the Titan 1500XLT-E User`s Manual
Contents
1. 47 45 s 21 49 si 38 s 25 36 37 21 24 lt 76 42 6 40 gt 36 43 t 23 9 23 19 27 28 29 39 32 33 22 25 20 17 21 See Fig 2 18 31 51 18 21 20 22 22 See Fig 3 PARTS LIST FIG 1 a RAMP CENTER Jr _____ __ 47 _EXTENSIONRAMP 1 1 RETAININGRING 620 eo MBEELSTOPPIN 1 1 6 1 8 ___ JI 1 CRANKASSEMBLY COLOR 1 weers s s ______ Ja CLOCK WASHER S s o r _____ e r dusrcap Ja C S OPTIONAL EQUIPMENT RAM PARTS DETAIL FIG 2 ES Do 4 5 gt SPRING COLLAR o s ______ __ Jr ADABTERFITTING _______ a JO GO DEGREEFITTING n n ______ o YD RAULICHOSE FITTING ee lt gt gt gt 1 POWER UNIT FIG 32. 2 88 1 _RETANNGRNGO ____72 ScREWMets PUMPBED ERAME 1 gt ______ TJ 74 gt ELECTRIC HYDRAULIC PUNE 1 coupuine sor BLOCKTERMINAL GREEN 1 EMERGENCY BUTTON RED 1 n 5 CONTROL BUTTON fos lt lt ROLLER DROP OUT PARTS DETAIL FIG 4 DESCRIPTION SCRIPTION PO RETAININGNUT m8 CHECKING amp FILLING HYDRAULIC FLUID Lower the lift completely Remove the fill cap The oil level should be even within the minimum and maximum range on the fill cap dipstick If the fluid level is low add premium quality ISO 32 AW 46 hydraulic oil or premium quality ATF DEXRON 111 Mercon only Do NOT use any other fluid or brake fluid BLEEDING Note If the lift appears to be working properly it may be necessary to bleed lS trapped air from the hydraulic system Check fluid level Replace Fill Cap Depress and hold release handle Press the button to raise the lift while depressing the release handle Let up on release handle Raise the lift If the lift does not elevate smoothly repeat steps 2 5 10 L I F T TITAN MARKETING LLC PO Box 7069 IN 46142 1 888 908 4826 FAX 317 215 2770 vvvvvv titanlifts com Copyri
3. equipment Titan Lifts must be given the opportunity to send and impartial representative to the site for proper assessment of the situation C The Vehicle cannot be moved until either an impartial representative has reviewed the accident or clear and precise pictures are taken that reflect all the pertinent information for an impartial representative to be able to access the information from a distance Titan Lifts or its representatives must approve the pictures before anything can be moved D If any potential liability is determined on behalf of Titan Lifts two estimates must be submitted for damages to be reimbursed It is imperative that the claimant complies with these procedures because without proper assessment of the situation a claim will be denied ARBITRATION NOTICE The installation or use of this equipment shall constitute an acknowledgement that the user agrees to resolve any and all disputes or claims of any kind whatsoever which relate in any way to the equipment by way of binding arbitration not litigation No suit or legal action may be filed in any state or federal court Any arbitration shall be governed by the Federal Arbitration Act and administered by the American Mediation Association Indianapolis Indiana The maximum amount that an arbitrator may award and all damages shall not exceed the retail value of this equipment WARRANTY NOTICE This equipment must be installed by a Professional Installer assembl
4. lead to personal injury and or property damage Industrial applications must follow OSHA requirements Do NOT use for aircraft purposes Have your lift serviced by a qualified repair person using only identical Titan Lifts replacement parts and attachments This will ensure that the safety of the lift is maintained PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY THE MANUFACTURER OR DISTRIBUTOR DOES NOT MAKE ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE PERFORMED BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Product s Serial Number Note If product does not have a serial number record the month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PARTS LIST FIG 1 PLEASE MAKE SURE TO CONFIRM THAT ALL PARTS ARE INCLUDED See Fig 4
5. set in the safety lock for your protection Press the Release Handle to set the Safety Plate 61 into the safety lock position When finished working raise the lift to release pressure off the Safety Plate and pull the Handle 27 up and then press the Release Handle to lower the lift 10 All moving parts have been lubricated at the factory and should be re lubricated before 11 12 13 14 the first use and at least once every six months to prevent damage Lightly oil cylinder rod at least once every six months or when it becomes dry Do NOT use this product if worn or damaged Examine lift for structural cracks bends or other signs of damage prior to each use Check all hoses and connections before each use to ensure proper working condition Keep lift clean dry and well maintained to extend longevity of the product If the lift does not appear to be working properly follow bleeding instructions pg 10 A WARNING Do NOT load the motorcycle onto Deck Plate 8 with the Roller Dropout 4 installed Use the Standard Dropout Plate 2 when loading motorcycle WARNING Handle 27 should moved down the way when the lift is in the raised position and the Safety Support Plate 61 locked so the lift will not lower WARNING The warnings precautions and instructions in this manual cannot cover all possible conditions and situations that may occur The operator must understand that the operator must supp
6. Tran INSTALLATION OPERATION amp MAINTENANCE MANUAL gt MODEL 1500XLT E 1 500 LB CAPACITY ELECTRIC MOTORCYCLE ATV LIFT OPTIONAL EQUIPMENT SHOWN AN FOLLOW THIS MANUAL CAREFULLY ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE USE OF STRAPS IS RECOMMENDED SOLD SEPARATELY KEEP THIS MANUAL IN A SAFE DRY PLACE FOR FUTURE REFERENCE L I F T TITAN MARKETING LLC PO Box 7069 IN 46142 1 888 908 4826 FAX 317 215 2770 vvvvvv titanlifts com To Our Valued Customers Thank you for purchasing a Titan Lifts product We hope this high quality equipment provides you with years of dependable service It is unfortunate that rare situations may occur with the products you purchase from Titan Lifts We value your business as well as the trust you have and need to maintain your relationship with us Titan Lifts carries liability coverage that may protect our customers if a situation does occur However as in all accidents there must be proof of liability for a claim to be made Our insurance company requires the following procedures be observed in order to consider a claim A The claimant must contact the Titan Lifts distributor immediately with the facts of the situation If any equipment is damaged including vehicles or shop
