Operating manual
Contents
1. E XN 7 b Ke 74 f mE c LJ zl Lo d Fig 3 157 ae Fig 3a 480 Zs 544 Copyright Silca 1994 Operating manual English MATRIX SLX 1 2 Transport The symbols on the outside of the packing box show the ideal conditions for transport Use of the packing box whenever the machine is transported will avoid knocks or bumps which could cause damage 1 3 Opening the packing To remove the machine from the packing box 1 cut the straps with scissors and remove 2 prise off the staples 3 open the box without damaging it as it may be used again removals despatch to the manufacturers for repairs or servicing 4 check the contents of the box which should comprise 1 MATRIX SLX key cutting machine packed in a protective shell 1 set of documents including operating manual spare parts list and guarantee 1 connecting wire 5 remove the key cutting machine from the protective shell 1 4 Handling the machine When the MATRIX SLX has been unpacked place it directly on its workbench This operation can be carried out by one person firmly holding the base and no other part to lift and camy the machine 4 Copyright Silca 1994 Operating manual English MATRIX SLX 2 MACHINE DESCRIPTION The MATRIX SLX is an excellent quality high pr2. Operating manual D411775XA vers 1 1 Operating manual English MATRIX SLX c 1994 SILCA S p A Vittorio Veneto This manual has been drawn up by SILCA S p A All rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the permission of SILCA S p A First published in J uly 1994 Printed in Vittorio Veneto by SILCA S p A via Podgora 20 21 31029 VITIORIO VENETO TV Italy Copyright Silca 1994 Operating manual English MATRIX SLX CONTENTS Page TRANSPORT ee e NEESS 3 23 5 23 59 n Ret D i doas o cde cane 3 gr iscelojic E 4 Opening the packing entente tenen trennen 4 Handling the 4 MACHINE DESCHPOON AAA 5 6 delt alle Bet CN H Technical data ce e e ng ete m 8 amp DAR eM 8 Electrical circuit nce eret ue tl e pe Pese EE ek 9 ACCESSORIES PROVIDER 10 MACHINE INSTALLATION and 11 Checking for damage sse nennen nennen enne 11 Atmospheric Conditions 11 Elise UL DEE 11 Description of work station 11 MACHINE REGULATION and 12 WE KEE 12
3. Fig 1 1 Head 1 1 2 Rim 3 Stop 4 Stem 5 Tip 6 Back 7 Cuts 7 5 DIMPLE KEY LASER SIDEWINDER TYPE KEY keys with holes of different LASER is the name given to dimensions depths positions the special sidewinder milled and shapes keys Copyright Sica 1994 Operating manual English MATRIX SLX GENERAL INSTRUCTIONS The MATRIX SLX key cutting machine has been designed according to the specifications of the Machine Directives Right from the design stage risks for the operator have been eliminated in all areas transport key cutting regulation and maintenance Other risks have been eliminated by the use of protective devices for the operator The protective devices used are designed not to provoke further risks and above all they cannot be ignored unless deliberately cut out They do not hinder visibility of the work area A special adhesive label is attached to the machine waming the operator to use goggles during the cutting operations and this is strongly recommended in this manual The material used in the manufacture of this machine and the components employed during use of the machine are not dangerous and their use complies with standards Use The MATRIX SLX must be installed and used in the way laid down by the manufacturer If the key cutting machine is used differently or for purposes different from those described in this manual the customer will forego any rights he may have over Silca S p A Fu
4. Fig 7 and include MATRIX SLX code D410533BA ADAPTER for stemmed keys 2pcs nanow code D708988ZB CUMING TOOL for dimple keys with inclined cuts code D410534BA ADAPTERS for keys for HC HET 2pcs 10 code D408987RA 143 TRACER POINT for dimple keys with inclined cuts F1 code 070107128 F1 CUMING TOOL for dimple keys 11 code 030022222 2 5 mm ALLEN KEY 71 code D401070RA TRACER POINT for dimple keys code D4002247Z 4 mm ALLEN KEY 2pcs Fee code D7054887B F22 CUTIING TOOL for Laser sidewinder keys code D402302BA STEEL TIP STOP BAR lpc code D405487RA code D402903RA 722 TRACER POINT TESTING PIN for Laser sidewinder keys 22 Ge code 070565578 15 FUSE 2 pcs code D301185ZZ E b hie wem 4 Amps rapid for 230V rdim 5 2 WOES code 031066827 8 Amps rapid for 115V a code D405654RA 16 FUSE 1 pc T26 TRACER POINT wem code 030922622 for dimple keys 3 15 Amps rapid for 230V code D306748ZZ 6 3 Amps rapid for 115V 10 Copyright Silca 1994 Operating manual English MATRIX SLX 4 MACHINE INSTALLATION and PREPARATION The key cutting machine can be installed by the purchaserand doesnot require any special skills The machine is supplied ready for use and does not need to be set up except when changing to different tools However some checks and preparation fo
