INSTALLATION AND OPERATION MANUAL
Contents
1. NOTE To use the shelf timer option at least one product key must be programmed with a cooking profile temperature time fan speed flex or straight time The program key must be limited to a single cooking profile to be used with the shelf timing option If more than one product key is to be used all product keys to be used must feature the same cooking temperature and fan speed Flex or straight time and cooking time can de different The Cook N Hold option can not be used with the shelf timer operation Pressing the desired product key will bring the oven to the desired cooking temperature once the oven has reached the proper cooking temperature as indicated by LOAD in the display 1 Press the shelf key for the shelf location to be timed 1 6 NOTE product keys and shelf keys are the same keys 2 Press the START CANCEL key to begin the cooking timing process 3 When the cooking timing process is complete for each shelf an audible done signal will sound and the display will indicate which shelf is finished Example SH 1 4 To turn off the alarm press the product key with the flashing LED Example Two product profiles contain the same cooking temperature fan speed and are both programmed for flex time keys 1 and 6 Part 1955200 Rev 6 07 03 12 OPERATION Continued Two trays of product are going to be cooked in the oven at the same time The first tray will use product key 1 and will be placed in rack2. no attempt should be made to operate this oven IMPORTANT All gas burners and pilots need sufficient air to operate and large objects should not be placed in front of this oven which would obstruct the airflow through the front Objects should not be placed on main top rear of oven while in use This could obstruct the venting system of the unit s flue products Part 1955200 Rev 6 07 03 12 INSTALLATION Continued Gas Connection The 1 NPT inlet at the rear must be considered in piping the gas supply for double stack units or 34 NPT for individual or single deck connections Undersized gas supply line s may restrict the gas supply and affect performance If other gas appliances are supplied by the same supply line the supply line must be sized to carry the combined volume without causing more than 1 2 pressure drop at the manifold of each appliance on the line at full rate Recommended supply pressures are 7 WC NAT and 11 WC PRO 5 Must not exceed 13 8 WC NAT and 15 WC PRO Electrical Connection A 15 AMP service must be provided for each oven For 115 VAC usage a cord and plug NEMA 5 15P is provided but connection to the electrical service must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable This appliance is equipped with a three pron
3. 4 20 machine screws lock washers and nuts provided C Install the interconnecting flue parts carefully following the instructions contained in the stacking kit Pay particular attention to the type of ovens you are stacking and be sure to follow the corresponding instructions D Assemble the stacking pipes provided in the stacking kit as shown in the diagram at the top of this page This allows both ovens to be supplied by a single gas line The minimum recommended size of a single supply line for two stacked ovens is 1 inch Use a pipe thread compound that is intended for use on propane gas piping and be sure to check for leaks before finalizing the installation E Check leveling of unit four 4 ways using a common carpenter s level on the rack inside the oven F Plug the cord set of each unit into a 115 Volt power supply outlet G Maintain clearance from combustibles Each gas appliance shall be located with respect to building construction and other equipment so as to permit access to the appliance Such access and clearance may be necessary for servicing and cleaning Page 6 l La 90 Degrees Street Elbow 20 1 2 Nipple 3 4 to 1 Bell Reducer 3 Nipple 1 3 4 Union _ 3 Nipple 90 Degrees Street Elbow CAUTION DISCONNECT BOTH UNITS FROM ELECTRICAL SUPPLY BEFORE SERVICING POWER FAILURE In the event of a power failure
4. C a ee E E a DE ey a ee C ee ee a ee es ee C ee E ee et ee a a a ee ee C ee a ee Page 16 Part 1955200 Rev 6 07 03 12 COOK AND HOLD Please refer to the operating instructions to program the 450 and 455 control units for cook and hold feature The times and temperatures listed below are to be used as a starting guide Your actual results may vary greatly depending on your elevation gas supply atmospheric conditions and other items being cooked at the same time Time in Hours Ts a 3s 1s 2 as 1s o o os o oa a o Ca o sas as 3s as as Ps a 6 25 35 2 25 Ca e s o o o o a e e 35 srs ars as sas fats Ps a o o e l e a a Part 1955200 Rev 6 07 03 12 Page 17 PROBLEMS SOLUTIONS Problem If cakes are dark on the sides and not done in the center If cakes edges are too brown If cakes have light outer color If cake settles slightly in the center If cake ripples If cakes are too coarse If pies have uneven color If cupcakes crack on top If meats are browned and not done in center If meats are well done and browned If meats develop hard crust If rolls have uneven color Page 18 Solution Do not open doors too often or for long periods Reduce number of pies per rack or eliminate use of bake pans Lower oven tem perature Lower temperature and roast longer Reduce time Limit amount of moisture Reduce temperature or place pan of water in oven Reduce number or
