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PDM3600 - User manual

1. stopping a Sample Run Idle lt screen gt Start Sampling Exit screen screen Start Sample Exit screen screen v v Stop Sampling Warming screen screen Stop Sampling Reset Sample 2 gt First Sample lt screen screen Screen 1 I A AA i View Errors Second Sample screen Screen 1 Error First Sample screen Screen 2 First Sample Exit Sefton Screen 3 i gt Start Sample Start Sampling View Errors gt Sampling Sampling Complete _ _ lt _ _ Complete screen screen Screen 1 Screen 2 gt lt _ _ Screen 1 lt i j i Exit Error Screen 1 View Errors gt Error Screen 2 screen Screen 2 Figure 2 28 Screen hierarchy during a two sample run The user can stop a manual sample run using the Stop Sampling screen Figure 2 29 Stopping a sample run will stop the main sample run as well as the second sample run if one has been started Stop the sample runs by pressing the A and B buttons simultaneously and the Stop Sampling screen will display A STOP SAMPLING B MORE OPTIONS Figure 2 29 Stop Sampling screen The Stop Sampling screen contains the following information e A Stop Sampling This field contains directions on how to stop a manual sample run Press the A button to stop the sample run PDM 3600 Instruction Manual 2 17 Basic Operation sto
2. Figure 2 18 First manual sample run screen hierarchy PDM 3600 Instruction Manual 2 11 Basic Operation Idle Screen Idle Screen Starting a Primary Sample Run 2 12 PDM 3600 Instruction Manual When the PDM is turned on and not sampling the unit will briefly display the Thermo Fisher Scientific Splash screen Figure 2 19 followed by the Idle screen Press the A WAKE UP button Figure 2 17 located on the top panel of the PDM unit the Idle screen Figure 2 20 appears on the instrument s display THERMO FISHER Soe EF eC Figure 2 19 Thermo Fisher Scientific Splash screen PDM 0104678 VER 7 10 A B ACTION MENU Figure 2 20 he Idle screen The Idle screen contains the following information e PDM 0104 This field contains the instrument s abbreviated name PDM Personal Dust Monitor and the unit s serial number 0104 e Ver X XX This field contains the version number X XX of the system firmware e A B action menu Press the A and the B button at the same time to display the unit s Start Sampling screen e B Press the B button to display the EOS screen from the previous primary sample run Figure 2 35 When in the Idle screen after 30 seconds of inactivity the PDM will automatically turn off its LED display Press the A WAKE UP button to reactivate the LED display There are two methods to start a primary sample run 1 A manual
3. 17 Install the blue connectors on the red power wires by screwing them together firmly 18 Reinstall the black insulating material onto the cyclone area to cover the wiring underneath 19 Install the PDM cover plate refer to the instructions earlier in this chapter for information on opening the case 20 Turn on the cap lamp to ensure that it is functioning 21 Perform a leak check Use the following procedure to repair rebuild the cap lamp Tool materials needed for this procedure Phillips screwdriver Slotted screwdriver 7 64 inch Allen wrench e Cap lamp kit p n 113326 00 Includes o Lens headpiece o Gasket headpiece Thermo Fisher Scientific Maintenance and Calibration Repairing Rebuilding the Cap Lamp o Assembly LED o Assembly PCB 1 Remove the three Allen head screws that are securing the bezel ring to the housing 2 Remove and replace headpiece lens and or headpiece gasket as required 3 To remove LED assembly unplug and replace as required 4 To replace PCB assembly remove the two Phillips head screws and replace as required 5 Reassemble cap lamp Figure 5 55 oo t a e E io 9 Figure 5 55 Headpiece with Cable Assembly Exploded View Thermo Fisher Scientific PDM 3600 Instruction Manual 5 37 Maintenance and Calibration Performing a Flow Calibration Perfo rming a Ifthe monthly flow audit fails perform a flow calibration Too
4. A WAKE UP button on the top panel of the PDM unit to ensure that the display screen appears 11 If the display screen does not appear open the case and double check the battery connections Reassemble the case and press the A WAKE UP button again If the display screen does not appear contact Thermo Fisher Scientific 12 Properly dispose of the used PDM battery packs Recycling is the preferred method of disposal Contact Thermo Fisher Scientific for further information Do not dispose of the battery packs in fire or heat CAUTION Always properly dispose of the PDM battery packs recycling is preferable contact Thermo Fisher Scientific for further information Do not dispose of the battery packs in fire or heat A 13 Perform a sample line leak check and a case leak check If it becomes difficult to install the mass transducer lubricate the two O rings located inside the top of the mass transducer section Because this procedure is easier to complete with the front panel removed check the mass transducer O rings while replacing the battery pack assemblies or as necessary Tool materials needed for this procedure e Phillips screwdriver e Cotton swab e Silicone compound WARNING Whenever the PDM case is opened for maintenance you must perform a case leak check after reassembling the case A 1 Remove the PDM cover plate refer to the instructions earlier in this chapter for information on op
5. folder on the TEOM 3600 PDM software CD ROM then open the WinPDM Setup exe file located in the Software folder 4 The InstallShield Wizard screen Figure 3 1 will post several temporary installation messages while WinPDM prepares the installation program Then the WinPDM InstallShield Wizard screen with a Welcome message will display Select the Next gt button jig WinPDM 7 1 InstallShield Wizard E xj Welcome to the InstallShield Wizard for WinPDh1 1 The InstallShield R Wizard will install WinPDM 7 1 on your computer To continue click Next WORKING This program is protected by copyright law and international treaties Cancel Figure 3 1 InstallShield Wizard screen with Welcome message 5 The InstallShield Wizard screen with a License Agreement message will display Accept the terms of the license agreement then select the Next gt button 6 The InstallShield Wizard screen with a Customer Information message will display Enter the appropriate information into the white boxes and then select the Next gt button 7 The InstallShield Wizard screen with a Destination Folder message will display Select the Next gt button 8 The InstallShield Wizard screen with a Ready to Install the Program message will display Select the Install button 9 The InstallShield Wizard screen with an Installing WinPDM message will display and t
6. 10 11 LZ 13 14 13 16 Screw Maintenance and Calibration Replacing the Cap Lamp Using a small flathead screwdriver loosen the screw on the terminal block that is toward the bottom of the unit and remove the black return wire from the block Figure 5 53 Remove the entire cap lamp assembly from the PDM unit Pull the red power wire and the black return wire on the new cap lamp assembly through the opening on the PDM unit for the cyclone inlet assembly Reinstall the bottom cyclone plate to the PDM unit using the three screws that were removed earlier Reinstall the top cyclone plate to the bottom cyclone plate using the four screws that were removed earlier Insert the return wire into the bottom port on the terminal block and tighten the bottom screw on the terminal block to secure the return wire Pull the red power wire out from behind the cyclone inlet area Remove the small plastic ferrule from the small blue connector Install the small blue connector onto the red power wire first and then install the small plastic ferrule onto the power wire Figure 5 54 Be sure to install the small plastic ferrule close to but not on top of the bare end of the red power wire PDM 3600 Instruction Manual 5 35 Maintenance and Calibration Repairing Rebuilding the Cap Lamp Repairing Rebuilding the Cap Lamp 5 36 PDM 3600 Instruction Manual Figure 5 54 Installing the ferrule and connector
7. 5 Direct a stream of air through the end of the sample line removed from the cap lamp and through the sample nozzle on the cap lamp Figure 5 11 and Figure 5 12 Figure 5 11 Direct a stream of air through the sample line Sample nozzle Figure 5 12 Direct a stream of air into the sample nozzle 5 8 PDM 3600 Instruction Manual Thermo Fisher Scientific Performing a Flow Audit To perform a flow audit Thermo Fisher Scientific 6 7 Maintenance and Calibration Performing a Flow Audit Install a new TEOM filter onto the mass transducer and install the mass transducer into the PDM unit Install the sample line onto the cap lamp Users should perform a flow audit on the unit once per month or as necessaty Tool and materials needed for this procedure Flow meter Flow audit tubing adapter Disconnect the sample line from the cap lamp Install one end of the tubing adapter into the sample line from the cap lamp and the other end of the tubing adapter into the tubing that is attached to the flow meter Figure 5 13 and Figure 5 14 Figure 5 13 Flow audit tubing adapter PDM 3600 Instruction Manual 5 9 Maintenance and Calibration Performing a Flow Audit 5 10 PDM 3600 Instruction Manual Figure 5 14 Installing the flow audit tubing adapter Connect the PDM unit to the charger and make sure the charger is connected to your PC Open the WinPDM software and connect to the instrument
8. A Refer to Section 1 for a comprehensive list of cautions and warnings for the battery pack assemblies A Always properly dispose of the PDM battery packs recycling is preferable contact Thermo Fisher Scientific for further information Do not dispose of the battery packs in fire or heat A Thermo Fisher Scientific Thermo Fisher Scientific Alert f Equipment Damage f Equipment Damage f Equipment Damage About This Manual Safety and Equipment Damage Alerts Description DO NOT use acetone to clean any parts of the PDM A When moving the battery pack to access the wire connections be sure to minimize stress on the wires and connectors A Do not attempt to remove the security non Phillips head screws on the top or front of the PDM A PDM 3600 Instruction Manual vii NIOSH Certification Label safety and Equipment Damage Alerts NIOSH Certification Label This label is affixed to the back of the instrument Only the parts listed should be used in order to maintain certifications CERTIFIED ASSEMBLY OGF OF COMPONENTS National Institute for DESCRIPTION PART NUMBER Occupational Saftey and Health INSTRUMENT ASSEMBLY 57 010900 XXXX CERTIFIED FOR COAL MINE CAP LAMP ASSEMBLY 56 070910 XXXX DUST SAMPLE COLLECTION BATTERY PACK ASSEMBLY 56 010897 2300 CERTIE NO TC 74CPDM 01 INTERFACE CABLE ASSEMBLY 55 010924 0001 MUST BE OPERATED IN MASS TRANSDUCER ASSEMBLY 54 010901 ACCORDANCE WITH FILTER ASSEMBLY 55 0038
9. View Errors screen The E will remain for the duration of the sample run If a new status error is flagged the E will start blinking again until the new error is viewed Below is a list of the status codes that can be encountered during a sample run Status Codes Status Code Table Errors List PDM Firmware Error Description Messages TE not detected Mass transducer not detected High filter load Differential pressure less than minimum allowable Flow out of range The flow rate is out of allowable range Mass offset error The PDM has gained or lost too much mass over a short period of time CPU fault A CPU fault was detected has reached a critically low level The TEOM frequency is out of range PDM CPU reset The PDM s CPU was reset Power low shutdown The PDM was shutdown due to insufficient power 2 24 PDM 3600 Instruction Manual Thermo Fisher Scientific Downloading Data To download data from the PDM unit Thermo Fisher Scientific Basic Operation Downloading Data The TEOM 3600 PDM status codes error conditions are as follows TE not detected This error is reported when the PDM unit senses that the mass transducer has been removed from the unit High filter load This error is reported when the PDM unit senses that the TEOM filter is approaching its maximum capacity At this point the filter can accept approximately 50 mm Hg of additional particulate matter load before it must be repl
10. calibration routine and will display a Please wait gathering data message on the Calibrate Audit screen 19 A Warning Confirmation screen will display with an Attach yellow or 20 paw red orifice inline between flow meter and cap lamp tube message Remove the black orifice from the sample line and flow meter tubing Install the yellow or red orifice into the sample line then install the other end of the orifice into the tubing that is attached to the flow meter Figure 5 62 Figure 5 62 Yellow orifice installed PDM 3600 Instruction Manual 5 41 Maintenance and Calibration Performing a Flow Calibration 22 When in the Warning Confirmation screen with an Attach yellow or red orifice to the inlet message select the OK button The Flow Calibration screen will display with the Pump Speed white box active 23 Do Not adjust the pump speed Enter the Orifice 2 flow rate from the flow meter typically 1 8 lpm 24 Select the Apply button The PDM unit will continue the flow calibration routine and will display a Please wait gathering data message on the Flow Calibration screen 25 The PDM unit will perform the remainder of the flow calibration routine and display a Flow calibration complete message on the Flow Calibration screen Figure 5 63 Flow Calibration Status Collecting data 0 00 remaining Temperature Pump Speed Calibration Constants AirHeater 43 0 C al 4 8
11. 05 20 2009 16 58 03 Wednesday 05 20 2009 6510 Bytes Figure 4 2 Download Data screen The Download Data screen contains the following information Sample run events The top part of the screen contains the actual sample run events identified by the starting time and date hh mm ss weekday mm dd yyyy ending time and date hh mm ss weekday mm dd yyyy and size of the data file Bytes Each time that you perform a sample run the PDM unit logs the sample data and displays the data file information on this screen It will continue to list the sampling events in the order that they are performed in this screen The unit will not erase the sampling data even after you download the data file When the sample data storage buffer becomes full then the PDM unit will overwrite the oldest sampling data event with the most recent sample data event Use the scroll bar on the right hand side of the screen to display all of the sample run events that are stored in the sample data storage bufter Thermo Fisher Scientific Viewing and Saving Data Downloading Data Downloading Data User can view download and store several different types of information at the end of a primary or programmed sample run To download data from the PDM unit 1 Following a primary or programmed sample run connect the PDM unit to its charger and the charger to the PC Ensure that the charger and the PDM are both functioning correctly 2 Start the Win
12. 25 First Sample Screen 1 While sampling a second sample may be started for example if the conditions change or the employees moves to a different area a second manual sample run can be started running concurrently with the first sample run 1 In the First Sample Screen 1 Figure 2 25 press the A and B buttons simultaneously to display the Reset Sample 2 screen Figure 2 26 A RESET SAMPLE 2 B MORE OPTIONS Figure 2 26 Reset Sample 2 screen 2 In the Reset Sample 2 screen press the A button to begin a second manual sample run The second manual sample run will begin immediately after pressing the A button The PDM unit will not perform another 30 minute warm up period before beginning the second manual sample run and the Second Sample screen will display Note After 30 seconds of inactivity in the Reset Sample 2 screen the PDM will automatically display the First Sample Screen 1 A The Second Sample Screen Figure 2 27 displays the mass concentration cumulative exposure and elapsed time for the second manual sample run PDM 3600 Instruction Manual 2 15 Basic Operation Dynamic Warm Up Dynamic Warm Up 2 16 PDM 3600 Instruction Manual Sample 2 This screen will display immediately after the start of a second manual sample run TIME 15 MIN 1 10 01 00 CUM2 Uso Figure 2 27 Second Sample screen The Second Sample Screen 1 contains the following infor
13. 5 when calibrated at set point Minimum of 12 hours Minimum of 12 hours while powering with auxiliary connector at 200 mA 7 2 VDC 0 100 RH condensing and non condensing 5 95 RH non condensing 3 500 to 10 000 feet 20 C to 40 C typical range is 0 30 C 40 C min 0 C to 40 C Table 1 2 Temperature of Mass Transducers and Heaters 98 104 F 37 40 C 86 97 F 30 36 C 73 85 F 23 29 C 60 72 F 16 22 C 48 59 F 9 15 C 35 47 F 2 8 C 23 34 F 5 1 C 10 22 F 12 6 C 2 9 F 19 13 C Air Inlet Heater TE Heater Set Point C Az Set Point C T2 57 C 60 C 50 C 53 C 43 C 46 C 36 C 39 C 29 C 32 C 22 C 25 C 15 C 18 C 8 C 11 C 1 C 4 C Thermo Fisher Scientific Introduction Advanced Features The PDM battery charger Figure 1 2 is a separate unit that connects to the PDM and provides a charging station as well as communication functions A separate external power cord and communication charge cable must be installed to operate the charger Chapter 2 harainc Red b Green Flashing Charge Green Charge Complete Red Flashing Error pP JIM i i H Figure 1 2 PDM charger Thermo Fisher Scientific PDM 3600 Instruction Manual 1 3 Introduction Advanced Features Advanced Features 1 4 PDM 3600 Instruction Manual The TEOM 3600 PDM offers a number of features to provide superior data qual