5. It activates the key cutting machine when the illuminated ON button B is pressed and cuts out when the OFF button C is pressed Safety device ON button OFF button ELECTRICAL CIRCUIT Safety device inlet Illuminated ON button 3 contacts relay 220V a c OFF button Relay contacts Safety device plug Copyright Silca 1994 Operating manual English MATRIX MATRIX SLX USE of TOOLS PROVIDED UTILIZZO degli UTENSILI IN DOTAZIONE GEBRAUCH DER WERKZEUGE UTILISATION de les OUTILS EN DOTATION UTILIZACI N de los TILES EN DOTACI N MAIN BRAND MARCA MARKE MARQUE MARCA SILCA KEYBLANK ARTICOLO SILCA SILCA ARTIKEL ARTICLE SILCA ART CULO SILCA MACHINE MACCHINA MASCHINE MACHINE M QUINA TRACER POINT TASTATORE TASTER PALPEUR PALPADOR CUTTING TOOL FRESINO FRASER FRAISE FRESA ABUS D AB40 SLX 5 D401070RA D701071ZB AZBE E CAVERS AZ6 AZ7 SLX SX S D408799RA D708800ZB CISA I DOM D DMe1 DM55 DM58 SLX SX S SLX SX S D401070RA D401070RA D701071ZB D701071ZB ELCA D TESA E 5 SLX SX S D401070RA D701071ZB FICHET F FTH F YALTRES SLX 5 SLX SX S D405487RA D401078RA D705488ZB D701079ZB GE GE A GIOBERT I SAFE 1 HONDA J HUF D GT2P GT2 GT2BP LANCIA GT9AP GT2AP AL
6. Spring system for LASER sidewinder type keys 13 14 Hand BEE 15 Tracer point vertical spring 15 Fitting and regulating the tools 16 Setting ete p eee er e e Pr ERR 17 Micrometric ring mut 18 CUTTING OPERATIONS enne nnns 19 Fitting the Keys ceret rette ree i e EE e s 19 CAM I 19 CUTTING DIM PLE KEY e ano EEN NEEN nn 20 G ttind the Dack nuu 20 Inclined cuts dee er ee e nn P ne 20 CUTTING LASER SIDEWINDER TYPE 21 CUTTING NARROW STEMMED LASER SIDEWINDER TYPE 22 CUTTING KEYS fOr FIC HET tient ede rere e thee e n 23 eire te Re m en RE RR 24 Replacing the belt and adjusting 24 Replacing the light 25 Registration replacement of the vertical carriage tension spring 25 Checking and replacing the Tuees sss 26 Replacing the electronic board for the motor 27 Replacing the electronic board for the keypad 27 WASTE DISPOSAL DEE 28 ASSA NC E EE 28 How to request senken 28 Copyright Silca 1994 Operating manual English MATRIX SLX SAFETY DEVICE The device is connected to a power plug with a differential switch
7. carry out the cuts using only lever C adapter F key 4 hw Weg Fig 25a ae ei Fig 25b KCN p m 7 N A AN I 4 FX Copyright Silca 1994 23 Operating manual English MATRIX SLX 7 1 MAINTENANCE WARNING for repairs or replacement of parts for maintenance mark is guaranteed only if original spare parts provided by the manufacturer are used Although the MATRIX SLX key cutting machine does not require special maintenance it is advisable to check and if necessary replace the parts subject to wear such us the belt ch 7 1 the lamp ch 7 2 and tension spring on the vertical carriage ch 7 3 Replacement is simple and can be carried out by the operator CLEANING keep the carriage and clamps free of chippings from the cutting operations by Cleaning with a dry brush A WARNING DO NOT USE COMPRESSED AIR Before starting any type of maintenance checks or replacements read the instructions below e never out maintenance or servicing with the machine switched on e always remove the mains plug e follow all the instructions in the manual to the letter e use original spare parts Replacing the belt and adjusting tension If the upper part of the machine vibrates check the tension on the belt as described below 1 tum off the master switch and remove the mains plug 2
8. cutting by tuming the commutator Lower the spindle cut the key and stop at the beginning of the cut Fig 21a e secure the spindle at this height by tuming the lever I clockwise Fig 21 e out the cuts using only the left hand lever C ma 2 35 AN Le B Le i P wr No Fig 21 Copyright Silca 1994 21 Operating manual English MATRIX SLX 6 5 CUTTING NARROW STEMMED LASER SIDEWINDER TYPE KEYS artHU41P HU55P HU61P etc The balancing clamp can also be used to cut narow stemmed Laser Sidewinder keys by simply fitting the adapter provided ch 3 Accessories provided The procedure is as follows open the clamps by loosening knobs E and E1 art HU41P HUG4P e place the adapter on the left hand jaw and align the notch with stop 2 Fig 23 art HU55P place the adapter on the left hand jaw and align the notch with stop 3 Fig 24 place the stop bar into the groove insert the key so that it butts against the bar secure the adapter and key by tightening knob E remove the bar and repeat the same operations on the right hand jaw Cutting ensure that the vertical
