing and test run Warranty Training Signature of the authorized signatory Name of the authorized signatory Stamp and Date Note If the activity is performed by the Bidder and sub vendor same shall be differentiated by letter P against the party who is primarily responsible for the same activity MECON LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS DELHI PIPELINE PROJ ECT PHASE I1 PJ S OF RTU FOR CENTRALI SED SCADA SYSTEM ELECT amp INST JOB Spec No MEC
181. s for RTUs card files power distribution boards terminations etc complete in all respects properly correlating with the drawings is to be ensured by the RTU vendor 11 30 SCAN RATES The local scan rate for the individual 1 0 modules shall be such that the time tagging resolution and system performance requirements are achieved Vendor to provide minimum amp maximum SCAN time The consideration of scan times shall include the acquisition of data processing and updating of the RTU database The overall RTU local scan shall be defined as the time required to acquire field data and update the RTU database and the same shall be much faster poll time by MS EMS It is expected that scan rate shall not exceed 100 msec for direct 1 05 MECON LI MI TED TECHNI CAL SPECI FI CATI ON REGD OFF RANCHI 834002 ELECTRI CAL amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO Page 14 of 22 REMOTE TERMI NAL UNI TS S 05 E5 099 REVISION 1 EDITION 1 11 31 DIGITAL OUTPUT CONTACT SUBSYSTEM The contact output subsystem shall provide momentary closure of potential free contact relay output for the operation of valves The subsystem shall fully support the functional requirement of control The relay contact configuration shall be provided up to the RTU terminal block The DO command contact closure duration shall be configurable It shall be possible to configure DO contac
182. s no 23 Surge withstand capability as per IEEE standard 24 MTBF h 25 Equipment availability 26 Power requirement W DIGITAL OUTPUT MODULE 27 Module designation 28 Microcontroller microprocessor type 29 No of outputs per module 30 Maximum output current mA 31 Maximum switched output voltage V 32 MTBF h 33 Equipment availability 34 Power requirement W ANALOG OUTPUT MODULE 35 Module designation 36 Microcontroller microprocessor type 37 No of outputs per module Max no of voltage outputs Max no of current outputs 38 Type of output interface DAC 39 DAC resolution bits LIMITED TECHNICAL 5 OFF 834002 ELECTRI CAL amp INSTRUMENTATI ON OIL amp GAS SBU DELHI DOCUMENT NO Page 22 of 22 REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 1 EDITION 1 40 Overall accuracy 41 of isolation 42 Whether module of self calibrating type and event reporting to Master Station if out of calibration yes no 43 MTBF h 44 Equipment availability 45 Power requirement W COMMUNICATION MODULE 46 Module designation AT Microcontroller microprocessor type 48 No of communication channels 49 Type of communications interfaces supported 50
183. shed documents supporting BEC Tender MR requirements and scope as per Job Specification Payment Terms as per Tender Training as per Tender Warranty as per Tender specifications Quoted for Extended Warranty per month for 24 months as per Tender specifications Quoted for Extended Storage per month for 12 months payable after 22 months as Tender specifications Signature of the Bidder authorized signatory Name of the Bidder authorized signatory Stamp and Date MECON LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS DELHI PIPELINE PROJ ECT PHASE I1 PJ S OF RTU FOR CENTRALI SED SCADA SYSTEM ELECT amp INST JOB Spec No MEC 23ME 05 E5 1 PJS 094 RTU 4 2 no BI D Doc No 05 51 23 GAIL 094 ANNEXURE XIII to PJ S Page 1 of 1 ANNEXURE XIII LOGI STI CS SUPPORT KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE ID PJS of RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No 23 05 E5 I PJS 094 NDIA EED BID Doc No 05 51 23 ME GAIL 094 RTU ANNEXURE XIII to PJS Page 1 of 2 ANNEXURE XIII to PJS RTU FOR CENTRALISED SCADA SYSTEM CERTIFICATE FOR LOGISTICS SUPPORT 1 0 LOGISTIC SUPPORT CERTIFICATE 1 1 Vendor must furnish Certificate providing necessary support services in favour of the Owner M s GAIL for RTU committing them to pr
184. sidering that rest of the document has remained unchanged TRAINING Vendor shall provide training to technical operator amp maintenance personnel of the company in India Company will bear the expenditure pertaining to air ticket daily allowance hotel expenditure and local conveyance for company s personnel for attending the training Training has to be provided at vendor s works having full training facilities for all the training specified in various clauses Training documents contains all the details as specified have to be provided to all the trainee as per the schedule Training to be done at the integration centre where all the types of equipments supplied are simulated for practical training as defined elsewhere in the tender document Each trainee to be given dedicated demo RTU system for hands on practice during training RTU vendor shall train 4 man weeks for OWNER s RTU engineers on internals and maintenance of the supplied system The training shall include the following KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 PJS 094 2 BID Doc 05 51 23 GAIL 094 Rev 0 Page 22 of 24 24 24 1 24 2 24 3 24 4 24 5 25 System internals b Operate amp maintain the system c Configuration programming of RTU for inte
