Watkiss P2T 2-Knife Trimmer User Manual, Issue 1
Contents
1. 11 IMtrOCUCTION See aoe dd ee oad 11 Adjust the Side Trim Offset 11 Empty the Side Trim Bin 13 Adjust the Side Trimmer Stacker 14 Raise and Lower the Side Trimmer Stacker 15 Move the Side Trimmer 16 Remove and re fit the Side Trimmer Book Supports 17 5 Error Conditions Problems and Solutions 23 Side Trimmer Error a A eee eee 23 Quality Problems 23 Side Trimmer Message List 28 PaperJams ire a oa 31 Change the Fuses Side Trimmer 31 continued User Manual for Watkiss P2T 2 Knife Trimmer English Issue 1 November 2014 Watkiss Part No 960 971 Watkiss P2T 2 Knife Trimmer User Manual i 6 33 Service Maintenance 33 Operator Maintenance 33 7 Specifications 35 8 Declaration of Conformity 37 Watkiss P2T 2 Knife Trimmer User Manual CHAPTER 1 Introduction to the Watkiss P2T 2 Knife Trimmer Your Manual Thank you for choosing the Watkiss P2T 2 Knife Trimmer This User Manual describes how to do these tasks e Operate the P2T 2 Knife Trimmer Find and correct err2. 7A HRC Quick acting F Part Number 730 018 Turn OFF the Side Trimmer Disconnect the Side Trimmer from the power supply Check each fuse If the fuse is broken then replace with a fuse of the correct specification If the fuse breaks again then call your Watkiss service engineer Watkiss P2T 2 Knife Trimmer User Manual 31 5 Error Conditions Problems and Solutions Change the Fuses Side Trimmer 32 Watkiss P2T 2 Knife Trimmer User Manual 6 Maintenance Service Maintenance Service maintenance is scheduled according to the booklet maker use After every one million stitches every 3rd spool of stitch wire the Side Trimmer needs service Only a Watkiss approved service engineer can service the Side Trimmer Con tact your supplier for further information Operator Maintenance We recommend that you clean the Side Trimmer every week to remove surface dust AN CAUTION Only clean the machine with materials that are recommended in this manual Do not use other chemicals or abrasive material Use a moist cloth to clean the outside of the Side Trimmer Watkiss P2T 2 Knife Trimmer User Manual 33 6 Maintenance Operator Maintenance 34 Watkiss P2T 2 Knife Trimmer User Manual 7 Specifications Operating 10 35 C Conditions 35 85 relative humidity up to 2000m above mean sea level Production Minimum cycle time 3 8 seconds 950 books t
3. Icon Information Side Trim The side trim setting is displayed SIDE TRIM _____ J The number at the top shows the trim size The number at the bottom shows if the trim is offset from the centre line A red X shows that the side trim function is not active Watkiss P2T 2 Knife Trimmer User Manual The User Interface The BASIC Window The BASIC Window The BASIC window gives you access to frequently changed machine set tings Button Information SIDE TRIM The side trim dimension is calculated automatically according to the PAGE SIZE If needed the side trim dimension can be changed Touch SIDE TRIM to adjust the size of the finished book The default setting is 2 5mm from each side The maximum side trim is 40mm from each side The minimum side trim is 1mm from each side The machine will not permit a setting that conflicts with the stitch position Change the stitch pitch if necessary The side trim function can be turned off AUTO Touch AUTO to select the default side trim position TRIM SIZE Touch to adjust the side trim dimension TRIM OFFSET By default the book is trimmed equally on both sides Touch or to move the trim position away from the centre line The range is 40mm to 40mm dependent on how much is to be trimmed The default setting is Omm Watkiss P2T 2 Knife Trimmer User Manual
4. The User Interface The CONFIGURE Window The CONFIGURE Window The CONFIGURE window lets make changes to the configuration of the machine Some functions and buttons are only available at certain access levels Refer to your booklet maker manual Button Information oO Hidden Active Visible 5 8 5 SIDE TRIM Touch SIDE TRIM P2T to switch off communication P2T to the Side Trimmer Only do this if the Side Trimmer is disconnected 10 Watkiss P2T 2 Knife Trimmer User Manual cHaptens Standard Tasks Introduction This chapter describes the standard tasks that are needed in the day to day operation of your Side Trimmer Adjust the Side Trim Offset Introduction By default the book is side trimmed by an equal amount on each side The side trim dimension is automatically calculated to trim 2 5mm from each side For example if the book is 210mm wide the default trim is 205mm This side trim dimension can be changed Touch BASIC gt SIDE TRIM and then touch or to adjust the TRIM SIZE The side trim can be offset from the centre line by a maximum of 40mm dependent on how much is to be trimmed The machine will not permit a setting that conflicts with the stitch position Change the stitch pitch if necessary see Adjust the Side Trim Offset on page 11 Maximum side irim offset Trim 0 2 4 6 8 10
