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Stationary dock leveller with telescopic lip

1. 18 4 4 Operation of the docklevell er eret sn sedahcsetsvenseuzicascensendestecsdaccendesteeadabesedsveeesediuasdsyised nseasis 18 4 4 1 Docking the vehicle nier e etre tid ining nie tiene Te ep elite 18 4 4 2 Positioning the lip on the vehicle bed cccccceceeeneeeeeeceeeeeseeeeeeceneceaeeeseecaeeeeeeseaeseaeeseaeeeaeeeeeeeneeeaees 19 4 4 3 Releasing the vehicle ie ener EESE ME SEES MELPU E exce 21 4 5 Daily shut down procedure certet entere nine eae anna Ne ERN ana E NER EX e a Raga ES YR Y nana EN Yn aeui 21 Sx cam tetidcB ei MEA a Lt Et Cp VU uS 22 5 1 General remarks on maintenance WOKK ccccscccessseceesseecessseecesseeccsseeeceseeecsesseeecueesscseecesaeesscaeecessaeesesseeeessaeess 22 5 2 Preventive maintenance schedule ccccsccccssssccessseccssseeccsseeccesseecesueeeessseccsseeeecaecssaueecesssecssueasessaeeesseeeessseess 22 5 2 1 Maintenance Dy the User tena deser ipt ven vette i Pete is rA a a ldea aaa aaaea EN E SEE va ML IV XR UTE Rv S 22 5 2 2 Maintenance by service Cngineer cccccccceseeceeeceeeeeeeceeeeeneeeaeecaeeeaeeeeeeceaeeeaeeeeaeseaeeseeeseneseaeesnaeeeaeeseee 23 5 3 Preventive maintenance procedures ssssssssssssssssssseeenene nennen nnn nnne snnt ennt sers nnns ettet rns EEEE ennn Ennn 23 5 3 1 Clean the Platform and the telescopic lip essssssssesssessssseeeeeeneeenne
2. Crawford Group AB Roskildevagen 1 SE 20124 Malmo Herewith we declare correspond to the relevant fundamental valid Designation of the machine Machine type No of series Relevant EC directives Applied harmonized standards in particular Authorities can send inquiries related to the technical file to Parets del Vall s May 10 2010 EC Declaration of Conformity as defined by Machinery Directive 2006 42 EC Annex Il A Running No CE 0007 that the conception and the construction as well as the version of the following machine we market standards of the EC directive concerning safety and health In the case of alterations made on our machine without our approval this declaration will be no longer 621 Autodock T Hydraulic Autodock with Telescopic Lip L0900153 EC Machinery Directive 2006 42 EC EN 1398 Dock Leveller EN 12100 1 EN 12100 2 EN 349 EN 60204 1 Crawford hafa GmbH Jorg Bremer Gottlieb Daimier Str 12 21 D 30974 Wennigsen Au2c nza aging Director Crawford Combursa S L U Pol gono Industrial Sector Autopista P Fluvial 14 bis Aptdo Correos 95 08150 Parets del Vall s Barcelona Tel 34 93 573 86 60 Fax 34 93 573 1023 central cramfordaoivsons com EC Declaration of Conformity as defined by Machinery Directive 2006 42 EC Annex IL A Running No CE 0003 Herewith we declare that the conception and the construction as wel
3. Stationary dock leveller with telescopic lip User manual Declaration of conformit ES Crawford Solutions that work Crawford Group AB Roskildevagen 1 5E 20124 Malm Crawford Group AB Roskildewagen 1 SE 20124 Malm E Crawford Solutions that work EC Herewith we declare that the conception and the construction the case of alterations made on our mac valid Designation of the machine Machine type No of series Relevant EC directives Applied harmonized standards in particular Authorities can send Inquiries related to the technical file to Parets del Vall s February 22 2010 Declaration of Conformity as defined by Machinery Directive 2006 42 EC Annex Il A Running No CE 0001 as well as the version of the following machine we market correspond to the relevant fundamental standards of the EC directive concerning safety and health In hine without our approval this declaration will be no longer Crawford 620 Teledock Hydraulic Dock Leveller with Telescopic Lip A4100125 A4100126 EC Machinery Directive 2006 42 EC EN 1398 Dock Leveller EN ISO 12100 1 EN ISO 12100 2 EN 349 EN 60204 1 Crawford hafa GmbH J rg Bremer Gottlieb Daimler Str 12 21 D 30974 Wennigsen Aude Gonzalo Anza lanaging Director E Crawford Combursa L U Poligono Industrial Sector Autopista P Fluvial 14 bis Aptdo Correos 85 08150
4. Attention After any interruption to the power supply the button E3 must be pressed after restoration of the supply This is indicated by the flashing maintenance symbol and three flashing lines on middle position The dock leveller will then return to the floating mode Attention Control unit buttons are ignored if the door interlock is switched off the Wheel chock signal is lost may be reconfigured see separate user manual the Lock bolt signal is lost or the CrawfordEye signal is lost may be reconfigured see separate user manual iE Crawford 17 Solutions that work 56350755 00001 Q2 0 2010 OLOC O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip Caution During the loading operation and after having pressed the push button Luft the main switch must be at 1 ON or the emergency push stop button must be released Otherwise the dock leveller will not follow the height fluctuations of the vehicle 4 2 Daily start up procedure 1 Before operating the dock leveller visually inspect the dock leveller for safety reasons 2 Ifno faults are found the dock leveller can be put into operation 3 Within one second after the power supply has been connected the maintenance symbol and three lines on middle position flash 4 Press the voto ll to put the leveller into floating mode 4 3 Test run In order to ensure safe operation of the dock leveller comm
5. Mechanical obstruction Remove the obstruction page 23 Hydraulic fluid level too low Contact the local service centre Hydraulic unit malfunctioning Contact the loacal service centre 36 E Crawford Troubleshooting Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 7 2 2 Platform does not go down 7 2 2 1 Platform does not go down and electric motor does not operate No main electrical supply Switch on main electrical supply docking control system MS Main Turn the main switch to the 1 ON switch in O OFF position position docking control system ES Turn the emergency stop button 90 Emergency stop button pressed in clockwise Fuse in control unit blown Contact the local service centre 7 2 2 2 Platform goes down when electrical isolation switch set to OFF operator Possible Cause Solution Leak in the hydraulic system Contact the local service centre 7 3 Telescopic Lip 7 3 1 Telescopic Lip does not extend operator Een a 7 3 2 Telescopic Lip does not retract operator Mechanical blockag Remove the blockage page 23 Failure in the hydraulic system Contact the local service centre 7 4 List of error codes If there is an error in the system read the error code from the 3 digit display and report this to your local service centre Troubleshooting AJ Crawford Solutions that work 37 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford
6. one tee vais aa aha HER EEUU Aisin enna 7 Za Sl BiU etertycuei e tptaob tiet HORNO ECL Soca PEE IS eA PA CAORER CR OA OV ta zeta DM SER CR ME AREATA 8 2 1 General Safety Statement 8 2 2 Safety Instructions c ccescceeseeeseeeeeeeeeeeeeeeeeeeeee 8 2 3 Safety Symbols and marks on the dock leveller 539 2 4 Safety symbols used inithis manual eceran itae rn a eden nre eere e Exe ien end ta 9 2 5 weis M 10 3 1 GSMO lalla EE 12 3 2 Safety relevant spare parts 55 2 ecommerce cedit eter ven bus Deere Ee ser EE a a e ye NEN IEEE PENA TN ete 12 3 3 Mode OD Use s sinere YER ERE pave etd SEE PETERE VERE CFLC HE EET E Bee Weave EYURE TENE VE ET 13 3 4 OPE ating fUNCtIONS EE 13 3 4 1 General etii par EDS GNU TEUER TRE IRE GINA ERI MER GI EE o IEEE 13 3 4 2 Operating functions for swing lip levellers esses enne nnne 13 3 4 8 Main switch and Emergency Stop button sssssssssseseseseeseee nennen nennen nnne nnn tnnt nnns nnne 15 344 Indications inithe display reri Rn ERE Rare ce CH noe XAR ER eene ee RHYMES Ran Are ee ERRARE 15 3 5 Technical data of the dock leveller esessessseeeeseeeeeeeeeeene enne enne enne nnn nnne nennen nennen ns 16 4 Operation s oe oes esM RM MA M LM A EM Me 17 4 1 Generale icono Du tetas toe t en MM Ei EN dE UA 17 4 2 Daily start up procedure 4 3 Mcd
