Aerial User Manual
Contents
1. ouo uo sionuog JO 1291 S9Uo I S JO MAA 440 NO 440 NO 440 1085 lads 1085 adeysjweajg yetqubly aslemjiamon I N 8 91080 51 9 304 240 8 88 S MA Was ued uo xog S ONUOD Teri Ued JejeM aia 40530 SNOIS 3M 2015 Rosenbauer America LLC All Rights Reserved 751309 7365 rosenbauer Firefighting Technology Q 75T309 RBA Demo 5008 Nein AKA ENS ANE ESAI TI SONS LOL eos taor acne actes er 1 5 aiva pum uen 2913 WO SILA Sts Sor anna Gu eS ty ANY oo SARAN SSI EN ISO JO AUS Si INYA SHL Q uoneoysse uuojed seyo 99 9 ussy 1279 TKI MEN WD CE NSD lt lt DINY WDD EE WD DOE TE 1102 98d 6c eni LINN 333 NOILLdIHOS3G ual4vua Eg SNOISIA3H 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo AS rosenbauer 75T309 7365 REVISIONS REV DRAFTER DESCRIPTION D2. fajeuopouny JejeA Jo uo peje o 8 98 NON MOLS spun uo pauinbes ay 4 L sama padus pue Bz z 92 eg Tal 85 81 eras we O O et LC 859 US QC WISIS Oz O O a oy oF DOS ED SEINE O 4 O soara T co ssa V a CS OF 98 95 O ae O GS usn V S CS 5 6 65 1331 O ere E TOSS OTF A O od Ee O 98 09 TAON KAN Qa o 8 T4 Id D jjeued jo 1 Jo Os Qe NO 440 NO NO 330 NO NO 440 NO Or GO dds Lads Lads S edeugjueeng sleyjIamol ma T38 Wy 28 T4 CD oF TH D SET 09 lt gt TW Y CFC 3504 OF SAVET 13 ZS SAW 13 25 i rj RED BLK STOW GRN BLK STOW WHT BLK STOW o o T5Ug OF DAYAT Hd BS TAWA Nd St 304 TAAT Ne C EN S xog ieou9m diL 0 91969 21 91 Apog Joyo oj 1429 paliddng 7 USFS 48u3000 SAVPT VT SRAVYT VT
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4. SWITCH HYDRAULIC HOUR METER goood ap y AA y WIRES 1A 1B 1C 14 15A 15B 18 amp 41 RUN UP TO THE TURNTABLE CONTROL STAND ALSO INCLUDES 1E ON PLATFORMS ITEM PART DESCRIPTION NOTES ITEM PART DESCRIPTION for 1 Notfor use with Smart Trucks R 0 S EN BAU ER AER IALS LLC 2 Refer to Units Electrical Mastersheetfor Connector Wiring Pin Assignments SOUTH BROAD STREET FREMONT NE 68025 402 721 7622 3 LE wire is power coming from CAB protection supplied by body builder ELECTRICAL SCHEMATIC OUTRIGGER ELECTRICAL PANEL 20UT DN STANDARD V 2013 I THIS DRAWING IS THE PROPERTY OF ROSENBAUER AERIALS LLC ANY ATTEMPT TO REPRODUCE REDISTRIBUTE OR eee 15 201 1019869 MANUFACTURE FROM THIS DRAWING WITHOUT EXPRESS PERMISSION FROM ROSENBAUER AERIALS MANAGEMENT IS PROHIBITED Pang ME 1 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo 5 Conductor RED 12AWG Cable ORANGE Cable runs through outrigger beam in to outrigger jack WHITE 5 WHT 14AWG Firefighting Technology 5 WHT 14AWG 751309 7365 OS om ome OUTRIGGER STOWED PROXIMITY SWITCH OUTRIGGER EXTENDED PROXIMITY SWITCH FOR OPPOSITE OUTRIGGER COQDQODOO 1010 0 50 9 S1010 00 FLASHING L E D LIGHT NOTES 1 Connectors to be lo
5. asf Jeping Apog ul 9q Suonoes Jo Jo adAL 2 AM WH am NY Joquinn ISAIMS 14817 14619 10014 14614 uosineq yoni JO 11014 peg 1eppe M J9AIMS JequinN IM MY uosineq 61 20 18 SIM 44817 uno 1294H 110109 110109 110109 suid 12 suid 91 yosjneg y s n q yosjnaq 5155249 0 0 1 66 4 SISSEU 01 10109 SUld suld ct uosineg uosineq 1e66u1no 11014 01 751309 RBA Demo 1510 21 102 60219 vgu E9499 JO SUORISUUON 12645 2015 Rosenbauer America LLC All Rights Reserved Q Firefighting Technology 75T309 7365 REVISIONS CMM Top Relay 30 Post was missing 52 connection 24 JAN 2008 Iz Titleblock Updated 16 Feb 2012 75T309 RBA Demo Titleblock Updated 18 Apr 2012 Outrigger Stowed Relays Located in Outrigger Electrical Box Rear of Truck Automotive Mini Relay REAR STOWED Automotive Mini Relay FRONT STOWED FRONT OUT
6. ON aM e 0 ON co AYIM OH OH OHOH OL OF OL OH OL OL zik eL eH SH et eret et LY vL pipi vH vH Ly HL HL OL 9H 1 9H xoeig SHUM enig 10109 le OL eL 89 ec uosineg eigeiuun enig 410109 et uosineg SIX 20 2 1 6 LOZ 60619 YAH 1 1 e94199 3 JO suonoeuuo 12845 40102 be yosineq jeuey ajqejwiny wog MOJI9A 40109 yosineq ZL uonoes eseg 110100 uld 9L uosineg 2909 uld 94 yosinaa jo doy jeuey SIM 81 HOd 1 190 1 junojy nun suonoes Jo z jo xons 1uDreus Junoy GZ vau 608154 2015 Rosenbauer America LLC All Rights Reserved 2 10 2 ed Wd 6 2 v L0c 6 9 SIX Z0 ZL LOZ 60215 vgu 992 OWA vau eogLsAsieuev SASH30QV11HOIvHLS SONIA 57 eo 5 gt yoer esed 10014 191 oer asiey 1001 1uDIH 751309 7365 ed 15 2 101964409
7. 126 9 ers sev 1e 23000 EK AM 7500 70 110 180 25 s es 9 8400 9350 100 10550 13800 130 21300 260 20 15400 200 150 23800 300 220 11450 170 29450 430 320 12600 140 32450 470 360 45900 15000 250 190 38600 640 480 54500 16800 210 1000 16800 280 210 1020 18900 270 42300 800 60 68900 1280 21200 400 300 47500 880 660 77000 1440 24000 500 380 1820 550 670 75 320 680 740 760 1080 1360 1500 1780 NOTE When maximum torque values have been exceeded the fastener must be replaced Lubricated includes lubricant lubrizing plating and hardened washers 2360 4 40 448 632 640 836 10 24 1032 14 20 114 28 516 18 516 24 3816 3824 116414 776 20 243 _ 1220 616 12 916 18 5811 5818 3410 3416 789 7814 E48 112 aaa 1187 18 2 141412 1 3 8 12 1 3 8 12 1112 6 12 2 http www fandisc com tti htm 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo KQ rosenbauer 75T309 7365 A Always replace screws bolts with the same grade as the original fastener NOTE SAE standards require the manufacturer s logo or trademark to be included in the head pattern Certain bolts
8. NA 1 5 aiva pum uen 2913 WO MINAU S OIH IH KARA ana Gu ANY oo SARAN MAEN ISOH JO S INYA SHL Q 55 2 ussy uuojeg daid seyo 99 9 ussy jpg ING VD NAD CS ING TO EE gt Ia WDD EE WD EL DHO GT 1102 6c LINN 333 NOILLdIHOS3G ual4vua Eg SNOISIA3H 2015 Rosenbauer America LLC All Rights Reserved 751309 7365 rosenbauer Firefighting Technology Q 75T309 RBA Demo TOZ LOL we tact cO n T ld3HS alva z uen oen uen 2919 uoneoyrsser usui rua Assy 0 dei seyo 2980 Assy 167 NOILdIHOS3Q 3 WALI NOILLdIHOS3Q LHVd Wali L33HS S31SVW 1991419373 335 SNUILdDU NDLLIGGV SYOLINGNOD 3avds 5 48ppo Umoq S NU2 2D 65 231992 4032npuoj3 81 NI2 8D 9 Gs 8 5 9S NUI2 2D 26 NU2 2D 86i WO NAUS OIH SSS Ou LAWU ANY us SARANA HINAN ISOH OO AIR a SHU S SNAVE SL Q SAYA 2G Sunan SUSA WETON T SON eu 31493 9AVaI 40312npuo3 4adunr SAVVI LHM Va 6 COT 5 6 gt Ie amp 5 6 gt 5018 6S NI2 2D 09 9555
9. vL LHM VL SSYIM NO SIVNIAH3L Nid 91 1 19205 OILSV 1d HOLO3NNOO H31VM JIWAN LNIOd a ON 2015 Rosenbauer America LLC All Rights Reserved 751309 7365 Firefighting Technology Q 75T309 RBA Demo a m WASPA SAE Bru TETI TARSAN TAGS TITIS NOM IOS OE OTI STvId3v YINVINISOY AD S WIERY WOH NOSIE SSNS wo ue Aq paenecrs ag Aau susy ats Z sun upadsuo papauplujaq yu Aau pue suorpoon sua auos T SAN AID s uo seadde Pajunow se pamar si J0 YOYA oU Jo M N e SISIL iNOLLOG 105109 YO NI 031700751 GYVOE SIHL 4 1585 SUB aria 9 wes 350 1588 2015 Rosenbauer America LLC All Rights Reserved 751309 7365 rosenbauer Firefighting Technology Q 75T309 RBA Demo 5008 Near AKAN SONS LEN COS LOT Yap nggi eaaa sanega