5. DIMENSIONS amp SPECIFICATIONS 4 INTRODUCTION 0008 5 INSTALLATION oocssersvedseeevrwwenwnds 5 Installation Notes eeusessssssesssnee 5 Installation Of Ovens Equipped With Casters 5 Installation Of Double Deck Models 6 Gas CONMECHON acdc o6ad0d2505adeSensetheaese 7 Electrical Connection sssssunssssens s 7 Ventilation amp Air Supply eee eee 7 Testing amp Lighting Instructions 8 OPERATION s staseSecseGavdaavetss cause 9 Master 200 Solid State Control With Electromechanical Timer 00008 9 On Moders lt icasicerdesecdcaracevagans 9 Start UDe snatwencewews gee aA 9 Fan Speed 4 sascacaaceds sesasiensatue aban 9 Elea ech 3s at oe esas ee 9 Cool DOWhincecnactscnetavenssthaoeeideaes 9 Temperature so 2cccsecekeekadsesiencdewas 9 TIMEr wccccedevecasswavaciiavesesesaxsces 10 Master 450 Electronic Control With Cook N Hold And Master 455 Electronic Control With Cook N Hold amp Core Probe 10 HiT MOd6 so 63 a4 cyxtne au eeneeusscaeseus 10 ON Start UD t2cccskcdactdeginetiaonecessd 10 Controller Key ics sssasssvavenasisasdars 10 Fahrenheit Celsius 0 00c eee ees 11 Operating the Controls 6 11 Cook N Hold Operation 12 Core Probe Operation 065 12 Setting Setback Feature 12 Part 1955200 Rev 6 07 03 12 Master 475 Electronic Programmable Control 12 Manua
6. electrical components Part 1955200 Rev 6 07 03 12 Interior Cleaning Establish a regular cleaning schedule or wipe off on the same day when spillovers occur 1 Cool down oven 2 Remove oven racks 3 Lift rack guides on either side of oven off of holders Racks and guides may be run through dishwasher while oven cavity is being cleaned 4 Clean with soap and water using a non metallic scouring pad if necessary If dirt and grease have accumulated a mild ammonia solution or commercial oven cleaner such as Easy Off or Dow may be used 5 To reinstall reverse procedure Place the bottom of the rack guide against the cavity wall Keeping the top pulled away from the wall lift up Push the top of the rack guide against the wall and push down locking it into place Fan Area Maintenance If aluminum foil is routinely used to wrap food or cooking vessels during oven operation the following preventive maintenance must be performed 1 Turn power switch to OFF position 2 Remove oven racks and rack guides 3 Remove air baffle and clean any stains or deposits 4 Check blower wheel and air baffle for particles of aluminum foil or food deposits Clean fins of blower wheel Caution edges of blower wheel fins may be sharp 5 Reinstall the air baffle rack guides and oven racks This simple practice if performed on a regular basis will keep your Garland oven operating at peak performance Page 19 MOTOR CARE
7. serial number defaced obliterated or removed or which has been modified or repaired using unauthorized parts or by unauthorized service agents For a list of authorized service agents please refer to the Garland web site at http www garland group com The information contained herein including design and parts specifications may be superseded and is subject to change without notice Manufactured by Cleveland Range 1333 East 179th Street Cleveland Ohio USA 44110 Part 1955200 Rev 6 07 03 12 GARLAND COMMERCIAL RANGES LTD 1177 Kamato Road Mississauga Ontario L4W 1X4 CANADA Phone 905 624 0260 Fax 905 624 5669 2005 Garland Commercial Industries LLC IMPORTANT INFORMATION WARNING This product contains chemicals known to the state of California to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of California to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm Keep appliance area free and clear of combustibles Page 2 Part 1955200 Rev 6 07 03 12 CONTENTS IMPORTANT INFORMATION 2
8. temperature and is ready for operation the display will indicate LOAD NOTE If the oven temperature goes above the requested temperature the display will indicate HI If the oven temperature goes above 575 F 302 C the display will indicate HELP and an audible signal will sound This is a safety feature If the door is opened during a Cooking mode the fan and heat will stop and the display will indicate DOOR until the door is closed This is a patented safety feature Pressing the ACTUAL TEMP key will display the actual oven temperature in 5 increments Controller Keys Pressing the ON OFF key will activate the oven Pressing the LIGHT key will turn the lights on for 30 seconds The lights will work if the controller is in the Off mode When the door is opened the light will come on and stay on for 30 seconds Pressing the FAN HIGH key will activate the higher fan speed and light its LED Pressing the FAN LOW key will activate the lower fan speed and light its LED Page 10 SETBACK HIGH Low COOL DOWN PULSE COOK HOLD Part 1955200 Rev 6 07 03 12 OPERATION continued Pressing the FAN PULSE key will activate the lower fan speed and light its LED The fan will be active for 30 seconds then off for 30 seconds and continues this cycle Pressing the SETBACK key will cool the oven cavity to a preprogrammed temperature see Setting Set Back Feature The oven will automatically go into Setback mode