7. Crawford User manual Stationary dock leveller with telescopic lip e The hydraulic hoses are correctly attached to the dock leveller e The date on the hydraulic hoses shows that the hydraulic hoses are less than 6 years old e The hydraulic fluid is not longer than two years in use 3 If defects ate found contact the local service centre 4 Remove all tools and equipment from the area 5 3 7 Lubricate the dock leveller 28 A Danger Install the safety prop page 24 and electrically disconnect the dock leveller before you do maintenance on the dock leveller 1 Use a suitable grease gun and a clean cloth to apply grease to e The hinges at the rear end of the platform use the grease nipples 1 e Sliding surfaces of the lip 2 e Under side of the lip supports 3 e Sliding surfaces of the lip guide 4 e Sliding surfaces of the retraction tongues 5 e Pinion 6 e Bearings of the rack with oil 7 e The guides of the push bar 8 2 Use suitable cleaning materials to remove all excess grease 3 Remove all tools and equipment from the area SS Grawford Maintenance Solutions that work Crawford Stationary dock leveller with telescopic lip User manual 5 3 8 Remove the safety prop A Caution Make sure there are no persons or equipment in the working area of the dock leveller on top below in front and on both sides before you operate the dock leveller Caution D
8. Parets de Vall s Barcelona Tel 434 93 573 86 00 Fax 34 93 573 1023 centrsiggcrawterazouticns com EC Declaration of Conformity as defined by Machinery Directive 2006 42 EC Annex Il A Running No CE 0011 Herewith we declare that the conception and the construction as well as the version of the following machine we market correspond to the relevant fundamental standards of the EC directive concerning safety and health In the case of alterations made on our machine without our approval this declaration will be no longer valid Designation of the machine Crawford 620 Teledock Machine type Hydraulic Dock Leveller with Telescopic Lip No of series AA100107 A4100108 Relevant EC directives EC Machinery Directive 200642 EC Applied harmonized standards EN 1398 Dock Leveller in particular EN ISO 12100 1 EN ISO 12100 2 EN 349 EN 60204 1 Authorities can send inquiries related to the technical file to Crawford hafa GmbH J rg Bremer Gottlieb Daimler Str 12 21 D 30974 Wennigsen Parets del Vall s February 22 2010 Aude Lies s a lanaging Director Crawford Combursa S L U Poligeno Industrial Sector Autopista P Fluvial 14 bis Aptdo Correos 95 08150 Parets de Vall s Barcelona Tel 34 03 573 86 60 Fax 34 03 573 1023 centre Gerantordeaivters com Crawford Solutions that work Crawford Group AB Roskildevagen 1 SE 20124 Malmo Crawford Solutions that work
9. operated in combination with vehicle tail lifts unless the tail lift is explicitly designed for that purpose e The vehicle shall be positioned not more than 200 mm from the loading dock if the nominal width of the dock leveller is less than 1250 mm e When not in use the dock leveller shall be returned their stored position immediately e All necessary actions have to be taken to ensure that the vehicle does not depart before the dock leveller has returned to the cross traffic position 2 3 Safety Symbols and marks on the dock leveller The following symbols are attached to the dock leveller at dangerous points 4D AD AD AD Black and yellow warning stripes indicate a trip hazard Orange warning colours at the side plates and frame show that the leveller operates out of the allowed gradient range of 12 5 approx 7 The gradient range may only be exceeded if the operator ensures that the danger of slipping has been eliminated for example due to dry and clean surfaces A 9N A general warning triangle on the hydraulic reservoir indicates a maintenance hazard A warning sign indicating Do not enter under this leveller unless it is mechanically locked A sticker on the front of the leveller shows how to install the safety prop A sticker on the front of the leveller shows how to install the j safety prop
10. rennen ennt nennen 23 53 2 Type of Safety DIODs esee iret eerte HERE PY EE EL anaes EDEN SUE EUER HS EYE EY VE CT NR Y ee nee 23 5 3 3 Install the safety Props sccsccssscsceccencesstvvescesccesctevescecccenctvessesssccvenesuvenuaceveevstuenvtaceacesonstventearcessivesaveases 24 5 3 4 Inspect the platform lip and support frame for damage ssssssssssssseeeneneeenenee 27 53 5 Inspectthe Electrical Systeri irre rere rane n es eroe rre ena aa vn i Re rey pue eee ee degrade nu 27 5 3 6 Inspect the Hydraulic System ccccceeeceeeeeeeeeeeeeeceneceaeeeeeeceneeeaeecaeeeeaeeeeaeceaeeeaeeseeeseaeeeeeseaeeeaeesneeeeaeeseee 27 5 377 bubricate the dock leveller 5 5 agni EU EUER HEU 28 53 8 Remove the safety propier eere Yer E eoe EYES ER UE YES UT EY ROV EE Eve FW Co ee Yee HX EVE TIS 28 iE Crawford Solutions that work Crawford User manual Stationary dock leveller with telescopic lip Gx estahd AGIUStMENS oed d nido pod doen ur Satan Rr o dE FO GEH aS 31 6 1 Gee Pal PT EID 31 6 2 Functional test with 950 docking control system MS 31 6 3 Functional test with 950 docking control system ES c cescecececeseeeeeeseeeeeseeeeeeeeeeceaeeeaeeseeeseaeeseeeeeaeeseeeenneeeaeeeeee 33 OU ESO O O cte onte Suisse Att tr I E DEI t MI I EPA I M I aM 36 7 1 IntrodUctiol zc eere ERE senpee suspic sussuar cep URNA ERRMUES E PIRE HERE T 36 7 2 Plat Or Sei
11. vicinity of the dock leveller while it is being raised or lowered If there is a fault switch the main switch to O OFF or press the emergency stop button to interrupt any movement of the dock leveller Caution During loading unloading the dock leveller must rest with a minimum of 100 mm securely over its whole width on the vehicle Make sure the Daily start procedure has been done Make sure the tail gate or tail lift of the vehicle is in the open position Make sure the vehicle is properly positioned Make sure the vehicle parking brake is on and if necessary install chocks to prevent movement of the vehicle Attention Make sure that the lip is not resting on the tail lift iE Crawford 19 Solutions that work 56350755 00001 Q2 0 2010 OLOC O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 4 4 2 2 Docking procedure LA TD 1 5 6 Before loading unloading make sure the mains supply is activated In case docking control system MS is in use turn the mains isolator to 1 ON Do not switch off the mains supply during the loading operation Press and hold the E3 button until the platform is well above vehicle bed level Press and hold the E3 button to extend the telescopic lip Caution If the dock leveller is equipped with optional retracting tongues the width will automatically be reduced to accommodate narrower vehicles Release the E3 button and make s
12. 8 Dock Leveller in particular EN ISO 12100 1 EN ISO 12100 2 EN 349 EN 60204 1 Authorities can send inquiries related to the technical file to Crawford hafa GmbH J rg Bremer Gottlieb Daimler Str 12 21 D 30974 Wennigsen Parets del Vall s February 22 2010 me Y Managing Director e Crawford Combursa L U Foligono Industrial Sector Autopista P Fluvial 14 bis Aptdo Correos 95 08150 Parets de Vall s Barcelona Tel 2493 573 86 60 Fax 24 93 573 1023 centra Gerantercssuters com iE Crawford Solutions that work 56350755 00001 Q2 0 2010 Crawford is a leading international provider of door and logistics solutions The carefully selected programme of doors and dock loading equipment combined with profound application know how and an unparalleled service offering is the reason why more than a million customers have chosen Crawford as the preferred supplier for trouble free operation around the clock B Sales companies ft Distributors Production EI Grawford Solutions that work