10. indicates the load is within load limits The amber light indicates caution alerting the operator that the load is getting closer to overload The red light will flash when the rated load capacity is approximately 50 pounds less than the rated live load The horn will emit a constant sound when the rated capacity is exceeded by more then 100 pounds of the rated live load 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo Q Firefighting Technology 75T309 7365 CONTROL PANEL FUNCTIONS CONTINUED 9 10 Hi 12 13 Monitor Control Switches Three monitor toggle switches or the manufactured monitor controls will control the monitor stream shape right left lower raise Push up on the individual switches to activate the stream right amp lower functions of the monitors Push down on the individual switches to activate the shape left and lower functions of the monitors To turn off the switches the operator will need to release the switch to the neutral position Ladder Aligned with Bed Light The ladder aligned with bed light will be illuminated when the ladder is aligned with the bed and ready to be stowed Rung Alignment Light The rung alignment light will illuminate when the rungs are aligned While extending or retracting the aerial this light will flash on and off in accordance with the rungs being aligned It is recommended that the rungs be aligned when personnel are cl
11. may be marked in a similar manner and not meet the specifications set forth in these standards Bolts purchased from distributor other than the original equipment manufacturer OEM should be accompanied by certification documents to ensure the integrity of the equipment is maintained Bolts of the same diameter may differ greatly from one another in terms of strength Depending on the material composition and manufacturing process the tensile strength of a bolt can vary from 64 000 psi to 180 000 psi The relative strength of a fastener is indicated by the head shape and standard markings designated for this purpose Hex head cap screws commonly found on aerial equipment will be marked with diagonal lines numbering from two to six PROPER TORQUE OF ALL SIZES AND GRADES OF BOLTS Identification of bolt grade is always necessary When marked as a high strength fastener Grade 5 Grade 8 etc the mechanic must be aware that these are highly stressed components and must be torqued accordingly Special attention should be given to lubrication plating and other factors that would dictate a deviation from the standard torque values TORQUE WRENCHES AND ASSOCIATED EQUIPMENT TORQUE WRENCHES These wrenches are precision instruments and must be handled with care to ensure proper calibration accuracy Calibration checks should be made on a regularly scheduled basis Whenever a torque wrench may have been over stressed or damaged it should be remov
12. section consist of diagonals k braces handrails and rungs The rungs are covered with a high traction cover to ensure a safe climbing environment The rungs are round in shape to ensure a large stepping area The aerial will either be sealed with a primer and paint to protect the aerial from corrosion or hot dipped galvanized in a vat of molten zinc to protect the entire interior and exterior from corrosion TURNTABLE CONSTRUCTION COMPONENTS The turntable is connected to the bearing plate using grade 8 bolts It is the connecting point of the aerial hoist cylinders and the operators station The walking surface for the turntable is skid resistant aluminum tread brite The turntable has lights installed to illuminate it for night time operation TORQUE BOX CONSTRUCTION COMPONENTS The torque tube is designed to accommodate the correct strength to weight ratio It is the substructure of the aerial and the turntable is connected to it The torque box will either be sealed with a primer and paint to prevent the torque box from corrosion or be hot dipped galvanized in a vat of molten zinc to protect the entire interior and exterior from corrosion ELEVATION SYSTEM Two elevating cylinders are connected from the underside of the base section to the aerial turntable They allow the aerial to elevate from 10 degrees to 75 degrees Each cylinder has counterbalance valves connected directly to the barrel of the cylinder The cylinders have sphe
13. the first 25 hours of operation and with each inspection there after STATUS ITEM CORRECTIVE ACTION DATE REPAIR COMPLETED Stabilizer Setup for Each Stabilizer Scoring on Stabilizer Up amp Down Jacks Stabilizer Alignment Scoring on Stabilizer Beams Snap Rings on Stabilizer Pins Security of Bottom Pins on Outrigger Pads Security of Hydraulic Lines on Outrigger Extension Cylinders Outrigger Roll Hoses Leaks in Hydraulic Lines on Jack Cylinders Leaks in Hydraulic Lines on Main Pressure amp Return Leaks in Outrigger Valves amp Hoses Swing Brake Mounting amp Leaks Planetary Mounting Rotation Adjustment Cables Sheaves Tension Rear Slide Pads all sides rear amp bottom All Front Section Slide Pads all side amp bottom Inspect Bull Gears Grease Rotation Bearing Grease Bull Gear Stainless Steal Scuff Pad on Base optional Deutsche Electrical Connection Sealed Electrical Connections 2015 Rosenbauer America LLC All Rights Reserved Q 751309 Firefighting Technology 751309 7365 PRIMARY INSPECTION 400 Hours of Operation Review Date l l Symbols Okay C Repairs needed IMPORTANT NOTE Preform primary inspection within the first 25 hours of operation and with each inspection there after STATUS ITEM CORRECTIVE ACTION DATE REPAIR COMPLETED Stabilizer Wear Pads Stabilizer Cylinder Drift Down for all Sta
14. 46575491 Opry WOSASTU d Jamog 95 VI 1509 039 l Gi 9 5 26i NH2 2D NHI2 2D VT J4O3IUOWN OL 81499 4032npuoj 21 14039 di 391 OF NAD 26 d 321 0 DAWET IHA 0 9AVCI I2 p 21403 05 5 gt 26i NOI 2D Ef 25 AIT 9 2015 Rosenbauer America LLC All Rights Reserved 751309 7365 Firefighting Technology Q 75T309 RBA Demo ALIGIHOUd SI LNINWIJOYNYN STVIMAW MY WO NOISSINYAd SS3sidX3 LNOHLIM 9NIMVSO SIHL WOY IYNLIVANNYW 3119191033 301003433 OL LAWALIY ANY OTI S IVa 40 ALYIdOYd IHL SI SIHL 47 YM am 9 s ZL BUM sagen Joonpuco 7 UQ 6 jeousiejse 1294993 SUN 0 suajaauuo9 ajeudondde paum aq sjsod 7 jpayew peajo daay pue sayoyms ajesadas sun enp oj padde ewes Sonso t0 rom SHOLNONISOLIVIIHOSHI SO SCHVONVLS Z Sjapoyy 5018440625 104 3498 9196 209 12 207 2089 LNOWSY4 13331 HINOS 0 8 STVIu3v YSNVENASOY NOlLdltH2S3Q 1 NOILdIHOS3Q 1 sara ussy dard seus 2301