14. 70 71 and 90 of Title 30 of the Code of Federal Regulations define respirable dust concentrations as being made with an instrument developed by the Mining Research Establishment MRE of the National Coal Board England or its equivalent Setting Up Users can set up the TEOM 3600 PDM s sample run parameters Programmed including identifying the mine information and setting up the sample start time duration and type Sample Parameters To setup programmed 1 When in the PDM COMI screen select the Program Shift button sample parameters to display the Program Shift screen Figure 3 12 2 When in the Program Shift screen enter the basic parameters including if necessary the 8 digit identification number of the person who is wearing the PDM unit 1 Wearer ID the mine identification number 2 Mine ID the contractor code 3 Contractor Code the name of the mine where the PDM unit will be sampling 4 Mine Name and the company name 5 Company Name 3 Enter the start date and time that you want the PDM unit to begin its programmed sample run in the white box located under 6 7 Sample Start Time Also you can place your cursor on the small black arrow triangles located on the right hand side of the white box and click with your mouse to increase or decrease the start date and time Set the sample time at least 35 minutes away to allow for the unit s warm up time 4 Enter the time
15. CONC 0 22 CUMI CONC 1 21 Figure 2 31 First Sample Screen 1 This screen also displays the total mass concentration and total cumulative lt 4 gt gt exposure values at the end of the first primary sample run Sample 1 The First Sample Screen 1 contains the following information PDM 3600 Instruction Manual 2 19 Basic Operation sample Run Screens First Sample Screen 2 First Sample Screen 3 2 20 PDM 3600 Instruction Manual e 30MIN CONC This field contains the mass concentration value mg averaged during the previous 30 minute period e CUMI CONC This field contains the cumulative mass concentration value mg m measured from the beginning of the first primary sample run During the sampling run the PDM will run automatically until the sample cycle ends After 30 seconds of inactivity at the end of the sample run the PDM will turn off its LED display Press the A button to reactivate the LED display This action will display the Sampling Complete Screen 1 First Sample Screen 2 Figure 2 32 displays the shift mass concentration limit for the shift for the first primary sample run Percnt of exposure limit is the percentage of exposure limit for the first primary sample run SHIFT LIMIT L PERCNT OF LIMIT 25 Figure 2 32 First Sample Screen 2 The First Sample Screen 3 Figure 2 33 displays a bar graph of the mass concentration mg m col
16. Last Audit Measurements Frequency Hz KO Difference Frequency Hz Ma j jra Lapa ee ee 295 51 2024 ze Add the second weight to the filter 294 745962 Z Re install the mass transducer Click Ok Carcel _ Figure 5 23 Prompt to add weight 5 The computer will prompt to add four more weights Add each weight consecutively as shown in Figure 5 24 Figure 5 24 Add filters 6 After the final weight has been added a error will be displayed Figure 5 25 5 16 PDM 3600 Instruction Manual Thermo Fisher Scientific Maintenance and Calibration Auditing the Tilt Sensor Thermo Scientific WinPDM File View Window Help BAe ul e a er Pom come KO Audit Status Audit passed Temperature amp Frequency Stabilization Results Mass Transducer Air Heater Stored KO 15338 Current Temperature 45 855 C 42 973 C Calculated KO 14862 Temperature Goal 45 8 to 46 2 C 42 5 to 43 5 C Error 3 098 Current Frequency 292 518768 Hz Error Goal 10to 10 Avg Rate of Change 0 90 mH2 min Avg Rate of Change Goal 0 1 00 mHz min Measurements Last Audit Measurements ry KO audit passed Frequency Hz KO Difference Frequency Hz Mass mg J 295 512024 tes Stored value 15338 294 745962 14764 0 660 7 Calculated value 14862 293 996094 14865 293 253387 14909 292 512510 14911 Error 3 098 reer e _ Figure 5 25 KO audit passed
17. PDM 3600 Instruction Manual 1 5 Introduction Operating Parameters Operating Parameters 1 6 PDM 3600 Instruction Manual The PDM s flow rate is 2 2 l min 2 5 when calibrated at set point Temperature set points of the air heater and TE heater are set automatically by selecting the appropriate operating temperature Figure 3 12 when programming a shift Section 3 Programmed shifts can be set up in advance using the WinPDM software Currently one shift time can be programmed Manual samples can be started through a membrane switch pad located on the top of the unit All shifts require a 35 minute warm up period before data begins collecting Second samples taken within a programmed or manual sample do not require a separate warmup The PDM will accommodate programmed shift lengths from 1 minute to 24 hours in 1 minute increments To run shifts longer than 12 hours be sure to connect the PDM unit to a charger and perform the sample run in a fresh air non explosive environment The system flow schematic provides an overview of the TEOM 3600 PDM s flow connections Figure 1 3 The air flow enters the system through a cyclone and is then drawn into a heated flow tube After the air stream is heated it flows into the mass transducer where the particulate matter is deposited onto the TEOM filter The air flow is then directed through the hollow TE tapered element through the air temperature and relative humidity sensor block
18. PDM allows users to navigate through the instrument s firmware screens by pressing the A and B buttons But when the WinPDM communications software is used to program a sample run a user has no ability to change the parameters using cc 2 cc 3 the A and B buttons Note After programming a sample using the WinPDM software users cannot stop the sample run by pressing the buttons on the PDM unit s display This feature allows users to complete compliance samples without the risk of prematurely terminating a sample run A The Programmed Start Time screen Figure 3 10 displays the date and time that the PDM unit is scheduled to start a first programmed sample run This firmware screen will display on the PDM unit after you have programmed a sample run Users will not be able to display a different firmware screen when the Programmed Start Time screen is visible on the PDM unit WEARER ID 4 77 START 13 SEP 08 00 Figure 3 10 Programmed start time PDM screen The Programmed Start Time screen contains the following information e Wearer ID 477 This field contains an 8 digit user identification number This value can be set using the WinPDM software e Start This field contains the date dd mmm and time hh mm that the PDM unit is scheduled to begin a programmed sample run The PDM unit will automatically begin a 35 minute warmup period before this scheduled start time and date If the condi
19. Panel WARNING Whenever the PDM case is opened for maintenance you must perform a case leak check after reassembling the case To install the PDM front panel 1 Inspect the gasket and sealing surface to ensure they are clean and free of defects Replace the gasket if necessary Seal Replacement Kit 59 009961 Install the gasket 2 Install the front cover onto the PDM case Ensure that the two screw holes on the top of the front panel are aligned with the screw holes on the top of the PDM 3 Verify that the cover gasket seats properly in place Figure 5 34 5 22 PDM 3600 Instruction Manual Thermo Fisher Scientific Maintenance and Calibration Installing the PDM Cover Panel Figure 5 34 Cover gasket checkpoints 4 Install the screws in locations 1 and 2 until seated Figure 5 35 Press down on back of cover aligning holes 3 and 4 Put a screw into either location 3 or 4 and tighten lightly Then torque the screws to 6 in lbs respectively on location 1 and 2 5 Install the remaining screws into the front panel to get them started in a cross pattern as shown in Figure 5 35 Then tighten until seated in a cross pattern as shown in Figure 5 35 Finally torque the screws to 6 in lbs in a cross pattern as shown in Figure 5 35 Ti nan Se WE Figure 5 35 Front cover screws 6 Perform a case leak check Thermo Fisher Scientific PDM 3600 Instruction Manual 5 23 Maintenance and Calibratio
20. WAKE UP button on the PDM s display to verify that the PDM is functioning properly and retry the connection 7 The Last Service date is displayed in the lower left corner This date will be updated by Thermo Fisher Scientific service personnel if the unit is returned for service 3 4 PDM 3600 Instruction Manual Thermo Fisher Scientific Using the WinPDM Software starting WinPDM PDM COM8 lol x Not Connected To PDM N Program Program Shift Warm up Start Time a Standard Operations Download Sample Leak Check Flow Calibration Diagnostics KO Audit Tilt Audit Sample Start Time STOE Figure 3 4 WinPDM showing Not Connected Note If the cable connections are secure and the PDM is functioning correctly but you still cannot make a successful connection between the PDM and PC contact Thermo Fisher Scientific A Exiting the WinPDM When the programming is complete users can disconnect the PDM and Software Application exit the WinPDM software To exit the WinPDM software 1 When in the PDM COMI screen select the Done button located application in the bottom right hand corner of the screen The WinPDM Main screen will become the active screen on your laptop personal computer 2 When in the WinPDM Main screen select the X icon in the top right hand corner of the screen to exit the WinPDM software application You also can exit WinPDM
21. directions on how to start a manual sample run e B Duration 001 15 This field contains the time duration of the manual sample run Press the B button to increase the time duration of the manual sample run From the Start Sample screen users can begin a manual sample run when a PC is not available or when a manual sample is desired If the conditions change or the employees moves to a different area a second manual sample run can be started running concurrently with the first sample run 1 In either the Idle screen or the Sampling Complete Screen 1 press the A and B buttons simultaneously to display the Start Sampling screen 2 In the Start Sampling screen press the A button to display the Start Sample screen Figure 2 23 3 To change the time duration of the first manual sample run before beginning the run adjust the time duration by pressing the B button 4 In the Start Sample screen press the A button to begin a manual sample run The Warming screen will display Figure 2 24 When the sample run begins the instrument will display First Sample Screen 1 Figure 2 25 Thermo Fisher Scientific Starting a Second Sample Run To start a second manual sample run Second Sample Thermo Fisher Scientific Screen Basic Operation starting a Manual Sample WEARER ID 477 WARMING 028 0 7 Figure 2 24 Warming screen 30 MIN CONC CUMI CONC Figure 2
22. duration that you want the PDM unit to continuously run a programmed sample in the box under 8 Sample Duration You can use the small arrows to the right the box to increase or decrease the sample duration time or type in the value directly 5 Use the Type of Sample drop down menu to select the appropriate sample type The selected sample type should now be displayed in the 9 Type of Sample select one box Figure 3 15 3 14 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Using the WinPDM Software setting Up Programmed Sample Parameters Soe E cour 6 engineering evaluation 1 designated acc ud c nondesiqnated acc fuc 3 designated area uc 4 designated work position 5 part 40 miner b engineering evaluation Figure 3 15 Selecting sample type 6 Enter the 4 digit mechanized mining unit MMU identification code and the 4 digit designated area designated work position DA SA for the MMU that will be using the PDM unit if necessary in the box under 10 MMU DA SA 7 Enter the 3 digit occupational code of the operator that will be using the PDM unit if necessary in the box under 11 Occ Code 8 Use the Average Expected Temperature drop down menu Figure 3 16 to select the average expected ambient temperature range that will occur at the site where the PDM unit will run its programmed sample The average expected temperature range should now
23. functioning correctly Start the WinPDM software application and select the Download Sample button PDM 3600 Instruction Manual 2 25 Basic Operation Downloading Data 2 26 PDM 3600 Instruction Manual When in the Download Data screen select the sampling event that you want to download Select the Download button If you have selected the Auto downloading function the Download Data screen may display a downloading progress bar at the bottom of the screen If the PDM unit encountered any status conditions errors during the sample run the Error List screen will display If the error screen displays select the Save As button The Save As screen will display Accept the data file name that the software provides for the data file or change the data file name if necessary Select the Save button Note The WinPDM software automatically names the error file with the PDM unit s serial number 0104 the word ERRORS and the date of the sample run 07 12 08 A 10 11 The Download Graph screen will display When in the Download Graph screen you can view various graphs of the logging parameters that were recorded during the sample event Select the parameters to view using the drop down menu For more information on the download data screen refer to the Download Graph Screen section in Chapter 4 After you have viewed the data select the Prin
24. new TEOM filter from the box of filters so that the filter disk lies between the fork and the upper tab of the tool and the hub of the filter lies between the tines of the fork Figure 2 12 Do not touch the filter with your fingers Figure 2 12 Filter tool with clean filter 2 Lightly place the hub of the filter onto the tip of the tapered element then slide the tool toward the notch and remove Figure 2 13 and Figure 2 14 Filter Filter change notch Filter post Figure 2 13 Empty mass transducer with filter change notch Figure 2 14 Placing the filter on the post 2 8 PDM 3600 Instruction Manual Thermo Fisher Scientific PDM Display Thermo Fisher Scientific Basic Operation PDM Display 3 Turn the tool upside down place the bottom of the spring loaded filter exchange tool on top of the filter and apply downward pressure until the filter tool stops Figure 2 15 and Figure 2 16 Figure 2 15 Back of filter exchange tool Figure 2 16 Setting the filter 4 Install the mass transducer back into the PDM unit When not running a sample the PDM will automatically turn off its LED display after 30 seconds of inactivity power save function However during the warmup time and sampling cycle the PDM will continue to activate its LED display until the sample run ends At the end of the sample run after 30 seconds of inactivity the PDM will then automatically turn off its LED display If the PD
25. sample path in order of most likely to cause leak Grit Pot not seated needs grease torn or punctured Thermo Fisher Scientific Troubleshooting Leak Testing Mass transducer o rings need grease torn or damaged Top cyclone plate Thermo Fisher Scientific PDM 3600 Instruction Manual 6 5 Troubleshooting Leak Testing Case Battery The most common sources of a leaking battery compartment in order of Compa rtment most likely to cause a leak Case screws screws missing not tightened to 6 in lbs per the sequence shown in the following illustration WREE UF le bod 6 6 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Appendix A Parts and Consumables Table A 1 lists the replacement parts for the TEOM 3600 PDM Table A 1 Parts and Consumables Description PDM Parts Battery assembly PDM 3600 1 battery Flow path seal kit PDM 3 O rings 1 cyclone gasket 1 inlet plate gasket Cyclone grit pot Cap Lamp Kit Charger Parts Interface assembly charger PDM Cable RS232 m f 10 ft Fuse 2A time delay Cord power detachable for charger input power Charger assembly PUM Cable USB to serial 6 ft Accessories Overlay Display peel away pkg of 5 Filter PDM box of 20 Filter PDM box of 1000 Rugged carry case Documentation Manual operation PDM 3600 printed copy Quick Start Guide laminated Software packet PDM WinPDM ma
26. sample run can be started from the instrument keypad as discussed in this section 2 The WinPDM software can be used to create a program sample run as described in Chapter 3 Thermo Fisher Scientific Sta Thermo Fisher Scientific rt Sampling Screen Exit Screen Basic Operation Start Sampling Screen All screen displays and functions described in this chapter apply to both types of sample runs except that a programmed sample run cannot be stopped from the instrument keypad While the WinPDM program Chapter 3 allows users to access advanced features of the unit including programmed sample runs the user can initiate a manual sample run using the instrument s display and buttons When in the Idle screen or the Sampling Complete Screen 1 if a sample has been recently completed press both the A and the B buttons simultaneously to display the Start Sampling screen Figure 2 21 After 30 seconds of inactivity in the Start Sampling screen the PDM will automatically turn off its LED display Press the A button to reactivate the LED display and to bring up the Idle screen or the Sampling Complete Screen 1 if the sample run is complete A START SAMPLING B MORE OPTIONS Figure 2 21 Start sampling screen The Start Sampling screen contains the following information e A Start Sampling This field contains directions on how to start a manual sample run When in the Start Sampling scr
27. screen until 35 minutes before the start date time At the 35 minutes mark the PDM COM1 screen will display a Warming message on the screen for 35 minutes After the warming period ends the PDM unit will begin its sample run and the PDM COM1 screen will display a Running message on the screen When the sample run has completed the WinPDM PDM COM1 screen will display a STOP message on the screen The PDM unit will display the appropriate completed sample screens Chapter 2 until you download the data from the PDM unit or until you start another primary or programmed sample run If you have not correctly set up the sampling parameters a Warning Confirmation screen will display These screens indicate that you have either incorrectly set the sample start date or time or the average expected temperature If you have incorrectly set the sample start date or time the WinPDM software program will display the following Warning Confirmation screen Figure 3 17 WinPDM x The start time i too soon Please enter a start time that is later than the warmup time Figure 3 17 Date time problem warning screen If you have incorrectly set the average expected temperature the WinPDM software program will display the following Warning Confirmation screen Figure 3 18 Thermo Fisher Scientific Using the WinPDM Software Correcting Shift Setup Problems WinPDH x Please select a temperatur