9. during the cutting operations take the following precautions 6 1 6 2 Always work with dry hands Check that the machine is properly earthed Wear protective goggles even if the machine is provided with a safety shield over the cutting tool Before starting the motor commutator Q carry out the following operations a place the keys in the clamps b install the tools and gauge them Keep hands away from the cutting tool in motion Fitting the keys Switch on the machine with the master switch on the back Take the clamp towards the operator until it meets the end of run Place the original key into the left hand jaw and the keyblank into the right hand jaw paying attention to the type of stop on the key ch 6 2 Key stop The references 0 1 2 3 on the clamps should be used according to the type of stop on the key for keys with rear stop see Fig 18 1 2 3 for keys with tip stop Fig 18a Stops 1 2 3 are selected according to the length of the key stem A WARNING the cutting run must always be confined within the surface of the clamp stop bar Fig 18 Fig 18a Secure the keys with knobs E and E1 Exclude the tracer point spring ch 5 4 Activate the electromechanical setting checker and align the tools ch 5 6 After placing the keysin the clamps cary out the cutting operations following the instructions re
10. hand rest R on the left hand side of the machine must be regulated by the operator to his her hand size To regolate the position of the hand rest proceed as follows e loosen the grub screw R1 Fig 13 e tum the hand rest and ring nut R2 simultaneously to the required position e tighten the grub screw R1 5 4 Tracer point vertical spring system A The tracer point spring system must be activated for cutting dimple keys only activate the spring system turn the ring nut V anti cloc kwise so that reference notch V1 is aligned with the spring mark Fig 14 a click will indicate that the spring system is activated disactivate the spring system raise the tracer point assembly with one hand and in this position tum the ring nut V clockwise until the reference notch V1 is aligned with the symbol for a closed spring Fig 14a A WARNING the spring system must always be activated after the tools have been aligned with the electromechanical device ch 5 6 SPRING SYSTEM CLOSED SPRING SYSTEM OPEN Fig 14 S WD Ba Fig 13 Fig 14a Copyright Silca 1994 15 Operating manual English MATRIX SLX 5 5 Fitting and regulating the tools WARNING make sure that the speed commutator Q is in 0 position STOP Switch on the machine with the mast
11. the fuse board with the aid of a screwdriver Fig 29 1 fuse 3 15 Amps rapid for machines with 230 Volts 6 3 Amps rapid for machines with 115 Volts to be found on the electronic board inside the base in order to protect the board if the motor short circ uits If the machine is not activated by tuming on the master switch it is advisable to check this fuse Proceed as follows 1 tum off the master switch P and remove the mains plug 2 carefully tum the machine over onto its right hand side Fig 30 vertical carriage lever side 3 loosen the screws holding the bottom plate to the base P4 and remove the plate 4 replace the fuse Fig 31 and the bottom plate O O e 26 Copyright Silca 1994 Operating manual English MATRIX SLX 7 5 Replacing the electronic board for the motor If the motor is not working properly the electronic board inside the base must be replaced Proceed as follows 1 carefully tum the machine over onto its right hand side vertical lever side loosen the screws P4 holding the bottom plate to the base and remove the plate Fig 30 remove the wires 1 2 3 4 5 and unscrew the four screws Z1 securing the board Fig 32 replace the board and the four screws and re connect the wires 1 2 3 4 5 LD SS DM tum off the master switc
12. tracer point spring is closed ch 5 4 before switching on the commutator Q lower the lever I towards the keys and register the Laser sidewinder key spring system ch 5 2 start cutting by tuming the commutator Q lower the spindle cut the key and stop at the beginning of the cut ch 6 4 e secure the spindle at this height by tuming the lever I clockwise Fig 21 e out the cuts using only lever C adapter M key Fig 22 Fig 23 E Ji Fig 24 22 Copyright Silca 1994 Operating manual English MATRIX SLX 6 6 CUMING KEYS for HCHET The balancing clamp can also be used to cut keys for FICHET H profile by simply fitting the adapter provided ch 3 Accessories provided The procedure is as follows open the clamps slightly by loosening knobs E and E1 place the adapters all the way into the clamps Fig 25a place the keys with the stop up against the adapter Fig 25a secure the adapters and keys by tightening knobs E and E1 Cutting ensure that the vertical tracer point spring is closed ch 5 4 activate the Laser sidewinder key spring system with knob ch 5 2 central cutting switch on the commutator Q lowerthe spindle and position on the beginning of the cut ch 6 4 e secure the spindle at this height by tuming the lever I clockwise Fig 21 e
13. 29 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 www silca it Member of the Kaba Group DO iy d MIKARA