5. 5 Voltage label The voltage label displays the machine voltage Mains power input con The mains power input connector is used to con nector nect the Side Trimmer to mains electrical power 7 Mains power ON OFF The mains power ON OFF switch turns ON the switch Side Trimmer or turns OFF the Side Trimmer Watkiss P2T 2 Knife Trimmer User Manual 1 Introduction to the Watkiss 2 2 Knife Trimmer Description of the Side Trimmer No Component Function 8 Fuses The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit 9 Rating and serial label The rating label displays the type of machine serial number power use and fuse information 4 Watkiss P2T 2 Knife Trimmer User Manual 2 How to use the Side Trimmer Introduction This chapter gives information on how to use the Side Trimmer For information on how to operate the booklet maker refer to the booklet maker documentation Information about the user interface is included in The User Interface on page 7 Information about standard procedures for example opening covers to clear a paper jam is included in Standard Tasks on page 11 Turn On the Side Trimmer Procedure 1 Connect the Side Trimmer to the mains power supply 2 Use the mains ON OFF switch to turn ON the Side Trimmer Enter the Job Settings Make the settings in the BASIC wi
6. Raise and Lower the Side Trimmer Stacker on page 15 3 Use your foot to release the dock See Figure 11 on page 16 ing latch 4 Rotate the Side Trimmer away The safety chain prevents damage from the booklet maker as far as to the power and communication the safety chain allows cables When needed rotate the Side Trimmer back to the docked position the latch will click closed 16 Watkiss P2T 2 Knife Trimmer User Manual 4 Standard Tasks Remove and re fit the Side Trimmer Book Supports Remove and re fit the Side Trimmer Book Supports There are five removable metal book supports in the side trimmer They must be removed when small books are made and re fitted for normal applications When to do e Remove the book supports when the side trim dimension is 190mm or less e Ensure the book supports are fitted when the side trim dimension is over 190mm Centre book support FIGURE 12 Top view of Side Trimmer centre book support Outer book support left Inner book support left Inner book support right Outer book support right FIGURE 13 Top view of Side Trimmer Inner and out book supports centre book support removed 0O FIGURE 14 Side Trimmer book supports Outer book support left marked LH OUT Inner book support left marked LH IN Centre book support Inner book support right marked RH IN Outer book supp
7. STITCH PITCH to move the stitch position away from the trim edge The side trim setting is larger than the book size The side trim offset is too big relative to the book size and or the amount of trim Watkiss P2T 2 Knife Trimmer User Manual 27 5 Error Conditions Problems and Solutions Side Trimmer Message List Side Trimmer Message List Information and error messages are shown in the message list Refer also to your booklet maker user manual The error messages are shown in order of priority Follow the action needed for the messages starting with the message at the top of the list To display the information about a message Touch HELP then touch the message list Use the right arrow and left arrow to see the help text for each message Message Information Reference CHECK THE SIDE TRIM BIN The side trim bin is either open or full Check the side trim bin Empty the side trim bin if neces sary See Empty the Side Trim Bin on page 13 JAM AT SIDE TRIM INFEED Open and then close the top cover of the side trimmer Then if necessary open the top cover of the side trimmer and check for paper trimmings or obstructions Close the top cover of the side trimmer If the message still does not clear use the side trimmer mains ON OFF switch Turn the side trimmer OFF wait at least 5 seconds and then turn the side trimmer ON If the problem continues then