13. Crawford 620 Teledock 621 Autodock Teledock 622 Ergodock 623 Autodock Ergodock 624 Isodock 625 Teledock 100kN with 950CC Docking control system User manual Technical Information E Crawford Solutions that work 56350755 00001 Q2 0 2010 OTOZ 0 CO LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip Copyright and Disclaimer Notice Although the contents of this publication have been compiled with the greatest possible care Crawford cannot accept liability for any damage that might arise from errors or omissions in this publication We reserve the right to make appropriate technical modifications replacements without prior notice No rights can be derived from the contents of this document Colour guides Colour differences may occur due to different printing methods Crawford Megadoor hafa EconoRoll MobiGuard and MobiOpener are registered trademarks owned by The Cardo Group Copyright 2006 2010 Crawford No part of this publication may be copied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Crawford All rights reserved E Crawford Solutions that work Crawford User manual Stationary dock leveller with telescopic lip About Crawford Crawford solutions that work oe Crawford has a world leading position as a solution provider in and around industr
14. al Stationary dock leveller with telescopic lip 5 3 2 Type of safety prop Depending on the type of leveller different types of safety props are in use 5 3 2 1 Safety prop Type m o Q o JU sel i or AO ae Used for Crawford dock leveller types 620 Teledock 3000 mm 621 Autodock T 622 Ergodock 623 Autodock E 5 3 2 2 Safety prop Type II Service UE she A O Used for Crawford dock leveller types 624 Isodock 625 Teledock 100kN TeleDOCK 2 3500mm 5 3 3 Install the safety prop N N Caution Make sure there are no persons or equipment in the working area of the dock leveller on top below in front and on both sides before you operate the dock leveller Caution Do not operate the dock leveller if the maintenance indicator or the control indicator is on If the maintenance indicator or the control indicator is on switch off the main electrical supply to the dock leveller and contact the local service centre 24 E Crawford Maintenance Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 5 3 3 1 Installation of safety prop type Maintenance Installation of safety prop type wit
15. ating opened door CDM9 or S9 sensor Indicating leveller is in motion iE Crawford 15 Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip Indicating lip is activated Indicating dock leveller is in free floating position Winter mode the shelter function is activated Summer mode the shelter function is not activated CrawfordEYE does not detect a vehicle Loading bay is empty Only when CrawfordEYE is connected Wheel Chock does not detect a vehicle Loading bay is empty Only when Wheel Chock is connected Shelter photocell does not detect a vehicle and door is not fully open Loading bay 1s empty Only when Shelter photocell is connected External Emergency Stop Push Button is pressed S14 sensor Only when External Emergency Stop Push Button is connected A dot in the lower right corner of the display indicates that the Ij automatic closing of the door is activated Control unit is locked by Crawford Monitoring system or Lock I Bolt on the door 3 5 Technical data of the dock leveller A separate ma
16. c lip P Lew AUTO button DLSA By pressing the AUTO button the dock leveller will automatically return to its cross traffic position the door closes and the shelter deflates A second press will stop an opening door 3 4 3 Main switch and Emergency Stop button A main switch control system 3 4 4 Indications in the display ES Description MS or an emergency stop button ES is installed on the docking of the leveller Main switch MS A leveller with a docking control system MS has a rotary switch Turn the handle counter clockwise and all functions stop 0 OFF 1 ON The mains supply is interrupted Emergency stop button ES A leveller with a docking control system ES has a push button Press and release the red button and all functions stop Turn the button clockwise to release Maintenance indicator When this symbol illuminates maintenance of the dock leveller is necessary If symbol flashes leveller and door is blocked after lost and restored main supply Three digit display Error indicator and indicator for operational states Indicating leveller is in resting position door is closed CDM9 and S9 sensor and shelter is off j Flashing when shelter starts until shelter is inflated and door is open Indic
17. ce of economy safety and security Your Local Crawford Service Centre It is recommended that you contact your local Crawford service centre for details about Key Service agreements available for your Crawford dock leveller The manufacturer of this dock leveller Crawford Group AB Roskildevagen 1 SE 20124 Malm Sweden info se crawfordsolutions com iE Crawford Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip Contents Copyright and Disclaimer NOtIEe pio Ep oe Por b etr est e ERE RNE ii A DOUL CraWiOlG O iii Crawford solutions that work ceccccecccccccccccccceecceceeeecceeeeesseeseeeseesseesseeeseesdeeesdeeseeedeeeedeeseeesseesseesseesseesseesseesseceseceseeeseeeeees iii Our relationship continues iii Your Local Crawford Service Centre dii The manufacturer of this dock leveller sessi nnne nennen snnt entrent enne nennen iii 1 titEOO HERO TES iie doa Mme Rtn heb e b bat ord nt mente mtr dons 6 1 1 General g ideliries yero dies ai dai en YO UE UE EYE PUE E SEEN Ba Ra Waa 6 1 1 1 Correct Operating Instructions 26 1 1 2 Target Group seseeeeeee 1 6 1 1 3 Purpose of these Operating Instructions we 6 1 1 4 Users Responsibility ssssss 26 1 2 Comments on the ill stratioris 3 1
18. d Press the E31 button Make sure e The hydraulic unit does not start e The platform does not move Turn the main switch to the 1 ON position Lr k ze If available press and release the Li Of fa or button and make sure e The shelter inflates completely e The door opens afterwards If available press and release the mi or limi button and make sure that the door movement stops If available press and release the L3 Of i button and make sure that the door opens completely Press and hold the E button until the platform is in the fully up position 10 Make sure the platform moves smoothly to the fully up position iE Crawford 31 Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S 32 Crawford User manual Stationary dock leveller with telescopic lip 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2T Press and hold the ES button until the lip is fully extended Make sure the lip moves smoothly to the fully extended position Turn the main switch to the O OFF position Make sure e Ifa shelter is connected that the blower stops blowing e Ifa door is connected that the door stays open Release the E3 button Make sure e The platform stays in the fully up position e The lip stays fully extended Turn the main switch to the 1 ON position Make sure e The platform stays in the fully up position e The lip stays f
19. d of the forklift driving on the dock leveller platform is 7 km h The dock leveller must not be used outside the permitted gradient of 12 5 appox 7 and the limitations of the docking vehicle in use Read and fully understand the safety instructions before you operate or do maintenance on the dock leveller Always obey local health and safety regulations when you operate or do maintenance on the dock leveller Make sure there are no persons ot equipment in the working area of the dock leveller on top below in front and on both sides before you operate the dock leveller Hydraulic fluid is poisonous and can cause damage to skin and internal organs Always wear the correct protective clothing and equipment when you do work on hydraulic systems Do not operate the dock leveller when there is a vehicle or other load on it EE Crawford Safety Solutions that work Crawford User manual Stationary dock leveller with telescopic lip e Do not drive a fork lift truck or other vehicle on the dock leveller if the vehicle is wider than the width of the dock leveller minus 70 cm e Do not use the dock leveller to move persons e Do not operate the dock leveller after the date of the next scheduled maintenance The date of the next scheduled maintenance is shown in the logbook e Always move the dock leveller to the fully up position and install the safety prop before you do maintenance on the dock leveller e Dock levellers shall not be