9. 16 i i 900mm 11 172 17 3 4 292mm gt 14 3 4 451 eee z gt gt Pee 6 174 DOUBLE DECK Y zamm TOPVIEW FRONTVIEW 38 965mm g n 1 1 4 ii Ais Installation Notes Operating Pressure Bamm j n Combustable Wall Clear Natural 4 WC 10 mbar ances Propane 10 WC 25 mbar Sides 1 25mm Max 13 8 WC 70 F 21 C PAR Back 3 76mm NOTE Data applies only to 816mm Entry Clearance North America N Crated 47 1194mm 4 54 9 16 Uncrated 32 1 2 826mm 1386mm Notes 34 1 Standard electrical specifications include motor requirements 25 3 8 864mm 2 120V units 115V 3 4 HP 2 speed motor 1140 and 1725 rpm 60Hz 645mm 3 240V units 200 240V 3 4 HP 2 speed motor 1140 and 1725 rpm 60Hz SINGLE DECK 4 A 6ft line cord is provided for each 120V deck with a NEMA 5 15P plug z FRONTVIEW 5 Garland recommends a separate 15 AMP circuit for each 120V unit Gas Input ratings shown here are for installations up to 2 000 ft 610m above sea level Specify altitudes over 2 000 ft Commercial cooking equipment requires an adequate ventilation system For additional information refer to the National Fire Protection Association s standard NFPA96 Vapor Removal from Cooking Equipment NOTE For North America only Please specify gas type when ordering Page 4 Part 1955200 Rev 6 07 03 12 INTRODUCTION CONGRATULATIONS You have just purchased the finest commercial cooking equip
10. Garland INSTALLATION AND OPERATION MANUAL THE MASTER GAS CONVECTION OVEN GAS FIRED GAS FIRED 0 GW w LISTED LISTED FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER APPROVAL NUMBER G 1 07 05 28 For Your Safety Post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts Garland will have no obligation with respect to any product that has been improperly installed adjusted operated or not maintained in accordance with national and local codes or installation instructions provided with the product or any product that has its
11. OL position Once cool set the rocker switch to OFF NOTE Optimal cool down will be achieved with the door open slightly Part 1955200 Rev 6 07 03 12
12. ONE and change to count UP the hold time The oven will switch to the programmed hold temperature Setting the cook temperature hold temperature and time are done in the same manner Pressing the SET key will light the TEMP LED The operator then sets the temperature by rotating the dial on the controller until the desired temperature is shown on the display Pressing the SET key a second time will light the HOLD LED and allows the operator to select the desired hold temperature as shown on the display Pressing the SET key a third time lights the TIME LED and allows the operator to select the desired cook time as shown on the display Pressing the SET key a fourth time ends the programming Pressing the START CANCEL key will start the timing cycle When the cycle is completed pressing this key will also cancel the DONE prompt To cancel a timing cycle in progress press and hold the START CANCEL key for 3 seconds Core Probe Operation The Core Probe option 455 Controller Only is only active when the core probe is plugged into its connector To set the core temperature first plug the core probe into its connector The display will indicate 700 and the CORE TEMP LED will be on The operator then sets the temperature by rotating the dial on the controller until the desired temperature is shown on the display Pressing the SET key stores the core temperature and starts the cooking process To set the oven temperature press the
13. SET key again The TEMP LED will light and the oven temperature can be set by rotating the dial on the controller until the desired temperature is displayed Pressing the SET key again will light the HOLD LED allowing the operator to set the hold temperature in the same manner NOTE If the hold temperature is not set the default hold temperature is 150 F 66 C or the last programmed temperature Hold temperature range is 140 F 60 C to 210 F 99 C Page 12 When the core temperature is reached the display will sound and flash DONE for 3 seconds Automatically the display will switch to count UP the time the oven is on hold Setting Setback Feature To set or change the setback settings press and hold the SETBACK key for two seconds The TEMP LED will light anda temperature will be displayed Set the temperature using the dial then press the SET key The TEMP LED will go out and the TIME LED will light Time is factory set at 0 Set the time using the dial then press the SET key Press the SET key one more time to exit programming Note To disable the setback function set the temperature to 250 F 121 C and the time to zero Master 475 Electronic Programmable Control Manual cooking 1 Press SET key TEMP LED will light 2 Set temperature using the dial factory preset at 350 F 3 Press SET key FAN LED will light 4 Select fan mode using one of the three 3 fan keys HIGH LOW PULSE the