185. site Bidder shall provide full details of all type tests carried out on boards and modules and tests normally carried out in their works including to what standards these are carried out These test preferably in accordance with International National Standards factory tests will be witnessed by Client Consultant Client Consultant shall have free entry and access at all phases of the project to all parts of Bidder s facilities associated with manufacturing and testing of system Bidder shall invite Client Consultant well in advance with minimum 2 months notice of the date at which the system is ready for testing The equipment will not be shipped before they have been officially released in the form of release notes by Client Consultant Bidder shall provide Client Consultant with all reasonable facilities necessary to determine compliance to the system specification Bidder to note that acceptance of the equipments and the system of inspection and testing shall in no way absolve the bidder of his responsibility to deliver the equipment meeting all the requirements specified in the specification Bidder shall be responsible till the completion of the warranty for any corrections modifications including supply and implementation of hardware amp software to fulfil the requirements of the contract If after acceptance of the system certain changes are required such as debugging of the software supplied or any other related iss
186. so the PDT shall operate on 230 V AC power supply Vendor shall provide all the necessary converter adaptor along with PDT 11 38 PACKAGING The RTU shall be packaged to withstand rough handling during ocean shipment and in land journey It shall be vendor s responsibility to make good any deterioration that occurs during shipment Sling points shall be clearly indicated on crates 11 39 DATA AND DRAWING DETAIL Vendor shall furnish all the documents as per Vendor Data Requirements enclosed with Material Requisition Job Specifications All the other documents as per Technical specification and the documents required for better understanding and execution of the job to be supplied by the Vendor A certificate from statutory authorities confirming suitability of design construction of all electrical and electronic items for use in hazardous area classification has to be furnished 11 40 RTU SPARE SUPPORT Vendor to provide a certificate to client from OEM of RTU for RTU spare support for 10 years from completion of warranty 11 41 RTU shall support compete DNP3 0 protocol with minimum object and variation as following DNP 3 Objects 30 32 01 02 03 04 40 41 42 43 10 11 13 80 and object 12 amp variation 01 11 43 RTU shall support Report by exception and On demand scan polling 11 44 Annexure Enclosed LIMITED TECHNICAL SPECI FI CATI REGD OFF RANCHI 834002 ELECTRI CAL
187. spares as defines in Job specification PJS No MEC 23 05 ES I PJS 094 Rev 0 Clause no 6 47 a Bill of Material has Lump 01 to be provided along with offer any fraction quantity should be round off to nearest number in sum higher side Unit rate for Mandatory spares with cards details part no make etc shall be given separately with the offer amp price part b GSM modem with antenna amp accessories Nos 02 c Industrial standard Tool kit for equipments with leather bag Nos 04 d Spare fully wired RTU similar to SV Stations I O configuration type with necessary Nos 04 accessories as required e Spare fully wired RTU similar to Receiving Stations I O configuration type with necessary Nos 04 Page 2 of 4 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II MATERIAL REQUISITION i RTU FOR CENTRALISED SCADA SYSTEM BID Doc NO 05 51 23 094 RTU Page3of 4 MECON LIMITED 5 PDT with all accessories including all cables amp connectors the Technical Nos 02 specifications of RTU one each for Bangalore amp Mangalore i Test equipments as specification Portable Power Source cum Calibrator Current amp Voltage as per specification a Nos 02 one each for Bangalore amp Mangalore b 4 V5 Digit Multi meter as p