28. software program One shift time can be programmed and all shifts require a 35 minute warm up period before data begins collecting The PDM will accommodate programmed shift lengths from 1 minute to 24 hours After the PDM unit has completed a sample run immediate or programmed you can download the data collected to a personal computer PC for analysis Refer to Chapter 2 Basic Operation for information on starting a primary sample run using the keys on the TEOM 3600 PDM This section explains how to locate and load the WinPDM communication software onto your personal computer PC System requirements for running WinPDM software include a Pentium processor and 64 megabytes MB of random access memory RAM and 40 megabytes MB of hard drive space Prior to installing a new version of the WinPDM software users must first remove the existing version from their PC Use the PC s Control Panel in the Start menu and the Add Remove Programs function to remove older versions of the WinPDM software WinPDM version 7 1 will work with all PDM 3600 instruments Earlier versions of WinPDM will not communicate with PDM 3600 firmware versions 7 1 and higher 1 Exit all Windows programs currently running on your PC 2 Place the TEOM 3600 PDM software CD ROM in the CD ROM drive PDM 3600 Instruction Manual 3 1 Using the WinPDM Software Installing WinPDM 3 2 PDM 3600 Instruction Manual 3 Open the Software
29. the tubing adapter into the tubing that is attached to the flow meter Figure 5 57 Figure 5 57 Install tubing adapter into the sample line 9 Select the OK button The Flow Calibration screen will display with the Pump Speed box active Figure 5 58 PDM COM8 i Flow Calibration Status Adjust pump speed until flow meter reads 2 2 0 05 L min Temperature Pump Speed Calibration Constants ir Heater 43 2 C m 4 8 0345 40 0 ns TE Heater 45 0 C EI B 1 022 Flow No Restriction L min Orifice 1 L min Oos T Lmh Apply Adjust pump speed until flow meter reads 2 2 0 05 L min EE Restart Cancel A and then enter the flow rate from the flow meter Figure 5 58 Flow calibration screen with pump speed box PDM 3600 Instruction Manual 5 39 Maintenance and Calibration Performing a Flow Calibration 5 40 PDM 3600 Instruction Manual 10 e PDM COM6 0 x Increase or decrease the flow rate reading on the flow meter by clicking on the small black triangles located to the right of the Pump Speed box Figure 5 59 Adjust pump speed until the flow meter reads 2 2 lpm Flow Calibration Status Adjust pump speed until flow meter reads 2 2 0 05 Lermin Temperature gt Pump Speed Calibration Constants AirHeater 42 8 C fm A OAT 7 TE Heater 46 0 C Ea B 0 820478 Mo Restriction L mi Onitice 1 Lmin Orifice 2 Lmin Appl i o Amy F
30. 0 Contisurine a Propran Si osai ees 3 11 Setting Up Programmed Sample Parameters ssssesseenesesessereseresseesse 3 14 Programi Shift Setup Problems ereiten eae een wae e 3 16 Correcting Shim Setup Proble e RE 3 17 Viewing and Saving Data ccccsscssssssssssssssssessseesesesesasseesesaeseeanseeaess 4 1 Configuring Data Downloading ssssssssssssessssesssesseessresseressresseesseress 4 2 Downloading ata s 3 west teersst n e R E OENE 4 3 Download Graph Sree Masino a e EE 4 7 Dist Dia Caird SEEN ai E O TE 4 8 Wile WI Data BCS aeons sega E T eat 4 9 Viewing an sh 6 aay Gl eee ane ern Cerne nee Ser nee eee ee 4 10 Viewing Stags Odes orenian E E E 4 11 Maintenance and Calibration ccssssssssesesesseeeeseseeeeneeseeeeenens 5 1 Removing the Mass Transducer sesiieionnecieii i a a 5 2 Cenne Te GOE TO eseme 5 3 Cleaning the Mass Transducer and Sample Lines eee eeeeeeeseeeeees 5 5 Pettorminea Plow AUdIt costes extort e e e E 5 9 Cleaning the Cyclone and Inlet Tubing 0 eee eeeseeeeeneeeeeneeens 5 11 Auditine Wek ON nie Facies eee cence es 5 15 Audinne the Wilkens ENSO an nennenrr rere E O grr eerrennrr ee 5 17 Period e Ni aint Cian Ce eaen atone 5 20 Opening the POM C Beuren e aera exexoes E 5 20 Installing the POM Cover Panel oninassiucieieiyitasiiiaa i 5 22 Performing Sample Path and Case Leak Checks ee eeeeeeeeseeee 5 24 Replacine the Battery Packs ssi secxocevaenrsayseecarssstenstaxiadeoatssteeaenceseeete 5
31. 0345 54 0 TE Heater 46 0 C Ea B 1 022 Flow No Reston P20 L min Orifice 1 2 03 L min 9 Flow calibration complete Orifice 2 1 93 L min Old values 8 0345 Restart Cancel New values 8 07098 B 0 762601 Keep new Eae Figure 5 63 Screen with a Flow calibration complete message 26 Select the Yes button to accept the new flow values or the No button to keep the old values Press the Restart button to perform a new calibration or the Cancel button to exit 27 Remove the yellow or red orifice from the sample line and flow meter tubing 28 Install the sample line onto the cap lamp 5 42 PDM 3600 Instruction Manual Thermo Fisher Scientific Chapter 6 Troubleshooting Sta rt Up During instrument warm up the PDM 3600 continuously monitors the i operating status for unexpected conditions If any fault conditions are Diagnostics flagged the screen will flash DIAGNOSTIC FAILURE To view the cause of the error press the A and B buttons press B to scroll until the View Failures options is displayed Press A to view the failure s The flashing DIAGNOSTIC FAILURE alert will stop if the condition causing the failure is corrected before the end of the warm up period For instance TE Not Present is most likely caused by a missing mass transducer Installing a mass transducer will clear this error condition A Programmed Shift or P
32. 26 1 2005 and FCC Part 15 subpart B in reference to electrical emissions and immunity Specifically the equipment meets the requirements shown in the following table Basic Standards from EN 61326 1 2005 amp FCC Part 15 Subpart B Sub Test Test Parameter Radiated Emissions CISPR11 amp FCC Part 15 Subpart Emissions must be below Class A limits B AC Line Conducted Emissions CISPR11 amp FCC Part Emissions must be below Class A limits 15 Subpart B Harmonic Emissions EN 61000 3 2 2006 Emissions must be below Class A limits Voltage Fluctuation and Flicker EN 61000 3 4 dmax 3 95 A1 02 Electrical Fast Transients EN 61000 4 4 2004 1kV AC mains 1kV I O surges EN 61000 4 5 95 A1 01 0 5kV Line to earth 1kV Line to protected earth Line Conducted RF Susceptibility EN 61000 4 0 15 80Mhz 3 Vrms 1kHz AM 80 6 96 A1 01 modulation PDM 3600 Instruction Manual itt Electrical Safety and Conformity safety and Equipment Damage Alerts Sub Test Test Parameter Voltage Dips and Dropouts EN 61000 4 11 2004 100 for 0 5 cycles 100 for 1 cycle 30 for 25 cycles 100 for 250 cycles iv PDM 3600 Instruction Manual Thermo Fisher Scientific Equipment Rating safety and Equipment Damage Alerts Equipment Rating The following information can be used to determine the power service requirements of this product Line Voltage 120 V 60 Hz 20 Amp 240V 50Hz 10Amp Charger Fuse Part Number Current Rating 04 003268 2A time delay
33. 28 Lubricating the Mass Transducer O rings eeseeeseeeeeseeeeseeeeeseeees 5 30 Replaces tie Cap LAN Piene a A 5 31 Thermo Fisher Scientific Thermo Fisher Scientific Contents Repairing Rebuilding the Cap La mipiicccastciceuneverstedesceseeasetevergteavscae s 5 36 Pertorminea Flow Calibration iets elani i a 5 38 Chapter 6 MEOUDIESNOGUNG snan aeielniail eileen eaens 6 1 Stat PD ae Hosts eee atetanceaie teks cthateaa aN Apretoesuruen Maeda iar eihateet 6 1 Tistrumientt Dide nostis issssc20csausaenensecadctonseuarednentateetaesuemsnenddanesasynence 6 2 Leak Teini iieiea R eece deer mean rem eerie aed 6 4 Sample Path Instrument Plumbing sisirin arinina 6 4 Case Battery Compartment areire in EE N TN 6 6 Appendix A Parts and Consumables n nnsenurnreournrsournnosnnnnosnnnnonnnnnonnneonnnnernnnrernnnrernnneenne A 1 PDM 3600 Instruction Manual xi Chapter 1 Introduction The TEOM 3600 Personal Dust Monitor PDM manufactured for miners by Thermo Fisher Scientific incorporates a real time particulate monitor that measures respirable coal dust mass concentration shift exposure and accumulated exposure in real time The TEOM 3600 PDM Figure 1 1 has a cap lamp assembly power takeoff PTO connector and two battery packs The monitor is suitable for personal and area monitoring in underground mines or other occupational environments with elevated particulate concentrations The PDM is a wearable device that sets
34. 3600 Instruction Manual Thermo Fisher Scientific Sample Run Screens Warming Screen Thermo Fisher Scientific First Sample Screen 1 Basic Operation sample Run Screens The TEOM 3600 PDM displays several screens during a sample run Information includes cumulative exposure and other data as well as whether the instrument is operating properly refer to the System Status section later in this chapter for more information on status The Warming screen Figure 2 30 displays a countdown of the unit s warm up time duration before the unit starts a sample run WEARER ID 477 WARMING 028 0 7 Figure 2 30 Warming screen The Warming screen contains the following information e Wearer ID 477 This field contains an 8 digit user identification number You can set this value using the WinPDM software application Chapter 4 e Warming 028 07 This field contains the time countdown minutes seconds of the PDM unit s warmup time duration before the unit starts a first primary sample run At the end of the warmup time the PDM will automatically begin running a first primary sample run and display the First Sample Screen 1 First Sample Screen 1 Figure 2 31 displays the mass concentration and cumulative exposure for the first primary sample run Sample 1 during the sample run This screen will display automatically when the warmup time duration for the first primary sample has completed 30 MIN
35. 45 INSTRUCTIONS BATTERY CHARGER ASSEMBLY 5 7 010325 viii PDM 3600 Instruction Manual Thermo Fisher Scientific Contents Chapter 1 Miodu tonaren A nea 1 1 Advance cdi care eao A tee ae iene ue natatacens 1 4 Oireann mor Mani d essin a A 1 5 perati te Parameters eera E O 1 6 JB VELA Telia gr ol bie tree ee Teme E ene eee mmr ae eran eee eterna ere ete 1 7 DANSE Nee aD A E E A AEA E A A A E cee 1 7 Barti yy WV Ar ICS asc baataan Siac E NS l 7 Chapter 2 Basic Operation ssori a aa a 2 1 Basic Components ainnir ict n E oid tomeesaunetcdenasaiebas 2 2 Operational Reguire ment siasii iera nEn a n ae 2 2 Commectine 16 nearer rninn E 2 3 Removoc a TEOM FINE erras E EER 2 6 lostaline a TEOM Fite cst sates spans a 2 8 BD TE EE A E E E E E ae E ere rte error 2 9 KE E N A EOE E NEE E EN A EE E E 2 12 Stardne a Primary Sample Runes E E 2 12 Stare SAPINE STEE neseniai e e E E E 2 13 FRAG SCRE Sats E E E A A E T Y EEE EA 2 13 TOE E LOCI O E E A N E E A eas 2 14 Starting a Manual Samp eigesssi cet eo sai T E 2 14 Starting a second Sample R fesracseni i 2 15 Second Sarmnple SETEC cairn oE Ea E E TT 2 15 Dinamie Warm UP esa TAN 2 16 Stopping a Sample RU eiea E ere ON 2 17 Sppe Darme Warm U pices e an A 2 18 Stopping Darin Sampl Tercsi iay pa a hs 2 18 Sample RUN oC eN Saisi i E E E 2 19 War MITE SC ECON osiin S E E ERS 2 19 Pist Sample Scree A orri ae a E T 2 19 First Sain ple SEN FD e i E E 2 20 First OAM PICS oree a a aus ern chee a
36. 5 42 PDM with cover panel removed 5 28 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Maintenance and Calibration Replacing the Battery Packs 3 Carefully remove the battery pack A from the PDM unit Press the small tab on the wire connection to disconnect the battery wires Figure 5 43 and Figure 5 44 Equipment Damage When moving the battery pack to access the wire connections be sure to minimize stress on the wires and connectors A Figure 5 43 Battery connect Figure 5 44 Removing the battery connector 4 Carefully remove the other battery pack B from the case and remove the connector 5 Inspect the battery packs and the PDM unit s case for damage 6 Install two new battery pack assemblies into the PDM unit Be sure to install two new battery pack assemblies at the same time Do not run the PDM unit with one old battery pack assembly and one new battery pack assembly 7 Check the mass transducer O rings and lubricate them if necessary 8 Install the PDM cover plate refer to the instructions earlier in this chapter for information on opening the case 9 Install the mass transducer into the PDM unit PDM 3600 Instruction Manual 5 29 Maintenance and Calibration Lubricating the Mass Transducer O rings N Lubricating the Mass Transducer O rings N To lubricate the mass transducer O rings 5 30 PDM 3600 Instruction Manual 10 Press the
37. ECTIVE PRODUCT EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY STATEMENT SELLER DISCLAIMS ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ORAL OR WRITTEN WITH RESPECT TO THE PRODUCTS INCLUDING WITHOUT LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE SELLER DOES NOT WARRANT THAT THE PRODUCTS ARE ERROR FREE OR WILL ACCOMPLISH ANY PARTICULAR RESULT Thermo Fisher Scientific WEEE Compliance This product is required to comply with the European Union s Waste Electrical amp Electronic Equipment WEEE Directive 2002 96 EC It is marked with the following symbol Thermo Fisher Scientific has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive are available at www thermo com WEEERoHS PDM 3600 Instruction Manual Safety safety and Equipment Damage Alerts Safety Repair of instrumentation manufactured by Thermo Scientific should only be attempted by properly trained service personnel and should only be conducted in accordance with system documentation Do not tamper with this hardware High voltages may be present in all instrument enclosures Use establ
38. EOS de e Figure 2 35 Sampling Complete Screen 1 The Sampling Complete Screen 1 contains the following information e DONE This field contains the entire sample time duration minutes seconds for the first primary sample run e EOS This field contains the total mass concentration value mg m measured from the beginning of the first primary sample run When in the Sampling Complete Screen 1 you can start another first primary sample run or you can view any status conditions errors that may have occurred during the primary sample run Refer to the following section Status Conditions for more information on errors After 30 seconds of inactivity in the Sampling Complete Screen 1 the PDM will turn off its LED display Press the A button to reactivate the LED display The TEOM 3600 PDM monitors its performance during a sample run and registers any status conditions errors logged during the sample run s The unit displays a blinking E in the upper right hand corner of the First Sample Screen 1 Second Sample Screen Sampling Complete Screen 1 and the Sampling Complete Screen 2 to identify that a status code error has occurred during an primary or programmed sample run Figure 2 36 DONE 08 00 EOS Le Lo Figure 2 36 Screen with E in corner designating a status condition The View Errors screen Figure 2 37 allows users to view status conditions error
39. M is connected to the WinPDM software the PDM display will stay on continuously The display on the top panel Figure 2 17 of the TEOM 3600 PDM allows for easy navigation through the instrument s firmware screens by pressing the A or WAKE UP button and the B or SCROLL button Figure 2 18 provides a hierarchy of all the firmware screens that can be accessed by pressing the A and B buttons when the unit has been set up to run a manual sample run PDM 3600 Instruction Manual 2 9 Basic Operation PDM Display SCROLL Figure 2 17 PDM display 2 10 PDM 3600 Instruction Manual Thermo Fisher Scientific Basic Operation Start Sample screen Thermo Fisher Scientific PDM Display Idle screen s Start Sampling Exit screen screen I l Start Sample Exit screen screen y vy Stop Sampling i Warming screen screen Stop Sampling Reset Sample2 gt First Sample i screen screen Screen 1 l o l View Errors First Sample screen Screen 2 Error First Sample screen Screen 3 Exit screen T s p Sampling a Comple a Screen 1 l Exit Error screen screen
40. Model 3600 PDM Personal Dust Monitor Part Number 42 009904 80ct2013 2008 Thermo Fisher Scientific All rights reserved Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details TEOM is a registered trademark of Thermo Fisher Scientific Other trademarks are the property of their respective holders Thermo Fisher Scientific Air Quality Instruments 27 Forge Parkway Franklin MA 02038 1 508 520 0430 www thermo com aqi Warranty Seller warrants that the Products will operate or perform substantially in conformance with Seller s published specifications and be free from defects in material and workmanship when subjected to normal proper and intended usage by properly trained personnel for the period of time set forth in the product documentation published specifications or package inserts If a period of time is not specified in Seller s product documentation published specifications or package inserts the warranty period shall be one 1 year from the date of shipment to Buyer for equipment and ninety 90 days for all other products the Warranty Period Seller agrees during the Warranty Period to repair or replace at Seller s option defective Products so as to cause the same to operate in substantial conformance with said published specifications provided that a Buyer shall promptly notify Seller in