14. 92RA D405487RA D701091ZB D701093ZB D705488ZB NISSAN J NSN10AP NSN10 NSN9P SLX SX S INFINITI D405487RA D705488ZB SLX SX S T1 D401070RA F1 D701071ZB STS E STS5 STS6 SLX SX S T5 D401078RA F5 D701079ZB TESA E SLX SX S D401070RA D701071ZB TESA E SLX SX D401078RA D701079ZB TOYOTA J YARD YARDENI IL YMOS D TOY40 TOY40AP TOY40P LEXUS YD3R SLX SX S SLX SX S SLX SX S D405487RA D401070RA D405487RA D705488ZB D701071ZB D705488ZB ZADI I SLX SX S D401078RA D701079ZB Copyright Silca 1994 Operating manual English MATRIX SLX GUIDE TO THE MANUAL This manual has been produced to serve as a guide for users of the MATRIX SLX key cutting machine Read it carefully it is essential if you wish to operate your machine safely and efficently Consultation The contents of the manual are divided into sections relating to Transport and handling essent Chapter 1 Checking the safety of the machine Chapter 4 Proper use of the machine sssssssseeeeeeeennen nns Chapters 5 6 so Maintenance epe dte hetero oot eee t eon oad ele Chapter 7 Technical terms Common technical terms are used in this manual Fig 1 shows the names of the different parts of the keys most commonly copied with the MATRIX SLX
15. FA ROMEO GT2CP HON60AP LEGEND HU59 HU58AP BMW SLX 5 SLX SX S SLX SX S SLX SX S D401070RA D401070RA D409147RA D405487RA D701071ZB D701071ZB D709148ZB D705488ZB HUF D HU44AP HU41P HU61AP HU55P HU40P HU39P MERCEDES SLX SX S D405487RA D705488ZB HUF D HUF D YMOS D KABA CH KABA CH HU57RP HU56RP VOLVO HU43P YM27P OPEL VAUXHALL KA1 KA2 KA3 SLX SX 8 KA4 KAS KA6 KA2 KA9 SLX SX S SLX SX S SLX SX D405487RA D405487RA D401070RA D408987RA D705488ZB D705488ZB D701071ZB D708988ZB KESO CH KE3 82 SLX SX S D405654RA D705655ZB Copyright Silca 1994 Operating manual English MAIN BRAND MARCA MARKE MARQUE MARCA SILCA KEYBLANK ARTICOLO SILCA SILCA ARTIKEL ARTICLE SILCA ARTICULO SILCA MACHINE MACCHINA MASCHINE MACHINE MAQUINA TRACER POINT TASTATORE TASTER PALPEUR PALPADOR MATRIX SLX CUTTING TOOL FRESINO FRASER FRAISE FRESA MCM E MC9 SLX SX S D406653RA D706654ZB MCM E MC9 SLX SX S D406656RA D706657ZB MCM E MC9 SLX SX S D406658RA D706659ZB MCM E MC10R COPPIA ADATTATORI D711137ZB SLX SX S D411145RA D711144ZB MUL T LOCK IL NEIMAN D MTK1 MTK2P NE67AP NE66P NE66 VOLVO SLX SX S SLX SX S SLX SX S D501090ZM D4010
16. d in the enclosures to cument Italian and EU waste disposal regulations Cutting machine The MATRIX SLX key cutting machine is designed for many years of operations and is also re usable Re cycling is a recommended ecological practice Packing The MATRIX SLX is consigned in a cardboard packing box which can be re used if undamaged When it isto be thrown away it is cassified as solid urban waste and should be placed in the special paper collecting bins The protective shell containing the machine is in polymer classifield as SUW and can therefore be placed in an ordinary waste bin waste is any substance or object deriving from human activity or natural cycles thrown away orto be thrown away ASSISTANCE Silca provides full assistance to purchasers of the MATRIX SLX key cutting machine To ensure complete safety for the operator any job not specified in this manual should be carried out by the manufacturer or in the special Service Centres recommended by Silca On the back cover of the this manual isa list of the manufacturer s addresses listed below are the addresses of specialised Service Centres 9 1 How to request service The guarantee attached to MATRIX SLX key cutting machine ensures free repairs or replacements of faulty parts within sx months of purchase All other service calls must be arranged by the customer with Silca or with Silca Service Centre 28 Copyright Sica 1994 SILCA S p A Via Podgora 20 2 1 310
17. e brush motor Lamp illuminates the work area Electronic board for motor speed contol enables the motor to run at speed 1 approx 6000 rpm orat speed 2 approx 12000 rpm according to the position of the commutator 5 The board hasan electronic power limiting device in the event of overloading and a rapid fuse as protection against short circuiting of the motor 9 Electmnic board for setting contol the board is powered at low voltage from the transformer 4 and is connected electrically to the clamps 10 tracer point 11 and cutting tool 12 It signals the correct setting by illuminating the relevant leds brown Electronic board for light blue motor speed control rapid fuse H 3 Led board orange tracer point 411 gt gt grey T gt cutting tool 12 og black E TA gt v clamps 8 Switch Commutator orange M orange white D eo E d white brown Se i blue xa red red Transformer 14V 5VA 3 Terminal board D Mains inlet Noise suppression filter black AE ED black wepdfuse E epes 7 rms Lamp 8 Amps for 115V 4 Amps for 230V Copyright Silca 1994 9 Operating manual English 3 ACCESSORIES PROVIDED A set of accessories is supplied for use with the machine or for servicing tools Allen keys and adapters The accessories are housed in a special drawer in the base of the machine S Fig 5