14. The motor on your convection oven is maintenance free since it is constructed with self lubricating sealed ball bearings It is designed to provide durable service when treated with ordinary care We have a few suggestions to follow on the care of your motor When the motor is operating it cools itself internally by air entering at the rear of the motor case provided proper clearance has been allowed Since the blower wheel is in the oven cavity it is at the same temperature as the oven If the motor is stopped while the oven is hot the heat from the blower wheel is conducted down the shaft and into the armature of the motor This action could shorten the life of the motor We recommend at the end of the bake or roasting period when the oven will be idle for any period of time or before shutting down completely that the doors be left open slightly On the 400 series controllers press the COOL DOWN key on the control panel The fan will continue to run until the oven cools down to 150 F 66 C Page 20 At the end of the day press the ON OFF key for the 400 series controllers to activate the Auto Cool Down feature The fan will run on high until the oven cavity drops below 150 F 66 C During this time the AUTO COOL DOWN LED will light When the oven temperature drops below 150 F 66 C the oven turns off This feature protects the oven motor from pre mature failure On the 200 series controllers push the rocker switch to CO
15. after the pre programmed non usage time The display will indicate SETB This is an energy saving feature Pressing the COOL DOWN key will deactivate the heat turn the fan on high and light its LED The display will indicate OPEN DOOR if the door is closed prompting the user to open the door slightly With the door open slightly the display will indicate COOL The Cool Down will operate when the door is closed or opened slightly Optimal cool down will be achieved with the door open slightly When the door opens wider the Cool Down mode will deactivate and the display will indicate DOOR This is a patented safety feature Pressing the COOL DOWN key again will turn the LED off and stop this mode Pressing the ON OFF key will also cancel Cool Down Cool Down is not active during a cook When the ON OFF switch is pressed to turn the oven off and the oven was above 200 F 93 C the oven will go into an Auto Cool Down mode In Auto Cool Down the oven will run the fan on high until the oven cavity drops below 150 F 66 C During this time the display will indicate AUTO When the oven temperature drops below 150 F 66 C the oven turns off This feature protects the oven motor from pre mature failure Optimal cool down will be achieved with the door open slightly Fahrenheit Celsius Factory default is Fahrenheit F To change to Celsius C press and hold in the Phantom Key located to the right of Cook Hold key F
16. appears in the display Continue to hold until C is displayed and then release the Phantom key Operating the Controls Setting the cook temperature and time are done in the same manner Pressing the SET key will light the TEMP LED The operator then sets the temperature by rotating the dial on the controller until the desired temperature is shown on the display Pressing the SET key a second time lights the TIME LED and allows the operator to select the desired cook time as shown on the display Pressing the SET key a third time ends the programming Part 1955200 Rev 6 07 03 12 ee ole en iam LIGHT SETBACK HIGH LOW COOL DOWN PULSE COOK HOLD a HOLD TEMP Page 11 OPERATION Continued Pressing the START CANCEL key will start the timing cycle The display will count down from the Set time in minutes and seconds solid colon or hours and minutes blinking colon the minutes and seconds When the cycle is completed pressing this key will also cancel the DONE prompt To cancel a timing cycle in progress press and hold the START CANCEL key for 3 seconds Cook N Hold Operation Pressing the COOK HOLD 450 and 455 Controllers Only key activates the Cook N Hold mode and lights its LED To verify the proper hold temperature has been selected press the SET key twice The display will show the hold temperature At the end of the cook cycle an audible alarm will sound the display will flash D
17. d to insure proper ventilation DRAFT DIVERTER Direct venting should be positioned on the main top and fastened with sheet metal screws provided NOTE Each oven has been factory tested and adjusted prior to shipment It may be necessary to further adjust the oven as part of a proper installation Such adjustments are the responsibility of the installer Adjustments are not considered defects in material and workmanship and they are not covered under the original equipment warranty DO NOT UNDER SIZE VENT PIPE This can cause resistance to flow and impede good venting We suggest that if a horizontal run must be used it should rise no less than 1 4 6 25mm for each linear foot of run and after a total of 180 of bends you should increase the size of stove pipe by two 2 inches The flue should rise 2 60cm to 3 90cm above the roofline or 2 60cm to 3 90cm above any portion of a building within a horizontal distance of 10 3 meters feet The following diagram is only one example from the National Fuel Gas Code Book NFPA 54 ANSI Z223 1 7 5 3 Page 7 INSTALLATION continued Less than 10 feet 3 meters Seer Seren Termination Less than 10 feet 3 meters from ridge Testing amp Lighting Instructions 1 Turn on main gas valve Remove the lower front cover and the service panel above the control panel Drop the control panel and leak test all fittings and connections upstream from the service