41. O connector and two battery packs The basic TEOM 3600 PDM package is shipped with the following components PDM unit with cap lamp 5 peel away scratch protection overlays for the display Box of 20 TEOM filters Filter exchange tool 7 64 inch hex screwdriver for cap lamp cord 2 5 mm hex screwdriver for cap lamp bulb Flow calibration kit Sample line leak check plug Case leak check suction cup KO weights Operating Manual in PDF format on the CD ROM Quick Start Guide Laminated CD ROM containing operating manual WinPDM software Quick Start Guide and Adobe reader Instructional Video While the PDM may be used as a stand alone device many of its features require the use of additional equipment To access the full functionality of the PDM the following items will be needed e Laptop or desktop personal computer PC running Microsoft Windows 98 NT 2000 XP Vista e 9 pin RS232 serial port available on the PC e WinPDM desktop software installed on the PC Chapter 3 The WinPDM software for the TEOM 3600 PDM is a Microsoft Windows based program Users should have a general understanding of their personal computer PC and of the Windows operating system including entering editing text and opening closing and saving files Thermo Fisher Scientific Basic Operation Connecting to The Charger Connect ng tO The charger base functions as both a battery charger and a communications station To fully charge the int
42. PDM software application and select the Download Sample button 3 When in the Download Data screen highlight the sampling event that you want to download Figure 4 3 PDM COM1 10 20 00 Wednesday 08 24 2011 10 20 08 Wednesday 08 24 2011 400 Bytes 10 13 10 Wednesday 00 24 2011 10 15 04 Wednesday 0a 24 2011 475 Bytes Download Cancel Figure 4 3 Download Data screen 4 Select the Download button The Download Data screen will display a downloading progress bar at the bottom of the screen Figure 4 4 Thermo Fisher Scientific PDM 3600 Instruction Manual 4 3 Viewing and Saving Data Downloading Data PDM COM1 22 24 31 Wednesday 05 20 2009 23 06 41 Wednesday 05 20 2009 4475 Bytes 15 58 02 Wednesday 05 20 2009 16 58 03 Wednesday 05 20 2009 6510 Bytes Download Cancel Figure 4 4 Download Data screen with progress bar 5 Ifthe PDM unit encountered any status conditions errors during the sample run the Error List screen will display Figure 4 5 16 51 01 10 22012 TE TEMP OUT OF RANGE SAVE AS Print GE Figure 4 5 Errors screen 4 4 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific 6 Viewing and Saving Data Downloading Data If the error screen displays select the Save As button The Save As screen will display Accept the data file name that the software provi
43. RE DIFFERENTIAL PRESSURE FLOW RATE AMBIENT TEMPERATURE Figure 4 9 Download Graph screen with drop down menu Thermo Fisher Scientific PDM 3600 Instruction Manual 4 7 Viewing and Saving Data Dust Data Card Screen When in the Download Graph screen you can select the data parameter you want to view from a drop down menu When in the Downloaded Logging Parameters drop down menu select the downloaded logging parameter that you want to display on the graph Figure 4 9 The values that were recorded during the sample event for that logging parameter will now display on the graph You can display any logging parameter on the graph that was recorded during the sample event by selecting those logging parameters from the Downloaded Logging Parameters drop down menu When in the Download Graph screen you also can display and print the Dust Data Card save the information or exit the screen by selecting the Discard button Dust Data Card When in the Dust Data Card screen Figure 4 10 you can view the information that you entered in the Program Shift screen and print the Screen Dust Data Card Figure 4 10 Dust Card Data screen When in the Download Graph screen select the Print Dust Data Card button located in the bottom center section of the screen to display the Dust Data Card screen When in the Dust Data Card screen you can print the Dust Data Card by selecting the Print button that is locat
44. Saving Data Viewing Status Codes 4 12 PDM 3600 Instruction Manual EA Microsoft Excel 0001 07 12 04 CS File Edit View Insert Format Tools Data Window Help Acrot JD ae 4A sBeSlo a E Arial i0 BU 228 Start Time 16 39 58 07 12 2004 2 End Time 16 39 59 07 12 2004 3 Wearer ID 4 Mine ID Number 5 Contractor Code E Mine Mame Company Name 8 Sample Type D 9 MMU DASA it Time SERIAL WUMBER AIR HEATER SET PT i1204 16 39 0 40 i1204 16 39 0 AQ Time STATIS CODE AIR HEATER TEMP Pf af04 16 39 TE tallure removal 55 Ti A04 16 39 TE tallure removal 55 Figure 4 13 Data file with status codes Thermo Fisher Scientific Thermo Fisher Scientific N Ax Chapter 5 Maintenance and Calibration This section describes the procedures involved in verifying the calibration of the TEOM 3600 PDM Monitor and maintaining the consistent operation of the hardware In addition to regularly scheduled maintenance the unit may require other maintenance as necessary including replacing the batteries changing the cap lamp or other procedures The TEOM 3600 PDM unit requires the following maintenance Daily e Charge the internal battery pack Charge the internal battery assemblies before each use or as necessary e Clean the grit pot Clean the grit pot after each use or as necessary e Clean the mass transducer and sample lines Replace the TEOM filter S
45. Start a primary sample run on the PDM unit see Chapter 2 Wait 10 minutes to allow the flow rate to stabilize then check the flow rate reading on the flow meter Ensure that this value matches the 2 2 lpm flow rate set point for the PDM unit If the flow meter reading is within your acceptance criteria end the sample run remove the tubing adapter and reinstall the sample line If the flow meter is not within your acceptance criteria a flow calibration must be performed See Performing a Flow Calibration later in this chapter Thermo Fisher Scientific Maintenance and Calibration Cleaning the Cyclone and Inlet Tubing Cleaning the The cyclone and inlet tubing should be cleaned once per month or as Cyclone and necessary Tool materials needed for this procedure Canned air Inlet Tubing e Alcohol swab Small flat head screwdriver e 7 64 inch hex wrench To clean the cyclone and 1 Remove the mass transducer from the PDM unit inlet tube 2 Disconnect the sample line from the cap lamp 3 Remove the grit pot from the PDM unit and ensure that the grit pot and its plastic outlet are clean Refer to Cleaning the Grit Pot earlier in this chapter 4 Locate the top cyclone plate on the right hand side of the PDM unit and use a 7 64 inch hex wrench to remove the four hex screws from the top cyclone plate Figure 5 15 and Figure 5 16 T Top cyclone plate Inlet assembly Hidden gt a
46. Thermo Fisher Scientific PDM 3600 Instruction Manual v About This Manual safety and Equipment Damage Alerts vi About This Manual Safety ond Equipment This manual contains important information to alert you to potential safety hazards and risks of equipment damage Refer to the following types of alerts you may see in this manual Damage Alerts PDM 3600 Instruction Manual Safety and Equipment Damage Alert Descriptions DANGER WARNING CAUTION Equipment Damage SPBB Description A hazard is present that will result in death or serious personal injury if the warning is ignored A hazard is present or an unsafe practice can result in serious personal injury if the warning is ignored The hazard or unsafe practice could result in minor to moderate personal injury if the warning Is ignored The hazard or unsafe practice could result in property damage if the warning Is ignored Safety and Equipment Damage Alerts in this Manual DANGER WARNING WARNING CAUTION CAUTION CAUTION PES PRB Description Misusing or mishandling the battery packs can lead to fluid leakage heat generation fire or an explosion amp Do not operate the TEOM 3600 PDM if its case Is damaged or otherwise compromised A Whenever the PDM case is opened for maintenance you must perform a case leak check after reassembling the case A TEQM 3600 PDM maintenance should only be performed by trained authorized personnel
47. aced with a new TEOM filter Section 2 This error is reported when the minimum filter differential pressure exceeds 110 millimeters Hg 4 3 inches Hg Flow out of range This error is reported when the main flow rate l min deviates from its set point by 0 2 l min for more than 60 seconds Mass offset error This error is reported when the PDM unit detects an instantaneous significant and sustained change in the total mass value It is designed to indicate that an event has occurred that may invalidate the current sample run CPU fault The PDM unit has detected a problem with its internal CPU board Power low The PDM unit has detected that the power remaining in the battery has reached a critically low level TE frequency The TE frequency is outside the acceptable range for more than 60 seconds PDM CPU reset The PDM has detected an error with the internal CPU board and has reset the program Power low shutdown If the PDM senses the power low condition for more than 5 minutes the instrument will shutdown to protect the CPU User can view download and store several different types of information at the end of a primary or programmed sample run using the WinPDM software Refer to Chapter 3 for complete information on configuring viewing and downloading data l Following a primary or programmed sample run connect the PDM unit to its charger and the charger to the PC Ensure that the charger and the PDM are both
48. ae eee eee E oe meres ee een eee co a start Time 15 00 00 08 1 2 2004 2 End Time 18 00 01 06 12 2004 Program shift 3 Wearer ID information 4 Mine ID Number 1477783 5 Contractor Code AD 7 6 j Mine Name North Central 12 7 Company Name Northside Mining Co ant sample Type 1 a MMU DASA 10 Cec Code 11 1 Par 90 Miner Sampled 12 Certified Person JE Header footer 14 Time MASS KO MASS FO namaa 05 50A 15 00 16050 250 8 12 04 18 00 16050 250 16 Time STATUS CODE AMBIENT PRESSURE AMBIENT TEMPERATURE E 8412 04 15 00 739 989807 55 8 12 04 15 01 739 989807 55 8 12 04 15 02 739 989807 55 Data values of gt aM 204 15 03 739 989807 55 l 23 812 04 15 04 739 9869807 55 logging parameters 8 12 04 15 05 739 989807 55 8 12 04 15 06 739 989807 55 8 12 04 15 07 739 989807 55 8 12 04 15 08 739 989807 55 8 12 04 15 09 739 989807 55 8 1204 15 10 739 989807 55 8 12 04 15 11 739 989807 55 B1204 15 12 739 989807 55 8 124 15 13 739 989807 55 B1204 15 14 739 9869807 55 8 12 04 15 15 739 989807 55 44 iK oo00 08 12 04 Figure 4 11 Excel file with downloaded data Viewl ng an Locate the error file that was downloaded in the WinPDM folder The Error File error file format is a comma separated value csv text file format Using a spreadsheet program such as Microsoft Excel open the error file Figure 4 12 The error file will contain the time that the status code occurred in the l
49. an oe Figure 5 15 Removing screws from top cyclone plate af lt 7 7 Figure 5 16 Cyclone inlet screws 4 Thermo Fisher Scientific PDM 3600 Instruction Manual 5 11 Maintenance and Calibration Cleaning the Cyclone and Inlet Tubing 5 Remove the top cyclone plate Figure 5 17 from the cyclone inlet assembly Figure 5 18 Clean the cyclone inlet with an alcohol swab then direct a stream of air into the inlet Figure 5 17 Underside of top cyclone plate Figure 5 18 Cleaning the cyclone inlet with air 5 12 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Maintenance and Calibration Cleaning the Cyclone and Inlet Tubing 6 Locate the red cyclone inlet assembly plate gasket between the top cyclone plate and the cyclone inlet assembly 7 Check the cyclone inlet assembly plate gasket for signs of wear or damage and replace the gasket if necessary Seal Replacement Kit 59 009961 8 Using the small flat head screwdriver remove the four screws that secure the top cyclone plate to the inlet tubing Figure 5 18 Figure 5 19 and Figure 5 20 9 Using an alcohol swab clean the top cyclone plate Figure 5 19 Top cyclone plate with inlet tubing removed v Figure 5 20 Inlet tubing and gasket PDM 3600 Instruction Manual 5 13 Maintenance and Calibration Cleaning the Cyclone and Inlet Tubing 5 14 PDM 3600 Instruction Manual 10 Check
50. arger will indicate the status of the unit Figure 2 6 a Solid grey or off Indicates that the PDM is not properly connected to the charger or the charger power is off b Solid green Indicates that the battery is fully charged c Solid red Indicates that the battery is being charged d Flashing green Indicates the battery is at a minimum 80 charged e Flashing red Indicates a problem with the charger or the connection Figure 2 6 Charger LEDs 7 Allow the PDM unit to remain connected to a charger for approximately 6 hours to fully charge the internal lithium ion batteries before performing your first sample run Note To fully charge the internal lithium ion batteries the PDM unit must be connected to the charger for approximately 6 hours before performing the first sample run Charging must be completed in a fresh air environment A Note The batteries will fully charge after approximately 6 hours However as part of an enhanced charging feature the charging light will flash green for about two more hours as the charger will continue to provide a trickle charge to top off the battery A PDM 3600 Instruction Manual 2 5 Basic Operation Removing a TEOM Filter Removi NG a The PDM unit is shipped with a Tapered Element Oscillating Microbalance TEOM filter installed on the tapered element TE but the TEO M Fi Iter filter must be changed after each shift 1 Locate the TE handle on the left side
51. be displayed in the Average Expected Temperature box Note Operating at the upper limit of the selected range will provide longer run times If the unit is operated at the lower end a minimum of 12 hours run time will result It is critical to select the correct range to achieve maximum operating time A Average Expected Temperature 73 85 F 4o 104 F ar 40 C ob 4F F PADA SE habe el ala Nee need alee 60 2 F 16 22 C irsday D Friday Saturday Figure 3 16 Selecting Average Expected Temperature 9 Select the OK button If you have correctly set up the sampling parameters the PDM COMI screen will display the start date and time on the screen and the dark circular bulb located in the center of PDM 3600 Instruction Manual 3 15 Using the WinPDM Software Program Shift Setup Problems Program Shift Setup Problems 3 16 PDM 3600 Instruction Manual the screen will light up refer to Starting a Programmed Sample Run earlier in this chapter for more information If you have not correctly set up the sampling parameters a Warning Confirmation screen will display If a Warning Confirmation screen displays refer to the next section You can now exit from the WinPDM software application and disconnect the PDM unit from its charger If you leave the PDM connected to the charger the PDM COMI screen will display the Start Time date and time on the
52. by selecting File gt Exit from the drop down menu Thermo Fisher Scientific PDM 3600 Instruction Manual 3 5 Using the WinPDM Software starting a Programmed Sample Run Starting a Programmed Sample Run To start a programmed sample run 3 6 PDM 3600 Instruction Manual You must use the WinPDM communications software to start and stop a programmed sample run When you use the WinPDM communications software application to set up a programmed sample run you can not stop or change the sample run duration by pressing the A WAKE UP or B SCROLL button on the PDM s display If you want to stop or change a programmed sample run you must connect the PDM unit to its charger and to your PC and use the WinPDM software to perform any necessary changes to the sample run 1 Connect the PDM unit to its charger and the PC and ensure that the charger and the PDM are both functioning correctly 2 Start the WinPDM software application 3 When in the PDM COM1 screen select the Program Shift button located on the left hand side of the screen under the Program heading to display the Program shift screen Figure 3 5 ron PDM COM4 Wearer ID Current Time Warm up Start Time i 0 12 2012 14 52 38 i 0 12 2012 14 52 00 Mine ID Contractor Code Sample Start Time Sample Duration ioe 15 27 12 00 4 Mine Name Type of Sample select one T MRE Equivalent Company Name Average Expec
53. des for the data file or you can change the data file name if necessary Select the Save button Note The WinPDM software automatically names the error file with the PDM unit s serial number 0104 the word ERRORS and the date of the sample run 07 12 08 A ie The Download Graph screen will display Figure 4 6 on PDH COM1 m 0 4 17 49 12 01 Print Dust Data Card Discard Figure 4 6 Download Graph screen 8 9 When in the Download Graph screen you can view various graphs of the logging parameters that were recorded during the sample event Select the parameters to view using the drop down menu For more information on the download data screen refer to the Download Graph Screen section later in this chapter After you have viewed the data select the Print Dust Data Card button The Dust Data Card Notes screen will display Figure 4 7 Enter any notes required to help identify the dust data card Select the Add Notes button or the Skip button if no notes are required The Dust Data Card screen will display Figure 4 8 PDM 3600 Instruction Manual 4 5 Viewing and Saving Data Downloading Data 10 Select the Print button to print a paper record of the sample run This hard copy record will display the data entered when the sample run was first programmed and the data results that were recorded Thermo Scientific WinPDM File View Window H