18. ecision key cutting machine It features great versatility in cutting keys of different types without the need to replace the clamp orapply fixed adapters MATRIX SLX cuts the following types of keys e dimple keys with flat or inclined cuts e Laser sidewinder type keys e keys for Fichet dimple keys Laser sidewinder type keys S SILEN keys for Fichet 2 E SILEN d LAN IW LB ADAPTERS PROVIDED Copyright Sica 1994 5 Operating manual English MATRIX SLX High precision work is guarantee by the combination of the functional features on the MATRIX SLX and all its components such as MOVEMENTS The three axes move on ball guides which provide smooth running and easy sliding without play CLAMPS The MATRIX SLX is provided with balancing interchangeable clamps The pair of jaws be inclined from 0 to 45 and all intermediate positions according to the key to be cut SPRING SYSTEM FOR LASER SIDERMDER KEYS The machine is provided with a system which controls the run of the cross axis so that the operator can easily trace the outline of the cuts along the key shaft ELEC TROMEC HANICAL SETIING A precision electromechanical system ensures centesimal regulation of settings made easier and quicker by the warning lights on the machine key pad SELF C ENTERING COLLET The self centering collet ensures a secure lock on the tracer point a
19. ed by an adjustable hand res which guarantees smooth synchronised camiage movements during the cutting operations Fig 4 Copyright Silca 1994 Operating manual English 2 1 Working parts AT ZTOTmAM ONORWDS clamp caniage X Y axes left hand balancing jaw right hand balancing jaw clamp caniage lever X Y axes jaw balancing locking lever X Y axes left hand jaw knob right hand jaw knob cutting tool protective shield Clamp carriage locking knobs vertical carriage lever Z axis lamp setting unit keypad MATRIX SLX self centering collets tracer point and cutting tool tracer point locking knob cutting tool locking knob micrometric ring nut for regulating tracer point regulating knob for Laser sdewinder key spring system master switch speed commutator hand rest left hand tool drawer tracer point spindle locking unlocking button tracer point spring system ring nut for dimple keys Copyright Silca 1994 7 Operating manual English 2 2 Technical data MOTOR CUTIING TOOL CUTTER SPEED MOVEMENTS CLAMP RUNS ILLUMINATION DIMENSIONS WEIG HT SOUND PRESSURE SOUND POWER MATRIX SLX Two speed single phase 230 V 50 Hz other voltages on request Super rapid steel hard metal on request 6000 rpm super rapid steel 12 000 rpm hard metal on three axes by ball guides balancing with sliding jaws and interchangeable
20. ents greatly assisting the cutting of Laser sidewinder keys The spring system for Laser sidewinder keys is activated by means of the knob O Fig 10 It determines lateral pressure on the part of the tools throughout the cutting operation this makes it possible for the operator to follow the outline of the cuts manually without having to exert cross pressure on lever C Figs 10 11 and 12 shows three examples of the use of the spring system central cutting O right hand cutting left hand cutting Fig 10 gt Y mii gt a Fx J DN WINS SS REGULATING THE SPRING Loosen knob O slightly central cutting take the cutter and tracer over the centre of the stems of the two keys Fig 10 right hand cutting take the cutter and tracer over the keys positioning them to the left of the stems Fig 11 left hand cutting take the cutter and tracer over the keys positioning them to the right of the stems Fig 12 Tighten knob O and camy out cutting operations Copyright Silca 1994 13 Operating manual English right hand cutting Fig 11 uns zz ES left hand cutting Fig 12 MATRIX SLX 14 Copyright Sica 1994 Operating manual English 5 3 Hand rest MATRIX SLX The
21. er switch Make sure that the tracer point spring system is locked ch 5 4 Select the tools for the key to be cut and proceed as follows 1 place the tracer point all the way into the left hand collet and secure with knob M 2 place the cutting tool all the way into the right hand collet and secure lightly with knob M1 3 to lock the cutting tool completely push button U and tum knob M1 Fig 15 slowly until the spindle clicks into place then lock the cutting tool by tuming knob M1 WARNING do not exert strong pressure on knobs M and M1 when locking the tools in Releasing the tools To remove the cutting tool proceed as follows push button U while unscrewing knob M1 Waming if the tools are not released entirely from the collet after loosening knobs M and M1 exert slight pressure on the knobs with the right hand Fig 15a holding the tools with the left hand to prevent them from dropping Fig 15 Fig 15a 16 Copyright Sica 1994 Operating manual English MATRIX SLX 5 6 Setting Place the keys into the clamps the original in the left hand jaw and the keyblank in the right hand jaw and tum on the machine with the master switch Set up the tools ch 5 5 Activate the electromechanical setting checker by striking the ON OFF switch on the keypad K and start setting operations e lower the vertical carriage and rest the tools lightly on an uncut part of the keys e when the tools come into co