20. dock leveller if it is malfunctioning or damage has been detected Do not operate the dock leveller if the lip is not resting firmly on the vehicle bed across its whole width with a minimum of 100mm Do not operate the dock leveller if the vehicle to be loaded unloaded is not securely parked iE Crawford Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 3 Description 3 1 General The Crawford dock leveller meets the standard demands of most loading operations and fully complies with rules and regulations of the European Standard EN 1398 3 2 Safety relevant spare parts Platform Telescopic lip Frame Warning stripes Hydraulic unit Lift cylinders Lip cylinder Control unit Oo ON Vous go 12 iE Crawford Solutions that work Description Crawford User manual Stationary dock leveller with telescopic lip 3 3 Mode of use The dock levellers bridges the gap height and distance between the warehouse floor and the truck floor trailer It also adjusts to the variations in height of the vehicle bed during loading and unloading The dock leveller essentially consists of a platform of which the rear end is supported by a hinge at dock height and of which the front end is provided with a telescopic lip For the loading operating the lip is extended thus lengthening the leveller to the front and then lowered on
21. e emergency stop button Press and release the E3 button Make sure the platform goes down to the cross traffic position 10 Place the safety prop in its storage position iE Crawford 29 Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 5 3 8 2 Remove safety prop type ll Remove safety prop type Il with docking control system MS 1 2 8 9 Remove the padlock from the main switch Turn the main switch to the 1 ON position Press and hold the E3 button until the platform is in the fully up position Turn the main switch to the O OFF position Release the E3 button Unscrew the wing nuts and remove the two safety props Put the safety props onto the bolts so that the long sides are laying against the platform sides and the short sides are facing the ground floor Secure the safety props with the wing nuts Turn the main switch to the 1 ON position 10 Press and release the E button 11 Make sure the platform goes down to the cross traffic position 12 Turn the main switch to the O OFF position Remove safety prop type Il with docking control system ES T 2 8 9 Connect the main electrical supply to the dock leveller Turn the emergency stop button 90 clockwise to reset the emergency stop button Press and hold the ES button until the platform is in the fully up position Press the e
22. er page 31 SS Grawford Maintenance Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 5 2 2 Maintenance by service engineer Inspect for wear and tear Every year Safety Inspect the functionality Inspect the functioning of safety devices Every 2 years Hydraulic system Replace the hydraulic oil Every 6 years Hydraulic system Replace the hoses Note Depending on the cycles per day shorter frequencies may be applicable 5 3 Preventive maintenance procedures 5 3 1 Clean the Platform and the telescopic lip Danger Electrically disconnect and immobilize the dock leveller before you do maintenance on the dock leveller Make sure the dock leveller is in the cross traffic position Deactivate the electrical connection NR e Ifa docking control system MS is installed turn the electrical isolation switch to the O OFF position e Ifa docking control system ES is installed press the emergency stop button 3 Use suitable cleaning materials to clean the platform and the swing lip 4 Activate the electrical connection e Ifa docking control system MS is installed turn the electrical isolation switch to the 1 ON position e Ifa docking control system ES is installed turn the emergency stop button 90 clockwise to reset the emergency stop button Maintenance AJ Crawford Solutions that work 23 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manu
23. eveller is designed to meet all safety requirements in the European Directives and the standards issued by the European Standardization Committee CEN 2 2 Safety Instructions The dock leveller is designed and constructed to operate at maximum safety levels However the manufacturers cannot be held responsible for accidents or damage to the dock leveller if the following safety instructions are not observed The dock leveller must only be operated by trained authorised personnel The dock leveller must be disconnected and immobilised before installation resetting commissioning maintenance and repair Safety equipment must not be removed or to be set out of order Avoid all actions that could adversely affect the operation of the dock leveller No alterations may be made to the dock leveller without the prior consent of the manufacturer Only operate the dock leveller if it is in perfect working order Any faults must be reported to the person in charge immediately All the regulations relating to dock levellers even those not specially mentioned in this manual must be adhered to Always observe the accident prevention regulations laid down by the company Ensure a firm footing when operating the dock leveller While loading unloading the lip has to lie firmly with a minimum of 100 mm and over its whole width on the vehicle bed Traffic on the dock leveller must not weigh more than the load capacity of the leveller The maximum spee
24. h docking control system MS 1 2 8 9 Move the safety prop from the storage position Turn the main switch to the 1 ON position Press and hold the ES button until the platform is in the fully up position Turn the main switch to the O OFF position Release the E3 button Refer to the sticker on the dock leveller and engage the top of the safety prop in the pin on the bottom of the platform 1 15 E Push the safety prop vertically onto the pin mounted onto the cross member 2 Turn the main switch to the 1 ON position Press and release the E3 button Make sure the platform goes down until it rests firmly on the safety prop 10 Turn the main switch to the O OFF position 11 Install a padlock on the main switch to prevent operation of the switch Installation of safety prop type with docking control system ES T 2 Move the safety prop from the storage position Turn the emergency stop button 90 clockwise to reset the emergency stop button Press and hold the ES button until the platform is in the fully up position Press the emergency stop button Release the button Refer to the sticker on the dock leveller and engage the top of the safety prop in the pin on the bottom of the platform 1 el J f aji I mE TES mi Push the safety prop vertically onto the pin mounted on
25. he door closes completely The shelter deflates completely 6 3 Functional test with 950 docking control system ES Test and Adjustments 1 2 10 11 12 13 Connect the main electrical supply to the dock leveller Press the emergency stop button If available press and release the button and make sure e The shelter does not inflate e The door stays closed Press the button Make sure e The hydraulic unit does not start e The platform does not move Turn the emergency stop button 90 clockwise to reset the emergency stop button button and make If available press and release the sure e The shelter inflates completely e The door opens afterwards If available press and release the lm or lumi button and make sure that the door movement stops If available press and release the cz Of button and make sure that the door opens completely Press and hold the E button until the platform is in the fully up position Make sure the platform moves smoothly to the fully up position Press and hold the ES button until the lip is fully extended Make sure the lip moves smoothly to the fully extended position iE Crawford 33 Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S 34 Crawford User manual Stationary dock leveller with telescopic lip 14 15 16 17 18 19 20 21 22 23 24 25 26 2T 28 Press the eme