15. 75T309 RBA Demo lt rosenbauer 75T309 7365 STOWING THE AERIAL After aerial operations are complete fully retract the aerial and rotate it over the ladder bed When the ladder is aligned with the bed the ladder aligned with bed light will illuminate Lower the aerial into the ladder bed for proper storage STOWING THE OUTRIGGERS Once the aerial is bedded the outriggers need to be stowed 1 Pull all the safety pins from the outriggers 2 Turn the outrigger on off switch to the on position This will cause the alarm to sound 3 Retract and stow the outrigger these operations can be done simultaneously Note Make sure the outrigger pads have been picked up and stowed in the designated location on the truck 4 Turn the outrigger on off switch to the off position Before driving the truck make sure to turn the aerial master switch or switch in the cab to the off position Also check to make sure all doors are secure and equipment has been stowed If the door ajar light is illuminated the aerial optional or outriggers may not be stowed correctly 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 PROCESS FOR LOCKING UNLOCKING AERIAL WATERWAYS Move locking lever ONLY with aerial fully retracted Failure to secure waterway in proper position can lead to catastrophic waterway failure and serious or fatal injury may occur INSTRUCTIONS TO SWITCH TO RESCUE MODE Lift locking l
16. 75T309 RBA Demo lt rosenbauer 75T309 7365 The aerial portion of this manual has been prepared with the assistance of service and engineering specialists to acquaint you with the operation and maintenance of your new aerial You are urged to read these publications carefully Following the instructions and recommendations in this manual will help assure the safe and enjoyable operation of your aerial When it comes to service remember that your manufacturer s dealer knows your aerial best and has factory trained technicians and specialists who are interested in your satisfaction To ensure the full period of your warranty all service work should be done by Rosenbauer or a Rosenbauer approved facility To maintain the structural warranty it is the responsibility of the department to have the unit inspected by an authorized independent testing company on an annual basis Copies of all such inspection forms are to be supplied to Rosenbauer at the following address Rosenbauer Aerials 870 S Broad St Fremont NE 68025 Before operating unit read and understand all operating and safety information in manual OPERATORS TRAINING Designated Rosenbauer personnel offers preventative maintenance and hands on operating familiarization prior to the department operating the unit It will be the responsibility of the department to permit only qualified operators as determined by Fire Department to operate the aerial apparatus The operators mus
17. 9 7 3 6 5 SETTING THE OUTRIGGERS With tire chocks set the operator will proceed to the outrigger station The Outrigger Not Extended Light will be illuminated This light will stay illuminated until all outriggers have been fully extended and are making contact with the ground 1 Move Outrigger On Off Switch to the ON position This will cause the high idle to engage and the warning alarm will begin The alarm alerts all other personnel the outriggers are being positioned If the water pump is engaged the high idle of the aerial will be disengaged Use Controllers to Extend Outriggers The outrigger controls are located to the back outside of the truck to provide the operator a good clear vision to set up the outriggers The controllers are designed to move in the same direction as the corresponding outrigger Example To extend the right outrigger you would push the controller to the right to extend and to the left to retract Position outrigger pads under jack locations Lower outrigger jacks The controllers are designed to move in the same direction as the corresponding outrigger Example To lower the right outrigger you would push down on the controller e Take the bubble out of the truck tire or level truck as much as possible As the truck is leveled or the bubble is taken out each Jack Indicator Light will respond according to how the outrigger is set e Once all outrigger beams are fully extend
18. ATE EFF UNIT Tip Box ees ATKINSON INTERCUM Turntable mnes ATKINSON Dilllblox Post 5e WHITE N T E R C M Dillblox Post 1C DESCRIPTION QTY ROSENBAUER AERIALS LLC 870 SOUTH BROAD STREET FREMONT NE 68025 402 721 7622 TITLE NOTES 1 CAD DRAWING DO NOT SCALE WORK FROM DIMENSIONS AND REPORT ERRORS 2 Assumed that all 53 and 54 dillblox post are connected together CNTHIS DRAWING IS THE PROPERTY OF AERIALS LLC ANY ATTEMPT REPRODUCE REDISTRIBUTE OR MANUFACTURE FROM THIS DRAWING WITHOUT EXPRESS PERMISSION FROM RK AERIALS MANAGEMENT 15 PROHIBITED Lor Assy ATKINSON INTERCOM WIRING SCHEMATIC SIZE PATH NO DWG b ZASTANDARDSVS ELE SCHEMATICS INTERCOMS TT 1087620 Elec Chas Prep Platform Assy OlElec Main 2 Final Finish ll Elec Main 2015 Rosenbauer America LLC All Rights Reserved 757309 Demo lt rosenbauer 75T309 7365 REV DRAFTER DESCRIPTION DATE EFF UNIT DWG Titleblock Update 5 Jan 2012 1 Inside Turntable Control Stand Class1 FlowMinder Single Display Harness inside Turntable Control Stand 52 GRN 14AWG to Dillblox Post 4 BLACK C RED 14AWG to Dillblox Post D RED 52 1B may connect with other devices in route to the Dillblox Classi Supplied Cable to Flow Sensor BLACK to ground under mounting screw Class1 FlowMinder Totalizer Button on Turntable Console Normally Open
19. ED Aerial Interlock Safety Decals Outrigger Safety Pins Breathing Air Indicator Lights Check amp Adjust if needed Extension Retraction Cables Sheaves Tension Aerial Pivot Pins Cylinder Hoist Pins amp Extension Pins p LLL Li ee E ug po Ee Ic KN O p p WIEN E EN IE quu nn Aerial Controis pe p E EM NEN p p RR p p p MP DNE p EUM 2015 Rosenbauer America LLC All Rights Reserved 751309 Firefighting Technology 751309 7365 PRIMARY INSPECTION 50 Hours of Operation Review Date l l Symbols v Okay O Repairs needed IMPORTANT NOTE Preform primary inspection within the first 25 hours of operation and with each inspection there after STATUS ITEM CORRECTIVE ACTION DATE REPAIR COMPLETED TT Waterway Function Check amp Adjust if needed Extension Retraction Cables Sheaves Tension 2015 Rosenbauer America LLC All Rights Reserved 751309 Firefighting Technology 751309 7365 PRIMARY INSPECTION 100 Hours of Operation Review Date l l Symbols v Okay C Repairs needed IMPORTANT NOTE Preform primary inspection within