188. st of typical test cases the sequence of execution and expected results For hardware tests the plans shall include purpose of the test definition of test inputs specifications of test procedures and definition of results to be obtained It shall be Bidder s responsibility to modify the operational and diagnostics software in case of any mal operation is revealed during online operation of the system after commissioning with in the guarantee period KOCHI KOTTANAD BANGALORE MANGALORE NATURAL um GAS PIPELINE PROJECT PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23ME 05 E5 I PJS 094 ELECT amp INST BID Doc No 05 51 23 ME GAIL 094 SECTION ANNEXURE III to PJS Page 6 of 6 QUALITY ASSURANCE QUALITY CONTROL QA QC PROGRAM RECORDS The Bidder shall ensure the quality of all equipment and software delivered installed and commissioning and all works performed under this Contract according to a Quality Policy and a Quality Assurance Programme submitted along with his Bid The Bidder shall submit a Quality Control Plans showing the activities to be examined by Quality Control group of Bidder along with the documentation which shall be maintained and submitted to the Client Consultant b Quality Control amp Quality Assurance organisation set up proposed to be deployed by the Bidder Procedure Tests Calibration Maintenance of s
189. t TIC panel the cables should have pair number marked on each pair For analog signal individual amp overall shielded cables are to be used i Communication from RTU to Telecom panel for SCADA CAT 6 cable shall be used 11 0 RTU FEATURES 11 1 The RTU sub system shall support the following a Scanning of Input and Output b Fast scanning of selected 1 05 points C Field input initiated discrete control action d Discrete control action corresponding to Remote Control Command reception e Operator initiated discrete control action with check before execute and time out feature f Operator initiated discrete control action with sequencing and interlocking Derivation of calculated digital points based on logical functions AND OR NOT etc from Digital and Analog input points h Derivation of calculated analog points based on arithmetic functions sq root etc and driving external hardware Calculation shall be performed in RTU in engineering units with 16 bit or higher floating point accuracy in case engineering conversion is being done at RTU level Calculations shall be performed in the SCADA server in case engineering conversion is being implemented in the SCADA server i Deviation of counter values using Integration of hardware and software generated analog points j IED Flow computers Gas Chromatographs CP Panel Solar system UPS panel interfacing through RS232 RS 485 ports for serial data k Rate of
190. t Antivirus with license for virus definition free update till 3 years Latest MS Office suite Leather carrying case AC adaptor 240V AC 50Hz Battery backup for M 3 Hours Min with additional battery pack RTU configurator diagnostic software shall have the following provision KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 1 PJS 094 2 BID Doc 05 51 23 GAIL 094 0 Page 19 of 24 20 4 20 5 20 6 21 0 i DNP index of all I O along with hardware details and present value in single table window ii All RTU cards serial ports and communications channels health points are to be configured in RTU and DNP index of same are to be reflected in I O list and all serial ports should be independently configurable iii Error detection control feature to ensure data integrity Portable Power Source cum Calibrator Voltage amp Current Portable Power Source cum Calibrator Voltage amp Current for simulating signal source and measurements function for current min 4 20 m Amp amp voltage 1 5 Volt make YOKOGAWA or equivalent The calibrator shall be operable on RTU power supply Voltage level Both 24 V and 230 V AC The calibrator shall be self contained and complete in all respects with power supply 230V AC chargeable ada
191. t duration open or close for a long duration and all contacts shall be voltage free It shall not be possible for the RTU to energize an output that has not been selected for control A RTU restart following an RTU power failure shall not reset the output circuits shall not generate false control signal and shall cancel any pending control selection Set point controls All analog output control functions shall utilize the select check operate control sequence associated with set point control 11 32 Each 1 0 shall be protected against the reverse polarity of the power voltage to 1 0 11 33 RTU Panels RTU Panels shall be free standing and conform to NEMA 4 IP55 requirement The panels shall have lockable front and rear doors and bottom cable entry and provided with gasket and fitting to keep out moisture salt dust greases and corrosives The panel shall be naturally cooled All doors drawers trays and other weight supporting parts shall be fabricated of metal and adequately reinforced to limit vibrations All components and devices inside the panel shall be well highly and the panel shall have a tidy look The Vendor shall furnish details of the shelf and inter shelf wiring and the termination of the wiring harness between the RTU and the terminal block area the connections from PCB s to back frame wiring shall preferably be with gold plated edge connectors which utilize a wiping action Easy access to cabinet wiring for maint