26. ial and pedestrian door openings The extensive program of doors and docking systems combined with an incomparable service offer is the main reason why more than a million customers have chosen v Crawfotd as their single supplier for efficient and trouble free operations Crawford is part of the Swedish public engineering group Cardo which has an annual turnovet of close to 850 million euro and a strong international position in the areas of Doors Docking and Pumps With some 2 million industtial doors and docking systems sold worldwide and with 3 000 dedicated specialists Crawford is able to help you find the solution most suitable to your situation as well as modifications and upgrades when needs change Our relationship continues Your industrial doors and docking systems are an essential part of your business regardless of their age or manufacturer That is why it makes sense to plan their maintenance before expensive and disruptive repairs are necessary A Crawford Service Agreement is your best assurance of safe and trouble free equipment operation Not only does it reduce the risk of breakdowns it guarantees regulatory compliance and ensures that your doors and docking systems maintain their classifications You can choose from four different types of Crawford Service Agreement based on the role of your doors and docking systems and the intensity with which you use them This lets you achieve the perfect balan
27. issioning is to be carried out only by qualified and trained specialists A test run is required to make sure that all operating functions of the dock leveller are working page 31 If all operating functions work correctly the dock leveller is ready for use 4 4 Operation of the dockleveller IW X EI Grawford Operation Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 4 4 1 Docking the vehicle Ves Note If the dock leveller is provided with the optional door interlock the power to operate the leveller will be isolated until the door has been opened Attention Do not operate the leveller in combination with vehicle tail lifts unless the tail lift is explicitly designed for that purpose AY Attention loading dock when the truck is moving towards Make sure that no one is between vehicle and the leveller Back up the vehicle with open tail gate or lowered tail lift Make sure the vehicle is secure and cannot roll or drive away Under no circumstances open the loading bay door before the vehicle is securely patked 4 4 2 Positioning the lip on the vehicle bed 4 4 2 1 General A Operation Caution Do not allow anyone to be in the
28. k Leveller with Telescopic Lip No of series A4100124 Relevant EC directives EC Machinery Directive 2006 42 EC Applied harmonized standards EN 1398 Dock Leveller in particular EN ISO 12100 1 EN ISO 12100 2 EN 349 EN 60204 1 Authorities can send inquiries related to the technical file to Crawford hafa GmbH Jorg Bremer Gottlieb Daimler Str 12 21 D 30974 Wennigsen Parets del Vall s February 22 2010 2e alo Anza Managing Director Crawford Combursa L U Poligeno Industrial Sector Autopista P Fluvial 14 bis Aptdo Correos 05 08150 Parets de Vall s Barcelona Tel 34 03 573 86 60 Fax 34 93 573 1023 centra ersutresesuters com E Crawford crane Group AB Roskildevagen 1 Solutions that work SE 20124 Malm EC Declaration of Conformity as defined by Machinery Directive 2006 42 EC Annex Il A Running No CE 0010 Herewith we declare that the conception and the construction as well as the version of the following machine we market correspond to the relevant fundamental standards of the EC directive concerning safety and health In the case of alterations made on our machine without our approval this declaration will be no longer valid Designation of the machine Crawford 625 Teledock 100kN Machine type Hydraulic Dock Leveller with Telescopic Lip Na of series A4010188 Relevant EC directives EC Machinery Directive 2006 42 EC Applied harmonized standards EN 139
29. ks are allowed to operate the dock leveller 1 1 3 Purpose of these Operating Instructions This user manual is intended To enable users and engineers to operate and maintain the equipment To minimise the risk to the life and health of the operator or of a third party 1 1 4 Users Responsibility The uset of the dock leveller must ensure that all persons involved in the installation maintenance or repair of the dock leveller have read and understood the entire scope of these operating instructions that any person who is authorised to operate the dock leveller has been thoroughly trained and fully informed about possible risks Note Always observe the Health and Safety Regulations which apply to your company If you have any queries please contact Crawford SS Grawford Introduction Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 1 2 Comments on the illustrations The pictures in these operating instructions are drawn as an illustration Some pictures are simplified for reasons of clarity In analogy to this we abandon showing a separate picture of an Autodock The actual specifications depend on the individual dock leveller supplied Introduction AJ Crawford Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 2 Safety 2 1 General Safety Statement The Crawford dock l
30. l as the version of the following machine we market correspond to the relevant fundamental standards of the EC directive concerning safety and health In the case of alterations made on our machine without our approval this declaration will be no longer valid Designation of the machine Crawford 622 Ergodock Machine type Hydraulic Dock Leveller with Telescopic Lip No of series A4100127 Relevant EC directives EC Machinery Directive 2006 42 EC EN 1398 Dock Leveller EN ISO 12100 1 EN ISO 12100 2 EN 349 EN 60204 1 Applied harmonized standards in particular Authorities can send inquiries related to the technical file to Crawford hafa GmbH Jorg Bremer Gottlieb Daimler Str 12 21 D 30974 Wennigsen Parets del Vall s May 10 2010 3a _ esa E Anza aging Director Crawford Combursa S L U Pol gono Industrial Sector Autopista P Fluvial 14 bis Aptdo Correos 95 08150 Parets del Vall s Barcelona Tel 434 93 573 86 60 Fax 34 93 573 1023 consral crantordsciutons com iE Crawford Solutions that work Crawford Stationary dock leveller with telescopic lip User manual Crawford Gait rw AB Solutions that work apeme EC Declaration of Conformity as defined by Machinery Directive 2006 42 EC Annex Il A Running No CE 0009 Herewith we declare that the conception and the construction as well as the version of the following machine we market correspond to the relevant f
31. ll rise When the button is released the dock leveller will sink under its own weight Lip button If the Lip button is pressed the lip extends out from underneath the platform and the lifting and lowering function is blocked When the button is released the platform will sink under its own weight AUTO button LA i Gg mS By pressing the AUTO button the dock leveller will automatically return to its cross traffic position 3 4 2 2 Optional functions Door OPEN button DLA Press and release the door open button and the door opens into fully open position A second press will stop an opening door AUTO button DLA E By pressing the AUTO button the dock leveller will automatically return to its cross traffic position and the door closes A second press will stop an opening door Shelter INFLATE button LSA E Press and release the shelter inflate button and the shelter inflates completely AUTO button LSA 3 By pressing the AUTO button the dock leveller will automatically return to its cross traffic position and the shelter deflates Door OPEN amp Shelter INFLATE button DLSA TD Press and release the door open amp inflate shelter button and the shelter inflates completely and the doot opens into fully open position A second press will stop an opening door T E Crawford Description Solutions that work Crawford User manual Stationary dock leveller with telescopi