8. Trim Bin handle FIGURE 5 Side Trim Bin Trimmings waste box eS Sees Bin open FIGURE 6 Side Trim Bin with optional Book Stacker The booklet maker operates with the side trim bin removed for a short time The printer waits while the side trim bin is removed then continues when the side trim bin is replaced To prevent lost production you must remove empty and return the side trim bin to the booklet maker as quickly as possible See Figure 5 1 Use the handles to move the side trim bin away from the machine 2 Empty the side trim bin 3 Return the side trim bin under the chute Check the bin is positioned close to the machine Magnets hold the bin in position Watkiss P2T 2 Knife Trimmer User Manual 13 4 Standard Tasks Adjust the Side Trimmer Stacker Procedure with the optional Book Stacker See Figure 6 1 Open the side trim bin waste drawer 2 Remove the trimmings waste box 3 Empty the trimmings waste box and replace it in the waste drawer 4 Close the side trim bin waste drawer Adjust the Side Trimmer Stacker The stacker must be adjusted according to the book size When to do e When you start a new job Catch tray Collection table FIGURE 7 The stacker X Book size in window Collection table j Orange plastic hand screw le E Yn Catch tray FIGURE 8 Collection table position Procedure Set the collection table position accordin
9. call your service engineer JAM AT SIDE TRIM OUTFEED Open and then close the top cover of the side trimmer Then if necessary open the top cover of the side trimmer and check for paper trimmings or obstructions Close the top cover of the side trimmer If the message still does not clear use the side trimmer mains ON OFF switch Turn the side trimmer OFF wait at least 5 seconds and then turn the side trimmer ON If the problem continues then call your service engineer 28 Watkiss P2T 2 Knife Trimmer User Manual 5 Error Conditions Problems and Solutions Side Trimmer Message List Message Information Reference JAM IN SIDE TRIM Open and then close the top cover of the side trimmer Then if necessary open the top cover of the side trimmer and check for paper trimmings or obstructions Close the top cover of the side trimmer If the message still does not clear use the side trimmer mains ON OFF switch Turn the side trimmer OFF wait at least 5 seconds and then turn the side trimmer ON If the problem continues then call your service engineer Side trim axis moving The side trim axis is moving This message clears when the adjust ment is complete If the message does not clear Open and then close the top cover of the side trimmer Then if necessary open the top cover of the side trimmer and check for paper trimmings or obstructions Cl
10. generates uses and can radiate radio frequency energy and if not installed and used in accord ance with the instruction manual may cause harmful inter ference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Standard book is made from 20 sheets of 80gsm paper with 2 stitches Production may vary according to operating conditions In line with a policy of continual product improvement the manufacturer reserves the right to alter the materials or specification of this product at any time without notice 36 Watkiss P2T 2 Knife Trimmer User Manual charters Declaration of Conformity According to ISO IEC 17050 1 Name of Manufacturer Address of Manufacturer Declares that the product Name of Product Watkiss Automation Limited Watkiss House Blaydon Road Sandy Bedfordshire 5619 1RZ United Kingdom Watkiss P2T Two Knife Trimmer Serial No WA P2T 0001 onwards Conforms to the following Directives Safety EMC RoHS WEEE 2006 95 EC Council Directive on the approximation of laws of Member States relating to electrical equipment designed for use within certain voltage limits EN 60950 1 2006 ed 2 A11 2009 A1 2010 A12 2011 2004 108 EC Council Directive on the approximation of laws of Member States relating to electromagnetic
11. page 17 errors SYSTEM ERROR Open the top cover of the side 41 trimmer and check for paper trim mings or obstructions Close the top cover of the side trimmer If the message still does not clear use the side trimmer mains ON OFF switch Turn the side trimmer OFF wait at least 5 seconds and then turn the side trimmer ON If the problem continues then call your service engineer 30 Watkiss P2T 2 Knife Trimmer User Manual 5 Error Conditions Problems and Solutions Paper Jams Paper Jams Open and then close the top cover of the side trimmer Then if necessary open the top cover of the side trimmer and check for paper trimmings or obstructions Close the top cover of the side trimmer If the message still does not clear use the side trimmer mains ON OFF switch Turn the side trimmer OFF wait at least 5 seconds and then turn the side trimmer ON If the problem continues then call your service engineer Change the Fuses Side Trimmer Introduction A Fuse Description Procedure Result The Side Trimmer has two fuses at the power input connector See Figure 2 on page 3 If either fuse is broken the Side Trimmer will not operate WN WARNING Turn OFF the machine and remove the mains power supply cable before you change the fuses This machine uses two fuses in parallel WARNING To avoid the risk of fire replace fuses using only the same type and rating