192. tabase 12 weeks HMI Graphics Colour document Standard SCADA Manual for operation amp maintenance User guides maintenance amp configuration manuals for all supplied equipments Test instruments Spares subsystems Complier manuals including user guide language reference library reference etc KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II RTU FOR CENTRALISED SCADA SYSTEM BID Doc 05 51 23 GAIL 094 a GAIL INDIA LTD Page 2 of 2 pa PEN API manuals including user guide library reference manuals etc RTU Specification operation maintenance and configuration manual RTU IED interface manuals including manuals of special tools used for interfacing IEDs Oracle interface manuals Quality Assurance Plan 12 weeks FAT Procedure 40 weeks SAT Procedure 48 weeks Test Run Procedure 48 weeks IP address amp protocol structure at each station 12 weeks Datasheet of HMI Monitors Laser jet printers Color jet monitors one routers etc Station wise power consumption calculations of RTU List of special Tools amp Tackles 12 weeks Project execution schedule 6 weeks AS BUILT IO DETAILS AS PER GAIL s FORMAT Centralised SCADA Interfacing 48 weeks 48 weeks RTU Compatibility Test Certificate
193. te and direct from SCADA with DNP3 0 Object and Variations 40 41 42 43 Result Remarks 2 6 Digital Output Data Action Add Digital Output Items and check the values at RTU Trip Close Pulse type with ON time duration Single Bit Select Execute and Direct with DNP3 0 Object and Variations 10 11 13 object 12and variation 01 Result Remarks SCADA RTU Testing Over DNP3 0 2 7 MODBUS Data with Third party system through Serial Interface Action Add Items at RTU and check the data Holding Register Input Register Coil Register and Input Status Register from Third Party System Modbus Simulator This data should transfer over DNP3 0 protocol with quality flag for SCADA system Result Remarks 2 8 Network Redundancy Check Action Check Data transfer over DNP3 0 using Redundant Communication Ports by disconnecting one port at a time and successful data transfer over other port Result Remarks 2 9 Time Synchronization Check Action Check Time Synchronization over DNP3 0 using Communication Ports by changing RTU time and successful update of RTU time as per SCADA Server time Result Remarks 2 10 Communication Statistics Action RTU should support Object 80 for internal indication as per DNP3 0 protocol for making healthiness of RTU at Master SCADA level Result Remarks 2 11 Report by exception for and DI based on Class 1 Class 2 and Class 3 request Action RTU should be able to exchange the
194. tegrated system amp submit it 1 month in advance of Client Consultant review and approval SAT shall involve integrated testing of complete RTU SCADA system Site Acceptance Testing will be done based on the stipulations in the approved SAT document Once the test is successfully performed then the system would be ready for commencement of test run KOCHI KOTTANAD BANGALORE MANGALORE NATURAL um GAS PIPELINE PROJECT PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23 05 E5 I PJS 094 amp INST BID Doc 05 51 23 GAIL 094 SECTION ANNEXURE III to PJS Page 4 of 6 SAT shall be done inline with FAT wherein simulated signals shall be replaced by actual field signal and integration with Telecom system has been carried out SAT shall be conducted by the experienced system engineering group of the vendor having experience and involved in system design engineering integration amp FAT TEST RUN Test for continuous functional operation of the system with the required system reliability and availability This test aims at keeping the complete integrated system operation for a period of 30 days for all the 24 hours a day In case of failure the test will be restarted till the system operates without failure of any system functionality for 30 days Failure of test shall be limited to such system failures which will affect syste
195. tems if required 7 Bidder shall quote extended post Warranty per month from the date of actual expiry of main warranty i e period of 24 months two years from the date of provisional acceptance of the system by the owner or 28 months from the actual delivery of material at site after FAT and issue of IC which ever is earlier as per Page 3 of 4 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II MATERIAL REQUISITION GAIL India Ltd RTU FOR CENTRALISED SCADA SYSTEM BID Doc 05 51 23 094 Page4of 4 2 LIMITED terms amp condition of contracts Period for extension will finalised by the client the requirements and accordingly payments will be made as per SOR rate Refer Clause no 24 0 of Particular Job specification of the tender 8 Bidder has to complete the work as per the schedule if the site is not ready even after 6 months of the completion schedule as define in the contract then bidder may compensate the expenditure of store as per all inclusive rate per month available in the tender till the readiness of the site The payment will be made from seventh month No payment upto six months from date of completion onward from actual date of completion as per the certifications by EIC Client In this situation after intimation from GAIL the site work has to be completed within the time stipulat