32. mergency stop button Release the E3 button Unscrew the wing nuts and remove the two safety props Put the safety props onto the bolts so that the long sides are laying against the platform sides and the short sides are facing the ground floor Secure the safety props with the wing nuts Turn the emergency stop button 90 clockwise to reset the emergency stop button 10 Press and release the E3 button 11 Make sure the platform goes down to the cross traffic position 30 SS Grawford Maintenance Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 6 Test and Adjustments 6 1 General A Caution Make sure there are no persons or equipment in the working area of the dock leveller before you operate the dock leveller Caution Do not operate the dock leveller if the maintenance indicator or the control indicator is on If the maintenance indicator or the control indicator is on switch off the main electrical supply to the dock leveller and contact the local service centre Danger Install the safety prop page 24 and electrically disconnect the dock leveller before you do maintenance on the dock leveller 6 2 Functional test with 950 docking control system MS Test and Adjustments 1 9 Turn the main switch to the O OFF position P A If available press and release the Lj Of Of button and make sure e The shelter does not inflate e The door stays close
33. nd protective coatings e Corrosion e Cracks 2 Make sure e The safety symbols and marks ate visible e There is sufficient grease on the hinges 3 If defects are found contact the local service centre 4 Remove all tools and equipment from the area 5 3 5 Inspect the Electrical System A Ai Danger y jo Z nstall the safety prop page 24 and electrically disconnect the dock leveller before you do maintenance on the dock leveller 1 Inspect the electrical cables for damage and corrosion 2 Make sure e The electrical connections are secure e The electrical cables are correctly attached to the dock leveller e The earth connections are secure and correctly attached to the dock leveller and the building structure 3 If defects ate found contact the local service centre 4 Remove all tools and equipment from the area 5 3 6 Inspect the Hydraulic System rN Danger y Install the safety prop page 24 and electrically disconnect the dock leveller before you do maintenance on the dock leveller Danger Hydraulic fluid is poisonous and can cause damage to skin and internal organs Always wear the correct protective clothing and equipment when you do work on hydraulic systems 1 Inspect the hydraulic unit hoses and cylinders for damage corrosion and leaks 2 Make sure e The hydraulic connections are secure Maintenance Sj Grawford 27 Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S
34. nual Technical data for your specific Crawford dock leveller is available on request 16 EE Grawford Description Solutions that work Crawford Stationary dock leveller with telescopic lip User manual 4 Operation 4 1 General Operation N gt PD P gt This section describes the complete operation of the dock leveller In order to ensure safe operation of this equipment the following safety instructions must be observed Caution Make sure that the installation has been carried out by engineers from Crawford or authorised and specially trained persons according to the separately delivered installation manual Caution Make sure there are no persons or equipment in the working area of the dock leveller on top below in front and on both sides before you operate the dock leveller Caution The dock leveller may be operated by trained persons minimum age 18 years only The user bas to ensure that all persons concerned have understood the instructions During operation the movement of the dock leveller must be closely watched Caution In case of emergency turn the yellow red main switch to O OFF or push the emergency stop button option and interrupt the main supply Any movement of the dock leveller will then be interrupted Any movement of the dock leveller is immediately interrupted if the main switch is switched to O OFF the emergency stop button is pushed the mains supply is interrupted
35. o cross traffic position immediately Attention Do not leave the loading bay before the leveller has returned to cross traffic position Caution Make sure there are no persons or equipment on or under the platform 4 4 3 2 Releasing procedure LA TD amp LSA TD a 1 After the loading operation is finished press and release the MN o me button to return the dock leveller to cross traffic position and deflate the shelter in one manoeuvre Caution If the loading dock bas a door this must then be securely closed 2 The vehicle can leave the loading dock 4 4 3 3 Releasing procedure DLA TD amp DLSA TD zi 1 After the loading operation is finished press and release the Bmw or Emm to return the dock leveller to cross traffic position close the door and deflate the shelter in one manoeuvre 2 The vehicle can leave the loading dock 4 5 Daily shut down procedure 1 Move the dock leveller to the cross traffic position 2 Switch off the mains supply to shut down the dock leveller e Incase of operating system MS turn the main switch to O OFF e Incase of operating system ES deactivate the main supply 3 The dock leveller has now been taken out of commission Operation E Crawford Solutions that work 56350755 00001 Q2 0 2010 Crawford User manual Stationary dock leveller with telescopic lip 5 Maintenance 5 1 General remarks on maintenance work OTOZ O Z LO000 SSLOSE9S The d
36. o not operate the dock leveller if the maintenance indicator or the control indicator is illuminated If the maintenance indicator or the control indicator is illuminated switch off the main electrical supply to the dock leveller and contact the local service centre 5 3 8 1 Remove safety prop type Maintenance Remove safety prop type with docking control system MS 1 2 8 9 Remove the padlock from the main switch Turn the main switch to the 1 ON position Press and hold the ES button until the platform is in the fully up position Turn the main switch to the O OFF position Release the E3 button Disconnect the top of the safety prop from the pin on the bottom of the platform Turn the main switch to the 1 ON position Press and release the E3 button Make sure the platform goes down to the cross traffic position 10 Turn the main switch to the O OFF position 11 Place the safety prop in its storage position Remove safety prop type with docking control system ES 1 2 8 9 Connect the main electrical supply to the dock leveller Turn the emergency stop button 90 clockwise to reset the emergency stop button Press and hold the ES button until the platform is in the fully up position Press the emergency stop button Release the E3 button Disconnect the top of the safety prop from the pin on the bottom of the platform Turn the emergency stop button 90 clockwise to reset th