12. with spring clips Hold the the centre book support with two hands Lift and slide forwards until it clips onto the fixings Watkiss P2T 2 Knife Trimmer User Manual 21 4 Standard Tasks Remove re fit the Side Trimmer Book Supports 22 Watkiss P2T 2 Knife Trimmer User Manual 5 Error Conditions Problems and Solutions This chapter describes how to correct problems that can occur on your Side Trimmer If a problem continues contact your supplier Side Trimmer Error If a paper jam or other error occurs in the Side Trimmer the booklet maker stops The type of error is displayed on the touch screen See Side Trimmer Message List on page 28 Refer also to your booklet maker user manual Quality Problems _____ Fore edge trim __e Side Trim Side Trim FIGURE 16 Fore edge trimming and side trimming Trimming problems can affect the fore edge trim or the side trim Make sure you follow the correct fault finding routine Side trimming problems are explained in this manual Fore edge trimming prob lems are explained in the booklet maker manual Watkiss P2T 2 Knife Trimmer User Manual 23 5 Error Conditions Problems and Solutions Quality Problems Side Trimming problem the book is not trimmed Check the user interface Is the SIDE TRIM option turned off No Yes Turn on the SIDE TRIM option Is AUTO turned off in the SIDE
13. 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 x2 Max 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 offset If the TRIM OFFSET is changed the icon changes to show the setting The icon is the same orientation as the book delivery out of the Side Trimmer Watkiss P2T 2 Knife Trimmer User Manual 11 4 Standard Tasks Adjust the Side Trim Offset Offset 5 0 gt Negative setting More is trimmed from the left side of the Offset 0 0 gt Zero setting The same amount is trimmed from each book side of the book book Offset 5 0 t Positive setting More is trimmed from the right side of the Select a non standard side trim offset 1 Touch BASIC gt SIDE TRIM and then touch or to adjust the TRIM OFFSET 2 Touch CLOSE to close the window Select the default side trim offset 1 Touch BASIC gt SIDE TRIM and then touch AUTO 2 Touch CLOSE to close the window 12 Watkiss P2T 2 Knife Trimmer User Manual 4 Standard Tasks Empty the Side Trim Bin Empty the Side Trim Bin When to do Note Procedure An error message CHECK THE SIDE TRIM BIN is displayed on the touch screen when the trim bin is full e You can empty the side trim bin when you choose For example before you start a new job Trim Bin
14. Supports Step 4 remove the outer book supports There are two outer book supports Remove one at a time Hold each end of the outer book support and lift upwards Remove the outer book support through the top of the machine Repeat with the other outer book sup port OV 4 Outer book support Procedure Refitting Step 1 preparation Use PAPER SIZE to set the paper width to 365mm Then use SIDE TRIM to set the side trim dimension to 365mm See SIDE TRIM on page 9 Open the top cover of the Side Trimmer See Figure 15 on page 18 Step 2 fit the inner and outer book supports There are two outer book supports and two inner book supports Re fit one at a time Refer to the illustrations on page 17 On each book support there are semi circular cut outs at each end Position the cut outs over the fixing points Press down on the book support so that it fits onto the fixing points Repeat with the other book supports Cut out __ 20 Watkiss P2T 2 Knife Trimmer User Manual 4 Standard Tasks Remove re fit the Side Trimmer Book Supports Step 3 fit the centre book support Hold the outfeed guard open with one hand and slide the centre book support in though the opening Keep the book support central See Figure 15 on page 18 The centre book support is secured
15. TRIM window No Yes Set SIDE TRIM to AUTO Does the problem continue Yes No Further action is not needed If you need to use a custom trim size enter the trim dimension in the SIDE TRIM window Make sure the size is at least 2mm less than the book size Open and then close the top cover of the side trimmer Wait for the side trimmer to reset Does the problem continue Yes No Further action is not needed Turn off the Side Trimmer at the mains ON OFF switch Wait for 5 seconds and then turn on the Side Trimmer Does the problem continue Yes No Further action is not needed Call your service engineer 24 Watkiss P2T 2 Knife Trimmer User Manual 5 Error Conditions Problems and Solutions Quality Problems Side Trimming problem the book is not trimmed to the correct size Is SIDE TRIM turned Yes No Turn on the SIDE TRIM Is the correct trim size entered in the touch screen Make sure the size is at least 2mm less than the book size Yes No Enter the correct size in the touch screen Open and then close the top cover of the side trimmer Wait for the side trimmer to reset Does the problem continue Yes No Further action is not needed Turn off the Side Trimmer at the mains ON OFF switch Wait for 5 seconds and then turn on the Side Trimmer Does the problem continue Yes No Further action is not needed Call your service engineer Side Trimming problem the book is only trim