54. describes how to configure the data downloading process download data from the TEOM 3600 PDM and how to view those data files using the buttons in the PDM COM 1 screen Figure 4 1 When running a primary sample run the PDM unit will log data points based on a pre programmed logging template After you have performed a primary or programmed sample run you must use the WinPDM software and the 9 to 9 pin RS232 cable to download data from the PDM unit The data file format is a comma separated value csv text file format which is stored to your personal computer PC The data file then can be viewed by using a spreadsheet program such as Microsoft Excel PDM COM1 Connected To PDM Serial 0000202 Program Standard Operations Program Shift Download Sample Warm up Start Time Flow Calibrations Diagnostics Sample Start Time STOP Cle KO Audit Tilt Audit Figure 4 1 PDM COM1 screen PDM 3600 Instruction Manual 4 1 Viewing and Saving Data Configuring Data Downloading Configuring Data Downloading 4 2 PDM 3600 Instruction Manual The Download Data screen allows users to choose which sample data will be downloaded and then download the data from this screen When in the PDM COM screen select the Download Sample button to display the Download Data screen Figure 4 2 PDM COM1 22 24 31 Wednesday 05 20 2009 23 06 41 Wednesday 05 20 2009 4475 Bytes 15 58 02 Wednesday
55. e BATTERY VOLTS Charger Off Turn Charger On Battery Low Charge Battery Charger Defective Change Charger Battery Defective Change Battery Pump and Heaters ON Test WinPDM Instrument Diagnostics AIR TEMP Contact TFS service AMBIENT PRES Contact TFS service AMBIENT TEMP pelee Disconnected Sensor CLOCK Defective Component Contact TFS service DIFFERENTIAL PRESSURE Filter missing or needs to be Change filter changed Flow blocked Clean sample line Defective Sensor Contact TFS service Thermo Fisher Scientific PDM 3600 Instruction Manual 6 3 Troubleshooting Leak Testing Leak Testing Sample Path Instrument Plumbing 6 4 PDM 3600 Instruction Manual FREQUENCY Mass Transducer not Install Mass Transducer installed Filter not installed Check for filter Mass Transducer damaged Contact TES service Mass Transducer not Install Mass Transducer installed Charger Off Turn Charger On Battery Low NO MASS TRANSDUCER RH SENSOR RH TEMP TE TEMP FLOW RATE VOLTS TILT Z BATTERY VOLTS Charge Battery Charger Defective Change Charger Battery Defective Change Battery The leak test is split into two separate sections e Sample Path Instrument Plumbing e Case Battery Compartment In order to perform a case leak check the instrument must first pass the sample path leak check See the Maintenance section for directions to perform the leak tests The most common sources of a leaking
56. e air heater temperature to stabilize This may take up to 45 minutes m Temperature amp Frequency Stabilization Results Mass Transducer Air Heater Stored KO 15338 Current Temperature 4 039 C 47 070 C Calculated K0 Temperature Goal 45 8 to 46 2 C 42 5 to 43 5 C Error Current Frequency Eror Goal 10 to 10 Avg Rate of Change Avg Rate of Change Goal m Measurements Last Audit Measurements Frequency Hz KO Difference Frequency Hz Mass mg Difference FO Fl ry eve F2 S F3 pac yee F4 le Cancel Figure 5 22 KO Audit screen 3 The instrument could take up to 45 minutes to stabilize the TE frequency 4 When stable the computer will prompt to add the first weight to the filter Figure 5 23 PDM 3600 Instruction Manual 5 15 Maintenance and Calibration Auditing the KO Number Thermo Scientific WinPDM File View Window Help BAe m KO Audit Status Waiting for frequency to stabilize This may take up to 7 minutes r Temperature amp Frequency Stabilization Results Mass Transducer Air Heater Stored KO 15338 Current Temperature 45 855 C 42 838 C Calculated K0 Temperature Goal 45 8 to 46 2 C 42 5 to 43 5 C Error Current Frequency 294 745270 Hz Error Goal 10 to 10 Avg Rate of Change 0 08 mHz min Avg Rate of Change Goal 0 1 00 mHz min Ko Audit es Measurements
57. e setting Figure 3 18 Ambient Temperature Warning screen Corre cti ng Shift The automatic warning screens force the user to correct the time or Setup Probl ems temperature errors before proceeding with the programming and sample run To correct improperly 1 When in the Warning Confirmation screen record the warning programmed sample parameters information and select the OK button The Program Shift screen will become the active screen on your PC s display 2 When in the Program Shift screen identify the appropriate section of the screen that you must correct For example during warm up a sample could be redesignated from one wearer ID to another wearer ID on a different MMU and a different occupation 3 Change the sampling parameters in that section or sections and then select the OK button located in the bottom left hand corner of the screen If you have correctly set up the sampling parameters the PDM COMI screen will display the start date and time on the screen and the dark circular bulb located in the center of the screen will light up refer to Starting a Programmed Sample Run earlier in this chapter for more information If you continue to get a Warning Confirmation screen after you believe you have entered correct values contact Thermo Fisher Scientific Thermo Fisher Scientific PDM 3600 Instruction Manual 3 17 Thermo Fisher Scientific Chapter 4 Viewing and Saving Data This chapter
58. e statement representation or certification on this documentis a violation of the federal criminal code which may be PDM Firmware Version 7 10 punished by a fine or by imprisonment or both Cancel V The shift setup values have not changed Do you wish to continue anyway Figure 3 14 Field Entry Confirmation screen 3 12 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Using the WinPDM Software Configuring a Program Shift The Program Shift screen contains the following information e 1 Wearer ID This field contains the identification number 8 digits of the person who is wearing the PDM unit e 2 Mine ID This field contains the identification number of the mine where the PDM unit will be used for sampling e 3 Contractor Code This field contains the contractor code or contractor identification number of the contractor using the PDM unit for sampling e 4 Mine Name This field contains the name of the mine where the PDM unit will be used for sampling e 5 Company Name This field contains the name of the company using the PDM unit for sampling e 6 7 Sample Start Time This field contains the start date and time that the PDM unit will begin its programmed sample run first sample Note This must be at least 35 minutes later than current time to accommodate 35 minute warm up time The warm up time automatically adjusts when the sample time is set A e 8 Sample Dura
59. ection 2 and clean the mass transducer area and sample flow lines after each use or as necessary Monthly e Perform a flow audit Perform a flow audit procedure once per month or as necessary e Clean the cyclone and inlet tubing Clean the cyclone and inlet tubing once per month or as necessary Annual e KO audit Perform an audit of the calibration constant KO once a year or as necessary e Tilt Audit Perform an audit of the tilt sensor once a year or as necessary CAUTION TEOM 3600 PDM maintenance should only be performed by trained authorized personnel A Equipment Damage Do not use acetone to clean any of the parts of the PDM 4 PDM 3600 Instruction Manual 5 1 Maintenance and Calibration Removing the Mass Transducer Removing the Several maintenance procedure including changing the filter cleaning the Mass Trans ducer grit pot and cleaning the sample lines require the mass transducer to be removed from the unit Toremovethemass 1 Locate the TE handle on the left side of the PDM and slide it all the transducer way to the right to unlock the mass transducer Figure 5 1 Handle Figure 5 1 Sliding the handle right to release the mass transducer 2 Pull the mass transducer out of the unit Figure 5 2 si Lesy a AD RA K ARSA C4 eee a fe e aie ae yi Oe og ND r DANS PS A S E EA r e 7 i mT r nA Figure 5 2 Removing the mass transducer 5 2 PDM 3600 Instruction Manua
60. ed in the top left hand corner of the screen 4 8 PDM 3600 Instruction Manual Thermo Fisher Scientific Viewing Data Thermo Fisher Scientific Files Viewing and Saving Data Viewing Data Files After you have downloaded the data file and error file if necessary you can view the data file by using a spreadsheet program such as Microsoft Excel The data file format is a comma separated value csv text file format The WinPDM software application allows the data files to be stored where needed by browsing to the desired folder Using a spreadsheet program such as Microsoft Excel open the data file Figure 4 11 At the top of the data file will be the data entered into the Program Shift screen when you first programmed the sample run Below the program shift data are the logging parameters that were stored only at the beginning and end of the sample run header footer information Below the Header Footer logged parameters are the data values of the logging parameters that the unit saved during the sample run The time interval is set to 60 seconds Therefore the data records are 1 minute increments PDM 3600 Instruction Manual 4 9 Viewing and Saving Data Viewing an Error File EA Microsoft Excel 0000 08 12 04 60 sec interval CS B File Edit View Insert Format Tools Data Window Help Acrobat Delar mAg oo Arial it 2p BiU F228 8 E amp AL EL i BH 100 B
61. een press the A button to begin the sample run e B more options This field contains directions on Hours Used View Errors screen and on how to exit the Start Sampling screen Refer to the following section for information on using the Exit screen The user can exit various screens through the Exit screen Figure 2 22 A EXIT B MORE OPTIONS Figure 2 22 Exit screen The Exit screen contains the following information A Exit This field contains directions on how to exit the screen from which you accessed the Exit screen When in the Exit screen press the A button to exit the screen from which you accessed the Exit screen PDM 3600 Instruction Manual 2 13 Basic Operation Start Sample Screen Start Sample Screen Starting a Manual Sample To start a first manual sample run 2 14 PDM 3600 Instruction Manual B more options This field contains directions on how to display the Start Sampling screen Hours Used or the View Errors screen Refer to the appropriate section for more information on these screens The user can initiate a manual sample run through the Start Sample screen When in the Start Sampling screen Figure 2 21 press the B button to display the Start Sample screen Figure 2 23 A START SAMPLE B DURATION OO1 15 Figure 2 23 Start Sample screen The Start Sample screen contains the following information e A Start Sample This field contains
62. eft hand column and the name of the status code in the right hand column 4 10 PDM 3600 Instruction Manual Thermo Fisher Scientific Viewing Status Thermo Fisher Scientific Codes EA Microsoft Excel O000 ERRORS 06 22 04 1 C5 File Edit View Insert Format Tools Data Window He BZU Arial 10 piza 11 49 TE fallure removal BAADA 11 49 TE failurerermoval Brit ADA 11 49 TE fallure removal Bit ADA 11 49 TE fallure removal E 62204 11 49 TE failure rernoval bf 04 11 49 TE fallure removal E 622 04 11 49 TE failure rernoval 9 6 22 04 11 49 TE failure rernoval BAADA 11 49 TE fallures removal BAADA 11 49 TE fallure removal B04 11 49 TE fallure removal piza 11 49 TE fallure removal Bit ADA 11 49 TE failurerermoval BAADA 11 49 TE fallure removal B04 11 49 TE fallure removal piza 11 49 TE fallure removal BAADA 11 49 TE failurerermoval mMM M d rm Figure 4 12 Error file Viewing and Saving Data Viewing Status Codes Locate the error file that was downloaded in the WinPDM folder The error file format is a comma separated value csv text file format Using a spreadsheet program such as Microsoft Excel open the data file Figure 4 13 You can locate the status code in the second column under the STATUS CODE heading Note Error codes will only be reported for the duration they are present A PDM 3600 Instruction Manual 4 11 Viewing and
63. elp s als e a e re Gt Ct en a A A ie E TARA TERTE 10 52 11 16 Save Print Dust Data Card Figure 4 8 Dust Data Card screen 11 Select the Close button The Download Graph screen will display 4 6 PDM 3600 Instruction Manual Thermo Fisher Scientific Viewing and Saving Data Download Graph Screen Select the Save button The Save As screen will display Accept the data file name that the software provides for the data file or you can change the data file name if necessary Select the Save button Note The WinPDM software automatically names the saved data file with the PDM unit s serial number 0104 and the date of the sample run 08 13 08 A Note If two samples are run in a 24 hour period both files will have the same name Rename one before saving A 12 Select the Save button to save the data file 13 The PDM COM1 screen will display When in the PDM COM1 screen select the Cancel button that is located on the bottom right hand corner of the screen Download Graph When in the Download Graph screen Figure 4 9 you can view various Screen graphs of the logging parameters recorded during the sample event You can access the Download Graph screen by selecting the Download Data button in the PDM COM screen after performing a primary or programmed sample run ia PDH COM1 Iof x AIR HEATER TEMP AIR HEATER TEMP TE HEATER TEMP AMBIENT PRESSU
64. ening the case 2 Locate the mass transducer chamber of the PDM and the two O rings in the top of the chamber Figure 5 45 and Figure 5 46 Thermo Fisher Scientific Replacing the Cap Lamp N To replace the cap lamp assembly Thermo Fisher Scientific Maintenance and Calibration Replacing the Cap Lamp Figure 5 45 Mass transducer chamber Figure 5 46 Mass transducer O rings 3 Using the cotton swab apply the silicone compound to the O rings 4 Install the PDM cover plate refer to the instructions earlier in this chapter for information on opening the case and perform a leak check If the camp lamp assembly malfunctions the entire cap lamp assembly should be replaced Tool materials needed for this procedure Phillips screwdriver Small flat head screwdriver 7 64 inch hex wrench WARNING Whenever the PDM case is opened for maintenance you must perform a case leak check after reassembling the case A 1 Locate the top cyclone plate on the right hand side of the PDM unit and use a 7 64 inch hex wrench to remove the four hex screws from the top cyclone plate Figure 5 47 and Figure 5 48 PDM 3600 Instruction Manual 5 31 Maintenance and Calibration Replacing the Cap Lamp Top cyclone plate Figure 5 47 Removing screws from top cyclone plate Figure 5 48 Cyclone inlet screws 4 2 Remove the top cyclone plate from the cyclone inlet assembly 3 Using the 7 64 inch hex wrenc
65. ernal lithium ion batteries allow the PDM The Charger unit to remain connected to the charger for approximately 6 hours before performing the first sample run Charging must be completed in a fresh air environment To connect your PDM toa PC 1 Locate the PDM charger and its power cord attach the power cord to the back of the charger and then install the charger s power cord into an approved grounded power source 2 Locate the communications charger cable and the connectors on the back of the PDM unit Figure 2 2 and Figure 2 3 Figure 2 3 Charger connection on the back of the PDM unit Thermo Fisher Scientific PDM 3600 Instruction Manual 2 3 Basic Operation Connecting to The Charger 3 Set the alignment post into the hole in the back of the PDM Turn the handle to tighten the connection screw into the connector Figure 2 4 and Figure 2 5 Figure 2 5 Locking in the PDM charger connection 4 Install the 15 pin connector of the communications power cable into the TO PDM port on the charger 5 Locate the RS232 cable and install one end of the RS232 cable into the TO PC port on the charger and the other end of the RS232 cable onto a serial 9 pin COM port on your laptop PC 2 4 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Basic Operation Connecting to The Charger 6 Ifthe charger and the PDM are both functioning correctly the LEDs on the front of the ch
66. estart Cancel Figure 5 59 Ref Flow Rate box active 11 IHA 13 14 15 When the flow rate reading on the flow meter matches 2 2 lpm record the flow rate reading from the flow meter into the No Restriction lpm white box Wait 2 3 minutes to ensure the flow meter is stable Select the Apply button The PDM unit will begin the flow calibration routine and will display a Please wait gathering data message on the Flow Calibration screen A Warning Confirmation screen will display with an Attach orifice message Remove the tubing adapter from the sample line Locate the black or red with black stripe 0 028 inch orifice Install one end of the orifice into the sample line then install the other end into the tubing that is attached to the flow meter Figure 5 60 and Figure 5 61 Thermo Fisher Scientific Thermo Fisher Scientific Maintenance and Calibration Performing a Flow Calibration Figure 5 60 Flow calibration orifices Figure 5 61 Black orifice installed in sample line and flow meter tubing 16 When in the Warning Confirmation screen with an Attach orifice Lis 18 message select the OK button The Flow Calibration screen will display with the Pump Speed white box active Do Not adjust the pump speed Enter the Orifice 1 flow rate from the flow meter typically 2 0 lpm Select the Apply button The PDM unit will continue the flow
67. etna cemnieeeinat esate 2 20 Firs Gain lee SCL as 2 tapes chttance ee taweaaheteareat tameaticeen ea 2 21 Second Sample OC Elod er T 2 21 Sample Complete Sere NSn e o a 2 21 Sampling Complete Serent A laseren u ciel aca ace 2 21 BE EUS CO Ge 8 ps crie be chess E E parents 2 22 VEW Eitor SORCEN aop a n E EN N 2 22 Viewing Errors During A Sample Rutty ceivesteetaenoetents eines 2 23 Thermo Fisher Scientific PDM 3600 Instruction Manual ix Contents Chapter 3 Chapter 4 Chapter 5 x PDM 3600 Instruction Manual Viewing Errors After A Sample RUM iisssssciessseseseestadatvesveneapinivenstiacds 2 23 RSE eb LE a ck aR en IATA ES TI ICR AAT ODT A OP 2 23 Errors W MGT SAND NAG sone soreaee vetoed A paste eee aes 2 24 Status Codes Errors ist sc ccicivensccxsteaccsnioaredseestebadnaaecerwipiocenweereces 2 24 Downloading Data ccescsitcoteratccetacee eee ence 2 25 Using the WinPDM Softwat e cscsssssssssesssssssesssesesssseeseseeeeeneas 3 1 Installing Win PIM sso cteneeneentintacede ease atari 3 1 UN Nn P OM ea a E E E E auroras an ceeraie 3 3 Exiting the WinPDM Software Application sseeseeeeeereeeesseesseesss 3 5 Starting a Programmed Sample Run sssssssssssssssesssssssresssesssressresseressress 3 6 Stopping a Programmed RUN iincc5 tesa whore e i edocs 3 9 PONEO DI a A ETO EET ETRE 3 10 D ring Programmed Sample neieicsgin oa iene 3 10 Programmed Start lime Screen crniiin 3 10 Sarane A SECON Sample orari i a o e aa 3 1