20. Push Button ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ROSENBAUER AERIALS LLC 870 SOUTH BROAD STREET FREMONT NE 68025 402 721 7622 FlowMinder Wiring Schematic Turntable Single Display TOLERANCE SIZE PATH DWG NO REV M b A ZASTANDARDS O5 ELE SCHEMATICS DU DATE SHEET ENG Tori vors 1017250 NOTES 1 Refer to units Electrical Mastersheet for specific connector pin assignments CA THIS DRAWING IS THE PROPERTY OF AERIALS LLC ANY ATTEMPT TO REPRODUCE REDISTRIBUTE OR MANUFACTURE FROM THIS DRAWING WITHOUT EXPRESS PERMISSION FROM RK AERIALS MANAGEMENT IS PROHIBITED Lar Assy O Elec Chas Prep Platform Assy Q Elec 2 Final Finish Drawing Classification ELEC DAG GAUGES jooks 2 Main ategory 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 These checks and services have been provided to help you keep you aerial in good operating condition and in service The preventive maintenance section is intended to formally maintain and document the aerial device onaregular schedule This schedule is intended as a minimum and is greatly dependent on operating conditions Heavy use and extreme environmental conditions such as heat cold sand or salt spray will demand increased inspection and maintenance The preventive maintenance section is not intended to replace or negate any routine pre opera
21. RIGGERS STOWED OUTPUT PIN 7 1 See Electrical Master for connector pin assignments not shown here ITEM PART DESCRIPTION ary 2 Wire 52 from relays may join with other relays before going to dillblox post ROSENBAUER AE RIALS LLC 3 Front Outrigger Stowed Relay wiring will not exist if no front outriggers exist 870 SOUTH BROAD STREET FREMONT NE 68025 402 721 7622 4 Wire 42 is grounded when any outrigger is NOT stowed Other systems may also ground wire 42 to indicate other items not stowed Tue Outrigger Stowed With New Hamess SIZE DWG NO ZISTANDARDSI S ELEISCHEMATICSIOUTRIGGERS 00 t 1026770 A THIS DRAWING IS THE PROPERTY OF ROSENBAUER AERIALS LLC ANY ATTEMPT TO REPRODUCE REDISTRIBUTE OR MANUFACTURE FROM THIS DRAWING WITHOUT EXPRESS PERMISSION FROM ROSENBAUER AERIALS MANAGEMENT IS PROHIBITED Drawing Classification 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo KQ rosenbauer 75T309 7365 SS se um _ _ omm Cable runs through outrigger beam in to outrigger jack OUTRIGGER STOWED PROXIMITY SWITCH WHITE 5 WHT 14AWG or COM JACK NC switch OUTRIGGER EXTENDED PROXIMITY SWITCH FOR OPPOSITE OUTRIGGER na we OOOOOOO OOOOOOO0 OOOOOOO FLASHING L E D LIGHT ROSENBAUER AERIALS LLC 870 SOUTH BROAD STREET FREMONT NE 68025 402 721 7622 TITLE NOTES 1 C
22. S ELECTROCUTION HAZARD MINIMUM POWER LINE CLEARANCE IS 10 FEET DO NOT OPERATE DURING ELECTRICAL STORMS STAND CLEAR OF OUTRIGGER OUTRIGGERS CAN CAUSE SERIOUS CRUSHING INJURY LIVE LOAD RATING 500 LBS AT TIP WITH 1 000 GPM OF WATER AT 90 DEGREES TO SIDE FAILURE TO OBEY THE FOLLOWING CAN WHEN ROTATING LADDER ON SAME RESULT IN DEATH OR SERIOUS INJURY SIDE AS SHORT SET OUTRIGGERS INSPECT VEHICLE AND AERIAL DEVICE INCLUDING OPERATION DAILY PRIOR TO USE FOR STATIONARY OPERATION VEHICLE MUST BE SECURELY PARKED AND STABILIZED BEFORE THE WORK TO BE DO NOT WELD DRILL OR ALTER THIS AERIAL DEVICE PREFORMED AND BEFORE THE AERIAL DEVICE CAN BE OR SUPPORTING STRUCTURE WITHOUT PRIOR E APPROVAL OF THE AERIAL MANUFACTURER OUTRIGGERS MUST BE ON SOLID FOOTING TO PREVENT TIP OVER OPERATORS SHOULD WEAR A BODY BELT AND ATTACHED WITH LINEAR TO AERIAL OPERATE ALL CONTROLS SLOWLY FOR SMOOTH MOTION DO NOT LOAD BEYOND RATED CAPACITY OPERATOR MUST WEAR PROPER PROTECTION GEAR OPERATING AERIAL WHILE PERSONNEL ISON LADDER MAY RESULT IN SERIOUS INJURY OR DEATH 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 AERIAL CONSTRUCTION COMPONENTS The aerial device is made to assist firefighters and civilians in potential life threatening situations The aerials main members are constructed out of 100 000 and 70 000 PSI steel to ensure the tensile strength of each section Each
23. TING FRONT OF TRUCK TO UPHILL GRADES With maximum grades the truck should be positioned with the cab facing uphill Aerial should be operated over the rear Advantages e reduce the truck s grade by extending the rear outrigger stabilizer jacks e When truck is set up the front tires will be in contact with the ground With the outriggers set operator has more ballast for the operation of the aerial 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 Disadvantages e Since only the front tires are on the ground there is less resistance to prevent truck movement The rear compartment and aerial access step are more difficult to access SETTING FRONT OF TRUCK TO DOWNHILL GRADE Advantages Rear compartments are closer to the ground for easier access Better resistance to keep the truck from sliding by having more tires in contact with the ground Disadvantages e Can not reduce the trucks grade by extending the front outrigger stabilizer jacks FRONT TIRES MUST STAY ON THEGROUND WHEN OPERATING OVER THE FRONT OF THE TRUCK e Itis possible that the truck will teeter if the aerial is operated over the front stabilizers with the front tires off the ground Their will be less ballast for aerial operations with the rear tires on the ground e When setting up the stabilizers the ground must be firm It is highly recommended that the operator uses the outrigger pads pr
24. UPPORT A heavy duty boom support is provided behind the cab and connected to the frame rails of the chassis to support the aerial device The boom support doubles as the aerial oil tank reservoir OPERATION CONTROL LOCATIONS Two control boxes are located one on the left and one on the right of the back of the truck for operation of the outriggers One box is located in the lower center of the back of the truck to serve as an overall information and operation station for both outrigger control locations The main operators control stand will be on the turntable unless otherwise specified Other operators stations will be as specified 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 IMPORTANT The following operating procedures are intended to assist in safe operation of the aerial Any deviation from these procedures is not recommended and is done so at the risk of the operator Pre Driving Checks It is important to check the following items before driving the truck 1 Ladder fully stowed in ladder bed Door ajar light will illuminate indicating ladder is not stowed optional 2 Outriggers stowed for travel Door ajar light will illuminate indicating outriggers are not stowed 3 Aerial Master switch or aerial master PTO switch is in the Off position switch located in cab Positioning the Truck for Operation 1 Determine if the aerial will be used as a water tower or for r