16. Watkiss P2T 2 Knife Trimmer User Manual English Issue 1 November 2014 Watkiss Automation Limited 2014 All Rights Reserved Reproduction adaptation or translation without prior written permission is prohibited except as allowed under the copyright laws Warranty The information contained in this document is subject to change without notice Watkiss Automa tion Limited makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Watkiss Automation Limited shall not be liable for errors contained herein or for incidental or con sequential damage in connection with the furnishing performance or use of this material Table of Contents 1 Introduction to the Watkiss P2T 2 Knife Trimmer 1 Description of the Side Trimmer 2 2 How to use the 5 Introduction s stessi 5 Turn On the 51 5 Enter the Job Settings 5 Adjustihe Stacker 6 Du rngthe aes oe 6 3 The User Interface 7 The JOB MIMIC sare sued tea xo acetate Se Seas 8 The BASIC Window 9 The CONFIGURE Window 10 4 Standard Tasks
17. compatibility EN55022 2010 Class A EN55024 2010 EN61000 3 2 2006 A1 2009 A2 2009 EN61000 3 3 2008 2011 65 EC Council Directive 2002 96 EC Council Directive amended by 2008 34 EC and 2008 35 EC Watkiss P2T 2 Knife Trimmer User Manual 37 8 Declaration of Conformity Reach REGULATION EC No 1907 2006 M C Watkiss Technical Director Watkiss Automation Ltd 21 May 2013 38 Watkiss P2T 2 Knife Trimmer User Manual D Watkiss Automation Limited 1 Blaydon Road Middlefield Industrial Estate Sandy Bedfordshire SG19 IRZ United Kingdom Tel 44 0 1767 685700 Fax 44 0 1767 689900
18. g to the size of the book Read the set ting through the window 14 Watkiss P2T 2 Knife Trimmer User Manual 4 Standard Tasks Raise and Lower the Side Trimmer Stacker Raise and Lower the Side Trimmer Stacker The stacker can be raised to allow access to other parts of the machine WARNING Take care to keep your hands clear of the folding part of the stacker Stacker release handle FIGURE 9 The stacker FIGURE 10 The stacker in raised position Procedure Raise the stacker 1 Press down on the top of the stacker beside the green belts 2 At the same time push down the stacker release handle 3 Release pressure from the top of the stacker the stacker will raise to a folded position Procedure Lower the stacker 1 Push down on the top of the stacker until it clicks into position Watkiss P2T 2 Knife Trimmer User Manual 15 4 Standard Tasks Move the Side Trimmer Move the Side Trimmer The Side Trimmer locks in position onto the booklet maker The docking latch is released by a foot pedal When to do to access the mains ON OFF switch to replace the mains input fuses FIGURE 11 The Side Trimmer docking latch Procedure Note f a Book Stacker is fitted first move the Book Stacker then start at step 3 Step Action Information 1 Remove the trim bin See The Side Trimmer on page 2 Raise the Side Trimmer stacker See
19. m No Yes Are the book supports fitted Yes No Fit the book supports See Remove and re fit the Side Trimmer Book Supports on page 17 Does the problem continue Yes No No further action is needed Turn off the Side Trimmer at the mains ON OFF switch Wait for 5 seconds and then turn on the Side Trimmer Does the problem continue Yes No Further action is not needed Call your service engineer 26 Watkiss P2T 2 Knife Trimmer User Manual 5 Error Conditions Problems and Solutions Quality Problems Side Trimming problem poor trim quality The book is trimmed to the correct size and offset but the trim quality is bad Note Certain book thicknesses or material can result a small witness mark on the bottom corner of the spine this is normal FIGURE 17 Normal side trim blade witness mark If the side trim dimension is over 190mm check that the book supports are fit ted See Remove and re fit the Side Trimmer Book Supports on page 17 Call your service engineer if there are marks on the trimmed edge different to a normal witness mark or if the edge is badly trimmed Side Trimming problem cannot enter settings If the user interface will not accept the required settings this can be due to the following conditions The SIDE TRIM window needs to refresh Touch CLOSE and then re open the SIDE TRIM window The side trim setting will conflict with the stitch position Reduce the