37. ock leveller is designed to keep maintenance to a minimum Safe operation is only ensured if maintenance work is carried out at regular intervals Note Carry out a visual inspection every day Dock levellers must be given a safety inspection by a trained service engineer before first commissioning and thereafter at least once a year Dock levellers must also be inspected after important repair work e g welding of load bearing components The extent of the inspection to be carried out depends on the scope of the repair work The user must keep a written report containing the results of the inspection including the date name address and signature of the person who has carried out the inspection Danger Before undertaking any electrical work the dock leveller must be disconnected and isolated Only trained and authorised persons should undertake electrical work on the dock leveller Caution Before undertaking any maintenance work make sure that the work place is sufficiently illuminated Caution Before undertaking any maintenance work make sure to wear a helmet 5 2 Preventive maintenance schedule 5 2 1 Maintenance by the user Daily Platform and Clean the platform and the telescopic lip telescopic lip page 23 pT Do the Daily start up procedure Do the Daily shut down procedure page 21 telescopic lip for any damage 22 MEE Dock leveller Lubticate the dock leveller Do the functional test of the dock levell
38. r if the dock leveller is in its cross traffic position The load on the dock leveller must not exceed the load capacity quoted on the identification plate The maximum speed of the forklift driving on the dock leveller platform is 7 kmh The dock leveller must not be operated above or below the permitted maximum gradient of 12 5 approx 7 or the limitations of the docking vehicle in use as stated in European safety standards 10 ES Crawford Safety Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 2 6 Misuse Any other use of the dock leveller other than described in chapter Correct use is deemed to be misuse Misuse refers in particular to driving over the dock leveller carrying a load exceeding that stated on the specification plate driving over the dock leveller with lift trucks which are wider than the nominal width of the dock leveller minus 700 mm exceeding the maximum speed of 7 km h of the forklift truck driving on the dock leveller platform operating the leveller whilst under load transporting persons usage of hydraulic oil not approved by Crawford 2 7 Unsafe operating practices Safety If there is an error indication on the display or the Service LED is flashing driving on the dock leveller is not safe Do not operate the dock leveller after expiry of the maintenance period The next service date is marked in the log book Do not operate the
39. rgency stop button Make sure e Ifa shelter is connected that the blower stops blowing e Ifa door is connected that the door stays open Release the E3 button Make sure e The platform stays in the fully up position e The lip stays fully extended Turn the emergency stop button 90 clockwise to reset the emergency stop button Make sure e The platform stays in the fully up position e The lip stays fully extended If available press and release the L3 Of ot t button and make sure e The shelter inflates completely e Ifthe door is driven by a CDM9 the door goes down and up for approximately 20 cm Press and hold the ES button until the lip is fully retracted Release the E3 button Make sure e The platform moves smoothly to the cross traffic position e The lip moves smoothly to the fully retracted position Press and hold the ES button until the platform is in the fully up position Press and hold the ES button until the lip is fully extended Release the ES button and wait until the platform is in the fully down position and the lip is fully extended 3 If available press and release the lumi or Mami button and make sure e The platform moves smoothly to the cross traffic position e The lip moves smoothly to the fully retracted position e The door closes If available press and release the Emi or limi button and make sure that the door movement stops Grawford Test and Adjustments Solu
40. sis ede iata ereid 136 7 2 1 Platform does not go up 7 2 2 Platform does not go down 7 3 Telescopic Lip eene nnn nnn re nennen 7 3 1 Telescopic Lip does not extend operator 7 3 2 Telescopic Lip does not retract operator 7 4 Litoferror COMES ep 37 T Declaration of conformity uos oo dU i ab na i ais b dr ates xxxviii E Crawford Solutions that work 56350755 00001 Q2 0 2010 OLOC O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 1 Introduction This user manual is the english original user manual Caution Al users and owners of the Crawford dock leveller operated by a docking control system must read understand and obey the information and instructions in this manual Failure to do so may result in damage to or failure of the equipment and possible injury to persons 1 1 General guidelines 1 1 1 Correct Operating Instructions Before you continue reading please ensure that you have the correct operating instructions In case you use a Crawford overhead sectional door at your loading bay refer to the separate user manual of your door as well 1 1 2 Target Group These operating instructions are intended for users of dock levellers and all persons involved in the installation operation preventive maintenance and repair of the dock leveller Only authorised and fully trained persons who have been informed in detail about the possible ris
41. tions that work Crawford User manual Stationary dock leveller with telescopic lip Test and Adjustments dock leveller to cross traffic position and if available close the door and deflate the shelter in one manoeuvre 30 Make sure The platform moves smoothly to the cross traffic position The lip moves smoothly to the fully retracted position The door closes completely The shelter deflates completely E Crawford Solutions that work 35 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 7 Troubleshooting 7 1 Introduction This chapter contains troubleshooting information for users of the Crawford dock leveller If a fault is not described in this chapter contact the local service centre for assistance 7 2 Platform 7 2 1 Platform does not go up 7 2 1 1 Platform does not go up and electric motor does not operate operator No main electrical supply Switch on main electrical supply docking control system MS Main Turn the main switch to the 1 ON switch in O OFF position position docking control system ES Turn the emergency stop button 90 Emergency stop button pressed in clockwise Fuse in control unit blown Contact the local service centre 7 2 1 2 Platform does not go up and electric motor operates operator 7 2 1 3 Platform does not go up smoothly operator 7 2 1 4 Platform does not go up to top limit operator
42. to the cross member 2 Turn the emergency stop button 90 clockwise to reset the emergency stop button Press and release the E3 button Make sure the platform goes down until it rests firmly on the safety prop iE Crawford 25 Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 10 Press the emergency stop button 11 Disconnect the main electrical supply from the dock leveller and secure it against restoration 5 3 3 2 Installation of safety prop type II 26 Installation of safety prop type II with docking control system MS Ls 2 7 8 9 Turn the main switch to the 1 ON position p Press and hold the ES button until the platform is in the fully up position Turn the main switch to the O OFE position Release the E3 button Unscrew the wing nuts and remove the two safety props Put the safety props onto the bolts so that the short sides are laying against the platform sides and the long sides are facing the outside of the dock leveller Secure the safety props with the wing nuts Service Turn the main switch to the 1 ON position Press and release the E3 button Make sure the platform goes down until it rests firmly on the safety prop Turn the main switch to the O OFF position 10 Install a padlock on the main s