25. able to override it from the control panel The switch will need to be reengaged from the lamp head Tip Lights Switch To activate the tip lights lights located on the fly section this switch will need to be placed in the on position This switch will activate all AC and DC lights at the tip Most AC and DC lights provided also include a switch on the lamp head itself If personnel switched the switch on the lamp head to the off position the operator will not be able to override it from the control panel The switch will need to be reengaged from the lamp head Emergency Hydraulic Pump Switch The emergency hydraulic pump switch is a momentary switch Emergency Back Up Pump switch is only used to stow the aerial in case of hydraulic failure It is recommended that the emergency hydraulic pump only run for 5 minutes out of 60 minutes Flow Gauge The flow gauge will give a continues reading of the water flowing from the monitor Depending on options this could be a combination pressure and flow gauge and will vary by manufacturer Flow Gauge Totalizer The totalizer button only comes with certain flow gauges Press the button to get the total amount of water flown Hydraulic System Pressure Gauge This gauge shows the current hydraulic system pressure while the aerial is operating Aerial Load Monitor An aerial load monitor will continuously monitor the load on the device It includes three lights green amber and red The green light
26. al Power Switch Tracking Lights Switch Tip Lights Switch Emergency Back Up Pump Switch Flowminder Flowminder Totalizer System Pressure Load Gauge Monitor Controls Switches 10 Ladder Aligned with Bed Light 11 Rungs Aligned Light 12 Outrigger Not Extended Light 13 Manual Aerial Controls Pena aS oY E SAFE OVERLOAD AERIAL LOADING SYSTEM PRESSURE Qe ee Firefighting Technology SHAPE LEFT RAISE 4 EXTEND Y pea EMERGENCY BACK UP PUMP OFF LADDER ALIGNED LIGHTS Q Q Qo RUNGS ALIGNED TRACKING ON OUTRIGGER NOT LIGHTS OFF EXTENDED P RETRACT LEFT pul 4 D 8 o Q m m AERIAL ON POWER OFF 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo Firefighting Technology 75T309 7365 CONTROL PANEL FUNCTIONS 1 Aerial On Off Switch To run the aerial this switch needs to be placed in the on position Tracking Lights Switch To activate the tracking lights lights located on the base section in front of the elevation cylinders this switch will need to be placed in the on position This switch will activate all AC and DC tracking lights as well as the panel light and optional rung lighting Most AC and DC lights provided also include a switch on the lamp head itself If personnel switched the switch on the lamp head to the off position the operator will not be
27. bilizers 1 4 per MEE hour Synchronized Operation of Hoist Cylinder MEE Aerial Hoist Cylinder Drift Down Right Cylinder 1 2 per hour tolerance Aerial Hoist Cylinder Drift Down Left Cylinder 1 2 per hour tolerance Extension Cylinder Drift Down 1 2 per hour Stabilizers Synchronized Operation of Hoist Cylinders Sample of Hydraulic Oil from Reservoir PmionGearBacktan Aerial Bed Gradie Mounting Re TorqueFrameMountingBolts O y AeiaBedCradeWedments O SwvelWalerMouningleas SwvelHydrulicMouingleas 1 o Swivel Electrical Mountingieaks o Retorque Aerial Turntable Bearing top amp bottom fAeriaiFunetionalTime o SSS 2015 Rosenbauer America LLC All Rights Reserved
28. cated directly behind service cover on each outrigger 2 Proxes service other side outrigger GN THIS DRAWING IS THE PROPERTY OF RK AERIALS LLC ANY ATTEMPT TO REPRODUCE REDISTRIBUTE OR MANUFACTURE FROM THIS DRAWING WITHOUT EXPRESS PERMISSION FROM RK AERIALS MANAGEMENT IS PROHIBITED 2015 Rosenbauer America LLC All Rights Reserved ra ____________ or ROSENBAUER AERIALS LLC 870 SOUTH BROAD STREET FREMONT NE 68025 402 721 7622 DLdrAssm Prep Platform Assm JACK WIRING 8 SIZE PATH DWG NO OUTRIGGERSI GEk ii 1 1026680 5 ANGULAR 05 p 2001 201 tort MORRIS 751309 7365 NOILdIHOS3G 3 LHvd Wall ALO rosenbauer Firefighting Technology Q uonoauuoo parowe Syood 10 81 perepdn wo s 90 190 90 HOHH3 Vel Q3138V1 SVM NO tL s 75T309 Demo ussy uuope d seyo 99 3 uen 9913 wssy 1 0 51008 ir nit ISIS nonae S NIWI DYNAN O RAINA SAH WOH NOISSINYI J SERA LOOFLUN ORI VASCA SHL WOus SIRAMAN INNA HO MUNA SSS SIDO JIH COLLANA LOY ANY ITA STW RENA Sit JO AHI JOH SHL SI NYANTRI SHL Q MI IIO LASS LOCO NSSIHD LASS SS SI TENANAN NAD DI NAN VLS E WOH GI IOANNAS LHM
29. cond operator will then need to adjust the aerial to the desired location using the manual aerial controls extend retract left right raise lower Extreme caution must be taken when using the overrides 3 Outrigger Jack Lights The Jack Lights are provided for each outrigger jack to indicate when an outrigger makes contact with the ground The Jack Light will remain unlit when the outrigger is fully retracted and the jack is not set on the ground The Jack Light will remain lit solidly if the jack is set on the ground and the outrigger is fully extended 4 Outrigger Not Extended Light The Outrigger Not Extended Light will stay illuminated until all outriggers have been fully extended and are making contact with the ground 5 Aerial Hour Meter The Hour Meter keeps record of the hours the aerial has operated only while the aerial is moving 6 Emergency Back up Pump Switch The sole purpose of the Emergency Back Up Pump is to stow the aerial in case of hydraulic failure ToUse Emergency Back Up Pump 1 Select the operation required outrigger or aerial and move switch to the on position 2 Engage the outrigger or aerial control handle 3 Activate momentarily the Emergency 12V Back Up Pump e To ensure that the Emergency Back Up Pump doesn t over heat it can only operate 5 minutes out of 60 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo Q Firefighting Technology 7 5T3 0