68. ft Concentration Limit 73 85 F 23 29 C 2 0 mg m MMU DA SA Certification Officer The start time is too soon Please enter a start time that is at least Occupation Code 35 minutes greater than the current time 000 No occupation code No Auto Shift Setuys pa AA Tl Sunday Monday Tuesday Wednesday Thursday Friday Saturday NOTICE Knowingly making any false statement representation or certification on this documentis a violation of the federal criminal code which may be PDM Firmware Version 7 10 punished by a fine or by imprisonment or both Cancel Figure 3 13 Field Entry Error screen The instrument stores the field information from the last programmed shift This prompt acts as a reminder to confirm that the shift information has not changed Figure 3 14 PDM COM4 Wearer ID Current Time Warm up Start Time lv fi 0 12 2012 15 24 50 i 0 12 2012 15 25 00 Mine ID Contractor Code Sample Start Time Sample Duration fn n honz 1600 2 04 Mine Name Type of Sample select one n 3 designated area ug M MRE Equivalent Company Name Average Expected Temperature Shift Concentration Limit fn 73 B5 F 239 29 C 2 0 mg m MMU DASA Certification Officer Part 90 Miner Sampled Employee Number Occupation Code 380 FINE COAL PLANT OPERATOR Surface Auto Shift Setup pA ves No l Sunday Monday Tuesday M Wednesday Thursday Fric ed NOTICE Knowingly making any fals
69. h remove the three remaining hex screws from the bottom cyclone plate Figure 5 49 Figure 5 49 Bottom cycle plate and screws 5 32 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Maintenance and Calibration Replacing the Cap Lamp 4 Remove the PDM cover plate refer to the instructions earlier in this chapter for information on opening the case 5 Locate the red power supply wire and open the blue connector on the red power wire by unscrewing it Figure 5 50 Figure 5 50 Red power supply wire 6 Remove the small blue connector that is attached to the red power line on the cap lamp assembly side of the wire Figure 5 51 Note There is a small plastic ferrule located inside the small blue connector Be sure to retain the plastic ferrule and blue connector to use during the installation procedure A Figure 5 51 Blue connector removed from camp lamp side of power wire 7 Lift up the black insulating material from the cyclone area to display the wiring underneath Figure 5 52 PDM 3600 Instruction Manual 5 33 Maintenance and Calibration Replacing the Cap Lamp Figure 5 52 Insulation removed to expose wiring 8 Locate the cap lamp assembly s black return wire that is connected to the terminal block Figure 5 53 k a d e Figure 5 53 Terminal block 5 34 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific
70. hat can be downloaded at the end of the sample run on PDM COM4 E Wearer ID Current Time Warm up Start Time i 0 12 2012 14 52 38 i 0 12 2012 14 52 00 Mine ID Contractor Code Sample Start Time Sample Duration honz 15 27 h20 Mine Name Type of Sample select one T MRE Equivalent Company Name Average Expected Temperature Shift Concentration Limit 73 85 F 23 29 C faa mg m MMU DASA Certification Officer Par 90 Miner Sampled Employee Number Occupation Code 000 No occupation code No location X Auto Shift Setup M Sunday Monday Tuesday Wednesday Thursday Friday Saturday NOTICE Knowingly making any false statement representation or certification on this documentis a violation of the federal criminal code which may be PDM Firmware Version 7 10 punished by a fine or by imprisonment or both OK Cancel Figure 3 12 Program Shift screen Thermo Fisher Scientific PDM 3600 Instruction Manual 3 11 Using the WinPDM Software Configuring a Program Shift All shift setup fields must have an entry Figure 3 13 For example N A can be used if a field is not required PDM COM4 _ 5 x Wearer ID Current Time Warm up Start Time i 0 12 2012 15 17 31 i 0 12 2012 14 52 00 Mine ID Contractor Code Sample Start Time Sample Duration honz 15 27 12 00 4 Mine Name Type of Sample select one T MRE Equivalent Company Name Average Expected Temperature Shi
71. heck screen with a passed message 8 If the leak check passes remove the case leak check suction cup from the battery compartment vent and remove the case leak check suction cup from the sample line Return to normal operation If the leak check fails refer to the Troubleshooting section WARNING Do not operate the TEOM 3600 PDM if its case is damaged or otherwise compromised A PDM 3600 Instruction Manual 5 27 Maintenance and Calibration Replacing the Battery Packs Replacing the The TEOM 3600 PDM has two battery pack assemblies that should be Batte ry Packs replaced when their capacity diminishes Tool materials needed for this procedure include a Phillips screwdriver WARNING Whenever the PDM case is opened for maintenance you must perform a case leak check after reassembling the case A CAUTION Refer to Section 1 for a comprehensive list of cautions and warnings for the battery pack assemblies A Note This procedure requires removal of the front panel of the unit While the case is disassembled you should check lubricate the mass transducer O rings Refer to Lubricating the Mass Transducer O rings later in this section for more information To replace the battery pack 1 Remove the PDM cover plate refer to the instructions earlier in this assemblies chapter for information on opening the case 2 Locate the two battery pack assemblies in the bottom of the unit Figure 5 42 Pa g kd Figure
72. hen the WinPDM InstallShield Wizard screen with an InstallShield Wizard Completed message will display Thermo Fisher Scientific Starting WinPDM To start the WinPDM software application New connection Thermo Fisher Scientific icon Using the WinPDM Software starting WinPDM 10 When in the WinPDM InstallShield Wizard screen with an InstallShield Wizard Completed message select the Finish button You do not need to restart your computer to use WinPDM Double click on the WinPDM icon on the PC s desktop to start the WinPDM communications software program The TEOM 3600 PDM must be connected to the charger and a PC to use the WinPDM program Refer to Chapter 2 for information on connecting the PDM unit to the charger and establishing communications 1 Connect the PDM unit to its charger and the charger to your PC Chapter 2 Make sure both are on 2 Ensure that the charger and PDM are connected Chapter 2 3 Double click on the WinPDM icon on the desktop to start the program You also can select the Start button on your personal computer s PC s screen and when the Start menu displays select Programs gt Thermo gt WinPDM 4 The WinPDM Main screen will display The splash screen in the middle of the screen will disappear after a few seconds and then the PDM New Connection screen will display Figure 3 2 bile WinPOM lgj x Thermo Scientifh Fie Wew Hel
73. imary sample run e Program Time This field contains the entire sample time duration or cycle hours minutes that was set by the user in the Start Sample screen for the first primary sample run During the sampling run the PDM will run automatically until the sample cycle ends After 30 seconds of inactivity at the end of the sample run the PDM will turn off its LED display Press the A button to reactivate the LED display and to bring up the Sampling Complete Screen 1 Figure 2 35 The Second Sample Screen displays the mass concentration cumulative exposure and elapsed time for the second primary sample run Sample 2 This screen will display immediately after the start of a second primary sample run Refer to Starting a Second Sample Run earlier in this chapter for more information on the Second Sample screen The TEOM 3600 PDM displays several screens following a sample run Information includes cumulative exposure and other data as well as any errors logged during the sample run s The Sampling Complete Screen 1 Figure 2 35 displays the sample time duration and the total mass concentration EOS for the first primary sample run Sample 1 The Sampling Complete Screen 1 automatically displays at the end of a primary sample run PDM 3600 Instruction Manual 2 21 Basic Operation Status Conditions Status Conditions View Errors Screen 2 22 PDM 3600 Instruction Manual DONE 08 00
74. ished safety precautions when working with this instrument There are several safety hazards that the general operator and service technician must be aware of when operating and servicing the TEOM 3600 PDM The hazards include burn hazards moving parts and pinch hazards and voltage hazards The seller cannot foresee all possible modes of operation in which the user may attempt to utilize this instrumentation The user assumes all liability associated with the use of this instrumentation The seller further disclaims any responsibility for consequential damages Use of this product in any manner not intended by the manufacturer will void the safety protection provided by the equipment and may damage the equipment and subject the user to injury ii PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Electrical Safety and Conformity safety and Equipment Damage Alerts Electrical Safety and Conformity Charger Thermo Fisher Scientific certifies that the charger for the PDM 3600 complies with all safety requirements as described below ANSI UL 1012 Standard for Power Units Other Than Class 2 7 edition 04 29 05 Product Model TEOM PDM Series 3600 Battery Charger 57 010925 Instrument This product is certified as intrinsically safe for mine use by the Mine Safety Health Administration approval number 19 A040002 0 Thermo Fisher Scientific certifies that this product operates in compliance with EN613
75. its battery connector as shown in Figure 5 29 Figure 5 29 Position instrument on its battery connector 7 When complete the computer will indicate a pass or fail status Figure 5 30 Thermo Fisher Scientific PDM 3600 Instruction Manual 5 19 Maintenance and Calibration Periodic Maintenance Periodic Maintenance Opening the PDM Case 5 20 PDM 3600 Instruction Manual PDM COM1 Tilt Audit Status Audit calculations complete Pass Stabilization TE Temperature 45 951 C Temperature Goal 45 6 to 46 2 C Current Frequency 295 567505 Hz Avg Rate of Change 0 32 mHz rmin Avg Rate of Change Goal 0 1 00 mHz min Tilt 2 Duty Cycle 54 24 Results Tilt Audit Average Difference SS e Average Difference Goal 0 5 mHz J ea nes Restart Cancel Figure 5 30 ilt Audit Pass Fail status prompt In addition to regularly scheduled maintenance the unit may require other maintenance including e Replacing the batteries e Replacing the cap lamp e Replacing the pump e Lubricating the mass transducer O rings e Performing a flow calibration WARNING Do not operate the TEOM 3600 PDM if its case is damaged or otherwise compromised A CAUTION TEOM 3600 PDM maintenance should only be performed by trained authorized personnel A Some of these procedures require the PDM case to be opened If the PDM case is opened for any reason a case leak check must be performed Some of the maintenance p
76. ity ease of use and flexibility for the user The following is a partial list of the instrument s advanced features 30 minute mass concentration measurement in the range of 0 1 to 10 mg m cumulative shift average Accuracy for mass measurement 25 with 95 confidence as compared to gravimetric reference samplers using similar cyclones in the range of 0 2 mg m and greater Display resolution of 0 01 mg m Starting with a new TEOM filter the batteries allow a 12 hour run up to a loading of 5 mg User definable manual and programmed sample collection options based on worker shift lengths Capable of indoor and outdoor use Two independent internal lithium ion battery packs for PDM functions and cap lamp and auxiliary power charge in 6 hours from a depleted charge state Note the charging light may take up to 8 hours to turn from blinking green to green as part of an enhanced charging top off feature Lightweight approximately 6 2 pounds 2 812 kg Meets MSHA intrinsic safety requirements Water intake through inlet does not cause hardware damage The WinPDM software for the TEOM 3600 PDM is a Microsoft Windows based program Users should have a general understanding of their personal computer PC and of the Windows operating system including entering and editing text and opening closing and saving files Thermo Fisher Scientific Organization of Thermo Fisher Scientific Introduction Organization of Ma
77. l Thermo Fisher Scientific Maintenance and Calibration Cleaning the Grit Pot 3 When ready reinstall the mass transducer into the PDM by aligning the flat side of the transducer toward the center of the PDM and pushing it in until it seats firmly in place Figure 5 3 and Figure 5 4 Figure 5 3 Mass transducer Figure 5 4 Mass transducer top view 4 Pull the TE handle to the left until it stops Cleanin the hese poe should be Geined dail or after each use grit p y G rit Pot Tool materials needed for this procedure e Canned air e Alcohol swab Thermo Fisher Scientific PDM 3600 Instruction Manual 5 3 Maintenance and Calibration Cleaning the Grit Pot To clean the grit pot 1 Remove the mass transducer 2 Locate the grit pot on the right hand side of the PDM unit Figure 5 5 Figure 5 5 Remove the grit pot retaining ring 3 Gently remove the grit pot from the nozzle 4 Use canned air to clean the inside of the grit pot and an alcohol swab to clean the inside and outside surfaces Figure 5 6 Figure 5 6 Grit pot 5 4 PDM 3600 Instruction Manual Thermo Fisher Scientific Maintenance and Calibration Cleaning the Mass Transducer and Sample Lines 5 Direct a burst of canned air into the plastic nozzle to clean the inside of the nozzle Use an alcohol swab to clean the inside and outside surfaces of the plastic nozzle Figure 5 7 Figure 5 7 Plastic nozzle 6 Reinstall the gri
78. l materials Flow Calibration To perform a flow calibration 1 needed for this procedure Flow meter Tubing adapter Flow calibration kit 59 010019 o Black 0 028 inch orifice or red with black stripe o Yellow 0 033 inch orifice or red Install a new TEOM filter Disconnect the sample line from the cap lamp Perform a leak check of the sample line Connect the PDM unit to its charger and start the WinPDM software When in the PDM COM 1 screen select the Flow Calibrations button to display the Flow Calibration screen Figure 5 56 PDM COM amp Flow Calibration Status Weatting for temperature to stabilize This may take up to 45 minutes Temperature Pump Speed Calibration Constants Ar Heater 25 9 C j A 8 0345 ao o TE Heater 27 1 C E B 1 022 Flow Ho Restriction L min Orifice 1 Lmin ritice 2 L min Appli Vee Restart Cancel Figure 5 56 Calibration audit screen 5 38 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Maintenance and Calibration Performing a Flow Calibration 6 In the Flow Calibration screen the Air Heater and TE Heater must stabilize before a flow calibration can be performed A Warning Confirmation screen displays the Connect flow meter to cap lamp tube inlet message when the flow calibration can begin 7 Install the tubing adapter into the sample line Figure 5 57 8 Install the other end of
79. le or in part as the result of i normal wear and tear ii accident disaster or event of force majeure iii misuse fault or negligence of or by Buyer iv use of the Products in a manner for which they were not designed v causes external to the Products such as but not limited to power failure or electrical power surges vi improper storage and handling of the Products or vii use of the Products in combination with equipment or software not supplied by Seller If Seller determines that Products for which Buyer has requested warranty services are not covered by the warranty hereunder Buyer shall pay or reimburse Seller for all costs of investigating and responding to such request at Seller s then prevailing time and materials rates If Seller provides repair services or replacement parts that are not covered by the warranty provided in this warranty Buyer shall pay Seller therefor at Seller s then prevailing time and materials rates ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS THE OBLIGATIONS CREATED BY THIS WARRANTY STATEMENT TO REPAIR OR REPLACE A DEFECTIVE PRODUCT SHALL BE THE SOLE REMEDY OF BUYER IN THE EVENT OF A DEF
80. lected during the entire primary sample run When in the First Sample Screen 1 press the B button to display the First Sample Screen 3 Figure 2 33 First Sample Screen 3 Each bar represents the previous 30 minute averaged mass concentration value The 1 0 denotes the highest mass concentration value measured the 0 0 represents the lowest mass concentration value measures A new bar is added to the graph every 30 minutes with the width of each bar representing a 30 minute time period When there are bars displayed across the entire screen and a new bar is added the new bar will display at the far right side of the screen and the previously displayed bars will move to the left Thermo Fisher Scientific First Sample Screen 4 Second Sample Sampl Samp Thermo Fisher Scientific Screen e Complete Screens ling Complete Screen 1 Basic Operation Sample Complete Screens The First Sample Screen 4 Figure 2 34 displays the elapsed sample time and sample time for the first primary sample run Sample 1 In the First Sample Screen 3 press the B button to display the First Sample Screen 4 ELAPSED TIME 001 15 PROGRAM TIME 008 00 Figure 2 34 First Sample Screen 4 The First Sample Screen 4 contains the following information e Elapsed Time This field contains the elapsed sample time hours minutes measured from the beginning of the first pr