18. ev 6 07 03 12 OPERATION Master 200 Solid State Control With Electromechanical Timer In Off Mode When the oven is off there are no lights or indicators Start Up Press the Cook Off Cool Down rocker switch to the Cook position The green lamp will light indicating the oven is powered in cook mode The oven will begin to heat to the temperature set on the thermostat dial The amber lamp will light indicating the heat is active As the heat cycles on and off to maintain the set temperature this light will go on and off accordingly The door must be closed for the oven to operate in cook mode Opening the door will cause the heat to stop The motor and fan will shut off This is a safety feature Fan Speed The fan speed can be either high 1725RPM or 1150 RPM The fan speed is controlled by the left rocker switch marked high and low Lights The oven lights are activated by pressing the light switch on the control panel This is a momentary switch and the lights will stay lit as long as this button is held in the on position Lights will work whenever there is electrical power connected to the oven Cool Down Pressing the Cook Off Cool Down rocker switch to the Cool Down position activates the fan and motor to cool the oven cavity The door must be open slightly for the fan and motor to start The heat is not active in this mode Optimal cool down will be achieved with the door open slightly Opening the door to
19. g grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG A wire diagram is affixed to the rear of the unit Ventilation amp Air Supply Proper ventilation is highly important for good operation There are only two choices for properly venting an oven 1 canopy hood style or 2 direct venting The ideal method of venting a GAS Convection Oven is through the use of a properly designed canopy which should extend 6 150 mm beyond all sides of the appliance and 6 6 1950 mm from the floor A strong exhaust fan will create a vacuum in the room For an exhaust system vent to work properly exhaust and make up air must be balanced properly For proper air balance contact your local H V A C contractor All gas burners and pilots need sufficient air to operate and large objects should not be placed in front of this oven which would obstruct the airflow through the front Installation Of A Direct Flue Part 1955200 Rev 6 07 03 12 When the installation of a canopy type exhaust hood is impossible the oven may be direct vented Before direct venting check your local codes on ventilation in the absence of local codes refer to the National Fuel Code NFPA 54 ANSI Z223 1 latest revision If the unit is to be connected directly to a direct flue it is necessary that draft diverter be installe
20. h the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 CSA 6 9 and adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement and the location s where the restraining means may be attached to the appliance shall be specified B The front casters of the unit are equipped with brakes to limit the movement of the oven without depending on the connector and any quick disconnect device or its associated piping to limit the appliance movement C The restraint can be attached to the unit near the gas inlet If the restraint is disconnected be sure to reconnect the restraint after the oven has been returned to its originally installed position Page 5 INSTALLATION Continued Installation Of Double Deck Models A Position insert in bottom leg opening and tap insert up into leg till it seats at collar Attach six inch 6 legs to lower oven section Raise unit or lay on its left side Place the front legs on the oven so as to line up with four 4 attaching bolt holes Secure leg to oven frame using 4 3 8 16 x 3 4 bolts and washers provided Repeat at rear of unit B Remove lower front cover of top deck located under oven doors Raise top deck into place and line up body sides and back of the unit Fasten the rear of the units together with the stacking bracket using 6 1
21. ing you have gained access to Product Programming 3 Press the product key 1 9 into which you want to store a cooking program SHLF will be displayed The control is asking if you want to program the key as a shelf timer or with a cooking profile Select your answer by pressing the START CANCEL key When the correct answer is displayed press the SET key The TIME LED will light 30 00 will be displayed 4 Set first cook time using dial If more than one cooking profile is desired press the product key where the program is to be stored 1 9 PR 2 will be displayed set the second cook time using the dial factory presets for PR 2 through PR 5 are 00 press the same product key 1 9 again PR 3 will be displayed Repeat this process for all profiles When the last profile time has been entered press the SET key OR If less than five 5 profiles are desired press the SET key after the last required profile PRE will be displayed followed by 00 The controller is asking if you would like a reminder alarm pre alarm to sound during the cooking process factory preset is 00 5 Ifa pre alarm signal is desired dial in the time that the alarm is to sound Ex If the product is to be turned halfway through the 60 minute cooking cycle set the pre alarm to 30 minutes If pre alarm is not desired verify that 00 is displayed Press the SET key TEMP Led will light and the display will show the first profile coo