20. med on one side This problem is normally caused by incorrect set up If the side trim offset is slightly too large only one side is trimmed Is AUTO turned off in the SIDE TRIM window No Yes Set SIDE TRIM to AUTO Does the problem continue Yes No Further action is not needed If you need to use a custom trim size enter the trim dimension in the SIDE TRIM window Make sure the size is at least 2mm less than the book size Open and then close the top cover of the side trimmer Wait for the side trimmer to reset Does the problem continue Yes No Further action is not needed Turn off the Side Trimmer at the mains ON OFF switch Wait for 5 seconds and then turn on the Side Trimmer Does the problem continue Yes No Further action is not needed Call your service engineer Watkiss P2T 2 Knife Trimmer User Manual 25 5 Error Conditions Problems and Solutions Quality Problems Side Trimming problem the book is not trimmed square Open and then close the top cover of the side trimmer Wait for the side trimmer to reset Does the problem continue Yes No Further action is not needed Open the top cover of the Side Trimmer There will be paper trimmings on the large black waste conveyor belt this is normal Are there paper trimmings or a book in other places No Yes Clear the paper trimmings or book Does the problem continue Yes No No further action is needed Is the side trim dimension more than 190m
21. ndow on the touch screen of the booklet maker See The User Interface on page 7 for more information The side trim dimension is calculated automatically according to the PAGE SIZE To change the size and trim position touch SIDE TRIM See on page 8 Watkiss P2T 2 Knife Trimmer User Manual 5 2 How to use the Side Trimmer Adjust the Stacker Ifthe side trim size is 190mm or less remove the book supports See Remove and re fit the Side Trimmer Book Supports on page 46 Adjust the Stacker Adjust the stacker according to the size and thickness of the finished book See Adjust the Side Trimmer Stacker on page 14 During the job e Unload books from the stacker before the stacker is full Empty the side trim bin from time to time The booklet maker displays a mes sage if the side trim bin is full See Empty the Side Trim Bin on page 13 6 Watkiss P2T 2 Knife Trimmer User Manual cHaptens User Interface Side Trimmer THICKNESS adjustment PAPER SET STITCHES FORM SIZE gt LOAD amp SAVE ADVANCED CONFIGUnc FIGURE 3 The booklet maker Touch Screen Watkiss P2T 2 Knife Trimmer User Manual The User Interface The Job Mimic The Job Mimic The job mimic shows the current machine status SET THICKNESS FORM PAPER SIZE gt SIDE TRIM TRIM FIGURE 4 The Job Mimic Sidectamiiersiatue
22. ne If the machine is connected to the wrong supply the warranty is cancelled How to Get Help If you have any questions or problems refer to the problem solving section in this manual see Error Conditions Problems and Solutions on page 23 Con tact your supplier for further help Description of the Side Trimmer Introduction The Watkiss Side Trimmer completes the booklet making process by trimming the top and bottom edges of the book The fore edge of the book is already trimmed by the booklet maker so this additional module provides a profes sional solution for full bleed printed work P2T Side Trimmer FIGURE 1 Side Trimmer 2 Watkiss P2T 2 Knife Trimmer User Manual 1 Introduction to the Watkiss 2 2 Knife Trimmer Description of the Side Trimmer The Side Trimmer FIGURE 2 Side Trimmer Components Component Function Table No Component Function 1 The Top Cover The top cover opens to allow error recovery 2 The Trim Bin The trim bin collects the paper that is trimmed from the top and bottom of the book If the booklet maker is configured with a Book Stacker and a P2T Side Trimmer the P2T trim bin is located in the Book Stacker The Stacker The stacker collects the finished books Communications cable The communications cable connects the Side Trimmer to the booklet maker