81. ling the battery packs can lead to fluid leakage heat generation fire or an explosion leakage heat generation fire or an explosion A DANGER Misusing or mishandling the battery packs can lead to fluid Thermo Fisher Scientific PDM 3600 Instruction Manual 1 7 Introduction Battery Warnings To prevent these situations from occurring and to ensure safe use of the battery packs observe the following precautions e Do not use or store the battery packs in environments with high temperatures such as in strong direct sunlight in vehicles during hot weather or directly in front of a heater 80 C or higher e Do not immerse the battery packs in water Do not allow them to get wet e Do not break open or damage the battery packs or the casing of the lithium ion batteries Do not pierce the battery packs with a nail or other sharp object Do not strike it with a hammer or step on it e Do not put the battery packs into a microwave oven or pressurized container e Do not strike drop or throw the battery packs e Do not disassemble or modify the battery packs or the lithium ion batteries located inside the battery packs e Do not install the battery packs into the PDM if the battery packs leak electrolyte change color change shape or become deformed in any other way If leaked electrolyte comes in contact with your eyes flush your eyes immediately Wash them thoroughly with clean water and consult a physician If skin o
82. mation e 15MIN This field contains the averaged mass concentration value mg measured during the previous 15 minutes e CUM2 CONC This field contains the cumulative mass concentration value mg m measured from the beginning of the second sample run e TIME This field contains the time duration minutes seconds for the second sample run During the sampling run the PDM will run automatically until the sample cycle ends At the end of the sample run after 30 seconds of inactivity the PDM will turn off its LED display Press the A button to reactivate the LED display Figure 2 28 provides a hierarchy of all the firmware screens that can be accessed by pressing the A and B buttons when the unit has been set up to run a manual sample run If the primary manual sample shift ends earlier than required successive manual sample shifts can be started with much shorter warm up times During warm up the instrument monitors the sensors and will adjust the warm up time to as little as 5 minutes Accordingly the longer the instrument has been off the longer the warm up time Thermo Fisher Scientific Stopping a Sample Run Thermo Fisher Scientific Basic Operation
83. n Performing Sample Path and Case Leak Checks Performing Sample Path and Case Leak Checks N To perform a case leak check 5 24 PDM 3600 Instruction Manual Periodically or if the front cover has been removed for maintenance perform a case leak check on the PDM unit Tool materials needed for this procedure include the case leak check suction cup and sample line plug WARNING Whenever the PDM case is opened for maintenance you must perform a case leak check after reassembling the case A 1 Disconnect the sample line from the cap lamp 2 Connect the PDM unit to its charger and start the WinPDM software 3 When in the PDM COM1 screen select the Flow Calibrations button to display the Leak Check Routines screen Figure 5 36 ron PDM COM4 Leak Check Routines Leak Check Case Cancel Figure 5 36 Calibration audit screen Thermo Fisher Scientific Maintenance and Calibration Performing Sample Path and Case Leak Checks 4 A sample path leak check must be performed before a case leak check can be performed Select the Leak Check Sample Path Routine and follow the instructions on the screen Remove the sample line from the inlet adapter and plug using the insert inlet plug Figure 5 37 Figure 5 37 Insert inlet plug When the process is complete a leak check passed or failed message is displayed on the screen If the leak check fails refer to the Troubleshooting section for informati
84. nPDM software application and disconnect the PDM unit from its charger If you leave the PDM connected to the charger the PDM COMI screen will display the Start Time date and time on the screen Figure 3 7 until 35 minutes before the start date time At the 35 minutes mark the PDM COM1 screen will display a Warming message on the screen for 35 minutes After the warming period ends the PDM unit will begin its sample run and the PDM COM 1 screen will display a Running message on the screen Figure 3 8 Thermo Fisher Scientific PDM 3600 Instruction Manual 3 7 Using the WinPDM Software Starting a Programmed Sample Run PDM COM8 Connected To PDM AVE os Program Standard Operations ETEN Warm up Start Time Warming 00 8458 aow Calpration Sample Start Time o8212012 0859 SU AUGIT Wit Aualt Last Service 02 20 2012 Figure 3 7 Warming Serial Number Connected To PDM ge Program Standard Operations ETN Warm up Start Time Ss Sample Start Time Running o How Callbranion KY Aua CAUA Last Service 02 20 2012 Figure 3 8 Running 3 8 PDM 3600 Instruction Manual Thermo Fisher Scientific Stopping a Programmed Run Follow these steps to stop a programmed sample run Thermo Fisher Scientific Using the WinPDM Software Stopping a Programmed Run When the sample run has completed the WinPDM PDM COM1 screen will display a STOP mes
85. nstrument Diagnostic BATTERY VOLTS If a diagnostic failure is encountered attach the instrument to the charger and start the WinPDM program Start the Instrument Diagnostics The diagnostics runs two different tests The first series of tests is done with the pump and heaters off If failures are detected be sure to note the type and the reading After a short time the computer will prompt to start the second series of tests Again note the type and readings associated with any failures This information will assist the service department in diagnosing any problems The following is a list of possible causes for various conditions 6 2 PDM 3600 Instruction Manual Thermo Fisher Scientific Troubleshooting Instrument Diagnostics Pump and Heaters OFF Test AIR TEMP Defective Disconnected Check connection sensor AMBIENT PRES Contact TES senie AMBIENT TEMP perceive Miccanneciad Sensor CLOCK Defective Component Contact TFS service DIFFERENTIAL PRESSURE Contact TFS service FREQUENCY Mass Transducer not Install Mass Transducer installed Filter not installed Check for filter Mass Transducer Contact TFS service damaged NO MASS TRANSDUCER Install Mass Transducer installed RH SENSOR Contact TFS service RH TEMP Contact TFS service TE TEMP Defective Disconnected Confirm Mass Transducer sensor installed FLOW RATE VOLTS Board Defective Contact TFS service TILT Z Defective Component Contact TFS servic
86. nual This manual is divided into six sections and appendices The early sections describe set up of the system s hardware and software while later sections explain the advanced features of the TEOM 3600 PDM Users should read and understand earlier sections before attempting procedures described later in the manual The following list provides an overview of the topics handled in each section of this manual Chapter 1 Introduction explains features of the PDM and describes the contents of this operating manual and the theory of operation of the device as well as providing information about internal flows sample inlets and the flow control calculations Chapter 2 Basic Operation describes how to set up the hardware and software for the PDM and provides an overview of the PDM s firmware and explains the unit s status codes error conditions Chapter 3 Using the WinPDM Software explains how to set up manual and programmed samples Chapter 4 Viewing and Saving Data describes how to configure data logging view real time data during the sample run and how to download data from the PDM Chapter 5 Maintenance and Calibration explains how to verify the PDM s performance and describes basic maintenance procedures Chapter 6 Troubleshooting presents guidelines for diagnosing equipment failures Appendix A Parts and Consumables lists the spare parts and consumables with the PDM
87. nual Quick Start Guide Part Number 06 010897 2300 06 009961 30 009596 113326 00 00 010924 0001 07 000587 04 003268 07 000593 0 010925 07 010239 09 010234 0005 0 009727 0020 0 009727 1000 34 009958 42 009904 42 009911 09 009905 PDM 3600 Instruction Manual A 1 Parts and Consumables Leak Testing Description Part Number PDM 3600 Training Videos 59 011567 Tools Filter tool assembly PDM 55 009885 Tool hex key 7 64 ball end 30 009908 Tool hex key 2 5 mm ball end 30 009907 KO audit kit 59 010020 Flow calibration kit includes orifice set 59 010019 Leak check kit suction cup adapter 59 010237 inlet plug A 2 PDM 3600 Instruction Manual Thermo Fisher Scientific
88. odes later in this section for more information on the Errors screen A To view errors after a primary sample run has ended In the Sampling Complete Screen 1 or the Sampling Complete Screen 2 press the A and B buttons simultaneously to display the View Errors screen Figure 2 37 When in the View Errors screen press the A button to display the Errors screen Figure 2 37 Note Refer to Status Codes later in this section for more information on the Errors screen A The Errors screen Figure 2 38 displays the actual status conditions that have occurred during the sample run These status codes can also be located on the downloaded data files Chapter 4 after the sample run has ended PDM 3600 Instruction Manual 2 23 Basic Operation Status Codes FLOW OUT OF RANGE Tooc r has 2 1 ily a Figure 2 38 Errors screen If the PDM unit has encountered more than one status condition pressing the B button repeatedly allows viewing of all the error conditions that occurred during the primary sample run The current screen number and number of screens is displayed in the lower right corner In this case screen 1 of 2 Errors When Sampling There are a number of status errors that may appear during a programmed or primary sample run A blinking F in the upper right corner of the display indicates that an error has been encountered The blinking can be stopped by navigating to the
89. of the PDM and slide the handle all the way to the right to unlock the mass transducer and then pull the mass transducer out of the unit Figure 2 7 and Figure 2 8 TE Handle Figure 2 8 Removing the mass transducer 2 6 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Basic Operation Removing a TEOM Filter 2 Carefully insert the lower fork of the filter exchange tool under the TEOM filter that is in the mass transducer so that the filter disk is between the lower fork and the upper tab of the filter exchange tool The tines of the lower fork should straddle the hub of the filter base Figure 2 9 and Figure 2 10 Figure 2 9 Filter tool Figure 2 10 Removing the TEOM filter with the filter tool 3 Gently pull straight up from the tapered element TE lifting the TEOM filter from the TE Figure 2 11 Filter base Figure 2 11 Removing the TE filter Note Do not twist or tilt the filter exchange tool from side to side while removing the filter from the TE This will damage the TE A PDM 3600 Instruction Manual 2 7 Basic Operation Installing a TEOM Filter Installi NG a The PDM unit is shipped with a Tapered Element Oscillating Microbalance TEOM filter installed on the tapered element TE but the TEO M Filter filter must be changed daily or with each shift To install a TEOM filter 1 Clean the exchange tool with canned air or a clean cloth Use it pick up a
90. on about leak failures 5 After the sample path leak check passes select the Leak Check Case button A Warning Confirmation screen will display with a Place the inlet adapter in the inlet message Install the case leak check suction cup into the sample line Figure 5 38 Select OK Figure 5 38 Leak check adapter installed in sample line 6 Another Warning Confirmation screen will display with a Attach the inlet adapter to the PDM message Install the suction cup side of the housing leak check suction cup onto the battery compartment vent that is located below the communication connections on the PDM Figure 5 39 and Figure 5 40 Select the OK button Thermo Fisher Scientific PDM 3600 Instruction Manual 5 25 Maintenance and Calibration Performing Sample Path and Case Leak Checks Figure 5 40 Leak check suction cup installed on battery vent 7 The Calibrate Audit screen will display with a Performing case check message The PDM unit will perform the case leak check and display a pass or fail message on the Calibrate Audit screen Figure 5 41 5 26 PDM 3600 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Maintenance and Calibration Performing Sample Path and Case Leak Checks on PDM COM4 5 xl Leak Check Routines Leak Check Sample Path Leak Check Case Leak check passed 0 017 OK Cancel Figure 5 41 Leak c
91. p BA ul wl ale ew For Hel press F1 pure Dan BD BOS L meen meromowt oni zi scomenussceens 6 thermo scien EI EI 150 ors Figure 3 2 WinPDM Main screen with POM New Connection screen PDM 3600 Instruction Manual 3 3 Using the WinPDM Software Starting WinPDM Note You also can display the PDM New Connection screen by selecting File gt Connect from the drop down menu or by selecting the new connection icon in the top left hand corner of the toolbar A 5 When in the PIDM New Connection screen ensure that the appropriate COM port displays in the white box and select the OK button The PDM COM1 screen Figure 3 3 will display Note If the connection between the PDM and the PC is successful the unit s serial number will display in the top right hand corner of the screen PDM COM8 f lol xj Serial Number Connected To PDM o Standard Operations Download Sample Leak Check Flow Calibration Diagnostics KO Audit Tilt Audit Warm up Start Time Sample Start Time SIP Last Service 02 20 2012 Done Figure 3 3 Connect screen 6 Ifthe connection is not successful or if there is no instrument attached a Not Connected To PDM message will display Figure 3 4 and the serial number will be blank or will display N A Ensure that the cable connections are secure and installed correctly Press the A
92. past the flow differential pressure sensor and finally through the pump The air stream then exits the system The TEOM 3600 PDM maintains a constant volumetric flow rate and reports sampled volumes m3 in volumetric terms based on the ambient temperature as measured near the cyclone The sampling system determines the ambient temperature and pressure for flow rate calculations through the use of sensors that continually provide updated information to the microprocessor system Thermo Fisher Scientific Introduction Battery Safety Conductive Tube LAN Heater LU tate Pressure Sensor ht Air Temperature amp Relative l Humidity Ambient Sensor Block Temperature Sensor WZ Q TEOM Filter Loading Ambient Pressure Pressure Sensor Sensor Pump Mass Transducer Figure 1 3 TEOM 3600 flow path Batte ry Safety The TEOM 3600 PDM is powered by two internal lithium ion battery pack assemblies The batteries can be charged daily through the communication charge cable and charging unit Figure 1 2 Be sure to charge the PDM unit in a fresh air environment Safety Test Criteria The lithium ion battery packs are designed to meet all U S Department of Transportation DOT criteria per UN Manual of Tests and Criteria Part II sub section 38 3 T1 T2 T3 T4 T5 T7 Batte ry Wa rnings Various safety features have been included in the design of the lithium ion battery packs However misusing or mishand
93. pping a Sample Run e B more options This field contains directions on how to display the various operating screen When in the Stop Sampling screen press the B button to display either the Exit screen View Errors screen or the Reset Sample 2 screen depending on the screen from which you have accessed the Stop Sampling screen Stopping During Users can stop the unit either during the warm up time or during the Warm Up sample run To stop a manual sample run 1 In the Warming screen press both the A and B buttons during the warm up time simultaneously to display the Stop Sampling screen 2 In the Stop Sampling screen press the A button Stop Sampling option to stop the manual sample run and display the Idle screen Stopping During Users can stop the unit either during the warm up time or during a manual Sampling sample run To stop a manual sample run 1 In the First Sample Screen 1 press the A and B buttons during a sample run simultaneously to display the Reset Sample 2 screen 2 In the Reset Sample 2 screen press the B button more options to display the Stop Sampling screen 3 In the Stop Sampling screen press the A button Stop Sampling option to stop the manual sample run and display the Sampling Complete Screen 1 This action will stop both the first and second manual sample run if you have started a second manual sample run 2 18 PDM
94. prompt Auditing the Tilt The tilt sensor should be audited once a year Sensor To perform a tilt sensor audit 1 Connect the PDM unit to its charger and start the WinPDM software 2 When in the PDM COM1 screen select the Tilt Audit button to display the Tilt Audit screen Figure 5 26 Thermo Fisher Scientific PDM 3600 Instruction Manual 5 17 Maintenance and Calibration Auditing the Tilt Sensor PDM COM1 m Tilt Audit Status Waiting for temperature to stabilize This may take up to 45 minutes m Stabilization TE Temperature 24 712 C Temperature Goal 49 8 to 50 2 C Current Frequency 294 657318 Hz Avg Rate of Change a Avg Rate of Change Goal a Tilt Z Duty Cycle 56 81 m Results Average Difference sai Average Difference Goal 0 5 mHz Cancel Figure 5 26 ilt Audit screen 3 The instrument could take up to 45 minutes to stabilize the TE frequency 4 When stable the computer will prompt to position the instrument upright as shown in Figure 5 27 Figure 5 27 Place instrument in upright position 5 18 PDM 3600 Instruction Manual Thermo Fisher Scientific Maintenance and Calibration Auditing the Tilt Sensor 5 When prompted position the instrument on the right side mass transducer as shown in Figure 5 28 FOM 8800202 Ver 6 50 AI B action menu Figure 5 28 Position the instrument on the right side 6 When prompted position the instrument on