22. king temperature factory preset at 350 F 6 Set the first cooking temperature using the dial Part 1955200 Rev 6 07 03 12 LIGHT SETBACK COOL DOWN SWE PULSE COOK HOLD PROGRAM twt ta Wis MASTER Page 13 OPERATION Continued Press the product key PR 2 will be displayed followed by the second temperature Set the second cooking time using the dial Repeat as you did for cooking time for all the profiles desired NOTE The controller will only accept cooking temperatures for the number of profiles for which a cooking time has been set If the product key is pressed after the last programmed profile the first temperature will be displayed Press SET after the last cooking temperatures has been entered HOLD will be displayed 7 Use the START CANCEL key to select yes or no Press the SET key 8 If yes was selected the HOLD LED will light Enter the hold temperature using the dial factory preset at 200 F Press the SET key FAN will be displayed and the FAN LED will light Set the fan speed desired for the first cooking profile using the individual fan keys HIGH LOW or PULSE press the product key and set the fan speed for the second cooking profile Continue until all the profiles have been assigned a fan speed Press the SET key when complete As with the temperature if the product key is pressed after the last programmed profile the first fan speed will be displayed 9 FLor St wil
23. l COOKING 400 00000sse0sseedenves 12 Manual cooking using Cook N Hold 12 Programming Product Keys Master 475 13 Cooking using the product keys Master 4 5 2 estecernssvicecteseeenrendes 14 Verifying hold time Master 475 14 Cooking with the Shelf Timer Master A73 visinvsscecnceaebsceebsaeeecs 14 PERFORMANCE RECOMMENDATIONS 15 COOKING GUIDE ce eee 16 COOK AND HOLD 0000 17 PROBLEMS SOLUTIONS 18 CLEANING amp MAINTENANCE 19 Break In PeNlOd 4s4s0ssessssesseeeseawses 19 Exterior Cleaning eeceeeeeees 19 Interior Cleaning sy scs 4seaxsaveendiseus 19 Fan Area Maintenance 0 00 19 MOTOR CARE 5 455300ssenkseteeectwwees 20 Page 3 DIMENSIONS amp SPECIFICATIONS Single Deck Int Dimensions In mm Ext Dimensions In mm Ship Wt Ship Dim Modes w w b ow n gt w cas 44 172 1130 57 1 2 1461 44 1 2 1130 545 245 Height with or without standard casters Height with low profile casters double deck is 68 1 2 1740mm Input Ratings Nat amp Pro erom kw equi Gasiniet over zaonen oR 1 1 4 GAS INLET GAS INLET 32mm 7 3 4 a 2 197mm J 51mm id oo g 32 1 8 jad 816mm 32 1 8 816mm pomm FLUE 2 3 8 x5 60mnx127mm D 38 1 4 includes 972mm H iW fan motor 32 1 8 i 816mm 35 7
24. l be displayed for flex time or straight time factory preset for flex time Select flex or straight time using the START CANCEL key for the first profile Press the product key and select straight time or flex time for the second profile Continue until all the profiles have been assigned straight or flex time Press the SET key when complete If the product key is pressed after the last programmed profile the first profile will be displayed 10 Programming for that product key is complete Cooking using the product keys Master 475 1 On initial start up press the product key for the menu item to be cooked Wait until LOAD is displayed 2 Load the oven 3 Press the product key for the loaded menu item 4 Press the START CANCEL key 5 Tocancel the alarm or the hold press the START CANCEL key followed by the product key Page 14 Verifying hold time Master 475 While a product is being held press and hold the product key The actual hold time will be displayed Selecting Fahrenheit or Celsius Master 475 Press PROG and ACTUAL TEMP keys at the same time F or C will be displayed factory preset for F Press the START CANCEL key to switch between F and C When the desired setting is displayed press the PROG and ACTUAL TEMP keys at the same time Cooking with the Shelf Timer Master 475 The shelf timer option is used to independently time each of the up to six different shelves or racks within the oven
25. ment available anywhere Like any other fine precision built appliance it should be given regular care and maintenance Periodic inspections by your dealer or a qualified service agency is recommended When corresponding with the factory or your local authorized INSTALLATION Installation Notes Combustible and Non Combustible Wall Clearance Side 1 0 25 mm Rear 3 0 76 mm NOTE Adequate clearance must be provided for servicing and proper operation The importance of the proper installation of Commercial Gas Cooking Equipment cannot be over stressed Proper performance of the equipment is dependent in great part on the compliance of the installation with the manufacturer s specifications Installation must conform to local codes or in the absence of local codes with the National Fuel Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable Before assembly and connection check gas supply A The type of gas for which the unit is equipped is stamped on the data plate located behind lower front panel Connect a unit stamped NAT only to natural gas connect a unit stamped PRO only to propane B If it isa new installation have gas authorities check meter size and piping to assure that the unit is supplied with sufficient amount of gas pressure required to operate the unit C If it is additional or replacement equipment have gas authori