22. ertical carriage N B the letters in brackets refer to Fig 5 on page 7 Copyright Silca 1994 11 Operating manual English 5 5 1 MATRIX SLX MACHINE REGULATION and REGISTRATION Before carmying out cutting operations the clamps and tools shoud be regulated according to the type of key to be cut and the spring systems which facilitate cutting operations must e the cross spring for Laser Sdewinder keys e the vertical tracer point spring for dimple keys be activated or disactivated Clamps The clamps are provided with special key locking jaws B4 and B5 which can be easily changed if demage without replacing the whole clamp unit REGISTRATION Before starting cutting opera tions it is advisable to check that the clamps are in the hori zontal position reference 0 Fig 8 To register the clamps on the different angles required when cutting keys with inclined cuts proceed as follows e loosen the lever D locking the clamp unit Fig 9 e position the clamp at the angle required B3 see index on the graduated drum Fig 8 e lock the lever D B4 SC at Fig 9 12 Copyright Silca 1994 Operating manual English MATRIX SLX 5 2 Spring system for LASER sidewinder type keys The clamp carriage on the MATRIX SLX key cutting machine is provided with a spring system which controls the range of trasversal movem
23. h and remove the mains plug E ge j Ki f l aN D r See Bae 22 o Fig 32 I amp Nt l DURCH eer 7 6 Replacing the electronic board for the keypad If the keypad K is not working properly replace the intemal electronic board Proceed as follows ou E WH tum off the master switch and remove the mains plug remove the four screws which secure the template Z4 and remove disconnect the connector Z3 remove the adhesive label K and unscrew the two screws securing the board replace the board secure with the two screws and reconnect the connector Z3 re position the template on the machine secure with the four screws and attach the adhesive label display K Fig 33 Copyright Silca 1994 27 Operating manual English MATRIX SLX 8 WASTE DISPOSAL EU regulation establish special arangements for the disposal of waste Waste deriving from cutting operations Although residue coming from the key cutting operations is classified as special waste it is included in solid urban waste SUW as metal wool Such waste is sorted according to its classification under curent Italian and EU law and consigned to the proper disposal units Cases where waste can be considered contaminated or containing toxic harmful substance sufficient to transform it from SUW to toxix harmful waste are liste
24. hen the machine is switched on with the master switch e Maintenance The operations to regulate service repair and clean the machine have been devised in the simplest possible way There is no danger of removable parts being replaced wrongly or unsafely e Machine identification 1 1 H SILCA SpA Via Pod 20 Z 1 The MATRIX SLX key c utting mac hine d IS E 31029 UTORO VENETO TV ITALY provided with an identification label which T 0438 9136 manufacturer s shows the serial number Fig 2 Telex 410579 SILCA I mark PE MATRICOLA SERIAL No year of manufacture VOLT Hz A WATT Fig 2 CE Telefax 0438 913800 v identity Copyright Silca 1994 Operating manual English MATRIX SLX 1 TRANSPORT The MATRIX SLX key cutting machine is easily transported and is not dangerous to handle The packed machine can be carried by one person 11 Packing The packing used for the MATRIX SLX guarantees that the machine will travel safely without danger of damage to it or its components The packing comprises two shells a lower and b upper and 2 supports c in expanded plastic in the machine is wrapped Fig 3 A strong outer cardboard box the measurements of which can be seen in Fig 3a and the plastic wrapping protect the machine even over a long period of storage
25. lating to the type of key to be cut ch 6 3 DIMPLE 6 4 LASER SIDEWINDER 6 5 NARROW STEMMED LASER SIDEWINDER 6 6 for FICHET Copyright Silca 1994 19 Operating manual English MATRIX SLX 6 3 CUTIING DIMPLE KEYS e Activate the tracer point spring system ch 5 4 e Position the commutator Q pag 8 on the speed required for the cutting tool in use speed 1 super rapid steel speed 2 Carbide e Grip the levers C and I and cut the key first centering the tracer point on the hole on the original key then taking the cutting tool up to the keyblank 6 3 1 Cutting the back If cuts are to be made on the back place the key in a vertical position Fig 19a 6 3 2 Inclined cuts Proceed as follow for keys with inclined cuts e g Kaba Gemini 15 Vachette Radial etc e loosen lever D to release the clampsand incline these to the angle required see index B3 on the graduated drum Fig 20 e secure the clamps with lever D e carry out the cutting Fig 20a 20 Copyright Silca 1994 Operating manual English MATRIX SLX 64 CUTTING LASER SIDEWINDER TYPE KEYS Ensure that the vertical spring system on the tracer point is locked ch 5 4 Before switching on the commutator Q lower lever I towards the keys and register the sidewinder key spring system ch 5 2 with knob O Start