30. ed from service until recalibrated or replaced Rigid click type torque wrenches which have torque limiting devices that can be preset to the required torque values are recommended When using the torque value chart values close to the mid range are recommended to allow for torque wrench calibration tolerances Erratic or jerking motion of the wrench can easily result in excessive torque values Always use slow even wrench movements and stop when the predetermined value has been reached ASSOCIATED EQUIPMENT Certain accessories used in conjunction with the torque wrench enable maintenance personnel to properly service the stressed fasteners encountered on aerial device The proper use of these tools and their intended application are outlined in the following paragraphs NOTE A torque multiplier increases the output force of the socket by approximately four times the value that is introduced by the torque wrench Factoring the torque value typically one fourth the desired manufacturer s instructions for the specific torque multiplier Torque multiplier provide the maintenance personnel with fastener tightening power that requires approximately one fourth the force required using conventional tools They provide safe convenient tightening power when confronted with the need for high torque values within a limited amount of working or leverage space 2015 Rosenbauer America LLC All Rights Reserved 7151309 7365 rosenbauer Firefightin
31. ed and making contact with the ground the Outrigger Not Extended Light will go out When outriggers are set move the Outrigger On Off Switch to the OFF position Install outrigger jack safety pins Safety pins are notrequired for operating the aerial However we strongly recommend installing them as an additional back up safety feature Outrigger operation set up is completed NOTE The aerial safety interlock control system will not activate until the outriggers are placed securely on the ground 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 LOAD CHART 78 REAR MOUNT 3 SECTION HEAVY DUTY LADDER FLOWING 1000 FLOWING 1000 NO WATER NOWATER ANGLE ELECTROCUTION HAZARD MINIMUM POWER LINE CLEARANCE IS 10 FEET DO NOT OPERATE DURING ELECTRICAL STORMS DO NOT EXCEED SAFE LOAD LIMITS AS SHOWN REACH 71 FEET ALL OPERATORS MUST READ AND UNDERSTAND HEIGHT 10 FEET OPERATORS MANUAL LOAD REACH AND HEIGHT CHART MAXIMUM RATING AT FULL EXTENSION DEATH OR INJURY 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo Q rosenbauer 75T309 7365 AERIAL CONTROL PANEL This control panel below contains options that may or may notbe seeonthe panel The switches were placed according to how they would fit in this configuration Switches may be in a slightly different location depending on options purchased with the aerial Aeri
32. escue 2 Make sure to note ALL overhead obstructions 3 Scan scene to position the truck for best attack NOTE For the best positioning a corner of a building is highly suggested This gives the operator access to two sides of the structure as well as the roof REMINDER The operator should always observe the placement of the fire fighting vehicle to be sure that there is enough space for the stabilizers to be set and the aerial to be operated without any obstructions Obstructions to be most aware of include but are not limited to adjacent buildings curbs drop offs at road edges man holes vehicles trees over head electrical wires ditches and culverts Should the aerial come into contact with an electrical wire the operator needs to stay on the truck as all personnel has become part of the charge of the wire Should the operator need to get off the truck the operator should do so by jumping off and not stepping Stepping off will cause a surge from the ground to the truck using the operator as it s electrical passageway causing serious injury or death The aerial apparatus can be set up one of two ways uphill or downhill Depending on the situation one method could prove to be more accommodating then the other Operators should be aware of the advantages and disadvantages of each method to determine how the tuck will be positioned In either condition the truck is capable of being leveled within safe operating parameters SET
33. ever and hold to unlock locking pin Slide the locking lever rearward and release to lock waterway to the lower aerial section Verify waterway pan locks are in proper position on both sides of the ladder inah 4 Lift locking lever and hold to i unlock locking pin Slide the locking lever forward and release to lock waterway from lower aerial section to fly section Verify waterway pan locks are in proper position on both sides of the ladder Verify locking pin is properly seated in slot and pan locks are set properly before pressurizing waterway 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo KQ rosenbauer 75T309 7365 Assembly Torque Values to Produce Corresponding Bolt Loads Grade 2 Grade 5 Grade 8 Clamp Assembly Torque Clamp Assembly Torque Clamp Assembly Torque Load 6 Dry Ib Lub ip 5229 b Dry iby Lub ip toad 6 Dry iby Lub Ib a 9 1 600 i 16 820 3 1 6 12 2 41 41 8 36 10 24 10 32 1 4 20 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 7116 14 7116 20 1 2 13 1 2 20 6 16 12 9 16 18 5 8 11 5 8 18 3 4 10 3 4 16 718 9 718 14 1 8 1 12 1 14 1 1 8 7 1 1 8 12 1 1 4 7 1 1 4 12 1 3 8 12 1 3 8 12 610 15 9 m 275 375 420 725 1320 99 79 70 380 ar w 4 5 70 12750 110 14375 120 19 30 35 760
34. g Technology Q 75T309 RBA Demo H5 ZLE 5091 punong OMY ett SNOl M18 eID preg 8 ett SADI 10H t e SADI HM IUM S DMV ZL 9 01 5091 ojneJp H 9 01 SANDI SOH y 0t 191 y 0t 5191 TSA MOl 9A Jojonpuo 81 DMV 8L Jojonpuo 21 OMV 9L 7 DMV vL 18 enig 10105 yy6ue7 Joyonpuod OMV ZL 9715 edoy 0966101 210 1 0t SANDI 9215 ureuo 3 Jappe jo epis 14614 192 101 JoJONPUOD ZL DMV 91 10 5 9 Jojonpuo OMV ZL 9215 Ureuo 3 JO ONPUOD OvZLLOL 0866101 sius 2 9996101 V N av 092 101 TOON 059 801 V N OV 1517 921 edoy SUOISIA9H 5 avmuwn sineg jeuonppy uosineq Jeuonippy Sineq e o 09 69 85 19 pesn JOU 81 91 P109 81 81 210 J9ppe epis ads ed sisse
35. imbing the aerial for personal safety Outrigger Not Extended Light The outrigger not extended light will be illuminated if any outrigger does not have solid contact with the ground Manual Aerial Control Handles The three controllers will operate the aerial functions extend retract left right amp raise lower In order to activate the controller step on the deadman foot switch Push or pull the appropriate controller to move the aerial See aerial operations 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 AERIAL OPERATIONS Before operating the aerial the operator must be aware of all the load limitations angle indicators and stabilizer set up The operator is responsible for knowing the condition of the aerial device before operating This should include a quick visual scan of but not limited to pins cables cylinders loose equipment ladder placement etc During aerial operations safety chains must be connected to close exit entry position or the optional spring loaded ManSaver safety bar must be across the turntable exit entry position The operator should be stationed at the turntable control station at all times while the aerial is out of the bedded position All personnel on ladder should wear safety belts at all times OPERATING THE AERIAL 1 Open the control console cover 2 Turn the aerial power switch to the on position 3 Turn on the required s