26. o far will shut the fan and motor off This is a patented safety feature Pressing the button to the OFF position cancels the cool down and turns the oven off Temperature The temperature range is from 150 F to 500 F 66 C to 250 C is controlled by rotating the temperature dial and aligning the indicator to the desired temperature 325 300 a 350 Vy 275 yy 3T OS WL 17 5 Z CNY Se iW nay oO a H NY S 1 MASTER 200 Part 1955200 Rev 6 07 03 12 Page 9 OPERATION Continued Timer The timer is set by rotating the dial clockwise aligning the indicator to the desired time cycle The timer will count down from 2 minutes to 60 minutes At the end of the timing cycle the buzzer will sound The buzzer is turned off by rotating the dial counter clockwise to the off position as shown on the control panel NOTE The timer does not control heating Master 450 Electronic Control With Cook N Hold And Master 455 Electronic Control With Cook N Hold amp Core Probe In Off Mode When the controller is off the display will show OFF Pressing the ON OFF key will activate the controller into Start Up mode On Start Up In Start Up mode the controller will heat to the last set temperature time and fan speed The factory defaults are 350 F 177 C 30 minutes and low fan speed The display will indicate LO when the oven is below the set temperature When the oven cavity reaches the set
27. position 2 The second tray will use product key 6 and will be placed in rack position 4 Once the oven display indicates LOAD 1 Load food product into oven on shelf 2 2 Press product key 1 then shelf key 2 3 Press the START CANCEL key to start cooking on shelf 2 4 Load food product into oven on shelf 4 5 Press product key 6 then shelf key 4 6 Press the START CANCEL key to start cooking on shelf 4 7 When product on shelf 2 is finished cooking an audible alarm will sound and the display will flash DONE then SH 2 and the product key 1 LED will be flashing 8 To turn off the alarm press product key 1 9 When product on shelf 4 is finished cooking an audible alarm will sound and the display will flash DONE then SH 4 and the product key 6 LED will be flashing 10 To turn off the alarm press product key 6 PERFORMANCE RECOMMENDATIONS 1 Preheat oven thoroughly approx 20 minutes before use 2 Asa general rule temperature should be reduced 25 to 50 from that used in a standard conventional oven Cooking time may also be shorter so we suggest closely checking the first batch of each product prepared 3 Use the chart of suggested times and temperatures as a guide These will vary depending upon such factors as size of load temperature and mixture of product particularly moisture and density of product 4 Keep a record of the times temperature and load sizes you establish for various produc
28. rature when the oven is loaded This will help compensate for the introduction of a large frozen mass into the cavity 15 Use pan extenders or two inch deep 18 x26 pans for batter type products which weigh more than eight pounds i e Pineapple Upside Down Cake 16 Never place anything directly on the bottom of the oven cavity This obstructs the airflow and will cause uneven results NOTE Moisture will escape around the doors when baking products with heavy moisture content such as chicken potatoes etc This is normal Page 15 COOKING GUIDE The following suggested times and temperatures are provided as a starting guide Elevation atmospheric conditions gas supply recipe cooking pans and oven loading may affect your actual results Time White Sheet Cakes 5 Ib 6 min White Sheet Cakes 6 Ib Yeast Rolls 24 min Yellow Layer Cake 21 oz 24 min Yellow Sheet Cake 5 Ib 22 min Chocolate Layer Cake 21 oz Gingerbread 24 min Angel Food Cake Apple Turnovers 25 min 25 min Sugar Cookies 12 min Chicken Parts Apple Pie Fresh 25 min Hamburger Patties 10 Ib fen Blueberry Pie Fresh 30 min Hamburger Patties 10 Ib fresh Blueberry Pie Frozen 56 min Hamburger Patties 4 Ib fan Pumpkin Pie Frozen 50 min Hamburger Patties 4 lb fresh Smin TRET Macaroni amp Cheese 15 min Roast Beef 20 3 hr 15 min Stuffed Peppers 45 min Prime Rib 10 1 hr 45 min Baked Potatoes Gomin Stuffed Pork Chops Boneless Veal Roast S
29. selected fan LED will light 5 Press SET key TIME LED will light 6 Set cook time using the dial factory preset at 30 00 7 Press SET key ready to cook 8 Press START CANCEL to begin manual cooking Manual cooking using Cook N Hold 1 Press the COOK HOLD key that key s LED will light 2 Press SET key TEMP LED will light 3 Set cook temperature using the dial factory preset at 350 F 4 Press SET key HOLD LED will light 5 Set hold temperature using the dial factory preset at 200 F 6 Press SET key FAN LED will light 7 Select fan mode using one of the three 3 fan keys HIGH LOW PULSE the selected fan LED will light 8 Press SET key TIME LED will light 9 Set cook time using the dial factory preset at 30 00 Part 1955200 Rev 6 07 03 12 OPERATION Continued 10 Press SET key ready to cook 11 Press START CANCEL to begin manual cooking Programming Product Keys Master 475 NOTE Cooking time s is the element of the program that tells the controller that other information temperature fan speed etc will be inputted into the controller The first step is to enter all the time periods required followed by the addition of the other cooking elements 1 Press and hold PROG key for three 3 seconds all the product key LEDs light 2 CODE will be displayed The controller is asking for the access code Press 4 2 7 5 and the START CANCEL key PROD will be displayed indicat