95. r clothing comes in contact with leaked electrolyte wash the area immediately with clean water e Do not charge the PDM unit in a cold environment below 0 C e Do not charge the PDM unit near fire or in an extremely hot environment e Always properly dispose of the PDM battery packs recycling is preferable contact Thermo Fisher Scientific for further information Do not dispose of the battery packs in fire or heat WARNING Do not operate the TEOM 3600 PDM if its case is damaged or otherwise compromised A 1 8 PDM 3600 Instruction Manual Thermo Fisher Scientific Chapter 2 Basic Operation This section describes setting up the TEOM 3600 Personal Dust Monitor PDM and connecting it to the charger installing a TEOM filter and setting up basic sample runs Upon receiving the PDM unit ensure that a TEOM filter is installed in the mass transducer and connect the unit to the charger Figure 2 1 To fully charge the internal lithium ion batteries allow the PDM unit to remain connected to the charger for approximately 6 hours before performing the first sample run Charging must be completed in a fresh air environment TEOM filter Figure 2 1 TEOM 3600 PDM mass transducer with filter Thermo Fisher Scientific PDM 3600 Instruction Manual 2 1 Basic Operation Basic Components Basic Components Operational Requirements 2 2 PDM 3600 Instruction Manual The TEOM 3600 PDM unit has a cap lamp power takeoff PT
96. rimary Sample Run WILL NOT start if a DIAGNOSTIC FAILURE is present at the end of the warm up period Press A Wake up then B Scroll to identify the diagnostic failure that prevented the shift from starting Below is a list of the possible diagnostic failures See the Troubleshooting Section of this manual for a possible cause for the condition PDM3600 Diagnostic Failures AIR TEMP FAILURE AMBIENT PRES FAILURE AMBIENT TEMP FAILURE CLOCK FAILURE DIFFERENTIAL PRESSURE FREQUENCY FAILURE NO MASS TRANSDUCER RH SENSOR FAILURE RH TEMP FAILURE TE TEMP FAILURE FLOW RATE FAILURE TILT Z FAILURE Thermo Fisher Scientific PDM 3600 Instruction Manual 6 1 Troubleshooting Instrument Diagnostics Instrument During instrument warm up the PDM 3600 continuously monitors the operating status for unexpected conditions If any fault conditions are Diagnostics flagged the screen will flash DIAGNOSTIC FAILURE To view the cause of the error press the A and B buttons press B to scroll until the View Failures options is displayed Press A to view the failure s A Programmed Shift or Primary Sample Run WILL NOT start if a DIAGNOSTIC FAILURE is present at the end of the warm up period Press A Wake up then B Scroll to identify the diagnostic failure that prevented the shift from starting Below is a list of the possible diagnostic failures along with the associated WinPDM I
97. rocedures require the user to remove the cover of the case of the PDM unit A Phillips screwdriver is required to remove the cover of the unit Thermo Fisher Scientific Maintenance and Calibration Opening the PDM Case WARNING Whenever the PDM case is opened for maintenance you must perform a case leak check after reassembling the case A To open the PDM case 1 Remove the mass transducer from the PDM unit and place it on a flat surface so that the front is accessible 2 Using the Phillips screwdriver remove the screw from location 12 first Figure 5 31 Next in order remove screws from locations 14 13 11 and 10 Finally remove the remaining screws in any order of preference except locations 1 and 2 which should be removed last x M Figure 5 31 Front cover screws ee r TEOM BE PERSONAL DUST MONITOR e o A q1 Rupprecht amp Patashsica o int mia SCROLL Figure 5 32 Screws on top display Equipment Damage Do not attempt to remove the security non Phillips head screws on the top or front of the PDM a 3 Remove the cover panel Figure 5 33 Thermo Fisher Scientific PDM 3600 Instruction Manual 5 21 Maintenance and Calibration Installing the PDM Cover Panel a fe ELN i i d vu P Figure 5 33 PDM with cover panel removed Installing the The front panel of the PDM may have to be removed to perform certain maintenance tasks Figure 5 33 PDM Cover
98. s Errors can be viewed both during the sample run and after the sample run has ended A VIEW ERRORS B MORE OPTIONS Figure 2 37 View Errors screen Thermo Fisher Scientific Viewing Errors During A Sample Run To view errors during a primary sample run Viewing Errors After A Sample Run Status Codes Thermo Fisher Scientific Basic Operation Status Codes The View Errors screen contains the following information e A View Errors This field contains directions on how to display any errors that may have occurred during the primary sample run Press A to view system errors status codes e B more options This field contains directions on how to display the Exit screen Reset Sample 2 screen Stop Sampling screen or the Start Sampling screen When in the View Errors screen press the B button to access these options Users must access the View Errors screen during a sample run to view the errors during the sample run 1 In the First Sample Screen 1 press the A and B buttons simultaneously to display the Reset Sample 2 screen 2 In the Reset Sample 2 screen press the B more options button to display the Stop Sampling screen 3 In the Stop Sampling screen press the B button to display the View Errors screen Figure 2 37 4 In the View Errors screen press the A button to display the Errors screen Figure 2 37 Note Refer to Status C
99. sage on the screen The PDM unit will display the appropriate completed sample screens Chapter 2 until you download the data from the PDM unit or until you start another primary or programmed sample run You can stop a programmed sample run at any time after you have programmed the sample run using the WinPDM software 1 Connect the PDM unit to its charger and the PC and ensure that the charger and the PDM are both functioning correctly 2 Start the WinPDM software application The circular bulb in the center of the PDM COM 1 screen should be lit Also the PDM COM 1 screen should display the start date and time a Warming message or a Running message on the screen 3 When in the PDM COMI screen select the Clear Program button that is located in the middle of the screen The PDM COM1 screen will display a STOP message on the screen Figure 3 9 iix Serial Number Connected To PDM E Program Standard Operations Wownload Sample Warm up Start Time Sample Start Time Running Clearing Program Shift Last Service 02 20 2012 Done Figure 3 9 Clearing Program PDM 3600 Instruction Manual 3 9 Using the WinPDM Software PDM Display PDM Display During Programmed Sample Programmed Start Time Screen Starting a Second Sample To start a second primary sample run 3 10 PDM 3600 Instruction Manual The display on the top panel of the TEOM 3600
100. t Dust Data Card button The Dust Data Card screen will display Select the Print button to print a paper record of the sample run This hard copy record will display the data entered when the sample run was first programmed and the data results that were recorded Select the Save button The Save As screen will display Accept the data file name that the software provides for the data file or change the data file name if necessary Select the Save button Select the Save button to save the data file Thermo Fisher Scientific Thermo Fisher Scientific Basic Operation Downloading Data Note The WinPDM software automatically names the saved data file with the PDM unit s serial number 0104 and the date of the sample run 08 13 08 A Note If two samples are run in a 24 hour period both files will have the same name Rename one before saving A 12 If you do not want to save the file select the Cancel button The Download Graph screen will display 13 Click Cancel if you wish to exit the Download Graph screen PDM 3600 Instruction Manual 2 27 Installing WinPDM To install WinPDM onto a PC Thermo Fisher Scientific Chapter 3 Using the WinPDM Software This section explains how to install and set up the WinPDM software and how to program a sample run for the instrument A programmed sample run or shift can be set up in advance using the WinPDM communications
101. t pot and mass transducer Clean ng the The mass transducer and sample lines should be cleaned daily or after each Mass Transducer and Sample Lines Tool materials needed for this procedure e Canned air e Alcohol swab e Small flat head screwdriver e Filter exchange tool Thermo Fisher Scientific PDM 3600 Instruction Manual 5 5 Maintenance and Calibration Cleaning the Mass Transducer and Sample Lines To clean the mass transducer 1 Disconnect the sample line from the cap lamp Figure 5 8 and sample lines Disconnect Here Figure 5 8 Disconnect the sample line 2 Remove the mass transducer from the PDM unit and remove the TEOM filter from the mass transducer 3 Use canned air then an alcohol swab to clean all surfaces of the mass transducer 4 Use canned air and an alcohol swab to clean the bell shaped inlet inside the PDM unit and then direct a stream of air through the bell shaped inlet Figure 5 9 and Figure 5 10 5 6 PDM 3600 Instruction Manual Thermo Fisher Scientific Maintenance and Calibration Cleaning the Mass Transducer and Sample Lines Do Not blow air into this hole It will damage the pressure sensors Direct air here ec Figure 5 9 Clean the bell shaped inlet with a swab and air Figure 5 10 Clean the bell shaped inlet with air Thermo Fisher Scientific PDM 3600 Instruction Manual 95 7 Maintenance and Calibration Cleaning the Mass Transducer and Sample Lines
102. ted Temperature Shift Concentration Limit 73 85 F 23 290 2 0 mg m MMU DASA Certification Officer Part 90 Miner Sampled Employee Number Occupation Code 000 No occupation code No location v Auto Shift Setup M Sunday Monday Tuesday Wednesday Thursday Friday Saturday NOTICE Knowingly making any false statement representation or certification on this documentis a violation of the federal criminal code which may be PDM Firmware Version 7 10 punished by a fine or by imprisonment or both OK Cancel Figure 3 5 Program Shift screen 4 When in the Program Shift screen set up the appropriate parameters for your sample run and then select the OK button All numbered fields must have an entry N A may be entered if the field is not required All fields accept alphanumeric entries If you have correctly set up the sampling parameters the PDM COM1 screen will display the start date and time on the screen and the dark circular bulb located in the center of the screen will light up Figure 3 6 If you have not correctly set up the sampling parameters a Warning Confirmation Thermo Fisher Scientific Using the WinPDM Software Starting a Programmed Sample Run screen will display Refer to Configuring a Program Shift later in this chapter for more information on correcting programming errors 1PDM COM8 SU AUG Wit Ava Figure 3 6 Programmed You can now exit from the Wi
103. the inlet tubing gasket for signs of wear or damage and replace the gasket if necessary Seal Replacement Kit 59 009961 Using canned air direct a stream of air up through the inlet tubing Figure 5 21 Figure 5 21 Cleaning inlet tubing 11 Using an alcohol swab clean the end of the inlet tubing 12 Install the inlet tubing gasket onto the end of the inlet tubing 13 Install the top cyclone plate onto the end of the inlet tubing 14 Install the top cyclone plate onto the cyclone inlet assembly 15 Install the sample line onto the cap lamp 16 Install the grit pot 17 Install the mass transducer into the PDM unit 18 Perform a sample line leak check Thermo Fisher Scientific Auditing the KO Number To perform a KO audit Thermo Fisher Scientific Maintenance and Calibration Auditing the KO Number Once a year the calibration constant KO number of the unit should be audited Tool materials needed for this procedure KO audit kit 59 010020 Alcohol swab Small flat head screwdriver 7 64 inch hex wrench Note PDM should be placed upright while the frequency is stabilizing and after each weight is added See Figure 5 27 for position A l Connect the PDM unit to its charger and start the WinPDM software 2 When in the PDM COM1 screen select the KO Audit button to display the KO Audit screen Figure 5 22 20 KO Audit Status Waiting for th
104. tion This field contains the time duration hh mm of the sample run e 9 Type of Sample select one This field contains the sampling type of the sampling run The sampling types are designated occ ug nondesignated occ ug designated area ug designated work position part 90 miner and engineering evaluation e 10 MMU DA SA This field contains the 4 digit mechanized mining unit MMU identification code and the 4 digit designated area designated work position DA SA for the MMU that will be using the PDM unit e 11 Occ Code This field contains the 3 digit occupational code of the operator using the PDM unit e Average Expected Temperature This field contains the average expected temperature of the ambient air where the PDM unit will be performing its sample run The temperature ranges are 2 to 9 F 10 22 F 23 34 F 35 47 FP 48 59 F 60 72 P 73 85 F 86 97 F and 98 104 F e Auto Shift Setup Check the days of the week for the instrument to automatically start Connect the instrument to the charger to recharge the battery and the instrument will be ready to use the same time each consecutive day Daily cleaning and filter changing must be performed between shifts PDM 3600 Instruction Manual 3 13 Using the WinPDM Software setting Up Programmed Sample Parameters e MRE Equivalent Parts
105. tions change or the employees moves to a different area a second primary sample run can be started to run concurrently with the first programmed sample run Refer to Chapter 2 for more information on the screens shown during a second sample run 1 In the First Sample Screen 1 press the A and B buttons simultaneously to display the Reset Sample 2 screen Figure 3 11 Thermo Fisher Scientific Using the WinPDM Software Configuring a Program Shift A RESET SAMPLE 2 B MORE OPTIONS Figure 3 11 Reset Sample 2 screen 2 In the Reset Sample 2 screen press the A button to begin a second primary sample run The second primary sample run will begin immediately after pressing the A button The PDM unit will not perform another 35 minute warmup period before beginning the second primary sample run and the Second Sample screen will display Note After 30 seconds of inactivity in the Reset Sample 2 screen the PDM will automatically display the First Sample Screen 1 A Co nfiguring a When in the Program Shift screen Figure 3 12 you can set up your Program Shift sample run parameters including identifying the mine information and setting up the sample start time duration and type When in the PDM COM1 screen select the Program Shift button to display the Program Shift screen These values will be stored in the PDM s data storage buffer and will display on the Dust Data Card t
106. up quickly delivers accurate results recharges quickly and is easily serviced The PDM contains all the hardware and software necessary to measure and store ambient particulate mass concentration The mass measurement is a filter based direct mass monitoring instrument using Thermo Scientific s patented TEOM and momentum compensation technologies The flow control system maintains a constant volumetric flow at 2 2 l min and total filter loading to 6 inches Hg 20 32 kPa WAKE UP SCROLL Figure 1 1 TEOM 3600 PDM Thermo Fisher Scientific PDM 3600 Instruction Manual 1 1 Introduction Advanced Features 1 2 PDM 3600 Instruction Manual Flow Rate Run Time PDM Run Time Cap Lamp Humidity POM Humidity Charging Station Altitude Temperature Sampled Air Temperature Shock Temperature Charging Ambient Operating Temperature The user interface includes membrane switches and a top mounted character display that provides shift exposure information and status codes The high contrast display provides basic data and statistics for the system including status conditions An additional PC based user interface is provided through Thermo Scientific s WinPDM communication software The TEOM 3600 PDM is powered by two internal lithium ion battery assemblies See Table 1 1 and Table 1 2 for the TEOM 3600 PDM system specifications Table 1 1 TEOM 3600 PDM Specifications TEOM 3600 PDM Specifications 2 2 min 2
107. writing upon the discovery of any defect which notice shall include the product model and serial number if applicable and details of the warranty claim b after Seller s review Seller will provide Buyer with service data and or a Return Material Authorization RMA which may include biohazard decontamination procedures and other product specific handling instructions and c then if applicable Buyer may return the defective Products to Seller with all costs prepaid by Buyer Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or replacement Products shall be made in accordance with the Delivery provisions of the Seller s Terms and Conditions of Sale Consumables including but not limited to lamps fuses batteries bulbs and other such expendable items are expressly excluded from the warranty under this warranty Notwithstanding the foregoing Products supplied by Seller that are obtained by Seller from an original manufacturer or third party supplier are not warranted by Seller but Seller agrees to assign to Buyer any warranty rights in such Product that Seller may have from the original manufacturer or third party supplier to the extent such assignment is allowed by such original manufacturer or third party supplier In no event shall Seller have any obligation to make repairs replacements or corrections required in who

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