26. loosen the four screws Y1 and remove the upper casing Y Fig 26 3 loosen but do not remove the foursocket head screws Y2 securing the motor 4a tension increase belt tension by pushing the motortowardsthe back of the machine 4b replacement loosen the belt by pushing the motor slightly towardsthe tracer point and cutting tool remove the belt and replace tighten the tension by pushing the motortowardsthe back of the machine 5 secure the motor by tightening the foursocket head screws Y2 6 replace the uppercasing Y and secure with the four screws Y1 Fig 26 24 Copyright Silca 1994 MATRIX SLX Operating manual English 7 2 o 4 Replacing the light bulb To replace the light bulb 1 tum off the master switch and remove the mains plug 2 remove the four screws J 1 which secure the glass cover Fig 27 3 unscrew the light bulb and remove 4 install the new light bulb and replace the glass cover with the four screws J 1 2 Ae a 5 OFF IN Nes adi lt gt ge 2 4 seg Fig 27a Registration replacement of the vertical caniage tension spring If the vertical carriage Zaxis movements betray a lack of tension it is advisable to register the spring or if necessary replace it Proceed as follows 1 tum off the maste
27. nd cutting tool eliminating any eccentricity on the tools during cutting operations PROTECTIVE SHIELD A special transparent plastic shield prevents chippings from flying into the air LAMP Placed directly on the machine it illuminates the work area TRACER POINT SPRING SYSTEM This system guides and facilitates self centering of the cuts on dimple keys It is activated or disactivated by simply tuming the ring nut CENTESIMAL MIC ROMETRIC RING NUT Ensures perfect depth alignement of the tools and makes it possible to adjust for defects on wom keys with minute controllable depth variations 0 02 mm LEVERS AND KNOBS Each lever and knob has been designed with dimensions materials and positions which render grip and movement extremely simple Materials and finish have been chosen according to the use of each part especially lever I for vertical camiage Z axis ergonomic and provided with a locking mechanism which allows registration of the hei ght of the cutter assembly from the cutting sur face adapting thisto the key especially useful when cutting Laser sidewinder keys without a need for the operator lever C X Y axes the lever which guides movement along the X Y axes is ergonomic and makes precise sensitive movements due to a special joint with ball articulation and slide on ball guides hand rest R the movement of the cutting tool along the cuts for both Laser sdewinder and dimple keys is facilitat
28. ntact with the keys one of the three waming lights will illuminate K1 green K2 red or K3 red Fig 16 Fig 16 Fig 16a illumination of the green anow K1 the tools are aligned and do not need regulating illumination of the red anow K2 only the tracer point is in contact with the key tum the micrometric ring nut N clockwise as shown until the green amow K1 illumi nates to show that the tools are aligned illumination of the red anow K3 only the cutting tool is in contact with the key tum the micrometric ring nut N anti clockwise as shown until the green amow K1 illu minates to show that both tools are aligned Copyright Silca 1994 17 Operating manual English MATRIX SLX 5 7 Micrometric ring nut The micrometric ring nut not only assists alignment of the tools but it can also be used to comect the small depth variations found on wom keys After aligning the tools green amow K1 the depths of the cuts can be increased or reduced by tuming the micrometric ring nut N to the right or left Each notch on the ring nut corresponds to an increase of 0 02 mm I YN ii VAN I Nu 22 Fig 17 18 Copyright Silca 1994 Operating manual English MATRIX SLX 6 CUTTING OPERATIONS A For complete safety