7. ed and used in the manner according to the documentation provided to be covered by warranty Damaged or missing components must be reported within 72 hours of receipt to your freight carrier and to the distributor Claims must be filed to cover cost If you have any questions if we can be of any further assistance please don t hesitate to contact a Titan Lifts representative at 1 888 908 4826 Thank you for the opportunity to continue to serve your lift equipment needs 1 INSTRUCTIONS WARNING READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY UNPACKING AND SET UP REFER TO PARTS LIST FIG 1 1 2 4 Carefully unpack the lift making sure that all of the parts have been included Remove the lift and all parts from delivery pallet and place on a clean solid flat surface Take end of black Hydraulic Hose and attach to the Power Unit Assembly 67 Remove the fill cap from the power unit and fill the oil tank reservoir between the minimum and maximum range on the fill cap dipstick To fill the oil tank reservoir the lift must be completely lowered Fill the oil tank with a permium quality 1 0 32 or AW 46 Hydraulic oil or premium quality ATF Dexron 111 Mercon Plug the hydraulic power unit into a standard 110V 120V 60Hz AC outlet Raise the lift by pressing the green button on the control pane
8. ght 2010 by Titan Marketing LLC All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express consent of Titan Marketing LLC Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included
9. l to expose the top of Casters 22 Note If the lift is not raising level check to make sure that the Wheels 42 are in their tracks Use the provided Allen wrench and place in top of Casters 22 and turn it clock wise Lower all four casters until the lift rolls freely If using the Front Extension 9 slide the Front Extension over the front of the Deck Plate Use the second and third Connecting Bars 5 and secure to the Deck Plate with the Quick Pins 3 or use Short Connecting Bar 68 without Side Extensions If using Side Extensions 7 then use the Connecting Bar 5 to assemble the Side Extensions 7 to the Deck Plate 8 securing them with the Quick Pins 3 Slide the Side Extensions 7 to the Deck Plate 8 Take Ramp Stands 43 and screw into Bottom Ramps 44 and 46 Place the Extension Ramp 47 over matching holes on the Center Ramp 45 Take the Fixed Clamp 10 and bolt to location on the Deck Plate 8 or Front Extension 9 Using Bolts 11 Washers 12 Lock Washers 13 and Nuts 14 Optional Equipment Take the Crank Assembly 69 and bolt to location on the Deck Plate 8 or Front Extension 9 using Bolts 11 Washers 12 Lock Washers 13 and Nuts 14 Bolt Moveable Clamp 16 to Crank Assembly 69 using the provided Bolts 70 Optional Equipment Insert the Tire Stop 15 onto the Fixed Clamp 10 using the Pin 60 Optional Equipment Place Stands 1 on holes l
10. ly common sense and examine caution factors when using this product to determine safety in all circumstances being used a eS 12 13 14 15 16 17 18 19 SAFETY PRECAUTIONS Load should not exceed rated capacity for this lift 1500165 Make sure the handle is in the down position and the safety plate is set in the safety lock while the lift is in the raised position Move the lift only when it is lowered Do NOT ride vehicle onto lift Only trained people should operate the lift Power Unit pump should be at least 3 feet away when operating Remain clear of the lift when raising or lowering Indoor use recommended Do NOT move lift while loaded Keep hands tools and other extremities from under carriage and moving parts Maintain a safe working environment The work area should be clean dry clutter free and sufficiently lit Wear proper ANSI approved safety attire Do NOT wear loose fitting clothing while operating lift long hair and sleeves should be secured Keep children and bystanders away from work area Do NOT let children operate or play on lift Do NOT use if under the influence of drugs or alcohol Operator must be alert at all times when using heavy lift equipment Never operate the lift with someone on it Do NOT adjust safety valve Use this lift only for the work it is intended Do NOT use this product for an application for which it was not designed Misuse can
11. ocated on the end of the Deck Plate 8 If necessary raise or lower the Adjustment Legs 6 to make the lift Deck Plate 8 level with the Ramps Note The Stands 1 are for holding up a motorcycle with rear wheel removed Straps not provided but should be used Note Standard Dropout Plate 2 can be removed for easy rear wheel removal Note Roller Dropout Plate 4 can be installed after motorcycle is loaded for easy rear wheel cleaning or maintenance AN WARNING Roller Dropout Plate 4 must be removed prior to unloading the motorcycle from the lift amp replaced with the Standard Dropout 2 Do NOT operate motorcycle on Roller Dropout 4 Roller Dropout 4 is NOT to be used as a dyno device 2 ae Se OPERATION amp MAINTENANCE REFER TO PARTS LIST FIG 1 Test the lift several times for proper operation before attempting to lift a load Raise Casters 22 to lower lift off Casters 22 onto solid surface Roll motorcycle onto Deck Plate 8 until Wheel is inside the Clamp 10 amp 16 Tighten the Clamp to the tire by using the crank handle on the Moveable Clamp 16 Load must be centered on the table at all times Load must be firmly positioned and secured on the table at all times WARNING Do NOT raise the Deck Plate 8 higher than the highest locking position IMPORTANT After reaching the desired working height make sure the Handle 27 is down in order to make the Safety Plate 61
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