43. to the vehicle bed In this free floating position the dock leveller forms a gradient that automatically adjusts to the height fluctuation of the vehicle and allows mechanical handling equipment to pass from the warehouse floor level onto the vehicle bed The leveller platform adjusts to sloping lorry beds by distorting laterally while the lip has to lie firmly with a minimum of 100 mm wide and over its entire width on the lorry bed In the cross traffic parked position the dock leveller is fully supported The dock leveller is operated electro hydraulically The platform is raised and lowered by two hydraulic lift cylinders and the lip is controlled by a hydraulic lip cylinder The hydraulic unit and the hydraulic cylinders are located beneath the leveller platform The electronic controls are housed in a control unit usually installed on the wall 3 4 Operating functions 3 4 1 General Caution Always follow the steps shown on the operating instruction plate installed next to the control unit 3 4 2 Operating functions for swing lip levellers 950 LA TD 950 DLA TD 950 LSA TD 950 DLSA TD TD Teledock L Leveller A Auto Button D Door S Shelter Description EE Crawford Solutions that work 13 56350755 00001 Q2 0 2010 OTOZ 0 CO LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 3 4 2 1 Standard functions Lift By keeping the Lift button pressed the dock leveller wi
44. uL EV The illustration in use is depending on your specific leveller sh page 24 Safety ES Crawford Solutions that work 56350755 00001 Q2 0 2010 OTOZ O Z LO000 SSLOSE9S Crawford User manual Stationary dock leveller with telescopic lip 2 4 Safety symbols used in this manual Note Additional tips and recommendations for the reader Caution A caution identifies a condition where equipment can be damaged Danger Danger identifies a condition where special precautions must be used to prevent death Indications and warnings within the text are illustrated by means of symbols The symbols have the following meaning Caution Identifies a condition where equipment can be damaged Y Danger Identifies a condition where special precautions must be used to prevent death Warning Identifies a condition where an injury to a person can occur A Danger y Electrical Hazard Danger Toxic Hazard A b N e m A A Attention Un allowed procedure p A Note Supplemental information Y 2 5 Correct use The dock leveller s function is to fill in the gap in height and distance between the warehouse floor and the truck floor trailer gt gt N Driving on the dock leveller is only allowed if the lip is securely resting on the vehicle bed and there is neither an error indication on the display nor a flashing Service LED o
45. ully extended If available press and release the Li Of Lj Of t button and make sure e The shelter inflates completely e Ifthe door is driven by a CDM9 the door goes down and up for approximately 20 cm Press and hold the E button until the lip is fully retracted Release the ES button Make sure e The platform moves smoothly to the cross traffic position e The lip moves smoothly to the fully retracted position Press and hold the button until the platform is in the fully up position Press and hold the ES button until the lip is fully extended Release the ES button and wait until the platform is in the fully down position and the lip is fully extended a 3 If available press and release the lumi or Mal button and make sure e The platform moves smoothly to the cross traffic position e The lip moves smoothly to the fully retracted position e The door closes If available press and release the mi or Mal button and make sure that the door movement stops Crawford Test and Adjustments Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 28 Press and release the MAN or lam or aaa or Memes button to return the dock leveller to cross traffic position and if available close the door and deflate the shelter in one manoeuvre 29 Make sure e The platform moves smoothly to the cross traffic position e The lip moves smoothly to the fully retracted position T
46. undamental standards of the EC directive concerning safety and health In the case of alterations made on our machine without our approval this declaration will be no longer valid Designation of the machine 623 Autodock E Machine type Hydraulic Autodock with Telescopic Lip No of series 10900152 Relevant EC directives EC Machinery Directive 2006 42 EC Applied harmonized standards EN 1398 Dock Leveller in particular EN ISO 12100 1 EN ISO 12100 2 EN 349 EN 60204 1 Authorities can send inquiries related to the technical file to Crawford hafa GmbH Jorg Bremer Gottlieb Daimler Str 12 21 D 30974 Wennigsen Parets del Vall s May 10 2010 ligon Sector Autopista P Fluvial 14 bis Aptdo Correos 95 08150 Parets del Vall s Barcelona Tel 34 93 573 86 60 Fax 34 93 573 1023 cenrai crawtordsciutons com Crawford Crawford Group AB Roskildevagen 1 Sokkons du vts SE 20124 Malm EC Declaration of Conformity as defined by Machinery Directive 2006 42 EC Annex ILA Running No CE 0004 Herewith we declare that the conception and the construction as well as the version of the following machine we market correspond to the relevant fundamental standards of the EC directive concerning safety and health In the case of alterations made on our machine without our approval this declaration will be no longer valid Designation of the machine Crawford 624 Isodock Machine type Hydraulic Doc
47. ure the lip lowers onto the vehicle bed resting at least 100 mm deep on the vehicle bed Make sure the gradient of the platform is in limits orange warning marks may not be visible Loading unloading can now take place 4 4 2 3 Docking procedure DLA TD LSA TD amp DLSA TD d 20 Before loading unloading make sure the mains supply is activated In case docking control system MS is in use turn the mains isolator to 1 ON Do not switch off the mains supply during the loading operation Make sure that the pass door optional is closed correctly EP i 1 p 1 id Press and release the or amp Of button to inflate the shelter and or open the door Press and hold the E3 button until the platform is well above vehicle bed level Press and hold the E button to extend the telescopic lip Caution If the dock leveller is equipped with optional retracting tongues the width will automatically be reduced to accommodate narrower vehicles Release the E3 button and make sure the lip lowers onto the vehicle bed resting at least 100 mm deep on the vehicle bed Make sure the gradient of the platform is in limits orange warning marks may not be visible Loading unloading can now take place EI Grawford Operation Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 4 4 3 Releasing the vehicle 4 4 3 1 General Caution After the loading operation the dock leveller has fo be returned t
48. witch to prevent operation of the switch Installation of safety prop type II with docking control system ES 1 2 Turn the emergency stop button 90 clockwise to reset the emergency stop button Press and hold the ES button until the platform is in the fully up position Press the emergency stop button Release the button Unscrew the wing nuts and remove the two safety props Put the safety props onto the bolts so that the short sides are laying against the platform sides and the long sides are facing the outside of the dock leveller Secure the safety props with the wing nuts Service Turn the emergency stop button 90 clockwise to reset the emergency stop button Press and release the E3 button SS Grawford Maintenance Solutions that work Crawford User manual Stationary dock leveller with telescopic lip 8 Make sure the platform goes down until it rests firmly on the safety prop 9 Press the emergency stop button 10 Disconnect the main electrical supply from the dock leveller and secure it against restoration 5 3 4 Inspect the platform lip and support frame for damage Danger Install the safety prop page 24 and electrically disconnect the dock leveller before you do maintenance on the dock leveller 1 Inspect the platform telescopic lip and support frame for the following defects e Damage to the anti slip surface a

Stationary dock leveller with telescopic lip

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