29. plates X axis 40 mm Y axis 50 mm Z axis 30 mm 25W incandescent lamp width 350 mm depth 400 mm height 470 mm 23 1 Kg Lp A 85 1 dB A Lw A 97 48 dB A 2 3 Graphics SETTING CONTROL KEYPAD keypad ON OFF switch d y H gt w o y 41 A X SPRING CLOSED SPRING OPEN A THE USE OF PROTECTIVE GOGGLES IS f COMPULSORY tracer point key contact cutting tool key contact red red cutting tool alignement pA green 2 S TRACER POINT SPRING A A LO ee SPEED COMMUTATOR Q 5 1 15 SPEED super rapid speed 2 2nd SPEED hard metal Copyright Silca 1994 Operating manual English 2 4 Electrical circuit MATRIX SLX The main parts of the electrical and electronic circuit on the MATRIX SLX are listed below D Mains inlet houses the master switch and the two rapid fuses which protect the two phases from short circuits 2 Noise suppressor fiter protects the machine from interference in the mains supply Central terminal board for the connection of the electrical and electronic parts 4 Transformer supplies power to the electronic board and led waming lights on the setting keypad Commutator activates the motor and enables selection of speed 1 or 2 6 Motor single phas
30. r switch and remove the mains plug 2 loosen the four screws Y1 and remove the upper casing Y Fig 28 3 tum the machine round with the rear towards the operator 4a to increase spring tension observe the illustration and in Fig 28a 4b to reduce spring tension observe the illustration and in Fig 28b 5 replace the upper casing Y and secure with the four screws Y1 To replace the spring follow the instructions in 1 2 3 above replace the spring and regulate tension Fig 28 25 Copyright Silca 1994 Operating manual English MATRIX SLX 7 4 Checking and replacing the fuses The fuses should always be checked with a continuity measuring instrument tester ohmeter multimeter etc as a visible check may not reveal an electrical fault Fuses must always be replaced with others of the same type rapid or delayed and with the same Amps as shown in the manual The MATRIX SLX key cutting machine has three fuses 2 fuses 4 Amps rapid for machines with 230 Volts 8 Amps rapid for machines with 115 Volts placed in the inlet socket next to the master switch P Fig 29 to protect the key cutting machine from sudden changes in voltage or short circuits It is advisable to check the fuses if the machine is not activated by tuming on the master switch Proceed as follows 1 tum off the master switch P and remove the mains plug 2 remove
31. r use need to be camed out by the operator 4 1 Checking for damage The MATRIX SLX key cutting machine is solid and compact and will not normally damage if transport unpacking and installation have all been carried out according to instructions Notwithstanding it is always advisable to check that the machine has not suffered any damage 4 2 Atmospheric conditions To ensure that the best use is made of the MATRIX SLX key cutting machine certain parameters must be bome in mind damp badly ventilated sites should be avoided the ideal conditions for the machine are temperature from to 40 C relative humidity approx 60 4 3 Positioning Place the key cutting machine on a horizontal surface solid enough to take the weight The workbench should be approx 100 120 cm high to give easy access to the working parts of the machine Leave enough space around the machine 20 30 cm to ensure good ventilation and room for manoeuvre A Ensure that the key cutting machine voltage is suitable for the mains supply available which must be earthed and provided with a differential switch 4 4 Description of work station The key cutting machine needs only one operator who hasthe following controls at his her disposal e master switch P placed on the back of the machine e speed commutator Q speeds 1 and 2 on the right hand side of the machine e tool setting keypad K e levers lever C to move the clamp carriage lever I to move the v
32. rthermore unforeseen danger to the operator or any third parties may arise from incomect use of the machine Negligence in the use of the machine of failure on the part of the operator to observe the instructions given in this manual are not covered by the guarantee and the manufacturer declines all responsability in suck cases Itis therefore indispensable to read the operating manual carefully in order to make the best use of the MATRIX SLX sand beneft from its potential Further risks There are no further risks arising from the use of the MATRIX SLX key cutting machine Protection and safety precautions for the operator The MATRIX SLX key cutting machine is built entirely to standards The operations for which it has been designed are easily carried out at no risk to the operator The adoption of general safety precautions wearing protective goggles and observation of the instructions provided by the manufacturer in this manual eliminate all human enor unless deliberate The MATRIX SLX key cutting machine is designed with features which make it completely safe in all its parts Power supply The machine is supplied with electricity by means of an earthed plug and differential switch Start up The machine is started up by means of the master switch on the back Operations The speed commutator activates the cutting tool and allows selection of the required speed e Illumination The work area is illuminated by a lamp which operates w
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