196. test revision in force including any addenda supplements or revisions thereto International Standards API API 1113 Developing a Pipeline Supervisory Control Centre API 1130 Computational Pipeline Monitoring ANSI ANSI NFPA 75 Standard for the Protection of Electronic Computer Data Processing Equipment NEMA NEMA ICS General Standards for Industrial Control and Systems KOCHI KOTTANAD BANGALORE MANGALORE MU NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM Job Spec No MEC 23ME 05 E5 I PJS 094 SS BID Doc No 05 51 23 ME GAIL 094 RTU SECTION Rev 0 Page 12 of 24 NEMA ICS 2 230 Components for Solid state Logic Systems NEMA ICS 3 304 Programmable Controllers NEEMA ICS 6 Enclosures for Industrial Controls and Systems IEC IEC 61131 Programmable Controllers ALL PARTS IEC 60870 5 101 Telecontrol equipment and systems Part 5 101 Transmission Protocols Companion standard for basic telecontrol tasks ISA ISA S5 1 Instrumentation symbols and identification ISA S5 2 Binary Logic Diagrams for Process operation ISA 5 3 1983 Graphic symbols for Distributed Control Shared Display Instrumentation Logic and Computer systems ISA 55 4 Instrument loop Diagrams ISA 5 5 1985 Graphic Symbols for Process Displays ISA S18 1 Alarm annunciation sequence and specification ISA
197. tion ports of RTU simultaneously from SCADA FEP Servers to be kept at two end of the pipeline section RTU should reply to both the FEP Servers simultaneously in realtime without any loss of data amp operation System shall provide status on the availability of each of the channels 11 24 t shall be possible to output any AI Including serial data from IEDs amp DI point value available in real time database at MS EMS as Including serial data from 5 amp DO to any RTU respectively The relay contact configuration shall be provided up to the RTU terminal block The DO command contact closure duration shall be configurable It shall be possible to configure DO contact duration open or close for a long duration as per the DI status This provision should be available in the SCADA system however separate card AO DO is not required LIMITED TECHNICAL 5 OFF 834002 ELECTRI CAL amp INSTRUMENTATI OI L amp GAS SBU DELHI DOCUMENT NO Page 13 of 22 REMOTE TERMI NAL UNI TS 5 05 E5 099 REVISION 1 EDITION 1 Within the scope of this document SCADA vender shall down load Gas Chromatograph value to those Flow Computers in those locations where Gas Chromatograph is not available through the same serial link which is used for reading the Flow Computer values Source Gas Chromatograph and target Flow Computers will be f
198. to Support GAIL by spare part support for a period of 10 years from the date of placement of order Signature of the Bidder authorized signatory Name of the Bidder authorized signatory Stamp and Date KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS MECON LI MI TED PI PELI NE PROJ ECT PHASE 11 DELHI PJ RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No MEC 23ME 05 E5 I PJ S 094 RTU BID Doc No 05 51 23 GAIL 094 RTU ANNEXURE XIV to PJ Page 1 of 1 ANNEXURE XIV PROCEDURE TEST SCHEDULE FORMAT FOR THE TEST OF DNP 3 0 MAPPI NG PROTOCOL INTEROPERABI LI TY DETAILS Venue of Testing Test Period RTU Vendor Details Address Contact Person Phone Fax Mobile Email Site RTU test engineers Engineer Contact Number SCADA RTU COMPATIBILITY OVER DNP3 0 This document covers the minimum interfaces test procedure for DNP3 0 based testing over TCP IP protocols which is as per Yokogawa India Limited Standards for their SCADA system only SCADA RTU Testing Over DNP3 0 1 System Information 1 1 SCADA System Yokogawa FASTTOOLS SCADA System R 9 04 1 2 RTU System 1 Make 2 Brand Model 3 Communication Details a Protocol DNP 3 0 b Connection Type Serial Ethernet Type of Connector d IP Address Settings d 1 IP Address for LAN A SCADA with 2 unique domain d 2 IP Address for LAN B SCADA with 2 unique domain