36. nges made to the aerial device including but not limited to drilling of holes or welding of any sort If modifications need to be made to the device written consent will need to be obtained from the aerial facility EQUIPMENT MOUNT ON AERIAL All equipment mounted on the aerial device including but not limited to axes pike poles storage boxes rescue baskets and roof ladders need to be mounted securely as the manufacturer intended for extreme travel conditions SAFETY OPERATIONS It is the responsibility of the operator to know the condition of the aerial before operating A quick and accurate visual check should be preformed of the following but not limited to cables cylinders pins equipment switches monitors intercoms etc ELECTROCUTION HAZARD a j AN UNTRAINED OPERATOR SUBJECTS HIMSELF THIS MACHINE IS NOT INSULATE 4 AND OTHERS TO DEATH OR SERIOUS INJURY DEATH OR SERIOUS INJURY WILL RESULT YOU MUST NOT OPERATE THIS MACHINE UNLESS CONTACT WITH OR INADEQUATE CLEARANCE YOU HAVE BEEN TRAINED IN THE SAFE OPERATION FROM ENERGIZED CONDUCTORS OF THE MACHINE MAINTAIN SAFE CLEARANCE AREA FROM YOU READ UNDERSTAND AND FOLLOW THE ELECTRICAL POWER LINES AND APPARATUS le SAFETY AND OPERATION RECOMMENDATIONS YOU MUST ALLOW FOR AERIAL SWAY ROCK CONTAINED IN THE MACHINE MANUALS YOUR EMPLOYERS WORK RULES AND IF VEHICLE SHOULD BE ELECTRICAL CHARGES KEEP T ac aA OR TRUCK ANDAPPACHMENTS APPLICABLE GOVERNMENT REGULATION
37. onnectors to be located directly behind service cover on each outrigger 2 Proxes service other side outrigger 5 OUTRIGGER AND JACK WIRING A THIS DRAWING IS THE PROPERTY OF RK AERIALS LLC ANY ATTEMPT SE TFR E TO REPRODUCE REDISTRIBUTE OR MANUFACTURE FROM THIS DRAWING TO ZISTANDARDSIOSELESCHENATICS OUTRIGGERS WITHOUT EXPRESS PERMISSION FROM RK AERIALS MANAGEMENT IS PROHIBITED Assm Prep Platform Assm 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo Q Firefighting Technology 751309 7365 REVISIONS EB CO E ELEME THIS BOARD IS LOCATED BEHIND OUTRIGGER SWITCH PANEL AT THE REAR OF THE TRUCK e Boo GOG REV DRAFTER DESCRIPTION DATE EFF UNI NENI TET Ent R pler er ler 00 cep Gay UJ sgg 5 mJ E NOTES This edge at BOTTOM This is a view of the BACK side of this board When viewed from FRONT GROUND 52 posts appear on right side BATTERY 1 Trucks with Rear Primary Controls may not utilize this drawing Check units electrical mastersheet for specified assembly 2 STWD RS is Rear Outrigger Stowed Signal 3 Ground bus bar detailed on 1009100 4 NOT for use on Smart Trucks 5 Actual orientation and layout may vary as dete
38. ovided Setting up over manholes underground parking facilities or storm drains could cause serious damage tothe operator and or serious damage to the truck The area must be able to support 75 PSI With a Rear Mounted Aerial truck positioned down hill the front tires must stay in contact with the ground if operating the aerial with the ladder over 50 extended and within 45 degrees rotation either side of the cab The aerial is capable of being operated with full rated capabilities in any plane up to 5 degrees out of level with the turntable leveled as much as possible by placement of the outriggers Operation beyond this limit is not recommended and could lead to catastrophic failure of ladder components resulting in injury or death SETTING THE CAB 1 Place the transmission into the neutral position 2 Set the park brake 3 Switch on the aerial master When the aerial master is switched on there is electrical power to the aerial system At this time flashing lights on the outriggers will begin to operate 4 Switch on the Power Take Off PTO Note It is important to note that step 4 cannot be performed before step 3 has been completed and step 2 cannot be completed until step 1 has been completed Some trucks will have the aerial master PTO switch combined The transmission must be in neutral or 4th gear for the water pump to be engaged The parking brake must be set before the ladder power will operate If the water pum
39. p is engaged the high idle of the aerial will be disengaged A qualified operator as determined by the fire department is now ready to set the stabilizers 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo Q rosenbauer 75T309 7365 Outrigger On Off Switch Aerial Outrigger Override Switch Jack Lights Outrigger Not Extended Light Hour Meter Emergency Hydraulic Backup Pump Switch OUTRIGGER NOT EXTENDED LEFT REAR AERIAL RIGHT REAR OUTRIGGER OVERRIDE OUTRIGGER O OUTRIGGER O OVERRIDE OUTRIGGER EMERGENCY on BACK UP oft OFF 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 jana a naa aan an S LR RE CELL SMART AERIAL OUTRIGGER PANEL 1 Outrigger On Off Switch The Outrigger On Off Switch must be turned on before the outriggers can be operated This will enable the high idle if water pump is not engaged 2 Aerial Outrigger Override Switch With the aerial out of the bed the outriggers can no longer be operated If a case arises where the outriggers need to be readjusted activate the momentary Aerial Outrigger Override Switch down to Outrigger Override Adjust the outrigger controls left right up down until the outrigger is set to the desired place e f a case arises where the aerial needs to be overridden activate the momentary Aerial Outrigger Override Switch up to Aerial Override A se
40. rical bushings to minimize cylinder rod wear A pressure reducing valve limits the force of the aerial when lowering and the system pressure limits the force when elevating the aerial EXTENSION RETRACTION SYSTEM Two extension cylinders are connected to the base section of the ladder The extension cylinders have counter balance valves mounted directly to the rod side of the cylinder The extension cylinders extend and retract the aerial with a 4 1 cable cylinder arrangement from totally retracted to 109 at 75 degrees totally extended 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo lt rosenbauer 75T309 7365 ROTATION SYSTEM One hydraulically motor operate planetary gearbox is installed on the turntable to allow for continuous 360 degree rotation The turntable bearing bolts are required to be checked and re torqued at regular intervals the bolts are able to be easily re torqued from the top of the turntable The bearing is bolted to the bearing base plate using sixty 60 5 8 SAE Grade 8 bolts The bearing is bolted to the turntable using fifty five 55 5 8 SAE Grade 8 bolts One hydraulic release spring brake provides a positive lock to prevent rotation One pressure reducing valve controls the force of the rotation and the side loads on the aerial ROTATION INTERLOCK A rotation interlock has been put into place to prevent the rotation of the aerial into an unsafe or potential tip over situation BOOM S