23. or conditions Do normal maintenance tasks Operator training is given when the machine is installed To make sure you use your machine correctly read your manual This User Manual does not describe the operation of the booklet maker If needed refer to your booklet maker user manual In this manual the P2T Two Knife Trimmer is referred to as the Side Trimmer Safety Information Safety information is included in the separate Safety Information Manual Read the safety information before you use your Side Trimmer Warning and Caution Messages A The warning caution messages used this manual are shown below WARNING A WARNING message tells you that a procedure or operation can be dangerous To prevent injury you must follow the instructions CAUTION A CAUTION message tells you that a procedure or operation can damage the machine or the product To prevent damage you must fol low the instructions Watkiss P2T 2 Knife Trimmer User Manual 1 Introduction to the Watkiss 2 2 Knife Trimmer Description of the Side Trimmer Installation Your Side Trimmer must be installed by a Watkiss approved service engineer Special knowledge is needed to install the machine AN CAUTION Only connect the machine to a mains power supply of the cor rect voltage with a good earth connection The correct machine voltage is shown on the label at the mains power supply input on the rear of the machi
24. ort right marked RH OUT Watkiss P2T 2 Knife Trimmer User Manual 17 4 Standard Tasks Remove re fit the Side Trimmer Book Supports FIGURE 15 The side trimmer Procedure Removal Top Cover Outfeed Guard Step 1 preparation Use PAPER SIZE to set the paper width to 365mm Then use SIDE TRIM to set the side trim dimension to 365mm Open the top cover of the Side Trimmer See Figure 15 on page 18 18 Watkiss P2T 2 Knife Trimmer User Manual 4 Standard Tasks Remove and re fit the Side Trimmer Book Supports Step 2 remove the centre book support The centre book support is secured with spring clips Hold the the centre book support with two hands and pull in the direction shown by the arrow until it unclips from the fixings Hold the outfeed guard open with one hand and remove the centre book sup port though the opening See Figure 15 on page 18 Step 3 remove the inner book supports There are two inner book supports Remove one at a time Hold each end of the inner book support and lift upwards Remove the inner book support through the top of the machine Repeat with the other inner book sup port Inner book support right Watkiss P2T 2 Knife Trimmer User Manual 19 4 Standard Tasks Remove re fit the Side Trimmer Book
25. ose the top cover of the side trimmer If the message still does not clear use the side trimmer mains ON OFF switch Turn the side trimmer OFF wait at least 5 seconds and then turn the side trimmer ON If the problem continues then call your service engineer Watkiss P2T 2 Knife Trimmer User Manual 29 5 Error Conditions Problems and Solutions Side Trimmer Message List Message Information Reference SIDE TRIM COVER The top cover of the side trimmer OPEN is open Close the top cover of the side trimmer If the message does not clear open and then close the top cover of the side trimmer If the message still does not clear use the side trimmer mains ON OFF switch Turn the side trimmer OFF wait at least 5 seconds and then turn the side trimmer ON If the problem continues then call your service engineer SIDE TRIM no comms Check that the mains power input See The Side cable and the communications Trimmer on cable are connected page 3 Use the side trimmer mains ON OFF switch Turn the side trimmer OFF wait at least 5 seconds and then turn the side trimmer ON If the problem continues then call your service engineer SYSTEM ERROR If the side trimmer setting is See Remove and 41 39 190mm or less check that the re fit the Side book supports are removed Oth Trimmer Book erwise follow the instructions Supports on below for other 41 xx system
26. rimmed per hour Book Size Minimum book size 120 x 80mm Maximum book size 380 x 310mm A 310mm A v lt gt 120mm 380mm Book Thickness Maximum book thickness 10 4mm approx 208 pages 80gsm Minimum book thickness one sheet folded to make a 4 page booklet Trimming Minimum trim width 120mm Maximum trim width 380mm no trim 378mm trimmed Maximum side trim 40mm each side Minimum side trim 1mm each side Watkiss P2T 2 Knife Trimmer User Manual 35 7 Specifications Stacker Capacity Output conveyor 20 books Book Stacker optional 930mm Dimensions amp Width 1142mm installed Weight Depth 924mm Height 885 968mm adjustable Weight 300kg Power Supply Side Trimmer 220 240V 50 60Hz single phase Power stand by 40VA 10W Consumption in operation 1200VA 750W during trimming 1 second of cycle Noise Emission stand by ambient in operation 65 dB A peak 79 dB A Approvals Complies with CE and UL Conforms to FCC rules Part 15 Class A and VCCI Class A Radio Frequency This equipment has been tested and found to comply with Emissions the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment
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