199. ues which cannot be ascertained during the final handover of the system these changes shall be carried out by the vendor at their cost Bidder personnel shall be actively involved during factory acceptance and site acceptance testing TESTING Testing shall concern SCADA equipments at all stations including RTUs and application software system The test shall consist of a Pre Factory Acceptance Test b Factory Acceptance Testing FAT Pre Site Acceptance Test Pre SAT d Site Acceptance Test SAT KOCHI KOTTANAD BANGALORE MANGALORE NATURAL um GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM JOB Spec No 23 05 E5 I PJS 094 ELECT amp INST BID Doc No 05 51 23 ME GAIL 094 RTU SECTION ANNEXURE III to PJS Page 2 of 6 e Test Run Bidder shall submit to Client Consultant detailed test plans and procedures three months prior to all actual testing for factory and site acceptance test and run over review PRE FAT During the PRE FAT testing phase the Bidder is to ensure that system performs in compliance to specifications of the tender FDS prior to offering the system for FAT by Client Consultant PRE FAT shall be conducted based on the approved FAT documentation signed by system engineering group of the bidder and On successful clearance of PRE FAT the Bidder shall make available to the Client Consultant the P
200. undertake such audit as deemed necessary to assess the effectiveness of the Bidder s quality system CERTIFICATE FOR LOGISTICS SUPPORT Vendor shall provide backup engineering maintenance support and spare part supports for a period of ten 10 years for the RTU being supplied Logistic support certificates as per format attached with the bid document SUPPLY AND STORAGE OF EQUIPMENT This shall include but not limited to supply and storage of equipment and all other items required for installation and commissioning of the network including the following e Transportation of equipment and all other components from locations of manufacturing to Site or Site store and then to locations of installation e Storage during transit amp storage after installation till the handing over to owner e Statutory clearances including clearances of Customs Excise Octroi and others as required for all the supplied items Bidder has to deliver the material at site after FAT and store at site till the readiness of the control room at respective locations When the site is ready then shift the RTU at respective locations Bidder has to complete the work as per the schedule if the site is not ready even after 6 months of the completion schedule i e upto 22 months as define in the contract then bidder may compensate the expenditure of store as per the all inclusive rate per month available in the tender till the readiness of the site The payment will be
201. upply indicated in main SOR against Sum of Column 6 Sum 2 sub items of Sil servic s f r stations Unit SV type RTU IP type RTU Receiving RT type RTU Unit Qty Unit Total Unit Qty Unit Total Unit Qty Rate Rate 12 Transportation Loading amp Unloading Insurance of RTU Panel IO Lot 01 01 01 Modules cables amp accessories from main site office godown to individual RTU sites of KKBMPL Ph 2 13 Erection Erection of RTU Panel Nos 01 01 01 14 Erection accessories supply amp laying of Cables Trays conduits etc Power cable per meter Per Mtr 25 25 25 b Earthing cable per meter Per Mtr 25 25 25 C Ethernet Cable per meter Per Mtr 25 25 25 d Serial Cable per meter Per Mtr 40 40 80 Page 3 of 4 1 Price for Centralised SCADA system GAIL KKBMPL Phase II 36 core 18 pair 0 5 sqmm armoured DI DO signal cables per meter Per Mtr 25 25 50 f 12 core 24 pair 0 5 shielded 8 armoured AO signal cables Per Mtr 25 25 75 per meter g Cable trays per meter Per Mtr 00 00 05 h Conduits per meter 01 01 01 i Laying of individual signal DI DO AI AO cables from TIC RTU Per Mtr 25 25 100 glanding ferruling lugging and termination at both ends j Laying of powe
202. ware Quality Assurance Plan Software Requirement Specification Standard CSMA CD Media Access Control Ethernet Software Test Documentation Recommended Practice Hardware Testing of Digital Process computers Modern VF Interference DCE DTE Interface BS 5345 Part 4 1977 UK Code of Practice for Intrinsic Safety Intrinsic Safety LIMITED DELHI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE II PJS OF RTU FOR CENTRALISED SCADA SYSTEM ELECT amp INST Job Spec No MEC 23ME 05 E5 1 75 094 BID Doc No 05 51 23 ME GAIL 094 RTU SECTION Rev 0 Page 13 of 24 BS 1259 1958 Intrinsic Safety Standard EIA 232 Interface between Data terminal equipment and data communication equipment employing serial binary data interchange EIA 422 Electrical characteristics of balanced voltage digital interface circuits EIA 485 Electrical Characteristic of generators and Receivers for use in Balanced Digital Multipoint Systems 150 9001 02 03 Quality system Design Production and Installations Final Inspection and testing MIL STD 461B Radio Frequency and Electro magnetic Interference 7 1 2 Abbreviations AMS Alarm Management System CP Cathodic Protection DCS Distributed Control System DHCP Dynamic Host Configuration Protocol EPAX Electronic Private Automatic Exchange ESD Emergency Shut Down FEP Front End Process

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