30. size of pans Part 1955200 Rev 6 07 03 12 CLEANING amp MAINTENANCE NOTE Disconnect line cord from power supply before cleaning or servicing Break In Period When oven is new operate it for one hour at 375 F 191 C before you begin your normal cooking operation After cooling wipe the interior including the racks with a clean damp cloth Exterior Cleaning Establish a regular schedule Any spills should be wiped off immediately 1 The oven should always be allowed to cool sufficiently before any cleaning is attempted 2 Wipe exposed cleanable surface when cool with a mild detergent and hot water Stubborn residue spots may be removed with a lightweight non metallic scouring pad Dry thoroughly with a clean cloth 3 Stubborn stains may be removed by using a non metallic abrasive pad rubbing in the direction of the metal s grain If necessary for particularly heavy deposits you may mix a thin paste of water and scouring powder and apply it with a sponge Be careful to apply light pressure and remember to rub only in the direction of the grain in the metal 4 The control panel surface is easily cleaned with hot water soap and a soft cloth Do not use hard abrasives solvent type materials or metallic scouring pads since these will scratch or cloud the surface 5 Never spray the perforated areas or control panel with steam or water as this will allow moisture into the control cavity which could damage
31. ties check pressure to make certain that existing meter and piping will supply fuel at the unit with not more that 1 2 water column pressure drop NOTE When checking pressure be sure that all other equipment on the same gas line is on An internal pressure regulator is supplied with GARLAND Convection Ovens Regulator is preset to deliver gas at pressure shown on the rating plate Part 1955200 Rev 6 07 03 12 factory service center regarding service problems or replacement parts be sure to refer to the particular unit by the correct model number including the prefix and suffix letters and numbers and the warranty serial number The rating plate located behind the lower front panel below the oven doors contains this information The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSI 3 45 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSI 3 45 kPa Installation Of Ovens Equipped With Casters A Foran appliance equipped with casters the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 and a quick disconnect device that complies wit
32. ts Once you have determined these they will be similar for succeeding loads 5 When practical start cooking the lowest temperature product first and gradually work up to higher temperatures 6 Ifyou find that your previous temperature setting is more that 10 higher than needed for succeeding loads COOL DOWN to reach the desired temperature before setting a new cooking temperature 7 When loading oven work as quickly as possible to prevent loss of heat 8 Oven will continue to heat even though the timer goes off Product should be removed from the oven as soon as possible to avoid over cooking 9 Center pans on racks and load each shelf evenly to allow for proper air circulation within the cavity Part 1955200 Rev 6 07 03 12 10 When baking weigh or measure the product in each pan to assure even cooking When cooking six pans use rack positions 2 4 6 8 10 and 12 starting from the top 12 Do not overload the oven Six pans are suggested for most items i e cakes cookies rolls etc However the maximum 13 pans may be used for fish sticks chicken nuggets and hamburgers Cooking times will have to be adjusted 13 Muffin pans should be placed in the oven back to front or with the short side of the pans facing the front This results in the most evenly baked product 14 When re thermalizing frozen casseroles preheat the oven 100 over the suggested temperature Return to cooking tempe
33. valve located on the redundant combination gas valve Should any gas leaks be detected turn OFF main gas valve correct the problem and retest 2 Open shutoff valve located on the redundant combination gas valve Activate control panel and set to desired temperature The pilot burner is ignited by direct spark main burners are then ignited by the pilot Check all fittings again and correct any leaks and recheck Replace all service panels and covers before operation NOTE All electronic ignition systems are supplied with a redundant gas valve Therefore the unit is not supplied with an external pressure regulator Page 8 More than 10 3 meters 1 1 Termination More than 10 feet 3 meters from ridge NOTE During installation there will be air in the gas line This air will have to bleed off before ignition can be established The electronic ignition system has a ninety second lock out as a safety device on all units Therefore several attempts may be required before pilot ignition is established wait five minutes after each attempt FOR YOUR SAFETY KEEP YOUR APPLIANCE AREA FREE FROM COMBUSTIBLES TO CONSERVE ENERGY Do not waste energy by leaving controls at high temperature settings during idle periods Lower settings will keep oven warm and ready for next use period Master 400 Series controls have an auto setback feature that is user programmable to help with these applications Part 1955200 R
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