41. rmined by electricians Terminals may be moved CA THIS DRAWING IS THE PROPERTY OF RK AERIALS LLC ANY ATTEMPT REPRODUCE REDISTRIBUTE OR MANUFACTURE FROM THIS DRAWING WITHOUT 2015 Rosenbauer America LLC All Rights Reserved mew mers pscmenow _ CA DESCRIPTION QTY ROSENBAUER AERIALS LLC 870 SOUTH BROAD STREET FREMONT NE 68025 402 721 7622 DILLBLOX ASSEMBLY OUTRIGGER ELECTRICAL PANEL 2 Jacks with Hard Short Set GN DWG NO ZISTANDARDS 05 ELE DILLBLOXIOUTRIGGER 01987 Firefighting Technology 75T309 7365 REVISIONS 75T309 RBA Demo DRAFTER DESCRIPTION DATE EFF UNIT erived from and replaces 1019862 relay 2 now connects wire 6 with wire 117 when 7 hot override switch now powered 14 MAR 2013 by 1E pushes 117 for OR override 117 now causes high idle via OR switch instead of 6 OUTRIGGER EXTENSION LEFT REAR OUTRIGGER EXTENSION RIGHT REAR 10A or 13 OUTRIGGER JACK RIGHT REAR NG OUTRIGGER JACK 9 LEFT REAR Ne LADDER BED SWITCH o OVER RIDE ON OFF ON BATTERY P OUTRIGGER gt SWITCH ON ON Gr EMERGENCY PUMP SWITCH ON OFF ON 4AWG FROM BATTERY 4AWG FROM BATTERY HYDRAULIC PUMP A SOLENOID BLUE BLOCK NON LOAD SENSE OUTRIGGER OUTRIGGER NOT SYSTEMS 12vDC C EXTENDED LIGHT HYDRAULIC EMERGENCY 18 VALVE PUMP
42. t be aware of the proper fire ground tactics practice all known safety rules such as ground support for proper stabilizer placement use of auxiliary pads and awareness of overhead wires Itis also vital the operator understands the load chart as well as the capabilities and limitations of the device HYDRAULIC OIL ANALYSIS Rosenbauer recommends that when the department receives the truck a hydraulic sample should be taken and tested to be used as a baseline for future maintenance checks The analysis should included but is not limited to the partial count spectrochemical water content and viscosity The oil sample should be taken from the aerial oil tank after oil has been warmed to normal system operation temperatures 115 degrees or higher AERIAL INSPECTION Rosenbauer recommends a primary inspection be done after the delivery and operation familiarization are completed on the aerial The inspection will help the operator become familiar with preventative maintenance procedures as well as the up keep of the aerial device including but not limited to cable adjustment lubrication cylinders and operations The operator s awareness of how the properly adjusted aerial operates could prevent future failures or aerial damage 2015 Rosenbauer America LLC All Rights Reserved rosenbauer 75T309 RBA Demo Firefighting Technology 75T309 7365 STRUCTURAL ADJUSTMENTS Rosenbauer will not be held responsible for any adjustments or cha
43. tion safety inspections The aerial operator must be aware of the condition of the aerial equipment before operating A pre operational visual safety inspection should always be preformed including checking stabilizers aerial pivot pins and retaining hardware cables sheaves basket pivot pins retaining hardware etc Fill out the information below and return with the check list This will allow us to keep a maintenance history of your aerial for future reference Any additional information found during the inspection should be included with the check list See mailing and fax information in the introduction section of this manual TRUCK INFORMATION FORM Fire Department Address City State Zip Inspected by Date of inspection Aerial model number Manufacturing job number Hours of operation Type of inspection Weather conditions O 25 hour Primary Inspection Approximate temperature 50 hour Annual Inspection Overcast 100 hour Annual Inspection Snow 400 hour Annual Inspection Partly Cloudy g Rain Clear 2015 Rosenbauer America LLC All Rights Reserved 75T309 RBA Demo GQ rosenbauer 75T309 7365 PRIMARY INSPECTION 25 Hours of Operation Review Date l Symbols v Okay C Repairs needed IMPORTANT NOTE Preform primary inspection within the first 25 hours of operation and with each inspection there after STATUS ITEM CORRECTIVE ACTION DATE REPAIR COMPLET
44. witches for lighting 4 To raise the aerial step on the deadman foot switch to activate the high idle Pull back on the raise lever to raise the aerial out of the boom support Raise aerial high enough to avoid any body or cab mounted lighting or equipment WARNING Do not extend or retract the ladder sections with personnel standing on the ladder sections as legs and feet may be jammed between the rungs 5 To extend the aerial step on the deadman foot switch to activate the high idle Push forward on the extend lever As the aerial extends the rung alignment light will illuminate when the rungs are aligned When the aerial is at the desired extension make sure the light is illuminated This will ensure a easier and safer climbing surface 6 To rotate the turntable clockwise right step on the deadman foot switch and push the rotation lever forward To rotate counterclockwise left pull back on the rotation lever NOTE Steps four through six can be repeated as many times as needed to set the aerial to the desired position The aerial has the capability to have the elevation extension and rotation functions be performed simultaneously It is strongly recommended that only one function be performed at atime If in situations of extreme emergency which require performing more than one function at a time it is recommended the aerial be operated by an experienced operator 2015 Rosenbauer America LLC All Rights Reserved
45. yg uinos 10 9214U09 WIO ow q AND areds aleds aleds ereds 8L uosineq 9 uonoeg eseg 991 di N 3HVvds OV 99 3uvds OV 99 duvds OV vs 5 OV 4 55 OV gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt Leute 3uvds OV 29 29 al ul pard 5 1 SL 9215 608154 sxonip es vi es vi c es 8FOQNOO 9NN 8L 51 OQNOO OMV 9L lt joj 5 gt 10 JequinN 9M AH aseg Jeppe uosineq SV QNOO 9NV 8L ck QNOO ONV 91 JequinN eseg jeppe1 m o oj u uw io r x 2 z zjaj em o r 2 zlx uosineq 8V ONOO ONV 8L S ONOO ONV ZL aseg jeppe1 mj olajuj u o r 5 x 2 z zj a mr o rm 2 x x 6L JequnN SIM Md uosineg JequinN SIM HAH uosineg e e o JequinN AH uosineg lt m oj o uj uw o r x z z a 1 es AequinN aM rH JequinN SIM Md yosinag ml a o z 2 x 2 z aa
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